JP5464572B2 - High strength steel plate for slide bearing - Google Patents

High strength steel plate for slide bearing Download PDF

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JP5464572B2
JP5464572B2 JP2009083719A JP2009083719A JP5464572B2 JP 5464572 B2 JP5464572 B2 JP 5464572B2 JP 2009083719 A JP2009083719 A JP 2009083719A JP 2009083719 A JP2009083719 A JP 2009083719A JP 5464572 B2 JP5464572 B2 JP 5464572B2
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延和 藤本
進 藤原
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Nippon Steel Nisshin Co Ltd
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すべり軸受は、台金上に摺動性のよい軸受層を設けたバイメタルの構成を有する。本発明は、この台金の素材として好適な高強度鋼板に関する。   A plain bearing has a bimetallic configuration in which a bearing layer having good sliding properties is provided on a base metal. The present invention relates to a high-strength steel plate suitable as a material for the base metal.

自動車などのエンジンに用いられているすべり軸受は、台金上に摺動性のよい軸受層を設けている。軸受層としては、Cu−Pb合金や、Cu−Sn−Pb合金などの銅合金やアルミ合金などが用いられ、焼結や圧接などの方法により台金上に接合して製造される。このうち、銅系合金の軸受層はこれまで銅−鉛系合金が主流であったが、環境問題の観点から近年、鉛無添加の銅系合金への置換えが進みつつある。また、台金にはおもに鋼材(炭素鋼)が用いられる。台金の鋼材としては、C量:0.1〜0.2%程度の炭素鋼が用いられるが、近年、エンジンの高出力化や軸受装置の小型軽量化の要求により、さらにC量を高めて高強度とした鋼材も用いられるようになってきた。 A plain bearing used for an engine of an automobile or the like has a bearing layer having a good sliding property on a base metal. As the bearing layer, a Cu-Pb alloy, a copper alloy such as a Cu-Sn-Pb alloy, an aluminum alloy, or the like is used, and the bearing layer is manufactured by joining on a base metal by a method such as sintering or pressure welding. Of these, copper-lead-based alloys have been the mainstream for copper-based alloy bearing layers, but in recent years, replacement with lead-free copper-based alloys has been progressing from the viewpoint of environmental problems. Moreover, steel (carbon steel) is mainly used for the base metal. Carbon steel with a C content of about 0.1 to 0.2% is used as the steel material for the base metal. However, in recent years, the C amount has been further increased due to demands for higher engine output and smaller and lighter bearing devices. High strength steel has also been used.

特開平6−192774号公報JP-A-6-192774

しかし、銅系合金を焼結して製造する軸受において、鋼板のC量が多いと、焼結後に軸受層が鋼材からはく離しやすいという問題があった。このメカニズムは明らかになっていない。鋼板と軸受層の密着性を強化するため、Cuのプレめっきを施した鋼板を使用する、あるいは焼結工程の前に台金の表面を粗面化する等の対策が採られているが、工程増による製造コストの上昇などの課題も多い。
本発明は、台金の高強度化と、台金である鋼材と銅系焼結層の密着性の課題を同時に解決するものである。
However, in a bearing manufactured by sintering a copper-based alloy, if the C content of the steel sheet is large, there is a problem that the bearing layer is easily peeled off from the steel material after sintering. This mechanism is not clear. In order to strengthen the adhesion between the steel plate and the bearing layer, measures such as using a steel plate pre-plated with Cu or roughening the surface of the base metal before the sintering process are taken, There are many problems such as an increase in manufacturing costs due to an increase in processes.
This invention solves simultaneously the subject of the high intensity | strength of a base metal, and the adhesiveness of the steel material and copper-type sintered layer which are base metals.

本発明者らは、鋼板のC量を適宜変化させて実験を行った結果、C≦0.2%に制御することで、Cuプレめっきを施さなくとも、銅系焼結層との密着性が良好となることを新規に見出した。すなわち、台金の鋼板と銅系焼結層との密着性を改善するために、鋼板のC量は0.03〜0.2%に制限する。またTi、Nbを添加することにより、従来よりも低C量の鋼板でありながら、高強度の材料とする。   As a result of experiments conducted by appropriately changing the amount of C in the steel sheet, the present inventors controlled C ≦ 0.2% so that the adhesion to the copper-based sintered layer can be achieved without performing Cu pre-plating. Was found to be favorable. That is, in order to improve the adhesion between the steel plate of the base metal and the copper-based sintered layer, the C content of the steel plate is limited to 0.03 to 0.2%. Further, by adding Ti and Nb, a steel material having a lower C content than that of the conventional steel material can be obtained.

本発明に従う高強度鋼板を用いることにより、めっきや粗面化を施さなくても台金と焼結合金層との密着性に優れ、かつ高強度なすべり軸受の台金用鋼板が得られる。   By using the high-strength steel plate according to the present invention, it is possible to obtain a steel plate for a base metal of a slide bearing having excellent adhesion between the base metal and the sintered alloy layer without plating or roughening.

本発明における冷延鋼板の化学成分、その効果、及び含有量を規定する理由について説明する。なお、本発明では、%は重量%を意味する。   The reason which prescribes | regulates the chemical component of the cold-rolled steel plate in this invention, its effect, and content is demonstrated. In the present invention, “%” means “% by weight”.

C:0.03〜0.20%
Cは、材料強度を確保するために有効な元素である。また、鋼板と軸受層の密着性を種々検討した結果、焼結後の密着性と鋼板成分のC量が密接に関係していることがわかった。Cが鋼板と軸受層の密着性を阻害する要因は必ずしも明らかではないが、良好な密着性を得るためには、C量を0.20%以下にする必要がある。C添加量を制限したことによる強度不足は、後述のようにTi、NbなどC以外の合金元素の添加によって補う。
下限は、0.03%とする。これ以上のCを含有していないと、Ti、Nbを添加しても台金としての強度が不足する。
C: 0.03-0.20%
C is an element effective for ensuring material strength. Further, as a result of various studies on the adhesion between the steel sheet and the bearing layer, it was found that the adhesion after sintering and the C content of the steel sheet component are closely related. The factor that C impairs the adhesion between the steel sheet and the bearing layer is not necessarily clear, but in order to obtain good adhesion, the C content needs to be 0.20% or less. The lack of strength due to the limited amount of C added is compensated by the addition of alloy elements other than C, such as Ti and Nb, as will be described later.
The lower limit is 0.03%. If no more C is contained, the strength as a base metal is insufficient even when Ti and Nb are added.

Si:1.5%以下
フェライト相に固溶し強度向上に有効な元素である。しかし、過剰に添加すると、延性が低下するので、1.5%を上限とする。
Si: 1.5% or less An element effective for improving the strength by dissolving in the ferrite phase. However, if added in excess, the ductility decreases, so 1.5% is made the upper limit.

Mn:1.0〜2.0%
強度の向上に有効な成分である。過剰添加は、成形加工性や溶接性を劣化させるので、上限を2.0%とする。C量を0.2%以下に制限しつつ台金としての強度を発現させるためには、1.0%以上の添加が必要なので、下限を1.0%とする。
Mn: 1.0-2.0%
It is an effective component for improving strength. Excessive addition deteriorates moldability and weldability, so the upper limit is made 2.0%. In order to develop the strength as a base metal while limiting the C amount to 0.2% or less, addition of 1.0% or more is necessary, so the lower limit is set to 1.0%.

P:0.05%以下
延性に悪影響を及ぼすので、高加工性が要求される用途では、Pの添加量は低い方がよい。しかし、強度を上昇させるので、高強度化用途には、加工性に悪影響を及ぼさない範囲で添加できる。そのため、上限を0.05%とした。
P: 0.05% or less Since the ductility is adversely affected, in applications where high workability is required, the addition amount of P is preferably low. However, since the strength is increased, it can be added in a range where the workability is not adversely affected for high strength applications. Therefore, the upper limit was made 0.05%.

N:0.005%以下
Nは不純物であり、加工性を阻害するので0.005%以下に制限する。また、後述するBに関し、有効B量を確保するためにも、鋼中のNは低減しておくことが好ましい。
N: 0.005% or less Since N is an impurity and impairs workability, it is limited to 0.005% or less. Moreover, regarding B to be described later, it is preferable to reduce N in the steel in order to secure an effective B amount.

Ti:0.05〜0.2%、Nb:0.02〜0.2%
本発明では、前述のとおり、高強度を確保するために添加される重要な元素である。いずれも、微細な炭窒化物として析出して、強度の向上および金属組織の微細化に有効な成分である。また、Cを炭化物として固定するため、軸受層焼結時の熱処理における脱炭現象を防止し、表面硬さの低下を抑制する働きもある。そのため、添加量の下限値を0.05%とした。
過剰に添加すると効果が飽和するだけでなく、鋼材の加工性の劣化ならびに製造コストの上昇につながるので、それぞれ上限値を0.2%と規定する。
Ti: 0.05-0.2%, Nb: 0.02-0.2%
In the present invention, as described above, it is an important element added to ensure high strength. All of them are precipitated as fine carbonitrides and are effective components for improving the strength and refining the metal structure. Further, since C is fixed as a carbide, it prevents the decarburization phenomenon during heat treatment during sintering of the bearing layer, and also suppresses the decrease in surface hardness. Therefore, the lower limit value of the addition amount is set to 0.05%.
If it is added excessively, not only will the effect be saturated, but it will lead to deterioration of the workability of the steel material and an increase in manufacturing cost, so the upper limit value is specified as 0.2%.

Cu:0.01〜0.3%
Cr:0.01〜0.3%
Mo:0.01〜0.3%
V:0.01〜0.3%
いずれも、本発明では選択元素であり、必要に応じて添加できる。どの元素も、強度の向上に有効な成分である。ただし、添加量が0.01%未満では、その効果が認められない。 また、多量に添加すると効果が飽和するとともに、靭性が劣化する。また、コストアップの要因にもなるので、上限を0.3%に制限する。
Cu: 0.01 to 0.3%
Cr: 0.01 to 0.3%
Mo: 0.01 to 0.3%
V: 0.01 to 0.3%
Both are selective elements in the present invention, and can be added as necessary. Any element is an effective component for improving the strength. However, the effect is not recognized if the addition amount is less than 0.01%. Moreover, when it adds abundantly, an effect will be saturated and toughness will deteriorate. In addition, the upper limit is limited to 0.3% because it causes a cost increase.

B:0.0001〜0.01%
Bは、結晶粒界に偏析して界面結合力を高め、鋼の高強度化に有効である。0.0001%以上の添加においてその効果が現れる。しかし、過剰の添加は、硼化物の生成、結晶粒の成長阻害、加工性の劣化の原因となるので、上限を0.01%とする。
Bは、鋼中のCやNと反応してBNを形成すると、結晶粒界に偏析して鋼の高強度化に作用する有効B量が低減する。そのため、下地鋼としては、C、Nを低減する、あるいはTi、NbでC、Nを固定することにより、有効B量の低減を抑えることができる。
B: 0.0001 to 0.01%
B segregates at the grain boundaries to increase the interfacial bonding force and is effective in increasing the strength of the steel. The effect appears when 0.0001% or more is added. However, excessive addition causes formation of borides, inhibition of crystal grain growth, and deterioration of workability, so the upper limit is made 0.01%.
When B reacts with C and N in the steel to form BN, the effective amount of B that segregates at the grain boundaries and acts to increase the strength of the steel is reduced. Therefore, as the base steel, reduction of the effective B amount can be suppressed by reducing C and N or fixing C and N with Ti and Nb.

表1に示す化学成分の鋼を真空溶解にて溶製してインゴットを作製し、鍛造、熱間圧延を経て、熱延板を得た。熱延板のスケールを酸洗により除去した後、冷間圧延によって板厚1.5mmの冷延板を得た。冷延板を75%H−25%N混合ガス雰囲気中800℃で焼鈍を行い、冷延焼鈍板とした。
冷延焼鈍板上に鉛無添加系合金(Cu−10%Sn)の粉末を塗布し、還元雰囲気中、800〜900℃で10分間の焼結処理を行った。得られた複合板から幅30×長さ100mmの曲げ試験片を採取し、押込み角30°、押込み先端R=3mmの条件でV曲げ試験を実施した。V曲げ試験後の試験片の曲げ部長手方向の断面を光学顕微鏡にて観察し、軸受層と鋼板のはく離長さを測定し、はく離長さが3.0mm以下の場合を合格とした。なお、はく離長さとは軸受層が欠落した鋼板表面の長さである。
図1に試験結果を示す。図1から、鋼板のC量の減少により、はく離長さは減少し、C量≦0.20%の領域で合格となることがわかった。
Steels having chemical components shown in Table 1 were melted by vacuum melting to produce ingots, and hot-rolled sheets were obtained through forging and hot rolling. After removing the scale of the hot-rolled sheet by pickling, a cold-rolled sheet having a thickness of 1.5 mm was obtained by cold rolling. The cold-rolled sheet subjected to annealing at 75% H 2 -25% N 2 mixed gas atmosphere 800 ° C., and a cold-rolled annealed sheet.
A powder of lead-free additive-based alloy (Cu-10% Sn) was applied on a cold-rolled annealed plate, and a sintering treatment was performed at 800 to 900 ° C. for 10 minutes in a reducing atmosphere. A bending test piece having a width of 30 × 100 mm in length was collected from the obtained composite plate, and a V-bending test was performed under the conditions of an indentation angle of 30 ° and an indentation tip R = 3 mm. The cross section in the bending portion longitudinal direction of the test piece after the V-bending test was observed with an optical microscope, the peeling length between the bearing layer and the steel sheet was measured, and the case where the peeling length was 3.0 mm or less was regarded as acceptable. The peeling length is the length of the steel sheet surface from which the bearing layer is missing.
FIG. 1 shows the test results. From FIG. 1, it was found that the peeling length decreased with a decrease in the C content of the steel sheet, and passed in the region where the C content ≦ 0.20%.

表2に示す化学成分の鋼を実施例1と同様の工程および条件で作製し、JIS5号引張試験片を採取して、引張試験を実施した。また、実施例1と同様の曲げ試験を実施し、はく離長さを測定した。
引張強さおよびはく離長さの結果を表2に併せて示す。なお、引張強さは400MPa以上、はく離長さは3.0mm以下を合格とした。本発明鋼は、引張強さおよびはく離長さともに合格範囲にある。これに対し、B1およびB2は、C量が0.20%を超えており、はく離長さが非常に大きい。また、B3はTi量およびNb量が規定の範囲になく、引張強さが400MPaに達していない。
Steels having chemical components shown in Table 2 were produced in the same process and conditions as in Example 1, and JIS No. 5 tensile test specimens were collected and subjected to tensile tests. Moreover, the bending test similar to Example 1 was implemented, and the peeling length was measured.
The results of tensile strength and peel length are also shown in Table 2. The tensile strength was 400 MPa or more, and the peel length was 3.0 mm or less. The steel of the present invention is in the acceptable range for both tensile strength and peeling length. On the other hand, B1 and B2 have a C content of more than 0.20% and a very long separation length. Further, B3 does not have Ti and Nb amounts within the specified ranges, and the tensile strength does not reach 400 MPa.

Figure 0005464572
Figure 0005464572

Figure 0005464572
Figure 0005464572

C含有量とはくり長さの関係を示す図Figure showing the relationship between C content and peeling length

Claims (3)

質量%で、C:0.03〜0.20%、Si:1.5%以下、Mn:1.0〜3.0%、P:0.05%以下、N:0.005%以下、Ti:0.05〜0.2%、さらにNb:0.02〜0.2%、残部がFeおよび不可避的不純物からなり、引張強度400MPa以上、剥離長さ(複合板から幅30×長さ100mmの曲げ試験片を採取し、押込み角30°、押込み先端R=3mmの条件でV曲げ試験を実施した後の試験片の曲げ部長手方向の断面における長さ)3.0mm以下であることを特徴とする、すべり軸受用高強度鋼板。 In mass%, C: 0.03 to 0.20%, Si: 1.5% or less, Mn: 1.0 to 3.0%, P: 0.05% or less, N: 0.005% or less, Ti: 0.05 to 0.2%, Nb: 0.02 to 0.2%, the balance is made of Fe and inevitable impurities, tensile strength is 400 MPa or more, peeling length (30 × length from composite plate) A 100 mm bending test piece is collected, and the length of the test piece in the longitudinal section of the bending part after the V bending test is performed under the conditions of an indentation angle of 30 ° and an indentation tip R = 3 mm) is 3.0 mm or less A high-strength steel sheet for slide bearings. さらに、Cu:0.01〜0.30%、Cr:0.01〜0.30%、Mo:0.01〜0.30%、V:0.01〜0.30%の1種または2種以上を含有する請求項1に記載のすべり軸受用高強度鋼板。 Further, one or two of Cu: 0.01 to 0.30%, Cr: 0.01 to 0.30%, Mo: 0.01 to 0.30%, V: 0.01 to 0.30% The high-strength steel sheet for a sliding bearing according to claim 1 containing at least a seed. さらに、B:0.0001〜0.01%を含む請求項1または2に記載のすべり軸受用高強度鋼板。
Furthermore, B: The high strength steel plate for plain bearings of Claim 1 or 2 containing 0.0001-0.01%.
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