JP5476248B2 - Corner member and panel lamination method using the same - Google Patents

Corner member and panel lamination method using the same Download PDF

Info

Publication number
JP5476248B2
JP5476248B2 JP2010168212A JP2010168212A JP5476248B2 JP 5476248 B2 JP5476248 B2 JP 5476248B2 JP 2010168212 A JP2010168212 A JP 2010168212A JP 2010168212 A JP2010168212 A JP 2010168212A JP 5476248 B2 JP5476248 B2 JP 5476248B2
Authority
JP
Japan
Prior art keywords
corner
panel
corner member
minus
plus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2010168212A
Other languages
Japanese (ja)
Other versions
JP2012025473A (en
Inventor
章 植松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Plastics Inc
Original Assignee
Mitsubishi Plastics Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Plastics Inc filed Critical Mitsubishi Plastics Inc
Priority to JP2010168212A priority Critical patent/JP5476248B2/en
Publication of JP2012025473A publication Critical patent/JP2012025473A/en
Application granted granted Critical
Publication of JP5476248B2 publication Critical patent/JP5476248B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Stackable Containers (AREA)
  • Buffer Packaging (AREA)
  • Packaging Frangible Articles (AREA)

Description

本発明は、太陽電池パネルや液晶パネルなどのパネル状製品を積み重ねて保管したり搬送する際に使用されるコーナー部材に関する。特には、ロボット等を使用した積み重ね作業時にも前後左右のガタつきがないように積み重ねられるとともに、容易に積み重ねを解除できるコーナー部材に関する。   The present invention relates to a corner member used when stacking and storing or transporting panel-like products such as solar cell panels and liquid crystal panels. In particular, the present invention relates to a corner member that can be stacked so that there is no back and forth rattling during stacking operations using a robot or the like and can be easily released.

太陽電池パネルなどのパネル状製品を所定の間隔を開けて積み重ねる手段として、パネル状製品の隅に当てられて、それ自体が複数個積み重ねられるコーナー部材が使用される。コーナー部材は、パネル状製品の積層方向に延びる柱部と、パネル状製品の隅を受ける受部とを有する。パネル状製品を積層する際は、パネル状製品の四隅にコーナー部材を当てて、コーナー部材自体を積み重ねる。   As a means for stacking panel-shaped products such as solar cell panels at a predetermined interval, a corner member that is applied to a corner of the panel-shaped product and stacked in itself is used. The corner member has a column portion extending in the stacking direction of the panel-shaped product and a receiving portion that receives a corner of the panel-shaped product. When stacking panel-shaped products, corner members are applied to the four corners of the panel-shaped product, and the corner members themselves are stacked.

このようなコーナー部材として、特許文献1に開示されているコーナー部材がある。このコーナー部材を図7に示す。このコーナー部材100は、柱部110と受部120を有する。柱部110の上面には、1つ又は複数の「ほぞ」111が形成されており、下面には、「ほぞ」111が各々嵌り込む空所113が形成されているものが提案されている(例えば、特許文献1参照)。「ほぞ」111と空所113との嵌合によって、コーナー部材100は上下にガタつかないように積層される。なお、同提案には、「ほぞ」と空所の替わりに、「さね」と溝を形成することもできると記載されている。   There exists a corner member currently disclosed by patent document 1 as such a corner member. This corner member is shown in FIG. The corner member 100 includes a column part 110 and a receiving part 120. It has been proposed that one or a plurality of “tenon” 111 is formed on the upper surface of the column part 110 and a cavity 113 into which each of the “tenon” 111 fits is formed on the lower surface ( For example, see Patent Document 1). By fitting the tenon 111 and the space 113, the corner member 100 is stacked so as not to rattle up and down. Note that the proposal also describes that a groove can be formed with “Sane” instead of “Eleven” and a void.

特開2006−32978JP 2006-32978

このコーナー部材を使用してパネル状製品を積層する場合、上下のコーナー部材間のパネル状製品の平面方向(積層方向と直交する方向)にクリアランスがあると、パネルが前後左右にズレてしまい、まっすぐに積み重ねることができなくなる。このような場合、コーナー部材をロボットで自動積みすることができなくなる。そこで、上下のコーナー部材間のパネル状製品の平面方向におけるクリアランスはゼロとすることが好ましい。   When laminating panel-like products using this corner member, if there is a clearance in the planar direction of the panel-like product between the upper and lower corner members (direction perpendicular to the laminating direction), the panel will be displaced from front to back, left and right, Cannot be stacked straight. In such a case, the corner members cannot be automatically stacked by the robot. Therefore, the clearance in the plane direction of the panel-like product between the upper and lower corner members is preferably zero.

前述の例のように、上下のコーナー部材が「ほぞ」111と空所113との嵌合によって位置決めされる場合、クリアランスをゼロとするには、「ほぞ」111の外周面と空所113の内周面とを密接に当接させる必要がある。すると、積層高さが高くなってコーナー部材100に大きな荷重がかかった場合、当接面間の摩擦力が過大となって、両面が咬み合ってしまい離れにくくなることがある。このような場合、積み重ねを解除する際に、製品を一枚ずつ取り上げにくくなる。さらに、クリアランスが小さいと、コーナー部材成形時の反りや収縮などの変形により、「ほぞ」111が空所113の奥まで嵌り合わない場合もある。すると、コーナー部材100をまっすぐに積み重ねることができず、製品が傾いてしまうおそれがある。   When the upper and lower corner members are positioned by fitting the tenon 111 and the cavity 113 as in the above example, the clearance between the outer surface of the tenon 111 and the cavity 113 can be reduced to zero. It is necessary to closely contact the inner peripheral surface. Then, when the stacking height is increased and a large load is applied to the corner member 100, the frictional force between the contact surfaces becomes excessive, and both surfaces may bite and become difficult to separate. In such a case, it becomes difficult to pick up the products one by one when releasing the stacking. Furthermore, if the clearance is small, the “tenon” 111 may not fit into the interior of the space 113 due to deformation such as warpage or contraction when forming the corner member. Then, the corner members 100 cannot be stacked straight, and the product may be inclined.

本発明は、上記の問題点に鑑みてなされたものであって、積層方向と直交する方向におけるクリアランスをゼロとすることができるとともに、積み重ねを解除しやすいコーナー部材を提供することを目的とする。また、ロボットなどを用いた無人作業に適したコーナー部材を提供することを目的とする。   The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a corner member that can make the clearance in a direction orthogonal to the stacking direction zero and easily cancel stacking. . Another object of the present invention is to provide a corner member suitable for unmanned work using a robot or the like.

本発明のコーナー部材は、 パネル状製品を何段にも積層した状態で搬送、保管、梱包及び/又は輸送する際に、前記パネル状製品の隅に当てられ、それ自体が複数個積み重ねられるコーナー部材であって、 前記パネル状製品の隅を受ける受部と、 該受部に接続させており、前記パネル状製品の積層方向(Z方向という)に延びる、前記パネル状製品積層体の重量を受ける柱部と、 複数個積み重ねられる複数のコーナー部材の、前記Z方向と直交する2横方向(X方向・Y方向という)のズレを防止するズレ止め手段と、を具備し、 該ズレ止め手段が、積み重ねられるコーナー部材間の当接面であって、 前記X方向のプラス方向のズレ止めとなる当接面(Xプラス当接面という)と、 前記X方向のマイナス方向のズレ止めとなる当接面(Xマイナス当接面という)と、 前記Y方向のプラス方向のズレ止めとなる当接面(Yプラス当接面という)と、 前記Y方向のマイナス方向のズレ止めとなる当接面(Yマイナス当接面という)と、 から構成されており、 前記Xプラス当接面と前記Xマイナス当接面が、前記Z方向から逆の開き方向に傾斜した面とされているとともに、前記Yプラス当接面と前記Yマイナス当接面が、前記Z方向から逆の開き方向に傾斜した面とされており、 また、前記Xプラス方向当接面と前記Xマイナス方向当接面とが互いに離隔した位置に形成されているとともに、前記Yプラス方向当接面と前記Yマイナス方向当接面とが互いに離隔した位置に形成されており、 積み重ね時の前記X方向及びY方向のズレがほぼゼロであることを特徴とする。   The corner member of the present invention is applied to a corner of the panel-like product when the panel-like product is stacked, transported, stored, packed, and / or transported in a state where a plurality of the panel-like products are stacked, and a plurality of the corner members are stacked. A receiving portion for receiving a corner of the panel-shaped product, and a weight of the panel-shaped product laminate that is connected to the receiving portion and extends in a stacking direction of the panel-shaped product (referred to as a Z direction). And a misalignment preventing means for preventing misalignment of a plurality of stacked corner members in two lateral directions (X direction and Y direction) perpendicular to the Z direction. Is a contact surface between the corner members to be stacked, and is a contact surface (referred to as an X plus contact surface) that serves to prevent the X-direction displacement in the positive direction, and a displacement stop in the X-direction in the negative direction. Contact (Referred to as “X minus contact surface”), contact surface (referred to as “Y plus contact surface”) that serves as a positive displacement stop in the Y direction, and contact surface that serves as a negative displacement stop in the Y direction (Y The X plus abutment surface and the X minus abutment surface are surfaces inclined in the opening direction opposite to the Z direction, and the Y plus abutment surface. The contact surface and the Y minus contact surface are inclined with respect to the opening direction opposite to the Z direction, and the X plus direction contact surface and the X minus direction contact surface are separated from each other. The Y plus direction abutment surface and the Y minus direction abutment surface are formed at positions spaced apart from each other, and there is almost no deviation between the X direction and the Y direction during stacking. It is characterized by .

パネル状製品とは、典型的には平面形状四角形で板状の製品であり、太陽電池パネルや液晶パネル、ガラス・プラスチック・金属・木製・これらの組合せ等のパネルを含む。
なお、開き方向とは、積み重ね(スタッキング)を解除する方向(離す方向)に2個のコーナー部材を動かすと当接面間のクリアランスが開く方向をいう。当接面の水平面(XY面)における長さは、自動積み重ね用ロボットの公差を考慮して3mm程度であることが好ましい。言い換えると、当接面の、垂直面(XZ面、YZ面)に対する傾斜角度は、好ましくは135°よりも大きいことが好ましい。
The panel-like product is typically a plate-like product having a square shape in plan shape, and includes a solar cell panel, a liquid crystal panel, a panel made of glass, plastic, metal, wood, a combination thereof, or the like.
The opening direction refers to a direction in which the clearance between the contact surfaces opens when the two corner members are moved in the direction in which stacking (stacking) is released (the direction in which they are separated). The length of the contact surface on the horizontal plane (XY plane) is preferably about 3 mm in consideration of the tolerance of the automatic stacking robot. In other words, the inclination angle of the contact surface with respect to the vertical plane (XZ plane, YZ plane) is preferably larger than 135 °.

また、互いに離隔した位置とは、コーナー部材のXY面内で、できるだけ離れた位置であり、プラスX当接面とマイナスX当接面、又は、プラスY当接面とマイナスY当接面とが、X方向又はY方向においてオーバーラップしない位置関係、あるいは、対面で拘束しない位置関係をいう。   The positions separated from each other are positions as far as possible in the XY plane of the corner member, and the plus X contact surface and the minus X contact surface, or the plus Y contact surface and the minus Y contact surface, Is a positional relationship that does not overlap in the X direction or the Y direction, or a positional relationship that is not constrained by facing each other.

先行技術の場合は、「ほぞ」や「さね」の両側面を「空所」又は「溝」で挟んで位置決めしている。この場合、プラスX当接面とマイナスX当接面は、「ほぞ」や「さね」の両側面に対応し、両当接面間が対面して両者の距離が短くなる。すると、ズレゼロを実現するために積み重ね時クリアランスをゼロとすると、「ほぞ」や「さね」の両側面と「空所」又は「溝」が咬みあって離れにくくなる。   In the case of the prior art, positioning is performed by sandwiching both side surfaces of “tenon” and “sane” with “vacant spaces” or “grooves”. In this case, the plus X abutment surface and the minus X abutment surface correspond to both side surfaces of the tenon and the ridge, the abutment surfaces face each other, and the distance between the two becomes short. Then, if the clearance at the time of stacking is zero in order to realize zero deviation, both side surfaces of “tenon” and “sane” and “vacant spaces” or “grooves” are bitten and become difficult to separate.

一方、本願発明のようにプラス方向当接面とマイナス方向当接面とを互いに離隔した位置とする(言い換えれば、両面に挟まれるような部材部分がない)ことにより、両当接面間の距離が長くなると、部材全体の曲げなどの弾性変形代を含めた十分な弾性変形代が期待できる。そのため、積み重ね時クリアランスをゼロとしても、当接面が咬み合うことなく(摩擦力が過大となることなく)、パネル使用現場などで積み重ねを解除しやすい(一枚ずつ取り上げやすい)。   On the other hand, the positive contact surface and the negative contact surface are separated from each other as in the present invention (in other words, there is no member portion sandwiched between both surfaces). When the distance becomes long, a sufficient elastic deformation allowance including an elastic deformation allowance such as bending of the entire member can be expected. Therefore, even if the clearance during stacking is zero, the contact surface does not bite (without excessive frictional force), and stacking is easy to release at the panel usage site (easy to pick up one by one).

また、先行技術のように「ほぞ」や「さね」の両側面を「空所」又は「溝」で挟むようにすると、クリアランスが小さい場合、コーナー部材成形時の反りや収縮などの変形により、「ほぞ」や「さね」と「空所」又は「溝」とが奥まではまり合わず、積み重ねが完成せず製品が傾いてしまうおそれがある。
一方、本願発明のようにプラス方向当接面とマイナス方向当接面とを互いに離隔した位置とする(両面に挟まれるような部材部分がない)ことにより、積み重ね時クリアランスをゼロとしても、積み重ねが完成せず製品が傾いてしまうような事態は起きない。
したがって、自動化ラインでの無人ハンドリングに適している。
In addition, when both sides of “tenon” and “sane” are sandwiched between “vacant spaces” or “grooves” as in the prior art, if the clearance is small, deformation due to warping or shrinkage during corner member molding In addition, “tenon” or “sane” and “vacant space” or “groove” do not fit together, and stacking is not completed and the product may be tilted.
On the other hand, the positive contact surface and the negative contact surface are separated from each other as in the present invention (there is no member part sandwiched between both surfaces), so that even when the stacking clearance is zero, Will not be completed and the product will not tilt.
Therefore, it is suitable for unmanned handling in an automated line.

本発明のコーナー部材は、 前記柱部が、略直交するコーナーを形成する周壁を有し、 前記受部が、前記周壁の下辺又は上辺から内方向に水平に張り出すテラス状の底壁を有し、 前記周壁部の内面と前記底壁の外面との間に、X方向又はY方向のズレ止めとなる当接面が形成され、 前記周壁部の上面と該周壁部の下面との間に、Y方向又はX方向のズレ止めとなる当接面が形成されていることとできる。   In the corner member of the present invention, the column part has a peripheral wall that forms a substantially orthogonal corner, and the receiving part has a terrace-shaped bottom wall that projects horizontally inward from the lower or upper side of the peripheral wall. And an abutting surface for preventing displacement in the X direction or the Y direction is formed between the inner surface of the peripheral wall portion and the outer surface of the bottom wall, and between the upper surface of the peripheral wall portion and the lower surface of the peripheral wall portion. , A contact surface for preventing misalignment in the Y direction or the X direction can be formed.

本発明のコーナー部材は、 前記当接面に凸部が形成されていることが好ましい。
この場合、当接面間の接触面積が少なくなるので、コーナー部材に大きな荷重がかかっても、両面間に過大な摩擦力が働かないので、両面が咬み合うような事態は生じない。
なお、凸部は線状としても、点状として、各傾斜面に散在させてもよい。点状とした場合、より接触面積を小さくすることができる。
As for the corner member of this invention, it is preferable that the convex part is formed in the said contact surface.
In this case, since the contact area between the contact surfaces is reduced, even if a large load is applied to the corner member, an excessive frictional force does not act between both surfaces, so that a situation where both surfaces are engaged with each other does not occur.
In addition, a convex part may be scattered on each inclined surface as a linear form, or as a dotted form. In the case of the dot shape, the contact area can be further reduced.

本発明のパネルの積層方法は、 パネル状製品を搬送、保管、梱包及び/又は輸送する際に何段にも積層する方法であって、 前記パネル状製品の隅に前記のいずれかに記載のコーナー部材を当て、該コーナー部材を複数個積み重ねることを特徴とする。   The method for laminating a panel of the present invention is a method of laminating a panel-shaped product in a number of stages when transporting, storing, packing and / or transporting the panel-shaped product, A corner member is applied, and a plurality of the corner members are stacked.

以上の説明から明らかなように、本発明によれば、コーナー部材の積載方向と直交する2つの横方向(パネル平面方向)におけるクリアランスをゼロとしたので、コーナー部材をまっすぐに積載することができる。この際、2つの横方向のそれぞれにおけるプラス方向及びマイナス方向の移動規制面を対向させずに、隔離した位置に形成したので、コーナー部材に積層パネルの大きな荷重がかかっても、面同士が咬み合う現象を防ぐことができる。したがって、積層解除作業が容易に行える。   As is clear from the above description, according to the present invention, the clearance in the two lateral directions (panel plane direction) orthogonal to the stacking direction of the corner member is zero, so that the corner member can be stacked straight. . At this time, since the positive and negative movement restricting surfaces in the two lateral directions are not opposed to each other and formed at the isolated positions, even if a large load is applied to the corner panel, the surfaces bite each other. The phenomenon that fits can be prevented. Therefore, the destacking operation can be easily performed.

本発明の実施の形態に係るコーナー部材の上方向からの斜視図である。It is a perspective view from the upper direction of a corner member concerning an embodiment of the invention. 図1のコーナー部材の下方向からの斜視図である。It is a perspective view from the downward direction of the corner member of FIG. 図3(A)は、図1のコーナー部材の平面図であり、図3(B)は底面図である。3A is a plan view of the corner member of FIG. 1, and FIG. 3B is a bottom view. 図1のコーナー部材の積載時における上下のコーナー部材の各傾斜面(当接面)の位置を示す図である。It is a figure which shows the position of each inclined surface (contact surface) of the upper and lower corner members at the time of loading of the corner members of FIG. 図1のコーナー部材の積載状態を示す側面図である。It is a side view which shows the loading state of the corner member of FIG. 図1のコーナー部材の積載時における上下のコーナー部材の各傾斜面(当接面)の位置関係を示す図である。It is a figure which shows the positional relationship of each inclined surface (contact surface) of the upper and lower corner members at the time of loading of the corner members of FIG. 従来のコーナー部材を示す図であり、図7(A)は上方向からの斜視図、図7(B)は下方向からの斜視図である。It is a figure which shows the conventional corner member, FIG. 7 (A) is a perspective view from upper direction, FIG.7 (B) is a perspective view from lower direction.

以下、本発明の実施の形態について、図面を参照しながら詳細に説明する。
図1、図2、図3を参照して、本発明の実施の形態に係るコーナー部材を説明する。
コーナー部材1は、パネル状製品Pの積層(積み重ね)方向に延びて、同製品の重量を受ける柱部10と、パネル状製品Pの隅が載置される受部40と、とを有する。柱部10と壁部40とは、プラスチック材料(一例で、ポリプロピレンやポリエチレン)の射出成形によって一体に作製されている。各部には、積層方向と直交する2つの横方向のズレを防止するズレ止め手段が設けられている。
以降の説明において、パネル状製品の積層方向(上下方向ともいう)をZ方向とし、Z方向と直交する2つの横方向をX方向及びY方向とする。XY面がパネル状製品の拡がりの面となる。パネル状製品の一辺に沿う方向とX方向、同片と直交する辺に沿う方向をY方向とする。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
A corner member according to an embodiment of the present invention will be described with reference to FIGS. 1, 2, and 3.
The corner member 1 has a column portion 10 that extends in the stacking (stacking) direction of the panel-shaped product P and receives the weight of the product, and a receiving portion 40 on which the corner of the panel-shaped product P is placed. The column part 10 and the wall part 40 are integrally produced by injection molding of a plastic material (for example, polypropylene or polyethylene). Each part is provided with a shift preventing means for preventing a shift in two lateral directions orthogonal to the stacking direction.
In the following description, the laminating direction (also referred to as the vertical direction) of the panel-shaped product is defined as the Z direction, and two lateral directions orthogonal to the Z direction are defined as the X direction and the Y direction. The XY plane is the surface of the panel product. The direction along one side of the panel-like product and the X direction, and the direction along the side perpendicular to the same piece are defined as the Y direction.

柱部10について、図1、図3を主に参照して説明する。
柱部10は、パネル状製品の積層方向(Z方向)に延びて、略直交するコーナーを形成する部位である。柱部10は、ZX面内を拡がる面11X(ZX面)と同面と直交するZY面内を拡がる面11Y(ZY)とからなる周壁面11を有する。さらに、周壁面11の上縁及び下縁から外方向(−X方向及び−Y方向)に突き出た、XY面内を拡がる上面15及び下面17と、周壁面11の両側縁から外方向(−X方向及び−Y方向)に突き出た、ZX面内及びZY面内を拡がる側面19とを有する。
The column portion 10 will be described with reference mainly to FIGS. 1 and 3.
The column part 10 is a site | part which extends in the lamination direction (Z direction) of a panel-shaped product, and forms the substantially orthogonal corner. The column part 10 has the surrounding wall surface 11 which consists of the surface 11Y (ZY) which expands the surface 11X (ZX surface) which expands in a ZX surface, and the ZY surface orthogonal to the same surface. Furthermore, the upper surface 15 and the lower surface 17 projecting outward from the upper edge and the lower edge of the peripheral wall surface 11 (the −X direction and the −Y direction) and expanding in the XY plane, and outward from the both side edges of the peripheral wall surface 11 (− And a side surface 19 extending in the ZX plane and in the ZY plane.

周壁面11はZX面及びZY面を拡がる平坦な面である。ZY面11Y及びZX面11Xの上部は、上方向(+Z方向)に向かって外方向(−X方向及び−Y方向)に傾斜した傾斜面となっている。ここで、ZY面11Yの−X方向に傾斜した面12xを上Xマイナス傾斜面(当接面)と呼び、ZX面11Xの−Y方向に傾斜した傾斜面12yを上Yマイナス傾斜面(当接面)と呼ぶ。傾斜面12の水平面(XY面)における長さ(図3(A)のd1)は、自動積み重ね用ロボットの公差を考慮して3mm程度であることが好ましい。言い換えると、傾斜面12の、周壁面11に対する傾斜角度は、好ましくは135°よりも大きいことが好ましい。この例では、周壁面11と傾斜面12との間の角度は170°である。各傾斜面12には、Z方向に延びる線状の凸部(リブ)13が所定の間隔で複数(この例では5個)形成されている。凸部13の高さはZ方向に沿ってほぼ均一で、高さは一例で1mmである。ただし、各凸部13の下部は、凸部13の上面が周壁面11と同一の面となるように高さが低くなっている。   The peripheral wall surface 11 is a flat surface that expands the ZX plane and the ZY plane. The upper portions of the ZY surface 11Y and the ZX surface 11X are inclined surfaces that are inclined outward (−X direction and −Y direction) toward the upward direction (+ Z direction). Here, the surface 12x inclined in the −X direction of the ZY surface 11Y is called an upper X minus inclined surface (contact surface), and the inclined surface 12y inclined in the −Y direction of the ZX surface 11X is called an upper Y minus inclined surface (current Called tangent surface). The length (d1 in FIG. 3A) of the inclined surface 12 in the horizontal plane (XY plane) is preferably about 3 mm in consideration of the tolerance of the automatic stacking robot. In other words, the inclination angle of the inclined surface 12 with respect to the peripheral wall surface 11 is preferably larger than 135 °. In this example, the angle between the peripheral wall surface 11 and the inclined surface 12 is 170 °. Each inclined surface 12 is formed with a plurality (five in this example) of linear protrusions (ribs) 13 extending in the Z direction at a predetermined interval. The height of the convex portion 13 is substantially uniform along the Z direction, and the height is 1 mm as an example. However, the height of the lower portion of each convex portion 13 is low so that the upper surface of the convex portion 13 is the same surface as the peripheral wall surface 11.

周壁面11の隅部には、同面よりも奥に凹んだ凹部14がZ方向に沿って形成されている。この凹部14は、パネル状製品の隅が受部に載置された際に、パネル状製品の隅とコーナー部材との間に逃げのためのものである。   In the corners of the peripheral wall 11, a recess 14 is formed along the Z direction that is recessed deeper than the same surface. The concave portion 14 is for escaping between the corner of the panel-shaped product and the corner member when the corner of the panel-shaped product is placed on the receiving portion.

周壁面11のZX面11Xの外面には、Z方向及びX方向に延びる複数のリブ(図示されず)が立設されている。周壁面11のZY面11Yの外面にも、Z方向及びY方向に延びる複数のリブが立設されている。これらのリブは補強用のためのものである。各リブの高さは、上面15、下面17及び側面19の幅と等しい。   On the outer surface of the ZX surface 11X of the peripheral wall surface 11, a plurality of ribs (not shown) extending in the Z direction and the X direction are provided upright. A plurality of ribs extending in the Z direction and the Y direction are also provided on the outer surface of the ZY surface 11Y of the peripheral wall surface 11. These ribs are for reinforcement. The height of each rib is equal to the width of the upper surface 15, the lower surface 17 and the side surface 19.

上面15はXY面内を拡がる平坦な面である。図1、図3(A)に示すように、上面15のX軸辺とY軸辺の交点寄りの位置(凹部14の外側(+X側及び+Y側))で、交点から等距離の位置には、下方(−Z方向)に凹んだ段部20X、20Yが形成されている。各段部20は、上面15と平行な底面21と、交点側(−X方向側、−Y方向側)の側面22と反交点側(+X方向側、+Y方向側)の側面23とを有する。交点側の側面22は底面21から略垂直に立ち上がる垂直面であり、反交点側の側面23は、底面21から上方向(+Z方向)に向かって反交点方向(+X方向、+Y方向)に傾斜した傾斜面となっている。ここで、X軸辺の段部20Xの、+X方向に傾斜した面23xを上Xプラス傾斜面(当接面)と呼び、Y軸辺の段部20Yの、+Y方向に傾斜した面23yを上Yプラス傾斜面(当接面)と呼ぶ。傾斜面23の水平面(XY面)における長さ(図3(A)のd2)は、自動積み重ね用ロボットの公差を考慮して3mm程度であることが好ましい。各段部20の底面21と傾斜面23との角度は、この例では120°である。各傾斜面23には、Z方向に延びる線状の凸部24が所定の間隔で複数(この例では2個)形成されている。凸部24の高さはZ方向に沿ってほぼ均一で、高さは一例で1mmである。   The upper surface 15 is a flat surface extending in the XY plane. As shown in FIG. 1 and FIG. 3A, at a position near the intersection of the X-axis side and the Y-axis side of the upper surface 15 (outside of the recess 14 (+ X side and + Y side)) Are formed with step portions 20X and 20Y that are recessed downward (in the −Z direction). Each step portion 20 has a bottom surface 21 parallel to the upper surface 15, a side surface 22 on the intersection side (−X direction side, −Y direction side), and a side surface 23 on the opposite intersection side (+ X direction side, + Y direction side). . The side surface 22 on the intersection point side is a vertical surface that rises substantially perpendicularly from the bottom surface 21, and the side surface 23 on the anti-intersection point side is inclined in the anti-intersection direction (+ X direction, + Y direction) from the bottom surface 21 upward (+ Z direction). It has become an inclined surface. Here, the surface 23x inclined in the + X direction of the step portion 20X on the X-axis side is referred to as an upper X plus inclined surface (contact surface), and the surface 23y inclined in the + Y direction of the step portion 20Y on the Y-axis side is referred to. This is called the upper Y plus inclined surface (contact surface). The length (d2 in FIG. 3A) of the inclined surface 23 on the horizontal plane (XY plane) is preferably about 3 mm in consideration of the tolerance of the automatic stacking robot. The angle between the bottom surface 21 and the inclined surface 23 of each step 20 is 120 ° in this example. Each inclined surface 23 is formed with a plurality (two in this example) of linear convex portions 24 extending in the Z direction at a predetermined interval. The height of the convex portion 24 is substantially uniform along the Z direction, and the height is 1 mm as an example.

柱部10の下面17はXY面内を拡がる平坦な面である。図2、図3(B)に示すように、下面17のX軸辺とY軸辺の交点寄りの位置(凹部14の外側(+X側及び+Y側))で、交点から等距離の位置には、下方(−Z方向)に凸の段部30X、30Yが形成されている。これら段部30X、30Yは、上面15に形成された段部20X、20Yの深さとほぼ同じ高さを有する。各段部30は、下面17と平行な上面31と、交点側(−X方向側、−Y方向側)の側面32と反交点側(+X方向側、+Y方向側)の側面33とを有する。交点側の側面32は下面17から略垂直に立ち下がる垂直面であり、反交点側の側面33は、下面31から下方向(−Z方向)に向かって交点方向(−X方向及び−Y方向)に傾斜した傾斜面となっている。ここで、X軸辺の段部30Xの、−X方向に傾斜した面33xを下Xマイナス傾斜面(当接面)と呼び、Y軸辺の段部30Yの、−Y方向に傾斜した面33yを下Yマイナス傾斜面(当接面)と呼ぶ。   The lower surface 17 of the column part 10 is a flat surface extending in the XY plane. As shown in FIGS. 2 and 3B, at the position near the intersection of the X-axis side and the Y-axis side of the lower surface 17 (outside of the recess 14 (on the + X side and + Y side)), at a position equidistant from the intersection point. Are formed with step portions 30X and 30Y that protrude downward (in the −Z direction). These step portions 30X and 30Y have substantially the same height as the depths of the step portions 20X and 20Y formed on the upper surface 15. Each step 30 has an upper surface 31 parallel to the lower surface 17, a side surface 32 on the intersection side (−X direction side, −Y direction side), and a side surface 33 on the opposite intersection side (+ X direction side, + Y direction side). . The side surface 32 on the intersection point side is a vertical surface falling substantially perpendicularly from the lower surface 17, and the side surface 33 on the anti-intersection point side is in the intersection direction (−X direction and −Y direction) from the lower surface 31 downward (−Z direction). ). Here, the surface 33x inclined in the −X direction of the step portion 30X on the X-axis side is called a lower X minus inclined surface (contact surface), and the surface inclined in the −Y direction of the step portion 30Y on the Y-axis side. 33y is called a lower Y minus inclined surface (contact surface).

下面17の段部30の下Xマイナス傾斜面33xは、上面15の段部20の上Xプラス傾斜面23xと、同じ長さ(Z方向長さ)を有するとともに、同じX方向位置に形成されている。同様に、下面17の段部30の下マイナスY傾斜面33yは、上面15の段部20の上Yプラス傾斜面23yと、同じ長さ(Z方向長さ)を有するとともに、同じY方向位置に形成されている。傾斜面33の水平面(XY面)における長さ(図3(B)のd3)は、上面の段部20の傾斜面23の水平面(XY面)における長さ(図3(A)のd2)と同様に3mm程度であることが好ましい。また、この例では、下面17と各傾斜面33との角度は、上面15の傾斜面23の角度と等しく、120°である。
ただし、上面段部20の垂直面22と下面段部30の垂直面32とは必ずしも同じX方向又はY方向位置に形成されている必要はない。上面段部20の長さを下面段部30の長さよりも長くして、上面段部20の垂直面22を下面段部30の垂直面32よりも交点側としてもよい。
The lower X minus inclined surface 33x of the step portion 30 of the lower surface 17 has the same length (Z direction length) as the upper X plus inclined surface 23x of the step portion 20 of the upper surface 15, and is formed at the same X direction position. ing. Similarly, the lower minus Y inclined surface 33y of the step portion 30 on the lower surface 17 has the same length (Z direction length) as the upper Y plus inclined surface 23y of the step portion 20 on the upper surface 15 and has the same Y direction position. Is formed. The length of the inclined surface 33 in the horizontal plane (XY plane) (d3 in FIG. 3B) is the length in the horizontal plane (XY plane) of the inclined plane 23 of the upper step 20 (d2 in FIG. 3A). It is preferable that it is about 3 mm similarly to. In this example, the angle between the lower surface 17 and each inclined surface 33 is equal to the angle of the inclined surface 23 of the upper surface 15 and is 120 °.
However, the vertical surface 22 of the upper surface step portion 20 and the vertical surface 32 of the lower surface step portion 30 are not necessarily formed at the same position in the X direction or the Y direction. The length of the upper surface step portion 20 may be longer than the length of the lower surface step portion 30, and the vertical surface 22 of the upper surface step portion 20 may be on the intersection side with respect to the vertical surface 32 of the lower surface step portion 30.

両側面19は、XZ面内及びYZ面内に拡がる平坦な面である。   Both side surfaces 19 are flat surfaces extending in the XZ plane and the YZ plane.

次に、受部40について、図1、図3を主に参照して説明する。
受部40は、柱部10の周壁面11の下辺から内方向(+X方向及び+Y方向)に張り出すテラス状の部位である。受部40は、柱部10の周壁面11の下縁から連続して内方向(+X方向及び+Y方向)に張り出し、XY面内を拡がる底面41を有する。この底面41は、図1に示すように、柱部10の下面17よりも下方(−Z方向)に位置している。さらに、受部40は、底面41の内周縁から下方(−Z方向)に突き出て、ZX面及びZY面を拡がる内周面43と、両側縁から下方(−Z方向)に突き出て、ZX面及びZY面を拡がる側面45を有する。さらに、柱部10の下面17から連続して下方向(−Z方向)に突き出る外周面47を有する。側面45の高さは、内側の部分よりも外側の部分の方が高くなっている。
Next, the receiving unit 40 will be described with reference mainly to FIGS. 1 and 3.
The receiving part 40 is a terrace-shaped part projecting inward (+ X direction and + Y direction) from the lower side of the peripheral wall surface 11 of the column part 10. The receiving portion 40 has a bottom surface 41 that continuously extends from the lower edge of the peripheral wall surface 11 of the column portion 10 inward (+ X direction and + Y direction) and expands in the XY plane. As shown in FIG. 1, the bottom surface 41 is located below (−Z direction) below the lower surface 17 of the column part 10. Further, the receiving portion 40 protrudes downward (−Z direction) from the inner peripheral edge of the bottom surface 41, and protrudes downward (−Z direction) from both side edges and the inner peripheral surface 43 that widens the ZX surface and the ZY surface. And a side surface 45 extending the surface and the ZY surface. Furthermore, it has the outer peripheral surface 47 which protrudes in the downward direction (-Z direction) continuously from the lower surface 17 of the pillar part 10. As shown in FIG. The height of the side surface 45 is higher in the outer portion than in the inner portion.

外周面47は、詳細には、柱部10の下面17から内方向(+X方向及び+Y方向)に傾斜した傾斜面となっている。ここで、下面17のY軸辺から+X方向に傾斜した面47xを下Xプラス傾斜面(当接面)と呼び、下面17のX軸辺から+Y方向に傾斜した面47yを下Yプラス傾斜面(当接面)と呼ぶ。傾斜面47の水平面(XY面)における長さ(図3(B)のd4)は、上面の傾斜面12の水平面(XY面)における長さ(図3(A)のd1)と同様に3mm程度であることが好ましい。この例では、柱部10の下面17と傾斜面47との角度は100°である(言い換えれば、傾斜面47の垂直面(周壁面11)に対する傾斜角度は170°であり、周壁面11の上部の傾斜面12の角度と等しい)。また、この傾斜面47のZ方向長さは、周壁面11の傾斜面12のZ方向長さと同じである。さらに、下Xプラス傾斜面47xと、柱部10の上Xマイナス傾斜面12xとのX方向位置は同じであり、下Yプラス傾斜面47yと、柱部の上Yマイナス傾斜面12yとのY方向位置は同じである。   Specifically, the outer peripheral surface 47 is an inclined surface inclined inward (+ X direction and + Y direction) from the lower surface 17 of the column part 10. Here, the surface 47x inclined in the + X direction from the Y axis side of the lower surface 17 is called a lower X plus inclined surface (contact surface), and the surface 47y inclined in the + Y direction from the X axis side of the lower surface 17 is called the lower Y plus inclination. It is called a surface (contact surface). The length of the inclined surface 47 on the horizontal plane (XY plane) (d4 in FIG. 3B) is 3 mm, similar to the length of the upper inclined plane 12 on the horizontal plane (XY plane) (d1 in FIG. 3A). It is preferable that it is a grade. In this example, the angle between the lower surface 17 of the column part 10 and the inclined surface 47 is 100 ° (in other words, the inclined angle of the inclined surface 47 with respect to the vertical surface (the peripheral wall surface 11) is 170 °, Equal to the angle of the upper inclined surface 12). Further, the Z direction length of the inclined surface 47 is the same as the Z direction length of the inclined surface 12 of the peripheral wall surface 11. Further, the X direction positions of the lower X plus inclined surface 47x and the upper X minus inclined surface 12x of the column portion 10 are the same, and the Y of the lower Y plus inclined surface 47y and the upper Y minus inclined surface 12y of the column portion are the same. The direction position is the same.

受部40の底面41の裏面には、X方向、Y方向、及びXY方向に延びる、補強用の複数のリブ42が立設されている。   On the back surface of the bottom surface 41 of the receiving portion 40, a plurality of reinforcing ribs 42 extending in the X direction, the Y direction, and the XY direction are erected.

次に、このコーナー部材1の積載状態を図4、図5を参照して説明する。図4の上側の図は、積載時の上側コーナー部材1Aの下面の構造を破線で示したものであり、下側の図は、下側コーナー部材1Bの上面の構造を示したものである。両者のX方向及びY方向の向きは同じである。図5の符号Pで示す部材は、パネル状製品である。
コーナー部材1を積載する際は、図5に示すように、下側のコーナー部材1Bの柱部10の上面15に、上側のコーナー部材1Aの柱部10の下面17を載置する。この際、上下のコーナー部材1A、1Bの各柱部10の上面15と下面17とを完全に当接させる必要はない。つまり、上下面間にややスキマの開いた状態で上側のコーナー部材1を落下させても、上側部材1の各傾斜面が下側部材の対応する傾斜面に案内されて、以下に示すように各面同士が当接する(図4参照)。
下側コーナー部材1Bの上Xマイナス傾斜面12xと、上側コーナー部材1Aの下Xプラス傾斜面47x;
下側コーナー部材1Bの上Yマイナス傾斜面12yと、上側コーナー部材1Aの下Yプラス傾斜面47y;
下側コーナー部材1Bの上Xプラス傾斜面23xと、上側コーナー部材1Aの下Xマイナス傾斜面33x;
下側コーナー部材1Bの上Yプラス傾斜面23yと、上側コーナー部材1Aの下Yマイナス傾斜面33y。
各傾斜面が全て当接した状態において、当接している傾斜面間のズレ(クリアランス)はほぼゼロである。
Next, the loading state of the corner member 1 will be described with reference to FIGS. The upper diagram in FIG. 4 shows the structure of the lower surface of the upper corner member 1A during loading with a broken line, and the lower diagram shows the structure of the upper surface of the lower corner member 1B. Both the directions in the X direction and the Y direction are the same. The member shown with the code | symbol P of FIG. 5 is a panel-shaped product.
When the corner member 1 is stacked, as shown in FIG. 5, the lower surface 17 of the column portion 10 of the upper corner member 1A is placed on the upper surface 15 of the column portion 10 of the lower corner member 1B. At this time, it is not necessary to completely contact the upper surface 15 and the lower surface 17 of each column portion 10 of the upper and lower corner members 1A, 1B. That is, even if the upper corner member 1 is dropped with a slight gap between the upper and lower surfaces, each inclined surface of the upper member 1 is guided to the corresponding inclined surface of the lower member, as shown below. Each surface abuts (see FIG. 4).
Upper X minus inclined surface 12x of the lower corner member 1B and lower X plus inclined surface 47x of the upper corner member 1A;
Upper Y minus inclined surface 12y of the lower corner member 1B and lower Y plus inclined surface 47y of the upper corner member 1A;
An upper X plus inclined surface 23x of the lower corner member 1B and a lower X minus inclined surface 33x of the upper corner member 1A;
Upper Y plus inclined surface 23y of lower corner member 1B and lower Y minus inclined surface 33y of upper corner member 1A.
In a state where all the inclined surfaces are in contact with each other, the deviation (clearance) between the contacting inclined surfaces is substantially zero.

なお、下側コーナー部材1Bの上面段部20X、20Yの各垂直面22は、上側コーナー部材1Aの下面段部30X、30Yの各垂直面32に当接している必要はない。   Note that the vertical surfaces 22 of the upper surface step portions 20X and 20Y of the lower corner member 1B do not need to be in contact with the vertical surfaces 32 of the lower surface step portions 30X and 30Y of the upper corner member 1A.

このような各傾斜面の当接によって、下側コーナー部材1Bに対する上側コーナー部材1Aの各方向への移動が以下のように規制される。
上側コーナー部材1Aの+X方向への移動は、下側コーナー部材1Bの上Xプラス傾斜面23xと、上側コーナー部材1Aの下Xマイナス傾斜面33xとの当接により規制される。
上側コーナー部材1Aの−X方向への移動は、下側コーナー部材1Bの上Xマイナス傾斜面12xと、上側コーナー部材1Aの下Xプラス傾斜面47xとの当接により規制される。
上側コーナー部材1Aの+Y方向への移動は、下側コーナー部材1Bの上Yプラス傾斜面23yと、上側コーナー部材1Aの下Yマイナス傾斜面33yとの当接により規制される。
上側コーナー部材1Aの−Y方向への移動は、下側コーナー部材1Bの上Yマイナス傾斜面12yと、上側コーナー部材1Aの下Yプラス傾斜面47yとの当接により規制される。
By such contact of the inclined surfaces, movement of the upper corner member 1A in each direction with respect to the lower corner member 1B is restricted as follows.
The movement of the upper corner member 1A in the + X direction is restricted by the contact between the upper X plus inclined surface 23x of the lower corner member 1B and the lower X minus inclined surface 33x of the upper corner member 1A.
The movement of the upper corner member 1A in the −X direction is restricted by the contact between the upper X minus inclined surface 12x of the lower corner member 1B and the lower X plus inclined surface 47x of the upper corner member 1A.
The movement of the upper corner member 1A in the + Y direction is restricted by the contact between the upper Y plus inclined surface 23y of the lower corner member 1B and the lower Y minus inclined surface 33y of the upper corner member 1A.
The movement of the upper corner member 1A in the −Y direction is restricted by the contact between the upper Y minus inclined surface 12y of the lower corner member 1B and the lower Y plus inclined surface 47y of the upper corner member 1A.

このように、各傾斜面間の+X及び−X方向、及び、+Y及び−Y方向のクリアランスをゼロとすることにより、コーナー部材1をまっすぐに積載することができる。   Thus, the corner member 1 can be loaded straight by setting the clearances between the inclined surfaces in the + X and −X directions and the + Y and −Y directions to zero.

さらに、図6に示すように、+X方向の規制を行う傾斜面23x、33xと、−X方向の規制を行う傾斜面12x、47xとは対向しておらず、両者間にはある程度のY方向の食い違い(離れ)Dyが存在する。同様に、+Y方向の規制を行う傾斜面23y、33yと、−Y方向の規制を行う傾斜面12y、47yとは対向しておらず、両者間にはある程度のX方向の食い違い(離れ)Dxが存在する。   Furthermore, as shown in FIG. 6, the inclined surfaces 23x and 33x that restrict the + X direction and the inclined surfaces 12x and 47x that restrict the −X direction are not opposed to each other, and a certain amount of the Y direction is between them. There is a discrepancy (separation) Dy. Similarly, the inclined surfaces 23y and 33y that regulate the + Y direction and the inclined surfaces 12y and 47y that regulate the -Y direction do not face each other, and there is a certain amount of X direction discrepancy (separation) Dx between the two. Exists.

一方、従来技術で提示した、図7に示すコーナー部材100においては、X方向及びY方向において、+方向の規制を行う面と、−方向の規制を行う面とが対向している。具体的には、これらの面は、「ほぞ」111又は「さね」の対向する外面、及び、空所113又は溝の対向する内面であり、両者は同じX方向位置又はY方向位置にあるとともに、比較的近接している。この場合、上下のコーナー部材間のX方向及びY方向のクリアランスをゼロとすると、「ほぞ」111の両外面と空所113の両内面、又は、「さね」の両外面と溝の両内面が咬みあって離れにくくなる。これは、両当接面間の距離が短くなると、当接面圧を受けた「ほぞ」や「さね」は、「ほぞ」や「さね」そのものの圧縮のみによる不十分な弾性変形代しか期待できないためである。   On the other hand, in the corner member 100 shown in FIG. 7 presented in the prior art, in the X direction and the Y direction, the surface that restricts the + direction and the surface that restricts the − direction face each other. Specifically, these surfaces are the opposite outer surface of the “tenon” 111 or “sane” and the opposite inner surface of the void 113 or groove, and both are in the same X-direction position or Y-direction position. And relatively close. In this case, assuming that the clearance in the X direction and the Y direction between the upper and lower corner members is zero, both outer surfaces of the tenon 111 and both inner surfaces of the cavity 113, or both outer surfaces of the tongue and both inner surfaces of the groove Bite and become difficult to leave. This is because when the distance between the two contact surfaces is shortened, the tenon or sane subjected to the contact surface pressure has insufficient elastic deformation due to the compression of the tenon or sane itself. This is because it can only be expected.

本発明においては、図6示したように、X方向及びY方向において、+方向当接面と−方向当接面とが対向しておらず、互いに離隔されている。この場合、部材全体の曲げなどの弾性変形代を含めた十分な弾性変形代が期待できる。そのため、積み重ね時クリアランスをゼロとしても、弾性変形によりなじむので、当接面が咬み合うことなく(摩擦力が過大となることなく)、パネル使用現場などで積み重ねを解除しやすい(一枚ずつ取り上げやすい)。   In the present invention, as shown in FIG. 6, in the X direction and the Y direction, the + direction contact surface and the − direction contact surface do not face each other and are separated from each other. In this case, a sufficient elastic deformation allowance including an elastic deformation allowance such as bending of the entire member can be expected. For this reason, even if the clearance during stacking is zero, it adapts due to elastic deformation, so the contact surface does not bite (without excessive frictional force) and it is easy to release stacking at the site where the panel is used (pick up one by one) Cheap).

また、先行技術のように「ほぞ」や「さね」の両側面を「空所」又は「溝」で挟むようにすると、クリアランスが小さい場合、コーナー部材成形時の反りや収縮などの変形により、「ほぞ」や「さね」と「空所」又は「溝」とが奥まではまり合わず、積み重ねが完成せず製品が傾いてしまうおそれがある。
一方、本願発明のようにプラス方向当接面とマイナス方向当接面とを互いに離隔した位置とする(両面に挟まれるような部材や部分がない)ことにより、積み重ね不具合を生じにくい上に、横方向のズレをなくすことができ、かつ、咬み合うことなく積み重ねを解除できる。そのため、積み重ね時クリアランスをゼロとしても、多少の部材の変形があった場合でも、積み重ねが完成せず製品が傾いてしまうような事態は起こらない。
In addition, when both sides of “tenon” and “sane” are sandwiched between “vacant spaces” or “grooves” as in the prior art, if the clearance is small, deformation due to warping or shrinkage during corner member molding In addition, “tenon” or “sane” and “vacant space” or “groove” do not fit together, and stacking is not completed and the product may be tilted.
On the other hand, by making the plus direction contact surface and the minus direction contact surface apart from each other as in the present invention (there is no member or part sandwiched between both surfaces), it is difficult to cause stacking problems. Lateral misalignment can be eliminated and stacking can be released without biting. Therefore, even if the clearance at the time of stacking is zero, even if there is some deformation of the member, the situation that the stacking is not completed and the product tilts does not occur.

さらに、各傾斜面同士が当接する際、上傾斜面12x、12y、23x、23yには、Z方向に延びる線状の凸部13が形成されているので、各面同士は面接触せず、一方の傾斜面の凸部の上面がもう一方の傾斜面に当接している状態であり、両者の接触面積が少なくなっている。このため、コーナー部材に大きな荷重がかかっても、両面間に過大な摩擦力が働かないので、両面が咬み合うような事態は生じない。
なお、Z方向に延びる線状の凸部13の替わりに、凸部を点状として、各傾斜面に散在させても同様の効果を得られる。
Furthermore, when the inclined surfaces contact each other, the upper inclined surfaces 12x, 12y, 23x, and 23y are formed with linear convex portions 13 extending in the Z direction, so that the surfaces do not come into surface contact with each other, The upper surface of the convex portion of one inclined surface is in contact with the other inclined surface, and the contact area between the two is reduced. For this reason, even if a large load is applied to the corner member, an excessive frictional force does not act between both surfaces, so that a situation where both surfaces are engaged with each other does not occur.
It should be noted that the same effect can be obtained even if the convex portions are made dotted, instead of the linear convex portions 13 extending in the Z direction, and scattered on each inclined surface.

1 コーナー部材
10 柱部 11 周壁面
12x 上Xマイナス傾斜面 12y 上Yマイナス傾斜面
13 リブ 14 凹部
15 上面 17 下面
19 側面
20 段部 21 底面
22 垂直面
23x 上Xプラス傾斜面 23y 上Yプラス傾斜面
30 段部 31 上面
32 垂直面
33x 下Xマイナス傾斜面 33y 下Yマイナス傾斜面
40 受部 41 底面
42 リブ 43 内周面
45 側面
47x 下Xプラス傾斜面 47y 下Yプラス傾斜面
DESCRIPTION OF SYMBOLS 1 Corner member 10 Column part 11 Peripheral wall surface 12x Upper X minus inclined surface 12y Upper Y minus inclined surface 13 Rib 14 Recessed part 15 Upper surface 17 Lower surface 19 Side surface 20 Step part 21 Bottom surface 22 Vertical surface 23x Upper X plus inclined surface 23y Upper Y plus inclination Surface 30 Step 31 Upper surface 32 Vertical surface 33x Lower X minus inclined surface 33y Lower Y minus inclined surface 40 Receiving portion 41 Bottom surface 42 Rib 43 Inner surface 45 Side surface 47x Lower X plus inclined surface 47y Lower Y plus inclined surface

Claims (4)

パネル状製品を何段にも積層した状態で搬送、保管、梱包及び/又は輸送する際に、前記パネル状製品の隅に当てられ、それ自体が複数個積み重ねられるコーナー部材であって、
前記パネル状製品の隅を受ける受部と、
該受部に接続させており、前記パネル状製品の積層方向(Z方向という)に延びる、前記パネル状製品積層体の重量を受ける柱部と、
複数個積み重ねられる複数のコーナー部材の、前記Z方向と直交する2横方向(X方向・Y方向という)のズレを防止するズレ止め手段と、
を具備し、
該ズレ止め手段が、積み重ねられるコーナー部材間の当接面であって、
前記X方向のプラス方向のズレ止めとなる当接面(Xプラス当接面という)と、
前記X方向のマイナス方向のズレ止めとなる当接面(Xマイナス当接面という)と、
前記Y方向のプラス方向のズレ止めとなる当接面(Yプラス当接面という)と、
前記Y方向のマイナス方向のズレ止めとなる当接面(Yマイナス当接面という)と、
から構成されており、
前記Xプラス当接面と前記Xマイナス当接面が、前記Z方向から逆の開き方向に傾斜した面とされているとともに、前記Yプラス当接面と前記Yマイナス当接面が、前記Z方向から逆の開き方向に傾斜した面とされており、
また、前記Xプラス方向当接面と前記Xマイナス方向当接面とが互いに離隔した位置に形成されているとともに、前記Yプラス方向当接面と前記Yマイナス方向当接面とが互いに離隔した位置に形成されており、
積み重ね時の前記X方向及びY方向のズレがほぼゼロであることを特徴とするコーナー部材。
When transporting, storing, packing, and / or transporting a panel-shaped product in a multi-layered state, the panel-shaped product is a corner member that is applied to a corner of the panel-shaped product and is stacked in itself.
A receiving portion for receiving a corner of the panel-shaped product;
A column part that is connected to the receiving part and extends in the laminating direction of the panel-like product (referred to as the Z direction) and receives the weight of the panel-like product laminate;
A misalignment prevention means for preventing misalignment of a plurality of corner members stacked in two lateral directions orthogonal to the Z direction (referred to as X direction and Y direction),
Comprising
The slip prevention means is a contact surface between the corner members to be stacked,
An abutment surface (referred to as an X plus abutment surface) that serves to prevent the displacement in the plus direction in the X direction;
An abutting surface (referred to as an X minus abutting surface) that serves to stop the displacement in the minus direction of the X direction;
An abutment surface (referred to as a Y plus abutment surface) that serves to prevent the displacement in the positive direction of the Y direction;
An abutting surface (referred to as a Y minus abutting surface) that serves to stop the displacement in the negative direction of the Y direction;
Consists of
The X plus abutment surface and the X minus abutment surface are inclined with respect to the opening direction opposite to the Z direction, and the Y plus abutment surface and the Y minus abutment surface are in the Z direction. It is a surface that is inclined from the direction to the reverse opening direction,
Further, the X plus direction contact surface and the X minus direction contact surface are formed at positions separated from each other, and the Y plus direction contact surface and the Y minus direction contact surface are separated from each other. Formed in position,
A corner member characterized in that the deviation in the X direction and the Y direction during stacking is substantially zero.
前記柱部が、略直交するコーナーを形成する周壁を有し、
前記受部が、前記周壁の下辺又は上辺から内方向に水平に張り出すテラス状の底壁を有し、
前記周壁部の内面と前記底壁の外面との間に、X方向又はY方向のズレ止めとなる当接面が形成され、
前記周壁部の上面と該周壁部の下面との間に、Y方向又はX方向のズレ止めとなる当接面が形成されていることを特徴とする請求項1に記載のコーナー部材。
The column portion has a peripheral wall that forms a substantially orthogonal corner;
The receiving part has a terrace-like bottom wall that projects horizontally inward from the lower or upper side of the peripheral wall,
Between the inner surface of the peripheral wall portion and the outer surface of the bottom wall, an abutment surface is formed that serves as a displacement stopper in the X direction or the Y direction,
2. The corner member according to claim 1, wherein an abutting surface is formed between the upper surface of the peripheral wall portion and the lower surface of the peripheral wall portion to prevent the displacement in the Y direction or the X direction.
前記当接面に凸部が形成されていることを特徴とする請求項2に記載のコーナー部材。   The corner member according to claim 2, wherein a convex portion is formed on the contact surface. パネル状製品を搬送、保管、梱包及び/又は輸送する際に何段にも積層する方法であって、
前記パネル状製品の隅に請求項1〜3のいずれか1項に記載のコーナー部材を当て、該コーナー部材を複数個積み重ねることを特徴とするパネルの積層方法。
A method of stacking a number of layers when transporting, storing, packing and / or transporting a panel-shaped product,
A corner member according to any one of claims 1 to 3 is applied to a corner of the panel-like product, and a plurality of the corner members are stacked.
JP2010168212A 2010-07-27 2010-07-27 Corner member and panel lamination method using the same Expired - Fee Related JP5476248B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2010168212A JP5476248B2 (en) 2010-07-27 2010-07-27 Corner member and panel lamination method using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2010168212A JP5476248B2 (en) 2010-07-27 2010-07-27 Corner member and panel lamination method using the same

Publications (2)

Publication Number Publication Date
JP2012025473A JP2012025473A (en) 2012-02-09
JP5476248B2 true JP5476248B2 (en) 2014-04-23

Family

ID=45778906

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2010168212A Expired - Fee Related JP5476248B2 (en) 2010-07-27 2010-07-27 Corner member and panel lamination method using the same

Country Status (1)

Country Link
JP (1) JP5476248B2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5736630B2 (en) 2010-12-25 2015-06-17 キョーラク株式会社 Module used for stacking thin panel and method for stacking thin panel
JP5755581B2 (en) * 2012-02-13 2015-07-29 三甲株式会社 Support member for workpiece
CN104144862B (en) * 2012-02-16 2016-05-18 京洛株式会社 For the module of laminated thin panel
JPWO2013121461A1 (en) * 2012-02-16 2015-05-11 キョーラク株式会社 Module used for stacking thin panels
WO2018016077A1 (en) * 2016-07-22 2018-01-25 堺ディスプレイプロダクト株式会社 Storing container

Also Published As

Publication number Publication date
JP2012025473A (en) 2012-02-09

Similar Documents

Publication Publication Date Title
JP5476248B2 (en) Corner member and panel lamination method using the same
CN114423916B (en) Group panel with mechanically locked edges
JP5736630B2 (en) Module used for stacking thin panel and method for stacking thin panel
US8844719B2 (en) Module for stacking thin panels and method of stacking thin panels
RU2751154C1 (en) Panel
JP5470060B2 (en) Storage tray
US11560256B2 (en) Roto molded pallet
TWI391299B (en) Pallet with optimized cargo layer and related methods
US20140291187A1 (en) Element for the storage, handling and transport of essentially sheet-form objects
JP5340840B2 (en) Container for transporting plate-shaped body
JP2008044636A (en) Storage tray
JP5145203B2 (en) Plate-shaped article conveyance tray
CN210629412U (en) Photovoltaic module and frame thereof
KR101632828B1 (en) The chip tray device for semiconductor
JP5406120B2 (en) Container for transporting plate-shaped body
JP2006021796A (en) Tray
JP2012056611A (en) Plate shipping container
JP6376933B2 (en) Cardboard box
JP4873362B2 (en) Spacer for packing glass plate, packing body using the same, and packing method
JP2011162235A (en) Box for conveying plate-like product
JP7089262B2 (en) Transport container
JP2010149909A (en) Container inner member and container with inner member
JP2020097430A (en) Pallet
JP2005022749A (en) Container permitting slide-stacking
KR101150521B1 (en) Corner connector for building pallet

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20130531

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20140120

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20140128

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20140207

R150 Certificate of patent or registration of utility model

Ref document number: 5476248

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313111

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees