JP5493491B2 - Electric rice cooker lid structure - Google Patents

Electric rice cooker lid structure Download PDF

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JP5493491B2
JP5493491B2 JP2009144601A JP2009144601A JP5493491B2 JP 5493491 B2 JP5493491 B2 JP 5493491B2 JP 2009144601 A JP2009144601 A JP 2009144601A JP 2009144601 A JP2009144601 A JP 2009144601A JP 5493491 B2 JP5493491 B2 JP 5493491B2
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upper plate
peripheral wall
plate
lid
height
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JP2011000238A (en
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学 遠藤
尚輝 藤川
吉広 岡田
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Tiger Corp
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本発明は、器体に収容された内鍋を炊飯モードで加熱して炊飯を行い、炊飯後保温モードで加熱して保温するか、保温モードを省略することができる電気炊飯器の器体蓋構造に関するものである。   The present invention is an electric rice cooker lid that heats the inner pot housed in the bowl in the rice cooking mode to cook rice, heats it in the heat retaining mode after rice cooking, or omits the heat retaining mode. Concerning structure.

電気炊飯器は、一般に、本発明の実施の形態に係る図を参照して、器体1内に内鍋2を収容し、器体1および内鍋2を器体蓋25および内蓋36で閉じた状態で、内鍋2を器体1側の加熱手段3によって加熱し、炊飯や保温を行うようになっている。また、保温時に内蓋36を含む内鍋2まわりに温度差があると、結露の原因になってご飯の部分的なべたつきなどの原因になる。特に、外気の影響を受けやすい内蓋36の外まわりが温度不足になりやすいのを、器体蓋25を中空に形成する樹脂製の上板32および下板33のうちの下板33の内鍋2に対応する範囲を金属製の放熱板35とし、この上面に蓋ヒータ31を設けて温度補償することなどで対応し、場合によって、器体1側の肩部を含む上部まわりに、加熱手段3の一部として、または保温専用としてヒータなどを設けることも行われている。   The electric rice cooker generally contains the inner pot 2 in the body 1 with reference to the drawings according to the embodiment of the present invention, and the body 1 and the inner pot 2 are the body lid 25 and the inner lid 36. In the closed state, the inner pot 2 is heated by the heating means 3 on the side of the container 1 to perform rice cooking and heat insulation. In addition, if there is a temperature difference around the inner pot 2 including the inner lid 36 during heat insulation, it causes condensation and causes partial stickiness of the rice. In particular, the outer circumference of the inner lid 36 that is susceptible to the influence of outside air tends to be insufficient in temperature. The inner pot of the lower plate 33 of the resin upper plate 32 and lower plate 33 that form the body lid 25 hollow. The range corresponding to 2 is a metal heat dissipating plate 35, and a cover heater 31 is provided on the upper surface to compensate for the temperature. In some cases, heating means are provided around the upper portion including the shoulder on the side of the body 1 side. A heater or the like is also provided as a part of 3 or dedicated to heat insulation.

一方、炊飯中に発生する蒸気は内蓋36および器体蓋25を通じ外部に放出するが、器体蓋25の蒸気口49の外周りには、蒸気に随伴して吹き出し、または漏れ出したおねばが付着し、乾燥するので、これを洗い、吹き取るお手入れが比較的頻繁に行われる。このため、蒸気口49まわりが樹脂表面のままでは擦り傷がつきやすい問題を回避し、熱影響による変色防止や、質感の向上による商品の訴求力向上を図るのに、上板32表面の蒸気口49まわりを、本実施の形態を示す図1、図2に見られるように比較的広域に金属板51、特に腐食せずそのままでも見栄えの良いステンレス鋼板によって覆うことが行われている(例えば、特許文献1参照。)。   On the other hand, the steam generated during rice cooking is released to the outside through the inner lid 36 and the container lid 25. However, the steam that is blown out or leaks along with the steam around the steam port 49 of the container lid 25. Since sticks adhere and dry, cleaning is often performed relatively frequently. For this reason, the steam port on the surface of the upper plate 32 is used to avoid the problem of being easily scratched if the periphery of the steam port 49 remains on the resin surface, to prevent discoloration due to heat effects and to improve the appeal of the product by improving the texture. As shown in FIG. 1 and FIG. 2 showing the present embodiment, the periphery of 49 is covered with a metal plate 51 in a relatively wide area, in particular, a stainless steel plate that does not corrode and has a good appearance as it is (for example, (See Patent Document 1).

特許文献1は、金属板51を設けるのに、貼り付けやインサート成形などの手法があるが、貼り付けでは上板32と金属板51との熱負荷による熱変形差で剥がれやすく、インサート成形では貼り付けの場合よりは剥がれにくいが、例えば、金属板51の外周にプレス成形した等幅で、段差部の高さも等しい、フラットなインサート用の縁部を利用して上板32にインサートするだけの構造となるので、成形収縮や冷、熱負荷の反復時の伸縮差のために金属板51に変形が生じやすく、時には剥がれることがあるし、成形時にゲートからの樹脂の分流、各部への回り込みが悪く、ウエルドや引けを発生するほか、これらのために、上板32と金属板51との境界部の平面性に欠ける旨指摘、これを解決すべく、上板32をそれより小さいがほぼ相似形となる金属板51と共に、全体として、左右の幅よりも前後方向の長さが大きい丸みを帯びた長方形状をなして形成する一方、金属板51が上板32の中央部にある蒸気口49から外周の間にインサート成形するのに、金属板51の外周に上板外周部へのインサート用の縁部が、金属板51の内周には上板32の中央部へのインサート用の縁部が、それぞれ上面よりも所定の寸法低くなる所定の段差部を介して設け、外周側の縁部は、対応する上板32の外周部の成形条件に応じて段差部の形態を異ならせるようにし、この段差部の形態の相違は、段差部の高さの相違で、成形時におけるゲート部側の段差部の高さが其の他の側の段差部の高さよりも高くする技術を開示している。このような高さの違いによってインサート成形時各部で異なる適切な量の樹脂を、ウエルドを生じさせることなく可及的スムーズに供給できる。   In Patent Document 1, there are techniques such as pasting and insert molding to provide the metal plate 51. However, in the pasting, the metal plate 51 is easily peeled off due to a thermal deformation difference due to a thermal load between the upper plate 32 and the metal plate 51. Although it is harder to peel than in the case of pasting, for example, it is simply inserted into the upper plate 32 by using a flat insert edge portion having the same width and the height of the stepped portion that is press-formed on the outer periphery of the metal plate 51. Because of this structure, the metal plate 51 is likely to be deformed due to the expansion and contraction difference during repeated molding shrinkage, cooling, and heat load, and sometimes peels off. At the time of molding, the resin flows from the gate to each part. In addition to the poor wraparound and the occurrence of welds and shrinkage, it is pointed out that the flatness of the boundary between the upper plate 32 and the metal plate 51 is lacking, and the upper plate 32 is smaller than that to solve this problem. Ho Along with the metal plate 51 having a similar shape, the steam is formed in a rounded rectangular shape having a length in the front-rear direction larger than the width on the left and right sides, while the metal plate 51 is in the center of the upper plate 32. For insert molding between the opening 49 and the outer periphery, an insert edge to the outer periphery of the upper plate is provided on the outer periphery of the metal plate 51, and an insert to the central portion of the upper plate 32 is provided on the inner periphery of the metal plate 51. Are provided through predetermined stepped portions each having a predetermined dimension lower than that of the upper surface, and the outer peripheral edge portion has a different shape of the stepped portion according to the molding conditions of the outer peripheral portion of the corresponding upper plate 32. The difference in the shape of the stepped portion is the difference in height of the stepped portion, and the height of the stepped portion on the gate portion side during molding is higher than the height of the stepped portion on the other side. Is disclosed. Due to the difference in height, an appropriate amount of resin different in each part at the time of insert molding can be supplied as smoothly as possible without causing welds.

特許第3627698号Japanese Patent No. 3627698

ところで、器体蓋25は、後部に比べ前部は成形時のヒケなどの関係で厚みを抑えてあるため変形強度が不足し、下方からの入熱によって経時的に変形する。特に下板33は環状でしかも入熱しやすい位置にあるので、本実施の形態を示す図4に見られるように、破線矢印Aで示すように外周側が上側に反りやすく、器体1の肩部との間に隙間ができたり、上記記載のような変形が、下板33に外周部が連結している上板32にも及んで金属板51の周辺部との間に隙間ができて金属板51の端部が見えるなどし、体裁が悪くなる。   By the way, as for the container lid | cover 25, since the thickness is restrained by the relationship of sink marks at the time of shaping | molding compared with the rear part, deformation | transformation intensity | strength is insufficient and it deform | transforms with time by the heat input from the downward direction. In particular, since the lower plate 33 is annular and is in a position where heat is easily input, as shown in FIG. 4 showing the present embodiment, the outer peripheral side tends to warp upward as indicated by the broken line arrow A, and the shoulder portion of the body 1 Or a deformation as described above reaches the upper plate 32 whose outer peripheral portion is connected to the lower plate 33 and a gap is formed between the peripheral portion of the metal plate 51 and the metal. The end of the plate 51 can be seen, and the appearance becomes worse.

そこで、従来、図4に見られるように、下板33の裏面に多数の補強リブ53を形成するのに加え、下板33の裏回りで他の邪魔にならない前後2か所に、左右両側部分を連結して、破線矢印Aの方向への反りに対向する実線矢印Bの方向への矯正力を働かせる、補強金具52、52を設けることが行われている。しかし、下板33前部の左右の反りに対抗し切れず、どうしても反ってしまうことが時として生じる。これを解消する技術はまだ提供されていない。   Therefore, conventionally, as seen in FIG. 4, in addition to forming a large number of reinforcing ribs 53 on the back surface of the lower plate 33, both the left and right sides of the lower plate 33 are placed around the back of the lower plate 33 so as not to interfere with each other. Reinforcing metal fittings 52 and 52 are provided to connect the parts and apply a correction force in the direction of solid arrow B facing the warp in the direction of broken line arrow A. However, it sometimes happens that the lower plate 33 does not completely resist the right and left warpage of the front portion and is inevitably warped. No technology has yet been provided to solve this.

本発明者は、特許文献1で知られるような金属板51の上板32上面での存在に着目し、金属板の座屈強度を利用して器体蓋25、特に上板32の左右部分の上側への反りに対する突っ張りとして働かせ、これが下板にも及び、器体蓋25の反りを防止できる技術を開発した。   The inventor pays attention to the presence of the upper surface 32 of the metal plate 51 as known in Patent Document 1, and uses the buckling strength of the metal plate 25, particularly the left and right portions of the upper plate 32. Developed a technology that can act as a sword against the upper warp of the armor, which can also be applied to the lower plate and prevent warping of the body lid 25.

本発明は、上記開発技術から、上板の蒸気口まわりの表面を覆う金属板、ないしは金属板の上板との結合構造の改良だけで、入熱による経時的な反りを十分に防止できる電気炊飯器の器体蓋構造を提供することを課題とするものである。   The present invention is based on the above-mentioned developed technology. Electricity that can sufficiently prevent warping over time due to heat input can be prevented only by improving the metal plate covering the surface around the steam port of the upper plate or the coupling structure with the upper plate of the metal plate. An object of the present invention is to provide an apparatus lid structure for a rice cooker.

上記の課題を解決するために、本発明の電気炊飯器の器体蓋構造は、樹脂製の上板および下板の外周部での連結により中空とし、中央部の内外を連通させて炊飯時に発生する蒸気を外部に逃がす蒸気口と、後部に設けられた開閉用のヒンジ連結部と、上板の蒸気口まわりの表面を覆うように設けられて上板に連結部で連結された金属板と、を有した器体蓋を備え、金属板は、その上板覆い域の外周部に上板側に折曲して上板側に進入し連結部で連結される補強周壁を形成し、この補強周壁は、上板の溝部内に進入し外観されない条件のもと、器体蓋周辺の上方への反り返り易度の高低分布に比例した高さ分布を持つように形成したことを特徴としている。 In order to solve the above-mentioned problems, the body lid structure of the electric rice cooker of the present invention is made hollow by coupling at the outer peripheral portion of the resin upper plate and lower plate, and the inside and outside of the central portion are communicated with each other during rice cooking. A steam port for releasing generated steam to the outside, a hinge connecting part for opening and closing provided at the rear, and a metal plate provided so as to cover the surface around the steam port of the upper plate and connected to the upper plate by a connecting part And a metal plate is formed on the outer peripheral portion of the upper plate covering area by bending to the upper plate side and entering the upper plate side to form a reinforcing peripheral wall connected by the connecting portion, This reinforcing peripheral wall is characterized in that it has a height distribution proportional to the height distribution of the degree of warping upward around the body lid under the condition that it enters the groove of the upper plate and is not visible. Yes.

このような構成では、金属板の外周部に形成した補強周壁は、上板側への折曲形態によって自身の上板覆い域周辺での上方への反り返り強度を高めるので、これが上板側に侵入して連結部で連結された上板にも及ぶことと、上板側に侵入している補強周壁に囲われた上板覆い域が上板の周辺が上方に反り返ることに対し幾分の突っ張り力を及ぼすことと、で、上板の周辺の上方への反り返り強度となるし、上板の外周部で連結されている下板の周辺の上方への反り返り補強ともなる。特に、金属板の補強周壁は、上板の溝部内に進入して、器体蓋周辺の上方への反り返り易度の高低分布に比例した高さ分布を持つように形成しているので、高さ分布状態が外観されることなく、上板および下板の周辺の上方への反り返り易度の高低分布による器体蓋の周辺の総合的な上方への反り返り易度の高低分布に応じた反り返り補強が補強周壁の高さ分布を比例的に合わせるだけで過不足なく行える。 In such a configuration, the reinforcing peripheral wall formed on the outer peripheral portion of the metal plate enhances the upward warping strength around the upper plate covering area by bending the upper plate side. The upper plate covering area surrounded by the reinforcing peripheral wall penetrating into the upper plate and invading into the upper plate side is somewhat incurred due to the upper plate warping upward. By exerting a tensile force, the upper plate is bent upward and the strength of the upper plate is increased, and the upper plate is connected to the outer periphery of the upper plate and the upper plate is bent upward. In particular, the reinforcing peripheral wall of metal plate, enters the upper plate of the groove, since the formed having a height distribution which is proportional to the height distribution of the easy of warp upward around the vessel lid, high Warp according to the distribution of the overall upward tendency of warping around the body lid by the distribution of the degree of upward warping around the upper and lower plates without the appearance of the height distribution state Reinforcement can be performed without excess or deficiency simply by proportionally matching the height distribution of the reinforcing peripheral wall.

それには、器体蓋の後部側から左右両側を経て前部側に上方への反り返り易度が高まる傾向があることに対応して、補強周壁の左右両側を後部側から前部側に高くしていき、同じ高さ以上の前部に繋がるようにするのが好適である。   In order to do this, the right and left sides of the reinforcing peripheral wall are raised from the rear side to the front side in response to the tendency that the degree of warping upward from the rear side of the body lid to the front side through the left and right sides tends to increase. It is preferable to connect to the front part of the same height or higher.

上記において、さらに、金属板の上板覆い域は、非円形な平面形状で、補強周壁は、上方への反り返りの易度が高くなる高易反り返り域での高さを、それとは反対の低易反り返り域よりも高くすることを特徴とすることができる。   In the above, further, the upper plate covering area of the metal plate has a non-circular planar shape, and the reinforcing peripheral wall has a height in a highly easy rebound area where the degree of recursion upward is high, and the opposite low It can be characterized by being higher than the easy-to-return area.

このような構成では、上記に加え、さらに、近時多くなっている平面形状がほぼ角形の器体および器体蓋にほぼ相似形とした、金属板のほぼ角形な上板覆い域のコーナ部が高易反り返り域となるのを、低易反り返り域となるそれ以外よりも補強周壁の高さが高いことにより、反り返り強度を高められる。   In such a configuration, in addition to the above, the corner portion of the substantially square upper plate covering area of the metal plate, which is more or less similar to the almost square shaped vessel body and the vessel lid, which has been increasing recently. Since the height of the reinforcing peripheral wall is higher than that of the low warp return region, the warp return strength can be increased.

本発明の電気炊飯器の器体蓋構造によれば、補強周壁で金属板の上板覆い域周辺での上方への反り返り強度を高めて、これと連結した上板にも及ぼすのに併せ、上板覆い域で上板の周辺の上方への反り返りに対し幾分の突っ張り力を及ぼして、上板およびこれと外周部で連結されている下板双方の反り返り補強としながら、器体蓋周辺の上方への反り返り易度の高低分布に比例した高さ分布を持つように補強周壁を形成するだけで、従って、加工工数、部品点数、組立工数が増大したり、構造が複雑になったりすることなく、上板、下板およびそれらによる器体蓋の周辺の総合的な、上方への反り返り易度の高低分布に応じた反り返り補強を、過剰補強の無駄や、補強不足なく達成することができる。しかも、補強周壁は上板の溝部内に進入して、器体蓋周辺の上方への反り返り易度の高低分布に比例した高さ分布を持つように形成しているので、その高さ分布状態が外観されることはない。 According to the body lid structure of the electric rice cooker of the present invention, the reinforcing peripheral wall increases the upward warping strength around the upper plate covering area of the metal plate, and also affects the upper plate connected to this, In the upper plate covering area, it exerts a slight thrust against the upward bending of the upper plate periphery, while reinforcing the upper plate and the lower plate connected to the outer periphery of the upper plate, and around the body lid Simply form a reinforcing peripheral wall so that it has a height distribution proportional to the distribution of the degree of warp upwards, thus increasing the number of processing steps, the number of parts, the number of assembly steps, and the structure becomes complicated Without over-reinforcing or lack of reinforcement, it is possible to achieve a comprehensive reinforcement of the upper and lower plates and their surroundings around the body lid, according to the height distribution of the degree of upward warp without excessive waste or lack of reinforcement. it can. Moreover, since the reinforcing peripheral wall is formed so as to enter the groove portion of the upper plate and have a height distribution proportional to the height distribution degree of the upward warp around the body lid, its height distribution state Is never seen.

器体蓋の後部側から左右両側を経て前部側に上方への反り返り易度が高まる傾向があることには、補強周壁の左右両側を後部側から前部側に高くしていき、同じ高さ以上の前部に繋がるようにして簡単に対応できる。   There is a tendency that the degree of warping upward from the rear side of the body lid to the front side via the left and right sides tends to increase, so the left and right sides of the reinforcing peripheral wall are increased from the rear side to the front side. It can be easily handled by connecting to more fronts.

上記に加え、さらに、器体および器体蓋にほぼ相似形としたほぼ角形な上板覆い域を持った金属板のコーナ部が高易反り返り域となるのを、それとは逆の低易反り返り域よりも補強周壁の高さを高くするだけで、反り返り強度を高めて十分な反り返り補強ができる。   In addition to the above, the corner portion of the metal plate with a substantially square upper plate covering area that is almost similar to the body and the body lid becomes a high warp back area. By simply raising the height of the reinforcing peripheral wall over the area, the warp strength can be increased and sufficient warp reinforcement can be achieved.

本発明に係る実施の形態の器体蓋構造の1つの例を採用した電気炊飯器を示す断面図である。It is sectional drawing which shows the electric rice cooker which employ | adopted one example of the container lid structure of embodiment which concerns on this invention. 同電気炊飯器の器体蓋構造を示す前後方向と、左右方向と、で断面した各断面図である。It is each sectional drawing which carried out the cross section by the front-back direction which shows the body cover structure of the same electric rice cooker, and the left-right direction. 同蓋体の上板の要部、金属板、同金属板の要部を示す斜視図である。It is a perspective view which shows the principal part of the upper plate of the cover body, a metal plate, and the principal part of the metal plate. 同電気炊飯器の器体蓋の下板を示す斜視図である。It is a perspective view which shows the lower plate of the body lid of the electric rice cooker.

本発明に係る実施の形態の電気炊飯器の器体蓋構造の1つの例につき、図1〜図4を参照しながら説明し、本発明の理解に供する。以下の説明は本発明の具体例であって特許請求の範囲の記載を限定するものではない。本発明の前記以上の課題および特徴は、以下の詳細な説明および図面によって明らかになる。   One example of the body lid structure of an electric rice cooker according to an embodiment of the present invention will be described with reference to FIGS. 1 to 4 to provide an understanding of the present invention. The following description is a specific example of the present invention and does not limit the description of the scope of claims. The above-described problems and features of the present invention will become apparent from the following detailed description and drawings.

図1に示す電気炊飯器100は、図1に示すように、器体1に収容された内鍋2を炊飯モードで加熱して炊飯を行い、炊飯後保温モードで加熱して保温するか、保温モードを省略することができ、内鍋2を加熱する加熱手段3備えている。器体1は前部に、例えば上向きまたは斜め上向きとした、操作パネル11を備え、図示しないが各種炊き分けの炊飯モード、予約炊飯の予約時刻設定部、保温選択操作部、冷凍適正温度への急速冷却選択操作部、炊飯スタート操作部などが、選択状態の表示部、動作状態の表示部、現時刻、炊飯の残時刻などの時刻表示部と共に設けられている。操作パネル11はその内側に操作基板11aがマイクロコンピュータを搭載して位置し、ハード系の制御を行う制御装置12が有している制御基板12aと接続され、操作基板11aはマイクロコンピュータの制御機能により、制御基板12aと協働して、初期設定、操作パネル11からの入力情報に応じ、加熱手段3や冷却手段4を個別に動作制御して炊飯や保温などを実行する。   As shown in FIG. 1, the electric rice cooker 100 shown in FIG. 1 heats the inner pot 2 accommodated in the body 1 in the rice cooking mode to cook rice, and heats it in the heat retaining mode after rice cooking, The heat retention mode can be omitted, and the heating means 3 for heating the inner pot 2 is provided. The body 1 is provided with an operation panel 11 at the front, for example, upward or obliquely upward, although not shown, various cooking rice cooking modes, reserved cooking rice reservation time setting unit, heat retention selection operation unit, freezing appropriate temperature A rapid cooling selection operation unit, a rice cooking start operation unit, and the like are provided together with a time display unit such as a selection state display unit, an operation state display unit, the current time, and the remaining time of rice cooking. The operation panel 11 is located inside the operation board 11a with a microcomputer mounted thereon, and is connected to a control board 12a included in the control device 12 for controlling the hardware system. The operation board 11a is a control function of the microcomputer. Thus, in cooperation with the control board 12a, depending on the initial setting and input information from the operation panel 11, the heating means 3 and the cooling means 4 are individually controlled to perform rice cooking, heat insulation, and the like.

本例では、加熱手段3は主として、炊飯に関与し、保温にも用いられる加熱コイル13と、この加熱コイル13からの交番磁界を受けて発熱する内鍋2自体または内鍋に設けられた発熱体14との組合わせよりなる電磁誘導加熱手段とし、保温時に生じる温度差を緩和ないしはなくすために器体1の肩部や器体蓋25に設けられる電気ヒータ31などを併用する。もっとも、電気ヒータ31なども電磁誘導加熱手段とすることもできる。加熱コイル13は中空の器体1内に設けられ、器体1の内壁を構成する内装ケース15の外まわり直近に位置して内鍋2側の発熱体14との距離を小さくして電磁誘導効率を高めている。また、内装ケース15の少なくとも加熱コイル13と対向する例えば底部範囲を透磁性のよい樹脂製底部15aとし、加熱コイル13から発熱体14への電磁誘導作用を低下させないようにしている。   In this example, the heating means 3 is mainly involved in rice cooking, and the heating coil 13 that is also used for heat retention, and the inner pot 2 itself that generates heat by receiving an alternating magnetic field from the heating coil 13 or the heat generated in the inner pot. An electromagnetic induction heating means comprising a combination with the body 14 is used, and an electric heater 31 provided on the shoulder portion of the container 1 or the container lid 25 is used in combination in order to alleviate or eliminate the temperature difference generated during the heat retention. But the electric heater 31 etc. can also be used as electromagnetic induction heating means. The heating coil 13 is provided in the hollow body 1 and is positioned in the immediate vicinity of the outer periphery of the interior case 15 constituting the inner wall of the body 1 to reduce the distance from the heating element 14 on the inner pot 2 side, thereby reducing electromagnetic induction efficiency. Is increasing. Further, for example, the bottom region of the interior case 15 that opposes the heating coil 13 is a resin bottom portion 15a having good magnetic permeability so that the electromagnetic induction action from the heating coil 13 to the heating element 14 is not lowered.

加熱コイル13はIGBT16を介したスイッチング制御に基づき高周波電力を印加されて動作し、動作中は発熱するので、これを含む発熱部を器体1内で空冷するための冷却手段4を設けている。冷却手段4は、冷却ファン17を器体1に内蔵し、冷却ファン17に吸引した外気を制御基板12aなどの仕切り効果によって加熱コイル13側と、制御基板12aのIGBT16の搭載側とに振り分けて送風し、加熱コイル13と、制御基板12a上の発熱要素であるIGBT16などとに送風して空冷するようにしている。IGBT16の発熱が高温であるために、送風ファン17からの送風に対するフィンなどの熱交換作用部を持った熱伝導性に優れたアルミニウムなどよりなるヒートシンク18に接触させて冷却効果を高めている。IGBT16はヒートシンク18に対しては絶縁シートを介して接触させるのが漏電による問題回避に好適となる。   The heating coil 13 operates by applying high-frequency power based on switching control via the IGBT 16 and generates heat during operation. Therefore, a cooling means 4 is provided for air-cooling the heat generating portion including the heating coil 13 in the body 1. . The cooling means 4 incorporates the cooling fan 17 in the body 1 and distributes the outside air sucked into the cooling fan 17 to the heating coil 13 side and the IGBT 16 mounting side of the control board 12a by the partition effect of the control board 12a and the like. The air is blown, and the air is cooled by blowing air to the heating coil 13 and the IGBT 16 that is a heat generating element on the control board 12a. Since the heat generation of the IGBT 16 is high, the cooling effect is enhanced by making contact with a heat sink 18 made of aluminum having excellent heat conductivity having a heat exchange action part such as a fin for blowing air from the blower fan 17. The IGBT 16 is preferably brought into contact with the heat sink 18 via an insulating sheet in order to avoid problems due to electric leakage.

中空の器体1は、外装ケース19および内装ケース15で構成され、内装ケース15は、前記樹脂製底部15aと樹脂製肩部15cとの間に鋼板やアルミニウムなど金属製胴部15bを設け、外装ケース19は、金属製胴部19aを合成樹脂製の底部材19cと合成樹脂製の肩部材19bとの間に挟んで一体化し、内装ケース15とは双方の肩部材15c、19bにて連結している。   The hollow container 1 includes an outer case 19 and an inner case 15, and the inner case 15 is provided with a metal body 15b such as a steel plate or aluminum between the resin bottom 15a and the resin shoulder 15c, The exterior case 19 is integrated by sandwiching a metal barrel 19a between a synthetic resin bottom member 19c and a synthetic resin shoulder member 19b, and is connected to the interior case 15 by both shoulder members 15c and 19b. doing.

加熱コイル13の外周りには、巻き線を横断するよう放射状に配置されたフェライト27が設けられ、加熱コイル13が高周波駆動されるときに発生し発熱体14である銀層に働く交番磁界を安定させるようにしてある。内鍋2は本例では土鍋などの非金属製であり、高台2aにて内装ケース15底部の外周部複数個所、具体的には3か所以上に設けたゴムなどの弾性支持部28に受載されるようにし、内装ケース15底部の中央に器体1内から内装ケース15の内側に突出するようにばね付勢した温度センサ29が設けられ、弾性支持部28に載置された内鍋2の底部外面に圧接することで、発熱体14が加熱コイル13によって発熱されるときの温度の変化を検出するようにしてあり、検出した温度情報の基に操作基板11a上のマイクロコンピュータによって炊飯時および保温時の温度制御を行う。   Ferrite 27 arranged radially so as to cross the winding is provided around the outer periphery of the heating coil 13, and an alternating magnetic field generated when the heating coil 13 is driven at a high frequency and acting on the silver layer as the heating element 14 is generated. It is designed to stabilize. The inner pot 2 is made of a non-metal such as a clay pot in this example, and is received by elastic support portions 28 such as rubber provided at a plurality of outer peripheral portions of the bottom of the interior case 15 on the hill 2a, specifically, at three or more locations. An inner pot placed on the elastic support 28 is provided with a temperature sensor 29 that is spring-biased so as to protrude from the inside of the container 1 to the inside of the interior case 15 at the center of the bottom of the interior case 15. 2 to detect a change in temperature when the heating element 14 is heated by the heating coil 13, and the rice cooked by the microcomputer on the operation board 11a based on the detected temperature information. Control the temperature during and when keeping warm.

器体蓋25は、樹脂製の上板32と下板33とで中空に形成されて、器体1の肩部材19bの後部にヒンジピン34により開閉できるように支持し、下板33の内鍋2の開口に対応する範囲にアルミニウムなど金属製の放熱板35を設けて、前記電気ヒータ31を上面に装備し、内鍋2の開口を閉じるアルミニウムなど金属製の内蓋36を介し炊飯後のご飯を上方から加熱して温度むらのない、従って、結露が生じない保温に役立てるようにしている。内蓋36には内鍋2の開口との間をシールするシール部材41が装着され、器体蓋25の下板33と放熱板35との嵌め合わせ部には内蓋36の外周部との間をシールするシール部材42を挟持して設けてある。また、器体蓋25の前部には、器体蓋25が閉じられたとき、器体1の肩部材19bの前部に軸43で枢支されロック位置を保つようにばね付勢されたロック部材44と係合して器体蓋25を閉じ位置にロックする係合部45が設けられ、器体蓋25を閉じると自動的に閉じ状態にロックされ、ロック部材44をばねに抗してロック解除操作することで器体蓋25の閉じ位置へのロックを解き、器体蓋25がばねの付勢力によって適度な制動のもとに開かれるようにしている。閉じ状態での器体蓋25はそのシール部材42を圧接させて双方間のシール部材42によるシールを確保するのに併せ、内蓋36を押圧することでシール部材43をも内鍋2の開口に圧接させて双方間のシール部材43によるシール状態を確保し、炊飯や保温がプログラム通り、設定通りに遂行されるようにしている。内蓋36と器体蓋25とは分離して独立に取扱い、双方間の洗浄や清掃が行えるようにするが、器体蓋25の開閉に同伴できるよう、器体蓋25の周方向適数か所に内蓋36の外周部を弾性係合させるようにばね付勢した係合部材46を設けてある。また、内蓋36には放熱板35との間で、内鍋2内のおねばや蒸気をシールリップ47の放熱板35への圧接力による制限の基に、内蓋36および放熱板35間に吹き出させる吹き出し口48を設けてあり、器体蓋25にはおねば分離室49aにておねばを分離した後の蒸気を外部に逃がす蒸気口49が設けられている。   The container lid 25 is formed of a resin upper plate 32 and a lower plate 33 so as to be hollow and supported so as to be opened and closed by a hinge pin 34 at the rear part of the shoulder member 19b of the container 1. The heat sink 35 made of metal such as aluminum is provided in a range corresponding to the opening 2, the electric heater 31 is provided on the upper surface, and the inner lid 2 that closes the opening of the inner pot 2 is covered with an inner lid 36 made of metal such as aluminum. The rice is heated from above so that the temperature does not become uneven, and therefore, it is used for heat insulation without causing condensation. The inner lid 36 is fitted with a sealing member 41 that seals between the opening of the inner pot 2, and the fitting portion between the lower plate 33 and the radiator plate 35 of the body lid 25 is connected to the outer peripheral portion of the inner lid 36. A seal member 42 that seals the gap is provided. In addition, when the body lid 25 is closed, the front portion of the body lid 25 is spring-biased so as to be pivotally supported by the shaft 43 on the front portion of the shoulder member 19b of the body body 1 so as to maintain the locked position. An engaging portion 45 is provided for engaging with the lock member 44 to lock the body lid 25 in the closed position. When the body lid 25 is closed, it is automatically locked in the closed state, and the lock member 44 is resisted against the spring. By releasing the lock, the device lid 25 is unlocked to the closed position, and the device lid 25 is opened under moderate braking by the biasing force of the spring. In the closed state, the container lid 25 presses the seal member 42 so as to secure the seal by the seal member 42 therebetween, and the seal member 43 is also opened by pressing the inner lid 36. The sealing state by the sealing member 43 between both sides is ensured, and rice cooking and heat insulation are performed as set according to the program. The inner lid 36 and the container lid 25 are separated and handled independently so that cleaning and cleaning between them can be performed, but an appropriate number in the circumferential direction of the container lid 25 so that the container lid 25 can be opened and closed. An engaging member 46 that is spring-biased so as to elastically engage the outer peripheral portion of the inner lid 36 is provided at a place. Also, the inner lid 36 and the heat radiating plate 35 are connected between the inner lid 36 and the heat radiating plate 35 on the basis of the restriction by the pressure contact force of the seal lip 47 to the heat radiating plate 35 between the inner lip 2 and the heat radiating plate 35. A blow-out port 48 is provided to blow out the steam, and a steam port 49 is provided in the body lid 25 to release the steam after separating the nebula in the roughly separation chamber 49a.

本実施の形態の器体蓋構造は、上記のような電気炊飯器100および器体蓋25の具体例に限られることはないが、器体蓋25が樹脂製の上板32および下板33の入熱による外周部での上方への反りの問題がある器体蓋構造として、樹脂製の上板32および下板33の外周部での図2(a)(b)に示す相互係合部55などを利用した連結により中空とし、中央部の内外を連通させて炊飯時に発生する蒸気を外部に逃がす蒸気口49と、後部に設けられた開閉用の前記ヒンジピン34によるヒンジ連結部56と、上板32の蒸気口59まわりの表面を覆うように設けられて上板32に連結部51aで連結された金属板51と、を有した器体蓋25を備え、上板32の後端側上カバー61との突き合わせ端部、左右方向の補強リブ62を設けて反り返りに対応しているが、前部側に設けるスペースはなく、反りの問題は回避できない。そこで、金属板51は、その上板覆い域51bの外周部に上板32側に折曲して上板32側に進入し連結部51aで連結される補強周壁51cを形成し、この補強周壁51cは、器体蓋25周辺の上方への反り返り易度の高低分布に比例した図3(b)(c)に例示するような高さ分布を持つように形成している。因みに、下板33の厚みは2.5mm程度であるのに対し補強リブ62の厚みは1.5mm程度と薄くし、省スペース化、軽量化に配慮している。   The vessel lid structure of the present embodiment is not limited to the specific examples of the electric rice cooker 100 and the vessel lid 25 as described above, but the vessel lid 25 is made of an upper plate 32 and a lower plate 33 made of resin. 2 (a) and 2 (b) at the outer peripheral portions of the resin upper plate 32 and lower plate 33 as a container lid structure having a problem of upward warping at the outer peripheral portion due to heat input of A steam port 49 for connecting the inside and the outside of the central portion to allow the steam generated during rice cooking to escape to the outside, and the hinge connecting portion 56 by the hinge pin 34 for opening and closing provided at the rear portion; And a metal plate 51 provided so as to cover the surface of the upper plate 32 around the steam port 59 and connected to the upper plate 32 by a connecting portion 51a, and a rear end of the upper plate 32 A butt end with the side upper cover 61 and a reinforcing rib 62 in the left-right direction are provided. Warpage and corresponds to, but not the space provided on the front side, the warp of the problem can not be avoided. Therefore, the metal plate 51 is bent to the upper plate 32 side at the outer peripheral portion of the upper plate covering area 51b, enters the upper plate 32 side, and forms a reinforcing peripheral wall 51c connected by the connecting portion 51a. 51c is formed so as to have a height distribution as illustrated in FIGS. 3B and 3C in proportion to the height distribution of the upward warp ease around the body lid 25. Incidentally, while the thickness of the lower plate 33 is about 2.5 mm, the thickness of the reinforcing rib 62 is made as thin as about 1.5 mm, so that space saving and weight reduction are considered.

このように、金属板51の外周部に形成した補強周壁51cは、上板32側への折曲形態によって自身の上板覆い域51b周辺での上方への反り返り強度を高めるので、これが上板32側に侵入して連結部51aで連結された上板32にも及ぶことと、上板32側に侵入している補強周壁51cに囲われた上板覆い域51bが上板32の周辺が上方に反り返ることに対し幾分の突っ張り力を及ぼすこと、で、上板32の周辺の上方への反り返り強度となるし、上板32の外周部で連結されている下板33の周辺の上方への反り返り補強ともなる。特に、金属板51の補強周壁51cは、器体蓋25周辺の上方への反り返り易度の高低分布に比例した高さ分布を持つように形成しているので、上板32および下板33の周辺の上方への反り返り易度の高低分布による器体蓋25の周辺の総合的な上方への反り返り易度の高低分布に応じた反り返り補強が補強周壁51cの高さ分布を比例的に合わせるだけで過不足なく行える。   In this way, the reinforcing peripheral wall 51c formed on the outer peripheral portion of the metal plate 51 increases the upward warping strength around the upper plate covering area 51b by the bent shape toward the upper plate 32, and this is the upper plate. The upper plate 32 is surrounded by the reinforcing peripheral wall 51c that has entered the upper plate 32 and is connected to the upper plate 32 by the connecting portion 51a. By exerting some thrust force against the upward warping, the upper warping strength is increased upward around the upper plate 32, and the upper periphery of the lower plate 33 connected by the outer peripheral portion of the upper plate 32. It also serves as a reinforcement for warping. In particular, the reinforcing peripheral wall 51c of the metal plate 51 is formed so as to have a height distribution proportional to the distribution of the degree of upward warp around the body lid 25, so that the upper plate 32 and the lower plate 33 have a height distribution. The warp reinforcement according to the overall distribution of the degree of upward warp around the body lid 25 due to the distribution of the degree of upward warp upward only proportionally matches the height distribution of the reinforcing peripheral wall 51c. Can be done without excess or deficiency

具体的には、既述したように、器体蓋25の後部側から左右両側を経て前部側に上方への反り返り易度が高まる傾向があることに対応して、図3(b)に示すように、補強周壁51cの左右両側51c2、51c3を後部側51c1での高さH2から前部側51c4での高さH3まで高くしていき、H3と同じ高さ以上の前部高さH4に繋がるようにする。図示例では高さH2が後部の高さH1と等しく、高さH3は前部の高さH4と等しくしてある。しかし、これに限られることはない。なお、金属板51の蒸気孔49に対応する中央部の開口51dにも上板32側に折曲した補強周壁51eを形成してあり、この補強周壁51eによって金属板51の上板覆い域51b自体が入熱によって浮き上がるようなことを防止することができ、必要に応じ補強周壁51cの場合同様に上板32側への連結構造を採用することができる。   Specifically, as described above, in response to the tendency that the degree of warping upward from the rear side of the body lid 25 to the front side through the left and right sides tends to increase, FIG. As shown, the left and right sides 51c2, 51c3 of the reinforcing peripheral wall 51c are increased from the height H2 on the rear side 51c1 to the height H3 on the front side 51c4, and the front height H4 is equal to or higher than the height H3. To be connected to. In the illustrated example, the height H2 is equal to the rear height H1, and the height H3 is equal to the front height H4. However, it is not limited to this. A reinforcing peripheral wall 51e bent toward the upper plate 32 is also formed in the central opening 51d corresponding to the vapor hole 49 of the metal plate 51, and the upper plate covering area 51b of the metal plate 51 is formed by the reinforcing peripheral wall 51e. It is possible to prevent itself from floating due to heat input, and a connection structure to the upper plate 32 side can be employed as necessary in the case of the reinforcing peripheral wall 51c.

これらの結果、補強周壁51cで金属板51の上板覆い域51b周辺での上方への反り返り強度を高めて、これと連結した上板32にも及ぼすのに併せ、上板覆い域51bで上板32の周辺の上方への反り返りに対し幾分の突っ張り力を及ぼして、上板32およびこれと外周部で連結されている下板33双方の反り返り補強としながら、器体蓋25周辺の上方への反り返り易度の高低分布に比例した高さ分布を持つように補強周壁51cを形成するだけで、従って、加工工数、部品点数、組立工数が増大したり、構造が複雑になったりすることなく、上板32、下板33およびそれらによる器体蓋25の周辺の総合的な、上方への反り返り易度の高低分布に応じた反り返り補強を、過剰補強の無駄や、補強不足なく達成することができる。   As a result, the reinforcing peripheral wall 51c increases the upward warping strength around the upper plate covering area 51b of the metal plate 51, and also affects the upper plate 32 connected thereto. The upper part of the upper part of the body lid 25 and the upper part of the body lid 25 are strengthened while exerting some tension to the upper part of the peripheral part of the plate 32 and the upper plate 32 and the lower plate 33 connected to the outer periphery thereof. The reinforcing peripheral wall 51c is simply formed so as to have a height distribution proportional to the distribution of the degree of warp back to high, so that the number of processing steps, the number of parts, the number of assembly steps increases, and the structure becomes complicated. The upper plate 32, the lower plate 33, and the surroundings of the body lid 25 by them, the overall rebound reinforcement according to the height distribution of the degree of upward rebound is achieved without waste of excessive reinforcement and lack of reinforcement. be able to.

ここで、補強周壁51cの上板32への進入構造、連結部51aによる上板32との連結構造は、上板32へのインサート成形によるものとすることもできるが、図示例での補強周壁51cは、上板32に形成した図2、図3に示すような環状の溝部32aに侵入し、連結部51aは、補強周壁51cの各部から延びて溝部32aの底部の各部で上板32の裏側に貫通させた貫通部32bに挿し通して上板32裏側に出る抜け止め部分51a1の、上板32裏側での変形による遊びのない抜け止めによって、金属板51を上板32に連結する挿し通し片としてある。抜け止め部51aは、例えば、折り曲げ、捩じり、潰し、といった変形によって上板32との間に遊びなく抜け止めして、金属板51の上板覆い域51bが上板32の上面に密着するように上板32を挟持する状態で金属板51を上板32に連結することができ、その連結強度は、連結部51aの幅、厚み、周方向の配列ピッチの少なくとも1つによって、加工工数、部品点数、組立工数、構造の複雑化無しに調整することができる。連結部51aとその抜け止め部51a1は金属板51の補強周壁51cから延びる板部であるので、図2に例示するように直角に折り曲げて抜け止めするのが簡単で十分な抜け止め効果が得られる利点がある。開口32dの補強周壁51eも環状の溝部32aに進入している。   Here, the structure in which the reinforcing peripheral wall 51c enters the upper plate 32 and the connection structure with the upper plate 32 by the connecting portion 51a can be formed by insert molding into the upper plate 32, but the reinforcing peripheral wall in the illustrated example. 2 and 3 are formed in the upper plate 32, and the connecting portion 51a extends from each portion of the reinforcing peripheral wall 51c and is formed on the bottom portion of the groove portion 32a. Insertion that connects the metal plate 51 to the upper plate 32 by a retaining portion 51a1 that is inserted through the through-hole 32b that penetrates to the back side and comes out to the back side of the upper plate 32 without any play due to deformation on the back side of the upper plate 32. As a threading piece. The retaining portion 51a retains the upper plate 32 without play between the upper plate 32 by deformation such as bending, twisting, and crushing, and the upper plate covering area 51b of the metal plate 51 is in close contact with the upper surface of the upper plate 32. Thus, the metal plate 51 can be connected to the upper plate 32 with the upper plate 32 being sandwiched, and the connection strength depends on at least one of the width and thickness of the connecting portion 51a and the arrangement pitch in the circumferential direction. The number of man-hours, the number of parts, the number of assembly man-hours, and the structure can be adjusted without complication. Since the connecting portion 51a and its retaining portion 51a1 are plate portions extending from the reinforcing peripheral wall 51c of the metal plate 51, it is easy to bend and prevent it from being bent at right angles as illustrated in FIG. There are advantages to being The reinforcing peripheral wall 51e of the opening 32d also enters the annular groove 32a.

補強周壁51cの上板32への周方向での連結強度の前記調整としては、前記した調整構造に限られることはないが、補強周壁51cの高低分布に比例した大小分布とする。これにより、補強周壁51cは、器体蓋25の周辺の上方への反り返りの易度分布に比例した高さにして、器体蓋25の反り返り強度を高めるのに、補強周壁51cの高さが高く、器体蓋25に対する反り返り強度を高める部分ほど器体蓋25の入熱による反り返り力によって受ける負荷が増大するのを、上板32との連結強度を高めることで過不足なく耐えられるようにできる。加工工数、部品点数、組立工数、構造の複雑化無しに調整することができる。   The adjustment of the connection strength in the circumferential direction with respect to the upper plate 32 of the reinforcing peripheral wall 51c is not limited to the adjustment structure described above, but the distribution is proportional to the height distribution of the reinforcing peripheral wall 51c. As a result, the height of the reinforcing peripheral wall 51c is increased in proportion to the distribution of the degree of warp upward of the periphery of the body lid 25, and the height of the reinforcing peripheral wall 51c is increased in order to increase the warp strength of the body cover 25. The portion that is higher and increases the warp strength with respect to the body lid 25 increases the load received by the warping force due to heat input to the body lid 25 so that the connection strength with the upper plate 32 can be endured without excess or deficiency. it can. The number of processing steps, the number of parts, the number of assembly steps, and the structure can be adjusted without complicating the structure.

また、金属板51の上板覆い域51bは、図3(b)に示すような非円形な平面形状で、補強周壁は、上方への反り返りの易度が高くなる高易反り返り域での高さを、それとは反対の低易反り返り域よりも高くしている。これにより、近時多くなっている平面形状がほぼ角形の器体1および器体蓋25にほぼ相似形とした、金属板51のほぼ角形な上板覆い域51bの、コーナ部51dが高易反り返り域となるのを、低易反り返り域となるそれ以外よりも補強周壁51cの高さが高いH5とすることにより、反り返り強度を高められる。   Further, the upper plate covering area 51b of the metal plate 51 has a non-circular planar shape as shown in FIG. 3B, and the reinforcing peripheral wall has a high height in the high warp returning area where the degree of upward warping becomes higher. This is higher than the opposite low warping area. As a result, the corner portion 51d of the substantially square upper plate covering area 51b of the metal plate 51, which is almost similar to the vessel body 1 and the vessel lid 25 whose plane shapes are increasing in shape recently, is easy. By setting the height of the reinforcing peripheral wall 51c to H5, which is higher than the height of the other region that becomes the low-easiness return region, the warp-return strength can be increased.

本発明は電気炊飯器の器体蓋が入熱によって周辺が上方に反り返ることに関し、器体蓋の上板蒸気口まわりに設けられる金属板を利用して簡単に対応できる。   The present invention relates to the fact that the body lid of an electric rice cooker warps upward due to heat input, and can easily cope with the use of a metal plate provided around the upper plate steam port of the body lid.

25 器体蓋
32 上板
32a 溝部
32b 貫通部
33 下板
49 蒸気口
51 金属板
51a 連結部
51a1 抜け止め部
51b 上板覆い域
51c 補強周壁
56 ヒンジ連結部
25 Body lid 32 Upper plate 32a Groove portion 32b Through portion 33 Lower plate 49 Steam port 51 Metal plate 51a Connecting portion 51a1 Retaining portion 51b Upper plate covering area 51c Reinforcing peripheral wall 56 Hinge connecting portion

Claims (3)

樹脂製の上板および下板の外周部での連結により中空とし、中央部の内外を連通させて炊飯時に発生する蒸気を外部に逃がす蒸気口と、後部に設けられた開閉用のヒンジ連結部と、上板の蒸気口まわりの表面を覆うように設けられて上板に連結部で連結された金属板と、を有した器体蓋を備え、
金属板は、その上板覆い域の外周部に上板側に折曲して上板側に進入し連結部で連結される補強周壁を形成し、
この補強周壁は、上板の溝部内に進入し外観されない条件のもと、器体蓋周辺の上方への反り返り易度の高低分布に比例した高さ分布を持つように形成したことを特徴とする電気炊飯器の器体蓋構造。
It is hollow by connecting at the outer peripheral part of the upper and lower plates made of resin, and a steam port that allows the steam generated during rice cooking to escape outside by connecting the inside and outside of the center part, and a hinge connecting part for opening and closing provided at the rear part And a metal plate provided so as to cover the surface around the steam port of the upper plate and connected to the upper plate by a connecting portion,
The metal plate forms a reinforcing peripheral wall that is bent to the upper plate side at the outer peripheral portion of the upper plate covering area, enters the upper plate side, and is connected by the connecting portion,
This reinforcing peripheral wall is characterized in that it has a height distribution that is proportional to the height distribution of the degree of warping upward around the body lid under the condition that it enters the groove portion of the upper plate and is not visible. The body lid structure of the electric rice cooker.
補強周壁の左右両側を後部側から前部側に高くしていき、同じ高さ以上の前部に繋がるようにした請求項1に記載の電気炊飯器の器体蓋構造。   The body lid structure of the electric rice cooker according to claim 1, wherein the left and right sides of the reinforcing peripheral wall are raised from the rear side to the front side and connected to the front part having the same height or more. 金属板の上板覆い域は、非円形な平面形状で、補強周壁は、上方への反り返りの易度が高くなる高易反り返り域での高さを、それとは反対の低易反り返り域よりも高くした請求項1、2のいずれか1項に記載の電気炊飯器の器体蓋構造。   The upper plate covering area of the metal plate has a non-circular planar shape, and the reinforcing peripheral wall has a higher height in the high warping area where the degree of warping upward is higher than the low easy warping area opposite to it. The body lid structure of the electric rice cooker of any one of Claims 1 and 2 made high.
JP2009144601A 2009-06-17 2009-06-17 Electric rice cooker lid structure Active JP5493491B2 (en)

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