JP5497539B2 - Plastic optical fiber manufacturing apparatus and plastic optical fiber manufacturing method - Google Patents

Plastic optical fiber manufacturing apparatus and plastic optical fiber manufacturing method Download PDF

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JP5497539B2
JP5497539B2 JP2010125926A JP2010125926A JP5497539B2 JP 5497539 B2 JP5497539 B2 JP 5497539B2 JP 2010125926 A JP2010125926 A JP 2010125926A JP 2010125926 A JP2010125926 A JP 2010125926A JP 5497539 B2 JP5497539 B2 JP 5497539B2
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好宏 塚本
武史 北山
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Mitsubishi Chemical Corp
Mitsubishi Rayon Co Ltd
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Description

本発明は、プラスチック光ファイバの製造装置およびプラスチック光ファイバの製造方法に関する。   The present invention relates to a plastic optical fiber manufacturing apparatus and a plastic optical fiber manufacturing method.

プラスチック光ファイバ(以下、「POF」という。)は、ガラス製の光ファイバに比べて伝送距離は短いが、端面加工や取り扱いが容易であると共に、安価で軽量であり、大口径に設定できるなどの利点を有する。そのため、POFは、照明、センサー、通信などの多岐にわたる用途で利用されている。さらに前記用途の他に、車載用途にも用いられており、POFの生産量は増加傾向にある。このようなPOFとしては、ポリメチルメタクリレート(PMMA)などで形成される芯部の周りに、該芯部よりも屈折率の低い鞘部が同心円状に形成された芯鞘構造のPOFが広く用いられている。   A plastic optical fiber (hereinafter referred to as “POF”) has a shorter transmission distance than a glass optical fiber, but is easy to handle and handle, is inexpensive and lightweight, and can be set to a large diameter. Has the advantage of Therefore, POF is used in various applications such as lighting, sensors, and communication. Furthermore, in addition to the above uses, it is also used for in-vehicle uses, and the production amount of POF tends to increase. As such a POF, a core-sheath POF in which a sheath having a lower refractive index than the core is formed concentrically around a core formed of polymethyl methacrylate (PMMA) or the like is widely used. It has been.

ところで、POFを用いて採光システムなどを構築する際には、取り込む光の量を増大させる目的で複数本のPOFが束ねられて用いられる。しかし、通常用いられる断面円形状のPOFを複数本束ねた場合には、各々のPOF間に空隙ができるため、光の取り込み効率が低かった。この問題を解決する方法としては、POFの断面形状を正六角形などの細密充填が可能な形状にする方法が挙げられる。   By the way, when a daylighting system or the like is constructed using POF, a plurality of POFs are bundled and used for the purpose of increasing the amount of light to be captured. However, when a plurality of POFs having a circular cross section that are normally used are bundled, a gap is formed between the POFs, so that the light capturing efficiency is low. As a method for solving this problem, there is a method in which the cross-sectional shape of the POF is a regular hexagonal shape that can be closely packed.

特許文献1には、芯成分と鞘成分を芯鞘構造に複合紡糸する紡糸口金において、芯成分供給口の形状を所望の断面形状とし、紡糸した複合繊維から鞘部分を除去することで、所望の断面形状を有する繊維を製造する方法が示されている。この方法によれば、所望の断面形状を有する繊維を安定に製造できる。しかし、この方法は、芯成分の断面形状を安定に所望の形状にするために、その周りに一時的に円形状の鞘部分を形成する方法である。そのため、この方法を適用しても、所望の断面形状を有する芯鞘構造のPOFを得ることはできない。   In Patent Document 1, in a spinneret that compositely spins a core component and a sheath component into a core-sheath structure, the core component supply port has a desired cross-sectional shape, and the sheath portion is removed from the spun composite fiber. A method for producing a fiber having the following cross-sectional shape is shown. According to this method, a fiber having a desired cross-sectional shape can be stably produced. However, this method is a method in which a circular sheath portion is temporarily formed around the core component in order to stably obtain a desired cross-sectional shape. Therefore, even if this method is applied, a POF having a core-sheath structure having a desired cross-sectional shape cannot be obtained.

特許文献2には、所望の断面形状を有する芯鞘構造のPOFを製造する方法として、所望の断面形状を有する芯部を形成した後、該コアの周りに鞘材を供給して、所望の断面形状の鞘部を形成する方法が記載されている。しかし、この方法は、芯部と鞘部を順次形成していくため、芯部の中心軸と鞘部の中心軸を一致させることや、鞘部の厚みを均一にすることが難しい。POFにおいて、芯部と鞘部の軸ずれ、鞘部の厚み斑が生じると、側面から光が漏れて伝送損失が増大してしまう。   In Patent Document 2, as a method for producing a core-sheath structure POF having a desired cross-sectional shape, a core part having a desired cross-sectional shape is formed, and then a sheath material is supplied around the core, A method of forming a cross-sectional sheath is described. However, in this method, since the core portion and the sheath portion are sequentially formed, it is difficult to make the central axis of the core portion coincide with the central axis of the sheath portion and to make the thickness of the sheath portion uniform. In POF, when the axial displacement of the core portion and the sheath portion and the thickness unevenness of the sheath portion occur, light leaks from the side surface and transmission loss increases.

特開平2−74667号公報Japanese Patent Laid-Open No. 2-74667 特開2007−94148号公報JP 2007-94148 A

本発明は、所望の断面形状を有する芯鞘構造のPOFを、芯部と鞘部の軸ずれ、および鞘部の厚みの不均一化を抑制して簡便に製造できるPOFの製造装置および製造方法の提供を目的とする。   The present invention relates to a POF manufacturing apparatus and manufacturing method capable of easily manufacturing a POF having a core-sheath structure having a desired cross-sectional shape while suppressing axial misalignment between the core and the sheath and uneven thickness of the sheath. The purpose is to provide.

本発明は、前記課題を解決するために以下の構成を採用した。
[1]芯材と鞘材を芯鞘構造に複合紡糸する紡糸手段を備えたプラスチック光ファイバの製造装置であって、前記紡糸手段の内部の樹脂流路に、流路断面が円形状で、その中心に断面形状が円形状の芯材が供給され、該芯材の周りに鞘材が供給され、芯材と鞘材が同心円状の芯鞘構造に複合される複合部と、流路断面が、直線および/または曲線を組み合わせた非円形状であり、前記複合部で複合された断面円形状の複合溶融樹脂に非円形状の断面形状を付与する断面形状付与部と、前記複合部と前記断面形状付与部の間に設けられ、流路断面の形状が、その断面積が前記複合部側から徐々に小さくなるように、円形状から前記断面形状付与部の断面形状へと滑らかに変化しているテーパー部と、が設けられていることを特徴とするプラスチック光ファイバの製造装置。
[2]前記断面形状付与部の断面形状が正六角形である、前記[1]に記載のプラスチック光ファイバの製造装置。
[3]前記[1]または[2]に記載のプラスチック光ファイバの製造装置を用いて、該製造装置の紡糸手段により、芯材と鞘材を芯鞘構造に複合紡糸する紡糸工程を有するプラスチック光ファイバの製造方法であって、断面形状が円形状の芯材と鞘材が同心円状の芯鞘構造に複合された複合溶融樹脂を形成した後、該複合溶融樹脂の断面形状を、その断面積が徐々に小さくなるように円形状から滑らかに変形させ、非円形状の断面形状に賦形して紡糸することを特徴とするプラスチック光ファイバの製造方法。
The present invention employs the following configuration in order to solve the above problems.
[1] A plastic optical fiber manufacturing apparatus provided with a spinning means for compositely spinning a core material and a sheath material into a core-sheath structure, wherein the flow path cross section is circular in the resin flow path inside the spinning means, A core having a circular cross-sectional shape is supplied at the center thereof, a sheath material is supplied around the core material, and a composite portion in which the core material and the sheath material are combined into a concentric core-sheath structure, and a flow path cross section Is a non-circular shape combining straight lines and / or curves, and a cross-sectional shape imparting portion that imparts a non-circular cross-sectional shape to a composite molten resin having a circular cross-section compounded at the composite portion; and the composite portion; Provided between the cross-sectional shape imparting portions, the shape of the cross section of the flow path smoothly changes from the circular shape to the cross-sectional shape of the cross-sectional shape imparting portion so that the cross-sectional area gradually decreases from the composite portion side. And a tapered portion provided with a plastic. Apparatus for manufacturing a click optical fiber.
[2] The plastic optical fiber manufacturing apparatus according to [1], wherein the cross-sectional shape of the cross-sectional shape imparting portion is a regular hexagon.
[3] A plastic having a spinning process in which the core material and the sheath material are combined and spun into a core-sheath structure by the spinning means of the manufacturing apparatus using the plastic optical fiber manufacturing apparatus according to [1] or [2]. An optical fiber manufacturing method, comprising: forming a composite molten resin in which a core material and a sheath material having a circular cross-sectional shape are combined in a concentric core-sheath structure; A method for producing a plastic optical fiber, comprising: smoothly deforming from a circular shape so that the area gradually decreases, forming a non-circular cross-sectional shape, and spinning.

本発明のPOFの製造装置を用いれば、所望の断面形状を有する芯鞘構造のPOFを、芯部と鞘部の軸ずれ、および鞘部の厚みの不均一化を抑制して簡便に製造できる。
また、本発明のPOFの製造方法によれば、所望の断面形状を有する芯鞘構造のPOFを、芯部と鞘部の軸ずれ、および鞘部の厚みの不均一化を抑制して簡便に製造できる。
If the POF manufacturing apparatus of the present invention is used, a POF having a core-sheath structure having a desired cross-sectional shape can be easily manufactured while suppressing axial misalignment between the core and the sheath and uneven thickness of the sheath. .
Further, according to the POF manufacturing method of the present invention, a POF having a core-sheath structure having a desired cross-sectional shape can be easily controlled by suppressing axial misalignment between the core and the sheath and non-uniform thickness of the sheath. Can be manufactured.

本発明のPOFの製造装置の実施形態の一例を示した模式図である。It is the schematic diagram which showed an example of embodiment of the manufacturing apparatus of POF of this invention. 本発明における紡糸手段の実施形態の一例を示した縦断面図(A)、およびそのテーパー部17の拡大図(B)である。It is the longitudinal cross-sectional view (A) which showed an example of embodiment of the spinning means in this invention, and the enlarged view (B) of the taper part 17. FIG. 図2の紡糸手段のノズル12を上面から見た様子を示した平面図である。It is the top view which showed a mode that the nozzle 12 of the spinning means of FIG. 2 was seen from the upper surface. 本発明のPOFの製造装置で製造されるPOFの一例を示した断面図である。It is sectional drawing which showed an example of POF manufactured with the manufacturing apparatus of POF of this invention. 本発明における紡糸手段の他の実施形態例を示した縦断面図である。It is the longitudinal cross-sectional view which showed other example embodiments of the spinning means in this invention.

[POFの製造装置]
以下、本発明のPOFの製造装置の実施形態の一例を示して詳細に説明する。
本実施形態のPOFの製造装置100(以下、単に「製造装置100」という。)は、図1に示すように、芯材と鞘材を芯鞘構造に複合紡糸する紡糸手段1と、溶融状態の芯材を押し出す芯材押出機2と、芯材押出機2から紡糸手段1に供給する芯材の流量を制御する定量ポンプ3と、溶融状態の鞘材を押し出す鞘材押出機4と、鞘材押出機4から紡糸手段1に供給する鞘材の流量を制御する定量ポンプ5と、紡糸手段1により紡糸されたPOF20に延伸処理を施す延伸手段6と、延伸されたPOF20を巻き取る巻取り手段7と、POF20の走行を規制するガイド部材8とを有している。
芯材押出機2と定量ポンプ3、定量ポンプ3と紡糸手段1、鞘材押出機4と定量ポンプ5、および定量ポンプ5と紡糸手段1は、それぞれ溶融樹脂(芯材、鞘材)が流通する配管を介して接続されている。
[POF manufacturing equipment]
Hereinafter, an example of an embodiment of a POF manufacturing apparatus according to the present invention will be described in detail.
As shown in FIG. 1, a POF manufacturing apparatus 100 of the present embodiment (hereinafter simply referred to as “manufacturing apparatus 100”) includes a spinning means 1 for compositely spinning a core material and a sheath material into a core-sheath structure, and a molten state. A core material extruder 2 for extruding the core material, a metering pump 3 for controlling the flow rate of the core material supplied from the core material extruder 2 to the spinning means 1, a sheath material extruder 4 for extruding the molten sheath material, A metering pump 5 for controlling the flow rate of the sheath material supplied from the sheath material extruder 4 to the spinning means 1, a stretching means 6 for stretching the POF 20 spun by the spinning means 1, and a winding for winding the stretched POF 20 The take-off means 7 and the guide member 8 that regulates the travel of the POF 20 are provided.
The core material extruder 2 and the metering pump 3, the metering pump 3 and the spinning means 1, the sheath material extruder 4 and the metering pump 5, and the metering pump 5 and the spinning means 1 are each supplied with molten resin (core material and sheath material). Connected through a pipe.

紡糸手段1は、図2(A)に示すように、第1ノズル11と第2ノズル12とからなる。第1ノズル11には、溶融樹脂が流通する樹脂流路として、流路の断面形状が円形状で、芯材押出機2から供給された芯材が流通する芯材流路部13と、鞘材押出機4から供給された鞘材が流通する鞘材流路部14が設けられている。第2ノズル12には、溶融樹脂が流通する樹脂流路として、流路の断面形状が円形状で、その中心に芯材流路部13から芯材が供給され、該芯材の周りに鞘材流路部14から鞘材が供給され、それらが同心円状の芯鞘構造に複合される複合部15と、流路の断面形状が非円形状で、複合部15で複合された断面円形状の複合溶融樹脂に非円形状の断面形状を付与する断面形状付与部16と、複合部15と断面形状付与部16の間に設けられ、流路断面の形状が、その断面積が複合部15側から徐々に小さくなるように断面形状付与部16の断面形状へと変化しているテーパー部17と、が設けられている。
紡糸手段1の樹脂流路においては、芯材流路部13、複合部15、テーパー部17および断面形状付与部16の中心軸が一致している。
The spinning means 1 comprises a first nozzle 11 and a second nozzle 12 as shown in FIG. The first nozzle 11 has a core flow path portion 13 through which the core material supplied from the core material extruder 2 circulates as a resin flow path through which the molten resin flows, and a sheath. A sheath material flow path portion 14 through which the sheath material supplied from the material extruder 4 flows is provided. The second nozzle 12 has a circular cross-sectional shape as a resin flow channel through which the molten resin flows, and a core material is supplied from the core material flow channel portion 13 to the center of the second nozzle 12, and a sheath around the core material. The sheath part is supplied from the material flow path part 14 and the composite part 15 in which they are combined into a concentric core-sheath structure, and the cross-sectional shape of the flow path is non-circular and the composite part 15 is combined. A cross-sectional shape imparting portion 16 for imparting a non-circular cross-sectional shape to the composite molten resin, and the composite section 15 and the cross-sectional shape imparting portion 16. A tapered portion 17 that changes to the cross-sectional shape of the cross-sectional shape imparting portion 16 so as to gradually decrease from the side is provided.
In the resin flow path of the spinning means 1, the central axes of the core material flow path portion 13, the composite portion 15, the taper portion 17, and the cross-sectional shape imparting portion 16 coincide.

紡糸手段1においては、芯材が芯材供給口1aから芯材流路部13に供給され、鞘材が鞘材供給口1bから鞘材流路部14に供給され、複合部15で芯材と鞘材が同心円状の芯鞘構造に複合され、その芯鞘構造に複合された複合溶融樹脂がテーパー部17および断面形状付与部16を流通して、所望の断面形状に賦形された後、吐出口1cから吐出される。   In the spinning means 1, the core material is supplied from the core material supply port 1 a to the core material flow channel portion 13, the sheath material is supplied from the sheath material supply port 1 b to the sheath material flow channel portion 14, and the composite material 15 supplies the core material. And the sheath material are combined in a concentric core-sheath structure, and the composite molten resin combined in the core-sheath structure is distributed through the tapered portion 17 and the cross-sectional shape imparting portion 16 to be shaped into a desired cross-sectional shape. , And discharged from the discharge port 1c.

第1ノズル11および第2ノズル12の材質は、POFの紡糸ノズルとして通常用いられるものが使用でき、耐熱性、耐食性、強度などの点から、ステンレス鋼材(SUS)が好ましい。
芯材流路部13の断面形状は、円形状である。
芯材流路部13の内径は、製造するPOFの芯部の直径に応じて適宜選定すればよく、4〜10mmが好ましい。
鞘材流路部14の断面形状および内径は特に限定されない。鞘材流路部14の断面形状は円形状が好ましく、内径は1〜3mmが好ましい。
As the material of the first nozzle 11 and the second nozzle 12, those normally used as a POF spinning nozzle can be used, and stainless steel (SUS) is preferable from the viewpoint of heat resistance, corrosion resistance, strength, and the like.
The cross-sectional shape of the core material flow path part 13 is circular.
What is necessary is just to select suitably the internal diameter of the core material flow-path part 13 according to the diameter of the core part of POF to manufacture, and 4-10 mm is preferable.
The cross-sectional shape and inner diameter of the sheath material flow path portion 14 are not particularly limited. The cross-sectional shape of the sheath material flow path portion 14 is preferably circular, and the inner diameter is preferably 1 to 3 mm.

複合部15は、芯材と鞘材が同心円状の芯鞘構造に複合された、断面円形状の複合溶融樹脂を形成する部分である。
複合部15の断面形状は、図3に示すように円形状であり、その中心と、芯材流路部13の中心が一致している。つまり、複合部15の中心部分に、断面円形状の芯材が芯材流路部13から供給されるようになっている。また、鞘材流路部14と複合部15は、複合部15の内壁近傍で連通しており、複合部15において、芯材の周りに鞘材が供給されるようになっている。
The composite portion 15 is a portion that forms a composite molten resin having a circular cross section in which a core material and a sheath material are combined into a concentric core-sheath structure.
The cross-sectional shape of the composite part 15 is circular as shown in FIG. 3, and the center thereof coincides with the center of the core material flow path part 13. That is, a core material having a circular cross section is supplied from the core material flow path portion 13 to the central portion of the composite portion 15. Further, the sheath material flow path portion 14 and the composite portion 15 communicate with each other in the vicinity of the inner wall of the composite portion 15, and the sheath material is supplied around the core material in the composite portion 15.

複合部15の断面形状は円形状であるので、複合部15の中心を通過する芯材の周りに供給される鞘材の形状も円形状となる。このように、断面形状が円形状の複合部15において、断面円形状の芯材に、鞘材を同心円状に複合する形態は、非円形の断面形状の芯材に鞘材を複合する形態に比べて、芯材と鞘材に均一に圧力が加わる。したがって、芯材と鞘材が芯鞘構造に複合される複合溶融樹脂において、芯材の中心軸と鞘材の中心軸にずれが生じること、および鞘材の厚みに斑が生じることが抑制される。   Since the cross-sectional shape of the composite part 15 is circular, the shape of the sheath material supplied around the core material passing through the center of the composite part 15 is also circular. Thus, in the composite section 15 having a circular cross-sectional shape, the form in which the sheath material is concentrically combined with the circular cross-section core material is a form in which the sheath material is combined with the non-circular cross-section core material. In comparison, pressure is uniformly applied to the core material and the sheath material. Therefore, in the composite molten resin in which the core material and the sheath material are composited in the core-sheath structure, it is suppressed that the center axis of the core material and the center axis of the sheath material are displaced and the thickness of the sheath material is uneven. The

また、複合部15には、図2(A)および図3に示すように、その底面に溝15aが円環状に形成されていることが好ましい。複合部15の中心と溝15aの円の中心は一致している。
複合部15の底面に円環状の溝15aが形成されていれば、複合部15の一方の内壁近傍に鞘材流路部14から供給された鞘材が、溝15aに沿って複合部15の反対側まで均一に行き渡りやすくなる。これにより、鞘材が鞘材流路部14側からその反対側に向かう流れによって、複合部15を通過する芯材に、その鞘材の流れ方向に力が加わることを抑制することが容易になる。そのため、複合溶融樹脂において芯材の中心軸と鞘材の中心軸にずれが生じたり、鞘材の厚みに斑が生じることを抑制することが容易になる。
溝15aが形成される位置は、複合部15において鞘材が供給される位置、すなわち鞘材流路部14と複合部15の連結位置よりも中心側であればよい。
In addition, as shown in FIGS. 2A and 3, the composite portion 15 preferably has a groove 15 a formed in an annular shape on the bottom surface. The center of the composite portion 15 coincides with the center of the circle of the groove 15a.
If the annular groove 15a is formed on the bottom surface of the composite part 15, the sheath material supplied from the sheath material flow path part 14 in the vicinity of one inner wall of the composite part 15 moves along the groove 15a. Easily reach the other side evenly. Thereby, it is easy to suppress a force applied to the core material passing through the composite portion 15 in the flow direction of the sheath material due to the flow of the sheath material from the sheath material flow path portion 14 side to the opposite side. Become. For this reason, in the composite molten resin, it is easy to suppress a shift between the central axis of the core material and the central axis of the sheath material, and unevenness in the thickness of the sheath material.
The position where the groove 15 a is formed may be a position where the sheath material is supplied in the composite portion 15, that is, a position closer to the center than the connection position of the sheath material flow path portion 14 and the composite portion 15.

断面形状付与部16は、複合部15で複合した断面円形状の芯鞘構造の複合溶融樹脂に、所望の断面形状を付与する部分である。つまり、断面形状付与部16の流路断面の形状を所望の断面形状にすることで、複合溶融樹脂をその断面形状に賦形して紡糸することができ、所望の断面形状を有するPOFが得られる。   The cross-sectional shape imparting portion 16 is a portion that imparts a desired cross-sectional shape to the composite molten resin having a core-sheath structure having a circular cross-sectional shape combined by the composite portion 15. That is, by making the cross-sectional shape of the cross-sectional shape imparting section 16 the desired cross-sectional shape, the composite molten resin can be shaped and spun into the cross-sectional shape, and a POF having the desired cross-sectional shape can be obtained. It is done.

断面形状付与部16の断面形状は、直線および/または曲線を組み合わせた非円形状である。前記非円形状の断面形状としては、例えば、三角形、四角形、五角形、六角形、八角形などが挙げられ、細密充填が可能な形状であることが好ましく、POFを複数本束ねた際の位置安定性の点から、正六角形が特に好ましい。
この例では、断面形状付与部16の断面形状は正六角形である。断面形状付与部16により複合溶融樹脂の断面形状が正六角形とされて紡糸され、図4(A)に示すように、正六角形の断面形状を有する、芯部21と鞘部22の芯鞘構造のPOF20が得られる。また、断面形状付与部16の断面形状を五角形、八角形、三角形とすれば、図4(B)〜図4(D)に示すように、五角形、八角形、三角形の断面形状を有する、芯部21と鞘部22の芯鞘構造のPOF20を得ることができる。
The cross-sectional shape of the cross-sectional shape imparting unit 16 is a non-circular shape combining straight lines and / or curved lines. Examples of the non-circular cross-sectional shape include a triangle, a quadrangle, a pentagon, a hexagon, an octagon, and the like. Preferably, the non-circular cross-sectional shape is a shape that can be closely packed, and position stability when a plurality of POFs are bundled From the viewpoint of properties, a regular hexagon is particularly preferable.
In this example, the cross-sectional shape of the cross-sectional shape imparting portion 16 is a regular hexagon. The core-sheath structure of the core part 21 and the sheath part 22 has a cross-sectional shape of a regular hexagon, as shown in FIG. Of POF20 is obtained. Further, if the cross-sectional shape of the cross-sectional shape imparting portion 16 is a pentagon, octagon, or triangle, the core has a pentagon, octagon, or triangle cross-section as shown in FIGS. 4 (B) to 4 (D). The POF 20 having a core-sheath structure of the portion 21 and the sheath portion 22 can be obtained.

断面形状付与部16の流路断面の断面積Sは、複合部15で断面円形状の芯鞘構造に複合された直後の複合溶融樹脂の断面積、すなわちテーパー部17における複合部15側の開口端部17aの断面積Sよりも小さい。断面積Sと断面積Sの比(S/S)は、0.5〜0.9が好ましい。比(S/S)が前記範囲内であれば、得られるPOFにおいて、芯部と鞘部の中心軸のずれ、鞘部の厚みの不均一化が生じることを抑制しやすい。 The cross-sectional area S 1 of the cross-section of the flow path of the cross-sectional shape imparting portion 16 is the cross-sectional area of the composite molten resin immediately after being combined with the core-sheath structure having a circular cross section at the composite portion 15, that is, on the composite portion 15 side in the tapered portion 17. smaller than the cross-sectional area S 2 of the open end 17a. The ratio (S 1 / S 2 ) between the cross-sectional area S 1 and the cross-sectional area S 2 is preferably 0.5 to 0.9. If the ratio (S 1 / S 2 ) is within the above range, in the obtained POF, it is easy to suppress the deviation of the central axis between the core part and the sheath part and the uneven thickness of the sheath part.

テーパー部17は、複合部15において芯材と鞘材が同心円状の芯鞘構造に複合された断面円形状の複合溶融樹脂の断面形状を、断面形状付与部16の断面形状へと変形させる部分である。
テーパー部17は、複合部15と断面形状付与部16の間に設けられる。テーパー部17の流路断面は、その断面積が複合部15側から徐々に小さくなるように、断面形状付与部16の断面形状へと滑らかに変化している。この例では、テーパー部17は、複合部15側の開口端部17aの断面形状が芯材流路部13と同等の円形状であり、その断面積が徐々に小さくなるように円錐状に窄んでいきながら、その断面形状が滑らかに正六角形へと変化する形状になっている。
The taper portion 17 is a portion that deforms the cross-sectional shape of the composite molten resin having a circular cross-section in which the core material and the sheath material are combined into a concentric core-sheath structure in the composite portion 15 into the cross-sectional shape of the cross-sectional shape imparting portion 16. It is.
The tapered portion 17 is provided between the composite portion 15 and the cross-sectional shape imparting portion 16. The flow path cross section of the tapered portion 17 smoothly changes to the cross sectional shape of the cross sectional shape imparting portion 16 so that the cross sectional area gradually decreases from the composite portion 15 side. In this example, the tapered portion 17 has a conical shape such that the cross-sectional shape of the opening end portion 17a on the composite portion 15 side is the same circular shape as that of the core material flow path portion 13, and the cross-sectional area gradually decreases. However, the cross-sectional shape is a shape that smoothly changes to a regular hexagon.

このように複合部15と断面形状付与部16の間にテーパー部17を設けることで、複合部15と断面形状付与部16の間で樹脂溜まりが形成されることを抑制することができ、芯材と鞘材の中心軸のずれや鞘材の厚み斑を生じることを抑制しつつ、複合溶融樹脂の断面形状に変化させることができる。
テーパー部17の内壁の傾斜角度(テーパー角度)θ(図2(B))は、15〜45°が好ましい。傾斜角度θが15°以上であれば、テーパー部17の全長(軸方向の長さ)が長くなりすぎることを抑制できるので、芯材や鞘材に熱劣化が生じてPOFの伝送損失が増大することを抑制しやすい。傾斜角度θが45°以下であれば、流路の断面形状の変化がより緩やかになるので、芯材と鞘材の軸ずれや鞘材の厚みの不均一化を抑制しつつ、複合溶融樹脂の断面形状を所望の形状(断面形状付与部16の断面形状)に賦形することが容易になる。そのため、得られるPOFにおいて、芯部と鞘部の中心軸がずれて芯鞘構造の界面不整が生じたり、鞘厚が不均一になったりすることを抑制することが容易になる。上記の概念から、テーパー部17の傾斜角度θは20〜40°とすることがより好ましく、25〜35°とすることが更に好ましい。
Thus, by providing the taper part 17 between the composite part 15 and the cross-sectional shape provision part 16, it can suppress that a resin pool is formed between the composite part 15 and the cross-sectional shape provision part 16, and a core. It is possible to change the cross-sectional shape of the composite molten resin while suppressing the deviation of the central axis between the material and the sheath material and the occurrence of uneven thickness of the sheath material.
The inclination angle (taper angle) θ (FIG. 2B) of the inner wall of the tapered portion 17 is preferably 15 to 45 °. If the inclination angle θ is 15 ° or more, it is possible to suppress the overall length (axial length) of the tapered portion 17 from becoming too long, so that the core material and the sheath material are thermally deteriorated, increasing the POF transmission loss. It is easy to suppress. If the inclination angle θ is 45 ° or less, the change in the cross-sectional shape of the flow path becomes more gradual, so that the composite molten resin can be suppressed while suppressing the axial deviation of the core material and the sheath material and the uneven thickness of the sheath material. It becomes easy to shape the cross-sectional shape into a desired shape (the cross-sectional shape of the cross-sectional shape imparting portion 16). Therefore, in the obtained POF, it becomes easy to prevent the center axis of the core portion and the sheath portion from shifting to cause interface irregularity of the core-sheath structure or uneven sheath thickness. From the above concept, the inclination angle θ of the tapered portion 17 is more preferably 20 to 40 °, and further preferably 25 to 35 °.

延伸手段6は、紡糸手段1により紡糸されたPOF20に延伸処理を施すものである。POF20に延伸処理を施すことにより、POF20の機械的強度を向上させたり、POF20の口径を一定に調整したりすることができる。
延伸手段6は、POF20に延伸処理を施すことができるものであればよく、図1に示すように、加熱型の延伸炉61を用いることが好ましい。延伸炉61では、炉内に供給される加熱気体または蒸気(スチーム)などによって、POF20を加熱しながら延伸する。
延伸炉61の前後には、駆動式の送り側延伸ロール62および引き取り側延伸ロール63が設けられている。POF20は、送り側延伸ロール62によって延伸炉61に導かれ、引き取り側延伸ロール63によって延伸炉61から引き取られる。このとき、引き取り側延伸ロール63の引き取り速度を、送り側延伸ロール62の送り速度よりも速くすることによって、円滑に延伸処理が行える。
The stretching means 6 performs a stretching process on the POF 20 spun by the spinning means 1. By subjecting the POF 20 to stretching, the mechanical strength of the POF 20 can be improved, or the diameter of the POF 20 can be adjusted to be constant.
The stretching means 6 only needs to be able to perform a stretching process on the POF 20, and it is preferable to use a heating type stretching furnace 61 as shown in FIG. In the stretching furnace 61, the POF 20 is stretched while being heated by heated gas or steam (steam) supplied into the furnace.
Before and after the drawing furnace 61, a drive-type feeding side drawing roll 62 and a take-up side drawing roll 63 are provided. The POF 20 is guided to the drawing furnace 61 by the feed-side drawing roll 62 and taken out from the drawing furnace 61 by the take-up drawing roll 63. At this time, by making the take-up speed of the take-side stretching roll 63 faster than the feed speed of the feed-side stretching roll 62, the stretching process can be performed smoothly.

巻取り手段7は、POF20をボビンなどに巻取れるものであればよく、例えば、POFの損傷による特性の低下を防止するため、POF同士の間隔(ピッチ)を狭め、巻崩れが生じない範囲内でできるだけ低い張力で巻き取れるもの(特開平1−321259号公報参照)が好ましい。張力を制御しながらPOF20をボビンに巻き取る装置としては、テンションロール、トルクモーターなどによりPOFの張力を制御し、ガイドまたはボビンをトラバースさせながらPOFを巻き取る構成を有する装置が好ましい。   The winding means 7 only needs to be able to wind the POF 20 on a bobbin or the like. For example, in order to prevent deterioration of characteristics due to damage of the POF, the interval (pitch) between the POFs is narrowed so that no winding collapse occurs. And those which can be wound with a tension as low as possible (see JP-A-1-321259). As an apparatus for winding the POF 20 around the bobbin while controlling the tension, an apparatus having a configuration in which the tension of the POF is controlled by a tension roll, a torque motor or the like and the POF is wound while traversing the guide or the bobbin is preferable.

ガイド部材8は、製造装置100において、紡糸手段1から、延伸手段6、巻取り手段7までのPOF20の走行を規制するものである。ガイド部材8を設けることにより、糸垂れを抑制することができ、それによりPOF20の融着および各手段の内外や出入り口付近などでの接触を防止できる。
ガイド部材8は、POFの製造に通常用いられるものが使用でき、金属製またはセラミック製のガイド部材などが挙げられる。
The guide member 8 regulates the travel of the POF 20 from the spinning means 1 to the drawing means 6 and the winding means 7 in the manufacturing apparatus 100. By providing the guide member 8, it is possible to suppress the drooping of the yarn, thereby preventing the POF 20 from being melted and contacted between the inside and outside of each means and in the vicinity of the entrance / exit.
As the guide member 8, those usually used for manufacturing POF can be used, and examples thereof include a metal or ceramic guide member.

以上説明したように、製造装置100では、断面円形状の複合部15において、断面円形状で供給される芯材の周りに鞘材が供給され、それらが同心円状の芯鞘構造に複合される。そのため、芯材と鞘材の軸ずれ、および鞘材の厚み斑が発生することを抑制しつつ、芯材と鞘材を芯鞘構造に安定に複合できる。また、テーパー部17により、断面円形状の複合溶融樹脂の断面形状が変えられ、断面形状付与部16で所望の断面形状が付与される。そのため、芯材と鞘材の軸ずれや鞘材の厚み斑の発生を抑制したまま、複合溶融樹脂を所望の断面形状に賦形できるので、所望の断面形状を有する高品質なPOFを簡便に製造できる。このように、製造装置100を用いれば、細密充填が可能な断面形状を有するPOFであっても、芯部と鞘部の軸ずれ、および鞘部の厚みの不均一化を抑制して、側面からの光漏れがなく伝送損失の低い高品質なPOFを簡便に製造できる。   As described above, in the manufacturing apparatus 100, the sheath material is supplied around the core material supplied in a circular cross section in the composite section 15 having a circular cross section, and these are combined into a concentric core sheath structure. . Therefore, the core material and the sheath material can be stably combined into the core-sheath structure while suppressing the occurrence of axial misalignment between the core material and the sheath material and the occurrence of uneven thickness of the sheath material. Further, the cross-sectional shape of the composite molten resin having a circular cross-section is changed by the tapered portion 17, and a desired cross-sectional shape is provided by the cross-sectional shape providing portion 16. Therefore, the composite molten resin can be shaped into a desired cross-sectional shape while suppressing the occurrence of axial misalignment between the core material and the sheath material and the occurrence of unevenness in the thickness of the sheath material. Therefore, a high-quality POF having the desired cross-sectional shape can be easily obtained. Can be manufactured. Thus, if the manufacturing apparatus 100 is used, even if the POF has a cross-sectional shape capable of being densely packed, the axial displacement of the core portion and the sheath portion and the uneven thickness of the sheath portion are suppressed, and the side surface is suppressed. High-quality POF with low transmission loss and no leakage of light can be easily produced.

なお、本発明のPOFの製造装置は、前述した製造装置100には限定されない。例えば、テーパー部は複合部と断面形状付与部の間に設けられていればよく、図5に示すように、複合部15とテーパー部17の間に、流路の断面形状が円形状であり、断面円形状の複合溶融樹脂が流通する複合溶融樹脂流路部18が設けられた紡糸手段9を備えた製造装置であってもよい。
また、紡糸した直後のPOF20を冷却する冷却手段が設けられた製造装置であってもよい。また、延伸手段が設けられていない製造装置であってもよい。
The POF manufacturing apparatus of the present invention is not limited to the manufacturing apparatus 100 described above. For example, the tapered portion only needs to be provided between the composite portion and the cross-sectional shape imparting portion, and the cross-sectional shape of the flow path is circular between the composite portion 15 and the tapered portion 17 as shown in FIG. Alternatively, the manufacturing apparatus may include a spinning unit 9 provided with a composite molten resin flow path portion 18 in which a composite molten resin having a circular cross-section flows.
Moreover, the manufacturing apparatus provided with the cooling means which cools POF20 immediately after spinning may be sufficient. Moreover, the manufacturing apparatus in which the extending | stretching means is not provided may be sufficient.

[POFの製造方法]
次に、本発明のPOFの製造方法について説明する。本発明のPOFの製造方法は、芯材と鞘材を芯鞘構造に複合紡糸する紡糸工程を有する方法であって、芯材と鞘材が同心円状の芯鞘構造に複合された複合溶融樹脂を形成した後、該複合溶融樹脂の断面形状を、その断面積が徐々に小さくなるように変形させ、非円形状の断面形状に賦形して紡糸することを特徴とする。以下、本発明のPOFの製造方法の一例として、前述した製造装置100を用いたPOFの製造方法について説明する。
[Production method of POF]
Next, the manufacturing method of POF of this invention is demonstrated. The method for producing POF of the present invention is a method having a spinning step of compositely spinning a core material and a sheath material into a core-sheath structure, wherein the core material and the sheath material are combined into a concentric core-sheath structure Then, the cross-sectional shape of the composite molten resin is deformed so that its cross-sectional area gradually decreases, and is shaped into a non-circular cross-sectional shape and spun. Hereinafter, as an example of the POF manufacturing method of the present invention, a POF manufacturing method using the above-described manufacturing apparatus 100 will be described.

製造装置100を用いるPOFの製造方法は、紡糸手段1により、芯材と鞘材を所望の断面形状を有する芯鞘構造に複合紡糸する紡糸工程と、延伸手段6により、紡糸されたPOF20に延伸処理を施す延伸工程と、巻取り手段7により、延伸されたPOF20を巻き取る巻取り工程とを有する。
芯材および鞘材は、POFに通常用いられるものが使用できる。芯材としては、例えば、ポリメチルメタクリレート(PMMA)などのアクリル系樹脂などが挙げられる。鞘材としては、フッ化ビニリデン系重合体などのフッ素樹脂組成物などが挙げられる。
The POF manufacturing method using the manufacturing apparatus 100 includes a spinning process in which the core material and the sheath material are combined and spun into a core-sheath structure having a desired cross-sectional shape by the spinning means 1, and the drawn POF 20 is drawn by the drawing means 6. A stretching step for performing the treatment, and a winding step for winding the stretched POF 20 by the winding means 7.
As the core material and the sheath material, those usually used for POF can be used. Examples of the core material include acrylic resins such as polymethyl methacrylate (PMMA). Examples of the sheath material include a fluororesin composition such as a vinylidene fluoride polymer.

紡糸工程では、芯の原料となる樹脂を芯材押出機2によって溶融して芯材として押出し、定量ポンプ3を用いて、一定の流量で芯材供給口1aから紡糸手段1の芯材流路部13に供給する。同様に、鞘の原料となる樹脂を鞘材押出機4によって溶融して鞘材として押出し、定量ポンプ5を用いて、一定の流量で鞘材供給口1bから紡糸手段1の鞘材流路部14に供給する。   In the spinning step, the core raw material resin is melted by the core material extruder 2 and extruded as a core material, and the metering pump 3 is used to feed the core material flow path of the spinning means 1 from the core material supply port 1a at a constant flow rate. To the unit 13. Similarly, a resin as a sheath material is melted by a sheath material extruder 4 and extruded as a sheath material, and a sheath material flow passage section of the spinning means 1 is fed from the sheath material supply port 1b at a constant flow rate using a metering pump 5. 14.

紡糸手段1の複合部15では、芯材流路部13から、複合部15の中心を通るように断面円形状の芯材が供給され、その周りに鞘材が供給されることで、芯材と鞘材が同心円状の芯鞘構造に複合された複合溶融樹脂が形成される。その後、この断面円形状の複合溶融樹脂は、テーパー部17において断面形状が変形され、断面形状付与部16において非円形状の所望の断面形状(この例では正六角形)に賦形され、吐出口1cから紡糸される。   In the composite part 15 of the spinning means 1, a core material having a circular cross section is supplied from the core material flow path part 13 so as to pass through the center of the composite part 15, and a sheath material is supplied around the core material. A composite molten resin is formed in which the sheath material is composited into a concentric core-sheath structure. Thereafter, the composite molten resin having a circular cross-section is deformed into a non-circular desired cross-sectional shape (in this example, a regular hexagon) by the cross-sectional shape imparting portion 16 at the tapered portion 17, and the discharge port Spinned from 1c.

このように、製造装置100を用いたPOFの製造方法では、紡糸工程において、芯材と鞘材が同心円状の芯鞘構造の複合された断面円形状の複合溶融樹脂を一旦形成した後に、その円形状の断面形状を、その断面積が徐々に小さくなるように変形させ、非円形状の断面形状に賦形して紡糸する。これにより、芯部と鞘部の軸ずれ、および鞘部の厚みの不均一化が抑制される。   As described above, in the POF manufacturing method using the manufacturing apparatus 100, in the spinning process, after the core material and the sheath material once form a composite molten resin having a concentric core-sheath structure and a composite cross-sectional circular shape, A circular cross-sectional shape is deformed so that its cross-sectional area gradually decreases, and is shaped into a non-circular cross-sectional shape and spun. Thereby, the axial deviation of a core part and a sheath part and the nonuniformity of the thickness of a sheath part are suppressed.

延伸工程では、延伸手段6において、紡糸されたPOF20に延伸処理を施す。
延伸炉61におけるPOF20の加熱温度は、Tgc−30℃以上、Tgc以下が好ましい。ここで、Tgcとは、芯材のガラス転移温度である。延伸処理は、前記範囲の温度に加熱された加熱気体や蒸気を吹きつけながら延伸する方法などにより行うことができる。
巻取り工程では、巻取り手段7により、延伸処理が施されたPOF20を巻き取る。巻き取りは、ボビンなどを用いて行うことができる。
In the stretching process, the stretching means 6 performs a stretching process on the spun POF 20.
The heating temperature of the POF 20 in the stretching furnace 61 is preferably Tgc-30 ° C. or higher and Tgc or lower. Here, Tgc is the glass transition temperature of the core material. The stretching treatment can be performed by a method of stretching while blowing a heated gas or steam heated to a temperature in the above range.
In the winding process, the winding means 7 winds the POF 20 that has been subjected to the stretching process. The winding can be performed using a bobbin or the like.

以上説明した本発明の製造方法によれば、紡糸工程によって、芯部と鞘部の中心軸のずれ、および鞘部の厚みの不均一化を抑制しつつ、所望の断面形状を有するPOFを紡糸できる。そのため、細密充填が可能な断面形状など、様々な断面形状を有するPOFであっても、側面からの光漏れがなく、伝送損失が低い高品質なPOFを簡便に製造できる。   According to the manufacturing method of the present invention described above, a POF having a desired cross-sectional shape is spun while suppressing the shift of the central axis between the core and the sheath and the uneven thickness of the sheath by the spinning process. it can. Therefore, even a POF having various cross-sectional shapes such as a cross-sectional shape that can be densely packed can easily manufacture a high-quality POF with no light leakage from the side surface and low transmission loss.

なお、本発明の製造方法は、前記製造装置100を用いた方法には限定されず、紡糸手段9を備えたPOFの製造装置を用いた方法であってもよい。また、紡糸工程と延伸工程の間に、紡糸直後のPOFを冷却する冷却工程を設けた方法であってもよく、延伸手段を設けない方法であってもよい。   The manufacturing method of the present invention is not limited to the method using the manufacturing apparatus 100, and may be a method using a POF manufacturing apparatus including the spinning means 9. Further, a method in which a cooling step for cooling the POF immediately after spinning may be provided between the spinning step and the drawing step, or a method in which no drawing means is provided may be used.

以下、実施例を示して本発明を詳細に説明する。ただし、本発明は以下の記載によっては限定されない。
本実施例で得られたPOFは、以下に示す方法で評価した。
[最大頂点間距離の測定]
得られたPOFの断面形状における六角形の最大頂点間距離をキーエンス社製デジタルマイクロスコープ(VH−7000、レンズ倍率70倍〜100倍)を用いて測定した。
Hereinafter, the present invention will be described in detail with reference to examples. However, the present invention is not limited by the following description.
The POF obtained in this example was evaluated by the following method.
[Measurement of maximum vertex distance]
The hexagonal maximum vertex distance in the cross-sectional shape of the obtained POF was measured using a digital microscope (VH-7000, lens magnification: 70 to 100 times) manufactured by Keyence Corporation.

[伝送損失の測定]
25m−5mのカットバック法によりPOFの伝送損失(dB/km)を測定した。測定波長は650nm、励起NAは0.1とした。
[Measurement of transmission loss]
The transmission loss (dB / km) of POF was measured by the cut-back method of 25m-5m. The measurement wavelength was 650 nm and the excitation NA was 0.1.

[光漏れの評価]
得られたPOFの側面からの光漏れを目視により評価した。
[Evaluation of light leakage]
Light leakage from the side surface of the obtained POF was visually evaluated.

[実施例1]
芯材としてポリメチルメタクリレート、鞘材としてフッ化ビニリデン/テトラフルオロエチレン共重合体(混合比=80/20(モル%))を用いた。図2に例示した紡糸手段1(断面形状付与部16の断面形状は正六角形)を備えた製造装置100により、正六角形の断面形状を有し、その最大頂点間距離が約3mmのPOFを3本製造した。紡糸手段1は、芯材流路部13の内径を8mm、鞘材流路部14の内径を1.6mm、複合部15の内径を8mm、テーパー部17の傾斜角度θを30°、断面形状付与部16の流路断面の正六角形における最大頂点間距離を7mmとした。
[Example 1]
Polymethyl methacrylate was used as the core material, and vinylidene fluoride / tetrafluoroethylene copolymer (mixing ratio = 80/20 (mol%)) was used as the sheath material. By using the manufacturing apparatus 100 provided with the spinning means 1 illustrated in FIG. 2 (the cross-sectional shape of the cross-sectional shape imparting portion 16 is a regular hexagon), a POF having a regular hexagonal cross-sectional shape and a maximum vertex distance of about 3 mm is obtained. The book was manufactured. The spinning means 1 has an inner diameter of the core material flow path portion 13 of 8 mm, an inner diameter of the sheath material flow path portion 14 of 1.6 mm, an inner diameter of the composite portion 15 of 8 mm, an inclination angle θ of the taper portion 17 of 30 °, and a cross-sectional shape. The maximum inter-vertex distance in the regular hexagon of the flow path cross section of the applying portion 16 was 7 mm.

[実施例2]
実施例1と同様にして、正六角形の断面形状を有し、その最大頂点間距離が約1.5mmのPOFを3本製造した。
[Example 2]
In the same manner as in Example 1, three POFs having a regular hexagonal cross-sectional shape and a maximum vertex distance of about 1.5 mm were manufactured.

[実施例3]
実施例1と同様にして、正六角形の断面形状を有し、その最大頂点間距離が約0.75mmのPOFを3本製造した。
実施例1〜3における各POFの最大頂点間距離、伝送損失を測定した結果、および側面からの光漏れを評価した結果を表1に示す。
[Example 3]
In the same manner as in Example 1, three POFs having a regular hexagonal cross-sectional shape and a maximum vertex distance of about 0.75 mm were manufactured.
Table 1 shows the results of measuring the maximum vertex distance and transmission loss of each POF in Examples 1 to 3 and evaluating the light leakage from the side surfaces.

Figure 0005497539
Figure 0005497539

表1に示すように、本発明の紡糸手段1を備えた製造装置100を用いた実施例1では、得られた3本のPOFにおける断面の六角形の最大頂点間距離がそれぞれ2949μm、2987μm、2968μmと同等であり、正六角形の断面形状を有するPOFを安定して製造できた。同様に、実施例2および3でも、断面の六角形の最大頂点間距離が同等の3本のPOFが得られており、所望の正六角形の断面形状を有するPOFを安定して製造できた。
また、実施例1〜3で得られたPOFは、側面からの光漏れがなく、伝送損失が低く抑えられており、芯部と鞘部の軸ずれや鞘部の厚み斑が抑制されていた。
As shown in Table 1, in Example 1 using the manufacturing apparatus 100 provided with the spinning means 1 of the present invention, the maximum distance between the apexes of the hexagonal cross sections of the three obtained POFs was 2949 μm, 2987 μm, A POF having a regular hexagonal cross-sectional shape equivalent to 2968 μm could be stably produced. Similarly, in Examples 2 and 3, three POFs having the same maximum hexagonal distance between hexagonal cross sections were obtained, and a POF having a desired regular hexagonal cross sectional shape could be stably produced.
In addition, the POFs obtained in Examples 1 to 3 had no light leakage from the side surfaces, the transmission loss was suppressed to a low level, and the axial deviation of the core part and the sheath part and the thickness unevenness of the sheath part were suppressed. .

1 紡糸手段
11 第1ノズル
12 第2ノズル
13 芯材流路部
14 鞘材流路部
15 複合部
16 断面形状付与部
17 テーパー部
100 POFの製造装置
DESCRIPTION OF SYMBOLS 1 Spinning means 11 1st nozzle 12 2nd nozzle 13 Core material flow path part 14 Sheath material flow path part 15 Composite part 16 Section shape provision part 17 Taper part 100 POF manufacturing apparatus

Claims (3)

芯材と鞘材を芯鞘構造に複合紡糸する紡糸手段を備えたプラスチック光ファイバの製造装置であって、
前記紡糸手段の内部の樹脂流路に、
流路断面が円形状で、その中心に断面形状が円形状の芯材が供給され、該芯材の周りに鞘材が供給され、芯材と鞘材が同心円状の芯鞘構造に複合される複合部と、
流路断面が、直線および/または曲線を組み合わせた非円形状であり、前記複合部で複合された断面円形状の複合溶融樹脂に非円形状の断面形状を付与する断面形状付与部と、
前記複合部と前記断面形状付与部の間に設けられ、流路断面の形状が、その断面積が前記複合部側から徐々に小さくなるように、円形状から前記断面形状付与部の断面形状へと滑らかに変化しているテーパー部と、
が設けられていることを特徴とするプラスチック光ファイバの製造装置。
A plastic optical fiber manufacturing apparatus provided with a spinning means for compositely spinning a core material and a sheath material into a core-sheath structure,
In the resin flow path inside the spinning means,
The flow channel has a circular cross section, and a core material having a circular cross section is supplied at the center thereof, a sheath material is supplied around the core material, and the core material and the sheath material are combined into a concentric core sheath structure. And the composite part
A cross-sectional shape imparting section for imparting a non-circular cross-sectional shape to a composite molten resin having a cross-sectional circular shape combined with the composite section, the flow path cross-section is a non-circular shape combining straight lines and / or curves, and
Provided between the composite portion and the cross-sectional shape imparting portion, the cross-sectional shape of the flow path is changed from a circular shape to a cross-sectional shape of the cross-sectional shape imparting portion so that the cross-sectional area gradually decreases from the composite portion side. And the taper part smoothly changing,
An apparatus for producing a plastic optical fiber, comprising:
前記断面形状付与部の断面形状が正六角形である、請求項1に記載のプラスチック光ファイバの製造装置。   The plastic optical fiber manufacturing apparatus according to claim 1, wherein a cross-sectional shape of the cross-sectional shape imparting portion is a regular hexagon. 請求項1または2に記載のプラスチック光ファイバの製造装置を用いて、該製造装置の紡糸手段により、芯材と鞘材を芯鞘構造に複合紡糸する紡糸工程を有するプラスチック光ファイバの製造方法であって、
断面形状が円形状の芯材と鞘材が同心円状の芯鞘構造に複合された複合溶融樹脂を形成した後、該複合溶融樹脂の断面形状を、その断面積が徐々に小さくなるように円形状から滑らかに変形させ、非円形状の断面形状に賦形して紡糸することを特徴とするプラスチック光ファイバの製造方法。
A method for producing a plastic optical fiber comprising a spinning step in which a core material and a sheath material are combined and spun into a core-sheath structure using the plastic optical fiber production apparatus according to claim 1 or 2 by a spinning means of the production apparatus. There,
After forming a composite molten resin in which a core material and a sheath material having a circular cross-sectional shape are combined into a concentric core-sheath structure, the cross-sectional shape of the composite molten resin is reduced so that the cross-sectional area gradually decreases. A method for producing a plastic optical fiber, wherein the plastic optical fiber is smoothly deformed from a shape, shaped into a noncircular cross-sectional shape, and spun.
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