JP5457115B2 - Battery assembly attachment - Google Patents

Battery assembly attachment Download PDF

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Publication number
JP5457115B2
JP5457115B2 JP2009212669A JP2009212669A JP5457115B2 JP 5457115 B2 JP5457115 B2 JP 5457115B2 JP 2009212669 A JP2009212669 A JP 2009212669A JP 2009212669 A JP2009212669 A JP 2009212669A JP 5457115 B2 JP5457115 B2 JP 5457115B2
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battery assembly
cover
bottom wall
electric wire
end side
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JP2011065749A (en
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智洋 池田
茂之 小笠原
真一 柳原
勝則 佐藤
秀樹 井上
元 野島
豪範 土屋
隆雄 庄子
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Toyota Motor Corp
Yazaki Corp
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Toyota Motor Corp
Yazaki Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Description

本発明は、ハイブリッド自動車や電気自動車などに用いられる電源装置を構成する電池集合体取付体に関するものである。   The present invention relates to a battery assembly mounting body that constitutes a power supply device used in a hybrid vehicle or an electric vehicle.

例えば、電動モータを用いて走行する電気自動車や、エンジンと電動モータとを併用して走行するハイブリッド自動車などには、前記電動モータの駆動源として上記電源装置が搭載されている。この電源装置は、例えば、一端に正極をなす電極、他端に負極をなす電極がそれぞれ設けられた複数の電池が交互に逆向きに重ね合わされて構成された電池集合体と、この電池集合体に取り付けられる電池集合体取付体と、を有している(特許文献1を参照。)。また、図12は従来の電池集合体取付体を示す平面図であり、図13は図12に示された電池集合体取付体の斜視図である。   For example, an electric vehicle that travels using an electric motor, a hybrid vehicle that travels using both an engine and an electric motor, and the like are equipped with the power supply device as a drive source of the electric motor. This power supply device includes, for example, a battery assembly configured by alternately stacking a plurality of batteries each provided with an electrode having a positive electrode at one end and an electrode having a negative electrode at the other end, and the battery assembly. A battery assembly attachment body (see Patent Document 1). 12 is a plan view showing a conventional battery assembly mounting body, and FIG. 13 is a perspective view of the battery assembly mounting body shown in FIG.

図12及び図13に示す電池集合体取付体202は、前記電池集合体の互いに隣り合う電池の正極をなす電極と負極をなす電極とを電気接続することで複数の電池を直列に電気接続する複数のバスバ206と、各バスバ206に重ねられかつ前記電極に電気接続されて前記電池の電圧を検出する複数の端子204と、各端子204に電気接続される複数の電線205と、これらを収容する合成樹脂製のプレート207と、を有している。また、前記電池は、箱型の筐体の一端から円柱状の正極即ち電極が突出し、前記筐体の他端から円柱状の負極即ち電極が突出した構成となっている。   The battery assembly mounting body 202 shown in FIGS. 12 and 13 electrically connects a plurality of batteries in series by electrically connecting the positive electrode and the negative electrode of the adjacent batteries of the battery assembly. A plurality of bus bars 206, a plurality of terminals 204 that are superimposed on each bus bar 206 and electrically connected to the electrodes to detect the voltage of the battery, a plurality of electric wires 205 that are electrically connected to the terminals 204, and these are accommodated And a plate 207 made of synthetic resin. The battery has a configuration in which a cylindrical positive electrode, ie, an electrode protrudes from one end of a box-shaped casing, and a cylindrical negative electrode, ie, an electrode, protrudes from the other end of the casing.

上記バスバ206は、金属板により板状に形成されており、互いに隣り合う電池の正極をなす電極と負極をなす電極とがそれぞれ通される一対のバスバ穴が設けられている。このバスバ206は、一対のバスバ穴に互いに隣り合う電池の正極をなす電極と負極をなす電極とを通して、これら隣り合う電池同士を電気接続する。   The bus bar 206 is formed in a plate shape with a metal plate, and is provided with a pair of bus bar holes through which an electrode forming a positive electrode and an electrode forming a negative electrode of adjacent batteries are respectively passed. The bus bar 206 electrically connects the adjacent batteries to each other through a pair of bus bar holes through a positive electrode and a negative electrode of the adjacent batteries.

上記端子204は、金属板にプレス加工等が施されて得られるものであり、バスバ206に重ねられかつ前記電極に電気接続される電極接続部240と、電線205に電気接続される電線接続部242と、を一体に有している。電極接続部240は、板状に形成され、前記電極が通される端子穴が設けられている。電線接続部242は、電線205の芯線を圧着して該芯線と電気接続する一対の圧着片を有している。また、複数の電線205は、図示しない電圧検出回路に接続されている。   The terminal 204 is obtained by subjecting a metal plate to press working or the like, and is overlapped on the bus bar 206 and electrically connected to the electrode, and an electric wire connecting portion electrically connected to the electric wire 205. 242 in an integrated manner. The electrode connecting portion 240 is formed in a plate shape and is provided with a terminal hole through which the electrode is passed. The electric wire connection part 242 has a pair of crimping pieces that crimp the core wire of the electric wire 205 and electrically connect to the core wire. The plurality of electric wires 205 are connected to a voltage detection circuit (not shown).

上記プレート207は、互いに重ねられた各端子204と各バスバ206とを収容する複数の端子収容部208と、互いに隣り合う端子収容部208同士を連結した複数のヒンジ282と、前記複数の電池の重なり方向に沿って延びた樋状に形成され、各端子204に電気接続された複数の電線205を収容してこれら複数の電線205を前記電池集合体の一端側に配索する電線収容部209と、端子収容部208の内部と電線収容部209の内部とに連通し、各端子204に電気接続された各電線205をそれぞれ各端子収容部208から電線収容部209に導く複数の電線導出部210と、電線収容部209の開口部を覆うカバー211と、を有している。   The plate 207 includes a plurality of terminal accommodating portions 208 that accommodate the terminals 204 and the bus bars 206 that are stacked on each other, a plurality of hinges 282 that connect the adjacent terminal accommodating portions 208 to each other, and the plurality of batteries. An electric wire accommodating portion 209 that accommodates a plurality of electric wires 205 that are formed in a bowl shape extending along the overlapping direction and are electrically connected to each terminal 204 and that routes the plural electric wires 205 to one end side of the battery assembly. A plurality of wire lead-out portions that communicate with the inside of the terminal housing portion 208 and the inside of the wire housing portion 209 and lead each wire 205 electrically connected to each terminal 204 from the terminal housing portion 208 to the wire housing portion 209, respectively. 210 and a cover 211 that covers the opening of the electric wire housing portion 209.

また、上記端子収容部208の底壁には、互いに隣り合う一対の電池の各電極をそれぞれ通すことが可能な図示しない一対のプレート穴が設けられている。   The bottom wall of the terminal accommodating portion 208 is provided with a pair of plate holes (not shown) through which the electrodes of a pair of adjacent batteries can be passed.

上記カバー211は、ヒンジ212を介して電線収容部209に連結されており、このヒンジ212を中心に回動して電線収容部209の開口部を覆う。また、カバー211には、電線収容部209の外表面に設けられたロック受け部209aに係止してカバー211を電線収容部209に固定するロック爪部211aが設けられている。   The cover 211 is connected to the electric wire housing part 209 via a hinge 212 and rotates around the hinge 212 to cover the opening of the electric wire housing part 209. In addition, the cover 211 is provided with a lock claw portion 211 a that engages with a lock receiving portion 209 a provided on the outer surface of the electric wire housing portion 209 and fixes the cover 211 to the electric wire housing portion 209.

前述した構成の電池集合体取付体202は、以下のように組み立てられる。まず、バスバ206、端子204、プレート207などを別々に製造しておく。また、端子204の電線接続部242にはあらかじめ電線205を接続しておく。次に、図示しないプレート穴とバスバ穴とが重なるように各端子収容部208に各バスバ206を収容する。次に、一対のバスバ穴の一方と端子穴とが重なるように各バスバ206上に各端子204の電極接続部240を重ねて、各端子収容部208及び各電線導出部210に各端子204を収容する。次に、各電線接続部242に電気接続された各電線205をそれぞれ電線収容部209に収容し、全ての電線205を電線収容部209に収容した後に、電線収容部209の開口部をカバー211で覆う。こうして電池集合体取付体202が組み立てられる。   The battery assembly mounting body 202 having the above-described configuration is assembled as follows. First, the bus bar 206, the terminal 204, the plate 207, etc. are manufactured separately. In addition, the electric wire 205 is connected to the electric wire connecting portion 242 of the terminal 204 in advance. Next, each bus bar 206 is accommodated in each terminal accommodating part 208 so that the plate hole and bus bar hole which are not shown in figure overlap. Next, the electrode connection portion 240 of each terminal 204 is overlapped on each bus bar 206 so that one of the pair of bus bar holes and the terminal hole overlap with each other, and each terminal 204 is connected to each terminal accommodating portion 208 and each wire lead-out portion 210. Accommodate. Next, after each electric wire 205 electrically connected to each electric wire connection portion 242 is accommodated in the electric wire accommodation portion 209 and all the electric wires 205 are accommodated in the electric wire accommodation portion 209, the opening of the electric wire accommodation portion 209 is covered with the cover 211. Cover with. In this way, the battery assembly mounting body 202 is assembled.

また、上述した手順で組み立てられた電池集合体取付体202は、電池集合体に重ねられ、プレート穴とバスバ穴とを通された各電極と、プレート穴とバスバ穴と端子穴とを通された各電極と、にそれぞれナットが螺合されて電池集合体に取り付けられる。   Further, the battery assembly mounting body 202 assembled in the above-described procedure is overlapped on the battery assembly, passed through the plate hole and the bus bar hole, the plate hole, the bus bar hole, and the terminal hole. A nut is screwed to each electrode and attached to the battery assembly.

特開2006−269104号公報JP 2006-269104 A

しかしながら、現在の電池集合体は、高電圧化に伴って電池の数が従来よりも増加していることから、この現在の電池集合体に前述した従来の電池集合体取付体202を取り付ける場合、以下に示す問題があった。即ち、電池集合体の電池数が増加すると、これに伴って電池集合体取付体202の電線205の数が増加することから、複数の電線205が収容された電線収容部209の開口部をカバー211で覆う際に、電線205の噛み込みが発生し易くなってしまうという問題があった。   However, since the current battery assembly has increased the number of batteries with increasing voltage, the conventional battery assembly mounting body 202 described above is attached to the current battery assembly. There were the following problems. That is, as the number of batteries in the battery assembly increases, the number of wires 205 in the battery assembly mounting body 202 increases accordingly, so that the opening of the wire housing portion 209 in which a plurality of wires 205 are housed is covered. When covered with 211, there is a problem that the electric wire 205 is likely to bite.

そこで、本発明は、上記のような問題点に着目し、組み立て時に電線の噛み込みが発生することを防止できる電池集合体取付体を提供することを目的とする。   Then, this invention pays attention to the above problems, and it aims at providing the battery assembly attachment body which can prevent that the biting of an electric wire generate | occur | produces at the time of an assembly.

上記目的を達成するために請求項1に記載された発明は、複数の電池の各電極が直線上に並ぶように当該複数の電池が重ねられて構成された電池集合体に取り付けられる電池集合体取付体であって、(イ)前記各電極にそれぞれ電気接続される複数の端子と、(ロ)前記各端子にそれぞれ電気接続される複数の電線と、(ハ)前記複数の端子を収容する端子収容部と、前記複数の電池の重なり方向に沿って延びた樋状に形成され、前記各端子に電気接続された前記複数の電線を収容してこれら複数の電線を前記電池集合体の一端側に配索する電線収容部と、前記端子収容部の内部と前記電線収容部の内部とに連通し、前記各端子に電気接続された前記各電線をそれぞれ前記端子収容部から前記電線収容部に導く複数の電線導出部と、が設けられたプレートと、(ニ)前記プレートと別体で形成され、前記電線収容部の開口部内を前記電池集合体の他端側から一端側に向かう方向にスライドされることで前記電線収容部に取り付けられて前記開口部を覆うカバーと、を有していることを特徴とする電池集合体取付体である。   In order to achieve the above object, the invention described in claim 1 is a battery assembly attached to a battery assembly formed by stacking a plurality of batteries so that electrodes of the plurality of batteries are arranged in a straight line. It is an attachment body, and (b) houses a plurality of terminals electrically connected to the electrodes, (b) a plurality of electric wires respectively electrically connected to the terminals, and (c) houses the plurality of terminals. A terminal accommodating portion and a plurality of electric wires formed in a bowl shape extending in the overlapping direction of the plurality of batteries and electrically connected to the respective terminals, and the plurality of electric wires are connected to one end of the battery assembly. An electric wire accommodating portion arranged on the side, the inside of the terminal accommodating portion and the inside of the electric wire accommodating portion, and the electric wires electrically connected to the terminals from the terminal accommodating portion to the electric wire accommodating portion, respectively. A plurality of wire lead-out portions that lead to (D) formed separately from the plate, and attached to the wire housing part by sliding in the opening of the wire housing part from the other end side to the one end side of the battery assembly. And a cover for covering the opening.

請求項2に記載された発明は、請求項1に記載された発明において、互いに隣り合う前記電池の電極同士を電気接続することで前記複数の電池を直列に電気接続する複数のバスバをさらに有し、そして、前記各バスバが、前記各端子とそれぞれ重ねられて前記端子収容部に収容されることを特徴とするものである。   The invention described in claim 2 further includes a plurality of bus bars for electrically connecting the plurality of batteries in series by electrically connecting the electrodes of the batteries adjacent to each other in the invention described in claim 1. And each said bus bar is each overlapped with each said terminal, and is accommodated in the said terminal accommodating part, It is characterized by the above-mentioned.

請求項3に記載された発明は、請求項1または請求項2に記載された発明において、前記カバーの前記電池集合体の一端側に位置する端部に、当該カバーの縁から前記電池集合体の他端側に凹に形成されるとともに前記電池集合体の一端側から他端側に向かうにしたがって徐々に幅が小さくなるように形成された切り欠きが設けられ、そして、前記カバーが前記電線収容部の開口部内をスライドされる際に、前記切り欠きの内面に前記複数の電線が当接してこれら複数の電線が前記電線収容部の幅方向の中央部に寄せられることを特徴とするものである。   According to a third aspect of the present invention, in the first or second aspect of the present invention, the battery assembly extends from an edge of the cover to an end portion of the cover located on one end side of the battery assembly. A notch formed in a concave shape on the other end side of the battery assembly and having a width that gradually decreases from one end side to the other end side of the battery assembly, and the cover is provided with the wire When sliding inside the opening of the housing portion, the plurality of electric wires come into contact with the inner surface of the notch, and the plurality of electric wires are brought close to the central portion in the width direction of the wire housing portion. It is.

請求項4に記載された発明は、請求項1ないし請求項3のうち1項に記載された発明において、前記電線収容部が、底壁と、該底壁の幅方向の両端部からそれぞれ立設した一対の側壁と、これら一対の側壁間に位置する前記開口部とにより前記樋状に形成されており、そして、前記電線収容部に、前記底壁の幅方向の中央部から前記開口部に向かって立設するとともに前記底壁の長手方向に沿って板状に延びた内壁と、前記一対の側壁の前記底壁から離れた端部からそれぞれ延びて前記底壁と対向し、前記内壁上に位置付けられた前記カバーを押さえて前記内壁との間に前記カバーを取り付ける複数の押さえ部と、が設けられていることを特徴とするものである。   According to a fourth aspect of the present invention, in the first aspect of the first to third aspects, the electric wire housing portion may be provided upright from a bottom wall and both end portions in the width direction of the bottom wall. A pair of side walls provided and the opening located between the pair of side walls are formed in the shape of a bowl, and the wire receiving portion is formed from the center in the width direction of the bottom wall to the opening. And an inner wall extending in a plate shape along the longitudinal direction of the bottom wall, and extending from ends of the pair of side walls away from the bottom wall to face the bottom wall, and A plurality of pressing portions for pressing the cover positioned above and attaching the cover between the inner wall and the inner wall are provided.

請求項5に記載された発明は、請求項4に記載された発明において、前記内壁が、前記底壁の長手方向に沿って間隔をあけて複数設けられ、そして、前記各内壁の前記底壁から離れた端部に、前記電池集合体の他端側から一端側に向かうにしたがって徐々に前記底壁から離れる方向に傾斜したテーパ部が設けられていることを特徴とするものである。   The invention described in claim 5 is the invention described in claim 4, wherein a plurality of the inner walls are provided at intervals along the longitudinal direction of the bottom wall, and the bottom walls of the respective inner walls are provided. A taper portion that is gradually inclined away from the bottom wall as it goes from the other end side to the one end side of the battery assembly is provided at the end portion away from the battery assembly.

請求項6に記載された発明は、請求項4または請求項5に記載された発明において、前記押さえ部が、前記底壁の長手方向に沿って間隔をあけて複数設けられ、前記カバーの前記電池集合体の一端側に位置する端部に、当該カバーの幅方向の両端部から前記底壁側にそれぞれ立設した一対のリブが設けられ、そして、前記一対のリブの前記底壁の長手方向に沿った長さが、互いに隣り合う前記押さえ部間の間隔よりも大きく形成されていることを特徴とするものである。   The invention described in claim 6 is the invention described in claim 4 or claim 5, wherein a plurality of the pressing portions are provided at intervals along the longitudinal direction of the bottom wall, A pair of ribs erected on the bottom wall side from both ends in the width direction of the cover are provided at the end located on one end side of the battery assembly, and the length of the bottom wall of the pair of ribs The length along the direction is larger than the interval between the pressing parts adjacent to each other.

請求項1に記載された発明によれば、(イ)前記各電極にそれぞれ電気接続される複数の端子と、(ロ)前記各端子にそれぞれ電気接続される複数の電線と、(ハ)前記複数の端子を収容する端子収容部と、前記複数の電池の重なり方向に沿って延びた樋状に形成され、前記各端子に電気接続された前記複数の電線を収容してこれら複数の電線を前記電池集合体の一端側に配索する電線収容部と、前記端子収容部の内部と前記電線収容部の内部とに連通し、前記各端子に電気接続された前記各電線をそれぞれ前記端子収容部から前記電線収容部に導く複数の電線導出部と、が設けられたプレートと、(ニ)前記プレートと別体で形成され、前記電線収容部の開口部内を前記電池集合体の他端側から一端側に向かう方向にスライドされることで前記電線収容部に取り付けられて前記開口部を覆うカバーと、を有しているので、組み立て時に電線の噛み込みが発生することを防止できる電池集合体取付体を提供することができる。また、従来の電線収容部及びカバーに設けられていたロック受け部、ロック爪部等のロック機構が不要となり、電池集合体取付体の小型化、省スペース化を図ることができる。   According to the invention described in claim 1, (b) a plurality of terminals electrically connected to the respective electrodes, (b) a plurality of electric wires respectively electrically connected to the respective terminals, and (c) the above A terminal accommodating portion that accommodates a plurality of terminals, and a plurality of electric wires that are formed in a bowl shape extending along an overlapping direction of the plurality of batteries and are electrically connected to the terminals, Each of the electric wires that are connected to one end of the battery assembly, communicated with the inside of the terminal accommodating portion and the inside of the electric wire accommodating portion, and electrically connected to the terminals are accommodated in the terminal, respectively. A plate provided with a plurality of wire lead-out portions leading from the portion to the wire housing portion; and (d) formed separately from the plate, and the other end side of the battery assembly is formed in the opening of the wire housing portion. Is slid in the direction toward the one end from Since attached to the feeder housing part has a cover for covering the opening, it is possible to provide a battery assembly mounted body can be prevented from biting the wire occurs during assembly. In addition, lock mechanisms such as a lock receiving portion and a lock claw portion provided in the conventional electric wire housing portion and cover are not necessary, and the battery assembly mounting body can be reduced in size and space can be saved.

請求項2に記載された発明によれば、互いに隣り合う前記電池の電極同士を電気接続することで前記複数の電池を直列に電気接続する複数のバスバをさらに有し、そして、前記各バスバが、前記各端子とそれぞれ重ねられて前記端子収容部に収容されるので、本電池集合体取付体と電池集合体とで構成される電源装置の小型化、省スペース化を図ることができる。   According to the invention described in claim 2, the battery further includes a plurality of bus bars that electrically connect the plurality of batteries in series by electrically connecting the electrodes of the batteries adjacent to each other, and each of the bus bars includes: Since each of the terminals overlaps and is accommodated in the terminal accommodating portion, it is possible to reduce the size and the space of the power supply device including the battery assembly attachment body and the battery assembly.

請求項3に記載された発明によれば、前記カバーの前記電池集合体の一端側に位置する端部に、当該カバーの縁から前記電池集合体の他端側に凹に形成されるとともに前記電池集合体の一端側から他端側に向かうにしたがって徐々に幅が小さくなるように形成された切り欠きが設けられ、そして、前記カバーが前記電線収容部の開口部内をスライドされる際に、前記切り欠きの内面に前記複数の電線が当接してこれら複数の電線が前記電線収容部の幅方向の中央部に寄せられるので、カバーの取り付けを行うのと同時に電線の電線収容部外にはみ出した部分を電線収容部内に収容することができ、そのために、組み立て時に電線の噛み込みが発生することをさらに確実に防止できて容易に組み立てることができる電池集合体取付体を提供することができる。   According to the invention described in claim 3, the end of the cover located on one end side of the battery assembly is recessed from the edge of the cover to the other end of the battery assembly and the A notch formed so that the width gradually decreases from one end side to the other end side of the battery assembly is provided, and when the cover is slid in the opening of the wire accommodating portion, Since the plurality of wires come into contact with the inner surface of the notch and the plurality of wires are brought close to the central portion in the width direction of the wire receiving portion, the cover is attached at the same time as the wire protrudes outside the wire receiving portion. The battery assembly mounting body can be easily assembled by preventing the occurrence of biting of the electric wires during assembly, and thus can be easily assembled. Door can be.

請求項4に記載された発明によれば、前記電線収容部が、底壁と、該底壁の幅方向の両端部からそれぞれ立設した一対の側壁と、これら一対の側壁間に位置する前記開口部とにより前記樋状に形成されており、そして、前記電線収容部に、前記底壁の幅方向の中央部から前記開口部に向かって立設するとともに前記底壁の長手方向に沿って板状に延びた内壁と、前記一対の側壁の前記底壁から離れた端部からそれぞれ延びて前記底壁と対向し、前記内壁上に位置付けられた前記カバーを押さえて前記内壁との間に前記カバーを取り付ける複数の押さえ部と、が設けられているので、これら内壁と押さえ部とによってカバーの保持及び変形防止を行うと同時に、内壁の両側に複数の電線を振り分けてこれら電線にねじれが生じることを防止することができる。   According to the invention described in claim 4, the electric wire housing portion is positioned between the pair of side walls, the bottom wall, the pair of side walls erected from both ends in the width direction of the bottom wall, and the pair of side walls. And is formed in the shape of a bowl by the opening, and is erected from the central portion in the width direction of the bottom wall toward the opening, and along the longitudinal direction of the bottom wall. An inner wall extending in a plate shape and an end portion of the pair of side walls away from the bottom wall so as to face the bottom wall and hold the cover positioned on the inner wall between the inner wall and the inner wall A plurality of pressing portions for attaching the cover, and the inner wall and the pressing portion hold the cover and prevent deformation, and at the same time, a plurality of electric wires are distributed on both sides of the inner wall to twist the electric wires. Prevent it from happening Door can be.

請求項5に記載された発明によれば、前記内壁が、前記底壁の長手方向に沿って間隔をあけて複数設けられ、そして、前記各内壁の前記底壁から離れた端部に、前記電池集合体の他端側から一端側に向かうにしたがって徐々に前記底壁から離れる方向に傾斜したテーパ部が設けられているので、内壁とカバーとの間に電線が噛み込まれることを防止できる。   According to the invention described in claim 5, a plurality of the inner walls are provided at intervals along the longitudinal direction of the bottom wall, and at each end of the inner walls away from the bottom wall, Since the tapered portion that is gradually inclined away from the bottom wall as it goes from the other end side to the one end side of the battery assembly is provided, it is possible to prevent the electric wire from being caught between the inner wall and the cover. .

請求項6に記載された発明によれば、前記押さえ部が、前記底壁の長手方向に沿って間隔をあけて複数設けられ、前記カバーの前記電池集合体の一端側に位置する端部に、当該カバーの幅方向の両端部から前記底壁側にそれぞれ立設した一対のリブが設けられ、そして、前記一対のリブの前記底壁の長手方向に沿った長さが、互いに隣り合う前記押さえ部間の間隔よりも大きく形成されているので、カバーの端部の強度が向上され、このカバーを電線収容部に取り付ける際に当該カバーの変形を防止することができ、そのために、カバーの組付性を向上させることができる。また、カバーを電線収容部に取り付ける際に当該カバーが電線収容部の開口部から浮き上がることを防止することができ、そのために、カバーの組付性を向上させることができる。   According to the invention described in claim 6, a plurality of the pressing portions are provided at intervals along the longitudinal direction of the bottom wall, and the end portion of the cover located on one end side of the battery assembly is provided. A pair of ribs erected on the bottom wall side from both ends in the width direction of the cover, and the lengths of the pair of ribs along the longitudinal direction of the bottom wall are adjacent to each other. Since it is formed to be larger than the interval between the holding portions, the strength of the end portion of the cover is improved, and deformation of the cover can be prevented when the cover is attached to the electric wire housing portion. Assembling property can be improved. Moreover, when attaching a cover to an electric wire accommodating part, the said cover can be prevented from floating from the opening part of an electric wire accommodating part, Therefore, the assembly | attachment property of a cover can be improved.

本発明の一実施の形態に係る電池集合体取付体と、この電池集合体取付体が取り付けられる電池集合体とで構成される電源装置を示す斜視図である。It is a perspective view which shows the power supply device comprised by the battery assembly attachment body which concerns on one embodiment of this invention, and the battery assembly to which this battery assembly attachment body is attached. 図1に示された電池集合体取付体を示す平面図である。FIG. 2 is a plan view showing the battery assembly mounting body shown in FIG. 1. 図1に示された電池集合体取付体を構成するカバーを示す斜視図である。It is a perspective view which shows the cover which comprises the battery assembly attachment body shown by FIG. 図3に示されたカバーの裏側を示す斜視図である。It is a perspective view which shows the back side of the cover shown by FIG. 図1に示された電池集合体取付体を構成するプレートの構成を説明する説明図である。It is explanatory drawing explaining the structure of the plate which comprises the battery assembly attachment body shown by FIG. 図5中のA−A線に沿った断面図である。It is sectional drawing along the AA line in FIG. 図1に示された電池集合体取付体を構成するプレートの構成を説明する説明図である。It is explanatory drawing explaining the structure of the plate which comprises the battery assembly attachment body shown by FIG. 図7中のB−B線に沿った断面図である。It is sectional drawing along the BB line in FIG. 図1に示された電池集合体取付体のカバーが電線収容部に取り付けられる様子を示す斜視図である。It is a perspective view which shows a mode that the cover of the battery assembly attachment body shown by FIG. 1 is attached to an electric wire accommodating part. 図9に示されたカバーが電線収容部の中央部に電線を寄せる様子を説明する説明図である。It is explanatory drawing explaining a mode that the cover shown by FIG. 9 brings an electric wire close to the center part of an electric wire accommodating part. 図9に示されたカバーが電線収容部の中央部に電線を寄せる様子を説明する説明図であり、図10に示されたカバーがさらにスライドされた状態を示す図である。It is explanatory drawing explaining a mode that the cover shown by FIG. 9 brings an electric wire near the center part of an electric wire accommodating part, and is a figure which shows the state by which the cover shown by FIG. 10 was further slid. 従来の電池集合体取付体を示す平面図である。It is a top view which shows the conventional battery assembly attachment body. 図12に示された電池集合体取付体の斜視図である。FIG. 13 is a perspective view of the battery assembly mounting body shown in FIG. 12.

本発明の一実施形態に係る電池集合体取付体を、図1ないし図11を参照して説明する。   A battery assembly mounting body according to an embodiment of the present invention will be described with reference to FIGS.

上記電池集合体取付体2は、図1に示すように、電池集合体3に取り付けられて電源装置1を構成する。また、この電源装置1は、電動モータを用いて走行する電気自動車や、エンジンと電動モータとを併用して走行するハイブリッド自動車などに搭載され、前記電動モータに電力を供給するものである。   As shown in FIG. 1, the battery assembly attachment body 2 is attached to a battery assembly 3 to constitute a power supply device 1. The power supply device 1 is mounted on an electric vehicle that travels using an electric motor, a hybrid vehicle that travels using both an engine and an electric motor, and supplies power to the electric motor.

図1に示すように、上記電池集合体3は、複数の電池30と、これら複数の電池30を互いに重ねて固定する固定部材33と、を有している。また、各電池30は、方体形状の電池本体31と、この電池本体31の上面の一端及び他端からそれぞれ突出した一対の電極32と、を有している。この一対の電極32は、それぞれ、導電性の金属により円柱状に形成されており、その外周面にはネジ溝が設けられている。また、この一対の電極32は、一方が正極であり、他方が負極である。さらに、複数の電池30は、各電極32が直線上に二列に並ぶように重ねられている。また、直線上に並べられた複数の電極32は、互いに極が異なるもの同士が隣り合っている。即ち、直線上に並べられた複数の電極32は正極と負極とが交互に配置されている。   As shown in FIG. 1, the battery assembly 3 includes a plurality of batteries 30 and a fixing member 33 that fixes the plurality of batteries 30 so as to overlap each other. Each battery 30 includes a rectangular battery main body 31 and a pair of electrodes 32 protruding from one end and the other end of the upper surface of the battery main body 31. Each of the pair of electrodes 32 is formed in a cylindrical shape from a conductive metal, and a screw groove is provided on the outer peripheral surface thereof. One of the pair of electrodes 32 is a positive electrode and the other is a negative electrode. Further, the plurality of batteries 30 are stacked such that the electrodes 32 are arranged in two lines on a straight line. The plurality of electrodes 32 arranged on a straight line are adjacent to each other with different poles. That is, the positive electrodes and the negative electrodes are alternately arranged in the plurality of electrodes 32 arranged on a straight line.

また、図1中の矢印Zは、複数の電池30の重なり方向、及び、電池集合体3の長手方向を示しており、矢印Xは、電池集合体3の幅方向を示しており、矢印Yは、電池集合体3の高さ方向を示している。また、図1中の符号3aは、電池集合体3の長手方向の「一端」を示しており、符号3bは、電池集合体3の長手方向の「他端」を示している。   1 indicates the overlapping direction of the plurality of batteries 30 and the longitudinal direction of the battery assembly 3, and the arrow X indicates the width direction of the battery assembly 3, and the arrow Y Indicates the height direction of the battery assembly 3. 1 indicates the “one end” of the battery assembly 3 in the longitudinal direction, and 3b indicates the “other end” of the battery assembly 3 in the longitudinal direction.

また、図1中に示す符号13は、電源線を示している。これら電源線13は、電池集合体3の一端3aに位置する電池30の電極32と、電池集合体3の他端3bに位置する電池30の電極32と、にそれぞれ電気接続されている。   Moreover, the code | symbol 13 shown in FIG. 1 has shown the power supply line. These power lines 13 are electrically connected to the electrode 32 of the battery 30 positioned at one end 3 a of the battery assembly 3 and the electrode 32 of the battery 30 positioned at the other end 3 b of the battery assembly 3, respectively.

上記電池集合体取付体2は、電池集合体3に取り付けられて前述した複数の電池30を直列接続し、各電池30の電圧を検出するものである。この電池集合体取付体2は、図1及び図2に示すように、互いに隣り合う電池30の電極32同士、即ち正極と負極とを電気接続することで複数の電池30を直列に電気接続する複数のバスバ6と、各バスバ6に重ねられかつ各電極32に電気接続されて各電池30の電圧を検出する複数の端子4と、各端子4にそれぞれ電気接続された複数の電線5と、これらを収容した合成樹脂製のプレート7と、前記プレート7と別体で形成された合成樹脂製のカバー11と、を有している。   The battery assembly mounting body 2 is attached to the battery assembly 3 to connect the plurality of batteries 30 described above in series and detect the voltage of each battery 30. As shown in FIGS. 1 and 2, the battery assembly mounting body 2 electrically connects a plurality of batteries 30 in series by electrically connecting electrodes 32 of adjacent batteries 30, that is, a positive electrode and a negative electrode. A plurality of bus bars 6; a plurality of terminals 4 that are superimposed on each bus bar 6 and electrically connected to each electrode 32 to detect the voltage of each battery 30; and a plurality of electric wires 5 that are electrically connected to each terminal 4; It has a synthetic resin plate 7 accommodating these and a synthetic resin cover 11 formed separately from the plate 7.

上記バスバ6は、金属板にプレス加工等が施されて得られるものであり、図2に示すように、板状の金属板に、互いに隣り合う一対の電池30の各電極32が通される一対のバスバ穴60が設けられた構成である。このバスバ6は、一対のバスバ穴60の一方に、互いに隣り合う一対の電池30の一方に設けられた正極をなす電極32が通され、一対のバスバ穴60の他方に、前記互いに隣り合う一対の電池30の他方に設けられた負極をなす電極32が通されて、これら電極32同士、即ち前記互いに隣り合う一対の電池30同士を電気接続する。また、バスバ6は、バスバ穴60に通された電極32にナット12が螺合されることで電池30に固定される。   The bus bar 6 is obtained by pressing a metal plate or the like. As shown in FIG. 2, the electrodes 32 of a pair of adjacent batteries 30 are passed through the plate-like metal plate. In this configuration, a pair of bus bar holes 60 are provided. In this bus bar 6, a positive electrode 32 provided in one of a pair of adjacent batteries 30 is passed through one of a pair of bus bar holes 60, and the pair of adjacent bus bars 60 is inserted in the other of the pair of bus bar holes 60. A negative electrode 32 provided on the other side of the battery 30 is passed through to electrically connect the electrodes 32, that is, the pair of adjacent batteries 30. The bus bar 6 is fixed to the battery 30 by the nut 12 being screwed into the electrode 32 passed through the bus bar hole 60.

上記端子4は、金属板にプレス加工等が施されて得られるものであり、図2に示すように、電極接続部40と、電線接続部42と、を一体に有している。前記電極接続部40は、板状に形成され、電極32が通される端子穴41が1つ設けられた構成である。この電極接続部40は、バスバ6の一対のバスバ穴60の一方を通された電極32を端子穴41に通した状態で前記バスバ6に重ねられて、このバスバ6及び前記電極32と電気接続される。また、端子4は、一方のバスバ穴60及び端子穴41に通された電極32にナット12が螺合されることで電池30及びバスバ6に固定される。前記電線接続部42は、電線5の芯線を圧着して該芯線と電気接続する一対の圧着片43を有している。   The terminal 4 is obtained by subjecting a metal plate to press working or the like, and has an electrode connecting portion 40 and a wire connecting portion 42 as shown in FIG. The electrode connecting portion 40 is formed in a plate shape and is provided with one terminal hole 41 through which the electrode 32 is passed. The electrode connecting portion 40 is overlaid on the bus bar 6 with the electrode 32 passed through one of the pair of bus bar holes 60 of the bus bar 6 passing through the terminal hole 41, and is electrically connected to the bus bar 6 and the electrode 32. Is done. The terminal 4 is fixed to the battery 30 and the bus bar 6 by the nut 12 being screwed into the electrode 32 passed through the one bus bar hole 60 and the terminal hole 41. The electric wire connecting portion 42 has a pair of crimping pieces 43 that crimp the core wire of the electric wire 5 and electrically connect to the core wire.

上記電線5は、導電性の芯線が絶縁被覆で覆われた周知の被覆電線であり、断面が丸形の丸電線である。また、各電線5は、一端部が電線接続部42に電気接続され、そして、プレート7の後述する電線導出部10と後述する電線収容部9とによりプレート7の一端側、即ち電池集合体3の一端3a側、に配索されて、他端部が図示しない電圧検出回路に接続されている。   The electric wire 5 is a well-known covered electric wire in which a conductive core wire is covered with an insulating coating, and is a round electric wire having a round cross section. Each electric wire 5 is electrically connected at one end to the electric wire connecting portion 42, and is connected to one end side of the plate 7, that is, the battery assembly 3 by an electric wire outlet portion 10 described later of the plate 7 and an electric wire accommodating portion 9 described later. Is connected to a voltage detection circuit (not shown).

上記プレート7は、図1に示すように、電池集合体3の上面と略等しい略長方形に形成されており、電池集合体3の上面に重ねられる。このプレート7は、図1及び図2に示すように、互いに重ねられた各端子4と各バスバ6とを収容する複数の端子収容部8と、互いに隣り合う端子収容部8同士を連結した複数のヒンジ82と、複数の電池30の重なり方向、即ち矢印Z、に沿って延びた樋状に形成され、各端子4に電気接続された複数の電線5を収容してこれら複数の電線5をプレート7の一端側、即ち電池集合体3の一端3a側、に配索する電線収容部9と、各端子収容部8の内部と電線収容部9の内部とに連通し、各端子4に電気接続された各電線5をそれぞれ各端子収容部8から電線収容部9に導く複数の電線導出部10と、を有している。   As shown in FIG. 1, the plate 7 is formed in a substantially rectangular shape that is substantially equal to the upper surface of the battery assembly 3, and overlaps the upper surface of the battery assembly 3. As shown in FIGS. 1 and 2, the plate 7 includes a plurality of terminal accommodating portions 8 that accommodate the terminals 4 and bus bars 6 that are stacked on each other, and a plurality of terminal accommodating portions 8 that are adjacent to each other. The plurality of electric wires 5 are accommodated by accommodating a plurality of electric wires 5 which are formed in a hook shape extending along the overlapping direction of the plurality of batteries 30, that is, the arrow Z, and are electrically connected to each terminal 4. The wire 7 is routed to one end of the plate 7, that is, the one end 3 a of the battery assembly 3, and communicates with the inside of each terminal housing 8 and the inside of the wire housing 9. Each of the connected electric wires 5 has a plurality of electric wire lead-out portions 10 that guide the electric wires 5 from the respective terminal accommodating portions 8 to the electric wire accommodating portion 9.

上記端子収容部8は、図2に示すように、バスバ6を表面上に位置付ける底壁80と、この底壁80の外縁から立設した周壁81と、によって、バスバ6を嵌め込むことが可能な箱型に形成されており、バスバ6とこのバスバ6に重ねられる端子4の電極接続部40とを収容する。また、底壁80には、互いに隣り合う一対の電池30の各電極32をそれぞれ通すことが可能な図示しない一対のプレート穴が設けられている。このような複数の端子収容部8は、複数の電池30の重なり方向、即ち矢印Z、に沿って並べられている。また、これら複数の端子収容部8が並べられた列は、図1に示すように、プレート7の幅方向、即ち矢印X、に沿って、互いに間隔をあけて二列設けられている。   As shown in FIG. 2, the terminal accommodating portion 8 can fit the bus bar 6 by a bottom wall 80 for positioning the bus bar 6 on the surface and a peripheral wall 81 erected from the outer edge of the bottom wall 80. The bus bar 6 and the electrode connection part 40 of the terminal 4 stacked on the bus bar 6 are accommodated. The bottom wall 80 is provided with a pair of plate holes (not shown) through which the electrodes 32 of a pair of adjacent batteries 30 can pass. Such a plurality of terminal accommodating portions 8 are arranged along the overlapping direction of the plurality of batteries 30, that is, the arrow Z. In addition, as shown in FIG. 1, two rows in which the plurality of terminal accommodating portions 8 are arranged are provided at intervals from each other along the width direction of the plate 7, that is, the arrow X.

上記電線収容部9は、図2、図5ないし図9に示すように、複数の電池30の重なり方向、即ち矢印Z、に沿って長方形の板状に延びた底壁90と、底壁90の幅方向の両端部からそれぞれ立設した一対の側壁91と、これら一対の側壁91間に位置する開口部92とにより樋状に形成されている。また、この電線収容部9には、底壁90の幅方向の中央部から開口部92に向かって、即ち矢印Yに沿って、立設するとともに底壁90の長手方向に沿って板状に延びた複数の内壁93と、一対の側壁91の底壁90から離れた端部からそれぞれ矢印X方向に板状に延びて底壁90と対向し、内壁93上に位置付けられたカバー11を押さえて内壁93との間にカバー11を取り付ける複数の押さえ部94と、が設けられている。また、電線収容部9は、図1に示すように、プレート7の幅方向、即ち矢印X、に沿って、互いに間隔をあけて2つ設けられている。   As shown in FIGS. 2, 5 to 9, the wire housing portion 9 includes a bottom wall 90 extending in a rectangular plate shape in the overlapping direction of the batteries 30, that is, an arrow Z, and a bottom wall 90. Are formed in a bowl shape by a pair of side walls 91 erected from both ends in the width direction and an opening 92 positioned between the pair of side walls 91. Further, the electric wire housing portion 9 is erected from the center in the width direction of the bottom wall 90 toward the opening 92, that is, along the arrow Y, and in a plate shape along the longitudinal direction of the bottom wall 90. The plurality of extended inner walls 93 and the ends of the pair of side walls 91 that are separated from the bottom wall 90 in a plate shape in the direction of the arrow X are opposed to the bottom wall 90 and hold the cover 11 positioned on the inner wall 93. A plurality of pressing portions 94 for attaching the cover 11 to the inner wall 93 are provided. Further, as shown in FIG. 1, two electric wire accommodating portions 9 are provided at intervals from each other along the width direction of the plate 7, that is, along the arrow X.

上記複数の内壁93は、底壁90の長手方向に沿って間隔をあけて設けられている。また、各内壁93の底壁90から離れた端部には、図6に示すように、電池集合体3の他端3b側から一端3a側に向かうにしたがって徐々に底壁90から離れる方向に傾斜したテーパ部93aが設けられている。   The plurality of inner walls 93 are provided at intervals along the longitudinal direction of the bottom wall 90. Further, at the end of each inner wall 93 away from the bottom wall 90, as shown in FIG. 6, the battery assembly 3 gradually moves away from the bottom wall 90 from the other end 3b side toward the one end 3a side. An inclined taper portion 93a is provided.

上記複数の押さえ部94は、一方の側壁91の底壁90から離れた端部、及び、他方の側壁91の底壁90から離れた端部各々に、底壁90の長手方向に沿って間隔をあけて設けられている。   The plurality of pressing portions 94 are spaced along the longitudinal direction of the bottom wall 90 at an end portion of the one side wall 91 away from the bottom wall 90 and an end portion of the other side wall 91 away from the bottom wall 90. It is provided with a gap.

上記電線導出部10は、図5などに示すように、各端子収容部8の底壁80、及び、電線収容部9の底壁90と連なった底壁10aと、この底壁10aの幅方向の両端部からそれぞれ立設し、かつ、各端子収容部8の周壁81、及び、電線収容部9の一方の側壁91と連なった一対の側壁10bと、により樋状に形成されている。また、各端子収容部8の内部と、各電線導出部10の内部と、電線収容部9の内部とは連通している。このような電線導出部10は、各端子4の電線接続部42を収容するとともにこの電線接続部42に電気接続された各電線5を各端子収容部8側から電線収容部9に導く。   As shown in FIG. 5 and the like, the wire lead-out portion 10 includes a bottom wall 80a of each terminal housing portion 8 and a bottom wall 10a continuous with the bottom wall 90 of the wire housing portion 9, and a width direction of the bottom wall 10a. And a pair of side walls 10b connected to one side wall 91 of each of the terminal accommodating portions 9 and a peripheral wall 81 of each terminal accommodating portion 8. Moreover, the inside of each terminal accommodating part 8, the inside of each electric wire lead-out part 10, and the inside of the electric wire accommodating part 9 are connected. Such a wire lead-out portion 10 accommodates the wire connection portion 42 of each terminal 4 and guides each wire 5 electrically connected to the wire connection portion 42 from the terminal housing portion 8 side to the wire housing portion 9.

上述したように、本発明の電池集合体取付体2は、各バスバ6が各端子4とそれぞれ重ねられて端子収容部8に収容される構成であるので、電源装置1の小型化、省スペース化を図ることができる。   As described above, the battery assembly mounting body 2 of the present invention is configured such that each bus bar 6 is overlapped with each terminal 4 and accommodated in the terminal accommodating portion 8, so that the power supply device 1 can be reduced in size and space-saving. Can be achieved.

上記カバー11は、図1、図3ないし図8に示すように、電線収容部9の底壁90と略等しい略長方形の板状に形成されたカバー本体11aと、カバー本体11aの電池集合体3の一端3a側に位置する端部に設けられた切り欠き11bと、カバー本体11aの電池集合体3の一端3a側に位置する端部に設けられた一対のリブ11dと、カバー本体11aの上面に設けられた補強リブ11eと、を一体に有している。このカバー11は、電線収容部9の開口部92内を電池集合体3の他端3b側から一端3a側に向かう方向にスライドされるとともに、カバー本体11aが複数の内壁93と複数の押さえ部94との間に位置付けられることで電線収容部9に取り付けられて開口部92を覆う。   As shown in FIGS. 1 and 3 to 8, the cover 11 includes a cover main body 11a formed in a substantially rectangular plate shape substantially equal to the bottom wall 90 of the electric wire housing portion 9, and a battery assembly of the cover main body 11a. 3, a notch 11 b provided at an end located on the one end 3 a side, a pair of ribs 11 d provided on an end located on the one end 3 a side of the battery assembly 3 of the cover body 11 a, and a cover body 11 a A reinforcing rib 11e provided on the upper surface is integrally provided. The cover 11 is slid in the opening 92 of the wire housing portion 9 in a direction from the other end 3b side of the battery assembly 3 toward the one end 3a side, and the cover main body 11a has a plurality of inner walls 93 and a plurality of pressing portions. 94 and is attached to the electric wire housing portion 9 so as to cover the opening 92.

上記カバー本体11aは、カバー11が電線収容部9に取り付けられた状態で電線収容部9の底壁90との間に複数の電線5を位置付けるとともに開口部92を覆って複数の電線5を保護する。   The cover main body 11 a protects the plurality of electric wires 5 by positioning the plurality of electric wires 5 between the cover 11 and the bottom wall 90 of the electric wire housing portion 9 while covering the opening 92. To do.

上記切り欠き11bは、電池集合体3の一端3a側に位置するカバー本体11aの縁から電池集合体3の他端3b側に凹に形成されるとともに電池集合体3の一端3a側から他端3b側に向かうにしたがって徐々に幅が小さくなる略V字状に形成されている。このような切り欠き11bは、図7ないし図9に示すように、カバー11が電線収容部9の開口部92内を電池集合体3の他端3b側から一端3a側に向かう方向にスライドされて電線収容部9に取り付けられる際に、当該切り欠き11bの内面11cに電線収容部9内の複数の電線5を当接させて、これら複数の電線5を電線収容部9の幅方向の中央部に寄せる。   The notch 11b is formed to be recessed from the edge of the cover body 11a located on the one end 3a side of the battery assembly 3 to the other end 3b side of the battery assembly 3, and from the one end 3a side of the battery assembly 3 to the other end. It is formed in a substantially V shape whose width gradually decreases toward the 3b side. 7 to 9, the cover 11 is slid in the opening 92 of the wire housing portion 9 in the direction from the other end 3b side of the battery assembly 3 toward the one end 3a side. When attaching to the electric wire housing part 9, the plurality of electric wires 5 in the electric wire housing part 9 are brought into contact with the inner surface 11c of the notch 11b, and the plural electric wires 5 are placed in the center in the width direction of the electric wire housing part 9. Bring it to the department.

上記一対のリブ11dは、カバー本体11aの裏面の幅方向の両端部から電線収容部9の底壁90側にそれぞれ立設している。これら一対のリブ11dは、カバー11の端部の強度を向上させる。このことにより、カバー11を電線収容部9に取り付ける際に当該カバー11の変形を防止することができ、カバー11の電線収容部9への組付性を向上させることができる。また、図8に示すように、一対のリブ11dの底壁90の長手方向に沿った長さh1は、互いに隣り合う押さえ部94間の間隔h2よりも大きく形成されている。このことにより、カバー11を電線収容部9に取り付ける際に当該カバー11が電線収容部9の開口部92から浮き上がることを防止することができ、カバー11の電線収容部9への組付性を向上させることができる。   The pair of ribs 11d are respectively erected on the bottom wall 90 side of the electric wire housing part 9 from both ends in the width direction of the back surface of the cover body 11a. The pair of ribs 11 d improves the strength of the end portion of the cover 11. Thereby, when attaching the cover 11 to the electric wire accommodating part 9, the deformation | transformation of the said cover 11 can be prevented and the assembly | attachment property to the electric wire accommodating part 9 of the cover 11 can be improved. As shown in FIG. 8, the length h1 along the longitudinal direction of the bottom wall 90 of the pair of ribs 11d is formed larger than the interval h2 between the pressing portions 94 adjacent to each other. Thus, when the cover 11 is attached to the electric wire housing part 9, the cover 11 can be prevented from floating from the opening 92 of the electric wire housing part 9, and the assembling property of the cover 11 to the electric wire housing part 9 can be improved. Can be improved.

上記補強リブ11eは、カバー本体11aの幅方向の中央部に設けられかつカバー本体11aの長手方向に沿って延びている。この補強リブ11eは、カバー11の強度を向上させてカバー11の変形を防止する。   The reinforcing rib 11e is provided at the center in the width direction of the cover main body 11a and extends along the longitudinal direction of the cover main body 11a. The reinforcing rib 11e improves the strength of the cover 11 and prevents the cover 11 from being deformed.

続いて、上記構成の電池集合体取付体2の組み立て手順を説明する。まず、バスバ6、端子4、プレート7、カバー11などを別々に製造しておく。また、端子4の電線接続部42にはあらかじめ電線5を圧着しておく。   Then, the assembly procedure of the battery assembly attachment body 2 having the above configuration will be described. First, the bus bar 6, the terminal 4, the plate 7, the cover 11, etc. are manufactured separately. In addition, the electric wire 5 is previously crimped to the electric wire connecting portion 42 of the terminal 4.

次に、図示しないプレート穴とバスバ穴60とが重なるようにプレート7の各端子収容部8に各バスバ6を嵌め込む。即ち収容する。または、あらかじめ各端子収容部8に各バスバ6をインサート成形するようにしても良い。   Next, each bus bar 6 is fitted into each terminal accommodating portion 8 of the plate 7 so that a plate hole (not shown) and the bus bar hole 60 overlap each other. That is, it accommodates. Or you may make it insert each bus bar 6 in each terminal accommodating part 8 beforehand.

次に、一対のバスバ穴60の一方と端子穴41とが重なるように各バスバ6上に各端子4の電極接続部40を重ねて、各端子収容部8及び各電線導出部10に各端子4を収容する。この際、端子4の電線接続部42が電線導出部10に収容されることで、この電線接続部42に電気接続された電線5が電線収容部9に収容される。   Next, the electrode connection part 40 of each terminal 4 is piled up on each bus bar 6 so that one of the pair of bus bar holes 60 and the terminal hole 41 overlap, and each terminal accommodating part 8 and each electric wire outlet part 10 are connected to each terminal. 4 is accommodated. At this time, the electric wire connection part 42 of the terminal 4 is accommodated in the electric wire lead-out part 10, whereby the electric wire 5 electrically connected to the electric wire connection part 42 is accommodated in the electric wire accommodation part 9.

そして、全ての端子4を端子収容部8及び電線導出部10に収容した後に、カバー11を電線収容部9に取り付けてこの電線収容部9の開口部92をカバー11で覆う。この際は、まず、カバー11の切り欠き11bが設けられた側の端部を電池集合体3の他端3b側に位置する電線収容部9の他端部に位置付け、そして、電池集合体3の他端3b側から一端3a側に向かう方向に沿って、カバー11を電線収容部9の開口部92内へスライドさせて、カバー11を電線収容部9に取り付ける。   And after accommodating all the terminals 4 in the terminal accommodating part 8 and the electric wire derivation | leading-out part 10, the cover 11 is attached to the electric wire accommodating part 9, and the opening part 92 of this electric wire accommodating part 9 is covered with the cover 11. FIG. In this case, first, the end portion of the cover 11 on the side where the notch 11b is provided is positioned at the other end portion of the electric wire housing portion 9 located on the other end 3b side of the battery assembly 3, and the battery assembly 3 The cover 11 is slid into the opening 92 of the electric wire housing portion 9 along the direction from the other end 3 b side to the one end 3 a side, and the cover 11 is attached to the electric wire housing portion 9.

また、カバー11が電線収容部9の開口部92内をスライドされることによって、図10の一点鎖線で示すように、電線収容部9内の複数の電線5が切り欠き11bの内面11cに当接し、図9及び図11に示すように、これら複数の電線5が電線収容部9の幅方向の中央部に寄せられて、電線5の電線収容部9外にはみ出した部分が電線収容部9内に収容される。また、カバー11が電線収容部9の開口部92内をスライドされることによって、複数の電線5が内壁93の両側に振り分けられて、これら電線5にねじれが生じることが防止される。さらに、この内壁93には前述したようにテーパ部93aが設けられているので、内壁93とカバー11との間に電線5が噛み込まれることが防止される。また、電線収容部9の開口部92内をスライドされるカバー11は、前述した一対のリブ11dが設けられているので、電線収容部9の開口部92から浮き上がることなく円滑にスライドされる。こうして電池集合体取付体2が組み立てられる。   Further, as the cover 11 is slid in the opening 92 of the electric wire housing part 9, the plurality of electric wires 5 in the electric wire housing part 9 are brought into contact with the inner surface 11c of the notch 11b, as shown by a one-dot chain line in FIG. As shown in FIGS. 9 and 11, the plurality of electric wires 5 are brought close to the central portion in the width direction of the electric wire housing portion 9, and the portion of the electric wires 5 protruding outside the electric wire housing portion 9 is the electric wire housing portion 9. Housed inside. Further, when the cover 11 is slid in the opening 92 of the electric wire housing portion 9, the plurality of electric wires 5 are distributed to both sides of the inner wall 93, and the electric wires 5 are prevented from being twisted. Further, since the inner wall 93 is provided with the tapered portion 93a as described above, the electric wire 5 is prevented from being caught between the inner wall 93 and the cover 11. Further, the cover 11 that is slid in the opening 92 of the electric wire housing portion 9 is provided with the pair of ribs 11d described above, and thus is smoothly slid without being lifted from the opening 92 of the electric wire housing portion 9. Thus, the battery assembly mounting body 2 is assembled.

さらに、上述した手順で組み立てられた電池集合体取付体2は、電池集合体3の上面に重ねられ、プレート穴とバスバ穴60とを通された各電極32と、プレート穴とバスバ穴60と端子穴41とを通された各電極32と、にそれぞれナット12が螺合されて電池集合体3に取り付けられる。   Further, the battery assembly mounting body 2 assembled in the above-described procedure is overlapped on the upper surface of the battery assembly 3 and each electrode 32 passed through the plate hole and the bus bar hole 60, the plate hole and the bus bar hole 60, The nut 12 is screwed to each electrode 32 passed through the terminal hole 41 and attached to the battery assembly 3.

上述したように、本発明では、電線収容部9の開口部92内を電池集合体3の他端3b側から一端3a側に向かう方向にスライドされることで電線収容部9に取り付けられて開口部92を覆うカバー11を有しているので、電池集合体取付体2の組み立て時、即ちカバー11の電線収容部9への取り付け時、に電線5の噛み込みが発生することを防止できる。また、本発明では、従来の電線収容部及びカバーに設けられていたロック受け部、ロック爪部等のロック機構(図12及び図13を参照。)が不要となり、電池集合体取付体2の小型化、省スペース化を図ることができる。   As described above, in the present invention, the opening 92 is attached to the wire housing portion 9 by sliding in the opening 92 of the wire housing portion 9 in the direction from the other end 3b side of the battery assembly 3 toward the one end 3a side. Since the cover 11 covering the portion 92 is provided, it is possible to prevent the electric wire 5 from being caught when the battery assembly mounting body 2 is assembled, that is, when the cover 11 is attached to the electric wire housing portion 9. Moreover, in this invention, lock mechanisms (refer FIG.12 and FIG.13), such as the lock | rock receiving part and the lock claw part which were provided in the conventional electric wire accommodating part and the cover, become unnecessary, and the battery assembly attachment body 2 is provided. Miniaturization and space saving can be achieved.

さらに、本発明では、カバー11の端部に、内面11cに電線収容部9内の複数の電線5を当接させてこれら複数の電線5を電線収容部9の幅方向の中央部に寄せる切り欠き11bが設けられているので、カバー11の取り付けを行うのと同時に電線5の電線収容部9外にはみ出した部分を電線収容部9内に収容することができ、そのために、電池集合体取付体2の組み立て時、即ちカバー11の取り付け時、に電線5の噛み込みが発生することをさらに確実に防止でき、また、電池集合体取付体2を容易に組み立てることができる。   Further, in the present invention, the end of the cover 11 is cut so that the plurality of wires 5 in the wire housing portion 9 are brought into contact with the inner surface 11 c and the plurality of wires 5 are brought close to the center portion in the width direction of the wire housing portion 9. Since the notch 11b is provided, the portion of the electric wire 5 that protrudes outside the electric wire accommodating portion 9 can be accommodated in the electric wire accommodating portion 9 at the same time when the cover 11 is attached. When the body 2 is assembled, that is, when the cover 11 is attached, it is possible to more reliably prevent the electric wire 5 from being bitten, and the battery assembly attachment body 2 can be easily assembled.

また、本発明では、複数の内壁93と、これら複数の内壁93との間にカバー11を取り付ける複数の押さえ部94と、が設けられているので、これら内壁93と押さえ部94とによってカバー11の保持及び変形防止を行うと同時に、内壁93の両側に複数の電線5を振り分けてこれら電線5にねじれが生じることを防止することができる。また、この内壁93には、テーパ部93aが設けられているので、内壁93とカバー11との間に電線5が噛み込まれることを防止できる。   In the present invention, since the plurality of inner walls 93 and the plurality of pressing portions 94 for attaching the cover 11 between the plurality of inner walls 93 are provided, the cover 11 is formed by the inner walls 93 and the pressing portions 94. At the same time as holding and preventing deformation, a plurality of electric wires 5 can be distributed on both sides of the inner wall 93 to prevent the electric wires 5 from being twisted. Further, since the inner wall 93 is provided with the tapered portion 93 a, it is possible to prevent the electric wire 5 from being caught between the inner wall 93 and the cover 11.

また、本発明では、カバー11の端部に一対のリブ11dが設けられているので、当該カバー11の端部の強度が向上され、このカバー11を電線収容部9に取り付ける際に当該カバー11の変形を防止することができ、カバー11の組付性を向上させることができる。さらに、本発明では、これら一対のリブ11dの長さh1が、互いに隣り合う押さえ部94間の間隔h2よりも大きく形成されているので、カバー11を電線収容部9に取り付ける際に当該カバー11が電線収容部9の開口部92から浮き上がることを防止することができ、カバー11の組付性を向上させることができる。   In the present invention, since the pair of ribs 11 d is provided at the end of the cover 11, the strength of the end of the cover 11 is improved, and the cover 11 is attached when the cover 11 is attached to the wire housing portion 9. Can be prevented, and the assembling property of the cover 11 can be improved. Furthermore, in the present invention, since the length h1 of the pair of ribs 11d is formed to be larger than the interval h2 between the pressing parts 94 adjacent to each other, the cover 11 is attached when the cover 11 is attached to the wire housing part 9. Can be prevented from floating from the opening 92 of the electric wire housing part 9, and the assembling property of the cover 11 can be improved.

なお、前述した実施形態は本発明の代表的な形態を示したに過ぎず、本発明は、実施形態に限定されるものではない。本発明の骨子を逸脱しない範囲で種々変形して実施することができる。   In addition, embodiment mentioned above only showed the typical form of this invention, and this invention is not limited to embodiment. Various modifications can be made without departing from the scope of the present invention.

2 電池集合体取付体
3 電池集合体
4 端子
5 電線
6 バスバ
7 プレート
8 端子収容部
9 電線収容部
10 電線導出部
11 カバー
11b 切り欠き
11d リブ
30 電池
32 電極
90 底壁
91 側壁
92 開口部
93 内壁
93a テーパ部
94 押さえ部
DESCRIPTION OF SYMBOLS 2 Battery assembly attachment body 3 Battery assembly 4 Terminal 5 Electric wire 6 Bus bar 7 Plate 8 Terminal accommodating part 9 Electric wire accommodating part 10 Electric wire outlet part 11 Cover 11b Notch 11d Rib 30 Battery 32 Electrode 90 Bottom wall 91 Side wall 92 Opening part 93 Inner wall 93a Taper part 94 Holding part

Claims (6)

複数の電池の各電極が直線上に並ぶように当該複数の電池が重ねられて構成された電池集合体に取り付けられる電池集合体取付体であって、
(イ)前記各電極にそれぞれ電気接続される複数の端子と、
(ロ)前記各端子にそれぞれ電気接続される複数の電線と、
(ハ)前記複数の端子を収容する端子収容部と、前記複数の電池の重なり方向に沿って延びた樋状に形成され、前記各端子に電気接続された前記複数の電線を収容してこれら複数の電線を前記電池集合体の一端側に配索する電線収容部と、前記端子収容部の内部と前記電線収容部の内部とに連通し、前記各端子に電気接続された前記各電線をそれぞれ前記端子収容部から前記電線収容部に導く複数の電線導出部と、が設けられたプレートと、
(ニ)前記プレートと別体で形成され、前記電線収容部の開口部内を前記電池集合体の他端側から一端側に向かう方向にスライドされることで前記電線収容部に取り付けられて前記開口部を覆うカバーと、
を有していることを特徴とする電池集合体取付体。
A battery assembly mounting body attached to a battery assembly configured by stacking the plurality of batteries so that the electrodes of the plurality of batteries are arranged in a straight line,
(A) a plurality of terminals electrically connected to each of the electrodes;
(B) a plurality of electric wires electrically connected to the respective terminals;
(C) A terminal accommodating portion that accommodates the plurality of terminals and a plurality of electric wires that are formed in a bowl shape extending along the overlapping direction of the plurality of batteries and are electrically connected to the terminals. A plurality of wires connected to one end side of the battery assembly, a wire housing portion, the inside of the terminal housing portion and the inside of the wire housing portion, and the electrical wires electrically connected to the terminals. A plurality of electric wire lead-out portions each leading from the terminal accommodating portion to the electric wire accommodating portion, and a plate,
(D) The opening is formed separately from the plate and attached to the wire receiving portion by sliding in the opening of the wire receiving portion from the other end side to the one end side of the battery assembly. A cover covering the part,
A battery assembly mounting body characterized by comprising:
互いに隣り合う前記電池の電極同士を電気接続することで前記複数の電池を直列に電気接続する複数のバスバをさらに有し、そして、
前記各バスバが、前記各端子とそれぞれ重ねられて前記端子収容部に収容される
ことを特徴とする請求項1に記載の電池集合体取付体。
A plurality of bus bars that electrically connect the plurality of batteries in series by electrically connecting the electrodes of the batteries adjacent to each other; and
The battery assembly mounting body according to claim 1, wherein each of the bus bars is accommodated in the terminal accommodating portion so as to overlap with each of the terminals.
前記カバーの前記電池集合体の一端側に位置する端部に、当該カバーの縁から前記電池集合体の他端側に凹に形成されるとともに前記電池集合体の一端側から他端側に向かうにしたがって徐々に幅が小さくなるように形成された切り欠きが設けられ、そして、
前記カバーが前記電線収容部の開口部内をスライドされる際に、前記切り欠きの内面に前記複数の電線が当接してこれら複数の電線が前記電線収容部の幅方向の中央部に寄せられる
ことを特徴とする請求項1または請求項2に記載の電池集合体取付体。
At the end of the cover located on one end side of the battery assembly, a recess is formed from the edge of the cover to the other end side of the battery assembly and from one end side to the other end side of the battery assembly. A notch formed so that the width gradually decreases according to
When the cover is slid in the opening of the wire housing portion, the plurality of wires come into contact with the inner surface of the notch, and the plurality of wires are brought close to the center in the width direction of the wire housing portion. The battery assembly mounting body according to claim 1 or 2, characterized in that:
前記電線収容部が、底壁と、該底壁の幅方向の両端部からそれぞれ立設した一対の側壁と、これら一対の側壁間に位置する前記開口部とにより前記樋状に形成されており、そして、
前記電線収容部に、前記底壁の幅方向の中央部から前記開口部に向かって立設するとともに前記底壁の長手方向に沿って板状に延びた内壁と、前記一対の側壁の前記底壁から離れた端部からそれぞれ延びて前記底壁と対向し、前記内壁上に位置付けられた前記カバーを押さえて前記内壁との間に前記カバーを取り付ける複数の押さえ部と、が設けられている
ことを特徴とする請求項1ないし請求項3のうち1項に記載の電池集合体取付体。
The electric wire housing part is formed in a bowl shape by a bottom wall, a pair of side walls erected from both ends in the width direction of the bottom wall, and the opening located between the pair of side walls. And
An inner wall extending in the form of a plate along the longitudinal direction of the bottom wall and standing from the center in the width direction of the bottom wall to the opening in the wire housing portion, and the bottom of the pair of side walls A plurality of pressing portions that extend from the end portions away from the wall, face the bottom wall, hold the cover positioned on the inner wall, and attach the cover between the inner walls; The battery assembly mounting body according to any one of claims 1 to 3, wherein the battery assembly mounting body is provided.
前記内壁が、前記底壁の長手方向に沿って間隔をあけて複数設けられ、そして、
前記各内壁の前記底壁から離れた端部に、前記電池集合体の他端側から一端側に向かうにしたがって徐々に前記底壁から離れる方向に傾斜したテーパ部が設けられている
ことを特徴とする請求項4に記載の電池集合体取付体。
A plurality of the inner walls are provided at intervals along the longitudinal direction of the bottom wall; and
A taper portion that is gradually inclined away from the bottom wall as it goes from the other end side to the one end side of the battery assembly is provided at an end portion of each inner wall away from the bottom wall. The battery assembly mounting body according to claim 4.
前記押さえ部が、前記底壁の長手方向に沿って間隔をあけて複数設けられ、
前記カバーの前記電池集合体の一端側に位置する端部に、当該カバーの幅方向の両端部から前記底壁側にそれぞれ立設した一対のリブが設けられ、そして、
前記一対のリブの前記底壁の長手方向に沿った長さが、互いに隣り合う前記押さえ部間の間隔よりも大きく形成されている
ことを特徴とする請求項4または請求項5に記載の電池集合体取付体。
A plurality of the pressing portions are provided at intervals along the longitudinal direction of the bottom wall,
A pair of ribs erected on the bottom wall side from both ends in the width direction of the cover are provided on the end portion of the cover located on one end side of the battery assembly, and
6. The battery according to claim 4, wherein a length along the longitudinal direction of the bottom wall of the pair of ribs is formed to be larger than an interval between the pressing portions adjacent to each other. Assembly mounting body.
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