JP5462580B2 - Multilayer battery manufacturing equipment - Google Patents

Multilayer battery manufacturing equipment Download PDF

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JP5462580B2
JP5462580B2 JP2009238496A JP2009238496A JP5462580B2 JP 5462580 B2 JP5462580 B2 JP 5462580B2 JP 2009238496 A JP2009238496 A JP 2009238496A JP 2009238496 A JP2009238496 A JP 2009238496A JP 5462580 B2 JP5462580 B2 JP 5462580B2
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continuous
battery
separator
negative electrode
positive electrode
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JP2011086508A (en
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勉 杉原
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Komatsu NTC Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Description

本発明は、シート状の正極と負極とをセパレータを介して交互に積層してなる積層型電池の製造装置に関する。   The present invention relates to an apparatus for manufacturing a stacked battery in which sheet-like positive electrodes and negative electrodes are alternately stacked via separators.

ハイブリッド自動車や電気自動車などに用いられる電池として、積層型のリチウムイオン二次電池の需要が増大している。これは、シート状の正極と負極とを、セパレータを介して交互に積層してなるもので、例として、正極にはアルミ箔にコバルト酸リチウムやニッケル酸リチウムを塗布したもの、負極には銅箔に黒鉛を塗布したもの、セパレータには高分子フィルムなどが用いられ、積層数を増やすことで、より大容量化できる。   As a battery used in a hybrid vehicle or an electric vehicle, the demand for a stacked lithium ion secondary battery is increasing. This is made by alternately laminating sheet-like positive and negative electrodes through separators. For example, the positive electrode is made of aluminum foil coated with lithium cobalt oxide or lithium nickelate, and the negative electrode is made of copper. The foil is coated with graphite, and the separator is made of a polymer film or the like. By increasing the number of layers, the capacity can be increased.

ところで、需要の増大に伴い、その製造装置において生産速度の高速化が求められるようになったが、上記のリチウムイオン二次電池に代表される積層型電池の製造装置としては、従来、特許文献1に示すような装置があった。   By the way, with the increase in demand, the production apparatus has been required to increase the production speed. However, as a production apparatus for a laminated battery represented by the above-described lithium ion secondary battery, conventionally, patent literature There was an apparatus as shown in FIG.

特開2008−282756号公報JP 2008-282756 A

しかしながら、特許文献1の装置は、正極、負極およびセパレータを積層する一工程ごとにアームの回転動作および上下方向の動作ならびにパッドの吸着および解放が行われるため、生産速度の高速化には限界があった。   However, the apparatus of Patent Document 1 has a limitation in increasing the production speed because the arm rotation operation and vertical operation and pad adsorption and release are performed for each step of laminating the positive electrode, the negative electrode, and the separator. there were.

本発明は、上記事情を鑑みたものであり、正極、負極およびセパレータを積層した電池材を高速生産できる積層型電池製造装置を提供することを目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a stacked battery manufacturing apparatus capable of high-speed production of a battery material in which a positive electrode, a negative electrode, and a separator are stacked.

本発明は、シート状の正極と負極とをセパレータを介して交互に積層してなる積層型電池の製造装置であって、正極、負極およびセパレータをそれぞれ切り離し容易な破断線を介して連続形成した連続正極材、連続負極材および連続セパレータ材を素材として、各素材を、連続セパレータ材、連続正極材、連続セパレータ材、連続負極材または連続セパレータ材、連続負極材、連続セパレータ材、連続正極材の順に、それぞれの破断線を一致させて重ね合わせて形成した連続電池材を巻きつける略円筒形状の巻回手段と、前記の巻きつけた連続電池材を前記巻回手段の側周面に押さえ付ける押圧手段と、前記巻回手段に前記連続電池材を必要積層数巻きつけた後、前記連続電池材を破断線ごとに切断する切断手段とを備え、前記切断手段が、前記巻回手段の側周面の円周方向の一部が半径方向に突出するものであることを特徴とする。 This onset Ming, a sheet-shaped positive electrode and the negative electrode apparatus for producing a laminate cell formed by stacking alternately with a separator, a positive electrode, continuously formed via an easy break line disconnecting each anode and a separator The continuous positive electrode material, the continuous negative electrode material, and the continuous separator material are used as raw materials, and the raw materials are continuous separator material, continuous positive electrode material, continuous separator material, continuous negative electrode material or continuous separator material, continuous negative electrode material, continuous separator material, continuous positive electrode. A substantially cylindrical winding means for winding the continuous battery material formed by overlapping each broken line in the order of the materials, and the wound continuous battery material on the side peripheral surface of the winding means a pressing means for pressing, after wound requires stacking number the continuous cell material to said winding means, and a cutting means for cutting said continuous cell material for each fracture line, said cutting means, Some of the circumferential side circumferential surface of the Kimaki times means, characterized in der Rukoto those projecting radially.

本発明によれば、連続正極材、連続負極材および連続セパレータ材を素材として、これらを巻回手段に巻きつけるだけで重ね合わせることができる。巻きつけるには巻回手段を回転させればよく、この一工程で各素材を必要積層数だけ積層することができ、あとはこれを破断線ごとに切断すればよいから、従来のように正極、負極およびセパレータを一枚ずつ積層する場合と比べて工程数が少なく、生産速度を高速化できる。また、巻回手段の側周面の円周方向の一部を半径方向に突出させれば、連続電池材の長手方向に引張り力が働き、破断線で切断される。巻回手段の外周側からカッターなどで切断する場合、刃先が切断箇所に正確に位置していなければならないが、本発明によれば、簡易かつ確実に破断線で切断できる。 According to the onset bright, continuous cathode material, as a material a continuous negative electrode material and a continuous separator material can be superimposed only winding them to the winding unit. In order to wind, it is only necessary to rotate the winding means, and in this one step, each material can be stacked in the required number of layers, and after that, it is only necessary to cut this for each broken line. Compared with the case where the negative electrode and the separator are laminated one by one, the number of processes is small, and the production speed can be increased. Moreover, if a part of the circumferential direction of the side peripheral surface of the winding means is protruded in the radial direction, a tensile force acts in the longitudinal direction of the continuous battery material, and it is cut at the breaking line. When cutting with a cutter or the like from the outer peripheral side of the winding means, the cutting edge must be accurately positioned at the cutting location, but according to the present invention, it can be cut easily and reliably with a break line.

本発明の積層型電池製造装置の概要図。The schematic diagram of the laminated battery manufacturing apparatus of this invention. 素材の形状の説明図。Explanatory drawing of the shape of a raw material. 電池材の斜視図。The perspective view of a battery material.

本発明の積層型電池製造装置の具体的な構成について、各図面に基づいて説明する。この装置は、正極P、負極NおよびセパレータSをそれぞれ切り離し容易なミシン目状の破断線Lを介して連続形成した連続正極材P1、連続負極材N1および連続セパレータ材S1を素材とする。正極Pおよび負極Nはいずれも略矩形であるが、その一辺の一部が延出した電極タブTが必要であり、図2(a)に示すように、破断線Lを屈曲させることで電極タブTを形成している。セパレータSは矩形であり、破断線Lは直線である。   A specific configuration of the multilayer battery manufacturing apparatus of the present invention will be described with reference to the drawings. This apparatus uses a continuous positive electrode material P1, a continuous negative electrode material N1, and a continuous separator material S1 that are continuously formed through a perforated break line L that allows easy separation of the positive electrode P, the negative electrode N, and the separator S. Although both the positive electrode P and the negative electrode N are substantially rectangular, an electrode tab T with a part of one side extending is necessary, and the electrode is obtained by bending the break line L as shown in FIG. A tab T is formed. The separator S is a rectangle, and the breaking line L is a straight line.

これらの連続正極材P1、連続負極材N1および連続セパレータ材S1は、図1に示すように、ロール状に巻回されている。そしてそれぞれの素材が引き出され、回転する円筒形のドラムからなる巻回手段1に巻き取られ、連続電池材B1が形成される。連続電池材B1は、図2(b)に示すように、連続セパレータ材S1、連続正極材P1、連続セパレータ材S1、連続負極材N1の順に、それぞれの破断線Lの位置が一致するように重ね合わせられている。ただし、正極Pと負極Nとで電極タブTの位置が逆になるよう、互いに反転して重ね合わせられている。   These continuous positive electrode material P1, continuous negative electrode material N1, and continuous separator material S1 are wound in a roll shape as shown in FIG. And each raw material is pulled out and wound up by the winding means 1 consisting of a rotating cylindrical drum to form a continuous battery material B1. As shown in FIG. 2B, the continuous battery material B1 is arranged such that the positions of the break lines L coincide with each other in the order of the continuous separator material S1, the continuous positive electrode material P1, the continuous separator material S1, and the continuous negative electrode material N1. It is superimposed. However, the positive electrode P and the negative electrode N are overlapped with each other so that the positions of the electrode tabs T are reversed.

そして、巻回手段1の周囲には、押圧手段2が設けられている。押圧手段2は、回転ローラからなり、巻回手段1に巻きつけられた連続電池材B1に当接し、連続電池材B1を巻回手段1の側周面に押さえつけて、連続電池材B1が巻回手段1から離れることを防いでいる。さらに、巻回手段1は側周面が円周方向に分割されており、その一部を半径方向に突出させることができ、これが切断手段3として機能する。なお、巻回手段1の周長は連続電池材B1の破断線Lの間隔の整数倍と略一致し、分割の間隔は連続電池材B1の破断線Lの間隔と略一致する。   A pressing means 2 is provided around the winding means 1. The pressing means 2 comprises a rotating roller, abuts against the continuous battery material B1 wound around the winding means 1, presses the continuous battery material B1 against the side peripheral surface of the winding means 1, and the continuous battery material B1 is wound. It is prevented from leaving the turning means 1. Further, the winding means 1 has a side circumferential surface divided in the circumferential direction, and a part thereof can protrude in the radial direction, and this functions as the cutting means 3. The circumferential length of the winding means 1 substantially coincides with an integral multiple of the interval between the breaking lines L of the continuous battery material B1, and the division interval substantially coincides with the interval between the breaking lines L of the continuous battery material B1.

このように構成した本装置においては、まず、各素材が巻回手段1に巻き取られて連続電池材B1が形成される(図1(a))。そして巻回手段1を回転させ続けることで、連続電池材B1が巻回手段1の側周面に何重にも積層され、必要積層数が巻きつけられた時点で巻回手段1を停止する(図1(b))。ここで、巻回手段1の周長は連続電池材B1の破断線Lの間隔の整数倍と略一致しているから、連続電池材B1を何重に積層しても破断線Lは常に重なり合う(厳密には、積層するごとに周長が長くなるのでズレが生じるが、巻回手段1の直径を十分に大きくすれば、ズレは無視できるほど小さくなる)。この際、押圧手段2が連続電池材B1の表面に当接しており、連続電池材B1を巻回手段1の側周面に押さえつけている。そして、押圧手段2に押さえつけられた状態の連続電池材B1が、切断手段3により切断される。ここで、図2(b)に示すように、重ね合わせられた各素材の破断線Lは完全に一致しているものではないから、鋭利な刃で切り裂く方法では各素材の破断線Lどおりに切断することはできないが、切断手段3が半径方向に突出することにより、連続電池材B1には長手方向(円周方向)に引張り力が働き、破断線Lで引きちぎられ、正極P、負極NおよびセパレータSが重なった電池材Bが形成される(図1(c))。   In the apparatus configured as described above, first, each material is wound around the winding means 1 to form the continuous battery material B1 (FIG. 1A). Then, by continuing to rotate the winding means 1, the continuous battery material B1 is stacked on the side peripheral surface of the winding means 1 several times, and the winding means 1 is stopped when the necessary number of layers is wound. (FIG. 1 (b)). Here, since the circumferential length of the winding means 1 substantially coincides with an integral multiple of the interval between the breaking lines L of the continuous battery material B1, the breaking lines L always overlap each other no matter how many layers of the continuous battery material B1 are stacked. (Strictly speaking, the circumferential length becomes longer each time the layers are stacked, so a deviation occurs. However, if the diameter of the winding means 1 is sufficiently increased, the deviation becomes negligible). At this time, the pressing means 2 is in contact with the surface of the continuous battery material B1, and the continuous battery material B1 is pressed against the side peripheral surface of the winding means 1. Then, the continuous battery material B1 pressed by the pressing means 2 is cut by the cutting means 3. Here, as shown in FIG. 2 (b), the fracture lines L of the superimposed materials are not completely coincident with each other. Although it cannot cut | disconnect, when the cutting | disconnection means 3 protrudes to radial direction, tensile force will act on the continuous battery material B1 in a longitudinal direction (circumferential direction), and it will be torn off by the fracture | rupture line L, positive electrode P, negative electrode N And battery material B with which separator S overlapped is formed (Drawing 1 (c)).

こうして形成された電池材Bは、各素材がバラバラにならないように結束されて、巻回手段1から取り外される。なお、完成した電池材Bの斜視図を図3に示す。この電池材Bについては、正極Pの電極タブT(P)同士、負極Nの電極タブT(N)同士をそれぞれ連結し、これをケースに納めて電解液に浸せば、電池が得られる。   The battery material B formed in this way is bundled so that the respective materials do not fall apart, and is removed from the winding means 1. A perspective view of the completed battery material B is shown in FIG. Regarding the battery material B, the electrode tabs T (P) of the positive electrode P and the electrode tabs T (N) of the negative electrode N are connected to each other, and the battery tab B is placed in a case and immersed in an electrolytic solution to obtain a battery.

このように構成した積層型電池製造装置は、連続正極材、連続負極材および連続セパレータ材を素材として、これらをドラムからなる巻回手段に巻きつけるだけで重ね合わせることができる。巻きつけるには巻回手段を回転させればよく、この一工程で各素材を必要積層数だけ積層することができ、あとはこれを破断線ごとに切断すればよいから、従来のように正極、負極およびセパレータを一枚ずつ積層する場合と比べて工程数が少なく、生産速度を高速化できる。そして、切断手段は、巻回手段の側周面の円周方向の一部を半径方向に突出させるものであるから、連続電池材の長手方向に引張り力を働かせて、破断線で切断できる。巻回手段の外周側からカッターなどで切断する場合、刃先が切断箇所に正確に位置していなければならず、また本発明の連続電池材のように重なった素材のそれぞれを異なる破断線で切断することは難しいが、本発明によれば、簡易かつ確実に、各素材の破断線どおりに切断できる。   The laminated battery manufacturing apparatus configured as described above can be superposed by simply winding these around a winding means composed of a drum using a continuous positive electrode material, a continuous negative electrode material and a continuous separator material as materials. In order to wind, it is only necessary to rotate the winding means, and in this one step, each material can be stacked in the required number of layers, and after that, it is only necessary to cut this for each broken line. Compared with the case where the negative electrode and the separator are laminated one by one, the number of processes is small, and the production speed can be increased. And since the cutting means makes a part of the circumferential direction of the circumferential surface of the winding means protrude in the radial direction, it can be cut along the breaking line by applying a tensile force in the longitudinal direction of the continuous battery material. When cutting with a cutter or the like from the outer peripheral side of the winding means, the cutting edge must be accurately positioned at the cutting location, and each overlapping material, such as the continuous battery material of the present invention, is cut at different break lines Although it is difficult to do, according to this invention, it can cut | disconnect according to the broken line of each raw material simply and reliably.

本発明は、上記の実施形態に限定されない。たとえば、押圧手段は、連続電池材を巻回手段の側周面に押さえつけ、連続電池材が巻回手段から離れることを防ぐことができるものであれば、どのようなものであってもよい。また、切断手段は、巻回手段の側周面自体が突出するものではなく、巻回手段に内蔵した別部材が突出するものでもよい。   The present invention is not limited to the above embodiment. For example, the pressing means may be anything as long as it can press the continuous battery material against the side peripheral surface of the winding means and prevent the continuous battery material from being separated from the winding means. Further, the cutting means does not protrude from the side peripheral surface itself of the winding means, but may be a member from which another member built in the winding means protrudes.

1 巻回手段
2 押圧手段
3 切断手段
P 正極
P1 連続正極材
N 負極
N1 連続負極材
S セパレータ
S1 連続セパレータ材
L 破断線
B1 連続電池材
DESCRIPTION OF SYMBOLS 1 Winding means 2 Pressing means 3 Cutting means P Positive electrode P1 Continuous positive electrode material N Negative electrode N1 Continuous negative electrode material S Separator S1 Continuous separator material L Break line B1 Continuous battery material

Claims (1)

シート状の正極と負極とをセパレータを介して交互に積層してなる積層型電池の製造装置であって、
正極、負極およびセパレータをそれぞれ切り離し容易な破断線を介して連続形成した連続正極材、連続負極材および連続セパレータ材を素材として、
各素材を、連続セパレータ材、連続正極材、連続セパレータ材、連続負極材または連続セパレータ材、連続負極材、連続セパレータ材、連続正極材の順に、それぞれの破断線を一致させて重ね合わせて形成した連続電池材を巻きつける略円筒形状の巻回手段と、
前記の巻きつけた連続電池材を前記巻回手段の側周面に押さえ付ける押圧手段と、
前記巻回手段に前記連続電池材を必要積層数巻きつけた後、前記連続電池材を破断線ごとに切断する切断手段とを備え
前記切断手段が、前記巻回手段の側周面の円周方向の一部が半径方向に突出するものであることを特徴とする積層型電池製造装置。
An apparatus for manufacturing a laminated battery in which sheet-like positive electrodes and negative electrodes are alternately laminated via separators,
As a raw material, a continuous positive electrode material, a continuous negative electrode material, and a continuous separator material continuously formed through a break line that is easy to separate the positive electrode, the negative electrode, and the separator,
Each material is formed in the order of a continuous separator material, a continuous positive electrode material, a continuous separator material, a continuous negative electrode material or a continuous separator material, a continuous negative electrode material, a continuous separator material, and a continuous positive electrode material, with their respective break lines aligned. A substantially cylindrical winding means for winding the continuous battery material,
A pressing means for pressing the wound continuous battery material against a side peripheral surface of the winding means;
A cutting means for cutting the continuous battery material for each broken line after winding the continuous battery material on the winding means for the required number of layers ;
Said cutting means, the stacked cell manufacturing apparatus according to claim der Rukoto which a part of the circumferential side circumferential surface of the winding means projecting radially.
JP2009238496A 2009-10-15 2009-10-15 Multilayer battery manufacturing equipment Expired - Fee Related JP5462580B2 (en)

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