JP5538910B2 - Oil cooler oil leakage confirmation device - Google Patents
Oil cooler oil leakage confirmation device Download PDFInfo
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- JP5538910B2 JP5538910B2 JP2010000938A JP2010000938A JP5538910B2 JP 5538910 B2 JP5538910 B2 JP 5538910B2 JP 2010000938 A JP2010000938 A JP 2010000938A JP 2010000938 A JP2010000938 A JP 2010000938A JP 5538910 B2 JP5538910 B2 JP 5538910B2
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Description
本発明は、油冷却器漏油確認装置に関し、特に、発電所などに設置された油冷却器の冷却水を観察することにより油の漏洩の有無を確認するのに好適な油冷却器漏油確認装置に関する。 The present invention relates to an oil cooler leakage check device, and in particular, an oil cooler leak suitable for confirming the presence or absence of oil leakage by observing the cooling water of an oil cooler installed in a power plant or the like. It relates to a confirmation device.
発電所や船舶機関室などに設置された潤滑油冷却器などの油冷却器では、冷却管が破孔または亀裂すると冷却水中に油が混入して発電機や船舶機関などの運転に支障をきたすことから、種々の手法によって油冷却器における油の漏洩の有無を確認している。 In an oil cooler such as a lubricating oil cooler installed in a power plant or ship engine room, if the cooling pipe is broken or cracked, the oil enters the cooling water and interferes with the operation of the generator or ship engine. Therefore, the presence or absence of oil leakage in the oil cooler is confirmed by various methods.
たとえば、下記の特許文献1に開示された油漏洩検知システムでは、冷却水出口弁の後ろに設けられた冷却水出口ヘッダパイプと、冷却水出口ヘッダパイプに取り付けられた油分検知器と、コンソールに設けられた油分検知表示灯と、油分検知器および油分検知表示灯を接続する信号線と、信号線を接続する信号線接続箱と、各機器を稼働させる電源とを具備させて、冷却水出口ヘッダパイプに流入する冷却水中の油を油分検知器で検知し、その検知信号を信号線接続箱および信号線を介して油分検知表示灯に出力して油分検知表示灯を点灯させることにより、油冷却器の冷却管の異常を検知して運転者に認知させるようにしている。 For example, in the oil leakage detection system disclosed in Patent Document 1 below, a cooling water outlet header pipe provided behind a cooling water outlet valve, an oil detector attached to the cooling water outlet header pipe, and a console Provided with an oil content detection indicator lamp, a signal line for connecting the oil content detector and the oil content detection indicator light, a signal line connection box for connecting the signal line, and a power source for operating each device, and a cooling water outlet The oil in the cooling water flowing into the header pipe is detected by the oil detector, the detection signal is output to the oil detection indicator via the signal line connection box and signal line, and the oil detection indicator is turned on. An abnormality of the cooling pipe of the cooler is detected and recognized by the driver.
しかしながら、上述した特許文献1に開示された油漏洩検知システムは、油分検知表示灯を点灯させて油冷却器の冷却管の異常を運転者に認知させる手法であるため、冷却水出口ヘッダパイプと油分検知器と油分検知表示灯と信号線と信号線接続箱と電源とを設ける必要である。そのため、構成が複雑となり、かつ、設備費用もかかるという問題がある。 However, since the oil leakage detection system disclosed in Patent Document 1 described above is a technique for lighting the oil content detection indicator lamp and causing the driver to recognize an abnormality in the cooling pipe of the oil cooler, the cooling water outlet header pipe and It is necessary to provide an oil detector, an oil detection indicator, a signal line, a signal line connection box, and a power source. Therefore, there is a problem that the configuration is complicated and the equipment cost is high.
本発明の目的は、構成の簡単化が図れる油冷却器漏油確認装置を提供することにある。 An object of the present invention is to provide an oil cooler leakage check device that can be simplified in configuration.
本発明の油冷却器漏油確認装置は、油冷却器(1)の冷却水を観察することにより該油冷却器における油の漏洩の有無を確認するための油冷却器漏油確認装置(10)であって、前記油冷却器に取り付けられた冷却水流出管(8)の管軸方向に対して垂直上方に延びるように末端が該冷却水流出管の冷却水出口弁(9)よりも後ろ側に取り付けられた漏油確認用冷却水取入管(11)と、該漏油確認用冷却水取入管に取り付けられた取入弁(12)と、横方向から前記漏油確認用冷却水取入管内が見られるように該漏油確認用冷却水取入管の先端部に取り付けられたのぞき窓(13)と、前記冷却水流出管の管軸方向と平行に延びるように末端が前記漏油確認用冷却水取入管の前記取入弁と前記のぞき窓との間に取り付けられた漏油確認用冷却水排出管(14)と、該漏油確認用冷却水排出管に取り付けられた排出弁(15)とを具備し、前記排出弁を閉止した状態で前記取入弁を開けて前記冷却水流出管内を流れる前記冷却水を前記漏油確認用冷却水取入管内に取り入れてから一定時間後に前記のぞき窓から該漏油確認用冷却水取入管内を見ることにより、該取り入れた冷却水と該取り入れた冷却水の上に溜まった油とが見えるようにして、前記油冷却器における油の漏洩の有無を確認できるようにしたことを特徴とする。 The oil cooler oil leakage confirmation device of the present invention is an oil cooler oil leakage confirmation device (10 for confirming the presence or absence of oil leakage in the oil cooler by observing the cooling water of the oil cooler (1). ) And the end of the cooling water outflow pipe (8) attached to the oil cooler extends vertically upward with respect to the axial direction of the cooling water outflow pipe (8). A cooling water intake pipe ( 11) for oil leakage confirmation attached on the rear side, an intake valve (12) attached to the cooling water intake pipe for oil leakage confirmation, and the cooling water for oil leakage confirmation from the lateral direction An inspection window (13) attached to the tip of the cooling water intake pipe for oil leakage confirmation so that the inside of the intake pipe can be seen, and the end of the leakage pipe extends in parallel with the pipe axis direction of the cooling water outflow pipe. Oil leakage check cooling installed between the intake valve and the observation window of the oil check cooling water intake pipe. A water discharge pipe (14) and a discharge valve (15) attached to the oil leakage confirmation cooling water discharge pipe are provided, and the intake valve is opened with the discharge valve closed, and the cooling water discharge The cooling water flowing through the pipe is taken into the cooling water intake pipe for oil leakage confirmation, and after a predetermined time, the inside of the cooling water intake pipe for oil leakage confirmation is viewed from the observation window, and The oil accumulated on the taken-in cooling water can be seen, and the presence or absence of oil leakage in the oil cooler can be confirmed .
本発明の油冷却器漏油確認装置は、横方向から漏油確認用冷却水取入管内が見られるようにのぞき窓を漏油確認用冷却水取入管の先端部に取り付けることにより、油冷却器において油の漏洩がある場合には漏油確認用冷却水取入管内に取り入れた冷却水の上に油が溜まるため、監視員はのぞき窓から漏油確認用冷却水取入管内を見れば油の漏洩の有無を確認することができるので、構成の簡単化が図れる。 The oil cooler oil leakage confirmation device of the present invention is provided with an oil cooling device by attaching a viewing window to the tip of the oil leakage confirmation cooling water intake pipe so that the inside of the oil leakage confirmation cooling water intake pipe can be seen from the lateral direction. If there is oil leakage in the vessel, the oil will accumulate on the cooling water taken into the cooling water intake pipe for oil leakage confirmation. Since the presence or absence of oil leakage can be confirmed, the configuration can be simplified.
上記の目的を、漏油確認用冷却水取入管を冷却水流出管の冷却水出口弁よりも後ろ側にかつ冷却水流出管の管軸方向に対して垂直上方に延びるように取り付けるとともに、横方向から漏油確認用冷却水取入管内が見られるようにのぞき窓を漏油確認用冷却水取入管の先端部に取り付けることにより実現した。 In order to achieve the above purpose, the cooling water intake pipe for oil leakage confirmation is attached to the rear side of the cooling water outlet valve of the cooling water outflow pipe and so as to extend vertically upward with respect to the pipe axis direction of the cooling water outflow pipe. This was realized by attaching a sight glass to the tip of the oil leakage confirmation cooling water intake pipe so that the inside of the cooling water intake pipe for oil leakage confirmation could be seen from the direction.
以下、本発明の油冷却器漏油確認装置の実施例について図面を参照して説明する。
本発明の一実施例による油冷却器漏油確認装置10(以下、「漏油確認装置10」と称する。)の取付位置および構成について、図1(a),(b)を参照して説明する。
なお、図1(a)に示す油冷却器1では、油(たとえば、発電機や船舶機関などの潤滑油)は、油流入管2内を流れて油流入弁3を介して油冷却器1内に流入され、冷却水流入管6内を流れて冷却水入口弁7を介して油冷却器1内に流入された冷却水によって冷却されたのち、油流出弁5を介して油抽出管4内を流れて流出されて発電機や船舶機関などに戻される。また、油冷却器1内に流入された冷却水は、冷却水出口管9を介して冷却水流出管8内を流れて外部に流出される。
Embodiments of an oil cooler leakage check apparatus according to the present invention will be described below with reference to the drawings.
The mounting position and configuration of an oil cooler leakage check device 10 (hereinafter referred to as “oil leakage check device 10”) according to an embodiment of the present invention will be described with reference to FIGS. 1 (a) and 1 (b). To do.
In the oil cooler 1 shown in FIG. 1A, oil (for example, lubricating oil for a generator, a ship engine, etc.) flows through the oil inflow pipe 2 and passes through the oil inflow valve 3. After being cooled by the cooling water flowing in the cooling water inflow pipe 6 and flowing into the oil cooler 1 through the cooling water inlet valve 7, the oil extraction pipe 4 is passed through the oil outflow valve 5. It flows out and is returned to a generator or a ship engine. The cooling water that has flowed into the oil cooler 1 flows through the cooling water outlet pipe 8 through the cooling water outlet pipe 9 and flows out to the outside.
漏油確認装置10は、図1(a)に示すように、油冷却器1に取り付けられた冷却水流出管8の冷却水出口弁9よりも後ろ側(油冷却器1と反対側)に取り付けられている。 As shown in FIG. 1A, the oil leakage confirmation device 10 is located behind the cooling water outlet valve 9 of the cooling water outflow pipe 8 attached to the oil cooler 1 (on the side opposite to the oil cooler 1). It is attached.
また、漏油確認装置10は、図1(b)に示すように、冷却水流出管8の管軸方向(長手方向)に対して垂直上方に延びるように末端が冷却水流出管8に取り付けられた漏油確認用冷却水取入管11と、漏油確認用冷却水取入管11に取り付けられた取入弁12と、横方向(漏油確認用冷却水取入管11の管軸方向に対して垂直な方向)から漏油確認用冷却水取入管11内が見られるように漏油確認用冷却水取入管11の先端部に取り付けられたのぞき窓13と、冷却水流出管8の管軸方向と平行に延びるように末端が漏油確認用冷却水取入管11の取入弁12とのぞき窓13との間に取り付けられた漏油確認用冷却水排出管14と、漏油確認用冷却水排出管14に取り付けられた排出弁15とを具備する。 Further, as shown in FIG. 1 (b), the oil leakage confirmation device 10 is attached to the cooling water outflow pipe 8 at its end so as to extend vertically upward with respect to the pipe axis direction (longitudinal direction) of the cooling water outflow pipe 8. The oil leakage confirmation cooling water intake pipe 11, the oil leakage confirmation cooling water intake pipe 11, and the lateral direction (relative to the pipe axis direction of the oil leakage confirmation cooling water intake pipe 11 The observation window 13 attached to the tip of the oil leakage confirmation cooling water intake pipe 11 so that the inside of the oil leakage confirmation cooling water intake pipe 11 can be seen from the vertical direction), and the tube axis of the cooling water outflow pipe 8 An oil leakage confirmation cooling water discharge pipe 14 attached between the intake valve 12 and the observation window 13 of the oil leakage confirmation cooling water intake pipe 11 so as to extend parallel to the direction, and the oil leakage confirmation cooling And a discharge valve 15 attached to the water discharge pipe 14.
次に、漏油確認装置10を用いた油冷却器1の漏油確認方法について、図2(a),(b)を参照して説明する。
監視員は、冷却器1を定期的に(たとえば、1回/日)点検するときに、排出弁15が閉止されていることを確認したのち、取入弁12を開けて、冷却水流出管6内を流れる冷却水を漏油確認用冷却水取入管11内に取り入れる。
Next, an oil leakage confirmation method of the oil cooler 1 using the oil leakage confirmation device 10 will be described with reference to FIGS. 2 (a) and 2 (b).
When the monitoring person checks the cooler 1 regularly (for example, once / day), after confirming that the discharge valve 15 is closed, the intake valve 12 is opened and the cooling water outflow pipe is opened. The cooling water flowing through 6 is taken into the cooling water intake pipe 11 for oil leakage confirmation.
その後、監視員は、取入弁12を開けたままにして、のぞき窓13から漏油確認用冷却水取入管11内の様子を見る。 Thereafter, the monitoring person keeps the intake valve 12 open and looks at the inside of the cooling water intake pipe 11 for checking oil leakage from the observation window 13.
このとき、油冷却器1において油の漏洩がない場合には、冷却水を漏油確認用冷却水取入管11内に取り入れてから一定時間(たとえば、1〜2分)後にのぞき窓13から漏油確認用冷却水取入管11内を見ると、図2(a)に示すように冷却水21だけが見える。 At this time, if there is no oil leakage in the oil cooler 1, the oil leaks from the observation window 13 after a certain time (for example, 1-2 minutes) after the cooling water is taken into the cooling water intake pipe 11 for oil leakage confirmation. When the inside of the cooling water intake pipe 11 for oil confirmation is viewed, only the cooling water 21 is visible as shown in FIG.
一方、油冷却器1において油の漏洩がある場合には、冷却水を漏油確認用冷却水取入管11内に取り入れてから一定時間後にのぞき窓13から漏油確認用冷却水取入管11内を見ると、図2(b)に示すように冷却水21と冷却水21の上に溜まった油22とが見える。
これにより、監視員は、のぞき窓13から漏油確認用冷却水取入管11内を見るだけで、油冷却器1における油の漏洩の有無を確認することができる。
On the other hand, when there is oil leakage in the oil cooler 1, the oil leakage confirmation cooling water intake pipe 11 is inserted into the oil leakage confirmation cooling water intake pipe 11 from the observation window 13 after a certain period of time after the cooling water is taken into the oil leakage confirmation cooling water intake pipe 11. 2, the cooling water 21 and the oil 22 accumulated on the cooling water 21 can be seen as shown in FIG.
Thereby, the monitoring person can confirm the presence or absence of oil leakage in the oil cooler 1 only by looking inside the cooling water intake pipe 11 for oil leakage confirmation from the observation window 13.
また、監視員は、冷却水を漏油確認用冷却水取入管11内に取り入れてから一定時間経過しても漏油確認用冷却水取入管11内の冷却水21の上に油22が溜まらないことを確認すると、取入弁12を閉止したのちに排出弁15を開けて漏油確認用冷却水排出管14を介して漏油確認用冷却水取入管11内の冷却水21を排出する。その後、監視員は、排出弁15を閉止して漏油確認作業を終える。 In addition, the monitoring staff collects oil 22 on the cooling water 21 in the cooling water intake pipe 11 for oil leakage confirmation even if a certain time has elapsed after the cooling water is taken into the cooling water intake pipe 11 for oil leakage confirmation. If it is confirmed that the intake valve 12 is closed, the discharge valve 15 is opened and the cooling water 21 in the oil leakage confirmation cooling water intake pipe 11 is discharged through the oil leakage confirmation cooling water discharge pipe 14. . Thereafter, the monitor closes the discharge valve 15 and finishes the oil leakage check operation.
一方、監視員は、油冷却器1において油の漏洩があることを確認すると、取入弁12を閉止したのちに排出弁15を開けて漏油確認用冷却水排出管14を介して漏油確認用冷却水取入管11内の冷却水21を排出する。その後、監視員は、排出弁15を閉止したのち、取入弁12を開けて、冷却水流出管6内を流れる冷却水を漏油確認用冷却水取入管11内に再度取り入れて、経過時間と共に油22が冷却水21の上に溜まっていく量(厚さ)を観察する。
これにより、監視員は、油冷却器1における油の漏洩状況(漏洩の程度)を把握することができる。
On the other hand, when the monitoring person confirms that there is oil leakage in the oil cooler 1, after closing the intake valve 12, the monitoring valve opens the discharge valve 15 and leaks oil through the cooling water discharge pipe 14 for oil leakage confirmation. The cooling water 21 in the cooling water intake pipe 11 for confirmation is discharged. Thereafter, the monitoring person closes the discharge valve 15, then opens the intake valve 12, takes again the cooling water flowing in the cooling water outflow pipe 6 into the cooling water intake pipe 11 for oil leakage confirmation, and passes the elapsed time. At the same time, the amount (thickness) of the oil 22 accumulated on the cooling water 21 is observed.
Thereby, the supervisor can grasp | ascertain the leak condition (degree of leak) of the oil in the oil cooler 1. FIG.
以上説明したように、本実施例による漏油確認装置10を使用することにより、簡単な構成で油冷却器1における油の漏洩の有無を確認することができる。 As described above, by using the oil leakage confirmation device 10 according to the present embodiment, it is possible to confirm the presence or absence of oil leakage in the oil cooler 1 with a simple configuration.
1 油冷却器
2 油流入管
3 油流入弁
4 油流出管
5 油流出弁
6 冷却水流入管
7 冷却水入口弁
8 冷却水流出管
9 冷却水出口弁
10 漏油確認装置
11 漏油確認用冷却水取入管
12 取入弁
13 のぞき窓
14 漏油確認用冷却水排出管
15 排出弁
21 冷却水
22 油
DESCRIPTION OF SYMBOLS 1 Oil cooler 2 Oil inflow pipe 3 Oil inflow valve 4 Oil outflow pipe 5 Oil outflow valve 6 Cooling water inflow pipe 7 Cooling water inlet valve 8 Cooling water outflow pipe 9 Cooling water outlet valve 10 Oil leakage check device 11 Cooling for oil leakage confirmation Water intake pipe 12 Intake valve 13 Peep window 14 Cooling water discharge pipe 15 for oil leakage confirmation Drain valve 21 Cooling water 22 Oil
Claims (1)
前記油冷却器に取り付けられた冷却水流出管(8)の管軸方向に対して垂直上方に延びるように末端が該冷却水流出管の冷却水出口弁(9)よりも後ろ側に取り付けられた漏油確認用冷却水取入管(11)と、
該漏油確認用冷却水取入管に取り付けられた取入弁(12)と、
横方向から前記漏油確認用冷却水取入管内が見られるように該漏油確認用冷却水取入管の先端部に取り付けられたのぞき窓(13)と、
前記冷却水流出管の管軸方向と平行に延びるように末端が前記漏油確認用冷却水取入管の前記取入弁と前記のぞき窓との間に取り付けられた漏油確認用冷却水排出管(14)と、
該漏油確認用冷却水排出管に取り付けられた排出弁(15)とを具備し、
前記排出弁を閉止した状態で前記取入弁を開けて前記冷却水流出管内を流れる前記冷却水を前記漏油確認用冷却水取入管内に取り入れてから一定時間後に前記のぞき窓から該漏油確認用冷却水取入管内を見ることにより、該取り入れた冷却水と該取り入れた冷却水の上に溜まった油とが見えるようにして、前記油冷却器における油の漏洩の有無を確認できるようにした、
ことを特徴とする、油冷却器漏油確認装置。 An oil cooler leakage check device (10) for confirming the presence or absence of oil leakage in the oil cooler by observing the cooling water of the oil cooler (1),
The end is attached to the rear side of the cooling water outlet valve (9) of the cooling water outflow pipe so as to extend vertically upward with respect to the pipe axis direction of the cooling water outflow pipe (8) attached to the oil cooler. oil leakage check for cooling water intake pipe was (11),
An intake valve (12) attached to the cooling water intake pipe for oil leakage confirmation ;
A viewing window (13) attached to the tip of the oil leakage confirmation cooling water intake pipe so that the inside of the oil leakage confirmation cooling water intake pipe can be seen from the lateral direction;
Cooling oil discharge pipe for oil leakage confirmation, the end of which is attached between the intake valve and the observation window of the cooling water intake pipe for oil leakage confirmation so as to extend in parallel with the pipe axis direction of the cooling water outflow pipe. (14) and
A discharge valve (15) attached to the cooling water discharge pipe for oil leakage confirmation,
With the discharge valve closed, the intake valve is opened and the cooling water flowing through the cooling water outflow pipe is taken into the cooling water intake pipe for oil leakage confirmation, and after a certain time, the oil leakage from the observation window. By looking inside the cooling water intake pipe for confirmation, it is possible to see whether the taken-in cooling water and the oil accumulated on the taken-in cooling water can be seen, and whether oil leakage has occurred in the oil cooler can be confirmed. ,
An oil cooler oil leakage confirmation device.
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JPH063084A (en) * | 1992-06-22 | 1994-01-11 | Mitsubishi Heavy Ind Ltd | Detecting system for leakage of cooling tube of oil cooler |
JP3942113B2 (en) * | 1997-02-27 | 2007-07-11 | 日本合成化学工業株式会社 | Peep window |
JP4015457B2 (en) * | 2002-04-03 | 2007-11-28 | 三菱電機ビルテクノサービス株式会社 | Refrigerating machine oil replenishment device |
-
2010
- 2010-01-06 JP JP2010000938A patent/JP5538910B2/en not_active Expired - Fee Related
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