JP5461047B2 - Transfer member positioning jig - Google Patents

Transfer member positioning jig Download PDF

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JP5461047B2
JP5461047B2 JP2009089080A JP2009089080A JP5461047B2 JP 5461047 B2 JP5461047 B2 JP 5461047B2 JP 2009089080 A JP2009089080 A JP 2009089080A JP 2009089080 A JP2009089080 A JP 2009089080A JP 5461047 B2 JP5461047 B2 JP 5461047B2
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punching
die
attached
positioning
positioning jig
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JP2010240753A5 (en
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隆夫 八木
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Make a Box Co Ltd
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Make a Box Co Ltd
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Description

本発明は、紙器を組み立てるためにシートを打ち抜くとともに折り筋を付与する際における面版を正確に受け型に取り付けために使用される転移部材の位置決め治具及びこの治具を使用した面版の位置合わせ方法に関する。   The present invention relates to a positioning member positioning jig used to accurately attach a surface plate to a receiving mold when punching a sheet and assembling a folding line to assemble a paper container, and a surface plate using this jig. The present invention relates to an alignment method.

従来、シートSにより折り曲げ加工された包装容器等の箱体(紙器)を製造するに際しては、図11に示すように、シートSを打抜き加工により、打ち抜き型22のトムソン刃(打抜刃)26で所定の形状に裁断するとともに、打ち抜き型22の押罫部材25によりブランク(打ち抜いた製品)Sに折り筋30を多数刻設し、次にブランクSの該折り筋30に沿って折り曲げを行って箱体(紙器)を組み立てる。   Conventionally, when manufacturing a box (paper container) such as a packaging container bent by a sheet S, a Thomson blade (punching blade) 26 of a punching die 22 is formed by punching the sheet S as shown in FIG. Are cut into a predetermined shape, and a large number of folding lines 30 are formed on the blank (punched product) S by the ruled member 25 of the punching die 22, and then bent along the folding lines 30 of the blank S. Assemble the box (paper container).

この種従来のシートSの打抜き加工に使用される打ち抜き型22は、箱体(紙器)の形状や折畳み用の罫線に従ってベニヤ板にレーザー加工により、箱体の外形形状のトムソン刃用の溝及び押罫部材用の溝を形成し、それぞれの溝にトムソン刃26及び該トムソン刃26の高さより低い高さの押罫部材25を埋め込んで一般的な打ち抜き型22が製作される。打抜き加工では、打抜機の上側に装着された打ち抜き型22と打抜機の下側の受け型21の間にシートSを挿入し、受け型21を上昇させて次に降下させ、打抜き加工することで、該打ち抜き型22のトムソン刃26で所定の形状に裁断するとともに、押し罫25によって所要部に折り筋30を多数刻設されたブランク(打ち抜いた製品)Sが形成される。次にブランクSの該折り筋30に沿って折り曲げを行って箱体を折り曲げて組み立てる。   The punching die 22 used for punching the sheet S of this kind is formed by laser machining the plywood according to the shape of the box (paper container) and the ruled lines for folding, and the Thomson blade groove and pusher of the outer shape of the box. Grooves for ruled members are formed, and a general punching die 22 is manufactured by embedding a Thomson blade 26 and a ruled member 25 having a height lower than the height of the Thomson blade 26 in each groove. In the punching process, the sheet S is inserted between the punching die 22 mounted on the upper side of the punching machine and the receiving die 21 on the lower side of the punching machine, the receiving die 21 is raised and then lowered, and punching is performed. Thus, a blank (punched product) S in which a large number of folding lines 30 are engraved in a required portion is formed by the pressing rule 25 while being cut into a predetermined shape by the Thomson blade 26 of the punching die 22. Next, it folds along the crease 30 of the blank S, and folds and assembles a box.

しかし、より正確な折り筋30の刻設とブランクSの折り筋30の表層割れを防ぐ為には、面切りと称される凹部を打抜機の受け型21上に形成する必要がある。このため、近年、裏面に粘着接着剤が塗布され、貼ったり剥がしたりして再利用が可能な板状やフイルム状面版や安価なCAD面版15と称されるリーフ状の一体成型シート(これらを「フィルム状の面版」、単に「面版」とも呼ぶ。)が発明され、一般的な打ち抜き型22が使用可能で安価でもあることから、打抜機19の受け型21上に粘着接着剤で粘着して利用されている。CAD面版15はフェノール樹脂シート(ベークシート)16に打ち抜き型22を製作する為のCADデータからNC加工機により打ち抜き型22の押罫部材25に対応する位置に溝を削り込み成形し、トムソン刃(打抜刃)26が当接する部位は該ベークシート16を切り除き製作される(図7)。   However, in order to prevent more accurate engraving of the folding line 30 and cracking of the surface layer of the folding line 30 of the blank S, it is necessary to form a recess called chamfering on the receiving die 21 of the punching machine. For this reason, in recent years, an adhesive adhesive is applied to the back surface, and it can be reused by sticking or peeling off. These are also called “film-shaped surface plates” or simply “surface plates”.) Since a general punching die 22 can be used and is inexpensive, it is adhesively bonded onto the receiving die 21 of the punching machine 19. Adhesive with an agent. The CAD surface plate 15 is formed by cutting a groove into a position corresponding to the stamping member 25 of the punching die 22 from the CAD data for manufacturing the punching die 22 on the phenol resin sheet (bake sheet) 16, The portion where the blade (punching blade) 26 abuts is manufactured by cutting off the bake sheet 16 (FIG. 7).

上記面版の取り付け方法としては、特許文献1や2に示すように、打ち抜き型が木製(ベニヤ)である場合に、雌部材2と雄部材6と転移部材12から構成された転移位置決め治具1や、打ち抜き型(雄型)の位置決め孔に挿脱可能に位置決めピンを挿入したりして、受け型21の上に転移部材12を転移させたり、又、位置決めピンの頭部装着される位置決めディスクを転移させ、これらの転移部材12や位置決めディスクに合わせて(目印にして)フイルム面版やCAD面版に設けた孔を挿入し、フイルム面版やCAD面版を受け型21の上に粘着接着剤で粘着する。   As a method for attaching the surface plate, as shown in Patent Documents 1 and 2, when the punching die is wood (veneer), a transfer positioning jig composed of a female member 2, a male member 6, and a transfer member 12 is used. 1 and a positioning pin is removably inserted into a punching type (male) positioning hole to transfer the transfer member 12 onto the receiving die 21, or the head of the positioning pin is mounted. The positioning disk is transferred, and a hole provided in the film surface plate or the CAD surface plate is inserted in accordance with the transfer member 12 or the positioning disk (as a mark), and the film surface plate or the CAD surface plate is received on the mold 21. Stick with adhesive adhesive.

特許第3429828号公報Japanese Patent No. 3429828 実用新案登録第3141440号公報Utility Model Registration No. 3141440

しかしながら、打ち抜き型は、安価で軽い特性を有する木製(ベニヤ)が多く使用されることが近年の傾向ではあるが、鋼鉄製や金属製の他、合成樹脂製にすることも考えられる。このような鋼鉄製等のような場合は、上記雄部材6のような部材を簡単に穴を開けて取り付けることはできない。
また、雌部材2と雄部材6を木製(ベニヤ)の打ち抜き型に装着させるには手間がかかるとともに、取り外すにも時間がかかる問題も有する。
However, in recent years, the punching die is often made of wooden (veneer) having low cost and light characteristics. However, it is conceivable that the punching die is made of synthetic resin in addition to steel or metal. In the case of such a product made of steel or the like, a member such as the male member 6 cannot be easily drilled and attached.
Further, it takes time to mount the female member 2 and the male member 6 on a wooden (plywood) punching die, and it also takes time to remove them.

そこで本発明の目的は、打ち抜き型の材質如何に関わらず転移部材を受け型に位置合わせすることができ、しかも脱着も容易な転移部材の位置決め治具及びこの治具を使用した面版の位置決め方法を提供することにある。   SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a transfer member positioning jig that can easily align the transfer member with the receiving mold regardless of the material of the punching die, and a surface plate positioning using this jig. It is to provide a method.

本発明の転移部材の位置決め治具は、紙器の外形となるようシートを打ち抜くとともに折り筋を付与するに際して、紙器の外形となるようシートを打ち抜く打抜刃と折り筋を付与する押罫部材が取り付けられている打ち抜き型(雄型)と、これら打抜刃と押罫部材に対応する溝を有する板状又はフィルム状の面版が貼り合わせられる受け型(雌型)とを、打抜機に取り付け、転移部材を前記受け型に転移させて、転移された前記転移部材を目印にして前記面版を前記受け型に貼り合わせる転移部材の位置決め治具であり、前記打ち抜き型の金属製の打抜刃及び/又は金属製の押罫部材に沿って取り付ける取付手段と、前記転移部材を着脱自在に保持する保持手段とを備え、
直角に配されている前記打抜刃及び/又は前記押罫部材の角隅部に、その二辺を接触させて取り付けられる角部を有することを特徴とする。
The positioning member positioning jig according to the present invention includes a punching blade for punching a sheet so as to have an outer shape of a paper container and a ruler member for providing a folding line when punching the sheet so as to have an outer shape of the paper container. The punching machine is equipped with a punching die (male die) attached and a receiving die (female die) to which a plate-like or film-like surface plate having a groove corresponding to the punching blade and the ruled member is bonded. mounting, thereby transferring the transfer member to the receiving die, the transition has been the transition member in the mark is a positioning jig transition member bonded to the receiving die to the surface plate, the punching die of metal hitting An attaching means for attaching along a punching blade and / or a metal ruled member, and a holding means for detachably holding the transfer member,
The punching blades arranged at a right angle and / or the corners of the ruled member have corners attached with their two sides in contact with each other.

本発明では前記位置決め治具に前記転移部材を取り付けた状態で、前記打抜刃や押罫部材に前記取付手段で取り付ける。ここで、前記取付手段としては、金属製の打抜刃や押罫部材の性質を利用して磁石で保持するものであって良い。前記転移部材が微細な陥没穴であって前記受け型(雌型)に押し付けると、この陥没穴内部の空気が抜けて陰圧となることで吸盤作用を発揮するミクロ吸盤であっても良い。そして、保持手段により保持した転移部材を受け型に取り付ける。前記保持手段としては、接着剤が塗布された前記転移部材を着脱可能に嵌合する溝や、磁石の性質を有する転移部材でも良く、従来のものが使用可能である。打ち抜き型を受け型(鉄、ニッケル、それらの合金等の強磁性体金属としての受け型)に押し当てて、前記転移部材を取り付けて、この転移部材を目印にして面版を受け型に取り付ける。 In the present invention, in a state of attaching the transition member to the positioning jig, mounted in the mounting means to the punching blade and押罫member. Here, as the attachment means may be one which holds a magnet by utilizing the property of the metal punching blades and押罫member. When the transfer member is a fine recessed hole and pressed against the receiving mold (female mold), the suction member may be a micro sucker that exerts a sucking action when air inside the recessed hole is released and becomes negative pressure. Then, the transfer member held by the holding means is attached to the receiving mold. As the holding means, a groove and the glue is fitted detachably said transition member is applied, may be a transition member having the properties of a magnet, the conventional can be used. Punching die receiving type by pressing the (iron, nickel, receiving die as ferromagnetic metals such as alloys thereof), said metastasis member attached, attached to the mold receiving surface plate by the transfer member as a mark .

本発明は、前記取付手段は磁石であり、その磁石の性質を利用して金属製の打抜刃及び/又金属製の押罫部材に沿って取り付けられることを特徴とする。 The present invention, the attachment means is a magnet, by utilizing the property of the magnets, metal punching blades and / or characterized in that it is attached along the押罫member made of metal.

本発明の転移部材の位置決め治具を使用した面版の位置決め方法は、前記転移部材の位置決め治具を使用し、打ち抜き型に前記転移部材の位置決め治具を少なくとも2個取り付けるか、又は、一つの前記転移部材の位置決め治具に2つの転移部材を間隔を開けて保持手段により保持させておき、一枚の面版に少なくとも2箇所形成されている位置合わせをするための位置決め孔を用いて位置合わせすることとなるこの方法によれば、面版は、2箇所の転移部材を目印に受け型に取り付けられるので、面版の位置がずれるようなことなく、正確な位置で取り付けられる。 Face plate positioning method using a positioning jig transition member of the present invention uses a positioning jig of the transition member, or attached at least two positioning jig of the transition member to the punching die, or one one of the advance two transition member to the positioning jig with an interval is held by the holding means of transfer members, using a positioning hole for positioning are formed at least two places on one side plate , and it is aligned. According to this method , the surface plate is attached to the receiving mold with the two transfer members as marks, so that the surface plate can be attached at an accurate position without being displaced.

本発明の転移部材の位置決め治具は、金属製の打ち抜き型(雄型)の打抜刃及び/又は金属製の押罫部材に沿って吸着される磁石として取り付ける取付手段や、打抜刃及び/又は押罫部材と打抜刃及び/又は押罫部材との間に嵌合させて打ち抜き型(雄型)に取り付けるものであるから、打ち抜き型(雄型)の材質に関わらず装着可能であり、取り外しも容易になる。特に、直角に配される打抜刃及び/又は押罫部材の角隅部に四角形の二辺を接触させて取り付けられることにより、転移部材の位置決め治具をシートに対して縦方向と横方向とを直角に維持した位置に取り付け可能で、しかも取り外しも容易になる。   The positioning member positioning jig of the present invention comprises a metal punching die (male) punching blade and / or a mounting means for mounting as a magnet adsorbed along a metal ruler member, Because it is fitted between the stamping member and the punching blade and / or the stamping member and attached to the punching die (male), it can be mounted regardless of the material of the punching die (male die) Yes and easy to remove. In particular, the positioning tool for the transfer member can be placed vertically and laterally with respect to the sheet by being attached to the corners of the punching blade and / or the ruled member arranged at a right angle with the two sides in contact with each other. Can be attached at a position maintained at a right angle, and can be easily removed.

また、本発明の転移部材の位置決め治具を一つでも或いは複数使用して、面版を受け型(雌型)に対して正確な位置に取り付けることが可能になる。   Moreover, it becomes possible to attach the face plate to the receiving die (female die) at an accurate position by using one or a plurality of positioning member positioning jigs of the present invention.

以下、本発明を実施するための最良の形態について図面を用いて説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

(第1の実施の形態)
本実施の形態の転移部材の位置決め治具1は、図1と図2に示すように、打抜機に抜き型(雄型)22と受け型(雌型)21とを取り付け、紙器の外形となるようシートを打ち抜くとともに折り筋を付与するに際して、受け型21に転移部材12を転移させて、転移された転移部材12を目印にして面版15を受け型21に貼り合わせる治具1である。
(First embodiment)
As shown in FIGS. 1 and 2, the positioning member positioning jig 1 according to the present embodiment is provided with a punching die (male die) 22 and a receiving die (female die) 21 attached to a punching machine. When the sheet is punched and the crease is applied, the transfer member 12 is transferred to the receiving mold 21, and the jig 15 is attached to the receiving mold 21 with the transferred transfer member 12 as a mark. .

打ち抜き型(雄型)22は、近年多用される木製(ベニヤ)で説明するが、鋼鉄製でも金属製でも樹脂製等でもその種類を問わず適用可能である。木製の打ち抜き型(雄型)22の表面には、所定形状の貫通溝が形成され、紙器の外形となるようシートSを打ち抜く帯状の打抜刃26と、紙器の谷折りの折れ目となるようシートSに折り筋30を付ける帯状の押罫部材25とがそれらの刃先を下面側又は上面側に揃えて貫通溝に取り付けられる(図11)。打抜刃26と押罫部材25とは金属製である。打抜刃26の周囲を覆うように弾性部材6が配され、この弾性部材6により、シートSが打ち抜かれるときのシートSのずれ(皺がよる)を防止する。なお、シートSを所定の容器の形状に打ち抜くためには、上記糊代部(重ね合わせ部)7も含め打ち抜く必要がある。   The punching die (male die) 22 will be described using wood (veneer), which is frequently used in recent years, but it can be applied regardless of the type, whether it is made of steel, metal or resin. A through-shaped groove having a predetermined shape is formed on the surface of the wooden punching die (male die) 22, and becomes a strip-like punching blade 26 for punching the sheet S so as to be the outer shape of the paper container, and a fold of the valley fold of the paper container. The sheet-like ruled member 25 for attaching the folding line 30 to the sheet S is attached to the through groove with the cutting edges thereof aligned on the lower surface side or the upper surface side (FIG. 11). The punching blade 26 and the ruled member 25 are made of metal. The elastic member 6 is disposed so as to cover the periphery of the punching blade 26, and the elastic member 6 prevents the sheet S from being displaced (due to wrinkles) when the sheet S is punched. In order to punch the sheet S into a predetermined container shape, it is necessary to punch the sheet S including the glue margin (overlapping portion) 7.

受け型(雌型)21は、カッティングプレートとも呼ばれ、近年多用される木製(ベニヤ)で説明するが、鋼鉄製でも金属製でも樹脂製等でもその種類を問わず適用可能である。鋼鉄製や金属製の場合は、その表面に直接面版15が転移部材12を介して貼着され、木製(ベニヤ)等の場合は、鋼鉄製等の薄板(平板)を表面に貼り付けてから、その表面に面版15が転移部材12を介して貼着される。図12に示すように、面版15の表面には、抜き刃26と押罫部材25が接触する溝が形成される。面版15は、受け型(雌型)に複数枚貼着されることが通常である。一枚の面版15には、位置合わせをするための位置決め孔20が少なくとも2箇所形成されて、位置合わせの精度を維持する。面版15は、金属製の受け型21や金属製の平板に対する密着性が良好ならしめるために、紙フェノール材(ベークシート製)を使用しているが、これに限られるものではない。   The receiving mold (female mold) 21 is also called a cutting plate, and will be described using wood (veneer) that is frequently used in recent years, but it can be applied regardless of the type, whether it is made of steel, metal or resin. In the case of steel or metal, the surface plate 15 is directly attached to the surface via the transfer member 12, and in the case of wood (veneer), a thin plate (flat plate) made of steel is attached to the surface. Therefore, the face plate 15 is stuck to the surface via the transfer member 12. As shown in FIG. 12, a groove in which the punching blade 26 and the ruled member 25 are in contact is formed on the surface of the face plate 15. Usually, a plurality of face plates 15 are attached to a receiving mold (female mold). At least two positioning holes 20 for alignment are formed in one surface plate 15 to maintain alignment accuracy. The surface plate 15 uses a paper phenolic material (made of a bake sheet) in order to make the adhesiveness to the metal receiving die 21 and the metal flat plate good, but is not limited thereto.

受け型(雌型)21には、面版15の位置決め孔20の目印となる転移部材12が貼着される。転移部材12は、図2と図5に示すように、転移部材の位置決め治具1の保持手段1bとしの収納溝に嵌め込まれる大きさの円形の平板で上記収納溝1bから若干突出する厚さで、且つ下面には接着剤が塗布され、該接着剤面13に剥離紙14が貼られている。ここでの転移部材12は、スポンジやゴム製を使用している。金属製の受け型21や受け型21に取り付けられる金属製の平板に対しての接着と剥離が容易になるからである。
転移部材12としては、ゴム磁石素材(磁石)で構成することが考えられる。受け型(雌型)21が鋼鉄材(鉄、ニッケル、それらの合金等の強磁性体金属)であり、該転移部材12の下面に接着剤を塗布する必要もなく、受け型(雌型)21の上に転移が可能となるからである。
A transfer member 12 that serves as a mark of the positioning hole 20 of the face plate 15 is attached to the receiving mold (female mold) 21. As shown in FIGS. 2 and 5, the transfer member 12 is a circular flat plate having a size to be fitted in the storage groove serving as the holding means 1 b of the transfer member positioning jig 1 and has a thickness slightly protruding from the storage groove 1 b. In addition, an adhesive is applied to the lower surface, and a release paper 14 is attached to the adhesive surface 13. Here, the transfer member 12 is made of sponge or rubber. This is because adhesion to and peeling from the metal receiving mold 21 and the metal flat plate attached to the receiving mold 21 is facilitated.
The transition member 12 may be composed of a rubber magnet material (magnet). The receiving mold (female mold) 21 is a steel material (ferromagnetic metal such as iron, nickel, and alloys thereof), and it is not necessary to apply an adhesive to the lower surface of the transfer member 12, and the receiving mold (female mold). This is because the transfer on 21 is possible.

本実施の形態の転移部材の位置決め治具1は、打ち抜き型(雄型)22の打抜刃26や押罫部材25に沿って取り付ける取付手段1aと、転移部材12を着脱自在に保持する保持手段1bとを備える(図2)。本実施の形態の転移部材の位置決め治具1は、矩形状の薄板であり、その一方側表面に転移部材12を収納する収納溝が保持手段1bとして設けられ、矩形状の薄板の側面に磁石が取付手段1aとして取り付けられている。
取付手段1aとしての磁石は、金属製の打抜刃26や金属製の押罫部材25の性質を利用して吸着により取り付けるためであり、矩形状の薄板の二辺に装着されている。すなわち、四角形状の直角の角部の一方の辺と他方の辺に面一になるように取り付けられている(図1)。このような転移部材の位置決め治具1の形状としては、直角部を有する三角形状や扇形状等で良い。したがって、金属製の打抜刃26や押罫部材25とがなす直角の角部θ1で確実に取り付けられるとともに、取り外しも容易である。取付手段1aの取り付け対象としては、押罫部材25と押罫部材25との間の他、押罫部材25と打抜刃26との間、打抜刃26と打抜刃26の間に配されるものでも良い。例えば、図9に示すように、四角形状の転移部材の位置決め治具21であり、横方向の押罫部線材26と26との間に渡って配されるものでも、図10に示すように、縦方向の押罫部線材26と26との間に渡って配されるもので良い。
The transfer member positioning jig 1 according to the present embodiment includes a mounting means 1a that is mounted along the punching blade 26 of the punching die (male) 22 and the ruled member 25, and a holder that holds the transfer member 12 in a detachable manner. Means 1b (FIG. 2). The transfer member positioning jig 1 of the present embodiment is a rectangular thin plate, and a storage groove for storing the transfer member 12 is provided as a holding means 1b on one surface thereof, and a magnet is formed on the side surface of the rectangular thin plate. Are attached as attachment means 1a.
The magnet as the attachment means 1a is for attachment by adsorption utilizing the properties of the metal punching blade 26 and the metal ruler member 25, and is attached to two sides of a rectangular thin plate. That is, they are attached so as to be flush with one side and the other side of a rectangular right-angled corner (FIG. 1). The shape of the positioning member 1 for such a transfer member may be a triangular shape having a right angle portion or a fan shape. Therefore, the metal punching blade 26 and the ruled member 25 can be securely attached at the right angle corner θ1 and can be easily removed. The attachment means 1a may be attached between the ruler member 25 and the stamping member 25, between the ruler member 25 and the punching blade 26, and between the punching blade 26 and the punching blade 26. It may be done. For example, as shown in FIG. 9, a positioning jig 21 for a rectangular transition member as shown in FIG. 9, which is arranged between the horizontal ruled line wires 26 and 26, as shown in FIG. 10. Alternatively, it may be arranged between the longitudinal ruled line wires 26 and 26.

保持手段1bとしの収納溝は、円形の溝であり、この溝に一つの転移部材12が収納される(図2)。本実施の形態の保持手段1bは、円弧形状の溝は一つであるが、2個以上設けられていても良い(図3)。一つの転移部材12の位置決め治具1に、2個以上の保持手段1bが設けられることで、打ち抜き型(雄型)21に一枚の面版15に対する位置決め治具1を一つ取り付けるだけで、面版15の位置合わせ精度を維持できる。なお、転移部材12がゴム磁石素材で構成される場合は、受け型(雌型)21が鋼鉄材や金属製であるか、木製や合成樹脂等であってもその上に鋼鉄製や金属製の平板が取り付けられれば、磁石としての転移12を吸着させることが可能である。   The storage groove as the holding means 1b is a circular groove, and one transfer member 12 is stored in this groove (FIG. 2). Although the holding means 1b of the present embodiment has one arc-shaped groove, two or more arc-shaped grooves may be provided (FIG. 3). Since the positioning jig 1 of one transfer member 12 is provided with two or more holding means 1b, only one positioning jig 1 for one face plate 15 is attached to the punching die (male die) 21. The positioning accuracy of the face plate 15 can be maintained. When the transfer member 12 is made of a rubber magnet material, even if the receiving mold (female mold) 21 is made of steel or metal, or made of wood or synthetic resin, it is made of steel or metal. If the flat plate is attached, the transition 12 as a magnet can be adsorbed.

次に、本実施の形態の転移部材の位置決め治具1の使用例について説明する。
ここでは、受け型(雌型)に複数枚の面版15を装着するが、一枚の面版15に対して2箇所の位置決めをするので、一枚の面版15に2個の位置決め孔20が形成されており、この一枚の面版15に対応した2個の位置決め治具1を打ち抜き型(雄型)に取り付ける。すなわち、位置決め治具1を2箇所に配置するか、又は、転移部材12を2個着脱自在に保持する保持手段を複数有する一つの位置決め治具1を2箇所に配置する(図1)。なお、図12に示すように、受け型21に敷設した金属製の平板21aに、複数枚の面版15を同時に転移させても良い。
まず、打ち抜き型(雄型)22に転移部材の位置決め治具1を取り付ける。転移部材の位置決め治具1の高さ(高さ方向の幅)は、打抜刃26や押罫部材25の高さと同じか若干高い高さに設定するのがよい。
Next, a usage example of the positioning member positioning jig 1 according to the present embodiment will be described.
Here, a plurality of surface plates 15 are attached to a receiving mold (female mold), but since two positions are positioned with respect to one surface plate 15, two positioning holes are formed in one surface plate 15. 20 is formed, and two positioning jigs 1 corresponding to this one surface plate 15 are attached to a punching die (male die). That is, the positioning jig 1 is arranged in two places, or one positioning jig 1 having a plurality of holding means for detachably holding two transfer members 12 is arranged in two places (FIG. 1). As shown in FIG. 12, a plurality of face plates 15 may be transferred simultaneously to a metal flat plate 21 a laid on the receiving mold 21.
First, the transfer member positioning jig 1 is attached to the punching die (male die) 22. The height (width in the height direction) of the positioning member positioning jig 1 is preferably set to be the same as or slightly higher than the height of the punching blade 26 and the ruled member 25.

次に、位置決め治具1の溝(保持手段)1bに転移部材12を嵌め込み、剥離紙14を剥がす。なお、位置決め治具1の溝(保持手段)1bに転移部材12を嵌め込んだ状態の位置決め治具1を打ち抜き型(雄型)22に取り付けておき、取り付け後剥離紙14を剥がしても良い。剥がしたときの剥がし面や磁石としての磁石面が上記溝(保持手段)1bから突出して、受け型(雌型)21に転移し易くすると良い。   Next, the transfer member 12 is fitted into the groove (holding means) 1b of the positioning jig 1, and the release paper 14 is peeled off. The positioning jig 1 with the transfer member 12 fitted in the groove (holding means) 1b of the positioning jig 1 may be attached to the punching die (male) 22 and the release paper 14 may be peeled off after attachment. . The peeled surface when peeled off or the magnet surface as a magnet should protrude from the groove (holding means) 1b and be easily transferred to the receiving mold (female mold) 21.

次いで、打抜機19に打ち抜き型22を取り付け、受け型(雌型)21を上昇させて次に降下させると、受け型(雌型)21上に転移部材12が転移接着される(図6(a))。ここで、一枚の面版15に対して2枚の転移部材12が貼着され、それが複数箇所に配されている。そして、打抜機19から受け型(雌型)21を引き出してから、位置決め治具1を打ち抜き型(雄型)22から取り外す。取り外すときは、位置決め治具1は直角に配される打抜刃26と押罫部材25の角隅部の二辺に磁石で接触しており、他の二辺は吸着していないので、容易に取り外すことができる。   Next, when the punching die 22 is attached to the punching machine 19 and the receiving die (female die) 21 is raised and then lowered, the transfer member 12 is transfer bonded to the receiving die (female die) 21 (FIG. 6 ( a)). Here, two transfer members 12 are attached to one surface plate 15, and are arranged at a plurality of locations. Then, after the receiving die (female die) 21 is pulled out from the punching machine 19, the positioning jig 1 is removed from the punching die (male die) 22. When removing the positioning jig 1, the punching blade 26 arranged at a right angle and the two corners of the ruled member 25 are in contact with magnets, and the other two sides are not attracted. Can be removed.

転移部材12が転移された受け型(雌型)21に対しては、この受け型(雌型)21上の転移部材12に面版15の位置決め孔20を合わせて挿入し、面版15を受け型(雌型)21上に粘着接着剤で粘着する(図6(b)(c))。面版15には2個以上の位置決め孔20が形成されており、これらの位置決め孔20を受け型(雌型)21上の円形の転移部材12に位置合わせすることで、位置ずれを防止して、正確な面版15の受け型21への取り付けが可能になる。
なお、面版15の2個以上の位置決め孔20の大きさを相違させたり、2個以上の転移部材12の色を変えたり、又、その大きさを変えたり、面版15に所定の目印を付けることで、これらの位置合わせの便宜を図ることは実施に応じ可能である。
For the receiving mold (female mold) 21 to which the transfer member 12 has been transferred, the positioning plate 20 is inserted into the transfer member 12 on the receiving mold (female mold) 21 so that the face plate 15 is inserted. It adheres on the receiving mold (female mold) 21 with an adhesive (FIGS. 6B and 6C). Two or more positioning holes 20 are formed in the face plate 15, and the positioning holes 20 are aligned with the circular transfer member 12 on the receiving mold (female mold) 21 to prevent misalignment. Thus, it is possible to attach the surface plate 15 to the receiving mold 21 accurately.
It should be noted that two or more positioning holes 20 of the surface plate 15 are made different in size, the colors of the two or more transfer members 12 are changed, the sizes thereof are changed, or a predetermined mark is provided on the surface plate 15. By adding, it is possible depending on the implementation to make the alignment convenient.

次いで、転移部材12を受け型(雌型)21上から取り外すと、打ち抜き型22の押罫部材25に対応する位置に面版15が受け型(雌型)21上に形成されることになる。   Next, when the transfer member 12 is removed from the receiving die (female die) 21, the face plate 15 is formed on the receiving die (female die) 21 at a position corresponding to the ruled member 25 of the punching die 22. .

そして、打抜機19の上側に装着された打ち抜き型22と面版15が形成された受け型(雌型)21の間にシートSを挿入し、打抜き加工することとなる(図11)。   Then, the sheet S is inserted between the punching die 22 mounted on the upper side of the punching machine 19 and the receiving die (female die) 21 on which the face plate 15 is formed, and punching is performed (FIG. 11).

ここで、面版15の裏面には、貼着と剥離が繰り返してできる接着剤(マイクロカプセル型のスプレーや、ミクロ吸盤が使用可能)が使用されることが好ましい。面版15が傾いたような場合でも、受け型21に完全に貼着せずに、平衡を維持した状態で受け型21に貼着させることが好ましいからである。ここで、ミクロ吸盤とは、微細な陥没穴(直径5〜300ミクロン以下の凹状陥没穴)であって、物品表面に押し付けると、この陥没穴内部の空気が抜けて陰圧となることで、いわゆる吸盤作用を示すものである。本実施の形態では、このミクロ吸盤を具備するシート状部材が面版15の裏面に貼着されており、受け型(雌型)21に押し付けられると(平行状態で押し付けられると)、ミクロ吸盤の厚みが一時的に縮小し凹状陥没穴の空気が一部排除され陰圧になって吸接着する。このようなミクロ吸盤を具備するシート状部材は、転移部材12の頭部に貼着されるようにしても良い。これにより、接着剤を使用せずに受け型21に装着させたり、取り外したりすることができる。
また、所定の厚さを有して、その厚さの加圧変更で受け型21に対する位置が変更可能な接着剤が塗布されていることにより、このいわゆるジェル状の接着剤の弾性力を持って、面版15を受け型21に対する位置を移動させて調整することが出来る。この接着剤は、面版15,17の裏面の全面に塗布しても、一部に塗布しても良い。なお、この調整範囲は、0.1〜0.2mm程度移動調整できれば十分である。
Here, it is preferable to use an adhesive (a microcapsule type spray or a micro sucker can be used) that can be repeatedly stuck and peeled on the back surface of the face plate 15. This is because even when the surface plate 15 is inclined, it is preferable that the surface plate 15 is not adhered to the receiving mold 21 and is adhered to the receiving mold 21 in an equilibrium state. Here, the micro sucker is a fine recessed hole (a recessed recessed hole having a diameter of 5 to 300 microns or less), and when pressed against the surface of the article, the air inside the recessed hole escapes and becomes negative pressure. The so-called sucker action is shown. In the present embodiment, when the sheet-like member having the micro sucker is attached to the back surface of the face plate 15 and pressed against the receiving mold (female mold) 21 (pressed in a parallel state), the micro sucker As a result, the air in the concave depression hole is partially removed and negative pressure is applied to absorb the adhesive. The sheet-like member having such a micro suction cup may be attached to the head of the transfer member 12. Thereby, it can be made to attach to or remove from the receiving mold 21 without using an adhesive.
In addition, since an adhesive having a predetermined thickness and whose position relative to the receiving mold 21 can be changed by changing the thickness is applied, the so-called gel-like adhesive has elasticity. Thus, the surface plate 15 can be adjusted by moving the position with respect to the receiving die 21. This adhesive may be applied to the entire back surface of the face plates 15 and 17 or may be applied to a part thereof. It should be noted that it is sufficient that this adjustment range can be moved and adjusted by about 0.1 to 0.2 mm.

(第2の実施の形態)
本実施の形態の転移部材の位置決め治具11は、四角形の薄板であり、平行に配される打抜刃及び/又は押罫部材の間に接触して取り付けられるものである。なお、磁石は配されていない。すなわち、本実施の形態では、合成樹脂製であり、図8に示すように、平行に配される押罫部材26と押罫部材26との間に丁度収まるような転移部材の位置決め治具1とされている。そして、押罫部材と押罫部材との間の他、押罫部材と打抜刃との間、打抜刃と打抜刃の間に配されるものでも良い。このような転移部材の位置決め治具11は、その間隔に合わせて複数種類を準備する。
(Second Embodiment)
The positioning member positioning jig 11 of the present embodiment is a rectangular thin plate, and is attached in contact between the punching blades and / or the ruled members arranged in parallel. In addition, the magnet is not arranged. In other words, in the present embodiment, the transfer member positioning jig 1 is made of synthetic resin and fits between the ruled member 26 and the ruled member 26 arranged in parallel as shown in FIG. It is said that. Further, in addition to between the ruled member and the ruled member, it may be arranged between the ruled member and the punching blade, or between the punching blade and the punching blade. Such a transfer member positioning jig 11 is prepared in a plurality of types according to the interval.

本実施の形態によれば、磁石を使用しなくとも、打抜刃26及び/又は押罫部材25の間に接触して容易に取り付けられ、取り外しも容易である。このような応用例としては、図9に示すように、四角形状の転移部材の位置決め治具11であり、横方向の押罫部線材26と26との間に渡って配されるものでも、図10に示すように、縦方向の押罫部線材26と26との間に渡って配されるもので良い。   According to the present embodiment, even if no magnet is used, the punching blade 26 and / or the ruled member 25 are easily attached in contact with each other and can be easily removed. As such an application example, as shown in FIG. 9, a positioning jig 11 for a rectangular transition member, which is arranged between the ruled part wires 26 and 26 in the horizontal direction, As shown in FIG. 10, it may be arranged between the ruled line wires 26 and 26 in the vertical direction.

以上、本実施の形態では、一つの面版に対して2箇所の位置決め孔を設ける例で説明したが、本発明が一つの面版に対して2箇所以上の位置決め孔を形成し、これに対応する転移部材の位置決め治具とすることが可能である。また、打ち抜き型が木製(ベニヤ)である場合で説明したが、本発明は打ち抜き型が鋼鉄製やその種類を問わず適用可能である。   As described above, in the present embodiment, an example in which two positioning holes are provided for one surface plate has been described, but the present invention forms two or more positioning holes for one surface plate, It is possible to use a corresponding positioning member positioning jig. In addition, although the case where the punching die is wooden (veneer) has been described, the present invention can be applied regardless of whether the punching die is made of steel or the type thereof.

本発明の第1の実施の形態の転移部材の位置決め治具と打ち抜き型を示す平面図である。It is a top view which shows the positioning jig and punching die of the transfer member of the 1st Embodiment of this invention. 上記転移部材の位置決め治具と転移部材を示す斜視図である。It is a perspective view which shows the positioning jig of the said transfer member, and a transfer member. 上記第1の実施の形態の他の例の転移部材の位置決め治具と打ち抜き型を示す平面図である。It is a top view which shows the positioning jig and punching die of the transfer member of the other example of the said 1st Embodiment. 上記他の例の転移部材の位置決め治具を示す斜視図である。It is a perspective view which shows the positioning jig of the transfer member of the said other example. 転移部材を示す斜視図である。It is a perspective view which shows a transfer member. 受け型(雌型)の上に面版をセットする順序を説明する斜視図である。It is a perspective view explaining the order which sets a surface plate on a receiving type | mold (female type | mold). 面版の斜視図である。It is a perspective view of a surface plate. 本発明の第2の実施の形態の転移部材の位置決め治具と打ち抜き型を示す平面図である。It is a top view which shows the positioning jig and punching die of the transfer member of the 2nd Embodiment of this invention. 上記第1と第2の実施の形態の他の例を示す平面図である。It is a top view which shows the other example of the said 1st and 2nd embodiment. 上記第1と第2の実施の形態の受け型(雌型)に面版が貼着された状態を示す平面図である。It is a top view which shows the state by which the surface plate was affixed on the receiving type | mold (female type | mold) of the said 1st and 2nd embodiment. 打ち抜き型と面版が形成された受け型(雌型)の間にシートを挿入し打抜き加工するときの側面図である。It is a side view when inserting a sheet | seat between the punching die and the receiving die (female type | mold) in which the surface plate was formed, and punching. 受け型(雌型)に貼着された面版の取り付け状態を示す平面図である。It is a top view which shows the attachment state of the surface plate stuck to the receiving type | mold (female type | mold).

1,11 転移部材の位置決め治具
12 転移部材
13 接着剤
14 剥離紙
15 CAD面版(板状又はフイルム状の面版:面版)
19 打抜機
20 位置決め孔(2個以上の貫通孔)
21 受け型(雌型)
22 打ち抜き型
25 押罫部材
26 打抜刃(トムソン刃)
S シート
1,11 Transfer member positioning jig 12 Transfer member 13 Adhesive 14 Release paper 15 CAD surface plate (plate or film surface plate: surface plate)
19 Punching machine 20 Positioning hole (2 or more through holes)
21 Receiving type (female type)
22 Punching die 25 Ruled member 26 Punching blade (Thomson blade)
S sheet

Claims (4)

紙器の外形となるようシートを打ち抜くとともに折り筋を付与するに際して、紙器の外形となるようシートを打ち抜く打抜刃と折り筋を付与する押罫部材が取り付けられている打ち抜き型(雄型)と、これら打抜刃と押罫部材に対応する溝を有する板状又はフィルム状の面版が貼り合わせられる受け型(雌型)とを、打抜機に取り付け、転移部材を前記受け型に転移させて、転移された前記転移部材を目印にして前記面版を前記受け型に貼り合わせる転移部材の位置決め治具であり、
前記打ち抜き型の金属製の打抜刃及び/又は金属製の押罫部材に沿って取り付ける取付手段と、前記転移部材を着脱自在に保持する保持手段とを備え、
直角に配されている前記打抜刃及び/又は前記押罫部材の角隅部に、その二辺を接触させて取り付けられる角部を有することを特徴とする転移部材の位置決め治具。
A punching die (male die) to which a punching blade for punching the sheet to be the outer shape of the paper container and a ruler member for giving the folding line are attached when punching the sheet to give the outer shape of the paper container and giving the folding line. , plate-shaped or film-like surface plate is bonded receive type having a groove corresponding to these punching blades and押罫member and (female), attached to the punching machine, by transferring the transfer member to the receiving die Te is the transition member which is transferred by the mark positioning jig transition member for bonding the face plate to the receiving die,
A mounting means for mounting along the punching metal punching blade and / or a metal ruler, and a holding means for detachably holding the transfer member;
A positioning member positioning jig for a transfer member, characterized in that the punching blade and / or the cornering portion of the ruled member arranged at a right angle have corners that are attached with their two sides in contact with each other .
前記取付手段は磁石であり、その磁石の性質を利用して金属製の打抜刃及び/又金属製の押罫部材に沿って取り付けられることを特徴とする請求項1記載の転移部材の位置決め治具。 Said mounting means is a magnet, by utilizing the property of the magnet, transition member of claim 1, wherein the metal punching blades and / or characterized in that it is attached along the押罫metallic member Positioning jig. 磁石からなる前記転移部材を、その磁石の性質を利用して、強磁性体金属であるか、又は、強磁性体金属の平板がその表面に取り付けられている前記受け型に転移させることを特徴とする請求項記載の転移部材の位置決め治具。 Using the property of the magnet, the transition member made of a magnet is made of a ferromagnetic metal, or is transferred to the receiving mold in which a flat plate of the ferromagnetic metal is attached to the surface. The positioning member positioning jig according to claim 1 . 微細な陥没穴を有する前記転移部材を、それら陥没穴内部の空気が抜けて陰圧となり吸盤作用を発揮するミクロ吸盤としての性質を利用して、前記受け型に押し付けて転移させることを特徴とする請求項記載の転移部材の位置決め治具。 The transfer member having fine recessed holes is transferred by being pressed against the receiving mold by utilizing the properties of a micro sucker that exerts suction action as a result of the air inside the depressed holes being released and becoming negative pressure. The positioning member positioning jig according to claim 1 .
JP2009089080A 2009-04-01 2009-04-01 Transfer member positioning jig Expired - Fee Related JP5461047B2 (en)

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