JP5504186B2 - FIXING DEVICE, IMAGE FORMING DEVICE EQUIPPED WITH THE FIXING DEVICE, AND METHOD FOR MANUFACTURING FIXING DEVICE - Google Patents

FIXING DEVICE, IMAGE FORMING DEVICE EQUIPPED WITH THE FIXING DEVICE, AND METHOD FOR MANUFACTURING FIXING DEVICE Download PDF

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JP5504186B2
JP5504186B2 JP2011012095A JP2011012095A JP5504186B2 JP 5504186 B2 JP5504186 B2 JP 5504186B2 JP 2011012095 A JP2011012095 A JP 2011012095A JP 2011012095 A JP2011012095 A JP 2011012095A JP 5504186 B2 JP5504186 B2 JP 5504186B2
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roller
gap
fixing device
fixing
heat insulating
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JP2012155014A (en
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元樹 森口
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Kyocera Document Solutions Inc
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Description

本発明は、電子写真方式を利用した複写機、プリンター、ファクシミリ、それらの複合機等の画像形成装置に用いる定着装置及びそれを備えた画像形成装置及び定着装置の製造方法に関するものである。   The present invention relates to a fixing device used in an image forming apparatus such as a copying machine, a printer, a facsimile, or a composite machine using an electrophotographic method, an image forming apparatus including the fixing device, and a method of manufacturing the fixing device.

従来、複写機、プリンター等の画像形成装置においては、記録媒体に担持されたトナー像を加熱及び加圧することで記録媒体に定着させる定着装置が広く利用されている。近年の省エネルギー化に対する意識の高まりに伴い、画像形成装置の低消費電力化が要求され、なかでも、画像形成装置内で電力消費量の多い定着装置の高効率化が特に要求されている。   2. Description of the Related Art Conventionally, in image forming apparatuses such as copying machines and printers, fixing devices that fix a toner image carried on a recording medium to the recording medium by heating and pressurizing are widely used. With the recent increase in awareness of energy saving, there is a demand for lower power consumption of image forming apparatuses, and in particular, there is a particular demand for higher efficiency of fixing devices that consume more power in the image forming apparatus.

具体的には、定着装置は、定着ローラーと加圧ローラーとを備え、定着ローラーがハロゲンランプ等の熱源を内蔵しており、加圧ローラーが定着ローラーに圧接した状態で取り付けられている。記録媒体に担持されたトナー像は、定着ローラーと加圧ローラーとのニップ部を記録媒体が通過することにより、熱溶融して記録媒体上に定着される。このような定着装置から発する熱をいかに定着装置の外部に流出させないかが重要になってきている。定着ローラーからの熱の発散を抑え、且つ、定着装置外への熱の伝達を抑制するために、定着ローラーの外周に沿う断熱カバーを設けて、断熱カバーと装置の外枠を構成する枠体とに囲まれる空隙部を形成し、この空隙部の空気層が断熱効果を有するようにしている。   Specifically, the fixing device includes a fixing roller and a pressure roller, the fixing roller includes a heat source such as a halogen lamp, and is attached in a state where the pressure roller is in pressure contact with the fixing roller. The toner image carried on the recording medium is thermally melted and fixed on the recording medium when the recording medium passes through the nip portion between the fixing roller and the pressure roller. It has become important to prevent the heat generated from such a fixing device from flowing out of the fixing device. In order to suppress heat divergence from the fixing roller and to suppress heat transfer to the outside of the fixing device, a heat insulating cover is provided along the outer periphery of the fixing roller to constitute the heat insulating cover and the outer frame of the device. A void portion surrounded by and is formed so that the air layer in the void portion has a heat insulating effect.

高い断熱効果を確保するとともに、低コストで製造が容易な定着装置とするために、特許文献1では、空隙部に樹脂と発泡剤とを含む発泡体材料を入れ、空隙部でこれを発泡させ、空隙部に樹脂発泡体を形成している。   In order to secure a high heat insulation effect and to make a fixing device that is low-cost and easy to manufacture, in Patent Document 1, a foam material containing a resin and a foaming agent is placed in the gap, and this is foamed in the gap. A resin foam is formed in the gap.

特開平10−10890号公報(段落[0006]、第1図)Japanese Patent Laid-Open No. 10-10890 (paragraph [0006], FIG. 1)

上述した特許文献1では、空隙部に形成する樹脂発泡体は、発泡の大きさのバラツキ、また独泡と連泡の割合のバラツキ等による発泡状態の偏りがあると、断熱性能が通紙領域で部分的に異なり、また、このような樹脂発泡体を組み込んだ定着装置に個体差が発生するので、断熱効果が不安定になる。また、定着処理を行う記録媒体の最大幅よりも小さい幅の記録媒体を印刷する場合、通紙領域と非通紙領域との温度差が発生するが、最大幅の通紙領域に対して断熱効果を有する構成では、非通紙領域も装置外への熱の伝達が抑制され、非通紙領域が過昇温することになる。   In Patent Document 1 described above, if the resin foam formed in the gap portion has a variation in the foaming size, or a variation in the foamed state due to a variation in the ratio between the closed cells and the open cells, the heat insulation performance is in the paper passing region. In addition, the heat insulation effect becomes unstable because individual differences occur in fixing devices incorporating such a resin foam. In addition, when printing a recording medium having a width smaller than the maximum width of the recording medium to be fixed, a temperature difference occurs between the sheet passing area and the non-sheet passing area. In the configuration having the effect, heat transfer to the outside of the apparatus is also suppressed in the non-sheet passing area, and the non-sheet passing area is excessively heated.

本発明は、上記のような課題を解決するためになされたものであり、装置の外部に熱が流出するのを防いで断熱性能を高め、また、小さい幅の記録媒体の定着処理を連続して行った場合に、通紙領域と非通紙領域との間で発生する温度差を解消し、さらに低コストで容易に製造可能である定着装置及びそれを備えた画像形成装置及び定着装置の製造方法を提供することを目的とする。   The present invention has been made in order to solve the above-described problems, and prevents heat from flowing out of the apparatus to improve heat insulation performance, and continuously performs fixing processing of a recording medium having a small width. Of the fixing device that eliminates the temperature difference generated between the paper passing area and the non-paper passing area, and can be easily manufactured at low cost, and an image forming apparatus and a fixing device provided with the fixing device. An object is to provide a manufacturing method.

上記目的を達成するために、第1の発明は、加熱手段により加熱される定着ローラーと、該定着ローラーに圧接される加圧ローラーとを有し、前記定着ローラーと前記加圧ローラーとが圧接するニップ部にて記録媒体上に担持されたトナー像を記録媒体に定着する定着装置において、前記定着ローラーまたは前記加圧ローラーの少なくとも一方のローラー外周面の一部と所定の間隔を隔てて配置される断熱カバーと、前記断熱カバーの外側に配置されて装置の外枠を構成し前記断熱カバーとの間に空隙部を形成する枠体と、前記少なくとも一方のローラーの径方向に外周面が互いに当接するように前記空隙部に充填される複数の円筒状の中空部材と、を備えることを特徴としている。   In order to achieve the above object, the first invention has a fixing roller heated by a heating means, and a pressure roller pressed against the fixing roller, and the fixing roller and the pressure roller are pressed against each other. In a fixing device for fixing a toner image carried on a recording medium to a recording medium at a nip portion to be disposed, a part of an outer peripheral surface of at least one of the fixing roller or the pressure roller is arranged at a predetermined interval. An outer peripheral surface in the radial direction of the at least one roller, a heat insulating cover that is disposed outside the heat insulating cover, constitutes an outer frame of the apparatus, and forms a gap between the heat insulating cover and the heat insulating cover. And a plurality of cylindrical hollow members filled in the gap so as to contact each other.

また、第2の発明では、上記の定着装置において、前記複数の中空部材は、両端部が前記空隙部のローラー軸方向の内壁に当接するように充填されることを特徴としている。   According to a second aspect of the present invention, in the above fixing device, the plurality of hollow members are filled so that both end portions are in contact with inner walls of the gap portion in the roller axial direction.

また、第3の発明では、上記の定着装置において、前記空隙部は、最大幅の通紙領域よりも小幅の通紙領域に対応する第1の空隙部と、ローラー軸方向の両端部に形成される非通紙領域に対応する第2の空隙部とに分割され、前記第2の空隙部には、ローラー軸方向の両端側の一方を開閉する第1の開閉部材を備え、小幅の記録媒体が前記ニップ部に通紙されるとき、前記第1の開閉部材は前記第2の空隙部を開放することを特徴としている。   According to a third aspect of the present invention, in the fixing device, the gap is formed at a first gap corresponding to a paper passing area having a width smaller than the maximum width of the paper passing area and at both ends in the roller axis direction. The first gap member is divided into a second gap portion corresponding to the non-sheet passing area, and the second gap portion includes a first opening / closing member that opens and closes one of the both end sides in the roller axis direction, and has a small width recording. When the medium passes through the nip portion, the first opening / closing member opens the second gap portion.

また、第4の発明では、上記の定着装置において、前記第2の空隙部の両端側の他方を開閉可能である第2の開閉部材と、前記第2の空隙部の一方から他方に空気を送風可能である送風部材とをさらに備え、小幅の記録媒体が前記ニップ部に通紙されるとき、前記第1及び第2の開閉部材は前記第2の空隙部の両端部を開放し、前記送風部材は前記第2の空隙部の一方から他方に空気を送ることを特徴としている。   According to a fourth aspect of the present invention, in the above fixing device, the second opening / closing member capable of opening / closing the other of the both ends of the second gap portion and air from one of the second gap portions to the other. A blower member capable of blowing air, and when the narrow recording medium is passed through the nip portion, the first and second opening / closing members open both ends of the second gap portion, and The blowing member is characterized in that air is sent from one of the second gaps to the other.

また、第5の発明では、上記の定着装置において、前記中空部材は弾性材で形成されることを特徴としている。   According to a fifth aspect of the present invention, in the above fixing device, the hollow member is formed of an elastic material.

また、第6の発明では、上記の定着装置において、前記空隙部は、最大幅の通紙領域よりも小幅の通紙領域に対応する第1の空隙部と、ローラー軸方向の両端部に形成される非通紙領域に対応する第2の空隙部とに分割され、前記第2の空隙部に設けられる前記複数の中空部材は弾性変形可能であって、前記第2の空隙部は、前記枠体の外壁部の一部を構成しローラー径方向に往復移動可能である可動枠を有しており、小幅の記録媒体が前記ニップ部に通紙されるとき、前記可動枠が前記一方のローラーに最も近づく第1の位置に配置されることで、前記第2の空隙部が圧縮されて前記複数の中空部材が押し潰され、最大幅の記録媒体が前記ニップ部に通紙されるとき、前記可動枠が前記一方のローラーから最も遠ざかる第2の位置に配置されることで、前記第2の空隙部が拡張されて前記複数の中空部材が元の状態に復元することを特徴としている。   According to a sixth aspect of the present invention, in the above fixing device, the gap is formed at the first gap corresponding to a paper passing area having a width smaller than the maximum width of the paper passing area and at both ends in the roller axis direction. The plurality of hollow members that are divided into second gap portions corresponding to the non-sheet-passing areas and provided in the second gap portions are elastically deformable, and the second gap portions are A movable frame that constitutes a part of the outer wall of the frame and is reciprocally movable in the roller radial direction, and when the small-width recording medium is passed through the nip portion, the movable frame is When the second gap is compressed and the plurality of hollow members are crushed by being arranged at the first position closest to the roller, the maximum width of the recording medium is passed through the nip. The movable frame is arranged at the second position farthest from the one roller. In Rukoto, the plurality of hollow members the second gap portion is extended is characterized in that to restore the original state.

また、第7の発明では、上記の定着装置において、前記断熱カバーは、前記少なくとも一方のローラー外周面に対向する面が反射面からなることを特徴としている。   In the seventh invention, in the fixing device, the heat insulating cover is characterized in that a surface facing the outer peripheral surface of the at least one roller is a reflecting surface.

また、第8の発明では、上記の定着装置において、前記断熱カバー及び前記枠体は、少なくとも前記定着ローラーの外周面と所定の間隔を隔てて配置されるとしている。   According to an eighth aspect of the present invention, in the fixing device, the heat insulating cover and the frame are arranged at a predetermined distance from at least an outer peripheral surface of the fixing roller.

また、第9の発明では、上記の構成の定着装置を備えた画像形成装置である。   According to a ninth aspect of the invention, there is provided an image forming apparatus including the fixing device having the above-described configuration.

また、第10の発明は、定着ローラーまたは加圧ローラーの少なくとも一方のローラー外周面の一部と所定の間隔を隔てて配置される断熱カバーと、前記断熱カバーの外側に配置されて装置の外枠を構成し前記断熱カバーとの間に空隙部を形成する枠体と、前記少なくとも一方のローラーの径方向に外周面が互いに当接するように前記空隙部に充填される複数の円筒状の中空部材と、を備える定着装置の製造方法であって、前記複数の中空部材の外周面に溶融接着層を形成し、前記溶融接着層を形成した複数の中空部材を前記空隙部に充填した後、前記溶融接着層の融点以上の温度に所定時間だけ放置することを特徴としている。   According to a tenth aspect of the present invention, there is provided a heat insulating cover disposed at a predetermined distance from a part of an outer peripheral surface of at least one of the fixing roller and the pressure roller, and disposed outside the heat insulating cover. A frame that forms a frame and forms a space between the heat insulating cover and a plurality of cylindrical hollows that are filled in the space so that outer peripheral surfaces abut each other in the radial direction of the at least one roller A fixing device comprising: a member; and forming a molten adhesive layer on an outer peripheral surface of the plurality of hollow members, and filling the gap with the plurality of hollow members formed with the molten adhesive layer, It is characterized by being left for a predetermined time at a temperature equal to or higher than the melting point of the molten adhesive layer.

また、第11の発明は、定着ローラーまたは加圧ローラーの少なくとも一方のローラー外周面の一部と所定の間隔を隔てて配置される断熱カバーと、前記断熱カバーの外側に配置されて装置の外枠を構成し前記断熱カバーとの間に空隙部を形成する枠体と、前記少なくとも一方のローラーの径方向に外周面が互いに当接するように前記空隙部に充填される複数の円筒状の中空部材と、を備える定着装置の製造方法であって、前記複数の中空部材をフィルムで束ね、前記束ねた複数の中空部材を前記空隙部に充填することを特徴としている。   The eleventh aspect of the present invention is a heat insulating cover disposed at a predetermined distance from a part of the outer peripheral surface of at least one of the fixing roller or the pressure roller, and disposed outside the heat insulating cover. A frame that forms a frame and forms a space between the heat insulating cover and a plurality of cylindrical hollows that are filled in the space so that outer peripheral surfaces abut each other in the radial direction of the at least one roller A plurality of hollow members are bundled with a film, and the plurality of bundled hollow members are filled in the gap portion.

また、第12の発明では、上記の定着装置の製造方法において、前記フィルムは、前記複数の中空部材の両端面を覆うことを特徴としている。   In a twelfth aspect of the invention, in the method for manufacturing a fixing device, the film covers both end surfaces of the plurality of hollow members.

第1の発明によれば、複数の中空部材は、ローラー径方向に、その外周面が互いに当接するように空隙部に充填されることで、ローラー径方向及びローラー周方向では、空気層の流れは滞留する。従って、装置内の熱が外部に流出するのを防ぎ、断熱性能を高めることができる。また、小さい幅の記録媒体の定着処理では、通紙領域と非通紙領域との間の温度差に対応して、中空部材の中空部にローラー軸方向の温度差による対流が生じるために、通紙領域と非通紙領域との間で発生する温度差を解消することができる。   According to the first invention, the plurality of hollow members are filled in the gap so that the outer peripheral surfaces thereof are in contact with each other in the roller radial direction, whereby the air layer flows in the roller radial direction and the roller circumferential direction. Stays. Therefore, the heat in the apparatus can be prevented from flowing to the outside, and the heat insulation performance can be improved. Further, in the fixing process of the recording medium having a small width, convection due to the temperature difference in the roller axial direction is generated in the hollow portion of the hollow member corresponding to the temperature difference between the sheet passing area and the non-sheet passing area. A temperature difference generated between the paper passing area and the non-paper passing area can be eliminated.

また、第10の発明によれば、複数の中空部材を空隙部に充填した後、溶融接着層の融点以上の温度に所定時間だけ放置することによって、溶融接着層の接着層が溶融して、複数の中空部材は、溶融した溶融接着層により互いに固着し、また、溶融した溶融接着層により空隙部の内壁に固着する。従って、低コストで容易に複数の中空部材を空隙部に充填することができる。   According to the tenth invention, after filling the hollow portion with a plurality of hollow members, the adhesive layer of the melt adhesive layer is melted by leaving it at a temperature equal to or higher than the melting point of the melt adhesive layer for a predetermined time, The plurality of hollow members are fixed to each other by the melted adhesive layer, and are fixed to the inner wall of the gap by the melted adhesive layer. Therefore, a plurality of hollow members can be easily filled in the gap at low cost.

また、第11の発明によれば、複数の中空部材をフィルムで束ね、束ねた複数の中空部材を空隙部に充填するだけで、断熱性性能を高めることが可能となるとともに、複数の中空部材が空隙部に容易に充填される。   In addition, according to the eleventh invention, it is possible to enhance the heat insulating performance by simply bundling a plurality of hollow members with a film and filling the plurality of bundled hollow members into a gap portion, and a plurality of hollow members. Is easily filled in the gap.

本発明の第1実施形態に係る定着装置を備えた画像形成装置の概略構成を示す図1 is a diagram illustrating a schematic configuration of an image forming apparatus including a fixing device according to a first embodiment of the present invention. 第1実施形態に係る定着装置を示す側面断面図1 is a side sectional view showing a fixing device according to a first embodiment. 第1実施形態に係る定着装置の要部を示す平面断面図FIG. 3 is a cross-sectional plan view showing the main part of the fixing device according to the first embodiment. 第1実施形態に係る定着装置に用いられる中空部材の側面断面図Side surface sectional drawing of the hollow member used for the fixing device which concerns on 1st Embodiment. 第2実施形態に係る定着装置の要部を示す平面断面図Plan sectional drawing which shows the principal part of the fixing device which concerns on 2nd Embodiment. 第2実施形態に係る定着装置の小さい幅の用紙を定着処理する場合の要部を示す平面断面図FIG. 10 is a cross-sectional plan view illustrating a main part of the fixing device according to the second embodiment when fixing a sheet having a small width. 第3実施形態に係る定着装置の要部を示す平面断面図Plan sectional drawing which shows the principal part of the fixing device which concerns on 3rd Embodiment. 第3実施形態に係る定着装置の小さい幅の用紙を定着処理する場合の要部を示す平面断面図FIG. 9 is a cross-sectional plan view illustrating a main part of a fixing device according to a third embodiment when fixing a sheet having a small width. 第4実施形態に係る定着装置の中空部材を示す平面図The top view which shows the hollow member of the fixing device which concerns on 4th Embodiment. 第4実施形態に係る中空部材を束ねるフィルムの変形例を示す平面図The top view which shows the modification of the film which bundles the hollow member which concerns on 4th Embodiment

以下に本発明の実施形態について図面を参照して説明するが、本発明は、この実施形態に限定されない。また発明の用途やここで示す用語等はこれに限定されるものではない。   Embodiments of the present invention will be described below with reference to the drawings, but the present invention is not limited to these embodiments. Further, the use of the invention and the terms shown here are not limited thereto.

(第1実施形態)
図1は、本発明の実施形態に係る定着装置を備えた画像形成装置の概略構成を示す図である。画像形成装置1は、その下部に配設された給紙部2と、この給紙部2の右側に配設された用紙搬送部3と、この用紙搬送部3の上側に配設された画像形成部4と、この画像形成部4よりも排出側に配設された定着装置5と、画像形成部4及び定着装置5の上側に配設された画像読取部6とを備えている。
(First embodiment)
FIG. 1 is a diagram illustrating a schematic configuration of an image forming apparatus including a fixing device according to an embodiment of the present invention. The image forming apparatus 1 includes a sheet feeding unit 2 disposed in a lower portion thereof, a sheet conveying unit 3 disposed on the right side of the sheet feeding unit 2, and an image disposed on the upper side of the sheet conveying unit 3. The image forming unit 4 includes a forming unit 4, a fixing device 5 disposed on the discharge side of the image forming unit 4, and an image reading unit 6 disposed on the upper side of the image forming unit 4 and the fixing device 5.

給紙部2は、記録媒体である用紙9を収容する複数の給紙カセット7を備えており、給紙ローラー8の回転により、複数の給紙カセット7のうち選択された給紙カセット7から用紙9を1枚ずつ用紙搬送部3に送り出す。   The paper feed unit 2 includes a plurality of paper feed cassettes 7 that store paper 9 that is a recording medium. The paper 9 is sent to the paper transport unit 3 one by one.

用紙搬送部3に送られた用紙9は、用紙搬送経路10を経由して画像形成部4に向けて搬送される。画像形成部4は、電子写真プロセスによって、用紙9にトナー像を形成するものであり、矢印方向に回転可能である感光体11と、この感光体11の周囲にその回転方向に沿って、帯電部12、露光部13、現像器14、転写部15、クリーニング部16、及び除電部17を備えている。   The paper 9 sent to the paper transport unit 3 is transported toward the image forming unit 4 via the paper transport path 10. The image forming unit 4 forms a toner image on the paper 9 by an electrophotographic process, and a photosensitive member 11 that can rotate in the direction of an arrow, and a charging device around the photosensitive member 11 along the rotating direction. A unit 12, an exposure unit 13, a developing device 14, a transfer unit 15, a cleaning unit 16, and a charge removal unit 17.

帯電部12は、高電圧を印加される帯電ワイヤを備えており、この帯電ワイヤからのコロナ放電によって感光体11表面に所定電位を与えると、感光体11表面が一様に帯電させられる。そして、画像読取部6によって読み取られた原稿の画像データに基づく光が、露光部13により感光体11に照射されると、感光体11の表面電位が選択的に減衰され、感光体11表面に静電潜像が形成される。   The charging unit 12 includes a charging wire to which a high voltage is applied. When a predetermined potential is applied to the surface of the photoconductor 11 by corona discharge from the charging wire, the surface of the photoconductor 11 is uniformly charged. Then, when light based on the image data of the original read by the image reading unit 6 is irradiated to the photoconductor 11 by the exposure unit 13, the surface potential of the photoconductor 11 is selectively attenuated, and the surface of the photoconductor 11 is irradiated. An electrostatic latent image is formed.

次いで、現像器14が感光体11表面の静電潜像を現像し、感光体11表面にトナー像が形成される。このトナー像が転写部15によって感光体11と転写部15との間に供給された用紙9に転写される。   Next, the developing device 14 develops the electrostatic latent image on the surface of the photoconductor 11, and a toner image is formed on the surface of the photoconductor 11. This toner image is transferred by the transfer unit 15 to the paper 9 supplied between the photoconductor 11 and the transfer unit 15.

トナー像が転写された用紙9は、画像形成部4の用紙搬送方向の下流側に配置された定着装置5に向けて搬送される。定着装置5では、定着ローラー18及び加圧ローラー19によって、用紙9が加熱加圧され、用紙9上にトナー像が溶融定着される。次いで、トナー像が定着された用紙9は、排出ローラー対20によって排出トレイ21上に排出される。   The sheet 9 on which the toner image has been transferred is conveyed toward the fixing device 5 disposed downstream of the image forming unit 4 in the sheet conveying direction. In the fixing device 5, the paper 9 is heated and pressed by the fixing roller 18 and the pressure roller 19, and the toner image is melted and fixed on the paper 9. Next, the sheet 9 on which the toner image is fixed is discharged onto the discharge tray 21 by the discharge roller pair 20.

転写部15による転写後、感光体11表面に残留しているトナーは、クリーニング部16により除去され、また感光体11表面の残留電荷は除電部17により除去される。そして、感光体11は帯電部12によって再び帯電され、以下同様にして画像形成が行われる。   After the transfer by the transfer unit 15, the toner remaining on the surface of the photoconductor 11 is removed by the cleaning unit 16, and the residual charge on the surface of the photoconductor 11 is removed by the charge eliminating unit 17. Then, the photosensitive member 11 is charged again by the charging unit 12, and image formation is performed in the same manner.

図2は、上述の画像形成装置1に用いられる定着装置5の概略の構成を示す側面断面図であり、図3は定着装置5の要部を示す断面平面図である。尚、定着ローラー18のローラー軸方向をX方向とし、定着ローラー18のローラー径方向をY方向とする。   FIG. 2 is a side sectional view showing a schematic configuration of the fixing device 5 used in the above-described image forming apparatus 1, and FIG. 3 is a sectional plan view showing a main part of the fixing device 5. The roller axial direction of the fixing roller 18 is the X direction, and the roller radial direction of the fixing roller 18 is the Y direction.

図2に示すように、定着装置5は、ローラー定着方式であり、定着ローラー18と、加圧ローラー19と、加熱手段であるヒーター43と、下側枠体55と、上側枠体56と、断熱カバー57、58と、中空部材61とを備える。   As shown in FIG. 2, the fixing device 5 is a roller fixing system, and includes a fixing roller 18, a pressure roller 19, a heater 43 that is a heating unit, a lower frame body 55, an upper frame body 56, Insulating covers 57 and 58 and a hollow member 61 are provided.

定着ローラー18は、熱伝導性に優れたアルミや鉄等の金属からなる円筒形状の芯金上に、フッ素樹脂のコーティングやチューブを被覆したものが用いられる。定着ローラー18の芯金内部にハロゲンランプやキセノンランプ等のヒーター43が設けられている。   As the fixing roller 18, a cylindrical cored bar made of a metal such as aluminum or iron having excellent thermal conductivity is coated with a fluororesin coating or a tube. A heater 43 such as a halogen lamp or a xenon lamp is provided inside the cored bar of the fixing roller 18.

加圧ローラー19は、合成樹脂、金属その他材料から構成される円筒形状の基材上にシリコンゴム等の弾性層が形成され、この弾性層の表面をフッ素樹脂コートにて被覆したものが用いられる。   The pressure roller 19 is formed by forming an elastic layer such as silicon rubber on a cylindrical base material made of synthetic resin, metal or other material, and coating the surface of this elastic layer with a fluororesin coat. .

また、加圧ローラー19は定着ローラー18に所定の圧力で圧接されて、加圧ローラー19が回転駆動すると、定着ローラー18は従動回転する。定着ローラー18と加圧ローラー19とが互いに逆回転しながら当接する部分には、ニップ部Nが形成される。   Further, when the pressure roller 19 is brought into pressure contact with the fixing roller 18 at a predetermined pressure and the pressure roller 19 is rotationally driven, the fixing roller 18 is driven to rotate. A nip portion N is formed at a portion where the fixing roller 18 and the pressure roller 19 come into contact with each other while rotating in reverse.

下側枠体55は、半円状をなして定着装置5の外枠の一部を構成し、加圧ローラー19をローラー軸方向Xに回転可能に支持する。また、下側枠体55には、上流側搬送ガイド40及び下流側搬送ガイド41が加圧ローラー19に夫々対向して取り付けられている。上流側搬送ガイド40は用紙9をニップ部Nに案内するものであり、下流側搬送ガイド41はニップ部Nにて定着処理された用紙9を定着装置5外の所定の位置に案内するものである。   The lower frame 55 forms a part of the outer frame of the fixing device 5 in a semicircular shape, and supports the pressure roller 19 to be rotatable in the roller axial direction X. Further, an upstream conveyance guide 40 and a downstream conveyance guide 41 are attached to the lower frame 55 so as to face the pressure roller 19, respectively. The upstream conveyance guide 40 guides the sheet 9 to the nip N, and the downstream conveyance guide 41 guides the sheet 9 fixed at the nip N to a predetermined position outside the fixing device 5. is there.

断熱カバー58は、加圧ローラー19の熱が装置の外部に放出されることを防ぐものであり、加圧ローラー19の下側の外周に沿うように側面から見て円弧状にアルミニウムにて形成される。断熱カバー58は、加圧ローラー19に対して所定の間隔を隔てて下側枠体55の上部に取り付けられ、下側枠体55とともに取り囲むことで半円筒型の空隙部Sを形成する。尚、断熱カバー58は、樹脂で形成し、加圧ローラー19に対向する面にアルミニウムを蒸着するように構成してもよい。断熱カバー58は、加圧ローラー19に対向する面がアルミニウムの反射面で構成されることにより、加圧ローラー19から放射される赤外線が断熱カバー58によって反射され、下側枠体55の温度上昇を抑えることができ、断熱性が向上する。   The heat insulating cover 58 prevents the heat of the pressure roller 19 from being released to the outside of the apparatus, and is formed of aluminum in a circular arc shape when viewed from the side along the lower outer periphery of the pressure roller 19. Is done. The heat insulating cover 58 is attached to the upper part of the lower frame 55 with a predetermined distance from the pressure roller 19 and surrounds the lower frame 55 to form a semi-cylindrical gap S. Note that the heat insulating cover 58 may be formed of resin and aluminum may be deposited on the surface facing the pressure roller 19. The surface of the heat insulating cover 58 that faces the pressure roller 19 is formed of an aluminum reflecting surface, so that the infrared radiation emitted from the pressure roller 19 is reflected by the heat insulating cover 58 and the temperature of the lower frame 55 increases. Can be suppressed, and the heat insulation is improved.

上側枠体56は、半円状をなして定着装置5の外枠の一部を構成し、定着ローラー18をローラー軸方向Xに回転可能に支持する。また、上側枠体56には、図示しない分離爪が取り付けられ、分離爪が定着処理後の用紙9を定着ローラー18の表面から分離する。   The upper frame 56 forms a part of the outer frame of the fixing device 5 in a semicircular shape, and supports the fixing roller 18 so as to be rotatable in the roller axial direction X. A separation claw (not shown) is attached to the upper frame 56, and the separation claw separates the paper 9 after the fixing process from the surface of the fixing roller 18.

用紙9が搬送ガイド40に案内されて、ニップ部Nに搬送され、ニップ部Nにおいて、定着ローラー18と加圧ローラー19によって加熱及び加圧されることにより、用紙9上の粉体状態のトナーが熱溶融して定着される。定着処理後の用紙9は、分離爪によって定着ローラー18の表面から分離された後、下流側搬送ガイド41によって定着装置5外の所定の位置に案内される。また、小さいサイズの用紙やA4タテの用紙がニップ部Nに通紙された時には、ローラー軸方向Xの中央部に小幅の通紙領域が形成される一方、ローラー軸方向Xの両側部に非通紙領域が形成され、定着ローラー18と加圧ローラー19によって加熱及び加圧されることにより、用紙9上の粉体状態のトナーが熱溶融して定着される。   The sheet 9 is guided by the conveyance guide 40 and is conveyed to the nip portion N, and the toner in the powder state on the sheet 9 is heated and pressed by the fixing roller 18 and the pressure roller 19 in the nip portion N. Is melted and fixed. The sheet 9 after the fixing process is separated from the surface of the fixing roller 18 by the separation claw, and then guided to a predetermined position outside the fixing device 5 by the downstream side conveyance guide 41. Further, when a small size paper or A4 vertical paper is passed through the nip portion N, a narrow paper passing region is formed in the central portion in the roller axial direction X, while non-passage is formed in both sides in the roller axial direction X. A sheet passing area is formed and heated and pressed by the fixing roller 18 and the pressure roller 19, whereby the powdered toner on the sheet 9 is thermally melted and fixed.

断熱カバー57は、定着ローラー18の熱が装置の外部に放出されることを防ぐものであり、定着ローラー18の上側の外周に沿うように側面からみて円弧状にアルミニウムにて形成される。断熱カバー57は、定着ローラー18に対して所定の間隔を隔てて上側枠体56の下部に取り付けられ、上側枠体56とともに取り囲むことで空隙部Sを形成する。尚、断熱カバー57は、樹脂で形成し、定着ローラー18に対向する面にアルミニウムを蒸着するように構成してもよい。断熱カバー57は、定着ローラー18に対向する面がアルミニウムの反射面で構成されることにより、定着ローラー18から放射される赤外線が断熱カバー57によって反射され、上側枠体56の温度上昇を抑えることができ、断熱性が向上する。   The heat insulating cover 57 prevents the heat of the fixing roller 18 from being released to the outside of the apparatus, and is formed of aluminum in a circular arc shape when viewed from the side so as to follow the outer periphery on the upper side of the fixing roller 18. The heat insulating cover 57 is attached to the lower part of the upper frame body 56 with a predetermined distance from the fixing roller 18, and surrounds the upper frame body 56 to form the gap S. The heat insulating cover 57 may be formed of a resin so that aluminum is deposited on the surface facing the fixing roller 18. The heat insulating cover 57 is configured such that the surface facing the fixing roller 18 is an aluminum reflecting surface, so that the infrared radiation emitted from the fixing roller 18 is reflected by the heat insulating cover 57 and suppresses the temperature rise of the upper frame 56. And heat insulation is improved.

空隙部Sは、定着ローラー18に対向する半円筒型をなし、ローラー軸方向Xにおいて定着ローラー18よりも長く延びて形成される(図3参照)。空隙部Sには、複数の中空部材61が設けられる。   The gap S is formed in a semi-cylindrical shape facing the fixing roller 18 and extends longer than the fixing roller 18 in the roller axial direction X (see FIG. 3). In the gap S, a plurality of hollow members 61 are provided.

複数の中空部材61は、空隙部Sのローラー径方向Yに上側枠体56の上壁部56bから断熱カバー57までの空間を満たすように、各中空部材61の外周面が互いに当接して設けられるとともに、ローラー軸方向Xに延び上側枠体56の両側の側壁部56a(図3参照)に当接して設けられる。   The plurality of hollow members 61 are provided such that the outer peripheral surfaces of the hollow members 61 are in contact with each other so as to fill the space from the upper wall portion 56b of the upper frame 56 to the heat insulating cover 57 in the roller radial direction Y of the gap portion S. In addition, it extends in the roller axial direction X and is provided in contact with the side wall portions 56a (see FIG. 3) on both sides of the upper frame 56.

中空部材61は図4に示す断面構成を備える。図4は中空部材61の側面断面図である。中空部材61は、ポリイミド樹脂、ポリアミド樹脂、シリコン、フッ素樹脂等の耐熱性を有し、且つ弾性を有する樹脂材にて中空部61aを有して円筒状に形成される。中空部61aの直径は1〜2mmであって、中空部材61の厚みTは0.5mm以下であることが望ましく、中空部材61がこの範囲にあると、良好な断熱性が得られ、且つ中空部61aで空気の対流が発生しやすくなる。   The hollow member 61 has a cross-sectional configuration shown in FIG. FIG. 4 is a side sectional view of the hollow member 61. The hollow member 61 is formed in a cylindrical shape having a hollow portion 61a of a heat-resistant and elastic resin material such as polyimide resin, polyamide resin, silicon, or fluororesin. The diameter of the hollow portion 61a is 1 to 2 mm, and the thickness T of the hollow member 61 is desirably 0.5 mm or less. When the hollow member 61 is in this range, good heat insulation is obtained and the hollow member 61 is hollow. Air convection is likely to occur in the portion 61a.

中空部材61の外周面には、融点以上に加熱されると接着層が溶融する溶融接着層62が形成される。溶融接着層62は、融点以上に加熱されると接着層が溶融する材料からなる。   On the outer peripheral surface of the hollow member 61, a molten adhesive layer 62 is formed in which the adhesive layer melts when heated to the melting point or higher. The molten adhesive layer 62 is made of a material that melts the adhesive layer when heated to the melting point or higher.

複数の中空部材61を上側枠体56内に収納した後、断熱カバー57を上側枠体56に取り付ける。つまり、複数の中空部材61を空隙部Sに組み込んだ後、上側枠体56を溶融接着層62の融点以上の温度に設定された高温槽に所定時間だけ放置する。これによって、複数の中空部材61は、溶融した溶融接着層62によって互いに固着し、また、溶融した溶融接着層62によって空隙部Sの内壁に固着する。このような製造方法を採ることで、低コストで容易に、複数の中空部材61を空隙部Sに充填することができる。   After housing the plurality of hollow members 61 in the upper frame 56, the heat insulating cover 57 is attached to the upper frame 56. That is, after incorporating the plurality of hollow members 61 into the gap S, the upper frame body 56 is left in a high-temperature tank set at a temperature equal to or higher than the melting point of the molten adhesive layer 62 for a predetermined time. Accordingly, the plurality of hollow members 61 are fixed to each other by the melted molten adhesive layer 62, and are also fixed to the inner wall of the gap S by the melted molten adhesive layer 62. By adopting such a manufacturing method, the plurality of hollow members 61 can be filled in the gap S easily at low cost.

上記第1実施形態によれば、定着装置5は、定着ローラー18の外周面の一部と所定の間隔を隔てて配置される断熱カバー57と、断熱カバー57の外側に配置されて装置の外枠を構成し断熱カバー57との間に空隙部Sを形成する上側枠体56と、ローラー径方向Yに外周面が互いに当接するように空隙部Sに充填される複数の円筒状の中空部材61と、を備える。   According to the first embodiment, the fixing device 5 includes the heat insulating cover 57 disposed at a predetermined distance from a part of the outer peripheral surface of the fixing roller 18, and the heat insulating cover 57 disposed outside the heat insulating cover 57. An upper frame 56 forming a gap S between the frame and the heat insulating cover 57, and a plurality of cylindrical hollow members filled in the gap S so that the outer peripheral surfaces abut each other in the roller radial direction Y 61.

この構成によると、複数の中空部材61は、ローラー径方向Yに、その外周面が互いに当接するように空隙部Sに充填されることで、ローラー径方向Y及びローラー周方向では、空気層の流れは滞留する。従って、装置の外部に熱が流出するのを防ぎ、断熱性能を高めることができる。   According to this configuration, the plurality of hollow members 61 are filled in the gap S so that the outer peripheral surfaces thereof are in contact with each other in the roller radial direction Y, so that in the roller radial direction Y and the roller circumferential direction, the air layer The stream stays. Therefore, it is possible to prevent heat from flowing out of the apparatus and improve the heat insulation performance.

通常、定着処理を行う用紙の最大幅よりも小さい幅の用紙を定着処理する場合、通紙領域と非通紙領域との間で温度差が発生する。しかし、上記構成によれば、小さい幅の用紙9の定着処理では、通紙領域と非通紙領域との間の温度差に対応して、複数の中空部材61の中空部61aにローラー軸方向Xの温度差による対流が生じるために、通紙領域と非通紙領域との間で発生する温度差を解消することができる。   Usually, when a sheet having a width smaller than the maximum width of the sheet to be subjected to the fixing process is fixed, a temperature difference occurs between the sheet passing area and the non-sheet passing area. However, according to the above configuration, in the fixing process of the small-width paper 9, the hollow portions 61a of the plurality of hollow members 61 are arranged in the roller axial direction in accordance with the temperature difference between the paper passing area and the non-paper passing area. Since the convection due to the temperature difference of X occurs, the temperature difference generated between the paper passing area and the non-paper passing area can be eliminated.

また、上記第1実施形態によれば、複数の中空部材61は、上側枠体56の側壁部56a(空隙部Sのローラー軸方向Xの内壁)に当接して充填される。   Further, according to the first embodiment, the plurality of hollow members 61 are filled in contact with the side wall portion 56a of the upper frame body 56 (the inner wall of the gap portion S in the roller axial direction X).

この構成によると、中空部材61の中空部61aは、中空部材61の端面と上側枠体56の側壁部56aとによって密封された状態となり、中空部61aから空気が漏れ出るおそれがなく、空隙部Sの断熱性が一層向上する。   According to this configuration, the hollow portion 61a of the hollow member 61 is sealed by the end surface of the hollow member 61 and the side wall portion 56a of the upper frame body 56, and there is no possibility that air leaks from the hollow portion 61a. The heat insulating property of S is further improved.

また、上記第1実施形態によれば、複数の中空部材61は、弾性材で形成される。   Moreover, according to the said 1st Embodiment, the some hollow member 61 is formed with an elastic material.

この構成によると、中空部材61をローラー軸方向Xにおいて所定の長さより若干長く設定しておくと、中空部材61の長さがばらついた場合でも、中空部材61を弾性変形させて、中空部材61の端面と上側枠体56の側壁部56aとを当接させることが可能となる。中空部材61の端面と上側枠体56の側壁部56aとによって中空部材61の中空部61aが密封された状態となり、中空部61aから空気が漏れ出るおそれがなく、空隙部Sの断熱性が保持することができる。   According to this configuration, if the hollow member 61 is set to be slightly longer than the predetermined length in the roller axial direction X, even if the length of the hollow member 61 varies, the hollow member 61 is elastically deformed and the hollow member 61 is deformed. It becomes possible to abut the end surface of this and the side wall portion 56a of the upper frame body 56. The hollow portion 61a of the hollow member 61 is sealed by the end face of the hollow member 61 and the side wall portion 56a of the upper frame body 56, and there is no risk of air leaking from the hollow portion 61a, so that the heat insulation of the gap portion S is maintained. can do.

尚、図2に示す下側枠体55と断熱カバー58とによって形成される空隙部S(加圧ローラー19側)にも、複数の中空部材61が設けられる。この中空部材61は、定着ローラー18側の複数の中空部材61と同じ構成、配置にて組み立てられるために、定着ローラー18側の複数の中空部材61と同様の効果を奏する。   A plurality of hollow members 61 are also provided in the gap S (the pressure roller 19 side) formed by the lower frame 55 and the heat insulating cover 58 shown in FIG. Since the hollow member 61 is assembled with the same configuration and arrangement as the plurality of hollow members 61 on the fixing roller 18 side, the same effect as the plurality of hollow members 61 on the fixing roller 18 side is exhibited.

(第2実施形態)
図5は、第2実施形態に係る中空部材を組み込んだ上側枠体を示す平面断面図であり、図6は、小さい幅の用紙を定着処理する場合の上側枠体を示す平面断面図である。第2実施形態では、空隙部が分割される点、及び開閉部材と送風部材とがさらに備える点が第1実施形態と異なり、第1実施形態と異なり部分を主に説明し、第1実施形態と同じ部分の説明を省略する。
(Second Embodiment)
FIG. 5 is a plan sectional view showing an upper frame body incorporating a hollow member according to the second embodiment, and FIG. 6 is a plan sectional view showing the upper frame body when a paper having a small width is fixed. . The second embodiment is different from the first embodiment in that the gap portion is divided and the opening / closing member and the air blowing member are further provided. The description of the same part is omitted.

図5に示すように、上側枠体を構成する壁部で仕切ることによって、上側枠体は、第1の枠体74と、第1の枠体74のローラー軸方向Xの両端側に設けられる一対の第2の枠体75に分割して構成される。第1の枠体74は、小さい幅の用紙9の通紙領域に対応するローラー軸方向Xの幅TAを有して設けられ、第2の枠体75は、小さい幅の用紙9の非通紙領域に対応するローラー軸方向Xの幅TBを有して設けられる。   As shown in FIG. 5, the upper frame body is provided on the both ends of the first frame body 74 and the first frame body 74 in the roller axial direction X by partitioning with the wall portions constituting the upper frame body. A pair of second frames 75 are divided. The first frame 74 is provided with a width TA in the roller axial direction X corresponding to the paper passing area of the paper 9 with a small width, and the second frame 75 is a non-passage of the paper 9 with a small width. It is provided with a width TB in the roller axial direction X corresponding to the paper region.

断熱カバー78は、定着ローラー18(図2参照)の熱が装置の外部に放出されることを防ぐものであり、定着ローラー18に対して所定の間隔を隔てて、第1の枠体74及び第2の枠体75の夫々の下部に取り付けられる。第1の枠体74と断熱カバー78が取り囲む空間に空隙部S1が形成され、第2の枠体75と断熱カバー78が取り囲む空間に空隙部S2が形成される。尚、第1の枠体74及び第2の枠体75に対して断熱カバー78を個別に設ける替わりに、第1の枠体74及び第2の枠体75に対応させて断熱カバー78を一体に設けてもよい。   The heat insulating cover 78 prevents the heat of the fixing roller 18 (see FIG. 2) from being released to the outside of the apparatus, and the first frame 74 and the fixing roller 18 are spaced apart from each other by a predetermined distance. It is attached to the lower part of each of the second frame bodies 75. A space S1 is formed in a space surrounded by the first frame 74 and the heat insulating cover 78, and a space S2 is formed in a space surrounded by the second frame 75 and the heat insulating cover 78. Instead of providing the heat insulating cover 78 separately for the first frame 74 and the second frame 75, the heat insulating cover 78 is integrated with the first frame 74 and the second frame 75, respectively. May be provided.

空隙部S1には複数の第1の中空部材71が設けられ、また、一対の空隙部S2には夫々複数の第2の中空部材72が設けられる。   A plurality of first hollow members 71 are provided in the gap portion S1, and a plurality of second hollow members 72 are provided in the pair of gap portions S2.

複数の第1の中空部材71は、空隙部S1のローラー径方向Yに外周面が互いに当接するように設けられるとともに、空隙部S1のローラー軸方向Xに延び空隙部S1の両側の側壁部に当接して設けられる。一方、複数の第2の中空部材72は、空隙部S2のローラー径方向Yに外周面が互いに当接するように設けられるとともに、空隙部S2のローラー軸方向Xに延び空隙部S2の両側の側壁部に当接して設けられる。第1及び第2の第1の中空部材71、72の各外周面には溶融接着層62(図4参照)が形成され、第1実施形態と同様に、複数の第1及び第2の中空部材71、72は夫々空隙部S1、S2に充填される。   The plurality of first hollow members 71 are provided so that the outer peripheral surfaces thereof are in contact with each other in the roller radial direction Y of the gap S1, and extend in the roller axial direction X of the gap S1 on the side wall portions on both sides of the gap S1. It is provided in contact. On the other hand, the plurality of second hollow members 72 are provided such that the outer peripheral surfaces are in contact with each other in the roller radial direction Y of the gap portion S2, and extend in the roller axial direction X of the gap portion S2. It is provided in contact with the part. A fusion bonding layer 62 (see FIG. 4) is formed on each outer peripheral surface of the first and second first hollow members 71 and 72, and a plurality of first and second hollows are formed as in the first embodiment. The members 71 and 72 are filled in the gaps S1 and S2, respectively.

第2の枠体75のローラー軸方向Xの両端部には、外側開閉部材76と内側開閉部材77が設けられる。外側開閉部材76は、第2の枠体75の外側壁を構成するとともにローラー径方向Yに移動可能に設けられる。一方、内側開閉部材77は、第2の枠体75の内側壁を構成するともにローラー径方向Yに移動可能に設けられる。尚、外側開閉部材76及び内側開閉部材77は、用紙9の搬送方向に移動可能である構成にしてもよい。   An outer opening / closing member 76 and an inner opening / closing member 77 are provided at both ends of the second frame 75 in the roller axial direction X. The outer opening / closing member 76 constitutes the outer wall of the second frame 75 and is provided so as to be movable in the roller radial direction Y. On the other hand, the inner opening / closing member 77 constitutes the inner wall of the second frame 75 and is provided so as to be movable in the roller radial direction Y. The outer opening / closing member 76 and the inner opening / closing member 77 may be configured to be movable in the transport direction of the paper 9.

通紙可能な最大幅の用紙9を定着処理する場合、外側開閉部材76及び内側開閉部材77は閉じられていることで、空隙部S2において、複数の第2の中空部材72の各中空部に空気層が形成され、ローラー径方向Y及びローラー周方向では、空気層の流れは滞留する。従って、空隙部S1とともに空隙部S2において、装置の外部に熱が流出するのを防ぎ、幅TA、TBの全域において断熱性能を高めることができる。   When fixing the sheet 9 having the maximum width capable of passing paper, the outer opening / closing member 76 and the inner opening / closing member 77 are closed, so that each hollow portion of the plurality of second hollow members 72 is formed in the gap portion S2. An air layer is formed, and the flow of the air layer stays in the roller radial direction Y and the roller circumferential direction. Therefore, heat can be prevented from flowing out of the apparatus in the gap S2 together with the gap S1, and the heat insulation performance can be enhanced over the entire widths TA and TB.

図6に示すように、最大幅よりも小さい幅の用紙9を定着処理する場合、外側開閉部材76及び内側開閉部材77が開き空隙部S2が外部に開放されるとともに、プロペラファンからなる送風部材79によって、外側開閉部材76側から内側開閉部材77側に空気が送られる。   As shown in FIG. 6, when fixing a sheet 9 having a width smaller than the maximum width, the outer opening / closing member 76 and the inner opening / closing member 77 are opened, and the air gap S2 is opened to the outside. 79 sends air from the outer opening / closing member 76 side to the inner opening / closing member 77 side.

この構成によって、空隙部S2に矢印で示す空気流が発生し、空隙部S2の熱が拡散されることで、非通紙領域に対応する幅TBと通紙領域に対応する幅TAとの間で発生する温度差を解消することができる。   With this configuration, an air flow indicated by an arrow is generated in the gap S2, and the heat of the gap S2 is diffused, so that the width TB corresponding to the non-sheet passing area and the width TA corresponding to the sheet passing area are between. The temperature difference that occurs in can be eliminated.

尚、最大幅よりも小さい幅の用紙9を定着処理する場合、上記実施形態に替えて、送風部材79を駆動させずに、外側開閉部材76及び内側開閉部材77の一方の開閉部材を開く構成にしてもよい。この構成では、空隙部S2と、開放された外気との間の温度差によって空気対流が発生し、空隙部S2の熱が拡散されることで、非通紙領域に対応する幅TBと通紙領域に対応する幅TAとの間で発生する温度差を解消することができる。   When fixing the sheet 9 having a width smaller than the maximum width, instead of the above-described embodiment, the configuration is such that one of the outer opening / closing member 76 and the inner opening / closing member 77 is opened without driving the air blowing member 79. It may be. In this configuration, air convection is generated by the temperature difference between the gap S2 and the open outside air, and the heat in the gap S2 is diffused, so that the width TB corresponding to the non-sheet passing region and the sheet passing It is possible to eliminate the temperature difference that occurs between the width TA corresponding to the region.

(第3実施形態)
図7は、第3実施形態に係る中空部材を組み込んだ上側枠体を示す平面断面図であり、図8は、小さい幅の用紙を定着処理する場合の上側枠体を示す平面断面図である。第3実施形態では、開閉部材と送風部材に替えて可動枠とカム部材と備える点が第2実施形態と異なる。
(Third embodiment)
FIG. 7 is a plan cross-sectional view showing an upper frame body incorporating a hollow member according to the third embodiment, and FIG. 8 is a plan cross-sectional view showing the upper frame body when fixing a sheet having a small width. . The third embodiment is different from the second embodiment in that a movable frame and a cam member are provided instead of the opening / closing member and the air blowing member.

図7に示すように、上側枠体を構成する壁部で仕切ることによって、上側枠体は、第1の枠体74と、第1の枠体74のローラー軸方向Xの両端側に設けられる一対の第2の枠体81に分割して構成される。第1の枠体74は、小さい幅の用紙9の通紙領域に対応するローラー軸方向Xの幅TAを有して設けられ、第2の枠体81は、小さい幅の用紙9の非通紙領域に対応するローラー軸方向Xの幅TBを有して設けられる。第1の枠体74と断熱カバー78が取り囲む空間に空隙部S1が形成され、第2の枠体81と断熱カバー78が取り囲む空間に空隙部S2が形成される。   As shown in FIG. 7, the upper frame body is provided on both ends of the first frame body 74 and the first frame body 74 in the roller axial direction X by partitioning with a wall portion constituting the upper frame body. A pair of second frames 81 are divided. The first frame 74 is provided with a width TA in the roller axial direction X corresponding to the paper passing area of the paper 9 having a small width, and the second frame 81 is not passing through the paper 9 having a small width. It is provided with a width TB in the roller axial direction X corresponding to the paper region. A space S1 is formed in a space surrounded by the first frame 74 and the heat insulating cover 78, and a space S2 is formed in a space surrounded by the second frame 81 and the heat insulating cover 78.

空隙部S1には複数の第1の中空部材71が設けられ、また、一対の空隙部S2には夫々複数の第2の中空部材72が設けられる。第1及び第2の中空部材71、72の各外周面には溶融接着層62(図4参照)が形成され、第1実施形態と同様に、複数の第1及び第2の中空部材71、72は夫々空隙部S1、S2に組み立てられる。   A plurality of first hollow members 71 are provided in the gap portion S1, and a plurality of second hollow members 72 are provided in the pair of gap portions S2. A fusion bonding layer 62 (see FIG. 4) is formed on each outer peripheral surface of the first and second hollow members 71, 72, and, similar to the first embodiment, a plurality of first and second hollow members 71, 72 is assembled into the gaps S1 and S2, respectively.

第2の枠体81のローラー径方向Yの外側部には、可動枠82が設けられる。可動枠82は、第2の枠体81の外壁を構成するとともにローラー径方向Yに移動可能に設けられる。   A movable frame 82 is provided on the outer side of the second frame 81 in the roller radial direction Y. The movable frame 82 constitutes the outer wall of the second frame 81 and is provided so as to be movable in the roller radial direction Y.

カム部材83は、装置本体に回転可能に保持される偏芯カムからなり、可動枠82に常に当接するように設けられる。カム部材83が図7の状態から180度回転すると、可動枠82は断熱カバー78側に移動して、図8に示すように空隙部S2を圧縮した状態となる。空隙部S2が圧縮されると、第2の中空部材72が弾性に抗して押し潰され、第2の中空部材72の中空部には空気層が略なくなる。さらに、カム部材83が図8の状態から180度回転すると、第2の中空部材72がその弾性力によって円筒状に復元することで、可動枠82は図8の上側に押し上げられ図7の状態となる。尚、カム部材83に替えて、可動枠82をローラー径方向Yに押し引きする部材によって、可動枠82をローラー径方向Yに移動させるように構成してもよい。   The cam member 83 is an eccentric cam that is rotatably held by the apparatus main body, and is provided so as to always contact the movable frame 82. When the cam member 83 rotates 180 degrees from the state shown in FIG. 7, the movable frame 82 moves to the heat insulating cover 78 side, and the gap S2 is compressed as shown in FIG. When the gap S <b> 2 is compressed, the second hollow member 72 is crushed against elasticity, and the air layer is substantially eliminated in the hollow portion of the second hollow member 72. Further, when the cam member 83 is rotated 180 degrees from the state shown in FIG. 8, the second hollow member 72 is restored to a cylindrical shape by its elastic force, so that the movable frame 82 is pushed upward in FIG. It becomes. Instead of the cam member 83, the movable frame 82 may be moved in the roller radial direction Y by a member that pushes and pulls the movable frame 82 in the roller radial direction Y.

上記第3実施形態によれば、第2の空隙部S2に設けられる複数の第2の中空部材72は弾性変形可能であって、第2の空隙部S2は、第2の枠体81の外壁部にてローラー径方向に移動可能に構成される可動枠82によって圧縮可能である。   According to the third embodiment, the plurality of second hollow members 72 provided in the second gap S <b> 2 can be elastically deformed, and the second gap S <b> 2 is the outer wall of the second frame 81. It can be compressed by a movable frame 82 configured to be movable in the roller radial direction at the portion.

この構成によって、通紙可能な最大幅の用紙9を定着処理する場合、カム部材83は図7に示す状態にあることで、空隙部S2において、複数の第2の中空部材72の各中空部に空気層が形成され、ローラー径方向Y及びローラー周方向では、空気層の流れは滞留する。従って、空隙部S1とともに空隙部S2において、装置の外部に熱が流出するのを防ぎ、幅TA、TBの全域において断熱性能を高めることができる。   With this configuration, when the sheet 9 having the maximum width that can be passed is fixed, the cam member 83 is in the state shown in FIG. 7, so that each hollow portion of the plurality of second hollow members 72 is in the gap portion S <b> 2. In the roller radial direction Y and the roller circumferential direction, the flow of the air layer stays. Therefore, heat can be prevented from flowing out of the apparatus in the gap S2 together with the gap S1, and the heat insulation performance can be enhanced over the entire widths TA and TB.

また、この構成によって、小さい幅の用紙9を定着処理する場合、可動枠82がカム部材83によってローラー径方向Yで断熱カバー78側に移動することで、複数の第2の中空部材72を押し潰す。従って、第2の中空部材72の中空部には空気層が略なくなり、非通紙領域に対応する幅TBの熱が拡散されることで、幅TBと通紙領域に対応する幅TAとの間で発生する温度差を解消することができる。   In addition, with this configuration, when the paper 9 having a small width is fixed, the movable frame 82 is moved toward the heat insulating cover 78 in the roller radial direction Y by the cam member 83, thereby pushing the plurality of second hollow members 72. Crush. Accordingly, the air layer is substantially eliminated in the hollow portion of the second hollow member 72, and the heat of the width TB corresponding to the non-sheet passing region is diffused, so that the width TB and the width TA corresponding to the sheet passing region are reduced. Temperature difference generated between the two can be eliminated.

(第4実施形態)
図9は、第4実施形態に係る中空部材を示す平面図である。第4実施形態では、複数の中空部材をフィルムで束ねて組み立てる点が第1〜3実施形態と異なる。
(Fourth embodiment)
FIG. 9 is a plan view showing a hollow member according to the fourth embodiment. The fourth embodiment is different from the first to third embodiments in that a plurality of hollow members are bundled and assembled with a film.

複数の中空部材61が外周面を互いに当接した状態で、フィルム86を複数の中空部材61の外周に巻き付ける。フィルム86は、ポリイミド樹脂、ポリアミド樹脂等の耐熱性シート材からなる。中空部材61は、第1〜第3実施形態と同じ材料で構成される。   The film 86 is wound around the outer periphery of the plurality of hollow members 61 in a state where the plurality of hollow members 61 are in contact with the outer peripheral surfaces. The film 86 is made of a heat-resistant sheet material such as polyimide resin or polyamide resin. The hollow member 61 is made of the same material as in the first to third embodiments.

フィルム86で束ねた複数の中空部材61を上側枠体56(図2参照)内に収納した後、断熱カバー57(図2参照)を上側枠体56に取り付ける。このような製造方法を採ることで、複数の中空部材が空隙部に容易に充填される。   After housing the plurality of hollow members 61 bundled with the film 86 in the upper frame 56 (see FIG. 2), the heat insulating cover 57 (see FIG. 2) is attached to the upper frame 56. By adopting such a manufacturing method, the plurality of hollow members are easily filled in the gaps.

尚、フィルム86は、図10に示すように構成してもよい。図10はフィルムの変形例を示す平面図である。フィルム86はローラー軸方向Xに中空部材61より長く設けられる。フィルム86を複数の中空部材61の外周に巻き付けた後、フィルム86の両端部が複数の中空部材61の両端面を覆うようにして、フィルム86を複数の中空部材61に取り付ける。このような製造方法を採ることで、複数の中空部材61が空隙部Sに容易に充填され、且つ、中空部材61の中空部61a(図4参照)が密封された状態となり、中空部61aから空気が漏れ出るおそれがなく、空隙部Sの断熱性を保持することができる。   The film 86 may be configured as shown in FIG. FIG. 10 is a plan view showing a modification of the film. The film 86 is provided longer than the hollow member 61 in the roller axial direction X. After the film 86 is wound around the outer periphery of the plurality of hollow members 61, the film 86 is attached to the plurality of hollow members 61 such that both ends of the film 86 cover both end surfaces of the plurality of hollow members 61. By adopting such a manufacturing method, the plurality of hollow members 61 are easily filled in the gap portion S, and the hollow portion 61a (see FIG. 4) of the hollow member 61 is sealed. There is no possibility of air leaking out, and the heat insulating property of the gap S can be maintained.

また、上記第2及び第3実施形態では、定着ローラー18側の空隙部Sに中空部材71、72を設ける構成を示したが、本発明では、加圧ローラー19側の空隙部Sに中空部材71、72を設ける構成にしても、上記実施形態と同様の効果を奏する。   In the second and third embodiments, the hollow members 71 and 72 are provided in the gap S on the fixing roller 18 side. However, in the present invention, the hollow member is provided in the gap S on the pressure roller 19 side. Even in the configuration in which 71 and 72 are provided, the same effects as those of the above-described embodiment can be obtained.

また、上記第1〜第4実施形態では、定着ローラー18は、ヒーター43によって加熱されるヒーター加熱方式に適用した例を示したが、本発明はこれに限らず、定着ローラー18が誘導発熱層を備え、電磁誘導により定着ローラー18を加熱する電磁誘導加熱方式に適用してもよい。この場合も上記実施形態と同様の効果を奏する。   In the first to fourth embodiments, the fixing roller 18 is applied to a heater heating method in which the fixing roller 18 is heated by the heater 43. However, the present invention is not limited to this, and the fixing roller 18 is an induction heating layer. And may be applied to an electromagnetic induction heating method in which the fixing roller 18 is heated by electromagnetic induction. In this case as well, the same effects as in the above embodiment can be obtained.

本発明は、電子写真方式を利用した複写機、プリンター、ファクシミリ、それらの複合機等の画像形成装置に用いる定着装置及びそれを備えた画像形成装置及び定着装置の製造方法に利用することができる。   INDUSTRIAL APPLICABILITY The present invention can be used for a fixing device used in an image forming apparatus such as a copying machine, a printer, a facsimile, or a composite machine using an electrophotographic method, an image forming apparatus including the same, and a method for manufacturing the fixing device. .

1 画像形成装置
5 定着装置
18 定着ローラー(一方のローラー)
19 加圧ローラー
43 ヒーター(加熱手段)
55 下側枠体
56 上側枠体(枠体)
56a 側壁部
56b 上壁部
57、58 断熱カバー
61 中空部材
61a 中空部
62 溶融接着層
71 第1の中空部材
72 第2の中空部材
74 第1の枠体
75 第2の枠体
76 外側開閉部材
77 内側開閉部材
78 断熱カバー
79 送風部材
81 第2の枠体
82 可動枠
83 カム部材
86 フィルム
N ニップ部
S 空隙部
S1 第1の空隙部
S2 第2の空隙部
X ローラー軸方向
Y ローラー径方向
DESCRIPTION OF SYMBOLS 1 Image forming apparatus 5 Fixing apparatus 18 Fixing roller (one roller)
19 Pressure roller 43 Heater (heating means)
55 Lower frame 56 Upper frame (frame)
56a Side wall portion 56b Upper wall portion 57, 58 Thermal insulation cover 61 Hollow member 61a Hollow portion 62 Melting adhesive layer 71 First hollow member 72 Second hollow member 74 First frame body 75 Second frame body 76 Outside open / close member 77 Inner opening / closing member 78 Heat insulating cover 79 Blowing member 81 Second frame body 82 Movable frame 83 Cam member 86 Film N Nip portion S Cavity portion S1 First gap portion S2 Second gap portion X Roller axial direction Y Roller radial direction

Claims (10)

加熱手段により加熱される定着ローラーと、該定着ローラーに圧接される加圧ローラーとを有し、前記定着ローラーと前記加圧ローラーとが圧接するニップ部にて記録媒体上に担持されたトナー像を記録媒体に定着する定着装置において、
前記定着ローラーまたは前記加圧ローラーの少なくとも一方のローラー外周面の一部と所定の間隔を隔てて配置される断熱カバーと、
前記断熱カバーの外側に配置されて装置の外枠を構成し前記断熱カバーとの間に空隙部を形成する枠体と、
前記少なくとも一方のローラーの径方向に外周面が互いに当接するように前記空隙部に充填される複数の円筒状の中空部材と、を備え、
前記複数の中空部材は、両端部が前記空隙部のローラー軸方向の内壁に当接するように充填されることを特徴とする定着装置。
A toner image having a fixing roller heated by a heating unit and a pressure roller pressed against the fixing roller, and carried on a recording medium at a nip portion where the fixing roller and the pressure roller are pressed against each other In a fixing device for fixing a recording medium to a recording medium,
A heat insulating cover arranged at a predetermined interval from a part of the outer peripheral surface of at least one of the fixing roller or the pressure roller;
A frame that is arranged outside the heat insulating cover and constitutes an outer frame of the device and forms a gap between the heat insulating cover, and
A plurality of cylindrical hollow members filled in the gap so that the outer peripheral surfaces are in contact with each other in the radial direction of the at least one roller,
The fixing device according to claim 1, wherein the plurality of hollow members are filled such that both end portions abut against inner walls of the gap portion in the roller axial direction .
前記空隙部は、最大幅の通紙領域よりも小幅の通紙領域に対応する第1の空隙部と、ローラー軸方向の両端部に形成される非通紙領域に対応する第2の空隙部とに分割され、
前記第2の空隙部には、ローラー軸方向の両端側の一方を開閉する第1の開閉部材を備え、
小幅の記録媒体が前記ニップ部に通紙されるとき、前記第1の開閉部材は前記第2の空隙部を開放することを特徴とする請求項1に記載の定着装置。
The gap portion includes a first gap portion corresponding to a sheet passing region having a width smaller than the maximum width sheet passing region, and a second gap portion corresponding to a non-sheet passing region formed at both ends in the roller axis direction. And is divided into
The second gap portion includes a first opening and closing member that opens and closes one of both end sides in the roller axial direction.
The fixing device according to claim 1, wherein the first opening / closing member opens the second gap when a narrow recording medium is passed through the nip portion .
前記第2の空隙部の両端側の他方を開閉可能である第2の開閉部材と、前記第2の空隙部の一方から他方に空気を送風可能である送風部材とをさらに備え、
小幅の記録媒体が前記ニップ部に通紙されるとき、前記第1及び第2の開閉部材は前記第2の空隙部の両端部を開放し、前記送風部材は前記第2の空隙部の一方から他方に空気を送ることを特徴とする請求項2に記載の定着装置。
A second opening / closing member capable of opening and closing the other of the both ends of the second gap, and a blowing member capable of blowing air from one of the second gaps to the other;
When the narrow recording medium is passed through the nip portion, the first and second opening / closing members open both ends of the second gap portion, and the air blowing member is one of the second gap portions. The fixing device according to claim 2, wherein air is sent from one to the other .
前記中空部材は弾性材で形成されることを特徴とする請求項1に記載の定着装置。 The fixing device according to claim 1 , wherein the hollow member is formed of an elastic material . 前記空隙部は、最大幅の通紙領域よりも小幅の通紙領域に対応する第1の空隙部と、ローラー軸方向の両端部に形成される非通紙領域に対応する第2の空隙部とに分割され、
前記第2の空隙部に設けられる前記複数の中空部材は弾性変形可能であって、前記第2の空隙部は、前記枠体の外壁部の一部を構成しローラー径方向に往復移動可能である可動枠を有しており、
小幅の記録媒体が前記ニップ部に通紙されるとき、前記可動枠が前記一方のローラーに最も近づく第1の位置に配置されることで、前記第2の空隙部が圧縮されて前記複数の中空部材が押し潰され、最大幅の記録媒体が前記ニップ部に通紙されるとき、前記可動枠が前記一方のローラーから最も遠ざかる第2の位置に配置されることで、前記第2の空隙部が拡張されて前記複数の中空部材が元の状態に復元することを特徴とする請求項1に記載の定着装置。
The gap portion includes a first gap portion corresponding to a sheet passing region having a width smaller than the maximum width sheet passing region, and a second gap portion corresponding to a non-sheet passing region formed at both ends in the roller axis direction. And is divided into
The plurality of hollow members provided in the second gap portion can be elastically deformed, and the second gap portion constitutes a part of the outer wall portion of the frame body and can reciprocate in the roller radial direction. Has a movable frame,
When the narrow-width recording medium is passed through the nip portion, the movable frame is disposed at the first position closest to the one roller, so that the second gap portion is compressed and the plurality of the plurality of gaps are compressed. When the hollow member is crushed and the recording medium having the maximum width is passed through the nip portion, the movable frame is disposed at the second position farthest from the one roller, whereby the second gap The fixing device according to claim 1 , wherein the fixing unit is expanded to restore the plurality of hollow members to an original state .
前記断熱カバーは、少なくとも一方のローラー外周面に対向する面が反射面からなることを特徴とする請求項1〜請求項5のいずれかに記載の定着装置。 The fixing device according to claim 1, wherein a surface of the heat insulating cover that faces at least one roller outer peripheral surface is a reflective surface . 前記断熱カバー及び前記枠体は、少なくとも前記定着ローラーの外周面と所定の間隔を隔てて配置されることを特徴とする請求項1〜請求項6のいずれかに記載の定着装置。 The fixing device according to claim 1, wherein the heat insulating cover and the frame body are disposed at a predetermined distance from at least an outer peripheral surface of the fixing roller . 請求項1〜請求項7のいずれかに記載の定着装置を備えた画像形成装置 An image forming apparatus comprising the fixing device according to claim 1 . 定着ローラーまたは加圧ローラーの少なくとも一方のローラー外周面の一部と所定の間隔を隔てて配置される断熱カバーと、
前記断熱カバーの外側に配置されて装置の外枠を構成し前記断熱カバーとの間に空隙部を形成する枠体と、
前記少なくとも一方のローラーの径方向に外周面が互いに当接するように前記空隙部に充填される複数の円筒状の中空部材と、を備える定着装置の製造方法であって、
前記複数の中空部材の外周面に溶融接着層を形成し、前記溶融接着層を形成した複数の中空部材を前記空隙部に充填した後、前記溶融接着層の融点以上の温度に所定時間だけ放置することを特徴とする定着装置の製造方法
A heat insulating cover arranged at a predetermined interval from a part of the outer peripheral surface of at least one of the fixing roller or the pressure roller;
A frame that is arranged outside the heat insulating cover and constitutes an outer frame of the device and forms a gap between the heat insulating cover, and
A plurality of cylindrical hollow members filled in the gap so that outer peripheral surfaces thereof are in contact with each other in the radial direction of the at least one roller,
A melt adhesive layer is formed on the outer peripheral surface of the plurality of hollow members, and the plurality of hollow members formed with the melt adhesive layer are filled in the gap, and then left at a temperature equal to or higher than the melting point of the melt adhesive layer for a predetermined time. A method of manufacturing a fixing device .
定着ローラーまたは加圧ローラーの少なくとも一方のローラー外周面の一部と所定の間隔を隔てて配置される断熱カバーと、
前記断熱カバーの外側に配置されて装置の外枠を構成し前記断熱カバーとの間に空隙部を形成する枠体と、
前記少なくとも一方のローラーの径方向に外周面が互いに当接するように前記空隙部に充填される複数の円筒状の中空部材と、を備える定着装置の製造方法であって、
前記複数の中空部材の両端面を覆ったフィルムで束ね、前記束ねた複数の中空部材を前記空隙部に充填することを特徴とする定着装置の製造方法。
A heat insulating cover arranged at a predetermined interval from a part of the outer peripheral surface of at least one of the fixing roller or the pressure roller;
A frame that is arranged outside the heat insulating cover and constitutes an outer frame of the device and forms a gap between the heat insulating cover, and
A plurality of cylindrical hollow members filled in the gap so that outer peripheral surfaces thereof are in contact with each other in the radial direction of the at least one roller,
A method of manufacturing a fixing device , comprising: bundling with a film covering both end faces of the plurality of hollow members, and filling the plurality of bundled hollow members into the gap .
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