JP5578514B2 - Agitation blade structure for ground improvement equipment, etc. - Google Patents

Description

  The present invention is a stirring blade structure used in a ground improvement device or the like, in which a drilling blade is fixed to the lower end of a shaft, and an upper stirring blade is disposed above the inner stirring blade, and a frame-shaped intermediate stirring blade having a larger stirring diameter than the inner stirring blade And a frame-shaped outer stirring blade having a larger stirring diameter than the intermediate stirring blade, the inner and outer stirring blades rotate in the same direction, and the intermediate stirring blade is a non-rotating co-rotation preventing blade. .

  Conventionally, as this kind of agitating blade structure, a drilling blade is provided at the lower end of a double shaft formed by fitting an inner shaft and an outer shaft so as to be rotatable in opposite directions, and a semicircular arc frame is turned on the upper side. An inner stirring blade composed of a stirring rod, an intermediate stirring blade composed of a semicircular arc shaped stirring rod having a larger stirring diameter than the inner stirring blade, and an outer composed of a semicircular arc shaped stirring rod larger in stirring diameter than the intermediate stirring blade A structure in which a stirring blade is provided, the inner and outer stirring blades are connected to the inner shaft and rotated in one direction, and the intermediate stirring blade is connected to the outer shaft and rotated in the other direction as a co-rotation preventing blade. Things are known.

  However, the above-described conventional stirring blade structure has a drawback that the driving portion is complicated and large because the inner and outer shafts are rotated in opposite directions. In addition, when the conventional stirring blade structure is used for the ground improvement device, the stirring diameter interval between the stirring rod of the intermediate stirring blade and the stirring rods of the inner and outer stirring blades is fixed. In the agitation action, there are many cases where there is not an appropriate interval corresponding to the nature of the earth and sand, so when the earth and sand are soft but the interval is too wide, the wing cutting action against the earth and sand is weak, When it was not obtained, or when the lump was large or hard but the interval was narrow, there was a problem that the earth and sand could not pass through the interval and deposited and deposited on the intermediate stirring blade.

  It is an object of the first invention of the present application to realize simplification and miniaturization of a drive unit.

  The second invention of the present application provides a stirring blade structure that makes it possible to appropriately change and adjust the stirring diameter interval between the intermediate stirring blade and the inner and outer stirring blades according to the properties of the earth and sand to be excavated and stirred. This is the issue.

As means for solving the above problems, the first invention of the present application is:
The inner shaft (2) to which the rotation is transmitted is rotatably inserted into a hollow head rod (5) provided at the lower end of the non-rotating outer shaft (3) to form a double shaft. From the head rod (5) A drilling rod (8) having a drilling blade (7) at the lower end of the inner shaft (2) protruding downward is fixed via a flange joint (9), and an inner stirring blade ( 12), a frame-shaped intermediate stirring blade (13) having a larger stirring diameter than the inner stirring blade (12), and a frame-shaped outer stirring blade (19) having a larger stirring diameter than the intermediate stirring blade (13). The blade (A) is positioned concentrically, and the inner stirring blade (12) of the triple stirring blade (A) rotates on the inner shaft (2) between the lower end of the head rod (5) and the flange (9). non bonded ring halves (10) provided, the linear rod-like body which projects radially outer peripheral surface of the joint ring halves (10) Constructed by fixing the base portion, the intermediate agitating blade (13), the upper and lower sides of the inner stirring blade (12) of large rectangular frame shape of the stirring diameter than the upper and lower sides of the inner stirring wing bar-like (12) Positioned in parallel, the upper side of the rectangular frame is fixed to the non-rotating head rod (5), and the lower side of the rectangular frame is rotatably attached to the inner shaft (2). The base part of the straight bar-shaped body projecting radially outward is fixed to the vertical side part connecting the two, and the outer stirring blade (19) is rod-shaped and has a stirring diameter larger than that of the intermediate stirring blade (13). The upper and lower sides of the large rectangular frame are positioned parallel to the upper and lower sides of the intermediate stirring blade (13), and the upper side of the rectangular frame is rotatably attached to the non-rotating head rod (5). the lower side of the rectangular frame shape is fixed to the inner shaft (2), the upper side of the rectangular frame shape The base portion of the straight bar-shaped body protruding radially inward is fixed to the vertical side portion connecting the lower sides, and the straight bar-shaped body of the outer stirring blade (19) is the same as the straight bar-shaped body of the intermediate stirring blade (13). A ground improvement device configured to be arranged in parallel on both upper and lower sides and configured to drive and rotate the inner stirring blade (12) and the outer stirring blade (19) with respect to the non-rotating intermediate stirring blade (13). A stirring blade structure is proposed.

The second invention of the present application is
The intermediate stirrer blade (13) is connected to the non-rotating outer side in a detachable manner, and the intermediate stirrer blade (13) has a stirring diameter interval between the inner agitator blade (12) and the outer agitator blade (19). We propose a stirring blade structure such as a ground improvement device that has a variety of different types.

  According to the stirring blade structure of the ground improvement device or the like of the first invention of the present application, it is only necessary to rotate the inner shaft of the double shaft, so the shaft rotation drive unit is simple and small, and the manufacturing cost of the device is reduced. Can be reduced.

  According to the agitating blade structure of the ground improvement device or the like of the second invention of the present application, the earth and sand properties of the ground are investigated prior to the work, and based on that, agitation suitable for the properties of the earth and sand is selected from among a plurality of types of intermediate agitating blades. If you select one with a diameter interval and attach it detachably to a predetermined position on the outer shaft to excavate and stir the ground, effective agitation can be achieved with an appropriate agitating diameter interval between the intermediate stirring blade and the inner and outer stirring blades. Can be done.

It is a front view of the excavation blade of the stirring blade structure and triple stirring blade part by this invention 2nd invention. (A), (B), (C), (D) Front views of intermediate stirring blades with different stirring diameter intervals. It is an AA line expanded sectional view in FIG. It is the BB line expanded sectional view in FIG. It is a side view of the ground improvement apparatus provided with the stirring blade structure of this invention.

  The “intermediate stirring blade and outer stirring blade” in the second invention of the present application are not limited to a rectangular frame shape, but may be a frame shape having various shapes such as a trapezoidal frame shape and an arc frame shape. The “plural types of intermediate stirring blades” include those having protrusions or holes of various shapes on the blade surfaces.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
In FIG. 1, a double shaft (1) is a shaft in which an inner shaft (2) longitudinally passed through a solidification liquid supply channel (4) is rotatably inserted into a hollow outer shaft (3). In the example, a hollow head rod (5) is further connected to the lower end of the outer shaft (3) via a flange joint (6), and the inner shaft (2) is rotatably passed through the head rod (5). The head rod (5) protrudes downward, and a drilling rod (8) having a drilling blade (7), (7) is connected to the projecting lower end via a flange joint (9). A triple stirring blade (A) is provided above (7).

  The triple stirring blade (A) has the following structure. A pair of split ring halves (10), (10) are fitted on the inner shaft (2) between the lower end of the head rod (5) and the flange joint (9), and a bolt nut (11) Are joined in a non-rotatable manner by means of welding, with the outer circumferential surfaces of the joined ring halves (10), (10) being welded in the state of protruding straight bar-shaped inner stirring blades (12), (12) in the radial direction, respectively. It is fixed.

  The intermediate stirring blades (13) and (13) are rectangular frame-shaped rods having a larger stirring diameter than the inner stirring blades (12) and (12), and the upper ends thereof are shown particularly in FIG. In this way, the connecting pieces (14) are fixed respectively, and the split ring halves (15) are fixed to the lower ends of the connecting pieces (14). The upper connecting pieces (14) and (14) are connected to the head rod (14). 5) and two support plates (16), (16) projecting from the outer peripheral surface of the lower end portion, are detachably connected by bolts and nuts (17), respectively, and the lower half split ring half ( 15) and (15) are fitted on the inner shaft (2), and are rotatably and detachably joined by bolts and nuts (18).

  The outer stirring blades (19) and (19) are rectangular frame-shaped rods having a larger stirring diameter than the intermediate stirring blades (13) and (13), and the lower ends thereof are connected to the lower ends of the inner shaft (2). It is fixed to the flange (9), and its upper end is fixed to the outer peripheral surface of the ring (20) that is rotatably fitted to the head rod (5).

  In this example, the intermediate stirring blades (13) and (13) have the widest stirring diameter intervals between the inner and outer stirring blades (12), (12) and (19) and (19). However, as shown in FIG. 2, the stirring blades (13), (13), (13b) (b), (13c) are narrower than the stirring blades (13), (13). A pair of three types of intermediate agitating blades shown in FIG.

  These intermediate stirring blades (13a) (13a), (13b) (13b), (13c) and (13c) are made of a metal plate formed in a rectangular frame shape in this example, Removable connecting pieces (14a), (14b), (14c) are fixed to the two-piece support plates (16), (16) by bolts and nuts (17), respectively, and bolts are respectively attached to the lower ends. The split ring halves (15a), (15b) and (15c) to be joined to the ring are fixed by nuts (18).

  When the triple stirring blade (A) of the above example is used in a ground improvement device, as shown in FIG. 1 as an example, a guide rail (23) of a mast (22) supported vertically at the front end of the crawler (21). ) Is supported by a wire rope (26) suspended from a top sheave (25) while supporting a drive carrier (24) on which a driving device such as a motor and a speed reducer is mounted. Then, the chuck device (27) provided at the lower end portion of the carrier (24) grips the upper end portion of the outer shaft (3) and suspends it in a non-rotating manner, and at the upper end portion of the inner shaft (2). Is connected to the output shaft (28) protruding from the driving device so as to be able to transmit the rotation.

  In addition, as shown in FIG. 1, the solidification liquid discharge port (29) is opened to the excavation rod (8), and the solidification liquid is pumped through the solidification liquid supply path (4).

  The ground improvement work using the ground improvement apparatus of FIG. 5 will be described. Prior to the work, the soil properties of the ground to be improved are investigated. Next, which of the stirring diameter intervals between the intermediate stirring blades (13), (13a), (13b), (13c) and the inner and outer stirring blades (12), (19) of FIG. It is carefully determined whether the diameter interval is optimal for the investigated sediment property, and based on the determination, the intermediate stirring blade to be used is selected from the intermediate stirring blades (13) to (13c) in FIG.

  As an example, when the stirring blade (13b) in FIG. 2 (b) is selected, the connecting pieces (14) and (14) at the upper ends of the existing intermediate stirring blade (13) and (13) in FIG. (17) are loosened and removed from the support plates (16), (16), and the split ring halves (15), (15) at the lower end are separated by removing the bolts, nuts (18), and the stirring blade ( 13) Remove (13) from the shaft, and replace it with the new intermediate stirring blades (13b) and (13b) by the same operation as above.

  When the drive device is started, rotation is transmitted from the output shaft (28) to the inner shaft (2), and the inner and outer stirring blades (12), (12) and (19) together with the excavating blades (7) and (7). , (19) rotate clockwise, and the outer shaft (3) is held non-rotating to place the intermediate stirring blades (13), (13) non-rotating. The wire rope (26) is loosened, the inner shaft (2) and the outer shaft (3) are lowered together with the drive part carrier (24), and excavation is started on the ground with the rotating excavating blades (7) and (7).

  The earth and sand excavated by the excavating blades (7) and (7) reach the triple agitating blade (A), and rotate clockwise by the inner and outer agitating blades (12), (12) and (19), (19) rotating there. While being swirled, the non-rotating intermediate agitating blades (13b) and (13b) are prevented from rotating together with the inner agitating blades (12), (12), (19) and (19). Stirring diameter interval between the blades (13b) and (13b) and the inner stirring blades (12) and (12), and stirring between the intermediate stirring blades (13b) and (13b) and the outer stirring blades (19) and (19) When passing through each of the diameter intervals, the agitation blades (13b), (13b), (12), (12), (19), and (19) are subjected to mixing and stirring of the earth and sand by the blade cutting action. In that case, since the agitation diameter interval is adjusted according to the properties such as hardness and softness of earth and sand, an effective wing cutting action and mixing action are always guaranteed.

  After excavating and stirring at a predetermined depth, the inner and outer stirring blades (12), (12), (19) and (19) are rotated by rotating the inner shaft (2) while discharging the solidified liquid from the discharge port (29). The outer shafts (2) and (3) are gradually pulled out to the ground while mixing the solidified liquid and earth and sand.

A Triple stirring blade 2 Inner shaft 3 Outer shaft 7 Excavation blade 12 Inner stirring blade 13, 13a, 13b, 13c Intermediate stirring blade 19 Outer stirring blade

Claims (2)

The inner shaft (2) to which the rotation is transmitted is rotatably inserted into a hollow head rod (5) provided at the lower end of the non-rotating outer shaft (3) to form a double shaft. From the head rod (5) A drilling rod (8) having a drilling blade (7) at the lower end of the inner shaft (2) protruding downward is fixed via a flange joint (9), and an inner stirring blade ( 12), a frame-shaped intermediate stirring blade (13) having a larger stirring diameter than the inner stirring blade (12), and a frame-shaped outer stirring blade (19) having a larger stirring diameter than the intermediate stirring blade (13). The blade (A) is positioned concentrically, and the inner stirring blade (12) of the triple stirring blade (A) rotates on the inner shaft (2) between the lower end of the head rod (5) and the flange (9). non bonded ring halves (10) provided, the linear rod-like body which projects radially outer peripheral surface of the joint ring halves (10) Constructed by fixing the base portion, the intermediate agitating blade (13), the upper and lower sides of the inner stirring blade (12) of large rectangular frame shape of the stirring diameter than the upper and lower sides of the inner stirring wing bar-like (12) Positioned in parallel, the upper side of the rectangular frame is fixed to the non-rotating head rod (5), and the lower side of the rectangular frame is rotatably attached to the inner shaft (2). The base part of the straight bar-shaped body projecting radially outward is fixed to the vertical side part connecting the two, and the outer stirring blade (19) is rod-shaped and has a stirring diameter larger than that of the intermediate stirring blade (13). The upper and lower sides of the large rectangular frame are positioned parallel to the upper and lower sides of the intermediate stirring blade (13), and the upper side of the rectangular frame is rotatably attached to the non-rotating head rod (5). the lower side of the rectangular frame shape is fixed to the inner shaft (2), the upper side of the rectangular frame shape The base portion of the straight bar-shaped body protruding radially inward is fixed to the vertical side portion connecting the lower sides, and the straight bar-shaped body of the outer stirring blade (19) is the same as the straight bar-shaped body of the intermediate stirring blade (13). A ground improvement device configured to be arranged in parallel on both upper and lower sides and configured to drive and rotate the inner stirring blade (12) and the outer stirring blade (19) with respect to the non-rotating intermediate stirring blade (13). Etc. Stirring blade structure.   The intermediate stirrer blade (13) is connected to the non-rotating outer side in a detachable manner, and the intermediate stirrer blade (13) has a stirring diameter interval between the inner agitator blade (12) and the outer agitator blade (19). The agitating blade structure of the ground improvement device or the like according to claim 1, wherein a plurality of types differing from each other are prepared.

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