JP5528274B2 - Glyoxylate composition, resin composition containing the same, and crosslinked polymer thereof - Google Patents

Description

  The present invention relates to a glyoxylate composition, and more particularly to a glyoxylate composition that can be used as a crosslinking agent for a polyvinyl alcohol-based resin to obtain a crosslinked polymer having water resistance and antibacterial properties.

  Polyvinyl alcohol resin (hereinafter abbreviated as PVA resin) has excellent water solubility, surface activity, adhesion to various materials, film properties (transparency, film-forming property, strength, oil resistance, etc.), etc. It is widely used for dispersants, emulsifiers, suspending agents, fiber processing agents, paper processing agents, binders, adhesives, films and the like. However, since the PVA-based resin is a water-soluble resin, it has poor water resistance, and studies aimed at improving it, particularly water resistance studies using a crosslinking agent, have been widely conducted.

  As such cross-linking agents, metal compounds, aldehyde compounds, methylol compounds, and the like are known, and in particular, by using an acid catalyst in combination, the cross-linking reaction proceeds under mild conditions, and a stable cross-linked structure by a covalent bond is obtained. Aldehyde compounds are widely used.

Moreover, the functional group which general PVA resin has is only a secondary hydroxyl group, and the crosslinking agent which can be utilized is also limited, but in order to increase the choice of crosslinking reaction and to improve crosslinking reactivity, the side of the PVA resin Various modified PVA resins in which functional groups rich in reactivity are introduced into the chain have been proposed.
Among them, various cross-linking agents can be used, and an acetoacetate group-containing PVA resin (hereinafter abbreviated as AA-PVA resin) as a modified PVA resin having an acetoacetyl group in the side chain, which is excellent in reactivity. It has been known.

  Alkyl compounds, amine compounds, hydrazide compounds, methylol compounds, metal compounds, and the like are known as crosslinking agents suitably used for such AA-PVA-based resins, but they have excellent reactivity with acetoacetate groups and are water resistant. Aldehyde compounds, especially dioxal compounds, glyoxal, are most widely used because a cross-linked polymer having excellent properties can be obtained.

  For example, a cross-linked polymer obtained by cross-linking AA-PVA-based resin with glyoxal is a surface protective layer of a thermal recording medium (see, for example, Patent Document 1), and adhesion between a polarizing film and a protective film in a polarizing plate. It is suitably used for a layer (for example, see Patent Document 2).

JP-A-9-164863 JP-A-7-198945

However, glyoxal has safety problems such as mutagenicity and a small amount of formalin, which may cause chemical hypersensitivity. A suitable cross-linking agent has been highly desired.
Furthermore, PVA resins are widely used as surface treatment agents for textiles and paper products because they are excellent in affinity and adhesion to hydrophilic materials. When water resistance is required, a crosslinking agent is used in combination. However, since these products have many opportunities to come into direct contact with human hands and skin, they are particularly required to be antibacterial.

  That is, the present invention aims to provide a suitable crosslinking agent for PVA-based resins, particularly AA-PVA-based resins, and has excellent water resistance and antibacterial properties due to the PVA-based resin and the crosslinking agent. The purpose is to provide a crosslinked polymer.

As a result of intensive studies in view of the above circumstances, the inventor of the present invention has abbreviated as alkali metal salt of glyoxylic acid and / or alkaline earth metal salt (hereinafter collectively referred to as alkali glyoxylate (earth) metal salt). ) Containing (A) as a main component, zinc glyoxylate (B) as an accessory component , and its content ratio (A / B) (weight ratio) is 2/1 to 2000/1. It was found that the object of the present invention was achieved by the glyoxylate composition, and the present invention was completed.

Each of the alkali (earth) metal salt (A) of glyoxylic acid and zinc glyoxylate (B) has an aldehyde group in the molecule, and the aldehyde group is a hydroxyl group of the PVA resin or AA-modified. It functions as these crosslinking agents by reacting with the acetoacetate group of the PVA resin.
Moreover, it is estimated that antimicrobial property is acquired by the zinc carboxylate group derived from the zinc glyoxylate (B) taken in in the crosslinked polymer.

The glyoxylate composition of the present invention is suitable as a cross-linking agent for various linear polymers, and can provide a cross-linked polymer having excellent cross-linking performance and antibacterial properties.
Especially, it is suitable as a crosslinking agent for PVA-based resins, and in particular, by using it as a crosslinking agent for AA-PVA-based resins, a crosslinked polymer having excellent water resistance and antibacterial properties can be obtained.
Furthermore, if the mixing ratio of the alkali (earth) metal salt of glyoxylic acid (A) and zinc glyoxylate (B) is optimized, it is possible to obtain water resistance superior to that when each is used alone. is there.

The description of the constituent requirements described below is an example (representative example) of an embodiment of the present invention, and is not limited to these contents.
Hereinafter, the present invention will be described in detail.

[Glyoxylate alkali (earth) metal salt (A)]
First, the glyoxylic acid alkali metal salt and alkaline earth metal salt contained as the main components in the composition of the present invention will be described.
Such an alkali (earth) metal salt (A) of glyoxylate has an aldehyde group in the molecule, and an alkali (earth) metal is ionically bonded through a carboxylic acid group.
Examples of the alkali metal salt include lithium, sodium, and potassium, and examples of the alkaline earth metal salt include magnesium and calcium.
In the present invention, the alkali (earth) metal salt (A) of glyoxylic acid may be a single substance or a mixture of plural substances.
In addition, since alkaline earth metal becomes a divalent cation, two molecules of glyoxylate ion can bind to one metal ion, one of which is another ion such as another carboxylate ion or hydroxide. It may be an ion.

In the present invention, the glyoxylic acid alkali (earth) metal salt (A) is presumed to be mainly responsible for the function of forming a strong cross-linked structure of the PVA-based resin. In particular, it has excellent crosslinking reactivity with AA-PVA-based resin. Moreover, the crosslinked polymer using any of them is excellent in water resistance, and this is presumed to correlate with the relatively low degree of dissociation of carboxylate introduced into the crosslinked structure into water.
Accordingly, the alkali (earth) metal salt (A) of glyoxylic acid used in the composition of the present invention preferably has a low solubility in water. Specifically, the solubility in water at 23 ° C. is 0.00. Those having a content of 01 to 100%, particularly 0.1 to 50%, and more preferably 0.5 to 20% are preferably used. For example, the solubility of sodium glyoxylate is about 17% and the solubility of calcium glyoxylate is about 0.7%.

A known method can be used as a method for producing the alkali (earth) metal salt (A) of glyoxylate. For example, (1) neutralization reaction between glyoxylic acid and alkali (earth) metal hydroxide is possible. Method, (2) a method based on a salt exchange reaction between glyoxylic acid and an acid salt having an acid dissociation constant greater than glyoxylic acid, and (3) glyoxylic acid ester using an alkali metal hydroxide or an alkaline earth metal hydroxide. And a method by hydrolysis (for example, see JP-A-2003-300936).
In particular, when the alkali (earth) metal hydroxide used for the neutralization reaction with glyoxylic acid is highly water-soluble, the method (1) can be used, and the alkali metal salt or alkaline earth metal salt of glyoxylic acid obtained. The method (2) is preferably used when the water solubility of the acid salt is lower and the acid dissociation constant is higher than that of glyoxylic acid.

The method (1) is usually carried out using water as a medium, and glyoxylic acid and an alkaline compound such as an alkali metal or alkaline earth metal hydroxide are reacted in water, and the precipitated alkali metal salt of glyoxylic acid. Alternatively, the alkaline earth metal salt can be filtered off and dried.
The method (2) is also generally carried out in water, and an alkali metal salt or alkaline earth metal salt of glyoxylic acid can be obtained in the same manner as the method (1). Examples of the acid salt having a larger dissociation constant than glyoxylic acid used in the method (2) include, for example, alkali metal or alkaline earth metal salts of aliphatic carboxylic acids such as sodium acetate, calcium acetate, and calcium propionate. Can be mentioned.

  Note that the alkali metal salt or alkaline earth metal salt of glyoxylic acid may contain raw materials used in the production, impurities contained in the raw materials, by-products during production, etc., for example, glyoxylic acid , Metal hydroxide, amine compound, aliphatic carboxylate, glyoxal, oxalic acid, oxalate, glycolic acid and the like may be contained.

  In particular, when glyoxylic acid is used as a raw material, it may contain glyoxal, which is a by-product during the production thereof, and the content of such glyoxal is most preferably 0% by weight, but 5% by weight Hereinafter, it is particularly preferably 2% by weight or less, and more preferably 1% by weight or less. If the content of glyoxal is large, for example, the stability of the aqueous solution mixed with the AA-PVA-based resin is lowered, the pot life is shortened, or the resulting cross-linked polymer of the AA-PVA-based resin depends on the storage conditions. It may be colored over time.

  The alkali metal salt or alkaline earth metal salt of glyoxylic acid in the present invention has an aldehyde group having 3 or less carbon atoms such as alcohol, ethylene glycol, propylene glycol or the like having 3 or less carbon atoms such as methanol or ethanol. And a compound which has been acetalized and hemiacetalized by a diol or the like. Such an acetal group and a hemiacetal group easily desorb alcohol in water or at a high temperature and take an equilibrium state with the aldehyde group. It functions as.

[Zinc glyoxylate]
Next, zinc glyoxylate contained as an accessory component in the composition of the present invention will be described.
Such zinc glyoxylate has an aldehyde group in the molecule, and zinc is ionically bonded via a carboxylic acid group.
Since zinc becomes a divalent cation, two molecules of glyoxylate ion can bind to one zinc ion, one of which is another ion such as another carboxylate ion or hydroxide ion. May be.
The method for producing zinc glyoxylate used in the present invention can be produced by the same method as the method for producing the alkali (earth) metal salt of glyoxylic acid described above. Class) Same as metal salt.

  Such zinc glyoxylate is solid at room temperature, but is preferably used in the form of particles from the viewpoint of improving antibacterial properties due to an increase in surface area, application to base materials, ease of blending into resins, etc. A diameter in the range of 0.1 to 30 μm, particularly 0.5 to 20 μm, and more preferably 1 to 15 μm is preferable. In addition, this average particle diameter can be measured with a laser diffraction type particle size distribution measuring apparatus.

[Glyoxylate composition]
The glyoxylate composition of the present invention contains the above-mentioned alkali (earth) glyoxylate metal salt (A) as a main component and zinc glyoxylate (B) as a subcomponent, but the content ratio thereof. (a / B) (weight ratio) is a 2/1 to 2,000 / 1, in particular 3 / 1-1000 / 1, is preferably used in a range more 5 / 1-200 / 1.
In such a content ratio, when the content of the alkali (earth) metal salt (A) of glyoxylate is too small, the properties as a crosslinking agent become insufficient. For example, when used as a crosslinking agent for a PVA resin, The water resistance of the obtained crosslinked polymer may be insufficient, and when the content ratio of zinc glyoxylate (B) is small, the antibacterial property of the obtained crosslinked polymer may be insufficient.

  The glyoxylate salt composition of the present invention can be obtained by blending an alkali (earth) metal salt of glyoxylate (A) and zinc glyoxylate (B) in a predetermined ratio, both of which are solid at room temperature. Therefore, usually, each may be dry blended as a powder. Other methods include (1) mixing each solution after making it into an aqueous solution or water dispersion, (2) adding the other solution to one aqueous solution or water dispersion, dissolving or dispersing, (3) using These are sometimes added separately to the system, and any of them can be adopted.

[Resin composition and crosslinked polymer]
Next, a resin composition containing the glyoxylate salt composition of the present invention and a crosslinked polymer obtained from the resin composition will be described.

  Such a crosslinked polymer is obtained by crosslinking a linear polymer having various functional groups with the glyoxylate of the present invention, and the functional group in the linear polymer can react with an aldehyde group. It is not particularly limited as long as it has a functional group, and examples thereof include a hydroxyl group, an acetoacetyl group, a carboxyl group, a silicon group, a sulfonic acid group, a cationic group, an ethylene group, an acrylamide group, and an amide group. The group is the most preferred functional group from the viewpoint of excellent reactivity with glyoxylate.

  Examples of linear polymers having these functional groups in the side chain include polyolefin resins such as polyethylene and polypropylene, polyester resins such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate, nylon 6, nylon 11, nylon 12, Polyamide resins such as nylon 66, polyvinyl chloride, polyvinyl acetate, PVA resins, ethylene-vinyl alcohol copolymers, polyvinyl resins such as polyacrylic acid and polymethyl methacrylate, polydiolefins such as polybutadiene and polyisoprene Resin, polyacetal, polyether oxide such as polyethylene oxide, polyurethane resin, polycarbonate resin, polyimide resin, formaldehyde resin, polyol resin, phenol Resins, urea resins, melamine resins, such as thermosetting resins such as epoxy resins.

Among these linear polymers, in particular, PVA-based resins are water-soluble before cross-linking, and can be imparted with water resistance by using cross-linked polymers, so the effect of cross-linking is extremely remarkable. is there. Furthermore, since glyoxylate has an ionic group (carboxylate) in the molecule, it is excellent in affinity with PVA resin, which is a hydrophilic polymer, and as a result, there is little variation in crosslink density, uniform A highly crosslinked structure can be obtained.
Therefore, it is considered that the glyoxylate salt composition of the present invention can exert its ability most strongly when combined with a PVA resin, particularly an AA-PVA resin.

Hereinafter, the AA-PVA-based resin and the crosslinked polymer thereof will be described in detail.
The AA-PVA-based resin used in the present invention is a PVA-based resin having an acetoacetyl group in the side chain, the content thereof is about 0.1 to 20 mol% of the entire structural unit, and other parts are usually Like the PVA-based resin, a vinyl alcohol structural unit and a vinyl acetate structural unit.

  The method for producing the AA-PVA-based resin is not particularly limited. For example, a method of reacting a PVA-based resin with diketene, a method of reacting a PVA-based resin with acetoacetate, and transesterification, acetic acid A method of saponifying a copolymer of vinyl and vinyl acetoacetate can be mentioned, but since the production process is simple and a high-quality AA-PVA-based resin is obtained, the PVA-based resin and diketene are reacted. It is preferable to manufacture by a method. Hereinafter, this method will be described.

  As the PVA resin used as a raw material, a saponified product of a vinyl ester monomer polymer or a derivative thereof is generally used. Examples of the vinyl ester monomer include vinyl formate, vinyl acetate, vinyl propionate, and valeric acid. Examples include vinyl, vinyl butyrate, vinyl isobutyrate, vinyl pivalate, vinyl caprate, vinyl laurate, vinyl stearate, vinyl benzoate, vinyl versatate, and vinyl acetate is preferably used from the viewpoint of economy.

Further, a saponified product of a copolymer of a vinyl ester monomer and a monomer copolymerizable with the vinyl ester monomer can be used. Examples of the copolymer monomer include ethylene, propylene, isobutylene, α- Olefins such as octene, α-dodecene, α-octadecene, hydroxy such as 3-buten-1-ol, 4-penten-1-ol, 5-hexen-1-ol, 3,4-dihydroxy-1-butene Derivatives such as group-containing α-olefins and acylates thereof, unsaturated acids such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, maleic anhydride, itaconic acid, undecylenic acid, salts, monoesters, or dialkyl esters thereof , Nitriles such as acrylonitrile and methacrylonitrile, diacetone acrylate Amides such as amide, acrylamide and methacrylamide, olefin sulfonic acids such as ethylene sulfonic acid, allyl sulfonic acid and methallyl sulfonic acid or salts thereof, alkyl vinyl ethers, dimethylallyl vinyl ketone, N-vinyl pyrrolidone, vinyl chloride, vinyl Vinyl compounds such as ethylene carbonate, 2,2-dialkyl-4-vinyl-1,3-dioxolane, glycerol monoallyl ether, substituted vinyl acetates such as isopropenyl acetate and 1-methoxyvinyl acetate, vinylidene chloride, 1, 4-diacetoxy-2-butene, 1,4-dihydroxy-2-butene, vinylene carbonate and the like can be mentioned.
The introduction amount of the copolymerization monomer varies depending on the type of the monomer, and cannot be generally specified. However, it is usually 10 mol% or less, particularly 5 mol% or less of the total structural unit, and if it is too much, the water solubility is impaired. Or compatibility with the cross-linking agent may be reduced.

  In addition, the polymerization temperature at the time of polymerizing and copolymerizing vinyl ester monomers and other monomers is adjusted, and the amount of heterogeneous bonds generated relative to the 1,3-bond generated is increased or decreased to increase the amount of 1, It is possible to use one having a 2-diol bond of about 1.0 to 3.5 mol%.

  The introduction of acetoacetyl groups by the reaction of PVA resin obtained by saponifying the polymer and copolymer of the above vinyl ester monomer and diketene involves direct reaction of PVA resin with gaseous or liquid diketene. Alternatively, after adsorbing and occluding an organic acid in a PVA resin in advance, a gaseous or liquid diketene is sprayed and reacted in an inert gas atmosphere, or a mixture of an organic acid and a liquid diketene is applied to the PVA resin. Methods such as spraying and reacting are used.

  As a reaction apparatus for carrying out the above reaction, an apparatus that can be heated and has a stirrer is sufficient. For example, a kneader, a Henschel mixer, a ribbon blender, other various blenders, and a stirring and drying apparatus can be used.

  The average polymerization degree of the AA-PVA-based resin thus obtained may be appropriately selected depending on the use, but is usually 300 to 4000, and particularly 400 to 3500, and more preferably 500 to 3000 are preferably used. If the average degree of polymerization is too small, sufficient water resistance may not be obtained or a sufficient crosslinking rate may not be obtained. On the other hand, if it is too large, the viscosity becomes too high when used as an aqueous solution. There is a tendency that various workability decreases.

  The saponification degree of the AA-PVA-based resin used in the present invention is usually 80 mol% or more, more preferably 85 mol% or more, and particularly preferably 90 mol% or more. When the degree of saponification is low, it tends to be difficult to obtain an aqueous solution, the stability of the aqueous solution is lowered, or the water resistance of the resulting crosslinked polymer tends to be insufficient. The average degree of polymerization and the degree of saponification are measured according to JIS K6726.

  Further, the content of acetoacetyl groups in the AA-PVA-based resin (hereinafter abbreviated as AA degree) is usually 0.1 to 20 mol%, further 0.2 to 15 mol%, especially What is 0.3-10 mol% is generally used widely. If the content is too small, the water resistance tends to be insufficient or a sufficient crosslinking rate may not be obtained. Conversely, if the content is too large, the water solubility tends to decrease or the stability of the aqueous solution tends to decrease. There is.

In the present invention, it is preferable that all of the PVA-based resins are AA-based PVA-based resins, but PVA-based resins other than the AA-based PVA-based resins may be used in combination, and the content thereof is usually 20% by weight or less. In particular, it is preferably 10% by weight or less.
Examples of various PVA-based resins other than the AA-PVA-based resin include unmodified PVA and various modified PVA-based resins, such as a vinyl ester monomer and a monomer copolymerizable with the vinyl ester monomer. Copolymer saponified products can be used. Examples of such monomers include ethylene, propylene, isobutylene, α-octene, α-dodecene, olefins such as α-octadecene, 3-buten-1-ol, 4 -Derivatives such as hydroxy group-containing α-olefins such as penten-1-ol, 5-hexen-1-ol, 3,4-dihydroxy-1-butene and acylated products thereof, acrylic acid, methacrylic acid, crotonic acid, Unsaturated acids such as maleic acid, maleic anhydride, itaconic acid, undecylenic acid, their salts, monoesters, Or nitriles such as dialkyl esters, acrylonitrile and methacrylonitrile, amides such as diacetone acrylamide, acrylamide and methacrylamide, olefin sulfonic acids such as ethylene sulfonic acid, allyl sulfonic acid and methallyl sulfonic acid or salts thereof, alkyl vinyl ether , Dimethylallyl vinyl ketone, N-vinyl pyrrolidone, vinyl chloride, vinyl ethylene carbonate, 2,2-dialkyl-4-vinyl-1,3-dioxolane, vinyl compounds such as glycerol monoallyl ether, isopropenyl acetate, 1- Examples thereof include substituted vinyl acetates such as methoxyvinyl acetate, vinylidene chloride, 1,4-diacetoxy-2-butene, 1,4-dihydroxy-2-butene, vinylene carbonate and the like.

  The AA-PVA-based resin of the present invention includes alkali metal acetates such as sodium acetate used or produced as a by-product in the production process (mainly the alkali metal hydroxide used as the saponification catalyst and the polyvinyl acetate kenne). Derived from a reaction product with acetic acid produced by the chemical conversion), an organic acid such as acetic acid (derived from an organic acid occluded in PVA during reaction with diketene when introducing an acetoacetate group into a PVA resin) , Methanol, methyl acetate and other organic solvents (derived from the reaction solvent for PVA resin, the cleaning solvent for the production of AA-PVA, etc.) may partially remain.

The AA-PVA-based resin thus obtained and the glyoxylate salt composition of the present invention are mixed to obtain the resin composition of the present invention. By cross-linking them, the crosslinked polymer of the present invention is obtained. It is done.
The reaction between the acetoacetyl group and glyoxylate occurs when an active methylene sandwiched between the two carbonyl groups of the acetoacetyl group attacks the aldehyde carbon in the glyoxylate by nucleophilic attack. It is presumed that it is shown in the structural formula.
In addition, X in the formula represents a metal element, and a typical example is a case where the glyoxylate is a salt of a monovalent metal such as an alkali metal, but a polyvalent such as an alkaline earth metal or zinc. In the case of metal, the metal may be shared with other cross-linked structures or free glyoxylic acid.

  The blending ratio of the AA-PVA-based resin and the glyoxylate composition in the resin composition of the present invention is not particularly limited, but normally, the glyoxylate composition with respect to 100 parts by weight of the AA-PVA-based resin. A range of 0.1 to 200 parts by weight, further 0.5 to 100 parts by weight, particularly 1 to 50 parts by weight is preferably used. The molar ratio (X / Y) of the aldehyde group amount (X) in the glyoxylate composition to the total AA group amount (Y) in the AA-PVA-based resin is usually 0.01 to 50, preferably 0.8. It is in the range of 05-20, especially 0.1-10. If the blended amount of glyoxylate composition or the amount of aldehyde groups is too small, the resulting crosslinked polymer may have insufficient water resistance. Conversely, if it is too large, the mixed aqueous solution may increase depending on the use environment. It may become sticky and the pot life may be shortened.

The crosslinked polymer obtained by crosslinking the AA-PVA resin in the resin composition with the glyoxylate composition is usually an aqueous solution of a resin composition containing the AA-PVA resin and the glyoxylate composition. Then, it is applied to various uses such as coating agent use, paint use, etc., and then formed by heating and drying.
Such an aqueous resin composition comprises (i) a method in which a mixture of an AA-PVA resin and a glyoxylate composition is poured into water and dissolved, and (ii) an AA-PVA resin and a glyoxylate composition separately in advance. (Iii) A method in which a glyoxylic acid composition is added to an aqueous solution of an AA-PVA-based resin and mixed, and the like. In addition, when glyoxylate is produced in the system as described above and used without isolation, it is possible to perform such a reaction in the presence of an AA-PVA-based resin. For example, glyoxylic acid is alkaline. When neutralizing with a compound to obtain a glyoxylate, a method of adding an alkaline compound to a mixed aqueous solution of an AA-PVA-based resin and glyoxylic acid can also be used.

  The concentration of the AA-PVA-based resin aqueous solution in the method for preparing the resin composition aqueous solution is preferably 0.05 to 40% by weight, more preferably 1 to 30% by weight, and particularly preferably 1 to 20% by weight. If the concentration of the AA-PVA-based resin aqueous solution is too high, the viscosity becomes too high, and application to a substrate or application to various processes may be difficult. On the other hand, if the concentration is too small, the amount of resin is insufficient, and it takes a long time for drying.

The pH of the aqueous resin composition solution is usually 2 to 10, preferably 3 to 10, and more preferably 4 to 9. If the pH is too low, it may lead to corrosion of the device used for application of the resin composition aqueous solution, so that countermeasures are necessary, and conversely if too high, the resin composition aqueous solution tends to thicken, The pot life tends to be shorter.

  In addition, the resin composition of the present invention may be blended with other known cross-linking agents within a range that does not impair the characteristics of the present invention. Examples of such cross-linking agents include water-soluble titanium compounds and water-soluble titanium compounds. Polyvalent metal compounds such as water-soluble zirconium or water-soluble aluminum compounds, boron compounds such as boric acid and borax, amine compounds, hydrazine compounds such as adipic acid dihydrazide, silane compounds, methylol group-containing compounds such as methylolated melamine, Aldehyde group-containing compound, epoxy compound, thiol compound, isocyanate compound, polyisocyanate compound, block isocyanate compound, water-soluble or water-dispersible epoxy resin or compound, water-soluble or water-dispersible oxetane resin or compound, polyamidoamine -Epichlorohydrin resin, It can be used triethylene imine. These may be used alone or in combination of two or more.

  Furthermore, you may mix | blend various additives in the resin composition of this invention, its aqueous solution and aqueous dispersion, and a crosslinked polymer in the range which does not inhibit the characteristic of this invention. Specifically, pigments such as zinc oxide and titanium oxide, inorganic ion exchangers such as zirconium phosphate and zeolite, dyes, antioxidants, light stabilizers, flame retardants, antistatic agents, foaming agents, and impact resistance enhancers Reinforcing fiber such as glass fiber and carbon fiber, lubricant such as metal soap, moisture proofing agent, extender, coupling agent, nucleating agent, fluidity improving agent, antifungal agent, antifouling agent, rust preventive agent, UV absorber And an ultraviolet shielding agent.

  In addition, the composition of the present invention has antibacterial properties due to zinc glyoxylate, so long as it does not inhibit the effects of the present invention on such a composition, and a resin composition or crosslinked polymer containing the composition. For example, a known antibacterial agent other than zinc glyoxylate can be used in combination. Examples of such known antibacterial agents include benzimidazole, isothiazoline, pyrithione, organic arsenic, organic copper, organic iodine, chlorohexidine, and other organic antibacterial agents, silver, copper, calcium phosphate, and the like as main components. Inorganic antibacterial agents, natural antibacterial agents such as chitin, chitosan, catechin, hinokitiol and the like can be mentioned.

The resin composition of the present invention thus adjusted and the aqueous solution thereof are applied to various uses by a known method such as coating, casting, and immersion, and thereafter heat-dried as necessary, or low temperature to By drying at room temperature, the object of water resistance of the PVA resin can be achieved.
Such drying conditions are not particularly limited and are appropriately selected depending on the form of use, but are usually 5 to 150 ° C, more preferably 30 to 150 ° C, and particularly 50 to 150 ° C. 0.1 to 60 minutes, more preferably 0.1 to 30 minutes, and particularly preferably 0.2 to 20 minutes.

The crosslinked polymer obtained by using the glyoxylate composition of the present invention is useful for various applications requiring water resistance, and is suitable for applications requiring antibacterial properties.
Examples of such applications include antibacterial paper, such as office paper such as notebooks, stationery, envelopes, file paper, report paper, album paper, information paper; non-carbon paper, PPC paper, inkjet paper, thermal transfer paper, etc. Paper used in hospitals such as medical records, medical examination tickets, medicine bags, etc .; care and sanitary goods such as toilet seat sheets, toilet paper, tissue paper, disposable diapers and napkins; cleaning supplies such as paper napkins and paper cloths; Wrapping paper for food such as meat, fresh fish, seafood, vegetables and fruits; food and beverage paper products such as paper plates, paper cups and paper lunch boxes; base paper used for adhesive tapes and adhesive sheets; air filters, membrane filters, etc. Used for filter paper.

  As a method for obtaining such an antibacterial paper, an aqueous solution of a resin composition containing the glyoxylate composition of the present invention and a PVA-based resin, particularly an AA-PVA-based resin, is applied to a base paper such as Japanese paper, paper, or paperboard, or After impregnation, in the method of drying this or the paper making process at the time of base paper manufacture, the resin composition of the present invention is blended in the paper making liquid, the resin composition of the present invention is adhered to the surface of the paper fiber, and when dried Examples thereof include a method of forming a crosslinked polymer.

In addition to the above, the composition containing the crosslinking agent of the present invention and an AA-PVA-based resin, and the crosslinked product can be applied to applications that require water resistance and antibacterial properties. Specific examples thereof include the following.
(1) Paper processing agent Undercoat layer and backcoat layer of various processed papers, coloring layer and intermediate layer of sublimation type thermal recording medium, inorganic fine particle binder of void type inkjet recording medium, ink of swelling type inkjet recording medium Receiving layer, clear coating agent for paper, pigment binder for coated paper, pigment binder for electrophotographic recording medium, surface coating agent or pigment binder or back coat for release paper, heat-resistant protective layer for thermal transfer recording medium, etc.
(2) Adhesives 1-component adhesives, 2-component adhesives, honeymoon adhesives, pressure-sensitive adhesives, rehumidifiers, non-woven fabric binders, building material binders (gypsum board, fiberboard, etc.), various types of powder granulation Binders, pressure sensitive adhesives, anionic paint stickers, etc.
(3) Aqueous gel Wastewater treatment carrier, water retention agent, cold insulation agent, bioreactor, fragrance, ground strengthening agent, organ model, artificial joint, artificial muscle, artificial food, etc.
(4) Coating agent Textile finishing agent, leather finishing agent, paint, anti-fogging agent, metal corrosion inhibitor, galvanizing brightener, antistatic agent, anti-condensation agent, conductive agent, temporary paint, temporary protective film, permanent protection Membrane etc.
(5) Film, membrane, fiber Electrolyte membrane, film for packaging, nonwoven fabric for separator, nonwoven fabric for organic solvent filter, nonwoven fabric for sound absorbing material, nonwoven fabric for packaging, nanofiber nonwoven fabric, etc.

Hereinafter, the present invention will be described with reference to examples. However, the present invention is not limited to the description of the examples unless it exceeds the gist.
In the examples, “parts” and “%” mean weight basis unless otherwise specified.

Production Example 1: Sodium Glyoxylate (A)
To 456 g (3.10 mol) of 50% glyoxylic acid aqueous solution in a 2 L two-necked reactor, 645 g (3.22 mol) of 20% aqueous sodium hydroxide solution was added, and the resulting white crystals were filtered and washed with water. It dried at 1 degreeC for 1 hour, and obtained 210 g (1.84 mol, yield 59.5%) of sodium glyoxylate (A). The solubility of this sodium glyoxylate (A) in water at 23 ° C. was 17.1%.

Production Example 2: Zinc glyoxylate (B)
To a 1 L 2-necked reaction vessel, 285 g of water and zinc acetate (75 g, 0.34 mol) were added and stirred at room temperature to prepare a 20% aqueous zinc acetate solution. To this was added 100 g of a 50% glyoxylic acid aqueous solution (glyoxylic acid 50.1 g, 0.68 mol), and the mixture was stirred for 1 hour after completion of the dropwise addition. Further, 460 g of acetone was added dropwise, and the mixture was stirred for 6 hours after the completion of the addition. After filtering the reaction liquid and collecting a white powder, the obtained powder was vacuum-dried at 50 ° C. for 3 hours to obtain 58.1 g (0.24 mol, yield 69) of a white powder of zinc glyoxylate (B). 0.0%, purity 100%). The solubility of the obtained zinc glyoxylate (B) in water at 23 ° C. was 0.07%.

[AAA-PVA resin cross-linked structure]
Example 1
Obtained in Production Example 1 as a crosslinking agent in 100 parts by weight of a 7% aqueous solution of AA-modified PVA resin having an average polymerization degree of 1200, a saponification degree of 99 mol%, an AA degree of conversion of 5.0 mol% and a hydroxyl group average chain length of 22 0.35 parts by weight of the sodium glyoxylate (A) obtained and the zinc glyoxylate (B) obtained in Production Example 2 so as to be 3/1 by weight (based on AA-PVA-based resin) 5 wt%) was added and mixed and stirred to obtain an aqueous resin composition solution.
This aqueous solution was cast on a PET film, allowed to stand for 48 hours under conditions of 23 ° C. and 50% RH, and then heat-treated at 70 ° C. for 5 minutes to obtain a film having a thickness of 100 μm.
The antibacterial power and water resistance of the obtained film were evaluated as follows.

(Antibacterial)
The specimen was tested for antibacterial activity in accordance with JIS Z 2801: 2000 “Antimicrobial Processed Product—Antimicrobial Test Method / Antimicrobial Effect” 5.2 Plastic Product.
Test strains include Escherichia coli NBRC 3972 (E. coli) and Staphylococcus aureusu subsp. Aureus NBRC 12732 (Staphylococcus aureus) was used.
A predetermined number of the above-mentioned bacterial species are inoculated on the obtained film, and the number of bacteria (Y ₁ ) after culturing for 24 hours under the conditions of 35 ° C. and 90% RH is measured. A glyoxylate composition is not blended as a blank. In the same manner, the number of bacteria (Y ₀ ) after culturing for 24 hours was measured using the obtained film. From these values, the antibacterial activity value (average value of n = 3) was determined from the following formula. The results are shown in Table 1.
Antibacterial activity value = logY ₀ -logY ₁

(water resistant)
The obtained film was immersed in hot water at 80 ° C. for 1 hour, and the elution rate (%) of the film was measured. In calculating the dissolution rate (%), the dry weight (X ₁ ) of the film before immersion in hot water and the dry weight (X ₂ ) of the film after immersion in hot water (both in g) were obtained and The elution rate (%) was calculated. The results are shown in Table 1.
Elution rate (%) = {(X ₁ −X ₂ ) / X ₁ } × 100

Example 2
In Example 1, a film was prepared in the same manner as in Example 1 except that sodium glyoxylate (A) and zinc glyoxylate (B) were blended so as to have a weight ratio of 10/1 as a crosslinking agent, and evaluated in the same manner. did. The results are shown in Table 1.

Example 3
In Example 1, a film was prepared in the same manner as in Example 1 except that sodium glyoxylate (A) and zinc glyoxylate (B) were blended so as to have a weight ratio of 100/1 as a crosslinking agent, and evaluated in the same manner. did. The results are shown in Table 1.

Example 4
In Example 1, a film was prepared in the same manner as in Example 1 except that sodium glyoxylate (A) and zinc glyoxylate (B) were blended so as to have a weight ratio of 1000/1 as a crosslinking agent, and evaluation was similarly performed. did. The results are shown in Table 1.

Comparative Example 1
In Example 1, a film was prepared in the same manner as in Example 1 except that only sodium glyoxylate (A) was used as a cross-linking agent, and the film was similarly evaluated. The results are shown in Table 1.

Comparative Example 2
In Example 1, a film was prepared in the same manner as in Example 1 except that only zinc glyoxylate (B) was used as a cross-linking agent, and evaluated in the same manner. The results are shown in Table 1.

Thus, the crosslinked polymer (Examples 1 to 4) of the PVA-based resin obtained by using the alkali metal glyoxylate and zinc glyoxylate in combination exhibits excellent water resistance, and further has an antibacterial activity value of 2. Excellent antibacterial properties of 0.0 or more, that is, the mortality of bacteria was 99% or more.
On the other hand, when only an alkali metal glyoxylate is used (Comparative Example 1), water resistance is obtained, but antibacterial properties are insufficient, and when only glyoxylate zinc is used (Comparative Example 2), antibacterial properties are excellent. The water resistance was insufficient.
In addition, when the compounding ratio of the glyoxylic acid alkali metal salt (A) and the glyoxylic acid zinc (B) is 10/1 and 100/1 (Examples 2 and 3), the glyoxylic acid alkali metal salt alone ( Water resistance superior to that of Comparative Example 1) was obtained.

Example 5
The aqueous resin composition obtained in Example 1 was coated on PPC paper using a bar coater (number No. 60) and dried in a dryer at 100 ° C. for 10 minutes to obtain antibacterial paper.
The antibacterial properties of the obtained antibacterial paper were evaluated in the same manner as in Example 1 except that a coated paper obtained using a resin composition aqueous solution not containing a glyoxylate composition as a blank was used. . The results are shown in Table 2.

Example 6
In Example 5, antibacterial paper was obtained and evaluated in the same manner as in Example 5 except that the resin composition aqueous solution obtained in Example 2 was used. The results are shown in Table 2.

  Thus, the coated paper obtained by coating the surface with the AA-PVA-based resin composition containing an alkali metal glyoxylate and zinc glyoxylate showed excellent antibacterial properties.

  The glyoxylate composition of the present invention is suitable as a cross-linking agent for various linear polymers, and a cross-linked polymer having excellent water resistance and antibacterial properties can be obtained. In particular, it is possible to obtain a crosslinked polymer having extremely excellent water resistance by combining with a PVA resin as a linear polymer, especially an AA-modified PVA resin, and is applied to various uses including antibacterial paper. It is possible.

Claims (6)

Containing glyoxylic acid alkali metal salt and / or alkaline earth metal salt (A) as main component, zinc glyoxylate (B) as subcomponent , and its content ratio (A / B) (weight ratio) There glyoxylate composition characterized 2 / 1-2000 / 1 der Rukoto.   A resin composition comprising the glyoxylate composition according to claim 1.   A resin composition comprising a polyvinyl alcohol-based resin and the glyoxylate composition according to claim 1 as a crosslinking agent. Claim 2 or 3 resin composition, wherein the use of a resin containing A Seto acid ester group.   A crosslinked polymer obtained by crosslinking an acetoacetate group-containing polyvinyl alcohol resin with the glyoxylate composition according to claim 1.   A paper comprising the crosslinked polymer according to claim 5.