JP5563359B2 - Metal surface treatment agent - Google Patents
Metal surface treatment agent Download PDFInfo
- Publication number
- JP5563359B2 JP5563359B2 JP2010100700A JP2010100700A JP5563359B2 JP 5563359 B2 JP5563359 B2 JP 5563359B2 JP 2010100700 A JP2010100700 A JP 2010100700A JP 2010100700 A JP2010100700 A JP 2010100700A JP 5563359 B2 JP5563359 B2 JP 5563359B2
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- JP
- Japan
- Prior art keywords
- compound
- group
- carbonyl group
- water
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229910052751 metal Inorganic materials 0.000 title claims description 47
- 239000002184 metal Substances 0.000 title claims description 47
- 239000012756 surface treatment agent Substances 0.000 title claims description 31
- -1 amine compound Chemical class 0.000 claims description 122
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 120
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 106
- 150000001875 compounds Chemical class 0.000 claims description 86
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 73
- OYQYHJRSHHYEIG-UHFFFAOYSA-N ethyl carbamate;urea Chemical compound NC(N)=O.CCOC(N)=O OYQYHJRSHHYEIG-UHFFFAOYSA-N 0.000 claims description 73
- 239000006185 dispersion Substances 0.000 claims description 58
- 238000006845 Michael addition reaction Methods 0.000 claims description 54
- 229920005989 resin Polymers 0.000 claims description 48
- 239000011347 resin Substances 0.000 claims description 48
- 239000005056 polyisocyanate Substances 0.000 claims description 44
- 229920001228 polyisocyanate Polymers 0.000 claims description 44
- 239000003795 chemical substances by application Substances 0.000 claims description 40
- 229920005862 polyol Polymers 0.000 claims description 32
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 30
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 claims description 28
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 claims description 27
- 239000011248 coating agent Substances 0.000 claims description 26
- 238000000576 coating method Methods 0.000 claims description 26
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 19
- 239000010959 steel Substances 0.000 claims description 19
- 150000002736 metal compounds Chemical class 0.000 claims description 14
- 150000003077 polyols Chemical class 0.000 claims description 12
- 239000010936 titanium Substances 0.000 claims description 9
- 125000003277 amino group Chemical group 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
- 125000000524 functional group Chemical group 0.000 claims description 8
- 229910052719 titanium Inorganic materials 0.000 claims description 8
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
- 229910052726 zirconium Inorganic materials 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 5
- WRAGBEWQGHCDDU-UHFFFAOYSA-M C([O-])([O-])=O.[NH4+].[Zr+] Chemical compound C([O-])([O-])=O.[NH4+].[Zr+] WRAGBEWQGHCDDU-UHFFFAOYSA-M 0.000 claims description 4
- ALTWGIIQPLQAAM-UHFFFAOYSA-N metavanadate Chemical compound [O-][V](=O)=O ALTWGIIQPLQAAM-UHFFFAOYSA-N 0.000 claims description 4
- DUIOPKIIICUYRZ-UHFFFAOYSA-N semicarbazide group Chemical group NNC(=O)N DUIOPKIIICUYRZ-UHFFFAOYSA-N 0.000 claims description 4
- UUUGYDOQQLOJQA-UHFFFAOYSA-L vanadyl sulfate Chemical compound [V+2]=O.[O-]S([O-])(=O)=O UUUGYDOQQLOJQA-UHFFFAOYSA-L 0.000 claims description 4
- 229940041260 vanadyl sulfate Drugs 0.000 claims description 4
- 229910000352 vanadyl sulfate Inorganic materials 0.000 claims description 4
- LGBZAKBGIHHRLI-UHFFFAOYSA-N zirconium hydrofluoride Chemical compound [Zr].F.[Zr] LGBZAKBGIHHRLI-UHFFFAOYSA-N 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 229930000044 secondary metabolite Natural products 0.000 claims description 2
- 239000007795 chemical reaction product Substances 0.000 description 48
- 239000000203 mixture Substances 0.000 description 44
- 238000004519 manufacturing process Methods 0.000 description 38
- 239000010408 film Substances 0.000 description 37
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 34
- 239000007787 solid Substances 0.000 description 26
- 238000006243 chemical reaction Methods 0.000 description 24
- 239000002253 acid Substances 0.000 description 22
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 21
- 230000007797 corrosion Effects 0.000 description 21
- 238000005260 corrosion Methods 0.000 description 21
- 239000003960 organic solvent Substances 0.000 description 21
- 239000002904 solvent Substances 0.000 description 21
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 19
- 229910052757 nitrogen Inorganic materials 0.000 description 19
- YTTFFPATQICAQN-UHFFFAOYSA-N 2-methoxypropan-1-ol Chemical compound COC(C)CO YTTFFPATQICAQN-UHFFFAOYSA-N 0.000 description 18
- 229920000647 polyepoxide Polymers 0.000 description 17
- 239000000047 product Substances 0.000 description 17
- 229910001873 dinitrogen Inorganic materials 0.000 description 16
- 239000003822 epoxy resin Substances 0.000 description 16
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 16
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 15
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 14
- HEDRZPFGACZZDS-MICDWDOJSA-N Trichloro(2H)methane Chemical compound [2H]C(Cl)(Cl)Cl HEDRZPFGACZZDS-MICDWDOJSA-N 0.000 description 14
- 125000001302 tertiary amino group Chemical group 0.000 description 14
- 238000000034 method Methods 0.000 description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 13
- 150000001412 amines Chemical class 0.000 description 12
- 125000000129 anionic group Chemical group 0.000 description 12
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 12
- 238000005259 measurement Methods 0.000 description 12
- 239000002609 medium Substances 0.000 description 12
- 150000003839 salts Chemical class 0.000 description 12
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 11
- 239000000243 solution Substances 0.000 description 11
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 10
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 10
- 235000011007 phosphoric acid Nutrition 0.000 description 10
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 9
- WGQKYBSKWIADBV-UHFFFAOYSA-N benzylamine Chemical class NCC1=CC=CC=C1 WGQKYBSKWIADBV-UHFFFAOYSA-N 0.000 description 9
- 238000004821 distillation Methods 0.000 description 9
- 239000003995 emulsifying agent Substances 0.000 description 9
- 238000010438 heat treatment Methods 0.000 description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 9
- HZAXFHJVJLSVMW-UHFFFAOYSA-N monoethanolamine hydrochloride Natural products NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 9
- 238000003860 storage Methods 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 238000005160 1H NMR spectroscopy Methods 0.000 description 8
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 8
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 8
- 125000002091 cationic group Chemical group 0.000 description 8
- 238000001704 evaporation Methods 0.000 description 8
- AQHHHDLHHXJYJD-UHFFFAOYSA-N propranolol Chemical compound C1=CC=C2C(OCC(O)CNC(C)C)=CC=CC2=C1 AQHHHDLHHXJYJD-UHFFFAOYSA-N 0.000 description 8
- 239000010409 thin film Substances 0.000 description 8
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 7
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 7
- 239000002202 Polyethylene glycol Substances 0.000 description 7
- 239000006087 Silane Coupling Agent Substances 0.000 description 7
- 239000004202 carbamide Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 150000002429 hydrazines Chemical class 0.000 description 7
- SCZVXVGZMZRGRU-UHFFFAOYSA-N n'-ethylethane-1,2-diamine Chemical compound CCNCCN SCZVXVGZMZRGRU-UHFFFAOYSA-N 0.000 description 7
- 125000004433 nitrogen atom Chemical group N* 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 229920001223 polyethylene glycol Polymers 0.000 description 7
- 229920002635 polyurethane Polymers 0.000 description 7
- 239000004814 polyurethane Substances 0.000 description 7
- 241001163841 Albugo ipomoeae-panduratae Species 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 6
- 239000004970 Chain extender Substances 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 description 6
- 125000003118 aryl group Chemical group 0.000 description 6
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- 238000013329 compounding Methods 0.000 description 6
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 6
- BHRZNVHARXXAHW-UHFFFAOYSA-N sec-butylamine Chemical compound CCC(C)N BHRZNVHARXXAHW-UHFFFAOYSA-N 0.000 description 6
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 5
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 5
- HQABUPZFAYXKJW-UHFFFAOYSA-N N-butylamine Natural products CCCCN HQABUPZFAYXKJW-UHFFFAOYSA-N 0.000 description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical class OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 5
- 229960000583 acetic acid Drugs 0.000 description 5
- 125000005442 diisocyanate group Chemical group 0.000 description 5
- 150000002334 glycols Chemical class 0.000 description 5
- 239000012948 isocyanate Substances 0.000 description 5
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 5
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 5
- 229910052744 lithium Inorganic materials 0.000 description 5
- 239000000049 pigment Substances 0.000 description 5
- 239000011591 potassium Substances 0.000 description 5
- 229910052700 potassium Inorganic materials 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- 229910052708 sodium Inorganic materials 0.000 description 5
- BFDQRLXGNLZULX-UHFFFAOYSA-N titanium hydrofluoride Chemical compound F.[Ti] BFDQRLXGNLZULX-UHFFFAOYSA-N 0.000 description 5
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 4
- 239000005058 Isophorone diisocyanate Substances 0.000 description 4
- GLUUGHFHXGJENI-UHFFFAOYSA-N Piperazine Chemical compound C1CNCCN1 GLUUGHFHXGJENI-UHFFFAOYSA-N 0.000 description 4
- 235000011054 acetic acid Nutrition 0.000 description 4
- 125000002723 alicyclic group Chemical group 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- 239000010419 fine particle Substances 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 150000004658 ketimines Chemical class 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 4
- 150000003016 phosphoric acids Chemical class 0.000 description 4
- 239000004417 polycarbonate Substances 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 229920005906 polyester polyol Polymers 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 125000004434 sulfur atom Chemical group 0.000 description 4
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 4
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical class O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 3
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 3
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 3
- JFMGYULNQJPJCY-UHFFFAOYSA-N 4-(hydroxymethyl)-1,3-dioxolan-2-one Chemical compound OCC1COC(=O)O1 JFMGYULNQJPJCY-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 229910001297 Zn alloy Inorganic materials 0.000 description 3
- 125000005907 alkyl ester group Chemical group 0.000 description 3
- 150000007514 bases Chemical class 0.000 description 3
- 239000002981 blocking agent Substances 0.000 description 3
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 3
- 239000008119 colloidal silica Substances 0.000 description 3
- 238000005238 degreasing Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 238000001879 gelation Methods 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000006386 neutralization reaction Methods 0.000 description 3
- 125000004430 oxygen atom Chemical group O* 0.000 description 3
- 235000013824 polyphenols Nutrition 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 229920005749 polyurethane resin Polymers 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 239000011342 resin composition Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 2
- MTZUIIAIAKMWLI-UHFFFAOYSA-N 1,2-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC=C1N=C=O MTZUIIAIAKMWLI-UHFFFAOYSA-N 0.000 description 2
- BPXVHIRIPLPOPT-UHFFFAOYSA-N 1,3,5-tris(2-hydroxyethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound OCCN1C(=O)N(CCO)C(=O)N(CCO)C1=O BPXVHIRIPLPOPT-UHFFFAOYSA-N 0.000 description 2
- RXYPXQSKLGGKOL-UHFFFAOYSA-N 1,4-dimethylpiperazine Chemical compound CN1CCN(C)CC1 RXYPXQSKLGGKOL-UHFFFAOYSA-N 0.000 description 2
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 description 2
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 2
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 2
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical class CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
- YIWUKEYIRIRTPP-UHFFFAOYSA-N 2-ethylhexan-1-ol Chemical compound CCCCC(CC)CO YIWUKEYIRIRTPP-UHFFFAOYSA-N 0.000 description 2
- KDRUIMNNZBMLJR-UHFFFAOYSA-N 2-isopropylaminoethylamine Chemical compound CC(C)NCCN KDRUIMNNZBMLJR-UHFFFAOYSA-N 0.000 description 2
- LLPKQRMDOFYSGZ-UHFFFAOYSA-N 2-methyl-4-methylimidazole Natural products CC1=CN=C(C)N1 LLPKQRMDOFYSGZ-UHFFFAOYSA-N 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- KDSNLYIMUZNERS-UHFFFAOYSA-N 2-methylpropanamine Chemical compound CC(C)CN KDSNLYIMUZNERS-UHFFFAOYSA-N 0.000 description 2
- JMUCXULQKPWSTJ-UHFFFAOYSA-N 3-piperidin-1-ylpropan-1-amine Chemical compound NCCCN1CCCCC1 JMUCXULQKPWSTJ-UHFFFAOYSA-N 0.000 description 2
- HVCNXQOWACZAFN-UHFFFAOYSA-N 4-ethylmorpholine Chemical compound CCN1CCOCC1 HVCNXQOWACZAFN-UHFFFAOYSA-N 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- VVJKKWFAADXIJK-UHFFFAOYSA-N Allylamine Chemical compound NCC=C VVJKKWFAADXIJK-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 229930185605 Bisphenol Natural products 0.000 description 2
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- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 1
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- PPQRADLPLZYEKN-UHFFFAOYSA-N tritylphosphanium;chloride Chemical compound [Cl-].C=1C=CC=CC=1C(C=1C=CC=CC=1)([PH3+])C1=CC=CC=C1 PPQRADLPLZYEKN-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Paints Or Removers (AREA)
- Chemical Treatment Of Metals (AREA)
- Laminated Bodies (AREA)
Description
本発明は、貯蔵安定性、低温短時間乾燥性、耐指紋性、耐食性及び上塗り塗膜との密着性に優れる金属表面処理剤に関する。 The present invention relates to a metal surface treatment agent that is excellent in storage stability, low-temperature short-time drying properties, fingerprint resistance, corrosion resistance, and adhesion to a top coat film.
家電用途などに使用される金属素材用の表面処理剤の分野では、従来クロメート処理剤が主流であったが、そこに使用される6価クロム化合物は人体に有害な物質であることから、近年6価クロム化合物を含有しない表面処理剤の開発が進められている。クロムを含有しない表面処理剤としてリン酸亜鉛処理剤等のリン酸塩系処理剤があるが、スラッジが発生する等の問題がある。 In the field of surface treatment agents for metal materials used for home appliances and the like, chromate treatment agents have been the mainstream in the past, but the hexavalent chromium compounds used therein are substances harmful to the human body. Development of a surface treatment agent that does not contain a hexavalent chromium compound is underway. As a surface treatment agent not containing chromium, there is a phosphate treatment agent such as a zinc phosphate treatment agent, but there is a problem that sludge is generated.
クロメート処理に替わるものとして有機系表面処理剤の開発も盛んに行われている。有機樹脂を用いることで加工性や上塗り塗膜との密着性に優れる処理膜を得ることができ、そこに防錆剤を組合わせることで、ある程度の耐食性を確保することができるものである。 Development of organic surface treatment agents has been actively conducted as an alternative to chromate treatment. By using an organic resin, it is possible to obtain a treated film having excellent processability and adhesion with the top coat film, and by combining a rust preventive agent therewith, a certain degree of corrosion resistance can be ensured.
特許文献1のポリウレタン樹脂組成物には、末端イソシアネート基含有プレポリマーとカルボニル基含有ミカエル(マイケル)付加反応生成物との反応により得られるカルボニル基含有ポリウレタンが開示されている。 The polyurethane resin composition of Patent Document 1 discloses a carbonyl group-containing polyurethane obtained by a reaction between a terminal isocyanate group-containing prepolymer and a carbonyl group-containing Michael (Michael) addition reaction product.
該マイケル付加反応においては、1級アミノ基を複数個有するアミン化合物を用いているために、カルボニル基含有不飽和モノマーに対する該アミン化合物に含まれる1級アミノ基の当量比が2以上の反応の場合、1級アミノ基を未反応のまま含有するマイケル付加反応生成物が得られる。そのため、該反応生成物と末端イソシアネート基含有プレポリマーの反応により得られるカルボニル基含有ポリウレタンは、1級アミノ基とイソシアネート基が反応して生成するウレア結合を有しており、該ウレア結合に含まれる2つの窒素原子はそれぞれ1個の水素原子を有している。これらの水素原子に起因する水素結合がポリウレタン分子間で作用するために、該ポリウレタン樹脂の粘度が高くなることがあり、該ポリウレタンの水分散体を用いた表面処理剤は安定性に問題があった。 In the Michael addition reaction, an amine compound having a plurality of primary amino groups is used, so that the equivalent ratio of the primary amino group contained in the amine compound to the carbonyl group-containing unsaturated monomer is 2 or more. In this case, a Michael addition reaction product containing the primary amino group unreacted is obtained. Therefore, the carbonyl group-containing polyurethane obtained by reacting the reaction product with the terminal isocyanate group-containing prepolymer has a urea bond formed by the reaction of the primary amino group and the isocyanate group, and is included in the urea bond. Each of the two nitrogen atoms has one hydrogen atom. Since hydrogen bonds caused by these hydrogen atoms act between polyurethane molecules, the viscosity of the polyurethane resin may increase, and the surface treatment agent using the aqueous dispersion of polyurethane has a problem in stability. It was.
また、特許文献2には、アニオン性ポリウレタン水分散体(a)、シランカップリング剤(b)及び水溶性ジルコニウム化合物(c)を含むアルミニウム−亜鉛合金メッキ鋼板処理用の水性樹脂組成物が開示されている。
さらに特許文献3には、(A)カチオン性基及び側鎖にポリオキシアルキレン鎖を有するポリウレタン樹脂(I)の水性分散体、並びに(B)リン酸化合物、ニッケル化合物、シランカップリング剤及びシリカ粒子から選ばれる少なくとも1種を含有することを特徴とする金属表面処理組成物が開示されている。
しかし、特許文献2の水性樹脂組成物や特許文献3の表面処理組成物を塗布して得られる皮膜は、耐指紋性、耐食性、上塗塗膜との密着性のいずれかが不十分であった。
Patent Document 2 discloses an aqueous resin composition for treating an aluminum-zinc alloy-plated steel sheet comprising an anionic polyurethane aqueous dispersion (a), a silane coupling agent (b) and a water-soluble zirconium compound (c). Has been.
Further, Patent Document 3 discloses (A) an aqueous dispersion of a polyurethane resin (I) having a cationic group and a polyoxyalkylene chain in the side chain, and (B) a phosphoric acid compound, a nickel compound, a silane coupling agent, and silica. A metal surface treatment composition characterized by containing at least one selected from particles is disclosed.
However, the film obtained by applying the aqueous resin composition of Patent Document 2 or the surface treatment composition of Patent Document 3 is insufficient in any of fingerprint resistance, corrosion resistance, and adhesion to the top coat film. .
本発明の課題は、貯蔵安定性、低温短時間乾燥性、耐指紋性、耐食性及び上塗り塗膜との密着性に優れる金属処理剤を提供することである。 An object of the present invention is to provide a metal treating agent that is excellent in storage stability, low-temperature short-time drying properties, fingerprint resistance, corrosion resistance, and adhesion to a top coat film.
本発明者らは上記目的を達成するために鋭意検討を重ねた結果、特定のカルボニル基含有ウレタンウレア樹脂(A)の水分散体、該樹脂(A)中のカルボニル基と反応しうる官能基を1分子中に2個以上含有する硬化剤(B)、シリカ粒子(C)、並びにTi、Zr及びVから選ばれる少なくとも1種の金属化合物(D)を含有することを特徴とする金属表面処理剤によって上記課題を解決できることを見出し、本発明を完成するに至った。 As a result of intensive studies to achieve the above object, the present inventors have found that an aqueous dispersion of a specific carbonyl group-containing urethane urea resin (A), a functional group capable of reacting with the carbonyl group in the resin (A). A metal surface characterized by containing at least one metal compound (D) selected from Ti, Zr and V, a curing agent (B) containing 2 or more per molecule, silica particles (C) The present inventors have found that the above problems can be solved by the treatment agent, and have completed the present invention.
即ち、本発明は、
1.下記特徴のカルボニル基含有ウレタンウレア樹脂(A)の水分散体、該樹脂(A)中のカルボニル基と反応しうる官能基を1分子中に2個以上含有する硬化剤(B)、シリカ粒子(C)、並びにTi、Zr及びVから選ばれる少なくとも1種の金属化合物(D)を含有することを特徴とする金属表面処理剤。
カルボニル基含有ウレタンウレア樹脂(A)の水分散体:分子中に1級アミノ基を1個含有するアミン化合物、1級アミノ基と2級アミノ基を夫々1個ずつ含有するアミン化合物及び2級アミノ基を2個以上含有するアミン化合物からなる群より選ばれる少なくとも1種のアミン化合物を、ダイアセトンアクリルアミドに対してマイケル付加反応せしめて得られる、分子中に2級アミノ基及びカルボニル基を含有する化合物(a1)、ポリオール化合物(a2)及びポリイソシアネート化合物(a3)を反応せしめてなる樹脂(A)を水又は水を含む媒体中に分散して得られた水分散体
2.硬化剤(B)の官能基がヒドラジド基及び/又はセミカルバジド基である1項に記載の金属表面処理剤、
3.金属化合物(D)が、チタンフッ化水素酸塩、ジルコニウムフッ化水素酸塩、炭酸ジルコニウムアンモニウム、メタバナジン酸塩及び硫酸バナジルから選ばれる少なくとも1種である1項又は2項に記載の金属表面処理剤、
4.
金属基材上に、1〜3項のいずれか1項に記載の金属表面処理剤を塗布し、加熱乾燥して得られる表面処理鋼板、に関する。
That is, the present invention
1. An aqueous dispersion of a carbonyl group-containing urethane urea resin (A) having the following characteristics, a curing agent (B) containing two or more functional groups capable of reacting with the carbonyl group in the resin (A), and silica particles A metal surface treating agent comprising (C) and at least one metal compound (D) selected from Ti, Zr and V.
Aqueous dispersion of carbonyl group-containing urethane urea resin (A): amine compound containing one primary amino group in the molecule, amine compound containing one primary amino group and one secondary amino group, and secondary compound at least one amine compound, Ru obtained allowed Michael addition reaction against diacetone acrylamide, secondary amino group and carbonyl group in the molecular selected from the group consisting of an amine compound containing amino groups or two 1. An aqueous dispersion obtained by dispersing a resin (A) obtained by reacting a compound (a1), a polyol compound (a2) and a polyisocyanate compound (a3) in water or a medium containing water. The metal surface treatment agent according to 1, wherein the functional group of the curing agent (B) is a hydrazide group and / or a semicarbazide group,
3. The metal surface treatment agent according to 1 or 2, wherein the metal compound (D) is at least one selected from titanium hydrofluoride, zirconium hydrofluoride, ammonium zirconium carbonate, metavanadate, and vanadyl sulfate. ,
4).
It is related with the surface treatment steel plate obtained by apply | coating the metal surface treating agent of any one of 1-3 to a metal base material, and heat-drying.
本発明の金属表面処理剤は、特定のカルボニル基含有ウレタンウレア樹脂(A)の水分散体、該樹脂(A)のカルボニル基と反応しうる官能基を1分子中に2個以上含有する硬化剤(B)を含有することによって、素材最高到達温度(PMT)が80℃程度の低温で数十秒という低温短時間の乾燥において硬化性に優れ、基材に対する耐指紋性及び上塗り塗料との密着性に優れた塗膜が形成できる。さらに、シリカ粒子(C)や金属化合物(D)を含有することによって、外部からの水や酸性成分等の塗膜劣化因子の浸透を防ぎ、耐食性に優れた塗膜が得られる。 The metal surface treating agent of the present invention is an aqueous dispersion of a specific carbonyl group-containing urethane urea resin (A) and a curing containing two or more functional groups capable of reacting with the carbonyl group of the resin (A) in one molecule. By containing the agent (B), the material maximum achieved temperature (PMT) is excellent in curability in drying at a low temperature and short time of several tens of seconds at a low temperature of about 80 ° C. A coating film having excellent adhesion can be formed. Furthermore, by containing the silica particles (C) and the metal compound (D), it is possible to prevent penetration of coating deterioration factors such as water and acidic components from the outside, and to obtain a coating having excellent corrosion resistance.
本発明は、カルボニル基含有ウレタンウレア樹脂(A)の水分散体、該樹脂(A)中のカルボニル基と反応しうる官能基を1分子中に2個以上含有する硬化剤(B)、シリカ粒子(C)、並びにTi、Zr及びVから選ばれる少なくとも1種の金属化合物(D)を含有することを特徴とする金属表面処理剤である。以下、詳細に説明する。 The present invention relates to an aqueous dispersion of a carbonyl group-containing urethane urea resin (A), a curing agent (B) containing at least two functional groups capable of reacting with the carbonyl group in the resin (A), silica, A metal surface treatment agent comprising particles (C) and at least one metal compound (D) selected from Ti, Zr and V. Details will be described below.
カルボニル基含有ウレタンウレア樹脂(A)の水分散体
カルボニル基含有ウレタンウレア樹脂(A)の水分散体は、分子中に1級アミノ基を1個含有するアミン化合物、1級アミノ基と2級アミノ基を夫々1個ずつ含有するアミン化合物及び2級アミノ基を2個以上含有するアミン化合物からなる群より選ばれる少なくとも1種のアミン化合物を、ダイアセトンアクリルアミドに対してマイケル付加反応せしめて得られる、分子中に2級アミノ基及びカルボニル基を含有する化合物(a1)、ポリオール化合物(a2)及びポリイソシアネート化合物(a3)を反応せしめてなる樹脂(A)を、水又は水を含む媒体中に分散なる水分散体である。
Aqueous dispersion of carbonyl group-containing urethane urea resin (A) An aqueous dispersion of carbonyl group-containing urethane urea resin (A) is an amine compound containing one primary amino group in the molecule, a primary amino group and a secondary amino group. Obtained by Michael addition reaction of diacetone acrylamide with at least one amine compound selected from the group consisting of amine compounds each containing one amino group and amine compounds containing two or more secondary amino groups. In a medium containing water or water, the resin (A) obtained by reacting the compound (a1), polyol compound (a2) and polyisocyanate compound (a3) containing a secondary amino group and carbonyl group in the molecule is reacted. An aqueous dispersion dispersed in
2級アミノ基及びカルボニル基を含有する化合物(a1)
2級アミノ基及びカルボニル基を含有する化合物(a1)(以下、「化合物(a1)」と略することがある)は、ダイアセトンアクリルアミドに対して、分子中に1級アミノ基を1個含有するアミン化合物、1級アミノ基と2級アミノ基を夫々1個ずつ含有するアミン化合物及び2級アミノ基を2個以上含有するアミン化合物からなる群より選ばれる少なくとも1種のアミン化合物をマイケル付加反応せしめて得られる化合物である。
Compound (a1) containing secondary amino group and carbonyl group
The compound (a1) containing a secondary amino group and a carbonyl group (hereinafter sometimes abbreviated as “compound (a1)”) contains one primary amino group in the molecule relative to diacetone acrylamide. Michael addition of at least one amine compound selected from the group consisting of an amine compound, an amine compound containing one primary amino group and one secondary amino group, and an amine compound containing two or more secondary amino groups It is a compound obtained by reacting.
分子中に1級アミノ基を1個含有するアミン化合物、1級アミノ基と2級アミノ基を夫々1個ずつ含有するアミン化合物及び2級アミノ基を2個以上含有するアミン化合物の具体例としては、メチルアミン、エチルアミン、プロピルアミン、イソプロピルアミン、ブチルアミン、イソブチルアミン、sec−ブチルアミン、t−ブチルアミン、2−メトキシエチルアミン、2−エトキシエチルアミン、3−メトキシプロピルアミン、3−メチルチオプロピルアミン、N−メチルエチレンジアミン、N−エチルエチレンジアミン、N−プロピルエチレンジアミン、N−イソプロピルエチレンジアミン、N−(2−ヒドロキシエチル)エチレンジアミン、N−ブチルエチレンジアミン、N,N−ジメチルエチレンジアミン、2−アミノエタノール、3−アミノ−1−プロパノール、2−アミノ−1−プロパノール、1−アミノ−2−プロパノール、3−アミノ−1,2−プロパンジオール、2−アミノ−1,3−プロパンジオール、2−(2−アミノエトキシ)エタノール、アリルアミン等の窒素原子、酸素原子、硫黄原子を含んでいても良いC1〜C16の炭素数を有する脂肪族化合物;シクロペンチルアミン、シクロヘキシルアミン、シクロヘプチルアミン、シクロオクチルアミン、アミノメチルシクロヘキサン、4−メチルシクロヘキシルアミン、1−シクロヘキシルエチルアミン、3,3,5−トリメチルシクロヘキシルアミン、N−シクロヘキシルエチレンジアミン等の窒素原子、酸素原子、硫黄原子を含んでいても良いC1〜C16の炭素数を有する脂環式化合物;ベンジルアミン、フェネチルアミン、4−メチルベンジルアミン、N−アミノプロピルアニリン、2−アミノ−1,2−ジフェニルエタノール、9−アミノフルオレン、ベンズヒドリルアミン、N−ベンジルエチレンジアミン等の窒素原子、酸素原子、硫黄原子を含んでいても良いC1〜C16の炭素数を有する芳香族化合物;ピペラジン、N−アミノプロピルピペラジン、N−アミノエチルピペリジン、2−アミノメチルピペリジン、4−アミノメチルピペリジン、フルフリルアミン、テトラヒドロフルフリルアミン、3アミノピロリジン、3−(メチルアミノ)ピロリジン、5−メチルフルフリルアミン、2−(フルフリルチオ)エチルアミン、2−ピコリルアミン、3−ピコリルアミン、4−ピコリルアミン、N−アミノプロピルピペリジン等の窒素原子、酸素原子、硫黄原子を含んでいても良いC1〜C16の炭素数を有する複素環式化合物等を挙げることができる。 Specific examples of an amine compound containing one primary amino group in the molecule, an amine compound containing one primary amino group and one secondary amino group, and an amine compound containing two or more secondary amino groups Are methylamine, ethylamine, propylamine, isopropylamine, butylamine, isobutylamine, sec-butylamine, t-butylamine, 2-methoxyethylamine, 2-ethoxyethylamine, 3-methoxypropylamine, 3-methylthiopropylamine, N- Methyl ethylenediamine, N-ethylethylenediamine, N-propylethylenediamine, N-isopropylethylenediamine, N- (2-hydroxyethyl) ethylenediamine, N-butylethylenediamine, N, N-dimethylethylenediamine, 2-aminoethanol 3-amino-1-propanol, 2-amino-1-propanol, 1-amino-2-propanol, 3-amino-1,2-propanediol, 2-amino-1,3-propanediol, 2- (2 -Aminoethoxy) Aliphatic compounds having C1 to C16 carbon atoms which may contain nitrogen, oxygen and sulfur atoms such as ethanol and allylamine; cyclopentylamine, cyclohexylamine, cycloheptylamine, cyclooctylamine, amino C1-C16 carbon number which may contain nitrogen atom, oxygen atom, sulfur atom such as methylcyclohexane, 4-methylcyclohexylamine, 1-cyclohexylethylamine, 3,3,5-trimethylcyclohexylamine, N-cyclohexylethylenediamine, etc. An alicyclic compound having benzene; Nitrogen atom, oxygen atom, sulfur atom such as amine, phenethylamine, 4-methylbenzylamine, N-aminopropylaniline, 2-amino-1,2-diphenylethanol, 9-aminofluorene, benzhydrylamine, N-benzylethylenediamine C1-C16 aromatic compounds which may contain; piperazine, N-aminopropylpiperazine, N-aminoethylpiperidine, 2-aminomethylpiperidine, 4-aminomethylpiperidine, furfurylamine, tetrahydrofurfurylamine 3-aminopyrrolidine, 3- (methylamino) pyrrolidine, 5-methylfurfurylamine, 2- (furfurylthio) ethylamine, 2-picolylamine, 3-picolylamine, 4-picolylamine, N-aminopropylpiperidine, etc. The heterocyclic compound etc. which have C1-C16 carbon number which may contain these nitrogen atoms, oxygen atoms, and sulfur atoms, etc. can be mentioned.
上記した中でも特に、1級アミノ基と2級アミノ基を夫々1個ずつ含有するアミン化合物、例えば、N−メチルエチレンジアミン、N−エチルエチレンジアミン、N−プロピルエチレンジアミン、N−イソプロピルエチレンジアミン、N−(2−ヒドロキシエチル)エチレンジアミン、N−シクロヘキシルエチレンジアミン、N−ベンジルエチレンジアミン、N−アミノプロピルピペリジン
が、カルボニル基含有ウレタンウレア樹脂のカルボニル基濃度を高くでき、又は樹脂(A)の分子量を大きくできる為、得られる皮膜の耐食性向上の点から好適である。
Among the above-described compounds, amine compounds containing one primary amino group and one secondary amino group, such as N-methylethylenediamine, N-ethylethylenediamine, N-propylethylenediamine, N-isopropylethylenediamine, N- (2 -Hydroxyethyl) ethylenediamine, N-cyclohexylethylenediamine, N-benzylethylenediamine, and N-aminopropylpiperidine can increase the carbonyl group concentration of the carbonyl group-containing urethane urea resin or increase the molecular weight of the resin (A). This is preferable from the viewpoint of improving the corrosion resistance of the resulting film.
ここで、アミン化合物として脂肪族化合物であるN−エチルエチレンジアミンを選択した場合、ダイアセトンアクリルアミドへのマイケル付加反応による
化合物(a1)を生成する反応は下記式(1)で示される。この式(1)における化合物(a1)は、分子中に2級のアミノ基を2個含有し且つカルボニル基を1個含有している。
Here, when N-ethylethylenediamine, which is an aliphatic compound, is selected as the amine compound, the reaction for generating the compound (a1) by the Michael addition reaction to diacetone acrylamide is represented by the following formula (1). The compound (a1) in the formula (1) contains two secondary amino groups and one carbonyl group in the molecule.
本発明におけるマイケル付加反応は、通常、0〜200℃の範囲内、好ましくは、50〜120℃の範囲内で行うことが、短時間で所望の反応生成物を得られること及び意図しない副反応を抑制可能な点から好ましい。 The Michael addition reaction in the present invention is usually carried out in the range of 0 to 200 ° C., preferably in the range of 50 to 120 ° C., so that a desired reaction product can be obtained in a short time and an unintended side reaction. It is preferable from the point which can suppress.
本発明においては、ダイアセトンアクリルアミドに対するアミン化合物のモル比を0.8〜5.0の範囲内、さらに0.9〜2.2の範囲内となるように混合せしめてマイケル付加反応を行うことが好ましい。
ダイアセトンアクリルアミドに対するアミン化合物のモル比が0.8未満であると未反応のダイアセトンアクリルアミドが必要とする反応生成物に混合することがあり、該反応生成物を用いて製造したウレタンウレア樹脂の水分散体から作成した皮膜は、硬化剤の一部が未反応のダイアセトンアクリルアミドと反応して架橋密度が低下するために耐水性が低下することがある。
In the present invention, the Michael addition reaction is carried out by mixing the amine compound with diacetone acrylamide so that the molar ratio of the amine compound is within the range of 0.8 to 5.0, and further within the range of 0.9 to 2.2. Is preferred.
If the molar ratio of the amine compound to diacetone acrylamide is less than 0.8, unreacted diacetone acrylamide may be mixed with the reaction product required, and the urethane urea resin produced using the reaction product A film prepared from an aqueous dispersion may have a reduced water resistance because a part of the curing agent reacts with unreacted diacetone acrylamide to lower the crosslinking density.
また、該モル比が5.0よりも大きいと反応生成混合物から過剰のアミン化合物を除去する場合には除去工程に時間がかかり、製造コストが高くなることがある。一方、過剰のアミン化合物を除去しないで上記の反応生成混合物を用いてウレタンウレア樹脂を製造する場合には該樹脂の粘度が高くなったり、水分散性が低下することがある。 On the other hand, when the molar ratio is larger than 5.0, when the excess amine compound is removed from the reaction product mixture, the removal process takes time, and the production cost may increase. On the other hand, when a urethane urea resin is produced using the above reaction product mixture without removing excess amine compound, the viscosity of the resin may increase or water dispersibility may decrease.
上記した化合物(a1)を得るためのマイケル付加反応は、水や有機溶剤の存在下で行うことができるが、特に用いなくても良い。有機溶剤を使用する場合、その種類は特に限定しないがエステル系、エーテル系、アルコール系等の公知の有機溶剤を使用できる。
化合物(a1)とポリイソシアネート化合物(a3)の反応を行う際は、イソシアネート基と反応する有機溶剤、例えば水やアルコール系有機溶剤は、化合物(a1)を含む溶液から公知の方法で除去しておくことが好ましい。水や有機溶剤を使用する場合の溶液濃度は20質量%以上、好ましくは50質量%以上である。溶液濃度は20質量%未満では反応が進行しにくいため好ましくない。また、反応時間としては、使用するアミノ化合物の種類により異なるが、通常30分間〜5時間が好適である。
The Michael addition reaction for obtaining the above compound (a1) can be carried out in the presence of water or an organic solvent, but is not particularly required. When using an organic solvent, the kind is not specifically limited, However, Well-known organic solvents, such as ester type, ether type, and alcohol type, can be used.
When the compound (a1) and the polyisocyanate compound (a3) are reacted, the organic solvent that reacts with the isocyanate group, such as water or an alcohol-based organic solvent, is removed from the solution containing the compound (a1) by a known method. It is preferable to keep. When water or an organic solvent is used, the solution concentration is 20% by mass or more, preferably 50% by mass or more. A solution concentration of less than 20% by mass is not preferable because the reaction hardly proceeds. Moreover, as reaction time, although it changes with kinds of amino compound to be used, normally 30 minutes-5 hours are suitable.
前記マイケル付加反応を行う際には、触媒を用いることもできる。触媒としては、特に制限はないが、例えば、ナトリウムメトキシド、ナトリウムエトキシド、マグネシウムエトキシド等の金属アルコキシド;ナトリウムフェノキシド等の金属フェノキシド;安息香酸ナトリウム、安息香酸カリウム等の金属カルボキレート;トリエチルアミン、トリエチレンジアミン、N,N−ジエチルアニリン、N,N−ジメチルアニリン、N,N−ジメチルベンジルアミン、N−メチルモルホリン、N−エチルモルホリン、N,N′−ジメチルピペラジン、ピリジン、ピコリン、1,8−ジアザービシクロ(5,4,0)ウンデセン−7等の三級アミン;臭化テトラエチルアンモニウム、臭化テトラブチルアンモニウム、塩化ベンジルトリエチルアンモニウム、塩化トリオクチルメチルアンモニウム、臭化セチルトリメチルアンモニウム、ヨウ化テトラブチルアンモニウム、ヨウ化ドデシルトリメチルアンモニウム、ベンジルジメチルテトラデシルアンモニウムアセテート等の四級アンモニウム塩;塩化テトラフェニルホスホニウム、塩化トリフェニルメチルホスホニウム、臭化テトラメチルホスホニウム等の四級ホスホニウム塩;2−メチルイミダゾール、2−エチルイミダゾール、2−メチル−4−メチルイミダゾール、1−シアノエチル−2−メチルイミダゾール、1−シアノエチル−2−フェニルイミダゾール、2−フェニル−4−メチル−5−ヒドロキシメチルイミダゾール、2−フェニル−4,5−ジヒドロキシメチルイミダゾール、1−アジン−2−メチルイミダゾール等のイミダゾール化合物等の塩基性化合物が挙げられる。触媒は1種類に限定されることなく、複数種を用いることができる。触媒を使用する場合、その使用量はアミン化合物の使用量に対して10モル%以下が好ましく、必要に応じて複数種を使用することもできる。 When performing the Michael addition reaction, a catalyst can also be used. The catalyst is not particularly limited. For example, metal alkoxides such as sodium methoxide, sodium ethoxide, and magnesium ethoxide; metal phenoxides such as sodium phenoxide; metal carbochelates such as sodium benzoate and potassium benzoate; triethylamine, Triethylenediamine, N, N-diethylaniline, N, N-dimethylaniline, N, N-dimethylbenzylamine, N-methylmorpholine, N-ethylmorpholine, N, N'-dimethylpiperazine, pyridine, picoline, 1,8 -Tertiary amines such as diazabicyclo (5,4,0) undecene-7; tetraethylammonium bromide, tetrabutylammonium bromide, benzyltriethylammonium chloride, trioctylmethylammonium chloride, cetyltrimethyl bromide Quaternary ammonium salts such as ruammonium iodide, tetrabutylammonium iodide, dodecyltrimethylammonium iodide, benzyldimethyltetradecylammonium acetate; quaternary phosphonium salts such as tetraphenylphosphonium chloride, triphenylmethylphosphonium chloride, tetramethylphosphonium bromide 2-methylimidazole, 2-ethylimidazole, 2-methyl-4-methylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 2-phenyl-4-methyl-5-hydroxymethyl Examples include basic compounds such as imidazole compounds such as imidazole, 2-phenyl-4,5-dihydroxymethylimidazole, and 1-azine-2-methylimidazole. The catalyst is not limited to one type, and a plurality of types can be used. When using a catalyst, the usage-amount is preferable 10 mol% or less with respect to the usage-amount of an amine compound, and multiple types can also be used as needed.
前記マイケル付加反応によって得られた反応生成物を含む混合物は、マイケル付加反応生成物中に、未反応のアミン化合物やケチミン化された化合物が含まれていることがある。 The mixture containing the reaction product obtained by the Michael addition reaction may contain an unreacted amine compound or ketiminated compound in the Michael addition reaction product.
未反応のアミン化合物が含まれていると、後述するマイケル付加反応生成物とポリイソシアネート化合物との反応において、カルボニル基含有ウレタンウレア樹脂の粘度が高くなることがあるので除去することが好ましい。除去は、常圧又は減圧条件下で蒸留や、水及び/又は有機溶剤との共沸により行なうことができる。有機溶剤としては、マイケル付加反応を行なう際に用いた有機溶媒を用いることができるが、マイケル付加反応を行なった後にさらにアルコール系有機溶剤、エーテル系有機溶剤等の公知の有機溶剤を添加してもよい。 When the unreacted amine compound is contained, the viscosity of the carbonyl group-containing urethane urea resin may be increased in the reaction between the Michael addition reaction product and the polyisocyanate compound described later, and therefore it is preferably removed. The removal can be performed by distillation or azeotropy with water and / or an organic solvent under normal or reduced pressure conditions. As the organic solvent, the organic solvent used in the Michael addition reaction can be used. After the Michael addition reaction, a known organic solvent such as an alcohol organic solvent or an ether organic solvent is further added. Also good.
また、ケチミン化された化合物が含まれている場合には、次に挙げる問題等が生じる可能性がある。1)マイケル付加反応生成物とポリイソシアネートとの反応において、粘度の上昇やゲル化を起こすことがある。2)カルボニル基含有ウレタンウレア樹脂の水分散体においてケチミン化された部分が加水分解してアミノ基が再生して塗膜の黄変の原因になることがある。
そこで、マイケル付加反応によって得られた混合物に過剰の水を加えて、ケチミン化された化合物のケチミン化された部分を加水分解せしめてカルボニル基を再生することによって、上記の問題を解決することが好ましい。この加水分解によって生じたアミン化合物は、前記の未反応のアミン化合物と同様にして除去することができる。
Moreover, when a ketiminated compound is contained, the following problems may occur. 1) In the reaction between the Michael addition reaction product and polyisocyanate, viscosity may increase or gelation may occur. 2) In the aqueous dispersion of the carbonyl group-containing urethane urea resin, the ketiminated portion may be hydrolyzed to regenerate amino groups and cause yellowing of the coating film.
Therefore, the above problem can be solved by adding excess water to the mixture obtained by the Michael addition reaction to hydrolyze the ketiminated portion of the ketiminated compound to regenerate the carbonyl group. preferable. The amine compound produced by this hydrolysis can be removed in the same manner as the unreacted amine compound.
ここで示した未反応のアミン化合物の除去及びケチミン化された化合物を加水分解して生成したアミン化合物の除去は、前記マイケル付加反応と同時に行なってもよく、又はマイケル付加反応の終了後に行ってもよい。 The removal of the unreacted amine compound shown here and the amine compound formed by hydrolysis of the ketiminated compound may be performed simultaneously with the Michael addition reaction or after the completion of the Michael addition reaction. Also good.
ダイアセトンアクリルアミドは、重クロロホルム溶媒を用いた1H−NMRの測定において6.19〜6.23ppmに炭素−炭素二重結合(CH2=CH)を形成する炭素原子に結合した水素原子に由来するピークが観察される。反応生成物の重クロロホルム溶媒を用いた1H−NMRの測定においては、6.19〜6.23ppmにピークが観察されないため、本発明においては、該NMRの測定によって、マイケル付加反応を管理することができる。 Diacetone acrylamide is derived from a hydrogen atom bonded to a carbon atom forming a carbon-carbon double bond (CH 2 ═CH) at 6.19 to 6.23 ppm in 1H-NMR measurement using a deuterated chloroform solvent. A peak is observed. In the measurement of 1H-NMR using a deuterated chloroform solvent of the reaction product, no peak is observed at 6.19 to 6.23 ppm. Therefore, in the present invention, the Michael addition reaction is managed by the NMR measurement. Can do.
上記したマイケル付加反応生成物は、2級アミノ基を1個或いは2個含有するものが好ましく、カルボニル基含有ウレタンウレア樹脂(A)を用いて得られた塗膜の耐酸性や耐水性の観点から3級アミノ基を含有しないもの、或いは得られたカルボニル基含有ウレタンウレア樹脂(A)の粘度制御の観点から、1級アミノ基を含有しないものが好ましい。
カルボニル基含有ウレタンウレア樹脂(A)の製造において、該マイケル付加反応生成物の含有する2級アミノ基は、ポリイソシアネート化合物(a3)のイソシアネート基と反応して、ウレア結合を形成する。該ウレア結合に含まれる2つの窒素原子の片方のみが1個の水素原子と結合している。
The above-mentioned Michael addition reaction product preferably contains one or two secondary amino groups. From the viewpoint of acid resistance and water resistance of the coating film obtained using the carbonyl group-containing urethane urea resin (A). From the viewpoint of controlling the viscosity of the obtained carbonyl group-containing urethane urea resin (A), those not containing a primary amino group are preferable.
In the production of the carbonyl group-containing urethane urea resin (A), the secondary amino group contained in the Michael addition reaction product reacts with the isocyanate group of the polyisocyanate compound (a3) to form a urea bond. Only one of the two nitrogen atoms contained in the urea bond is bonded to one hydrogen atom.
一方、マイケル付加反応生成物が1級アミノ基を含む場合には、該1級アミノ基はポリイソシアネート化合物(a3)のイソシアネート基と反応してウレア結合を形成するが、該ウレア結合に含まれる2つの窒素原子のそれぞれが1個ずつ水素原子を有している。従って、マイケル付加反応生成物が1級アミノ基を多く含む場合においては、該ウレア結合に含まれる2つの窒素原子のそれぞれが有する2つの水素原子に起因する水素結合により、得られた樹脂の粘度が高くなってしまい、製造における撹拌が困難になるばかりでなく、得られる皮膜の仕上り性が低下することがある。 On the other hand, when the Michael addition reaction product contains a primary amino group, the primary amino group reacts with the isocyanate group of the polyisocyanate compound (a3) to form a urea bond, which is included in the urea bond. Each of the two nitrogen atoms has one hydrogen atom. Therefore, in the case where the Michael addition reaction product contains a large amount of primary amino groups, the viscosity of the resulting resin due to hydrogen bonds caused by the two hydrogen atoms of each of the two nitrogen atoms contained in the urea bond. Not only makes it difficult to stir in production, but also may reduce the finish of the resulting film.
2級アミノ基を1個のみ含有するマイケル付加反応生成物をカルボニル基含有ウレタンウレア樹脂の製造に用いた場合は、生成するカルボニル基含有ウレタンウレア樹脂の末端にカルボニル基を導入することが可能である。 When a Michael addition reaction product containing only one secondary amino group is used in the production of a carbonyl group-containing urethane urea resin, it is possible to introduce a carbonyl group at the end of the carbonyl group-containing urethane urea resin. is there.
上記した分子内に2級アミノ基を1個含有するマイケル付加反応生成物と2級アミノ基を2個含有するマイケル付加反応生成物は、同時に用いてカルボニル基含有ウレタンウレア樹脂(A)を製造することもできる。 The above-mentioned Michael addition reaction product containing one secondary amino group and Michael addition reaction product containing two secondary amino groups are used at the same time to produce a carbonyl group-containing urethane urea resin (A). You can also
ポリオール化合物(a2)
次いで、ポリオール化合物(a2)は、1分子中に水酸基を2個以上有するものであり、例えば低分子量グリコール類、高分子量グリコール類、ポリエステルポリオール類、ポリカーボネートポリオール類、等が挙げられ、これらは単独で又は2種以上用いてもよく、例えばポリエステルポリオールや高分子量グリコールに低分子量グリコールを併用することができる。
Polyol compound (a2)
Next, the polyol compound (a2) has two or more hydroxyl groups in one molecule, and examples thereof include low molecular weight glycols, high molecular weight glycols, polyester polyols, polycarbonate polyols, and the like. Or two or more kinds may be used. For example, low molecular weight glycol can be used in combination with polyester polyol or high molecular weight glycol.
上記の低分子量グリコール類としては、例えばエチレングリコール、ジエチレングリコール、トリエチレングリコール、1,2−プロピレングリコール、1,3−プロピレングリコール、1,3−ブチレングリコール、1,4−ブチレングリコール、テトラメチレングリコール、1,6−ヘキサメチレングリコール、ドデカメチレングリコール、1,8−オクタンジオール、トリシクロデカンジメチロール、シクロヘキサンジメタノール、ビスフェノールA、水添ビスフェノールA、ビスフェノール骨格含有ジオール化合物等を挙げることができる。ビスフェノール骨格含有ジオール化合物としては、例えばビスフェノール類のエチレンオキサイド及び/又はプロピレンオキサイド付加物が挙げられ、ビスフェノール類としては、例えばビスフェノールA、ビスフェノールF、ビスフェノールS等を挙げることができる。上記したグリコール類は単独または2種以上混合して使用しても良い。 Examples of the low molecular weight glycols include ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,3-butylene glycol, 1,4-butylene glycol, and tetramethylene glycol. 1,6-hexamethylene glycol, dodecamethylene glycol, 1,8-octanediol, tricyclodecane dimethylol, cyclohexane dimethanol, bisphenol A, hydrogenated bisphenol A, bisphenol skeleton-containing diol compounds, and the like. Examples of the bisphenol skeleton-containing diol compound include ethylene oxide and / or propylene oxide adducts of bisphenols, and examples of bisphenols include bisphenol A, bisphenol F, and bisphenol S. The above glycols may be used alone or in combination of two or more.
上記の高分子量グリコール類としては、例えばポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール、ポリカーボネートグリコール等を挙げることができる。 Examples of the high molecular weight glycols include polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and polycarbonate glycol.
上記のポリエステルポリオール類としては、例えば、グリコール成分とジカルボン酸成分を反応させたものが挙げられ、公知の方法で容易に製造でき、エステル化反応に限らず、エステル交換反応によっても製造できる。またε−カプロラクトン等の環状エステル化合物の開環反応によって得られるポリエステルジオール及びこれ等の共縮合ポリエステルも含むことができる。 As said polyester polyol, what made the glycol component and the dicarboxylic acid component react is mentioned, for example, It can manufacture easily by a well-known method, can manufacture not only by esterification but also by transesterification. Moreover, the polyester diol obtained by ring-opening reaction of cyclic ester compounds, such as (epsilon) -caprolactone, and these cocondensation polyesters can also be included.
上記のポリカーボネートポリオール類はジフェニルカーボネート、ジメチルカーボネート又はホスゲン等の炭酸誘導体と、上記したグリコールとの反応により得ることができる。 The above polycarbonate polyols can be obtained by reacting a carbonic acid derivative such as diphenyl carbonate, dimethyl carbonate or phosgene with the above-mentioned glycol.
なおカルボニル基含有ポリウレタンウレア樹脂(A)は、ポリオール化合物(a2)として分子内に3個以上の水酸基を有する化合物を用いて分岐構造を持たせることが可能である。分子内に3個以上の水酸基を有するポリオール化合物(a2)としては、例えば、トリメチロールプロパン、グリセリン、トリス(2−ヒドロキシエチル)イソシアヌレート(THEIC)等を挙げることができる。 The carbonyl group-containing polyurethaneurea resin (A) can have a branched structure using a compound having three or more hydroxyl groups in the molecule as the polyol compound (a2). Examples of the polyol compound (a2) having 3 or more hydroxyl groups in the molecule include trimethylolpropane, glycerin, tris (2-hydroxyethyl) isocyanurate (THEIC), and the like.
ポリイソシアネート化合物(a3)
次いで、ポリイソシアネート化合物(a3)は、分子内に2個以上のイソシアネート基を有するものであれば特に制限されるものではなく、例えば、ポリイソシアネート化合物は、1分子中にイソシアネート基を2個以上有する化合物であり、従来からポリウレタンの製造に使用されているものを使用することができる。例えば、脂肪族ポリイソシアネート、脂環族ポリイソシアネート、芳香脂肪族ポリイソシアネート、芳香族ポリイソシアネート及びこれらポリイソシアネートの誘導体などが挙げられる。
Polyisocyanate compound (a3)
Next, the polyisocyanate compound (a3) is not particularly limited as long as it has two or more isocyanate groups in the molecule. For example, the polyisocyanate compound has two or more isocyanate groups in one molecule. It is a compound which has, and what has been conventionally used for manufacture of a polyurethane can be used. Examples thereof include aliphatic polyisocyanates, alicyclic polyisocyanates, araliphatic polyisocyanates, aromatic polyisocyanates, and derivatives of these polyisocyanates.
上記脂肪族ポリイソシアネートとしては、例えばトリメチレンジイソシアネート、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、ペンタメチレンジイソシアネート、1,2−プロピレンジイソシアネート、1,2−ブチレンジイソシアネート、2,3−ブチレンジイソシアネート、1,3−ブチレンジイソシアネート、2,4,4−または2,2,4−トリメチルヘキサメチレンジイソシアネート、2,6−ジイソシアナトメチルカプロエートなどの脂肪族ジイソシアネート、例えば、リジンエステルトリイソシアネート、1,4,8−トリイソシアナトオクタン、1,6,11−トリイソシアナトウンデカン、1,8−ジイソシアナト−4−イソシアナトメチルオクタン、1,3,6−トリイソシアナトヘキサン、2,5,7−トリメチル−1,8−ジイソシアナト−5−イソシアナトメチルオクタンなどの脂肪族トリイソシアネートなどを挙げることができる。 Examples of the aliphatic polyisocyanate include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3- Aliphatic diisocyanates such as butylene diisocyanate, 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate, 2,6-diisocyanatomethylcaproate, such as lysine ester triisocyanate, 1,4,8- Triisocyanatooctane, 1,6,11-triisocyanatoundecane, 1,8-diisocyanato-4-isocyanatomethyloctane, 1,3,6-triisocyanatohexane, , And the like aliphatic triisocyanates such as 5,7-trimethyl-1,8-diisocyanato-5-isocyanatomethyl octane.
上記脂環族ポリイソシアネートとしては、例えば、1,3−シクロペンテンジイソシアネート、1,4−シクロヘキサンジイソシアネート、1,3−シクロヘキサンジイソシアネート、3−イソシアナトメチル−3,5,5−トリメチルシクロヘキシルイソシアネート(慣用名:イソホロンジイソシアネート)、4,4’−メチレンビス(シクロヘキシルイソシアネート)、メチル−2,4−シクロヘキサンジイソシアネート、メチル−2,6−シクロヘキサンジイソシアネート、1,3−または1,4−ビス(イソシアナトメチル)シクロヘキサン(慣用名:水添キシリレンジイソシアネート)もしくはその混合物、ノルボルナンジイソシアネートなどの脂環族ジイソシアネート、例えば、1,3,5−トリイソシアナトシクロヘキサン、1,3,5−トリメチルイソシアナトシクロヘキサン、2−(3−イソシアナトプロピル)−2,5−ジ(イソシアナトメチル)−ビシクロ(2.2.1)ヘプタン、2−(3−イソシアナトプロピル)−2,6−ジ(イソシアナトメチル)−ビシクロ(2.2.1)ヘプタン、3−(3−イソシアナトプロピル)−2,5−ジ(イソシアナトメチル)−ビシクロ(2.2.1)ヘプタン、5−(2−イソシアナトエチル)−2−イソシアナトメチル−3−(3−イソシアナトプロピル)−ビシクロ(2.2.1)ヘプタン、6−(2−イソシアナトエチル)−2−イソシアナトメチル−3−(3−イソシアナトプロピル)−ビシクロ(2.2.1)ヘプタン、5−(2−イソシアナトエチル)−2−イソシアナトメチル−2−(3−イソシアナトプロピル)−ビシクロ(2.2.1)−ヘプタン、6−(2−イソシアナトエチル)−2−イソシアナトメチル−2−(3−イソシアナトプロピル)−ビシクロ(2.2.1)ヘプタンなどの脂環族トリイソシアネートなどを挙げることができる。 Examples of the alicyclic polyisocyanate include 1,3-cyclopentene diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate (common name) : Isophorone diisocyanate), 4,4'-methylenebis (cyclohexyl isocyanate), methyl-2,4-cyclohexane diisocyanate, methyl-2,6-cyclohexane diisocyanate, 1,3- or 1,4-bis (isocyanatomethyl) cyclohexane (Common name: hydrogenated xylylene diisocyanate) or mixtures thereof, alicyclic diisocyanates such as norbornane diisocyanate, for example 1,3,5-triisocyanatocyclohexane, , 3,5-trimethylisocyanatocyclohexane, 2- (3-isocyanatopropyl) -2,5-di (isocyanatomethyl) -bicyclo (2.2.1) heptane, 2- (3-isocyanatopropyl) -2,6-di (isocyanatomethyl) -bicyclo (2.2.1) heptane, 3- (3-isocyanatopropyl) -2,5-di (isocyanatomethyl) -bicyclo (2.2.1) ) Heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo (2.2.1) heptane, 6- (2-isocyanatoethyl) -2 Isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo (2.2.1) heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3-isocyanate Natopropyl) -bicyclo (2.2.1) -heptane, 6- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3-isocyanatopropyl) -bicyclo (2.2.1) heptane, etc. And alicyclic triisocyanate.
上記芳香脂肪族ポリイソシアネートとしては、例えば、1,3−もしくは1,4−キシリレンジイソシアネートまたはその混合物、ω,ω’−ジイソシアナト−1,4−ジエチルベンゼン、1,3−または1,4−ビス(1−イソシアナト−1−メチルエチル)ベンゼン(慣用名:テトラメチルキシリレンジイソシアネート)もしくはその混合物などの芳香脂肪族ジイソシアネート、例えば、1,3,5−トリイソシアナトメチルベンゼンなどの芳香脂肪族トリイソシアネートなどを挙げることができる。 Examples of the araliphatic polyisocyanate include 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, ω, ω′-diisocyanato-1,4-diethylbenzene, 1,3- or 1,4-bis. Aroaliphatic diisocyanates such as (1-isocyanato-1-methylethyl) benzene (common name: tetramethylxylylene diisocyanate) or mixtures thereof, for example, aromatic aliphatic triisates such as 1,3,5-triisocyanatomethylbenzene An isocyanate etc. can be mentioned.
上記芳香族ポリイソシアネートとしては、例えば、m−フェニレンジイソシアネート、p−フェニレンジイソシアネート、4,4’−ジフェニルジイソシアネート、1,5−ナフタレンジイソシアネート、2,4’−または4,4’−ジフェニルメタンジイソシアネートもしくはその混合物、2,4−または2,6−トリレンジイソシアネートもしくはその混合物、4,4’−トルイジンジイソシアネート、4,4’−ジフェニルエーテルジイソシアネートなどの芳香族ジイソシアネート、例えば、トリフェニルメタン−4,4’,4’’’−トリイソシアネート、1,3,5−トリイソシアナトベンゼン、2,4,6−トリイソシアナトトルエンなどの芳香族トリイソシアネート、例えば、4,4’−ジフェニルメタン−2,2’,5,5’−テトライソシアネートなどの芳香族テトライソシアネートなどを挙げることができる。 Examples of the aromatic polyisocyanate include m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4′-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 2,4′- or 4,4′-diphenylmethane diisocyanate or its Mixtures, 2,4- or 2,6-tolylene diisocyanate or mixtures thereof, aromatic diisocyanates such as 4,4'-toluidine diisocyanate, 4,4'-diphenyl ether diisocyanate, for example triphenylmethane-4,4 ', Aromatic triisocyanates such as 4 ′ ″-triisocyanate, 1,3,5-triisocyanatobenzene, 2,4,6-triisocyanatotoluene, such as 4,4′-diphenylmethane-2,2 ′, 5,5 - and the like aromatic tetracarboxylic isocyanates such as tetra isocyanates.
また、ポリイソシアネートの誘導体としては、例えば、上記したポリイソシアネート化合物のダイマー、トリマー、ビウレット、アロファネート、カルボジイミド、ウレトジオン、ウレトイミン、イソシアヌレート、オキサジアジントリオン、ポリメチレンポリフェニルポリイソシアネート(クルードMDI、ポリメリックMDI)及びクルードTDIなどを挙げることができる。 Examples of the polyisocyanate derivative include dimer, trimer, biuret, allophanate, carbodiimide, uretdione, uretoimine, isocyanurate, oxadiazine trione, polymethylene polyphenyl polyisocyanate (crude MDI, polymeric). MDI) and crude TDI.
上記のポリイソシアネート化合物(a3)は、必要に応じてイソシアネート基の一部を水酸基やアミノ基等の活性水素基を1分子に1〜5個含有する化合物で変性して用いてもよい。また、ポリイソシアネート化合物(a3)は、単独で用いてもよく、2種以上併用してもよい。 The polyisocyanate compound (a3) may be used by modifying a part of the isocyanate group with a compound containing 1 to 5 active hydrogen groups such as a hydroxyl group or an amino group as necessary. Moreover, a polyisocyanate compound (a3) may be used independently and may be used together 2 or more types.
さらに、カルボニル基含有ウレタンウレア樹脂(A)の水分散体の分散安定性や貯蔵安定性を確保するのために、該カルボニル基含有ウレタンウレア樹脂に親水性のノニオン性基、アニオン性基及びカチオン性基からなる群より選ばれる1種以上の基を導入しても良い。 Further, in order to ensure the dispersion stability and storage stability of the aqueous dispersion of the carbonyl group-containing urethane urea resin (A), a hydrophilic nonionic group, an anionic group, and a cation are added to the carbonyl group-containing urethane urea resin. One or more groups selected from the group consisting of sex groups may be introduced.
該カルボニル基含有ウレタンウレア樹脂(A)に親水性のノニオン性基を導入する場合には、上記ポリオール化合物(a2)がその成分の少なくとも一部としてポリエチレングリコール、エチレングリコールとプロピレングリコールの共重合体等のポリオキシアルキレン鎖の両末端に水酸基を有するポリオール、又は側鎖にポリオキシアルキレン鎖を有するポリオールを含むことが好適である。 When a hydrophilic nonionic group is introduced into the carbonyl group-containing urethane urea resin (A), the polyol compound (a2) is a polyethylene glycol, a copolymer of ethylene glycol and propylene glycol as at least a part of its components. It is preferable to include a polyol having a hydroxyl group at both ends of the polyoxyalkylene chain, or a polyol having a polyoxyalkylene chain in the side chain.
上記の側鎖にポリオキシアルキレン鎖を有するポリオールとしては、1分子中に水酸基を2個以上有し、更にポリオキシアルキレン鎖を有している化合物であって、カルボニル基含有ウレタンウレア樹脂(A)に組み込まれた際に側鎖になる部分にポリオキシアルキレン鎖を導入できるものであれば、特に制限されることなく種々の化合物を用いることができる。 The polyol having a polyoxyalkylene chain in the above side chain is a compound having two or more hydroxyl groups in one molecule and further having a polyoxyalkylene chain, and a carbonyl group-containing urethane urea resin (A As long as the polyoxyalkylene chain can be introduced into the portion that becomes a side chain when incorporated into (), various compounds can be used without particular limitation.
ポリオキシアルキレン鎖としては、ポリオキシエチレン鎖、ポリオキシプロピレン鎖、ポリオキシエチレンとポリオキシプロピレンとのブロック共重合体鎖などを挙げることができる。またポリオキシアルキレン鎖は、100〜10,000、特に200〜8,000の範囲内の分子量を有することが好適である。 Examples of the polyoxyalkylene chain include a polyoxyethylene chain, a polyoxypropylene chain, and a block copolymer chain of polyoxyethylene and polyoxypropylene. The polyoxyalkylene chain preferably has a molecular weight in the range of 100 to 10,000, particularly 200 to 8,000.
側鎖にポリオキシアルキレンを有するポリオールの具体例としては、例えばポリオキシアルキレン鎖を有するアクリレートとジアルカノールアミンとの反応生成物、グリセリンカーボネートとポリオキシアルキレンアミンとの反応生成物などが挙げられ、さらにグリシドールとポリオキシアルキレンアミンとの反応生成物であっても良い。また、商品名「Ymer N120」(パーストープ社製)等の市販品を挙げることができる。 Specific examples of the polyol having a polyoxyalkylene in the side chain include, for example, a reaction product of an acrylate having a polyoxyalkylene chain and a dialkanolamine, a reaction product of glycerin carbonate and a polyoxyalkyleneamine, and the like. Further, it may be a reaction product of glycidol and polyoxyalkyleneamine. Moreover, commercial items, such as a brand name "Ymer N120" (made by Perstorp), can be mentioned.
前記ポリオキシアルキレン鎖を有するアクリレートとしては、例えば、下記 式(2) Examples of the acrylate having a polyoxyalkylene chain include the following formula (2):
(式中、R1は水素原子又は炭素数1〜4のアルキル基を表し、mは2〜220、好ましくは5〜180の整数であり、nは2〜3の整数、好ましくは2である、ここでm個のオキシアルキレン単位(CnH2nO)は同じであっても又は互に異なっていてもよい。)で示される化合物を挙げることができる。
その具体例としては、例えば、ポリエチレングリコールアクリレート、ポリプロピレングリコールアクリレート、メトキシポリエチレングリコールアクリレート、エトキシポリエチレングリコールアクリレートなどを挙げることができる。ジアルカノールアミンとしては、例えばジエタノールアミン、ジプロパノールアミンなどが挙げられる。
(Wherein R 1 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, m is an integer of 2 to 220, preferably 5 to 180, and n is an integer of 2 to 3, preferably 2. And m oxyalkylene units (CnH 2n O) may be the same or different from each other).
Specific examples thereof include polyethylene glycol acrylate, polypropylene glycol acrylate, methoxy polyethylene glycol acrylate, and ethoxy polyethylene glycol acrylate. Examples of dialkanolamines include diethanolamine and dipropanolamine.
ポリオキシアルキレン鎖を有するアクリレートとジアルカノールアミンとは、該アクリレートに対するジアルカノールアミンのモル比が0.8〜1.2、好ましくは0.95〜1.05の範囲となるように反応させることが望ましい。この反応は、通常25〜250℃、好ましくは50〜160℃の温度で行われる。 The acrylate having a polyoxyalkylene chain and the dialkanolamine are reacted so that the molar ratio of dialkanolamine to the acrylate is 0.8 to 1.2, preferably 0.95 to 1.05. Is desirable. This reaction is usually performed at a temperature of 25 to 250 ° C, preferably 50 to 160 ° C.
上記ポリオキシアルキレンアミンとしては、例えば下記式(3)に示す化合物を挙げることができる。 As said polyoxyalkylene amine, the compound shown, for example to following formula (3) can be mentioned.
(式中、R2は水酸基又は炭素数1〜4のアルコキシ基を表し、R3は水素原子又はメチル基を表し、mは2〜220、好ましくは5〜180の整数であり、nは2〜3の整数、好ましくは2である、ここでm個のオキシアルキレン単位(CnH2nO)は同じであっても又は互に異なっていてもよい。)。 Wherein R 2 represents a hydroxyl group or an alkoxy group having 1 to 4 carbon atoms, R 3 represents a hydrogen atom or a methyl group, m is an integer of 2 to 220, preferably 5 to 180, and n is 2 An integer of ˜3, preferably 2, where the m oxyalkylene units (CnH 2n O) may be the same or different from one another).
グリセリンカーボネートとポリオキシアルキレンアミンとは、グリセリンカーボネート中の環状カーボネート基とポリオキシアルキレンアミン中のアミノ基とのモル比が1:0.8〜1:1.2、好ましくは1:0.95〜1:1.05の範囲となるように反応させることが望ましい。この反応は、通常25〜250℃、好ましくは50〜160℃の温度で行われる。 Glycerin carbonate and polyoxyalkyleneamine have a molar ratio of cyclic carbonate group in glycerin carbonate to amino group in polyoxyalkyleneamine of 1: 0.8 to 1: 1.2, preferably 1: 0.95. It is desirable to make it react so that it may become the range of -1: 1.05. This reaction is usually performed at a temperature of 25 to 250 ° C, preferably 50 to 160 ° C.
上記したようにカルボニル基含有ウレタンウレア樹脂(A)に、ノニオン性基を挿入するために、上記したポリオキシアルキレン鎖の両末端に水酸基を有するポリオール、又は側鎖にポリオキシアルキレン鎖を有するポリオールを用いた場合、これらのポリオール化合物(a2)は水分散性と耐水性を両立する点から、該カルボニル基含有ウレタンウレア樹脂(A)の固形分中の1〜25質量%、さらに3〜15質量%の範囲内で用いることがより好ましい。 As described above, in order to insert a nonionic group into the carbonyl group-containing urethane urea resin (A), a polyol having a hydroxyl group at both ends of the above polyoxyalkylene chain, or a polyol having a polyoxyalkylene chain in the side chain. When these are used, these polyol compounds (a2) have a water dispersibility and a water resistance of 1 to 25% by mass in the solid content of the carbonyl group-containing urethane urea resin (A), and further 3 to 15 It is more preferable to use within the range of mass%.
また、カルボニル基含有ウレタンウレア樹脂(A)の水分散体の分散安定性や貯蔵安定性を確保するのために、カルボニル基含有ウレタンウレア樹脂(A)にアニオン性基を導入する場合には、上記ポリオール化合物(a2)がその成分の少なくとも一部としてカルボキシル基含有ジオールを含むことが好適である。 In order to secure the dispersion stability and storage stability of the aqueous dispersion of the carbonyl group-containing urethane urea resin (A), when an anionic group is introduced into the carbonyl group-containing urethane urea resin (A), The polyol compound (a2) preferably contains a carboxyl group-containing diol as at least a part of its components.
カルボキシル基含有ジオールとしては、例えば2,2−ジメチロールプロピオン酸、2,2−ジメチロールブタン酸、2,2−ジメチロール酪酸、2,2−ジメチロール吉草酸及びこれらを縮合したポリエステルポリオールが挙げられる。これらと一緒に12−ヒドロキシステアリン酸、2,2−ジメチル−3−ヒドロキシプロピオン酸、サリチル酸等のヒドロキシカルボン酸を併用することもできる。このようにしてカルボニル基含有ウレタンウレア樹脂にアニオン性基を導入した場合の該樹脂の酸価は、1〜35mgKOH/gの範囲内とすることが、水分散安定性と塗膜の耐水性や耐酸性を両立する点から好ましく、より好ましくは5〜20mgKOH/gの範囲内である。本明細書中における酸価は、JIS K 5601(1999)に定められた滴定法による測定値を意味する。 Examples of the carboxyl group-containing diol include 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic acid, 2,2-dimethylolbutyric acid, 2,2-dimethylolvaleric acid, and polyester polyols obtained by condensing them. . Together with these, hydroxycarboxylic acids such as 12-hydroxystearic acid, 2,2-dimethyl-3-hydroxypropionic acid and salicylic acid can be used in combination. In this way, when an anionic group is introduced into the carbonyl group-containing urethane urea resin, the acid value of the resin is within the range of 1 to 35 mgKOH / g. It is preferable from the point of achieving both acid resistance, and more preferably in the range of 5 to 20 mgKOH / g. The acid value in this specification means a value measured by a titration method defined in JIS K 5601 (1999).
また、カルボニル基含有ウレタンウレア樹脂(A)の水分散体の分散安定性や貯蔵安定性を確保するのために、該カルボニル基含有ウレタンウレア樹脂(A)に、カチオン性基を導入する場合には、上記ポリオール化合物(a2)がその成分の少なくとも一部として3級アミノ基含有ポリオールを含むことが好適であり、後述する方法で該3級アミノ基をアンモニウム塩化してカチオン性基としてカルボニル基含有ウレタンウレア樹脂に導入することが可能である。 In addition, when a cationic group is introduced into the carbonyl group-containing urethane urea resin (A) in order to ensure the dispersion stability and storage stability of the aqueous dispersion of the carbonyl group-containing urethane urea resin (A). It is preferable that the polyol compound (a2) contains a tertiary amino group-containing polyol as at least a part of its components, and the tertiary amino group is ammonium salified by a method described later to form a carbonyl group as a cationic group. It can be introduced into the urethane urethane resin.
3級アミノ基含有ポリオール以外の化合物としては、3級アミノ基を含有するジアミン化合物及びトリアミン化合物などを単独で又は2種以上混合して、
化合物(a1)、ポリオール化合物(a2)及びポリイソシアネート化合物(a3)成分と一緒に用いて、3級アミノ基を導入してもよい。
As a compound other than the tertiary amino group-containing polyol, a diamine compound and a triamine compound containing a tertiary amino group may be used alone or in combination of two or more,
A tertiary amino group may be introduced together with the compound (a1), polyol compound (a2) and polyisocyanate compound (a3) component.
3級アミノ基を有するジオール化合物としては、例えば、N−メチルジエタノールアミン、N−エチルジエタノールアミン、N−イソブチルジエタノールアミンなどが挙げられ、3級アミノ基を有するトリオール化合物としては、例えば、トリエタノールアミンなどが挙げられる。 Examples of the diol compound having a tertiary amino group include N-methyldiethanolamine, N-ethyldiethanolamine, and N-isobutyldiethanolamine. Examples of the triol compound having a tertiary amino group include triethanolamine. Can be mentioned.
また3級アミノ基を有するジアミン化合物としては、例えば、メチルイミノビスプロピルアミン、ブチルイミノビスプロピルアミンなどが挙げられ、3級アミノ基を有するトリアミン化合物としては、例えば、トリ(2−アミノエチル)アミンなどが挙げられる。
3級アミノ基をカルボニル基含有ウレタンウレア樹脂(A)に導入する場合、該カルボニル基含有ウレタンウレア樹脂(A)の固形分のアミン価は、5〜50mgKOH/gの範囲内とすることが、アンモニウム塩化したときの水分散性、及び塗膜の耐水性や耐酸性を両立する点から好ましく、より好ましくは10〜35mgKOH/gの範囲内である。なお本明細書中におけるアミン価は、JIS K 7237に定められた滴定法による測定値を意味する。
Examples of the diamine compound having a tertiary amino group include methyliminobispropylamine and butyliminobispropylamine. Examples of the triamine compound having a tertiary amino group include tri (2-aminoethyl). An amine etc. are mentioned.
When a tertiary amino group is introduced into the carbonyl group-containing urethane urea resin (A), the amine value of the solid content of the carbonyl group-containing urethane urea resin (A) should be in the range of 5 to 50 mgKOH / g. It is preferable from the viewpoint of achieving both water dispersibility when ammonium salified and water resistance and acid resistance of the coating film, and more preferably within the range of 10 to 35 mgKOH / g. In addition, the amine value in this specification means the measured value by the titration method prescribed | regulated to JISK7237.
また、カルボニル基含有ウレタンウレア樹脂(A)は、3級アミノ基をアンモニウム塩化してカチオン性基として該カルボニル基含有ウレタンウレア樹脂に導入することが可能である。アンモニウム塩化は3級アミノ基の一部又は全部を酸で中和するか又は4級化剤で4級化することによって行うことができる。中和に用いる酸としては、例えばギ酸、酢酸、乳酸、リン酸などを挙げることができる。これらの酸は、カルボニル基含有ウレタンウレア樹脂に加えて3級アミノ基を中和しておいてもよいし、分散媒である水に加えておき分散と同時に中和してもよい。 Further, the carbonyl group-containing urethane urea resin (A) can be introduced into the carbonyl group-containing urethane urea resin as a cationic group by ammonium-chlorinating a tertiary amino group. Ammonium chloride can be carried out by neutralizing a part or all of the tertiary amino group with an acid or quaternizing with a quaternizing agent. Examples of the acid used for neutralization include formic acid, acetic acid, lactic acid, and phosphoric acid. These acids may be neutralized with tertiary amino groups in addition to the carbonyl group-containing urethane urea resin, or may be neutralized simultaneously with the dispersion by adding to water as a dispersion medium.
上記4級化剤としては、例えばエチレンオキサイド、プロピレンオキサイド、ブチレンオキサイド、スチレンオキサイド、エピクロロヒドリンなどのエポキシ化合物とカルボン酸基含有化合物の組合せ、ジメチル硫酸、ジエチル硫酸、パラトルエンスルホン酸メチルなどの硫酸化物、メチルクロライド、エチルクロライド、ベンジルクロライド、メチルブロマイド、エチルブロマイドなどのハロゲン化アルキルなどを挙げることができる。 Examples of the quaternizing agent include a combination of an epoxy compound such as ethylene oxide, propylene oxide, butylene oxide, styrene oxide, epichlorohydrin and a carboxylic acid group-containing compound, dimethyl sulfate, diethyl sulfate, methyl paratoluenesulfonate, etc. And alkyl halides such as methyl chloride, methyl chloride, ethyl chloride, benzyl chloride, methyl bromide, and ethyl bromide.
カルボニル基含有ウレタンウレア樹脂(A)を得るための反応において、分子中に2級アミノ基及びカルボニル基を有する化合物(a1)、ポリオール化合物(a2)及びポリイソシアネート化合物(a3)の配合割合は種々変えることができるが、カルボニル基含有ウレタンウレア樹脂(A)中のカルボニル基濃度が樹脂固形分に基づいて、0.1〜2.0mol/kgの範囲とするように決定することが、カルボニル基含有ウレタンウレア樹脂(A)の水分散体と後述する硬化剤(B)との反応性や、表面処理剤の安定性の点から好ましく、より好ましくは0.2〜1.0mol/kgの範囲内である。
また、化合物(a1)とポリオール化合物(a2)に含まれる2級アミノ基と水酸基の総当量に対するイソシアネート化合物(a3)に含まれるイソシアネート基の当量比は0.75〜2.50、好ましくは0.85〜2.20になるようにすることが望ましい。
In the reaction for obtaining the carbonyl group-containing urethane urea resin (A), the compounding ratios of the compound (a1), polyol compound (a2) and polyisocyanate compound (a3) having secondary amino group and carbonyl group in the molecule are various. Although it can be changed, it is determined that the carbonyl group concentration in the carbonyl group-containing urethane urea resin (A) is determined to be in the range of 0.1 to 2.0 mol / kg based on the resin solid content. It is preferable from the viewpoint of the reactivity of the aqueous dispersion of the urethane urea resin (A) and the curing agent (B) described later, and the stability of the surface treatment agent, and more preferably in the range of 0.2 to 1.0 mol / kg. Is within.
The equivalent ratio of the isocyanate group contained in the isocyanate compound (a3) to the total equivalent weight of the secondary amino group and hydroxyl group contained in the compound (a1) and the polyol compound (a2) is 0.75 to 2.50, preferably 0. It is desirable to be in the range of 85 to 2.20.
上記カルボニル基含有ウレタンウレア樹脂(A)の製造は、特に限定されることなく従来公知の手法が採用でき、例えば前記した化合物(a1)、ポリオール化合物(a2)及びポリイソシアネート化合物(a3)を一度に反応させても良いし、例えばポリオール化合物(a2)とポリイソシアネート化合物(a3)を反応した後に、イソシアネート基含有生成物に化合物(a1)を反応させるなど多段的に反応させても良い。 The production of the carbonyl group-containing urethane urea resin (A) is not particularly limited, and a conventionally known method can be employed. For example, the compound (a1), the polyol compound (a2), and the polyisocyanate compound (a3) are used once. For example, after reacting the polyol compound (a2) and the polyisocyanate compound (a3), the compound (a1) may be reacted with the isocyanate group-containing product in multiple stages.
この反応は有機溶剤の存在下で行うことができる。有機溶剤としては、特に限定しないが、エステル系、エーテル系、ケトン系等の公知の溶剤を使用できる。溶液濃度は、好ましくは40〜90質量%の範囲内とすることが反応速度や得られた樹脂を水で分散せしめたときに残存する溶剤を少なくすることができる点から好ましく、より好ましくは55〜80質量%の範囲内である。 This reaction can be carried out in the presence of an organic solvent. Although it does not specifically limit as an organic solvent, Well-known solvents, such as ester type | system | group, ether type | system | group, and a ketone type | system | group, can be used. The solution concentration is preferably in the range of 40 to 90% by mass in view of the reaction rate and the amount of solvent remaining when the obtained resin is dispersed with water, and more preferably 55. It is in the range of ˜80% by mass.
反応は通常40〜180℃、好ましくは60〜130℃の温度で行われる。この反応を促進させるため、通常のウレタン化反応において使用されるトリエチルアミン、N−エチルモルホリン、トリエチレンジアミン等のアミン系触媒や、ジブチル錫ジラウレート、ジオクチル錫ジラウレート等の錫系触媒などを必要に応じて用いてもよい。 The reaction is usually carried out at a temperature of 40 to 180 ° C, preferably 60 to 130 ° C. In order to promote this reaction, amine catalysts such as triethylamine, N-ethylmorpholine, and triethylenediamine used in ordinary urethanization reactions and tin catalysts such as dibutyltin dilaurate and dioctyltin dilaurate are used as necessary. It may be used.
本発明の金属表面処理剤に用いるカルボニル基含有ウレタンウレア樹脂(A)の重量平均分子量の調整は、前述した化合物(a1)、ポリオール化合物(a2)及びポリイソシアネート化合物(a3)の配合比を変動することにより行うことができる。該重量平均分子量は、2,000〜100,000の範囲内とすることが好ましく、より好ましくは5,000〜50,000の範囲内である。重量平均分子量が100,000よりも大きい場合には粘度が高くなり、製造における撹拌が難しくなることがある。また、重量平均分子量が2000よりも小さい場合には得られる塗膜の耐酸性や耐水性が不十分なレベルになることがある。 Adjustment of the weight average molecular weight of the carbonyl group-containing urethane urea resin (A) used for the metal surface treating agent of the present invention varies the compounding ratio of the compound (a1), polyol compound (a2) and polyisocyanate compound (a3). This can be done. The weight average molecular weight is preferably in the range of 2,000 to 100,000, more preferably in the range of 5,000 to 50,000. When the weight average molecular weight is larger than 100,000, the viscosity becomes high and stirring in production may be difficult. Moreover, when the weight average molecular weight is less than 2000, the acid resistance and water resistance of the resulting coating film may be insufficient.
カルボニル基含有ウレタンウレア樹脂(A)は、水分散体の調整に際して、鎖伸長剤を添加して鎖伸長反応せしめることにより上記した範囲よりも重量平均分子量を大きくしてもよい。この場合、該カルボニル基含有ウレタンウレア樹脂(A)は水分散された状態なので製造時の撹拌に支障なく、分子量を大きくすることが可能である。 The carbonyl group-containing urethane urea resin (A) may have a weight average molecular weight larger than the above-mentioned range by adding a chain extender and causing a chain extension reaction when adjusting the aqueous dispersion. In this case, since the carbonyl group-containing urethane urea resin (A) is in a state of being dispersed in water, the molecular weight can be increased without hindering stirring during production.
該鎖伸長剤としてはポリアミン化合物が好適であり、例えばエチレンジアミン、1,2−プロパンジアミン、1,3−プロパンジアミン、1,6−ヘキサメチレンジアミン、ピペラジン、2,5−ジメチルピペラジン、イソホロンジアミン、4,4'−ジシクロヘキシルメタンジアミン、3,3'−ジメチル−4,4'−ジシクロヘキシルメタンジアミン、1,4−シクロヘキサンジアミン、ポリオキシエチレンジアミン、ポリオキシプロピレンジアミン、アミン末端ポリオキシエチレン−ポリオキシプロピレン共重合体等のジアミン;ジエチレントリアミン、ジプロピレントリアミン、トリエチレンテトラミン、テトラエチレンペンタミン等のポリアミン;ヒドロキシエチルヒドラジン、ヒドロキシエチルジエチレントリアミン、2−[(2−アミノエチル)アミノ]エタノール、3−アミノプロパンジオール等のアミノ基と水酸基をもつ化合物;ヒドラジン類、酸ヒドラジド類等が挙げられ、これらは単独で又は2種以上組合せて使用することができる。 The chain extender is preferably a polyamine compound, such as ethylenediamine, 1,2-propanediamine, 1,3-propanediamine, 1,6-hexamethylenediamine, piperazine, 2,5-dimethylpiperazine, isophoronediamine, 4,4'-dicyclohexylmethanediamine, 3,3'-dimethyl-4,4'-dicyclohexylmethanediamine, 1,4-cyclohexanediamine, polyoxyethylenediamine, polyoxypropylenediamine, amine-terminated polyoxyethylene-polyoxypropylene Diamines such as copolymers; polyamines such as diethylenetriamine, dipropylenetriamine, triethylenetetramine, tetraethylenepentamine; hydroxyethylhydrazine, hydroxyethyldiethylenetriamine, 2-[(2- Minoechiru) amino] ethanol, the compound having an amino group and a hydroxyl group such as 3-amino-propanediol; hydrazines, acid hydrazides, and the like. These may be used singly or in combination.
上記した鎖伸長剤を使用する際は、例えば分子中に2級アミノ基を1個以上含有し且つカルボニル基を1個以上含有する化合物(a1)、ポリオール化合物(a2)及びポリイソシアネート化合物(a3)の反応における、化合物(a1)とポリオール化合物(a2)に含まれるイソシアネート基と反応することの可能な官能基の総モル数よりも化学量論的に過剰のイソシアネート基のモル数となるようにして、ポリイソシアネート化合物(a3)と反応して、イソシアネート基末端のウレタンウレア樹脂(プレポリマー)を得た後に水又は水を含む媒体中に分散しながら或いは分散したのち、上記した鎖伸長剤を加えて、分散した状態でイソシアネート基と鎖伸長剤との反応を行うことができる。なお、鎖伸長剤として分子中に2級アミノ基を2個以上含有し且つカルボニル基を1個以上含有する化合物(a1)を用いてもよい。 When the chain extender described above is used, for example, the compound (a1), polyol compound (a2) and polyisocyanate compound (a3) containing one or more secondary amino groups and one or more carbonyl groups in the molecule. ) In the reaction of compound (a1) and the polyol compound (a2) so that the number of moles of isocyanate groups stoichiometrically greater than the total number of moles of functional groups capable of reacting with the isocyanate groups contained in the polyol compound (a2). Then, after reacting with the polyisocyanate compound (a3) to obtain a urethane urea resin (prepolymer) having an isocyanate group terminal, the above-mentioned chain extender is dispersed or dispersed in water or a medium containing water. And the reaction between the isocyanate group and the chain extender can be carried out in a dispersed state. In addition, you may use the compound (a1) which contains 2 or more of secondary amino groups in a molecule | numerator, and contains 1 or more of carbonyl groups as a chain extender.
なお、本明細書において、カチオン性基を導入した樹脂以外の樹脂の数平均分子量及び重量平均分子量は、ゲルパーミエーションクロマトグラフ(GPC)を用いて測定した保持時間(保持容量)を、同一条件で測定した分子量既知の標準ポリスチレンの保持時間(保持容量)によりポリスチレンの分子量に換算して求めた値である。 In the present specification, the number average molecular weight and weight average molecular weight of resins other than those having a cationic group introduced are the same as the retention time (retention capacity) measured using a gel permeation chromatograph (GPC). It is a value obtained by converting to the molecular weight of polystyrene based on the retention time (retention capacity) of standard polystyrene with a known molecular weight measured in (1).
具体的には、ゲルパーミエーションクロマトグラフ装置として、「HLC8120GPC」(商品名、東ソー社製)を使用し、カラムとして、「TSKgel G−4000HXL」、「TSKgel G−3000HXL」、「TSKgel G−2500HXL」及び「TSKgel G−2000HXL」(商品名、いずれも東ソー社製)の4本を使用し、検出器として、示差屈折率計を使用し、移動相:テトラヒドロフラン、測定温度:40℃、流速:1mL/minの条件下で測定することができる。カチオン性基を導入した樹脂の数平均分子量及び重量平均分子量は、具体的にはゲルパーミエーションクロマトグラフ装置として、「HLC−8120GPC」(商品名、東ソー社製)を使用し、カラムとして、「TSKgel Super−H3000」を1本、及び「TSKgel Super−H2500」を2本(商品名、いずれも東ソー(株)社製)の計3本を用い、検出器として、示差屈折率計を使用し、移動相:テトラヒドロフラン(トリエタノールアミンを0.5重量%含む)、測定温度;25℃、流速:0.6mL/minの条件下で測定することができる。 Specifically, “HLC8120GPC” (trade name, manufactured by Tosoh Corporation) is used as a gel permeation chromatograph, and “TSKgel G-4000HXL”, “TSKgel G-3000HXL”, “TSKgel G-2500HXL” are used as columns. ”And“ TSKgel G-2000HXL ”(trade names, all manufactured by Tosoh Corporation), a differential refractometer is used as a detector, mobile phase: tetrahydrofuran, measurement temperature: 40 ° C., flow rate: It can be measured under the condition of 1 mL / min. Specifically, the number average molecular weight and the weight average molecular weight of the resin into which the cationic group is introduced are “HLC-8120GPC” (trade name, manufactured by Tosoh Corporation) as a gel permeation chromatograph apparatus, and “ Using a total of three TSKgel Super-H3000 and two TSKgel Super-H2500 (trade names, both manufactured by Tosoh Corporation), a differential refractometer was used as a detector. , Mobile phase: tetrahydrofuran (containing 0.5% by weight of triethanolamine), measurement temperature; 25 ° C., flow rate: 0.6 mL / min.
上記の通り得られるカルボニル基含有ウレタンウレア樹脂(A)は、水又は水を含む媒体中に分散して水分散体として使用される。水を含む媒体は水を主成分として水と水溶性有機溶媒などの有機溶媒を混合したものを挙げることができる。水分散は、特に制限なく従来公知の方法で行うことができ、例えば該カルボニル基含有ウレタンウレア樹脂(A)を乳化剤の存在下においてせん断力を加えて水又は水を含む媒体中で微粒子化して得る方法(1);上記したノニオン性基、アニオン性基、カチオン性基等の親水性基を導入したカルボニル基含有ウレタンウレア樹脂にせん断力を加えて水又は水を含む媒体中で微粒子化して得る方法(2);さらに乳化剤の存在下に上記の親水性基を導入したカルボニル基含有ウレタンウレア樹脂(A)にせん断力を加えて水又は水を含む媒体中で微粒子化して得る方法(3);などが挙げられる。なお、本明細書において上記の水又は水を含む媒体を水性媒体と表記することがある。 The carbonyl group-containing urethane urea resin (A) obtained as described above is dispersed in water or a medium containing water and used as an aqueous dispersion. Examples of the medium containing water include a mixture of water and an organic solvent such as a water-soluble organic solvent. Water dispersion can be performed by a conventionally known method without any particular limitation. For example, the carbonyl group-containing urethane urea resin (A) is finely divided in water or a medium containing water by applying a shearing force in the presence of an emulsifier. Obtaining method (1): Applying shear force to the carbonyl group-containing urethane urea resin into which hydrophilic groups such as nonionic groups, anionic groups, and cationic groups are introduced to form fine particles in water or a medium containing water. Method (2) to obtain; Method (3) obtained by applying shearing force to the carbonyl group-containing urethane urea resin (A) having the hydrophilic group introduced therein in the presence of an emulsifier to form fine particles in water or a medium containing water (3) ); In the present specification, the above water or a medium containing water may be referred to as an aqueous medium.
乳化剤としては、特に限定されるものではないが、アニオン性乳化剤、カチオン性乳化剤、ノニオン性乳化剤、両イオン性乳化剤、反応性乳化剤等を用いることができる。 The emulsifier is not particularly limited, and an anionic emulsifier, a cationic emulsifier, a nonionic emulsifier, an amphoteric emulsifier, a reactive emulsifier, and the like can be used.
例えば、ドデシルベンゼンスルホン酸ナトリウム、ドデシル硫酸ナトリウムなどのアルキルベンゼンスルホン酸塩、脂肪酸塩、ロジン酸塩、アルキル硫酸エステル、アルキルスルホコハク酸塩、α−オレフィンスルホン酸塩、アルキルナフタレンスルホン酸塩、ポリオキシエチレンアルキル(アリール)硫酸エステル塩等のアニオン性乳化剤;ラウリルトリアルキルアンモニウム塩、ステアリルトリアルキルアンモニウム塩、トリアルキルベンジルアンモニウム塩などの第4級アンモニウム塩、第1級〜第3級アミン塩、ラウリルピリジニウム塩、ベンザルコニウム塩、ベンゼトニウム塩、或は、ラウリルアミンアセテート等のカチオン性界面活性剤;ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキルフェノールエーテル、ポリオキシエチレンアルキルエステル、ポリオキシエチレンソルビタンアルキルエステル等のノニオン性界面活性剤;カルボキシベタイン型、スルホベタイン型、アミノカルボン酸型、イミダゾリン誘導体型等の両性界面活性剤;エレミノールJS−2(三洋化成工業製)、エレミノールRS−30(三洋化成工業製)、ラテムルS−180A(花王製)、アクアロンHS−05(第一工業製薬製)、アクアロンRN−10(第一工業製薬製)、アデカリアソープSE−10N(旭電化製)等の反応性乳化剤等が挙げられる。 For example, alkyl benzene sulfonates such as sodium dodecylbenzene sulfonate and sodium dodecyl sulfate, fatty acid salts, rosinates, alkyl sulfates, alkyl sulfosuccinates, α-olefin sulfonates, alkyl naphthalene sulfonates, polyoxyethylenes Anionic emulsifiers such as alkyl (aryl) sulfate salts; quaternary ammonium salts such as lauryl trialkyl ammonium salts, stearyl trialkyl ammonium salts, trialkyl benzyl ammonium salts, primary to tertiary amine salts, lauryl pyridinium Salt, benzalkonium salt, benzethonium salt, or cationic surfactant such as laurylamine acetate; polyoxyethylene alkyl ether, polyoxyethylene alkylphenol ether Nonionic surfactants such as polyoxyethylene alkyl ester and polyoxyethylene sorbitan alkyl ester; amphoteric surfactants such as carboxybetaine type, sulfobetaine type, aminocarboxylic acid type, and imidazoline derivative type; Eleminol JS-2 (Sanyo Kasei) Industrial), Eleminol RS-30 (Sanyo Kasei Kogyo), Latemuru S-180A (Kao), Aqualon HS-05 (Daiichi Kogyo Seiyaku), Aqualon RN-10 (Daiichi Kogyo Seiyaku), Adekaria And reactive emulsifiers such as Soap SE-10N (Asahi Denka).
本発明では、乳化剤の使用量は、水分散体の安定性や、表面処理剤の皮膜形成成分として使用した場合の耐水性の点からカルボニル基含有ウレタンウレア樹脂(A)の固形分100質量部に対して、0〜20質量部の範囲内とすることが好ましく、より好ましくは0〜15質量部の範囲内である。 In the present invention, the amount of the emulsifier used is 100 parts by mass of the solid content of the carbonyl group-containing urethane urea resin (A) from the viewpoint of the stability of the aqueous dispersion and the water resistance when used as a film-forming component of the surface treatment agent. The content is preferably in the range of 0 to 20 parts by mass, more preferably in the range of 0 to 15 parts by mass.
また、カルボニル基含有ウレタンウレア樹脂(A)の水分散体の濃度は、安定性や粘度の点から固形分として10〜50質量%の範囲内とすることが好ましく、より好ましくは20〜45質量%の範囲内である。 Further, the concentration of the aqueous dispersion of the carbonyl group-containing urethane urea resin (A) is preferably in the range of 10 to 50% by mass, more preferably 20 to 45% by mass as a solid content from the viewpoint of stability and viscosity. %.
本発明においては、上記したようにカルボニル基含有ウレタンウレア樹脂(A)にアニオン性基及び/又はノニオン性基を導入して、水又は水を含む媒体中で分散してもよい。アニオン性基を導入した場合には該アニオン性基を塩基性化合物で中和して水分散することが可能である。硬化塗膜の耐酸性や耐水性を考慮すると揮散しやすいアンモニアによる中和が好適に行われる。ノニオン性基を導入した場合には、そのまま水分散が可能であるが、必要に応じてアニオン性基とノニオン性基の両方をカルボニル基含有ウレタンウレア樹脂に導入し、アニオン性基を塩基性化合物で中和して使用することができる。 In the present invention, as described above, an anionic group and / or a nonionic group may be introduced into the carbonyl group-containing urethane urea resin (A) and dispersed in water or a medium containing water. When an anionic group is introduced, the anionic group can be neutralized with a basic compound and dispersed in water. Considering the acid resistance and water resistance of the cured coating film, neutralization with ammonia that is easily volatilized is suitably performed. When a nonionic group is introduced, water dispersion is possible as it is, but if necessary, both an anionic group and a nonionic group are introduced into a carbonyl group-containing urethane urea resin, and the anionic group is converted into a basic compound. Can be used after neutralization.
カルボニル基含有エポキシ樹脂
本発明の金属表面処理剤は、要求される皮膜性能に応じて、上記ウレタンウレア樹脂(A)の水分散体に加えて、カルボニル基含有エポキシ樹脂の水分散体を含有することができる。カルボニル基含有エポキシ樹脂の水分散体は、前記の化合物(a1)とエポキシ樹脂を反応して得られる。
Carbonyl Group-Containing Epoxy Resin The metal surface treatment agent of the present invention contains an aqueous dispersion of a carbonyl group-containing epoxy resin in addition to the aqueous dispersion of the urethane urea resin (A), depending on the required film performance. be able to. An aqueous dispersion of a carbonyl group-containing epoxy resin is obtained by reacting the compound (a1) with an epoxy resin.
エポキシ樹脂は、塗膜の防食性等の観点から、特に、ポリフェノール化合物とエピハロヒドリン、例えば、エピクロルヒドリンとの反応により得られるエポキシ樹脂が好適である。該エポキシ樹脂の形成のために用いられるポリフェノール化合物としては、例えば、ビス(4−ヒドロキシフェニル)−2,2−プロパン[ビスフェノールA]、ビス(4−ヒドロキシフェニル)メタン[ビスフェノールF]、ビス(4−ヒドロキシシクロヘキシル)メタン[水添ビスフェノールF]、2,2−ビス(4−ヒドロキシシクロヘキシル)プロパン[水添ビスフェノールA]、4,4’−ジヒドロキシベンゾフェノン、ビス(4−ヒドロキシフェニル)−1,1−エタン、ビス(4−ヒドロキシフェニル)−1,1−イソブタン、ビス(4−ヒドロキシ−2もしくは3−tert−ブチル−フェニル)−2,2−プロパン、ビス(2−ヒドロキシナフチル)メタン、テトラ(4−ヒドロキシフェニル)−1,1,2,2−エタン、4,4’−ジヒドロキシジフェニルスルホン、フェノールノボラック、クレゾールノボラックなどを挙げることができる。 The epoxy resin is particularly preferably an epoxy resin obtained by a reaction between a polyphenol compound and an epihalohydrin, for example, epichlorohydrin, from the viewpoint of the corrosion resistance of the coating film. Examples of the polyphenol compound used for forming the epoxy resin include bis (4-hydroxyphenyl) -2,2-propane [bisphenol A], bis (4-hydroxyphenyl) methane [bisphenol F], bis ( 4-hydroxycyclohexyl) methane [hydrogenated bisphenol F], 2,2-bis (4-hydroxycyclohexyl) propane [hydrogenated bisphenol A], 4,4′-dihydroxybenzophenone, bis (4-hydroxyphenyl) -1, 1-ethane, bis (4-hydroxyphenyl) -1,1-isobutane, bis (4-hydroxy-2 or 3-tert-butyl-phenyl) -2,2-propane, bis (2-hydroxynaphthyl) methane, Tetra (4-hydroxyphenyl) -1,1,2,2-ethane 4,4'-dihydroxydiphenyl sulfone, phenol novolak, and the like cresol novolak.
また、ポリフェノール化合物とエピクロルヒドリンとの反応によって得られるエポキシ樹脂としては、中でも、ビスフェノールAから誘導される下記式(4)で、nは0〜8で示されるものが好適である。 Moreover, as an epoxy resin obtained by reaction with a polyphenol compound and epichlorohydrin, what is shown by following formula (4) induced | guided | derived from bisphenol A and n is 0-8 is suitable.
かかるエポキシ樹脂の市販品としては、例えば、ジャパンエポキシレジン(株)からjER828EL、jER1002、jER1004、jER1007なる商品名で販売されているものが挙げられる。 Examples of such commercially available epoxy resins include those sold by Japan Epoxy Resins Co., Ltd. under the trade names jER828EL, jER1002, jER1004, and jER1007.
前記化合物(a1)とエポキシ樹脂との配合比は、得られるカルボニル基含有エポキシ樹脂中のカルボニル基濃度が樹脂固形分に基づいて、0.1〜3.5mol/kgの範囲、より好ましくは0.5〜3mol/kgの範囲内となるよう選択されることが、金属表面処理剤の安定性の点から好ましい。 The compounding ratio of the compound (a1) and the epoxy resin is such that the carbonyl group concentration in the obtained carbonyl group-containing epoxy resin is in the range of 0.1 to 3.5 mol / kg, more preferably 0, based on the resin solid content. It is preferable from the viewpoint of the stability of the metal surface treatment agent to be selected within the range of 5 to 3 mol / kg.
本発明において前記化合物(a1)とエポキシ樹脂との反応は、有機溶剤の存在下で行うことができる。有機溶剤としては、特に限定しないが、エステル系、エーテル系、ケトン系等の公知の溶剤を使用できる。溶液濃度は好ましくは40〜90質量%の範囲内とすることが反応速度や得られた樹脂を水で分散せしめたときに残存する溶剤を少なくすることができる点から好ましく、より好ましくは55〜80質量%の範囲内である。反応は、通常40〜180℃、好ましくは60〜130℃の温度で行われる。 In the present invention, the reaction between the compound (a1) and the epoxy resin can be performed in the presence of an organic solvent. Although it does not specifically limit as an organic solvent, Well-known solvents, such as ester type | system | group, ether type | system | group, and a ketone type | system | group, can be used. The solution concentration is preferably in the range of 40 to 90% by mass from the viewpoint that the reaction rate and the solvent remaining when the obtained resin is dispersed with water can be reduced, more preferably 55 to 55% by mass. It is in the range of 80% by mass. The reaction is usually carried out at a temperature of 40 to 180 ° C, preferably 60 to 130 ° C.
カルボニル基含有エポキシ樹脂は、重量平均分子量が2,000〜50,000、好ましくは5,000〜20,000の範囲内である。重量平均分子量が50,000より大きい場合には、粘度が高くなり、製造が難しく、得られた皮膜の仕上り性が低下することがある。また、重量平均分子量が2,000より小さい場合には十分な耐水性が得られない可能性があり好ましくない。 The carbonyl group-containing epoxy resin has a weight average molecular weight of 2,000 to 50,000, preferably 5,000 to 20,000. When the weight average molecular weight is larger than 50,000, the viscosity becomes high, the production is difficult, and the finish of the obtained film may be deteriorated. Moreover, when the weight average molecular weight is smaller than 2,000, sufficient water resistance may not be obtained.
上述の通り得られるカルボニル基含有エポキシ樹脂は、前記のカルボニル基含有ウレタンウレア樹脂(A)と同様に、水又は水を含む媒体中に分散して水分散体として使用される。水を含む媒体は水を主成分として水と水溶性有機溶媒などの有機溶媒を混合したものを挙げることができる。 The carbonyl group-containing epoxy resin obtained as described above is used as an aqueous dispersion by being dispersed in water or a medium containing water, like the carbonyl group-containing urethane urea resin (A). Examples of the medium containing water include a mixture of water and an organic solvent such as a water-soluble organic solvent.
硬化剤(B)
本発明の金属表面処理剤は、前記カルボニル基含有ウレタンウレア樹脂(A)、及び必要に応じて使用できるカルボニル基含有エポキシ樹脂中のカルボニル基と反応するヒドラジノ基等を有するヒドラジン誘導体を硬化剤(B)として含有する。
Curing agent (B)
The metal surface treating agent of the present invention comprises a curing agent (hydrazine derivative having a hydrazino group that reacts with a carbonyl group in the carbonyl group-containing urethane urea resin (A) and a carbonyl group-containing epoxy resin that can be used as necessary. Contained as B).
具体的には、1分子中にヒドラジド基及び/またはセミカルバジド基を2個以上有する化合物を好適に用いることができる。例えば蓚酸ジヒドラジド、マロン酸ジヒドラジド、グルタル酸ジヒドラジド、コハク酸ジヒドラジド、アジピン酸ジヒドラジド、セバシン酸ジヒドラジド等の2〜18個の炭素原子を有する飽和脂肪酸ジヒドラジド;マレイン酸ジヒドラジド、フマル酸ジヒドラジド、イタコン酸ジヒドラジドなどのモノオレフィン性不飽和ジカルボン酸ジヒドラジド、フタル酸、テレフタル酸またはイソフタル酸ジヒドラジド、並びにピロメリット酸のジヒドラジド、トリヒドラジドまたはテトラヒドラジド;ニトリロトリヒドラジド、クエン酸トリヒドラジド、1,2,4−ベンゼントリヒドラジド、エチレンジアミンテトラ酢酸テトラヒドラジド、1,4,5,8−ナフトエ酸テトラヒドラジド、カルボン酸低級アルキルエステル基を1分子中に2個以上有する低重合体をヒドラジンまたはヒドラジン水化物(ヒドラジンヒドラード)と反応させてなるポリヒドラジド(特公昭52−22878号参照)、炭酸ジヒドラジド等のポリヒドラジド化合物; ヘキサメチレンジイソシアネートやイソホロンジイソシアネート等のジイソシアネート及びそれにより誘導されるポリイソシアネート化合物にヒドラジンやモノアルキル置換ヒドラジンを反応させて得られるポリセミカルバジド化合物、ジイソシアネートを含む該ポリイソシアネート化合物に上記例示のジヒドラジド化合物やポリヒドラジド化合物を反応させて得られるポリヒドラジド化合物、該ポリイソシアネート化合物とポリエチレングリコールモノアルキルエーテル類等の活性水素を有するポリエーテルやポリオールとの反応から得られる変性ポリイソシアネート化合物中のイソシアネート基にヒドラジンやモノアルキル置換ヒドラジンを反応させて得られるポリセミカルバジド化合物、該変性ポリイソシアネート化合物のイソシアネート基に上記例示のジヒドラジドやポリヒドラジドを反応させて得られるポリヒドラジド化合物等が挙げられ、これらは単独で、或いは必要に応じて混合して一緒に用いることができる。 Specifically, a compound having two or more hydrazide groups and / or semicarbazide groups in one molecule can be suitably used. For example, saturated fatty acid dihydrazides having 2 to 18 carbon atoms such as succinic acid dihydrazide, malonic acid dihydrazide, glutaric acid dihydrazide, succinic acid dihydrazide, adipic acid dihydrazide, sebacic acid dihydrazide, etc .; maleic acid dihydrazide, fumaric acid dihydrazide, itaconic acid dihydrazide Monoolefinically unsaturated dicarboxylic acid dihydrazide, phthalic acid, terephthalic acid or isophthalic acid dihydrazide, and pyromellitic acid dihydrazide, trihydrazide or tetrahydrazide; nitrilotrihydrazide, citric acid trihydrazide, 1,2,4-benzenetrihydrazide , Ethylenediaminetetraacetic acid tetrahydrazide, 1,4,5,8-naphthoic acid tetrahydrazide, two or more carboxylic acid lower alkyl ester groups in one molecule. A polyhydrazide compound such as polyhydrazide (see Japanese Patent Publication No. 52-22878) obtained by reacting a low polymer having hydrazine or hydrazine hydrate (hydrazine hydride); diisocyanate such as hexamethylene diisocyanate and isophorone diisocyanate; Polysemicarbazide compound obtained by reacting polyisocyanate compound derived therefrom with hydrazine or monoalkyl-substituted hydrazine, polyhydrazide obtained by reacting diisocyanate compound or polyhydrazide compound exemplified above with polyisocyanate compound containing diisocyanate Obtained from the reaction of a compound, a polyisocyanate compound and a polyether or polyol having active hydrogen such as polyethylene glycol monoalkyl ethers. Polysemicarbazide compound obtained by reacting an isocyanate group in a modified polyisocyanate compound with hydrazine or a monoalkyl-substituted hydrazine, polyhydrazide obtained by reacting the above-exemplified dihydrazide or polyhydrazide with the isocyanate group of the modified polyisocyanate compound Examples thereof include compounds, and these can be used alone or mixed together as necessary.
上記ヒドラジン誘導体は、カルボニル基含有変性ポリウレタンのカルボニル基1モルに対して、一般にヒドラジン誘導体に含まれるヒドラジド基とセミカルバジド基の合計が0.01〜2モルの範囲内であることが好ましく、より好ましくは0.1〜1.8モル、さらに好ましくは0.2〜1.6モルの範囲内であることが低温硬化性の点から好ましい。
またカルボニル基と反応するヒドラジノ基等を有するヒドラジン誘導体に加えて硬化剤(B)として、必要に応じてブロック化ポリイソシアネート化合物を併用することもできる。ポリイソシアネート化合物としては、公知のものを使用することができ、例えば、トリレンジイソシアネート、キシリレンジイソシアネート、フェニレンジイソシアネート、ジフェニルメタン−2,2’−ジイソシアネート、ジフェニルメタン−2,4’−ジイソシアネート、ジフェニルメタン−4,4’−ジイソシアネート、クルードMDI[ポリメチレンポリフェニルイソシアネート]、ビス(イソシアネートメチル)シクロヘキサン、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、メチレンジイソシアネート、イソホロンジイソシアネート等の芳香族、脂肪族又は脂環族ポリイソシアネート化合物;これらのポリイソシアネート化合物の環化重合体又はビゥレット体;又はこれらの組合せを挙げることができる。
In general, the hydrazine derivative preferably has a total of hydrazide groups and semicarbazide groups contained in the hydrazine derivative within a range of 0.01 to 2 mol, more preferably, with respect to 1 mol of carbonyl groups of the carbonyl group-containing modified polyurethane. Is preferably in the range of 0.1 to 1.8 mol, more preferably 0.2 to 1.6 mol from the viewpoint of low temperature curability.
Moreover, in addition to the hydrazine derivative which has a hydrazino group etc. which react with a carbonyl group, as a hardening | curing agent (B), a blocked polyisocyanate compound can also be used together as needed. As the polyisocyanate compound, known compounds can be used. For example, tolylene diisocyanate, xylylene diisocyanate, phenylene diisocyanate, diphenylmethane-2,2′-diisocyanate, diphenylmethane-2,4′-diisocyanate, diphenylmethane-4 , 4′-diisocyanate, crude MDI [polymethylene polyphenyl isocyanate], bis (isocyanate methyl) cyclohexane, tetramethylene diisocyanate, hexamethylene diisocyanate, methylene diisocyanate, isophorone diisocyanate, etc., aromatic, aliphatic or alicyclic polyisocyanate compounds A cyclized polymer or biuret of these polyisocyanate compounds; or a combination thereof.
特に、トリレンジイソシアネート、キシリレンジイソシアネート、フェニレンジイソシアネート、ジフェニルメタン−2,4’−ジイソシアネート、ジフェニルメタン−4,4’−ジイソシアネート、クルードMDI等の芳香族ポリイソシアネート化合物が耐食性の為により好ましい。 In particular, aromatic polyisocyanate compounds such as tolylene diisocyanate, xylylene diisocyanate, phenylene diisocyanate, diphenylmethane-2,4'-diisocyanate, diphenylmethane-4,4'-diisocyanate, and crude MDI are more preferable for corrosion resistance.
一方、ブロック剤は、ポリイソシアネート化合物のイソシアネート基に付加してブロックするものであり、そして付加によって生成するブロックポリイソシアネート化合物は常温において安定であるが、塗膜の焼付け温度(通常約100〜約200℃)に加熱した際、ブロック剤が解離して遊離のイソシアネート基を再生することが望ましい。 On the other hand, the blocking agent is added to the isocyanate group of the polyisocyanate compound to block, and the blocked polyisocyanate compound produced by the addition is stable at room temperature, but the baking temperature of the coating film (usually about 100 to about When heated to 200 ° C., it is desirable that the blocking agent dissociates to regenerate free isocyanate groups.
ブロック化ポリイソシアネート化合物に使用されるブロック剤としては、例えば、メチルエチルケトオキシム、シクロヘキサノンオキシム等のオキシム系化合物;フェノール、パラ−t−ブチルフェノール、クレゾール等のフェノール系化合物;n−ブタノール、2−エチルヘキサノール等の脂肪族アルコール化合物;フェニルカルビノール、メチルフェニルカルビノール等の芳香族アルキルアルコール化合物;エチレングリコールモノブチルエーテル、ジエチレングリコールモノエチルエーテル等のエーテルアルコール系化合物;ε−カプロラクタム、γ−ブチロラクタム等のラクタム系化合物等が挙げられる。 Examples of the blocking agent used in the blocked polyisocyanate compound include oxime compounds such as methyl ethyl ketoxime and cyclohexanone oxime; phenol compounds such as phenol, para-t-butylphenol and cresol; n-butanol and 2-ethylhexanol. Aliphatic alcohol compounds such as phenyl carbinol, methyl phenyl carbinol, etc .; ether alcohol compounds such as ethylene glycol monobutyl ether and diethylene glycol monoethyl ether; lactams such as ε-caprolactam and γ-butyrolactam Compounds and the like.
シリカ粒子(C)
本発明の金属表面処理剤には、シリカ粒子(C)を耐指紋性や耐食性向上のために含有する。シリカ粒子(C)は、平均粒径が1〜100nm、特に2〜30nmのシリカ粒子が好ましく、気相法シリカ、粉砕シリカ、水分散性コロイダルシリカなどのシリカ粒子であってもよい。
Silica particles (C)
The metal surface treating agent of the present invention contains silica particles (C) for improving fingerprint resistance and corrosion resistance. The silica particles (C) are preferably silica particles having an average particle diameter of 1 to 100 nm, particularly 2 to 30 nm, and may be silica particles such as gas phase method silica, pulverized silica, and water-dispersible colloidal silica.
具体的には、スノーテックスN、スノーテックスC、スノーテックスO(いずれも日産化学社製、水分散性コロイダルシリカの市販品)等が挙げられ、その他のシリカ粒子の市販品としては、例えば、AEROSIL 200、200V、300、R972、R972V、R974、R202、R812、OX50、TT600等であり、とくにAEROSIL200V、R972、R972V、R974、R202、R812が好ましい。AEROSIL200V、AEROSILR−811(日本アエロジル社製)等が挙げられる。また、平均粒径が1〜100nmのシリカ粒子に、粒径が100nmを超える、特に200nmを超える大粒径のシリカ粒子を併用してもよい。 Specifically, SNOWTEX N, SNOWTEX C, SNOWTEX O (all manufactured by Nissan Chemical Co., Ltd., commercially available water-dispersible colloidal silica) and the like, other commercially available silica particles include, for example, AEROSIL 200, 200V, 300, R972, R972V, R974, R202, R812, OX50, TT600, etc., especially AEROSIL200V, R972, R972V, R974, R202, R812 are preferable. AEROSIL200V, AEROSILR-811 (made by Nippon Aerosil Co., Ltd.), etc. are mentioned. Further, silica particles having an average particle diameter of 1 to 100 nm may be used in combination with silica particles having a large particle diameter exceeding 100 nm, particularly exceeding 200 nm.
上記に述べたシリカ粒子(C)の配合量は、カルボニル基含有ウレタンウレア樹脂(A)の固形分100質量部に対して、5〜60質量部、特に10〜40質量部の範囲内が好ましい。シリカ粒子(C)の量が5質量部未満では耐食性が劣る場合があり、60質量部を超えると処理剤の貯蔵安定性が劣る場合がある。 The blending amount of the silica particles (C) described above is preferably in the range of 5 to 60 parts by mass, particularly 10 to 40 parts by mass with respect to 100 parts by mass of the solid content of the carbonyl group-containing urethane urea resin (A). . When the amount of the silica particles (C) is less than 5 parts by mass, the corrosion resistance may be inferior, and when it exceeds 60 parts by mass, the storage stability of the treatment agent may be inferior.
金属化合物(D)
本発明の金属表面処理剤に使用する金属化合物(D)は、Ti、Zr及びVから選ばれる少なくとも1種の金属化合物である。
Metal compound (D)
The metal compound (D) used for the metal surface treating agent of the present invention is at least one metal compound selected from Ti, Zr and V.
上記チタン(Ti)化合物としては、チタン弗化水素酸又はその塩等が挙げられ、塩を形成するものとしては、例えば、ナトリウム、カリウム、リチウム、アンモニウム等が挙げられるが、中でもカリウム、ナトリウム及びアンモニウムが好ましく、具体例として、チタン弗化カリウム、チタン弗化水素酸、チタン弗化ナトリウム、チタン弗化アンモニウム等が挙げられる。 Examples of the titanium (Ti) compound include titanium hydrofluoric acid or a salt thereof. Examples of the salt forming salt include sodium, potassium, lithium, and ammonium. Among them, potassium, sodium and Ammonium is preferred, and specific examples include titanium potassium fluoride, titanium hydrofluoric acid, titanium sodium fluoride, titanium ammonium fluoride, and the like.
上記ジルコニウム(Zr)化合物としては、ジルコニウム弗化水素酸及びその塩、炭酸ジルコニウム及びその塩、硝酸ジルコニウム等が挙げられ、塩を形成するものとしては、例えば、ナトリウム、カリウム、リチウム、アンモニウム等が挙げられるが、中でもカリウム、ナトリウム及びアンモニウムが好ましく、具体例として、ジルコニウム弗化カリウム、ジルコニウム弗化アンモニウム、炭酸ジルコニウムアンモニウム等が挙げられる。 Examples of the zirconium (Zr) compound include zirconium hydrofluoric acid and its salt, zirconium carbonate and its salt, zirconium nitrate and the like. Examples of the salt forming salt include sodium, potassium, lithium and ammonium. Among them, potassium, sodium, and ammonium are preferable, and specific examples include zirconium potassium fluoride, zirconium ammonium fluoride, zirconium ammonium carbonate, and the like.
上記バナジウム(V)化合物としては、酸化バナジウム、バナジン酸、オルソバナジン酸リチウム、オルソバナジン酸ナトリウム、メタバナジン酸リチウム、メタバナジン酸カリウム、メタバナジン酸ナトリウム、メタバナジン酸アンモニウム、ピロバナジン酸ナトリウム、塩化バナジル、硫酸バナジル等が挙げられる。 Examples of the vanadium (V) compound include vanadium oxide, vanadic acid, lithium orthovanadate, sodium orthovanadate, lithium metavanadate, potassium metavanadate, sodium metavanadate, ammonium metavanadate, sodium pyrovanadate, vanadyl chloride, vanadyl sulfate. Etc.
これらのうち上記金属化合物(D)としては、チタン弗化水素酸塩、ジルコニウム弗化水素酸塩、炭酸ジルコニウムアンモニウム、メタバナジン酸塩及び硫酸バナジルから選ばれる少なくとも1種であることが、耐指紋性や耐食性の点から好ましい。 Of these, the metal compound (D) is at least one selected from titanium hydrofluoride, zirconium hydrofluoride, ammonium zirconium carbonate, metavanadate and vanadyl sulfate, and has fingerprint resistance. From the viewpoint of corrosion resistance.
金属化合物(D)の配合量は、カルボニル基含有ウレタンウレア樹脂(A)
の固形分100質量部に対して、0.1〜20質量部、特に1〜10質量部の範囲内が好ましい。金属化合物(D)の量が0.1質量部未満では耐食性が劣る場合があり、20質量部を超えて添加しても耐食性は向上は少なく、金属表面処理剤の安定性を損うことがある。
The compounding amount of the metal compound (D) is a carbonyl group-containing urethane urea resin (A).
The amount in the range of 0.1 to 20 parts by mass, particularly 1 to 10 parts by mass is preferable with respect to 100 parts by mass of the solid content. If the amount of the metal compound (D) is less than 0.1 parts by mass, the corrosion resistance may be inferior, and even if added in excess of 20 parts by mass, the corrosion resistance is little improved and the stability of the metal surface treatment agent may be impaired. is there.
金属表面処理剤
本発明の金属表面処理剤は、カルボニル基含有ウレタンウレア樹脂(A)の水分散体、硬化剤(B)、シリカ粒子(C)、Ti、Zr及びVから選ばれる少なくとも1種の金属化合物(D)、さらに必要に応じてシランカップリング剤を含有することができる。
Metal Surface Treatment Agent The metal surface treatment agent of the present invention is at least one selected from an aqueous dispersion of a carbonyl group-containing urethane urea resin (A), a curing agent (B), silica particles (C), Ti, Zr and V. The metal compound (D) and, if necessary, a silane coupling agent can be contained.
シランカップリング剤は、例えば、N−2−(アミノエチル)−3−アミノプロピルメチルジメトキシシラン、N−2−(アミノエチル)−3−アミノプロピルトリメトキシシラン、N−2−(アミノエチル)−3−アミノプロピルトリエトキシシラン、3−アミノプロピルトリメトキシシラン、3−アミノプロピルトリエトキシシランなどのアミノ基含有シランカップリング剤;2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、3−グリシドキシプロピルトリメトキシシラン、3−グリシドキシプロピルメチルジエトキシシラン、3−グリシドキシプロピルトリエトキシシランγ−(2−アミノエチル)アミノプロピルトリメトキシシランなどのグリシジル基含有シランカップリング剤;3−メルカプトプロピルメチルジメトキシシラン3−メルカプトプロピルトリメトキシシランなどが挙げられる。これらのシランカップリング剤の中でも、本発明の金属表面処理剤には、密着性、耐食性向上の点から、N−2−(アミノエチル)−3−アミノプロピルトリメトキシシラン、3−アミノプロピルトリエトキシメトキシシランを配合することが好ましい。シランカップリング剤の配合量は、カルボニル基含有ウレタンウレア樹脂(A)の固形分100質量部に対して、0〜50質量部、特に10〜25質量部の範囲内が好ましい。 Examples of the silane coupling agent include N-2- (aminoethyl) -3-aminopropylmethyldimethoxysilane, N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, and N-2- (aminoethyl). Amino group-containing silane coupling agents such as 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, and 3-aminopropyltriethoxysilane; 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3 -Glycidyl group-containing silane couplings such as glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane γ- (2-aminoethyl) aminopropyltrimethoxysilane Agent; 3-mercaptopropylmethyldi Examples include methoxysilane 3-mercaptopropyltrimethoxysilane. Among these silane coupling agents, the metal surface treatment agent of the present invention includes N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane from the viewpoint of improving adhesion and corrosion resistance. It is preferable to mix ethoxymethoxysilane. The compounding amount of the silane coupling agent is preferably in the range of 0 to 50 parts by mass, particularly 10 to 25 parts by mass with respect to 100 parts by mass of the solid content of the carbonyl group-containing urethane urea resin (A).
本発明の金属表面処理剤には、さらに必要に応じて、着色顔料、防錆顔料、体質顔料、顔料分散剤、沈降防止剤、硬化触媒、消泡剤、酸化防止剤、紫外線吸収剤、リン酸化合物、潤滑性付与剤、増粘剤、ハジキ防止剤、消泡剤、界面活性剤、酸化剤、防菌剤、防錆剤(タンニン酸、フィチン酸、ベンゾトリアゾールなど)、導電性顔料、アクリル樹脂分散体、ポリエステル樹脂分散体などを適宜配合し、混合分散せしめたものであっても良い。 If necessary, the metal surface treatment agent of the present invention may further include a color pigment, an antirust pigment, an extender pigment, a pigment dispersant, an antisettling agent, a curing catalyst, an antifoaming agent, an antioxidant, an ultraviolet absorber, phosphorus Acid compounds, lubricity imparting agents, thickeners, anti-repellent agents, antifoaming agents, surfactants, oxidizing agents, antibacterial agents, rust preventives (tannic acid, phytic acid, benzotriazole, etc.), conductive pigments, An acrylic resin dispersion, a polyester resin dispersion, or the like may be appropriately blended and mixed and dispersed.
上記リン酸化合物は、得られる塗膜の耐食性を向上させる作用を有するものであり、例えば、亜リン酸、強リン酸、三リン酸、次亜リン酸、次リン酸、トリメタリン酸、二亜リン酸、二リン酸、ピロ亜リン酸、ピロリン酸、メタ亜リン酸、メタリン酸、オルトリン酸等のモノリン酸類、モノリン酸類の誘導体及び塩類、トリポリリン酸、テトラリン酸、ヘキサメタリン酸等の縮合リン酸類、縮合リン酸類の誘導体及び塩類等が挙げられる。これらの化合物は、1種又は2種以上を使用することができる。また、リン酸系化合物の塩を形成するアルカリ化合物としては、例えば、リチウム、ナトリウム、カリウム、アンモニウム等が挙げられる。リン酸系化合物としては、水に溶解性のあるものを使用することが好ましい。リン酸系化合物としては、特に、ピロリン酸ナトリウム、トリポリリン酸ナトリウム、テトラリン酸ナトリウム、メタリン酸、オルトリン酸、メタリン酸アンモニウム、ヘキサメタリン酸ナトリウム等を使用することが、金属表面処理剤の貯蔵安定性、皮膜の耐食性等に優れた効果を発揮することから好ましい。 The phosphoric acid compound has an effect of improving the corrosion resistance of the resulting coating film, and includes, for example, phosphorous acid, strong phosphoric acid, triphosphoric acid, hypophosphorous acid, hypophosphoric acid, trimetaphosphoric acid, dinitrous acid Monophosphoric acids such as phosphoric acid, diphosphoric acid, pyrophosphorous acid, pyrophosphoric acid, metaphosphorous acid, metaphosphoric acid, orthophosphoric acid, derivatives and salts of monophosphoric acids, condensed phosphoric acids such as tripolyphosphoric acid, tetraphosphoric acid, hexametaphosphoric acid And derivatives and salts of condensed phosphoric acids. These compounds can use 1 type (s) or 2 or more types. Moreover, as an alkaline compound which forms the salt of a phosphoric acid type compound, lithium, sodium, potassium, ammonium etc. are mentioned, for example. It is preferable to use a phosphate compound that is soluble in water. As the phosphoric acid compound, in particular, use of sodium pyrophosphate, sodium tripolyphosphate, sodium tetraphosphate, metaphosphoric acid, orthophosphoric acid, ammonium metaphosphate, sodium hexametaphosphate, etc., the storage stability of the metal surface treatment agent, It is preferable because it exerts an excellent effect on the corrosion resistance of the film.
リン酸系化合物の配合量は、貯蔵安定性と耐食性の点から、カルボニル基含有ウレタンウレア樹脂(A)の固形分100質量部に対して、0.1〜50質量部、特に2〜40質量部の範囲内が好ましい。 The compounding quantity of a phosphoric acid type compound is 0.1-50 mass parts with respect to 100 mass parts of solid content of a carbonyl group containing urethane urea resin (A) from the point of storage stability and corrosion resistance, especially 2-40 mass. Within the range of parts is preferred.
また、潤滑機能付与剤は、得られる皮膜に潤滑性を付与するものであれば良い。具体的には例えば、フッ素樹脂微粉末(例えば、四フッ化エチレン樹脂、四フッ化エチレン−六フッ化プロピレン共重合樹脂、四フッ化エチレン−パーフロロアルキルビニルエーテル共重合樹脂、四フッ化エチレン−エチレン共重合樹脂、三フッ化塩化エチレン樹脂、フッ化ビニリデン樹脂等の微粉末)、ポリオレフィンワックス(例えば、ポリエチレンワックス、ポリプロピレンワックス等)、1つの粒子中にポリオレフィンとフッ素樹脂とが混在して含まれる潤滑剤、グラファイト、窒化ホウ素、フッ化カーボンなどが挙げられる。 Moreover, the lubrication function imparting agent should just be what provides lubricity to the film obtained. Specifically, for example, fluororesin fine powder (for example, tetrafluoroethylene resin, tetrafluoroethylene-hexafluoropropylene copolymer resin, tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer resin, tetrafluoroethylene- Fine particles of ethylene copolymer resin, ethylene trifluoride chloride resin, vinylidene fluoride resin, etc.), polyolefin wax (eg, polyethylene wax, polypropylene wax, etc.), polyolefin and fluororesin are mixed in one particle Lubricants, graphite, boron nitride, carbon fluoride and the like.
また、本発明の金属表面処理剤には、必要に応じて、例えば、メタノール、エタノール、イソプロピルアルコール、エチレングリコール系、プロピレングリコール系等の親水性の有機溶剤を添加してもよい。 Moreover, you may add hydrophilic organic solvents, such as methanol, ethanol, isopropyl alcohol, ethylene glycol type, a propylene glycol type, for example to the metal surface treating agent of this invention as needed.
皮膜形成方法
金属基材に金属表面処理剤を塗布し、加熱乾燥することによって表面処理鋼板を得ることができる。上記金属表面処理剤が適用される金属基材としては、金属であれば何ら制限を受けない。例えば、鉄、銅、アルミニウム、スズ、亜鉛ならびにこれらの金属を含む合金、及びこれらの金属によるめっき鋼板もしくは蒸着製品などが挙げられる。該めっき鋼板としては、例えば溶融亜鉛めっき鋼板、電気亜鉛めっき鋼板、鉄−亜鉛合金めっき鋼板、ニッケル−亜鉛合金めっき鋼板、アルミニウム−亜鉛合金めっき鋼板(市販品として、例えば「ガルバリウム」、「ガルファン」等)、アルミニウムめっき鋼板などを挙げることができる。これらの中でも本発明の効果が最も顕著な金属基材としては、亜鉛又は亜鉛合金めっき鋼板である。本発明の金属表面処理剤の塗布量は、乾燥皮膜重量で0.1〜10g/m2、特に0.2〜5g/m2の範囲内であることが、耐食性の観点から適している。
Film-forming method A surface-treated steel sheet can be obtained by applying a metal surface treatment agent to a metal substrate and drying by heating. The metal substrate to which the metal surface treatment agent is applied is not limited as long as it is a metal. Examples thereof include iron, copper, aluminum, tin, zinc, alloys containing these metals, and plated steel plates or vapor deposition products made of these metals. Examples of the plated steel sheet include hot dip galvanized steel sheet, electrogalvanized steel sheet, iron-zinc alloy plated steel sheet, nickel-zinc alloy plated steel sheet, aluminum-zinc alloy plated steel sheet (commercially available products such as “Galbarium”, “Galfan” Etc.), and an aluminum-plated steel sheet. Among these, zinc or zinc alloy-plated steel sheet is a metal base material with the most remarkable effect of the present invention. The coating amount of the metal surface treatment agent of the present invention, dry film weight at 0.1 to 10 g / m 2, to be within the scope especially 0.2-5 g / m 2, is suitable in terms of corrosion resistance.
本発明の金属表面処理剤の皮膜形成方法は、金属表面処理剤を水などの希釈剤で粘度を塗布量に応じて、例えば5〜20mPa・sの範囲に適宜調整後、ロールコータ塗装、スプレー塗装、ディッピング塗装、ハケ塗り等の公知の方法により所定の皮膜重量となるように塗装した後、通常、雰囲気温度120〜330℃で5〜60秒間乾燥させればよい。
このときの鋼板の素材最高到達温度(PMT、Peak Metal Temperature)は70〜150℃、好ましくは80〜130℃の範囲であることが有効に反応させるために適しているが、本発明の金属表面処理剤は低温短時間での硬化性に優れているため、省エネルギー性の点からはPMT80〜100℃で5〜20秒間の乾燥条件が好ましい。
The method for forming a film of the metal surface treatment agent of the present invention is performed by appropriately adjusting the viscosity of the metal surface treatment agent with a diluent such as water according to the coating amount, for example, in the range of 5 to 20 mPa · s, and then coating with a roll coater. What is necessary is just to dry normally for 5 to 60 seconds at atmospheric temperature 120-330 degreeC, after apply | coating so that it may become a predetermined | prescribed film weight by well-known methods, such as painting, dipping coating, and brush painting.
It is suitable for effective reaction that the maximum material temperature (PMT, Peak Metal Temperature) of the steel plate at this time is in the range of 70 to 150 ° C, preferably 80 to 130 ° C. Since the treatment agent is excellent in curability at a low temperature in a short time, drying conditions of PMT 80 to 100 ° C. for 5 to 20 seconds are preferable from the viewpoint of energy saving.
上記のようにして皮膜形成された金属板の皮膜上へ、さらに上層皮膜を形成することができる。この上層皮膜形成性組成物は、目的に応じて適宜選定すればよく種々の皮膜形成性組成物を使用することができる。この皮膜形成性組成物としては、例えば、従来公知の防錆鋼板用途、耐指紋鋼板用途、潤滑鋼板用途、着色塗膜形成用途などに用いられる皮膜形成性組成物を挙げることができる。 An upper layer film can be further formed on the film of the metal plate formed as described above. The upper layer film-forming composition may be appropriately selected according to the purpose, and various film-forming compositions can be used. Examples of the film-forming composition include film-forming compositions used for conventionally known rust-proof steel sheet applications, fingerprint-resistant steel sheet applications, lubricating steel sheet applications, colored coating film formation applications, and the like.
以下、実施例及び比較例を挙げて本発明をさらに具体的に説明する。以下において、「部」及び「%」はそれぞれ「質量部」及び「質量%」を意味する。 Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. In the following, “parts” and “%” mean “parts by mass” and “% by mass”, respectively.
製造例1 マイケル付加反応生成物1の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた1L容のフラスコ内の空気を窒素置換し、ダイアセトンアクリルアミド338.4g、脱イオン水180.2g、N−エチルエチレンジアミン352.6gを加え撹拌し、80℃まで昇温して80℃で3時間保持した。次に約100mmHgに減圧しながら60〜80℃で2時間保持し、水と未反応のN−エチルエチレンジアミンの混合物を約240g共沸除去した。その後、水200g加えて80℃で1時間保持した後、約100mmHgに減圧しながら60〜80℃で1.5時間保持し、水とN−エチルエチレンジアミンの混合物を約200g共沸除去する操作を2回繰り返した。その後、約10mmHgに減圧しながら60〜80℃で1.5時間保持し、残存する水とN−エチルエチレンジアミンを除去することで2級アミノ基を2個有し、さらにカルボニル基を有する「マイケル付加反応生成物1」を得た。重クロロホルム溶媒を用いた該生成物の1H−NMR測定においてダイアセトンアクリルアミドに起因する6.19〜6.23ppmのピークが観察されないことから、未反応のダイアセトンアクリルアミドが残存しないことを確認した。
100mL三角フラスコに得られた「マイケル付加反応生成物1」を0.1g秤量し、酢酸30mLを加え溶解させた後、指示薬(アルファズリンG0.3gを氷酢酸100mLに溶解させた溶液とチモールブルー1.5gをメタノールに溶解させた溶液の混合液)0.2mLを加え、0.1N過塩素酸(酢酸溶液)で溶液が緑色から赤色へ変化するまで滴定した。その結果、マイケル付加反応生成物1のアミン価は426mg−KOH/gであった。
Production Example 1 Production of Michael addition reaction product 1 Air in a 1 L flask equipped with a stirrer, thermometer, condenser, nitrogen gas inlet was replaced with nitrogen, 338.4 g of diacetone acrylamide, 180 of deionized water .2 g and 352.6 g of N-ethylethylenediamine were added and stirred, and the temperature was raised to 80 ° C. and maintained at 80 ° C. for 3 hours. Next, while reducing the pressure to about 100 mmHg, the temperature was maintained at 60 to 80 ° C. for 2 hours, and about 240 g of a mixture of water and unreacted N-ethylethylenediamine was removed azeotropically. Thereafter, 200 g of water was added and maintained at 80 ° C. for 1 hour, and then maintained at 60 to 80 ° C. for 1.5 hours while reducing the pressure to about 100 mmHg to remove azeotropically about 200 g of the mixture of water and N-ethylethylenediamine. Repeated twice. Thereafter, the pressure was reduced to about 10 mmHg and kept at 60 to 80 ° C. for 1.5 hours, and the remaining water and N-ethylethylenediamine were removed to have two secondary amino groups and further have a carbonyl group. An addition reaction product 1 ”was obtained. Since a peak of 6.19 to 6.23 ppm attributable to diacetone acrylamide was not observed in 1H-NMR measurement of the product using deuterated chloroform solvent, it was confirmed that no unreacted diacetone acrylamide remained.
0.1 g of “Michael addition reaction product 1” obtained in a 100 mL Erlenmeyer flask was weighed, 30 mL of acetic acid was added and dissolved, and then an indicator (a solution of 0.3 g of alphazulin G dissolved in 100 mL of glacial acetic acid and thymol) 0.2 mL of a solution obtained by dissolving 1.5 g of blue in methanol was added, and titrated with 0.1 N perchloric acid (acetic acid solution) until the solution changed from green to red. As a result, the amine value of Michael addition reaction product 1 was 426 mg-KOH / g.
製造例2 マイケル付加反応生成物2の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、ダイアセトンアクリルアミド507.7g、水270.3g、ブチルアミン438.8gを加え撹拌し、80℃まで昇温して80℃で2時間保持した。次に約100mmHgに減圧しながら60〜80℃で1.5時間保持し、水と未反応のブチルアミンの混合物を約430g共沸除去した。その後、フラスコに水分定量受器を取り付け、水270g加えて105℃まで昇温し、常圧下103〜105℃で1時間保持し、水とブチルアミンの混合物を約200g共沸除去する操作を2回繰り返した。次に約10mmHgに減圧しながら60〜80℃で1.5時間保持し、残存する水とブチルアミンを除去することで2級アミノ基を1分子中に1個有し、さらにカルボニル基を有する「マイケル付加反応生成物2」を得た。重クロロホルム溶媒を用いた該生成物の1H−NMR測定においてダイアセトンアクリルアミドに起因する6.19〜6.23ppmのピークが観察されないことから、未反応のダイアセトンアクリルアミドが残存しないことを確認した。得られた「マイケル付加反応生成物2」のアミン価は230mg−KOH/gであった。
Production Example 2 Production of Michael addition reaction product 2 Air in a 2 L flask equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet was replaced with nitrogen, and 507.7 g of diacetone acrylamide and 270.3 g of water Then, 438.8 g of butylamine was added and stirred, and the temperature was raised to 80 ° C. and kept at 80 ° C. for 2 hours. Next, the pressure was reduced to about 100 mmHg and maintained at 60 to 80 ° C. for 1.5 hours, and about 430 g of a mixture of water and unreacted butylamine was removed azeotropically. After that, an operation for attaching a moisture determination receiver to the flask, adding 270 g of water, raising the temperature to 105 ° C., holding at 103 to 105 ° C. under normal pressure for 1 hour, and azeotropically removing about 200 g of the mixture of water and butylamine twice. Repeated. Next, while maintaining the pressure at 60 to 80 ° C. for 1.5 hours while reducing the pressure to about 10 mmHg, the remaining water and butylamine are removed to have one secondary amino group in one molecule and further have a carbonyl group. Michael addition reaction product 2 "was obtained. Since a peak of 6.19 to 6.23 ppm attributable to diacetone acrylamide was not observed in 1H-NMR measurement of the product using deuterated chloroform solvent, it was confirmed that no unreacted diacetone acrylamide remained. The amine value of the obtained “Michael addition reaction product 2” was 230 mg-KOH / g.
製造例3 マイケル付加反応生成物3の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、ダイアセトンアクリルアミド507.7g、水270.3g、2−アミノエタノール366.5gを加え撹拌し、80℃まで昇温して80℃で2時間保持した。次に薄膜式蒸留装置を用いて5mmHgの減圧、100℃の壁面において薄膜蒸留を行ない、水と未反応の2−アミノエタノールの混合物を除去した。その後、撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、薄膜蒸留により未反応の2−アミノエタノールを除去した約720gの反応生成物に水500gを加えて105℃まで昇温し、常圧下103〜105℃で1時間保持しケチミンの加水分解を行なった。さらに5mmHgの減圧、100℃の壁面において薄膜蒸留を行ない、水とケチミンの加水分解により生成した2−アミノエタノールの混合物を除去することで、2級アミノ基を1分子中に1個、且つ水酸基を1個有し、さらにカルボニル基を有する「マイケル付加反応生成物3」を得た。重クロロホルム溶媒を用いた該生成物の1H−NMR測定においてダイアセトンアクリルアミドに起因する6.19〜6.23ppmのピークが観察されないことから、未反応のダイアセトンアクリルアミドが残存しないことを確認した。得られたマイケル付加反応生成物3のアミン価は255mg−KOH/gであった。
Production Example 3 Production of Michael addition reaction product 3 Air in a 2 L flask equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet was replaced with nitrogen, and 507.7 g of diacetone acrylamide and 270.3 g of water Then, 366.5 g of 2-aminoethanol was added and stirred, and the temperature was raised to 80 ° C. and kept at 80 ° C. for 2 hours. Next, thin film distillation was performed using a thin film distillation apparatus at a reduced pressure of 5 mmHg and a wall surface of 100 ° C. to remove a mixture of water and unreacted 2-aminoethanol. Thereafter, air in a 2 L flask equipped with a stirrer, a thermometer, a condenser, and a nitrogen gas inlet was replaced with nitrogen, and about 720 g of reaction product was obtained by removing unreacted 2-aminoethanol by thin-film distillation. 500 g of water was added, the temperature was raised to 105 ° C., and the ketimine was hydrolyzed by maintaining at normal pressure at 103 to 105 ° C. for 1 hour. Furthermore, thin film distillation is performed on a wall at 100 ° C. under reduced pressure of 5 mmHg to remove a mixture of 2-aminoethanol formed by hydrolysis of water and ketimine, so that one secondary amino group per molecule and one hydroxyl group Thus, “Michael addition reaction product 3” having a carbonyl group was obtained. Since a peak of 6.19 to 6.23 ppm attributable to diacetone acrylamide was not observed in 1H-NMR measurement of the product using deuterated chloroform solvent, it was confirmed that no unreacted diacetone acrylamide remained. The amine value of the obtained Michael addition reaction product 3 was 255 mg-KOH / g.
製造例4 マイケル付加反応生成物4の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、ダイアセトンアクリルアミド507.7g、水270.3g、ベンジルアミン642.9gを加え撹拌し、80℃まで昇温して80℃で2時間保持した。次に薄膜蒸留装置を用いて5mmHgの減圧、100℃の壁面において薄膜蒸留を行ない、水と未反応のベンジルアミンの混合物を除去した。その後、撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、薄膜蒸留により未反応のベンジルアミンを除去した約900gの反応生成物に水500gを加えて105℃まで昇温し、常圧下103〜105℃で1時間保持しケチミンの加水分解を行なった。さらに5mmHgの減圧、100℃の壁面において薄膜蒸留を行ない、水とケチミンの加水分解により生成したベンジルアミンの混合物を除去することで、2級アミノ基を1分子中に1個有し、さらにカルボニル基を有するマイケル付加反応生成物4を得た。重クロロホルム溶媒を用いた該生成物の1H−NMR測定においてダイアセトンアクリルアミドに起因する6.19〜6.23ppmのピークが観察されないことから、未反応のダイアセトンアクリルアミドが残存しないことを確認した。得られたマイケル付加反応生成物4のアミン価は211mg−KOH/gであった。
Production Example 4 Production of Michael addition reaction product 4 Air in a 2 L flask equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet was replaced with nitrogen, and 507.7 g of diacetone acrylamide and 270.3 g of water Then, 642.9 g of benzylamine was added and stirred, and the temperature was raised to 80 ° C. and kept at 80 ° C. for 2 hours. Next, thin film distillation was performed on a wall surface at a reduced pressure of 5 mmHg and 100 ° C. using a thin film distillation apparatus to remove a mixture of water and unreacted benzylamine. Thereafter, air in a 2 L flask equipped with a stirrer, a thermometer, a condenser, and a nitrogen gas inlet was replaced with nitrogen, and about 900 g of reaction product from which unreacted benzylamine was removed by thin film distillation was added to 500 g of water. Was added, and the temperature was raised to 105 ° C., and kept at 103 to 105 ° C. under normal pressure for 1 hour to hydrolyze ketimine. Furthermore, thin film distillation is performed on a wall at 100 ° C. under reduced pressure of 5 mmHg to remove a mixture of benzylamine formed by hydrolysis of water and ketimine, thereby having one secondary amino group in one molecule, and further carbonyl A Michael addition reaction product 4 having a group was obtained. Since a peak of 6.19 to 6.23 ppm attributable to diacetone acrylamide was not observed in 1H-NMR measurement of the product using deuterated chloroform solvent, it was confirmed that no unreacted diacetone acrylamide remained. The amine value of the resulting Michael addition reaction product 4 was 211 mg-KOH / g.
製造例5 マイケル付加反応生成物5の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた1L容のフラスコ内の空気を窒素置換し、ダイアセトンアクリルアミド331.6g、ジエタノールアミン210.3gを加え撹拌し、100℃まで昇温して100℃で5時間保持することで、1分子中に3級アミノ基を1個、水酸基を2個有し、さらにカルボニル基を有する「マイケル付加反応生成物5」を得た。
重クロロホルム溶媒を用いた該生成物の1H−NMR測定においてダイアセトンアクリルアミドに起因する6.19〜6.23ppmのピークが確認された。そのピークの積分値から計算される原料のDAAmの残存率は3%であった。得られたマイケル付加反応生成物5のアミン価は207mg−KOH/gであった。
Production Example 5 Production of Michael addition reaction product 5 Air in a 1 L flask equipped with a stirrer, thermometer, condenser, nitrogen gas inlet was replaced with nitrogen, 331.6 g diacetone acrylamide, 210.3 g diethanolamine Is added, and the mixture is heated to 100 ° C. and held at 100 ° C. for 5 hours, so that one molecule has one tertiary amino group, two hydroxyl groups, and a carbonyl group. Product 5 "was obtained.
In the 1H-NMR measurement of the product using deuterated chloroform solvent, a peak of 6.19 to 6.23 ppm due to diacetone acrylamide was confirmed. The residual ratio of the raw material DAAm calculated from the integrated value of the peak was 3%. The amine value of the resulting Michael addition reaction product 5 was 207 mg-KOH / g.
製造例6 マイケル付加反応生成物6の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた1L容のフラスコ内の空気を窒素置換し、エチレンジアミン72.0g、水320.8gを加え撹拌した。この溶液にダイアセトンアクリルアミド203.1gと水320.8gの混合物を滴下し、80℃まで昇温して80℃で3時間保持することでカルボニル基を有するマイケル付加反応生成物6の水溶液を得た。重水を溶媒として用いた該生成物の1H−NMR測定においてダイアセトンアクリルアミドに起因する6.19〜6.23ppmのピークが観察されず、未反応のダイアセトンアクリルアミドが残存しないことを確認した。得られたマイケル付加反応生成物6のアミン価は490mg−KOH/gであった。
Production Example 6 Production of Michael addition reaction product 6 Air in a 1 L flask equipped with a stirrer, thermometer, condenser, nitrogen gas inlet was replaced with nitrogen, and 72.0 g of ethylenediamine and 320.8 g of water were added. Stir. A mixture of 203.1 g of diacetone acrylamide and 320.8 g of water was dropped into this solution, and the mixture was heated to 80 ° C. and held at 80 ° C. for 3 hours to obtain an aqueous solution of Michael addition reaction product 6 having a carbonyl group. It was. In the 1H-NMR measurement of the product using heavy water as a solvent, a peak of 6.19 to 6.23 ppm due to diacetone acrylamide was not observed, and it was confirmed that no unreacted diacetone acrylamide remained. The amine value of the obtained Michael addition reaction product 6 was 490 mg-KOH / g.
製造例7 カルボニル基含有ウレタンウレア樹脂の水分散体No.1の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、「デュラノールT5652」(商品名、旭化成ケミカルズ(株)製、ポリカーボネートジオール)120.0g、「PEG2000」(商品名、三洋化成工業(株)製、ポリエチレングリコール)26.9g、「マイケル付加反応生成物1」を36.8g、ジメチロールプロピオン酸9.6g、2−メトキシ−1−プロパノール2.7g、2−メチル−4−ペンタノン221.1g、N−メチルピロリドン39.0gを加え撹拌し、80℃まで昇温し溶解させた。その後、「デスモジュールI」(商品名、住化バイエルウレタン(株)製、イソホロンジイソシアネート)53.9g、「デスモジュールH」(商品名、住化バイエルウレタン(株)製、ヘキサメチレンジイソシアネート)10.2g、「ネオスタンU−100」(商品名、日東化成(株)製、ジブチル錫ジラウレート)0.10gを加え、80℃で8時間保持した。その後、2−メトキシ−1−プロパノール220gを加えた後、減圧しながら2−メトキシ−1−プロパノールと2−メチル−4−ペンタノンを共沸させながら約220g除去し、10%アンモニア水3.1gと水50.0gの混合物を添加した。さらに水1200gを添加後、減圧しながら溶剤と水を共沸させながら約900g除去し、加熱残分が約30%になるように水で希釈して、樹脂固形分中のカルボニル基濃度が0.55mol/Kgである樹脂が乳化分散したカルボニル基含有ウレタンウレア樹脂の水分散体No.1を得た。この樹脂の酸価は15.4mg−KOH/g、重量平均分子量は約15,000であった。
Production Example 7 Aqueous dispersion No. 1 of urethane urea resin containing carbonyl group The air in a 2 L flask equipped with the production stirrer 1, thermometer, condenser, and nitrogen gas inlet was replaced with nitrogen, and “Duranol T5652” (trade name, manufactured by Asahi Kasei Chemicals Corporation, polycarbonate diol) 120 0.0 g, “PEG2000” (trade name, manufactured by Sanyo Chemical Industries, polyethylene glycol) 26.9 g, “Michael addition reaction product 1” 36.8 g, dimethylolpropionic acid 9.6 g, 2-methoxy- 2.7 g of 1-propanol, 221.1 g of 2-methyl-4-pentanone and 39.0 g of N-methylpyrrolidone were added and stirred, and the mixture was heated to 80 ° C. and dissolved. Thereafter, “Desmodur I” (trade name, manufactured by Sumika Bayer Urethane Co., Ltd., isophorone diisocyanate) 53.9 g, “Desmodur H” (trade name, manufactured by Sumika Bayer Urethane Co., Ltd., hexamethylene diisocyanate) 10 0.2 g, “Neostan U-100” (trade name, manufactured by Nitto Kasei Co., Ltd., dibutyltin dilaurate) 0.10 g was added, and the mixture was held at 80 ° C. for 8 hours. Thereafter, 220 g of 2-methoxy-1-propanol was added, and then about 220 g of 2-methoxy-1-propanol and 2-methyl-4-pentanone were removed while azeotroping under reduced pressure to remove 3.1 g of 10% aqueous ammonia. And a mixture of 50.0 g of water was added. Further, after adding 1200 g of water, about 900 g is removed while azeotropically evaporating the solvent and water under reduced pressure, and diluted with water so that the heating residue is about 30%, so that the carbonyl group concentration in the resin solid content is 0. An aqueous dispersion No. 5 of a carbonyl group-containing urethane urea resin in which a resin of .55 mol / Kg is emulsified and dispersed. 1 was obtained. The acid value of this resin was 15.4 mg-KOH / g, and the weight average molecular weight was about 15,000.
製造例8 カルボニル基含有ウレタンウレア樹脂の水分散体No.2の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、「デュラノールT5652」120.0g、「PEG2000」26.9g、「マイケル付加反応生成物1」を27.0g、「マイケル付加反応生成物2」を7.3g、ジメチロールプロピオン酸9.6g、2−メチル−4−ペンタノン209.7g、N−メチルピロリドン37.0gを加え撹拌し、80℃まで昇温し溶解させた。その後、「デスモジュールI」47.1g、「デスモジュールH」8.9g、「ネオスタンU−100」0.10gを加え、80℃で8時間保持した。その後、2−メトキシ−1−プロパノール220gを加えた後、減圧しながら2−メトキシ−1−プロパノールと2−メチル−4−ペンタノンを共沸させながら約220g除去し、10%アンモニア水3.9gと水50.0gの混合物を添加した。さらに水1200gを添加後、減圧しながら溶剤と水を共沸させながら約900g除去し、加熱残分が約30%になるように水で希釈して、樹脂固形分中のカルボニル基濃度が0.55mol/Kgである樹脂が乳化分散したカルボニル基含有ウレタンウレア樹脂の水分散体No.2を得た。この樹脂の酸価は16.3mg−KOH/g、重量平均分子量は約14,000であった。
Production Example 8 Carbon dispersion-containing urethane urea resin aqueous dispersion no. The air in the 2 L flask equipped with the production stirrer, thermometer, condenser and nitrogen gas inlet was replaced with nitrogen, and “Duranol T5652” 120.0 g, “PEG2000” 26.9 g, “Michael addition reaction” 27.0 g of “Product 1”, 7.3 g of “Michael addition reaction product 2”, 9.6 g of dimethylolpropionic acid, 209.7 g of 2-methyl-4-pentanone, and 37.0 g of N-methylpyrrolidone were added. The mixture was stirred and heated to 80 ° C. for dissolution. Thereafter, 47.1 g of “Desmodur I”, 8.9 g of “Desmodur H”, and 0.10 g of “Neostan U-100” were added and held at 80 ° C. for 8 hours. Thereafter, 220 g of 2-methoxy-1-propanol was added, and about 220 g of 2-methoxy-1-propanol and 2-methyl-4-pentanone were removed azeotropically while reducing pressure, and 3.9 g of 10% aqueous ammonia was removed. And a mixture of 50.0 g of water was added. Further, after adding 1200 g of water, about 900 g is removed while azeotropically evaporating the solvent and water under reduced pressure, and diluted with water so that the heating residue is about 30%, so that the carbonyl group concentration in the resin solid content is 0. An aqueous dispersion No. 5 of a carbonyl group-containing urethane urea resin in which a resin of .55 mol / Kg is emulsified and dispersed. 2 was obtained. The acid value of this resin was 16.3 mg-KOH / g, and the weight average molecular weight was about 14,000.
製造例9 カルボニル基含有ウレタンウレア樹脂水分散体No.3の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、「デュラノールT5652」120.0g、「PEG2000」26.9g、「マイケル付加反応生成物1」を27.0g、「マイケル付加反応生成物4」を8.3g、ジメチロールプロピオン酸9.6g、2−メチル−4−ペンタノン210.6g、N−メチルピロリドン37.2gを加え撹拌し、80℃まで昇温し溶解させた。その後、「デスモジュールI」47.1g、「デスモジュールH」8.9g、「ネオスタンU−100」0.10gを加え、80℃で8時間保持した。その後、2−メトキシ−1−プロパノール220gを加えた後、減圧しながら2−メトキシ−1−プロパノールと2−メチル−4−ペンタノンを共沸させながら約220g除去し、10%アンモニア水3.6gと水50.0gの混合物を添加した。さらに水1200gを添加後、減圧しながら溶剤と水を共沸させながら約900g除去し、加熱残分が約30%になるように水で希釈して、樹脂固形分中のカルボニル基濃度が0.55mol/Kgである樹脂が乳化分散したカルボニル基含有ウレタンウレア樹脂水分散体No.3を得た。この樹脂の酸価は16.2mgKOH/g、重量平均分子量は約14,000であった。
Production Example 9 Carbonyl group-containing urethane urea resin aqueous dispersion No. 9 The air in the 2 L flask equipped with the production stirrer, thermometer, condenser and nitrogen gas inlet was replaced with nitrogen, “Duranol T5652” 120.0 g, “PEG2000” 26.9 g, “Michael addition reaction” 27.0 g of “Product 1”, 8.3 g of “Michael addition reaction product 4”, 9.6 g of dimethylolpropionic acid, 210.6 g of 2-methyl-4-pentanone, and 37.2 g of N-methylpyrrolidone were added. The mixture was stirred and heated to 80 ° C. for dissolution. Thereafter, 47.1 g of “Desmodur I”, 8.9 g of “Desmodur H”, and 0.10 g of “Neostan U-100” were added and held at 80 ° C. for 8 hours. Then, after adding 220 g of 2-methoxy-1-propanol, about 220 g of 2-methoxy-1-propanol and 2-methyl-4-pentanone were removed azeotropically while reducing pressure, and 3.6 g of 10% ammonia water was removed. And a mixture of 50.0 g of water was added. Further, after adding 1200 g of water, about 900 g is removed while azeotropically evaporating the solvent and water under reduced pressure, and diluted with water so that the heating residue is about 30%, so that the carbonyl group concentration in the resin solid content is 0. A carbonyl group-containing urethane urea resin aqueous dispersion No. 5 in which a resin of .55 mol / Kg was emulsified and dispersed. 3 was obtained. The acid value of this resin was 16.2 mg KOH / g, and the weight average molecular weight was about 14,000.
製造例10 カルボニル基含有ウレタンウレア樹脂水分散体No.4の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、「デュラノールT5652」120.0g、「PEG2000」26.9g、「マイケル付加反応生成物3」を31.1g、ジメチロールプロピオン酸9.6g、2−メトキシ−1−プロパノール2.7g、2−メチル−4−ペンタノン214.7g、N−メチルピロリドン37.9gを加え撹拌し、80℃まで昇温し溶解させた。その後、「デスモジュールI」52.4g、「デスモジュールH」9.9g、「ネオスタンU−100」0.10gを加え、80℃で8時間保持した。その後、2−メトキシ−1−プロパノール220gを加えた後、減圧しながら2−メトキシ−1−プロパノールと2−メチル−4−ペンタノンを共沸させながら約220g除去し、10%アンモニア水4.7gと水50.0gの混合物を添加した。
さらに水1200gを添加後、減圧しながら溶剤と水を共沸させながら約900g除去し、加熱残分が約30%になるように水で希釈して、樹脂固形分中のカルボニル基濃度が0.53mol/Kgである樹脂が乳化分散したカルボニル基含有ウレタンウレア樹脂水分散体No.4を得た。この樹脂の酸価は15.9mgKOH/g、重量平均分子量は約15,000であった。
Production Example 10 Carbonyl group-containing urethane urea resin aqueous dispersion No. 10 The air in a 2 L flask equipped with a production stirrer, a thermometer, a condenser, and a nitrogen gas inlet was replaced with nitrogen, and “Duranol T5652” 120.0 g, “PEG2000” 26.9 g, “Michael addition reaction” 31.1 g of product 3 ”, 9.6 g of dimethylolpropionic acid, 2.7 g of 2-methoxy-1-propanol, 214.7 g of 2-methyl-4-pentanone and 37.9 g of N-methylpyrrolidone were added and stirred. The solution was heated to 80 ° C. and dissolved. Thereafter, 52.4 g of “Desmodur I”, 9.9 g of “Desmodur H”, and 0.10 g of “Neostan U-100” were added and held at 80 ° C. for 8 hours. Thereafter, 220 g of 2-methoxy-1-propanol was added, and about 220 g of 2-methoxy-1-propanol and 2-methyl-4-pentanone were removed azeotropically under reduced pressure to remove 4.7 g of 10% aqueous ammonia. And a mixture of 50.0 g of water was added.
Further, after adding 1200 g of water, about 900 g is removed while azeotropically evaporating the solvent and water under reduced pressure, and diluted with water so that the heating residue is about 30%, so that the carbonyl group concentration in the resin solid content is 0. A carbonyl group-containing urethane urea resin aqueous dispersion No. 5 in which a resin having a mol. 4 was obtained. The acid value of this resin was 15.9 mgKOH / g, and the weight average molecular weight was about 15,000.
製造例11 カルボニル基含有ウレタンウレア樹脂の水分散体No.5の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、「デュラノールT5652」135.0g、「Ymer N120」(商品名、パーストープ社製)13.4g、「マイケル付加反応生成物1」を36.8g、ジメチロールプロピオン酸9.6g、2−メトキシ−1−プロパノール2.7g、2−メチル−4−ペンタノン223.8g、N−メチルピロリドン39.5gを加え撹拌し、80℃まで昇温し溶解させた。その後、「デスモジュールI」55.2g、「デスモジュールH」10.4g、「ネオスタンU−100」0.10gを加え、80℃で8時間保持した。その後、2−メトキシ−1−プロパノール220gを加えた後、減圧しながら2−メトキシ−1−プロパノールと2−メチル−4−ペンタノンを共沸させながら約220g除去し、10%アンモニア水3.1gと水50.0gの混合物を添加した。さらに水1200gを添加後、減圧しながら溶剤と水を共沸させながら約900g除去し、加熱残分が約30%になるように水で希釈して、樹脂固形分中のカルボニル基濃度が0.54mol/Kgである樹脂が乳化分散したカルボニル基含有ウレタンウレア樹脂の水分散体No.5を得た。この樹脂の酸価は15.2mgKOH/g、重量平均分子量は約16,000であった。
比較製造例1 カルボニル基を含まないウレタンウレア樹脂の水分散体No.6の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、「デュラノールT5652」186.0g、「PEG2000」26.9g、ジメチロールプロピオン酸9.6g、2−メトキシ−1−プロパノール2.7g、2−メチル−4−ペンタノン226.1g、N−メチルピロリドン39.9gを加え撹拌し、80℃まで昇温して溶解させた。その後、「デスモジュールI」34.3g、「デスモジュールH」6.5g、「ネオスタンU−100」0.10gを加え、80℃で8時間保持した。
その後、2−メトキシ−1−プロパノール220gを加えた後、減圧しながら2−メトキシ−1−プロパノールと2−メチル−4−ペンタノンを共沸させながら約220g除去し、10%アンモニア水6.1gと水50.0gの混合物を添加した。さらに水1200gを添加後、減圧しながら溶剤と水を共沸させながら約900g除去し、加熱残分が約30%になるように水で希釈して、樹脂固形分中のカルボニル基を含まないウレタンウレア樹脂の水分散体No.6を得た。この樹脂の酸価は15.1mgKOH/g、重量平均分子量は約15,000であった。
Production Example 11 Aqueous dispersion No. 4 of urethane urea resin containing carbonyl group 5 The air in a 2 L flask equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet was replaced with nitrogen, “Duranol T5652” 135.0 g, “Ymer N120” (trade name, manufactured by Perstorp) 13.4 g, 36.8 g of “Michael addition reaction product 1”, 9.6 g of dimethylolpropionic acid, 2.7 g of 2-methoxy-1-propanol, 223.8 g of 2-methyl-4-pentanone, N— 39.5 g of methylpyrrolidone was added and stirred, and the mixture was heated to 80 ° C. and dissolved. Thereafter, 55.2 g of “Desmodur I”, 10.4 g of “Desmodur H”, and 0.10 g of “Neostan U-100” were added and held at 80 ° C. for 8 hours. Thereafter, 220 g of 2-methoxy-1-propanol was added, and then about 220 g of 2-methoxy-1-propanol and 2-methyl-4-pentanone were removed while azeotroping under reduced pressure to remove 3.1 g of 10% aqueous ammonia. And a mixture of 50.0 g of water was added. Further, after adding 1200 g of water, about 900 g is removed while azeotropically evaporating the solvent and water under reduced pressure, and diluted with water so that the heating residue is about 30%, so that the carbonyl group concentration in the resin solid content is 0. An aqueous dispersion of carbonyl group-containing urethane urea resin emulsified and dispersed with a resin of .54 mol / Kg No. 5 was obtained. The acid value of this resin was 15.2 mg KOH / g, and the weight average molecular weight was about 16,000.
Comparative Production Example 1 Urethane urea resin aqueous dispersion No. 6. Air in a 2 L flask equipped with a production stirrer, thermometer, condenser and nitrogen gas inlet was replaced with nitrogen, “Duranol T5652” 186.0 g, “PEG2000” 26.9 g, dimethylolpropionic acid 9.6 g, 2-methoxy-1-propanol 2.7 g, 2-methyl-4-pentanone 226.1 g, and N-methylpyrrolidone 39.9 g were added and stirred, and the mixture was heated to 80 ° C. and dissolved. Thereafter, 34.3 g of “Desmodur I”, 6.5 g of “Desmodur H”, and 0.10 g of “Neostan U-100” were added and held at 80 ° C. for 8 hours.
Then, after adding 220 g of 2-methoxy-1-propanol, about 220 g of 2-methoxy-1-propanol and 2-methyl-4-pentanone were removed azeotropically while reducing pressure, and 6.1 g of 10% ammonia water was removed. And a mixture of 50.0 g of water was added. Further, after adding 1200 g of water, about 900 g is removed while azeotropically evaporating the solvent and water under reduced pressure, diluted with water so that the heating residue is about 30%, and does not contain carbonyl groups in the resin solids Urethane urea resin aqueous dispersion no. 6 was obtained. The acid value of this resin was 15.1 mg KOH / g, and the weight average molecular weight was about 15,000.
比較製造例2 カルボニル基含有ウレタン樹脂の水分散体No.7の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、「デュラノールT5652」180.0g、「PEG2000」26.9g、「マイケル付加反応生成物5」を12.3g、2−メトキシ−1−プロパノール2.7g、2−メチル−4−ペンタノン256.5gを加え撹拌し、80℃まで昇温し溶解させた。その後、「デスモジュールI」29.0g、「デスモジュールH」5.5g、「ネオスタンU−100」0.10gを加え、80℃で8時間保持した。その後、2−メトキシ−1−プロパノール220gを加えた後、減圧しながら2−メトキシ−1−プロパノールと2−メチル−4−ペンタノンを共沸させながら約220g除去し、酢酸2.6gと水50.0gの混合物を添加した。さらに水1200gを添加後、減圧しながら溶剤と水を共沸させながら約900g除去し、加熱残分が約30%になるように水で希釈して、樹脂固形分中のカルボニル基濃度が0.18mol/Kgである樹脂が乳化分散したカルボニル基含有ウレタン樹脂の水分散体No.7を得た。この樹脂の重量平均分子量は約18,000であった。
Comparative Production Example 2 Aqueous dispersion No. 2 of carbonyl group-containing urethane resin The air in a 2 L flask equipped with a stirrer, a thermometer, a condenser, and a nitrogen gas inlet was replaced with nitrogen, “Duranol T5652” 180.0 g, “PEG2000” 26.9 g, “Michael addition reaction” 12.3 g of product 5 ”, 2.7 g of 2-methoxy-1-propanol, and 256.5 g of 2-methyl-4-pentanone were added and stirred, and the mixture was heated to 80 ° C. and dissolved. Thereafter, 29.0 g of “Desmodur I”, 5.5 g of “Desmodur H”, and 0.10 g of “Neostan U-100” were added and held at 80 ° C. for 8 hours. Thereafter, 220 g of 2-methoxy-1-propanol was added, and about 220 g of 2-methoxy-1-propanol and 2-methyl-4-pentanone were removed while azeotroping under reduced pressure, and 2.6 g of acetic acid and 50 of water were removed. 0.0 g of the mixture was added. Further, after adding 1200 g of water, about 900 g is removed while azeotropically evaporating the solvent and water under reduced pressure, and diluted with water so that the heating residue is about 30%, so that the carbonyl group concentration in the resin solid content is 0. An aqueous dispersion of a carbonyl group-containing urethane resin in which a resin of .18 mol / Kg was emulsified and dispersed was obtained. 7 was obtained. The weight average molecular weight of this resin was about 18,000.
比較製造例3 カルボニル基含有ウレタン樹脂の水分散体No.8の製造
撹拌装置、温度計、冷却管、窒素ガス導入口を備えた2L容のフラスコ内の空気を窒素置換し、「デュラノールT5652」165.0g、「PEG2000」26.9g、ジメチロールプロピオン酸10.1g、2−メチル−4−ペンタノン244.7g、N−メチルピロリドン43.2gを加え撹拌し、80℃まで昇温し溶解させた。
その後、「デスモジュールI」41.0g、「デスモジュールH」7.8g、「ネオスタンU−100」0.10gを加え、80℃で5時間保持した。次にトリエチルアミン3.8gを添加した後、「マイケル付加反応生成物6」の水溶液34.4gを15分で滴下した。さらに水1200gを添加後、減圧しながら溶剤と水を共沸させながら約900g除去し、加熱残分が約30%になるように水で希釈して、樹脂固形分中のカルボニル基濃度が0.16mol/Kgである樹脂が乳化分散したカルボニル基含有ウレタン樹脂の水分散体No.8を得た。この樹脂の酸価は14.6mgKOH/g、重量平均分子量は樹脂が分子量測定に使用するカラムの排除限界分子量を超えるために測定することができなかった。
Comparative Production Example 3 Aqueous dispersion No. 3 of carbonyl group-containing urethane resin The air in the 2 L flask equipped with the production stirrer, thermometer, condenser, and nitrogen gas inlet was replaced with nitrogen, “Duranol T5652” 165.0 g, “PEG2000” 26.9 g, dimethylolpropionic acid 10.1 g, 2-methyl-4-pentanone 244.7 g, and N-methylpyrrolidone 43.2 g were added and stirred, and the mixture was heated to 80 ° C. and dissolved.
Thereafter, 41.0 g of “Desmodur I”, 7.8 g of “Desmodur H”, and 0.10 g of “Neostan U-100” were added and held at 80 ° C. for 5 hours. Next, 3.8 g of triethylamine was added, and 34.4 g of an aqueous solution of “Michael addition reaction product 6” was dropped in 15 minutes. Further, after adding 1200 g of water, about 900 g is removed while azeotropically evaporating the solvent and water under reduced pressure, and diluted with water so that the heating residue is about 30%, so that the carbonyl group concentration in the resin solid content is 0. An aqueous dispersion of a carbonyl group-containing urethane resin in which a resin of .16 mol / Kg was emulsified and dispersed was obtained. 8 was obtained. The acid value of this resin was 14.6 mgKOH / g, and the weight average molecular weight could not be measured because the resin exceeded the exclusion limit molecular weight of the column used for molecular weight measurement.
実施例1 表面処理剤No.1の製造
カルボニル基含有ウレタンウレア樹脂水分散体No.1を100部(固形分)、
10%アジピン酸ジヒドラジド水溶液4.79部(固形分)、スノーテックス
N(注2)20部(固形分)、チタン弗化水素3.0(固形分)を混合し、脱
イオン水を加えて固形分を調製して、固形分20%の表面処理剤No.1を得
た。カルボニル基/ヒドラジド基の配合当量比=1.0/1.0である。
Example 1 Surface treatment agent No. 1 Production of carbonyl group-containing urethane urea resin aqueous dispersion No. 1 100 parts (solid content) of 1
Mix 10% adipic acid dihydrazide aqueous solution 4.79 parts (solid content), Snowtex N (Note 2) 20 parts (solid content), titanium hydrogen fluoride 3.0 (solid content), and add deionized water. A solid content was prepared, and the surface treatment agent No. 20 having a solid content of 20% was prepared. 1 was obtained. The equivalence ratio of carbonyl group / hydrazide group = 1.0 / 1.0.
実施例2〜10
表1の配合内容とする以外は、実施例1と同様にして、表面処理剤No.2
〜No.10を得た。
Examples 2-10
Surface treatment agent No. 1 was made in the same manner as in Example 1 except that the contents of Table 1 were used. 2
~ No. 10 was obtained.
(注1)スーパーフレックス150:商品名、第一工業製薬社製、アニオン性ウレタン樹脂水分散体、固形分30%
(注2)スノーテックスN:商品名、日産化学工業社製、コロイダルシリカの水分散液、シリカ粒子の平均粒子径は約20nm
(注3)AEROSIL200V:シリカ微粒子、商品名、日本アエロジル社製
(注4)KBM−603:N-2-(アミノエチル)-3-アミノプロピルトリメトキシシラン、商品名、信越シリコーン社製
(注5)KBE−903:3−アミノプロピルトリエトキシメトキシシラン、
商品名、信越シリコーン社製。
(Note 1) Superflex 150: trade name, manufactured by Daiichi Kogyo Seiyaku Co., Ltd., an anionic urethane resin aqueous dispersion, solid content 30%
(Note 2) Snowtex N: trade name, manufactured by Nissan Chemical Industries, colloidal silica aqueous dispersion, average particle diameter of silica particles is about 20 nm
(Note 3) AEROSIL200V: Silica fine particles, trade name, manufactured by Nippon Aerosil Co., Ltd. (Note 4) KBM-603: N-2- (aminoethyl) -3-aminopropyltrimethoxysilane, trade name, manufactured by Shin-Etsu Silicone (Note) 5) KBE-903: 3-aminopropyltriethoxymethoxysilane,
Product name, manufactured by Shin-Etsu Silicone.
比較例1〜7
表2の配合内容とする以外は、実施例1と同様にして、表面処理剤No.1
1〜No.17を得た。
Comparative Examples 1-7
Except for the blending contents in Table 2, the surface treatment agent No. 1
1-No. 17 was obtained.
試験板の作成及び皮膜性能評価
アルカリ脱脂の後に水洗を行った70mm×150mmの電気亜鉛めっき鋼板(商品名:ジンコート、板厚0.8mm、めっき付着量20g/m2)に、実施例1〜10及び比較例1〜7の各金属表面処理剤を、バーコーターを用いて乾燥皮膜重量が1.2g/m2となるように塗装し、鋼板の最高到達温度が90℃になるようにして8秒間乾燥を行った。得られた各試験板について下記の各種性能試験を行った。結果を表3及び表4に示す。
Preparation of test plate and evaluation of film performance To 70 mm × 150 mm electrogalvanized steel plate (trade name: gin coat, plate thickness 0.8 mm, plating adhesion 20 g / m 2 ) washed with water after alkaline degreasing, Each metal surface treating agent of Examples 1-10 and Comparative Examples 1-7 was applied using a bar coater so that the dry film weight was 1.2 g / m 2, and the maximum temperature reached by the steel sheet was 90 ° C. Then, drying was performed for 8 seconds. Each of the obtained test plates was subjected to the following various performance tests. The results are shown in Tables 3 and 4.
試験方法
(注6)貯蔵安定性:上記実施例及び比較例にて製造した固形分20%の各金属表面処理剤を40℃の恒温室に静置し、30日後の状態を下記基準により評価した。
〇:沈降、ゲル化ともになし
×:沈降もしくはゲル化が見られる
(注7)耐指紋性:試験板の塗装面の半分にワセリンを塗布して20℃の恒温室に24時間放置した後、ガーゼでワセリンを拭き取り、ワセリン拭き取り後の塗面のワセリンを塗布していない塗面に対する色差を測定して下記基準により評価した。尚、色差測定はミノルタ製色差計「CR−100」を用いて行った。
〇:色差(△E)が2未満
×:色差(△E)が2以上
(注8)耐食性(脱脂無し):端面部及び裏面部をシールした試験板に、JISZ2371に規定する塩水噴霧試験を120時間行い、錆の程度を下記基準により評価した。
◎:白錆の発生程度が塗膜面積の5%未満
〇:白錆の発生程度が塗膜面積の5%以上で10%未満で実用の範囲である
△:白錆の発生程度が塗膜面積の10%以上で30%未満
×:白錆の発生程度が塗膜面積の30%以上
(注9)耐食性(アルカリ脱脂後):試験板をアルカリ脱脂剤CL−N364S(商品名、日本パーカライジング社製)を溶解した濃度2%の水溶液を用いて60℃にて2分間脱脂し、水洗を10秒間行った。その後、試験板の端面部及び裏面部をシールし、JIS Z 2371に規定する塩水噴霧試験を72時間行い、錆の程度を下記基準により評価した。
◎:白錆の発生程度が塗膜面積の5%未満
〇:白錆の発生程度が塗膜面積の5%以上で10%未満で実用の範囲である
△:白錆の発生程度が塗膜面積の10%以上で30%未満
×:白錆の発生程度が塗膜面積の30%以上
(注10)耐溶剤性:エタノールをしみ込ませた4枚重ねのガーゼを用い、試験板の皮膜表面を5往復こすった後、外観を目視にて下記基準により評価した。
〇:こすり痕が目立たない
△:こすり痕が目立つ
×:皮膜が溶解
(注11)上塗塗膜付着性:
試験板の上に熱硬化性アクリル系塗料であるマジクロン#1000(商品名、関西ペイント社製、色はホワイト)を膜厚が25μmとなるようにして塗装し、150℃で20分間焼付して塗板を作成した。その後、塗板に碁盤目(1mm間隔で10×10の碁盤目)のカットを入れて、粘着テープによる貼着・剥離を行った。残存した碁盤目内の塗膜の数を下記基準により評価した。
◎:100個
〇:80〜99個で実用の範囲である
△:50〜79個
×:49個以下
Test method (Note 6) Storage stability: Each metal surface treatment agent having a solid content of 20% produced in the above examples and comparative examples was allowed to stand in a constant temperature room at 40 ° C., and the state after 30 days was evaluated according to the following criteria. did.
○: No sedimentation or gelation ×: Sedimentation or gelation is observed (Note 7) Fingerprint resistance: Vaseline was applied to half of the painted surface of the test plate and left in a constant temperature room at 20 ° C. for 24 hours. Vaseline was wiped off with gauze, and the color difference of the coated surface after wiping the petrolatum with respect to the coated surface not coated with petrolatum was measured and evaluated according to the following criteria. The color difference measurement was performed using a Minolta color difference meter “CR-100”.
○: Color difference (ΔE) is less than 2 ×: Color difference (ΔE) is 2 or more (Note 8) Corrosion resistance (no degreasing): A salt spray test specified in JISZ2371 is applied to a test plate whose end face and back face are sealed. After 120 hours, the degree of rust was evaluated according to the following criteria.
A: Occurrence of white rust is less than 5% of the coating area. O: Occurrence of white rust is 5% or more and less than 10% of the coating area. 10% or more of the area and less than 30% ×: The degree of occurrence of white rust is 30% or more of the coating film area (Note 9) Corrosion resistance (after alkaline degreasing): Alkali degreasing agent CL-N364S (trade name, Nippon Parkerizing The product was degreased for 2 minutes at 60 ° C. using an aqueous solution having a concentration of 2% in which the product was dissolved and washed with water for 10 seconds. Then, the end surface part and the back surface part of the test plate were sealed, a salt spray test prescribed in JIS Z 2371 was performed for 72 hours, and the degree of rust was evaluated according to the following criteria.
A: Occurrence of white rust is less than 5% of the coating area. O: Occurrence of white rust is 5% or more and less than 10% of the coating area. 10% or more of the area and less than 30% ×: The degree of white rust generation is 30% or more of the coating film area (Note 10) Solvent resistance: The film surface of the test plate using 4-layer gauze impregnated with ethanol After rubbing 5 times, the appearance was visually evaluated according to the following criteria.
◯: Rub marks are not noticeable Δ: Rub marks are conspicuous ×: Film is dissolved (Note 11) Adhesion to top coat film:
On the test plate, Magcron # 1000 (trade name, manufactured by Kansai Paint Co., Ltd., color white), which is a thermosetting acrylic paint, was applied to a film thickness of 25 μm and baked at 150 ° C. for 20 minutes. A painted plate was created. Then, a grid pattern (10 × 10 grid pattern at 1 mm intervals) was cut into the coated plate, and adhesion and peeling with an adhesive tape were performed. The number of coating films remaining in the grid was evaluated according to the following criteria.
◎: 100 ◯: 80 to 99 and practical range Δ: 50 to 79 ×: 49 or less
耐指紋性や耐食性に優れる表面処理鋼板を提供する。 Provided is a surface-treated steel sheet having excellent fingerprint resistance and corrosion resistance.
Claims (4)
カルボニル基含有ウレタンウレア樹脂(A)の水分散体:分子中に1級アミノ基を1個含有するアミン化合物、1級アミノ基と2級アミノ基を夫々1個ずつ含有するアミン化合物及び2級アミノ基を2個以上含有するアミン化合物からなる群より選ばれる少なくとも1種のアミン化合物を、ダイアセトンアクリルアミドに対してマイケル付加反応せしめて得られる、分子中に2級アミノ基及びカルボニル基を含有する化合物(a1)、ポリオール化合物(a2)及びポリイソシアネート化合物(a3)を反応せしめてなる樹脂(A)を水又は水を含む媒体中に分散して得られた水分散体 An aqueous dispersion of a carbonyl group-containing urethane urea resin (A) having the following characteristics, a curing agent (B) containing two or more functional groups capable of reacting with the carbonyl group in the resin (A), and silica particles A metal surface treating agent comprising (C) and at least one metal compound (D) selected from Ti, Zr and V.
Aqueous dispersion of carbonyl group-containing urethane urea resin (A): amine compound containing one primary amino group in the molecule, amine compound containing one primary amino group and one secondary amino group, and secondary compound at least one amine compound, Ru obtained allowed Michael addition reaction against diacetone acrylamide, secondary amino group and carbonyl group in the molecular selected from the group consisting of an amine compound containing amino groups or two An aqueous dispersion obtained by dispersing a resin (A) obtained by reacting a compound (a1) containing a polyol, a polyol compound (a2) and a polyisocyanate compound (a3) in water or a medium containing water.
バナジルから選ばれる少なくとも1種である請求項1又は2に記載の金属表面処理剤。 The metal surface treatment agent according to claim 1 or 2, wherein the metal compound (D) is at least one selected from titanium hydrofluorate, zirconium hydrofluoride, ammonium zirconium carbonate, metavanadate, and vanadyl sulfate. .
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