JP5451573B2 - Rotation angle detector and motor actuator provided with the rotation angle detector - Google Patents

Rotation angle detector and motor actuator provided with the rotation angle detector Download PDF

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JP5451573B2
JP5451573B2 JP2010229171A JP2010229171A JP5451573B2 JP 5451573 B2 JP5451573 B2 JP 5451573B2 JP 2010229171 A JP2010229171 A JP 2010229171A JP 2010229171 A JP2010229171 A JP 2010229171A JP 5451573 B2 JP5451573 B2 JP 5451573B2
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pressure contact
mounting hole
rotation angle
angle detector
rotation
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JP2012083181A (en
JP2012083181A5 (en
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裕司 渡邉
博文 川野
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Tokyo Parts Ind Co Ltd
Alps Alpine Co Ltd
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Alps Electric Co Ltd
Tokyo Parts Ind Co Ltd
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Description

本発明は、回転軸の回転角度を検出する回転角検出器およびこの回転角検出器を備えたモータアクチュエータに関する。   The present invention relates to a rotation angle detector for detecting a rotation angle of a rotation shaft and a motor actuator provided with the rotation angle detector.

例えば、自動車などの車両に用いられる空気調整装置の気流調節弁の駆動源として、電動モータにより駆動されるモータアクチュエータが知られている。   For example, a motor actuator that is driven by an electric motor is known as a drive source for an airflow control valve of an air conditioner used in a vehicle such as an automobile.

このモータアクチュエータは、図10(a)、図10(b)に示す上ケース101と下ケース102とを備え、モータ103の回転が伝えられる回転軸(出力軸)104が上下ケースにより挟持されている。また、回転軸104が挿嵌され回転軸104の角度検出をする回転角検出器のポテンショメータ105が、下ケース102に取り付けられている。
このポテンショメータ105は、回転軸104の挿通部位が装着される装着孔を有しブラシ106が設けられる回転体107と、回転体107を軸支すると共に、ブラシ106に対向配置される抵抗体基板が設けられる非回転体108を有する。
This motor actuator includes an upper case 101 and a lower case 102 shown in FIGS. 10A and 10B, and a rotating shaft (output shaft) 104 to which the rotation of the motor 103 is transmitted is sandwiched between upper and lower cases. Yes. Further, a potentiometer 105 of a rotation angle detector that detects the angle of the rotation shaft 104 by inserting the rotation shaft 104 is attached to the lower case 102.
The potentiometer 105 includes a rotating body 107 having a mounting hole in which the insertion portion of the rotating shaft 104 is mounted, a brush 106 provided, and a resistor substrate that supports the rotating body 107 and is disposed to face the brush 106. A non-rotating body 108 is provided.

このポテンショメータ105と回転軸104は、ポテンショメータ105の装着孔と回転軸104とを完全に同一寸法にすることは不可能であり、通常、寸法差がある。このとき、例えば、回転軸104より装着孔の方を多少大きくした場合には、それによって生じる嵌合ガタは、不感帯となって回転軸の角度検出の精度が低下してしまう。また、回転軸104より装着孔の方を多少小さくして、圧入すると、嵌合ガタをなくして検出精度を高めることはできるが、圧入によりポテンショメータに負荷をかけつづけることになり、クラックや変形が生じる原因となり耐久性が低下してしまう。   The potentiometer 105 and the rotating shaft 104 cannot have the same dimension as the mounting hole of the potentiometer 105 and the rotating shaft 104, and there is usually a dimensional difference. At this time, for example, if the mounting hole is made slightly larger than the rotating shaft 104, the fitting play caused thereby becomes a dead zone, and the accuracy of detecting the angle of the rotating shaft is lowered. If the fitting hole is slightly smaller than the rotating shaft 104 and press-fitted, the fitting play can be eliminated and the detection accuracy can be improved. However, the press-fitting keeps applying a load to the potentiometer, and cracks and deformation are not caused. It becomes a cause and durability will fall.

このような問題点を解決するため、例えば、特許文献1では、図11に示すように、ポテンショメータ105の装着孔109を構成するDカット形状孔の平面部位に、塑性変形される半球突起(圧接部)110を形成している。このような構造によれば、回転軸が装着孔に挿入されると、半球突起が塑性変形され、図10に示すように、回転軸の挿通部位の略中央が装着孔に止着され、ポテンショメータに大きな負荷をかけることなく、回転体と回転軸との嵌合ガタをなくして回転軸の角度検出精度が向上できるとされている。   In order to solve such a problem, for example, in Patent Document 1, as shown in FIG. 11, a hemispherical protrusion (pressure contact) that is plastically deformed on a plane portion of a D-cut shape hole that constitutes the mounting hole 109 of the potentiometer 105. Part) 110 is formed. According to such a structure, when the rotating shaft is inserted into the mounting hole, the hemispherical projection is plastically deformed, and as shown in FIG. 10, the approximate center of the insertion portion of the rotating shaft is fixed to the mounting hole, and the potentiometer It is said that the angle detection accuracy of the rotating shaft can be improved without applying a large load on the rotating body and eliminating the backlash between the rotating body and the rotating shaft.

特開2002−267439号公報JP 2002-267439 A

しかしながら、図11のような回転角検出器では、回転軸が装着孔に挿入される途中、半球突起は回転軸の挿入方向先端側により押し潰されて塑性変形するため、半球突起により止着される回転軸の挿通部位の略中央に回転軸の成形時におけるヒケがあった場合、回転軸が装着孔に挿入された後、半球突起と回転軸との間に非常に大きな嵌合ガタが生じ、回転軸の角度検出精度が低下してしまう問題がある。   However, in the rotation angle detector as shown in FIG. 11, the hemispherical protrusion is crushed and plastically deformed by the distal end side in the insertion direction of the rotating shaft while the rotating shaft is inserted into the mounting hole, and is thus fixed by the hemispherical protrusion. If there is a sink at the time of molding of the rotary shaft in the approximate center of the insertion site of the rotary shaft, after the rotary shaft is inserted into the mounting hole, a very large backlash occurs between the hemispherical protrusion and the rotary shaft. There is a problem that the angle detection accuracy of the rotating shaft is lowered.

そこで、本発明は、上記のような嵌合ガタの発生を抑制する回転角検出器およびこの回転角検出器を備えたモータアクチュエータを提供することを目的とする。   In view of the above, an object of the present invention is to provide a rotation angle detector that suppresses the occurrence of the above-described engagement play and a motor actuator including the rotation angle detector.

上記の目的を達成すべく成された本発明の請求項1の回転角検出器は、
回転部材の装着孔に回転軸が装着され、前記回転軸の回転運動を前記回転部材に伝達するための嵌合構造を有する回転角検出器であって、
前記回転部材は、前記装着孔の内側面に、前記回転軸の被圧接部を圧接するための凸状の圧接部を有し、
前記内側面あるいは前記回転軸には、前記圧接部の基端と前記回転軸の被圧接部との距離を規制するための突出部が設けられ、
前記突出部は、前記回転部材の厚み方向全体に延びてあるいは前記回転軸の挿入方向の先端から形成され、
前記回転軸は、挿入方向先端側に、前記圧接部に当接しない凹みが設けられていることを特徴としている。
The rotation angle detector according to claim 1 of the present invention, which is configured to achieve the above object,
A rotation angle detector having a rotation shaft mounted in the mounting hole of the rotation member and having a fitting structure for transmitting the rotation motion of the rotation shaft to the rotation member,
The rotating member has a convex pressure contact portion for pressing the pressure contact portion of the rotating shaft on the inner surface of the mounting hole,
The inner surface or the rotation shaft is provided with a protrusion for regulating the distance between the base end of the pressure contact portion and the pressure contact portion of the rotation shaft,
The protruding portion extends in the entire thickness direction of the rotating member or is formed from the tip in the inserting direction of the rotating shaft,
The rotating shaft is characterized in that a recess that does not contact the pressure contact portion is provided on the distal end side in the insertion direction.

本発明の請求項2の回転角検出器は、請求項1に記載の回転角検出器において、
前記回転軸は、平面部を有する断面非円形状に形成され、
前記装着孔の内側面は、前記平面部に対向する平面部位を有する断面非円形状に形成され、
前記圧接部と前記突出部は、前記平面部位に形成され、
前記圧接部は、前記突出部よりも高いことを特徴としている。
本発明の請求項3の回転角検出器は、請求項2の回転角検出器において、
前記突出部は、前記圧接部を挟んで複数形成されていることを特徴としている。
The rotation angle detector according to claim 2 of the present invention is the rotation angle detector according to claim 1,
The rotating shaft is formed in a non-circular cross section having a flat surface portion,
The inner surface of the mounting hole is formed in a non-circular cross section having a planar portion facing the planar portion,
The pressure contact portion and the protruding portion are formed in the planar portion,
The pressure contact portion is higher than the protruding portion.
The rotation angle detector according to claim 3 of the present invention is the rotation angle detector according to claim 2,
A plurality of the protruding portions are formed with the pressure contact portion interposed therebetween.

本発明の請求項4の回転角検出器は、請求項1に記載の回転角検出器において、
前記回転軸は、平面部を有する断面非円形状に形成され、
前記装着孔の内側面は、前記平面部に対向する平面部位を有する断面非円形状に形成され、
前記圧接部は、前記平面部位に形成され、
前記突出部は、前記平面部に形成され、
前記圧接部は、前記突出部よりも高いことを特徴としている。
本発明の請求項5の回転角検出器は、請求項4に記載の回転角検出器において、
前記突出部は、前記平面部と対向して設けられる2つの前記圧接部に挟まれるように、前記平面部に形成されていることを特徴としている。
The rotation angle detector according to claim 4 of the present invention is the rotation angle detector according to claim 1,
The rotating shaft is formed in a non-circular cross section having a flat surface portion,
The inner surface of the mounting hole is formed in a non-circular cross section having a planar portion facing the planar portion,
The pressure contact portion is formed in the planar portion,
The protruding portion is formed on the flat portion,
The pressure contact portion is higher than the protruding portion.
The rotation angle detector according to claim 5 of the present invention is the rotation angle detector according to claim 4,
The protruding portion is formed on the planar portion so as to be sandwiched between the two pressure contact portions provided to face the planar portion.

本発明の請求項6の回転角検出器は、請求項1に記載の回転角検出器において、
前記回転軸は、平面部を有する断面非円形状に形成され、
前記装着孔の内側面は、前記平面部に対向する平面部位を有する断面非円形状に形成され、
前記圧接部は、前記平面部位に形成され、
前記突出部は、前記平面部に形成され、
前記平面部位には、前記突出部に係合する凹部が形成され、
前記凹部の深さは、前記突出部の高さよりも小さいことを特徴とするものである。
The rotation angle detector according to claim 6 of the present invention is the rotation angle detector according to claim 1,
The rotating shaft is formed in a non-circular cross section having a flat surface portion,
The inner surface of the mounting hole is formed in a non-circular cross section having a planar portion facing the planar portion,
The pressure contact portion is formed in the planar portion,
The protruding portion is formed on the flat portion,
Wherein the planar portion, a concave portion for engaging the front Ki突 out section is formed,
The depth of the concave portion is smaller than the height of the protruding portion.

本発明の請求項7のモータアクチュエータは、請求項1ないし6のいずれか1項に記載の
回転角検出器を備えることを特徴とするものである。
A motor actuator according to a seventh aspect of the present invention includes the rotation angle detector according to any one of the first to sixth aspects.

本発明によれば、回転軸は、挿入方向先端側に、圧接部に当接しない凹みが設けられることにより、回転軸は装着孔に止着される間際まで圧接部は回転軸に押し潰されないため、圧接部により止着される回転軸の挿通部位の略中央に成形時におけるヒケがあった場合であっても、回転軸は装着孔に確実に止着され嵌合ガタの発生が抑制される。   According to the present invention, the rotary shaft is provided with a recess not in contact with the press contact portion on the distal end side in the insertion direction, so that the press contact portion is not crushed by the rotary shaft until just before the rotary shaft is fixed to the mounting hole. Therefore, even if there is a sink mark during molding at the approximate center of the insertion portion of the rotating shaft that is fixed by the pressure contact portion, the rotating shaft is securely fixed to the mounting hole, and the occurrence of fitting play is suppressed. The

本発明の第1の実施形態例に係る回転角検出器を示し、(a)は正面図、(b)は(a)中の切断線A−Aの断面図である。The rotation angle detector which concerns on the 1st Example of this invention is shown, (a) is a front view, (b) is sectional drawing of the cutting line AA in (a). 図1の回転角検出器の装着孔に装着される回転軸を示し、(a)は正面図、(b)は(a)の底面図である。The rotating shaft with which the mounting | wearing hole of the rotation angle detector of FIG. 1 is mounted | worn is shown, (a) is a front view, (b) is a bottom view of (a). 図2に係る回転軸が図1の回転角検出器に有する装着孔に装着された要部断面図である。FIG. 3 is a cross-sectional view of a main part in which a rotation shaft according to FIG. 2 is mounted in a mounting hole included in the rotation angle detector of FIG. 1. 図3の切断線B−Bから見た回転軸と装着孔の嵌合構造を示す。The fitting structure of the rotating shaft and mounting hole seen from the cutting line BB of FIG. 3 is shown. 本発明の第2の実施形態例に係る回転軸と装着孔との嵌合構造を示す。The fitting structure of the rotating shaft and mounting hole which concerns on the 2nd Example of this invention is shown. 第2の実施形態例に係る回転軸を示し、(a)は回転軸の正面図、(b)は(a)の底面図である。The rotating shaft which concerns on the example of 2nd Embodiment is shown, (a) is a front view of a rotating shaft, (b) is a bottom view of (a). 本発明の第3の実施形態例に係る回転軸と装着孔との嵌合構造を示す。The fitting structure of the rotating shaft and mounting hole which concerns on the 3rd Example of this invention is shown. 第3の実施形態例に係る回転軸を示し、(a)は回転軸の正面図、(b)は(a)の底面図である。The rotating shaft which concerns on the example of 3rd Embodiment is shown, (a) is a front view of a rotating shaft, (b) is a bottom view of (a). (a)は、本発明のモータアクチュエータの上ケースを除いた完成品の上面図、(b)は、(a)の切断線C−Cの断面図である。(A) is a top view of the finished product excluding the upper case of the motor actuator of the present invention, and (b) is a sectional view taken along the section line CC in (a). (a)は、従来のモータアクチュエータの上ケースを除いた完成品の上面図、(b)は、(a)の切断線D−Dの断面図である。(A) is a top view of a finished product excluding an upper case of a conventional motor actuator, and (b) is a cross-sectional view taken along a cutting line DD in (a). 従来の回転角検出器の斜視図を示す。The perspective view of the conventional rotation angle detector is shown.

以下、本発明の回転角検出器の実施形態例を説明する。   Hereinafter, embodiments of the rotation angle detector of the present invention will be described.

(第1の実施形態例)
図1は、本発明の実施形態例に係る回転角検出器10を示す。図2は、図1の回転角検出器10に有する装着孔12に装着される回転軸1を示す。図3は、回転軸1が回転角検出器10の装着孔12に装着された状態を示す断面図である。図4は、図3の切断線B−Bからの回転軸と装着孔との嵌合構造を示す。
(First embodiment)
FIG. 1 shows a rotation angle detector 10 according to an example embodiment of the present invention. FIG. 2 shows the rotating shaft 1 mounted in the mounting hole 12 of the rotation angle detector 10 of FIG. FIG. 3 is a cross-sectional view showing a state where the rotating shaft 1 is mounted in the mounting hole 12 of the rotation angle detector 10. FIG. 4 shows a fitting structure between the rotating shaft and the mounting hole from the cutting line BB in FIG.

本例の回転軸1は、断面が非円形状の挿通部位1Aを有し、挿通部位1Aの断面は略D形状になっている。この挿通部位1Aの外形は、図2に示すように、曲面部1Bと平面部1Cを有する。   The rotary shaft 1 of the present example has an insertion site 1A having a non-circular cross section, and the cross section of the insertion site 1A is substantially D-shaped. As shown in FIG. 2, the outer shape of the insertion portion 1A has a curved surface portion 1B and a flat surface portion 1C.

本例の回転角検出器10は、ポテンショメータから構成され、塑性材料の樹脂製の回転部材11と、回転部材11を軸支する非回転部材18を有している。回転部材11は、回転軸1の挿通部位1Aが挿通される装着孔12を有する。この回転角検出器10は、回転部材11の装着孔12に回転軸1が装着され、回転軸1の回転運動を回転部材11に伝達するための嵌合構造を有する。   The rotation angle detector 10 of this example is composed of a potentiometer, and includes a plastic rotating member 11 made of a plastic material and a non-rotating member 18 that pivotally supports the rotating member 11. The rotating member 11 has a mounting hole 12 through which the insertion part 1A of the rotating shaft 1 is inserted. The rotation angle detector 10 has a fitting structure for transmitting the rotational motion of the rotating shaft 1 to the rotating member 11 with the rotating shaft 1 mounted in the mounting hole 12 of the rotating member 11.

回転部材11にはブラシ19が設けられている。一方、非回転部材18には、ブラシ19に摺接される図示しない抵抗体基板が設けられている。
ブラシ19と抵抗体基板は、回転部材11の回転により回転軸1の回転角を検出する検出手段として機能し、回転軸1の回転角に応じた電圧信号を検出できるようになっている。
The rotating member 11 is provided with a brush 19. On the other hand, the non-rotating member 18 is provided with a resistor substrate (not shown) that is in sliding contact with the brush 19.
The brush 19 and the resistor substrate function as detection means for detecting the rotation angle of the rotation shaft 1 by the rotation of the rotation member 11, and can detect a voltage signal corresponding to the rotation angle of the rotation shaft 1.

本例の回転部材11の装着孔12の内側面13は、図1に示すように、断面非円形状(断面D字形状)に形成され、平面部位14と曲面部位15を有する。この装着孔12は、回転軸1の挿通部位1Aが挿入されるように挿通部位1Aの外形より若干大きく形成されている。   As shown in FIG. 1, the inner side surface 13 of the mounting hole 12 of the rotating member 11 of the present example is formed in a non-circular cross section (D-shaped cross section), and has a flat surface portion 14 and a curved surface portion 15. The mounting hole 12 is formed to be slightly larger than the outer shape of the insertion part 1A so that the insertion part 1A of the rotary shaft 1 is inserted.

この回転部材11は、装着孔12の内側面13に、回転軸1の平面部1C(後述する被
圧接部)を圧接する凸状の圧接部16を有する。本例の圧接部16は、装着孔12の平面部位14に2つ並んで先鋭状に設けられ、回転部材11の厚み方向全体に延びる突条に形成される。この圧接部16は、回転部材11の平面部位14と一体に同じ高さに形成される。
The rotating member 11 has a convex pressure contact portion 16 that presses a flat surface portion 1 </ b> C (a pressure contact portion described later) of the rotation shaft 1 on the inner side surface 13 of the mounting hole 12. In this example, two pressure contact portions 16 are provided in a sharp shape side by side in the planar portion 14 of the mounting hole 12, and are formed on a ridge extending in the entire thickness direction of the rotating member 11. The pressure contact portion 16 is formed at the same height as the planar portion 14 of the rotating member 11.

また、装着孔12の平面部位14は、突出部17を有する。この突出部17は、回転部材11の厚み方向全体に延びる突条に形成され、圧接部16を挟んで平面部位14の両端に1つずつ設けられる。この2つの突出部17は、回転部材11の平面部位14と一体に同じ高さに形成され、先端が平面状に形成され、圧接部16に比べ塑性変形しにくく形成される。
本例の圧接部16と突出部17は、上述のように装着孔12の内側面13の平面部位14に形成され、圧接部16は、突出部17よりも高く形成されている。
Further, the planar portion 14 of the mounting hole 12 has a protrusion 17. The projecting portions 17 are formed as ridges extending in the entire thickness direction of the rotating member 11, and are provided one at each end of the planar portion 14 with the press contact portion 16 interposed therebetween. The two projecting portions 17 are formed at the same height as the planar portion 14 of the rotating member 11, the tip is formed in a flat shape, and is less likely to be plastically deformed than the press contact portion 16.
The pressure contact part 16 and the protrusion part 17 of this example are formed in the plane part 14 of the inner surface 13 of the mounting hole 12 as described above, and the pressure contact part 16 is formed higher than the protrusion part 17.

この突出部17は、回転軸1を装着孔12に装着する途中、圧接部の基端16Aと回転軸1の被圧接部(圧接部16に当接する平面部1C)との距離を規制する。
また、回転軸1は、図2に示すように、平面部1Cの挿入方向先端側に、圧接部に当接しない凹み1Dが設けられる。この凹み1Dは、先端が狭くなるテーパ形状であることが好ましい。
The protrusion 17 regulates the distance between the base end 16A of the pressure contact portion and the pressure contact portion of the rotation shaft 1 (the flat portion 1C that contacts the pressure contact portion 16) during the mounting of the rotation shaft 1 into the mounting hole 12.
Further, as shown in FIG. 2, the rotating shaft 1 is provided with a recess 1 </ b> D that does not come into contact with the pressure contact portion on the distal end side in the insertion direction of the flat portion 1 </ b> C. The dent 1D is preferably in a tapered shape with a narrow tip.

本例の回転軸1の挿通部位1Aの外形と装着孔12の内側面13は、若干のクリアランスを有している。具体的には、図4に示すように、装着孔12の平面部位14は回転軸1の平面部1Cと、装着孔12の曲面部位15は回転軸1の曲面部1Bと対向配置され、曲面部位15の上端と圧接部の先端16B(塑性変形前)との高さをL1、曲面部位15の上端と突出部17の上面との高さをL3、曲面部1Bの上端と平面部1Cとの高さをL2とすると、
L1<L2<L3
の関係を有する。
The outer shape of the insertion part 1A of the rotating shaft 1 and the inner side surface 13 of the mounting hole 12 have a slight clearance. Specifically, as shown in FIG. 4, the flat portion 14 of the mounting hole 12 is disposed opposite to the flat surface portion 1 </ b> C of the rotating shaft 1, and the curved surface portion 15 of the mounting hole 12 is opposed to the curved surface portion 1 </ b> B of the rotating shaft 1. The height between the upper end of the portion 15 and the tip 16B of the pressure contact portion (before plastic deformation) is L1, the height between the upper end of the curved portion 15 and the upper surface of the protrusion 17 is L3, the upper end of the curved portion 1B and the flat portion 1C Let L2 be the height of
L1 <L2 <L3
Have the relationship.

このように形成された状態で、回転軸1を装着孔12に装着すると、圧接部の先端16Bは回転軸1の平面部1Cにより塑性変形し、回転軸1の平面部1Cが圧接部16に圧接され、
回転軸1は、挿通部位1Aの略中央で装着孔12に装着され嵌合される(図3参照)。
When the rotary shaft 1 is mounted in the mounting hole 12 in such a state, the distal end 16B of the pressure contact portion is plastically deformed by the flat surface portion 1C of the rotary shaft 1, and the flat surface portion 1C of the rotary shaft 1 becomes the pressure contact portion 16. Pressure welded,
The rotating shaft 1 is mounted and fitted in the mounting hole 12 at the approximate center of the insertion site 1A (see FIG. 3).

従来例のような回転軸が装着孔に挿入されると、圧接部は回転軸の挿入方向先端側により押し潰されて塑性変形する。そのため、圧接部により止着される回転軸の挿通部位の略中央に回転軸の成形時におけるヒケがあった場合、回転軸の角度検出精度が低下してしまう。
しかし、本例では、回転軸は、平面部の挿入方向先端側に、圧接部に当接しない凹みが設けられる。よって、回転軸は装着孔に止着される間際まで圧接部は回転軸に押し潰されないため、圧接部により止着される回転軸の挿通部位の略中央に回転軸の成形時におけるヒケがあった場合であっても、回転軸は装着孔に確実に止着され、嵌合ガタの発生が抑制される。
When the rotary shaft as in the conventional example is inserted into the mounting hole, the pressure contact portion is crushed by the distal end side in the insertion direction of the rotary shaft and plastically deformed. For this reason, if there is a sink at the time of molding of the rotary shaft at the approximate center of the insertion portion of the rotary shaft that is fastened by the press contact portion, the angle detection accuracy of the rotary shaft is reduced.
However, in this example, the rotation shaft is provided with a recess that does not come into contact with the pressure contact portion on the distal end side in the insertion direction of the flat surface portion. Therefore, since the pressure contact portion is not crushed by the rotation shaft until just before the rotation shaft is fixed in the mounting hole, there is a sink at the time of forming the rotation shaft at the approximate center of the insertion portion of the rotation shaft fixed by the pressure contact portion. Even in this case, the rotating shaft is securely fixed to the mounting hole, and the occurrence of fitting backlash is suppressed.

また、回転軸が装着孔に挿入される途中、回転軸が装着孔に対し傾いた場合でも、装着孔の内側面に回転部材の厚み方向全体に延びる突出部が設けられるため、回転軸は装着孔に対しすぐに垂直になり、回転軸が装着孔に対し傾きをなくした状態で回転軸は装着孔に止着されるため、回転軸は圧接部の押し潰れを回転軸の挿入方向に対し均一化させることができ、回転軸と装着孔との軸垂直度を高めることができる。   In addition, even when the rotary shaft is tilted with respect to the mounting hole while the rotary shaft is being inserted into the mounting hole, a protrusion that extends in the entire thickness direction of the rotating member is provided on the inner surface of the mounting hole. Since the rotary shaft is fastened to the mounting hole in a state where it is immediately perpendicular to the hole and the rotary shaft is not inclined with respect to the mounting hole, the rotary shaft causes the pressure contact portion to be crushed against the insertion direction of the rotary shaft. It can be made uniform, and the axis perpendicularity between the rotating shaft and the mounting hole can be increased.

また、本例の突出部と圧接部は、平面部位に形成され、圧接部は、突出部よりも高く形成され、突出部は、圧接部を挟んで複数形成されるため、回転軸が左右に両回転するとき、回転軸の平面部が突出部と当接するため、回転軸は圧接部を必要以上に押し潰すことがない。
なお、本例では、圧接部を挟んで突出部を形成しているが、例えば、突出部が、圧接部に挟まれるように平面部位の略中央に1つ設けてもよく、あるいは、平面部位の端に1つ設けてもよい。この場合の突出部は、複数形成されることに比べ、装着孔の内側面の形状を簡素化でき製造コストが低減できる。
In addition, the projecting portion and the press contact portion of this example are formed in a flat portion, the press contact portion is formed higher than the projecting portion, and a plurality of projecting portions are formed with the press contact portion interposed therebetween, so that the rotation axis is left and right. When both rotations are made, the flat portion of the rotating shaft comes into contact with the protruding portion, so the rotating shaft does not crush the pressure contact portion more than necessary.
In this example, the protruding portion is formed with the press contact portion interposed therebetween. However, for example, one protruding portion may be provided at substantially the center of the flat portion so as to be sandwiched between the press contact portions, or the flat portion. One may be provided at the end. In this case, the shape of the inner surface of the mounting hole can be simplified and the manufacturing cost can be reduced as compared with the case where a plurality of protrusions are formed.

(第2の実施形態例)
図5は、第2の実施形態例に係る回転軸1Gと装着孔12との嵌合構造を示す。図6は、第2の実施形態例に係る回転軸1Gを示し、(a)は回転軸の正面図、(b)は(a)の底面図である。
本実施形態において第1の実施形態例と異なる点は、第1の実施形態例では、突出部17と圧接部16は平面部位14に設けられていたが、本例では、平面部位14は、圧接部16のみ設けられ、これと対向する平面部1Cには、突出部17Aが設けられている点である。
具体的には、突出部17Aは、平面部1Cと対向して設けられる2つの圧接部16に挟まれるように回転軸1Gの平面部1Cの略中央に回転軸1Gと一体に1つ形成され、平面状の先端部を有し、圧接部16は、平面部位14に形成され、回転軸1Gの平面部1Cに設けられる突出部17Aよりも高く形成されている。
(Second Embodiment)
FIG. 5 shows a fitting structure between the rotating shaft 1G and the mounting hole 12 according to the second embodiment. FIG. 6 shows a rotating shaft 1G according to the second embodiment, (a) is a front view of the rotating shaft, and (b) is a bottom view of (a).
In the present embodiment, the difference from the first embodiment is that, in the first embodiment, the projecting portion 17 and the pressure contact portion 16 are provided in the flat portion 14, but in this example, the flat portion 14 is Only the pressure contact portion 16 is provided, and the projecting portion 17A is provided on the flat surface portion 1C opposed thereto.
Specifically, one protruding portion 17A is formed integrally with the rotating shaft 1G at the approximate center of the flat surface portion 1C of the rotating shaft 1G so as to be sandwiched between two press contact portions 16 provided to face the flat surface portion 1C. The pressure contact portion 16 is formed in the flat portion 14 and is higher than the protruding portion 17A provided on the flat portion 1C of the rotating shaft 1G.

この突出部17Aは、回転軸1Gを装着孔12に装着する途中、圧接部の基端16Aと回転軸1Gの被圧接部(圧接部16に当接する平面部1C)との距離を規制する。
また、回転軸1Gは、図6に示すように、平面部1Cの挿入方向先端側に、圧接部に当接しない凹み1Eが設けられる。この凹み1Eは、先端が狭くなるテーパ形状であることが好ましい。
The protrusion 17A regulates the distance between the base end 16A of the pressure contact portion and the pressure contact portion of the rotation shaft 1G (the flat surface portion 1C contacting the pressure contact portion 16) while the rotation shaft 1G is mounted in the mounting hole 12.
Further, as shown in FIG. 6, the rotation shaft 1G is provided with a recess 1E that does not come into contact with the pressure contact portion on the distal end side in the insertion direction of the flat surface portion 1C. The recess 1E is preferably tapered so that the tip is narrowed.

本例の回転軸1Gの外形と装着孔12の内側面13は、若干のクリアランスを有している。具体的には、図5に示すように、装着孔12の平面部位14は回転軸1Gの平面部1Cと、装着孔12の曲面部位15は回転軸1Gの曲面部1Bと対向配置され、曲面部位15の上端と平面部位14の圧接部の先端16B(塑性変形前)との高さをL4、曲面部位15の上端と圧接部の基端16Aとの高さをL7、曲面部1Bの上端と平面部1Cとの高さをL5、曲面部1Bの上端と突出部17Aの先端との高さをL6とすると、
L4<L5<L6<L7
の関係を有する。
The outer shape of the rotating shaft 1G and the inner side surface 13 of the mounting hole 12 in this example have a slight clearance. Specifically, as shown in FIG. 5, the flat portion 14 of the mounting hole 12 is disposed opposite to the flat surface portion 1C of the rotating shaft 1G and the curved surface portion 15 of the mounting hole 12 is opposed to the curved surface portion 1B of the rotating shaft 1G. The height between the upper end of the portion 15 and the distal end 16B (before plastic deformation) of the press contact portion of the flat portion 14 is L4, the height between the upper end of the curved portion 15 and the base end 16A of the press contact portion is L7, and the upper end of the curved portion 1B. And the height of the flat surface portion 1C is L5, and the height of the upper end of the curved surface portion 1B and the tip of the protruding portion 17A is L6.
L4 <L5 <L6 <L7
Have the relationship.

このように形成された状態で、回転軸1Gを装着孔12に装着すると、圧接部の先端16Bは回転軸1Gの平面部1Cにより塑性変形し、回転軸1Gの平面部1Cが圧接部16に圧接され、回転軸1Gは、挿通部位1Aの略中央で装着孔12に装着され嵌合される。   When the rotary shaft 1G is mounted in the mounting hole 12 in such a state, the distal end 16B of the press contact portion is plastically deformed by the flat portion 1C of the rotary shaft 1G, and the flat portion 1C of the rotary shaft 1G becomes the press contact portion 16. The rotary shaft 1G is press-contacted and fitted into the mounting hole 12 at the approximate center of the insertion portion 1A.

本実施形態例においても、回転軸は、平面部の挿入方向先端側に、圧接部に当接しない凹みが設けられることにより、回転軸は装着孔に止着される間際まで圧接部は回転軸に押し潰されないため、圧接部により止着される回転軸の挿通部位の略中央に回転軸の成形時におけるヒケがあった場合であっても、回転軸は装着孔に確実に止着され、嵌合ガタの発生が抑制される。   Also in the present embodiment, the rotation shaft is provided with a recess not in contact with the pressure contact portion on the distal end side in the insertion direction of the flat surface portion, so that the pressure contact portion is the rotation shaft until just before the rotation shaft is fixed to the mounting hole. Therefore, even if there is a sink at the time of molding of the rotary shaft at the approximate center of the insertion portion of the rotary shaft that is fastened by the pressure contact portion, the rotary shaft is securely fastened to the mounting hole. Generation of fitting backlash is suppressed.

また、回転軸が装着孔に挿入される途中、回転軸が装着孔に対し傾いた場合でも、回転軸の挿入方向の先端から形成される突出部が回転軸に設けられるため、回転軸は装着孔に対しすぐに垂直になり、回転軸が装着孔に対し傾きをなくした状態で回転軸は装着孔に止着されるため、回転軸は圧接部の押し潰れを回転軸の挿入方向に対し均一化させることができ、回転軸と装着孔との軸垂直度を高めることができる。   In addition, even when the rotary shaft is tilted with respect to the mounting hole while the rotary shaft is being inserted into the mounting hole, the rotary shaft is provided with a protrusion formed from the tip in the insertion direction of the rotary shaft. Since the rotary shaft is fastened to the mounting hole in a state where it is immediately perpendicular to the hole and the rotary shaft is not inclined with respect to the mounting hole, the rotary shaft causes the pressure contact portion to be crushed against the insertion direction of the rotary shaft. It can be made uniform, and the axis perpendicularity between the rotating shaft and the mounting hole can be increased.

上述の突出部は、回転軸の平面部の両側に設けられ、圧接部は、対向する突出部に挟まれて形成されてもよい。このような形状であっても、上述と同様の効果を有するものであると共に、回転軸が左右に回転するとき、回転軸の平面部が圧接部を押し潰すことを確実に防止できる。   The protrusions described above may be provided on both sides of the flat surface portion of the rotating shaft, and the pressure contact portions may be formed between the opposite protrusions. Even if it is such a shape, while having the same effect as the above-mentioned, when a rotating shaft rotates right and left, it can prevent reliably that the plane part of a rotating shaft crushes a press-contact part.

(第3の実施形態例)
図7は、第3の実施形態例に係る回転軸1Hと装着孔12との嵌合構造を示す。図8は、第3の実施形態例に係る回転軸1Hを示し、(a)は回転軸の正面図、(b)は(a)の底面図である。
本実施形態において第2実施形態例と異なる点は、平面部1Cに設けられる突出部17Bがさらに突出し、平面部位14には、この突出部17Bに係合する凹部14Aが形成される点である。
具体的には、凹部14Aの内形は、突出部17Bの外形と略同一に形成されると共に、凹部14Aの深さは、突出部17Bの高さよりも小さく形成される。
(Third embodiment)
FIG. 7 shows a fitting structure between the rotating shaft 1H and the mounting hole 12 according to the third embodiment. FIG. 8 shows a rotating shaft 1H according to the third embodiment, (a) is a front view of the rotating shaft, and (b) is a bottom view of (a).
In the present embodiment, the difference from the second embodiment is that a protrusion 17B provided on the flat surface portion 1C further protrudes, and a concave portion 14A that engages with the protrusion 17B is formed on the flat surface portion 14. .
Specifically, the inner shape of the recess 14A is formed substantially the same as the outer shape of the protrusion 17B, and the depth of the recess 14A is smaller than the height of the protrusion 17B.

この突出部17Bは、回転軸1Hを装着孔12に装着する途中、圧接部の基端16Aと回転軸1Hの被圧接部(圧接部16に当接する平面部1C)との距離を規制する。   The protrusion 17B regulates the distance between the base end 16A of the pressure contact portion and the pressure contact portion of the rotation shaft 1H (the flat surface portion 1C contacting the pressure contact portion 16) during the mounting of the rotation shaft 1H into the mounting hole 12.

本例の回転軸1Hの外形と装着孔12の内側面13は、若干のクリアランスを有している。具体的には、図7に示すように、装着孔12の平面部位14は回転軸1Hの平面部1Cと、装着孔12の曲面部位15は回転軸1Hの曲面部1Bと対向配置され、曲面部位15の上端と平面部位14の圧接部の先端16B(塑性変形前)との高さをL8、曲面部位15の上端と圧接部の基端16Aとの高さをL10、曲面部位15の上端と凹部14Aの内底との高さをL12、曲面部1Bの上端と平面部1Cとの高さをL9、曲面部1Bの上端と突出部17Bの先端との高さをL11とすると、
L8<L9<L10<L11<12
の関係を有する。
また、凹部14Aの深さは、突出部17Bの高さよりも小さく形成されるため、
(L12−L10)<(L11−L9)
の関係を有する。
The outer shape of the rotating shaft 1H of this example and the inner side surface 13 of the mounting hole 12 have a slight clearance. Specifically, as shown in FIG. 7, the flat portion 14 of the mounting hole 12 is disposed opposite to the flat surface portion 1C of the rotating shaft 1H, and the curved surface portion 15 of the mounting hole 12 is opposed to the curved surface portion 1B of the rotating shaft 1H. The height between the upper end of the portion 15 and the tip 16B (before plastic deformation) of the press contact portion of the flat portion 14 is L8, the height between the upper end of the curved portion 15 and the base end 16A of the press contact portion is L10, and the upper end of the curved portion 15 And the height of the inner bottom of the recess 14A is L12, the height of the upper end of the curved surface portion 1B and the flat surface portion 1C is L9, and the height of the upper end of the curved surface portion 1B and the tip of the protruding portion 17B is L11.
L8 <L9 <L10 <L11 <12
Have the relationship.
Moreover, since the depth of the recess 14A is formed smaller than the height of the protrusion 17B,
(L12-L10) <(L11-L9)
Have the relationship.

このように形成された状態で、回転軸1Hを装着孔12に装着すると、圧接部の先端16Bは回転軸1Hの平面部1Cにより塑性変形し、回転軸1Hの平面部1Cが圧接部16に圧接され、回転軸1Hは、挿通部位1Aの略中央で装着孔12に装着され嵌合される。   When the rotary shaft 1H is mounted in the mounting hole 12 in the state formed in this way, the tip 16B of the pressure contact portion is plastically deformed by the flat surface portion 1C of the rotation shaft 1H, and the flat surface portion 1C of the rotation shaft 1H becomes the pressure contact portion 16. The rotary shaft 1H is pressure-welded and is fitted and fitted into the mounting hole 12 at the approximate center of the insertion portion 1A.

本実施形態例は、第2の実施形態例と同様の効果を有すると共に、突出部が凹部と係合することにより、回転軸は装着孔に容易に挿入することができると共に、回転軸が装着孔に挿入された後、回転軸が左右方向に回転するとき回転部材と回転軸の間の嵌合ガタの発生をより確実に抑制することができる。   This embodiment has the same effect as the second embodiment, and the rotating shaft can be easily inserted into the mounting hole and the rotating shaft can be mounted by engaging the protrusion with the recess. After being inserted into the hole, when the rotation shaft rotates in the left-right direction, it is possible to more reliably suppress the occurrence of fitting play between the rotation member and the rotation shaft.

次に、上述した実施形態例の回転角検出器10の装着例について説明する。例えば、図9は、この回転角検出器10を備えたモータアクチュエータ21を示す。このモータアクチュエータ21は、自動車などの車両に用いられる空気調整装置の気流調節弁の駆動源などに用いられ、ハウジングを構成する上下ケースと、ハウジング内に配置されるモータ24と、モータ24の軸に連結される減速ギヤと、減速ギヤと連結されて回転する回転軸(出力軸)1、回転軸1に装着され回転軸1の回転角を検出する回転角検出器10を備える。   Next, a mounting example of the rotation angle detector 10 of the above-described embodiment will be described. For example, FIG. 9 shows a motor actuator 21 provided with the rotation angle detector 10. The motor actuator 21 is used as a drive source for an airflow control valve of an air conditioner used in a vehicle such as an automobile. The upper and lower cases constituting the housing, the motor 24 disposed in the housing, and the shaft of the motor 24 A rotation gear connected to the rotation gear, a rotation shaft (output shaft) 1 that rotates in connection with the reduction gear, and a rotation angle detector 10 that is attached to the rotation shaft 1 and detects the rotation angle of the rotation shaft 1.

ハウジングは、上ケース22と下ケース23の開口端部が互いに嵌合して所定の内部空間を有する箱状に形成される。   The housing is formed in a box shape in which the opening ends of the upper case 22 and the lower case 23 are fitted to each other and have a predetermined internal space.

モータ24は、ハウジング内に配置される。モータ24の軸にはウォームギヤ24Aが固着され、ウォームギヤ24Aには減速ギヤが連結される。
本例の減速ギヤは、第1中間ギヤ25と第2中間ギヤ26を有し、第1中間ギヤ25は、ウォームギヤ24Aと連結され、第2中間ギヤ26は、第1中間ギヤ25と連結される。
The motor 24 is disposed in the housing. A worm gear 24A is fixed to the shaft of the motor 24, and a reduction gear is connected to the worm gear 24A.
The reduction gear of this example has a first intermediate gear 25 and a second intermediate gear 26, the first intermediate gear 25 is connected to the worm gear 24 </ b> A, and the second intermediate gear 26 is connected to the first intermediate gear 25. The

回転軸1は、外周に溝を有するフランジ状の出力ギヤ28を有し、出力ギヤ28は第2中間ギヤ26と連結される。   The rotating shaft 1 has a flange-shaped output gear 28 having a groove on the outer periphery, and the output gear 28 is connected to the second intermediate gear 26.

回転軸1の上端は、筒状に形成され、上ケース22の天板に設けられたガイド孔から突出して回転支持されると共に、筒状の内周に図示しない空気調整装置の気流調節弁の軸が係止される。
回転軸1の下端は、回転軸1の上端と同軸上にあって、下ケース23の内底面に一体に設けられる軸受に挿入され回転支持される。
The upper end of the rotating shaft 1 is formed in a cylindrical shape, and is rotatably supported by projecting from a guide hole provided in the top plate of the upper case 22, and an air flow adjusting valve of an air adjusting device (not shown) is provided on the cylindrical inner periphery. The shaft is locked.
The lower end of the rotary shaft 1 is coaxial with the upper end of the rotary shaft 1 and is inserted into a bearing integrally provided on the inner bottom surface of the lower case 23 and is rotatably supported.

本例のモータアクチュエータ21では、下ケース23は、内側に同じ高さの立上リブからなる立上部27を有する。ポテンショメータの非回転部材18は、この立上部27に支持される。   In the motor actuator 21 of this example, the lower case 23 has an upright portion 27 formed of rising ribs having the same height on the inner side. The non-rotating member 18 of the potentiometer is supported by the upright portion 27.

上記の構成により、モータの軸の回転が、ウォームギヤ、減速ギヤ、回転軸(出力ギヤ)を介して、空気調整装置の気流調節弁の軸に伝達できる。   With the above configuration, the rotation of the shaft of the motor can be transmitted to the shaft of the air flow control valve of the air conditioner via the worm gear, the reduction gear, and the rotation shaft (output gear).

1 回転軸
1A 挿通部位
1B 曲面部
1C 平面部
1D 凹み
1E 凹み
1G 回転軸
1H 回転軸
10 回転角検出器
11 回転部材
12 装着孔
13 内側面
14 平面部位
14A 凹部
15 曲面部位
16 圧接部
16A 圧接部の基端
16B 圧接部の先端
17 突出部
17A 突出部
17B 突出部
18 非回転部材
19 ブラシ
21 モータアクチュエータ
22 上ケース
23 下ケース
24 モータ
24A ウォームギヤ
25 第1中間ギヤ
26 第2中間ギヤ
27 立上部
28 出力ギヤ















DESCRIPTION OF SYMBOLS 1 Rotation shaft 1A Insertion site 1B Curved surface portion 1C Plane portion 1D Depression 1E Depression 1G Rotation shaft 1H Rotation shaft 10 Rotation angle detector 11 Rotation member 12 Mounting hole 13 Inner side surface 14 Plane region
14A Concave portion 15 Curved surface portion 16 Pressure contact portion 16A Base end of pressure contact portion 16B Tip of pressure contact portion 17 Projection portion 17A Projection portion 17B Projection portion 18 Non-rotating member 19 Brush 21 Motor actuator 22 Upper case 23 Lower case 24 Motor 24A Warm gear 25 First Intermediate gear 26 Second intermediate gear 27 Upright portion 28 Output gear















Claims (7)

回転部材の装着孔に回転軸が装着され、前記回転軸の回転運動を前記回転部材に伝達するための嵌合構造を有する回転角検出器であって、
前記回転部材は、前記装着孔の内側面に、前記回転軸の被圧接部を圧接するための凸状の圧接部を有し、
前記内側面あるいは前記回転軸には、前記圧接部の基端と前記回転軸の被圧接部との距離を規制するための突出部が設けられ、
前記突出部は、前記回転部材の厚み方向全体に延びてあるいは前記回転軸の挿入方向の先端から形成され、
前記回転軸は、挿入方向先端側に、前記圧接部に当接しない凹みが設けられていることを特徴とする回転角検出器。
A rotation angle detector having a rotation shaft mounted in the mounting hole of the rotation member and having a fitting structure for transmitting the rotation motion of the rotation shaft to the rotation member,
The rotating member has a convex pressure contact portion for pressing the pressure contact portion of the rotating shaft on the inner surface of the mounting hole,
The inner surface or the rotation shaft is provided with a protrusion for regulating the distance between the base end of the pressure contact portion and the pressure contact portion of the rotation shaft,
The protruding portion extends in the entire thickness direction of the rotating member or is formed from the tip in the inserting direction of the rotating shaft,
The rotation angle detector according to claim 1, wherein the rotation shaft is provided with a dent not in contact with the pressure contact portion on a distal end side in the insertion direction.
前記回転軸は、平面部を有する断面非円形状に形成され、
前記装着孔の内側面は、前記平面部に対向する平面部位を有する断面非円形状に形成され、
前記圧接部と前記突出部は、前記平面部位に形成され、
前記圧接部は、前記突出部よりも高いことを特徴とする請求項1に記載の回転角検出器。
The rotating shaft is formed in a non-circular cross section having a flat surface portion,
The inner surface of the mounting hole is formed in a non-circular cross section having a planar portion facing the planar portion,
The pressure contact portion and the protruding portion are formed in the planar portion,
The rotation angle detector according to claim 1, wherein the pressure contact portion is higher than the protruding portion.
前記突出部は、前記圧接部を挟んで複数形成されていることを特徴とする請求項2に記載の回転角検出器。   The rotation angle detector according to claim 2, wherein a plurality of the protrusions are formed with the pressure contact part interposed therebetween. 前記回転軸は、平面部を有する断面非円形状に形成され、
前記装着孔の内側面は、前記平面部に対向する平面部位を有する断面非円形状に形成され、
前記圧接部は、前記平面部位に形成され、
前記突出部は、前記平面部に形成され、
前記圧接部は、前記突出部よりも高いことを特徴とする請求項1に記載の回転角検出器。
The rotating shaft is formed in a non-circular cross section having a flat surface portion,
The inner surface of the mounting hole is formed in a non-circular cross section having a planar portion facing the planar portion,
The pressure contact portion is formed in the planar portion,
The protruding portion is formed on the flat portion,
The rotation angle detector according to claim 1, wherein the pressure contact portion is higher than the protruding portion.
前記突出部は、前記平面部と対向して設けられる2つ前記圧接部に挟まれるように、前記平面部に形成されていることを特徴とする請求項4に記載の回転角検出器。   The rotation angle detector according to claim 4, wherein the protruding portion is formed on the planar portion so as to be sandwiched between two pressure contact portions provided to face the planar portion. 前記回転軸は、平面部を有する断面非円形状に形成され、
前記装着孔の内側面は、前記平面部に対向する平面部位を有する断面非円形状に形成され、
前記圧接部は、前記平面部位に形成され、
前記突出部は、前記平面部に形成され、
前記平面部位には、前記突出部に係合する凹部が形成され、
前記凹部の深さは、前記突出部の高さよりも小さいことを特徴とする請求項1に記載の回転角検出器。
The rotating shaft is formed in a non-circular cross section having a flat surface portion,
The inner surface of the mounting hole is formed in a non-circular cross section having a planar portion facing the planar portion,
The pressure contact portion is formed in the planar portion,
The protruding portion is formed on the flat portion,
The planar portion is formed with a recess that engages with the protruding portion,
The rotation angle detector according to claim 1, wherein a depth of the concave portion is smaller than a height of the protruding portion.
請求項1ないし6のいずれか1項に記載の回転角検出器を備えたモータアクチュエータ。
































The motor actuator provided with the rotation angle detector of any one of Claim 1 thru | or 6.
































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