JP5467645B2 - Raw noodle pillowless packaging method and pillow packaging body - Google Patents

Raw noodle pillowless packaging method and pillow packaging body Download PDF

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JP5467645B2
JP5467645B2 JP2010127998A JP2010127998A JP5467645B2 JP 5467645 B2 JP5467645 B2 JP 5467645B2 JP 2010127998 A JP2010127998 A JP 2010127998A JP 2010127998 A JP2010127998 A JP 2010127998A JP 5467645 B2 JP5467645 B2 JP 5467645B2
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JP2011251752A (en
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拓 小野村
正智 石川
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Shimadaya Corp
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Description

本発明は、複数の生麺を個別包装しスープ等の添付品とともに外包装する生麺類のトレイなしピロー包装方法や、トレイを用いなくとも形状保持可能なピロー包装体に関する。   TECHNICAL FIELD The present invention relates to a tray-less pillow packaging method for raw noodles in which a plurality of raw noodles are individually packaged and externally packaged together with accessories such as soups, and a pillow package that can maintain the shape without using a tray.

従来、個別独立に包装された複数の生麺をスープ等の添付品と共に横ピロータイプの包装機でピロー形態に外装包装する際、トレイに載せて行うことが広く行われている。トレイを用いることで包装製品の形状が保持されると共に、サイズが規制されシールの際に噛み込むことがない。   Conventionally, when a plurality of raw noodles individually packaged together with an accessory such as soup are packaged in a pillow shape with a horizontal pillow type packaging machine, it is widely performed on a tray. By using the tray, the shape of the packaged product is maintained, the size is regulated, and the product is not bitten at the time of sealing.

一方、同様の製品を横ピロータイプの包装機で巾着形態に包装する場合はトレイを用いる必要がない。製品内容ピッチに対してフィルムピッチを長くとり、二次的な巾着結束により余剰のフィルムと空間を絞って無くすことで、生麺類を密集状態にして内部の移動を規制して形状を保持している。しかし、ピロー形態に比べると結束帯やフィルムの包装資材を余計に要する。   On the other hand, it is not necessary to use a tray when packaging a similar product in a drawstring form with a horizontal pillow type packaging machine. The length of the film is longer than the pitch of the product contents, and the excess film and space are squeezed out by the secondary drawstring bundling to keep the raw noodles in a dense state and regulate the internal movement to maintain the shape. Yes. However, as compared with the pillow form, an extra binding band and film packaging materials are required.

包装内容物を落とし込むタイプの包装機、例えば縦ピロー包装機であれば、トレイなしのピロー形態でも縦方向であるフィルムピッチを短くできるものの、横方向はシュート筒の制約を受け、製品の胴回りを希望する程度に絞ることができない場合があった。また、横ピロータイプに比べ処理能力が劣る点に問題がある。   A packaging machine that drops packaging contents, such as a vertical pillow packaging machine, can shorten the film pitch in the vertical direction even in a pillow configuration without a tray. There were cases where it was not possible to narrow down to the desired level. In addition, there is a problem in that the processing ability is inferior compared to the horizontal pillow type.

トレイを省く包装に関する包装技術としては、包装材の内面にエンボスフィルムを用いることで内容物の位置ずれや偏在を防止する包装技術(特許文献1)や、袋中央領域に向けて櫛歯状に張り出すように、表裏のシートを融着するリブ状シール帯を形成してある袋包装技術(特許文献2)が提案されている。   As packaging technology for packaging that omits trays, packaging technology (Patent Document 1) that prevents the misalignment and uneven distribution of the contents by using an embossed film on the inner surface of the packaging material, or comb-tooth shape toward the center region of the bag A bag packaging technique (Patent Document 2) has been proposed in which rib-like seal bands for fusing the front and back sheets so as to overhang are formed.

また、包装形態の保持機能を高める目的で、角型袋の4隅が縦方向にヒレ状に突出したサイドシールを設けた包装形態や、該包装を目的としたフィルム製袋機が知られている(特許文献3)。   In addition, for the purpose of enhancing the holding function of the packaging form, a packaging form provided with side seals in which the four corners of the square bag protrude in a fin shape in the vertical direction, and a film bag making machine for the purpose of the packaging are known. (Patent Document 3).

その他、複数個の連結した包装体において、連結部のヒートシールにおいて、複数の包装体の連結方向に対して平行な複数の突出し部を有し、かつ、突出し部の延長部がヒートシールにより延長されている連結包装体が知られている(特許文献4)。   In addition, in a plurality of connected packages, in the heat sealing of the connecting portion, there are a plurality of protruding portions parallel to the connecting direction of the plurality of packaging bodies, and the extended portions of the protruding portions are extended by heat sealing. A connected package is known (Patent Document 4).

特開2006−168762JP 2006-168762 A 特開2001−213442JP 2001-213442 A 特公平1−44571Japanese Patent Publication 1-444571 実開昭53−9807853-98078

環境負荷を減らす取り組みは企業の社会的責任と周知され、事業活動の一部となって久しい。食品の包装材は家庭ゴミを増大し、焼却やリサイクルに要するエネルギーを増大させ、削減を迫られている。包装用トレイも例外ではない。   Efforts to reduce environmental impact have long been known as corporate social responsibility and have long been part of business activities. Food packaging materials increase household waste, increase the energy required for incineration and recycling, and are forced to reduce them. Packaging trays are no exception.

本発明が解決しようとする課題は、フィルム包装され互いに滑りやすい複数の生麺類を、一まとめに外装する場合に、トレイを使用することなく集積させて製品内容ピッチを規制し、包装時の噛み込みを防止すると同時に、外包装された生麺類の集積状態を保持して内部移動を制限し外装製品の形状保持性能を高めることにある。   The problem to be solved by the present invention is that when a plurality of raw noodles that are film-wrapped and are slippery are packaged together, the product content pitch is regulated without using a tray to regulate the bite during packaging. At the same time, it is intended to improve the shape retention performance of the exterior product by keeping the state of accumulation of the raw noodles packaged outside and limiting the internal movement.

そして、発明者らは、個別包装される複数の生麺類の結束や接着について検討する中で、思いがけず合理的な方法により上記課題を解決するに至った。   And the inventors came to solve the said subject by an unexpectedly rational method in examining the binding and adhesion | attachment of the several raw noodles packaged individually.

すなわち本発明は、(1)(a)筒状に成形されたフィルム内に裸の生麺を順次供給し、脱気し、横断シールにより個別密封して個別包装体とする個別包装体形成工程;(b)個別包装体が複数個連結した状態に横断カットして連結包装体とする連結包装体形成工程;(c)連結包装体形成工程終了までに、個別包装体内に形成された個々の麺塊の各々の個別包装体内での位置決めをする麺塊位置決め工程;(d)麺塊の存在により包装フィルムが膨らんだフィルム凸状部と、包装フィルムが膨らんでいないフィルム凹状部とが重なるように折り畳み、連結包装体のフィルム凸状部を集積して集積体を形成する集積体形成工程;(e)集積体を、トレイを用いることなくピロー包装する外包装工程;の各工程を備えたことを特徴とする生麺類のトレイなしピロー包装方法や、(2)連結包装体形成工程で、両端部の横断シールと中央部の横断シールを有する2個連結包装体を形成し、この2個連結包装体における2個の麺塊を、麺塊位置決め工程で、1個の麺塊が端部横断シール寄りに偏在するように、他の1個の麺塊が中央部横断シール寄りに偏在するように、各々の個包装体内で位置決めをすることを特徴とする前記(1)記載の生麺類のトレイなしピロー包装方法や、(3)連結包装体形成工程で、両端部の横断シールと中央部の横断シールを有する2個連結包装体を形成し、この2個連結包装体における2個の麺塊を、麺塊位置決め工程で、互いに反対側の端部横断シール寄りに偏在するように、各々の個包装体内で位置決めをすることを特徴とする前記(1)記載の生麺類のトレイなしピロー包装方法や、(4)連結包装体形成工程で、両端部の横断シールとその間の2つの中間横断シールを有する3個連結包装体を形成し、この3個連結包装体における3個の麺塊の内の両外側の麺塊を、麺塊位置決め工程で、それぞれ中間横断シール寄りに偏在するように、両外側の個包装体内で位置決めをすることを特徴とする前記(1)記載の生麺類のトレイなしピロー包装方法や、(5)連結包装体形成工程で、両端部の横断シールとその間の2つの中間横断シールを有する3個連結包装体を形成し、この3個連結包装体における3個の麺塊の内の両外側の麺塊を、麺塊位置決め工程で、1個の麺塊が端部横断シール寄りに偏在するように、他の1個の麺塊が中間横断シール寄りに偏在するように、両外側の個包装体内で位置決めをすることを特徴とする前記(1)記載の生麺類のトレイなしピロー包装方法や、(6)個別包装体形成工程で、脱気し、横断シールにより含気率45〜65%で個別密封して個別包装体とすることを特徴とする前記(1)〜(5)のいずれか記載の生麺類のトレイなしピロー包装方法や、(7)外包装工程で、集積体をベルトコンベアにより横ピロー包装機に導入することを特徴とする前記(1)〜(6)のいずれか記載の生麺類のトレイなしピロー包装方法や、(8)外包装工程で、角筒状フィルムを用い、該角筒状フィルムの角部に沿った内角面を帯状にシールすることを特徴とする前記(1)〜(7)のいずれか記載の生麺類のトレイなしピロー包装方法に関する。   That is, the present invention includes (1) (a) an individual package forming process in which raw raw noodles are sequentially supplied into a cylindrically formed film, deaerated, and individually sealed with a transverse seal to form an individual package. (B) a linked package forming process in which a plurality of individual packaged bodies are cut into a connected package by cross-cutting; (c) the individual formed in the individual package by the end of the linked package forming process; A noodle mass positioning step for positioning each noodle mass in the individual package; (d) a film convex portion where the packaging film swells due to the presence of the noodle mass overlaps a film concave portion where the packaging film does not swell The integrated body forming step of forming the integrated body by folding the film convex portions of the connected packaged body and forming the integrated body; (e) the outer packaging process for pillow-wrapping the integrated body without using the tray; Raw noodles characterized by In the trayless pillow wrapping method and (2) linked package forming step, two linked packages having a transverse seal at both ends and a transverse seal at the center are formed, and the two noodles in the two linked packages Each lump is placed in each individual package so that in the noodle mass positioning step, one noodle mass is unevenly distributed near the end crossing seal and another one noodle mass is unevenly distributed near the central crossing seal. In the raw noodles pillowless packaging method for raw noodles according to the above (1), and (3) a linked package forming step, two pieces having a transverse seal at both ends and a transverse seal at the center In the noodle mass positioning step, the noodle masses are positioned in the individual package bodies so that the two noodle masses are unevenly distributed near the end crossing seals opposite to each other. Raw noodles according to (1) above, characterized in that In the trayless pillow wrapping method and (4) linked package forming step, three linked packages having transverse seals at both ends and two intermediate transverse seals therebetween are formed. In the noodle mass positioning step, the noodle masses on both outer sides of the individual noodle masses are positioned in the individual packaging bodies on both outer sides so as to be unevenly distributed near the intermediate transverse seal, respectively (1) A trayless pillow packaging method for raw noodles as described above, or (5) a linked package forming step, wherein three linked packages having transverse seals at both ends and two intermediate transverse seals between them are formed. The noodle chunks on both sides of the three noodle chunks in the package are placed in the middle of the noodle chunk positioning step so that one noodle chunk is unevenly distributed near the end crossing seal. Inside the individual packaging on both outer sides so that it is unevenly distributed near the crossing seal In the raw noodles pillowless packaging method for raw noodles according to the above (1) or (6) individual package forming step, the air content is 45 to 65% by a transverse seal. The raw noodle tray-less pillow packaging method according to any one of the above (1) to (5), which is individually sealed to form an individual package, The raw noodle tray-less pillow packaging method according to any one of the above (1) to (6), which is introduced into a horizontal pillow packaging machine by (1), or (8) a rectangular tube film is used in the outer packaging process In addition, the present invention relates to a trayless pillow packaging method for raw noodles according to any one of (1) to (7), wherein an inner corner surface along a corner of the rectangular tube-shaped film is sealed in a band shape.

また本発明は、(9)麺塊が脱気した状態で収容されている個別包装体を複数個連結した連結包装体が一まとめに外包装された包装体であって、前記連結包装体における、麺塊の存在により包装フィルムが膨らんだフィルム凸状部と、包装フィルムが膨らんでいないフィルム凹状部とが重なるように折り畳まれ、連結包装体のフィルム凸状部が集積された状態でピロー包装されていることを特徴とする生麺類のトレイなしピロー包装体や、(10)両端部の横断シールと中央部の横断シールを有する2個連結包装体が一まとめに外包装された包装体であって、この2個連結包装体における2個の麺塊のうち、1個の麺塊が端部横断シール寄りに偏在するように、他の1個の麺塊が中央部横断シール寄りに偏在するように、それぞれ位置決めされた状態で折り畳まれていることを特徴とする前記(9)記載の生麺類のトレイなしピロー包装体や、(11)麺塊が脱気した状態で収容されている個別包装体が、麺塊が含気率45〜65%で収容されている個別包装体であることを特徴とする前記(9)又は(10)記載の生麺類のトレイなしピロー包装体や、(12)角筒状フィルムを用い、該角筒状フィルムの角部に沿った内角面を帯状にシールすることにより外包装され、角筒の角部に外側に突き出たヒレ状のサイドシールを有することを特徴とする前記(9)〜(11)のいずれか記載の生麺類のトレイなしピロー包装体に関する。   Further, the present invention is (9) a package body in which a plurality of individual package bodies that are housed in a deaerated state of noodle masses are connected together and packaged together, Pillow wrapping in a state in which the film convex portions where the packaging film is swollen due to the presence of the noodle mass and the film concave portions where the packaging film is not swollen are overlapped, and the film convex portions of the connected package are integrated A tray-less pillow package of raw noodles characterized in that it is characterized in that (10) a package in which two linked packages having a transverse seal at both ends and a transverse seal at the center are packaged together. Of the two noodle masses in the two linked package, the other noodle mass is unevenly distributed near the center cross seal so that one noodle mass is unevenly distributed near the end cross seal. Each so positioned The raw noodle pillowless package of noodles according to the above (9), wherein the noodle mass is stored in a degassed state, (11) The raw noodle tray-less pillow package according to the above (9) or (10), or (12) a rectangular tube-shaped film, wherein Characterized in that it has a fin-like side seal that is externally packaged by sealing the inner corner surface along the corner of the rectangular tube-shaped film in a band shape and protruding outward at the corner of the rectangular tube. (9) It is related with the tray-less pillow package of raw noodles in any one of (11).

本発明によると、互いに滑りやすいために集積困難だった複数の個別包装された生麺を、安定した集積状態にすることで、生麺自身をスープの素等の添付品を積載するトレイ代わりや押さえとして機能させると共に、包装時の噛み込みを防止することができる。そして、外包装により、生麺類の移動を規制して外包装製品の形状保持性能を高めた結果、トレイなしのピロー包装を可能にすることで、包材の重量及び容積を低減し、異種材料のプラスチックスの混在を回避し、廃棄時の焼却を容易にして、家庭ゴミやその処理に要するエネルギーを低減させることができるばかりか、陳列時に包装体が腰折れすることなく、陳列製品の美観を向上させることで生麺の購買意欲を刺激し生麺市場の拡大に資するものである。   According to the present invention, a plurality of individually packaged raw noodles that have been difficult to stack because they are slippery to each other are brought into a stable accumulation state, so that the raw noodles themselves can be used as a tray for loading accessories such as soup stock. While functioning as a presser, biting during packaging can be prevented. And as a result of regulating the movement of raw noodles by outer packaging and improving the shape retention performance of outer packaging products, it enables pillow packaging without trays, reducing the weight and volume of packaging materials, and dissimilar materials In addition to avoiding the mixing of plastics and facilitating incineration at the time of disposal, it is possible to reduce household waste and the energy required for its disposal, as well as to improve the aesthetics of the displayed products without causing the packaging to be folded during display. The improvement will stimulate the willingness to purchase raw noodles and contribute to the expansion of the raw noodle market.

実施例1の連結包装体の展開状態を示す平面図。The top view which shows the expansion | deployment state of the connection package body of Example 1. FIG. 実施例1の連結包装体の展開状態から折り畳む状態を示す側面図。The side view which shows the state folded from the expansion | deployment state of the connection packaging body of Example 1. FIG. 実施例1の連結包装体の折り畳まれた状態を示す側面図。The side view which shows the state by which the connection package body of Example 1 was folded. 実施例2の連結包装体の展開状態を示す平面図。The top view which shows the expansion | deployment state of the connection package body of Example 2. FIG. 実施例2の連結包装体の展開状態から折り畳む状態を示す側面図。The side view which shows the state folded from the expansion | deployment state of the connection packaging body of Example 2. FIG. 実施例2の連結包装体の折り畳まれた状態を示す側面図。The side view which shows the state by which the connection package body of Example 2 was folded. 実施例3の連結包装体の展開状態を示す平面図。The top view which shows the expansion | deployment state of the connection packaging body of Example 3. FIG. 実施例3の連結包装体の展開状態から折り畳む状態を示す側面図。The side view which shows the state folded from the expansion | deployment state of the connection packaging body of Example 3. FIG. 実施例3の連結包装体の折り畳まれた状態を示す側面図。The side view which shows the state by which the connection packaging body of Example 3 was folded. 実施例5の外包装された状態の表裏を示す斜視図。The perspective view which shows the front and back of the state by which the outer packaging of Example 5 was carried out.

本発明の生麺類のトレイなしピロー包装方法としては、(a)筒状に成形されたフィルム内に裸の生麺を順次供給し、脱気し、横断シールにより個別密封して個別包装体とする個別包装体形成工程;(b)個別包装体が複数個連結した状態に横断カットして連結包装体とする連結包装体形成工程;(c)連結包装体形成工程終了までに、個別包装体内に形成された個々の麺塊の各々の個別包装体内での位置決めをする麺塊位置決め工程;(d)麺塊の存在により包装フィルムが膨らんだフィルム凸状部と、包装フィルムが膨らんでいないフィルム凹状部とが重なるように折り畳み、連結包装体のフィルム凸状部を集積して集積体を形成する集積体形成工程;(e)集積体を、トレイを用いることなくピロー包装する外包装工程;の各工程を備えた方法であれば特に制限されず、また、本発明の生麺類のトレイなしピロー包装体としては、生麺塊が脱気した状態で収容されている個別包装体を複数個連結した連結包装体が一まとめに外包装された包装体であって、前記連結包装体における、麺塊の存在により包装フィルムが膨らんだフィルム凸状部と、包装フィルムが膨らんでいないフィルム凹状部とが重なるように折り畳まれ、連結包装体のフィルム凸状部が集積された状態でピロー包装されているピロー包装体であれば特に制限されず、上記生麺類には、個別包装される生麺と、必要に応じ添付されるスープの素や薬味等の包装品が含まれる。また、上記生麺は、製麺され裁断された麺線を冷却、水分調整、打ち粉等を必要に応じて行い、1食相当量に分け取られ茹上前の状態で流通させるものをいう。   The tray-less pillow packaging method for raw noodles of the present invention includes (a) supplying raw raw noodles sequentially into a cylindrically formed film, degassing, and individually sealing with a transverse seal (B) a connected package forming process in which a plurality of individual packages are connected to each other in a cross cut to form a connected package; (c) by the end of the connected package forming process; A noodle mass positioning step for positioning each of the noodle masses in the individual package; (d) a film convex portion in which the packaging film is swollen due to the presence of the noodle mass, and a film in which the packaging film is not swollen Folding so that the concave portions overlap and accumulating the film convex portions of the linked package to form an aggregate; (e) an outer packaging step of pillow-packaging the aggregate without using a tray; Each process of In addition, the raw noodles without a tray pillow package of the present invention is a linked package in which a plurality of individual packages are stored in a state where the raw noodle mass is deaerated. Is a package that is externally packaged together, such that in the above-mentioned linked package, the film convex portion where the packaging film swells due to the presence of the noodle mass overlaps the film concave portion where the packaging film does not swell. It is not particularly limited as long as it is a pillow package that is folded and pillow-wrapped in a state where the film convex portions of the connected package are accumulated, and the raw noodles include raw noodles that are individually packaged and, if necessary, Includes packaged products such as soup ingredients and condiments. In addition, the raw noodles are noodle strings that have been made and cut, are cooled, adjusted in moisture, and dusted as necessary, and are divided into a single meal and distributed in the state before cooking. .

また、上記麺塊とは、生麺を不定形な玉状の塊にまとめられた裸の状態を指す。まとめる方法は、例えば、麺線を揃え専用装置で丸めたり、折り畳んだり、又は切り落とされた麺線が包装袋に収容されることで塊にまとめられる場合等何ら限定されない。そして、フィルム凸状部とは、麺塊の存在により包装フィルムが膨らんだ部分を、フィルム凹状部とは麺塊がないか僅かに存在する実質的に厚みのない部分及び横断シール(連結)部分をそれぞれ指す。   The noodle mass refers to a naked state in which raw noodles are gathered into an irregular ball-shaped mass. The method of bundling is not limited at all, for example, when noodle strings are aligned, rolled, folded, or cut into noodle strings by being housed in a packaging bag. And the film convex part is the part where the packaging film swells due to the presence of the noodle mass, and the film concave part is the part where the noodle mass is not present or slightly present and the transverse seal (connection) part. Respectively.

個別包装体形成工程において使用する包装機のタイプは特に限定されないが、麺線を揃えて玉丸めされた麺塊は横ピロータイプが良く、切り落とされた生麺を直接包装機で受ける場合は縦ピロータイプが良い。なお、連結部の横断シールの中央に連結部の切り離しを目的としたミシン目を入れれば、必要に応じ個別の包装体が分離可能となって利用者の利便を図ることができる。   The type of the packaging machine used in the individual package forming process is not particularly limited, but the noodle lump that has been rolled up with noodle strings aligned is preferably a horizontal pillow type, and when the raw noodles that have been cut off are received directly by the packaging machine, Pillow type is good. In addition, if the perforation aiming at isolation | separation of a connection part is put in the center of the crossing seal | sticker of a connection part, an individual packaging body can be isolate | separated as needed, and a user's convenience can be aimed at.

個別包装体形成工程における脱気は、筒状に成形されたフィルム内に裸の生麺を順次供給した後の横断シールによる密封前に、麺塊周辺をスポンジ等のついた板で挟めば本発明に適した脱気が行える。脱気は、麺塊にフィルムを密着させ余剰空間を実質的になくし、個別包装体にフィルム凸状部とフィルム凹状部を形成させると共に、個別包装体の中で麺塊の動きを制限することができる。なお、脱気による個別包装体の含気率は、水分含量30〜33%の生中華麺であれば45〜65%、望ましくは50〜60%が良い。本発明でいう含気率は、個別包装体の容積に占める空気量の容積率として表される。個別包装体の容積は、水を収容したメスシリンダー中に個別包装体を完全に浸漬し、増加した水位により算出することができる。また、空気量は、水中でメスシリンダーを逆さにして、逆さにしたメスシリンダー内で個別包装体を開封して、個別包装体内の空気をメスシリンダー内に回収することにより求めることができる。   The deaeration in the individual package forming process can be achieved by sandwiching the raw noodles in a cylindrically formed film in order and sealing them with a sponge or other plate before sealing with a transverse seal. Degassing suitable for the invention can be performed. Deaeration means that the film is brought into close contact with the noodle mass to substantially eliminate the excess space, and the individual package is formed with a film convex portion and a film concave portion, and the movement of the noodle mass within the individual package is restricted. Can do. In addition, the air content of the individual package by deaeration is 45 to 65%, preferably 50 to 60% for raw Chinese noodles having a moisture content of 30 to 33%. The air content referred to in the present invention is expressed as a volume ratio of the amount of air in the volume of the individual package. The volume of the individual package can be calculated from the increased water level when the individual package is completely immersed in a graduated cylinder containing water. The amount of air can be determined by turning the graduated cylinder upside down in water, opening the individual package in the inverted graduated cylinder, and collecting the air in the individual package in the graduated cylinder.

連結包装体形成工程においては、個別包装体が複数個、例えば2〜5個、好ましくは2〜3個、特に好ましくは2個連結した状態に横断カットすることにより連結包装体とすることができる。   In the connected package forming step, a plurality of individual package bodies, for example, 2 to 5, preferably 2 to 3, particularly preferably two, can be formed into a connected package body by transverse cutting. .

麺塊位置決め工程においては、連結包装体形成工程終了まで、すなわち、次工程である集積体形成工程の前までに、個別包装体内に形成された個々の麺塊の各々の個別包装体内での位置決めをする。この工程では、個別包装体の連結数や個別包装体に占める麺塊の大きさにより麺塊の適した配置を行うことが好ましい。麺塊位置決め手段としては、連結包装体をほぼ垂直に配置する手段や、連結包装体の中央部を両端部に比べて高く配置する手段や、連結包装体の両端部を中央部に比べて高く配置する手段を例示することができ、これらは手作業で行うこともできるし、ベルトコンベア上で機械的に行うこともできる。なお、連結包装体として個別包装する包装機の特性により、個別包装された時点で既に適した麺塊の配置であれば、その配置を動かさないように維持するだけで、麺塊の各々の個別包装体内での位置決めがなされることになる。   In the noodle mass positioning step, the individual noodle masses formed in the individual package are positioned in the individual package until the end of the linked package formation process, that is, before the next assembly forming step. do. In this step, it is preferable to appropriately arrange the noodle mass depending on the number of connected individual package bodies and the size of the noodle mass occupied in the individual package body. As the noodle mass positioning means, means for arranging the connected package substantially vertically, means for arranging the central part of the connected package higher than both ends, and both ends of the connected package higher than the center part. Means for placement can be illustrated, which can be done manually or mechanically on a belt conveyor. In addition, due to the characteristics of the packaging machine that individually packs as a linked package, if the arrangement of noodle chunks is already suitable at the time of individual packaging, each piece of noodle chunk can be individually maintained by keeping the arrangement unchanged. Positioning within the package will be performed.

集積体形成工程においては、麺塊の存在により包装フィルムが膨らんだフィルム凸状部と、包装フィルムが膨らんでいないフィルム凹状部とが重なるように折り畳み、連結包装体のフィルム凸状部を集積して集積体が形成される。すなわち、直線上に展開された連結包装体のフィルム凸状部をフィルム凹状部に重ね合わせるように反転させることで、他のフィルム凸状部と一部を重ねた状態又は密着して隣り合う集積状態にすることにより集積体が形成される。以下、より具体的にこの集積体形成工程について説明する。   In the integrated body forming step, the film convex portions where the packaging film swells due to the presence of the noodle mass and the film concave portions where the packaging film does not swell are folded so as to overlap, and the film convex portions of the connected packaging body are integrated. Thus, an aggregate is formed. In other words, by inverting the film convex portions of the linked package developed on a straight line so as to overlap the film concave portions, the other film convex portions are partially overlapped or closely adjacent to each other. An integrated body is formed by making it into a state. Hereinafter, this integrated body formation process will be described more specifically.

両端部の横断シールと中央部の横断シールを有する2個連結包装体(個別包装する生麺が2食分)において、連結包装体におけるフィルム凸状部の占有率が50〜70%、好ましくは55〜65%の場合、この2個連結包装体における2個の麺塊を、麺塊位置決め工程で、1個の麺塊が端部横断シール寄りに偏在するように、他の1個の麺塊が中央部横断シール寄りに偏在するように、各々の個包装体内で位置決めをする、すなわち個別密封された2食の麺塊を、個別密封した前後の横断シールの前後いずれかの同じ側に寄り添うように偏在させることが好ましく、フィルム凸状部とフィルム凹状部とが重なるように折り畳むことにより、フィルム凸状部の端部が重なる状態の集積体を形成することができる。上記連結包装体におけるフィルム凸状部の占有率は、連結包装体を平面上に展開した場合の展開方向の平面視に相当するフィルムの長さに対して、フィルム凸状部(麺塊部分)の平面視区分の長さ合計が占める割合であり、該フィルム凸状部の平面視区分の長さ合計が占める割合は、フィルム凸状部とフィルム凹状部を平面視に区分する境界を定めることにより求めることができる。フィルム凸状部とフィルム凹状部を平面視に区分する境界は、平面上に置かれた連結包装体のフィルム凹状部側を弛ませながら徐々に持ち上げた際に、麺塊の重さにより麺塊端部で初めに形成されるフィルム折り線の位置と定められる。この境界は、単純に麺の存する端部ではなく、フィルムと同程度に折り曲げ可能であれば、僅かに麺の存する部分より麺塊本体寄りに相当する場合もある。   In two linked packages having two transverse seals at both ends and a transverse seal at the central portion (two servings of raw noodles individually wrapped), the occupancy ratio of the film convex portions in the linked packages is 50 to 70%, preferably 55. In the case of ˜65%, the other noodle chunks are arranged so that one noodle chunk is unevenly distributed near the end crossing seal in the noodle chunk positioning step. Is positioned in each individual package so that it is unevenly distributed closer to the central transverse seal, i.e., two individually sealed noodle chunks are snuggled against the same side before and after the individually sealed transverse seal It is preferable to make it unevenly distributed, and by folding the film so that the film convex portion and the film concave portion overlap, it is possible to form an integrated body in which the end portions of the film convex portion overlap. The occupancy ratio of the film convex portion in the linked package is such that the film convex portion (noodle mass portion) corresponds to the length of the film corresponding to a plan view in the developing direction when the linked package is spread on a plane. The ratio of the total length of the planar section of the film occupies the ratio of the total length of the planar section of the film convex portion to define a boundary that divides the film convex portion and the film concave portion into a planar view. It can ask for. The boundary that divides the film convex part and the film concave part in plan view is the noodle mass due to the weight of the noodle mass when the film concave part side of the connected package placed on the plane is gradually lifted while loosening. It is defined as the position of the film fold line formed first at the end. This boundary is not simply an end portion where noodles exist, but may be slightly closer to the noodle mass body than a portion where noodles exist if it can be bent to the same extent as a film.

また、2個連結包装体で個別包装する生麺類が大盛り2食分で、フィルム凸状部の占有率が60%以上、好ましくは65〜75%の場合、この2個連結包装体における2個の麺塊を、麺塊位置決め工程で、互いに反対側の端部横断シール寄りに偏在するように、各々の個包装体内で位置決めをする、すなわち麺塊同士が遠く離れるように外側の横断シール寄りに偏在させることが好ましい。いずれかのフィルム凸状部と中央に形成されたフィルム凹状部を重なるように折り畳むことにより、フィルム凸状部の互いの端部が重なる状態の集積体を形成することができる。   In addition, when the raw noodles individually packaged in two linked packages are two servings and the occupation ratio of the film convex portion is 60% or more, preferably 65 to 75%, the two in the two linked packages In the noodle mass positioning step, the noodle mass is positioned in each individual package so that it is unevenly distributed near the opposite end cross seal, that is, near the outer cross seal so that the noodle masses are far away from each other. It is preferable to make it unevenly distributed. By folding one of the film convex portions and the film concave portion formed at the center so as to overlap each other, it is possible to form an integrated body in which the ends of the film convex portions overlap each other.

次に、両端部の横断シールとその間の2つの中間横断シールを有する3個連結包装体(個別包装する生麺が3食分)の場合、この3個連結包装体における3個の麺塊の内の両外側の麺塊を、麺塊位置決め工程で、それぞれ中間横断シール寄りに偏在するように、両外側の個包装体内で位置決めをする、すなわち個別密封された両外側の麺塊を内側の横断シールに寄り添うように偏在させることが好ましい。両外側のフィルム凸状部を各々隣接する内側のフィルム凹状部と重なるように折り畳むことでフィルム凸状部の端部が重なる状態の集積体を形成することができる。中央の麺塊の配置は、添付するスープの素などの大きさや配置によって適宜決めればよい。   Next, in the case of three linked packages having three transverse seals at both ends and two intermediate transverse seals (three servings of raw noodles individually wrapped), the three noodle chunks in the three linked packages In the noodle mass positioning step, the outer noodle masses are positioned in the individual outer packaging so that they are unevenly distributed near the intermediate transverse seal, that is, the individually sealed outer noodle masses are traversed inside. It is preferable to make it unevenly distributed so as to be close to the seal. By folding the outer film convex portions so as to overlap the adjacent inner film concave portions, it is possible to form an integrated body in which the ends of the film convex portions overlap. The arrangement of the noodle mass in the center may be appropriately determined depending on the size and arrangement of the soup base to be attached.

3個連結包装体の他の態様として、3個連結包装体における3個の麺塊の内の両外側の麺塊を、麺塊位置決め工程で、1個の麺塊が端部横断シール寄りに偏在するように、他の1個の麺塊が中間横断シール寄りに偏在するように、両外側の個包装体内で位置決めをしたり、3個連結包装体における3個の麺塊の内の両外側の麺塊を、麺塊位置決め工程で、互いに反対側の端部横断シール寄りに偏在するように、両外側の個包装体内で位置決めをした後、両外側のフィルム凸状部を各々隣接する内側のフィルム凹状部と重なるように折り畳むことでフィルム凸状部の端部が重なる状態の集積体を形成することができる。   As another aspect of the three linked package, the noodle chunks on both outer sides of the three noodle chunks in the three linked package are positioned near the end crossing seal in the noodle chunk positioning step. In order to be unevenly distributed, the other noodle masses are positioned in the outer package so that they are unevenly distributed near the intermediate transverse seal, or both of the three noodle masses in the three linked packages are arranged. In the noodle mass positioning step, the outer noodle masses are positioned in the individual packaging bodies on both outer sides so that the outer noodle masses are unevenly distributed near the opposite end crossing seals, and then the outer film convex portions are adjacent to each other. It can fold so that it may overlap with an inner film concave part, and the accumulation object of the state where the edge part of a film convex part overlaps can be formed.

さらに、両端部の横断シールとその間の3つの中間横断シールを有する4個連結包装体や、両端部の横断シールとその間の4つの中間横断シールを有する5個連結包装体の場合も、2個連結包装体や3個連結包装体と同様にしてフィルム凸状部の端部が重なる状態の集積体を形成することができる。なお、4個連結包装体の場合、2個連結包装体が2段に積み重なった状態の集積体として形成することもできる。   Furthermore, in the case of four linked packages having transverse seals at both ends and three intermediate transverse seals therebetween, and five linked packages having transverse seals at both ends and four intermediate transverse seals therebetween, two In the same manner as the linked package and the three linked packages, it is possible to form an integrated body in which the ends of the film convex portions overlap. In addition, in the case of four connection package bodies, it can also be formed as an accumulation body in a state where two connection package bodies are stacked in two stages.

そして、これらのように折り畳まれた連結包装体は、反転した麺塊の自重によって安定した集積状態を得ると共に、集積状態での頂部にフラットな部分を形成することができる。   And the connection packaging body folded in these ways can obtain the stable accumulation state by the dead weight of the inverted noodle mass, and can form a flat portion at the top in the accumulation state.

複数の生麺類を一まとめに外包装する包装機は、包装内容を集積状態で供給するのに適していればいずれのタイプでもよいが、製品を水平に走行させる横ピロー包装機は落下の衝撃もなく、折り畳まれた連結包装体の周囲を適度に拘束できる点で好ましい。   The packaging machine that wraps multiple raw noodles together can be of any type as long as it is suitable for supplying packed contents in an integrated state, but the horizontal pillow packaging machine that runs the product horizontally is a drop impact. In addition, it is preferable in that the periphery of the folded linked package can be appropriately restrained.

このように、集積体形成工程において形成される集積体は、互いのフィルム凸状部の端部が斜面で重なるように予め麺塊を偏在させることにより、斜面上のフィルム凸状部が滑落して凹状部に納まろうとする力が連結部フィルムの弛みをなくして張られた状態を形成し、麺塊の集積状態が安定化しているという生麺類特有の特徴を有している。そして外包装に際しては、折り畳まれた連結包装体が周囲を拘束されることにより、連結部フィルムが張られた状態で固定される結果、生麺類の移動が規制されることになる。   In this way, the aggregate formed in the aggregate formation step causes the film convex portion on the slope to slide down by preliminarily distributing the noodle mass so that the end portions of the film convex portions overlap each other on the slope. Thus, the force to fit in the concave part forms a stretched state without loosening of the connecting part film, and has a characteristic characteristic of raw noodles that the accumulated state of the noodle mass is stabilized. When the outer wrapping is performed, the folded connected package body is constrained at the periphery, so that the connection portion film is fixed in a stretched state. As a result, the movement of raw noodles is restricted.

次に外包装工程においては、集積体(折り畳まれた連結包装体)を、例えばベルトコンベアにより横ピロー包装機に導入し、トレイを用いることなくピロー包装する。   Next, in the outer packaging step, the aggregate (folded linked packaging) is introduced into a horizontal pillow packaging machine by, for example, a belt conveyor, and is subjected to pillow packaging without using a tray.

本発明の外包装に適する横ピロー包装機の中でも、ベルトコンベアにより底面部全体を支えて搬送するタイプは、連結包装体の底面部に対する摩擦や衝撃が少ない点でとりわけ適している。また、同タイプの横ピロー包装機は製品内容の間隔を製袋機の手前でコンベアを乗り継がせることで調整し、省人化をはかることもできる。この乗り継ぎの前後をベルト式のコンベアで構成すれば、乗り継ぎの衝撃を最小限にすることができると共に精度の高い間隔の調整が可能となって横断シールでの噛み込みが防止できる。これらのコンベアが従来の金属チェーンによる方式では同等の動作精度が得られ難い。そして、折り畳まれた連結包装体をベルトコンベアにより横ピロー包装機に導入することにより、外包装工程に先立つ麺塊位置決め工程及び集積体形成工程での処理手段と相まって一層の製品内容ピッチの安定化を図ることができる。   Among the horizontal pillow wrapping machines suitable for outer packaging of the present invention, the type that supports and conveys the entire bottom surface by a belt conveyor is particularly suitable in that it has less friction and impact on the bottom surface of the linked package. The horizontal pillow wrapping machine of the same type can also save labor by adjusting the interval between product contents by connecting a conveyor in front of the bag making machine. If a belt-type conveyor is used before and after this connection, the impact of the connection can be minimized, and a highly accurate interval can be adjusted, thereby preventing the crossing seal from biting. When these conveyors are based on a conventional metal chain, it is difficult to obtain the same operation accuracy. Then, by introducing the folded linked packaging body into the horizontal pillow packaging machine by means of a belt conveyor, further stabilization of the product content pitch in combination with the processing means in the noodle mass positioning step and the assembly forming step prior to the outer packaging step Can be achieved.

また、外包装工程で、角筒状フィルムを用い、該角筒状フィルムの角部に沿った内角面を帯状にシールすることが好ましい。外包装に際し、角筒状にフィルムを成形し角部に沿った内角面を帯状にシールするタイミングは、外包装工程で行うこともできるし、あるいは事前に行って巻き取ったフィルムを引き出して使用することも自由に行うことができる。いずれの場合も、4箇所の縦シールの存在と外包装工程に先立つ麺塊位置決め工程及び集積体形成工程での処理手段と相まって外装製品の形状保持性能を更に高めることができる。   Further, in the outer packaging step, it is preferable to use a rectangular tube film and seal the inner corner surface along the corner of the rectangular tube film in a band shape. For outer packaging, the timing to form the film in a rectangular tube shape and seal the inner corner surface along the corner in a strip shape can be done in the outer packaging process, or it is used by pulling out the film wound up in advance You can also do it freely. In any case, the shape retention performance of the exterior product can be further enhanced in combination with the presence of the four vertical seals and the processing means in the noodle mass positioning step and the assembly forming step prior to the outer packaging step.

本発明の生麺類のトレイなしピロー包装体は、上述の本発明の生麺類のトレイなしピロー包装方法により得ることができる。   The raw noodle trayless pillow packaging body of the present invention can be obtained by the above-described raw noodle trayless pillow packaging method of the present invention.

以下、本発明の実施の形態を図1〜図10に基づいて説明するが、本発明の技術的範囲はこれら図1〜図10に示される実施例に限定されるものではない。   Embodiments of the present invention will be described below with reference to FIGS. 1 to 10, but the technical scope of the present invention is not limited to the embodiments shown in FIGS.

定法により製麺され、角20番の切歯で細断された水分32%の生中華麺を、150gの麺塊が得られるように定寸カットし、縦ピロー包装機により縦aは34cm、横bは14cm、含気率55%、2食分の個別包装がミシン目cを介して連結される、図1の2個連結包装体を得た。   Noodles made of noodles by a regular method and cut into raw Chinese noodles with a moisture content of 32% and cut into incisors with a No. 20 corner so that a 150 g noodle mass is obtained, and the vertical a is 34 cm by a vertical pillow packaging machine. The side b was 14 cm, the air content was 55%, and the two packaged packages shown in FIG.

フィルム凸状部の配置は概ね図1の状態だったが、その後の搬送で位置ずれする個体があり横断シール1を下、4を上に向けてほぼ垂直とし、各々の麺塊を同じ側の横断シール1、3寄りに偏在させると、フィルム凸状部d、fの縦方向のサイズは各10cm、二つの麺塊の間に形成される凹状部eは7cmであり、フィルム凸状部の占有率は59%だった。   The arrangement of the convex portions of the film was generally in the state shown in FIG. 1, but there was an individual that was displaced in the subsequent conveyance, and the transverse seal 1 was set to be substantially vertical with the bottom 4 facing upward, and each noodle mass was placed on the same side. When unevenly distributed closer to the transverse seals 1 and 3, the vertical size of the film convex portions d and f is 10 cm each, and the concave portion e formed between the two noodle chunks is 7 cm. The occupation rate was 59%.

次に、図2に示したように、フィルム凸状部dとフィルム凹状部g、フィルム凸状部fとフィルム凹状部eが重なるように折り畳むことで、図3に示した、製品内容ピッチiが18cm、フィルム凸状部dとfの重なる斜面kが2cm程度、頂部jがフラットで型崩れのない集積体を得た。   Next, as shown in FIG. 2, the product content pitch i shown in FIG. 3 is folded by folding so that the film convex part d and the film concave part g, and the film convex part f and the film concave part e overlap. 18 cm, the slope k where the film convex portions d and f overlap each other is about 2 cm, and the top portion j is flat and has no deformation.

その後、添付品のスープの素を頂部に載せ、横ピロー包装機に手供給し、総厚60μm、幅350mm、ピッチ260mmのポリプロピレン製フィルム(OP/CP)により、噛み込みのない安定したピロー包装をトレイなしで行うことができた。そして、外包装された製品の片側半分を手にとって上げ下げを繰り返したところ、腰折れすることもなく陳列条件での品位低下は認められなかった。   After that, the soup base of the attached product is placed on the top and manually supplied to a horizontal pillow packaging machine, and a stable pillow packaging without biting by a polypropylene film (OP / CP) having a total thickness of 60 μm, a width of 350 mm, and a pitch of 260 mm. Could be done without a tray. And when one side half of the externally packaged product was held up and down repeatedly, no lowering of the quality under the display conditions was observed without folding back.

実施例1と同様の生中華麺を190gの麺塊が得られるように定寸カットし、縦ピロー包装機により含気率は47%、縦a2は36cm、横bは14cm、2食分の個別包装がミシン目を介して連結される連結包装体を得た。   Raw Chinese noodles similar to Example 1 were cut to a size so that 190 g of noodle chunks were obtained, and the air content was 47% by a vertical pillow wrapping machine, the vertical a2 was 36 cm, the horizontal b was 14 cm, and each serving A connected package was obtained in which the packages were connected through perforations.

連結部の横断シール2、3を上に、1、4を下に向けたところ、各々の麺塊を外側の横断シール1、4寄りに偏在させた図4の状態を得た。フィルム凸状部d2、f2の縦方向のサイズは各13cm、二つの麺塊の間に形成されるフィルム凹状部e2の縦方向のサイズは7cmであり、フィルム凸状部の占有率は72%だった。   When the transverse seals 2 and 3 of the connecting portion are directed upward and 1 and 4 are directed downward, each noodle mass is unevenly distributed closer to the outer transverse seals 1 and 4 as shown in FIG. The vertical size of the film convex portions d2 and f2 is 13 cm each, the vertical size of the film concave portion e2 formed between the two noodle chunks is 7 cm, and the occupation ratio of the film convex portions is 72%. was.

次に、図5に示したように、フィルム凸状部f2とフィルム凹状部e2が重なるように折り畳むことで、図6に示したように製品内容ピッチi2が21cm、d2とf2の重なる斜面k2が4cm程度、頂部がフラットで型崩れのない集積体を得た。   Next, as shown in FIG. 5, the product content pitch i2 is 21 cm and the slope k2 where d2 and f2 overlap as shown in FIG. 6 by folding the film so that the film convex part f2 and the film concave part e2 overlap. Was about 4 cm, the top was flat, and an integrated body without deformation was obtained.

その後、添付品のスープの素を頂部に載せ、横ピロー包装機に手供給し、総厚60μm、幅370mm、ピッチ290mmのポリプロピレン製フィルム(OP/CP)により、噛み込みのない安定したピロー包装をトレイなしで行うことができた。そして、外包装された製品の片側半分を手にとって上げ下げを繰り返したところ、腰折れすることもなく陳列条件での品位低下は認められなかった。   After that, the soup of the attached soup is placed on the top and manually supplied to a horizontal pillow packaging machine, and a stable pillow packaging without biting by a polypropylene film (OP / CP) having a total thickness of 60 μm, a width of 370 mm, and a pitch of 290 mm. Could be done without a tray. And when one side half of the externally packaged product was held up and down repeatedly, no lowering of the quality under the display conditions was observed without folding back.

実施例1と同様の生中華麺を130gの麺塊が得られるように定寸カットし、玉丸め機により麺線の揃った麺塊に成形した。該麺塊は専用の横ピロー包装機により含気率60%、縦a3は51cm、横bは14cm、3食分の個別包装がミシン目を介して連結される連結包装体を得た。   The same raw Chinese noodles as in Example 1 were cut to a size so that 130 g of noodle chunks were obtained, and formed into noodle chunks with noodle strings aligned by a ball rounding machine. The noodle mass was obtained by a dedicated horizontal pillow wrapping machine with an air content of 60%, a vertical a3 of 51 cm, a horizontal b of 14 cm, and a connected package in which individual packages of three meals were connected through perforations.

連結部の横断シール1、6を上に、2、3、4、5を下に向けたところ、外側の麺塊d3、h3を各々横断シール2、5寄りに偏在させた図7の状態を得た。フィルム凸状部d3、f3、h3の縦方向のサイズは各10cm、三つの麺塊の間に形成されるフィルム凹状部e3は4cm、g3は6cmであった。   When the transverse seals 1 and 6 of the connecting portion are directed upward and 2, 3, 4, and 5 are directed downward, the outer noodle masses d3 and h3 are unevenly distributed near the transverse seals 2 and 5, respectively. Obtained. The vertical size of the film convex portions d3, f3, and h3 was 10 cm each, the film concave portion e3 formed between the three noodle chunks was 4 cm, and g3 was 6 cm.

次に、図8に示したように、フィルム凸状部d3とフィルム凹状部e3、フィルム凸状部h3とフィルム凹状部g3が重なるように折り畳むことで、製品内容ピッチi3が20cmの型崩れのない集積体を得た。図9は、添付品のスープm(3食分の液体スープ)を頂部に載せることで更に安定した集積状態を示したものである。なお、フィルム凸状部f3の配置は定まることはなかったがi3の寸法は概ね一定だった。   Next, as shown in FIG. 8, by folding so that the film convex part d3 and the film concave part e3, the film convex part h3 and the film concave part g3 overlap, the product content pitch i3 is 20 cm. Got no aggregates. FIG. 9 shows a more stable accumulation state by placing the attached soup m (3 soups of liquid soup) on the top. In addition, although the arrangement | positioning of the film convex part f3 was not settled, the dimension of i3 was substantially constant.

その後、横ピロー包装機に手供給し、ポリプロピレン製フィルム(OP/CP)、総厚60μm、幅390mm、ピッチ280mmにより、噛み込みのない安定したピロー包装をトレイなしで行うことができた。そして、外包装された製品の片側半分を手にとって上げ下げを繰り返したところ、腰折れすることもなく陳列条件で品位低下は認めなかった。   Thereafter, the paper was manually supplied to a horizontal pillow packaging machine, and stable pillow packaging without biting could be performed without a tray by using a polypropylene film (OP / CP), a total thickness of 60 μm, a width of 390 mm, and a pitch of 280 mm. Then, when one side half of the outer packaged product was held up and down repeatedly, no lowering of the quality was observed in the display conditions without breaking back.

実施例1で折り畳んだ連結包装体(集積体)を、株式会社フジキカイ社製ベルト供給式の横ピロー包装機FW3410/Bに供給して包装したところ、毎分75セットの速度で実施例1と同様の品位で包装することができた。なお、前後の間隔を揃えるタイミングベルトの乗り継ぎ、添付品の自動投入も含め、人の手を介さずに行うことができた。   The connected package (aggregate) folded in Example 1 was supplied to a belt-feeding horizontal pillow wrapping machine FW3410 / B manufactured by Fujikikai Co., Ltd. and packaged. It was possible to package with the same quality. In addition, it was possible to carry out without the intervention of human hands, including the transfer of timing belts with the same distance between the front and rear, and the automatic insertion of accessories.

実施例4の横ピロー包装機を株式会社フジキカイ社製クリーサー包装機FW3400/BαVIに替え、総厚60μm、幅390mm、ピッチ260mmで、ガゼットの折り込みヒート接着部のOP面にヒート接着の為の塗膜処理を行ったポリプロピレン製フィルム(OP/CP)により包装したところ、図10のように、外包装の表面nと両側面oの内角面に5mm幅のひれ状のサイドシール7、8が、裏面pと両側面oの内角面にも同様のサイドシール9、10が形成された。又、側面8の中央にはガゼットの折り込み線qが形成された。該製品の片側半分を手にとって上げ下げを繰り返したところ、腰折れすることがないばかりか、陳列した場合の品位を大幅に高めることができた。   The horizontal pillow wrapping machine of Example 4 is replaced with a crease wrapping machine FW3400 / BαVI manufactured by Fujikikai Co., Ltd. The total thickness is 60 μm, the width is 390 mm, and the pitch is 260 mm. When wrapped with a polypropylene film (OP / CP) subjected to membrane treatment, as shown in FIG. 10, fin-shaped side seals 7 and 8 having a width of 5 mm are provided on the inner corner surfaces of the surface n and both side surfaces o of the outer packaging. Similar side seals 9 and 10 were also formed on the inner surface of the back surface p and both side surfaces o. A gusset fold line q was formed at the center of the side surface 8. When the product was repeatedly raised and lowered with one half of the product in hand, it did not break, and the quality when displayed was greatly improved.

a :実施例1の連結包装体の縦の寸法
a2 :実施例2の連結包装体の縦の寸法
a3 :実施例3の連結包装体の縦の寸法
b :実施例1〜3の連結包装体の横の寸法
c :実施例1で示した、連結包装体の切り離しを目的としたミシン目
d、f :実施例1のフィルム凸状部
d2、f2 :実施例2のフィルム凸状部
d3、f3、h3:実施例3のフィルム凸状部
e、g :実施例1のフィルム凹状部
e2 :実施例2のフィルム凹状部
e3,g3 :実施例3のフィルム凹状部
i :実施例1の製品内容ピッチ寸法
i2 :実施例2の製品内容ピッチ寸法
i3 :実施例3の製品内容ピッチ寸法
j :実施例1で示した、連結包装体が集積された状態の頂部
k :実施例1のフィルム凸状部dとfの重なる部分の寸法
k2 :実施例2のフィルム凸状部d2とf2の重なる部分の寸法
m :実施例3で示した添付品のスープ
n :実施例5で示した外包装形態の表面
o :実施例5で示した外包装形態の両側面
p :実施例5で示した外包装形態の裏面
q :実施例5で示した外包装形態両側面のガゼットの折り込み線
1〜6 :実施例1〜3で示した連結包装体の横断シール
7〜10 :実施例5で示した外包装形態のサイドシール
a: Vertical dimension a2 of the linked package of Example 1 a2: Vertical dimension of the linked package of Example 2 a3: Vertical dimension of the linked package of Example 3 b: Linked package of Examples 1 to 3 Dimension c: perforation d shown in Example 1, for the purpose of cutting off the connected package, f: film convex part d2, f2: film convex part d3 of Example 2, f3, h3: Film convex part e, g of Example 3: Film concave part e2 of Example 1: Film concave part e3, g3 of Example 2: Film concave part i of Example 3: Product of Example 1 Content pitch dimension i2: Product content pitch dimension i3 of Example 2: Product content pitch dimension j of Example 3: Top part k in the state where the connected packaging bodies are accumulated as shown in Example 1: Film convexity of Example 1 Dimension k2 of the overlapping portion of the shape portions d and f: The film convex portion d2 of Example 2 Size m of overlapping part of f2: Soup n of the attachment shown in Example 3: Surface o of the outer packaging form shown in Example 5: Both side surfaces p of the outer packaging form shown in Example 5: Example 5 The back surface q of the outer packaging form shown in Fig. 6: Folding lines 1 to 6 of the gussets on both sides of the outer packaging form shown in Example 5: Cross seals 7 to 10 of the connected packaging body shown in Examples 1 to 3: Example Side seal with outer packaging shown in 5

Claims (12)

以下の(a)〜(e)の各工程を備えたことを特徴とする生麺類のトレイなしピロー包装方法。
(a)筒状に成形されたフィルム内に裸の生麺を順次供給し、脱気し、横断シールにより個別密封して個別包装体とする個別包装体形成工程;
(b)個別包装体が複数個連結した状態に横断カットして連結包装体とする連結包装体形成工程;
(c)連結包装体形成工程終了までに、個別包装体内に形成された個々の麺塊の各々の個別包装体内での位置決めをする麺塊位置決め工程;
(d)麺塊の存在により包装フィルムが膨らんだフィルム凸状部と、包装フィルムが膨らんでいないフィルム凹状部とが重なるように折り畳み、連結包装体のフィルム凸状部を集積して集積体を形成する集積体形成工程;
(e)集積体を、トレイを用いることなくピロー包装する外包装工程;
A tray-less pillow packaging method for raw noodles comprising the following steps (a) to (e):
(A) Individual package body forming step of supplying raw raw noodles sequentially into a film formed into a cylindrical shape, degassing, and individually sealing with a transverse seal to form an individual package body;
(B) A linked package forming step in which a plurality of individual packaged bodies are cut into a connected package by being transversely cut;
(C) a noodle mass positioning step of positioning the individual noodle masses formed in the individual packages within the individual packages by the end of the linked package formation step;
(D) Folding so that the film convex part where the packaging film swells due to the presence of the noodle mass and the film concave part where the packaging film is not swelled are overlapped, and the film convex parts of the connected wrapping body are integrated to form an integrated body. An aggregate formation step to be formed;
(E) an outer packaging step of pillow-packaging the aggregate without using a tray;
連結包装体形成工程で、両端部の横断シールと中央部の横断シールを有する2個連結包装体を形成し、この2個連結包装体における2個の麺塊を、麺塊位置決め工程で、1個の麺塊が端部横断シール寄りに偏在するように、他の1個の麺塊が中央部横断シール寄りに偏在するように、各々の個包装体内で位置決めをすることを特徴とする請求項1記載の生麺類のトレイなしピロー包装方法。 In the linked package forming step, two linked packages having a transverse seal at both ends and a transverse seal at the center are formed, and the two noodle chunks in the two linked packages are The positioning is performed in each individual package so that one noodle mass is unevenly distributed near the end crossing seal and another noodle mass is unevenly distributed near the central crossing seal. Item 2. A method for packaging pillows without trays of raw noodles according to item 1. 連結包装体形成工程で、両端部の横断シールと中央部の横断シールを有する2個連結包装体を形成し、この2個連結包装体における2個の麺塊を、麺塊位置決め工程で、互いに反対側の端部横断シール寄りに偏在するように、各々の個包装体内で位置決めをすることを特徴とする請求項1記載の生麺類のトレイなしピロー包装方法。 In the linked package forming step, two linked packages having a transverse seal at both ends and a transverse seal at the center are formed, and the two noodle chunks in the two linked packages are mutually connected in the noodle chunk positioning step. 2. The trayless pillow packaging method for raw noodles according to claim 1, wherein positioning is performed in each individual package so as to be unevenly distributed near the opposite end crossing seal. 連結包装体形成工程で、両端部の横断シールとその間の2つの中間横断シールを有する3個連結包装体を形成し、この3個連結包装体における3個の麺塊の内の両外側の麺塊を、麺塊位置決め工程で、それぞれ中間横断シール寄りに偏在するように、両外側の個包装体内で位置決めをすることを特徴とする請求項1記載の生麺類のトレイなしピロー包装方法。 In the linked package forming step, three linked packages having transverse seals at both ends and two intermediate transverse seals between them are formed, and the noodles on the outer sides of the three noodle masses in the three linked packages 2. The tray-less pillow packaging method for raw noodles according to claim 1, wherein the chunks are positioned in the individual packaging bodies on both outer sides so that the chunks are unevenly distributed near the intermediate transverse seal in the noodle chunk positioning step. 連結包装体形成工程で、両端部の横断シールとその間の2つの中間横断シールを有する3個連結包装体を形成し、この3個連結包装体における3個の麺塊の内の両外側の麺塊を、麺塊位置決め工程で、1個の麺塊が端部横断シール寄りに偏在するように、他の1個の麺塊が中間横断シール寄りに偏在するように、両外側の個包装体内で位置決めをすることを特徴とする請求項1記載の生麺類のトレイなしピロー包装方法。 In the linked package forming step, three linked packages having transverse seals at both ends and two intermediate transverse seals between them are formed, and the noodles on the outer sides of the three noodle masses in the three linked packages In the noodle mass positioning step, the noodle mass is positioned so that one noodle mass is unevenly distributed near the end crossing seal and the other one noodle mass is unevenly distributed near the intermediate crossing seal. 2. The method of claim 1, wherein the noodles have a trayless pillow packaging method. 個別包装体形成工程で、脱気し、横断シールにより含気率45〜65%で個別密封して個別包装体とすることを特徴とする請求項1〜5のいずれか記載の生麺類のトレイなしピロー包装方法。 6. The raw noodle tray according to any one of claims 1 to 5, wherein, in the individual package forming step, degassed and individually sealed with a transverse seal at an air content of 45 to 65% to form an individual package. No pillow packaging method. 外包装工程で、集積体をベルトコンベアにより横ピロー包装機に導入することを特徴とする請求項1〜6のいずれか記載の生麺類のトレイなしピロー包装方法。 7. The tray-less pillow packaging method for raw noodles according to any one of claims 1 to 6, wherein in the outer packaging step, the aggregate is introduced into a horizontal pillow packaging machine by a belt conveyor. 外包装工程で、角筒状フィルムを用い、該角筒状フィルムの角部に沿った内角面を帯状にシールすることを特徴とする請求項1〜7のいずれか記載の生麺類のトレイなしピロー包装方法。 The raw noodles tray according to any one of claims 1 to 7, wherein a rectangular tube-shaped film is used in the outer packaging step, and an inner angular surface along a corner of the rectangular tube-shaped film is sealed in a band shape. Pillow packaging method. 麺塊が脱気した状態で収容されている個別包装体を複数個連結した連結包装体が一まとめに外包装された包装体であって、前記連結包装体における、麺塊の存在により包装フィルムが膨らんだフィルム凸状部と、包装フィルムが膨らんでいないフィルム凹状部とが重なるように折り畳まれ、連結包装体のフィルム凸状部が集積された状態でピロー包装されていることを特徴とする生麺類のトレイなしピロー包装体。 A packaged body in which a plurality of individual packaged bodies accommodated in a state where the noodle mass is deaerated is collectively packaged and packaged by the presence of the noodle mass in the linked package. The film convex portion that swells and the film concave portion that does not swell the packaging film are folded so as to overlap, and the film convex portions of the connected wrapping body are pillow-wrapped in an accumulated state. Pillow package without tray for raw noodles. 両端部の横断シールと中央部の横断シールを有する2個連結包装体が一まとめに外包装された包装体であって、この2個連結包装体における2個の麺塊のうち、1個の麺塊が端部横断シール寄りに偏在するように、他の1個の麺塊が中央部横断シール寄りに偏在するように、それぞれ位置決めされた状態で折り畳まれていることを特徴とする請求項9記載の生麺類のトレイなしピロー包装体。 Two linked packaging bodies having a transverse seal at both ends and a transverse seal at the central portion are packaged together, and one of the two noodle masses in the two linked packaging bodies The noodle mass is folded in a state of being positioned so that another noodle mass is unevenly distributed near the center crossing seal so that the noodle mass is unevenly distributed near the end crossing seal. 9. A pillow package without tray of raw noodles according to 9. 麺塊が脱気した状態で収容されている個別包装体が、麺塊が含気率45〜65%で収容されている個別包装体であることを特徴とする請求項9又は10記載の生麺類のトレイなしピロー包装体。 11. The raw package according to claim 9 or 10, wherein the individual package containing the noodle chunks deaerated is an individual package containing the noodle chunks at an air content of 45 to 65%. Pillow package without tray for noodles. 角筒状フィルムを用い、該角筒状フィルムの角部に沿った内角面を帯状にシールすることにより外包装され、角筒の角部に外側に突き出たヒレ状のサイドシールを有することを特徴とする請求項9〜11のいずれか記載の生麺類のトレイなしピロー包装体。 Using a rectangular tube-shaped film, and having a fin-shaped side seal protruding outward at the corner of the rectangular tube, which is externally packaged by sealing the inner rectangular surface along the corner of the rectangular tube-shaped film in a band shape. 12. A tray-less pillow package for raw noodles according to any one of claims 9 to 11.
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