JP5478085B2 - Optical scanning photoelectric switch and disturbance light display device incorporating the same - Google Patents

Description

  The present invention relates to an optical scanning photoelectric switch and an ambient light display device incorporating the same.

  As seen in Patent Documents 1 and 2, there is known an optical scanning photoelectric switch that detects an object while scanning light two-dimensionally and detects a distance to the object. This optical scanning photoelectric switch is also called a safety scanner, safety laser scanner, etc. When a protective area is provided around a machine or robot as a danger source, and an operator enters this protective area. In addition, a safety signal indicating that operation is not permitted is output to the danger source.

  In a photoelectric switch that emits light and detects the reflected light, the influence of disturbance light becomes a problem. Specifically, when affected by disturbance light, there is a risk that the disturbance light may erroneously determine that an operator has entered the protected area.

JP-A-4-310890 Japanese Patent Laid-Open No. 03-175390

  Since the optical scanning photoelectric switch is positioned as a safety device that protects workers from dangerous sources, it is not permitted that normal safety confirmation cannot be performed under the influence of ambient light. Of course, in such a case, it is possible to play a role as a safety device by outputting a safety signal indicating that the operation is not permitted from the photoelectric switch. However, if the cause of the disturbance light can be searched and a fundamental countermeasure to take a countermeasure suitable for the cause can be performed at an early stage, the operation of the machine or robot that is a danger source can be quickly restored.

  However, an optical scanning type photoelectric switch is generally designed with a high sensitivity so that a wide field of view can be detected because light is scanned over a wide range, and an object with low reflectance can be detected. Therefore, there is a problem peculiar to the optical scanning photoelectric switch that it is difficult to specify because the light around the optical scanning photoelectric switch can cause disturbance light.

  SUMMARY OF THE INVENTION An object of the present invention is to provide an optical scanning photoelectric switch that can discriminate between received light and disturbance light and discriminate that the received light is disturbance light.

  A further object of the present invention is to provide an optical scanning photoelectric switch capable of specifying the direction of disturbance light and a disturbance light display device incorporating the same.

If the time difference between the light projection timing and the light reception timing is abnormal, based on the viewpoint that this is likely to be the influence of disturbance light, according to the present invention,
In an optical scanning photoelectric switch that detects an object by scanning light two-dimensionally and detects a two-dimensional position of the object by measuring a distance to the object,
A time difference calculating means for obtaining a time difference between the light projecting timing and the light receiving timing of each optical axis;
An abnormality determining means for determining an abnormality when the time difference is outside a predetermined range;
An abnormality occurrence information indicating that an abnormality has occurred when the abnormality determination means determines that an abnormality has occurred, and an output means for informing or outputting the direction in which the abnormality has occurred in association with each other. The above-described technical problem is achieved by providing an optical scanning photoelectric switch.

  In a preferred embodiment of the present invention, the apparatus further comprises an error history creating means for creating an error history and a storage means for storing the error history when an abnormality is judged by the abnormality judging means, By leaving an error history based on the phenomenon that can be considered, the cause of the disturbance light can be quickly searched for by verifying the error history.

In a preferred embodiment of the present invention,
Safety output control for shifting the output to the OFF state when the time difference between the light projection timing and the light reception timing is outside the predetermined range and smaller than the minimum value of the time difference defining the predetermined range It further has means. As a result, when the time difference between the light projection timing and the light reception timing is extremely small, it can be regarded as a phenomenon in a region close to the optical scanning photoelectric switch. Therefore, the safety is improved by shifting the output to the OFF state. Can be secured. In addition, when the abnormality determining unit determines that an abnormality has occurred, it is preferable to display an abnormality on the display unit of the optical scanning photoelectric switch.

  Visually displaying the direction of disturbance light is effective for the user to specify the direction of disturbance light. Accordingly, a disturbance light display device is provided in which a program for visually displaying the direction of disturbance light according to information received from the optical scanning photoelectric switch is installed in a terminal with a display that can be connected to the optical scanning photoelectric switch. Is practically meaningful. Further, whether or not to always display the direction of disturbance light on the display of this terminal may be left to the user's selection.

It is a figure for demonstrating the basic term of an optical scanning type photoelectric switch. It is a figure for demonstrating the application example of the optical scanning type photoelectric switch relevant to this invention. It is a figure for demonstrating the structure of the optical system of the optical scanning type photoelectric switch relevant to this invention. 4A shows the entire configuration of the optical scanning photoelectric switch of FIG. 3, and FIG. 4B is a diagram for explaining the protection area and the warning area. 1 is an external view of an optical scanning photoelectric switch related to the present invention. FIG. 6A is a front view of an optical scanning photoelectric switch related to the present invention, and FIG. 6B is a view of the user interface unit extracted from the user side. It is a longitudinal cross-sectional view for demonstrating the internal structure of the optical scanning type photoelectric switch relevant to this invention. FIG. 6 is a diagram related to FIG. 5, in which a light transmission cover that forms a projection window is removed from the optical scanning photoelectric switch. It is a perspective view of the apparatus main body which comprises the internal structure of the optical scanning type photoelectric switch relevant to this invention, and is a figure which shows the state which the scanning mirror has faced the other side. It is sectional drawing of the apparatus main body of FIG. It is a top view of the reflective surface from which the reflectance of two types of white and black as a reference | standard object incorporated in the optical scanning photoelectric switch differs. It is a figure which shows the state which projected the laser pulse light on the two reflective surfaces of the reference | standard object of FIG. It is a figure which shows the optical scanning type photoelectric switch which connected the personal computer which installed the program for setting a protection area and a warning area. It is a functional block diagram which sets a protection area. It is an area | region setting screen displayed on the display of a personal computer. It is a figure for demonstrating the process of setting a protection area. It is a figure for demonstrating the other process which sets a protection area. When setting a muting area, an area setting screen for setting a protection area is first shown. FIG. 19 is an area setting screen in an intermediate process for setting a muting area in the protection area set in FIG. 18. It is a figure for demonstrating the protection area to which the muting area was set. It is a muting setting screen for setting various functions and muting times in the muting area. 1 is an overall configuration diagram of a transport system in which a muting area is set in an optical scanning photoelectric switch. It is a functional block diagram of the optical scanning photoelectric switch related to the muting function. It is a figure for demonstrating the relationship between a some mute sensor and a workpiece | work. FIG. 25 is a diagram for explaining the relationship between a plurality of mute sensors and a workpiece, following FIG. 24. It is a time chart related to muting. It is a figure for demonstrating the gate structure which sets multiple muting areas and performs switching control of a muting area according to the kind of workpiece | work. FIG. 28 is a diagram for describing that a relatively low muting area is set when a relatively low workpiece passes through the gate in relation to FIG. 27. FIG. 28 is a diagram for explaining that a relatively high workpiece is switched to a relatively high muting area when passing a gate. In order to detect the height of the workpiece at the gate, sensors with different installation heights are prepared in three stages, and a diagram for explaining a gate configuration that switches the muting area based on the height of the workpiece detected by this sensor. is there. In relation to FIG. 30, (a) of FIG. 31 is a diagram for explaining that when a workpiece having a low height is detected, a muting area having a low height corresponding to the low workpiece is set. FIG. 31B is a diagram for explaining that a medium height muting area corresponding to a medium height workpiece is set when a medium height workpiece is detected. is there. In relation to FIG. 30 and FIG. 31, (c) in FIG. 32 shows that when a workpiece having a high height is detected, a high muting area corresponding to the workpiece having a high height is set. FIG. 32D illustrates that when a relatively tall workpiece is detected, a very high muting area corresponding to the very high workpiece is set. It is a figure to do. It is a figure for demonstrating the example which installs an optical scanning type photoelectric switch in a driving | running | working cart, and switches a protection area according to the path | route which the driving | running | working cart is drive | working. It is a figure for demonstrating the application example of the optical scanning photoelectric switch provided with the output of multiple systems. It is a block diagram for demonstrating operation | movement of the optical scanning type photoelectric switch provided with the output of 2 systems in relation to FIG. It is a time chart for demonstrating the example which provides a phase in a test signal, when a test signal is superimposed on a safety signal on the output of a plurality of systems. It is a figure for demonstrating that the problem of an interference generate | occur | produces easily between two adjacent optical scanning photoelectric switches. It is a time chart of the light projection pulse when interference generate | occur | produces between two optical scanning photoelectric switches. It is a figure for demonstrating a mode that a laser beam is projected radially by the scanning mirror of an optical scanning photoelectric switch rotating. It is a figure for demonstrating the light projection period of a light projection pulse. It is a figure for demonstrating the rotation period of a scanning mirror, ie, a scanning period. It is a figure for demonstrating the example of control which prevents interference by changing a light projection period in an adjacent optical scanning photoelectric switch. 1 is a block diagram showing the basic configuration of an optical scanning photoelectric switch related to the present invention. It is a figure for demonstrating the control example which prevents interference by connecting a some optical scanning photoelectric switch mutually and providing a phase in light projection timing. It is a figure for demonstrating the example of control which provides a phase in a light projection timing, when interference is detected in the adjacent optical scanning photoelectric switch. It is a figure for demonstrating the change of the display mode of the liquid crystal display part installed in the user interface part to the optical scanning photoelectric switch to which this invention was applied. FIG. 47 is a diagram for explaining a transition of display in the monitor mode of FIG. 46. It is a figure for demonstrating the transition of the display in the setting mode of FIG. It is a figure for demonstrating that the generation direction of disturbance light can be displayed on the display of a personal computer using the personal computer which is a terminal with a display connected to the optical scanning photoelectric switch. It is a figure for demonstrating that the error by disturbance light is displayed on the liquid crystal display part of an optical scanning photoelectric switch. It is a flowchart for demonstrating the specific method of disturbance detection. It is a figure which shows the example which installed the indicator which points to the direction of disturbance light in the optical scanning photoelectric switch. The detection sensitivity is autonomously maintained using the reference object built into the optical scanning photoelectric switch, and the reference received light intensity is required when the contamination of the reference object is regarded as a failure of the optical scanning photoelectric switch. 5 is a flowchart for explaining a procedure for storing the data in a memory at the time of factory shipment. 54 is a flowchart for explaining a processing procedure for autonomously maintaining the detection sensitivity of the optical scanning photoelectric switch using the reference light reception intensity stored in the memory in the procedure of FIG. When the reference object built in the optical scanning photoelectric switch is contaminated, this is detected using the reference received light intensity stored in the memory in the procedure of FIG. 53, and the optical scanning photoelectric switch is shifted to a safe state. It is a flowchart for demonstrating the process sequence to be made.

  With reference to FIG. 1, “measurement area”, “maximum protection area”, “warning area”, and “protection area”, which are basic terms of an optical scanning photoelectric switch, will be described as general theory. The “maximum protection area” refers to an area where the optical scanning photoelectric switch can detect objects having various reflectivities from a low reflectivity object to a high reflectivity object specified in the safety standard. The “measurement area” refers to an area where the optical scanning photoelectric switch can detect an object having a standard reflectance, and the “measurement area” completely includes the “maximum protection area”.

  As is well known, the optical scanning type photoelectric switch scans the maximum protection area two-dimensionally with light such as laser light, and monitors the safety in the area by monitoring the scanning light reflected from the maximum protection area. Used for.

  The “measurement area” and “maximum protection area” are unique to each optical scanning photoelectric switch and are not areas that can be set by the user. On the other hand, the “protection area” and the “warning area” are areas that can be set by the user, and the “protection area” can be set only within the “maximum protection area”. On the other hand, the “warning area” can be set in the “measurement area”.

  Referring to FIG. 2, the maximum protection region of the optical scanning photoelectric switch 1 to which the present invention is applied is a region having a radial distance of about 4 meters. As described above, the maximum protection region having a radial distance of about 4 meters is used. The user can set the “protection area” only within the area.

  The “protection area” is associated with a safety output for stopping the activation or operation of a machine (for example, a robot). For example, when an operator enters the “protection area”, the optical scanning photoelectric switch 1 operates. A safety output indicating disapproval, that is, an OFF-state output is supplied to the machine.

  The “warning area” is not associated with a safety output, but is associated with a non-safety output (normal output) that issues a warning that the machine is approaching. Further, the scanning angle of the optical scanning photoelectric switch 1 is 270 ° at the maximum, and the protection area and the warning area can be set up to the rear area of the optical scanning photoelectric switch 1.

  In the example of FIG. 2, the work area of the robot 2 and the area where the transfer device is installed are partitioned by the protective fence 3, and the area adjacent to the work area of the robot 2 is protected in the area defined by the protective fence 3. An optical scanning photoelectric switch 1 is set for monitoring the protection area A. For example, when an operator M enters the protection area A, the light scanning photoelectric switch 1 immediately detects it. 2 includes a protection area A (low) having a relatively low detection capability and a protection area A (high) having a relatively high detection capability. The two types of protection areas A (low) and A (high) having different detection capabilities are effective when the optical scanning photoelectric switch 1 includes a plurality of output systems described later.

  FIG. 3 is a diagram for explaining the basic structure of the optical system of the optical scanning photoelectric switch 1. The elements of the optical system of the optical scanning photoelectric switch 1 will be described with reference to FIG.

Light path :
The optical scanning photoelectric switch 1 is detected by a laser beam having a wavelength included in the infrared region. The optical scanning photoelectric switch 1 scans laser light at a predetermined pitch on a horizontal plane and receives the reflected light to detect an intruder or an object M.

Light irradiation means :
In FIG. 3, reference symbol LD indicates a light projecting element. The laser light L1 emitted from the light projecting element LD passes through the light projecting lens 10, is deflected by the first and second mirrors (reflecting mirrors) 11 and 12 for projecting light, and is incident on a predetermined vertical first axis Z. Proceed downward in the direction along. Therefore, the light projection lens 10 and the first and second mirrors 11 and 12 for light projection constitute light irradiation means for irradiating the laser light L1 along the vertical first axis Z. The light projecting element LD emits pulsed laser light L1 intermittently at a constant period, and this laser light is emitted from the light projecting element LD every 0.36 °. As can be understood by those skilled in the art from the following description, the detection principle of the optical scanning type photoelectric switch 1 does not use characteristics peculiar to laser light such as light coherency. Therefore, the laser light source as the light projecting light source of the optical scanning photoelectric switch 1 is only an example, and it goes without saying that various light sources may be adopted without being limited to this laser light source. By the way, the laser diode is a high-luminance point light source, and is excellent in high-speed response in the case of pulse emission. Therefore, a laser diode can be suitably employed as the light source of the optical scanning photoelectric switch 1.

Optical scanning means 14 ;
The laser light L1 deflected in the direction along the vertical first axis Z by the above-described second light projecting mirror 12 proceeds toward the optical scanning means 14 located below the second mirror 12. The optical scanning means 14 is constituted by a scanning mirror disposed in a state inclined by approximately 45 ° with respect to the vertical first axis Z. The scanning mirror 14 is driven to rotate about the vertical first axis Z. The optical scanning means (scanning mirror) 14 is rotationally driven by a motor 24 (FIG. 7) not shown in FIG. By the rotation operation of the scanning mirror 14 about the vertical first axis Z, the laser beam L1 scans on a horizontal plane orthogonal to the vertical first axis Z, as shown by a broken line in FIG. Reference numeral A shown in FIG. 4B is a “protection area” set as an example, and B is a “maximum protection area”.

  In the example shown in the figure, the scanning mirror 14 is configured by a common shaft rotating mirror that is used for both light projection and light reception. However, as a modification, the light projection and light reception are configured by individual scanning mirrors. The scanning mirror for light reception and the scanning mirror for light reception are arranged coaxially, and the scanning mirror for light projection and the scanning mirror for light reception are arranged in the same direction, and these scanning mirrors are rotated synchronously May be adopted.

Light receiving reflector 21, photoelectric conversion element 22 ;
When the object M exists in the warning area or the protection area A, the reflected light L2 reflected by the object M is input to the optical scanning photoelectric switch 1, and the reflected light L2 is reflected by the scanning mirror 14 and then received by the light receiving lens 20. (FIG. 3). The light receiving lens 20 has an optical axis that coincides with the first vertical axis Z, and the reflected light L2 collected by the light receiving lens 20 is deflected by the light receiving reflector 21 to be a photoelectric conversion element as a light receiving element. 22 is condensed.

  With continued reference to FIG. 3, the light receiving reflector 21 is disposed with an inclination of approximately 45 ° with respect to the vertical first axis Z, and the light reflected by the light receiving lens 20 is reflected by the light receiving reflector 21. The optical axis of the light L2 is deflected in a direction along the horizontal second axis Y substantially orthogonal to the vertical first axis Z, and the reflected light L2 after this deflection is received by the photoelectric conversion element 22. . When receiving the reflected light L2, the photoelectric conversion element 22 performs photoelectric conversion and generates a light reception signal.

  Referring to FIG. 4A, the optical scanning photoelectric switch 1 has a control means 30 composed of a microcomputer including a CPU and a memory, an FPGA, and the like. FIG. 4A is a block diagram showing the entire system of the optical scanning photoelectric switch 1. The light projecting element LD is controlled by the control means 30, and the signal of the photoelectric conversion element 22 is input to the control means 30.

External configuration of the optical scanning photoelectric switch 1 :
Referring to FIG. 5, the optical scanning photoelectric switch 1 has a user interface unit 32 that is inclined to the front surface of the upper end portion thereof. By arranging the user interface unit 32 at an angle, the area of the user interface unit 32 can be increased, and the user can easily access.

  The inclined interface unit 32 is provided with a rectangular liquid crystal display unit 34 at the center thereof, and a plurality of push-type operation buttons 36 are disposed on one side and below the liquid crystal display unit 34. In addition, a plurality of LED indicators 38 are arranged on the other side of the liquid crystal display unit 34 so as to be vertically separated in two horizontal rows, and the operation state of the optical scanning photoelectric switch 1 is displayed by the plurality of LED indicators 38. The

  FIG. 6B shows the user interface unit 32 extracted in a plan view. Buttons 36a and 36b with up and down marks are arranged on the right side of the liquid crystal display unit 34 toward the user interface unit 32, and a center button 36c with a right arrow is sandwiched below the liquid crystal display unit 34. A button 36d with ESC characters on the left side and a button 36e with Enter characters on the right side are arranged.

  A relatively large liquid crystal display unit 34 can be provided by inclining the user interface unit 36 obliquely to enlarge the area. In addition to this, a plurality of push type operation buttons 36 can be arranged in the user interface unit 36. By setting the operation buttons 36 in the optical scanning photoelectric switch 1, settings required by the user can be made. It is possible to design the optical scanning photoelectric switch 1 so that the setting operation can be performed directly without an external personal computer that is a terminal with a display. Here, the liquid crystal display unit 34 can display 12 characters × 4 lines, and provides necessary information to the user by using the liquid crystal display unit 34 that can display a relatively large amount of information. The user can perform necessary setting work without an external personal computer simply by operating the operation button 36 while looking at the liquid crystal display unit 34.

  In particular, when setting a function directly related to safety, for example, when setting a “protection area”, it is necessary to check (verify) whether the setting is correctly performed. Only when it is completed is the setting of the function directly related to safety, that is, in this case the “protection area”. The confirmation work by the user is executed according to the following procedure. The optical scanning type photoelectric switch 1 is designed to display, on the liquid crystal display unit 34, characters, numbers, symbols, and the like, which are input by a user whose settings are not reflected following setting input. As described above, the user confirms whether or not the content displayed on the liquid crystal display unit 34 matches the content to be set. However, when the user determines that the content matches, the user presses the operation button 36. Designed to ask for OK indication with operation. The optical scanning photoelectric switch 1 accepts the OK instruction, thereby completing the display content confirmation on the liquid crystal display unit 34. If there is any unconfirmed content, the content is displayed on the liquid crystal display unit 34 and displayed by the user. Wait for the OK instruction from. The optical scanning photoelectric switch 1 receives the OK instruction for all the contents, ends the confirmation work state, and reflects the contents of the confirmation work in the setting. On the other hand, when the user determines that the content displayed on the liquid crystal display unit 34 does not match the content to be set, the user can issue a cancel instruction using the operation button 36. The optical scanning photoelectric switch 1 receives the cancel instruction, thereby ending the confirmation work without reflecting all the input contents in the setting, and then transits to a state of accepting the setting input. However, the confirmation of the input contents regarding the position and area of the protection area A and the like is not sufficient to confirm the coincidence of the displayed contents, and the distance measurement function including the optical system of the optical scanning photoelectric switch 1 is actually provided. After being validated, a test object is held over a position corresponding to the position and area to be set by the user, and the input contents regarding the position and area such as the protection area A are confirmed. For this reason, the liquid crystal display unit 34 displays not only a screen for accepting setting of functions directly related to safety, but also a screen for allowing the user to confirm the set contents. It is preferable to execute the above-described verification by the user.

  FIG. 6A is a front view of the optical scanning photoelectric switch 1, and a horizontal plane, that is, a scanning plane 39 scanned by the laser beam is illustrated by a horizontal line. As can be seen from FIG. 7 illustrating the internal structure of the optical scanning photoelectric switch 1, an apparatus main body 60 (FIG. 9) in which mechanical parts such as an optical scanning means (scanning mirror) 14 and a motor 24 for driving the optical scanning unit 14 are unitized. The motor 24 is disposed in the lower part of the apparatus main body 60. For example, the rotary shaft 25 of the motor 24 is provided with a photoelectric rotary encoder 25. The rotary encoder 25 has a plurality of slits arranged at equal intervals in the circumferential direction, and calculates the rotation angle of the optical scanning unit 14 based on the output depending on the light that has passed through the slits. The deflection azimuths of the light reception L1 and L2 are obtained.

  Returning to FIG. 4A, the liquid crystal display 34, the LED indicator 38, and the operation button 36 are connected to the control means 30. Further, a first connector 40 is connected to the control means 30, and a connector 44 of an external cable 42 extending from an external device can be coupled to the first connector 40.

  The control unit 30 includes a distance calculation unit 51, an azimuth calculation unit 52, a position recognition unit 53, a determination unit 54, a dirt detection unit 55, a signal generation unit 56, a display control unit 57, a failure detection unit 58, and the like.

Distance calculating means 51 :
The distance calculation unit 51 calculates the distance to the object M based on the light reception signal from the photoelectric conversion element 22 for each deflection azimuth. That is, the difference between the light projection timing of the scanning light L1 from the light projecting element LD and the light reception timing of the photoelectric conversion element 22 that receives the reflected light L2 reflected by the object M is multiplied by a known light speed. The distance to M can be calculated. The light projection timing is a predetermined cycle, and the spatial density of the optical axis, that is, the angle between the optical axes is defined by the product of the light projection timing and the angular velocity of the motor 24. Note that the light projection timing may be defined by “time”, or may be defined by “azimuth” or “spatial density (angle between the optical axes). The calculation may be repeated every minute time, or the distance may be calculated for each light projection and reception in synchronization with the light projection timing.

Orientation calculating means 52 :
The azimuth calculating means 52 has an irradiation azimuth (deflection azimuth) of the scanning light L1 deflected toward the measurement region by the optical scanning means 14 and a azimuth in which the reflected light L2 from the object M enters in the light projection and light reception. Is calculated. However, since the round-trip time of the light to the object M in the “measurement region” is relatively small with respect to the angular velocity of the motor 24, the irradiation direction and the incident direction can be regarded as the same. Either one of the incident light directions may be calculated. The deflection azimuths of the light projection / reception L1 and L2, that is, the azimuth (scanning azimuth) on the scanning plane, is obtained by calculating the rotation angle of the optical scanning unit 14 based on the output from the rotary encoder 25 described above. Note that when the projection timing is defined by the azimuth and the spatial density (angle between the optical axes), it is preferable that the irradiation azimuth is the deflection azimuth (scanning azimuth). This orientation is equivalent to the optical axis number.

Position recognition means 53 :
The position recognition means 53 recognizes the position of the object M. That is, the position recognizing means 53 is based on the deflection azimuth (scanning azimuth) calculated by the azimuth calculating means 52 and the distance to the object M calculated by the distance calculating means 51 in this deflection azimuth at each light projecting / receiving timing. By calculating the position of the object M, the position of the object M is recognized.

Discriminating means 54 :
The discriminating unit 54 discriminates whether or not the object M exists in the preset protection area A based on the position of the object M calculated by the position recognizing unit 53. Note that the determination unit 54 may be configured to supply information indicating “presence exists” when it is determined that the object M exists in the protection area even once (one cycle), or at predetermined times. The information indicating “present” may be supplied only when it is determined that the object M exists in the protection region continuously over a plurality of periods, that is, over a plurality of periods.

  The optical system of the optical scanning photoelectric switch 1 is hermetically sealed by a light transmission cover 62 having a U-shaped cross section that surrounds the front surface and both side surfaces of the lower half of the optical scanning photoelectric switch 1. Forms a light projection window. FIG. 8 shows a state in which the light transmission cover 62 is removed. The light transmission cover 62 is attached via a seal member 64, and the light transmission cover 62 can be removed from the optical scanning photoelectric switch 1 by removing a plurality of bolts 66 (FIG. 5). The light transmission cover 62 of the light projection window is an optical filter and removes wavelength components other than the wavelength of the laser light emitted from the optical scanning photoelectric switch 1. The material of the light transmission cover 62 is arbitrary, but here it is made of a synthetic resin material that can be elastically deformed.

  As best understood from FIG. 7 which is a cross-sectional view of the apparatus main body 60, the optical scanning means (scanning mirror) 14 is disposed at the front end portion away from the back surface portion at the bottom of the apparatus main body 60. The first vertical axis Z that is the rotation axis of the scanning mirror 14 is positioned relatively offset forward. On the other hand, the light transmission cover 62 surrounds the front and both sides of the apparatus main body 60, and both right and left ends of the light transmission cover 62 extend to the back surface of the optical scanning photoelectric switch 1. By adopting such a configuration, it is possible to design the left and right and front areas excluding the part that interferes with the back surface of the optical scanning photoelectric switch 1 as the scanning area (measurement area). As described above as a modification of the scanning mirror 14, this is the same even when the light projecting scanning mirror and the light receiving scanning mirror that rotate synchronously with each other are arranged coaxially and in the same direction.

  Incidentally, as described above, the scanning range (measurement region) of the optical scanning photoelectric switch 1 is 270 °, which is expanded rearward from 180 °. The reason why the scanning range can be expanded to the rear of the optical scanning photoelectric switch 1 is basically (1) scanning surface 39 (in FIG. 6A, the optical scanning type interfering with the scanning surface 39). A configuration in which the width of the back surface of the photoelectric switch 1 is limited to a range of 90 ° on the scanning surface 39 is adopted, and (2) the first axis Z that is the rotation axis of the scanning mirror 14 is set to the back surface of the optical scanning photoelectric switch 1. The both sides of the light transmission cover 62 having a U-shaped cross section that are parallel to each other are extended rearward, and the entire area of the side and front areas except the back surface of the optical scanning photoelectric switch 1 is covered with the light transmission cover 62. In other words, the optical scanning type photoelectric switch 1 is slimmer and smaller in height than the conventional product, and is about half the volume of the conventional product. Large enough to allow for easy loading Is the difference.

  It should be noted that the shape of the light transmission cover 62, that is, the shape gradually expanding upward (FIGS. 5 and 8). Furthermore, as best seen from FIG. 4, the lower end portion 62a of the light transmission cover 62 is formed of a vertical wall, and has an overhang shape that gradually spreads outward from the vertical lower end portion 62a. A horizontal scanning surface 39 is set in the middle portion of the overhanging portion 62b in the vertical direction (FIG. 6).

  As can be best understood from FIG. 5, it should be noted that the portion in contact with the lower end of the light transmission cover 62 is constituted by a horizontal stepped portion 70 protruding outward. First and second optical elements 71 and 72 are disposed with the light transmission cover 62 interposed therebetween (FIG. 4), and the second optical element 72 located outside the light transmission cover 62 is the horizontal step portion. 70. In other words, the first optical element 71 is disposed inside the light transmission cover 62, and the first optical element 71 is disposed downward (toward the second optical element 72). That is, the pair of first and second optical elements 71 and 72 are positioned so as to face each other, and the set of the first and second optical elements 71 and 72 is arranged at an appropriate interval around the light transmission cover 62. A plurality are provided with a gap therebetween.

First and second optical elements 71 and 72 :
The light transmission cover 62 of the optical scanning photoelectric switch 1 functions as a filter that blocks visible light. Of course, a material capable of transmitting the scanning light L1 and the reflected light L2 is selected. When the light transmission cover 62 is contaminated or deteriorates with time, the light transmittance of the light transmission cover 62 is decreased, and the amount of reflected light L2 incident on the photoelectric conversion element 22 is decreased. Needless to say, this phenomenon is not preferable because the sensitivity of the position detection of the object M is lowered.

  Each set of the first and second optical elements 71 and 72 facing each other across the light transmission cover 62 constantly monitors the contamination state of the light transmission cover 62. The light emitted from the first optical element 71 enters the second optical element 72 via the light transmission cover 62, and the amount of light received by the second optical element 72 is supplied to the control means 30.

Dirt detection means 55 :
The dirt detection means 55 confirms that the light transmission cover 62 maintains a predetermined transmittance by the amount of light received by the second optical element 72. It can be detected by the amount of light received by the second optical element 72 that the transmittance has decreased due to deterioration with time or contamination of the light transmission cover 62 constituting the light projection window. Here, when the amount of light received by the second optical element 72 falls below a predetermined threshold value, the user is notified that the light transmission cover 62 is in the replacement period by using the liquid crystal display unit 34 or the LED indicator 38. It is good. Further, the dirt detection means 55 confirms whether or not the failure detection means for detecting whether or not the optical scanning photoelectric switch 1 is broken, that is, whether or not it is in a safe state in which an intended detection or the like can be performed. If the dirt detecting means 55 determines that the optical scanning photoelectric switch 1 is out of order, a warning is given to the user using the liquid crystal display unit 34 and the LED indicator 38, and the signal generating means An operation non-permission signal is transmitted to the external device via 56.

  The example in which the first and second optical elements 71 and 72 are arranged to face each other with the light transmission cover 62 interposed therebetween has been described in order to detect contamination and deterioration of the light transmission cover 62 that forms the light projection window. For example, instead of the second optical element 72, a reflecting mirror is disposed on the horizontal step portion 70, the light emitted from the first optical element 71 is reflected by the reflecting mirror, and the reflected light is adjacent to the first optical element 71. The second optical element 72 arranged in this manner may receive light. According to this example, the first and second optical elements 71 and 72 are arranged close to each other inside the light transmission cover 62.

Signal generating means 56 :
The signal generation unit 56 generates a safety signal based on the determination result of the determination unit 54. For example, in a predetermined mode, when the normal operation of the optical scanning photoelectric switch 1 can be confirmed and the determination unit 54 determines that the object M is not present in the protection area A, the signal generation unit 56 outputs the safety output. The safety signal is transmitted to the external device through the external cable 42 through the control means 30 and the first connector 40, and the operation of the external device is permitted. .

  The failure detection means 58 is for confirming that the optical scanning photoelectric switch 1 is operating correctly. When the normal operation cannot be confirmed, it is considered that the optical scanning photoelectric switch 1 has failed.

Detection sensitivity maintenance and adjustment mechanism of the optical scanning photoelectric switch 1 :
9 and 10 show a state in which the optical scanning means, that is, the scanning mirror 14 is directed toward the back surface of the optical scanning photoelectric switch 1. Needless to say, in this state, the optical scanning photoelectric switch 1 cannot be detected. The upright column portion 60a of the apparatus main body 60 is provided with first and second reference objects as reference objects at positions where the scanning mirror 14 can be faced, on the rotation direction delay side and the advance side of the scanning mirror 14, that is, left and right. The first and second reflection surfaces 73 and 74 are both inclined by about 45 ° and directed obliquely upward. In addition, a stationary mirror 75 inclined approximately 45 ° obliquely downward is provided above the first and second reflecting surfaces 73 and 74 so as to face the first and second reflecting surfaces 73 and 74, and the column portion. 60a. That is, the upright column portion 60a of the apparatus main body 60 is disposed at a position facing the scanning mirror 14 when facing backward, with the first and second reflecting surfaces 73 and 74 facing obliquely upward. The stationary mirror 75 is disposed above the first and second reflecting surfaces 73 and 74 so as to face obliquely downward.

  The first and second reflecting surfaces 73 and 74 as reference objects are made of materials having different reflectances or have colors having different reflectances. As a specific example, the first reflecting surface 73 is colored with a black material or black, and the second reflecting surface 74 is colored with a white material or white.

  The laser pulse light L1 emitted from the light projecting element LD hits the scanning mirror 14 by the light projecting lens 10 and first and second mirrors (reflecting mirrors) 11 and 12 for light projection, and proceeds in the horizontal direction by the scanning mirror 14. Become light. If the scanning mirror 14 is directed forward and sideward, the laser pulse light L1 is directed to the measurement region. While the scanning mirror 14 is rotated once, even when the scanning mirror 14 is directed backward, the laser pulse light L1 is emitted, so that the laser pulse light L1 is first blackened by the scanning mirror 14 turned backward. It is directed to the reflective surface 73 and then directed to the white second reflective surface 74. The laser light L1 is reflected by the first and second reflecting surfaces 73 and 74 directed obliquely upward by about 45 ° and proceeds upward in the vertical direction (L3). The reflected pulsed light L3 is reflected by the first and second reflected light L3. It reflects with the stationary mirror 75 arrange | positioned above the reflective surfaces 73 and 74 of this. Since the stationary mirror 75 is disposed in a posture that is inclined obliquely downward by about 45 °, the reflected pulsed light L3 reflected by the stationary mirror 75 returns to the scanning mirror 14, is reflected by the scanning mirror 14, and is directed upward. Then, the light is focused on the photoelectric conversion element 22 through the light receiving lens 20 and the light receiving reflector 21. That is, the reflected pulsed light L3 of the first and second reflecting surfaces 73 and 74 is received through the same elements 14, 20, and 21 as the reflected pulsed light L2 reflected by the object M in the warning area or the protection area A. It is input to the photoelectric conversion element 22 which is an element.

  A first reflecting surface 73 (black) and a second reflecting surface 74 (white) having different reflectivities are provided behind the scanning mirror 14 adjacent to the delay side and the advance side in the rotation direction (scanning direction) of the scanning mirror 14. Then, by providing a stationary mirror 75 fixed to the same vertical column portion 60a, the reflected light L3 of the first reflecting surface 73 (black) and the second reflecting surface 74 (white) is reflected in the warning area or the protection area A. The light is received by the photoelectric conversion element 22, which is a light receiving element, through the same elements 14, 20, and 21 as the reflected light L <b> 2 reflected by the object M.

  By the way, the received light intensity when the reference object is irradiated with the laser pulse light and the reflected pulse light is received can be expressed by the following equation.

(Formula 1)
Received light intensity =
{Light intensity x Light path optical characteristics x Reference object reflectivity ÷ (Distance to reference object) ² x Light path optical characteristics x Light gain}

  In the case of scanning with laser light, the detection sensitivity can be expressed by the following equation without depending on the reflectance of the object and the distance to the object.

(Formula 2)
Detection sensitivity = {light emission intensity × light path optical characteristics × light path optical characteristics × light reception gain}

  If the reflectance of the reference object and the distance to the reference object are constant according to the above Expressions 1 and 2, the following Expression 3 is established.

(Formula 3)
Detection sensitivity = {light reception intensity × constant value}

  Since it is easy to make the reflectance of the reference object and the distance to the reference object constant by providing the reference object inside the optical scanning photoelectric switch 1 using laser light, the reference object The detection sensitivity can be kept constant by keeping the light receiving sensitivity obtained when the light is projected to be constant. Based on this viewpoint, for example, when the optical scanning photoelectric switch 1 is shipped from the factory, the received light intensity when the detection sensitivity is in an optimum state is measured, and the measured received light intensity is measured with the optical scanning photoelectric switch. The optical scanning type is stored in the storage element of the switch 1 and the light projection intensity and / or the light reception gain are adjusted so that the light reception intensity stored in the storage element is adjusted during operation of the optical scanning photoelectric switch 1. The detection sensitivity of the photoelectric switch 1 can be maintained in an optimum state.

  FIG. 11 is a diagram in which the first and second reflecting surfaces 73 and 74 are extracted, and the arrows indicate the rotation direction of the scanning mirror 14, that is, the scanning direction. FIG. 12 illustrates a state in which the laser pulse light strikes the first and second reflecting surfaces 73 and 74 in time series.

  The light receiving sensitivity when the laser pulse light hits the black reflecting surface 73 that is one of the reference objects is “100” ((I) in FIG. 12), and the white reflecting surface 74 that is another reference object. It is assumed that the light receiving sensitivity when the laser pulse light strikes is “600” ((II) in FIG. 12). Here, the first and second reflecting surfaces 73 and 74 are referred to as “black” and “white”. Although the expression is used, it should be understood that this is a convenient expression. “Black” means low reflectivity with respect to the wavelength of the laser beam that is the light source, and “white” means This means that the reflectance is high with respect to the wavelength of the laser beam that is the light source, and by adopting a surface having a sufficiently low reflectance as the black reflecting surface 73, the reflectance of the material constituting the dirt is black. Therefore, if the black reflective surface 73 becomes dirty, the reflectance is the same as or higher than the reflectance of the reflective surface 73. It tends to increase. On the other hand, by adopting a high surface of sufficient reflectance as a reflective surface 74 of the white, soiled and the reflectance tends to decrease.

  When the light projection intensity and / or the light reception gain is adjusted so that the light reception intensity at the white second reflection surface 74 is maintained at “600”, when the white second reflection surface 74 becomes dirty and the reflectance decreases, The light projecting intensity and / or the light receiving gain are adjusted so as to maintain the light receiving intensity at the second reflecting surface 74 at “600”. In this case, the light reception intensity at the black first reflection surface 73 is increased because the light reception sensitivity is increased while the reflectance and the distance remain constant. In order to cope with this phenomenon, the light receiving sensitivity at the first and second reflecting surfaces 73 and 74 is constantly monitored, and the light receiving intensity value at the black first reflecting surface 73 is within an allowable range (for example, 80 to 80). 120) is set, and when the received light intensity at the black first reflecting surface 73 exceeds the allowable range, it is considered that the white second reflecting surface 74 is contaminated. If the white second reflecting surface 74 is contaminated, appropriate sensitivity adjustment cannot be performed, so that the protection area A cannot be correctly monitored. Therefore, the optical scanning photoelectric switch 1 sets the safety output to the OFF state. To stop the power of the hazard source. In addition, the optical scanning photoelectric switch 1 uses the liquid crystal display unit 34 or the LED indicator 38 to indicate that the safety cannot be confirmed by the user (the safety output is in the OFF state) or the reason why the safety cannot be confirmed (error content). May also be displayed. Further, the optical scanning photoelectric switch 1 uses an unsafe output signal other than the safety output to output that an error has occurred to an external device, or to the external personal computer PC via the communication cable 80. And the fact that the safety output is in the OFF state may be transmitted.

  Similarly, when the reflectance of the black first reflection surface 73 is increased, the reflected light of the black first reflection surface 73 becomes stronger. Therefore, the received light intensity at the black first reflection surface 73 is increased. An increasing phenomenon appears. Also at this time, when the received light intensity at the black first reflecting surface 73 exceeds the allowable range, it is considered that the black first reflecting surface 73 as one of the reference objects is contaminated, and the liquid crystal display unit 34 or LED indicator 38 can be used to alert the user.

  The first and second reflecting surfaces 73 and 74 having different reflectivities as reference objects are built in the optical scanning photoelectric switch 1 adjacent to each other, and the optical system of the optical scanning photoelectric switch 1 is also used to receive light. It is possible to adjust the light projection intensity and / or the light receiving gain so that the light receiving sensitivity becomes constant by constantly monitoring the sensitivity. Accordingly, in the design of the optical scanning photoelectric switch 1, it is not necessary to specify a large margin as a specification with the variation as an allowable range in anticipation of aging and variations in ambient temperature during use. The predetermined detection sensitivity can be established while the light projection intensity and / or the light reception gain are set high from the beginning by reducing the light intensity, and the optical scanning photoelectric switch 1 can be easily downsized. In addition, since the contamination of the adjusting means including the first and second reflecting surfaces 73 and 74 is also detected as a failure, the detection performance margin for ensuring safety is reduced. Thus, it is possible to provide the optical scanning photoelectric switch 1 that can detect a long distance while ensuring safety while being small.

Setting protection area A :
Whether or not the protection area A of the optical scanning photoelectric switch 1 is configured so that it can be easily set only by the optical scanning photoelectric switch 1 depends on the personal computer PC as shown in FIG. It is done using. The personal computer PC and the optical scanning photoelectric switch 1 are connected via a communication cable 80. As is known, the personal computer PC has a display 81 and an input operation unit 82.

  An application program for setting the protection area A is installed in the personal computer PC in advance, and the protection area A of the optical scanning photoelectric switch 1 can be edited using this program.

  FIG. 14 is a block diagram showing the configuration of a personal computer PC as a protected area editing system. The personal computer PC has functions of an addition / deletion area designation unit 84, an inconsistent area extraction unit 86, a setting region update unit 87, a setting region storage unit 88, a setting region transfer unit 89, and a dialog display unit 90 according to application programs. ing.

  The setting area storage unit 88 includes a memory that stores setting area information for designating the protection area A in the optical scanning photoelectric switch 1. The addition / deletion area designation unit 84 performs an operation of designating an addition area, a deletion area, and a line segment based on an input signal from the input operation unit 82.

  When an area is added to the protection area A already set in the optical scanning photoelectric switch 1, the area specified by the user is specified as the additional area. When deleting an area from the protection area A that has already been set, the area specified by the user is specified as the deletion area.

  The mismatched area extraction unit 86 performs an operation of automatically extracting a region located between the protection area A and the additional area as a mismatched area as viewed from the optical scanning photoelectric switch 1. That is, when there is an area that cannot be designated as a detection area between the protection area A and the area designated as the additional area when viewed from the optical scanning photoelectric switch 1, an operation of extracting the area as an inconsistent area is performed. .

  In the inconsistent area extraction unit 86, when a line segment is specified when adding a region, the protection region A and the region located in the line segment are extracted as the inconsistent area when viewed from the optical scanning photoelectric switch 1. Here, the inconsistent area extracted when the area is added is called an interpolation area.

  The inconsistent area extraction unit 86 performs an operation of automatically extracting the protection area A as an inconsistent area, which is an area located behind the deletion area as viewed from the optical scanning photoelectric switch 1. Is going. That is, when there is an area designated as the protection area A behind the area designated as the deletion area when viewed from the optical scanning photoelectric switch 1, an operation of extracting the area as the inconsistent area is performed.

  In the inconsistent area extraction unit 86, when a line segment is designated at the time of area deletion, it is an area located behind the line segment as viewed from the optical scanning photoelectric switch 1, and the area in the protection area A is not a region. Extracted as a matching area. Here, the inconsistent area extracted at the time of area deletion is called a “shadow area”.

  The area display unit 85 controls the display 81 to visually check the protection area A, the added area, the deletion area, and the mismatch area (interpolation area and shadow area) based on the setting area information stored in the setting area storage unit 88. The display operation is performed so that it can be identified. That is, when an area is added to the protection area A that has already been set, the interpolation area is displayed so as to be identifiable with respect to the protection area A and the additional area, and at this time, before the addition area and the interpolation area are added. The interpolation area is displayed on the display 81 so as to be identifiable with respect to the protected area A.

  In addition, when deleting an area from the protection area A that has already been set, a shadow area is displayed in an identifiable manner with respect to the protection area A and the deletion area, and at that time, before the deletion area and the shadow area are excluded. A shadow area is displayed on the display 81 so as to be identifiable with respect to the protected area A.

  The setting area update unit 87 performs an operation of updating the protection area A stored in the setting area storage unit 88 based on the input signal from the input operation unit 82. That is, when an area is added to the protection area A that has already been set, the area to which the additional area and the interpolation area are added is updated as a new protection area A.

  When a line segment is specified when adding an area, the setting area information is updated so that the area obtained by adding the interpolation area to the protection area A becomes a new protection area A.

  In addition, when an area is deleted from the protection area A that has already been set, the setting area information is updated so that the area excluding the deletion area and the shadow area becomes a new protection area A.

  When a line segment is designated when deleting an area, the setting area information is updated so that the area excluding the shadow area from the protection area A becomes a new protection area A.

  The dialog display unit 90 controls the display 81 and displays a confirmation dialog based on the input signal from the input operation unit 82. That is, when an area is added to the protection area A that has already been set, an inquiry dialog 93 for inquiring whether or not to add the additional area and the interpolation niria to the protection area A is displayed on the display 81 as a confirmation dialog. The

  Similarly, when deleting an area from the protection area A that has already been set, an inquiry dialog 93 for inquiring whether or not to delete the deletion area and the shadow area from the protection area A is displayed on the display 81 as a confirmation dialog. Is done.

  In the setting area update unit 87, the setting area information in the setting area storage unit 88 is updated based on an input signal from the input operation unit 82 after the inquiry dialog is displayed, that is, an operation input for permission of change by the user. .

  The setting area transfer unit 89 performs an operation of transferring the information of the protection area A stored in the setting area storage unit 88 to the optical scanning photoelectric switch 1. Further, the setting area transfer unit 89 transfers the information of the protection area A to the optical scanning photoelectric switch 1 and then reflects the transferred protection area A to the optical scanning photoelectric switch 1 before reflecting the transferred protection area A to the optical scanning photoelectric switch 1. A configuration is adopted in which a return of information on the protection area A is received from the user and processed so as to be used for a confirmation operation of the protection area A by the user. Reflection of the transferred protection area A to the optical scanning photoelectric switch 1 is executed after the user confirms the protection area A.

  FIG. 15 shows a display area setting screen on the display 81 of the personal computer PC. This area setting screen is an input screen used when a new protection area A is designated or a protection area A that has already been set is edited.

  In the area setting screen displayed on the display 81, the maximum detection area (measurement region) is displayed with respect to the orthogonal coordinates centered on the symbol S indicating the optical scanning photoelectric switch 1, and a grid parallel to the horizontal axis is displayed. Lines G1 are arranged at intervals of 500 mm, and grid lines G2 parallel to the vertical axis are arranged at intervals of 500 mm.

  Behind the symbol S, the upper limit of the detectable distance varies depending on the emission angle of the scanning laser beam, and the detectable angular range H is not less than −45 ° and not more than 225 °. An area other than the angle range H is a dead area and cannot be designated as the protection area A.

  FIG. 16 shows a screen when the area 92 is added to the rectangular protection area A. In addition to the rectangle, the protection area A can also specify a polygon, a circle centered on the symbol S indicating the optical scanning type photoelectric switch 1 or a fan shape, and a line drawn while moving the mouse pointer. A closed area as a boundary can be designated as the protection area A.

  When the protection area A is designated on the area setting screen displayed on the display 81, for example, when the user presses the enter key, the protection area A is determined and the protection area A is to be detected. A region that must be added to the minimum is automatically extracted as the interpolation area 92. In other words, the interpolation area 92 is extracted as a region not designated as a detection target between the region designated as the protection region A when viewed from the optical scanning photoelectric switch 1. A confirmation dialog 93 for inquiring whether or not the interpolation area 92 may be added to the protection area A is displayed, and if permitted by the user, an area in which the interpolation area 92 is added to the protection area A set by the user Is set as a new protection area A, and information is updated based on the new protection area A.

  FIG. 17 shows an example in which a part of the protection area A is deleted. The area to be deleted from the protection area A can be arbitrarily specified, and the deletion area specified by the user is indicated by reference numeral 94. As a region to be deleted, a polygon, a circle centered on the photoelectric switch 1 or a fan shape can be designated in addition to a rectangular shape. It is also possible to specify a closed region with a drawn curve as a boundary while moving the mouse pointer on the screen.

  An area 94 included in the protection area A is designated as a deletion area. For example, when a determination key is operated by the user, the area 94 is determined as an area to be deleted. When the deletion area 94 is deleted from the protection area A, an area that should be excluded at a minimum by making the area 94 a non-detection area is automatically extracted as the shadow area 95. That is, the detection target area behind the area 94 designated as the deletion area as viewed from the optical scanning photoelectric switch 1 is extracted as the shadow area 95.

  When the shadow area 95 is automatically extracted, a confirmation dialog 93 for inquiring whether the shadow area 95 may be excluded from the protection area A is displayed. When the change of the protection area A including the shadow area 95 is permitted by the user, an area excluding the deletion area 94 and the shadow area 95 from the protection area A is set as a new protection area A. The zone information of area A is updated. FIG. 17C shows a new protection area A.

Muting function and muting area switching control :
The optical scanning photoelectric switch 1 has a detection function in a preset muting area when a predetermined condition is satisfied by setting one or a plurality of muting areas in a part or all of the protection area A. It has a muting function to invalidate. A case where a part of the protection area A is set as a muting area is called “partial mute”, and a case where all the areas of the protection area A are set as a muting area is called “all mute”. The optical scanning photoelectric switch 1 can be switched to different muting areas depending on other detection means and timing. In the following description, muting area switching control will be described focusing on partial muting, but one muting area may be set as the entire protection area A among all muting areas (all muting). .

  The muting function and the setting of the muting area can be performed using the personal computer PC in the same manner as the setting of the protection area A described above, and the function related to muting can be added to the application program used when the protection area A is set. Is added.

  FIG. 18 illustrates a case where the fan-shaped protection area A is set using an application program installed in the personal computer PC. The method for setting the protection area A is as described above with reference to FIGS. 13 to 17, and an inquiry dialog 93 as to whether or not to set the designated protection area A is displayed on the display 81 as a confirmation dialog. The The protected area A designated by the user using the inquiry dialog 93 is set.

  FIG. 19 shows a display screen for setting the muting area using the setting function related to muting of the application program used when setting the protection area A. Reference numeral 97 indicates an area designated by the user as a muting area. As can be understood from FIG. 19, it should be noted that the user designates a rectangular area that crosses the area away from the optical scanning photoelectric switch symbol S in the protection area A. The designated area 97 includes at least the end of the protection area A that is away from the optical scanning photoelectric switch symbol S in the example of FIG. If the edge apart from the symbol S is not included, that is, when an area is designated in the upper and lower intermediate portions in FIG. 19 in the protection area A, a shadow area described later is automatically extracted and this shadow area is displayed. The The area 97 specified by the user is displayed superimposed on the protection area A, and is displayed in a different color from the protection area A and the area 97 specified by the user. The area 97 and the protection area A specified by the user are displayed. Are displayed in a third color in which the first color of the protection area A and the second color of the area 97 specified by the user are mixed.

  On the display 81 of the personal computer PC, an inquiry dialog 93 for asking whether it is correct in the designated area 97 is displayed as a confirmation dialog, and muting is performed in an area where the area 97 designated by the user and the protection area A overlap. An area 98 is set (FIG. 20). In the state where the muting area is set, the portion of the area 97 (FIG. 18) designated by the previous user that protrudes from the protection area A is deleted and set in the protection area A and the protection area A area. The displayed muting area 98 is displayed in a different color. In the same manner, a plurality of muting areas 98 can be set in the same protection area A. For each muting area 98, the conditions for operating the muting function using the muting function setting screen shown in FIG. The time for executing the muting function can be set.

  The procedure for setting the muting area 98 is the same as the procedure for deleting a part of the protection area A. That is, when an area to be muted is designated, a shadow area to be added as a minimum as the muting area 98 (an area behind the designated area when viewed from the optical scanning photoelectric switch 1) is automatically extracted. A confirmation dialog for inquiring whether or not to add as a muting area 98 is displayed, and setting and updating of the muting area 98 are executed in accordance with a permission command.

  For example, when a plurality of muting areas 98 are set in the protection area A using the setting screen of FIG. 21, the timing for starting muting for each muting area 98, the timing for releasing muting, It is possible to set a time during which the timing state is allowed, a time difference between a plurality of timing signals, and the like.

  A specific example will be described with reference to FIG. 22 using a conveyance system for the workpiece W. FIG. 22 shows a state viewed from the side of a conveyance device (for example, a belt conveyor) V. A gate 100 is provided, and the optical scanning photoelectric switch 1 is disposed at the center of the upper horizontal bar of the gate 100. The optical scanning photoelectric switch 1 has a scanning surface 39 (FIG. 5) extending downward and the gate 100. Are arranged so as to coincide with the vertical plane surrounded by. That is, a light curtain (detection plane) is formed in the opening of the gate 100 by the optical scanning photoelectric switch 1 at the center of the upper end.

  In the transport device V, mute sensors 101 to 104 constituted by photoelectric sensors or the like are arranged so as to satisfy a predetermined condition. Here, the first and second mute sensors 101 and 102 are arranged in front of the gate 100, that is, upstream of the gate 100 from the upstream side toward the downstream side in accordance with the transport direction of the transport device V, and the third and fourth Mute sensors 103 and 104 are disposed on the downstream side of the gate 100. Downstream of the gate 100 is an intrusion prohibited area. The first to fourth mute sensors 101 to 104 are respectively connected to the optical scanning photoelectric switch 1 by cables not shown. As a modification, the output signals of the first and third mute sensors 101 and 103 are wired-ORed, and the output signals of the second and fourth mute sensors 102 and 104 are wired-ORed and connected to the optical scanning photoelectric switch 1. May be. Wired-or output signal lines of the first and third mute sensors 101 and 103 are optically scanned that at least one of the first and third mute sensors 101 and 103 has detected the workpiece W. To the photoelectric switch 1. Wired-or output signal lines of the second and fourth mute sensors 102 and 104 are optically scanned that at least one of the second and fourth mute sensors 102 and 104 has detected the workpiece W. To the photoelectric switch 1. In the case of a mute sensor that is turned on when a workpiece W is detected, a wired OR signal can be obtained by short-circuiting the output signal of the mute sensor. By connecting the wired or output signal lines to the optical scanning photoelectric switch 1, the number of input signal lines of the optical scanning photoelectric switch 1 necessary for the muting function can be reduced from four to two. Hereinafter, a case where wired OR is performed will be described as an example.

  The interval between the first mute sensor 101 and the second mute sensor 102 is D1. The interval between the second mute sensor 102 and the fourth mute sensor 104 is D2. The interval between the first mute sensor 101 and the third mute sensor 103 is D3. The moving speed of the workpiece W, that is, the conveying speed of the conveying device V is V1. The installation conditions of the first to fourth mute sensors 101 to 104 described above are as follows.

Condition (1) Ta <{T = D1 / V1} <Tb.
Condition (2) D2 <Lw.
Condition (3) D3 <Lw.
Here, Ta and Tb are predetermined fixed values, and Lw is the longitudinal length of the workpiece W.

  The above condition (1) is that the time difference T = D1 / V1 from when the first mute sensor 101 transitions to the detection state due to the movement of the workpiece W until the second mute sensor 102 transitions to the detection state is within a predetermined range. Demands that. Condition (2) is a condition for preventing the second mute sensor 102 from entering the non-detection state before the fourth mute sensor 104 transitions to the detection state. Condition (3) is a condition for preventing the first mute sensor 101 from entering the non-detection state before the third mute sensor 103 transitions to the detection state.

  By arranging the first and second mute sensors 101 and 102 so as to satisfy the condition (1), the first mute sensor 101 transitions to the detection state of the intrusion of the work W and the intrusion of an intruder other than the work W. This can be determined by the time difference from when the second mute sensor 102 transitions to the detection state.

  By disposing the first to fourth mute sensors 101 to 104 so as to satisfy the condition (2) and the condition (3), the distance in the transport direction under the condition that the transport speed of the transport means V is constant. It is possible to discriminate between the intrusion of the work W and the intrusion of an intruder other than the work W by utilizing the difference between the two.

  FIG. 23 is a functional block diagram of the optical scanning photoelectric switch 1 connected to the first to fourth mute sensors 101 to 104. In FIG. 23, reference symbol Tr indicates an external input receiving terminal for receiving external inputs from the mute sensors 101-104. The optical scanning photoelectric switch 1 includes a mute start determination unit 106, a muting signal generation unit 108, and a mute end determination unit 110, and transitions from a non-detection state to a detection state when an object enters the protection area A. Then, an OFF signal (operation non-permission signal) is output from the safety output signal control unit 111.

  The mute start determination unit 106 includes a first intrusion determination unit 112 that determines intrusion of an object (object M) into the protection area A including the muting area, and externals from the first and third mute sensors 101 and 103. Based on the external input signal whose input is received via the terminal Tr and the external input signal whose external input is received from the second and fourth mute sensors 102 and 104 via the terminal Tr, the following conditions are satisfied. Is established and the muting signal generation unit 108 is output that the muting start condition is established. The muting establishment condition is that the first intrusion determination unit 112 that determines intrusion into the protection area A including the muting area is in the non-detection state, and the first and third mute sensors 101 and 103 are in the non-detection state. The time difference T1 after the transition from the detection state to the detection state until the second and fourth mute sensors 102 and 104 transition from the non-detection state to the detection state is within a predetermined range (Ta <T1 <Tb is satisfied) Range).

  The muting signal generation unit 108 generates a muting state signal in the safety output signal control unit 111 and the mute end determination unit 110 based on the determination result by the mute start determination unit 106 and the determination result by the mute end determination unit 110. I do.

  The mute end determination unit 110 is input from the second intrusion determination unit 114 that determines intrusion of the object (object M) into the protection area A excluding the muting area, and inputs from the first and third mute sensors 101 and 103. Based on the signal, the input signals from the second and fourth mute sensors 102 and 104, and the muting status signal output from the muting status signal generator 108, the operation for ending muting is determined under the following conditions Then, the muting state signal generation unit 108 is output that the muting end condition has been established. The muting end condition is that the second intrusion determination unit 114 that determines intrusion into the protection area A excluding the muting area transitions from the non-detection state to the detection state, or the first and third mute sensors 101. , 103 transition to the non-detection state, or both the second and fourth mute sensors 102, 104 transition to the non-detection state, or the muting state signal generator 108 outputs mu That is, the muting state signal exceeds the predetermined time Tc and is in the muting state. Note that signals are input to the first and second intrusion determination units 112 and 114 from the distance measurement unit 116 that measures the distance to the target (object M).

  The muting signal generation unit 108 performs an operation of generating a muting signal for instructing the safety output control unit 111 to perform muting based on the determination results by the mute start determination unit 106 and the mute end determination unit 110. .

  The safety output signal output from the safety output signal control unit 111 is used as a control signal for stopping the processing machine in the entry prohibition area downstream from the gate 100. The safety output signal control unit 111 determines the determination result of the first intrusion determination unit 112 that determines the intrusion determination to the protection area A including the muting area and the intrusion determination to the protection area A excluding the muting area. The safety output signal is controlled based on the determination result of the second intrusion determination unit 114 and the muting state signal output from the muting state signal generation unit. More specifically, when the muting state signal is not muted, the safety output signal control unit 111 turns off the safety output if the determination result of the first intrusion determination unit 112 into the protection area A is a detection state. If it is not detected, the safety output is controlled to be ON. On the other hand, when the muting state signal is muting, if the determination result of the second intrusion determination unit 114 to the protection area A excluding the muting area is in the detection state, the safety output is controlled to be OFF and is not detected If it is in the state, the safety output is controlled to ON.

  24 and 25 show an example of operations related to the transfer of the workpiece W by the transfer device V of FIG. 22, and (a) to (e) are time series. When the object M enters the protection area A of the optical scanning switch 1 installed in the gate 100 at the time when the workpiece W does not interfere with the first mute sensor 101 (FIG. 24A), the OFF signal (operation) Non-permission signal) is output.

  In FIG. 24 (b), the tip of the workpiece W is located between the first mute sensor 101 and the second mute sensor 102, and the workpiece W blocks the light emitted from the light projecting portion of the first mute sensor 101. The case is shown. In this case, only the first mute sensor 101 is in the detection state.

  In FIG. 24 (c), the tip of the work W interferes with the second mute sensor 102, and both the first and second mute sensors 101 and 102 receive the light emitted from each light projecting part. The case where is shut off is shown. In this case, the first and second mute sensors 101 and 102 are both in the detection state, and the protection region is generated by the first and second mute sensors 101 and 102 being changed to the detection state in this order. A muting function is executed in the muting area 98 of A. Therefore, even if the workpiece W passes through the muting area 98 in the protection area A of the optical scanning switch 1 of the gate 100, no alarm signal is output.

  FIG. 25D shows a state in which the rear end portion of the work W interferes with the muting area 98 of the optical scanning switch 1 and the work W also interferes with the third mute sensor 103 downstream of the gate 100. . In this case, the muting state is continued.

  FIG. 25E shows a state in which the rear end portion of the work W interferes with the fourth mute sensor 104. As the third mute sensor 103 transitions to the non-detection state, the muting area 98 of the optical scanning photoelectric switch 1 is released, and when an object M enters the protection area A of the optical scanning photoelectric switch 1, an alarm signal is immediately generated. Is output.

  FIG. 26 is a time chart of the operation described in FIGS. The first to fourth mute sensors 101 to 104 output a signal that is at a low level (off state) in the non-detection state and is at a high level (on state) in the detection state.

  In the time chart of FIG. 26, “Yes” means that the object M has entered the protection area A with respect to the optical scanning photoelectric switch 1, and “No” means that the object M has entered the protection area A. It means that there is no.

  As the work W moves, the first to fourth mute sensors 101 to 104 sequentially shift to the detection state. If the time difference T1 from the transition of the first mute sensor 101 to the detection state to the transition of the second mute sensor 102 to the detection state is within a predetermined range, the output signal of the second mute sensor 102 is synchronized with the rising edge. Then, the muting signal is switched to the high level, and muting is started in the muting area 98 of the optical scanning photoelectric switch 1. Therefore, during this muting operation, the muting area 98 in the protection area A of the optical scanning photoelectric switch 1 is effectively an invalid area.

  The optical scanning photoelectric switch 1 detects that the elapsed time T2 has become equal to or longer than the predetermined time Tc since the muting state has been reached, and that the object (object M) has entered the protection area A excluding the muting area. If this happens, muting is terminated. When the user sets the predetermined time Tc, an upper limit value such as 5 minutes may be provided. In addition, although the photoelectric sensor was demonstrated to the example as the mute sensors 101-104, a radio wave, an ultrasonic wave, and a contact-type sensor may be used as a mute sensor.

  Further, when the workpiece W having different heights is conveyed according to a predetermined rule using the conveying device V, the timing at which the workpiece W passes through the gate 100 is detected by a sensor arranged on the upstream side of the gate 100, and this sensor On the basis of the timing signal from, the switching may be made to the muting area 98 that matches the height of the workpiece W.

  FIGS. 27 to 29 are diagrams for explaining an example in which a plurality of muting areas 98 corresponding to workpieces W having different heights and widths are set.

  If the workpiece W is illustratively an automobile, the automobile W1 of the first vehicle type has a relatively high height dimension and a small vehicle width dimension. On the other hand, the automobile W2 of the second vehicle type has a relatively low height dimension and a relatively large vehicle width dimension. 27 to 29, the left side of the gate 100 is an intrusion prohibition area, and the optical scanning photoelectric switch 1 is disposed at the central portion of the upper horizontal bar of the gate 100. The optical scanning photoelectric switch One scanning plane 39 is set along a vertical plane surrounded by the gate 100, and a light curtain is formed in the opening of the gate 100 by the optical scanning photoelectric switch 1.

  An arrow starting from the optical scanning photoelectric switch 1 exemplifies the optical axis of the optical scanning photoelectric switch 1. In FIG. 28, when the automobile W2 of the second vehicle type passes through the gate 100, a relatively low trapezoidal first muting area 98 (1) is set, and the automobile W1 of the first vehicle type passes through the gate 100. When doing so, a relatively high trapezoidal second muting area 98 (2) is set. If the order of the vehicle types of the automobile W passing through the gate 100 is determined in advance, a muting area 98 corresponding to the vehicle type is set for each vehicle type in accordance with this order.

  30 to 32, when different types of workpieces W are transported, the height of the workpiece W is detected by the sensors 121 to 123 so that the type of the workpiece W can be determined from the height of the workpiece W. If prescribed, an example of setting the muting area 98 corresponding to the workpiece W by setting a plurality of muting areas 98 that match the outer contours of various workpieces W is shown.

  Referring to FIG. 30, the optical scanning photoelectric switch 1 is installed vertically downward in the gate 100, and a reflective light curtain is formed at the opening of the gate 100 by the optical axis of the optical scanning photoelectric switch 1. The A low-level sensor 121 installed at a low position in the upright column 100a, a middle sensor 122 installed at a middle position, and a high-level sensor 123 installed at a high position are disposed on the upright column 100a. In other words, before passing through the light curtain formed by the optical axis of the optical scanning type photoelectric switch 1, the height of the workpiece W and the height of the workpiece W are determined by the ON / OFF combination of the low, middle and high sensors 121 to 123. A control example is shown in which the type of the workpiece W is determined based on the above and the muting areas 98 (1) to 98 (4) corresponding to the outer contour of the workpiece W are switched.

  FIG. 31A shows a case where all of the sensors 121 to 123 arranged at different positions of the low, middle, and high positions are incident. In this case, it is assumed that the workpiece W does not interfere with the low level sensor 121, and the first muting area 98 (low) having a relatively low height or the first muting area that does not substantially exist is present. Ting area 98 (low) is set.

  FIG. 31B shows a case where the low level sensor 121 of the sensors 121 to 123 arranged at different positions of the low, middle, and high levels interferes with the work W and is shielded from light. In this case, the second muting area 98 (medium) having a medium height is assumed to be a workpiece W which is higher than the arrangement height of the low level sensor 121 but lower than the arrangement height of the middle level sensor 122. Is set.

  FIG. 32 (c) shows a case where the low level sensor 121 and the middle level sensor 122 interfere with the work W and are shielded from light among the sensors 121 to 123 arranged at different positions of the low level, the middle level, and the high level. In this case, the third muting area 98 (high) having a relatively high height is assumed as the workpiece W being higher than the arrangement height of the middle sensor 122 but lower than the arrangement height of the high sensor 123. Is set.

  FIG. 32D shows a case where all of the sensors 121 to 123 are shielded from light from low to high. In this case, the fourth muting area 98 (extreme height) having the highest height is set as the workpiece W having a high height that also interferes with the high level sensor 123. The fourth muting area 98 (extreme height) may be the entire area of the protection area A (“all mute”).

  In this way, a plurality of arbitrary muting areas 98 are prepared in the protection area A of the optical scanning beam switch 1, a suitable muting area 98 is set for a necessary time at a necessary timing, and another muting area 98 is set. May be switched to the other muting area 98 if appropriate.

  Note that the outputs of the low, middle, and high level sensors 121 to 123 are set in advance once they are in the ON state (work W detection state = light-shielding state). The light changes to the OFF state after continuing to enter the light for a predetermined period. During this predetermined period, after the workpiece W has completely passed through the light curtain formed by the optical axis of the optical scanning photoelectric switch 1, the output of the low, middle and high sensors 121 to 123 is turned off. Is set by.

  In the example described with reference to FIGS. 30 to 32, a muting area 98 is provided in the protection area A, and a plurality of areas are prepared as the muting area 98, and the muting area 98 is switched appropriately. It is. As a modification, for example, an area from which the muting area 98 (low) in FIG. 31A is removed is set as a protection area A, and the muting area 98 (low) is added to the protection area A. It may be. Of course, the area from which the muting area 98 (middle) in FIG. 31B is removed may be set as the protection area A, and the muting area 98 (middle) may be added to the protection area A. . The same applies to FIG. 32 (c). An area from which the muting area 98 (high) is removed is set as a protection area A, and the muting area 98 (high) is added to the protection area A. May be. The same applies to FIG. 32 (d), in which the area from which the muting area 98 (extreme height) is removed is set as a protection area A, and the muting area 98 (extreme height) is added to the protection area A. You may make it add.

  When all of the low-level sensor 121, the middle-level sensor 122, and the sensors 121 to 123 arranged at different positions of the high-level light are incident, the protection area A (described with reference to FIG. When the first muting area 98 (with low) is set and the low-level sensor 121 interferes with the work W and blocks light, the protection area A (second muting) described in relation to FIG. It may be set by switching to the area 98 (with medium). Furthermore, when the low level sensor 121 and the middle level sensor 122 interfere with the workpiece W and shield light, the setting is switched to the protection area A with the third muting area 98 (high), and the sensors 121 to 123 are set from the low level to the high level. May be switched to the protected area A with the fourth muting area 98 (extreme height).

Protection area switching control :
A plurality of protection areas A (1) to A (3) may be set without a muting area, and the protection areas A may be switched in a predetermined order. FIG. 33 is a diagram for explaining the application example. An optical scanning photoelectric switch 1 is installed at the tip of a carriage 130 that is self-propelled in a predetermined passage such as a factory, and the protection areas A (1) to A (3) are switched in accordance with the state of the passage 131. It may be. In this case, assuming that three protection areas A (1) to A (3) are set, the switching order of the protection areas A (1) to A (3) is set as an input signal from the carriage 130 (operation of the carriage 130). It may be possible to set in advance in conjunction with. In the example of FIG. 33, the switching order of the protection area A is set as A (1) → A (2) → A (3) → A (1). It can be set to execute based on a signal from the carriage 130 linked to the direction of the tire.

  Further, when the carriage 130 is stopped when the protection area A is switched, a function of temporarily stopping the emission of laser light, that is, a light projection stop function, may be provided. As a result, the safety output is turned off and an operation non-permission signal is supplied to the carriage 130. However, since the carriage 130 stops before the emission of the laser beam is stopped, there is no substantial inconvenience. On the other hand, unnecessary light interference with other photoelectric switches can be prevented.

Multiple system output :
As described above, the optical scanning photoelectric switch 1 as a safety device has a muting function. The optical scanning photoelectric switch 1 has several other functions proposed as well as the multi-optical axis photoelectric switch, and includes a possibility of being developed in the future. As an example, an interlock function can be given. . The interlock function is a function that prevents the safety output of the optical scanning photoelectric switch 1 from automatically changing from an OFF state (operation not permitted) to an ON state (operation permitted). Helps prevent the machine from starting or restarting unintentionally.

  The optical scanning photoelectric switch 1 is provided with a start interlock function and a re-start interlock function. The start interlock function is a function for holding the safety output OFF until the start interlock is manually reset when the optical scanning photoelectric switch 1 is turned on or restored after a power failure. The re-start interlock function is a function that keeps the safety output OFF until the re-start interlock function is manually canceled when the safety output is turned OFF while the optical scanning photoelectric switch 1 is in operation. It is. These functions can be individually enabled or disabled depending on the operation mode. For example, in manual start / manual / re-start mode, both interlock functions are valid, and in manual start / auto / re / start mode, the start interlock function is valid and re-start interlock. If the function is disabled and the auto start / auto / restart mode is selected, both interlock functions are disabled.

  The optical scanning photoelectric switch 1 preferably has a plurality of outputs, and the user can set various safety functions such as a muting function and an interlock function and an operation mode for each output. FIG. 34 shows an example. The work robot 2 is installed in the dangerous area surrounded by the protective fence 3, and the work robot 2 performs work on the work W on the work table 140. The work robot 2 has work transfer tables 141a and 141b on the left and right sides of the work robot 2, and each work transfer table 141a (or 141b) is guided by the rail 142a (or 141b) and runs forward and backward. Each workpiece carrier 141a (or 141b) can take a first position approaching the work robot 2 and a second position approaching the entrance / exit 142 accessible from the outside away from the work robot 2. The operator places the workpiece on the workpiece conveyance table 141a (or 141b) at the two positions, and the workpiece conveyance table 141a (or 141b) that has received the workpiece W moves to the first position. The work robot 2 receives a work from the work transfer table 141a (or 141b) at the first position, and processes the received work W on the work table 140.

  Protection areas A (a) and A (b) are set by the optical scanning photoelectric switch 1 in the vicinity of the left and right entrances 143a and 143b, respectively. The optical scanning photoelectric switch 1 receives signals from the first and second mute sensors 101a (or 101b) and 102a (or 102b) disposed in the vicinity of the respective entrances and exits 143a (or 143b). .

  The optical scanning type photoelectric switch 1 has first and second output systems 145 and 146, the first output system 145 is connected to the drive source of the work carrier 141, and the second output system 146 is the work robot 2. Connected to the drive source. The second output system 146 of the optical scanning photoelectric switch 1 has a muting function (FIG. 35). When an object M (for example, an operator) enters the protection area A, the first output system 145 outputs an OFF signal as a safety output toward the work conveyance table 141. When the muting function is set in the second output system 146 and the muting function is operating, even if an operator enters the protection area A, for example, an ON signal (safety signal) is output as a safety output regardless of the intrusion detection. ) Is output to the work robot 2.

  When the first and second mute sensors 101a (or 101b) and 102a (or 102b) detect the workpiece transfer table 141a (or 141b), the muting function of the optical scanning photoelectric switch 1 operates, and the first and second When the second mute sensor 101a (or 101b) or 102a (or 102b) is not detecting the workpiece transfer table 141a (or 141b), the operation of the muting function is stopped.

  Returning to FIG. 34, in FIG. 34, the right-hand workpiece carrier 141 a is located at the second position, and the right-side entrance 143 a is closed by this workpiece carrier 141 a. The first and second mute sensors 101a and 102a are shielded from light by the right work carrier 141a, whereby the second output system 146 of the optical scanning photoelectric switch 1 is in a muting operation. Therefore, an operator enters the right protection area A (a), places the workpiece on the right workpiece transfer table 141a, and receives the processed workpiece W on the right workpiece transfer table 141a. Even so, since the second output system 146 is muted, a safety signal is supplied to the work robot 2 so that the work robot 2 can perform work. On the other hand, in the first output system 145, since an operator has entered the protection area A (a), an alarm signal is generated and an alarm signal is output to the right workpiece carrier 141a. 141a becomes an operation stop state. However, since the right work transfer table 141a is stopped in the vicinity of the right entrance 143a, even if an alarm signal is received from the optical scanning side photoelectric switch 1, it is still in an operation stop state, so there is an inconvenience. On the other hand, since it is possible to prevent the unexpected movement of the work transfer table 141a, it is possible to prevent the right entry / exit 143a closed by the work transfer table 141a from entering the protective fence 3 from being opened. Can do.

  The left work carrier 141b is in a position adjacent to the work robot 2, and the left door 143b is open. Since the protection area A (b) is set by the optical operation type photoelectric switch 1 in the vicinity area of the left entrance / exit 143b, when the operator enters the left protection area A (b), the first and the first 2, an alarm signal is output to the left work table 141b and the work robot 2 through the output systems 145 and 146, and the left work table 141b and the work robot 2 are urgently stopped.

  If the optical scanning photoelectric switch 1 has only one system output, when this is distributed and the output of the optical scanning photoelectric switch 1 is connected to the work transport table 141 and the work robot 2, the work transport table 141a. The muting function cannot be used to prevent unexpected movements of the robot, and the operation of the work robot 2 is dangerous to the worker in the protection area A while the worker enters the protection area A and works. However, the work robot 2 is stopped despite the fact that it does not affect the operation, and the operating rate is lowered. Even if the optical scanning photoelectric switch 1 has, for example, first and second output systems and the optical scanning photoelectric switch 1 is set to mute, only the second output system connected to the work robot 2 is muted. The operation rate of the work robot 2 can be increased while ensuring safety by setting the first output system 145 connected to the work carrier 141 so that the muting function does not work. it can.

  In addition to the above-described example, for example, the workpiece transfer tables 141a and 141b and the work robot 2 are operated synchronously, and an electric clamp (not shown) for holding the workpiece W is installed on the workpiece transfer tables 141a and 141b. The first output system 145 described above is connected to the power source of the electric clamp, and the second output system 146 is connected to the work robot 2 and the work transfer table 141a that operate synchronously. The operator can safely perform delivery of the workpiece W to the electric clamp, replacement of the workpiece W, and removal of the workpiece W from the electric clamp while being operated. Unlike the above-described example, the work transport table 141a is unexpectedly moved to the work transport table 141a, so that the right entrance 143a that has been blocked by the work transport table 141a is opened and an entry path into the protective fence 3 is established. In this case, since the mute sensor 101a is in a non-detection state (light incident state), the muting state is cancelled. Therefore, the safety of the worker can be ensured by the emergency stop of the work robot 2 and the work transfer table 141a at the time of releasing the muting.

  Here, the emergency stop means that the restart interlock function is enabled, and the restart interlock function is enabled for the second output system 146. In the above-described two examples, when the second output system 146 is in the OFF state, there is a possibility that the right entrance 143a that has been blocked by the work carrier 141a is opened and an entry path into the protective fence 3 is formed. Therefore, even if the worker who has entered the protection area A turns off the second output system 146 after the second output system 146 is turned off, the optical scanning photoelectric switch 1 has the object M in the protection area A. However, it cannot be confirmed whether the worker has retreated outside the protective fence 3 or has entered the protective fence 3 through the intrusion route. Therefore, the machine (danger source) connected to the second output system 146 is not automatically restarted, and the optical scanning photoelectric switch 1 accepts a reset manual input after an artificial safety check by a person. It is determined whether or not the second output system 146 is turned on for the first time.

  On the other hand, the first output system 145 is in an OFF state even when an operator performs a regular operation, and the intrusion path is blocked by the work transfer table 141a in the regular state. If it can be confirmed by the switch 1 that the object M is not present in the protection area A, it can be considered that the worker has retreated to the outside of the protective fence 3, so that the machine (danger source) connected to the first output system 145 is restarted. Is preferably performed automatically. That is, since the machine (danger source) is normally stopped, it is preferable that the machine (danger source) is automatically restarted when the worker retreats from the protection area A, and the work efficiency is good. Therefore, it is preferable to disable the re-start interlock function for the first output system 145, that is, set the manual start / auto / re / start mode or the auto start / auto / re / start mode. On the other hand, since the second output system 146 is accompanied by an emergency stop, it is not desirable that the machine (danger source) is automatically restarted even if the worker retreats from the protection area A. Therefore, the second output system 146 is preferably operated in the manual start / manual / restart mode by enabling the re-start interlock function. If any one of the multiple output systems with the interlock function enabled is turned off, it is considered as an emergency stop and the other output systems are also turned off. May be. As a result, the convenience of automatic restart is obtained during normal work, and all output systems are turned off during an emergency stop, and at least until there is a manual input for resetting, the safety can be ensured.

  As described above, with respect to various functions and modes that can be set by the user for the optical scanning photoelectric switch 1, the optical scanning photoelectric switch 1 has a plurality of output systems, and functions and modes are set for each output system. As a result, the single optical scanning photoelectric switch 1 can reasonably cope with various states.

  In addition, although an example in which one protection area A (1) is set is shown, the present invention is not limited to this, and the protection area is assigned separately for each of the first and second output systems 145 and 146 according to user settings. You may comprise. In the case of a configuration in which the protection areas are allocated separately, the configuration of one protection area may be reflected in the setting of the other protection area so that the protection area of the same shape can be set at the same position. You may comprise so that the setting mode for setting the protection area of the same shape in a position may be provided. Further, each of the first and second output systems 145 and 146 may be configured with two outputs (OSSD1, OSSD2, OSSD3, OSSD4) indicating the same output state (ON state / OFF state). . When each output is in the ON state, a self-diagnostic pulse, that is, a test signal that is turned off instantaneously (in a time that an external device connected to each output does not recognize that the output has been turned off) is superimposed. Then, the failure detection means 58 confirms whether each output can be turned off at any time. Also, as shown in FIG. 36, the failure detection means 58 causes each output to be short-circuited by making the timing for superimposing the self-diagnosis pulse, which is an inspection signal, different for each output, that is, for superimposing the timing at different timings. It should be configured so that it can be confirmed that it is not. In other words, a failure can be detected even if a short circuit occurs between safety outputs.

  The safety detection means based on the self-diagnosis pulse outputs whether or not a safety signal indicating non-permission can be output based on an inspection signal superimposed on the safety signal when a safety signal indicating operation permission is output. If it is determined in units of devices (OSSD) and it is determined that output is not possible (output is impossible), a safety signal indicating that operation is not permitted is output instead of a safety signal indicating that operation is permitted. Since the safety signal indicating that the operation is not permitted is output to the external machine (danger source) by the output device (OSSD), the external machine accepts the operation not permitted signal or the output device (OSSD) of the same output system It can be recognized that safety cannot be confirmed due to the ON / OFF logic mismatch. Thereby, the safety of the optical scanning photoelectric switch 1 is ensured.

Individual settings for multiple outputs and detection capabilities :
When the optical scanning photoelectric switch 1 includes a plurality of output systems, the detection capability including detection sensitivity may be set by the user for each output system. As specifically illustrated in FIG. 2, the detection capability is set for each output system. Specifically, the first protection area A1 (normal capability) set to the normal capability as the detection capability, and the first protection. It is assumed that the user has set the second protection area A2 that includes the periphery of the area A1 and is set to a high capacity. In this case, when the second safety output corresponding to the second protection area A2 is in the ON state, the drive source (motor) of the machine (robot) operates at a normal speed, and the second safety output corresponding to the second protection area A2 corresponds to the second protection area A2. When the safety output is OFF, the drive source (motor) of the machine (robot) is set to operate at a low speed, while when the first safety output corresponding to the first protection area A1 is ON, the machine Electric power is supplied to the driving source (motor) of the (robot), and no electric power is supplied to the driving source (motor) of the machine (robot) when the first safety output corresponding to the first protection area A1 is OFF. Can be set as follows. In particular, in the case of a machine that operates at high speed or a machine with high inertial force (high inertia), the motor cannot be stopped suddenly even if the power supply to the motor is cut off. The object (object M) is detected in the first protection area A1 by changing the machine (motor) to the low speed operation when the object (object M) is detected in the second protection area A2 expanded far. It becomes easy to stop the machine (motor) suddenly at the time. Therefore, by making it possible to set the detection capability for each of the two system outputs by the user's hand, the speed during normal operation of the machine can be increased while ensuring safety.

  Here, the settable detection capability includes a response time, a minimum detection object, a light receiving sensitivity and the like in addition to the detection sensitivity. The response time is a predetermined time or a predetermined time when the optical scanning photoelectric switch 1 determines that the object M exists in the protection area A only after detecting the object M in the protection area A for a predetermined time or a predetermined number of times. This is a setting condition corresponding to a continuous time. Therefore, if the response time is short, the detection capability is high, and if the response time is long, the detection capability is low. The minimum detection body is the smallest of the detection body sizes that can be reliably detected by the optical scanning photoelectric switch 1, and depends on the optical axis density of the optical scanning photoelectric switch 1. When the set minimum detection body is small (optical axis density is high), the detection capability is high, and when the set minimum detection body is large (optical axis density is low), the detection capability is low. For example, the number of optical axes for detecting an object for each scan is set, and the optical scanning photoelectric switch 1 determines that the object M exists in the protection area A only after the object M is detected with the set number of optical axes or more. By configuring as above, it is possible to substantially change the optical axis density and change the detection capability. Photosensitivity refers to the gain of the received light signal and the threshold value for the received light signal. Lowering the gain or lowering the threshold increases the detection capability, lowering the gain or raising the threshold. The detection capability is low.

  Although the relationship between the detection capability and the safety function (muting function, etc.) and the output of multiple systems has been described, it goes without saying that the detection capability and the safety function can be combined and set for each output system. Regarding the setting of detection capability for each output system individually for a plurality of output systems, not only the optical scanning photoelectric switch 1, but also safety devices such as a multi-optical axis photoelectric switch and a single optical axis photoelectric switch. Of course, it is also effective. For example, a multi-optical axis photoelectric switch is installed horizontally with respect to the ground, the first safety output is assigned to one or more optical axes on the side close to the machine (danger source), and the second safety output is supplied from the machine (danger source). By assigning one or more optical axes on the far side, the first safety output can be set to a normal detection capability and the second safety output can be set to a relatively high detection capability in the same manner as in the above example. . Here, the detection ability means the response time, the minimum detection body, the light receiving sensitivity, and the like as described above.

  On the other hand, regarding the setting of the safety function for each output system individually for a plurality of output systems, it is effective for a safety device that detects the position of the object M, such as an optical scanning photoelectric switch. In addition to the photoelectric switch, a safety image switch can be mentioned. In the case of a safety image switch with a built-in image element, a protection area for the first and second safety outputs is set for the captured two-dimensional image, or is recognized from a two-dimensional image captured by one or more safety image switches. A protection space may be set for the three-dimensional maximum protection space, and safety functions may be set individually for the first and second output systems.

  In the above example, the optical scanning type photoelectric switch 1 has a setting of a safety function such as a muting function and an interlock function for each system of a plurality of system outputs, and a detection capability such as a response time, a minimum detection object, and a light receiving sensitivity. Although it is configured to perform setting, it may further be configured so that the output condition of other system outputs is reflected as it is, and setting conditions that allow only the self-diagnosis pulse to be superimposed to be unique to each output can be selected. Then, the user may be able to select a condition setting for fixing the system output to the OFF state. The same applies to the safety image switch.

Countermeasures for interference between photoelectric switches :
As described above with reference to FIG. 33, for example, when the optical scanning photoelectric switch 1 is mounted on the traveling carriage 130, if another optical scanning photoelectric switch 1 is installed in the vicinity of the passage 131, the carriage 1. In the process of moving, there is a possibility that interference occurs between the optical scanning photoelectric switch 1 of the carriage 130 and another optical scanning photoelectric switch 1 placed in the vicinity of the passage 131. Of course, this example is merely an example, and even between a plurality of traveling carriages 130, a problem of interference occurs between the optical scanning photoelectric switches 1 mounted on the carriages 130 when the plurality of carriages 130 approach each other. there's a possibility that. As another example, there may be a problem of interference between a plurality of stationary optical scanning photoelectric switches 1. This problem is not limited to between the optical scanning photoelectric switch 1, and there is a possibility that an interference problem may occur between the optical scanning photoelectric switch 1 and another type of photoelectric switch (same meaning as the photoelectric sensor).

  In FIG. 37, the laser light projected by each of the two adjacent optical scanning photoelectric switches 1A and 1B enters and interferes, and the laser light reflected by the surrounding structure enters and interferes. An example is shown, and FIG. 38 is a time chart of the light projection pulse when the two optical scanning photoelectric switches 1A and 1B interfere. When a problem of interference between the adjacent optical scanning photoelectric switches 1 and 1 occurs, it causes a problem that the distance to the object (object M) cannot be calculated correctly.

The optical scanning photoelectric switch 1 is set to operate with the following parameters.
(1) The optical scanning type photoelectric switch 1 includes the photoelectric rotary encoder 25 using the principle that light passes through a plurality of slits arranged at equal intervals in the circumferential direction as described above. The light projection timing of the light projecting element LD is defined using 25 outputs. From this, the angular resolution is 0.36 ° as described above, (2) the rotation period (scan period) is 30 ms, and (3) the light projection period is 30 μs. That is, when a light projection operation is performed every 0.36 ° in one rotation of 360 °, a total of 1000 light projection operations are executed in one rotation of 360 °. When 30 ms is set as the rotation cycle (scan cycle) of one round, the light projection cycle is {30 ms / 1000}, that is, 30 μs. The scanning period, that is, the period in which the scanning mirror 14 rotates once is defined by the rotational speed of the motor 24.

  FIG. 39 shows how the optical scanning photoelectric switch 1 projects laser light radially from the center of the optical axis, and FIG. 40 is a time chart of the projected pulse, and the time range of FIG. 40 is about 30 ms. FIG. 41 shows the projection pulse up to (one rotation period).

  FIG. 42 shows one method for avoiding interference between the optical scanning photoelectric switch 1 and the adjacent photoelectric switch (same meaning as the photoelectric sensor). FIG. 42 is a time chart of the light projection pulses of the first and second optical scanning photoelectric switches 1A and 1B. As can be understood from FIG. 42, the period of the light projection pulses of the first and second optical scanning photoelectric switches 1A and 1B is set to 30 μs in the first optical scanning photoelectric switch 1A. Thus, in the second optical scanning photoelectric switch 1B, it is set to 33 μs, and the pulse width of the light projection pulse is the same. By making the pulse width the same, the influence of the detection sensitivity can be suppressed. In this way, by setting different light projection periods between the first and second optical scanning photoelectric switches 1A and 1B, even if mutual interference occurs on any one of the optical axes, Since a phase difference of 36 ° occurs between the rotation periods, there is no continuous interference in a plurality of scans. By the way, in photoelectric switches, it is common to change the output for the first time by detecting multiples in order to avoid malfunctions due to noise and floating objects, so different light projection periods are set between multiple photoelectric switches. Thus, in practice, erroneous detection due to interference between adjacent photoelectric switches can be prevented. In the optical scanning photoelectric switch 1, it is common that the reflected light is received by the scanning mirror 14 and then collected by the light receiving lens 20 to obtain the received light signal. However, if there is a deviation in the direction of the optical scanning photoelectric switch 1, generally speaking, there will be no problem of interference.

  FIG. 43 is a block diagram showing the basic configuration of the optical scanning photoelectric switch 1, and the optical scanning photoelectric switch 1 of FIG. 43 includes the above-described two-output system (FIG. 35). The period of the light projecting pulse may be set by the rotational speed of the motor 24, and the light projecting / receiving timing of the control means 30 is typically set by using an external PC. Of course, setting items may be displayed on the liquid crystal display unit 34 of the optical scanning photoelectric switch 1 so that the user can set the light projection / reception timing by operating the operation buttons 36. The set light transmission / reception timing, that is, the light transmission / reception cycle, is stored in the internal memory 147 of the optical scanning photoelectric switch 1 together with the set protection area A and the like.

  FIG. 44 is a diagram for explaining a second method for avoiding interference between a plurality of photoelectric switches. The example in FIG. 44 is based on the premise that the first to fourth optical scanning photoelectric switches 1A to 1D are connected to each other via a synchronization line. That is, the timings of the first to fourth optical scanning photoelectric switches 1A to 1D are regulated by signals from the synchronization line, and the first to fourth optical switches are set by setting a phase difference in the light projection pulse. Interference between the optical scanning photoelectric switches 1A to 1D can be prevented. As a phase difference of the light projection pulse, if it is common that the timing at which the light scanning signal is taken in after the optical scanning photoelectric switch 1 emits light is 2 μs, the problem of interference is caused by setting the phase difference to 3 μs. Can be resolved.

  FIG. 45 is a diagram for explaining a third method for avoiding interference between a plurality of photoelectric switches. In the example of FIG. 45, interference occurs between two adjacent photoelectric switches 1 and 1, and when this is detected, one or both of the photoelectric switches with respect to the light projection timing after the next optical axis. It is proposed to provide a phase difference by changing the light projection timing. As a technique for detecting interference, for example, although light reception is detected discontinuously on a specific optical axis, light reception is not detected continuously multiple times, and interference between photoelectric switches when the frequency is equal to or higher than a predetermined frequency. It may be considered. Of course, as a modification, when interference is detected, control for changing the cycle of the light projection pulse and the light projection cycle (the rotation speed of the motor 24) described in FIG. 42 may be added. Regarding the detection of interference, in addition to the example described above, when it is determined that there is a possibility of interference based on the time difference t from light projection to light reception later with reference to the flowchart of FIG. You may make it add control which changes a period and a light projection period (rotational speed of the motor 24).

  In order to prevent interference between the adjacent optical scanning type photoelectric switches 1, 1, the scanning cycle is made different between the adjacent optical scanning type photoelectric switches 1, 1 by changing the rotational speed of the motor 24 as described above. These are the three methods described above. As a modification, if the light projection timing of the optical scanning photoelectric switch 1 is clock-controlled, the period of the light projection timing of the optical scanning photoelectric switch 1 is set to the adjacent optical scanning. The type photoelectric switches 1 and 1 may be different. That is, a configuration in which the period of the light projection pulse is different between the adjacent optical scanning photoelectric switches 1 and 1 may be adopted.

  Further, regarding the setting change of the rotation speed of the motor 24 or the period of the light projection pulse of the optical scanning photoelectric switch 1, the liquid crystal display unit 34 of the optical scanning photoelectric switch 1 can be changed as described above without using the external personal computer PC. The operation button 36 may be used without the external personal computer PC. As will be described later with reference to FIG. 48, the photoelectric switch 1 can set several parameters by using the liquid crystal display unit 34 and the operation buttons 36. In addition, by adding the rotation speed of the motor 24 or the period of the light projection pulse, it is possible to prevent interference between the adjacent optical scanning photoelectric switches 1 and 1 without using an external personal computer PC. In addition, the internal memory 147 (FIG. 43) of the optical scanning type photoelectric switch 1 stores a period of a plurality of projection pulses or a period of a plurality of projection pulses, and the user arbitrarily selects and selects a desired one. You may comprise so that the period of this light projection pulse or the period of a some light projection pulse can be set. Of course, when it is determined that there is a possibility of interference based on the above-described time difference t from light projection to light reception (FIG. 51), the cycle of the light projection pulse and the light projection cycle (rotation speed of the motor 24) are set. You may make it perform control which switches to the period of another light projection pulse memorize | stored in the internal memory 147, and a light projection period (rotation speed of the motor 24).

  Although the method for solving the problem of interference with other photoelectric switches (photoelectric sensors) has been described with reference to FIGS. 37 to 45, there is a problem due to disturbance light other than this. If disturbance light is superimposed on the reflected light of the optical scanning photoelectric switch 1, it is easy to reach a problem that erroneous position information is detected. In order to cope with this problem, the optical scanning photoelectric switch 1 adopts (1) a light transmission cover 62 having a function of an optical filter, and (2) adopts a filter circuit to remove from the object (object M). Although removal of signals of frequency components other than reflected light has been performed, it is not completely complete.

  When there is a possibility of being affected by disturbance light, the user adjusts the mounting angle and mounting height of the optical scanning photoelectric switch 1, and when performing this adjustment, from which direction the disturbance light is incident. It is convenient if it can be confirmed. Further, if it can be confirmed whether or not the influence of disturbance light has been eliminated after the adjustment, it is not necessary to repeatedly adjust the installation position of the optical scanning photoelectric switch 1 every time a malfunction of the optical scanning photoelectric switch 1 occurs. As described above, since the photoelectric switch is generally set to change the output after detecting that the measurement value, that is, the distance measurement value is continuously inside the protection area A, the disturbance is disturbed. Even if the light does not immediately cause a malfunction, there is a possibility that it is operating in a state where the detection capability has deteriorated (a state in which the response time is extended), which is an optical scanning type as a safety device. The photoelectric switch 1 is not preferable.

  The optical scanning photoelectric switch 1 has three operation modes: (1) “operation mode”, (2) “monitor mode”, and (3) “setting mode”. The display shown in FIG. 46 is switched to the liquid crystal display unit 34 of the switch 1. 46 is a transition diagram of the display on the liquid crystal display unit 34. Reference numeral 34 (a) in FIG. 46 indicates a display during operation in the operation mode, and reference numeral 34 (b) indicates a monitor mode menu screen. Reference numeral 34 (c) denotes a setting mode menu screen.

  Referring to FIG. 6B described above, operation buttons 36 a to 36 e are disposed in the user interface unit 36 adjacent to the liquid crystal display unit 34. The up / down buttons 36a and 36b are keys for numerical value input and display screen switching. For example, the upper button 36a can be used as an up key for incrementing a numerical value. The down button 36b can be used as a down key for decrementing the numerical value. Three operation buttons 36c to 36e are arranged side by side below and adjacent to the liquid crystal display unit 34, and these operation buttons 36c to 36e are used as keys for switching operation modes and setting values. For example, the central operation button 36c is used for mode switching, the right operation button 36e is an enter key, and the left operation button 36d is an escape key.

  When the “operation mode” is selected, the optical scanning photoelectric switch 1 detects the intruder M. Switching from the “operation mode” to the “monitor mode” can be performed by operating the central operation button 36c. Further, during operation in the “monitor mode”, the operation mode can be returned to the “operation mode” by operating the left operation button 36d (Esc key).

  Referring to FIG. 47, the “monitor mode” is an operation mode for displaying an input / output state, an area monitoring status, a detection history, and the like. As the input / output state, the safety output state of the optical scanning photoelectric switch 1 and the input state from the external relay circuit can be displayed on the liquid crystal display unit 34 and monitored. As the area monitoring status, the shape and size of the set monitoring area, the distance to the detected intruder, and the like can be monitored. As the detection history, as the detection history when the safety output is turned off, the position of the intruder that triggered the output of the operation disapproval signal, the detected time, and error information are held. This error information history includes the time when the safety output is turned off and the cause of the turning off (why the safety output is turned off), and when the safety output is turned off due to ambient light, The optical axis number that defines the direction of disturbance light is included in the history of error information.

  The detection history can be displayed in order from the latest one. Up to 20 such detection histories are retained, and each time a new detection history is obtained, the oldest one is cleared. As the position information of the intruder, for example, a numerical value indicating the position of the intruder is displayed using orthogonal coordinates with the optical scanning photoelectric switch 1 as the center. In addition, a numerical value indicating the distance D from the safety sensor 1 to the intruder is displayed. Further, as the error information, for example, information indicating the occurrence of a malfunction due to contamination of the light transmission cover 62 or an output short circuit is displayed. The history information includes information indicating a check input from an external device in addition to position information and error information. This check input is an external input for confirming whether or not the safety output is correctly turned off.

  The “setting mode” is an operation mode in which parameters for specifying the protection area A and external input are set. The operation mode can be changed to the setting mode by operating the central operation button 36c. Further, during operation in the “setting mode”, it is possible to return to the “operation mode” by operating the left operation button 36d (Esc key). Selectable menu items are arranged on the setting start screen, and a desired menu item can be selected by operating the up / down operation buttons 36a and 36b.

  FIG. 48 shows an example of a display screen related to parameter setting in the setting mode. Parameters that can be changed include restart setting, EDM, detection resolution, response time, and the like. In restarting, that is, restarting, it is possible to select whether the optical scanning photoelectric switch 1 is restarted manually or automatically. With respect to EDM, it is possible to select whether to turn on or off the external relay monitor function. The detection resolution of the intruder (object M) can be arbitrarily specified within a predetermined range.

  The history of error information can be confirmed by an external personal computer PC (FIG. 13) connected to the optical scanning photoelectric switch 1. An application for displaying a history of error information is installed in the external personal computer PC, and can be displayed on the display 81 of the personal computer PC using this program.

  FIG. 49 shows an example of the screen display of ambient light included in the error information display by the personal computer PC. On the one side of the display 81 of the personal computer PC, a history of error information is displayed in time series. This list display includes, for each error information, (1) the cause of the error, (2) the time when the error occurred, and (3) preferably the optical axis number where the error occurred. When the user selects an arbitrary error history, the direction of disturbance light is displayed in a conspicuous color together with the symbol B of the optical scanning photoelectric switch 1. You may enable it to set as an option whether the display regarding this disturbance light will always be displayed, or whether it will always display it when a user desires non-display. FIG. 49 shows a display example of the display 81 of the personal computer PC when the optical scanning photoelectric switch 1 to which the personal computer PC is connected is in an operating state. The operation is constantly monitored. In FIG. 49, the black circles around the symbol S of the optical scanning photoelectric switch 1 are the history of the cause when the safety output is turned off, for example, the history of the detection position of the object M in the protection area A. Indicates. In FIG. 49, a lot of disturbance light is seen in the hatched area extending upward from the symbol S, and this disturbance light is displayed as a straight line extending radially from the symbol S. Therefore, the user can know the azimuth of disturbance light by looking at the straight line extending radially from the symbol S.

  Further, as described below, when disturbance light is detected, it is displayed on the liquid crystal display unit 34 of the optical scanning photoelectric switch 1 and “Alert light interference” as illustrated in FIG. Is preferably displayed.

  Explaining how to detect disturbance light, the optical scanning photoelectric switch 1 measures the distance by the time difference t between the light projection timing and the light reception timing when the projected light hits the object (object M) and is reflected. Also, the direction is detected by the received optical axis number. Further, it is generally designed to improve the accuracy of distance detection by correcting the measured distance based on the received light intensity. Therefore, if the time difference t between the light projection timing and the light reception timing is within a predetermined range, it can be regarded as regular light that is reflected light from the object (object M). In other words, when the time difference t between the light projection timing and the light reception timing is very small, it can be regarded as ambient light. Further, it can be regarded as disturbance light when the time difference t between the light projection timing and the light reception timing is very large. Therefore, when the time difference t between the light projection timing and the light reception timing is outside the predetermined range, that is, when the time difference t is smaller than the predetermined range and when the time difference t is larger than the predetermined range, it is stored in the error history. An error is displayed on the liquid crystal display 34 of the optical scanning photoelectric switch 1. In addition, when the optical scanning photoelectric switch 1 is provided with an indicator indicating the direction, it is preferable to display the direction of disturbance light by this indicator.

  A problem in ensuring safety is when the time difference t between the light projection timing and the light reception timing is smaller than a predetermined range. In this case, the optical scanning photoelectric switch 1 shifts the output state to OFF. It is preferable to execute the processing.

  FIG. 51 is a flowchart showing an example of a specific technique for disturbance detection. As described above, light projection is executed at a predetermined cycle (step S10), and the presence or absence of light reception is determined for each optical axis number (step S11). If there is light reception, the time difference t from light projection to light reception of the corresponding optical axis number is calculated (step S12), and this time difference t is included in the range between the preset minimum time difference Tmin and maximum time difference Tmax. It is determined whether or not it is present (step S13). If YES, that is, if the actual time difference t is within a predetermined range, the process proceeds to step S14, and the position (distance) of the object (object M) is measured as in the conventional case. The direction of the object (object M) can be defined by the optical axis number, that is, the light projection time. When the position of the object (object M) is in the protection region, the output of the optical scanning photoelectric switch 1 is shifted to the OFF state from step S15 to step S16, and the OFF history is created in step S17 to store the memory 147. (FIG. 43). If it is the warning area, the process proceeds from step S18 to step S19, and a warning is given to the worker who has entered the warning area by, for example, lighting of a red lamp or a buzzer.

  In step S13, when it is determined that the time difference t from light projection to light reception is outside the range between the minimum time difference Tmin and the maximum time difference Tmax, it is determined that there is an abnormality. That is, this step S13 constitutes an abnormality determination means. When it is determined that there is an abnormality, the process proceeds to step S20, where an error history is created, and this error history is stored in the memory 147 (FIG. 43). In step S21, if the time difference t from light projection to light reception is smaller than the minimum time difference Tmin, it can be regarded as a phenomenon in a region close to the optical scanning photoelectric switch 1 and may impair safety. In step S22, the output of the optical scanning photoelectric switch 1 is shifted to the OFF state. In step S23, an off history (OFF history) is created, and this off history is stored in the memory 147 (FIG. 43). . When it is determined that there is an abnormality in step S13, a display indicating the abnormality is performed on the liquid crystal display unit 34 (FIG. 50).

  By referring to the error history and the off history, the user can distinguish whether the cause of the problem is a temporary factor (for example, dust) or a continuous factor (disturbance light). When it is considered to be disturbance light, the off history and error history can be specified by displaying details of the disturbance information using an external personal computer PC, whereby the installation angle of the optical scanning photoelectric switch 1 can be specified. It can be dealt with by changing the installation height.

  By providing the liquid crystal display unit 34 in the optical scanning photoelectric switch 1, as described with reference to FIG. 50, error display can be performed using the liquid crystal display unit 34. Although the user can analyze the disturbance using the external personal computer PC, as shown in FIG. 52, the optical scanning photoelectric switch 1 is provided with an azimuth indicator 160 that can point the direction. May be used to indicate the direction of the cause of the problem. Incidentally, the optical scanning photoelectric switch 1 illustrated in FIG. 52 has a plurality of LEDs 160a arranged at equal intervals on the top of the optical scanning photoelectric switch 1 and turns on the LED indicator 160 that matches the direction of the cause of the disturbance. Can be indicated.

Specific detection procedure for maintaining and adjusting the detection sensitivity of the optical scanning photoelectric switch 1 :
The detection sensitivity maintenance and adjustment mechanism described above will be specifically described with reference to FIGS. This detection sensitivity maintaining and adjusting mechanism includes first and second reflecting surfaces 73 and 74 having different reflectivities as reference objects in the optical scanning photoelectric switch 1. And the optical scanning photoelectric switch 1 arrange | positions the 1st, 2nd reflective surfaces 73 and 74 as this reference | standard object in the invalid range, ie, ranges other than a measurement area, in the rotation of the scanning mirror 14, A configuration is adopted in which a light projecting path, a light receiving path, a laser light source LD, and a light receiving element (photoelectric conversion element) 22 used for scanning in the measurement region are shared. Therefore, the reference object (first and second reflecting surfaces 73 and 74) is projected in the invalid rotation range other than the measurement region of the scanning mirror 14, and the light reception signal information obtained thereby is monitored. By doing so, it is possible to confirm the deterioration of the detection sensitivity of the optical scanning photoelectric switch 1.

  When the optical scanning photoelectric switch 1 is shipped from the factory, a scanning range in which the optical scanning photoelectric switch 1 does not detect the light transmitting cover 62, that is, pulsed laser light passes through the first and second reflecting surfaces 73 and 74. During scanning, the light projection intensity and / or the light reception gain are adjusted so that the optimum detection sensitivity that can satisfy the product specifications is obtained. In a state where this adjustment is completed, for example, when light is projected onto the optical axis number “60” (this optical axis number “60” corresponds to the optical axis number when projected onto the second reflecting surface (white) 73). If the received light intensity is “600”, the received light intensity “600” of the optical axis number 60 is stored in the memory 147 (FIG. 43). Further, for example, the received light intensity when the light is projected onto the optical axis number “10” (the optical axis number “10” corresponds to the optical axis number when projected onto the first reflecting surface (black) 72) is “100”. ”, The received light intensity“ 100 ”of the optical axis number 10 is stored in the memory 147 (FIG. 43).

  The procedure at the time of factory shipment will be described with reference to FIG. First, in step S100, light reception signal information obtained when the pulse laser beam is projected onto the object through the light transmission cover 62 is acquired, and the distance to the object is measured. Next, in step S101, it is determined whether or not the object can be detected. If NO, the process proceeds to step S102, and the light projection drive unit 150 (FIG. 43) is controlled to increase the light projection intensity. In addition, the light receiving gain of the light receiving element 22 is increased by increasing the voltage of the power supply circuit 152 (FIG. 43), and the process proceeds to step S100 again to reach the object based on the adjusted light projecting intensity and / or light receiving gain. The distance is measured. And when it determines with the target object being able to be detected by step S101, it progresses to step S103, acquires the light reception signal information obtained when a pulse laser beam is projected on a target object through the light transmission cover 62, Measure the distance to the object.

  In the next step S104, it is determined whether or not the light transmission cover 62 is detected. If YES in step S104, the light projection drive unit 150 (FIG. 43) is controlled to reduce the light projection intensity. After reducing the light receiving gain of the light receiving element 22 by reducing the voltage of the power supply circuit 152 (FIG. 43), the process proceeds to step S103 again, and the object is based on the adjusted light projecting intensity and / or light receiving gain. The distance to is measured. When the detection of the light transmission cover 62 is not recognized in step S104, it is determined that the light projection intensity and the light reception gain can be adjusted to the optimum values, and the process proceeds to step S106, where the second white color as one of the reference objects is selected. The received light intensity (referred to as “reference received light intensity RE (white)”) when projected onto the reflecting surface 74 is stored in the memory 147 (FIG. 43). In the next step S107, the received light intensity (referred to as “reference received light intensity RE (black)”) when projected onto the black first reflecting surface 73, which is another reference object, is stored in the memory 147 (FIG. 43).

  The above is the procedure before factory shipment. Next, the procedure by which the optical scanning photoelectric switch 1 autonomously adjusts the detection sensitivity will be described with reference to FIG. First, in step S200, the optical axis number 50 (the received light intensity obtained when light is projected onto the white first reflecting surface 74 (FIG. 12) is acquired. This received light intensity is the A / D converter 154 ( 43) This acquired light reception intensity is referred to as “actual light reception intensity (white).” Next, “reference light reception intensity RE (white)” is fetched from the memory 147 (step S201), and In the next step S202, it is determined whether or not “actual received light intensity (white)” is smaller than “reference received light intensity RE (white).” When it is determined YES in step S202, “actual light received intensity (white)” is determined. The light reception intensity (white) "of the light source has decreased, the process proceeds to step S203 where the light projection drive unit 150 (FIG. 43) is controlled to increase the light projection intensity and / or the power supply circuit 152 ( 43), the light receiving gain of the light receiving element 22 is increased, and in the next step S204, whether “actual light receiving intensity (white)” is larger than “reference light receiving intensity RE (white)”. NO is determined, that is, YES, that is, “actual light reception intensity (white)” is high, the process proceeds to step S205, and the light projection drive unit 150 (FIG. 43) is controlled to control the light projection intensity. And / or lowering the voltage of the power supply circuit 152 (FIG. 43) reduces the light receiving gain of the light receiving element 22.

  Next, the procedure by which the optical scanning photoelectric switch 1 autonomously detects a failure will be described with reference to FIG. In step S300, the received light intensity obtained when light is projected onto the optical axis number 10 (the black first reflecting surface 73 (FIG. 12) is acquired. This received light intensity is the A / D converter 154 (FIG. 43) constituting the light receiving unit. The acquired received light intensity is referred to as “actual received light intensity (black).” Next, “reference received light intensity RE (black)” is fetched from the memory 147 (step S301), and then In step S302, it is determined whether or not “actual received light intensity (black)” is smaller than “reference received light intensity RE (black) −allowable value.” When it is determined YES in step S302, Since the “actual light reception intensity (black)” is abnormally decreased, the process proceeds to step S303, where the optical scanning photoelectric switch 1 is determined to be faulty, and the optical scanning photoelectric switch 1 A typical process in this safe state is a process of changing the output of the optical scanning photoelectric switch 1 to OFF, and “actual light reception intensity (black)” is “reference light reception intensity RE. Even when the value is larger than (black) + allowable value, the process proceeds from step S204 to step S303, where it is determined that the optical scanning photoelectric switch 1 has failed, and the optical scanning photoelectric switch 1 is shifted to a safe state.

DESCRIPTION OF SYMBOLS 1 Optical scanning type photoelectric switch L1 Laser beam L2 Reflected light LD Projection element 10 Projection lens 11, 12 Projection mirror 14 Optical scanning means (scanning mirror)
20 Light receiving lens 21 Light receiving reflector 22 Photoelectric conversion element (light receiving element)
24 motor (drives the scanning mirror)
30 Control means

Claims (7)

In an optical scanning photoelectric switch that detects an object by scanning light two-dimensionally and detects a two-dimensional position of the object by measuring a distance to the object,
A time difference calculating means for obtaining a time difference between the light projecting timing and the light receiving timing of each optical axis;
An abnormality determining means for determining an abnormality when the time difference is outside a predetermined range;
An abnormality occurrence information indicating that an abnormality has occurred when the abnormality determination means determines that an abnormality has occurred, and an output means for informing or outputting the direction in which the abnormality has occurred in association with each other. An optical scanning photoelectric switch.   Safety output control for shifting the output to the OFF state when the time difference between the light projection timing and the light reception timing is outside the predetermined range and smaller than the minimum value of the time difference defining the predetermined range The optical scanning photoelectric switch according to claim 1, further comprising means. An error history creating means for creating an error history when the abnormality judging means determines that an abnormality has occurred;
The optical scanning photoelectric switch according to claim 1, further comprising storage means for storing the error history.   The optical scanning photoelectric switch according to claim 3, further comprising an off history creating unit that creates an off history when the output is shifted to an OFF state, and storing the off history in the storage unit.   5. The optical scanning photoelectric switch according to claim 2, further comprising a display unit that displays an abnormality when the abnormality determination unit determines that an abnormality has occurred. Including the optical scanning photoelectric switch according to any one of claims 1 to 5 and a terminal with a display connectable to the optical scanning photoelectric switch,
A disturbance light display device, wherein a program for visually displaying the direction of disturbance light according to information received from the optical scanning photoelectric switch is installed in the terminal.   The disturbance light display device according to claim 6, wherein the display of the direction of the disturbance light is always displayed according to a user setting, or is always hidden and displayed by a user selection.

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