JP5499235B2 - Yarn end processing method - Google Patents
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- JP5499235B2 JP5499235B2 JP2010076332A JP2010076332A JP5499235B2 JP 5499235 B2 JP5499235 B2 JP 5499235B2 JP 2010076332 A JP2010076332 A JP 2010076332A JP 2010076332 A JP2010076332 A JP 2010076332A JP 5499235 B2 JP5499235 B2 JP 5499235B2
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- 238000003672 processing method Methods 0.000 title description 2
- 239000004744 fabric Substances 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 15
- 239000002759 woven fabric Substances 0.000 claims description 6
- 238000009941 weaving Methods 0.000 description 22
- 239000011159 matrix material Substances 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 238000009958 sewing Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000002250 progressing effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000009772 tissue formation Effects 0.000 description 1
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Description
本発明は、織物の端の糸がほつれや糸抜け防止のための糸端処理方法に関するものである。 The present invention relates to a yarn end treatment method for preventing fraying of yarn at the end of a woven fabric and yarn removal.
地場産業である繊維産業において、特に低価格品については中国等が安い人件費と品質向上競争力アップが顕著である。また近年、製造型小売業を中心とした低価格品と、欧米の高級ブランドに代表される高級品が売れ筋となる二極化が進んでいる。また、中国の織物品質が向上により、中国産織物による中国国内での縫製が増加している。 In the textile industry, which is a local industry, especially in low-priced products, China and other countries have remarkable labor costs and increased competitiveness for quality improvement. In recent years, bipolarization has been progressing in which low-priced products centering on manufacturing-type retailers and high-end products typified by European and American luxury brands are popular. In addition, due to the improvement of Chinese fabric quality, sewing in China using Chinese fabrics is increasing.
かかる状況下、日本の国内織産地の生産量、とりわけ播州織産地の生産量も減少している。播州織の歴史は、大正11年開発のラペット織、昭和24年開発のスワイベル織、昭和28年開発のループ織等があり。それらは刺繍として使われてきた。現在、播州織技法のスワイベル織を用いて、織物産地では過去に例のない新しい縫製品や新たな用途の研究が行われている。 Under such circumstances, the production volume in Japan's domestic production areas, especially the production volume in Banshu textile production areas, is also decreasing. The history of Banshu weaving includes lappet weaving developed in Taisho 11, swivel weaving developed in 1949, and loop weaving developed in 1964. They have been used as embroidery. Currently, research is being conducted on new sewing products and new uses that are unprecedented in the textile production area using the swivel weaving technique of the Banshu weaving technique.
一方で、従来から生地を織る時に端の糸がほつれない様に緊張させるため、糸端処理が行っている。糸端処理とは、例えば、図3に示すように、織機において、緯入された後の横糸2を緊張させるために、数本の縦糸1で平織又は搦み織りによって製織し、耳組織Xで保持した後、糸端Yを切断するものである。一般に、製織後にかかる耳組織Xは布と分離して切断され捨てられている。従来の糸端処理では、上記のように、縦糸を横糸の端に交錯させて横糸を緊張させる糸端処理を行い、耳組織を使用後に切断し捨てる処理を行っていた。
このように従来の糸端処理では、耳組織を使用後に切断して捨てている。これは不経済であり、高価な糸を使用する場合は尚更である。
On the other hand, the yarn end treatment is conventionally performed in order to tension the yarn so that the yarn at the end is not frayed when weaving the fabric. For example, as shown in FIG. 3, the yarn end processing is performed by weaving several warp yarns 1 by plain weaving or kneading in order to tension the weft 2 after weft insertion in the loom. Then, the yarn end Y is cut. Generally, the ear tissue X after weaving is cut and discarded separately from the cloth. In the conventional yarn end treatment, as described above, the yarn end treatment is performed in which the warp yarn is interlaced with the end of the weft yarn to tension the weft yarn, and the ear tissue is cut and discarded after use.
Thus, in the conventional yarn end treatment, the ear tissue is cut and discarded after use. This is uneconomical, especially when expensive yarns are used.
また、糸端処理を行う織機としては、例えば、横糸の反緯入れ側に、上下対の糸端処理糸を糸端処理給糸体からリードを経て仮撚装置に引き通し、この仮撚装置の織機に連動する仮撚動作で上下の糸端処理糸を撚り合わせ、緯入れされた横糸端部を保持する糸端処理装置が知られている(特許文献1)。
このように糸端処理は、生地の種類に応じて織方法が異なり、専用のミシンを用いるか、或いは手作業で行う必要があった。
In addition, as a loom for performing yarn end processing, for example, on the opposite weft insertion side of a weft yarn, a pair of upper and lower yarn end processing yarns are drawn from a yarn end processing yarn supply body through a lead to a false twisting device. There is known a yarn end treatment apparatus that twists upper and lower yarn end treated yarns in a false twisting operation in conjunction with a loom and holds a weft end portion that is inserted (patent document 1).
In this way, the yarn end treatment has a different weaving method depending on the type of fabric, and it has been necessary to use a dedicated sewing machine or manually.
上記状況に鑑み、本発明は、糸端処理の生産効率を向上すること、また、スワイベル織の新たな用途の開拓を図ることを目指し、スワイベル織を用いた糸端処理方法を提供することを目的とする。 In view of the above situation, the present invention aims to improve the production efficiency of yarn end processing, and to provide a yarn end processing method using swivel weaving with the aim of opening up new uses of swivel weaving. Objective.
本発明者は、地域固有のスワイベル織技法に特有の緯糸の使用方法に着眼し、織物を織り上げていく工程で衣服の形の外形線にそって緯糸を一緒に織り込むことに既に成功している。これにより、織り上がった織物の緯糸を切らないように外形線を裁断することで衣類などの完成織物の無縫製化を実現することができている。
今回、織物を織り上げていく工程で衣服の形の外形線にそって緯糸を一緒に織り込むことで、これが耳組織に応用できることの着想を得て本発明を完成した。
The inventor has already succeeded in weaving the wefts along the outline of the shape of the garment in the process of weaving the fabric, focusing on how to use the wefts peculiar to the region-specific swivel weaving technique. . As a result, it is possible to realize non-sewing of the finished fabric such as clothing by cutting the outer shape line so as not to cut the weft of the woven fabric.
This time, the present invention was completed with the idea that wefts can be woven together along the outer shape of the garment in the process of weaving the fabric, and this can be applied to ear tissue.
すなわち、本発明の糸端処理方法は、縦糸の両端を横糸の一種としてのスワイベル糸を織り込むスワイベル織機を用いて、織物の一部として耳組織を形成して、織物の端の糸のほつれや糸抜け防止するものである。
スワイベル糸を織り込むスワイベル織機を用いて、耳組織を形成することにより、織物を織り上げていく工程で同時に糸端処理を行えることができる。これにより、使用後に切断して捨てるような耳組織ではなく、織物の一部として耳組織を形成でき、糸の有効利用を図ることができる。
That is, the yarn end treatment method of the present invention uses Suwaiberu loom weaving Suwaiberu yarn ends of warp as the weft one, to form a selvage as part of the fabric, Ya fray the edge of the fabric This is to prevent the thread from coming off.
By forming an ear tissue using a swivel loom that weaves swivel yarn , yarn end treatment can be performed simultaneously in the process of weaving the fabric. Thereby, the ear tissue can be formed as a part of the fabric, not the ear tissue that is cut and discarded after use, and the yarn can be effectively used.
ここで、上記のスワイベル糸は、織物の横糸の打ち込み回数以下で打ち込まれ、打ち込まれる方向が逆転する間に前記織物の横糸が打ち込まれる。横糸の打ち込み回数以下でスワイベル糸を打ち込み、打ち込まれる方向が逆転する間に横糸が打ち込まれることにより、織物の端の糸のほつれや糸抜け防止を確実に図ると共に、織工程の効率化を図ることができる。
Here, the swivel yarn is driven in less than the number of times the weft of the fabric is driven, and the weft of the fabric is driven while the driving direction is reversed . See write out the Suwaiberu yarn weft implantation times less, by weft is driven while the direction, which are discharged is reversed, there is ensured to ensure prevention omission fraying and yarn of the yarn end of the fabric, the efficiency of the weaving process Can be achieved.
本発明の糸端処理方法によれば、スワイベル糸で耳組織を形成することにより、織物を織り上げていく工程で同時に糸端処理を行えることができ、糸端処理の効率化を図ることができるといった効果がある。
また、織物の一部として耳組織を形成できることにより、糸の有効利用を図り経済性を向上できる。
According to the yarn end treatment method of the present invention, by forming the ear tissue with the swivel yarn, the yarn end treatment can be performed simultaneously in the process of weaving the fabric, and the efficiency of the yarn end treatment can be improved. There is an effect.
In addition, since the ear tissue can be formed as a part of the woven fabric, the yarn can be effectively used and the economy can be improved.
以下、本発明の実施形態について、図面を参照しながら詳細に説明していく。ただし、本発明の範囲は、以下の実施例や図示例に限定されるものではなく、幾多の変更または変形が可能である。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. However, the scope of the present invention is not limited to the following examples and illustrated examples, and many changes or modifications are possible.
図1は、実施例1のスワイベル織による耳組織の形成モデルを示している。
図1(1)は表面、(2)は裏面を示している。図1において、縦糸は列3,5,7,9,B,D,F,H,J,L,N,Pの12本打たれており、横糸は行1,3,5,7,9,B,D,F,H,J,L,N,P,Rの14本打たれている。
耳組織を形成するスワイベル糸は、行列(0,G)から行列(2,G)まで経方向に表面を通り、その後、行列(2,G)から行列(2,2)まで1回縦糸と行列(2,9)で交絡して緯方向に裏面を通っている。そして、スワイベル糸は、行列(2,2)から行列(8,2)まで経方向に表面を通った後、スワイベル糸は、行列(8,2)から行列(8,G)まで1回縦糸と行列(8,9)で交絡して緯方向に裏面を通っている。そして、スワイベル糸は、行列(8,G)から行列(E,G)まで経方向に表面を通り、その後、行列(E,G)から行列(E,2)まで1回縦糸と行列(E,9)で交絡して緯方向に裏面を通っている。
これらを繰り返して、スワイベル糸は耳組織を形成している。
FIG. 1 shows an ear tissue formation model by swivel weaving of Example 1.
FIG. 1 (1) shows the front surface, and (2) shows the back surface. In FIG. 1, the warp yarns are tapped 12 rows 3, 5, 7, 9, B, D, F, H, J, L, N, P, and the weft yarns are rows 1, 3, 5, 7, 9 , B, D, F, H, J, L, N, P, R 14 are hit.
The swivel yarn forming the ear tissue passes through the surface in the meridian direction from the matrix (0, G) to the matrix (2, G), and then warp once from the matrix (2, G) to the matrix (2, 2). It is entangled in the matrix (2, 9) and passes through the back surface in the weft direction. The swivel yarn passes through the surface in the warp direction from the matrix (2, 2) to the matrix (8, 2), and then the swivel yarn is warp once from the matrix (8, 2) to the matrix (8, G). Are interlaced with the matrix (8, 9) and pass through the back surface in the weft direction. The swivel yarn passes through the surface in the longitudinal direction from the matrix (8, G) to the matrix (E, G), and then the warp and the matrix (E) once from the matrix (E, G) to the matrix (E, 2). , 9) and entangled in the weft direction.
By repeating these steps, the swivel yarn forms ear tissue.
図2は、上述の実施例1の糸端処理を施した織物の拡大写真である。スワイベル織を用いて耳部の糸がほつれや糸抜け防止できるのである。図2において、1は縦糸、2は横糸、3はスワイベル糸、5は耳糸である。なお、スワイベル糸3の露出部分が写真では判別しにくいために斜線で示している。 FIG. 2 is an enlarged photograph of the fabric subjected to the yarn end treatment of Example 1 described above. The swivel weave can be used to prevent fraying of the ears and thread removal. In FIG. 2, 1 is a warp thread, 2 is a weft thread, 3 is a swivel thread, and 5 is an ear thread. It should be noted that the exposed portion of the swivel thread 3 is indicated by hatching because it is difficult to distinguish it in the photograph.
1 縦糸
2 横糸
3 スワイベル糸
5 耳糸
X 耳組織
Y 糸端
1 warp thread 2 weft thread 3 swivel thread 5 ear thread X ear tissue Y thread end
Claims (2)
縦糸の両端を横糸の一種としてのスワイベル糸を織り込むスワイベル織機を用いて、織物の一部として耳組織を形成したことを特徴とする糸端処理方法。 In the yarn end treatment method for preventing fraying of yarn at the end of the woven fabric and yarn removal,
A yarn end treatment method characterized in that an ear tissue is formed as a part of a woven fabric using a swivel loom that weaves swivel yarn as a kind of weft yarn at both ends of a warp yarn.
縦糸の両端を横糸の一種としてのスワイベル糸を織り込むスワイベル織機を用いて、織物の一部として耳組織を形成し、
前記スワイベル糸は、前記織物の横糸の打ち込み回数以下で打ち込まれ、打ち込まれる方向が逆転する間に前記織物の横糸が打ち込まれることを特徴とする糸端処理方法。
In the yarn end treatment method for preventing fraying of yarn at the end of the woven fabric and yarn removal,
Using swivel loom that weaves swivel yarn as a kind of weft at both ends of warp yarn, ear tissue is formed as part of the fabric,
The swivel yarn is driven in less than the number of times the weft of the fabric is driven, and the weft of the fabric is driven while the driving direction is reversed.
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