JP5509810B2 - Vehicle frame structure - Google Patents
Vehicle frame structure Download PDFInfo
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- JP5509810B2 JP5509810B2 JP2009266547A JP2009266547A JP5509810B2 JP 5509810 B2 JP5509810 B2 JP 5509810B2 JP 2009266547 A JP2009266547 A JP 2009266547A JP 2009266547 A JP2009266547 A JP 2009266547A JP 5509810 B2 JP5509810 B2 JP 5509810B2
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Description
この発明は、自動車等の車両における車体の一部を構成する車両用フレームの構造に関し、より詳しく言えば、金属製の閉断面部材の内部に、該閉断面部材を補強するための樹脂製の補強部材が取り付けられてなる車両用フレーム構造に関する。 The present invention relates to a structure of a vehicle frame that forms a part of a vehicle body in a vehicle such as an automobile. More specifically, the present invention relates to a resin-made structure for reinforcing the closed cross-section member inside a metal closed cross-section member. The present invention relates to a vehicle frame structure to which a reinforcing member is attached.
周知のように、自動車等の車両における車体の一部を構成するサイドピラーやサイドシルなどの車両用フレーム(車体フレーム)には、車両衝突時における乗員の安全性を確保するため高強度及び高剛性が求められるとともに、燃費性能の向上を図るため軽量化が求められている。このため、車体フレームは、多くの場合、金属製の板状素材を閉断面状に形成した閉断面部材として構成されている。 As is well known, vehicle frames (body frames) such as side pillars and side sills that form part of the body of a vehicle such as an automobile have high strength and high rigidity to ensure the safety of passengers in the event of a vehicle collision. In addition, there is a demand for weight reduction in order to improve fuel efficiency. For this reason, in many cases, the body frame is configured as a closed cross-section member in which a metal plate material is formed in a closed cross-section shape.
また、金属製の閉断面部材の内部に補強部材を取り付けて該閉断面部材を補強するようにした車体フレームも知られている。例えば特許文献1には、閉断面構造を有するBピラー内に金属製の補強部材を配置して補強するようにしたものが開示されている。また、例えば特許文献2には、ピラーなどの中空構造物の中空部に樹脂製の補強部材を配設したものが開示されている。 There is also known a vehicle body frame in which a reinforcing member is attached inside a metal closed cross-section member to reinforce the closed cross-section member. For example, Patent Document 1 discloses a structure in which a metal reinforcing member is disposed and reinforced in a B pillar having a closed cross-sectional structure. Further, for example, Patent Document 2 discloses a structure in which a resin reinforcing member is disposed in a hollow portion of a hollow structure such as a pillar.
しかしながら、前記特許文献1及び前記特許文献2に開示されるように閉断面部材の内部に補強部材を取り付けて補強する場合、重量の増加を招くこととなる。前記特許文献2に記載のものは、特許文献1に記載のものに比べて樹脂製の補強部材を用いることで重量の増加を抑えて補強することができるが、サイドピラーやサイドシルなどの車体フレームにおいては、燃費性能の向上のために更なる軽量化が要求されており、軽量化に対する更なる改善が望まれる。 However, when a reinforcing member is attached and reinforced inside the closed cross-section member as disclosed in Patent Document 1 and Patent Document 2, an increase in weight is caused. Although the thing of the said patent document 2 can suppress and reinforce the increase in weight by using a resin-made reinforcement member compared with the thing of the patent document 1, body frames, such as a side pillar and a side sill. Is required to further reduce weight in order to improve fuel efficiency, and further improvement is desired.
その一方、サイドピラーやサイドシルなどの車体フレームは、前述したように、例えば車体側方からの衝突(所謂側突)を受けた際に乗員の安全性を確保するため、車体フレームに外部から荷重が入力される際に曲げ変形しないよう十分な曲げ抗力を確保することが求められている。このため、車体フレームにおいては、軽量化を図りつつ曲げ抗力を如何に効率的に確保するかが重要な課題となる。 On the other hand, as described above, body frames such as side pillars and side sills are loaded on the body frame from the outside in order to ensure the safety of the occupant when subjected to a collision from the side of the vehicle body (so-called side collision), for example. It is required to ensure a sufficient bending resistance so that bending deformation does not occur when the is input. For this reason, in the body frame, how to efficiently secure the bending resistance while reducing the weight is an important issue.
本願発明者等は、種々の試験研究を重ねた結果、具体的には後述するが、略矩形閉断面状に形成された閉断面部材に外部から曲げ荷重が入力されて曲げ変形される場合、曲げ荷重が入力される際に圧縮方向の力が作用する第1面部が荷重の入力方向に沿って閉断面部材の内方側へ変形し始め、この変形に伴って該第1面部に隣接する側面部が閉断面部材の外方側に膨らんで面外変形を生じるとともに、荷重が入力される際に引張方向の力が作用する第2面部が閉断面部材の内方側へ変形し、閉断面部材が曲げ変形されて座屈することを見出した。 As a result of repeating various test studies, the inventors of the present application, as will be described in detail later, when a bending load is input from the outside to the closed cross-section member formed in a substantially rectangular closed cross-section shape, When the bending load is input, the first surface portion on which the force in the compression direction acts begins to deform inward of the closed cross-section member along the load input direction, and is adjacent to the first surface portion along with this deformation. The side surface bulges outward from the closed cross-section member to cause out-of-plane deformation, and the second surface portion to which a force in the tensile direction acts when a load is input is deformed to the inward side of the closed cross-section member and closes. It was found that the cross-sectional member was bent and deformed and buckled.
かかる知見に基づいて、閉断面部材の曲げ変形初期に生じ得る閉断面部材の内方側への第1面部の曲げ変形及び該変形に伴って変形する側面部の面外変形を抑制することができれば、閉断面部材が曲げ変形されることを有効に抑制することができ、軽量化を図りつつ閉断面部材の曲げ抗力を効率的に確保することができると考えられる。 Based on such knowledge, it is possible to suppress the bending deformation of the first surface portion toward the inward side of the closed cross-section member and the out-of-plane deformation of the side surface portion that is deformed along with the deformation, which may occur at the initial stage of the bending deformation of the closed cross-section member. If possible, it is considered that the closed cross-section member can be effectively prevented from being bent and deformed, and the bending resistance of the closed cross-section member can be efficiently ensured while reducing the weight.
そこで、この発明は、金属製の閉断面部材の内部に樹脂製の補強部材が取り付けられてなる車両用フレーム構造において、閉断面部材の曲げ変形初期に生じ得る閉断面部材の内方側への第1面部の曲げ変形及び該変形に伴って変形する側面部の面外変形を抑制することができ、軽量化を図りつつ曲げ抗力を効率的に確保することができる車両用フレーム構造を提供することを目的とする。 Accordingly, the present invention provides a vehicle frame structure in which a resin reinforcing member is attached to the inside of a metal closed cross-section member, and the inward side of the closed cross-section member that can occur at the initial stage of bending deformation of the closed cross-section member. Provided is a vehicle frame structure that can suppress bending deformation of a first surface portion and out-of-plane deformation of a side surface portion that is deformed in accordance with the deformation, and that can efficiently ensure bending resistance while reducing weight. For the purpose.
このため、本願の請求項1に係る車体用フレーム構造は、金属製の閉断面部材の内部に、樹脂製の補強部材が該閉断面部材の長手方向に沿って取り付けられてなる車両用フレーム構造であって、前記閉断面部材は、外部から曲げ荷重が入力される際に、圧縮方向の力が作用する第1面部と、引張方向の力が作用する第2面部と、該閉断面部材の第1面部と第2面部との間に位置する両側の側面部とを有し、前記補強部材は、前記閉断面部材の第1面部に沿って配設される平板部と、前記閉断面部材の両側の側面部に沿って配設されて該両側の側面部にそれぞれ接着結合される2つの板状の壁面部と前記2つの壁面部を結合し格子状に配設されるリブとを有するリブ部と、備え、前記閉断面部材の曲げの中立軸より圧縮側に該補強部材の曲げの中立軸が位置するように配置され、前記平板部に、前記壁面部及び前記リブが結合され、前記リブは、前記平板部から垂直方向に延び、前記閉断面部材を横切る方向において閉断面部材の中央側では閉断面部材の側面部側に比して前記平板部からの長さが短く形成されている、ことを特徴としたものである。 For this reason, the vehicle body frame structure according to claim 1 of the present application has a vehicle frame structure in which a resin reinforcing member is attached in the longitudinal direction of the closed cross-section member inside the metal closed cross-section member. The closed cross-section member includes a first surface portion to which a force in the compression direction acts, a second surface portion to which a force in the tensile direction acts, and a closed surface member of the closed cross-section member when a bending load is input from the outside. A flat plate portion disposed along the first surface portion of the closed cross-section member; and the closed cross-section member having side surface portions on both sides located between the first surface portion and the second surface portion. of a rib disposed along the side surface portions of both sides are arranged on two plate-shaped wall portion and the front Symbol lattice shape by coupling two wall portions that are adhesively bonded respectively on the side surface of the both side a rib portion having, including, of the reinforcing member to the compression side of the neutral axis of bending of the closed-section member bending Is arranged so as standing shaft is positioned in said plate, said wall portion and said ribs are attached, said ribs extending perpendicularly from said plate, of the closed-section member in a direction crossing the closed-section member In the center side, the length from the flat plate portion is shorter than that of the side surface portion side of the closed cross-section member .
また、本願の請求項2に係る発明は、請求項1に係る発明において、前記補強部材の平板部は、前記第1面部に接着結合される、ことを特徴としたものである。 The invention according to claim 2 of the present application is the invention according to claim 1, the flat plate portion of the reinforcing member, the Ru is adhesively bonded to the first surface portion, it is obtained by it said.
また更に、本願の請求項3に係る発明は、請求項1又は請求項2に係る発明において、前記リブ部は、前記閉断面部材を横切る方向において閉断面部材の側面部側に近づくにつれて強度が増加するように構成されている、ことを特徴としたものである。 Furthermore, in the invention according to claim 3 of the present application, in the invention according to claim 1 or claim 2 , the rib portion has a strength as it approaches the side surface side of the closed cross-section member in a direction crossing the closed cross-section member. It is comprised so that it may increase.
また更に、本願の請求項4に係る発明は、請求項3に係る発明において、前記格子状のリブによって形成される開口部の大きさが前記閉断面部材を横切る方向において閉断面部材の側面部側に近づくにつれて小さく形成されている、あるいは前記リブの肉厚が前記閉断面部材を横切る方向において閉断面部材の側面部側に近づくにつれて厚く形成されている、ことを特徴としたものである。 Still further, the invention according to claim 4 of the present application is the invention according to claim 3 , wherein the size of the opening formed by the lattice-shaped ribs is a side surface portion of the closed section member in a direction crossing the closed section member. The rib is formed smaller as it approaches the side, or the rib is formed thicker as it approaches the side surface side of the closed cross-section member in the direction crossing the closed cross-section member.
また更に、本願の請求項5に係る発明は、請求項1から請求項4の何れか1項に係る発明において、前記平板部と前記壁面部とが連続して結合されて角部が形成され、該角部は、その外面側が前記閉断面部材の第1面部と側面部との角部に合致して接着結合され、その内面側が前記リブで裏打ちされている、ことを特徴としたものである。 Furthermore, in the invention according to claim 5 of the present application, in the invention according to any one of claims 1 to 4 , the flat plate portion and the wall surface portion are continuously coupled to form a corner portion. The corner portion is characterized in that the outer surface side thereof is adhesively bonded to match the corner portion of the first surface portion and the side surface portion of the closed cross-section member, and the inner surface side is lined with the rib. is there.
本願の請求項1に係る車体用フレーム構造によれば、補強部材は、閉断面部材の曲げの中立軸より圧縮側に補強部材の曲げの中立軸が位置するように配置されているので、閉断面部材の内部全体を補強する場合に比して重量の増加を抑えつつ、外部から曲げ荷重が入力される際に、第1面部を圧縮に対して強くすることができ、閉断面部材の曲げ変形初期に生じ得る閉断面部材の内方側への第1面部の曲げ変形を抑制することができる。また、閉断面部材の両側の側面部に接着結合された補強部材の壁面部によって該側面部の剛性を高めて該側面部の外方側への面外変形を抑制することができるとともに、2つの壁面部を結合する補強部材のリブによって該側面部の変形をさらに抑制することができる。したがって、閉断面部材の曲げ変形初期に生じ得る閉断面部材の内方側への第1面部の曲げ変形及び該変形に伴って変形する側面部の面外変形を有効に抑制することができ、軽量化を図りつつ曲げ抗力を効率的に確保することができる。
また、補強部材は、第1面部に沿って配設される平板部を備え、該平板部に壁面部及びリブが結合されていることにより、該平板部に結合される補強部材のリブによって該平板部を圧縮に対して強くすることができるので、閉断面部材の曲げ変形初期に生じ得る閉断面部材の内方側への第1面部の曲げ変形をさらに抑制することができる。
更に、リブは、平板部から垂直方向に延び、閉断面部材を横切る方向において閉断面部材の中央側では閉断面部材の側面部側に比して平板部からの長さが短く形成されていることにより、重量の増加を抑えつつ閉断面部材の側面部の変形に対する抑制効果を確保することができる。
According to the vehicle body frame structure according to claim 1 of the present application, the reinforcing member is disposed so that the neutral axis of bending of the reinforcing member is positioned on the compression side from the neutral axis of bending of the closed cross-section member. When the bending load is input from the outside, the first surface portion can be made strong against compression while suppressing an increase in weight as compared to the case where the entire inside of the cross-sectional member is reinforced, and the bending of the closed cross-sectional member is possible. Bending deformation of the first surface portion toward the inward side of the closed cross-section member that can occur in the early stage of deformation can be suppressed. Further, the rigidity of the side surface portion can be increased by the wall surface portion of the reinforcing member that is adhesively bonded to the side surface portions on both sides of the closed cross-section member, and the outward deformation of the side surface portion to the outer side can be suppressed. The deformation of the side surface portion can be further suppressed by the rib of the reinforcing member that joins the two wall surface portions. Therefore, it is possible to effectively suppress the bending deformation of the first surface portion to the inner side of the closed cross-section member that can occur at the beginning of the bending deformation of the closed cross-section member and the out-of-plane deformation of the side surface portion that is deformed along with the deformation, Bending resistance can be efficiently ensured while achieving weight reduction.
In addition, the reinforcing member includes a flat plate portion disposed along the first surface portion, and the wall surface portion and the rib are coupled to the flat plate portion, whereby the rib of the reinforcing member coupled to the flat plate portion is used. Since the flat plate portion can be strengthened against compression, bending deformation of the first surface portion toward the inward side of the closed cross-section member that can occur at the initial stage of bending deformation of the closed cross-section member can be further suppressed.
Further, the rib extends in the vertical direction from the flat plate portion, and is formed to have a shorter length from the flat plate portion at the center side of the closed cross-sectional member in the direction crossing the closed cross-sectional member than the side surface portion side of the closed cross-sectional member. Thereby, the suppression effect with respect to a deformation | transformation of the side part of a closed cross-section member can be ensured, suppressing the increase in a weight.
また、本願の請求項2に係る発明によれば、補強部材の平板部は、第1面部に接着結合されることにより、平板部によって直接第1面部の剛性を高めて第1面部の曲げ変形の抑制効果を高めることができる。 Further, according to the invention according to claim 2 of the present application, the flat plate portion of the reinforcing member by a adhesively bonded to the first face Turkey, bending of the first surface portion to increase the rigidity of the first face directly by the flat plate portion Ru can be enhanced effect of suppressing deformation.
また更に、本願の請求項3に係る発明によれば、リブ部は、閉断面部材を横切る方向において閉断面部材の側面部側に近づくにつれて強度が増加するように構成されていることにより、閉断面部材の側面部の変形に対する抑制効果をさらに高めることができる。 Furthermore, according to the invention according to claim 3 of the present application, the rib portion is configured to increase in strength as it approaches the side surface portion side of the closed cross-section member in a direction crossing the closed cross-section member. The effect of suppressing the deformation of the side surface portion of the cross-sectional member can be further enhanced.
また更に、本願の請求項4に係る発明によれば、格子状のリブによって形成される開口部の大きさが閉断面部材を横切る方向において閉断面部材の側面部側に近づくにつれて小さく形成されている、あるいはリブの肉厚が閉断面部材を横切る方向において閉断面部材の側面部側に近づくにつれて厚く形成されているので、比較的簡単な構造によって、前記効果をより具体的に実現することができる。 Furthermore, according to the invention according to claim 4 of the present application, the size of the opening formed by the grid-like ribs is reduced as it approaches the side surface side of the closed section member in the direction crossing the closed section member. Or the thickness of the rib increases as it approaches the side surface side of the closed cross-section member in the direction crossing the closed cross-section member, so that the effect can be realized more specifically by a relatively simple structure. it can.
また更に、本願の請求項5に係る発明によれば、平板部と壁面部とが連続して結合されて角部が形成され、該角部は、その外面側が閉断面部材の第1面部と側面部との角部に合致して接着結合され、その内面側がリブで裏打ちされていることにより、外部から曲げ荷重が入力される際に、閉断面部材の第1面部の曲げ変形に伴って変形する側面部の外方側への面外変形の起点となる第1面部と側面部との角部を直接補強することができ、閉断面部材の曲げ変形に対する抑制効果をさらに高めることができる。 Furthermore, according to the invention according to claim 5 of the present application, the flat plate portion and the wall surface portion are continuously joined to form a corner portion, and the corner portion has an outer surface side that is connected to the first surface portion of the closed cross-section member. When the bending load is input from the outside, the inner surface side is lined with a rib so that the first surface portion of the closed cross-section member is bent. The corner portion between the first surface portion and the side surface portion that is the starting point of the out-of-plane deformation toward the outward side of the deforming side surface portion can be directly reinforced, and the effect of suppressing the bending deformation of the closed cross-section member can be further enhanced. .
以下、本発明の実施形態について添付図面を参照しながら説明する。なお、以下の説明では、「上」、「下」、「右」、「左」およびそれらの用語を含む別の用語など特定の方向を意味する用語を使用するが、それらの使用は図面を参照した発明の理解を容易にするためであって、それらの用語の意味によって本発明の技術的範囲が限定されるものではない。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the following description, terms that mean a specific direction such as “up”, “down”, “right”, “left” and other terms including those terms are used. In order to facilitate understanding of the referenced invention, the technical scope of the present invention is not limited by the meaning of these terms.
本願発明者等は、金属製の閉断面部材の内部に樹脂製の補強部材が取り付けられてなる車両用フレーム構造において、軽量化を図りつつ該閉断面部材の曲げ抗力を効率的に確保することができる車両用フレーム構造の開発にあたり、先ず、閉断面状に形成された車体フレームに外部から曲げ荷重が入力されて曲げ変形される際の変形挙動について、CAE(Computer Aided Enginnering)によるシミュレーション解析を行った。 The inventors of the present application, in a vehicle frame structure in which a resin reinforcing member is attached inside a metal closed cross-section member, efficiently secures the bending resistance of the closed cross-section member while reducing the weight. In the development of a vehicle frame structure that can be used, first, a simulation analysis by CAE (Computer Aided Engineering) is performed on the deformation behavior when a bending load is input from the outside to the body frame formed in a closed cross-sectional shape. went.
図11は、閉断面状に形成された車体フレームの曲げ変形挙動を解析するためのシミュレーションについて説明するための説明図であり、図11(a)は、車体フレームの曲げ変形挙動を解析するのに用いたモデルを示す図、図11(b)は、車体フレームに荷重が負荷されて車体フレームが湾曲した状態を示す図、図12は、車体フレームの曲げ変形挙動をシミュレーション解析した結果を示す斜視図、図13は、図12における車体フレームの屈曲部の断面を示す断面図である。なお、図12では、車体フレームの各部の変形量の大小を色の濃淡で表し、変形量が大きいほど濃い色で表している。また、図12及び図13では、車体フレームの曲げ変形の進行状態を(a)、(b)、(c)、(d)の順に表しており、後述する図14に示す圧子の下降ストロークがS0、S1、S2、S3の場合を順に示している。 FIG. 11 is an explanatory diagram for explaining a simulation for analyzing the bending deformation behavior of a vehicle body frame formed in a closed cross-sectional shape, and FIG. 11 (a) analyzes the bending deformation behavior of the vehicle body frame. FIG. 11B is a diagram showing a state in which a load is applied to the vehicle body frame and the vehicle body frame is bent, and FIG. 12 shows a result of simulation analysis of the bending deformation behavior of the vehicle body frame. FIG. 13 is a cross-sectional view showing a cross section of the bent portion of the vehicle body frame in FIG. In FIG. 12, the amount of deformation of each part of the body frame is represented by shades of color, and the larger the amount of deformation, the darker the color. 12 and 13 show the progress of bending deformation of the body frame in the order of (a), (b), (c), and (d), and the descending stroke of the indenter shown in FIG. The cases of S 0 , S 1 , S 2 and S 3 are shown in order.
このシミュレーションでは、金属製の閉断面状に形成した車体フレーム200として、図12及び図13に示すように、上面部200aと、上面部200aと離間した状態で平行に設けられる下面部200bと、上面部200aと下面部200bとに隣接し、車体フレーム200の上面部200aと下面部200bとの間に位置する両側の側面部200c、すなわち図12及び図13において上面部200aの右側端部と下面部200bの右側端部との間に位置する右側面部200c及び上面部200aの左側端部と下面部200bの左側端部との間に位置する左側面部200cとを有し、略矩形閉断面状に形成したモデルを用いて、この車体フレーム200に外部から曲げ荷重を負荷して車体フレーム200が曲げ変形される際の変形挙動をシミュレーション解析した。 In this simulation, as shown in FIGS. 12 and 13, as a vehicle body frame 200 formed in a metal closed cross-sectional shape, an upper surface portion 200 a and a lower surface portion 200 b provided in parallel with being separated from the upper surface portion 200 a, Adjacent to the upper surface portion 200a and the lower surface portion 200b, the side surface portions 200c on both sides located between the upper surface portion 200a and the lower surface portion 200b of the body frame 200, that is, the right end portion of the upper surface portion 200a in FIGS. It has a right side surface portion 200c positioned between the right end portion of the lower surface portion 200b and a left side surface portion 200c positioned between the left end portion of the upper surface portion 200a and the left end portion of the lower surface portion 200b. Deformation behavior when the vehicle body frame 200 is bent and deformed by applying a bending load to the vehicle body frame 200 from the outside using the model formed in a shape. And simulation analysis.
具体的には、図11(a)に示すように、所定長さX1を有する車体フレーム200を、この長さX1より短い所定距離X2だけ離間させた2つの固定点201で支持させ、2つの固定点201の中間位置に対応する車体フレーム200の上面部200aの長手方向における中央部P1に上方から圧子202を一定速度で下降させ、圧子202を介して、車両衝突時に外部から入力される荷重を模擬した荷重Fを車体フレーム200に負荷し、車体フレーム200の曲げ変形挙動を調べた。 Specifically, as shown in FIG. 11 (a), a vehicle body frame 200 having a predetermined length X1 is supported by two fixed points 201 separated by a predetermined distance X2 shorter than the length X1. A load inputted from the outside at the time of a vehicle collision via the indenter 202 by lowering the indenter 202 at a constant speed from the upper side to the central portion P1 in the longitudinal direction of the upper surface portion 200a of the body frame 200 corresponding to the intermediate position of the fixed point 201. A load F simulating the above was applied to the body frame 200, and the bending deformation behavior of the body frame 200 was examined.
このようにして車体フレーム200に外部から曲げ荷重Fが負荷される場合、図11(b)に示すように、車体フレーム200は下側に凸状に湾曲して変形し、車体フレーム200は、上面部200aでは長手方向両端から圧縮方向の力が作用して圧縮力が生じ、下面部200bでは長手方向両端から引張方向の力が作用して引張力が生じることとなる。また、側面部200cには、中立軸210より上面部200a側では圧縮力が生じ、中立軸210より下面部200b側では引張力が生じることとなる。 When a bending load F is applied to the vehicle body frame 200 from the outside in this way, as shown in FIG. 11B, the vehicle body frame 200 is bent and deformed in a convex shape downward, and the vehicle body frame 200 is In the upper surface portion 200a, a compressive force is generated from both ends in the longitudinal direction to generate a compressive force, and in the lower surface portion 200b, a tensile force is applied from both ends in the longitudinal direction to generate a tensile force. Further, in the side surface portion 200c, a compressive force is generated on the upper surface portion 200a side from the neutral shaft 210, and a tensile force is generated on the lower surface portion 200b side from the neutral shaft 210.
図14は、車体フレームに荷重を負荷する圧子の下降ストロークと該荷重に対する反力との関係、及び圧子の下降ストロークとエネルギー吸収量との関係を示すグラフであり、図14では、圧子202が車体フレーム200の上面部200aに接触した位置から車体フレーム200の曲げ変形とともに下降する圧子202の下降ストロークを横軸にとり、荷重Fに対する反力F’を左側縦軸にとって表示し、エネルギー吸収量EAを右側縦軸にとって表示している。エネルギー吸収量EAは、車体フレーム200が曲げ変形されることにより吸収できるエネルギーであり、荷重Fに対する反力F’と圧子202の下降ストロークとの積で表されるものである。 FIG. 14 is a graph showing the relationship between the descending stroke of the indenter that applies a load to the body frame and the reaction force against the load, and the relationship between the descending stroke of the indenter and the energy absorption amount. The descending stroke of the indenter 202 descending with bending deformation of the body frame 200 from the position in contact with the upper surface portion 200a of the body frame 200 is shown on the horizontal axis, the reaction force F ′ against the load F is displayed on the left vertical axis, and the energy absorption amount EA Is shown on the right vertical axis. The energy absorption amount EA is energy that can be absorbed when the body frame 200 is bent and deformed, and is represented by the product of the reaction force F ′ with respect to the load F and the descending stroke of the indenter 202.
図12から図14を参照して、シミュレーション解析による車体フレーム200の曲げ変形挙動について説明する。 The bending deformation behavior of the vehicle body frame 200 by simulation analysis will be described with reference to FIGS.
図12及び図13の(a)に示すように、圧子202が車体フレーム200の上方から下降し、圧子202が上面部200aに接触した位置である圧子の下降ストロークがS0の場合、車体フレーム200において、上面部200aと側面部200cとの角部200dの頂点P2は、下面部200bと側面部200cとの角部200eの頂点P3の略垂直方向上方側に位置している。なお、頂点P2、P3は、車体フレーム200が曲げ変形される際の屈曲部、すなわち中央部P1を有する断面における角部200d、200eの頂点を表している。 As shown in (a) of FIG. 12 and FIG. 13, the indenter 202 is lowered from above the vehicle body frame 200, when downward stroke of the indenter indenter 202 is positioned in contact with the upper surface portion 200a is S 0, the vehicle body frame In FIG. 200, the apex P2 of the corner portion 200d between the upper surface portion 200a and the side surface portion 200c is located substantially vertically above the apex P3 of the corner portion 200e between the lower surface portion 200b and the side surface portion 200c. The vertices P2 and P3 represent the bent portions when the body frame 200 is bent and deformed, that is, the vertices of the corner portions 200d and 200e in the cross section having the central portion P1.
この状態から圧子202を下方へ移動し、車体フレーム200に荷重Fを負荷すると、図14に示すように、圧子202の下降ストロークが大きくなるにつれて荷重Fに対する反力F’が大きくなり、車体フレーム200が下側に凸状に湾曲して変形され、車体フレーム200は、上面部200aで圧縮方向の力が作用し、下面部200bで引張方向の力が作用し、荷重Fが負荷される中央部P1から曲げ変形される。 If the indenter 202 is moved downward from this state and a load F is applied to the vehicle body frame 200, the reaction force F ′ against the load F increases as the descending stroke of the indenter 202 increases as shown in FIG. The vehicle body frame 200 is deformed by convexly curving downward, and the vehicle body frame 200 is subjected to a compressive force on the upper surface portion 200a and a tensile force on the lower surface portion 200b, so that the load F is applied to the center. It is bent and deformed from the part P1.
そして、圧子202の下降ストロークがS1の場合に荷重Fに対する反力F’が最大となり、図12及び図13の(b)に示すように、車体フレーム200は下側に凸状に湾曲して変形されるとともに閉断面状に形成される車体フレーム200の内方側へ変形され、この変形に伴って上面部200aに隣接する側面部200cが上面部200aと側面部200cとの角部200dを起点として断面方向における外方側に膨らんで面外変形を生じ、角部200eの頂点P3に対する角部200dの頂点P2の位置が略垂直方向から外方側に傾斜し、図12における変形箇所αで示すように、角部200dに変形量の大きい部分が生じる。また、図13(b)に示すように、この変形に伴って下面部200bが車体フレーム200の内方側に変位している。なお、荷重Fに対する反力F’が最大となる最大荷重F’maxが曲げ抗力の程度を表すものである。 Then, the reaction force F 'is maximized with respect to the load F when downward stroke of the indenter 202 is S 1, as shown in (b) of FIG. 12 and FIG. 13, the body frame 200 is curved in a convex shape on the lower side The side surface portion 200c adjacent to the upper surface portion 200a is deformed to the inward side of the vehicle body frame 200 formed in a closed cross-sectional shape and the corner portion 200d between the upper surface portion 200a and the side surface portion 200c. 12 swells outward in the cross-sectional direction to cause out-of-plane deformation, and the position of the vertex P2 of the corner portion 200d with respect to the vertex P3 of the corner portion 200e is inclined outward from the substantially vertical direction, and the deformed portion in FIG. As indicated by α, a portion with a large deformation amount is generated in the corner portion 200d. Further, as shown in FIG. 13B, the lower surface portion 200b is displaced inward of the vehicle body frame 200 along with this deformation. Note that the maximum load F′max that maximizes the reaction force F ′ with respect to the load F represents the degree of bending resistance.
さらに圧子202の下降ストロークが大きくなると、図14に示すように、圧子202の下降ストロークに伴って荷重Fに対する反力F’が小さくなり、図12及び図13の(c)及び(d)に示すように、車体フレーム200はさらに曲げ変形され、上面部200aが車体フレーム200の内方側へさらに変形され、この変形に伴って側面部200cが断面方向における外方側へさらに膨らんで角部200eの頂点P3に対する角部200dの頂点P2の位置が垂直方向からさらに外方側に傾斜して面外変形を生じるとともに、下面部200dが車体フレーム200の内方側へさらに変位し、車体フレーム200が曲げ変形され座屈している。 When the descending stroke of the indenter 202 is further increased, as shown in FIG. 14, the reaction force F ′ with respect to the load F is decreased along with the descending stroke of the indenter 202, and as shown in (c) and (d) of FIGS. As shown, the vehicle body frame 200 is further bent and deformed, and the upper surface portion 200a is further deformed inward of the vehicle body frame 200, and along with this deformation, the side surface portion 200c further bulges outward in the cross-sectional direction. The position of the vertex P2 of the corner portion 200d with respect to the vertex P3 of 200e is further inclined outward from the vertical direction to cause out-of-plane deformation, and the lower surface portion 200d is further displaced inward of the vehicle body frame 200. 200 is bent and deformed and buckled.
このシミュレーション解析結果から、本願発明者等は、略矩形閉断面状に形成された閉断面部材に外部から曲げ荷重が入力されて曲げ変形される場合、曲げ荷重が入力される際に圧縮方向の力が作用する第1面部が荷重の入力方向に沿って閉断面部材の内方側へ変形し始め、この変形に伴って該第1面部に隣接する側面部が閉断面部材の外方側に膨らんで面外変形を生じるとともに、荷重が入力される際に引張方向の力が作用する第2面部が閉断面部材の内方側へ変形し、閉断面部材が曲げ変形されて座屈することを見出した。 From this simulation analysis result, the inventors of the present application, when a bending load is input from the outside to the closed cross-section member formed in a substantially rectangular closed cross-section shape, and when the bending load is input, The first surface portion on which the force acts begins to deform inward of the closed cross-section member along the load input direction, and the side surface portion adjacent to the first surface portion is moved outward of the closed cross-section member along with this deformation. Inflating and causing out-of-plane deformation, and when the load is input, the second surface portion on which the force in the tensile direction acts is deformed inward of the closed cross-section member, and the closed cross-section member is bent and deformed to buckle. I found it.
なお、本願発明者等は、前述したシミュレーション解析に加えて、閉断面状に形成した実際の車体フレームについても同様に、車体フレームに外部から曲げ荷重を入力して曲げ変形する際の変形挙動を調べる実験を行ったが、かかる実験においても、前述したシミュレーション解析結果と略同様の結果が得られた。 In addition to the simulation analysis described above, the inventors of the present application also applied the bending behavior to the actual body frame formed in a closed cross-sectional shape by inputting a bending load from the outside to the body frame. An experiment was conducted, and in this experiment as well, a result almost similar to the simulation analysis result described above was obtained.
そこで、これらシミュレーション解析結果及び実験結果に基づいて、閉断面部材の曲げ変形初期に生じ得る閉断面部材の内方側への第1面部の曲げ変形及び該変形に伴って変形する側面部の面外変形を抑制することができれば、閉断面部材が曲げ変形されることを有効に抑制することができ、軽量化を図りつつ閉断面部材の曲げ抗力を効率的に確保することができると考えられる。 Therefore, based on the simulation analysis results and the experimental results, the bending deformation of the first surface portion toward the inward side of the closed cross-section member that can occur at the initial stage of the bending deformation of the closed cross-section member, and the surface of the side surface portion that is deformed along with the deformation. If the external deformation can be suppressed, it is considered that the closed cross-section member can be effectively prevented from being bent and deformed, and the bending resistance of the closed cross-section member can be efficiently secured while reducing the weight. .
以下、本発明の実施形態に係る車両用フレーム構造について説明する。
図1は、本発明の第1の実施形態に係る車両用フレーム構造を適用した車体フレームを示す斜視図、図2は、図1におけるY2a−Y2a線及びY2b−Y2b線に沿った車体フレームの断面図であり、図2(a)は、Y2a−Y2a線に沿った車体フレームの断面図、図2(b)は、Y2b−Y2b線に沿った車体フレームの断面図である。なお、図1、並びに後述する図4、図5、図7及び図9では、フレーム本体内の補強部材を明瞭に図示するため、フレーム本体を一点鎖線で示し、これを透過状態で示している。
Hereinafter, a vehicle frame structure according to an embodiment of the present invention will be described.
FIG. 1 is a perspective view showing a vehicle body frame to which the vehicle frame structure according to the first embodiment of the present invention is applied, and FIG. 2 is a view of the vehicle body frame taken along lines Y2a-Y2a and Y2b-Y2b in FIG. 2A is a cross-sectional view of the vehicle body frame along the line Y2a-Y2a, and FIG. 2B is a cross-sectional view of the vehicle body frame along the line Y2b-Y2b. In FIG. 1 and FIGS. 4, 5, 7 and 9, which will be described later, in order to clearly show the reinforcing member in the frame main body, the frame main body is shown by a one-dot chain line, and this is shown in a transparent state. .
図1及び図2に示すように、本発明の第1の実施形態に係る車両用フレーム構造を適用した車体フレーム1は、閉断面状に形成された閉断面部材としてのフレーム本体10と、フレーム本体10の長手方向に沿ってフレーム本体10の内部に取り付けられ、該フレーム本体10を補強するための補強部材20と、を有している。 As shown in FIGS. 1 and 2, a vehicle body frame 1 to which a vehicle frame structure according to a first embodiment of the present invention is applied includes a frame main body 10 as a closed cross-sectional member formed in a closed cross-sectional shape, a frame A reinforcing member 20 is attached to the inside of the frame main body 10 along the longitudinal direction of the main body 10 and reinforces the frame main body 10.
フレーム本体10は、鋼板などの金属製の板状素材を断面ハット状にプレス加工して得られる第1の板状部材11と、鋼板などの金属製の板状素材でなる第2の板状部材12とから構成されている。第1の板状部材11は、略平面状に形成される底面部11aと、底面部11aの両側において該底面部11aから略垂直方向に延びる側面部11bと、側面部11bから略直角方向に外側に延びるフランジ部11cとを備え、第2の板状部材12は、略平面状に形成される平面部12aを備えており、第1の板状部材11のフランジ部11cを第2の板状部材12の平面部12aに当接させてスポット溶接等で接合することにより、フレーム本体10が略矩形閉断面状に形成されている。 The frame body 10 includes a first plate member 11 obtained by pressing a metal plate material such as a steel plate into a cross-sectional hat shape, and a second plate shape made of a metal plate material such as a steel plate. It is comprised from the member 12. FIG. The first plate member 11 includes a bottom surface portion 11a formed in a substantially planar shape, a side surface portion 11b extending from the bottom surface portion 11a in a substantially vertical direction on both sides of the bottom surface portion 11a, and a substantially right angle direction from the side surface portion 11b. The second plate-like member 12 includes a flat portion 12a formed in a substantially flat shape, and the flange portion 11c of the first plate-like member 11 is connected to the second plate. The frame main body 10 is formed in a substantially rectangular closed cross section by being brought into contact with the flat surface portion 12a of the shaped member 12 and joined by spot welding or the like.
補強部材20は、樹脂材料を射出成形等によって成形して得られるものであり、フレーム本体10を補強するためにフレーム本体10の内部に取り付けられている。補強部材20は、第1の板状部材11の底面部11aの形状に応じて略矩形状に形成される平板状の平板部21と、該平板部21に結合され平板部21から第2の板状部材12の平面部12aに向かって略垂直方向に延びるリブ部22とを備え、該リブ部22は、フレーム本体10の長手方向に延び第1の板状部材11の両側の側面部11bに沿って平行に配設される2つの板状の壁面部23と、この2つの壁面部23を結合し、格子状に配設されるリブ24とを有している。 The reinforcing member 20 is obtained by molding a resin material by injection molding or the like, and is attached to the inside of the frame body 10 in order to reinforce the frame body 10. The reinforcing member 20 includes a flat plate portion 21 that is formed in a substantially rectangular shape according to the shape of the bottom surface portion 11 a of the first plate member 11, and a flat plate portion 21 that is coupled to the flat plate portion 21 to the second plate portion 21. A rib portion 22 extending in a substantially vertical direction toward the flat surface portion 12 a of the plate-like member 12, and the rib portion 22 extends in the longitudinal direction of the frame body 10, and the side portions 11 b on both sides of the first plate-like member 11. Are provided with two plate-like wall surface portions 23 arranged in parallel with each other, and ribs 24 arranged in a lattice shape by joining the two wall surface portions 23.
格子状のリブ24は、図2(b)に示すように、第1の板状部材11の側面部11bに平行にフレーム本体10の長手方向に延びる複数の板状の縦リブ24aと、フレーム本体10の長手方向と直交し、フレーム本体10を横切る方向に延びる複数の板状の横リブ24bとを有している。 As shown in FIG. 2 (b), the lattice-like ribs 24 include a plurality of plate-like vertical ribs 24 a extending in the longitudinal direction of the frame body 10 in parallel to the side surface portion 11 b of the first plate-like member 11, and the frame A plurality of plate-like lateral ribs 24b extending in a direction perpendicular to the longitudinal direction of the main body 10 and crossing the frame main body 10 are provided.
リブ24の複数の横リブ24bはそれぞれ、複数の縦リブ24bに結合されるとともに、フレーム本体10の一方の側面部11bに沿って配設された壁面部23からフレーム本体10の他方の側面部11bに沿って配設された壁面部23までフレーム本体10を横切る方向に延びて第1の板状部材11の両側の側面部11bに沿って配設される2つの壁面部23に結合され、該横リブ24bを介して両側の壁面部23を結合する。 The plurality of horizontal ribs 24 b of the rib 24 are respectively coupled to the plurality of vertical ribs 24 b and from the wall surface portion 23 disposed along the one side surface portion 11 b of the frame main body 10 to the other side surface portion of the frame main body 10. Extending in a direction crossing the frame body 10 to the wall surface portion 23 disposed along 11b and coupled to the two wall surface portions 23 disposed along the side surface portions 11b on both sides of the first plate member 11, The wall surface portions 23 on both sides are joined through the lateral rib 24b.
複数の横リブ24bもまたそれぞれ平行に設けられ、横リブ24bと縦リブ24aとは互いに直角に結合されている。これにより、リブ部22では、図2(b)に示すように、両側の壁面部23の間の空間が縦リブ24aと横リブ24bとによって区画され、リブ24によって第1の板状部材11の底面部11aから第2の板状部材12の平面部12aに向かう方向に開口する四角形状の開口部25が形成されている。 The plurality of horizontal ribs 24b are also provided in parallel, and the horizontal ribs 24b and the vertical ribs 24a are coupled to each other at a right angle. Thereby, in the rib part 22, as shown in FIG.2 (b), the space between the wall surface part 23 of both sides is divided by the vertical rib 24a and the horizontal rib 24b, and the 1st plate-shaped member 11 by the rib 24 is divided. A rectangular opening 25 is formed that opens in a direction from the bottom surface portion 11 a toward the flat surface portion 12 a of the second plate-like member 12.
リブ24はまた、図2(a)に示すように、横リブ24bが、フレーム本体10の最も側面部11b側で第1の板状部材11の底面部11aと第2の板状部材12の平面部12aとの間の略中間位置よりも短く形成され、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側からその中央側に向かうにつれて平板部21からの長さが短く形成され、フレーム本体10を横切る方向において凹状に湾曲して形成されている。補強部材20の第2の板状部材12側が、縦リブ24a、横リブ24bとも、アーチ状に削り取ったような形状をなしている。 As shown in FIG. 2A, the ribs 24 are formed so that the lateral ribs 24b are formed between the bottom surface portion 11a of the first plate member 11 and the second plate member 12 on the side of the side surface portion 11b of the frame body 10. The length from the flat plate portion 21 is formed shorter from the side surface portion 11b side of the frame main body 10 toward the center side in the direction crossing the frame main body 10 and is formed shorter than the substantially intermediate position between the flat surface portion 12a. It is formed to be concavely curved in the direction crossing the frame body 10. On the second plate-like member 12 side of the reinforcing member 20, both the vertical ribs 24 a and the horizontal ribs 24 b are shaped like arches.
縦リブ24aもまた、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側からその中央側に向かうにつれて平板部21からの長さが短く形成され、該縦リブ24aと結合される横リブ24bと平板部21から同じ長さを有するように形成されている。なお、補強部材20の壁面部23は、平板部21からの長さが該壁面部23と結合される横リブ24bと同じ長さを有するように形成されている。 The vertical rib 24a is also formed such that the length from the flat plate portion 21 is shortened from the side surface portion 11b side to the center side of the frame main body 10 in the direction crossing the frame main body 10, and is coupled to the vertical rib 24a. 24b and the flat plate part 21 are formed to have the same length. The wall surface portion 23 of the reinforcing member 20 is formed so that the length from the flat plate portion 21 has the same length as the lateral rib 24b coupled to the wall surface portion 23.
このようにして、補強部材20のリブ24は、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側からその中央側に向かうにつれて平板部21からの長さが短く形成され、フレーム本体10を横切る方向においてフレーム本体10の中央側ではフレーム本体10の側面部11b側に比して平板部21からの長さが短く形成されている。 In this way, the rib 24 of the reinforcing member 20 is formed such that the length from the flat plate portion 21 becomes shorter from the side surface portion 11b side of the frame main body 10 toward the center side in the direction crossing the frame main body 10. The length from the flat plate portion 21 is shorter on the center side of the frame body 10 than the side surface portion 11b side of the frame body 10 in the direction across the frame.
この補強部材20は、平板部21が第1の板状部材11の底面部11aに沿って配設されて底面部11aに発泡性接着剤27によって接着結合され、フレーム本体10を横切る方向におけるリブ部22の両側の壁面部23が第1の板状部材11の側面部11bに沿って配設されて該側面部11bに発泡性接着剤27によって接着結合されている。 The reinforcing member 20 includes a rib 21 in a direction crossing the frame main body 10, in which the flat plate portion 21 is disposed along the bottom surface portion 11 a of the first plate member 11, and is adhesively bonded to the bottom surface portion 11 a by the foamable adhesive 27. The wall surface portions 23 on both sides of the portion 22 are disposed along the side surface portion 11 b of the first plate-like member 11, and are adhesively bonded to the side surface portion 11 b with a foamable adhesive 27.
これにより、車体フレーム1では、図2(a)に示すように、補強部材20の平板部21と壁面部23とが連続して結合されて形成される角部26は、その外面側がフレーム本体10の第1の板状部材11の底面部11aと側面部11bとの角部10aに合致して接着結合され、その内面側がリブ24の横リブ24bで裏打ちされる。 Thereby, in the vehicle body frame 1, as shown in FIG. 2A, the corner portion 26 formed by continuously joining the flat plate portion 21 and the wall surface portion 23 of the reinforcing member 20 has an outer surface side on the frame body. The ten first plate-like members 11 are bonded and bonded to the corners 10 a of the bottom surface part 11 a and the side surface part 11 b, and the inner surface side is lined with the lateral ribs 24 b of the ribs 24.
このようにして構成される車体フレーム1は、曲げ荷重が入力されることが想定される方向に第1の板状部材11の底面部11aが対向するように配置される。したがって、車体フレーム1に外部から曲げ荷重が入力される際には、フレーム本体10の第1の板状部材11の底面部11aに曲げ荷重が入力され、該底面部11aに圧縮方向の力が作用して圧縮力が生じ、第2の板状部材12の平面部12aに引張方向の力が作用して引張力が生じることとなる。 The vehicle body frame 1 configured in this manner is arranged so that the bottom surface portion 11a of the first plate-like member 11 faces in a direction in which a bending load is assumed to be input. Therefore, when a bending load is input to the body frame 1 from the outside, the bending load is input to the bottom surface portion 11a of the first plate member 11 of the frame body 10, and a force in the compression direction is applied to the bottom surface portion 11a. A compressive force is generated by acting, and a tensile force is generated by applying a force in the tensile direction to the flat surface portion 12a of the second plate member 12.
図3は、フレーム本体と補強部材とに作用する荷重を説明するための説明図であり、図3(a)は、フレーム本体の一部を透過状態で示した車体フレームの要部を示す斜視図、図3(b)は、車体フレームの断面図である。図3に示すように、車体フレーム1に外部から曲げ荷重が入力され、フレーム本体10に曲げ荷重が入力される際には、フレーム本体10には、該フレーム本体10の曲げの中立軸L1より第1の板状部材11の底面部11b側では圧縮方向の力が作用して圧縮力が生じ、該中立軸L1より第2の板状部材12の平面部12a側では引張方向の力が作用して引張力が生じることとなる。 FIG. 3 is an explanatory diagram for explaining a load acting on the frame main body and the reinforcing member, and FIG. 3A is a perspective view showing a main part of the vehicle body frame showing a part of the frame main body in a transparent state. FIG. 3 and FIG. 3B are cross-sectional views of the vehicle body frame. As shown in FIG. 3, when a bending load is input to the vehicle body frame 1 from the outside, and the bending load is input to the frame body 10, the frame body 10 receives from the neutral axis L <b> 1 of the bending of the frame body 10. A force in the compression direction acts on the bottom surface portion 11b side of the first plate member 11 to generate a compression force, and a force in the tensile direction acts on the flat surface portion 12a side of the second plate member 12 from the neutral axis L1. As a result, a tensile force is generated.
また、車体フレーム1に外部から曲げ荷重が入力される際には、フレーム本体10の内部に取り付けられた補強部材20にも曲げ荷重が負荷され、補強部材20には、該補強部材20の曲げの中立軸L2より第1の板状部材11の底面部11b側では圧縮方向の力が作用して圧縮力が生じ、該中立軸L2より第2の板状部材12の平面部12aでは引張方向の力が作用して引張力が生じることとなる。 In addition, when a bending load is input to the vehicle body frame 1 from the outside, the bending load is also applied to the reinforcing member 20 attached to the inside of the frame main body 10, and the bending force of the reinforcing member 20 is applied to the reinforcing member 20. A force in the compression direction acts on the bottom surface portion 11b side of the first plate-like member 11 from the neutral axis L2 to generate a compression force, and a tensile force is generated in the flat portion 12a of the second plate-like member 12 from the neutral axis L2. As a result, a tensile force is generated.
本実施形態では、補強部材20は、該補強部材20の曲げの中立軸L2が、フレーム本体10の曲げの中立軸L1よりも圧縮側に位置するように配置され、図3(b)に示すように、フレーム本体10の曲げの中立軸L1よりも第1の板状部材11の底面部11b側に位置するように配置されている。 In the present embodiment, the reinforcing member 20 is arranged so that the neutral axis L2 of bending of the reinforcing member 20 is positioned on the compression side with respect to the neutral axis L1 of bending of the frame body 10, and is shown in FIG. Thus, it arrange | positions so that it may be located in the bottom face part 11b side of the 1st plate-shaped member 11 rather than the neutral axis | shaft L1 of the bending of the frame main body 10. FIG.
このようにして、補強部材20をフレーム本体10の曲げの中立軸L1よりも圧縮側に位置するように配置することで、車体フレーム1に外部から荷重が入力され、フレーム本体10に外部から荷重が入力される際に、車体フレーム1全体としての曲げの中立軸を、フレーム本体10のみの曲げの中立軸より該中立軸の圧縮側に移動させることができ、フレーム本体10の第1の板状部材11の底面部11bを圧縮に対して強くすることができる。 Thus, by arranging the reinforcing member 20 so as to be positioned on the compression side with respect to the bending neutral axis L1 of the frame body 10, a load is input from the outside to the vehicle body frame 1, and a load is applied to the frame body 10 from the outside. Is input, the neutral axis of the bending of the vehicle body frame 1 as a whole can be moved from the neutral axis of the bending of the frame main body 10 only to the compression side of the neutral shaft, and the first plate of the frame main body 10 can be moved. The bottom surface portion 11b of the shaped member 11 can be made strong against compression.
このように、本発明の第1の実施形態に係る車両用フレーム構造では、フレーム本体10は、外部から曲げ荷重が入力される際に、圧縮方向の力が作用する第1の板状部材11の底面部11bと、引張方向の力が作用する第2の板状部材12の平面部12aと、フレーム本体10の該底面部11bと該平面部12aとの間に位置する両側の第1の板状部材11の側面部11bとを有し、フレーム本体10の内部に取り付けられた補強部材20は、両側の側面部11bにそれぞれ接着結合される2つの壁面部23と、2つの壁面部23を結合し格子状に配設されるリブ24とを有するリブ部22を備え、フレーム本体10の曲げの中立軸L1より圧縮側に補強部材20の曲げの中立軸L2が位置するように配置されている。 As described above, in the vehicle frame structure according to the first embodiment of the present invention, the frame body 10 has the first plate-like member 11 on which a force in the compression direction acts when a bending load is input from the outside. The bottom surface portion 11b of the second plate-like member 12 on which a force in the tensile direction acts, and the first and the second side portions of the frame body 10 located between the bottom surface portion 11b and the flat surface portion 12a. The reinforcing member 20 having the side surface portion 11b of the plate-like member 11 and attached to the inside of the frame main body 10 includes two wall surface portions 23 and two wall surface portions 23 that are adhesively bonded to the side surface portions 11b on both sides. And a rib portion 22 having ribs 24 arranged in a lattice shape, and arranged so that the neutral axis L2 of the reinforcing member 20 is positioned closer to the compression side than the neutral axis L1 of the frame main body 10 is bent. ing.
前記車両用フレーム構造によれば、補強部材20は、フレーム本体10の曲げの中立軸L1より圧縮側に補強部材20の曲げの中立軸L2が位置するように配置されているので、フレーム本体10の内部全体を補強する場合に比して重量の増加を抑えつつ、外部から曲げ荷重が入力される際に、第1の板状部材11の底面部11bを圧縮に対して強くすることができ、フレーム本体10の曲げ変形初期に生じ得るフレーム本体10の内方側への該底面部11bの曲げ変形を抑制することができる。また、フレーム本体10の両側の側面部11bに接着結合された補強部材20の壁面部23によって該側面部11bの剛性を高めて該側面部11bの外方側への面外変形を抑制することができるとともに、2つの壁面部23を結合する補強部材20のリブ24によって該側面部11bの変形をさらに抑制することができる。したがって、フレーム本体10の曲げ変形初期に生じ得るフレーム本体10の内方側への底面部11aの曲げ変形及び該変形に伴って変形する側面部11bの面外変形を有効に抑制することができ、軽量化を図りつつ曲げ抗力を効率的に確保することができる。 According to the vehicle frame structure, the reinforcing member 20 is disposed so that the neutral axis L2 of the bending of the reinforcing member 20 is positioned closer to the compression side than the neutral axis L1 of the bending of the frame main body 10. When the bending load is input from the outside, the bottom surface portion 11b of the first plate-like member 11 can be made strong against compression while suppressing an increase in weight as compared with the case where the entire inside of the plate is reinforced. The bending deformation of the bottom surface portion 11b toward the inner side of the frame main body 10 that can occur at the initial stage of the bending deformation of the frame main body 10 can be suppressed. Further, the rigidity of the side surface portion 11b is increased by the wall surface portion 23 of the reinforcing member 20 which is adhesively bonded to the side surface portions 11b on both sides of the frame body 10, and the out-of-plane deformation of the side surface portion 11b toward the outside is suppressed. In addition, the ribs 24 of the reinforcing member 20 that joins the two wall surface portions 23 can further suppress deformation of the side surface portion 11b. Therefore, it is possible to effectively suppress the bending deformation of the bottom surface portion 11a toward the inward side of the frame main body 10 and the out-of-plane deformation of the side surface portion 11b that is deformed along with the deformation, which may occur at the initial stage of bending deformation of the frame main body 10. Thus, it is possible to efficiently ensure bending resistance while reducing the weight.
また、補強部材20は、底面部11aに沿って配設されて該底面部11aに接着結合される平板部21を更に備え、平板部21に壁面部23及びリブ24が結合されていることにより、外部から曲げ荷重が入力される際に、平板部21によって直接底面部11aの剛性を高めて底面部11aの曲げ変形の抑制効果を高めることができるとともに、平板部21に結合される補強部材20のリブ24によって平板部21を圧縮に対して強くすることができるので、底面部11aの曲げ変形をさらに抑制することができる。 In addition, the reinforcing member 20 further includes a flat plate portion 21 that is disposed along the bottom surface portion 11 a and is adhesively bonded to the bottom surface portion 11 a, and the wall surface portion 23 and the rib 24 are coupled to the flat plate portion 21. When a bending load is input from the outside, the rigidity of the bottom surface portion 11a can be directly increased by the flat plate portion 21 to enhance the effect of suppressing the bending deformation of the bottom surface portion 11a, and the reinforcing member coupled to the flat plate portion 21 Since the 20 ribs 24 can strengthen the flat plate portion 21 against compression, bending deformation of the bottom surface portion 11a can be further suppressed.
更に、リブ24は、平板部21から垂直方向に延び、フレーム本体10を横切る方向においてフレーム本体10の中央側ではフレーム本体10の側面部11b側に比して平板部21からの長さが短く形成されていることにより、重量の増加を抑えつつフレーム本体10の側面部11bの変形に対する抑制効果を確保することができる。フレーム側面部11bの面外変形抑止への貢献度が小さいため、中央部のリブ24の平板部21からの長さを小さくする、つまりアーチ状に削り取ったような形状にすることにより、側面部11b変形抑止の効果を損なうことなく、補強部材20の質量を低減できる。 Further, the rib 24 extends in a vertical direction from the flat plate portion 21, and has a shorter length from the flat plate portion 21 at the center side of the frame main body 10 than the side surface portion 11 b side of the frame main body 10 in the direction crossing the frame main body 10. By being formed, the suppression effect with respect to a deformation | transformation of the side part 11b of the frame main body 10 can be ensured, suppressing the increase in a weight. Since the degree of contribution to the out-of-plane deformation suppression of the frame side surface portion 11b is small, the length of the central rib 24 from the flat plate portion 21 is reduced, that is, the side surface portion is shaped like an arch. The mass of the reinforcing member 20 can be reduced without impairing the effect of inhibiting 11b deformation.
また更に、平板部21と壁面部23とが連続して結合されて角部26が形成され、該角部26は、その外面側がフレーム本体10の第1の板状部材11の底面部11aと側面部11bとの角部10aに合致して接着結合され、その内面側がリブ24で裏打ちされていることにより、外部から曲げ荷重が入力される際に、フレーム本体10の第1の板状部材11の底面部11aの曲げ変形に伴って変形する側面部11bの外方側への面外変形の起点となる底面部11aと側面部11bとの角部10aを直接補強することができ、フレーム本体10の曲げ変形に対する抑制効果をさらに高めることができる。 Furthermore, the flat plate portion 21 and the wall surface portion 23 are continuously coupled to form a corner portion 26, and the corner portion 26 has an outer surface side that is connected to the bottom surface portion 11 a of the first plate member 11 of the frame body 10. The first plate-like member of the frame body 10 when a bending load is input from the outside by being bonded and bonded to the corner portion 10a with the side surface portion 11b and being lined with the rib 24 on the inner surface side. The corner portion 10a between the bottom surface portion 11a and the side surface portion 11b, which is the starting point of the out-of-plane deformation of the side surface portion 11b deformed with the bending deformation of the bottom surface portion 11a, can be directly reinforced. The effect of suppressing the bending deformation of the main body 10 can be further enhanced.
この車両用フレーム構造を適用した車体フレーム1を製造する場合には、先ず、断面ハット状に形成した第1の板状部材11を第2の板状部材12と溶接し、第1の板状部材11と第2の板状部材12とからなるフレーム本体10の内部に、補強部材20の平板部21とリブ部22の両側の壁面部23とに発泡性接着剤27を塗布した状態で補強部材20を挿入し、図2(a)に示す所定位置に保持する。そして、電着塗装工程におけるベーキング時に発泡性接着剤27を発泡させて、発泡性接着剤27によって補強部材20をフレーム本体10に接着結合して製造する。これにより、電着塗装工程において、電着液がフレーム本体10の内部に入り込むことができ、耐食性向上の効果を得ることができる。 When manufacturing the vehicle body frame 1 to which the vehicle frame structure is applied, first, the first plate member 11 formed in a hat shape in cross section is welded to the second plate member 12 to form the first plate shape. Reinforcement in a state where the foamable adhesive 27 is applied to the flat plate portion 21 of the reinforcing member 20 and the wall surface portions 23 on both sides of the rib portion 22 inside the frame body 10 composed of the member 11 and the second plate-like member 12. The member 20 is inserted and held at a predetermined position shown in FIG. The foamable adhesive 27 is foamed at the time of baking in the electrodeposition coating process, and the reinforcing member 20 is adhesively bonded to the frame body 10 by the foamable adhesive 27 to manufacture. Thereby, in an electrodeposition coating process, an electrodeposition liquid can enter the inside of the frame main body 10, and the effect of improving corrosion resistance can be acquired.
なお、格子状に配設されたリブ24は、縦リブ24aと横リブ24bとによって四角形状の開口部25が形成されているが、フレーム本体10を横切る方向に延びる横リブ24bをフレーム本体10の長手方向と直交する方向から傾斜させて、縦リブ24aと横リブ24bとによって形成される開口部を三角形状や六角形状など他の形状に形成するようにしてもよい。 Note that the ribs 24 arranged in a lattice form have a rectangular opening 25 formed by the vertical ribs 24 a and the horizontal ribs 24 b, but the horizontal ribs 24 b extending in the direction crossing the frame main body 10 are provided as the frame main body 10. The opening formed by the vertical ribs 24a and the horizontal ribs 24b may be formed in another shape such as a triangular shape or a hexagonal shape by inclining from a direction perpendicular to the longitudinal direction.
図4は、本発明の第2の実施形態に係る車両用フレーム構造を適用した車体フレームを示す図であり、図4(a)は、本発明の第2の実施形態に係る車両用フレーム構造を適用した車体フレームの斜視図、図4(b)は、図4(a)におけるY4b−Y4b線に沿った車体フレームの断面図である。なお、第2の実施形態は、第1の実施形態とリブ部の形状が異なるのみであるので、第1の実施形態と同様の構成を備えて同様の作用をなすものについては同一符号を付して説明を省略する。 FIG. 4 is a view showing a vehicle body frame to which a vehicle frame structure according to the second embodiment of the present invention is applied, and FIG. 4A is a vehicle frame structure according to the second embodiment of the present invention. FIG. 4B is a cross-sectional view of the body frame taken along line Y4b-Y4b in FIG. 4A. Since the second embodiment is different from the first embodiment only in the shape of the rib portion, the same reference numerals are given to those having the same configuration as the first embodiment and having the same function. Therefore, the description is omitted.
図4に示すように、本発明の第2の実施形態に係る車両用フレーム構造を適用した車体フレーム31は、フレーム本体10の内部に補強部材40が取り付けられ、補強部材40は、フレーム本体10の両側の側面部11bに沿って配設されて該両側の側面部11bにそれぞれ接着結合される2つの板状の壁面部43と、該2つの壁面部43を結合し格子状に配設されるリブ44とを有するリブ部42を備え、外部から曲げ荷重が入力される際のフレーム本体10の曲げの中立軸L1より圧縮側に補強部材40の曲げの中立軸L2が位置するように配置されているが、リブ部42は、その一部がフレーム本体10の曲げの中立軸L1よりも第2の板状部材12の平面部12a側に延びるように形成されている。 As shown in FIG. 4, a vehicle body frame 31 to which a vehicle frame structure according to the second embodiment of the present invention is applied has a reinforcing member 40 attached to the inside of the frame main body 10, and the reinforcing member 40 includes the frame main body 10. Two plate-like wall surface portions 43 disposed along the side surface portions 11b on both sides and bonded and bonded to the side surface portions 11b on both sides, and the two wall surface portions 43 are coupled in a lattice shape. And a rib portion 42 having a rib 44, and a bending neutral axis L2 of the reinforcing member 40 is positioned on the compression side of the bending neutral axis L1 of the frame body 10 when a bending load is input from the outside. However, the rib portion 42 is formed so that a part thereof extends to the flat portion 12 a side of the second plate-like member 12 with respect to the bending neutral axis L <b> 1 of the frame body 10.
補強部材40のリブ部42は、補強部材20のリブ部22と同様に、フレーム本体10の長手方向に延びる縦リブ44aとフレーム本体10を横切る方向に延びる横リブ44bとが四角形状の開口部45を形成するように格子状に配置されたリブ44を有しており、該リブ44は、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側からその中央側に向かうにつれて平板部21からの長さが短く形成されているが、フレーム本体10の側面部11b側ではフレーム本体10の曲げの中立軸L1よりも第2の板状部材12の平面部12a側まで延びるように形成されている。補強部材40の壁面部43もまた、平板部21からの長さが該壁面部43と結合される横リブ44bと同じ長さを有するように形成されている。 As in the rib portion 22 of the reinforcing member 20, the rib portion 42 of the reinforcing member 40 has a rectangular opening formed by a vertical rib 44 a extending in the longitudinal direction of the frame main body 10 and a horizontal rib 44 b extending in a direction crossing the frame main body 10. The ribs 44 are arranged in a lattice shape so as to form a flat plate portion 45, and the ribs 44 extend from the side surface portion 11 b side of the frame body 10 toward the center side in the direction crossing the frame body 10. Is formed so as to extend from the side surface portion 11b side of the frame body 10 to the flat surface portion 12a side of the second plate-like member 12 rather than the neutral axis L1 of bending of the frame body 10. ing. The wall surface portion 43 of the reinforcing member 40 is also formed so that the length from the flat plate portion 21 is the same as the length of the lateral rib 44 b coupled to the wall surface portion 43.
このように構成される車両用フレーム構造においても、補強部材40は、フレーム本体10の曲げの中立軸L1より圧縮側に補強部材40の曲げの中立軸L2が位置するように配置されており、外部から曲げ荷重が入力される際に、フレーム本体10の曲げ変形初期に生じ得るフレーム本体10の内方側への底面部11aの曲げ変形及び該変形に伴って変形する側面部11bの面外変形を有効に抑制することができ、軽量化を図りつつ曲げ抗力を効率的に確保することができる。 Also in the vehicle frame structure configured as described above, the reinforcing member 40 is disposed so that the neutral axis L2 of the bending of the reinforcing member 40 is positioned closer to the compression side than the neutral axis L1 of the bending of the frame main body 10. Bending deformation of the bottom surface portion 11a toward the inward side of the frame main body 10 that may occur at the initial stage of bending deformation of the frame main body 10 when a bending load is input from the outside, and out-of-plane of the side surface portion 11b deforming in accordance with the deformation Deformation can be effectively suppressed, and bending resistance can be efficiently ensured while achieving weight reduction.
図5は、本発明の第3の実施形態に係る車両用フレーム構造を適用した車体フレームを示す斜視図である。また、図6は、図5におけるY6a−Y6a線及びY6b−Y6b線に沿った車体フレームの断面図であり、図6(a)は、Y6a−Y6a線に沿った車体フレームの断面図、図6(b)は、Y6b−Y6b線に沿った車体フレームの断面図である。なお、第3の実施形態は、第1の実施形態とリブ部の形状が異なるのみであるので、第1の実施形態と同様の構成を備えて同様の作用をなすものについては同一符号を付して説明を省略する。 FIG. 5 is a perspective view showing a vehicle body frame to which a vehicle frame structure according to the third embodiment of the present invention is applied. 6 is a cross-sectional view of the vehicle body frame along the lines Y6a-Y6a and Y6b-Y6b in FIG. 5, and FIG. 6A is a cross-sectional view of the vehicle body frame along the line Y6a-Y6a. 6 (b) is a cross-sectional view of the vehicle body frame along the line Y6b-Y6b. Note that the third embodiment is different from the first embodiment only in the shape of the rib portion, and therefore, the same reference numerals are given to the components that have the same configuration as the first embodiment and perform the same functions. Therefore, the description is omitted.
図5及び図6に示すように、本発明の第3の実施形態に係る車両用フレーム構造を適用した車体フレーム51は、フレーム本体10の内部に補強部材60が取り付けられ、補強部材60は、フレーム本体10の両側の側面部11bに沿って配設されて該両側の側面部11bにそれぞれ接着結合される2つの板状の壁面部63と、該2つの壁面部63を結合し格子状に配設されるリブ64とを有するリブ部62を備え、外部から曲げ荷重が入力される際のフレーム本体10の曲げの中立軸L1より圧縮側に補強部材60の曲げの中立軸L2が位置するように配置されているが、リブ62は、平板部21から垂直方向に延びるリブの長さが等しく形成されている。 As shown in FIGS. 5 and 6, a vehicle body frame 51 to which the vehicle frame structure according to the third embodiment of the present invention is applied has a reinforcing member 60 attached to the inside of the frame body 10. Two plate-like wall surface parts 63 disposed along the side surface parts 11b on both sides of the frame body 10 and bonded to the side surface parts 11b on both sides, and the two wall surface parts 63 are joined to form a lattice. A rib portion 62 having a rib 64 disposed is provided, and the bending neutral axis L2 of the reinforcing member 60 is positioned on the compression side of the bending neutral axis L1 of the frame body 10 when a bending load is input from the outside. However, the ribs 62 are formed so that the ribs extending in the vertical direction from the flat plate portion 21 have the same length.
補強部材60のリブ部62は、補強部材20のリブ部22と同様に、フレーム本体10の長手方向に延びる縦リブ64aとフレーム本体10を横切る方向に延びる横リブ64bとが四角形状の開口部65を形成するように格子状に配置されたリブ64を有しているが、リブ64は、第1の板状部材11の底面部11aと第2の板状部材12の平面部12aとの間の略中間位置よりも短く形成され、フレーム本体10を横切る方向において平板部21からの長さが等しく形成されている。補強部材60の壁面部63もまた、平板部21からの長さが該壁面部63と結合される横リブ64bと同じ長さを有するように形成されている。 As in the rib portion 22 of the reinforcing member 20, the rib portion 62 of the reinforcing member 60 has a rectangular opening in which a longitudinal rib 64 a extending in the longitudinal direction of the frame body 10 and a lateral rib 64 b extending in a direction crossing the frame body 10 are formed. The ribs 64 are arranged in a lattice pattern so as to form 65, and the ribs 64 are formed between the bottom surface portion 11 a of the first plate member 11 and the flat surface portion 12 a of the second plate member 12. The length from the flat plate portion 21 is equal in the direction crossing the frame main body 10. The wall surface portion 63 of the reinforcing member 60 is also formed so that the length from the flat plate portion 21 has the same length as the lateral rib 64b coupled to the wall surface portion 63.
このように構成される車両用フレーム構造においても、補強部材60は、フレーム本体10の曲げの中立軸L1より圧縮側に補強部材60の曲げの中立軸L2が位置するように配置されており、外部から曲げ荷重が入力される際に、フレーム本体10の曲げ変形初期に生じ得るフレーム本体10の内方側への底面部11aの曲げ変形及び該変形に伴って変形する側面部11bの面外変形を有効に抑制することができ、軽量化を図りつつ曲げ抗力を効率的に確保することができる。 Also in the vehicle frame structure configured as described above, the reinforcing member 60 is disposed so that the neutral axis L2 of the bending of the reinforcing member 60 is positioned closer to the compression side than the neutral axis L1 of the bending of the frame body 10. Bending deformation of the bottom surface portion 11a toward the inward side of the frame main body 10 that may occur at the initial stage of bending deformation of the frame main body 10 when a bending load is input from the outside, and out-of-plane of the side surface portion 11b deforming in accordance with the deformation Deformation can be effectively suppressed, and bending resistance can be efficiently ensured while achieving weight reduction.
図7は、本発明の第4の実施形態に係る車両用フレーム構造を適用した車体フレームを示す斜視図である。また、図8は、図7におけるY8a−Y8a線及びY8b−Y8b線に沿った車体フレームの断面図であり、図8(a)は、Y8a−Y8a線に沿った車体フレームの断面図、図8(b)は、Y8b−Y8b線に沿った車体フレームの断面図である。なお、第4の実施形態は、第3の実施形態とリブ部の形状が異なるのみであるので、第3の実施形態と同様の構成を備えて同様の作用をなすものについては同一符号を付して説明を省略する。 FIG. 7 is a perspective view showing a vehicle body frame to which a vehicle frame structure according to the fourth embodiment of the present invention is applied. 8 is a cross-sectional view of the vehicle body frame taken along line Y8a-Y8a and Y8b-Y8b in FIG. 7, and FIG. 8A is a cross-sectional view of the vehicle body frame taken along line Y8a-Y8a. 8 (b) is a cross-sectional view of the vehicle body frame taken along line Y8b-Y8b. Note that the fourth embodiment is different from the third embodiment only in the shape of the rib portion, and therefore the same reference numerals are given to those having the same configuration as the third embodiment and having the same function. Therefore, the description is omitted.
図7及び図8に示すように、本発明の第4の実施形態に係る車両用フレーム構造を適用した車体フレーム71は、フレーム本体10の内部に補強部材80が取り付けられ、補強部材80は、フレーム本体10の両側の側面部11bに沿って配設されて該両側の側面部11bにそれぞれ接着結合される2つの板状の壁面部83と、該2つの壁面部83を結合し格子状に配設されるリブ84とを有するリブ部82を備え、外部から曲げ荷重が入力される際のフレーム本体10の曲げの中立軸L1より圧縮側に補強部材80の曲げの中立軸L2が位置するように配置され、リブ84は、平板部21から垂直方向に延びるリブの長さが等しく形成されているが、リブ84によって形成される開口部85の大きさがフレーム本体10を横切る方向に異なって形成されている。 As shown in FIGS. 7 and 8, a vehicle body frame 71 to which the vehicle frame structure according to the fourth embodiment of the present invention is applied has a reinforcing member 80 attached to the inside of the frame body 10, Two plate-like wall surface portions 83 disposed along the side surface portions 11b on both sides of the frame main body 10 and bonded and bonded to the side surface portions 11b on both sides, respectively, and the two wall surface portions 83 are joined to form a lattice shape. A rib portion 82 having a rib 84 is provided, and the bending neutral axis L2 of the reinforcing member 80 is positioned on the compression side of the bending neutral axis L1 of the frame body 10 when a bending load is input from the outside. The ribs 84 are formed so that the lengths of the ribs extending in the vertical direction from the flat plate portion 21 are equal, but the size of the opening 85 formed by the ribs 84 is different in the direction across the frame body 10. It is formed Te.
補強部材80のリブ部82は、補強部材60のリブ部62と同様に、フレーム本体10の長手方向に延びる縦リブ84aとフレーム本体10を横切る方向に延びる横リブ84bとが四角形状の開口部85を形成するように格子状に配置されたリブ84を有し、リブ84は、第1の板状部材11の底面部11aと第2の板状部材12の平面部12aとの間の略中間位置よりも短く形成されている。補強部材80の壁面部83もまた、平板部21からの長さが該壁面部83と結合される横リブ84bと同じ長さを有するように形成されている。 As in the rib portion 62 of the reinforcing member 60, the rib portion 82 of the reinforcing member 80 has a rectangular opening in which a longitudinal rib 84 a extending in the longitudinal direction of the frame body 10 and a lateral rib 84 b extending in a direction crossing the frame body 10 are formed. The ribs 84 are arranged in a lattice pattern so as to form 85, and the ribs 84 are approximately between the bottom surface portion 11 a of the first plate member 11 and the flat surface portion 12 a of the second plate member 12. It is shorter than the intermediate position. The wall surface portion 83 of the reinforcing member 80 is also formed so that the length from the flat plate portion 21 is the same as that of the lateral rib 84b coupled to the wall surface portion 83.
しかしながら、車体フレーム71の補強部材80では、フレーム本体10を横切る方向に隣り合う縦リブ84aの間隔が、フレーム本体10を横切る方向においてフレーム本体10の中央側に比べてフレーム本体10の側面部11b側では狭く略半分の大きさで形成され、フレーム本体10を横切る方向においてフレーム本体10の中央側では略正方形状の開口部85aが形成され、フレーム本体10の側面部11b側では中央側の開口部85aを縦リブ84aによってフレーム本体10を横切る方向に2つに分割した矩形状の開口部85bが形成されるようにリブ84が設けられている。 However, in the reinforcing member 80 of the vehicle body frame 71, the interval between the vertical ribs 84a adjacent to each other in the direction crossing the frame main body 10 is such that the side surface portion 11b of the frame main body 10 is larger than the center side of the frame main body 10 in the direction crossing the frame main body 10. On the side, it is narrow and is approximately half the size, and in the direction crossing the frame body 10, a substantially square opening 85 a is formed on the center side of the frame body 10, and the center side opening is formed on the side surface 11 b side of the frame body 10. Ribs 84 are provided so that a rectangular opening 85b is formed by dividing the portion 85a into two in the direction crossing the frame body 10 by the vertical ribs 84a.
このように、車体フレーム71においては、補強部材80のリブ84によって形成された開口部85の大きさがフレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれて小さく形成されており、補強部材80は、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれて強度が増加するように構成されている。 As described above, in the vehicle body frame 71, the size of the opening 85 formed by the rib 84 of the reinforcing member 80 is formed smaller as it approaches the side surface 11b side of the frame body 10 in the direction crossing the frame body 10. The reinforcing member 80 is configured to increase in strength as it approaches the side surface 11b side of the frame body 10 in the direction crossing the frame body 10.
このように構成される車両用フレーム構造においても、補強部材80は、フレーム本体10の曲げの中立軸L1より圧縮側に補強部材80の曲げの中立軸L2が位置するように配置されており、外部から曲げ荷重が入力される際に、フレーム本体10の曲げ変形初期に生じ得るフレーム本体10の内方側への底面部11aの曲げ変形及び該変形に伴って変形する側面部11bの面外変形を有効に抑制することができ、軽量化を図りつつ曲げ抗力を効率的に確保することができる。また、車体フレーム71では、リブ部82は、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれて強度が増加するように構成されていることにより、フレーム本体10の側面部11bの変形に対する抑制効果をさらに高めることができる。 Also in the vehicle frame structure configured as described above, the reinforcing member 80 is disposed such that the neutral axis L2 of the bending of the reinforcing member 80 is positioned closer to the compression side than the neutral axis L1 of the bending of the frame body 10. Bending deformation of the bottom surface portion 11a toward the inward side of the frame main body 10 that may occur at the initial stage of bending deformation of the frame main body 10 when a bending load is input from the outside, and out-of-plane of the side surface portion 11b deforming in accordance with the deformation Deformation can be effectively suppressed, and bending resistance can be efficiently ensured while achieving weight reduction. Further, in the body frame 71, the rib portion 82 is configured to increase in strength as it approaches the side surface portion 11 b side of the frame body 10 in the direction crossing the frame body 10, whereby the side surface portion 11 b of the frame body 10. It is possible to further enhance the effect of suppressing the deformation of the material.
この第4の実施形態に係る車体フレーム71では、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれて開口部85の大きさが小さく形成され、強度が増加するように構成されているが、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれてリブ84の肉厚、すなわち縦リブ84a及び/又は横リブ84bの肉厚を厚く形成することにより、強度が増加するように構成することも可能である。 In the vehicle body frame 71 according to the fourth embodiment, the size of the opening 85 is formed smaller and closer to the side surface 11b side of the frame body 10 in the direction crossing the frame body 10, and the strength is increased. However, the strength of the rib 84 is increased by increasing the thickness of the rib 84, that is, the thickness of the vertical rib 84a and / or the horizontal rib 84b as it approaches the side surface 11b of the frame body 10 in the direction crossing the frame body 10. It can also be configured to increase.
図9は、本発明の第5の実施形態に係る車両用フレーム構造を適用した車体フレームを示す斜視図である。また、図10は、図9におけるY10a−Y10a線及びY10b−Y10b線に沿った車体フレームの断面図であり、図10(a)は、Y10a−Y10a線に沿った車体フレームの断面図、図10(b)は、Y10b−Y10b線に沿った車体フレームの断面図である。なお、第5の実施形態は、第1の実施形態とリブ部の形状が異なるのみであるので、第1の実施形態と同様の構成を備えて同様の作用をなすものについては同一符号を付して説明を省略する。 FIG. 9 is a perspective view showing a vehicle body frame to which a vehicle frame structure according to the fifth embodiment of the present invention is applied. 10 is a cross-sectional view of the vehicle body frame along the lines Y10a-Y10a and Y10b-Y10b in FIG. 9, and FIG. 10 (a) is a cross-sectional view of the vehicle body frame along the line Y10a-Y10a. 10 (b) is a cross-sectional view of the vehicle body frame along the line Y10b-Y10b. Since the fifth embodiment is different from the first embodiment only in the shape of the rib portion, the same reference numerals are given to those having the same configuration as the first embodiment and having the same function. Therefore, the description is omitted.
図9及び図10に示すように、本発明の第5の実施形態に係る車両用フレーム構造を適用した車体フレーム91は、フレーム本体10の内部に補強部材100が取り付けられ、補強部材100は、フレーム本体10の両側の側面部11bに沿って配設されて該両側の側面部11bにそれぞれ接着結合される2つの板状の壁面部103と、該2つの壁面部103を結合し格子状に配設されるリブ104とを有するリブ部102を備え、外部から曲げ荷重が入力される際のフレーム本体10の曲げの中立軸L1より圧縮側に補強部材100の曲げの中立軸L2が位置するように配置されているが、リブ102によって形成される開口部105の大きさがフレーム本体10を横切る方向に異なって形成されている。 As shown in FIGS. 9 and 10, a vehicle body frame 91 to which a vehicle frame structure according to a fifth embodiment of the present invention is applied has a reinforcing member 100 attached to the inside of the frame body 10. Two plate-like wall surface portions 103 disposed along the side surface portions 11b on both sides of the frame main body 10 and bonded and bonded to the side surface portions 11b on both sides, and the two wall surface portions 103 are joined to form a lattice shape. A rib portion 102 having a rib 104 is provided, and a bending neutral axis L2 of the reinforcing member 100 is positioned on the compression side of the bending neutral axis L1 of the frame body 10 when a bending load is input from the outside. However, the size of the opening 105 formed by the rib 102 is different in the direction across the frame body 10.
補強部材100のリブ部102は、格子状に配設されるリブ104が、フレーム本体10の長手方向に延びる縦リブ104aと、フレーム本体10を横切る方向に延びる横リブ104bとを有しているが、横リブ104bは、フレーム本体10の長手方向と直交する方向から所定角度傾斜してフレーム本体10を横切る方向に延び、両側の壁面部103を結合する第1の横リブ104b1と、フレーム本体10の長手方向と直交する方向から所定角度傾斜してフレーム本体10を横切る方向に壁面部103からフレーム本体10の最も側面部11b側に位置する縦リブ104aまで延び、壁面部103と最も側面部11b側に位置する縦リブ104aとを結合する第2の横リブ104b2とを有している。 The rib portion 102 of the reinforcing member 100 includes a rib 104 arranged in a lattice shape, and a longitudinal rib 104 a extending in the longitudinal direction of the frame body 10 and a lateral rib 104 b extending in a direction crossing the frame body 10. However, the horizontal rib 104b is inclined at a predetermined angle from a direction orthogonal to the longitudinal direction of the frame main body 10 and extends in a direction crossing the frame main body 10, and the first horizontal rib 104b1 connecting the wall portions 103 on both sides, 10 extends from the wall surface portion 103 in a direction crossing the frame main body 10 at a predetermined angle from a direction orthogonal to the longitudinal direction of the frame 10 and extends from the wall surface portion 103 to the vertical rib 104a located on the most side surface portion 11b side. It has the 2nd horizontal rib 104b2 which couple | bonds the vertical rib 104a located in the 11b side.
第1の横リブ104b1は、図10(b)に示すように、フレーム本体10の長手方向に連続してジグザグ形状に形成され、2つの第1の横リブ104b1が、フレーム本体10を横切る方向の中央部分において交差するように形成されている。一方、第2の横リブ104b2は、壁面部103とフレーム本体10の最も側面部11b側の縦リブ104aとの間でフレーム本体10の長手方向に連続してジグザグ形状に形成される横リブを形成するように、壁面部103とフレーム本体10の最も側面部11b側の縦リブ104aとの間における第1の横リブ82b1と同じ形状をして設けられている。 As shown in FIG. 10B, the first lateral rib 104b1 is formed in a zigzag shape continuously in the longitudinal direction of the frame body 10, and the two first lateral ribs 104b1 cross the frame body 10. It is formed so that it may cross in the central part. On the other hand, the second lateral rib 104b2 is a lateral rib formed in a zigzag shape continuously in the longitudinal direction of the frame body 10 between the wall surface portion 103 and the longitudinal rib 104a closest to the side surface portion 11b of the frame body 10. The first ribs 82b1 are formed in the same shape as the first ribs 82b1 between the wall surface portion 103 and the vertical ribs 104a closest to the side surface portion 11b of the frame body 10 so as to be formed.
これにより、補強部材100では、縦リブ104aと横リブ104bによって形成される開口部105は、フレーム本体10を横切る方向においてフレーム本体10の中央側では三角形状の開口部105a1と台形状の開口部105a2とからなる開口部105aを有するように形成され、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側では三角形状の開口部105bを有するように形成されている。本実施形態では、開口部105a1と開口部105bが等しい大きさで形成され、開口部105b及び105a1が開口部105a2の三分の一の大きさで形成され、開口部105の大きさの平均が、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側ではフレーム本体10の中央側に比べて二分の一の大きさで形成されている。 As a result, in the reinforcing member 100, the opening 105 formed by the vertical rib 104a and the horizontal rib 104b has a triangular opening 105a1 and a trapezoidal opening on the center side of the frame main body 10 in the direction crossing the frame main body 10. The frame body 10 is formed to have a triangular opening 105b on the side surface 11b side in the direction crossing the frame body 10. In the present embodiment, the opening 105a1 and the opening 105b are formed with the same size, the openings 105b and 105a1 are formed with one-third the size of the opening 105a2, and the average size of the openings 105 is In the direction crossing the frame body 10, the side surface 11 b side of the frame body 10 is formed with a size that is half that of the center side of the frame body 10.
このように、車体フレーム91においては、補強部材100のリブ104によって形成された開口部105の大きさがフレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれて小さく形成されており、補強部材100は、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれて強度が増加するように構成されている。 Thus, in the vehicle body frame 91, the size of the opening 105 formed by the rib 104 of the reinforcing member 100 is formed smaller as it approaches the side surface 11b side of the frame body 10 in the direction crossing the frame body 10. The reinforcing member 100 is configured to increase in strength as it approaches the side surface portion 11b side of the frame body 10 in the direction crossing the frame body 10.
このように構成される車両用フレーム構造においても、補強部材100は、フレーム本体10の曲げの中立軸L1より圧縮側に補強部材100の曲げの中立軸L2が位置するように配置されており、外部から曲げ荷重が入力される際に、フレーム本体10の曲げ変形初期に生じ得るフレーム本体10の内方側への底面部11aの曲げ変形及び該変形に伴って変形する側面部11bの面外変形を有効に抑制することができ、軽量化を図りつつ曲げ抗力を効率的に確保することができる。また、車体フレーム91では、リブ部102は、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれて強度が増加するように構成されていることにより、フレーム本体10の側面部11bの変形に対する抑制効果をさらに高めることができる。 Also in the vehicle frame structure configured as described above, the reinforcing member 100 is disposed such that the neutral axis L2 of the bending of the reinforcing member 100 is positioned on the compression side from the neutral axis L1 of the bending of the frame body 10. Bending deformation of the bottom surface portion 11a toward the inward side of the frame main body 10 that may occur at the initial stage of bending deformation of the frame main body 10 when a bending load is input from the outside, and out-of-plane of the side surface portion 11b deforming in accordance with the deformation Deformation can be effectively suppressed, and bending resistance can be efficiently ensured while achieving weight reduction. Further, in the vehicle body frame 91, the rib portion 102 is configured to increase in strength as it approaches the side surface portion 11b side of the frame main body 10 in a direction crossing the frame main body 10, whereby the side surface portion 11b of the frame main body 10 is increased. It is possible to further enhance the effect of suppressing the deformation of the material.
この第5の実施形態に係る車体フレーム91では、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれて開口部105の大きさが小さく形成され、強度が増加するように構成されているが、フレーム本体10を横切る方向においてフレーム本体10の側面部11b側に近づくにつれてリブ104の肉厚、すなわち縦リブ104a及び/又は横リブ104bの肉厚を厚く形成することにより、強度が増加するように構成することも可能である。 In the vehicle body frame 91 according to the fifth embodiment, the size of the opening 105 is formed smaller and closer to the side surface 11b side of the frame body 10 in the direction crossing the frame body 10, and the strength is increased. However, as the thickness of the rib 104, that is, the thickness of the vertical rib 104a and / or the horizontal rib 104b is increased as it approaches the side surface 11b side of the frame body 10 in the direction crossing the frame body 10, the strength is increased. It can also be configured to increase.
なお、車体フレーム1、31、51、71、91に外部から曲げ荷重が入力される際に、圧縮方向の力が作用する第1の板状部材11の底面部11aが本願請求項に記載される第1面部に相当し、引張方向の力が作用する第2の板状部材12の平面部12aが本願請求項に記載される第2面部に相当し、フレーム本体10の該底面部11aと該平面部12aとの間に位置する両側の側面部11bが本願請求項に記載される両側の側面部に相当する。 Note that the bottom surface portion 11a of the first plate member 11 to which a force in the compression direction acts when a bending load is input to the body frames 1, 31, 51, 71, 91 from the outside is described in the claims of this application. The flat surface portion 12a of the second plate-like member 12 on which a force in the tensile direction acts corresponds to the second surface portion described in the claims of the present invention, and the bottom surface portion 11a of the frame body 10 The side parts 11b on both sides located between the flat part 12a correspond to the side parts on both sides described in the claims of this application.
また、本発明は、例示された実施の形態に限定されるものではなく、本発明の要旨を逸脱しない範囲において、種々の改良及び設計上の変更が可能である。例えば、前述した第1の実施形態に係る車両用フレーム構造と第4の実施形態に係る車両用フレーム構造とを組み合わせ、第4の実施形態に係る車体フレーム構造を適用した車体フレーム71において、リブ84をフレーム本体10の側面部11b側からその中央側に向かうにつれて平板部21からの長さを短く形成するなど、第1から第5の実施形態に係る車両用フレーム構造を適宜組み合わせて構成するようにしてもよい。 Further, the present invention is not limited to the illustrated embodiments, and various improvements and design changes can be made without departing from the gist of the present invention. For example, in the vehicle body frame 71 in which the vehicle frame structure according to the first embodiment described above and the vehicle frame structure according to the fourth embodiment are combined, and the vehicle body frame structure according to the fourth embodiment is applied, ribs are provided. 84 is configured by appropriately combining the vehicle frame structures according to the first to fifth embodiments, for example, the length from the flat plate portion 21 is shortened from the side surface portion 11b side of the frame body 10 toward the center side thereof. You may do it.
本発明は、金属製の閉断面部材の内部に樹脂製の補強部材が取り付けられてなる車両用フレーム構造において、軽量化を図りつつ曲げ抗力を効率的に確保することができる車両用フレーム構造を提供することができ、例えばサイドピラーやサイドシルなどの車体の一部を構成する車体フレームに広く利用される可能性がある。 The present invention relates to a vehicle frame structure in which a resin reinforcing member is attached inside a metal closed cross-section member, and a vehicle frame structure capable of efficiently ensuring a bending resistance while reducing the weight. For example, there is a possibility of being widely used for a vehicle body frame constituting a part of a vehicle body such as a side pillar or a side sill.
1、31、51、71、91 車体フレーム
10 フレーム本体
11 第1の板状部材
11a 第1の板状部材の底面部(第1面部)
11b 第1の板状部材の側面部(側面部)
12 第2の板状部材
12a 第2の板状部材の平面部(第2面部)
20、40、60、80、100 補強部材
21 補強部材の平板部
22、42、62、82、102 補強部材のリブ部
23、43、63、83、103 補強部材の壁面部
24、44、64、84、104 補強部材のリブ
24a、44a、64a、84a、104a 縦リブ(第1リブ)
24b、44b、64b、84b、104b、104b1、104b2 横リブ(第2リブ)
25、45、65、85、85a、85b、105、105a、105a1、105a2、105b 開口部
L1 フレーム本体の曲げの中立軸
L2 補強部材の曲げの中立軸
1, 31, 51, 71, 91 Body frame 10 Frame body 11 First plate member 11a Bottom surface portion (first surface portion) of first plate member
11b Side surface portion (side surface portion) of first plate-shaped member
12 2nd plate-shaped member 12a Flat surface part (2nd surface part) of 2nd plate-shaped member
20, 40, 60, 80, 100 Reinforcement member 21 Reinforcement member flat plate portion 22, 42, 62, 82, 102 Reinforcement member rib portion 23, 43, 63, 83, 103 Reinforcement member wall surface portion 24, 44, 64 , 84, 104 Reinforcing member ribs 24a, 44a, 64a, 84a, 104a Vertical rib (first rib)
24b, 44b, 64b, 84b, 104b, 104b1, 104b2 Lateral rib (second rib)
25, 45, 65, 85, 85a, 85b, 105, 105a, 105a1, 105a2, 105b Opening L1 Neutral axis of bending of frame body L2 Neutral axis of bending of reinforcing member
Claims (5)
前記閉断面部材は、外部から曲げ荷重が入力される際に、圧縮方向の力が作用する第1面部と、引張方向の力が作用する第2面部と、該閉断面部材の第1面部と第2面部との間に位置する両側の側面部とを有し、
前記補強部材は、前記閉断面部材の第1面部に沿って配設される平板部と、前記閉断面部材の両側の側面部に沿って配設されて該両側の側面部にそれぞれ接着結合される2つの板状の壁面部と前記2つの壁面部を結合し格子状に配設されるリブとを有するリブ部と、備え、前記閉断面部材の曲げの中立軸より圧縮側に該補強部材の曲げの中立軸が位置するように配置され、前記平板部に、前記壁面部及び前記リブが結合され、前記リブは、前記平板部から垂直方向に延び、前記閉断面部材を横切る方向において閉断面部材の中央側では閉断面部材の側面部側に比して前記平板部からの長さが短く形成されている、
ことを特徴とする車両用フレーム構造。 A vehicle frame structure in which a resin reinforcing member is attached along the longitudinal direction of the closed cross-section member inside the metal closed cross-section member,
The closed cross-section member includes a first surface portion on which a force in the compression direction acts when a bending load is input from the outside, a second surface portion on which a force in the tensile direction acts, and a first surface portion of the closed cross-section member. Having side portions on both sides located between the second surface portion,
The reinforcing member is disposed along the first surface portion of the closed cross-section member and the side surface portions on both sides of the closed cross-section member and is adhesively bonded to the side surface portions on both sides. two and a rib portion and a rib disposed on a plate-shaped wall portion and the front SL two wall portions combine a grid that includes, reinforcing the compression side of the neutral axis of bending of the closed-section member The member is disposed so that a neutral axis of bending is located , and the wall portion and the rib are coupled to the flat plate portion, and the rib extends in a vertical direction from the flat plate portion and crosses the closed cross-section member. In the central side of the closed cross-section member, the length from the flat plate portion is shorter than the side surface side of the closed cross-section member,
A vehicle frame structure characterized by that.
ことを特徴とする請求項1に記載の車両用フレーム構造。 Flat portion of the reinforcing member, Ru is adhesively bonded to said first surface portion,
The vehicle frame structure according to claim 1.
ことを特徴とする請求項1又は請求項2に記載の車両用フレーム構造。 The rib portion is configured to increase in strength as it approaches the side surface side of the closed cross-section member in a direction crossing the closed cross-section member.
The vehicle frame structure according to claim 1 , wherein the vehicle frame structure is a vehicle frame structure.
ことを特徴とする請求項3に記載の車両用フレーム構造。 The size of the opening formed by the lattice-shaped ribs is reduced as it approaches the side surface of the closed cross-section member in the direction crossing the closed cross-section member, or the thickness of the rib is the closed cross-section member Is formed thicker as it approaches the side surface side of the closed cross-section member in the direction across
The vehicle frame structure according to claim 3 .
ことを特徴とする請求項1から請求項4の何れか1項に記載の車両用フレーム構造。 The flat plate portion and the wall surface portion are continuously coupled to form a corner portion, and the corner portion is adhesively bonded so that the outer surface side thereof matches the corner portion of the first surface portion and the side surface portion of the closed cross-section member. The inner surface is lined with the rib,
The vehicle frame structure according to any one of claims 1 to 4, characterized in that.
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