JP5539708B2 - Developing device and image forming apparatus having the same - Google Patents

Developing device and image forming apparatus having the same Download PDF

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JP5539708B2
JP5539708B2 JP2009289476A JP2009289476A JP5539708B2 JP 5539708 B2 JP5539708 B2 JP 5539708B2 JP 2009289476 A JP2009289476 A JP 2009289476A JP 2009289476 A JP2009289476 A JP 2009289476A JP 5539708 B2 JP5539708 B2 JP 5539708B2
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developer
regulating
magnet
carrier
developing device
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JP2011128549A (en
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紗代 馬渕
実 和田
誠司 小島
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Kyocera Document Solutions Inc
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本発明は、所定の像担持体上にトナー像を形成する現像装置、およびそれを備えた画像形成装置に関する。   The present invention relates to a developing device that forms a toner image on a predetermined image carrier and an image forming apparatus including the developing device.

電子写真方式を利用した、複写機、プリンタ、ファクシミリ、それらの複合機等の画像形成装置は、像担持体(例えば、感光体ドラムや転写ベルト)にトナーを供給して該像担持体上にトナー像を形成する現像装置を含む。   An image forming apparatus such as a copying machine, a printer, a facsimile machine, or a combination machine using an electrophotographic system supplies toner to an image carrier (for example, a photosensitive drum or a transfer belt) and puts the toner on the image carrier. A developing device for forming a toner image;

現像装置は、基本的な構成要素として、現像剤を貯留する現像剤貯留部と、現像剤貯留部から現像剤を受け取って、該現像剤を像担持体に供給することにより、該像担持体上にトナー像を形成する現像ローラと、現像ローラの外周面との間で所定の規制ギャップが形成されるように前記外周面に対向配置されて、該外周面上の現像剤層の層厚を規制する規制ブレードとを含む(例えば特許文献1)。   The developing device includes, as basic components, a developer storage unit that stores the developer, and receives the developer from the developer storage unit and supplies the developer to the image carrier, thereby the image carrier. The developer layer on the outer peripheral surface is disposed so as to face the outer peripheral surface so that a predetermined regulating gap is formed between the developing roller on which the toner image is formed and the outer peripheral surface of the developing roller. (For example, patent document 1).

特許文献1の現像装置では、現像ローラは、その外周面上に現像剤を汲み上げるための磁石ロールを内蔵しており、規制ブレードは磁性材料から形成されている。磁石ロールにおける規制ブレードに対向する磁極の磁界が規制ブレードに集中するので、規制ブレードは、前記磁界が作用する範囲である規制ギャップにおいて、前記外周面上の現像剤層(いわゆる磁気ブラシ層)の層厚が均一となるように規制することができる。   In the developing device of Patent Document 1, the developing roller has a built-in magnet roll for drawing up developer on the outer peripheral surface thereof, and the regulating blade is made of a magnetic material. Since the magnetic field of the magnetic pole facing the regulating blade in the magnet roll is concentrated on the regulating blade, the regulating blade has a developer gap (so-called magnetic brush layer) on the outer peripheral surface in the regulating gap where the magnetic field acts. It can regulate so that layer thickness may become uniform.

特開昭54−43037号公報JP 54-43037 A

しかしながら、特許文献1の現像装置では、規制ブレードに搬送されてくる現像剤の量は、磁気ブラシ層として規制ギャップを通過する現像剤の量よりも極めて多いため、規制ブレードの周辺における前記磁界が及ばない範囲に現像剤が滞留しやすい。滞留した現像剤は、互いに衝突したり、現像剤貯留部を画定する壁部に衝突したりして劣化する。また、滞留した現像剤は、圧縮された状態、いわゆるパッキング状態となり易く、劣化する。このように現像剤が劣化すると、像担持体上に良好なトナー像を形成することが困難となる。   However, in the developing device of Patent Document 1, the amount of developer conveyed to the regulation blade is much larger than the amount of developer passing through the regulation gap as a magnetic brush layer, and therefore the magnetic field around the regulation blade is reduced. The developer tends to stay in a range that does not reach. The staying developer deteriorates by colliding with each other or colliding with a wall portion that defines the developer storing portion. Further, the staying developer tends to be in a compressed state, that is, a so-called packing state, and deteriorates. When the developer deteriorates in this way, it becomes difficult to form a good toner image on the image carrier.

そこで、本発明は、上記事情に鑑み、現像剤の劣化を抑制して像担持体上に良好なトナー像を形成することが可能な現像装置、およびそれを備えた画像形成装置を提供することを目的とする。   Therefore, in view of the above circumstances, the present invention provides a developing device capable of forming a good toner image on an image carrier while suppressing the deterioration of the developer, and an image forming apparatus including the developing device. With the goal.

上記目的を達成するために、本発明に係る現像装置は、非磁性体のトナーと磁性体のキャリアとを含む現像剤を攪拌しつつ貯留する現像剤貯留部と、第1磁石を有し、所定の方向に回転しつつ、前記現像剤貯留部から前記現像剤を受け取り、その現像剤を所定の像担持体に供給する現像剤担持体と、前記現像剤担持体との間で所定の規制ギャップが形成されるように前記現像剤担持体に対向配置されていると共に、前記第1磁石との間で磁路を形成して前記現像剤担持体上の前記現像剤の層厚を磁気的に規制する磁性材料からなる第1規制部材と、前記現像剤担持体の回転方向から見て前記第1規制部材よりも上流側に配置されていると共に、前記第1磁石と同極性の磁極を有する第2磁石と、前記現像剤担持体の前記回転方向から見て前記第2磁石よりも上流側に位置すると共に、前記回転方向の上流側に向かうにつれて前記現像剤担持体から徐々に離間するように設定されて、前記第1規制部材に搬送される前記現像剤の量を規制する搬送量規制面を有する第2規制部材と、を備え、前記第1規制部材は、前記現像剤担持体の前記回転方向から見て上流側を向く上流面と、前記現像剤担持体に対向して前記現像剤の層厚を規制する層厚規制面とを有し、該上流面に前記第2磁石が接合され、前記第2磁石の上流面に前記第2規制部材が接合されており、前記第2規制部材は、前記第2磁石の上流面に接合され前記現像剤担持体と最も接近する部分を有する基端部と、該基端部から前記回転方向の上流側に向けて延びる本体部とを有し、前記搬送量規制面は前記本体部に形成され、前記搬送量規制面が、前記層厚規制面に対して前記現像剤担持体に寄る側に所定の角度をなすことで、前記搬送量規制面と前記現像剤担持体の外周面との間の空間は、前記回転方向の下流側に向かうにつれて狭くなっており、前記空間は、前記第1磁石と前記第1規制部材との間で発生する磁界が及ぶ現像剤と、前記狭くなっている部分によって前記回転方向の上流側に押し返される現像剤とを収容する空間であり、前記第2磁石は、前記第1規制部材と前記第1磁石との間で発生する磁界の磁束密度を高める磁界を発生し、且つ、前記第2磁石は、前記現像剤担持体に対向する対向面を有し、前記層厚規制面と前記対向面とは、略面一の状態となるように設定されている。 In order to achieve the above object, a developing device according to the present invention includes a developer storage unit that stores a developer containing non-magnetic toner and a magnetic carrier while stirring, and a first magnet. A predetermined regulation between the developer carrier and the developer carrier that receives the developer from the developer reservoir and supplies the developer to the predetermined image carrier while rotating in a predetermined direction. A magnetic path is formed with the first magnet so that a gap is formed, and a magnetic layer is formed between the first magnet and the thickness of the developer on the developer carrier. And a magnetic pole having the same polarity as the first magnet, and a first regulating member made of a magnetic material that regulates the first and second developer members, and a first regulating member that is disposed upstream of the first regulating member when viewed from the rotation direction of the developer carrier. And a second magnet having the developer carrier as viewed from the direction of rotation. The amount of the developer that is located upstream from the two magnets and that is gradually separated from the developer carrier as it goes upstream in the rotational direction, and is conveyed to the first regulating member A second restricting member having a transport amount restricting surface for restricting the upstream side, the first restricting member facing the upstream side when viewed from the rotation direction of the developer carrying member, and the developer carrying member. And a layer thickness regulating surface that regulates the layer thickness of the developer. The second magnet is joined to the upstream surface, and the second regulating member is joined to the upstream surface of the second magnet. The second restricting member is connected to the upstream surface of the second magnet and has a base end portion having a portion closest to the developer carrier, and the base end portion is directed upstream in the rotational direction. A main body portion that extends, and the transport amount regulating surface is formed on the main body portion. The conveyance amount regulating surface, by a predetermined angle on the side by the developer carrier with respect to the layer thickness regulating surface, between the outer peripheral surface of said developer carrying member and the conveyance amount regulating face The space is narrowed toward the downstream side in the rotation direction, and the space is narrowed by the developer that the magnetic field generated between the first magnet and the first restricting member reaches, and the narrowed portion. space der accommodating a developer to be pushed back to the upstream side of the rotational direction by is, the second magnet enhances the magnetic flux density of the magnetic field generated between the first regulating member and the first magnet The magnetic field is generated, and the second magnet has a facing surface facing the developer carrier, and the layer thickness regulating surface and the facing surface are set to be substantially flush with each other. Tei Ru.

本発明に係る現像装置によれば、第2規制部材の搬送量規制面は、現像剤担持体の回転方向の上流側に向かうにつれて現像剤担持体から徐々に離間するように設定されているので、第1規制部材に向けて搬送される現像剤の搬送量が規制される。そのため、第1磁石と第1規制部材との間で発生する磁界が及ぶ程度の量の現像剤が第1規制部材に向けて搬送される。これにより、第1規制部材によって現像剤層の層厚が適切に規制されると共に、第1規制部材の周辺における前記磁界が及ばない範囲において現像剤が滞留することが抑制される。その結果、前記滞留に起因する現像剤の劣化が抑制される。   According to the developing device of the present invention, the transport amount regulating surface of the second regulating member is set so as to be gradually separated from the developer carrier as it goes upstream in the rotation direction of the developer carrier. The amount of developer transported toward the first regulating member is regulated. Therefore, an amount of developer that can be reached by the magnetic field generated between the first magnet and the first restricting member is conveyed toward the first restricting member. Thereby, the layer thickness of the developer layer is appropriately regulated by the first regulating member, and the developer is suppressed from staying in a range where the magnetic field around the first regulating member does not reach. As a result, the deterioration of the developer due to the stay is suppressed.

また、現像剤担持体の回転方向から見て第1規制部材の上流側には、第1磁石と同極の磁極を有する第2磁石が配置されているので、第2磁石が発生する磁界により、第1規制部材と第1磁石との間で発生する磁界の磁束密度を高めることができる。そのため、第1規制部材と第1磁石との間の磁界の及ぶ範囲が大きくなり、第1規制部材と現像剤担持体との間の距離、つまり規制ギャップを大きくとることができる。これにより、現像剤の搬送が安定すると共に、現像剤が第1規制部材によって規制される際に受けるストレスが軽減される。   In addition, a second magnet having a magnetic pole having the same polarity as that of the first magnet is disposed on the upstream side of the first restricting member when viewed from the rotation direction of the developer carrying member, so that the magnetic field generated by the second magnet The magnetic flux density of the magnetic field generated between the first regulating member and the first magnet can be increased. Therefore, the range covered by the magnetic field between the first restricting member and the first magnet is increased, and the distance between the first restricting member and the developer carrier, that is, the restricting gap can be increased. Thereby, the conveyance of the developer is stabilized and the stress received when the developer is regulated by the first regulating member is reduced.

本発明の好ましい実施形態では、前記第1規制部材は、前記現像剤担持体に対向して前記現像剤の層厚を規制する層厚規制面を有しており、前記第2規制部材は、前記第2磁石の上流面に接合され前記現像剤担持体と最も接近する部分を有する基端部と、該基端部から前記回転方向の上流側に向けて延びる本体部とを有し、前記搬送量規制面は前記本体部に形成され、前記搬送量規制面は、前記層厚規制面に対して前記現像剤担持体に寄る側に所定の角度をなしている。
In a preferred embodiment of the present invention, the first regulating member has a layer thickness regulating surface that regulates the layer thickness of the developer so as to face the developer carrying member, and the second regulating member comprises: A base end portion which is joined to the upstream surface of the second magnet and has a portion closest to the developer carrier, and a main body portion extending from the base end portion toward the upstream side in the rotation direction, The carry amount regulating surface is formed on the main body, and the carry amount regulating surface forms a predetermined angle on the side closer to the developer carrying member with respect to the layer thickness regulating surface.

この構成によれば、搬送量規制面の層厚規制面に対する所定の角度を適宜設定することにより、搬送量規制面と現像剤担持体との間の空間の大きさを調整することができるので、第1規制部材に向けて搬送される現像剤量の設定が容易である。   According to this configuration, the size of the space between the conveyance amount regulating surface and the developer carrier can be adjusted by appropriately setting a predetermined angle of the conveyance amount regulating surface with respect to the layer thickness regulating surface. It is easy to set the amount of developer conveyed toward the first regulating member.

本発明の他の好ましい実施形態では、前記第1規制部材は、前記現像剤担持体に対向して前記現像剤の層厚を規制する層厚規制面を有しており、前記第2磁石は、前記現像剤担持体に対向する対向面を有し、前記規制面と前記対向面とは、略面一の状態となるように設定されている。 In another preferred embodiment of the present invention, the first regulating member has a layer thickness regulating surface that regulates the layer thickness of the developer facing the developer carrying member, and the second magnet is , have a facing surface that faces the developer carrier, wherein the regulating surface and the opposing surface is set such that the state of substantially flush.

この構成によれば、第2磁石は第1規制部材の上流面に接合されているので、第2磁石と上流面との間には、現像剤が滞留してしまうような隙間が形成されない。また、第1規制部材の層厚規制面と第2磁石の対向面とは略面一に設定されているので、層厚規制面と対向面との間にも、現像剤が滞留してしまうような段差が形成されない。これにより、第1規制部材に向けて搬送される現像剤の搬送量を一層安定化させることができる。   According to this configuration, since the second magnet is joined to the upstream surface of the first restricting member, no gap is formed between the second magnet and the upstream surface so that the developer is retained. Further, since the layer thickness regulating surface of the first regulating member and the opposing surface of the second magnet are set to be substantially flush with each other, the developer stays between the layer thickness regulating surface and the opposing surface. Such a step is not formed. Thereby, the conveyance amount of the developer conveyed toward the first regulating member can be further stabilized.

本発明のさらに他の好ましい実施形態では、前記第2規制部材は非磁性材料から形成されている。   In still another preferred embodiment of the present invention, the second restriction member is made of a nonmagnetic material.

この構成によれば、第2規制部材は非磁性材料から形成されているので、帯電している現像剤が第1規制部材に向けて搬送される際に第2規制部材の搬送量規制面に付着し難くなる。   According to this configuration, since the second restricting member is formed of a non-magnetic material, when the charged developer is conveyed toward the first restricting member, the second restricting member is placed on the conveyance amount restricting surface of the second restricting member. It becomes difficult to adhere.

本発明に係る現像装置は、トナー像が形成される像担持体と、前記像担持体にトナーを供給して該像担持体上に前記トナー像を形成する現像装置と、前記トナー像をシート上に転写させる転写部材と、前記シート上の前記トナー像を該シート上に定着させる定着部とを含み、前記現像装置として、上記構成の現像装置が採用されている。   The developing device according to the present invention includes: an image carrier on which a toner image is formed; a developing device that supplies toner to the image carrier to form the toner image on the image carrier; and the toner image on a sheet A developing device having the above-described configuration is employed as the developing device, including a transfer member to be transferred onto the sheet and a fixing unit that fixes the toner image on the sheet onto the sheet.

本発明に係る現像装置および画像形成装置によれば、現像剤の劣化を抑制して像担持体上に良好なトナー像を形成することが可能である。   According to the developing device and the image forming apparatus of the present invention, it is possible to form a good toner image on the image carrier while suppressing the deterioration of the developer.

本発明の実施形態に係る画像形成装置の内部構造を概略的に示す。1 schematically shows an internal structure of an image forming apparatus according to an embodiment of the present invention. 現像装置の内部構造を概略的に示す断面図である。It is sectional drawing which shows the internal structure of a developing device roughly. 現像装置の拡大図であり、現像剤規制ブレード周辺を示す。It is an enlarged view of a developing device, and shows the periphery of a developer regulating blade. 現像装置の搬送量規制部材の一変形例を示す図である。It is a figure which shows the modification of the conveyance amount regulation member of a developing device. 現像剤規制ブレードおよび搬送量規制部材のみを用いた形態の現像装置を示す図である。It is a figure which shows the developing device of the form using only a developer control blade and a conveyance amount control member. 現像剤規制ブレードおよび磁石部材のみを用いた形態の現像装置を示す図である。It is a figure which shows the image development apparatus of the form using only a developer control blade and a magnet member.

以下、本発明に係る実施形態について、図面を参照しながら説明する。   Hereinafter, embodiments according to the present invention will be described with reference to the drawings.

図1は、本実施形態に係る画像形成装置の内部構造を概略的に示す。画像形成装置10は、例えばタンデム式のカラープリンタであり、箱形を呈する装置本体11を含む。装置本体11は、内部に、コンピュータ等の外部機器から伝送された画像情報に基づき画像を形成する画像形成部12と、画像形成部12によって形成され、用紙P(シート)に転写された画像に定着処理を施す定着部13と、転写用の用紙Pを貯留する用紙貯留部14とを含む。装置本体11の上部には、定着処理後の用紙Pが排出される用紙排出部15が設けられている。   FIG. 1 schematically shows an internal structure of the image forming apparatus according to the present embodiment. The image forming apparatus 10 is, for example, a tandem color printer, and includes an apparatus main body 11 having a box shape. The apparatus main body 11 includes an image forming unit 12 that forms an image based on image information transmitted from an external device such as a computer, and an image formed by the image forming unit 12 and transferred to a sheet P (sheet). A fixing unit 13 that performs a fixing process and a paper storage unit 14 that stores the transfer paper P are included. A paper discharge unit 15 for discharging the paper P after the fixing process is provided on the upper portion of the apparatus main body 11.

画像形成部12は、用紙貯留部14から給紙された用紙Pにトナー画像を形成するものであって、本実施形態では、上流側(図1の紙面の右方)から下流側へ向けて順次配設された、マゼンタ色のトナー(現像剤)を用いるマゼンタ用ユニット12Mと、シアン色のトナーを用いるシアン用ユニット12Cと、イエロー色のトナーを用いるイエロー用ユニット12Yと、ブラック色のトナーを用いるブラック用ユニット12Kとを含む。   The image forming unit 12 forms a toner image on the paper P fed from the paper storage unit 14. In the present embodiment, the image forming unit 12 is directed from the upstream side (right side of the paper surface in FIG. 1) to the downstream side. Sequentially arranged magenta unit 12M using magenta toner (developer), cyan unit 12C using cyan toner, yellow unit 12Y using yellow toner, and black toner And a black unit 12K.

各ユニット12M,12C,12Y,12Kは、感光体ドラム121および現像装置20を含む。感光体ドラム121は、周面に静電潜像およびこの静電潜像に沿ったトナー像(可視像)を形成するものであって、図1において反時計方向に回転しつつ対応する現像装置20からトナーの供給を受ける。各現像装置20は図略のトナーカートリッジからトナーの補給を受ける。   Each unit 12M, 12C, 12Y, 12K includes a photosensitive drum 121 and a developing device 20. The photosensitive drum 121 forms an electrostatic latent image and a toner image (visible image) along the electrostatic latent image on the peripheral surface, and corresponds to the development while rotating counterclockwise in FIG. Toner is supplied from the apparatus 20. Each developing device 20 is supplied with toner from a toner cartridge (not shown).

各感光体ドラム121の直下位置には、帯電装置123が設けられているとともに、各帯電装置123の下方位置には露光装置124が設けられている。各感光体ドラム121は、帯電装置123によって周面が一様に帯電され、コンピュータ等から入力された画像データに基づく各色に対応したレーザー光が露光装置124から帯電後の感光体ドラム121の周面に照射される。これにより、各感光体ドラム121の周面に静電潜像が形成される。そして、静電潜像に現像装置20からトナーが供給されると、感光体ドラム121の周面にトナー像が形成される。   A charging device 123 is provided immediately below each photosensitive drum 121, and an exposure device 124 is provided below each charging device 123. The circumferential surface of each photosensitive drum 121 is uniformly charged by a charging device 123, and laser light corresponding to each color based on image data input from a computer or the like is charged from the exposure device 124 to the circumference of the photosensitive drum 121 after charging. The surface is irradiated. Thereby, an electrostatic latent image is formed on the peripheral surface of each photosensitive drum 121. When toner is supplied to the electrostatic latent image from the developing device 20, a toner image is formed on the peripheral surface of the photosensitive drum 121.

感光体ドラム121の上方には、駆動ローラ125aと従動ローラ125bとの間に張設された転写ベルト125が配設されている。転写ベルト125は、各感光体ドラム121に対応して設けられた転写ローラ126によって感光体ドラム121の周面に押し付けられた状態で、各感光体ドラム121と同期しながら駆動ローラ125aと従動ローラ125bとの間を周回する。   Above the photosensitive drum 121, a transfer belt 125 is disposed between the driving roller 125a and the driven roller 125b. The transfer belt 125 is pressed against the circumferential surface of the photosensitive drum 121 by a transfer roller 126 provided corresponding to each photosensitive drum 121, and is driven with a driving roller 125 a and a driven roller in synchronization with the photosensitive drum 121. Circulate between 125b.

転写ベルト125の周回と共に、転写ベルト125の表面に対して、まず、マゼンタ用ユニット12Mの感光体ドラム121によるマゼンタのトナー像の一次転写が行なわれる。ついで、転写ベルト125におけるマゼンタトナー像の転写位置に、シアン用ユニット12Cの感光体ドラム121によるシアンのトナー像の転写が重ね塗り状態で行なわれる。以下同様にして、イエロー用ユニット12Yによるイエローのトナー像の転写、およびブラック用ユニット12Kによるブラックのトナー像の転写が重ね塗り状態で行なわれる。これにより、転写ベルト125の表面にカラーのトナー像が形成される。   Along with the rotation of the transfer belt 125, first, primary transfer of a magenta toner image is performed on the surface of the transfer belt 125 by the photosensitive drum 121 of the magenta unit 12M. Next, the cyan toner image is transferred to the transfer position of the magenta toner image on the transfer belt 125 by the photosensitive drum 121 of the cyan unit 12C in an overcoated state. Similarly, the transfer of the yellow toner image by the yellow unit 12Y and the transfer of the black toner image by the black unit 12K are performed in the overcoating state. As a result, a color toner image is formed on the surface of the transfer belt 125.

各感光体ドラム121の図1における左方位置には、感光体ドラム121の周面上の残留トナーを除去して清浄化するドラムクリーニング装置127が設けられている。ドラムクリーニング装置127によって清浄化処理された感光体ドラム121の周面は、新たな帯電処理のために帯電装置123へ向かう。ドラムクリーニング装置127で感光体ドラム121の周面から取り除かれた廃トナーは、所定の経路を通って図略のトナー回収ボトルに回収される。   A drum cleaning device 127 that removes and cleans residual toner on the peripheral surface of the photosensitive drum 121 is provided at the left position of each photosensitive drum 121 in FIG. The peripheral surface of the photosensitive drum 121 cleaned by the drum cleaning device 127 goes to the charging device 123 for a new charging process. Waste toner removed from the peripheral surface of the photosensitive drum 121 by the drum cleaning device 127 is collected in a toner collection bottle (not shown) through a predetermined path.

画像形成部12の図1における左方位置には、上下方向に延びる用紙搬送路111が形成されている。用紙搬送路111には、適所に搬送ローラ対112が設けられており、用紙貯留部14からの用紙Pは、搬送ローラ対112の駆動で転写ベルト125へ向けて搬送される。また、用紙搬送路111には、駆動ローラ125aと対向した位置で転写ベルト125の表面(像担持面)と当接した二次転写ローラ113が設けられている。二次転写ローラ113は転写ベルト125の像担持面との間で転写ニップ部を形成する。用紙Pは、転写ニップ部において転写ベルト125と二次転写ローラ113とに押圧挟持され、これにより、転写ベルト125上のトナー像が用紙Pに二次転写される。   At the left position of the image forming unit 12 in FIG. 1, a paper conveyance path 111 extending in the vertical direction is formed. A conveyance roller pair 112 is provided at an appropriate position on the sheet conveyance path 111, and the sheet P from the sheet storage unit 14 is conveyed toward the transfer belt 125 by driving the conveyance roller pair 112. In addition, a secondary transfer roller 113 that is in contact with the surface (image carrying surface) of the transfer belt 125 at a position facing the driving roller 125a is provided in the sheet conveyance path 111. The secondary transfer roller 113 forms a transfer nip portion with the image carrying surface of the transfer belt 125. The sheet P is pressed and nipped by the transfer belt 125 and the secondary transfer roller 113 at the transfer nip portion, whereby the toner image on the transfer belt 125 is secondarily transferred to the sheet P.

用紙貯留部14は、装置本体11の図1における右側壁に開閉自在に設けられた手差しトレイ141と、装置本体11内における露光装置124より下方位置に挿脱可能に装着された用紙トレイ142とを含む。用紙トレイ142には複数枚の用紙Pが積層されてなる用紙束P1が貯留される。用紙トレイ142は、上方に開口した箱体で構成され、用紙束P1が貯留可能になっている。用紙トレイ142に貯留された用紙束P1の最上位の用紙Pは、ピックアップローラ143の駆動で用紙搬送路111へ向けて1枚ずつ繰り出される。用紙トレイ142から繰り出された用紙Pは、搬送ローラ対112の駆動で用紙搬送路111を通って前記転写ニップ部へ向けて搬送される。   The sheet storage unit 14 includes a manual feed tray 141 that can be freely opened and closed on the right side wall of the apparatus main body 11 in FIG. 1, and a paper tray 142 that is removably mounted in the apparatus main body 11 below the exposure device 124. including. In the paper tray 142, a paper bundle P1 formed by stacking a plurality of papers P is stored. The paper tray 142 is configured by a box that opens upward, and the paper bundle P1 can be stored. The uppermost sheet P of the sheet bundle P1 stored in the sheet tray 142 is fed out one by one toward the sheet conveyance path 111 by driving the pickup roller 143. The paper P fed out from the paper tray 142 is conveyed toward the transfer nip portion through the paper conveyance path 111 by driving the conveyance roller pair 112.

定着部13は、二次転写された用紙P上のトナー像に対して定着処理を施す。定着部13は、内部に加熱源である通電発熱体を有する加熱ローラ131と、加熱ローラ131と対向配置された定着ローラ132と、定着ローラ132および加熱ローラ131間に張設された定着ベルト133と、定着ベルト133を介して定着ローラ40と対向配置された加圧ローラ134とを含む。定着部13へ供給された用紙Pは、加圧ローラ134と高温の定着ベルト133との間を通過しながら定着ベルト133からの熱を得て定着処理が施される。定着処理の完了したカラー印刷済みの用紙Pは、定着部13の上部から延設された排紙搬送路114を通って用紙排出部15の排紙トレイ151へ向けて排出される。   The fixing unit 13 performs a fixing process on the toner image on the sheet P that has been secondarily transferred. The fixing unit 13 includes a heating roller 131 having an energized heating element as a heating source therein, a fixing roller 132 disposed to face the heating roller 131, and a fixing belt 133 stretched between the fixing roller 132 and the heating roller 131. And a pressure roller 134 disposed to face the fixing roller 40 with the fixing belt 133 interposed therebetween. The sheet P supplied to the fixing unit 13 is subjected to a fixing process by obtaining heat from the fixing belt 133 while passing between the pressure roller 134 and the high-temperature fixing belt 133. The color-printed paper P for which the fixing process has been completed is discharged toward the paper discharge tray 151 of the paper discharge section 15 through the paper discharge conveyance path 114 extended from the upper part of the fixing section 13.

図2は、現像装置20の内部構造を概略的に示す断面図である。現像装置20は、その内部空間を画定する現像容器21を含む。現像装置20は、現像容器21内に、現像剤を貯留すると共に、現像剤を攪拌しつつ搬送することが可能とされた現像剤貯留部22と、現像剤貯留部22の上方に配置された現像ローラ23(現像剤担持体)と、現像ローラ23に対向配置された現像剤規制ブレード24(第1規制部材)とを含む。   FIG. 2 is a cross-sectional view schematically showing the internal structure of the developing device 20. The developing device 20 includes a developing container 21 that defines an internal space thereof. The developing device 20 is disposed above the developer storage unit 22 and a developer storage unit 22 that stores the developer in the developer container 21 and can transport the developer while stirring. A developing roller 23 (developer carrying member) and a developer regulating blade 24 (first regulating member) disposed to face the developing roller 23 are included.

現像剤貯留部22は、現像装置20の長手方向に延びる2つの隣り合う現像剤貯留室25,26から構成されており、現像剤貯留室25,26は、現像容器21に一体に形成された仕切り板27によって長手方向において互いに仕切られているが、長手方向における両端部において互いに連通されている。また、各現像剤貯留室25,26には、回転により現像剤を攪拌するスクリューフィーダ28,29が回転可能に装着されている。スクリューフィーダ28,29は、回転方向が互いに逆方向に設定されているので、現像剤は、現像剤貯留室25および現像剤貯留室26間を攪拌されつつ搬送される。この攪拌により、磁性体からなるトナーと非磁性体からなるキャリアとが混合され、トナーが帯電される。   The developer storage unit 22 is composed of two adjacent developer storage chambers 25 and 26 extending in the longitudinal direction of the developing device 20, and the developer storage chambers 25 and 26 are formed integrally with the developing container 21. The partition plates 27 partition each other in the longitudinal direction, but communicate with each other at both ends in the longitudinal direction. In addition, screw feeders 28 and 29 for stirring the developer by rotation are rotatably mounted in the developer storage chambers 25 and 26, respectively. Since the screw feeders 28 and 29 are set to rotate in opposite directions, the developer is conveyed between the developer storage chamber 25 and the developer storage chamber 26 while being stirred. By this stirring, the toner made of a magnetic material and the carrier made of a non-magnetic material are mixed to charge the toner.

現像ローラ23は、現像装置20の長手方向に延びるように配設されており、図2では反時計回りに回転可能である。現像ローラ23は、該現像ローラの長手方向に延びる固定式の所謂磁石ロール(図示せず)を内蔵している。前記磁石ロールには、現像剤貯留部25から現像剤を該現像ローラ23の外周面30上に磁気的に汲み上げるための汲上極31が形成されている。汲上極31によって汲み上げられた現像剤は、現像ローラ23の外周面30上に磁気的に保持され、現像ローラ23の回転に伴って現像剤規制ブレード24に向けて搬送される。   The developing roller 23 is disposed so as to extend in the longitudinal direction of the developing device 20, and can rotate counterclockwise in FIG. The developing roller 23 contains a fixed so-called magnet roll (not shown) extending in the longitudinal direction of the developing roller. The magnet roll is formed with a pumping pole 31 for magnetically pumping up the developer from the developer reservoir 25 onto the outer peripheral surface 30 of the developing roller 23. The developer pumped up by the pumping pole 31 is magnetically held on the outer peripheral surface 30 of the developing roller 23 and is conveyed toward the developer regulating blade 24 as the developing roller 23 rotates.

現像剤規制ブレード24は、現像ローラ23の外周面30に磁気的に付着した現像剤層の層厚を規制するものである。現像剤規制ブレード24は、現像ローラ23の長手方向に沿って延びる磁性材料からなる板部材であり、現像容器21の適所に支持されている。   The developer regulating blade 24 regulates the layer thickness of the developer layer that is magnetically attached to the outer peripheral surface 30 of the developing roller 23. The developer regulating blade 24 is a plate member made of a magnetic material that extends along the longitudinal direction of the developing roller 23, and is supported at an appropriate position of the developing container 21.

また、現像剤規制ブレード24は、図3に示すように、現像ローラ23の外周面30との間で所定の規制ギャップGを形成する先端面(以下、層厚規制面35という)を有する。現像剤規制ブレード24は、層厚規制面35を介して現像剤層の層厚を規制する。   Further, as shown in FIG. 3, the developer regulating blade 24 has a leading end surface (hereinafter referred to as a layer thickness regulating surface 35) that forms a predetermined regulating gap G with the outer peripheral surface 30 of the developing roller 23. The developer regulating blade 24 regulates the layer thickness of the developer layer via the layer thickness regulating surface 35.

層厚が規制された現像剤は、現像ローラ23の回転に伴って感光体ドラム121に向けて運ばれ、現像ローラ23に印加される現像バイアスと感光体ドラム121に印加されるドラムバイアスとの電位差によって感光体ドラム121上の静電潜像に付着する。これにより、感光体ドラム121上にトナー像が形成される。   The developer whose layer thickness is regulated is transported toward the photosensitive drum 121 as the developing roller 23 rotates, and a development bias applied to the developing roller 23 and a drum bias applied to the photosensitive drum 121. It adheres to the electrostatic latent image on the photosensitive drum 121 due to the potential difference. As a result, a toner image is formed on the photosensitive drum 121.

現像ローラ23の前記磁石ロールには、汲上極31に加え、現像剤規制ブレード24の層厚規制面35に対向する位置に規制極32が形成されている。したがって、磁性材料から形成された現像剤規制ブレード24は、現像ローラ23の規制極32によって磁化され、現像剤規制ブレード24の層厚規制面35と規制極32との間に、つまり規制ギャップGにおいて磁路が形成される。なお、汲上極31および規制極32は現像ローラ23と略同一の長手方向寸法にわたって形成されている。   In the magnet roll of the developing roller 23, a regulating pole 32 is formed at a position facing the layer thickness regulating surface 35 of the developer regulating blade 24 in addition to the scooping pole 31. Therefore, the developer regulating blade 24 formed of a magnetic material is magnetized by the regulating pole 32 of the developing roller 23, and between the layer thickness regulating surface 35 and the regulating pole 32 of the developer regulating blade 24, that is, the regulating gap G. A magnetic path is formed. The drawing pole 31 and the regulation pole 32 are formed over substantially the same longitudinal dimension as the developing roller 23.

現像ローラ23の回転方向から見て現像剤規制ブレード24よりも上流側には、磁石部材33が配置されている。現像剤規制ブレード24は、前記回転方向の上流側に向く上流面36を有しており、その上流面36に磁石部材33が接合されている。磁石部材33は、現像剤規制ブレード24に沿って現像装置20の長手方向に延びる板状のものである。   A magnet member 33 is disposed on the upstream side of the developer regulating blade 24 when viewed from the rotation direction of the developing roller 23. The developer regulating blade 24 has an upstream surface 36 facing the upstream side in the rotational direction, and a magnet member 33 is joined to the upstream surface 36. The magnet member 33 is a plate-like member that extends in the longitudinal direction of the developing device 20 along the developer regulating blade 24.

磁石部材33は、現像ローラ23に向かって延びる先端部37を有しており、その先端部37には、規制極32と同極性の磁極が形成されている。磁石部材33が発生する磁界により、現像剤規制ブレード24と規制極32との間で発生する磁界(磁路)の磁束密度が高まる。   The magnet member 33 has a distal end portion 37 extending toward the developing roller 23, and a magnetic pole having the same polarity as the regulation pole 32 is formed at the distal end portion 37. The magnetic field generated by the magnet member 33 increases the magnetic flux density of the magnetic field (magnetic path) generated between the developer regulating blade 24 and the regulating pole 32.

また、磁石部材33の先端部37は、現像ローラ23に対向する対向面38を有している。対向面38における磁石部材33の厚さは、現像ローラ23の回転方向に規定される。対向面38と現像剤規制ブレード24の層厚規制面35とは略面一の状態となるように設定されている。これにより、対向面38と層厚規制面35との間には段差が形成されていない。   Further, the tip portion 37 of the magnet member 33 has a facing surface 38 that faces the developing roller 23. The thickness of the magnet member 33 on the facing surface 38 is defined in the rotation direction of the developing roller 23. The facing surface 38 and the layer thickness regulating surface 35 of the developer regulating blade 24 are set to be substantially flush with each other. Thereby, no step is formed between the facing surface 38 and the layer thickness regulating surface 35.

現像ローラ23の回転方向から見て磁石部材33よりも上流側には、搬送量規制部材34(第2規制部材)が配置されている。搬送量規制部材34は、現像ローラ23の長手方向寸法と略同一の幅寸法を有し、樹脂等の非磁性材料から形成された板状の部材である。搬送量規制部材34は、現像ローラ23の回転方向から見た磁石部材33の上流面39に接合された基端部40と、基端部40から現像ローラ23の回転方向における上流側に、かつ現像ローラ23の外周面30に沿って延びる本体部41とを有する。   A transport amount regulating member 34 (second regulating member) is disposed on the upstream side of the magnet member 33 when viewed from the rotation direction of the developing roller 23. The conveyance amount regulating member 34 is a plate-like member having a width dimension substantially the same as the longitudinal dimension of the developing roller 23 and formed from a nonmagnetic material such as a resin. The conveyance amount regulating member 34 is connected to the upstream surface 39 of the magnet member 33 as viewed from the rotation direction of the developing roller 23, the upstream side in the rotation direction of the developing roller 23 from the proximal end portion 40, and And a main body 41 extending along the outer peripheral surface 30 of the developing roller 23.

本体部41は、現像ローラ23の外周面30に対向する平面(以下、搬送量規制面42という)を有している。本体部41は、前記回転方向の上流側に向かうにつれて現像ローラ23から徐々に離間するように設定されている。言い換えれば、本体部41の搬送量規制面42は、現像ローラ23の回転方向上流側に向かうにつれ、該搬送量規制面42と現像ローラ23の外周面30との間の空間Sが徐々に大きくなるように設定されている。搬送量規制部材34は、搬送量規制面42により、現像剤規制ブレード24に向けて搬送される現像剤の搬送量を規制する。   The main body 41 has a flat surface (hereinafter referred to as a conveyance amount regulating surface 42) that faces the outer peripheral surface 30 of the developing roller 23. The main body 41 is set so as to be gradually separated from the developing roller 23 toward the upstream side in the rotational direction. In other words, the space S between the conveyance amount regulating surface 42 and the outer peripheral surface 30 of the developing roller 23 gradually increases as the conveyance amount regulating surface 42 of the main body 41 moves toward the upstream side in the rotation direction of the developing roller 23. It is set to be. The carry amount regulating member 34 regulates the carry amount of the developer conveyed toward the developer regulating blade 24 by the carry amount regulating surface 42.

ただし、徒らに空間Sが拡張されることは望ましくなく、搬送量規制面42は、現像剤規制ブレード24の層厚規制面35に対して現像ローラ23に寄る側に所定の角度(以下、規制角度αという)をなすように設定されている。規制角度αを適宜設定することにより、搬送量規制面42と現像ローラ23の外周面30との間の空間Sの大きさを調整することができる。空間Sの大きさを適宜設定することで、現像剤規制ブレード24に搬送される現像剤の搬送量が設定される。なお、搬送量規制面42は、必ずしも、層厚規制面35に対して所定の規制角度αをなすように設定する必要はなく、図4に示すように、層厚規制面35と略同一平面上に位置するように(言い換えれば、上流面39に対して直角となるように)設定してもよい。また、搬送量規制面42の、現像ローラ23の回転方向上流側に延びる長さは適宜設定される。   However, it is not desirable for the space S to be expanded, and the transport amount regulating surface 42 is a predetermined angle (hereinafter, referred to as a side of the developer regulating blade 24 closer to the developing roller 23 with respect to the layer thickness regulating surface 35). It is set so as to form a restriction angle α). By appropriately setting the restriction angle α, the size of the space S between the conveyance amount restriction surface 42 and the outer peripheral surface 30 of the developing roller 23 can be adjusted. By appropriately setting the size of the space S, the transport amount of the developer transported to the developer regulating blade 24 is set. Note that the transport amount regulating surface 42 does not necessarily have to be set so as to form a predetermined regulating angle α with respect to the layer thickness regulating surface 35, and is substantially flush with the layer thickness regulating surface 35 as shown in FIG. You may set so that it may be located on the upper side (in other words, it may become right angle with respect to the upstream surface 39). Further, the length of the transport amount regulating surface 42 extending to the upstream side in the rotation direction of the developing roller 23 is appropriately set.

上記構成の現像装置20では、現像剤は次のようにして規制される。すなわち、汲上極31によって現像剤貯留室25から現像ローラ23の外周面30に磁気的に付着した現像剤は、矢印Aで示すように、現像ローラ23の回転に伴って搬送量規制部材34の搬送量規制面42に徐々に接近する。現像剤は、搬送量規制面42と現像ローラ23の外周面30との間の空間Sに搬送されるが、空間Sは、現像ローラ23の回転方向下流側に向かうにつれて狭くなっている。そのため、搬送されている現像剤の一部は、搬送量規制面42によって現像ローラ23の回転方向(図3では反時計回り)とは逆方向(矢印B)に徐々に押し返され、現像剤貯留室25に戻る。このように、搬送量規制面42により、現像剤規制ブレード24に搬送される現像剤の搬送量が規制される。   In the developing device 20 configured as described above, the developer is regulated as follows. That is, the developer magnetically adhering from the developer storage chamber 25 to the outer peripheral surface 30 of the developing roller 23 by the drawing upper pole 31 is caused by the rotation of the developing roller 23 as shown in the arrow A. Gradually approach the transport amount regulating surface 42. The developer is transported to the space S between the transport amount regulating surface 42 and the outer peripheral surface 30 of the developing roller 23, and the space S becomes narrower toward the downstream side in the rotation direction of the developing roller 23. Therefore, a part of the developer being conveyed is gradually pushed back in the direction (arrow B) opposite to the rotation direction of the developing roller 23 (counterclockwise in FIG. 3) by the conveyance amount regulating surface 42. Return to the storage chamber 25. In this way, the transport amount of the developer transported to the developer regulating blade 24 is regulated by the transport amount regulating surface 42.

そのため、規制極32と現像剤規制ブレード24との間で発生する磁界が及ぶ程度の量の現像剤が現像剤規制ブレード24に向けて搬送される。これにより、現像剤規制ブレード24によって現像剤層(いわゆる磁気ブラシ層)の層厚が適切に規制される。また、現像剤規制ブレードに搬送されてくる現像剤の搬送量が磁気ブラシ層として規制ギャップを通過する現像剤の量よりも極めて多い従来の構成と異なり、現像剤規制ブレード24の周辺における前記磁界が及ばない範囲において現像剤が滞留することが抑制される。その結果、前記滞留に起因する現像剤の劣化が抑制される。   For this reason, an amount of developer to which a magnetic field generated between the regulation pole 32 and the developer regulation blade 24 reaches is conveyed toward the developer regulation blade 24. Thus, the developer regulating blade 24 appropriately regulates the layer thickness of the developer layer (so-called magnetic brush layer). Further, unlike the conventional configuration in which the amount of developer conveyed to the developer regulating blade is much larger than the amount of developer passing through the regulating gap as a magnetic brush layer, the magnetic field around the developer regulating blade 24 It is possible to prevent the developer from staying within a range that does not reach. As a result, the deterioration of the developer due to the stay is suppressed.

また、現像ローラ23の回転方向から見て現像剤規制ブレード24の上流側には、規制極32と同極の磁極を有する磁石部材33が配置されているので、磁石部材33が発生する磁界により、現像剤規制ブレード24と規制極32との間で発生する磁界の磁束密度を高めることができる。そのため、現像剤規制ブレード24と規制極32との間の磁界の及ぶ範囲が大きくなり、現像剤規制ブレード24と現像ローラ23との間の距離、つまり規制ギャップGを大きくとることができる。これにより、現像剤の搬送が安定すると共に、現像剤が現像剤規制ブレード24によって規制される際に受けるストレスが軽減される。   In addition, a magnet member 33 having a magnetic pole having the same polarity as that of the regulating pole 32 is disposed on the upstream side of the developer regulating blade 24 when viewed from the rotation direction of the developing roller 23. The magnetic flux density of the magnetic field generated between the developer regulating blade 24 and the regulating pole 32 can be increased. Therefore, the range covered by the magnetic field between the developer regulating blade 24 and the regulating pole 32 is increased, and the distance between the developer regulating blade 24 and the developing roller 23, that is, the regulating gap G can be increased. As a result, the conveyance of the developer is stabilized and the stress received when the developer is regulated by the developer regulating blade 24 is reduced.

また、現像装置20によれば、規制角度αを適宜設定することにより、搬送量規制面42と現像ローラ23の外周面30との間の空間Sの大きさを調整することができるので、現像剤規制ブレード24に向けて搬送される現像剤量の設定が容易である。   Further, according to the developing device 20, the size of the space S between the conveyance amount regulating surface 42 and the outer peripheral surface 30 of the developing roller 23 can be adjusted by appropriately setting the regulating angle α. It is easy to set the amount of developer conveyed toward the agent regulating blade 24.

さらに、現像装置20によれば、磁石部材33は現像剤規制ブレード24の上流面36に接合されているので、磁石部材33と上流面36との間には、現像剤が滞留してしまうような隙間が形成されない。また、現像剤規制ブレード24の層厚規制面35と磁石部材33の対向面38とは略面一に設定されているので、層厚規制面35と対向面38との間にも、現像剤が滞留してしまうような段差が形成されない。これにより、現像剤規制ブレード24に向けて搬送される現像剤の搬送量を一層安定化させることができる。   Further, according to the developing device 20, the magnet member 33 is joined to the upstream surface 36 of the developer regulating blade 24, so that the developer stays between the magnet member 33 and the upstream surface 36. No gaps are formed. Further, since the layer thickness regulating surface 35 of the developer regulating blade 24 and the facing surface 38 of the magnet member 33 are set to be substantially flush with each other, the developer is also interposed between the layer thickness regulating surface 35 and the facing surface 38. Is not formed. Thereby, the conveyance amount of the developer conveyed toward the developer regulating blade 24 can be further stabilized.

さらに、現像装置20によれば、搬送量規制部材34は、樹脂等の非磁性材料から形成されているので、帯電された状態で現像剤規制ブレード24に向けて搬送される現像剤は、搬送量規制面42によって搬送量が規制される際に該搬送量規制面42に付着し難い。   Further, according to the developing device 20, since the transport amount regulating member 34 is formed of a non-magnetic material such as resin, the developer transported toward the developer regulating blade 24 in a charged state is transported. When the conveyance amount is regulated by the amount regulation surface 42, it is difficult to adhere to the conveyance amount regulation surface 42.

以下、現像装置20を用いて行った実験について説明する。この実験では、規制ギャップGの大きさを変化させた場合に該規制ギャップGを通過した現像剤層(磁気ブラシ層)の搬送量(mg/cm)がどのように変動するか調べられた。実験対象として、互いに、搬送量規制面42の規制角度α、磁石部材33の厚み、磁石部材33の磁力、層厚規制面35と対向面38との間の段差の大きさを異ならせた実施例1〜4および比較例1〜6が用いられた。実施例1〜4および比較例1〜6の設定条件を表1に示す。比較例1は現像剤規制ブレード24のみを用いた形態であり、比較例2は、図5に示すように、現像剤規制ブレード24および搬送量規制部材34を用いた形態であり、比較例3〜6は、図6に示すように、現像剤規制ブレード24および磁石部材33を用いた形態である。一方、実施例1〜4は、図3に示すように、現像剤規制ブレード24に加え、搬送量規制部材34および磁石部材33を用いた形態である。 Hereinafter, an experiment performed using the developing device 20 will be described. In this experiment, it was examined how the transport amount (mg / cm 2 ) of the developer layer (magnetic brush layer) that passed through the regulation gap G fluctuated when the size of the regulation gap G was changed. . As an experiment object, the regulation angle α of the conveyance amount regulation surface 42, the thickness of the magnet member 33, the magnetic force of the magnet member 33, and the size of the step between the layer thickness regulation surface 35 and the facing surface 38 were varied. Examples 1-4 and Comparative Examples 1-6 were used. Table 1 shows the setting conditions of Examples 1 to 4 and Comparative Examples 1 to 6. Comparative Example 1 is a form using only the developer regulating blade 24, and Comparative Example 2 is a form using the developer regulating blade 24 and the transport amount regulating member 34 as shown in FIG. -6 is a form using the developer control blade 24 and the magnet member 33, as shown in FIG. On the other hand, Examples 1 to 4 are forms using a transport amount regulating member 34 and a magnet member 33 in addition to the developer regulating blade 24 as shown in FIG.

Figure 0005539708
Figure 0005539708

また、実験では、ブラスト処理された現像ローラ23を用いると共に、平均粒径が6.8μm、T/C(キャリアに対するトナーの比率)が11%のトナーおよび平均粒径が35μm、飽和磁化が60emu/gのキャリアを含む現像剤が用いられた。実施例1〜4および比較例1〜6の各現像装置を所定の時間動作させた後に現像剤の搬送量を測定した。その結果を表2および表3に示す。   Further, in the experiment, the developing roller 23 subjected to blasting is used, the toner having an average particle diameter of 6.8 μm, T / C (the ratio of toner to carrier) of 11%, the average particle diameter of 35 μm, and the saturation magnetization of 60 emu. A developer containing / g carrier was used. The developer transport amount was measured after operating the developing devices of Examples 1 to 4 and Comparative Examples 1 to 6 for a predetermined time. The results are shown in Tables 2 and 3.

Figure 0005539708
Figure 0005539708

Figure 0005539708
Figure 0005539708

表2に示すように、現像剤規制ブレード24のみを用いた比較例1では、規制ギャップGが大きくなるにつれて現像剤の搬送量が急激に増加した。現像剤規制ブレード24および搬送量規制部材34を用いた比較例2でも、規制ギャップGが大きくなるにつれて現像剤の搬送量が急激に増加した。   As shown in Table 2, in Comparative Example 1 in which only the developer regulating blade 24 was used, the developer conveyance amount increased rapidly as the regulation gap G increased. Also in Comparative Example 2 using the developer regulating blade 24 and the conveyance amount regulating member 34, the developer conveyance amount rapidly increased as the regulation gap G increased.

現像剤規制ブレード24および磁石部材33を用いた比較例3,4,6では、規制ギャップGが大きくなっても現像剤の搬送量は20mg/cm以下に抑えられたが、規制ギャップGの変化に対して安定性がなかった。また、比較例5では、現像剤規制ブレード24による現像剤の拘束力が強くなり過ぎて磁気ブラシ層を形成することができなかった。 In Comparative Examples 3, 4, and 6 using the developer regulating blade 24 and the magnet member 33, the developer transport amount was suppressed to 20 mg / cm 2 or less even when the regulating gap G was increased. There was no stability against changes. In Comparative Example 5, the developer restraining force by the developer regulating blade 24 was too strong to form the magnetic brush layer.

一方、現像剤規制ブレード24、搬送量規制部材34および磁石部材33を用いた実施例1〜4では、規制ギャップGが大きくなっても、10mg/cm以下の低搬送量を実現することができた。また、規制ギャップGの変化に対して搬送量を安定させることができた。このように、現像剤規制ブレード24に加え、搬送量規制部材34および磁石部材33を用いることで、現像剤の低搬送量および搬送量の安定化を実現することができた。 On the other hand, in Examples 1-4 using the developer regulating blade 24, the carry amount regulating member 34, and the magnet member 33, a low carry amount of 10 mg / cm 2 or less can be realized even if the restriction gap G is increased. did it. Further, the transport amount can be stabilized against changes in the regulation gap G. Thus, by using the transport amount regulating member 34 and the magnet member 33 in addition to the developer regulating blade 24, it is possible to realize a low developer transport amount and stabilization of the transport amount.

10 画像形成装置
20 現像装置
21 現像容器
22 現像剤貯留部
23 現像ローラ(現像剤担持体)
24 現像剤規制ブレード(第1規制部材)
31 汲上極
32 規制極
33 磁石部材
34 搬送量規制部材(第2規制部材)
35 層厚規制面
38 対向面
40 基端部
41 本体部
42 搬送量規制面
G 規制ギャップ
S 空間
DESCRIPTION OF SYMBOLS 10 Image forming apparatus 20 Developing apparatus 21 Developer container 22 Developer storage part 23 Developing roller (developer carrier)
24 Developer regulating blade (first regulating member)
31 Upper electrode 32 Restriction electrode 33 Magnet member 34 Conveyance amount regulating member (second regulating member)
35 Layer thickness regulating surface 38 Opposing surface 40 Base end portion 41 Main body portion 42 Conveyance amount regulating surface G Regulation gap S Space

Claims (3)

非磁性体のトナーと磁性体のキャリアとを含む現像剤を攪拌しつつ貯留する現像剤貯留部と、
第1磁石を有し、所定の方向に回転しつつ、前記現像剤貯留部から前記現像剤を受け取り、その現像剤を所定の像担持体に供給する現像剤担持体と、
前記現像剤担持体との間で所定の規制ギャップが形成されるように前記現像剤担持体に対向配置されていると共に、前記第1磁石との間で磁路を形成して前記現像剤担持体上の前記現像剤の層厚を磁気的に規制する磁性材料からなる第1規制部材と、
前記現像剤担持体の回転方向から見て前記第1規制部材よりも上流側に配置されていると共に、前記第1磁石と同極性の磁極を有する第2磁石と、
前記現像剤担持体の前記回転方向から見て前記第2磁石よりも上流側に位置すると共に、前記回転方向の上流側に向かうにつれて前記現像剤担持体から徐々に離間するように設定されて、前記第1規制部材に搬送される前記現像剤の量を規制する搬送量規制面を有する第2規制部材と、を備え、
前記第1規制部材は、前記現像剤担持体の前記回転方向から見て上流側を向く上流面と、前記現像剤担持体に対向して前記現像剤の層厚を規制する層厚規制面とを有し、該上流面に前記第2磁石が接合され、前記第2磁石の上流面に前記第2規制部材が接合されており、
前記第2規制部材は、前記第2磁石の上流面に接合され前記現像剤担持体と最も接近する部分を有する基端部と、該基端部から前記回転方向の上流側に向けて延びる本体部とを有し、前記搬送量規制面は前記本体部に形成され、
前記搬送量規制面が、前記層厚規制面に対して前記現像剤担持体に寄る側に所定の角度をなすことで、前記搬送量規制面と前記現像剤担持体の外周面との間の空間は、前記回転方向の下流側に向かうにつれて狭くなっており、前記空間は、前記第1磁石と前記第1規制部材との間で発生する磁界が及ぶ現像剤と、前記狭くなっている部分によって前記回転方向の上流側に押し返される現像剤とを収容する空間であり、
前記第2磁石は、前記第1規制部材と前記第1磁石との間で発生する磁界の磁束密度を高める磁界を発生し、且つ、前記第2磁石は、前記現像剤担持体に対向する対向面を有し、前記層厚規制面と前記対向面とは、略面一の状態となるように設定されている現像装置。
A developer storage section for storing a developer containing a non-magnetic toner and a magnetic carrier while stirring;
A developer carrier having a first magnet and receiving the developer from the developer reservoir and supplying the developer to a predetermined image carrier while rotating in a predetermined direction;
The developer carrying member is disposed opposite to the developer carrying member so as to form a predetermined regulation gap with the developer carrying member, and a magnetic path is formed between the developer carrying member and the developer carrying member. A first regulating member made of a magnetic material that magnetically regulates the layer thickness of the developer on the body;
A second magnet disposed on the upstream side of the first restricting member as viewed from the rotation direction of the developer carrier, and having a magnetic pole having the same polarity as the first magnet;
The developer carrier is positioned upstream from the second magnet as viewed from the rotation direction, and is set to gradually separate from the developer carrier as it goes upstream in the rotation direction, A second regulating member having a conveyance amount regulating surface for regulating the amount of the developer conveyed to the first regulating member,
The first regulating member includes an upstream surface facing the upstream side when viewed from the rotation direction of the developer carrying member, and a layer thickness regulating surface that regulates the layer thickness of the developer facing the developer carrying member. And the second magnet is joined to the upstream surface, and the second regulating member is joined to the upstream surface of the second magnet,
The second restricting member is joined to the upstream surface of the second magnet and has a base end portion having a portion closest to the developer carrier, and a main body extending from the base end portion toward the upstream side in the rotation direction. A conveyance amount regulating surface is formed on the main body,
The transport amount regulating surface forms a predetermined angle on the side closer to the developer carrying member with respect to the layer thickness regulating surface, so that the amount between the carrying amount regulating surface and the outer peripheral surface of the developer carrying member is between The space is narrowed toward the downstream side in the rotation direction, and the space is narrowed by the developer that the magnetic field generated between the first magnet and the first restricting member reaches, and the narrowed portion. space der accommodating a developer to be pushed back to the upstream side of the rotational direction by is,
The second magnet generates a magnetic field that increases a magnetic flux density of a magnetic field generated between the first regulating member and the first magnet, and the second magnet is opposed to the developer carrier. It has a surface, and the layer thickness regulating surface the facing surface and is it is configured such that the state of substantially flush developing device.
請求項1に記載の現像装置において、前記第2規制部材は非磁性材料から形成されている現像装置。 The developing device according to claim 1 , wherein the second restricting member is formed of a nonmagnetic material. トナー像が形成される像担持体と、
前記像担持体にトナーを供給して該像担持体上に前記トナー像を形成する現像装置と、
前記トナー像をシート上に転写させる転写部材と、
前記シート上の前記トナー像を該シート上に定着させる定着部と、
を備え、
前記現像装置として、請求項1又は2に記載の現像装置が採用されている画像形成装置。
An image carrier on which a toner image is formed;
A developing device for supplying toner to the image carrier and forming the toner image on the image carrier;
A transfer member for transferring the toner image onto a sheet;
A fixing unit for fixing the toner image on the sheet onto the sheet;
With
An image forming apparatus in which the developing device according to claim 1 is employed as the developing device.
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