JP5584935B2 - Induction hardening jig - Google Patents

Description

  According to the present invention, induction hardening of a work in a position where a quenching area (hereinafter referred to as a quenching area) and a quenching unnecessary area are close to each other is prevented, and the quenching area is improved while preventing the quenching unnecessary area from being quenched. The present invention relates to a high-frequency quenching jig for performing quenching.

  Some mechanical parts formed of iron-based materials undergo a quenching process during the manufacturing process. For example, for machine parts such as sintered gears manufactured with iron-based powder, the necessary area is induction-hardened after sintering and before and after machining for iron machine parts manufactured by machining. Strengthening has been done.

  The induction hardening can be performed by, for example, the method disclosed in Patent Document 1 below. In the method disclosed in this document, a work is disposed inside an induction heating coil (hereinafter simply referred to as a heating coil). The work is a gear, and while the gear and the heating coil are relatively rotated, the heating coil is energized to heat the gear teeth until a predetermined temperature is reached, and then the cooling disposed inside the heating coil. Cooling liquid is injected from the injection hole of the jacket to cool the teeth at an appropriate speed.

  In addition, a high-frequency heating device shown in Patent Document 2 below has been proposed for induction hardening of a workpiece having a part (quenching unnecessary region) that is not to be partially quenched. In the heating device of Patent Document 2, a workpiece is inserted into the internal space of the heating coil, and a non-ferrous metal shield ring is disposed at a position corresponding to the quenching unnecessary region of the workpiece.

  When the high frequency coil is energized in this state, an eddy current is induced in the shield ring, and a magnetic flux in the direction opposite to the magnetic flux generated by the coil is generated. Thereby, the eddy current induced in the workpiece is weakened in the quenching unnecessary region, and the region is prevented from being quenched.

JP 2006-9118 A JP 2002-343550 A

  In the method disclosed in Patent Document 1, in the case of a workpiece having a quenching unnecessary area near the quenching area, the quenching unnecessary area is simultaneously heated and quenched. For example, as shown in FIG. 11, for a work having a flange 22 near the tooth portion 21 (that is, the gear 20 in the figure), when the gear is arranged inside the coil so that the tooth portion 21 is uniformly heated. In addition, not only the teeth but also the ridges 22 that are not to be quenched are simultaneously heated to a high temperature and hardened (hardened), causing problems such as cracking of the ridges and deterioration of workability.

  The high-frequency heating device of Patent Document 2 has been proposed in order to solve the above problems, but as shown in the same document, when the shield ring is arranged at a position corresponding to the quenching unnecessary area of the workpiece, Quenching in the quenching area may become unstable.

  For example, when the workpiece is the gear 20 shown in FIG. 11, the uniform heating of each region of the tooth portion 21 is not performed, and unevenness occurs in quenching.

  FIG. 12 shows a cross section of the tooth bottom portion of the gear that has been hardened by shifting the position of the heating coil in a direction away from the collar (biased toward the tooth portion side). The hatched area in the figure is a hardened area and is discolored. As can be seen from this figure, when the heating coil is arranged to be biased toward the tooth part side, the quenching of the tooth is prevented, but the quenching depth of the tooth part 21 (the quenching depth at the bottom of the tooth) is Each part becomes uneven, and the gear does not satisfy the required quality.

  In the apparatus disclosed in Patent Document 2, as described in the same document, when the shield ring is arranged at a position corresponding to the quenching unnecessary region (鍔) of the gear, the quenching depth of the tooth portion 21 is as shown in FIG. In the same way as in the above, it was confirmed by experiments that each tooth part was non-uniform (the side closer to the heel became shallow) and the gears did not satisfy the required quality.

  As described above, there is a concern that the distortion of the gears may increase due to uneven quenching of the teeth.

  This invention enables induction hardening of a work such as a gear having a quenching unnecessary region in the vicinity of the quenching region so that the quenching region is uniformly quenched while preventing quenching in the quenching unnecessary region. An object is to provide a quenching jig.

  In order to solve the above problems, in the present invention, a work having the following method, that is, a quenching region and a quenching unnecessary region adjacent to the quenching region, is disposed inside the heating coil, and the heating coil is further provided. Is formed of a conductive material that generates a magnetic flux in the opposite direction to the magnetic flux generated by the heating coil by being exposed to the magnetic field generated by the heating coil and attenuates the induced current flowing in the quenching unnecessary area. In this state, an excellent effect is obtained when high-frequency quenching of the workpiece is performed by energizing the heating coil in this state to heat the quenching region of the workpiece to a predetermined temperature and then rapidly cooling the workpiece. We provide a jig for induction hardening that can be expected.

The induction hardening jig has a shield ring formed of a conductive material and an attachment for attaching the shield ring to the heating coil in an electrically insulated state.
The fixture includes an axial position adjusting mechanism and a radial position adjusting mechanism for adjusting the relative position of the shield ring to the heating coil in the coil axial direction and the coil radial direction, respectively.

  The shield ring is similar in shape to the heating coil and has a larger inner diameter than the workpiece to be quenched. Examples of the conductive material forming the shield ring include copper, copper alloy, aluminum, and nickel. The conductive material is preferably a non-magnetic material because heat generation of the shield ring is suppressed.

  If necessary, the shield ring can be forcibly cooled by providing a cooling pipe through which the coolant passes.

  It is preferable that the attachment is composed of a plurality of support arms that hold the shield ring and a clamp screw that fixes the support arms to the heating coil. The preferred form of fixture will be described in detail later.

  The jig of the present invention prevents the quenching unnecessary region from being quenched on the same principle as the heating device disclosed in the above-mentioned Patent Document 2. When this jig is used, the shield ring is exposed to the magnetic field generated by the heating coil, and a current in the direction opposite to the induced current flowing in the heating coil is induced to the shield ring. Therefore, a magnetic flux in the direction opposite to the magnetic flux generated by the heating coil is generated, and the magnetic flux and the magnetic flux generated by the heating coil cancel each other. As a result, the current induced in the workpiece is weakened in the quenching unnecessary area, and the area is prevented from being quenched.

  This jig is equipped with an axial position adjustment mechanism and a radial position adjustment mechanism that adjust the relative position of the heating coil and the shield ring, so that the shield ring is positioned at an appropriate location to cancel the magnetic flux by the shield ring. It is possible to avoid that the effect of this extends to the quenching region. Therefore, induction hardening of the work can be performed so that the quenching region is uniformly quenched while preventing the quenching from being performed in the quenching unnecessary region.

  Since this jig can change the attachment position of the shield ring with respect to the heating coil in the coil axis direction, it can cope with the variation in the distance between the quenching area and the quenching unnecessary area of the workpiece.

The perspective view which shows an example of the jig for induction hardening of this invention Sectional view along the line II-II in FIG. Sectional drawing which shows the state which mounted | wore the heating coil with the induction hardening jig | tool of FIG. Illustration of how to mount the induction hardening jig of this invention on the heating coil The figure which simplifies and shows the positional relationship of the coil for a heating, a shield ring, and a workpiece | work when the induction hardening jig of FIG. 1 is used. The perspective view which shows the other example of the induction hardening jig | tool of this invention Sectional drawing of a part of the induction hardening jig of FIG. Sectional view showing the quenching condition in test case 1 Sectional view showing the quenching condition in test case 2 Sectional view showing the quenching condition in test case 3 (A) is an end view of a hooked gear which is an example of a workpiece, and (b) is a cross-sectional view of the hooked gear. Sectional view showing poor quenching condition of gear teeth

  Hereinafter, an embodiment of an induction hardening jig according to the present invention will be described with reference to FIGS. An induction hardening jig 1 shown in FIGS. 1 and 2 includes a shield ring 2 and a fixture 3 for attaching the shield ring to a heating coil C (see FIG. 3) in an electrically insulated state.

  The fixture 3 includes an axial position for adjusting the relative positions of the plurality of support arms 4 for attaching the jig 1 to the heating coil C and the heating coil of the shield ring 2 in the coil axial direction and the coil radial direction, respectively. An adjustment mechanism 5 and a radial position adjustment mechanism 6 are included.

  The shield ring 2 of the illustrated jig is made of copper. The material of the shield ring 2 may be a conductive material, and other than copper, copper alloy, aluminum, and nickel may be considered. These are all non-magnetic materials, and heat generation is suppressed.

  The support arm 4 of the fixture 3 includes an extended portion 4a extending outward in the radial direction, a hanging portion 4b connected to the outer end of the extending portion, and a bending from the lower end of the hanging portion toward the inner side in the coil radial direction. The return part 4c is provided.

  At least three support arms 4 that are substantially U-shaped in a side view are arranged in the circumferential direction, and the shield ring 2 is held at the inner end of the extended portion 4a of each support arm. The holding may be performed by directly fixing the shield ring 2 to the inner end of the support arm 4 as shown in the drawing, or may be performed by indirectly fixing through some kind of inclusion.

  A first clamp screw 7 is screwed into the extended portion 4a, and a second clamp screw 8 is screwed into the bent-back portion 4c in the direction of the coil axis, and the tip abuts against the upper and lower surfaces of the heating coil C. The first clamp screw 7 and the second clamp screw 8 constitute an axial position adjusting mechanism 5 that also serves as a fixture.

  Further, the third clamp screw 9 is screwed into the hanging portion 4b of the support arm inward in the radial direction, and the radial direction in which the third clamp screw 9 whose end is abutted against the outer periphery of the heating coil C is also used as a fixture. A position adjusting mechanism 6 is configured.

  The axial position adjusting mechanism 5 sandwiches the heating coil C from above and below with the first clamp screw 7 and the second clamp screw 8. At this time, by adjusting the screwing amounts of the first clamp screw 7 and the second clamp screw 8 with respect to the support arm 4, the position of the shield ring 2 with respect to the heating coil C set at a fixed position is set in the axial direction. Can be changed.

  The second clamp screw 8 and the bending return portion 4c of the support arm into which the second clamp screw 8 is screwed are not essential elements, but when the jig is heated by quenching, the tightening by the third clamp screw 9 may be loosened. . If there is the 2nd clamp screw 8 and the bending return part 4c, the axial relative position of the hardening jig | tool 1 and the heating coil C can be maintained stably also at that time.

  Further, by adjusting the screwing amount of the third clamp screw 9 screwed to each support arm 4, the position of the shield ring 2 is changed in the radial direction so that the shield ring 2 is concentric with the heating coil C. Can be positioned.

  Each of the clamp screws 7, 8, 9 is one having an electrical insulation property, one subjected to an electrical insulation treatment, or one having an electrical insulation material attached to the tip. Here, an insulating cap 10 made of an insulating material such as ceramic is attached to the tip of the clamp screw to electrically insulate it from the heating coil C. It may be a screw formed of resin. The number of these clamp screws per support arm is not limited to one.

  By providing three or more support arms 4, the shield ring 2 can be held concentrically with the heating coil C. The diameter of the circle inscribed in the inner end of the bent back portion 4c of the support arm is smaller than the outer diameter of the heating coil C. Therefore, the quenching jig 1 of the present invention is attached to the heating coil C in the following procedure.

  First, the third clamp screw 9 is sufficiently loosened, and in this state, the jig 1 is tilted with respect to the heating coil C as shown in FIG. Is inserted (procedure 1). The insertion is performed until the opposite side of the coil does not interfere with the other support arm 4, and then the jig 1 is returned to a posture without inclination (step 2). By pulling back the necessary amount to (Procedure 3), the heating coil C can also be inserted inside the other one support arm 4.

  Since the quenching jig 1 is attached to the heating coil C in this manner, the number of support arms 4 should be limited to about 4 or 5 at most. If the number is too large, the mounting in the method of FIG. 4 will be hindered.

  The illustrated quenching jig 1 uses the first and second clamp screws 7 and 8 as the axial position adjusting mechanism 5 and the third clamp screw 9 as the radial position adjusting mechanism 6. The quenching region can be uniformly heated while the positional relationship among the shield ring 2, the heating coil C, and the workpiece is appropriately set to reliably prevent the quenching unnecessary region of the workpiece from being quenched.

  As shown in FIG. 5, a work (that is, the gear 20 in the figure) is arranged inside the heating coil C on which the quenching jig 1 is mounted. The shield ring 2 of the quenching jig 1 is preliminarily positioned for the best installation point with respect to the workpiece quenching region and the quenching unnecessary region.

  When the workpiece is placed inside the heating coil C, the heating coil C is energized to heat the quenching area of the workpiece to a predetermined temperature. At this time, the work may be rotated at a predetermined speed while being supported by a rotary table or the like disclosed in Patent Document 1 described above. In addition, the workpiece | work after heating is made | formed by the method of injecting refrigerant | coolants, such as oil, further to the workpiece | work taken out from the processing tank by immersing a workpiece | work in an oil tank or a water tank.

  6 and 7 show another embodiment of the induction hardening jig according to the present invention. The induction hardening jig 1 fixes the cooling pipe 11 to the upper part of the shield ring 2 over almost the entire circumference, and joins the lower surface near the inner end of the extending portion 4a of the support arm 4 to the cooling pipe 11 to cool the cooling pipe 11. The shield ring 2 is attached to the pipe 11, and the shield ring 2 is indirectly fixed to the inner end of the extension portion 4 a via the cooling pipe 11. The other structure is the same as that of the induction hardening jig 1 shown in FIG.

  One end of the cooling pipe 11 is connected to a cooling water supply pipe (not shown), and the other end is connected to a drain pipe (also not shown). The jig provided with the cooling pipe 11 can perform forced cooling of the shield ring 2. In the induction hardening, since the workpiece is generally heated to about 900 to 1000 ° C., the shield ring 2 is likely to become high temperature particularly when mass-produced products are processed continuously. Therefore, the installation of the cooling pipe 11 may be effective in terms of improving the durability of the facility and ensuring safety.

  The cooling pipe 11 may be attached to the lower part or outer periphery of the shield ring 2. Reference numeral 12 in FIG. 7 denotes a lock nut screwed into the third clamp screw 9. The lock nut 12 can also be provided to the first and second clamp screws 7 and 8.

  A prototype of the quenching jig 1 shown in FIG. 1 having a shield ring 2 having an outer diameter of φ91 mm, an inner diameter of φ87 mm, a coil radial direction thickness of 2.0 mm, and a coil axial direction height of 5 mm. It was mounted on the upper part of the heating coil C. FIG. 5 shows the positional relationship among the heating coil C, the shield ring 2 and the workpiece at this time.

  The heating coil C has an outer diameter: φ126 mm, an inner diameter: φ87.5 mm, and an axial height: 8.0 mm. In addition, the workpiece has a ridge diameter: φ83 mm, a tooth tip circle diameter: φ83 mm, a root circle diameter: φ75 mm, an axial dimension L: 17.75 mm, a tooth width w: 8.4 mm, and a heel thickness t: 3.75 mm. 5 is a flanged gear 20 made of an iron-based sintered alloy shown in FIG.

The quenching conditions were as follows: coil output: 920 W, applied current: 172 A, heating time: 2.1 seconds,
Cooling time: 3.0 seconds. Cooling after heating was performed by a method in which the work was immersed in an oil tank, and oil was jetted after removal from the oil tank.

  As a result, in FIG. 5, the distance Lc / w from the tooth center of the gear 20 to the center in the height direction of the heating coil C is 3.0 mm, and the distance Lc / s from the upper surface of the heating coil C to the shield ring 2 is The best results were obtained when the thickness was 8.0 mm (test case 1).

  The quenched sintered gears after quenching were cut and observed for cracking. As a result, as shown in FIG. 8, the portion of the ridge 22 was not baked at all, and the entire tooth portion 21 was quenched to a substantially uniform depth. Note that whether or not there was baking was determined by the difference in the color of the structure of the cross section.

  Moreover, when the distance Lc / w and Lc / s were sequentially changed and quenching was performed under the above quenching conditions, the following results were obtained.

Lc / s: 8.0 mm, Lc / w: 2.7 mm ... Test case 2
Lc / s: 8.0 mm, Lc / w: 3.2 mm... Test case 3
Lc / s: 7.0 mm, Lc / w: 2.7 mm Test case 4
Lc / s: 7.0 mm, Lc / w: 3.2 mm ... Test case 5
Lc / s: 7.0 mm, Lc / w: 3.7 mm ... Test case 6
Lc / s: 6.0 mm, Lc / w: 2.7 mm Test case 7

General Review Test Case 1: The teeth 21 were well quenched as shown in FIG.
Test case 2: The bowl 22 is not quenched. However, the quenching depth of the tooth portion 21 tended to be slightly deeper on the side closer to the flange 22 (see FIG. 9).
Test case 3: The bowl 22 is not quenched. However, a gradient occurred in the quenching depth of the tooth portion 21, and the quenching depth on the side close to the flange 22 became shallow (see FIG. 10).
Test case 4: The bowl 22 is not quenched. The quenching depth of the tooth portion 21 was generally shallow.
Test case 5: almost the same as the result of test case 3.
Test case 6: A gradient occurred in the quenching depth of the tooth portion 21, and the gradient was tighter than in test case 3.
Test case 7: The quenching depth of the tooth portion 21 was generally shallow.

  As described above, if the positional relationship among the shield ring, the heating coil, and the work is not appropriate, the quenching state of the tooth portion is deteriorated and a product satisfying in quality cannot be obtained.

  Since the quenching jig of the present invention has a degree of freedom in setting the position of the shield ring, it is ensured that the quenching unnecessary area is quenched by arranging the shield ring at the optimum position according to the shape and dimensions of the workpiece. Thus, it is possible to uniformly quench the quenching area.

DESCRIPTION OF SYMBOLS 1 Induction hardening jig | tool 2 Shield ring 3 Fixing tool 4 Support arm 5 Axial position adjustment mechanism 6 Radial position adjustment mechanism 7 1st clamp screw 8 2nd clamp screw 9 3rd clamp screw 10 Insulation cap 11 Cooling Pipe 12 Lock nut C Heating coil 20 Gear 21 with tooth 21 Tooth 22

Claims (3)

A workpiece having a quenching region and a quenching unnecessary region adjacent to the quenching region is arranged inside the heating coil (C). In this state, the heating coil (C) is energized to generate the heating coil (C). Induction hardening that heats the quenching area of the workpiece to the specified temperature with the induced current while attenuating the induced current flowing in the quenching unnecessary area of the workpiece by generating a magnetic flux in the opposite direction to the magnetic flux to be generated. A jig for
The shield ring (2) similar in shape to the heating coil, and a fixture (3) for attaching the shield ring (2) to the heating coil (C) in an electrically insulated state,
An axial position adjusting mechanism (5) and a radial position adjustment for adjusting the relative positions of the shield ring (2) and the heating coil (C) in the coil axial direction and the coil radial direction on the fixture (3), respectively. Induction hardening jig including mechanism (6). A support arm (4) in which three or more of the fixtures (3) are provided at a constant pitch in the circumferential direction of the shield ring, and a coil shaft on a radially extending portion (4a) of the support arm (4) A first clamp screw (7) screwed in the direction and a hanging part (4b) connected to the outer end of the extension part (4a) of the support arm (4) toward the inner side in the coil radial direction A third clamp screw (9) to be screwed, and a second return screw (4c) directed from the lower end of the hanging portion (4b) of the support arm (4) toward the inner side in the coil radial direction, are screwed toward the coil axial direction. 2 clamp screws (8)
The first clamp screw (7) and the second clamp screw (8) constitute the axial position adjustment mechanism (5), and the third clamp screw (9) constitutes the radial position adjustment mechanism (6). The induction hardening jig according to claim 1, which is configured as follows.   3. The induction hardening jig according to claim 1, wherein a cooling pipe (11) through which a refrigerant is passed substantially over the entire circumference is attached to the shield ring (2).

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