JP5468751B2 - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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JP5468751B2
JP5468751B2 JP2008196927A JP2008196927A JP5468751B2 JP 5468751 B2 JP5468751 B2 JP 5468751B2 JP 2008196927 A JP2008196927 A JP 2008196927A JP 2008196927 A JP2008196927 A JP 2008196927A JP 5468751 B2 JP5468751 B2 JP 5468751B2
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metal ring
wheel
seal
ring
bearing device
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JP2010032013A (en
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誠 関
一宏 馬場
洋斗 須間
亮 小西
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NTN Corp
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NTN Corp
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Description

本発明は、自動車等の車輪を回転自在に支承する車輪用軸受装置、特に、密封性能の向上を図った車輪用軸受装置に関するものである。   The present invention relates to a wheel bearing device for rotatably supporting a wheel of an automobile or the like, and more particularly to a wheel bearing device with improved sealing performance.

従来から自動車等の車輪を支持する車輪用軸受装置は、車輪を取り付けるためのハブ輪を転がり軸受を介して回転自在に支承するもので、駆動輪用と従動輪用とがある。構造上の理由から、駆動輪用では内輪回転方式が、従動輪用では内輪回転と外輪回転の両方式が一般的に採用されている。この車輪用軸受装置には、所望の軸受剛性を有し、ミスアライメントに対しても耐久性を発揮すると共に、燃費向上の観点から回転トルクが小さい複列アンギュラ玉軸受が多用されている。一方、オフロードカーやトラック等、車体重量が嵩む車両には複列円錐ころ軸受が使用されている。   2. Description of the Related Art Conventionally, a wheel bearing device for supporting a wheel of an automobile or the like is such that a hub wheel for mounting a wheel is rotatably supported via a rolling bearing, and there are a drive wheel and a driven wheel. For structural reasons, an inner ring rotation method is generally used for driving wheels, and an inner ring rotation method and an outer ring rotation method are generally used for driven wheels. As the wheel bearing device, a double-row angular ball bearing having a desired bearing rigidity, exhibiting durability against misalignment, and having a small rotational torque from the viewpoint of improving fuel efficiency is often used. On the other hand, double row tapered roller bearings are used in vehicles such as off-road cars and trucks that have a heavy vehicle body weight.

これらの車輪用軸受装置は泥水等がかかり易い部位に配置されるため、シール装置が装着されて外方部材と内方部材との間を密封するように構成されている。一般的に、シール装置は、シールリップを備えたシール部材が固定側部材となる外方部材に装着され、シールリップが内方部材の外周面に摺接されている。   Since these wheel bearing devices are arranged at sites where muddy water or the like is easily applied, a seal device is mounted to seal between the outer member and the inner member. Generally, in a sealing device, a sealing member having a sealing lip is attached to an outer member serving as a stationary member, and the sealing lip is slidably contacted with an outer peripheral surface of the inner member.

こうした車輪用軸受装置の一例を図5に示す。この車輪用軸受装置50は、車体側に非回転に取り付けられる外輪部材(外方部材)51と、外輪部材51にボール(図示せず)を介して回転支持される内輪部材(内方部材)52とを有し、車輪(図示せず)は内輪部材52に固定されて車体に対して回転可能とされている。そして、車輪用軸受装置50は、泥水等がかかり易い場所に配置されるため、密封装置を配置して内輪部材52と外輪部材51との間を密封するように構成されている。   An example of such a wheel bearing device is shown in FIG. The wheel bearing device 50 includes an outer ring member (outer member) 51 that is non-rotatably attached to the vehicle body side, and an inner ring member (inner member) that is rotatably supported by the outer ring member 51 via a ball (not shown). The wheel (not shown) is fixed to the inner ring member 52 and is rotatable with respect to the vehicle body. Since the wheel bearing device 50 is disposed in a place where mud water or the like is easily applied, a sealing device is disposed to seal between the inner ring member 52 and the outer ring member 51.

この密封装置は、外輪部材51の端部内周に嵌着されたシール部材53と、ハブ輪54の車輪取付フランジ55の基部56に嵌着された金属環57とからなる。シール部材53は、円環状の弾性シール体58と、この弾性シール体58を保持する芯金59とから構成されている。弾性シール体58は、円環状の3個のシールリップ58a、58b、58cを有しており、シールリップ58aはハブ輪54のフランジ面54aに、シールリップ58bはハブ輪54のアール面54bに、また、シールリップ58cは、ハブ輪54の肩部外周面54cに、それぞれ近接して配置されるように形成されている。   This sealing device includes a seal member 53 fitted to the inner periphery of the end of the outer ring member 51 and a metal ring 57 fitted to the base 56 of the wheel mounting flange 55 of the hub ring 54. The seal member 53 includes an annular elastic seal body 58 and a metal core 59 that holds the elastic seal body 58. The elastic seal body 58 has three annular seal lips 58a, 58b, and 58c. The seal lip 58a is on the flange surface 54a of the hub wheel 54, and the seal lip 58b is on the round surface 54b of the hub wheel 54. Further, the seal lip 58c is formed so as to be disposed close to the outer peripheral surface 54c of the shoulder portion of the hub wheel 54, respectively.

金属環57は、ハブ輪54の肩部外周面54cに嵌合される嵌合部57aと、ハブ輪54のフランジ面54aに密着される鍔部57bと、この鍔部57bの外径側周縁部に、ハブ輪54のフランジ面54aから離間する方向に断面略クランク状に形成されたシール装着部57cと、さらに、外輪部材51の面取り部51aに沿って軸方向に延設された非接触シール部57dとを有している。非接触シール部57dの内周面と外輪部材51の面取り部51aおよび外周面51bとの隙間Cは極めて狭い寸法に設定されている。   The metal ring 57 includes a fitting portion 57a fitted to the shoulder portion outer peripheral surface 54c of the hub wheel 54, a flange portion 57b closely attached to the flange surface 54a of the hub wheel 54, and an outer peripheral side peripheral edge of the flange portion 57b. And a non-contact portion extending in the axial direction along the chamfered portion 51 a of the outer ring member 51, and a seal mounting portion 57 c formed in a substantially crank shape in a direction away from the flange surface 54 a of the hub wheel 54. And a seal portion 57d. The gap C between the inner peripheral surface of the non-contact seal portion 57d and the chamfered portion 51a and the outer peripheral surface 51b of the outer ring member 51 is set to an extremely narrow dimension.

そして、金属環57の鍔部57bをハブ輪54のフランジ面54aに密着させて、金属環57の嵌合部57aをハブ輪54の肩部外周面54cに嵌合させた時、フランジ面54aとシール装着部57cとの間に形成されたシール空間に弾性体60が装着されている。また、非接触シール部57dの内周面と外輪部材51の面取り部51aおよび外周面51bとによってラビリンスが形成されている。   When the flange portion 57b of the metal ring 57 is brought into close contact with the flange surface 54a of the hub ring 54, and the fitting portion 57a of the metal ring 57 is fitted to the shoulder outer peripheral surface 54c of the hub ring 54, the flange surface 54a. The elastic body 60 is mounted in a seal space formed between the seal mounting portion 57c and the seal mounting portion 57c. A labyrinth is formed by the inner peripheral surface of the non-contact seal portion 57d and the chamfered portion 51a and the outer peripheral surface 51b of the outer ring member 51.

シール空間に装着された弾性体60のシール効果により、金属環57とハブ輪54との嵌合部に泥水等が浸入するのを防止すると共に、非接触シール部57dの内周面と外輪部材51の面取り部51aおよび外周面51bとによって形成されたラビリンスの効果により、シール部材53と金属環57との摺接部に泥水等が浸入するのを防止することができる。
特開2005−291485号公報
The sealing effect of the elastic body 60 mounted in the seal space prevents muddy water and the like from entering the fitting portion between the metal ring 57 and the hub ring 54, and the inner peripheral surface of the non-contact seal portion 57d and the outer ring member. Due to the effect of the labyrinth formed by the chamfered portion 51 a and the outer peripheral surface 51 b of 51, muddy water or the like can be prevented from entering the sliding contact portion between the seal member 53 and the metal ring 57.
JP 2005-291485 A

こうした従来の車輪用軸受装置の密封装置では、非接触シール部57dの内周面と外輪部材51の面取り部51aおよび外周面51bとによって形成されたラビリンスの効果により、シール部材53と金属環57との摺接部に泥水等が浸入するのを防止することができる特徴を備えている。然しながら、この僅かな隙間Cから一旦浸入した泥水等は外部に排出され難いと言う問題があった。そして、弾性シール体58上に滞留した泥水等がシールリップ58aの摺接面に付着してシールリップ58aを摩耗させる可能性があり、長期間に亘って安定した密封性を保持するのは難しい。   In such a conventional sealing device for a wheel bearing device, due to the labyrinth effect formed by the inner peripheral surface of the non-contact seal portion 57d and the chamfered portion 51a and the outer peripheral surface 51b of the outer ring member 51, the seal member 53 and the metal ring 57 are provided. It is possible to prevent muddy water from entering the sliding contact portion. However, there is a problem that the muddy water or the like that has once entered from the slight gap C is difficult to be discharged to the outside. Then, muddy water or the like staying on the elastic seal body 58 may adhere to the sliding contact surface of the seal lip 58a and wear the seal lip 58a, and it is difficult to maintain a stable sealing performance for a long period of time. .

本発明は、このような事情に鑑みてなされたもので、シールの密封性能の向上を図り、軸受性能を長期間に亘って維持することができる車輪用軸受装置を提供することを目的としている。   This invention is made | formed in view of such a situation, and aims at the improvement of the sealing performance of a seal | sticker, and it aims at providing the wheel bearing apparatus which can maintain bearing performance over a long period of time. .

係る目的を達成すべく、本発明のうち請求項1記載の発明は、外周に懸架装置に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に小径段部が形成されたハブ輪、およびこのハブ輪に嵌合された内輪または等速自在継手の外側継手部材からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体と、前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、前記車輪取付フランジのインナー側の基部が円弧状に形成され、この基部に鋼板からプレス加工にて形成された金属環が嵌着されると共に、前記シールのうちアウター側のシールが、前記外方部材の端部内周に嵌合される芯金と、この芯金に一体に接合され、径方向外方に傾斜して延びるサイドリップと、軸受内方側に傾斜して延びるグリースリップとを有するシール部材からなり、このシール部材のサイドリップが前記金属環に摺接された車輪用軸受装置において、前記外方部材のアウター側の端部外周に所定の傾斜角からなるテーパ面が形成されると共に、前記金属環が耐食性を有する鋼板で形成され、その素材となる鋼板の表面粗さがRa0.2〜0.6の範囲に設定されると共に、前記ハブ輪の肩部に外嵌される円筒状の嵌合部と、前記基部の形状に対応して円弧状に形成された湾曲部と、この湾曲部から径方向外方に延び、前記車輪取付フランジのインナー側の側面に密着される円板部と、この円板部の外径部から前記車輪取付フランジに対して軸方向に離間して延びる傘部とを備え、前記基部が所定の曲率半径rからなる円弧面に形成され、この円弧面に対応して前記金属環の湾曲部が所定の曲率半径Rからなる円弧面に形成され、それぞれの曲率半径R、rがR>rになるように設定され、前記金属環の傘部が、所定の傾斜角が設けられて端部に向って漸次拡径するテーパ状に形成され、前記テーパ面に対して僅かな環状の隙間を介して対向している。 In order to achieve such an object, the invention according to claim 1 of the present invention has a vehicle body mounting flange integrally attached to the suspension on the outer periphery, and a double row outer rolling surface integrally on the inner periphery. A formed outer member and a hub wheel integrally having a wheel mounting flange for mounting a wheel at one end and a small-diameter stepped portion formed on the outer periphery, and an inner ring or a constant speed fitted to the hub ring An inner member comprising an outer joint member of a universal joint and having a double-row inner rolling surface facing the double-row outer rolling surface on the outer periphery, and both the inner member and the outer member. A double-row rolling element accommodated between the running surfaces via a cage, and a seal attached to an opening in an annular space formed between the outer member and the inner member. A base portion on the inner side of the wheel mounting flange is formed in a circular arc shape. A metal ring formed by pressing is fitted, and an outer seal of the seals is joined to a core metal fitted to the inner periphery of the end of the outer member, and the core metal is integrally joined to the core metal. A seal member having a side lip extending obliquely outward in the radial direction and a grease lip extending inclined inward of the bearing, and the side lip of the seal member is in sliding contact with the metal ring The outer surface of the outer member is formed with a taper surface having a predetermined inclination angle, and the metal ring is formed of a corrosion-resistant steel plate. The roughness is set in the range of Ra 0.2 to 0.6, and the cylindrical fitting portion that is fitted on the shoulder portion of the hub wheel and the arc shape corresponding to the shape of the base portion are formed. Curved part and radially outward from this curved part A disc portion that is in close contact with the side surface on the inner side of the wheel mounting flange, and an umbrella portion that extends away from the outer diameter portion of the disc portion in the axial direction with respect to the wheel mounting flange. The base portion is formed on an arc surface having a predetermined radius of curvature r, and the curved portion of the metal ring is formed on an arc surface having a predetermined radius of curvature R corresponding to the arc surface, and the respective curvature radii R, r Is set so that R> r, and the umbrella portion of the metal ring is formed in a tapered shape having a predetermined inclination angle and gradually increasing in diameter toward the end portion. It faces through an annular gap.

このように、車輪取付フランジのインナー側の基部が円弧状に形成され、この基部に鋼板からプレス加工にて形成された金属環が嵌着されると共に、アウター側のシールが、外方部材の端部内周に嵌合される芯金と、この芯金に一体に接合され、径方向外方に傾斜して延びるサイドリップと、軸受内方側に傾斜して延びるグリースリップとを有するシール部材からなり、このシール部材のサイドリップが金属環に摺接された車輪用軸受装置において、外方部材のアウター側の端部外周に所定の傾斜角からなるテーパ面が形成されると共に、金属環が耐食性を有する鋼板で形成され、その素材となる鋼板の表面粗さがRa0.2〜0.6の範囲に設定されると共に、ハブ輪の肩部に外嵌される円筒状の嵌合部と、基部の形状に対応して円弧状に形成された湾曲部と、この湾曲部から径方向外方に延び、車輪取付フランジのインナー側の側面に密着される円板部と、この円板部の外径部から車輪取付フランジに対して軸方向に離間して延びる傘部とを備え、基部が所定の曲率半径rからなる円弧面に形成され、この円弧面に対応して金属環の湾曲部が所定の曲率半径Rからなる円弧面に形成され、それぞれの曲率半径R、rがR>rになるように設定され、金属環の傘部が、所定の傾斜角が設けられて端部に向って漸次拡径するテーパ状に形成され、テーパ面に対して僅かな環状の隙間を介して対向しているので、傘部の内周面と外方部材のテーパ面とによって形成されたラビリンス効果により、シールと金属環との摺接部に泥水等が浸入するのを防止することができると共に、この僅かな径方向隙間から泥水等が浸入したとしても、金属環の回転に伴う遠心力によって容易に外部に排出され、シールの密封性能の向上を図り、軸受性能を長期間に亘って維持することができる車輪用軸受装置を提供することができる。また、金属環を基部に嵌合した時に基部の円弧面に金属環の湾曲部が干渉して浮き上がるのを防止することができ、車輪取付フランジの側面と金属環の円板部との間に隙間が生じるのを防止することができる。これにより、両者が密着してサイドリップのシメシロのバラツキを抑え、安定した密封性を確保することができる。 In this way, the base portion on the inner side of the wheel mounting flange is formed in an arc shape, and a metal ring formed by pressing from a steel plate is fitted to this base portion, and the seal on the outer side is attached to the outer member. Seal member having a metal core fitted to the inner periphery of the end, a side lip integrally joined to the metal core, extending obliquely outward in the radial direction, and a grease lip extending inclined toward the inner side of the bearing In the wheel bearing device in which the side lip of the seal member is in sliding contact with the metal ring, a taper surface having a predetermined inclination angle is formed on the outer periphery of the outer side end of the outer member, and the metal ring Is formed of a steel plate having corrosion resistance, and the surface roughness of the steel plate as the material is set in a range of Ra 0.2 to 0.6, and a cylindrical fitting portion that is externally fitted to the shoulder portion of the hub wheel And an arc corresponding to the shape of the base A curved portion formed, a disk portion extending radially outward from the curved portion and being in close contact with an inner side surface of the wheel mounting flange, and an outer diameter portion of the disk portion from the wheel mounting flange to the wheel mounting flange An arcuate surface having an umbrella portion extending in the axial direction and having a base portion formed in an arc surface having a predetermined radius of curvature r, and a curved portion of the metal ring having a predetermined radius of curvature R corresponding to the arc surface. The radius of curvature R and r are set so that R> r, and the umbrella portion of the metal ring is formed in a tapered shape with a predetermined inclination angle and gradually expanding toward the end. Because of the labyrinth effect formed by the inner peripheral surface of the umbrella part and the tapered surface of the outer member, the seal and the metal ring are slid. It is possible to prevent muddy water from entering the contact area. Even if muddy water or the like enters from a gap in the radial direction, it can be easily discharged to the outside by centrifugal force accompanying the rotation of the metal ring, improving the sealing performance of the seal and maintaining the bearing performance for a long period of time. A wheel bearing device that can be provided can be provided. Further, when the metal ring is fitted to the base portion, the curved portion of the metal ring can be prevented from interfering with the arcuate surface of the base portion, and the metal ring can be prevented from being lifted, and between the side surface of the wheel mounting flange and the disk portion of the metal ring. A gap can be prevented from being generated. As a result, both can be in close contact with each other to suppress the unevenness of the side lip and to ensure stable sealing.

好ましくは、請求項2に記載の発明のように、前記金属環の傘部の傾斜角が15°〜30°の範囲に設定されていれば、泥水等が浸入し難くなると共に、浸入した泥水等が遠心力によって排水し易くなり、密封性を高めることができる。   Preferably, when the inclination angle of the umbrella portion of the metal ring is set in a range of 15 ° to 30 ° as in the invention described in claim 2, it is difficult for muddy water or the like to enter and muddy water that has entered. Etc. can be easily drained by centrifugal force, and the sealing performance can be improved.

また、請求項3に記載の発明のように、前記金属環の傘部の傾斜角と前記外方部材のテーパ面の傾斜角が略同一に設定されていれば、有効にラビリンス効果を発揮して密封性を高めることができる。   Further, as in the invention described in claim 3, if the inclination angle of the umbrella portion of the metal ring and the inclination angle of the tapered surface of the outer member are set to be substantially the same, the labyrinth effect is effectively exhibited. Can improve the sealing performance.

また、請求項4に記載の発明のように、前記外方部材のテーパ面の傾斜角が前記金属環の傘部の傾斜角よりも大きく設定されていれば、金属環と外方部材との間に楔状のラビリンス隙間が形成され、外部から泥水等が浸入し難く、また、一旦浸入した泥水等が金属環の回転に伴う遠心力によって外部に排出され易くなり、長期間に亘ってさらに安定した密封性を保持することができる。   Further, as in the invention described in claim 4, if the inclination angle of the tapered surface of the outer member is set larger than the inclination angle of the umbrella portion of the metal ring, the metal ring and the outer member A wedge-shaped labyrinth gap is formed between them, making it difficult for muddy water to enter from the outside. Also, once the muddy water has entered, it is easy to be discharged to the outside by the centrifugal force associated with the rotation of the metal ring, making it more stable over a long period of time. The sealed property can be maintained.

また、請求項5に記載の発明のように、前記金属環の傘部と前記外方部材のテーパ面との開口部の隙間が0.05〜1.0mmの範囲に設定されていれば、金属環や外方部材の寸法バラツキや偏心等があっても傘部が外方部材に干渉することなく効果的に泥水等が浸入するのを防止することができる。   Further, as in the invention according to claim 5, if the gap of the opening between the umbrella portion of the metal ring and the tapered surface of the outer member is set in a range of 0.05 to 1.0 mm, Even if there is a dimensional variation or eccentricity of the metal ring or the outer member, it is possible to effectively prevent muddy water or the like from entering without the umbrella part interfering with the outer member.

また、請求項6に記載の発明のように、前記金属環の傘部が前記外方部材のテーパ面を越えて外周面を覆うように長く形成されていれば、泥水等が傘部によって外方部材のテーパ面に直接当らず、金属環の内部に浸入するのを一層防止することができる。   Further, as in the invention described in claim 6, if the umbrella portion of the metal ring is formed long so as to cover the outer peripheral surface beyond the tapered surface of the outer member, muddy water or the like is removed by the umbrella portion. It is possible to further prevent the metal member from entering the metal ring without directly hitting the tapered surface of the side member.

また、請求項7に記載の発明のように、前記傘部から径方向外方に突出して折曲部が形成されていれば、金属環の剛性を向上させると共に、金属環の寸法・形状精度を高めることができる。   Further, as in the invention according to claim 7, if the bent portion is formed so as to protrude radially outward from the umbrella portion, the rigidity of the metal ring is improved and the dimensional and shape accuracy of the metal ring is improved. Can be increased.

本発明に係る車輪用軸受装置は、外周に懸架装置に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に小径段部が形成されたハブ輪、およびこのハブ輪に嵌合された内輪または等速自在継手の外側継手部材からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体と、前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、前記車輪取付フランジのインナー側の基部が円弧状に形成され、この基部に鋼板からプレス加工にて形成された金属環が嵌着されると共に、前記シールのうちアウター側のシールが、前記外方部材の端部内周に嵌合される芯金と、この芯金に一体に接合され、径方向外方に傾斜して延びるサイドリップと、軸受内方側に傾斜して延びるグリースリップとを有するシール部材からなり、このシール部材のサイドリップが前記金属環に摺接された車輪用軸受装置において、前記外方部材のアウター側の端部外周に所定の傾斜角からなるテーパ面が形成されると共に、前記金属環が耐食性を有する鋼板で形成され、その素材となる鋼板の表面粗さがRa0.2〜0.6の範囲に設定されると共に、前記ハブ輪の肩部に外嵌される円筒状の嵌合部と、前記基部の形状に対応して円弧状に形成された湾曲部と、この湾曲部から径方向外方に延び、前記車輪取付フランジのインナー側の側面に密着される円板部と、この円板部の外径部から前記車輪取付フランジに対して軸方向に離間して延びる傘部とを備え、前記基部が所定の曲率半径rからなる円弧面に形成され、この円弧面に対応して前記金属環の湾曲部が所定の曲率半径Rからなる円弧面に形成され、それぞれの曲率半径R、rがR>rになるように設定され、前記金属環の傘部が、所定の傾斜角が設けられて端部に向って漸次拡径するテーパ状に形成され、前記テーパ面に対して僅かな環状の隙間を介して対向しているので、傘部の内周面と外方部材のテーパ面とによって形成されたラビリンス効果により、シールと金属環との摺接部に泥水等が浸入するのを防止することができると共に、この僅かな径方向隙間から泥水等が浸入したとしても、金属環の回転に伴う遠心力によって容易に外部に排出され、シールの密封性能の向上を図り、軸受性能を長期間に亘って維持することができる車輪用軸受装置を提供することができる。また、金属環を基部に嵌合した時に基部の円弧面に金属環の湾曲部が干渉して浮き上がるのを防止することができ、車輪取付フランジの側面と金属環の円板部との間に隙間が生じるのを防止することができる。これにより、両者が密着してサイドリップのシメシロのバラツキを抑え、安定した密封性を確保することができる。 A wheel bearing device according to the present invention has an outer member integrally formed with a vehicle body mounting flange for mounting to a suspension device on the outer periphery, and an outer member formed integrally with a double row outer rolling surface on the inner periphery, and one end A hub ring integrally having a wheel mounting flange for mounting a wheel on the part, and a outer ring member of an inner ring or a constant velocity universal joint fitted to the hub ring, and a small-diameter stepped portion formed on the outer periphery, An inner member in which a double row inner rolling surface facing the outer rolling surface of the double row is formed on the outer periphery, and a cage is provided between both rolling surfaces of the inner member and the outer member. A double row rolling element accommodated in a freely rollable manner, and a seal attached to an opening of an annular space formed between the outer member and the inner member, the inner side of the wheel mounting flange The base was formed in an arc shape, and this base was formed by pressing from a steel plate A metal ring is fitted, and an outer seal of the seals is integrally joined to the inner periphery of the end of the outer member, and is integrally joined to the core, and radially outward. In a wheel bearing device, comprising a seal member having a side lip extending inclined and a grease lip extending inclined toward the inner side of the bearing, wherein the side lip of the seal member is in sliding contact with the metal ring. A tapered surface having a predetermined inclination angle is formed on the outer periphery of the outer side end portion of the side member, and the metal ring is formed of a steel plate having corrosion resistance. A cylindrical fitting portion that is set to a range of 0.6, is fitted to the shoulder portion of the hub wheel, a curved portion that is formed in an arc shape corresponding to the shape of the base portion, and the curved portion The wheel mounting flange extends radially outward from the portion. A disc portion that is in close contact with the inner side surface of the die, and an umbrella portion that extends away from the outer diameter portion of the disc portion in the axial direction with respect to the wheel mounting flange, and the base portion has a predetermined curvature. An arc surface having a radius r is formed, and a curved portion of the metal ring is formed on an arc surface having a predetermined curvature radius R corresponding to the arc surface, and the respective curvature radii R and r satisfy R> r . The umbrella portion of the metal ring is formed in a tapered shape having a predetermined inclination angle and gradually expanding in diameter toward the end portion, and through a slight annular gap with respect to the tapered surface Since they face each other, the labyrinth effect formed by the inner peripheral surface of the umbrella portion and the tapered surface of the outer member can prevent muddy water or the like from entering the sliding contact portion between the seal and the metal ring. At the same time, even if muddy water enters from this slight gap in the radial direction, It is possible to provide a wheel bearing device that can be easily discharged to the outside by the centrifugal force accompanying the rotation of the metal ring, improve the sealing performance of the seal, and maintain the bearing performance for a long period of time. Further, when the metal ring is fitted to the base portion, the curved portion of the metal ring can be prevented from interfering with the arcuate surface of the base portion, and the metal ring can be prevented from being lifted, and between the side surface of the wheel mounting flange and the disk portion of the metal ring. A gap can be prevented from being generated. As a result, both can be in close contact with each other to suppress the unevenness of the side lip and to ensure stable sealing.

外周に懸架装置に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面の一方に対向する内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪に所定のシメシロを介して圧入され、外周に前記複列の外側転走面の他方に対向する内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体と、前記外方部材と内方部材とで形成される環状空間の開口部に装着されたシールとを備え、前記車輪取付フランジのインナー側の基部が円弧状に形成され、この基部に鋼板からプレス加工にて形成された金属環が嵌着されると共に、前記シールのうちアウター側のシールが、前記外方部材の端部内周に嵌合される芯金と、この芯金に一体に接合され、径方向外方に傾斜して延びるサイドリップと、軸受内方側に傾斜して延びるグリースリップとを有するシール部材からなり、このシール部材のサイドリップが前記金属環に摺接された車輪用軸受装置において、前記外方部材のアウター側の端部外周に所定の傾斜角からなるテーパ面が形成されると共に、前記金属環が耐食性を有する鋼板で形成され、その素材となる鋼板の表面粗さがRa0.2〜0.6の範囲に設定されると共に、前記ハブ輪の肩部に外嵌される円筒状の嵌合部と、前記基部の形状に対応して円弧状に形成された湾曲部と、この湾曲部から径方向外方に延び、前記車輪取付フランジのインナー側の側面に密着される円板部と、この円板部の外径部から前記車輪取付フランジに対して軸方向に離間して延びる傘部とを備え、前記基部が所定の曲率半径rからなる円弧面に形成され、この円弧面に対応して前記金属環の湾曲部が所定の曲率半径Rからなる円弧面に形成され、それぞれの曲率半径R、rがR>rになるように設定され、前記金属環の傘部が、所定の傾斜角が設けられて端部に向って漸次拡径するテーパ状に形成され、前記テーパ面に対して僅かな環状の隙間を介して対向すると共に、前記傘部の傾斜角と前記外方部材のテーパ面の傾斜角が15°〜30°の範囲で略同一に設定されている。 An outer member integrally having a vehicle body mounting flange to be attached to the suspension device on the outer periphery, a double row outer rolling surface formed integrally on the inner periphery, and a wheel mounting flange for attaching a wheel to one end And a hub wheel in which an inner rolling surface facing one of the double row outer rolling surfaces and a small-diameter step portion extending in the axial direction from the inner rolling surface are formed on the outer periphery, and the hub An inner member formed of an inner ring that is press-fitted into a ring through a predetermined squeeze and has an inner rolling surface that faces the other of the outer rolling surfaces of the double row on the outer periphery, and the inner member and the outer A seal attached to an opening portion of an annular space formed by a double row rolling element that is rotatably accommodated between both rolling surfaces of the member via a cage, and the outer member and the inner member. And a base portion on the inner side of the wheel mounting flange is formed in an arc shape. A metal ring formed by pressing from a steel plate is fitted on the outer side of the seal, and a core metal fitted to the inner periphery of the end of the outer member, and the core metal The seal member comprises a seal member having a side lip that is integrally joined and extends to incline radially outward, and a grease lip that inclines and extends inward of the bearing. The side lip of the seal member is in sliding contact with the metal ring. In the wheel bearing device thus formed, a taper surface having a predetermined inclination angle is formed on the outer periphery of the outer end portion of the outer member, and the metal ring is formed of a steel plate having corrosion resistance, and becomes a material thereof. The surface roughness of the steel plate is set in the range of Ra 0.2 to 0.6, and the cylindrical fitting portion fitted on the shoulder portion of the hub wheel and the arc shape corresponding to the shape of the base portion And the curved part formed on the A disc portion that extends radially outward and is in close contact with the inner side surface of the wheel mounting flange, and an umbrella portion that is spaced apart from the outer diameter portion of the disc portion in the axial direction with respect to the wheel mounting flange. And the base portion is formed on an arc surface having a predetermined radius of curvature r, and the curved portion of the metal ring is formed on an arc surface having a predetermined radius of curvature R corresponding to the arc surface, The radiuses R and r are set such that R> r, and the umbrella portion of the metal ring is formed in a tapered shape having a predetermined inclination angle and gradually increasing in diameter toward the end portion. On the other hand, they face each other through a slight annular gap, and the inclination angle of the umbrella portion and the inclination angle of the tapered surface of the outer member are set to be substantially the same in a range of 15 ° to 30 °.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る車輪用軸受装置の一実施形態を示す縦断面図、図2は、図1の要部拡大図、図3は、図2の変形例を示す要部拡大図、図4は、図2の他の変形例を示す要部拡大図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
1 is a longitudinal sectional view showing an embodiment of a wheel bearing device according to the present invention, FIG. 2 is an enlarged view of a main part of FIG. 1, and FIG. 3 is an enlarged view of a main part showing a modification of FIG. FIG. 4 is an enlarged view of a main part showing another modification of FIG. In the following description, the side closer to the outer side of the vehicle when assembled to the vehicle is referred to as the outer side (left side in FIG. 1), and the side closer to the center is referred to as the inner side (right side in FIG. 1).

この車輪用軸受装置は第3世代と呼称される従動輪用であって、内方部材1と、この内方部材1に複列の転動体(ボール)3を介して外挿された外方部材2とを備えている。内方部材1は、ハブ輪4と、このハブ輪4に固定された内輪5とからなる。   This wheel bearing device is for a driven wheel called a third generation, and is an outer member 1 and an outer member externally inserted into the inner member 1 through double-row rolling elements (balls) 3. And a member 2. The inner member 1 includes a hub ring 4 and an inner ring 5 fixed to the hub ring 4.

ハブ輪4は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ6を一体に有し、外周に一方(アウター側)の内側転走面4aと、この内側転走面4aから軸方向に延びる小径段部4bが形成されている。車輪取付フランジ6にはハブボルト6aが周方向等配に植設されている。内輪5は、外周に他方(インナー側)の内側転走面5aが形成され、ハブ輪4の小径段部4bに所定のシメシロを介して圧入され、小径段部4bの端部を径方向外方に塑性変形させて形成した加締部4cによって所定の軸受予圧が付与された状態でハブ輪4に対して軸方向に固定されている。   The hub wheel 4 integrally has a wheel mounting flange 6 for mounting a wheel (not shown) at an end portion on the outer side, and has one (outer side) inner rolling surface 4a on the outer periphery and the inner rolling surface. A small diameter step 4b extending in the axial direction from the surface 4a is formed. Hub bolts 6a are planted on the wheel mounting flange 6 at equal intervals in the circumferential direction. The inner ring 5 is formed with the other (inner side) inner rolling surface 5a on the outer periphery, and is press-fitted into the small-diameter step portion 4b of the hub wheel 4 through a predetermined shimiro, and the end portion of the small-diameter step portion 4b is radially outward. It is fixed to the hub wheel 4 in the axial direction in a state where a predetermined bearing preload is applied by a caulking portion 4c formed by plastic deformation in the direction.

ハブ輪4はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、車輪取付フランジ6のインナー側の基部6bから段差部4dを介して小径段部4bに亙って高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。なお、加締部4cは鍛造加工後の表面硬さのままで未焼入れ部とされている。これにより、車輪取付フランジ6に負荷される回転曲げ荷重に対して充分な機械的強度を有し、内輪5の嵌合部となる小径段部4bの耐フレッティング性が向上すると共に、加締加工によって加締部4cに微小クラック等が発生するのを防止している。   The hub wheel 4 is made of medium and high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and extends from the base 6b on the inner side of the wheel mounting flange 6 to the small diameter step 4b via the step 4d. The surface hardness is set to a range of 58 to 64 HRC by induction hardening. The caulking portion 4c is an unquenched portion while maintaining the surface hardness after forging. This has sufficient mechanical strength against the rotational bending load applied to the wheel mounting flange 6, improves the fretting resistance of the small-diameter stepped portion 4b serving as the fitting portion of the inner ring 5, and performs caulking. It is possible to prevent micro cracks and the like from occurring in the crimped portion 4c due to processing.

外方部材2は、外周にナックル(図示せず)に取り付けられるための車体取付フランジ2bを一体に有し、内周に内方部材1の複列の内側転走面4a、5aに対向する複列の外側転走面2a、2aが一体に形成されている。この外方部材2はS53C等の炭素0.40〜0.80wt%を含む中高炭素鋼で形成され、少なくとも複列の外側転走面2a、2aが高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。一方、内輪5および転動体3はSUJ2等の高炭素クロム鋼で形成され、ズブ焼入れによって芯部まで58〜64HRCの範囲に硬化処理されている。そして、外方部材2と内方部材1の両転走面間に複列の転動体3、3が収容され、保持器7、7によって転動自在に保持されて背面合せタイプの複列アンギュラ玉軸受が構成されている。   The outer member 2 integrally has a vehicle body mounting flange 2b to be attached to a knuckle (not shown) on the outer periphery, and faces the double row inner rolling surfaces 4a and 5a of the inner member 1 on the inner periphery. Double row outer rolling surfaces 2a, 2a are integrally formed. The outer member 2 is formed of medium-high carbon steel containing 0.40 to 0.80 wt% of carbon such as S53C, and at least the double row outer rolling surfaces 2a and 2a have a surface hardness of 58 to 64 HRC by induction hardening. Hardened to range. On the other hand, the inner ring 5 and the rolling element 3 are made of high carbon chrome steel such as SUJ2, and are hardened in the range of 58 to 64 HRC up to the core portion by quenching. And the double row rolling elements 3 and 3 are accommodated between both rolling surfaces of the outer member 2 and the inner member 1, and are held by the cages 7 and 7 so as to roll freely. A ball bearing is configured.

また、外方部材2と内方部材1との間に形成される環状空間の開口部にはシール8、9が装着されている。これらのシール8、9によって、軸受内部に封入されたグリースの外部への漏洩と、外部から雨水やダスト等が軸受内部に浸入するのを防止している。インナー側シール9は、断面が略L字状をなして互いに対向配置された環状のシール板10とスリンガ11とからなる、所謂パックシールを構成している。   Further, seals 8 and 9 are attached to the opening of the annular space formed between the outer member 2 and the inner member 1. These seals 8 and 9 prevent the grease sealed inside the bearing from leaking outside and preventing rainwater, dust, and the like from entering the bearing from the outside. The inner side seal 9 constitutes a so-called pack seal composed of an annular seal plate 10 and a slinger 11 which are substantially L-shaped in cross section and arranged to face each other.

ここで、本実施形態では、車輪取付フランジ6のインナー側の基部6bに金属環12が嵌着され、アウター側のシール8は、この金属環12に摺接するように配設されている。シール8は、図2に拡大して示すように、外方部材2のアウター側の端部内周に嵌合される芯金13と、この芯金13に加硫接着等により一体に接合されたシール部材14とからなる。芯金13は、オーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)、あるいは、防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)からプレス加工にて断面が略コの字状に形成されている。   Here, in the present embodiment, the metal ring 12 is fitted to the inner side base portion 6 b of the wheel mounting flange 6, and the outer side seal 8 is disposed so as to be in sliding contact with the metal ring 12. As shown in an enlarged view in FIG. 2, the seal 8 is integrally joined to the core bar 13 fitted to the inner periphery of the outer end of the outer member 2 by vulcanization bonding or the like. And a seal member 14. The core 13 has a substantially U-shaped cross section when it is pressed from an austenitic stainless steel plate (JIS standard SUS304 type or the like) or a rust-proof cold rolled steel plate (JIS standard SPCC type or the like). It is formed in a shape.

一方、シール部材14は、芯金13の外周部に接合され、径方向外方に傾斜して延びる一対のサイドリップ14a、14bと、芯金13の内縁部に接合され、軸受内方側に傾斜して延びるグリースリップ14cとを有している。これらのサイドリップ14b、14bおよびグリースリップ14cは、車輪取付フランジ6のインナー側の基部6bに嵌着された金属環12に摺接されている。なお、芯金13の外方部にはシール部材14が回り込んで接合され、外方部材2と芯金13との嵌合部から泥水等の異物が軸受内部に浸入するのを防止している。   On the other hand, the seal member 14 is joined to the outer peripheral portion of the cored bar 13 and joined to the pair of side lips 14a and 14b extending obliquely outward in the radial direction and the inner edge part of the cored bar 13, and to the bearing inner side. And a grease lip 14c extending in an inclined manner. These side lips 14 b and 14 b and the grease lip 14 c are in sliding contact with the metal ring 12 fitted to the base 6 b on the inner side of the wheel mounting flange 6. A seal member 14 is wrapped around and joined to the outer portion of the core bar 13 to prevent foreign matter such as muddy water from entering the bearing from the fitting portion between the outer member 2 and the core bar 13. Yes.

金属環12は、耐食性を有する鋼板、例えば、オーステナイト系ステンレス鋼鈑(JIS規格のSUS304系等)、あるいは、防錆処理された冷間圧延鋼鈑(JIS規格のSPCC系等)からプレス加工にて形成され、ハブ輪4の肩部4eに外嵌される円筒状の嵌合部12aと、円弧状に形成された基部6bに対応して円弧状に形成された湾曲部12bと、この湾曲部12bから径方向外方に延び、車輪取付フランジ6のインナー側の側面6cに密着される円板部12cと、この円板部12cの外径部から車輪取付フランジ6に対して軸方向に離間して延びる傘部12dと、この傘部12dから径方向外方に突出して形成された折曲部12eとを備えている。この折曲部12eは、金属環12の剛性を向上させるために設けられたもので、金属環12の寸法・形状精度を高めることができる。   The metal ring 12 can be pressed from a corrosion-resistant steel plate, such as an austenitic stainless steel plate (JIS standard SUS304 type or the like) or a rust-proof cold rolled steel plate (JIS standard SPCC type or the like). A cylindrical fitting portion 12a that is externally fitted to the shoulder portion 4e of the hub wheel 4, a curved portion 12b that is formed in an arc shape corresponding to the base portion 6b that is formed in an arc shape, and this curve A disk part 12c that extends radially outward from the part 12b and is in close contact with the inner side surface 6c of the wheel mounting flange 6, and from the outer diameter part of the disk part 12c to the wheel mounting flange 6 in the axial direction. An umbrella portion 12d that extends in a spaced manner and a bent portion 12e that protrudes radially outward from the umbrella portion 12d are provided. The bent portion 12e is provided in order to improve the rigidity of the metal ring 12, and can improve the dimensional and shape accuracy of the metal ring 12.

なお、この金属環12は、素材となる鋼板の表面粗さがRa0.2〜0.6の範囲に設定されている。これにより、良好なシール摺接面を得ることができ、リップ摩耗を抑制すると共に、劣悪な環境で使用されても、シール8の密封性能の維持を図ることができる。なお、Raは、JISの粗さ形状パラメータの一つで(JIS B0601−1994)、算術平均粗さのことで、平均線から絶対値偏差の平均値を言う。   In addition, as for this metal ring 12, the surface roughness of the steel plate used as a raw material is set to the range of Ra0.2-0.6. Thereby, a favorable seal sliding contact surface can be obtained, lip wear can be suppressed, and the sealing performance of the seal 8 can be maintained even when used in a poor environment. Note that Ra is one of JIS roughness shape parameters (JIS B0601-1994), and is an arithmetic average roughness, which means an average value of absolute value deviations from an average line.

基部6bは、ハブ輪4の肩部4eと車輪取付フランジ6との間の角部に所定の曲率半径rからなる円弧面に形成されている。そして、この円弧面に対応して、金属環12の湾曲部12bは所定の曲率半径Rからなる円弧面からなり、それぞれの曲率半径R、rがR≧rになるように設定されている。これにより、金属環12を基部6bに嵌合した時に基部6bの円弧面に金属環12の湾曲部12bが干渉して浮き上がるのを防止している。したがって、車輪取付フランジ6の側面6cと金属環12の円板部12cとの間に隙間が生じるのが防止されて両者が密着し、サイドリップ14a、14bのシメシロのバラツキを抑えて安定した密封性を確保することができる。   The base portion 6 b is formed in an arc surface having a predetermined radius of curvature r at a corner portion between the shoulder portion 4 e of the hub wheel 4 and the wheel mounting flange 6. Corresponding to the arc surface, the curved portion 12b of the metal ring 12 is formed of an arc surface having a predetermined radius of curvature R, and the respective curvature radii R and r are set such that R ≧ r. Thereby, when the metal ring 12 is fitted to the base portion 6b, the curved portion 12b of the metal ring 12 is prevented from interfering with the arc surface of the base portion 6b and rising. Therefore, a gap is prevented from being generated between the side surface 6c of the wheel mounting flange 6 and the disk portion 12c of the metal ring 12, and the both are brought into close contact with each other, and the stable sealing is achieved by suppressing variations in the side lips 14a and 14b. Sex can be secured.

また、図示はしないが、車輪取付フランジ6の側面6cと金属環12のとの間に弾性リップが装着されていても良い。これにより、車輪取付フランジ6の側面6cと金属環12の円板部12cとの間から異物が浸入するのを防止して基部6bおよび金属環12の装着部の発錆を長期間に亘って防止することができる。   Although not shown, an elastic lip may be mounted between the side surface 6 c of the wheel mounting flange 6 and the metal ring 12. This prevents foreign matter from entering from between the side surface 6c of the wheel mounting flange 6 and the disc portion 12c of the metal ring 12, and rusting of the mounting portion of the base portion 6b and the metal ring 12 over a long period of time. Can be prevented.

本実施形態では、外方部材2のアウター側の端部外周に所定の傾斜角θ1からなるテーパ面2cが形成されている。一方、金属環12の傘部12dは、この外方部材2のテーパ面2cに対応して所定の傾斜角θ2が設けられ、端部に向って漸次拡径するテーパ状に形成されている。そして、テーパ面2cとの間に僅かな環状の隙間Aが形成され、ラビリンスシールが構成されている。傾斜角θ1、θ2は、略同一角度になるように15°〜30°の範囲に設定されると共に、隙間Aは0.05〜1.0mm(直径)の範囲に設定されている。なお、傾斜角θ1、θ2が30°を超えて設定すると、泥水等が浸入し易くなると共に、15°未満になると浸入した泥水等が遠心力によって排水し難くなる恐れがあるため好ましくない。また、隙間Aが0.05mm未満となると金属環12や外方部材2の寸法バラツキや偏心等により、傘部12dが外方部材2に干渉する恐れがあると共に、1.0mmを超えると泥水等が浸入し易くなるので好ましくない。   In the present embodiment, a tapered surface 2c having a predetermined inclination angle θ1 is formed on the outer periphery of the outer end portion of the outer member 2. On the other hand, the umbrella portion 12d of the metal ring 12 is provided with a predetermined inclination angle θ2 corresponding to the tapered surface 2c of the outer member 2, and is formed in a tapered shape that gradually increases in diameter toward the end portion. A slight annular gap A is formed between the tapered surface 2c and a labyrinth seal. The inclination angles θ1 and θ2 are set in a range of 15 ° to 30 ° so as to be substantially the same angle, and the gap A is set in a range of 0.05 to 1.0 mm (diameter). If the inclination angles θ1 and θ2 are set to exceed 30 °, muddy water or the like is liable to enter, and if it is less than 15 °, the muddy water or the like that has entered may be difficult to drain due to centrifugal force. Further, if the gap A is less than 0.05 mm, the umbrella 12d may interfere with the outer member 2 due to dimensional variation or eccentricity of the metal ring 12 or the outer member 2, and if it exceeds 1.0 mm, muddy water Etc. is not preferable because it easily enters.

このように、傘部12dの内周面と外方部材2のテーパ面2cとによって形成されたラビリンス効果により、シール8と金属環12との摺接部に泥水等が浸入するのを防止することができると共に、この僅かな隙間Aから金属環12の内部に泥水等が浸入したとしても、図中矢印にて示すように、金属環12の回転に伴う遠心力によって容易に外部に排出され、サイドリップ14a上に滞留することはない。したがって、泥水等がサイドリップ14aの摺接面に付着して摩耗するのを防止し、長期間に亘って安定した密封性を保持することができる。   Thus, the labyrinth effect formed by the inner peripheral surface of the umbrella portion 12d and the tapered surface 2c of the outer member 2 prevents muddy water or the like from entering the sliding contact portion between the seal 8 and the metal ring 12. In addition, even if muddy water or the like enters the inside of the metal ring 12 from this slight gap A, it is easily discharged to the outside by the centrifugal force accompanying the rotation of the metal ring 12 as shown by the arrows in the figure. , It does not stay on the side lip 14a. Therefore, muddy water or the like can be prevented from adhering to the sliding contact surface of the side lip 14a and being worn, and a stable sealing performance can be maintained over a long period of time.

なお、ここでは、車輪用軸受装置として従動輪側の第3世代構造を例示したが、本発明に係る車輪用軸受装置はこれに限らず、適用可能な構造であれば第2世代あるいは第4世代であっても良い。さらに、本実施形態では、転動体3にボールを使用した複列アンギュラ玉軸受で構成されたものを例示したが、無論これに限らず、転動体に円錐ころを使用した複列円錐ころ軸受で構成されていても良い。   Here, the third generation structure on the driven wheel side is exemplified as the wheel bearing device, but the wheel bearing device according to the present invention is not limited to this, and the second generation or the fourth generation is applicable as long as the structure is applicable. It may be a generation. Furthermore, in the present embodiment, an example of a double-row angular contact ball bearing using balls as the rolling elements 3 is illustrated, but it is not limited to this, and a double-row tapered roller bearing using tapered rollers as the rolling elements is used. It may be configured.

図3に変形例を示す。この実施形態は基本的には前述した実施形態(図2)の外方部材のテーパ面の傾斜角が異なるだけで、その他同一部品同一部位あるいは同様の機能を有する部品や部位には同じ符号を付して詳細な説明を省略する。   FIG. 3 shows a modification. In this embodiment, basically only the inclination angle of the tapered surface of the outer member of the above-described embodiment (FIG. 2) is different, and the same reference numerals are given to the same parts or parts having the same function. Detailed description will be omitted.

外方部材2のアウター側の端部外周に所定の傾斜角θ3からなるテーパ面2dが形成されている。そして、金属環12の傘部12dの内周面との間に僅かな環状の隙間Aが形成され、ラビリンスシールが構成されている。テーパ面2dの傾斜角θ3は、傘部12dの傾斜角θ2よりも大きくなるように30°〜50°の範囲に設定されている。このように、本実施形態では、金属環12と外方部材2との間に形成されるラビリンス隙間が楔状に形成され、その開口部が僅かな隙間Aに設定されているので、外部から泥水等が浸入し難く、また、一旦浸入した泥水等が金属環12の回転に伴う遠心力によって外部に排出され易くなり、長期間に亘ってさらに安定した密封性を保持することができる。   A tapered surface 2d having a predetermined inclination angle θ3 is formed on the outer periphery of the outer end of the outer member 2. A slight annular gap A is formed between the inner peripheral surface of the umbrella portion 12d of the metal ring 12 and a labyrinth seal is configured. The inclination angle θ3 of the tapered surface 2d is set in a range of 30 ° to 50 ° so as to be larger than the inclination angle θ2 of the umbrella portion 12d. As described above, in this embodiment, the labyrinth gap formed between the metal ring 12 and the outer member 2 is formed in a wedge shape, and the opening is set to a slight gap A. Etc. are difficult to enter, and once the muddy water has entered, it becomes easy to be discharged to the outside by the centrifugal force accompanying the rotation of the metal ring 12, and a more stable sealing performance can be maintained over a long period of time.

図4に他の変形例を示す。この実施形態は基本的には前述した実施形態(図2)の金属環の構成が一部異なるだけで、その他同一部品同一部位あるいは同様の機能を有する部品や部位には同じ符号を付して詳細な説明を省略する。   FIG. 4 shows another modification. In this embodiment, basically, the structure of the metal ring of the above-described embodiment (FIG. 2) is only partially different, and the same parts are denoted by the same reference numerals for the same parts or parts having the same functions. Detailed description is omitted.

本実施形態では、外方部材2のアウター側の端部外周に所定の傾斜角θ1からなるテーパ面2cが形成されると共に、金属環15の傘部15aが、この外方部材2のテーパ面2cに対応して所定の傾斜角θ2からなるテーパ状に形成されている。そして、テーパ面2cとの間に僅かな環状の隙間Aが形成され、ラビリンスシールが構成されている。   In the present embodiment, a tapered surface 2c having a predetermined inclination angle θ1 is formed on the outer periphery of the outer end portion of the outer member 2, and the umbrella portion 15a of the metal ring 15 is a tapered surface of the outer member 2. Corresponding to 2c, it is formed in a taper shape having a predetermined inclination angle θ2. A slight annular gap A is formed between the tapered surface 2c and a labyrinth seal.

ここで、金属環15の傘部15aが、外方部材2のテーパ面2cを越えて外周面を覆うように長く形成されている。すなわち、傘部15aの車輪取付フランジ6の側面6cからの離反量L1が、車輪取付フランジ6の側面6cから外方部材2のテーパ面2cの端縁までの距離L2よりも大きくなるように設定されている(L1>L2)。これにより、泥水等が傘部15aによって外方部材2のテーパ面2cに直接当らず、金属環15の内部に浸入するのを一層防止することができる。   Here, the umbrella portion 15 a of the metal ring 15 is formed long so as to cover the outer peripheral surface beyond the tapered surface 2 c of the outer member 2. That is, the separation amount L1 from the side surface 6c of the wheel mounting flange 6 of the umbrella portion 15a is set to be larger than the distance L2 from the side surface 6c of the wheel mounting flange 6 to the edge of the tapered surface 2c of the outer member 2. (L1> L2). Thereby, muddy water or the like can be further prevented from entering the inside of the metal ring 15 without directly hitting the tapered surface 2c of the outer member 2 by the umbrella portion 15a.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   The embodiment of the present invention has been described above, but the present invention is not limited to such an embodiment, and is merely an example, and various modifications can be made without departing from the scope of the present invention. Of course, the scope of the present invention is indicated by the description of the scope of claims, and further, the equivalent meanings described in the scope of claims and all modifications within the scope of the scope of the present invention are included. Including.

本発明に係る車輪用軸受装置は、駆動輪用、従動輪用に拘わらず、あらゆる世代の車輪用軸受装置に適用することができる。   The wheel bearing device according to the present invention can be applied to all generations of wheel bearing devices regardless of whether they are for driving wheels or driven wheels.

本発明に係る車輪用軸受装置の一実施形態を示す縦断面図である。It is a longitudinal section showing one embodiment of a wheel bearing device concerning the present invention. 図1の要部拡大図である。It is a principal part enlarged view of FIG. 図2の変形例を示す要部拡大図である。It is a principal part enlarged view which shows the modification of FIG. 同上、図2の他の変形例を示す要部拡大図である。FIG. 6 is an enlarged view of a main part showing another modification of FIG. 従来の車輪用軸受装置の密封装置を示す要部拡大図である。It is a principal part enlarged view which shows the sealing device of the conventional wheel bearing apparatus.

符号の説明Explanation of symbols

1・・・・・・・・・・・内方部材
2・・・・・・・・・・・外方部材
2a・・・・・・・・・・外側転走面
2b・・・・・・・・・・車体取付フランジ
2c、2d・・・・・・・テーパ面
3・・・・・・・・・・・転動体
4・・・・・・・・・・・ハブ輪
4a、5a・・・・・・・内側転走面
4b・・・・・・・・・・小径段部
4c・・・・・・・・・・加締部
4d・・・・・・・・・・段差部
4e・・・・・・・・・・肩部
5・・・・・・・・・・・内輪
6・・・・・・・・・・・車輪取付フランジ
6a・・・・・・・・・・ハブボルト
6b・・・・・・・・・・基部
6c・・・・・・・・・・インナー側の側面
7・・・・・・・・・・・保持器
8・・・・・・・・・・・アウター側のシール
9・・・・・・・・・・・インナー側のシール
10・・・・・・・・・・シール板
11・・・・・・・・・・スリンガ
12、15・・・・・・・金属環
12a・・・・・・・・・嵌合部
12b・・・・・・・・・湾曲部
12c・・・・・・・・・円板部
12d、15a・・・・・傘部
12e・・・・・・・・・折曲部
13・・・・・・・・・・芯金
14・・・・・・・・・・シール部材
14a、14b・・・・・サイドリップ
14c・・・・・・・・・グリースリップ
50・・・・・・・・・・車輪用軸受装置
51・・・・・・・・・・外輪部材
51a・・・・・・・・・面取り部
51b・・・・・・・・・外周面
52・・・・・・・・・・内輪部材
53・・・・・・・・・・シール部材
54・・・・・・・・・・ハブ輪
54a・・・・・・・・・フランジ面
54b・・・・・・・・・アール面
54c・・・・・・・・・肩部外周面
55・・・・・・・・・・車輪取付フランジ
56・・・・・・・・・・基部
57・・・・・・・・・・金属環
57a・・・・・・・・・嵌合部
57b・・・・・・・・・鍔部
57c・・・・・・・・・シール装着部
57d・・・・・・・・・非接触シール部
58・・・・・・・・・・弾性シール体
58a、58b、58c・シールリップ
59・・・・・・・・・・芯金
60・・・・・・・・・・弾性体
A・・・・・・・・・・・環状の隙間
C・・・・・・・・・・・隙間
L1・・・・・・・・・・傘部の車輪取付フランジの側面からの離反量
L2・・・・・・・・・・車輪取付フランジの側面からテーパ面の端縁までの距離
θ1、θ3・・・・・・・テーパ面の傾斜角
θ2・・・・・・・・・・傘部の傾斜角
1 .... Inner member 2 ... Outer member 2a ... Outer rolling surface 2b ... ··· Body mounting flanges 2c, 2d ······· Tapered surface 3 ················································ 5a ····· Inner rolling surface 4b ··· Small diameter step 4c ··· Caulking portion 4d ···・ ・ Step 4e ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Shoulder 5 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Inner ring 6 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Wheel mounting flange 6a ・ ・ ・ ・··············································································· Base 6c .....・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Outer seal 9 ・ ・ ・ ・ ・ ・ Inner seal 10 ... Seal plate 11 ... Slinger 12, 15 ... Metal ring 12a ... Fitting part 12b ········ curved portion 12c ········· disc 12d, 15a ··· umbrella portion 12e ······· bent portion 13 ··· ......... Core 14 ... Seal members 14a, 14b ... Side lip 14c ... Grease lip 50 ... ········ Wheel bearing device 51 ··· Outer ring member 51a ······· Chamfered portion 51b ···········・ ・ ・ ・ ・ ・ ・ ・ ・ Inner ring member 53 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Seal member 54 ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Hub wheel 54a ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ Flange surface 54b ... Wheel surface 54c ········ Shoulder outer peripheral surface 55 ··· Wheel mounting flange 56 ··· Base 57 ··· .... Metal ring 57a ..... Fitting part 57b ..... collar part 57c ..... Seal mounting part 57d ...・ ・ ・ ・ Non-contact seal 58 ・ ・ ・ ・ ・ ・ Elastic seal bodies 58a, 58b and 58c ・ Seal lip 59 ・ ・ ・ ・ ・ ・ Core metal 60 ・ ・ ・ ・ ・ ・.... Elastic body A ... Ring gap C ... Gap L1 ... Umbrella wheel mounting Amount of separation L2 from the side surface of the flange... Distance from the side surface of the wheel mounting flange to the edge of the tapered surface .theta. ... Umbrella Angle of inclination

Claims (7)

外周に懸架装置に取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に小径段部が形成されたハブ輪、およびこのハブ輪に嵌合された内輪または等速自在継手の外側継手部材からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体と、
前記外方部材と内方部材との間に形成される環状空間の開口部に装着されたシールとを備え、
前記車輪取付フランジのインナー側の基部が円弧状に形成され、この基部に鋼板からプレス加工にて形成された金属環が嵌着されると共に、
前記シールのうちアウター側のシールが、前記外方部材の端部内周に嵌合される芯金と、この芯金に一体に接合され、径方向外方に傾斜して延びるサイドリップと、軸受内方側に傾斜して延びるグリースリップとを有するシール部材からなり、このシール部材のサイドリップが前記金属環に摺接された車輪用軸受装置において、
前記外方部材のアウター側の端部外周に所定の傾斜角からなるテーパ面が形成されると共に、前記金属環が耐食性を有する鋼板で形成され、その素材となる鋼板の表面粗さがRa0.2〜0.6の範囲に設定されると共に、前記ハブ輪の肩部に外嵌される円筒状の嵌合部と、前記基部の形状に対応して円弧状に形成された湾曲部と、この湾曲部から径方向外方に延び、前記車輪取付フランジのインナー側の側面に密着される円板部と、この円板部の外径部から前記車輪取付フランジに対して軸方向に離間して延びる傘部とを備え、前記基部が所定の曲率半径rからなる円弧面に形成され、この円弧面に対応して前記金属環の湾曲部が所定の曲率半径Rからなる円弧面に形成され、それぞれの曲率半径R、rがR>rになるように設定され、前記金属環の傘部が、所定の傾斜角が設けられて端部に向って漸次拡径するテーパ状に形成され、前記テーパ面に対して僅かな環状の隙間を介して対向していることを特徴とする車輪用軸受装置。
An outer member integrally having a vehicle body mounting flange to be attached to the suspension device on the outer periphery, and an outer rolling surface of a double row integrally formed on the inner periphery;
It consists of a hub wheel that has a wheel mounting flange for mounting a wheel at one end and a small-diameter step on the outer periphery, and an outer ring member of an inner ring or constant velocity universal joint that is fitted to this hub ring. An inner member in which a double row inner rolling surface facing the double row outer rolling surface is formed on the outer periphery;
A double row rolling element housed between the rolling surfaces of the inner member and the outer member so as to be freely rollable via a cage;
A seal attached to an opening of an annular space formed between the outer member and the inner member;
The base portion on the inner side of the wheel mounting flange is formed in an arc shape, and a metal ring formed by pressing from a steel plate is fitted to the base portion,
Outer seal among the seals is a core metal fitted to the inner periphery of the end portion of the outer member, a side lip that is integrally joined to the core metal and extends obliquely outward in the radial direction, and a bearing In a wheel bearing device comprising a seal member having a grease lip extending inclining inward, and the side lip of the seal member is in sliding contact with the metal ring,
A tapered surface having a predetermined inclination angle is formed on the outer periphery of the outer end portion of the outer member, and the metal ring is formed of a steel plate having corrosion resistance. The surface roughness of the steel plate as the material is Ra0. while being set in a range of 2 to 0.6, and the cylindrical fitting portion which is fitted to the shoulder of the hub wheel and the curved portion formed in an arc shape corresponding to the shape of the base, A disc portion extending radially outward from the curved portion and being in close contact with the inner side surface of the wheel mounting flange, and being axially spaced from the outer diameter portion of the disc portion with respect to the wheel mounting flange. And the base portion is formed in an arc surface having a predetermined radius of curvature r, and the curved portion of the metal ring is formed in an arc surface having a predetermined radius of curvature R corresponding to the arc surface. each of the curvature radius R, r is set to be R> r, before The metal ring umbrella is formed in a tapered shape having a predetermined inclination angle and gradually expanding in diameter toward the end, and is opposed to the tapered surface with a slight annular gap. A wheel bearing device.
前記金属環の傘部の傾斜角が15°〜30°の範囲に設定されている請求項1に記載の車輪用軸受装置。   The wheel bearing device according to claim 1, wherein an inclination angle of the umbrella portion of the metal ring is set in a range of 15 ° to 30 °. 前記金属環の傘部の傾斜角と前記外方部材のテーパ面の傾斜角が略同一に設定されている請求項1または2に記載の車輪用軸受装置。   The wheel bearing device according to claim 1 or 2, wherein an inclination angle of the umbrella portion of the metal ring and an inclination angle of the tapered surface of the outer member are set to be substantially the same. 前記外方部材のテーパ面の傾斜角が前記金属環の傘部の傾斜角よりも大きく設定されている請求項1または2に記載の車輪用軸受装置。   The wheel bearing device according to claim 1 or 2, wherein an inclination angle of the tapered surface of the outer member is set larger than an inclination angle of the umbrella portion of the metal ring. 前記金属環の傘部と前記外方部材のテーパ面との開口部の隙間が0.05〜1.0mmの範囲に設定されている請求項1乃至4いずれかに記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 4, wherein a gap between openings of the umbrella portion of the metal ring and the tapered surface of the outer member is set in a range of 0.05 to 1.0 mm. 前記金属環の傘部が前記外方部材のテーパ面を越えて外周面を覆うように長く形成されている請求項1乃至5いずれかに記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 5, wherein an umbrella portion of the metal ring is formed long so as to cover an outer peripheral surface beyond a tapered surface of the outer member. 前記傘部から径方向外方に突出して折曲部が形成されている請求項1乃至6いずれかに記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 6, wherein a bent portion is formed so as to protrude radially outward from the umbrella portion.
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