JP5585511B2 - Electromagnetic relay - Google Patents

Electromagnetic relay Download PDF

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JP5585511B2
JP5585511B2 JP2011072497A JP2011072497A JP5585511B2 JP 5585511 B2 JP5585511 B2 JP 5585511B2 JP 2011072497 A JP2011072497 A JP 2011072497A JP 2011072497 A JP2011072497 A JP 2011072497A JP 5585511 B2 JP5585511 B2 JP 5585511B2
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air passage
electromagnetic relay
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electromagnetic
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弘明 村上
聡 島上
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Denso Electronics Corp
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Anden Co Ltd
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Description

本発明は、電気回路を開閉する電磁継電器に関する。   The present invention relates to an electromagnetic relay that opens and closes an electric circuit.

従来の電磁継電器は、電磁コイル等の構成部品が配置された筐体内の収容空間を、筐体に形成された空気通路を介して筐体の外部空間と連通させている(例えば、特許文献1、2参照)。   In the conventional electromagnetic relay, the housing space in the casing in which components such as the electromagnetic coil are arranged communicates with the external space of the casing through an air passage formed in the casing (for example, Patent Document 1). 2).

特開2010−92829号公報JP 2010-92829 A 特開2010−177165号公報JP 2010-177165 A

しかしながら、従来の電磁継電器は、磁性体の異物が空気と共に空気通路を介して収容空間に侵入し、その磁性体の異物が可動鉄片や固定鉄心等に付着して、機能不良(例えば、接点間の接触不良)が発生するという問題があった。   However, in the conventional electromagnetic relay, a foreign substance in the magnetic body enters the accommodation space through the air passage with the air, and the foreign substance in the magnetic body adheres to the movable iron piece, the fixed iron core, etc. There is a problem that a contact failure occurs.

本発明は上記点に鑑みて、磁性体の異物による機能不良を防止することを目的とする。   In view of the above points, an object of the present invention is to prevent malfunction of a magnetic material due to foreign matter.

上記目的を達成するため、請求項1に記載の発明では、電磁コイル(14)の電磁力により可動接点(20)が駆動される電磁継電器であって、筐体(10、11)の内部に形成された収容空間(10a)に電磁コイル(14)および可動接点(20)が収容され、収容空間(10a)と筐体(10、11)の外部空間とを連通させる空気通路(101)が筐体(10、11)に形成され、磁性体の異物を磁気により捕集する捕集部材(162)が空気通路(101)中に配置されていることを特徴とする。   In order to achieve the above object, according to the first aspect of the present invention, there is provided an electromagnetic relay in which the movable contact (20) is driven by the electromagnetic force of the electromagnetic coil (14), and is provided inside the casing (10, 11). The electromagnetic coil (14) and the movable contact (20) are accommodated in the formed accommodation space (10a), and an air passage (101) that communicates the accommodation space (10a) and the external space of the housing (10, 11). A collecting member (162) that is formed in the housing (10, 11) and collects magnetic foreign matter by magnetism is disposed in the air passage (101).

これによると、呼吸用空気中に含まれる磁性体の異物は捕集部材(162)に捕集されるため、磁性体の異物の収容空間(10a)への侵入を防止し、ひいては磁性体の異物による電磁継電器の機能不良を防止することができる。   According to this, since the foreign substance of the magnetic substance contained in the breathing air is collected by the collecting member (162), the intrusion of the foreign substance of the magnetic substance into the accommodation space (10a) is prevented. It is possible to prevent malfunction of the electromagnetic relay due to foreign matter.

さらに、請求項に記載の発明では、電磁コイル(14)により誘起された磁束の磁路を構成するヨーク(16)を備え、ヨーク(16)は、本体部(161)が収容空間(10a)に配置されると共に足部(162)が空気通路(101)中に挿入されており、足部(162)が捕集部材として機能するように構成されていることを特徴とする。 Furthermore, in the invention according to claim 1, conductive magnetic includes a coil yoke constituting the magnetic path of the induced magnetic flux by (14) (16), a yoke (16) includes a body portion (161) of the housing space ( 10a), the foot (162) is inserted into the air passage (101), and the foot (162) functions as a collecting member.

これによると、残留磁気を帯びたヨーク(16)の足部(162)を捕集部材として利用するため、構成部品を追加することなく実施することができる。   According to this, since the foot part (162) of the yoke (16) having residual magnetism is used as the collecting member, the invention can be carried out without adding any components.

請求項に記載の発明では、請求項に記載の電磁継電器において、外部空間側から流入する磁性体の異物が足部(162)に衝突するように、空気通路(101)における外部空間側の開口部(102)が足部(162)に対向して配置されていることを特徴とする。 In the invention described in claim 2, in the electromagnetic relay according to claim 1, as foreign matters magnetic material flowing from the external space side collides with the leg portion (162), the external space side in an air passage (101) The opening (102) is arranged to face the foot (162).

これによると、外部空間側から流入する磁性体の異物が足部(162)に衝突するため、磁性体の異物を足部(162)に確実に捕集することができる。   According to this, since the foreign substance of the magnetic body flowing in from the external space side collides with the foot part (162), the foreign substance of the magnetic substance can be reliably collected on the foot part (162).

なお、この欄および特許請求の範囲で記載した各手段の括弧内の符号は、後述する実施形態に記載の具体的手段との対応関係を示すものである。   In addition, the code | symbol in the bracket | parenthesis of each means described in this column and the claim shows the correspondence with the specific means as described in embodiment mentioned later.

本発明の一実施形態に係る電磁継電器を示す正面断面である。It is a front section showing an electromagnetic relay concerning one embodiment of the present invention. ケースを破断して示す図1の右側面断面図である。FIG. 2 is a right side cross-sectional view of FIG. 1 showing a case cut away. 図1の下面図である。It is a bottom view of FIG. 図2のA−A線に沿う断面図である。It is sectional drawing which follows the AA line of FIG. 図4のB−B線に沿う断面図である。It is sectional drawing which follows the BB line of FIG. 図4のC−C線に沿う断面図である。It is sectional drawing which follows the CC line of FIG.

本発明の一実施形態について説明する。図1は一実施形態に係る電磁継電器を示す正面断面図、図2はケースを破断して示す図1の右側面断面図、図3は図1の下面図である。   An embodiment of the present invention will be described. FIG. 1 is a front sectional view showing an electromagnetic relay according to an embodiment, FIG. 2 is a right side sectional view of FIG. 1 shown by cutting a case, and FIG. 3 is a bottom view of FIG.

図1〜図3に示すように、本実施形態に係る電磁継電器は、樹脂よりなる板状のベース10に、樹脂よりなる有底筒状で直方体のケース11が嵌合されており、ベース10とケース11とによって内部に収容空間10aが形成されている。収容空間10aは、ベース10に形成された2つの空気通路101を介して、ベース10およびケース11の外部空間に連通されている。なお、ベース10およびケース11は、本発明の筐体を構成する。   As shown in FIGS. 1 to 3, in the electromagnetic relay according to the present embodiment, a bottomed cylindrical case 11 made of resin is fitted to a plate-like base 10 made of resin. A housing space 10 a is formed inside by the case 11. The accommodation space 10 a is communicated with the external space of the base 10 and the case 11 through two air passages 101 formed in the base 10. Note that the base 10 and the case 11 constitute a housing of the present invention.

ベース10には、導電金属製の固定接点保持部材12が固定されている。固定接点保持部材12は、ベース10を貫通していて、一端側が収容空間10a内に位置し、他端側が外部空間に位置している。   A fixed contact holding member 12 made of conductive metal is fixed to the base 10. The fixed contact holding member 12 penetrates the base 10, and one end side is located in the accommodation space 10a and the other end side is located in the external space.

固定接点保持部材12における収容空間10a側の端部には、導電金属製の固定接点13がかしめ固定されている。固定接点保持部材12の外部空間側には、外部ハーネス(図示せず)と接続されるメーク端子121が形成されている。   A fixed contact 13 made of conductive metal is caulked and fixed to an end of the fixed contact holding member 12 on the side of the accommodation space 10a. A make terminal 121 connected to an external harness (not shown) is formed on the external space side of the fixed contact holding member 12.

収容空間10aに配置された電磁コイル14は、鍔付き円筒状の樹脂製のスプール141と、スプール141の円筒部外周に巻かれたコイルワイヤ142とを有し、通電時に電磁力を発生する。コイルワイヤ142には、ベース10を貫通する2つのコイル端子15を介して電力が供給されるようになっている。   The electromagnetic coil 14 disposed in the accommodating space 10a has a flanged cylindrical resin spool 141 and a coil wire 142 wound around the outer periphery of the cylindrical portion of the spool 141, and generates electromagnetic force when energized. Electric power is supplied to the coil wire 142 via two coil terminals 15 penetrating the base 10.

ヨーク16は、磁性体金属材料よりなり、コ字状に曲げられており、電磁コイル14により誘起された磁束の磁路を構成する。ヨーク16は、収容空間10a内に位置する本体部161と、空気通路101中に挿入される捕集部材としての2本の足部162と、外部空間側に突出して外部ハーネスと接続されるコモン端子163とを備えている。そして、ベース10に形成された空気通路101中に足部162を圧入することにより、ヨーク16がベース10に固定されている。   The yoke 16 is made of a magnetic metal material, bent in a U shape, and constitutes a magnetic path of magnetic flux induced by the electromagnetic coil 14. The yoke 16 includes a main body 161 positioned in the accommodation space 10a, two legs 162 as a collecting member inserted into the air passage 101, and a common protruding from the external space and connected to an external harness. Terminal 163. The yoke 16 is fixed to the base 10 by press-fitting the foot 162 into the air passage 101 formed in the base 10.

スプール141の円筒部内には、磁性体金属材料よりなる固定鉄心17が配置されている。固定鉄心17はヨーク16に固定され、電磁コイル14はヨーク16と固定鉄心17に挟持されている。   A fixed iron core 17 made of a magnetic metal material is disposed in the cylindrical portion of the spool 141. The fixed iron core 17 is fixed to the yoke 16, and the electromagnetic coil 14 is sandwiched between the yoke 16 and the fixed iron core 17.

固定鉄心17に対向する位置に、磁性体金属製の可動鉄片18が配置されており、可動鉄片18は、コイル通電時に固定鉄心17側に吸引される。また、可動鉄片18は、略L字状に曲げられた薄板金属製の可動板ばね19によってヨーク16に連結されている。   A movable iron piece 18 made of a magnetic metal is disposed at a position facing the fixed iron core 17, and the movable iron piece 18 is attracted to the fixed iron core 17 side when the coil is energized. The movable iron piece 18 is connected to the yoke 16 by a thin plate metal movable plate spring 19 bent into a substantially L shape.

可動板ばね19には、導電金属製の可動接点20がかしめ固定されており、可動接点20は固定接点13に対向して配置されている。可動接点20は、可動板ばね19を介してヨーク16のコモン端子163と電気的に接続されている。そして、可動板ばね19は、可動鉄片18が固定鉄心17から離れ且つ可動接点20が固定接点13から離れる向きの弾性力を、可動鉄片18に作用させる。   A movable contact 20 made of a conductive metal is caulked and fixed to the movable plate spring 19, and the movable contact 20 is disposed to face the fixed contact 13. The movable contact 20 is electrically connected to the common terminal 163 of the yoke 16 via the movable leaf spring 19. The movable leaf spring 19 causes the movable iron piece 18 to act on the movable iron piece 18 with an elastic force in such a direction that the movable iron piece 18 is separated from the fixed iron core 17 and the movable contact 20 is separated from the fixed contact 13.

次に、本実施形態に係る電磁継電器の要部について説明する。図4は図2のA−A線に沿う断面図、図5は図4のB−B線に沿う断面図、図6は図4のC−C線に沿う断面図である。   Next, the principal part of the electromagnetic relay according to the present embodiment will be described. 4 is a cross-sectional view taken along line AA in FIG. 2, FIG. 5 is a cross-sectional view taken along line BB in FIG. 4, and FIG. 6 is a cross-sectional view taken along line CC in FIG.

図4〜図6に示すように、収容空間10aと外部空間を連通させる空気通路101にはヨーク16の足部162が圧入されている。また、足部162に形成された突起部164がベース10に食い込んで、ヨーク16がベース10から抜けないようになっている。そして、空気通路101のうち足部162に塞がれていない部位を呼吸用空気が流通する。   As shown in FIGS. 4 to 6, the foot 162 of the yoke 16 is press-fitted into the air passage 101 that allows the accommodation space 10 a to communicate with the external space. Further, the protrusion 164 formed on the foot 162 bites into the base 10 so that the yoke 16 does not come off from the base 10. Then, breathing air flows through a portion of the air passage 101 that is not blocked by the foot 162.

空気通路101における外部空間側の端部は、スリット状の3つの開口部102となっている。因みに、3つの開口部102のうち中央の開口部102は、幅0.15mm、長さ0.6mmであり、他の2つの開口部102は、幅0.15mm、長さ1.2mmである。   The end of the air passage 101 on the outer space side has three slit-shaped openings 102. Incidentally, among the three openings 102, the central opening 102 has a width of 0.15 mm and a length of 0.6 mm, and the other two openings 102 have a width of 0.15 mm and a length of 1.2 mm. .

3つの開口部102は、足部162の圧入方向(すなわち呼吸用空気の流通方向)に沿ってみたときに、足部162の投影面内に位置している。換言すると、3つの開口部102は、足部162における長手方向端面に対向して配置されている。これにより、外部空間側から流入する磁性体の異物が足部162に衝突するようになっている。   The three openings 102 are located in the projection plane of the foot 162 when viewed along the press-fitting direction of the foot 162 (that is, the flow direction of breathing air). In other words, the three openings 102 are arranged to face the end surfaces in the longitudinal direction of the legs 162. Thereby, the foreign substance of the magnetic body which flows in from the external space side collides with the foot 162.

上記構成になる電磁継電器は、電磁コイル14に通電されると、その電磁力により可動鉄片18が固定鉄心17側に吸引され、可動接点20が固定接点13に当接して電気回路が閉じられる。一方、電磁コイル14への通電が遮断されると、可動板ばね19の弾性力により可動接点20が固定接点13から離され、電気回路が開かれる。   In the electromagnetic relay configured as described above, when the electromagnetic coil 14 is energized, the movable iron piece 18 is attracted to the fixed iron core 17 side by the electromagnetic force, and the movable contact 20 contacts the fixed contact 13 to close the electric circuit. On the other hand, when the energization of the electromagnetic coil 14 is interrupted, the movable contact 20 is separated from the fixed contact 13 by the elastic force of the movable leaf spring 19, and the electric circuit is opened.

ここで、空気通路101を流通する呼吸用空気中に磁性体の異物が含まれている場合は、その磁性体の異物は足部162の残留磁気により吸引されて足部162に捕集される。したがって、磁性体の異物の収容空間10aへの侵入を防止し、ひいては磁性体の異物による電磁継電器の機能不良を防止することができる。   Here, when the foreign substance of the magnetic substance is contained in the breathing air flowing through the air passage 101, the foreign substance of the magnetic substance is attracted by the residual magnetism of the foot part 162 and collected by the foot part 162. . Accordingly, it is possible to prevent the foreign material from entering the storage space 10a and to prevent malfunction of the electromagnetic relay due to the foreign material.

この際、3つの開口部102は足部162に対向して配置されて、外部空間側から流入する磁性体の異物が足部162に衝突するようになっているため、磁性体の異物を足部162に確実に捕集することができる。   At this time, since the three openings 102 are arranged so as to face the foot portion 162 so that the magnetic foreign matter flowing in from the external space side collides with the foot portion 162, the magnetic foreign matter is prevented from flowing into the foot portion 162. The portion 162 can be reliably collected.

なお、上記実施形態においては、捕集部材としての足部162により磁性体の異物を捕集するようにしたが、捕集部材としての永久磁石を空気通路101中に配置して、その永久磁石により磁性体の異物を捕集するようにしてもよい。   In the above embodiment, the magnetic substance foreign matter is collected by the foot 162 as the collecting member. However, a permanent magnet as the collecting member is disposed in the air passage 101, and the permanent magnet is arranged. The foreign material of the magnetic material may be collected.

10 ベース(筐体)
11 ケース(筐体)
14 電磁コイル
20 可動接点
101 空気通路
10a 収容空間
162 足部(捕集部材)
10 Base (housing)
11 Case (housing)
14 Electromagnetic coil 20 Movable contact 101 Air passage 10a Accommodating space 162 Foot (collecting member)

Claims (2)

電磁コイル(14)の電磁力により可動接点(20)が駆動され
筐体(10、11)の内部に形成された収容空間(10a)に前記電磁コイル(14)および前記可動接点(20)が収容され、
前記収容空間(10a)と前記筐体(10、11)の外部空間とを連通させる空気通路(101)が前記筐体(10、11)に形成され、
磁性体の異物を磁気により捕集する捕集部材(162)が前記空気通路(101)中に配置されている電磁継電器であって、
前記電磁コイル(14)により誘起された磁束の磁路を構成するヨーク(16)を備え、前記ヨーク(16)は、本体部(161)が前記収容空間(10a)に配置されると共に足部(162)が前記空気通路(101)中に挿入されており、前記足部(162)が前記捕集部材として機能するように構成されていることを特徴とする電磁継電器。
The movable contact (20) is driven by the electromagnetic force of the electromagnetic coil (14) ,
The electromagnetic coil (14) and the movable contact (20) are accommodated in an accommodation space (10a) formed inside the housing (10, 11),
An air passage (101) that connects the housing space (10a) and the external space of the housing (10, 11) is formed in the housing (10, 11).
An electromagnetic relay in which a collecting member (162) that collects magnetic foreign matter magnetically is disposed in the air passage (101) ,
A yoke (16) that constitutes a magnetic path of magnetic flux induced by the electromagnetic coil (14) is provided. The yoke (16) has a body portion (161) disposed in the accommodation space (10a) and a foot portion. The electromagnetic relay is characterized in that (162) is inserted into the air passage (101) and the foot (162) functions as the collecting member .
外部空間側から流入する磁性体の異物が前記足部(162)に衝突するように、前記空気通路(101)における外部空間側の開口部(102)が前記足部(162)に対向して配置されていることを特徴とする請求項に記載の電磁継電器。 The opening (102) on the external space side of the air passage (101) faces the foot (162) so that the magnetic foreign matter flowing in from the external space collides with the foot (162). The electromagnetic relay according to claim 1 , wherein the electromagnetic relay is arranged.
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