JP5525037B2 - Button surface member, button surface member forming method, and button - Google Patents

Button surface member, button surface member forming method, and button Download PDF

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JP5525037B2
JP5525037B2 JP2012505342A JP2012505342A JP5525037B2 JP 5525037 B2 JP5525037 B2 JP 5525037B2 JP 2012505342 A JP2012505342 A JP 2012505342A JP 2012505342 A JP2012505342 A JP 2012505342A JP 5525037 B2 JP5525037 B2 JP 5525037B2
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button
surface member
die
peripheral
marking
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JPWO2011114431A1 (en
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建二 長谷川
登志夫 大木
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YKK Corp
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    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B1/00Buttons
    • A44B1/04Ornamental buttons
    • AHUMAN NECESSITIES
    • A44HABERDASHERY; JEWELLERY
    • A44BBUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
    • A44B1/00Buttons
    • A44B1/08Constructional characteristics
    • A44B1/14Constructional characteristics with replaceable or protective coverings

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  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Powder Metallurgy (AREA)
  • Adornments (AREA)
  • Food-Manufacturing Devices (AREA)

Description

本発明は、ボタン表面部材、ボタン表面部材形成方法、及びボタンに関し、更に詳しくは、ボタンの頭部等に付加される浅い円形カップ状の金属製のボタン表面部材と、このようなボタン表面部材を形成する方法と、このようなボタン表面部材が付加されたボタンに関する。   The present invention relates to a button surface member, a button surface member forming method, and a button, and more specifically, a shallow circular cup-shaped metal button surface member added to the head of the button, and such a button surface member. And a button to which such a button surface member is added.

ボタンやボタン止具として、本体と、本体の頭部等に装飾、補強等のために取り付けられる浅い円形カップ状のボタン表面部材とを備えたものが知られている。ボタン表面部材は、金属板を絞り加工等して形成され、円板部と、円板部の周縁から軸方向一方に延びる周側部とを有する浅い円形カップ状のものである。ボタン表面部材において、円板部の表面には従来から種々の装飾デザイン等が刻印、印刷等されているが、近年、周側部に対し独立に又は円板部の装飾等と整合するように文字、記号、図形、模様等を付与することが要請されている。ボタン表面部材の周側部に文字、模様等を与える方法として、特開2008−295846号公報には、まず、平坦な金属板の円環領域に所定の文字、模様等を刻印した後、円環領域とその内側部分からなる円板を金属板から打ち抜き、次いで、円板の円環領域が周側部に、その内側部分が円板部になるように押し出し及び深絞りしてボタン表面部材を得るものが開示されている。   2. Description of the Related Art As buttons and button fasteners, those having a main body and a shallow circular cup-shaped button surface member that is attached to the head of the main body for decoration or reinforcement are known. The button surface member is formed by drawing a metal plate or the like, and is a shallow circular cup shape having a disk portion and a circumferential side portion extending in the axial direction from the periphery of the disk portion. In the button surface member, various decorative designs etc. have been conventionally engraved and printed on the surface of the disk part. However, in recent years, it has been adjusted independently of the peripheral side part or with the decorative part of the disk part. It is required to add letters, symbols, figures, patterns, and the like. As a method of giving characters, patterns, etc. to the peripheral side portion of the button surface member, Japanese Patent Laid-Open No. 2008-295846 first describes a circle after engraving predetermined characters, patterns, etc. on a circular region of a flat metal plate. A disk made of a ring region and its inner part is punched out of a metal plate, and then the button surface member is extruded and deep-drawn so that the annular region of the disk becomes a peripheral side and its inner part becomes a disk part. What is obtained is disclosed.

しかしながら、上記特許文献が開示する方法では、金属板上の平坦な円環領域に文字、模様等を刻印し、打ち抜いた後、円環領域をその内側部分(円板部)に対し垂直になるように絞り加工するため、円環領域(周側部)の文字、模様等が歪むという問題があった。また、円環領域に対する刻印が深いと、後の押し出し及び深絞り時に刻印が潰れたり、損なわれるおそれがあるため、周側部に深い鮮明な文字等を付与できないとう問題もあった。   However, in the method disclosed in the above-mentioned patent document, after a letter, a pattern or the like is imprinted on a flat annular area on a metal plate and punched out, the annular area becomes perpendicular to the inner part (disc part). Thus, there is a problem that characters, patterns and the like in the annular region (circumferential side portion) are distorted. Further, if the marking on the annular region is deep, the marking may be crushed or damaged at the time of subsequent extrusion and deep drawing, so that there is a problem that a deep and clear character or the like cannot be given to the peripheral side portion.

特開2008−295846号公報JP 2008-295846 A

本発明は、上記のような問題点に着目してなされたものであり、その目的は、周側部の刻印が歪むことなく鮮明なボタン表面部材、このようなボタン表面部材の形成方法、及びこのようなボタン表面部材を備えたボタンを提供することにある。   The present invention has been made paying attention to the problems as described above, and its purpose is to provide a clear button surface member without distortion of the peripheral side inscription, a method for forming such a button surface member, and It is providing the button provided with such a button surface member.

上記課題を解決するため、本発明によれば、円板部と、円板部の周縁から軸方向(円板部の軸線に沿う方向をいう)一方に延びる環状の周側部とを有する円形カップ状の金属製のボタン表面部材を形成する方法であって、金属板から、前記ボタン表面部材の円板部及び周側部に対応する円板領域及び周側領域を有する隆起部を絞り出す工程と、前記隆起部を金属板から切り離す工程と、前記切り離す工程の前又は後に、前記隆起部の周側領域に刻印する工程とを含むボタン表面部材形成方法が提供される。   In order to solve the above problems, according to the present invention, a circular portion having a disc portion and an annular peripheral side portion extending in the axial direction (referring to a direction along the axis of the disc portion) from the periphery of the disc portion. A method of forming a cup-shaped metal button surface member, the step of squeezing a raised portion having a disk region and a peripheral region corresponding to the disk portion and the peripheral portion of the button surface member from a metal plate There is provided a button surface member forming method including: a step of separating the raised portion from the metal plate; and a step of engraving a circumferential region of the raised portion before or after the separating step.

本発明では、まず、金属板からボタン表面部材に対応する円形カップ状の隆起部を絞り加工し、次いで、隆起部の周側領域に刻印した後に隆起部を金属板から分離するか、又は、隆起部を金属板から分離した後に隆起部の周側領域に刻印する。円板領域に対し起立した状態の周側領域に文字、模様等を刻印し、この円板領域に対する周側領域の起立状態をそのまま保って、周側部に刻印されたボタン表面部材が得られるため、文字、模様等が歪むことはない。   In the present invention, first, a circular cup-shaped ridge corresponding to the button surface member is drawn from the metal plate, and then the ridge is separated from the metal plate after engraving on the peripheral region of the ridge, or After separating the ridge from the metal plate, the ridge is engraved on the peripheral region of the ridge. A button surface member stamped on the peripheral side portion is obtained by imprinting characters, patterns, etc. on the peripheral region standing up with respect to the disc region and maintaining the standing state of the peripheral region with respect to the disc region. Therefore, characters, patterns and the like are not distorted.

金属板の材質としては、アルミニウム合金、銅合金等を好ましく挙げることができるが、これに限定されるものではない。   Preferred examples of the material for the metal plate include aluminum alloys and copper alloys, but are not limited thereto.

隆起部の周側領域に対する刻印としては、装飾用、管理用等の文字、記号、図形、模様、これらの任意の組合せ等を挙げることができる。   As the inscription on the peripheral region of the raised portion, there can be used characters such as decoration and management, symbols, figures, patterns, and any combination thereof.

本発明では、前記刻印する工程は、前記隆起部の周側領域に対し半径方向外側から、刻印に対応する形状の凸部又は凹部を有する外側ダイを、半径方向内側から前記凸部又は凹部に合致する形状の凹部又は凸部を有する内側ダイをそれぞれ適用して行われ得る。このように、隆起部の周側領域に対し、半径方向外側から外側ダイの凸部又は凹部を、半径内側から内側ダイの凹部又は凸部を適用することにより、隆起部の周側領域すなわちボタン表面部材の周側部に鮮明な刻印を与えることができる。   In the present invention, the step of engraving may include an outer die having a convex portion or a concave portion corresponding to the indented shape from the radially outer side to the peripheral region of the raised portion from the radially inner side to the convex portion or the concave portion. This can be done by applying inner dies each having matching concave or convex portions. In this way, by applying the convex portion or concave portion of the outer die from the radially outer side to the peripheral region of the raised portion and the concave portion or convex portion of the inner die from the radial inner side, the peripheral region or button of the raised portion is applied. A clear marking can be given to the peripheral side portion of the surface member.

別の本発明によれば、円板部と、円板部の周縁から軸方向一方に延びる環状の周側部とを有する円形カップ状の金属製のボタン表面部材であって、前記周側部は刻印を有し、該刻印は周側部の外周面及び内周面の一方から窪む窪みと、他方から突出する突部とを含むボタン表面部材が提供される。本発明では、ボタン表面部材の周側部における刻印を窪みと突部から鮮明なものとすることができる。   According to another aspect of the invention, there is provided a circular cup-shaped metal button surface member having a disc portion and an annular circumferential side portion extending in the axial direction from the periphery of the disc portion, the circumferential side portion Has a mark, and the mark is provided with a button surface member including a recess recessed from one of the outer peripheral surface and the inner peripheral surface of the peripheral side portion and a protrusion protruding from the other. In the present invention, the marking on the peripheral side portion of the button surface member can be made clear from the depression and the protrusion.

本発明では、前記周側部は、円板部の周縁から径が軸方向一方へと次第に拡大する傾斜部と、傾斜部の円板部とは反対側の端から軸線と平行に延びる垂直部とを含むことができる。この場合、刻印は傾斜部及び垂直部に及ぶように設けることができる。   In the present invention, the peripheral side portion includes an inclined portion whose diameter gradually increases in one axial direction from the periphery of the disc portion, and a vertical portion extending in parallel to the axis from the end of the inclined portion opposite to the disc portion. Can be included. In this case, the marking can be provided so as to extend to the inclined portion and the vertical portion.

更に別の本発明によれば、ボタン本体と、ボタン本体に付加された円形カップ状の金属製のボタン表面部材とを備えるボタンであって、前記ボタン表面部材は、円板部と、円板部の周縁から軸方向一方に延びる環状の周側部とを有し、前記周側部は刻印を有し、該刻印は周側部の外周面及び内周面の一方から窪む窪みと、他方から突出する突部とを含むボタンが提供される。本発明では、ボタン本体に付加されるボタン表面部材の周側部における刻印を窪みと突部から鮮明なものとすることができる。   According to still another aspect of the present invention, a button comprising a button main body and a circular cup-shaped metal button surface member attached to the button main body, wherein the button surface member includes a disc portion, a disc An annular peripheral side portion extending in one axial direction from the peripheral edge of the portion, the peripheral side portion has an inscription, the indentation recessed from one of the outer peripheral surface and the inner peripheral surface of the peripheral side portion, A button is provided that includes a protrusion protruding from the other. In the present invention, the marking on the peripheral side portion of the button surface member added to the button body can be made clear from the depression and the protrusion.

本発明に係るボタン表面部材形成方法では、金属板を絞り加工して円形カップ状の隆起部を形成した後、隆起部の周側領域に刻印し、これがそのままボタン表面部材の周側部となるため、ボタン表面部材の周側部の刻印が歪むことなく、また、鮮明な刻印を与えることができる。   In the button surface member forming method according to the present invention, the metal plate is drawn to form a circular cup-shaped raised portion, and then engraved on the peripheral region of the raised portion, which becomes the peripheral side portion of the button surface member as it is. Therefore, the marking on the peripheral side portion of the button surface member is not distorted and a clear marking can be given.

本発明に係るボタン表面部材では、周側部の刻印が窪みと突部から成るため、刻印が鮮明なものとなる。   In the button surface member according to the present invention, the marking on the peripheral side portion is formed of a depression and a protrusion, so that the marking is clear.

本発明に係るボタンでは、ボタン本体に付加されるボタン表面部材の周側部の刻印が窪みと突部から成るため、刻印が鮮明なものとなる。   In the button according to the present invention, the inscription on the peripheral side portion of the button surface member added to the button main body is formed of a depression and a protrusion, so that the inscription is clear.

図1は、本発明の一実施形態に係るボタン表面部材を金属板から切り離した状態を示す斜視説明図である。FIG. 1 is a perspective explanatory view showing a state where a button surface member according to an embodiment of the present invention is cut off from a metal plate. 図2は、絞り加工直前の金属板とパンチの配置状態を概略的に示す斜視説明図である。FIG. 2 is a perspective explanatory view schematically showing an arrangement state of the metal plate and the punch immediately before the drawing process. 図3は、パンチで金属板を円形浅カップ状に絞り出した状態を示す縦断面説明図である。FIG. 3 is a longitudinal sectional explanatory view showing a state in which the metal plate is squeezed out into a circular shallow cup shape by a punch. 図4は、隆起部の周側領域に対する外側ダイパンチと内側ダイの配置状態を概略的に示す斜視説明図である。FIG. 4 is a perspective explanatory view schematically showing an arrangement state of the outer die punch and the inner die with respect to the peripheral region of the raised portion. 図5は、外側ダイパンチの凸部を拡大して示す破断斜視説明図である。FIG. 5 is an exploded perspective view illustrating a convex portion of the outer die punch. 図6は、内側ダイの凹部を拡大して示す破断斜視説明図である。FIG. 6 is a broken perspective explanatory view showing an enlarged recess of the inner die. 図7は、隆起部の周側領域に対する刻印直前の状態を示す縦断面説明図である。FIG. 7 is a longitudinal cross-sectional explanatory view showing a state immediately before marking on the peripheral region of the raised portion. 図8は、隆起部の周側領域に対する刻印時の状態を拡大して示す縦断面説明図である。FIG. 8 is a longitudinal cross-sectional explanatory view showing, in an enlarged manner, a state at the time of marking with respect to the peripheral region of the raised portion. 図9は、図8の状態の水平断面説明図である。FIG. 9 is an explanatory diagram of a horizontal section in the state of FIG. 図10は、刻印後に隆起部の周側領域から外側ダイパンチ及び内側ダイを離した状態を示す縦断面説明図である。FIG. 10 is a longitudinal cross-sectional explanatory view showing a state where the outer die punch and the inner die are separated from the peripheral region of the raised portion after marking. 図11は、周側領域に刻印された隆起部を示す斜視説明図である。FIG. 11 is a perspective explanatory view showing a raised portion stamped on the peripheral region. 図12は、金属板から隆起部を切り離す直前の状態を示す縦断面説明図である。FIG. 12 is a longitudinal cross-sectional explanatory view showing a state immediately before the raised portion is separated from the metal plate. 図13は、金属板から隆起部を切り離した直後の状態を示す縦断面説明図である。FIG. 13 is a longitudinal cross-sectional explanatory view showing a state immediately after the raised portion is cut off from the metal plate. 図14は、刻印工程前に金属板から切り離した隆起部を示す斜視説明図である。FIG. 14 is a perspective explanatory view showing a raised portion separated from the metal plate before the marking step. 図15は、先に金属板から切り離した隆起部の周側領域に刻印する直前の状態を示す縦断面説明図である。FIG. 15 is an explanatory longitudinal cross-sectional view showing a state immediately before marking on the peripheral region of the raised portion previously cut from the metal plate. 図16は、本発明の別の実施形態に係るボタン表面部材となる隆起部を示す縦断面説明図である。FIG. 16 is a longitudinal cross-sectional explanatory view showing a raised portion that becomes a button surface member according to another embodiment of the present invention. 図17は、図16の隆起部の周側領域に対する刻印直前の状態を示す縦断面説明図である。FIG. 17 is a longitudinal cross-sectional explanatory view showing a state immediately before marking on the peripheral region of the raised portion of FIG. 図18は、図16の隆起部の周側領域に対する刻印時の状態を示す縦断面説明図である。FIG. 18 is a longitudinal cross-sectional explanatory view showing a state at the time of marking with respect to the peripheral region of the raised portion of FIG. 図19は、図16の隆起部の周側領域に対する刻印後に外側ダイパンチ及び内側ダイを離した状態を示す縦断面説明図である。FIG. 19 is a longitudinal cross-sectional explanatory view showing a state in which the outer die punch and the inner die are separated after marking on the peripheral region of the raised portion of FIG. 図20は、外側ダイパンチの凸部の別の例を示す拡大斜視説明図である。FIG. 20 is an enlarged perspective view illustrating another example of the convex portion of the outer die punch. 図21は、内側ダイの凹部の別の例を示す拡大斜視説明図である。FIG. 21 is an enlarged perspective view illustrating another example of the concave portion of the inner die. 図22は、外側ダイパンチの凸部の更に別の例を示す拡大斜視説明図である。FIG. 22 is an enlarged perspective explanatory view showing still another example of the convex portion of the outer die punch. 図23は、内側ダイの凹部の更に別の例を示す拡大斜視説明図である。FIG. 23 is an enlarged perspective explanatory view showing still another example of the concave portion of the inner die. 図24は、本発明に係るボタンの一実施形態として、図1等のボタン表面部材を付加したボタンを概略的に示す縦断面説明図である。FIG. 24 is a longitudinal sectional explanatory view schematically showing a button to which a button surface member of FIG. 1 or the like is added as an embodiment of the button according to the present invention. 図25は、本発明に係るボタンの別の実施形態として、図1等のボタン表面部材を付加した別のボタンを概略的に示す縦断面説明図である。FIG. 25 is a longitudinal sectional explanatory view schematically showing another button to which the button surface member of FIG. 1 or the like is added, as another embodiment of the button according to the present invention. 図26は、本発明に係るボタンの更に別の実施形態として、図16等の隆起部から形成したボタン表面部材を付加したボタンを概略的に示す縦断面説明図である。FIG. 26 is a longitudinal sectional explanatory view schematically showing a button to which a button surface member formed from a raised portion in FIG. 16 and the like is added as still another embodiment of the button according to the present invention.

以下、本発明の好適な実施形態を図面を参照しつつ説明する。また、図1、4、7、8、10、11、14、15、16〜19等について、説明の便宜のため、実際の加工時とは上下を逆に表している。図1は、本発明の一実施形態に係るボタン表面部材(以下単に「表面部材」ともいう)10と、表面部材10が切り離された状態の金属板1とを略示する斜視説明図である。表面部材10は金属板1から形成され、ボタン100、120(図24及び25参照)の頭部等に装飾、補強等のために付加される。表面部材10の縦断面は図13等に示される。表面部材10は、円板部11と、円板部11の周縁から円板部11に対しほぼ垂直に軸方向(円板部11の軸線に沿う方向をいう)下方(上下は図13に基づくが、相対的なものである)に延びる周側部12とを有する。周側部12の円板部11からの軸方向における長さ(高さ)は円板部11の直径の数分の1程度であり、そのため、表面部材10は浅い円形カップ状の形態を呈する。表面部材10の周側部12には、装飾や管理のための文字、記号、図形、模様、これらの組合せ等の刻印13が付与されるが、本実施形態では刻印13を説明の便宜のために文字「A」で表す。以下、文字Aに対し刻印13と同じ参照番号13を用いる場合もある。文字A13は、周側部12に周方向90度間隔で四つ設けられている。図示はしないが、表面部材10の円板部11にも任意の装飾デザイン等が形成され得る。   Preferred embodiments of the present invention will be described below with reference to the drawings. 1, 4, 7, 8, 10, 11, 14, 15, 16 to 19, etc., are shown upside down for the convenience of explanation. FIG. 1 is a perspective explanatory view schematically showing a button surface member (hereinafter also simply referred to as “surface member”) 10 according to an embodiment of the present invention and a metal plate 1 in a state in which the surface member 10 is separated. . The surface member 10 is formed from the metal plate 1 and is added to the heads of the buttons 100 and 120 (see FIGS. 24 and 25) for decoration and reinforcement. A longitudinal section of the surface member 10 is shown in FIG. The surface member 10 has a disc portion 11 and an axial direction (referred to as a direction along the axis of the disc portion 11) that is substantially perpendicular to the disc portion 11 from the periphery of the disc portion 11 (upper and lower are based on FIG. 13). Is a relative side). The length (height) in the axial direction of the circumferential side portion 12 from the disc portion 11 is about a fraction of the diameter of the disc portion 11, and thus the surface member 10 has a shallow circular cup shape. . The peripheral side portion 12 of the surface member 10 is provided with inscriptions 13 such as characters, symbols, figures, patterns, combinations thereof, etc. for decoration and management. In this embodiment, the inscription 13 is used for convenience of explanation. Is represented by the letter “A”. Hereinafter, the same reference number 13 as the stamp 13 may be used for the letter A. Four characters A13 are provided on the circumferential side portion 12 at intervals of 90 degrees in the circumferential direction. Although not shown, any decorative design or the like can be formed on the disc portion 11 of the surface member 10.

次に、本発明の一実施形態に係るボタン表面部材形成方法として、金属板1からボタン表面部材10を得る工程について説明する。まず、図2及び3に示すように、未加工の金属板1に円柱状のパンチ20を押し付け、金属板1から下方に隆起する浅い円形カップ状の隆起部10’を絞り出す。隆起部10’は、表面部材10の円板部11及び周側部12にそれぞれ対応する円板領域11’及び周側領域12’を有する。隆起部10’が金属板1の下面(図3において上方の金属板1の表面)から隆起する高さは、表面部材10の高さ(軸方向長さ)と同じであり、また、隆起部10’の内径は表面部材10の内径と同じである。   Next, a process of obtaining the button surface member 10 from the metal plate 1 will be described as a button surface member forming method according to an embodiment of the present invention. First, as shown in FIGS. 2 and 3, a cylindrical punch 20 is pressed against the unprocessed metal plate 1 to squeeze out a shallow circular cup-shaped raised portion 10 ′ that protrudes downward from the metal plate 1. The raised portion 10 ′ has a disc region 11 ′ and a circumferential region 12 ′ corresponding to the disc portion 11 and the circumferential side portion 12 of the surface member 10, respectively. The height at which the raised portion 10 ′ rises from the lower surface of the metal plate 1 (the surface of the upper metal plate 1 in FIG. 3) is the same as the height (axial length) of the surface member 10. The inner diameter of 10 ′ is the same as the inner diameter of the surface member 10.

次に、隆起部10’の周側領域12’に文字A13を刻印する。図4は、隆起部10’の周側領域12’に隆起部10’の半径方向外側から押し付ける外側ダイパンチ(以下単に「外側ダイ」ともいう)30と、周側領域12’の半径方向内側で外側ダイ30を受け止める内側ダイ40とを略示する斜視説明図である。外側ダイ30は、周側領域12’に対し周方向90度間隔で四つ配置され、半径方向内側を向く端面であるプレス面31の周方向中央に、図5に拡大して示すA字形の凸部32を有する。プレス面31は、周側領域12’の外周の1/4に対応する周方向長さを有する(図9参照)と共に、周側領域12’の外周面12’a(図7等参照)に合致する曲率半径を有する。内側ダイ40は、円筒体を周方向90度間隔で四分割したような形状を有し、内側ダイ40の外周面である受け面41の上部周方向中央に、図6に拡大して示すA字形の凹部42を有する。内側ダイ40の凹部42は外側ダイ30の凸部32と実質的に合致する。内側ダイ40の受け面41は、隆起部10’の周側領域12’の内周面12’b(図7等参照)に合致する曲率半径を有し、また、受け面41の周方向長さは周側領域12’の外周の1/4よりも若干短い(図9参照)。   Next, the letter A13 is engraved on the peripheral region 12 'of the raised portion 10'. FIG. 4 shows an outer die punch (hereinafter also simply referred to as “outer die”) 30 that presses against the circumferential region 12 ′ of the raised portion 10 ′ from the radially outer side of the raised portion 10 ′, and a radially inner side of the circumferential side region 12 ′. FIG. 6 is a perspective explanatory view schematically showing an inner die 40 that receives the outer die 30. Four outer dies 30 are arranged at intervals of 90 degrees in the circumferential direction with respect to the circumferential region 12 ′, and are formed in an A-shape enlarged in FIG. 5 at the circumferential center of the press surface 31 that is an end surface facing radially inward. Convex portion 32 is provided. The press surface 31 has a circumferential length corresponding to ¼ of the outer periphery of the circumferential region 12 ′ (see FIG. 9), and the outer circumferential surface 12′a (see FIG. 7 and the like) of the circumferential region 12 ′. Have a matching radius of curvature. The inner die 40 has a shape obtained by dividing a cylindrical body into four parts at intervals of 90 degrees in the circumferential direction, and is shown in an enlarged view in FIG. 6 at the upper circumferential center of the receiving surface 41 that is the outer circumferential surface of the inner die 40 It has a letter-shaped recess 42. The recess 42 of the inner die 40 substantially coincides with the protrusion 32 of the outer die 30. The receiving surface 41 of the inner die 40 has a radius of curvature that matches the inner peripheral surface 12′b (see FIG. 7 and the like) of the peripheral region 12 ′ of the raised portion 10 ′, and the circumferential length of the receiving surface 41 The length is slightly shorter than ¼ of the outer periphery of the peripheral region 12 ′ (see FIG. 9).

隆起部10’の周側領域12’に刻印するに当たり、内側ダイ40は、図7に示すように、その上面が隆起部10’の円板領域11’の裏面に接すると共に、各外側ダイ30と半径方向において整合するように配置される(実際は図7とは上下逆になる)。図7の状態から外側ダイ30を半径方向内側に、内側ダイ40を半径方向外側に移動させ、前者のプレス面41を隆起部10’の周側領域12’の外周面12’aに押し付けると共に、周側領域12’の内周面12’bを内側ダイ40の受け面41で受け止める。これにより、図8及び9に示すように、外側ダイ30の凸部32が周側領域12’の外周面12’aをA字形に半径方向内側に窪ませ(窪み13a)、これに伴って周側領域12’の内周面12’bが半径方向内側にA字形に突出し(突部13b)、この突部13bを内側ダイ40の凹部42で受ける。このように、隆起部10’の周側領域12’に対し凸部32を有する外側ダイ30と凹部42を有する内側ダイ40を用いることにより、窪み13a及び突部13bから成る文字A13を鮮明に刻印することができる。図10は、刻印後に周側領域12’から外側ダイ30と内側ダイ40を離した状態を示す。図11は、周側領域12’に文字A13が刻印された隆起部10’を示す。   When engraved on the peripheral region 12 ′ of the raised portion 10 ′, the inner die 40 has its upper surface in contact with the back surface of the disc region 11 ′ of the raised portion 10 ′ and each outer die 30 as shown in FIG. Are arranged so as to be aligned in the radial direction (actually, it is upside down from FIG. 7). From the state of FIG. 7, the outer die 30 is moved radially inward and the inner die 40 is moved radially outward to press the former press surface 41 against the outer peripheral surface 12′a of the peripheral region 12 ′ of the raised portion 10 ′. The inner peripheral surface 12 ′ b of the peripheral region 12 ′ is received by the receiving surface 41 of the inner die 40. As a result, as shown in FIGS. 8 and 9, the convex portion 32 of the outer die 30 dents the outer peripheral surface 12 ′ a of the peripheral region 12 ′ in an A shape radially inward (depression 13 a). An inner peripheral surface 12 ′ b of the peripheral side region 12 ′ protrudes in an A shape radially inward (protrusion 13 b), and the protrusion 13 b is received by the concave portion 42 of the inner die 40. In this way, by using the outer die 30 having the convex portion 32 and the inner die 40 having the concave portion 42 with respect to the peripheral region 12 ′ of the raised portion 10 ′, the character A13 including the recess 13a and the protruding portion 13b is clarified. Can be stamped. FIG. 10 shows a state in which the outer die 30 and the inner die 40 are separated from the circumferential region 12 ′ after engraving. FIG. 11 shows a raised portion 10 'in which the letter A13 is engraved on the peripheral region 12'.

次に、金属板1から隆起部10’を切り離す。この際、図12に示すように、隆起部10’の外径に合致する内径を有する円筒状の支持ダイ50を用い、隆起部10’を支持ダイ50の中空部52に入れ、隆起部10’周囲の金属板1を支持ダイ50の上面51で支持する。このように支持ダイ50に支持された状態の隆起部10’に対し、隆起部10’の外径と同じ直径の円柱状のパンチ60を隆起部10’と同心状にて降下させることにより、図13に示すように金属板1から隆起部10’をせん断分離させる。これにより、図1に示すボタン表面部材10が得られる。   Next, the raised portion 10 ′ is separated from the metal plate 1. At this time, as shown in FIG. 12, a cylindrical support die 50 having an inner diameter that matches the outer diameter of the raised portion 10 ′ is used, and the raised portion 10 ′ is put into the hollow portion 52 of the support die 50, so that the raised portion 10 'The surrounding metal plate 1 is supported by the upper surface 51 of the support die 50. In this way, by lowering the cylindrical punch 60 having the same diameter as the outer diameter of the raised portion 10 ′ with respect to the raised portion 10 ′ supported by the support die 50, concentrically with the raised portion 10 ′, As shown in FIG. 13, the raised portion 10 ′ is sheared and separated from the metal plate 1. Thereby, the button surface member 10 shown in FIG. 1 is obtained.

以上の説明では、隆起部10’の周側領域12’に刻印13(図1等の刻印13と同じであるため同じ参照番号を付す)を形成した後に隆起部10’を金属板1から切り離す例を挙げたが、図14に示すように先に金属板1(図1等の金属板1と同じであるため同じ参照番号を付す)から隆起部10”を分離した後、図15に示すように隆起部10”の周側領域12”に上述した外側ダイパンチ30及び内側ダイ40を用いて刻印することもできる。なお、参照番号11”は隆起部10”の円板領域を表す。   In the above description, the raised portion 10 ′ is separated from the metal plate 1 after forming the stamp 13 on the peripheral region 12 ′ of the raised portion 10 ′ (which is the same as the stamp 13 in FIG. As an example, as shown in FIG. 14, after separating the raised portion 10 ″ from the metal plate 1 (which is the same as the metal plate 1 in FIG. Thus, the peripheral region 12 ″ of the raised portion 10 ″ can also be marked using the outer die punch 30 and the inner die 40 described above. Note that the reference numeral 11 ″ represents the disc region of the raised portion 10 ″.

ボタン表面部材10の周側部12(周側領域12’)は径がほぼ一定であるが、周側部の径は一定でなくてもよく、その例を次に述べる。図16は、本発明の別の実施形態に係るボタン表面部材70(図26参照)となる隆起部70’を金属板2から絞り出した状態を示す縦断面図である。隆起部70’は、円板領域71’と、円板領域71’の周縁から軸方向下方に延びる周側領域72’とを有する。周側領域72’は、上半において径が下方へと次第に拡大する傾斜部72’Aと、傾斜部72’Aの下端から金属板2へと軸線にほぼ平行に延びる下半の垂直部72’Bとを含む。隆起部70’は、隆起部70’に合致する形状の先端部を有するパンチ(図示せず)によって金属板2から形成される。隆起部70’の周側領域72’に対する刻印工程は、既述した隆起部10’の周側領域12’に対するものと基本的には同じであるが、次の点が異なる。すなわち、外側ダイパンチ80の半径方向内側を向く端面が凹部82を有する受け面81となり、内側ダイ90の外周面が凸部92を有するプレス面91となる点と、外側ダイ80の受け面81及び凹部82並びに内側ダイ90のプレス面91及び凸部92が周側領域72’の傾斜部72’A及び垂直部72’Bに対応するように形成される点である。   Although the diameter of the peripheral side portion 12 (the peripheral side region 12 ′) of the button surface member 10 is substantially constant, the diameter of the peripheral side portion may not be constant, and an example will be described below. FIG. 16 is a longitudinal sectional view showing a state in which a raised portion 70 ′ that becomes a button surface member 70 (see FIG. 26) according to another embodiment of the present invention is squeezed out from the metal plate 2. The raised portion 70 ′ has a disc region 71 ′ and a circumferential region 72 ′ that extends downward in the axial direction from the periphery of the disc region 71 ′. The circumferential side region 72 ′ has an inclined portion 72′A whose diameter gradually increases downward in the upper half, and a lower half vertical portion 72 extending substantially parallel to the axis from the lower end of the inclined portion 72′A to the metal plate 2. Including 'B'. The raised portion 70 ′ is formed from the metal plate 2 by a punch (not shown) having a tip portion that is shaped to match the raised portion 70 ′. The marking process for the peripheral region 72 ′ of the raised portion 70 ′ is basically the same as that for the peripheral region 12 ′ of the raised portion 10 ′ described above, except for the following points. That is, the end surface facing the radially inner side of the outer die punch 80 becomes a receiving surface 81 having a concave portion 82, the outer peripheral surface of the inner die 90 becomes a press surface 91 having a convex portion 92, the receiving surface 81 of the outer die 80, and The concave portion 82 and the press surface 91 and the convex portion 92 of the inner die 90 are formed so as to correspond to the inclined portion 72′A and the vertical portion 72′B of the circumferential region 72 ′.

図17は、隆起部70’の周側領域72’に対し外側ダイ80及び内側ダイ90で刻印する直前の状態を示す。外側ダイ80の受け面81は、周側領域72’の傾斜部72’A及び垂直部72’Bに合致する傾斜面81A及び垂直面81Bを有し、これら傾斜面81A及び垂直面81Bにわたって凹部82が設けられている。内側ダイ90も周側領域72’の傾斜部72’A及び垂直部72’Bに合致する傾斜面91A及び垂直面91Bを有し、これら傾斜面91A及び垂直面91Bにわたって凸部92が設けられる。図18は、外側ダイ80の凹部82と内側ダイ90の凸部92によって周側領域72’に刻印73が形成されたの状態を示す。刻印73は周側領域72’の外周面72’aから半径方向外側に突出する突部73aと、内周面72’bから半径方向外側に窪む窪み73bとから成る。図19は、刻印後に周側領域72’から外側ダイ80及び内側ダイ90を離した状態を示す。その後、金属板2から隆起部70’を切り離すことにより、ボタン表面部材70(図26参照)が得られる。なお、先に金属板2から隆起部70’を分離した後に隆起部70’に刻印してもよい。   FIG. 17 shows a state immediately before the outer die 80 and the inner die 90 are engraved on the peripheral region 72 ′ of the raised portion 70 ′. The receiving surface 81 of the outer die 80 has an inclined surface 81A and a vertical surface 81B that match the inclined portion 72′A and the vertical portion 72′B of the circumferential region 72 ′, and a recess is formed across the inclined surface 81A and the vertical surface 81B. 82 is provided. The inner die 90 also has an inclined surface 91A and a vertical surface 91B that match the inclined portion 72′A and the vertical portion 72′B of the peripheral region 72 ′, and a convex portion 92 is provided over the inclined surface 91A and the vertical surface 91B. . FIG. 18 shows a state in which a stamp 73 is formed in the peripheral region 72 ′ by the concave portion 82 of the outer die 80 and the convex portion 92 of the inner die 90. The stamp 73 includes a protrusion 73a that protrudes radially outward from the outer peripheral surface 72'a of the peripheral region 72 ', and a recess 73b that is recessed radially outward from the inner peripheral surface 72'b. FIG. 19 shows a state in which the outer die 80 and the inner die 90 are separated from the peripheral region 72 ′ after marking. Thereafter, the button surface member 70 (see FIG. 26) is obtained by separating the raised portion 70 ′ from the metal plate 2. Note that the raised portion 70 ′ may be first engraved on the raised portion 70 ′ after being separated from the metal plate 2.

図20〜23は、外側ダイ(又は内側ダイ)及び内側ダイ(又は外側ダイ)に設ける凸部及び凹部の他の例であり、図20及び21では数字「12」形の凸部32’及び凹部42’が例示され、図22及び23ではハートマーク形の凸部32”及び凹部42”が例示される。なお、刻印の形態はこれらに限定されるものではない。   20 to 23 are other examples of convex portions and concave portions provided on the outer die (or inner die) and the inner die (or outer die). In FIGS. 20 and 21, convex portions 32 ′ having a number “12” shape are provided. A concave portion 42 ′ is illustrated, and in FIGS. 22 and 23, a heart-shaped convex portion 32 ″ and a concave portion 42 ″ are illustrated. In addition, the form of a stamp is not limited to these.

図24は、本発明に係るボタンの一実施形態として、上述したボタン表面部材10が付加されるボタンを略示する縦断面図である。ボタン100は、ボタンホール(図示せず)に出し入れするタイプのもので、略円筒状の樹脂製のボタン本体101を備える。ボタン本体101は、軸線に沿って貫通する中心孔102を有し、また、下方の胴部101aと、胴部101aの上端から外径が段状に拡大する頭部101bとに区分される。ボタン表面部材10は、ボタン本体101の頭部101bに対しその表面(上面)及び周側面を覆うように加締め付けられ、ボタン100の頭部101bを装飾しつつ表面側から中心孔102が見えないようにする。参照番号110は、ボタン100を生地tに固定するための止具である。止具110は、円板状のベース部111と、ベース部111からベース部111と同心状に突出するポスト部112とを有し、生地tを貫通したポスト部112がボタン本体101の中心孔102に係合することにより、ボタン100が生地tに固定される。   FIG. 24 is a longitudinal sectional view schematically showing a button to which the above-described button surface member 10 is added as an embodiment of the button according to the present invention. The button 100 is of a type that is inserted into and removed from a button hole (not shown), and includes a button body 101 made of a substantially cylindrical resin. The button main body 101 has a central hole 102 penetrating along the axis, and is divided into a lower trunk portion 101a and a head portion 101b whose outer diameter expands stepwise from the upper end of the trunk portion 101a. The button surface member 10 is crimped to the head 101b of the button main body 101 so as to cover the surface (upper surface) and the peripheral side surface, and the center hole 102 cannot be seen from the surface side while decorating the head 101b of the button 100. Like that. Reference numeral 110 is a stopper for fixing the button 100 to the fabric t. The stopper 110 has a disk-shaped base portion 111 and a post portion 112 that protrudes concentrically with the base portion 111 from the base portion 111, and the post portion 112 penetrating the fabric t is a center hole of the button body 101. By engaging with 102, the button 100 is fixed to the fabric t.

図25は、本発明に係るボタンの別の実施形態として、ボタン表面部材10が付加される別のボタンを略示する縦断面図である。ボタン120は、ボタンホール(図示せず)に出し入れするタイプのもので、略円柱状のボタン本体121を備える。ボタン本体121は、金属板を絞り加工して成りかつ上方に開放する外殻部材122と、外殻部材122の内部に収容される金属製の芯材123とから成り、また、下方の胴部121aと、胴部121aの上端から外径が段状に拡大する頭部121bとに区分される。頭部121bの外径は上方へと次第に拡大し、従って、頭部121bの周側面は上方に拡径するように傾斜する。ボタン表面部材10は、ボタン本体121の頭部121bに対しその表面(上面)及び周側面を覆うように加締め付けられ、ボタン120の頭部121bを装飾及び補強しつつ外殻部材122の上方開放部を塞ぐ。なお、ボタン表面部材10の周側部12は、ボタン本体121の傾斜する周側面に沿って下方に縮径するように加締められる。参照番号130は、ボタン120を生地t’に固定するための止具である。止具130は、円板状のベース部131と、ベース部131から突出する二本の突出部132とを有する。他方、ボタン120の外殻部材122の底面124と芯材123の底部との間には、生地t’を貫通し、次いで底面124を突き抜けた止具130の突出部132を受け入れる空隙がある。参照番号125は、突出部132が外殻部材122の底面124を突き抜けることにより形成される二つの孔125である。
芯材123の底部には、上記空隙に受け入れた突出部132をそれぞれ湾曲状に変形させるための凹状の湾曲面126が設けられている。このように止具130の突出部132を外殻部材122内で変形させることにより、ボタン120が生地t’に固定される。
FIG. 25 is a longitudinal sectional view schematically showing another button to which the button surface member 10 is added, as another embodiment of the button according to the present invention. The button 120 is of a type that is inserted into and removed from a button hole (not shown), and includes a substantially cylindrical button body 121. The button main body 121 includes an outer shell member 122 that is formed by drawing a metal plate and opens upward, and a metal core member 123 that is accommodated in the outer shell member 122. 121a and a head 121b whose outer diameter expands stepwise from the upper end of the body 121a. The outer diameter of the head 121b gradually increases upward, and therefore the peripheral side surface of the head 121b is inclined so as to expand upward. The button surface member 10 is crimped to the head 121b of the button main body 121 so as to cover the surface (upper surface) and the peripheral side surface, and the upper portion of the outer shell member 122 is opened while decorating and reinforcing the head 121b of the button 120. Block the part. The peripheral side portion 12 of the button surface member 10 is crimped so as to reduce the diameter downward along the inclined peripheral side surface of the button main body 121. Reference numeral 130 is a stopper for fixing the button 120 to the fabric t ′. The stopper 130 includes a disk-shaped base portion 131 and two protruding portions 132 protruding from the base portion 131. On the other hand, there is a gap between the bottom surface 124 of the outer shell member 122 of the button 120 and the bottom portion of the core member 123 to receive the protruding portion 132 of the stopper 130 that penetrates the fabric t ′ and then penetrates the bottom surface 124. Reference numeral 125 is two holes 125 formed by the protrusion 132 penetrating the bottom surface 124 of the outer shell member 122.
A concave curved surface 126 is provided at the bottom of the core member 123 for deforming the protruding portions 132 received in the gaps into curved shapes. Thus, the button 120 is fixed to the cloth t ′ by deforming the protruding portion 132 of the stopper 130 within the outer shell member 122.

図26は、本発明に係る更に別の実施形態として、上述した隆起部70’から形成したボタン表面部材70が付加されるボタンを略示する縦断面図である。なお、参照番号71はボタン表面部材の円板部、72は周側部を表す。ボタン140は、ボタンホール(図示せず)に出し入れするタイプのもので、略円筒状の樹脂製のボタン本体141を備える。ボタン本体141は、軸線に沿って貫通する中心孔142を有し、また、下方の胴部141aと、胴部141aの上端から外径が段状に拡大する頭部141bとに区分される。ボタン表面部材70は、ボタン本体141の頭部141bに対しその表面(上面)及び周側面を覆うように加締め付けられ、ボタン140の頭部141bを装飾しつつ表面側から中心孔142が見えないようにする。参照番号150は、ボタン140を生地t”に固定するための止具である。止具150は、円板状のベース部151と、ベース部151からベース部151と同心状に突出するポスト部152とを有し、生地t”を貫通したポスト部152がボタン本体141の中心孔142に係合することにより、ボタン140が生地t”に固定される。   FIG. 26 is a longitudinal sectional view schematically showing a button to which a button surface member 70 formed from the above-described raised portion 70 ′ is added as yet another embodiment according to the present invention. Reference numeral 71 denotes a disk portion of the button surface member, and 72 denotes a circumferential side portion. The button 140 is of a type that is inserted into and removed from a buttonhole (not shown), and includes a substantially cylindrical button body 141 made of resin. The button main body 141 has a center hole 142 penetrating along the axis, and is divided into a lower body portion 141a and a head portion 141b whose outer diameter expands stepwise from the upper end of the body portion 141a. The button surface member 70 is crimped to the head portion 141b of the button main body 141 so as to cover the surface (upper surface) and the peripheral side surface, and the center hole 142 cannot be seen from the surface side while decorating the head portion 141b of the button 140. Like that. Reference numeral 150 is a stopper for fixing the button 140 to the fabric t ″. The stopper 150 includes a disk-shaped base portion 151 and a post portion that protrudes concentrically with the base portion 151 from the base portion 151. 152, and the post portion 152 penetrating the fabric t ″ engages with the center hole 142 of the button body 141, whereby the button 140 is fixed to the fabric t ″.

1、2 金属板
10、70 ボタン表面部材
10’、10”、70’ 隆起部
11、71 円板部
11’、11”、71’ 円板領域
12、72 周側部
12’、12”、72’ 周側領域
13、73 刻印
13a、73b 窪み
13b、73a 突部
30、80 外側ダイパンチ
32、32’、32”、92 凸部
40、90 内側ダイ
42、42’、42”、82 凹部
100、120、140 ボタン
101、121、141 ボタン本体
1, 2 Metal plate 10, 70 Button surface member 10 ', 10 ", 70' Raised portion 11, 71 Disc portion 11 ', 11", 71' Disc region 12, 72 Circumferential side portion 12 ', 12 ", 72 'Circumferential area 13, 73 Mark 13a, 73b Depression 13b, 73a Protrusion 30, 80 Outer die punch 32, 32', 32 ", 92 Convex 40, 90 Inner die 42, 42 ', 42", 82 Concave 100 , 120, 140 Button 101, 121, 141 Button body

Claims (2)

円板部(11、71)と、円板部(11、71)の周縁から軸方向一方に延びる環状の周側部(12、72)とを有する円形カップ状の金属製のボタン表面部材(10、70)を形成する方法であって、
金属板(1、2)から、前記ボタン表面部材(10、70)の円板部(11、71)及び周側部(12、72)に対応する円板領域(11’、11”、71’)及び周側領域(12’、12”、72’)を有する隆起部(10’、10”、70’)を絞り出す工程と、
前記隆起部(10’、10”、70’)を金属板(1、2)から切り離す工程と、
前記切り離す工程の前又は後に、前記隆起部(10’、10”、70’)の周側領域(12’、12”、72’)に刻印する工程とを含み、
前記刻印する工程において、外側ダイ(30、80)が半径方向内側に移動し、外側ダイ(30、80)の半径方向内側を向く端面(31、81)をボタン表面部材(10、70)の周側領域(12’、12”、72’)の外周面(12’a、72’a)に押し付け、また、内側ダイ(40、90)が半径方向外側に移動し、内側ダイ(40、90)の外周面(41、91)をボタン表面部材(10、70)の周側領域(12’、12”、72’)の内周面(12’b、72’b)に押し付け、
前記刻印する工程の後、外側ダイ(30、80)及び内側ダイ(40、90)は周側領域(12’、12”、72’)から離れるボタン表面部材形成方法。
A circular cup-shaped metallic button surface member (11, 71) and an annular peripheral side portion (12, 72) extending in the axial direction from the periphery of the disk portion (11, 71). 10, 70), comprising:
From the metal plates (1, 2), the disc regions (11 ′, 11 ″, 71) corresponding to the disc portions (11, 71) and the peripheral side portions (12, 72) of the button surface members (10, 70). ') And squeezing the ridges (10', 10 ", 70 ') having the circumferential regions (12', 12", 72 ');
Separating the raised portions (10 ′, 10 ″, 70 ′) from the metal plates (1, 2);
Before or after the disconnecting step, the raised portions (10 ', 10', 70 ') of the peripheral region (12', 12 ', 72') looking contains a step of marking, the
In the marking step, the outer die (30, 80) moves radially inward, and the end face (31, 81) facing the radially inner side of the outer die (30, 80) is formed on the button surface member (10, 70). Press against the outer peripheral surface (12′a, 72′a) of the peripheral region (12 ′, 12 ″, 72 ′), the inner die (40, 90) moves radially outward, and the inner die (40, 90) the outer peripheral surface (41, 91) of the button surface member (10, 70) against the inner peripheral surface (12′b, 72′b) of the peripheral region (12 ′, 12 ″, 72 ′),
The button surface member forming method in which the outer die (30, 80) and the inner die (40, 90) are separated from the peripheral region (12 ′, 12 ″, 72 ′) after the marking step .
前記刻印する工程は、前記隆起部の周側領域(12’、12”、72’)に対し半径方向外側から、刻印に対応する形状の凸部(32、32’、32”、92)又は凹部(42、42’、42”、82)を前記半径方向内側を向く端面(31、81)に有する外側ダイ(30、80)を、半径方向内側から前記凸部(32、32’、32”、92)又は凹部(42、42’、42”、82)に合致する形状の凹部(42、42’、42”、82)又は凸部(32、32’、32”、92)を前記外周面(41、91)に有する内側ダイ(40、90)をそれぞれ適用して行われる請求項1のボタン表面部材形成方法。 The step of marking includes convex portions (32, 32 ′, 32 ″, 92) having a shape corresponding to the marking from the radially outer side with respect to the peripheral region (12 ′, 12 ″, 72 ′) of the raised portion or An outer die ( 30 , 80) having a concave portion (42, 42 ′, 42 ″, 82) on an end face (31, 81) facing the radially inner side is provided with the convex portion (32, 32 ′, 32) from the radially inner side. "92) or recess (42, 42 ', 42", concave shape that matches the 82) (42, 42', 42 ", 82) or projections (32, 32 ', 32", 92) the The button surface member formation method of Claim 1 performed by applying the inner side die (40 , 90) which has on an outer peripheral surface (41, 91), respectively.
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