JP5549355B2 - Rotating electrical machine rotor - Google Patents
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- JP5549355B2 JP5549355B2 JP2010103630A JP2010103630A JP5549355B2 JP 5549355 B2 JP5549355 B2 JP 5549355B2 JP 2010103630 A JP2010103630 A JP 2010103630A JP 2010103630 A JP2010103630 A JP 2010103630A JP 5549355 B2 JP5549355 B2 JP 5549355B2
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Description
本発明は、回転電機の回転子の磁極構成に関する。 The present invention relates to a magnetic pole configuration of a rotor of a rotating electrical machine.
永久磁石式回転電機では、固定子と回転子の磁気変動に起因するコギングトルクが発生し、スムーズな回転を妨げるという問題がある。
このコギングトルクの低減を図った回転子の磁極構成として、軸方向に並べる磁石につき、周方向に所定のずらし角度(スキュー角θ)を設けて配置する構成が知られている。
In the permanent magnet type rotating electric machine, there is a problem that cogging torque is generated due to magnetic fluctuations between the stator and the rotor, and smooth rotation is prevented.
As a magnetic pole configuration of a rotor for reducing the cogging torque, a configuration is known in which magnets arranged in the axial direction are arranged with a predetermined shift angle (skew angle θ) in the circumferential direction.
図12は、従来の回転電機の回転子の磁極において、スキュー角θを設けた構成を示す図である。1は磁石、7は回転子鉄心である。
図12では、磁石1を軸方向に並べて配置する際、個々の磁石1の周方向位置に、所定のスキュー角θを設けるように配置して磁極を構成している。これにより、コギングトルクを周方向にわたって減少させている。
FIG. 12 is a diagram showing a configuration in which a skew angle θ is provided in a magnetic pole of a rotor of a conventional rotating electrical machine. 1 is a magnet and 7 is a rotor core.
In FIG. 12, when the magnets 1 are arranged side by side in the axial direction, the magnetic poles are configured by arranging them so as to provide a predetermined skew angle θ at the circumferential position of each magnet 1. As a result, the cogging torque is reduced in the circumferential direction.
従来、回転電機の回転子の磁極構成において、磁石のスキュー配置を製作する際には、以下のような課題があった。
磁極にスキュー角度を形成するためには、所定の位置に磁石をスキューさせながら配置する必要がある。そのため、通常は、位置決め治具を用いて製作する必要がある。
Conventionally, in the magnetic pole configuration of a rotor of a rotating electrical machine, there are the following problems when manufacturing a skew arrangement of magnets.
In order to form a skew angle in the magnetic pole, it is necessary to arrange the magnet while skewing it to a predetermined position. Therefore, it is usually necessary to manufacture using a positioning jig.
しかし、そのような特殊な治具を用いると、調整に時間がかかり、コストアップの要因となってしまう。
特許文献3には、図13に示すとおり、回転子鉄心に位置決め用突起を設け、それに合わせて磁石を配置することで、位置決め治具を用いずにスキュー角度を実現する方法が開示されている。9は位置決め用突起である。
However, when such a special jig is used, it takes time for adjustment, which causes an increase in cost.
Patent Document 3 discloses a method of realizing a skew angle without using a positioning jig by providing a positioning projection on a rotor core and arranging a magnet in accordance therewith as shown in FIG. . Reference numeral 9 denotes a positioning projection.
しかし、この方法でも、回転子鉄心を軸方向に数個の列に分割し、各列ごとに周方向にずらした位置を特定して個別に位置決め用突起9を形成するという加工作業が必要となり、調整に時間がかかる。 However, even in this method, it is necessary to divide the rotor core into several rows in the axial direction, specify the positions shifted in the circumferential direction for each row, and individually form the positioning projections 9. , Adjustment takes time.
特に、大形の回転電機の場合には、図14に示したとおり、回転子における磁石の貼り付け量が多くなる。そのため、スキュー配置の製作工程はさらに複雑となり、調整にかかる時間は多大になってしまう。 In particular, in the case of a large rotating electrical machine, the amount of magnets attached to the rotor increases as shown in FIG. For this reason, the manufacturing process of the skew arrangement is further complicated, and the time required for adjustment becomes great.
そこで、本発明の目的は、上記の課題を解決するべく、磁極のスキュー配置の形成を簡易に行うことができる回転電機の回転子の磁極を提供することである。 Accordingly, an object of the present invention is to provide a magnetic pole of a rotor of a rotating electrical machine that can easily form a skew arrangement of magnetic poles in order to solve the above-described problems.
前記の目的を達成するために、本発明によれば、回転子鉄心の外周に軸方向に複数並べられた磁石装着部材を有する回転子であって、前記磁石装着部材に磁石を装着してそれぞれ磁極を構成し、前記磁石装着部材の前記磁石が装着される面とは反対側の面に、前記磁極の周方向の中心から所定のスキュー角度の半分の角度となる距離だけ周方向にズラした位置に前記回転機鉄心の軸方向に略直線となる突起を設け、前記回転子鉄心の外周に前記突起が嵌着される直線溝を軸方向に設け、前記磁極の軸方向の前後の向きを入れ替えて前記突起を前記直線溝に嵌着することにより前記所定のスキュー角度を形成することを特徴とする回転電機の回転子とする。 To achieve the above object, according to the present invention, there is provided a rotor having a magnet mounting member which is arranged a plurality in the axial direction on the outer periphery of the rotor core, each mounted magnets on the magnet mounting member A magnetic pole is formed, and the surface of the magnet mounting member opposite to the surface on which the magnet is mounted is shifted in the circumferential direction by a distance that is half the predetermined skew angle from the circumferential center of the magnetic pole. Protrusions that are substantially straight in the axial direction of the rotating machine core are provided at positions, linear grooves in which the protrusions are fitted on the outer periphery of the rotor core are provided in the axial direction, and the front and rear directions of the magnetic poles in the axial direction are set. The predetermined skew angle is formed by replacing the protrusion and fitting the protrusion into the linear groove .
また、本発明によれば、上記構成において、1つの前記磁石装着部材に装着される前記磁石の数が、軸方向に複数であることを特徴とする回転電機の回転子とする。 According to the present invention, in the above configuration, the rotor of the rotating electrical machine is characterized in that the number of the magnets mounted on one magnet mounting member is plural in the axial direction .
本発明により、磁極のスキュー配置の形成を簡易に行うことができる回転電機の回転子の磁極を実現することができる。 According to the present invention, it is possible to realize a magnetic pole of a rotor of a rotating electrical machine that can easily form a skew arrangement of magnetic poles.
実施の形態を以下の実施例で説明する。以下の説明で従来の構造と同一部位には同一の符号を付した。 Embodiments will be described in the following examples. In the following description, the same reference numerals are assigned to the same parts as those of the conventional structure.
図1は、本発明の第1の実施例の回転電機の回転子の構成を示す図である。1は磁石、2は磁石装着部材(磁性材の座)、3は磁石装着部材の突起(凸部)、4は凸部の中心位置、5は磁極の中心位置である。 FIG. 1 is a diagram showing a configuration of a rotor of a rotating electrical machine according to a first embodiment of the present invention. Reference numeral 1 denotes a magnet, 2 denotes a magnet mounting member (magnetic material seat), 3 denotes a projection (convex portion) of the magnet mounting member, 4 denotes a central position of the convex portion, and 5 denotes a central position of the magnetic pole.
磁石1は、磁石装着部材2の上に接着等の手段を用いて装着される。
磁石装着部材2には、凸部3が、回転子鉄心に固着する面(磁石1を装着する面とは反対側の面)に、回転機鉄心に配置された際の回転機鉄心の軸方向に向かって略直線となるように形成されている。
The magnet 1 is mounted on the magnet mounting member 2 using means such as adhesion.
In the magnet mounting member 2, the projection 3 is fixed to the rotor core (the surface opposite to the surface on which the magnet 1 is mounted) on the surface of the rotor core when the rotor 3 is disposed on the surface of the rotor core. It forms so that it may become a substantially straight line toward.
図2は、図1のA方向から見た場合の磁極の構成である。図2において、凸部3の中心位置4(基準点)は、磁極の中心位置5に対して所定のスキュー角度θ(機械角)の半分の角度(θ/2)となる距離だけ、回転機鉄心に配置された際の回転機鉄心の周方向にズレた位置に設けられている。 FIG. 2 shows the configuration of the magnetic poles when viewed from the direction A in FIG. In FIG. 2, the center position 4 (reference point) of the convex portion 3 is the distance from the center position 5 of the magnetic pole to a half angle (θ / 2) of a predetermined skew angle θ (mechanical angle). It is provided at a position shifted in the circumferential direction of the rotating machine iron core when arranged on the iron core.
図3は、図1のB方向から見た場合の磁極の構成である。図3において、凸部3の中心位置4は、磁極の中心位置5に対して所定のスキュー角度θの半分の角度(θ/2)となる距離だけ、回転機鉄心に配置された際の回転機鉄心の周方向にズレた位置に設けられている。 FIG. 3 shows the configuration of the magnetic poles when viewed from the direction B of FIG. In FIG. 3, the center position 4 of the convex portion 3 is rotated when it is arranged on the rotating machine core by a distance that is half the predetermined skew angle θ (θ / 2) with respect to the center position 5 of the magnetic pole. It is provided at a position shifted in the circumferential direction of the machine core.
ここで、A方向から見た場合の凸部3の中心位置4(図2)と、B方向から見た場合の凸部3の中心位置4(図3)とは、ともに磁極の中心位置5から、回転機鉄心に配置された際の回転機鉄心の周方向にズレている。しかし、そのズレる方向は、磁極の中心位置5を挟んで、A方向から見た場合(図2)とB方向から見た場合(図3)とで反対になっている。このことを図4によりさらに説明する。 Here, the central position 4 (FIG. 2) of the convex part 3 when viewed from the A direction and the central position 4 (FIG. 3) of the convex part 3 when viewed from the B direction are both the central position 5 of the magnetic pole. From, it has shifted | deviated to the circumferential direction of the rotary machine core at the time of arrange | positioning at a rotary machine core. However, the direction of deviation is opposite between when viewed from the A direction (FIG. 2) and when viewed from the B direction (FIG. 3) across the center position 5 of the magnetic pole. This will be further described with reference to FIG.
図4は、磁石装着部材2に磁石1を装着してそれぞれ構成された磁極6a、6bを、それぞれの凸部3の中心位置4が一致するように配置した際に、磁極6a、6bが回転機鉄心に配置された際の回転機鉄心の周方向にズレるように、磁極の向きを入れ替えて(磁極6bは回転機鉄心に配置された際の回転機鉄心の軸方向の前後の向きを入れ替え、磁極6aは該入れ替えを行わない)、配置したことを示す図である。5a、5bは磁極の中心位置、6a、6bは磁極である。 FIG. 4 shows that the magnetic poles 6a and 6b are rotated when the magnetic poles 6a and 6b configured by mounting the magnet 1 on the magnet mounting member 2 are arranged so that the center positions 4 of the respective protrusions 3 coincide with each other. Change the direction of the magnetic poles so that they are shifted in the circumferential direction of the rotating machine core when placed on the machine core (the magnetic pole 6b swaps the axial direction of the rotating machine core when it is placed on the rotating machine core. The magnetic pole 6a is not replaced). Reference numerals 5a and 5b denote magnetic pole center positions, and 6a and 6b denote magnetic poles.
図4では、磁極6a、6bのそれぞれの凸部3の中心位置4は一致しており、略直線を形成している。また、磁極6aの中心位置5aは、磁極6bの中心位置5bに対して所定のスキュー角度(θ)を形成している。 In FIG. 4, the center positions 4 of the convex portions 3 of the magnetic poles 6a and 6b are coincident with each other and form a substantially straight line. Further, the center position 5a of the magnetic pole 6a forms a predetermined skew angle (θ) with respect to the center position 5b of the magnetic pole 6b.
次に、磁極を回転子鉄心に配置する際の態様について説明する。
図5は、軸方向に溝部8が設けられた回転子鉄心7を示す図である。7は回転子鉄心、8は回転子鉄心7の溝部である。
Next, the mode at the time of arrange | positioning a magnetic pole in a rotor core is demonstrated.
FIG. 5 is a view showing the rotor core 7 in which the groove portion 8 is provided in the axial direction. 7 is a rotor core, and 8 is a groove of the rotor core 7.
ここで、溝部8(直線溝)とは、回転子鉄心7の軸方向に略直線として形成された溝であり、後述のとおり、磁極6a、6bの凸部3が嵌着される。
図6は、磁極6a、6bにつき、図4と同様に、それぞれの凸部3の中心位置4が一致するように配置した際に、磁極6a、6bが回転機鉄心の周方向にズレるように、磁極の向きを変えて(磁極6bは回転機鉄心の軸方向の前後の向きを入れ替え、磁極6aは該入れ替えを行わない)、回転子鉄心7に配置したことを示す図である。
Here, the groove portion 8 (straight groove) is a groove formed as a substantially straight line in the axial direction of the rotor core 7, and the convex portions 3 of the magnetic poles 6a and 6b are fitted thereto as described later.
FIG. 6 shows that the magnetic poles 6a and 6b are displaced in the circumferential direction of the rotating machine core when the magnetic poles 6a and 6b are arranged so that the center positions 4 of the convex portions 3 coincide with each other. FIG. 4 is a view showing that the magnetic poles are arranged on the rotor core 7 by changing the direction of the magnetic poles (the magnetic pole 6b is switched in the axial direction of the rotating machine core and the magnetic pole 6a is not replaced).
このとき、磁極6a、6bのそれぞれの凸部3を溝部8に沿って嵌め合わせることにより、図4と同様に、磁極6aは、磁極6bに対して所定のスキュー角度を形成して回転子鉄心7に配置される。 At this time, by fitting the respective convex portions 3 of the magnetic poles 6a and 6b along the groove portion 8, the magnetic pole 6a forms a predetermined skew angle with respect to the magnetic pole 6b so as to form a rotor core as in FIG. 7 is arranged.
図7は、図6の状態から磁極部分を抜き出した概略の平面図である。このように、磁極6a、6bにはスキュー角度が形成される。
なお、磁極6a、6bを回転子鉄心7に取り付けるには、ボルト固定を行う場合や、凸部3と溝部8を楔状にして勘合する方法などがあるがここでは図示しない。また、磁極6a、6bの表面には、磁石の飛散を防止するためにガラスやカーボン繊維などによりバインドを行ったり、非磁性材のカバーで覆ったりするが、ここでは図示しない。
FIG. 7 is a schematic plan view of the magnetic pole portion extracted from the state of FIG. Thus, skew angles are formed in the magnetic poles 6a and 6b.
In order to attach the magnetic poles 6a and 6b to the rotor core 7, there are a case where bolts are fixed and a method in which the convex portion 3 and the groove portion 8 are wedge-fitted and are not shown here. Further, the surfaces of the magnetic poles 6a and 6b are bound with glass or carbon fiber in order to prevent scattering of the magnets or covered with a non-magnetic material cover, which is not shown here.
かくして本発明の第1の実施例によれば、凸部3の中心位置4は、回転機鉄心に配置された際の回転機鉄心の周方向の中心から、所定のスキュー角度の半分の角度(θ/2)となる距離だけズラした位置に設けられている。 Thus, according to the first embodiment of the present invention, the center position 4 of the convex portion 3 is an angle half the predetermined skew angle from the center in the circumferential direction of the rotating machine core when it is arranged on the rotating machine core ( It is provided at a position shifted by a distance of θ / 2).
そのため、それぞれの凸部3の中心位置4が一致するように配置した際に、磁極6a、6bが回転機鉄心の周方向にズレるように、磁極の向きを入れ替えて(磁極6bは回転機鉄心の軸方向の前後の向きを入れ替え、磁極6aは該入れ替えを行わない)、回転子鉄心7に配置することで、磁極6aの中心位置5aと、磁極6bの中心位置5bとが、所定のスキュー角度(θ=「θ/2」+「θ/2」)を形成することとなり、磁極6aと6bをスキュー配置することができる。 Therefore, the magnetic poles 6a and 6b are changed in direction so that the magnetic poles 6a and 6b are displaced in the circumferential direction of the rotating machine core when the center positions 4 of the respective protrusions 3 are aligned with each other (the magnetic pole 6b is the rotating machine core). The magnetic pole 6a is not exchanged), and the central position 5a of the magnetic pole 6a and the central position 5b of the magnetic pole 6b are set to have a predetermined skew. An angle (θ = “θ / 2” + “θ / 2”) is formed, and the magnetic poles 6a and 6b can be skewed.
従って、本発明の実施例では、位置決め治具のような特殊な治具を不要にでき、また、回転子鉄心における周方向のズレた位置を個別に特定する必要もないため、回転子の磁極のスキュー配置を簡易に行うことができる。 Therefore, in the embodiment of the present invention, a special jig such as a positioning jig can be dispensed with, and it is not necessary to individually specify the position in the circumferential direction of the rotor core. The skew arrangement can be easily performed.
さらに、回転子鉄心7に溝部8が形成されていることから、磁極の向きを変えて(磁極6bは回転機鉄心の軸方向の前後の向きを入れ替え、磁極6aは該入れ替えを行わない)、それぞれの凸部3を溝部8に沿って嵌着するだけで、凸部3同士が回転子鉄心7の軸方向に略直線を形成し、それぞれの凸部3の中心位置4が一致して、磁極が回転子鉄心の周方向にズレるため、簡易にスキュー配置を実現することができる。 Further, since the groove portion 8 is formed in the rotor core 7, the direction of the magnetic pole is changed (the magnetic pole 6b replaces the front and rear directions in the axial direction of the rotating machine core, and the magnetic pole 6a does not perform the replacement). Just by fitting the respective convex portions 3 along the groove portions 8, the convex portions 3 form a substantially straight line in the axial direction of the rotor core 7, and the center positions 4 of the respective convex portions 3 are matched, Since the magnetic poles are displaced in the circumferential direction of the rotor core, a skew arrangement can be easily realized.
加工作業としては、回転子鉄心7に溝部8を形成し、磁石装着部材2に凸部3を形成することが必要である。しかし、磁石装着部材2の凸部3は、それぞれの磁石装着部材2において同じ場所に形成すれば良いため、位置決め治具のような特殊な治具は不要であり、また、個々のスキュー角度を特定して回転子鉄心7を加工する必要もないため、簡易な形成が可能となる。 As processing operations, it is necessary to form the groove 8 in the rotor core 7 and form the convex 3 in the magnet mounting member 2. However, since the convex portion 3 of the magnet mounting member 2 may be formed at the same location in each magnet mounting member 2, a special jig such as a positioning jig is not required, and each skew angle can be adjusted. Since it is not necessary to specify and process the rotor core 7, it can be easily formed.
次に、大形の回転電機の回転子に適用した場合の本発明の第2の実施例について説明する。
図8および図9は、磁極6a〜dにつき、図6と同様に回転子鉄心7に配置した状態から、磁極部分を抜き出した概略の平面図である。6c、6dは磁極である。
Next, a second embodiment of the present invention when applied to a rotor of a large rotating electrical machine will be described.
8 and 9 are schematic plan views in which the magnetic pole portions are extracted from the state where the magnetic poles 6a to 6d are arranged on the rotor core 7 as in FIG. 6c and 6d are magnetic poles.
図8では、磁極6aと6bは、回転子鉄心の軸方向の前後の向きを入れ替えて配置されている。磁極6bと6cは、該入れ替えを行わずに配置されている。磁極6cと6dは、該入れ替えを行って配置されている。この場合には、磁極6a、6dと6b、6cとの間にスキュー角度が形成されている。 In FIG. 8, the magnetic poles 6 a and 6 b are arranged with the front and rear directions in the axial direction of the rotor core being switched. The magnetic poles 6b and 6c are arranged without performing the replacement. The magnetic poles 6c and 6d are arranged so as to be exchanged. In this case, a skew angle is formed between the magnetic poles 6a and 6d and 6b and 6c.
図9では、磁極6a〜dのそれぞれにつき、交互に回転子鉄心の軸方向の前後を入れ替えて配置されている。この場合には、磁極6a〜dのそれぞれにつき、スキュー角度が形成されている。 In FIG. 9, the magnetic poles 6a to 6d are alternately arranged in the axial direction of the rotor core. In this case, a skew angle is formed for each of the magnetic poles 6a to 6d.
図10は、図8の磁極6a〜dの配列を適用した大形の回転電機の回転子を示す図である。大形の回転電機の回転子において、各磁極にスキュー角度が形成されている。
かくして本発明の第2の実施例によれば、大形の回転電機の回転子であって、磁石の貼り付け量が多大となり、回転子鉄心のサイズが大きくなった場合であっても、磁極の向きを変えて(磁極6bは回転機鉄心の軸方向の前後の向きを入れ替え、磁極6aは該入れ替えを行わない)、それぞれの凸部3を溝部8に沿って嵌着するだけで、それぞれの凸部3の中心位置4が一致し、凸部3同士が回転子鉄心7の軸方向に略直線を形成し、磁極が回転子鉄心の周方向にズレるため、簡易にスキュー配置を実現することができる。
FIG. 10 is a diagram showing a rotor of a large rotating electric machine to which the arrangement of the magnetic poles 6a to 6d of FIG. 8 is applied. In a rotor of a large rotating electric machine, a skew angle is formed at each magnetic pole.
Thus, according to the second embodiment of the present invention, even in the case of a rotor of a large rotating electric machine, even when the amount of magnets attached becomes large and the size of the rotor core becomes large, the magnetic pole (The magnetic pole 6b replaces the front and rear directions in the axial direction of the rotating machine core, and the magnetic pole 6a does not perform the replacement), and only the respective protrusions 3 are fitted along the groove portions 8, respectively. Since the center positions 4 of the projections 3 coincide with each other, the projections 3 form a substantially straight line in the axial direction of the rotor core 7, and the magnetic poles deviate in the circumferential direction of the rotor core 7. be able to.
従って、大形の回転電機の回転子においても、第1の実施例と同様に、位置決め治具などの特殊な治具を不要にでき、また、回転子鉄心における周方向のズラした位置を特定する必要もないため、磁極のスキュー配置を簡易に行うことができる。 Therefore, as in the first embodiment, a special jig such as a positioning jig can be dispensed with in the rotor of a large rotating electrical machine, and the circumferentially displaced position in the rotor core can be specified. Therefore, the skew arrangement of the magnetic poles can be easily performed.
特に、図8および9のとおり、磁極の向きを適宜入れ替えることにより、様々なスキュー配置のパターンを簡易に行うことができる。
最後に、1つの磁石装着部材2に装着する磁石1の数を複数にした場合の本発明の第3の実施例について説明する。
In particular, as shown in FIGS. 8 and 9, various skew arrangement patterns can be easily performed by appropriately changing the direction of the magnetic poles.
Finally, a description will be given of a third embodiment of the present invention in which a plurality of magnets 1 are mounted on one magnet mounting member 2.
図11は、凸部3の形成された1つの磁石装着部材2に、複数の磁石1a〜cを装着した図である。1a〜cは磁石である。このような1つの磁石装着部材2に複数の磁石1a〜cを装着して形成した磁極を用いて、第1および2の実施例のとおり、磁極を適宜入れ替えて配置することで、様々なスキュー配置を簡易に実現できる。 FIG. 11 is a diagram in which a plurality of magnets 1 a to 1 c are mounted on one magnet mounting member 2 on which the convex portion 3 is formed. 1a-c are magnets. By using magnetic poles formed by mounting a plurality of magnets 1a to 1c on such a single magnet mounting member 2, as shown in the first and second embodiments, the magnetic poles are appropriately exchanged and arranged, so that various skews are provided. Arrangement can be realized easily.
かくして本発明の第3の実施例によれば、磁石のサイズを大きくするには製作上の限度があるため、複数の磁石1a〜cをまとめて1つの磁石装着部材2に装着することで、大形の回転電機の製作において、磁石装着部材2の製作数を多くすることなく、磁極を形成でき、容易にスキュー配置を実現することができる。 Thus, according to the third embodiment of the present invention, since there is a manufacturing limit to increase the size of the magnet, by attaching a plurality of magnets 1a to 1c together to one magnet mounting member 2, In the manufacture of a large rotating electrical machine, the magnetic poles can be formed without increasing the number of magnet mounting members 2 manufactured, and the skew arrangement can be easily realized.
なお、上記の第1から3の実施例では、磁極の向きを変えて(磁極6bは回転機鉄心の軸方向の前後の向きを入れ替え、磁極6aは該入れ替えを行わない)配置する際に、磁石装着部材2の凸部3を溝部8に嵌着させることで、凸部3同士が回転子鉄心7の軸方向に略直線を形成し、それぞれの凸部3の中心位置4が一致して、磁極が回転子鉄心の周方向にズレるため、スキュー配置を実現することが容易となっている。 In the above first to third embodiments, when changing the direction of the magnetic pole (the magnetic pole 6b replaces the front and rear directions in the axial direction of the rotating machine core and the magnetic pole 6a does not perform the replacement), By fitting the convex portion 3 of the magnet mounting member 2 into the groove portion 8, the convex portions 3 form a substantially straight line in the axial direction of the rotor core 7, and the center positions 4 of the respective convex portions 3 coincide with each other. Since the magnetic poles are displaced in the circumferential direction of the rotor core, it is easy to realize the skew arrangement.
しかしながら、必ずしも凸部3や溝部8を形成する必要はない。磁石装着部材2には、回転子鉄心の周方向の中心位置からズレた位置(凸部3の中心位置4の線上)に基準点となるもの(例えば、何らかの印など)が形成されていればよい。 However, it is not always necessary to form the convex portion 3 and the groove portion 8. If the magnet mounting member 2 is formed with a reference point (for example, some mark) at a position shifted from the circumferential center position of the rotor core (on the line of the center position 4 of the convex portion 3). Good.
その場合、それぞれの磁極の磁石装着部材2の基準点が一致するように回転機鉄心7に配置した際に、それぞれの磁極が回転機鉄心7の周方向にズレるように、それぞれの磁極の向きを変えて配置すれば、位置決め治具のような特殊な治具を不要にでき、また、回転子鉄心における周方向のズラした位置を特定する必要なく、回転子の磁極のスキュー配置を簡易に行うことができる。 In that case, the orientation of each magnetic pole is such that each magnetic pole is displaced in the circumferential direction of the rotary machine core 7 when the magnetic poles are arranged on the rotary machine core 7 so that the reference points of the magnet mounting members 2 of the magnetic poles coincide with each other. If the position is changed, a special jig such as a positioning jig can be dispensed with, and the skew arrangement of the magnetic poles of the rotor can be simplified without the need to specify a circumferentially displaced position in the rotor core. It can be carried out.
これらの印は、例えば、磁石装着部材の回転子鉄心の軸方向の両端において、周方向の中心からずれた位置に印を付けることでもよい。この印が一致するように、磁極の向きを変えて(1つの磁極は回転機鉄心の軸方向の前後の向きを入れ替え、もう一方の磁極は該入れ替えを行わない)配置すれば、回転子の磁極のスキュー配置を簡易に行うことができる。 For example, these marks may be marked at positions shifted from the center in the circumferential direction at both axial ends of the rotor core of the magnet mounting member. If the direction of the magnetic poles is changed so that these marks coincide with each other (one magnetic pole replaces the front and rear directions in the axial direction of the rotating machine core, and the other magnetic pole does not perform the replacement), The skew arrangement of the magnetic poles can be performed easily.
そのほか、例えば、磁極の向きを変えて配置する際に、それぞれの磁極の回転子鉄心の周方向のズレた位置が一致するように、一方の磁石装着部材の軸方向の端部に印としての凸部と、該端部と接触する他方の磁石装着部材の軸方向の端部に印としての凹部を設け、この凸部と凹部とを嵌め合わせて配置することで、回転子の磁極のスキュー配置を簡易に行うことができる。 In addition, for example, when changing the orientation of the magnetic poles, the axial end of one magnet mounting member is marked as a mark so that the circumferentially displaced positions of the rotor cores of the magnetic poles coincide with each other. A concave portion as a mark is provided at the end portion in the axial direction of the convex portion and the other magnet mounting member in contact with the end portion, and the convex portion and the concave portion are fitted to each other, thereby arranging the skew of the rotor magnetic pole. Arrangement can be performed easily.
また、上記の実施例では、磁石装着部材2を使用する構成について説明したが、必ずしも磁石装着部材2を使用する必要はない。磁石1自身に基準点となるもの(例えば、何らかの印など)を回転子鉄心の周方向の中心からズレた位置に形成してもよい。 In the above-described embodiment, the configuration using the magnet mounting member 2 has been described. However, the magnet mounting member 2 is not necessarily used. The magnet 1 itself may be formed with a reference point (for example, some mark) at a position displaced from the circumferential center of the rotor core.
その場合、それぞれの磁石の印(基準点)が一致するように回転機鉄心に配置した際に、それぞれの磁石が回転機鉄心の周方向にズレるように、それぞれの磁石の向きを変えて配置すれば、上記の第1から3の実施例と同じ作用効果を奏することができる。 In that case, change the direction of each magnet so that each magnet is displaced in the circumferential direction of the rotating machine core when it is arranged on the rotating machine core so that the marks (reference points) of each magnet match. If it does, there can exist the same effect as said 1st-3rd Example.
1 磁石
1a〜c (複数配置用)磁石
2 磁石装着部材
3 磁石装着部材の突起(凸部)
4 凸部の中心位置
5 磁極の中心位置
6a〜d 磁極
7 回転子鉄心
8 溝部
9 位置決め用突起
DESCRIPTION OF SYMBOLS 1 Magnet 1a-c (For multiple arrangement | positioning) Magnet 2 Magnet mounting member 3 Protrusion (convex part) of a magnet mounting member
4 Center position of convex part 5 Center position of magnetic poles 6a to d Magnetic pole 7 Rotor core 8 Groove part 9 Positioning projection
Claims (2)
前記磁石装着部材に磁石を装着してそれぞれ磁極を構成し、
前記磁石装着部材の前記磁石が装着される面とは反対側の面に、前記磁極の周方向の中心から所定のスキュー角度の半分の角度となる距離だけ周方向にズラした位置に前記回転機鉄心の軸方向に略直線となる突起を設け、
前記回転子鉄心の外周に前記突起が嵌着される直線溝を軸方向に設け、
前記磁極の軸方向の前後の向きを入れ替えて前記突起を前記直線溝に嵌着することにより前記所定のスキュー角度を形成することを特徴とする回転電機の回転子。 A rotor having magnet mounting members arranged in the axial direction on the outer periphery of the rotor core,
A magnet is mounted on the magnet mounting member to form a magnetic pole,
On the surface of the magnet mounting member opposite to the surface on which the magnet is mounted, the rotating machine is located at a position shifted in the circumferential direction by a distance that is a half of a predetermined skew angle from the circumferential center of the magnetic pole. Protrusions that are substantially straight in the axial direction of the iron core,
A linear groove in which the projection is fitted on the outer periphery of the rotor core is provided in the axial direction.
The rotor of a rotating electrical machine is characterized in that the predetermined skew angle is formed by fitting the protrusions in the linear grooves by changing the front and rear directions of the magnetic poles in the axial direction .
1つの前記磁石装着部材に装着される前記磁石の数が、軸方向に複数であることを特徴とする回転電機の回転子。 In the rotor of the rotating electrical machine according to claim 1,
A rotor of a rotating electrical machine, wherein the number of magnets mounted on one magnet mounting member is plural in the axial direction .
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