JP5521629B2 - Method and apparatus for positioning welding torch in automatic welding apparatus - Google Patents

Method and apparatus for positioning welding torch in automatic welding apparatus Download PDF

Info

Publication number
JP5521629B2
JP5521629B2 JP2010037508A JP2010037508A JP5521629B2 JP 5521629 B2 JP5521629 B2 JP 5521629B2 JP 2010037508 A JP2010037508 A JP 2010037508A JP 2010037508 A JP2010037508 A JP 2010037508A JP 5521629 B2 JP5521629 B2 JP 5521629B2
Authority
JP
Japan
Prior art keywords
branch pipe
welded
pipe
branch
welder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2010037508A
Other languages
Japanese (ja)
Other versions
JP2011173138A (en
Inventor
倫教 志田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IHI Corp filed Critical IHI Corp
Priority to JP2010037508A priority Critical patent/JP5521629B2/en
Publication of JP2011173138A publication Critical patent/JP2011173138A/en
Application granted granted Critical
Publication of JP5521629B2 publication Critical patent/JP5521629B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、母管の円周方向及び長手方向に多数の枝管を溶接するために用いる自動溶接装置における溶接トーチを、母管と枝管との溶接個所に対応させて配置するために用いる自動溶接装置における溶接トーチの位置決め方法及び装置に関するものである。   The present invention is used to arrange a welding torch in an automatic welding apparatus used for welding a large number of branch pipes in a circumferential direction and a longitudinal direction of a mother pipe so as to correspond to a welding portion between the mother pipe and the branch pipe. The present invention relates to a welding torch positioning method and apparatus in an automatic welding apparatus.

ボイラ等におけるヘッダ(管寄せ)の1つの形式として、母管の外周面に、円周方向及び長手方向(軸心方向)に複数の枝管を接続した形式のものがある。   One type of header (heading) in a boiler or the like is a type in which a plurality of branch pipes are connected to the outer peripheral surface of the mother pipe in the circumferential direction and the longitudinal direction (axial direction).

この種のヘッダを製造する場合、横向きに配置した母管の外周面における周方向の1個所、たとえば、外周面の上端側位置に、該母管の長手方向に所要間隔で配列される複数の枝管を溶接して取り付け、次いで、上記母管を、周方向に所要角度回転させてから、新たに該母管の外周面の上端側となる位置に、長手方向に所要間隔で配列される複数の枝管を溶接して取り付け、以降、上記手順を順次繰り返して行うことで、上記母管の外周面の円周方向及び長手方向に多数の枝管を取り付ける手法が多く用いられている。   When manufacturing this type of header, a plurality of circumferentially arranged mother pipes at one circumferential position, for example, at the upper end position of the outer circumferential face, are arranged at a required interval in the longitudinal direction of the mother pipe. A branch pipe is welded and attached, and then the mother pipe is rotated at a required angle in the circumferential direction and then newly arranged at a position at the upper end side of the outer peripheral surface of the mother pipe at a required interval in the longitudinal direction. A method is often used in which a plurality of branch pipes are attached in the circumferential direction and the longitudinal direction of the outer peripheral surface of the mother pipe by welding and attaching a plurality of branch pipes, and then repeating the above procedure in sequence.

又、上記横向きに配置した母管の外周面における上端側位置に該母管の長手方向に所要間隔で配列される枝管を取り付けるための溶接作業を、溶接トーチを備えたロボットを用いて自動化できるようにした自動溶接装置が提案されている。   In addition, a welding operation for attaching branch pipes arranged at a predetermined interval in the longitudinal direction of the mother pipe to the upper end side position on the outer peripheral surface of the mother pipe arranged sideways is automated using a robot equipped with a welding torch. There has been proposed an automatic welding apparatus which can be used.

上記のような母管に対する枝管の溶接作業について、ロボットを用いて自動化させる場合は、該ロボットに備えた溶接トーチを、枝管と母管との間の溶接個所に対し周方向の全周に沿わせて正確に移動させる必要があるため、ロボットにより枝管と母管との溶接個所を予め検出させて、その検出された溶接個所の位置に応じて溶接トーチによる溶接位置の位置決めを行わせるようにすることが重要となる。   When the welding operation of the branch pipe to the mother pipe as described above is automated using a robot, the welding torch provided for the robot is connected to the welding portion between the branch pipe and the mother pipe in the entire circumferential direction. Therefore, it is necessary to move the welding position of the branch pipe and the main pipe in advance by the robot, and the welding position is determined by the welding torch according to the detected position of the welding position. It is important to make it.

そのために、たとえば、ロボットに備えた溶接トーチの先端に設けてあるチップを探触子として、上記母管の長手方向に配列される複数の枝管のうちから選んだ1つの基準枝管と、その近傍の母管の位置をタッチセンシングにより検出し、上記基準枝管についての位置データと、上記母管の長手方向に配列する各枝管の配列ピッチを基に、他の枝管と、該枝管近傍の母管の位置を算出して、溶接トーチによる溶接位置を定める手法が従来提案されている(たとえば、特許文献1参照)。   For this purpose, for example, a reference branch pipe selected from a plurality of branch pipes arranged in the longitudinal direction of the mother pipe, using a tip provided at the tip of a welding torch provided for the robot as a probe, The position of the mother pipe in the vicinity thereof is detected by touch sensing, and based on the position data about the reference branch pipe and the arrangement pitch of each branch pipe arranged in the longitudinal direction of the mother pipe, the other branch pipes, Conventionally, a method for calculating a position of a mother pipe near a branch pipe and determining a welding position by a welding torch has been proposed (see, for example, Patent Document 1).

又、ロボットに備えた溶接トーチの近傍に、探触子(触針センサ)を設けて、母管と枝管の溶接を行う際は、予め母管の所定位置に仮付けしてある溶接対象となる枝管について、上記探触子によるタッチセンシングを行い、その検出結果を基に、溶接対象となる枝管を鉛直に配置させ且つ上記ロボットの移動方向が上記母管の軸心方向に対して平行になるようにするための補正量を求めて、該求められた補正量に応じて上記母管の周方向角度と上下方向の傾き、及び、水平面内での位置(角度)を補正させる手法も従来提案されている(たとえば、特許文献2参照)。   In addition, when a probe (stylus sensor) is provided near the welding torch provided in the robot to weld the mother pipe and the branch pipe, the welding object temporarily attached to a predetermined position of the mother pipe in advance. For the branch pipe to be touched by the probe, based on the detection result, the branch pipe to be welded is arranged vertically and the moving direction of the robot is relative to the axial direction of the mother pipe. Then, a correction amount for making them parallel to each other is obtained, and the circumferential angle and vertical inclination of the mother pipe and the position (angle) in the horizontal plane are corrected according to the obtained correction amount. A method has also been proposed in the past (see, for example, Patent Document 2).

ところで、本出願人は、上記ヘッダ製造時における母管と枝管との溶接作業を行う際に、通常の溶接トーチではアクセスが困難な狭隘部であっても、枝管の周方向の全周に亘り溶接トーチを移動させながら隅肉溶接を行うことができるようにするために、図8及び図9に示す如き自動溶接装置を従来提案している。   By the way, when performing the welding operation of the main pipe and the branch pipe at the time of manufacturing the header, the applicant of the present application has made the entire circumference in the circumferential direction of the branch pipe even if it is a narrow part that is difficult to access with a normal welding torch. In order to be able to perform fillet welding while moving the welding torch over the time, an automatic welding apparatus as shown in FIGS. 8 and 9 has been proposed in the past.

これは、図8に示すように、母管1の長手方向に沿って該母管1の長手方向に配列して取り付ける複数の枝管2の取付位置に応じて移動可能に設けた多関節ロボット3の先端側に、枝管溶接機(スタブ管溶接機)4を取り付けた構成としてある。   As shown in FIG. 8, this is an articulated robot provided so as to be movable in accordance with the mounting positions of a plurality of branch pipes 2 arranged in the longitudinal direction of the mother pipe 1 along the longitudinal direction of the mother pipe 1. A branch pipe welder (stub pipe welder) 4 is attached to the distal end side of 3.

更に、上記枝管溶接機4は、図9に示すように、枝管2を半径方向から挿入して包囲可能な切欠部5aを備えた馬蹄型ガイド5と、上記枝管2を半径方向から挿入して包囲可能な切欠部6aを備え且つ上記馬蹄型ガイド5の下側に該馬蹄型ガイド5の切欠部5aを超えて回転可能に支持された切欠付リングギア6と、上記馬蹄型ガイド5に対し上記リングギア6を相対的に回転駆動させる駆動機構7と、上記リングギア6に固定された該リングギア6と同じ位置に切欠部8aを備えたトーチ取付部材8と、該トーチ取付部材8の下側にスライドガイド10を介して径方向にスライド可能に取り付けたトーチ支持ブロック9と、該トーチ支持ブロック9に下向きに取り付けると共に下端部が上記リングギア6の中心側に向くように取り付けた溶接トーチ11とからなる構成としてある。   Further, as shown in FIG. 9, the branch pipe welder 4 includes a horseshoe-type guide 5 having a notch 5a that can be inserted and surrounded by the branch pipe 2 from the radial direction, and the branch pipe 2 from the radial direction. A notched ring gear 6 having a notch 6a that can be inserted and surrounded, and is supported on the lower side of the horseshoe guide 5 so as to be rotatable beyond the notch 5a of the horseshoe guide 5, and the horseshoe guide A drive mechanism 7 for rotating the ring gear 6 relative to the ring gear 5, a torch mounting member 8 having a notch 8a at the same position as the ring gear 6 fixed to the ring gear 6, and the torch mounting A torch support block 9 attached to the lower side of the member 8 via a slide guide 10 so as to be slidable in the radial direction, and attached to the torch support block 9 downward and with its lower end facing the center side of the ring gear 6. Attached melt It is constituted comprising a torch 11 Metropolitan.

これにより、上記枝管溶接機4では、上記リングギア6の切欠部6aの位相を、上記馬蹄型ガイド5の切欠部5aの位相に合わせた状態で、上記多関節ロボット3の操作により枝管溶接機4を、母管1の外周面の上端側位置に仮止めしてある枝管2に対し側方より近接させて、該枝管溶接機4の馬蹄型ガイド5及びリングギア6の切欠部5a,6aを、上記枝管2に外嵌させ、これにより、上記リングギア6にトーチ取付部材8、スライドガイド10及びトーチ支持ブロック9を介して取り付けてある上記溶接トーチ11を、上記枝管2と母管1との溶接個所の周方向の1個所に向けて配置できるようにしてある。   Thereby, in the branch pipe welding machine 4, the branch pipe is operated by the operation of the articulated robot 3 in a state where the phase of the cutout portion 6 a of the ring gear 6 is matched with the phase of the cutout portion 5 a of the horseshoe-type guide 5. The welder 4 is brought closer to the side of the branch pipe 2 that is temporarily fixed to the upper end side position of the outer peripheral surface of the mother pipe 1, and the horseshoe guide 5 and the ring gear 6 of the branch pipe welder 4 are notched. The parts 5a and 6a are externally fitted to the branch pipe 2, whereby the welding torch 11 attached to the ring gear 6 via the torch attachment member 8, the slide guide 10 and the torch support block 9 is The pipe 2 and the mother pipe 1 can be arranged toward one place in the circumferential direction of the welded place.

よって、その後、上記駆動機構7によりリングギア6を駆動させると、該リングギア6と一緒に上記溶接トーチ11は、上記枝管2の周りで、上記馬蹄型ガイド5の切欠部5aを越えて周回動作させられるようにしてある。   Therefore, after that, when the ring gear 6 is driven by the drive mechanism 7, the welding torch 11 together with the ring gear 6 extends around the branch pipe 2 and exceeds the notch 5 a of the horseshoe-type guide 5. It is designed to be operated around.

したがって、この周回動作する溶接トーチ11により、上記馬蹄型ガイド5の内側に配置させている枝管2とその下方の母管1との溶接個所は、周方向の全周に亘って溶接できるようにしてある。   Therefore, it is possible to weld the branch pipe 2 disposed inside the horseshoe-type guide 5 and the mother pipe 1 therebelow by the welding torch 11 that moves around the entire circumference in the circumferential direction. It is.

なお、上記図8及び図9に示した自動溶接装置において、上記枝管2と母管1との溶接個所に対する溶接トーチ11の位置決め精度を高めるためには、枝管2に対する馬蹄型ガイド5の軸心ずれ及び傾きを調整する必要がある。   In the automatic welding apparatus shown in FIGS. 8 and 9, in order to increase the positioning accuracy of the welding torch 11 with respect to the welded portion between the branch pipe 2 and the mother pipe 1, It is necessary to adjust the shaft misalignment and inclination.

そこで、上記馬蹄型ガイド5の切欠部5aのU字状開口を挟んだ先端部に、互いに対抗する光学センサ、又は、探触子を取り付けて、上記枝管2の位置や該馬蹄型ガイド5に対する相対的な傾きを検出し、該検出された枝管2の位置や相対的な傾きに応じて上記馬蹄型ガイド5の配置を調整させるようにすることが提案されている(たとえば、特許文献3参照)。   Therefore, an optical sensor or a probe that opposes each other is attached to the tip of the notch 5a of the horseshoe guide 5 across the U-shaped opening so that the position of the branch pipe 2 and the horseshoe guide 5 It has been proposed to detect the relative inclination of the horseshoe guide 5 and adjust the arrangement of the horseshoe-shaped guide 5 according to the detected position and relative inclination of the branch pipe 2 (for example, Patent Documents). 3).

特許第3385390号公報Japanese Patent No. 3385390 特公平4−31748号公報Japanese Examined Patent Publication No. 4-31748 特開平10−193112号公報JP 10-193112 A

ところが、特許文献1に示されたように、基準枝管についてのみタッチセンシングによる位置検出を行い、該基準枝管の位置データからその他の枝管の位置を算出する手法では、基準枝管以外の個々の枝管のずれや母管の歪み等による誤差が考慮されない。   However, as shown in Patent Document 1, only the reference branch canal is detected by touch sensing, and the position of other branch pipes is calculated from the position data of the reference branch pipe. Errors due to deviation of individual branch pipes and distortion of the mother pipe are not considered.

しかし、実際には、枝管の溶接時の熱の影響により母管自体が撓んだり、歪んだりすることがあり、又、上記母管における枝管取り付け部分には、該枝管に連通させるための孔が設けてあるが、この孔自体の精度によっても誤差が生じるため、基準枝管以外の枝管については、母管との溶接個所に対して、溶接トーチを正確に配置できなくなる可能性がある。   However, in practice, the mother pipe itself may be bent or distorted due to the influence of heat during the welding of the branch pipe, and the branch pipe mounting portion of the mother pipe communicates with the branch pipe. There is an error in the hole itself, but errors may occur depending on the accuracy of the hole itself. For branch pipes other than the reference branch pipe, it is possible that the welding torch cannot be accurately placed at the weld location with the main pipe. There is sex.

特許文献2に示されたように、母管に仮付けされた枝管の位置をタッチセンシングにより検出し、その検出結果に応じて母管側を動かすことで枝管の位置の補正を実施する手法では、母管が大型になると、該母管を移動させる大掛かりな位置決め装置が必要になるという問題が生じてしまう。   As shown in Patent Document 2, the position of the branch pipe temporarily attached to the mother pipe is detected by touch sensing, and the position of the branch pipe is corrected by moving the mother pipe side according to the detection result. In the method, when the mother pipe becomes large, there arises a problem that a large positioning device for moving the mother pipe is required.

なお、特許文献3に示された自動溶接装置における枝管溶接機4の馬蹄型ガイド5の先端部に、光学センサ又は探触子を取り付けて、枝管2の位置や馬蹄型ガイド5に対する相対的な傾きを検出する手法は、該検出された枝管2の位置や相対的な傾きに応じて上記馬蹄型ガイド5の配置を調整することができて、各枝管2と母管1との溶接個所に対し上記枝管溶接機4の溶接トーチ11を正確に配置するのに有効である。   In addition, an optical sensor or a probe is attached to the tip of the horseshoe type guide 5 of the branch pipe welder 4 in the automatic welding apparatus shown in Patent Document 3, and the position of the branch pipe 2 and the relative to the horseshoe type guide 5 are attached. The method of detecting a typical inclination can adjust the arrangement of the horseshoe-shaped guide 5 according to the detected position of the branch pipe 2 and the relative inclination. This is effective for accurately disposing the welding torch 11 of the branch pipe welding machine 4 at the welding point.

ところで、近年、ヘッダとして、母管1の周方向及び長手方向に枝管2を密に配置した構成のヘッダが求められることがあり、この場合は、上記母管1に取り付ける枝管2の隣接するもの同士の間隔が狭くなる。そのため、上記馬蹄型ガイド5を溶接対象となる枝管2に外嵌させる際には、該馬蹄型ガイド5の切欠部5aのU字状開口を挟んだ2つの先端部を、溶接対象となる枝管2と、その両側に隣接する枝管2との間の狭い隙間へ正確に差し込む必要が生じる。   By the way, in recent years, a header having a configuration in which the branch pipes 2 are densely arranged in the circumferential direction and the longitudinal direction of the mother pipe 1 may be required as a header. In this case, the header adjacent to the branch pipe 2 attached to the mother pipe 1 may be required. The distance between the objects to be performed becomes narrow. Therefore, when the horseshoe-type guide 5 is externally fitted to the branch pipe 2 to be welded, the two tip portions sandwiching the U-shaped opening of the notch 5a of the horseshoe-type guide 5 are to be welded. It is necessary to accurately insert into a narrow gap between the branch pipe 2 and the branch pipes 2 adjacent to both sides thereof.

この場合は、上記馬蹄型ガイド5を溶接対象となる枝管2に外嵌させる以前に、該溶接対象となる枝管2の位置や馬蹄型ガイド5との相対的な傾きを検出することが望まれるようになるが、馬蹄型ガイド5の先端部に設ける光学センサでは、該馬蹄型ガイド5を外嵌させる以前の枝管2の位置の検出は難しいと考えられる。   In this case, before the horseshoe guide 5 is externally fitted to the branch pipe 2 to be welded, the position of the branch pipe 2 to be welded and the relative inclination with respect to the horseshoe guide 5 can be detected. As will be desired, it is considered that it is difficult to detect the position of the branch pipe 2 before the horseshoe guide 5 is fitted with the optical sensor provided at the tip of the horseshoe guide 5.

一方、馬蹄型ガイド5の先端部に探触子を設けた場合は、馬蹄型ガイド5を外嵌させる前に溶接対象となる枝管2の位置を検出することは可能であるが、たとえば、母管1の周方向に関する枝管2の取付位置が、母管1の長手方向にずれている場合は、上記馬蹄型ガイド5を溶接対象となる枝管2に対して外嵌させるときに、該馬蹄型ガイド5の先端部の上記探触子が、母管1に既に取り付けられている他の枝管2に干渉する虞が生じることが考えられる。   On the other hand, when a probe is provided at the tip of the horseshoe-type guide 5, it is possible to detect the position of the branch pipe 2 to be welded before the horseshoe-type guide 5 is externally fitted. When the attachment position of the branch pipe 2 in the circumferential direction of the mother pipe 1 is shifted in the longitudinal direction of the mother pipe 1, when fitting the horseshoe-shaped guide 5 to the branch pipe 2 to be welded, It is conceivable that the probe at the tip of the horseshoe-type guide 5 may interfere with another branch pipe 2 already attached to the mother pipe 1.

そこで、本発明は、上記特許文献3に示された自動溶接装置を更に発展させて、母管の周方向及び長手方向に枝管を密に配置する場合であっても、枝管溶接機の馬蹄型ガイドを溶接対象となる枝管に外嵌させる前に、該溶接対象となる枝管の位置を検出することができて、上記馬蹄型ガイドを上記溶接対象となる枝管に正確に外嵌させることができ、上記枝管溶接機の円周動作する溶接トーチの円周軌道の中央に、上記溶接対象となる枝管を正確に配置できて、上記溶接トーチを、該溶接対象となる枝管と母管との溶接個所の周方向の全周に沿って移動可能に配置できるようにするための自動溶接装置における溶接トーチの位置決め方法及び装置を提供しようとするものである。   Therefore, the present invention further develops the automatic welding apparatus shown in Patent Document 3 above, and even when the branch pipes are densely arranged in the circumferential direction and the longitudinal direction of the mother pipe, Before fitting the horseshoe guide to the branch pipe to be welded, the position of the branch pipe to be welded can be detected, and the horseshoe guide is accurately attached to the branch pipe to be welded. The branch pipe to be welded can be accurately placed in the center of the circumferential track of the welding torch that moves circumferentially of the branch pipe welder, and the welding torch becomes the welding target. It is an object of the present invention to provide a positioning method and apparatus for a welding torch in an automatic welding apparatus, which can be arranged so as to be movable along the entire circumference in the circumferential direction of a welded portion between a branch pipe and a mother pipe.

本発明は、上記課題を解決するために、請求項1に対応して、ロボットのロボットハンドの先端部に設けた旋回台の旋回軸心と直交する方向の側面における溶接対象の枝管に外嵌させるための切欠部を有するガイドと、該ガイドに保持され且つ上記切欠部を超えて円周動作できるようにしてある溶接トーチと、を備えてなる枝管溶接機の取付位置に対して、上記旋回台の旋回軸心を中心として90度以上、270度以下の範囲に収まるように設けた枝管検出センサを、母管に仮付けされた溶接対象の枝管に向けて配置して、該枝管検出センサにより上記溶接対象の枝管の母管長手方向に関する位置、及び該溶接対象の枝管の母管の長手方向に直交する水平方向の位置を検出し、次いで、上記旋回台の旋回により上記溶接対象の枝管に向けた上記枝管溶接機のガイドを、上記溶接対象の枝管に対し母管の長手方向に直交する水平方向の片側に配置した後、該枝管溶接機を、上記母管の長手方向に直交する水平方向に沿って移動させて、上記ガイドを上記溶接対象の枝管に外嵌させるときに、該溶接対象の枝管が上記枝管溶接機の溶接トーチの円周動作する軌道の中央に配置される位置で、上記枝管溶接機を停止させるようにする自動溶接装置における溶接トーチの位置決め方法とする。 In order to solve the above-mentioned problems, the present invention is adapted to correspond to the first aspect, wherein the outer side of the branch pipe to be welded on the side surface in the direction perpendicular to the pivot axis of the swivel base provided at the tip of the robot hand of the robot is provided. a guide having a notch for causing fitted, is held in the guide, and a welding torch are also available circumference operation and beyond the notch, with respect to the attachment position of the branch pipe welder comprising comprise The branch pipe detection sensor provided so as to be within the range of 90 degrees or more and 270 degrees or less around the pivot axis of the swivel base is arranged toward the branch pipe to be welded temporarily attached to the mother pipe. by the branches tube detection sensor, the position in the longitudinal direction of the mother tube of the branch tube of the welding object, and detects the position of the horizontal direction perpendicular to the longitudinal direction of the mother tube of the branch tube of the welding object, then the by the turning of the swivel base, the branch pipe of the welded The digit above branch pipe welding machine guide, after placing on one side of the horizontal direction perpendicular to the longitudinal direction of the mother pipe to a branch pipe of the welded, the the branches tubing welder, in the longitudinal direction of the substrate tube When the guide is externally fitted to the branch pipe to be welded by moving along an orthogonal horizontal direction, the center of the track on which the branch pipe to be welded moves circumferentially of the welding torch of the branch pipe welder It is set as the positioning method of the welding torch in the automatic welding apparatus which makes the said branch pipe welder stop at the position arrange | positioned in this.

又、上記構成において、枝管溶接機のガイドを溶接対象の枝管に外嵌させた後、上記枝管溶接機の円周動作する溶接トーチを、上記溶接対象の枝管の周りを移動させると共に、周方向の複数個所で、該溶接トーチのワイヤを探触子として、上記溶接対象の枝管の位置と、その下方近傍に位置する母管との溶接個所のタッチセンシングを行い、該タッチセンシングにより得られた位置情報を周方向に連係させて上記溶接個所の周方向の全周に亘りその詳細な位置情報を得て、その位置情報を基に、上記ロボットによる溶接トーチのずれ量を補正させるようにする。 Further, in the above configuration, after the guide of the branch pipe welder is fitted over the branch pipe to be welded, the welding torch that moves circumferentially of the branch pipe welder is moved around the branch pipe to be welded. In addition, at a plurality of locations in the circumferential direction, using the welding torch wire as a probe, touch sensing is performed between the positions of the branch pipes to be welded and the mother pipe located below the welded pipe, and the touch by linking the location information obtained by sensing the circumferential direction, to obtain the detailed location information over the entire circumference in the circumferential direction of the welding points, based on the position information, the deviation amount of the welding torch by the robot To correct.

又、請求項に対応して、ロボットにより溶接対象の枝管に外嵌させるための切欠部を有するガイドと、該ガイドに保持され且つ上記切欠部を超えて円周動作できるようにしてある溶接トーチとを備えてなる枝管溶接機を操作できるようにしてある自動溶接装置におけるロボットのロボットハンドの先端部に旋回台を設けて、該旋回台の旋回軸心と直交する方向の側面に、上記枝管溶接機を取り付けると共に、該枝管溶接機の取付位置に対して、該旋回台の旋回軸心を中心として90度以上、270度以下の範囲に収まるように、母管に仮付けされた溶接対象の枝管について母管の長手方向に関する位置及び母管の長手方向に直交する水平方向の位置を検出するための枝管検出センサを設けてなる構成を有し、更に、上記枝管溶接機を母管の長手方向に直交する水平方向へ移動させて上記ガイドを上記溶接対象の枝管に外嵌させるときに、該溶接対象の枝管が上記枝管溶接機の溶接トーチの円周動作する軌道の中央に配置される位置で、上記枝管溶接機を停止させることができるロボットコントローラを備えた構成を有する自動溶接装置における溶接トーチの位置決め装置とする。 According to a third aspect of the present invention, there is provided a guide having a notch for externally fitting to a branch pipe to be welded by a robot, and being able to move circumferentially beyond the notch held by the guide. A swivel is provided at the tip of the robot robot's robot hand in an automatic welding apparatus capable of operating a branch pipe welder provided with a welding torch, and is provided on a side surface perpendicular to the swivel axis. , Rutotomoni attaching the branch pipe welder, with respect to the attachment position of the branch pipe welder, 90 degrees or more around the revolving stand of the pivot axis, to fit the range of 270 degrees, the main pipe have a tack has been attached to the branch pipe to be welded formed by providing a branch pipe detect sensor for detecting a horizontal position perpendicular to the longitudinal direction of the position and the substrate tube in the longitudinal direction of the mother tube configurations, further The above branch pipe welder When the guide is externally fitted to the branch pipe to be welded by moving in a horizontal direction perpendicular to the hand direction, the center of the track on which the branch pipe to be welded moves circumferentially of the welding torch of the branch pipe welder The welding torch positioning device in the automatic welding apparatus having a configuration including a robot controller capable of stopping the branch pipe welder at a position arranged at the position .

本発明によれば、以下のような優れた効果を発揮する。
(1)ロボットのロボットハンドの先端部に設けた旋回台の旋回軸心と直交する方向の側面における溶接対象の枝管に外嵌させるための切欠部を有するガイドと、該ガイドに保持され且つ上記切欠部を超えて円周動作できるようにしてある溶接トーチと、を備えてなる枝管溶接機の取付位置に対して、上記旋回台の旋回軸心を中心として90度以上、270度以下の範囲に収まるように設けた枝管検出センサを、母管に仮付けされた溶接対象の枝管に向けて配置して、該枝管検出センサにより上記溶接対象の枝管の母管長手方向に関する位置、及び該溶接対象の枝管の母管の長手方向に直交する水平方向の位置を検出し、次いで、上記旋回台の旋回により上記溶接対象の枝管に向けた上記枝管溶接機のガイドを、上記溶接対象の枝管に対し母管の長手方向に直交する水平方向の片側に配置した後、該枝管溶接機を、上記母管の長手方向に直交する水平方向に沿って移動させて、上記ガイドを上記溶接対象の枝管に外嵌させるときに、該溶接対象の枝管が上記枝管溶接機の溶接トーチの円周動作する軌道の中央に配置される位置で、上記枝管溶接機を停止させるようにする自動溶接装置における溶接トーチの位置決め方法、及び、ロボットにより溶接対象の枝管に外嵌させるための切欠部を有するガイドと、該ガイドに保持され且つ上記切欠部を超えて円周動作できるようにしてある溶接トーチとを備えてなる枝管溶接機を操作できるようにしてある自動溶接装置におけるロボットのロボットハンドの先端部に旋回台を設けて、該旋回台の旋回軸心と直交する方向の側面に、上記枝管溶接機を取り付けると共に、該枝管溶接機の取付位置に対して、該旋回台の旋回軸心を中心として90度以上、270度以下の範囲に収まるように、母管に仮付けされた溶接対象の枝管について母管の長手方向に関する位置及び母管の長手方向に直交する水平方向の位置を検出するための枝管検出センサを設けてなる構成を有し、更に、上記枝管溶接機を母管の長手方向に直交する水平方向へ移動させて上記ガイドを上記溶接対象の枝管に外嵌させるときに、該溶接対象の枝管が上記枝管溶接機の溶接トーチの円周動作する軌道の中央に配置される位置で、上記枝管溶接機を停止させることができるロボットコントローラを備えた構成を有する自動溶接装置における溶接トーチの位置決め装置としてあるので、母管の周方向及び長手方向に枝管を密に配置して接続した構成のヘッダを製造する場合のように、上記母管に取り付ける枝管の隣接するもの同士の間隔が狭くなる場合であっても、ロボットのロボットハンドに旋回台を介して取り付けてある枝管溶接機のガイドを、母管の長手方向に沿って仮付けされた複数の枝管のうちの溶接対象となる枝管に正確に外嵌させることができる。
(2)更に、このガイドの溶接対象の枝管に対する外嵌の際に、該ガイドが溶接対象の枝管や、母管に既設又は仮付けされた他の枝管に対して干渉する虞を解消することができる。
According to the present invention, the following excellent effects are exhibited.
(1) and the guide having a notch for externally fitted to the branch pipes to be welded in the direction of the side surface perpendicular to the swivel base of the pivot axis provided at the tip portion of the robot hand of the robot, is held in the guide, And a welding torch capable of circumferential operation beyond the notch , and a mounting position of a branch pipe welder comprising 90 degrees or more and 270 degrees about the pivot axis of the swivel base the branch pipe detection sensor provided to fit in the following ranges, and disposed toward the branch pipe to be welded, which is tacked to the main pipe by the branches tube detection sensor, the substrate tube of the branch tube of the welding object longitudinally about the position, and detects a horizontal position perpendicular to the longitudinal direction of the mother tube of the branch tube of the welding object, then the turning of the swivel base, the branches toward the branch pipe of the welded object Guide the pipe welder to the branch pipe to be welded After placing on one side of the horizontal direction perpendicular to the longitudinal direction of the substrate tube against the the branches tubing welder, it is moved along a horizontal direction perpendicular to the longitudinal direction of the mother tube, welded to the guide The branch pipe welder is stopped at a position where the branch pipe to be welded is arranged at the center of the trajectory of the welding torch of the branch pipe welder when the outer pipe is fitted over the branch pipe. A positioning method of a welding torch in an automatic welding apparatus, a guide having a notch for externally fitting to a branch pipe to be welded by a robot, and a circumferential movement beyond the notch held by the guide A rotating base is provided at the tip of the robot hand of the robot in the automatic welding apparatus that can operate a branch pipe welding machine provided with a welding torch, and the direction is perpendicular to the turning axis of the rotating base. On the side of The branch pipe welder fitted with a Rutotomoni, with respect to the attachment position of the branch pipe welder, 90 degrees or more around the revolving stand of the pivot axis, to fit the range of 270 degrees, the temporary mother tube for the branch pipe with weld object have a formed by providing a branch pipe detect sensor for detecting constituting the horizontal position perpendicular to the longitudinal direction of the longitudinal about the position and the main pipe of the main pipe, and further, When the branch pipe welder is moved in the horizontal direction perpendicular to the longitudinal direction of the mother pipe and the guide is fitted on the branch pipe to be welded, the branch pipe to be welded is welded to the branch pipe welder. Since it is a positioning device for a welding torch in an automatic welding apparatus having a configuration including a robot controller capable of stopping the above-mentioned branch pipe welding machine at a position arranged in the center of a trajectory that moves in a circumferential direction of the torch. Circumferential direction and length Even when the interval between adjacent branch pipes attached to the mother pipe is narrow, as in the case of manufacturing a header having a configuration in which branch pipes are closely arranged in the direction, the robot robot hand The guide of the branch pipe welder attached via the swivel base can be accurately externally fitted to the branch pipe to be welded among the plurality of branch pipes temporarily attached along the longitudinal direction of the mother pipe. it can.
(2) Further, when the guide is externally fitted to the branch pipe to be welded, there is a possibility that the guide interferes with the branch pipe to be welded and other branch pipes already installed or temporarily attached to the mother pipe. Can be resolved.

本発明の自動溶接装置における溶接トーチの位置決め装置の実施の一形態を示す概要図である。It is the schematic which shows one Embodiment of the positioning apparatus of the welding torch in the automatic welding apparatus of this invention. 図1の装置により溶接トーチの位置決めを実施する手順を示すもので、(イ)は探触子による溶接対象となる枝管の前後方向位置のタッチセンシングを行う状態を、(ロ)は探触子による溶接対象となる枝管の左右方向位置のタッチセンシングを行う状態をそれぞれ示す概要図である。FIG. 1 shows a procedure for positioning a welding torch by the apparatus of FIG. 1. (A) shows a state in which the probe senses the longitudinal position of a branch pipe to be welded by the probe, and (b) shows a probe. It is a schematic diagram which each shows the state which performs the touch sensing of the left-right direction position of the branch pipe used as the welding object by a child. 図1の装置により溶接トーチの位置決めを実施する手順として、図2(ロ)に続く手順を示すもので、枝管溶接機の馬蹄型ガイドを外嵌させた枝管に対して溶接トーチのワイヤによるタッチセンシングを行う状態を示す概要図である。FIG. 2 shows the procedure following FIG. 2 (b) as a procedure for positioning the welding torch by the apparatus of FIG. 1, and the wire of the welding torch is fitted to the branch pipe in which the horseshoe-type guide of the branch pipe welder is externally fitted. It is a schematic diagram which shows the state which performs touch sensing by. 本発明の実施の他の形態として、図1の装置における探触子の別の例を示す概要図である。FIG. 5 is a schematic diagram showing another example of a probe in the apparatus of FIG. 1 as another embodiment of the present invention. 本発明の実施の更に他の形態として、図1の装置の応用例として、溶接対象となる枝管の前後方向位置を検出するための距離センサを備えた構成を示す概要図である。FIG. 6 is a schematic diagram showing a configuration including a distance sensor for detecting the longitudinal position of a branch pipe to be welded as an application example of the apparatus of FIG. 1 as still another embodiment of the present invention. 本発明の実施の更に他の形態として、溶接対象となる枝管の前後方向位置及び左右方向位置を検出するための変位センサを備えた構成を示す概要図である。It is a schematic diagram which shows the structure provided with the displacement sensor for detecting the front-back direction position and the left-right direction position of the branch pipe used as welding object as another form of implementation of this invention. 本発明の実施の更に他の形態として、溶接対象となる枝管の前後方向位置及び左右方向位置を検出するための変位センサと、馬蹄型ガイドを外嵌させた枝管の位置をセンシングする変位センサを備えた構成を示す概要図である。As still another embodiment of the present invention, a displacement sensor for detecting the front-rear direction position and the left-right direction position of a branch pipe to be welded, and a displacement for sensing the position of the branch pipe fitted with a horseshoe-type guide It is a schematic diagram which shows the structure provided with the sensor. 従来の枝管溶接用の自動溶接装置を示す概略斜視図である。It is a schematic perspective view which shows the conventional automatic welding apparatus for the branch pipe welding. 図8の自動溶接装置における枝管溶接機を拡大して示す平面図である。It is a top view which expands and shows the branch pipe welder in the automatic welding apparatus of FIG.

以下、本発明を実施するための形態を図面を参照して説明する。   Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.

図1乃至図3は本発明の自動溶接装置における溶接トーチの位置決め方法及び装置の実施の一形態を示すもので、以下のようにしてある。   1 to 3 show an embodiment of a welding torch positioning method and apparatus in an automatic welding apparatus according to the present invention, which is as follows.

すなわち、図1は、本発明の自動溶接装置における溶接トーチの位置決め装置を示すもので、母管1の長手方向に沿って図示しない移動機構により移動可能に設けた多関節ロボットにおけるロボットハンド12の先端部に、旋回台13を旋回可能に設ける。   That is, FIG. 1 shows a positioning device for a welding torch in the automatic welding apparatus of the present invention. The robot hand 12 in an articulated robot provided so as to be movable along a longitudinal direction of the mother pipe 1 by a moving mechanism (not shown). A swivel 13 is provided at the tip so as to be turnable.

上記旋回台13の旋回軸心13aと直交する方向に位置する旋回台13の側面の所要個所に、図8及び図9に示した自動溶接装置における枝管溶接機4と同様に、ガイドとしての馬蹄型ガイド5と、該馬蹄型ガイド5に保持された状態でリングギア6(図9参照)と共に円周動作可能な溶接トーチ11を備えてなる枝管溶接機4を取り付ける。なお、図1では、図示する便宜上、上記多関節ロボットのロボットハンド12の先端部以外の部分、及び、上記枝管溶接機4における馬蹄型ガイド5と溶接トーチ11以外の構成の記載は省略してある。又、図中の一点鎖線で描く円弧は、上記溶接トーチ11の円周動作の軌道の概要を示すものである(後述の図2(イ)(ロ)乃至図7も同様)。   As in the case of the branch pipe welder 4 in the automatic welding apparatus shown in FIGS. 8 and 9, a guide is provided at a required position on the side surface of the swivel base 13 located in a direction orthogonal to the swivel axis 13a of the swivel base 13. A branch pipe welder 4 including a horseshoe guide 5 and a welding torch 11 that can be moved circumferentially together with the ring gear 6 (see FIG. 9) while being held by the horseshoe guide 5 is attached. In FIG. 1, for convenience of illustration, the description of the configuration other than the tip of the robot hand 12 of the articulated robot and the components other than the horseshoe guide 5 and the welding torch 11 in the branch pipe welder 4 is omitted. It is. Further, an arc drawn by a one-dot chain line in the drawing shows an outline of the orbit of the circumferential operation of the welding torch 11 (the same applies to FIGS. 2 (A), (B) to FIG. 7 described later).

更に、上記旋回台13において、上記枝管溶接機4の馬蹄型ガイド5を母管1に仮付けされた溶接対象の枝管2aに対して横方向から外嵌させるときに上記母管1に既設又は仮付けされている他の枝管2と干渉しない方向、具体的には、上記旋回台13の旋回軸心13aを中心として上記枝管溶接機4の取付位置の方向を0度とした場合に周方向に90度以上且つ270度以下となる角度範囲の方向の側面に、枝管検出センサとして、該旋回台13の旋回軸心13aに直交する方向に沿って外方へ所要寸法延びる直線状の探触子14を、取付部材15を介して取り付ける。これにより、上記枝管溶接機4の馬蹄型ガイド5を溶接対象の枝管2aに対し横方向から外嵌させるときには、上記探触子14が、該馬蹄型ガイド5の進行方向に対し直角な方向よりも前側に突出配置されないようにしてあり、溶接対象の枝管2aに対して上記枝管溶接機4の馬蹄型ガイド5を外嵌させて溶接作業を実施する際、上記探触子14が母管1に既設或いは仮付けされている他の枝管2に干渉することがないようにしてある。   Further, when the horseshoe-type guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2 a to be welded temporarily attached to the mother pipe 1 from the lateral direction in the swivel base 13, The direction that does not interfere with the other existing or temporarily attached branch pipes 2, specifically, the direction of the attachment position of the branch pipe welder 4 around the turning axis 13 a of the swivel base 13 is set to 0 degree. As a branch pipe detection sensor, a required dimension extends outward along a direction orthogonal to the pivot axis 13a of the swivel base 13 on the side surface in the angle range of 90 degrees or more and 270 degrees or less in the circumferential direction. A linear probe 14 is attached via an attachment member 15. Thus, when the horseshoe guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded from the lateral direction, the probe 14 is perpendicular to the traveling direction of the horseshoe guide 5. When the welding operation is performed by fitting the horseshoe-shaped guide 5 of the branch pipe welder 4 to the branch pipe 2a to be welded, the probe 14 is not projected and arranged in front of the direction. Is prevented from interfering with other branch pipes 2 already installed or temporarily attached to the mother pipe 1.

なお、上記旋回台13の制御や、後述する溶接対象の枝管2aにおける上記探触子14が接触する個所の位置情報の検出を行う際の演算等の処理を容易なものとするという観点からすると、上記旋回台13における上記探触子14の取付位置は、上記枝管溶接機4の取付位置に対して旋回軸心13aを中心に周方向に90度又は180度又は270度となる方向に設定することが望ましい。図では上記旋回台13における上記枝管溶接機4の取付位置に対して旋回軸心13aを中心に180度となる方向の側面に探触子14を取り付けた構成が示してある。   From the standpoint of facilitating the control of the swivel base 13 and the processing for detecting the position information of the location where the probe 14 contacts in the branch pipe 2a to be welded, which will be described later. Then, the mounting position of the probe 14 on the swivel base 13 is 90 degrees, 180 degrees, or 270 degrees in the circumferential direction around the swivel axis 13a with respect to the mounting position of the branch pipe welder 4. It is desirable to set to. In the figure, a configuration is shown in which the probe 14 is attached to the side surface in the direction of 180 degrees around the turning axis 13a with respect to the attachment position of the branch pipe welder 4 in the turning table 13.

上記探触子14には、通電検出式のタッチセンサ16の一方の電極(図では正極)16aを、通電ライン17を介して接続すると共に、該タッチセンサ16の他方の電極(図では負極)16bに一端部を接続した通電ライン18の他端部を、上記母管1に接続する。更に、上記タッチセンサ16による接触検出信号を、上記多関節ロボットの制御(上記旋回台13の旋回や上記枝管溶接機4における溶接トーチ11の円周動作の制御も含む)を行うためのロボットコントローラ19に入力できるようにする。これにより、上記探触子14が上記母管1に仮付けしてある溶接対象の枝管2aに接触すると、その時点で、上記タッチセンサ16により両者の接触を通電により検出できるようにしてある。更に、この接触検出信号が入力される上記ロボットコントローラ19により、該ロボットコントローラ19で制御している上記多関節ロボットのロボットハンド12の先端部の位置情報と、上記旋回台13に取り付けてある上記探触子14の形状(長さ)等についての既知のデータとを基に、上記溶接対象の枝管2aにおける上記探触子14が接触した個所についての位置情報を、たとえば、上記母管1の長手方向となるX軸方向と、それに直角な水平方向であるY軸方向と、上下方向であるZ軸方向についての座標に関して検出できるようにしてある。   The probe 14 is connected to one electrode (positive electrode in the figure) 16a of an energization detection type touch sensor 16 via an energization line 17, and the other electrode (negative electrode in the figure) of the touch sensor 16. The other end of the energization line 18 having one end connected to 16 b is connected to the mother pipe 1. Furthermore, the robot for performing the control of the articulated robot (including the turning of the swivel base 13 and the control of the circumferential operation of the welding torch 11 in the branch pipe welder 4) using the contact detection signal by the touch sensor 16 as well. Input to the controller 19 is enabled. Thus, when the probe 14 comes into contact with the branch pipe 2a to be welded that is temporarily attached to the mother pipe 1, the touch sensor 16 can detect the contact between the two by energization. . Further, the robot controller 19 to which the contact detection signal is input, the position information of the tip of the robot hand 12 of the articulated robot controlled by the robot controller 19, and the position attached to the turntable 13. Based on the known data on the shape (length) of the probe 14 and the like, position information on the portion of the branch pipe 2a to be welded that is in contact with the probe 14 is, for example, the mother pipe 1 The X-axis direction that is the longitudinal direction of the X-axis, the Y-axis direction that is the horizontal direction perpendicular to the X-axis direction, and the Z-axis direction that is the vertical direction can be detected.

更に、必要に応じて、上記枝管溶接機4の溶接トーチ11に供給するワイヤ20に、上記タッチセンサ16の一方の電極16aを、通電ライン21を介し接続した構成としてもよい。かかる構成とすれば、後述するように、上記枝管溶接機4の馬蹄型ガイド5を母管1に仮付けしてある溶接対象の枝管2aに外嵌させた状態で、上記溶接トーチ11のワイヤ20を探触子として、上記溶接対象の枝管2aや、その下方近傍に位置する母管1との接触を検出できる。よって、上記した探触子14の場合と同様に、上記ロボットコントローラ19により、該ロボットコントローラ19で制御している上記ロボットハンド12の先端部の位置情報と、上記旋回台13に取り付けてある枝管溶接機4における上記溶接トーチ11の円周動作位置の情報と、該枝管溶接機4の形状及びワイヤ20の突出量についての既知のデータとを基に、上記溶接対象の枝管2aや母管1における溶接トーチ11のワイヤ20が接触した個所の位置情報を、XYZの3軸方向についての座標に関して検出できるようにしてある。   Furthermore, it is good also as a structure which connected one electrode 16a of the said touch sensor 16 via the electricity supply line 21 to the wire 20 supplied to the welding torch 11 of the said branch pipe welding machine 4 as needed. With this configuration, as will be described later, the welding torch 11 is mounted in a state in which the horseshoe guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded that is temporarily attached to the mother pipe 1. Using the wire 20 as a probe, it is possible to detect contact with the branch pipe 2a to be welded and the mother pipe 1 located near the lower part thereof. Therefore, as in the case of the probe 14 described above, the robot controller 19 controls the position information of the tip of the robot hand 12 controlled by the robot controller 19 and the branches attached to the swivel base 13. Based on the information on the circumferential movement position of the welding torch 11 in the pipe welder 4 and the known data on the shape of the branch pipe welder 4 and the protruding amount of the wire 20, the branch pipe 2a to be welded and The position information of the place where the wire 20 of the welding torch 11 in the mother pipe 1 is in contact can be detected with respect to the coordinates in the XYZ triaxial directions.

以上の構成としてある本発明の自動溶接装置における溶接トーチの位置決め装置を用いて溶接トーチの位置決めを実施する場合は、先ず、母管1の寸法、枝管2の寸法、上記母管1に対し接続する枝管2の配置等に関する既知のデータ、たとえば、設計データを基に、上記多関節ロボットを操作して、ロボットハンド12の先端部の上記旋回台13を、母管1に仮付けした溶接対象の枝管2aに対し上記枝管溶接機4の馬蹄型ガイド5を外嵌させるときの高さ位置に対応する所定のZ座標平面内に、母管1よりY軸方向の一方へ所要寸法離して配置させる。又、この状態で、上記旋回台13の旋回操作により、上記探触子14を、母管1側へ向けてY軸方向に平行に配置させておく。   When positioning the welding torch by using the welding torch positioning device in the automatic welding apparatus of the present invention having the above-described configuration, first, the dimensions of the mother pipe 1, the dimensions of the branch pipe 2, The articulated robot is operated based on known data relating to the arrangement of the branch pipes 2 to be connected, for example, design data, and the swivel 13 at the tip of the robot hand 12 is temporarily attached to the mother pipe 1. Required from the main pipe 1 to one side in the Y-axis direction within a predetermined Z coordinate plane corresponding to the height position when the horseshoe-shaped guide 5 of the branch pipe welder 4 is fitted to the branch pipe 2a to be welded Place them apart. In this state, the probe 14 is arranged in parallel to the Y-axis direction toward the mother tube 1 by the turning operation of the turntable 13.

次に、上記母管1の長手方向(X軸方向)の枝管2,2aの接続個所に関する設計データを基に、上記多関節ロボットを操作して、上記探触子14を、図2(イ)に二点鎖線で示すように、溶接対象の枝管2aと、そのX軸方向の一方に隣接する他の枝管2との間に挿入する。この際、上記X軸方向に配列された各枝管2,2aの位置が設計データより大幅に変化していることはなく、一方、上記探触子14は直線状として、水平方向の幅寸法を上記各枝管2,2aのX軸方向の配列間隔に比して大幅に小さくなるようにしてあるため、上記探触子14が上記溶接対象の枝管2aやそのX軸方向の一方に隣接する他の枝管2に接触する虞はない。   Next, based on the design data regarding the connection point of the branch pipes 2 and 2a in the longitudinal direction (X-axis direction) of the mother pipe 1, the articulated robot is operated to change the probe 14 into FIG. As shown by a two-dot chain line in (a), it is inserted between the branch pipe 2a to be welded and another branch pipe 2 adjacent to one side in the X-axis direction. At this time, the positions of the branch pipes 2 and 2a arranged in the X-axis direction are not significantly changed from the design data. On the other hand, the probe 14 is linear and has a horizontal width dimension. Is significantly smaller than the arrangement interval of the branch pipes 2 and 2a in the X-axis direction, so that the probe 14 is placed on the branch pipe 2a to be welded or one of the X-axis direction thereof. There is no possibility of coming into contact with other adjacent branch pipes 2.

次いで、図2(イ)に矢印aで示すように、上記多関節ロボットの操作により、上記探触子14を溶接対象の枝管2aの側面に近接する方向へ移動させる。この移動に伴って、図2(イ)に実線で示すように、上記探触子14が上記溶接対象の枝管2aの側面に接触すると、通電開始に基づいてタッチセンサ16により両者の接触が検出される。よって、その接触検出信号が入力されるロボットコントローラ19では、上記溶接対象の枝管2aにおける上記探触子14が接触した個所、すなわち、溶接対象の枝管2aの上記所定のZ座標平面内におけるX軸方向の一方の端部位置についてのX座標が求まる。よって、その求められたX座標と、上記設計データより既知となっている上記溶接対象の枝管2aの半径の寸法から、上記所定のZ座標平面内における溶接対象の枝管2aの中心位置のX座標が検出できるため、その値を上記ロボットコントローラ19に一時記憶させる。   Next, as indicated by an arrow a in FIG. 2 (a), the probe 14 is moved in the direction approaching the side surface of the branch pipe 2a to be welded by the operation of the articulated robot. With this movement, when the probe 14 contacts the side surface of the branch pipe 2a to be welded, as shown by a solid line in FIG. Detected. Therefore, in the robot controller 19 to which the contact detection signal is input, the place where the probe 14 contacts the branch pipe 2a to be welded, that is, the predetermined Z coordinate plane of the branch pipe 2a to be welded. The X coordinate for one end position in the X-axis direction is obtained. Therefore, the center position of the branch pipe 2a to be welded in the predetermined Z coordinate plane is determined from the X coordinate thus obtained and the radius dimension of the branch pipe 2a to be welded that is known from the design data. Since the X coordinate can be detected, the value is temporarily stored in the robot controller 19.

上記のようにして所定のZ座標平面内における溶接対象の枝管2aの中心位置のX座標が判明すると、上記ロボットコントローラ19は、多関節ロボットを操作して、上記探触子14を、上記溶接対象の枝管2aとそのX軸方向の一方に隣接する他の枝管2との間からY軸方向の一方(溶接対象の枝管2aから離れる方向)へ一旦引き出し、その後、Y軸方向に平行な配置としてある該探触子14を、上記所定のZ座標平面内で、上記溶接対象の枝管2aの中心位置のX座標と同一のX座標位置に配置させる。   When the X coordinate of the center position of the branch pipe 2a to be welded in the predetermined Z coordinate plane is found as described above, the robot controller 19 operates the articulated robot to move the probe 14 to the above-described position. Once pulled out from between the branch pipe 2a to be welded and the other branch pipe 2 adjacent to one of the X-axis direction in one of the Y-axis directions (the direction away from the branch pipe 2a to be welded), and then in the Y-axis direction The probe 14 arranged parallel to the X coordinate position is arranged at the same X coordinate position as the X coordinate of the center position of the branch pipe 2a to be welded in the predetermined Z coordinate plane.

次いで、上記多関節ロボットの操作により、上記探触子14を、Y軸方向の他方(溶接対象の枝管2aに接近する方向)へ移動させる。この移動に伴い、図2(ロ)に示すように、上記探触子14の先端部が溶接対象の枝管2aの外周面に接触すると、タッチセンサ16より両者の接触検出信号が上記ロボットコントローラ19へ入力されるため、該ロボットコントローラ19では、上記溶接対象の枝管2aにおける上記探触子14が接触した個所、すなわち、上記所定のZ座標平面内にて、上記溶接対象の枝管2aの外周面におけるY軸方向の一方へ最も突出した個所についての、少なくともY座標を検出し、その値と、上記溶接対象の枝管2aの既知の半径寸法から、上記所定のZ座標平面内における溶接対象の枝管2aの中心位置のY座標を検出して、一時記憶する。これにより、上記所定のZ座標平面内における溶接対象の枝管2aの中心位置のXY座標が明らかとなる。   Next, the probe 14 is moved to the other side in the Y-axis direction (direction approaching the branch pipe 2a to be welded) by operation of the articulated robot. With this movement, when the tip of the probe 14 comes into contact with the outer peripheral surface of the branch pipe 2a to be welded as shown in FIG. 19, the robot controller 19 causes the branch pipe 2 a to be welded to be welded at the point where the probe 14 is in contact with the branch pipe 2 a to be welded, that is, within the predetermined Z coordinate plane. At least the Y coordinate of the portion of the outer peripheral surface of the outer peripheral surface that protrudes most in one direction in the Y-axis direction is detected, and from the value and the known radial dimension of the branch pipe 2a to be welded, The Y coordinate of the center position of the branch pipe 2a to be welded is detected and temporarily stored. Thereby, the XY coordinates of the center position of the branch pipe 2a to be welded in the predetermined Z coordinate plane become clear.

上記のようにして探触子14を用いたタッチセンシングにより上記所定のZ座標平面内における上記溶接対象の枝管2aの中心位置のXY座標の検出が終了すると、上記ロボットコントローラ19は、多関節ロボットを操作して、上記探触子14を上記溶接対象の枝管2aの外周面よりY軸方向の一方へ所要寸法離反させた後、上記旋回台13を180度旋回させて、図1に示すように、上記枝管溶接機4を、馬蹄型ガイド5の切欠部5aがY軸方向に沿って上記溶接対象の枝管2aに臨むように配置する。更に、この際、上記枝管溶接機4における溶接トーチ11の円周動作の中心位置のX座標を、上記検出して記憶してある溶接対象の枝管2aの中心位置のX座標と一致させるようにする。   When the detection of the XY coordinates of the center position of the branch pipe 2a to be welded in the predetermined Z coordinate plane is completed by touch sensing using the probe 14 as described above, the robot controller 19 After operating the robot to move the probe 14 away from the outer peripheral surface of the branch pipe 2a to be welded to one side in the Y-axis direction, the swivel 13 is swiveled 180 degrees to obtain FIG. As shown, the branch pipe welder 4 is arranged so that the notch 5a of the horseshoe-type guide 5 faces the branch pipe 2a to be welded along the Y-axis direction. Further, at this time, the X coordinate of the center position of the circumferential operation of the welding torch 11 in the branch pipe welder 4 is made coincident with the X coordinate of the center position of the branch pipe 2a to be welded that has been detected and stored. Like that.

その後、上記ロボットコントローラ19は、多関節ロボットの操作により、上記枝管溶接機4を、上記所定のZ座標平面内でY軸方向の他方へ移動させて、図3に示すように、該枝管溶接機4の馬蹄型ガイド5を、上記溶接対象の枝管2aに外嵌させると共に、該枝管溶接機4における上記溶接トーチ11の円周動作の中心位置のY座標が、上記記憶してある溶接対象の枝管2aの中心位置のY座標と一致する位置で停止させる。これにより、上記溶接対象の枝管2aを、上記枝管溶接機4の溶接トーチ11の円周動作の軌道の中央に正確に配置させることができるようになる。又、上記枝管溶接機4の馬蹄型ガイド5を上記溶接対象の枝管2aに外嵌させるときには、上記所定のZ座標平面内で、上記枝管溶接機4における溶接トーチ11の円周動作の中心位置のX座標と、上記予め計測した溶接対象の枝管2aの中心位置のX座標を一致させた状態としてから、該枝管溶接機4の馬蹄型ガイド5をY軸方向の他方へのみ移動させればよいため、該枝管溶接機4の馬蹄型ガイド5が、上記溶接対象の枝管2aや、母管1に既設又は仮付けしてある他の枝管2に干渉する虞はない。   Thereafter, the robot controller 19 moves the branch pipe welder 4 to the other side in the Y-axis direction within the predetermined Z coordinate plane by the operation of the articulated robot, as shown in FIG. The horseshoe-shaped guide 5 of the pipe welder 4 is externally fitted to the branch pipe 2a to be welded, and the Y coordinate of the center position of the circumferential operation of the welding torch 11 in the branch pipe welder 4 is stored in the memory. It stops at a position that coincides with the Y coordinate of the center position of the branch pipe 2a to be welded. As a result, the branch pipe 2a to be welded can be accurately placed at the center of the orbit of the circumferential operation of the welding torch 11 of the branch pipe welder 4. When the horseshoe-shaped guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded, the circumferential operation of the welding torch 11 in the branch pipe welder 4 within the predetermined Z coordinate plane. The X-coordinate of the center position of the branch pipe and the X-coordinate of the center position of the branch pipe 2a to be welded that have been measured in advance are matched, and then the horseshoe guide 5 of the branch pipe welder 4 is moved to the other side in the Y-axis direction. Therefore, the horseshoe-type guide 5 of the branch pipe welder 4 may interfere with the branch pipe 2a to be welded or another branch pipe 2 that is already installed or temporarily attached to the mother pipe 1. There is no.

上記のようにして溶接対象の枝管2aに、上記枝管溶接機4の馬蹄型ガイド5を外嵌させると、上記ロボットコントローラ19は、該枝管溶接機4の溶接トーチ11を、上記溶接対象の枝管2aの周りで円周動作させると共に、周方向の複数個所で、溶接トーチ11のワイヤ20を探触子として、上記溶接対象の枝管2aの下端部や、その下方近傍に位置する母管1と接触させるようにして、タッチセンサ16によりそれぞれの個所での通電を基に接触が検出された時点での上記溶接トーチ11のワイヤ20の位置から、上記溶接対象の枝管2aや母管1における溶接トーチ11のワイヤ20が接触した個所について、それぞれXYZの3軸方向の座標を検出するようにする。これにより、上記ロボットコントローラ19では、周方向の複数個所で検出した位置情報を互いに連係させることで、溶接対象の枝管2aと母管1との実際の溶接個所、すなわち、他の枝管2の溶接時の熱により生じた母管1の撓みや歪み、及び、母管1における各枝管2の取付部分に設けてある図示しない孔の精度、更には、上記母管1に仮付けされている溶接対象の枝管2aの傾き等に起因する様々な誤差を含んだ状態の実際の溶接個所について、周方向の全周に亘りその詳細な位置情報を得ることができる。   When the horseshoe guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded as described above, the robot controller 19 attaches the welding torch 11 of the branch pipe welder 4 to the welding pipe. A circumferential operation is performed around the target branch pipe 2a, and at a plurality of positions in the circumferential direction, the wire 20 of the welding torch 11 is used as a probe and positioned at the lower end of the branch pipe 2a to be welded or in the vicinity thereof. From the position of the wire 20 of the welding torch 11 when contact is detected by the touch sensor 16 based on energization at each location so as to be in contact with the mother pipe 1 to be welded, the branch pipe 2a to be welded is determined. In addition, the coordinates of the XYZ three-axis directions are detected at the locations where the wires 20 of the welding torch 11 in the mother pipe 1 are in contact. Thereby, in the robot controller 19, the position information detected at a plurality of locations in the circumferential direction is linked to each other, so that the actual welding location between the branch pipe 2a to be welded and the mother pipe 1, that is, another branch pipe 2 is obtained. Deflection and distortion of the mother pipe 1 caused by heat at the time of welding, the accuracy of holes (not shown) provided in the attachment portions of the branch pipes 2 in the mother pipe 1, and the temporary attachment to the mother pipe 1 Detailed position information can be obtained over the entire circumference in the circumferential direction of an actual welding location including various errors caused by the inclination of the branch pipe 2a to be welded.

よって、上記ロボットコントローラ19では、上記溶接対象の枝管2aと母管1との実際の溶接個所について得られた詳細な位置情報を基に、上記多関節ロボットへずれ量を補正するためのティーチングを行う。これにより、その後は、上記ティーチングされた多関節ロボットの操作によって、上記溶接トーチ11を上記溶接対象の枝管2aの周りで円周動作させながら、該溶接トーチ11の位置を、上記溶接対象の枝管2aと母管1との実際の溶接個所に対応して調整できるようになる。したがって、上記溶接トーチ11により、上記溶接対象の枝管2aと母管1との溶接個所を、周方向の全周に亘り適切な溶接(隅肉溶接)を実施することができるようになる。   Therefore, in the robot controller 19, teaching for correcting the displacement amount to the articulated robot based on the detailed position information obtained for the actual welding location between the branch pipe 2a to be welded and the main pipe 1 is performed. I do. As a result, the position of the welding torch 11 is moved to the position to be welded while the welding torch 11 is moved around the branch pipe 2a to be welded by the operation of the articulated robot that has been taught. Adjustment can be made in accordance with the actual welding location between the branch pipe 2a and the mother pipe 1. Therefore, with the welding torch 11, appropriate welding (fillet welding) can be performed over the entire circumference in the circumferential direction of the welded portion between the branch pipe 2a to be welded and the mother pipe 1.

したがって、上記母管1に仮付けされた各枝管2について、上記と同様の手順を順次繰り返して実施することにより、上記各枝管2を母管1に順次溶接するときには、個々の枝管2とその下方近傍に位置する母管1との実際の溶接個所を個別に検出できるため、上記枝管溶接機4の円周動作する溶接トーチ11を、各枝管2ごとに個別に検出した実際の溶接個所に対応させて位置調整を行わせるようにすればよい。   Therefore, when each branch pipe 2 is sequentially welded to the mother pipe 1 by sequentially repeating the same procedure as described above for each branch pipe 2 temporarily attached to the mother pipe 1, the individual branch pipes are used. 2 and the main pipe 1 located in the vicinity thereof can be detected individually, so that the welding torch 11 that moves in the circumference of the branch pipe welder 4 is detected for each branch pipe 2 individually. What is necessary is just to make it adjust a position corresponding to an actual welding location.

このように、本発明の自動溶接装置における溶接トーチの位置決め方法及び装置によれば、母管1の周方向及び長手方向に枝管2を密に配置した構成のヘッダを製造するために、上記母管1に取り付ける枝管2の隣接するもの同士の間隔が狭くなる場合であっても、多関節ロボットのロボットハンド12に旋回台13を介して取り付けてある枝管溶接機4の馬蹄型ガイド5を、母管1の長手方向に沿って仮付けされた複数の枝管2のうちの溶接対象となる枝管2aに正確に外嵌させることができる。又、この馬蹄型ガイド5の溶接対象の枝管2aに対する外嵌の際に、該馬蹄型ガイド5が溶接対象の枝管2aや、母管1に既設又は仮付けされた他の枝管2に対して干渉する虞は解消することができる。   Thus, according to the welding torch positioning method and apparatus in the automatic welding apparatus of the present invention, in order to manufacture a header having a configuration in which the branch pipes 2 are densely arranged in the circumferential direction and the longitudinal direction of the mother pipe 1, The horseshoe guide of the branch pipe welder 4 attached to the robot hand 12 of the articulated robot via the swivel 13 even when the interval between adjacent ones of the branch pipes 2 attached to the mother pipe 1 becomes narrow. 5 can be accurately fitted to the branch pipe 2a to be welded among the plurality of branch pipes 2 temporarily attached along the longitudinal direction of the mother pipe 1. Further, when the horseshoe guide 5 is externally fitted to the branch pipe 2a to be welded, the horseshoe guide 5 is attached to the branch pipe 2a to be welded or another branch pipe 2 that is already or temporarily attached to the mother pipe 1. The possibility of interfering with can be eliminated.

上記実施の形態においては、母管1に仮付けされた溶接対象の枝管2aに対して枝管溶接機4の馬蹄型ガイド5を外嵌させる以前に、予め、探触子14を用いたタッチセンシングを基に、上記溶接対象の枝管2aに中心位置について上記所定のZ座標平面内におけるXY座標を求めるものとして示した。しかし、上記馬蹄型ガイド5をY軸方向に沿って移動させて、該馬蹄型ガイド5の切欠部5a(図9参照)のU字状開口を挟んだ2つの先端部を、溶接対象の枝管2と、その両側に隣接する枝管2との間の隙間へ正確に差し込むという作業自体は、上記母管1に仮付けされた溶接対象の枝管2aの上記所定のZ座標平面内におけるX座標さえ判明していれば実施可能となる。   In the above embodiment, the probe 14 is used in advance before the horseshoe-type guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded temporarily attached to the mother pipe 1. Based on the touch sensing, the XY coordinates in the predetermined Z coordinate plane are obtained for the center position of the branch pipe 2a to be welded. However, by moving the horseshoe guide 5 along the Y-axis direction, the two tip portions sandwiching the U-shaped opening of the notch 5a (see FIG. 9) of the horseshoe guide 5 are connected to the branches to be welded. The operation itself of accurately inserting into the gap between the pipe 2 and the branch pipes 2 adjacent to both sides thereof is performed within the predetermined Z coordinate plane of the branch pipe 2a to be welded temporarily attached to the mother pipe 1. If only the X coordinate is known, it can be implemented.

この点に鑑みて、図4に示すように、上記枝管溶接機4の馬蹄型ガイド5における切欠部5a(図9参照)の奥側の端部の上側に、耐熱型の光学式又は磁気式の変位センサ22を設けてなる構成としてもよい。   In view of this point, as shown in FIG. 4, a heat-resistant optical or magnetic material is disposed on the upper side of the rear end portion of the notch 5 a (see FIG. 9) of the horseshoe-type guide 5 of the branch pipe welder 4. It is good also as a structure which provides the displacement sensor 22 of a type | formula.

その他の構成は図1乃至図3に示したものと同様であり、同一のものには同一の符号が付してある。   Other configurations are the same as those shown in FIGS. 1 to 3, and the same components are denoted by the same reference numerals.

かかる構成とする場合は、上記探触子14では、図2(イ)に示したと同様の上記溶接対象の枝管2aに中心位置について上記所定のZ座標平面内におけるX座標を検出するためのタッチセンシングのみを行うようにし、次いで、該検出された溶接対象の枝管2aの上記所定のZ座標平面内におけるX座標を基に、上記枝管溶接機4を、溶接トーチ11の円周動作の中心位置のX座標を、上記検出して記憶してある溶接対象の枝管2aの中心位置のX座標と一致させた状態で、馬蹄型ガイド5の切欠部5aがY軸方向に沿って上記溶接対象の枝管2aに臨むように配置し、その後、上記枝管溶接機4をY軸方向に沿って移動させて、その馬蹄型ガイド5を、上記溶接対象の枝管2aに外嵌させると、該溶接対象の枝管2aの近接が上記馬蹄型ガイドの切欠部5a(図9参照)の奥側端部に設けてある上記変位センサ22により検出されるようになるため、該枝管溶接機4における上記溶接トーチ11の円周動作の中心位置のY座標が、上記変位センサ22で検出される溶接対象の枝管2aの中心位置と一致する時点で、上記枝管溶接機4をY軸方向の移動を停止させるようにすれば、上記溶接対象の枝管2aを、上記枝管溶接機4の溶接トーチ11の円周動作の軌道の中央に正確に配置させることができるようになる。   In the case of such a configuration, the probe 14 detects the X coordinate in the predetermined Z coordinate plane with respect to the center position of the branch pipe 2a to be welded similar to that shown in FIG. Only the touch sensing is performed, and then the branch pipe welder 4 is operated in the circumferential direction of the welding torch 11 based on the detected X coordinate in the predetermined Z coordinate plane of the branch pipe 2a to be welded. The notch portion 5a of the horseshoe guide 5 extends along the Y-axis direction in a state in which the X coordinate of the center position of the horseshoe guide 5 matches the X coordinate of the center position of the branch pipe 2a to be welded that has been detected and stored It arrange | positions so that the said branch pipe 2a to be welded may be faced, Then, the said branch pipe welder 4 is moved along the Y-axis direction, and the horseshoe-shaped guide 5 is externally fitted to the said branch pipe 2a to be welded. Then, the proximity of the branch pipe 2a to be welded is the horseshoe type The center position of the circumferential operation of the welding torch 11 in the branch pipe welder 4 because it is detected by the displacement sensor 22 provided at the back end of the notch 5a (see FIG. 9). If the Y-coordinate of the branch pipe welder 4 is stopped at the time when the Y coordinate of the branch pipe welder 4 coincides with the center position of the branch pipe 2a to be welded detected by the displacement sensor 22, the welding is performed. The target branch pipe 2a can be accurately arranged at the center of the circumferential motion track of the welding torch 11 of the branch pipe welder 4.

したがって、この構成としても図1乃至図3の実施の形態と同様の効果を得ることができる。   Therefore, even with this configuration, it is possible to obtain the same effects as those of the embodiment shown in FIGS.

次に、図5は本発明の実施の他の形態として、図1乃至図3の実施の形態における探触子14の変形例を示すものである。   Next, FIG. 5 shows a modification of the probe 14 in the embodiment of FIGS. 1 to 3 as another embodiment of the present invention.

すなわち、本実施の形態では、探触子を、旋回台13の旋回軸心13aに直交する方向に沿って外方へ所要寸法延びる直線部23と、該直線部23の先端より直角方向に所要寸法延びる屈曲部24とからなる構成の探触子14aとする。   That is, in the present embodiment, the probe is required in a direction perpendicular to the straight line portion 23 extending in a required direction outward along a direction orthogonal to the pivot axis 13 a of the swivel base 13 and from the tip of the straight line portion 23. It is assumed that the probe 14a has a configuration including a bending portion 24 extending in size.

その他の構成は図1乃至図3に示したものと同様であり、同一のものには同一の符号が付してある。   Other configurations are the same as those shown in FIGS. 1 to 3, and the same components are denoted by the same reference numerals.

以上の構成としてある本実施の形態の自動溶接装置における溶接トーチの位置決め装置を使用する場合は、上記探触子14aを、図2(イ)に示したと同様に、母管1に仮付けしてある溶接対象の枝管2aと、そのX軸方向の一方に隣接する他の枝管2との間に挿入するとき、及び、上記各枝管2aと2の間より引き出すときには、多関節ロボットの操作により上記探触子14の屈曲部24が上下方向の配置となるようにすれば、該屈曲部24が溶接対象の枝管2aや、そのX軸方向の一方に隣接する他の枝管2に干渉する虞を未然に防止した状態で、図1乃至図3の実施の形態における探触子14と同様に、溶接対象の枝管2aのX軸方向の一方の端部位置のタッチセンシングを実施できる。   When using the welding torch positioning device in the automatic welding device of the present embodiment having the above-described configuration, the probe 14a is temporarily attached to the mother pipe 1 in the same manner as shown in FIG. When inserting between the branch pipe 2a to be welded and the other branch pipe 2 adjacent to one side in the X-axis direction and when pulling out between the branch pipes 2a and 2, the articulated robot If the bent portion 24 of the probe 14 is arranged in the vertical direction by the above operation, the bent portion 24 is the branch pipe 2a to be welded or another branch pipe adjacent to one of the X-axis direction. In the state in which the possibility of interference with the tube 2 is prevented, touch sensing of one end position in the X-axis direction of the branch pipe 2a to be welded is performed in the same manner as the probe 14 in the embodiment of FIGS. Can be implemented.

又、上記探触子14aの屈曲部24が水平になるように配置した状態とすることにより、図2(ロ)に示したと同様の上記溶接対象の枝管2aの外周面におけるY軸方向の一方へ最も突出した個所についてのタッチセンシングを、上記水平方向に所要寸法延びる探触子14aの屈曲部24により、より容易に実施することが可能になる。   Further, by arranging the bent portion 24 of the probe 14a to be horizontal, the Y-axis direction of the outer peripheral surface of the branch pipe 2a to be welded similar to that shown in FIG. Touch sensing for the most protruding part in one direction can be more easily performed by the bent portion 24 of the probe 14a extending in a required dimension in the horizontal direction.

次いで、図6は本発明の実施の更に他の形態を示すもので、図1乃至図3の実施の形態と同様な構成において、枝管検出センサを、探触子14に代えて、耐熱型の光学式又は磁気式の変位センサ25,26としたもので、以下のような構成としてある。   Next, FIG. 6 shows still another embodiment of the present invention. In the same configuration as the embodiment of FIGS. 1 to 3, the branch pipe detection sensor is replaced with the probe 14 and the heat resistant type is used. The optical or magnetic displacement sensors 25 and 26 are configured as follows.

すなわち、図1乃至図3と同様の構成において、旋回台13における上記枝管溶接機4の取付位置に対して旋回軸心13aを中心に180度となる方向の側面に、該旋回台13の旋回軸心13aに直交する方向に沿って外方へ所要寸法延びる直線状のセンサ支持ロッド27を設ける。上記センサ支持ロッド27には、途中位置より直角方向の一側へ所要寸法延びるセンサ支持分岐ロッド28を設ける。   That is, in the same configuration as in FIGS. 1 to 3, the swivel base 13 has a side surface in a direction of 180 degrees around the swivel axis 13 a with respect to the mounting position of the branch pipe welder 4 in the swivel base 13. A linear sensor support rod 27 is provided extending a required dimension outward along a direction orthogonal to the pivot axis 13a. The sensor support rod 27 is provided with a sensor support branch rod 28 that extends a required dimension from the midway position to one side in the perpendicular direction.

更に、上記センサ支持ロッド27の先端部の一側部と、上記センサ支持分岐ロッド28におけるセンサ支持ロッド27寄り端部付近に、光学式又は磁気式の一対の変位センサ25を互いに対向させて設ける。これにより、上記センサ支持ロッド27の一側に溶接対象の枝管2aが相対的に近接して、該溶接対象の枝管2aの周方向における上記センサ支持ロッド27に近接する側の端部が、上記対向配置された変位センサ25の間に侵入すると、該変位センサ25により上記溶接対象の枝管2aの存在を検出できるようにしてある。   Furthermore, a pair of optical or magnetic displacement sensors 25 are provided opposite to each other near one end of the tip of the sensor support rod 27 and the end of the sensor support branch rod 28 near the sensor support rod 27. . Thereby, the branch pipe 2a to be welded is relatively close to one side of the sensor support rod 27, and the end portion on the side close to the sensor support rod 27 in the circumferential direction of the branch pipe 2a to be welded is When entering between the opposed displacement sensors 25, the displacement sensor 25 can detect the presence of the branch pipe 2a to be welded.

又、上記センサ支持分岐ロッド28における上記旋回台13より離反する方向の側面部と、それに対応する上記センサ支持ロッド27におけるセンサ支持分岐ロッド28取付位置よりも先端寄り部分に、光学式又は磁気式の一対の変位センサ26を互いに対向させて設ける。これにより、上記センサ支持分岐ロッド28に対して旋回台13より離反する方向から、溶接対象の枝管2aが相対的に近接して、該溶接対象の枝管2aの周方向における上記センサ支持分岐ロッド28に近接する側の端部が、上記対向配置された変位センサ26の間に侵入すると、該変位センサ26により上記溶接対象の枝管2aの存在を検出できるようにしてある。   Further, the side surface of the sensor support branch rod 28 in the direction away from the swivel base 13 and the corresponding portion of the sensor support rod 27 closer to the tip than the mounting position of the sensor support branch rod 28 are optical or magnetic. A pair of displacement sensors 26 are provided so as to face each other. As a result, the branch pipe 2a to be welded is relatively close to the sensor support branch rod 28 from the direction away from the swivel base 13, and the sensor support branch in the circumferential direction of the branch pipe 2a to be welded. When the end close to the rod 28 enters between the displacement sensors 26 arranged to face each other, the displacement sensor 26 can detect the presence of the branch pipe 2a to be welded.

更に、図示してないが、上記各センサ25,26による上記溶接対象の枝管2aの検出信号は、図1乃至図3に示した実施の形態のロボットコントローラ19と同様のロボットコントローラ19へ共に入力させるようにして、上記各センサ25,26により溶接対象の枝管2aが検出された時点における該ロボットコントローラ19で制御している多関節ロボットのロボットハンド12の先端部の位置情報と、上記旋回台13にセンサ支持ロッド27及びセンサ支持分岐ロッド28を介して取り付けてある上記各変位センサ25,26の配置等についての既知のデータとを基に、上記溶接対象の枝管2aにおける上記各変位センサ25,26により検出された個所についての位置情報を、たとえば、上記母管1の長手方向となるX軸方向と、それに直角な水平方向であるY軸方向と、上下方向であるZ軸方向についての座標に関して検出できるようにしてある。   Further, although not shown, the detection signals of the branch pipes 2a to be welded by the sensors 25 and 26 are both transmitted to the robot controller 19 similar to the robot controller 19 of the embodiment shown in FIGS. Position information of the tip of the robot hand 12 of the articulated robot controlled by the robot controller 19 at the time when the branch pipe 2a to be welded is detected by the sensors 25 and 26, Based on the known data about the arrangement and the like of the displacement sensors 25 and 26 attached to the swivel base 13 via the sensor support rod 27 and the sensor support branch rod 28, the above-mentioned each of the branch pipes 2 a to be welded is described above. For example, the position information about the points detected by the displacement sensors 25 and 26 is the X-axis direction which is the longitudinal direction of the mother pipe 1; The Y-axis direction is a horizontal direction perpendicular to the record, are to be detected with respect to the coordinates of the Z-axis direction is a vertical direction.

その他の構成は図1乃至図3に示したものと同様であり、同一のものには同一の符号が付してある。   Other configurations are the same as those shown in FIGS. 1 to 3, and the same components are denoted by the same reference numerals.

以上の構成としてある本実施の形態の自動溶接装置における溶接トーチの位置決め装置を使用する場合は、旋回台13の旋回操作により上記センサ支持ロッド27をY軸方向に平行に、又、上記センサ支持分岐ロッド28をX軸方向に平行に配置した状態で、所定のZ軸平面内で、上記センサ支持ロッド27を、母管1の長手方向に配列する枝管2の取付位置に関する設計データを基にして、母管1に仮付けしてある溶接対象の枝管2aと、そのX軸方向の一方に隣接する他の枝管2との間に挿入する。この際、上記X軸方向に配列された各枝管2,2aの位置が設計データより大幅に変化していることはなく、一方、上記センサ支持ロッド27は、直線状として、水平方向の幅寸法を上記各枝管2,2aのX軸方向の配列間隔に比して小さくなるようにしてあるため、上記センサ支持ロッド27が上記溶接対象の枝管2aやそのX軸方向の一方に隣接する他の枝管2に接触する虞はない。   When using the welding torch positioning device in the automatic welding apparatus of the present embodiment having the above-described configuration, the sensor support rod 27 is made parallel to the Y-axis direction by the turning operation of the turntable 13, and the sensor support. Based on the design data on the mounting position of the branch pipe 2 in which the sensor support rod 27 is arranged in the longitudinal direction of the mother pipe 1 in a predetermined Z-axis plane in a state where the branch rod 28 is arranged parallel to the X-axis direction. Then, it inserts between the branch pipe 2a of the welding object temporarily attached to the mother pipe 1, and the other branch pipe 2 adjacent to one side in the X-axis direction. At this time, the positions of the branch pipes 2 and 2a arranged in the X-axis direction are not significantly changed from the design data. On the other hand, the sensor support rod 27 is linear and has a horizontal width. Since the dimension is made smaller than the arrangement interval of the branch pipes 2 and 2a in the X-axis direction, the sensor support rod 27 is adjacent to the branch pipe 2a to be welded or one of the X-axis directions. There is no risk of contacting other branch pipes 2.

次いで、多関節ロボットの操作により、上記センサ支持ロッド27をX軸方向の他方へ移動させると、上記変位センサ25により、上記溶接対象の枝管2aの上記所定のZ座標平面内におけるX軸方向の一方の端部が検出されるようになるため、ロボットコントローラ19によりその検出位置についてのX座標を求め、その求められたX座標と、上記設計データより既知となっている上記溶接対象の枝管2aの半径の寸法から、上記所定のZ座標平面内における溶接対象の枝管2aの中心位置のX座標が検出できるようになる。   Next, when the sensor support rod 27 is moved to the other side in the X-axis direction by the operation of the articulated robot, the displacement sensor 25 causes the X-axis direction in the predetermined Z coordinate plane of the branch pipe 2a to be welded. Therefore, the robot controller 19 obtains the X coordinate for the detected position, and the welding target branch that is known from the obtained X coordinate and the design data. From the dimension of the radius of the pipe 2a, the X coordinate of the center position of the branch pipe 2a to be welded in the predetermined Z coordinate plane can be detected.

更に、多関節ロボットの操作により、上記センサ支持分岐ロッド28をY軸方向に沿わせて上記溶接対象の枝管2aに近接する方向へ移動させると、上記変位センサ26により、上記所定のZ座標平面内にて、上記溶接対象の枝管2aの外周面におけるY軸方向の一方へ最も突出した個所が検出されるようになるため、ロボットコントローラ19によりその検出位置についてのY座標を求め、その求められたY座標と、上記設計データより既知となっている上記溶接対象の枝管2aの半径の寸法から、上記所定のZ座標平面内における溶接対象の枝管2aの中心位置のY座標が検出できるようになる。   Further, when the sensor-supporting branch rod 28 is moved along the Y-axis direction in the direction close to the branch pipe 2a to be welded by the operation of the articulated robot, the displacement sensor 26 causes the predetermined Z coordinate to move. In the plane, the most projecting portion in the Y-axis direction on the outer peripheral surface of the branch pipe 2a to be welded is detected, and the robot controller 19 obtains the Y coordinate for the detected position. From the obtained Y coordinate and the radius dimension of the branch pipe 2a to be welded known from the design data, the Y coordinate of the center position of the branch pipe 2a to be welded in the predetermined Z coordinate plane is obtained. Can be detected.

以上により、上記所定のZ座標平面内における溶接対象の枝管2aの中心位置のXY座標が明らかとなるため、その後は、該求めた溶接対象の枝管2aの中心位置のXY座標に基づいて、図1乃至図3に示したと同様にして、枝管溶接機4の上記溶接対象の枝管2aに対する位置決めを行わせるようにすることで、図1乃至図3の実施の形態と同様の効果を得ることができる。   As described above, the XY coordinates of the center position of the branch pipe 2a to be welded in the predetermined Z coordinate plane are clarified. Thereafter, based on the obtained XY coordinates of the center position of the branch pipe 2a to be welded. In the same manner as shown in FIGS. 1 to 3, the branch pipe welding machine 4 is positioned with respect to the branch pipe 2a to be welded, so that the same effect as that of the embodiment of FIGS. Can be obtained.

なお、本発明は、上記実施の形態のみに限定されるものではなく、溶接対象の枝管2aに、枝管溶接機4の馬蹄型ガイド5を外嵌させた後に、溶接トーチ11のワイヤ20を用いたタッチセンシングにより、上記溶接対象の枝管2aと、その下方近傍の母管1との溶接個所に関し、周方向の全周に亘りその詳細な位置情報を得るものとして示したが、図7に示すように、上記馬蹄型ガイド5における溶接トーチ11の円周動作の軌道の周方向の複数個所に対応させて、耐熱型の光学式又は磁気式の変位センサ29を設けてなる構成として、これらの変位センサ29により、上記枝管溶接機4の馬蹄型ガイド5を外嵌させた溶接対象の枝管2aと、その下方近傍の母管1との溶接個所に関する周方向複数個所の詳細な位置情報を得るようにしてもよい。この場合にも、ロボットコントローラ19では、上記周方向の複数個所で検出した位置情報を互いに連係させることで、溶接対象の枝管2aと母管1との実際の溶接個所について、他の枝管2の溶接時の熱により生じた母管1の撓みや歪み、及び、母管1における各枝管2の取付部分に設けてある図示しない孔の精度、更には、上記母管1に仮付けされている溶接対象の枝管2aの傾き等に起因する様々な誤差を含んだ状態で、周方向の全周に亘りその詳細な位置情報を得ることができる。   Note that the present invention is not limited to the above embodiment, and the wire 20 of the welding torch 11 is fitted after the horseshoe-type guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded. Although it is shown that the detailed position information is obtained over the entire circumference in the circumferential direction with respect to the welded portion between the branch pipe 2a to be welded and the mother pipe 1 in the vicinity thereof by touch sensing using As shown in FIG. 7, a heat-resistant optical or magnetic displacement sensor 29 is provided corresponding to a plurality of locations in the circumferential direction of the circumferential motion of the welding torch 11 in the horseshoe-type guide 5. These displacement sensors 29 are used to describe the details of the circumferential multiple points related to the welded portion of the branch pipe 2a to be welded with the horseshoe-type guide 5 of the branch pipe welder 4 and the mother pipe 1 in the vicinity thereof. So as to obtain accurate location information Good. Also in this case, the robot controller 19 links the position information detected at a plurality of locations in the circumferential direction with each other, so that other branch pipes can be obtained at the actual welding location between the branch pipe 2a to be welded and the mother pipe 1. 2 of the mother pipe 1 caused by heat at the time of welding, the accuracy of the holes (not shown) provided in the attachment portions of the branch pipes 2 in the mother pipe 1, and the temporary attachment to the mother pipe 1 Detailed position information can be obtained over the entire circumference in the circumferential direction in a state including various errors due to the inclination of the branch pipe 2a to be welded.

又、枝管溶接機4の馬蹄型ガイド5を外嵌させた後に、溶接トーチ11のワイヤ20を用いたタッチセンシングにより、上記溶接対象の枝管2aと、その下方近傍の母管1との溶接個所に関し、予め周方向の全周に亘りその詳細な位置情報を得て、その位置情報を基に、多関節ロボットにずれ量を補正するためのティーチングを行ってから溶接を行わせるものとして示したが、ずれ量の補正を行いながら溶接を行わせるようにしてもよい。   Further, after the horseshoe-type guide 5 of the branch pipe welder 4 is externally fitted, by the touch sensing using the wire 20 of the welding torch 11, the above-described branch pipe 2a to be welded and the mother pipe 1 in the vicinity thereof are connected. Regarding the welding location, it is assumed that detailed position information is obtained in advance over the entire circumference in the circumferential direction, and based on the position information, the articulated robot performs teaching to correct the amount of deviation and then performs welding. Although shown, welding may be performed while correcting the shift amount.

上記溶接対象の枝管2aに、枝管溶接機4の馬蹄型ガイド5を外嵌させた後に、溶接対象の枝管2aと、その下方近傍の母管1との溶接個所に関し、周方向の全周に亘りその詳細な位置情報を得ることが望ましいが、溶接時の熱による母管1の撓みや歪みが小さい場合や、母管1における各枝管2の取付部分に設ける図示しない孔の精度が十分に高い場合等には、上記枝管溶接機4の馬蹄型ガイド5を外嵌させた後に、溶接対象の枝管2aと、その下方近傍の母管1との溶接個所についてのタッチセンシングは省略してもよい。この場合は、溶接トーチ11へ供給するワイヤ20をタッチセンサ16に通電ライン21を介して接続する構成を省略できる。   After the horseshoe-shaped guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded, the circumferential direction of the welded portion between the branch pipe 2a to be welded and the mother pipe 1 in the vicinity below the welded pipe 2a. It is desirable to obtain detailed positional information over the entire circumference, but when the bending or distortion of the mother pipe 1 due to heat during welding is small, or in the hole (not shown) provided in the attachment portion of each branch pipe 2 in the mother pipe 1 If the accuracy is sufficiently high, etc., after fitting the horseshoe-shaped guide 5 of the branch pipe welder 4, the touch on the welded portion between the branch pipe 2a to be welded and the mother pipe 1 in the vicinity thereof is touched. Sensing may be omitted. In this case, the structure which connects the wire 20 supplied to the welding torch 11 to the touch sensor 16 through the energization line 21 can be omitted.

枝管検出センサは、母管1に仮付けされた溶接対象の枝管2aの少なくともX軸方向位置検出を行うことができ、且つ母管1に仮付けされた上記溶接対象の枝管2aとそれに隣接する他の枝管2との間に挿入する部分の水平方向の幅寸法が、母管1に仮付けされる溶接対象の枝管2aとそれに隣接する他の枝管2とのX軸方向の配列間隔に比して十分に小さいか又は小さくできるようにしてあり、更に、枝管溶接機4の馬蹄型ガイド5を溶接対象の枝管2aに対し横方向から外嵌させるときの該馬蹄型ガイド5の進行方向に対し直角な方向よりも前側に突出しない状態として旋回台13に取り付けることができれば、図示した以外の形状としてあってもよく、又、探触子14や変位センサ25,26以外のいかなる検出方式のものを採用してもよい。   The branch pipe detection sensor can detect at least the position of the branch pipe 2a to be welded temporarily attached to the mother pipe 1 in the X-axis direction, and the branch pipe 2a to be welded temporarily attached to the mother pipe 1 The horizontal width dimension of the portion inserted between the other branch pipes 2 adjacent to the X-axis between the branch pipe 2a to be welded temporarily attached to the mother pipe 1 and the other branch pipe 2 adjacent thereto It is designed to be sufficiently smaller or smaller than the arrangement interval in the direction, and further when the horseshoe guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded from the lateral direction. As long as it can be attached to the swivel base 13 so that it does not protrude forward from the direction perpendicular to the traveling direction of the horseshoe-type guide 5, it may have a shape other than that shown in the figure, and the probe 14 or the displacement sensor 25. Adopting any detection method other than 26 Good.

旋回台13における枝管検出センサの取付位置は、該旋回台13の制御や、溶接対象の枝管2aの位置情報の検出を行う際の演算等の処理を容易なものとするという観点からすると、上記旋回台13における枝管溶接機4の取付位置に対して旋回軸心13aを中心に周方向に90度又は180度又は270度のいずれかの方向に設定することが望ましいが、枝管溶接機4の馬蹄型ガイド5を溶接対象の枝管2aに対し横方向から外嵌させるときの該馬蹄型ガイド5の進行方向に対し直角な方向よりも前側に突出しない状態であれば、上記旋回台13における上記枝管検出センサの取付位置は、自在に変更してもよい。この場合であっても、溶接対象の枝管2aに対して上記枝管溶接機4の馬蹄型ガイド5を外嵌して溶接作業を実施する際、上記枝管検出センサが母管1に既設或いは仮付けされている他の枝管2に干渉する虞を解消することができるという効果が得られる。   The attachment position of the branch pipe detection sensor on the swivel base 13 is from the viewpoint of facilitating the control of the swivel base 13 and the processing for detecting the position information of the branch pipe 2a to be welded. It is desirable to set the direction of 90 degrees, 180 degrees, or 270 degrees in the circumferential direction around the pivot axis 13a with respect to the mounting position of the branch pipe welder 4 on the swivel base 13. If the horseshoe guide 5 of the welding machine 4 does not protrude forward from the direction perpendicular to the traveling direction of the horseshoe guide 5 when the horseshoe guide 5 is externally fitted to the branch pipe 2a to be welded, You may change the attachment position of the said branch pipe detection sensor in the turntable 13 freely. Even in this case, when the horseshoe-type guide 5 of the branch pipe welder 4 is externally fitted to the branch pipe 2a to be welded and the welding operation is performed, the branch pipe detection sensor is already installed in the mother pipe 1. Or the effect that the possibility of interfering with the other branch pipe 2 temporarily attached can be eliminated.

その他本発明の要旨を逸脱しない範囲内で種々変更を加え得ることは勿論である。   Of course, various modifications can be made without departing from the scope of the present invention.

1 母管
2a 溶接対象の枝管
4 枝管溶接機
5 馬蹄型ガイド(ガイド)
5a 切欠部
11 溶接トーチ
12 ロボットハンド
13 旋回台
13a 旋回軸心
14,14a 探触子(枝管検出センサ)
20 ワイヤ
22 変位センサ
25 変位センサ(枝管検出センサ)
26 変位センサ(枝管検出センサ)
DESCRIPTION OF SYMBOLS 1 Mother pipe 2a Branch pipe to be welded 4 Branch pipe welder 5 Horseshoe type guide (guide)
5a Notch 11 Welding torch 12 Robot hand 13 Swivel base 13a Swivel axis 14, 14a Probe (branch tube detection sensor)
20 wire 22 displacement sensor 25 displacement sensor (branch tube detection sensor)
26 Displacement sensor (branch pipe detection sensor)

Claims (3)

ロボットのロボットハンドの先端部に設けた旋回台の旋回軸心と直交する方向の側面における溶接対象の枝管に外嵌させるための切欠部を有するガイドと、該ガイドに保持され且つ上記切欠部を超えて円周動作できるようにしてある溶接トーチと、を備えてなる枝管溶接機の取付位置に対して、上記旋回台の旋回軸心を中心として90度以上、270度以下の範囲に収まるように設けた枝管検出センサを、母管に仮付けされた溶接対象の枝管に向けて配置して、該枝管検出センサにより上記溶接対象の枝管の母管長手方向に関する位置、及び該溶接対象の枝管の母管の長手方向に直交する水平方向の位置を検出し、次いで、上記旋回台の旋回により上記溶接対象の枝管に向けた上記枝管溶接機のガイドを、上記溶接対象の枝管に対し母管の長手方向に直交する水平方向の片側に配置した後、該枝管溶接機を、上記母管の長手方向に直交する水平方向に沿って移動させて、上記ガイドを上記溶接対象の枝管に外嵌させるときに、該溶接対象の枝管が上記枝管溶接機の溶接トーチの円周動作する軌道の中央に配置される位置で、上記枝管溶接機を停止させるようにすることを特徴とする自動溶接装置における溶接トーチの位置決め方法。 A guide having a notch for externally fitted to the branch pipes to be welded in the direction of the side surface perpendicular to the swivel base of the pivot axis provided at the tip portion of the robot hand of the robot, is held in the guide, and the notch a welding torch are also available circumferential operate beyond parts, with respect to the attachment position of the branch pipe welder comprising comprise more than 90 degrees about the swivel base of the swivel axis, 270 degrees or less in the range the branch pipe detection sensor provided to fit in, and disposed toward the branch pipe to be welded, which is tacked to the main pipe by the branches tube detection sensor, the longitudinal direction of the mother tube of the branch tube of the welding object relating to the position, and detects a horizontal position perpendicular to the longitudinal direction of the mother tube of the branch tube of the welding object, then the turning of the swivel base, the branch pipe welder towards branch pipe of the welded to guide the lateral pipe of the welded After placement in the horizontal direction of one side orthogonal to the longitudinal direction of the mother tube, the the branches tubing welder, is moved along a horizontal direction perpendicular to the longitudinal direction of the mother tube, the branches the guide of the welded The branch pipe welder is stopped at a position where the branch pipe to be welded is arranged at the center of the trajectory of the welding torch of the branch pipe welder when the pipe is fitted over the pipe. A positioning method of a welding torch in an automatic welding apparatus characterized by the above. 枝管溶接機のガイドを溶接対象の枝管に外嵌させた後、上記枝管溶接機の円周動作する溶接トーチを、上記溶接対象の枝管の周りを移動させると共に、周方向の複数個所で、該溶接トーチのワイヤを探触子として、上記溶接対象の枝管の位置と、その下方近傍に位置する母管との溶接個所のタッチセンシングを行い、該タッチセンシングにより得られた位置情報を周方向に連係させて上記溶接個所の周方向の全周に亘りその詳細な位置情報を得て、その位置情報を基に、上記ロボットによる溶接トーチのずれ量を補正させるようにする請求項1記載の自動溶接装置における溶接トーチの位置決め方法。 After the guide of the branch pipe welder is externally fitted to the branch pipe to be welded, the circumferentially moving welding torch of the branch pipe welder is moved around the branch pipe to be welded and a plurality of circumferential torches in places, a ultrasonic probe wires of the welding torch carried out and the position of the branch pipe of the welded, the touch sensing welds between the base pipe positioned below the vicinity, the position obtained by the touch sensing by linking information in the circumferential direction, to obtain the detailed location information over the entire circumference in the circumferential direction of the welding points, based on the positional information, so as to correct the deviation amount of the welding torch by the robot The positioning method of the welding torch in the automatic welding apparatus of Claim 1. ロボットにより溶接対象の枝管に外嵌させるための切欠部を有するガイドと、該ガイドに保持され且つ上記切欠部を超えて円周動作できるようにしてある溶接トーチとを備えてなる枝管溶接機を操作できるようにしてある自動溶接装置におけるロボットのロボットハンドの先端部に旋回台を設けて、該旋回台の旋回軸心と直交する方向の側面に、上記枝管溶接機を取り付けると共に、該枝管溶接機の取付位置に対して、該旋回台の旋回軸心を中心として90度以上、270度以下の範囲に収まるように、母管に仮付けされた溶接対象の枝管について母管の長手方向に関する位置及び母管の長手方向に直交する水平方向の位置を検出するための枝管検出センサを設けてなる構成を有し、更に、上記枝管溶接機を母管の長手方向に直交する水平方向へ移動させて上記ガイドを上記溶接対象の枝管に外嵌させるときに、該溶接対象の枝管が上記枝管溶接機の溶接トーチの円周動作する軌道の中央に配置される位置で、上記枝管溶接機を停止させることができるロボットコントローラを備えた構成を有することを特徴とする自動溶接装置における溶接トーチの位置決め装置。 Branch pipe welding comprising: a guide having a notch for externally fitting to a branch pipe to be welded by a robot; and a welding torch that is held by the guide and is capable of moving circumferentially beyond the notch. machine provided with a swivel base to the tip of the robot hand of the robot in the automatic welding apparatus and are to manipulate, to the side of the direction perpendicular to the revolving stand swivel axis, Rutotomoni attaching the branch pipe welder , the mounting positions of the branch pipe welder, 90 degrees or more around the revolving stand of the pivot axis, to fit the range of 270 degrees, with the branch pipe to be welded, which is tacked to the main pipe Te have a formed by providing a branch pipe detect sensor for detecting constituting the horizontal position to the position and perpendicular to the longitudinal direction of the substrate tube in the longitudinal direction of the substrate tube, further, the branch pipe welder mother tube Horizontal direction perpendicular to the longitudinal direction When the guide is externally fitted to the branch pipe to be welded, the branch pipe to be welded is located at the center of the orbit where the welding torch of the branch pipe welder moves circumferentially. An apparatus for positioning a welding torch in an automatic welding apparatus, comprising a robot controller capable of stopping the branch pipe welder .
JP2010037508A 2010-02-23 2010-02-23 Method and apparatus for positioning welding torch in automatic welding apparatus Active JP5521629B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010037508A JP5521629B2 (en) 2010-02-23 2010-02-23 Method and apparatus for positioning welding torch in automatic welding apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010037508A JP5521629B2 (en) 2010-02-23 2010-02-23 Method and apparatus for positioning welding torch in automatic welding apparatus

Publications (2)

Publication Number Publication Date
JP2011173138A JP2011173138A (en) 2011-09-08
JP5521629B2 true JP5521629B2 (en) 2014-06-18

Family

ID=44686516

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010037508A Active JP5521629B2 (en) 2010-02-23 2010-02-23 Method and apparatus for positioning welding torch in automatic welding apparatus

Country Status (1)

Country Link
JP (1) JP5521629B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106736186A (en) * 2017-01-22 2017-05-31 无锡红湖消声器有限公司 A kind of manifold plane flange welding device

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103464961A (en) * 2013-10-08 2013-12-25 长沙星驰实业有限公司 Round ring seam welding clamp as well as bent head and straight pipe welding method

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10193112A (en) * 1996-12-27 1998-07-28 Ishikawajima Harima Heavy Ind Co Ltd Stubbed tube automatic welding machine
JP2000225467A (en) * 1999-02-03 2000-08-15 Kubota Corp Welding method for flange and rib to tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106736186A (en) * 2017-01-22 2017-05-31 无锡红湖消声器有限公司 A kind of manifold plane flange welding device
CN106736186B (en) * 2017-01-22 2018-11-20 无锡红湖消声器有限公司 A kind of manifold plane flange welding device

Also Published As

Publication number Publication date
JP2011173138A (en) 2011-09-08

Similar Documents

Publication Publication Date Title
AU2009255828B2 (en) Measurement system, pipe handling system and method of joining pipe sections
US10556290B2 (en) System for coordinated stationary tracking with root path memory clocking for cylindrical welding
CN104646799B (en) A kind of electric arc tracking testing system based on laser tracker and method
US9897993B2 (en) Control device for machining apparatus, machining apparatus, and correction method of machining data
JP5521629B2 (en) Method and apparatus for positioning welding torch in automatic welding apparatus
CN105934302A (en) Welding device and welding system
JP2008279461A (en) Welding method and welding equipment
JPWO2014129162A1 (en) INDUSTRIAL ROBOT AND METHOD FOR CALIBRATION OF TOOL INSTALLATION POSITION
JP5599054B2 (en) Pipe diameter measuring device and pipe diameter measuring method
US20220305594A1 (en) Internal welding of pipes and profiles
JP5573315B2 (en) Automatic welding method and apparatus
JP2006187794A (en) Seam tracking welding apparatus
JP2011218365A (en) Automatic welding device
JPS58122179A (en) Teaching playback robot for arc welding
JP5640479B2 (en) Welding torch positioning method in automatic welding equipment
JP6800421B1 (en) Measuring device and measuring method
JP4998409B2 (en) Laser irradiation apparatus and method
JP5974791B2 (en) Method for suppressing misalignment of welding position of automatic welding equipment
JPH03155470A (en) Welding target positioning device
JP4847049B2 (en) Reference point error measuring method and polar coordinate control machining center in polar coordinate machining center
JP2019063829A (en) Welding robot system and welding method using welding robot system
JP2006334731A (en) Product transport carriage, robot position measuring system and its measuring method
JPS6036862B2 (en) How to control automatic welding machine
JP7438896B2 (en) Welding method and welding equipment
JP2000167668A (en) Position deviation measurement instrument for welding robot

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20121225

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20131224

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20140107

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20140219

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20140311

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20140324

R151 Written notification of patent or utility model registration

Ref document number: 5521629

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250