JP5442791B2 - Guide vane bush extractor - Google Patents

Guide vane bush extractor Download PDF

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JP5442791B2
JP5442791B2 JP2012062280A JP2012062280A JP5442791B2 JP 5442791 B2 JP5442791 B2 JP 5442791B2 JP 2012062280 A JP2012062280 A JP 2012062280A JP 2012062280 A JP2012062280 A JP 2012062280A JP 5442791 B2 JP5442791 B2 JP 5442791B2
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bush
guide vane
connecting member
disposing
thread
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JP2013194600A (en
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真太郎 畑岡
昭彦 澤江
幸治 田原
宗生 豊田
大一 宮本
信幸 大賀
秀樹 林
啓太 宮原
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Chugoku Electric Power Co Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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Description

この発明は、円筒状で外周壁に複数の潤滑剤挿入孔が形成され、水車の本体に圧入されて水車のガイドベーン軸を支持するガイドベーンブッシュを本体から抜き取るためのガイドベーンブッシュ抜取装置に関する。   The present invention relates to a guide vane bushing extraction device for extracting a guide vane bushing from a main body that is cylindrical and has a plurality of lubricant insertion holes formed in an outer peripheral wall thereof and that is press-fitted into the main body of the waterwheel to support a guide vane shaft of the watermill. .

まず、図9および図10を参照してガイドベーンブッシュについて説明する。図9は、従来の水車110の構成を示す部分断面斜視図である。また、図10は、図9の水車110のガイドベーン120近傍を示した縦断面図である。図9に示すように、従来、水車110は、上池などから水が渦巻状のケーシング111へ送り込まれることにより、旋回しながら次第に中心へ送り込まれ、ステーベーン130及びガイドベーン120を通過してランナ140へ流れ込む。そして、このランナ140のランナベーン150によって回転力が発生し、これによりランナ140が回転して主軸110aに接続された図示しない発電機の回転軸が回転して発電される(例えば、特許文献1参照。)。   First, the guide vane bush will be described with reference to FIGS. 9 and 10. FIG. 9 is a partial cross-sectional perspective view showing the configuration of a conventional water wheel 110. FIG. 10 is a longitudinal sectional view showing the vicinity of the guide vane 120 of the water wheel 110 of FIG. As shown in FIG. 9, conventionally, the water turbine 110 is gradually fed to the center while turning by passing water from the upper pond or the like to the spiral casing 111, passing through the stay vane 130 and the guide vane 120, and the runner. It flows into 140. Then, a rotational force is generated by the runner vane 150 of the runner 140, whereby the runner 140 rotates and a rotating shaft of a generator (not shown) connected to the main shaft 110a rotates to generate electric power (see, for example, Patent Document 1). .)

ガイドベーン120は、図10に示すように、支持軸121によって支持され、この支持軸121の上端側と下端側とが、水車カバー1の上カバー1aと下カバー1bとにそれぞれ取付けたブッシュ2a、2bによって支持されている。これらのブッシュ2a、2bは、一般的に、上カバー1aと下カバー1bとに直接装着され、通常、鋳造などによって一体的に円筒形状に作られ、冷やばめによって所定の場所に固定されている。   As shown in FIG. 10, the guide vane 120 is supported by a support shaft 121. The upper end side and the lower end side of the support shaft 121 are bushes 2a attached to the upper cover 1a and the lower cover 1b of the water turbine cover 1, respectively. 2b. These bushes 2a and 2b are generally mounted directly on the upper cover 1a and the lower cover 1b, and are usually formed integrally into a cylindrical shape by casting or the like, and fixed in place by cold fitting. Yes.

このようなブッシュ2は、定期検査時に点検や交換などの作業を行うため、水車カバー1から抜き取る作業を行う場合がある。この際、水車カバー(特に下カバー1b)が埋設されて解体できない構造もあり、このような構造では直接現場でブッシュ抜取装置などを用いて抜き取って検査していた。   Such a bush 2 may be removed from the water turbine cover 1 in order to perform operations such as inspection and replacement during periodic inspection. At this time, there is a structure in which the water wheel cover (particularly the lower cover 1b) is embedded and cannot be disassembled. In such a structure, the inspection is performed by directly extracting the water wheel using a bush extraction device or the like.

この場合、ブッシュ自体に螺刻されたネジ孔(固定用孔)を利用して抜き取るブッシュ抜取装置(例えば、特許文献2参照。)が知られている。この装置は、ブッシュが嵌入された水車カバーに設置する固定部材と、この固定部材に固定されて昇降する昇降部材と、を備え、この昇降部材とブッシュの固定用孔とをボルトなどで連結することで、昇降部材の昇降に伴ってカバーからブッシュを抜き取る構造になっている。すなわち、ブッシュ自体に予め螺刻された固定用孔を利用して抜き取るため、抜き取ったブッシュを点検後、再度利用することが可能となる。   In this case, a bush extraction device (for example, refer to Patent Document 2) that extracts using a screw hole (fixing hole) screwed into the bush itself is known. This device includes a fixing member installed on a watermill cover in which a bush is fitted, and an elevating member fixed to the fixing member and elevating and lowering, and the elevating member and a fixing hole of the bush are connected by a bolt or the like. Thus, the bush is extracted from the cover as the elevating member moves up and down. That is, since the fixing holes that are pre-threaded in the bushes are extracted, the extracted bushes can be used again after inspection.

一方、ブッシュ自体に新たにネジ孔(固定用孔)を開けて抜き取る装置(例えば、特許文献3参照。)が知られている。この装置は、ブッシュが篏入されたパイプに支持脚と座板とを設置し、この座板に螺合されたネジ軸の一端にタップを配設し、このタップでブッシュに新たな固定用孔を開けながら嵌め込んだ後、座板との螺合でネジ軸を引き上げてパイプからブッシュを抜き取る構造になっている。すなわち、ブッシュを再度利用しないで、タップで固定用孔を開けて迅速にネジ軸をブッシュに取り付けることで、パイプからブッシュを短時間で抜き取り可能としている。   On the other hand, a device (for example, see Patent Document 3) in which a new screw hole (fixing hole) is formed in the bush itself and is extracted is known. In this device, a support leg and a seat plate are installed on a pipe into which a bush is inserted, and a tap is disposed at one end of a screw shaft that is screwed to the seat plate. After fitting with a hole, the screw shaft is pulled up by screwing with the seat plate, and the bush is removed from the pipe. That is, without using the bush again, the bush can be removed from the pipe in a short time by opening the fixing hole with a tap and quickly attaching the screw shaft to the bush.

このように従来のブッシュ抜取装置は、点検や交換などの定期検査時に、ブッシュの再度利用または交換いずれかの状況に応じて、各種抜き取り装置を用いて適切にブッシュを抜き取っていた。   As described above, in the conventional bush extraction device, the bush is appropriately extracted by using various extraction devices at the time of periodic inspection such as inspection and replacement, depending on whether the bush is reused or replaced.

特開2006−138251号公報JP 2006-138251 A 特開平06−126647号公報Japanese Patent Laid-Open No. 06-126647 登録実用新案第3016627号Registered Utility Model No. 3016627

しかしながら、従来のブッシュ抜き取り装置(特許文献2)では、ブッシュ自体に予め固定用の固定用孔がないものもあり、固定用孔があるブッシュのみ抜き取りが出来る装置であった。特に、縦軸水車ガイドベーン用のブッシュなどは、水車カバーに冷やし嵌めなどにより圧入(ブッシュをドライアイスなどで冷却し収縮させた状態で嵌入)され、固定用孔が無い場合があり、このような場合、抜き取り出来ないという不具合があった。   However, in the conventional bush extraction device (Patent Document 2), some bushes do not have a fixing hole for fixing in advance, and only the bush having the fixing hole can be extracted. In particular, the bush for vertical axis water turbine guide vanes, etc., may be press-fitted into the water turbine cover by cold fitting or the like (fitted with the bush cooled and contracted by dry ice) and may not have a fixing hole. In such a case, there was a problem that it could not be extracted.

また、従来のブッシュ抜き取り装置(特許文献3)では、ブッシュにタップでネジ孔を切って嵌め込む必要があり、ブッシュに傷が付くため、再利用が出来ない(ブッシュごと交換する必要が生じ、無駄なコストがかかる)という不具合があった。   Further, in the conventional bush extraction device (Patent Document 3), it is necessary to cut and fit the screw hole with the tap to the bush, and the bush is damaged, so that it cannot be reused (the bush needs to be replaced, There was a problem that wasted cost).

さらに、従来のブッシュ抜き取り装置では、ブッシュを抜き取る装置を、状況に応じて選択する必要があるため、その選択した装置によって作業が一定でなく複雑であり、作業効率が悪いという不具合があった。   Further, in the conventional bush extraction device, it is necessary to select a device for extracting the bush depending on the situation, so that the operation is not constant and complicated by the selected device, and there is a problem that the work efficiency is poor.

そこで、この発明は、ブッシュに傷を付けず再利用可能に抜き取りでき、固定用孔等が無くてもある程度のサイズまで簡単に抜き取りできるガイドベーンブッシュ抜取装置を提供することを目的としている。   SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a guide vane bush extraction device that can be extracted reusably without damaging the bush, and can be easily extracted to a certain size without a fixing hole.

前記の課題を解決するために、請求項1の発明は、円筒状で外周壁に複数の潤滑剤挿入孔が形成されて水車の本体に圧入されて前記水車のガイドベーン軸を支持するガイドベーンブッシュを前記本体から抜き取るためのガイドベーンブッシュ抜取装置であって、凸状のツメが前記潤滑剤挿入孔に係合した状態で前記ガイドベーンブッシュ内に配設される配設部材と、棒状で先端部が前記配設部材と連結する連結部材と、前記配設部材と連結部材とが連結した状態で前記連結部材を引き抜く引抜手段と、を備える、ことを特徴とする。   In order to solve the above-mentioned problem, the invention according to claim 1 is a guide vane which is cylindrical and has a plurality of lubricant insertion holes formed in the outer peripheral wall thereof and is press-fitted into the main body of the water turbine to support the guide vane shaft of the water turbine. A guide vane bush extraction device for extracting a bush from the main body, wherein a projecting claw is engaged with the lubricant insertion hole, and is disposed in the guide vane bush. The front-end | tip part is provided with the connection member connected with the said arrangement | positioning member, and the extraction means which pulls out the said connection member in the state which the said arrangement | positioning member and the connection member connected.

この発明によれば、水車の本体に圧入されたガイドベーンブッシュ内の潤滑剤挿入孔に凸状のツメを係合することで配設部材が配設され、この配設部材に棒状に延びた連結部材の先端部を連結するとともに、連結部材の他端に装着されて当該連結部材を引き抜く引抜手段が配設され、この引抜手段が連結部材を引き抜くことで、連結部材に連結された配設部材とともに水車本体からガイドベーンブッシュを容易に抜き取ることができる。   According to this invention, the disposing member is disposed by engaging the convex claw with the lubricant insertion hole in the guide vane bush press-fitted into the main body of the water turbine, and the disposing member extends in a rod shape. The connecting member is connected to the tip of the connecting member, and is provided with a pulling means that is attached to the other end of the connecting member and pulls the connecting member, and the pulling means pulls the connecting member to connect to the connecting member. The guide vane bush can be easily removed from the turbine body together with the members.

請求項2の発明は、請求項1に記載のガイドベーンブッシュ抜取装置において、円弧状で外周面に前記ツメが設けられて内周面に第1のネジ目が形成された前記配設部材を複数備え、前記連結部材の先端部には第2のネジ目が形成され、前記第1のネジ目と第2のネジ目とが螺合することで、前記配設部材と連結部材とが連結する、ことを特徴とする。   According to a second aspect of the present invention, in the guide vane bush extraction device according to the first aspect, the disposing member having an arc shape, the claw is provided on the outer peripheral surface, and the first thread is formed on the inner peripheral surface. There are a plurality of threads, and a second screw thread is formed at the tip of the connecting member, and the first screw thread and the second screw thread are screwed together to connect the disposing member and the connecting member. It is characterized by.

この発明によれば、配設部材の第1のネジ目と連結部材の第2のネジ目とを螺合することで、配設部材と連結部材とを容易に連結でき、ガイドベーンブッシュ抜取装置を簡単に設置することができる。   According to this invention, the arrangement member and the connection member can be easily connected by screwing the first screw thread of the arrangement member and the second thread of the connection member, and the guide vane bush extraction device Can be installed easily.

請求項1に記載の発明によれば、ブッシュ内の潤滑剤挿入孔に配設部材のツメを係合させて抜き取るため、ブッシュ自体に固定用孔がない場合でも新たにネジ孔を開けず、ブッシュを傷付けずに抜き取ることができる。その結果、検査後にブッシュごと交換する必要がなく再利用でき、無駄なコストがかからず全体的な作業コストを低減できる。また、配設部材のツメを係合させる簡単な取り付け構造であるため、作業者が直接現場での作業においても容易に抜き取り作業を行うことができ作業性が向上する。その結果、定期検査時の点検や交換などの作業効率が向上し、検査時の作業時間を短縮できる。さらに、簡単な構造により配設部材や連結部材のサイズを自由に設定でき、ブッシュのある程度のサイズ変更(ブッシュ内の直径変更)にも対応可能なため、同じ作業手順で簡単に抜き取りできる。その結果、各種ブッシュのサイズに対して汎用性が高まり、作業者による作業のバラ付きがなく一定の作業品質を保つことができる。   According to the first aspect of the present invention, the claw of the arrangement member is engaged with and extracted from the lubricant insertion hole in the bush. Therefore, even if the bush itself does not have a fixing hole, a new screw hole is not opened. It can be removed without damaging the bush. As a result, it is not necessary to replace the entire bush after the inspection, so that it can be reused. Moreover, since it is a simple attachment structure that engages the claws of the arrangement member, the operator can easily perform the extraction work even in the work at the site, and the workability is improved. As a result, work efficiency such as inspection and replacement during periodic inspection can be improved, and work time during inspection can be shortened. Furthermore, since the size of the disposing member and the connecting member can be freely set with a simple structure, and it is possible to cope with a certain size change of the bush (diameter change in the bush), it can be easily extracted in the same operation procedure. As a result, versatility increases with respect to the sizes of various bushes, and there is no variation in work by the operator, and a constant work quality can be maintained.

請求項2に記載の発明によれば、配設部材の第1のネジ目と連結部材の第2のネジ目とを螺合することで、この配設部材と連結部材とを容易に連結することができるため、ガイドベーンブッシュ抜取装置の設置が容易にでき、大幅な作業時間の短縮が期待できる。   According to the second aspect of the present invention, the first screw thread of the disposing member and the second screw thread of the connecting member are screwed together to easily connect the disposing member and the connecting member. Therefore, it is possible to easily install the guide vane bush extraction device and to expect a significant reduction in work time.

この発明に係るガイドベーンブッシュ抜取装置を示す外観斜視図である。It is an external appearance perspective view which shows the guide vane bush extraction apparatus which concerns on this invention. 図1のガイドベーンブッシュ抜取装置を取り付ける動作を示す図であり、(a)は配設部材の取り付けを、(b)は連結部材の取り付けを、(c)は引抜部材の取り付けを各々示している。It is a figure which shows the operation | movement which attaches the guide vane bush extraction apparatus of FIG. 1, (a) shows attachment of an installation member, (b) shows attachment of a connection member, (c) shows attachment of a drawing member. Yes. 図1のガイドベーンブッシュ抜取装置の取り付け後の状態を示す図であり、(a)は取り付け状態の側断面を、(b)は(a)のA−A断面を各々示している。It is a figure which shows the state after the attachment of the guide vane bush extraction apparatus of FIG. 1, (a) shows the side cross section of an attachment state, (b) has each shown the AA cross section of (a). 図1のガイドベーンブッシュ抜取装置の他の実施の形態を示す斜視図である。It is a perspective view which shows other embodiment of the guide vane bush extraction apparatus of FIG. 図4の配設部材に連結部材を取り付ける動作を示す図であり、(a)は取り付け途中の状態を、(b)は取り付け後の状態を各々示している。It is a figure which shows the operation | movement which attaches a connection member to the arrangement | positioning member of FIG. 4, (a) has shown the state in the middle of attachment, (b) has each shown the state after attachment. 図1の配設部材の他の実施形態を示す斜視図である。It is a perspective view which shows other embodiment of the arrangement | positioning member of FIG. 図4の配設部材の他の実施形態を示す斜視図である。It is a perspective view which shows other embodiment of the arrangement | positioning member of FIG. 図1の連結部材および引抜部材の他の実施形態を示す外観斜視図である。It is an external appearance perspective view which shows other embodiment of the connection member and extraction member of FIG. 従来の水車の構成を示す部分断面斜視図である。It is a fragmentary sectional perspective view which shows the structure of the conventional water wheel. 図9の水車のガイドベーン近傍を示した縦断面図である。It is the longitudinal cross-sectional view which showed the guide vane vicinity of the water turbine of FIG.

以下、この発明を図示の実施の形態に基づいて説明する。   The present invention will be described below based on the illustrated embodiments.

(実施の形態1)
図1は、この発明に係るガイドベーンブッシュ抜取装置3を示す外観斜視図である。図1の水車カバー1およびブッシュ2は図10の従来技術と同一構成要素であり、同じ構成要素には同一符号を記載している。このガイドベーンブッシュ抜取装置3は、図1に示すように、水車の本体である水車カバー1に冷やし嵌め等により取り付けられた水車ガイドベーンなどのガイドベーンのブッシュ2を抜き取るために設置され、主として、配設部材10、連結部材20、引抜部材30により構成されている。すなわち、本実施の形態は、ブッシュ2が水車カバー1に冷やし嵌めされ、フランジ部2bに固定用孔が開口されてない場合を想定している。また、本実施の形態は、水車カバー1が、例えば、図10に示した下カバー1bが埋設されて解体されないで(直接現場で)ブッシュ2を抜き取る場合も含めて、解体の有無に係わらず、状況に応じでブッシュ2の抜き取れることを目的としている。
(Embodiment 1)
FIG. 1 is an external perspective view showing a guide vane bush extraction device 3 according to the present invention. The water turbine cover 1 and the bush 2 in FIG. 1 are the same components as those of the prior art in FIG. 10, and the same components are denoted by the same reference numerals. As shown in FIG. 1, this guide vane bush extraction device 3 is installed to extract a bush 2 of a guide vane such as a water turbine guide vane attached to a water turbine cover 1 which is a main body of the water turbine by cold fitting or the like. , The disposing member 10, the connecting member 20, and the drawing member 30. In other words, the present embodiment assumes a case where the bush 2 is cold-fitted to the water turbine cover 1 and no fixing hole is opened in the flange portion 2b. Further, in the present embodiment, the turbine cover 1 is not disassembled with the lower cover 1b shown in FIG. 10, for example, being buried (directly on site), regardless of whether or not the disassembly is performed. The purpose is to remove the bush 2 depending on the situation.

このような本実施の形態によるガイドベーンブッシュ抜取装置3は、前述した水車カバー1に冷やし嵌めしたブッシュ2を検査時に状況に応じで抜き取るものであって、図1に示したブッシュ2内に配置される配設部材10と、この配設部材10に連結される連結部材20と、連結部材20を引き上げる(引き抜く)ための引抜手段である引抜部材30と、を各々備えている。   Such a guide vane bush extraction device 3 according to the present embodiment is configured to extract the bush 2 chilled and fitted to the water turbine cover 1 according to the situation at the time of inspection, and is arranged in the bush 2 shown in FIG. The disposing member 10 is provided, a connecting member 20 connected to the disposing member 10, and a pulling member 30 which is a pulling means for pulling up (pulling out) the connecting member 20.

配設部材10は、ブッシュ2の円筒軸受部2aの内周に沿って延びて複数に分割(図1では3等分)されてそれぞれ等間隔に離間して円弧状に延びる複数の円弧板11と、この円弧板11の外周面のほぼ中央に凸状に突出するツメ12と、円弧板11の内周面にネジが形成された第1のネジ目13と、を備えている。ツメ12は、円弧板11の中央から棒状に突出して先端が先に向かって狭く円錐状になるように形成され、ブッシュ2の潤滑剤挿入孔2cに容易に篏入できるように形成されている。円弧板11は、ブッシュ2の円筒軸受部2a内で分割させたセグメント(分割)式とすることで、このお互いの間隔を広めたり狭めたりして位置調整でき、多種サイズのブッシュ2に対応可能になっている。また、円弧板11は、ブッシュ2の円筒軸受部2aの内周面に配置した際、内側の内周面に形成される第1のネジ目13が、下方に向かって所定の角度で狭まるテーパー(斜め)ネジとしている。これは、後述する連結部材20の第2のネジ目21をテーパーネジとすることで、お互い螺合させた際に、ブッシュ2内で外側に広がって強固に固定(図3参照)させるためである。すなわち、このテーパーネジにより円弧板11を外側に広げて、前述した円筒軸受部2a内の多種内径サイズに対応できるようになっている。   The disposing member 10 extends along the inner periphery of the cylindrical bearing portion 2a of the bush 2 and is divided into a plurality of parts (in three equal parts in FIG. 1), and each arc plate 11 is spaced apart at equal intervals and extends in an arc shape. And a claw 12 projecting in a convex shape substantially at the center of the outer peripheral surface of the arc plate 11 and a first screw thread 13 having a screw formed on the inner peripheral surface of the arc plate 11. The claw 12 is formed so that it protrudes from the center of the circular arc plate 11 in a rod shape and the tip becomes narrow and conical toward the tip, so that it can be easily inserted into the lubricant insertion hole 2c of the bush 2. . The arc plate 11 can be adjusted in position by widening or narrowing the distance between the bushes 2 by using a segmented (split) type divided within the cylindrical bearing portion 2a of the bush 2. It has become. Further, when the circular arc plate 11 is arranged on the inner peripheral surface of the cylindrical bearing portion 2a of the bush 2, the first thread 13 formed on the inner peripheral surface on the inner side is a taper that narrows downward at a predetermined angle. It is a (diagonal) screw. This is because a second thread 21 of the connecting member 20 to be described later is a taper screw, so that when they are screwed together, they spread outward in the bush 2 and are firmly fixed (see FIG. 3). is there. That is, the circular arc plate 11 is spread outward by this taper screw so that it can cope with various inner diameter sizes in the cylindrical bearing portion 2a.

連結部材20は、棒状に形成され、この棒状の先端部に配設部材10と連結させる第2のネジ目21と、他端側に後述する引抜部材30に連結させる第3のネジ目22と、が各々形成されている。第2のネジ目21は、前述した円弧板11に螺合させるため、棒状の先端を所定の角度で狭まるテーパー(斜め)ネジとしている。すなわち、第2のネジ目21(テーパーネジ)は、円弧板11の第1のネジ目13にねじ込む(螺合させる)ことで、ブッシュ2内で円弧板11を外側に押し広げて強固に固定(図3参照)することができる。また、第3のネジ目22は、配設部材10と連結部材20とが連結した状態で、連結部材20を上方に引き上げる(引き抜く)ために、引抜部材30と連結させるためのものである。   The connecting member 20 is formed in a rod shape, a second screw thread 21 that is connected to the disposing member 10 at the rod-shaped tip portion, and a third screw thread 22 that is connected to a pull-out member 30 described later on the other end side. , Are formed. The second thread 21 is a taper (oblique) screw that narrows the rod-shaped tip at a predetermined angle in order to be screwed into the arc plate 11 described above. In other words, the second thread 21 (tapered screw) is screwed into (threaded into) the first thread 13 of the arc plate 11 so that the arc plate 11 is expanded outwardly in the bush 2 and firmly fixed. (See FIG. 3). Further, the third thread 22 is for connecting to the pulling member 30 in order to pull up the pulling member 20 in the state where the disposing member 10 and the connecting member 20 are connected.

引抜部材30は、連結部材20を所定の高さに引き上げる固定台31と、この固定台31に載置される油圧ジャッキ32と、この油圧ジャッキ32に連結部材20を固定させるナット33と、により構成されている。   The pull-out member 30 includes a fixing base 31 that raises the connecting member 20 to a predetermined height, a hydraulic jack 32 that is placed on the fixing base 31, and a nut 33 that fixes the connecting member 20 to the hydraulic jack 32. It is configured.

固定台31は、水車カバー1に篏入されたブッシュ2の両側に垂直に平行して延びる支持脚31aと、この支持脚31aの上端が連結されてコ字状に形成される天面31bと、を一体に備えている。この支持脚31aは、水車カバー1からブッシュ2を引き抜いた際に、ブッシュ2のフランジ2bが当接しないように一定の高さに設定されている。また、天面31bには、連結部材20を挿通させて引き抜けるように挿通孔31cが開口されている。   The fixed base 31 includes a support leg 31a extending vertically in parallel to both sides of the bush 2 inserted into the water turbine cover 1, and a top surface 31b formed in a U shape by connecting the upper ends of the support legs 31a. Are provided as a unit. The support leg 31a is set at a certain height so that the flange 2b of the bush 2 does not come into contact with the bush 2 when the bush 2 is pulled out from the turbine cover 1. Further, an insertion hole 31c is opened on the top surface 31b so that the connecting member 20 is inserted and pulled out.

油圧ジャッキ32は、電力施設などで一般的によく用いられる大きな伸長力を発生することができるセンターホールジャッキである。この油圧ジャッキ32は、円筒状に形成されて中心に中空の挿通孔32aが開口されており、この挿通孔32aに挿通される棒状部材を軸心方向に油圧によって上下に伸縮して昇降させることができる。   The hydraulic jack 32 is a center hole jack that can generate a large extension force that is generally used in power facilities. The hydraulic jack 32 is formed in a cylindrical shape, and a hollow insertion hole 32a is opened at the center. A rod-like member inserted through the insertion hole 32a is vertically expanded and lowered by an oil pressure in the axial direction. Can do.

また、ナット33は、油圧ジャッキ32の挿通孔32aに挿通されて突出する連結部材20の上端(第3のネジ目22)に螺合され、油圧ジャッキ32上端で連結部材20の定着(固定)位置を調節可能とするものである。   The nut 33 is screwed into the upper end (third screw thread 22) of the connecting member 20 that is inserted into the insertion hole 32a of the hydraulic jack 32 and protrudes, and the connecting member 20 is fixed (fixed) at the upper end of the hydraulic jack 32. The position can be adjusted.

次に、このような構成のガイドベーンブッシュ抜取装置3を用いた動作を、図2〜3を参照して詳しく説明する。図2は、図1のガイドベーンブッシュ抜取装置3を取り付ける動作を示す図であり、(a)は配設部材10の取り付けを、(b)は連結部材20の取り付けを、(c)は引抜部材30の取り付けを各々示している。また、図3は、図1のガイドベーンブッシュ抜取装置3の取り付け後の状態を示す図であり、(a)は取り付け状態の側断面を、(b)は(a)に示したA−A断面を各々示している。まず、図2(a)に示すように、それぞれ複数分割されたセグメント式の各配設部材10をブッシュ2の円筒軸受部2a内に順次配設させる。この際、配設部材10のツメ12を、ブッシュ2の潤滑剤挿入孔2cに合わせて、篏入するように挿入させる。これにより、配設部材10は、ブッシュ2の潤滑油充填孔2cを利用し取付けられ、図2(b)に示すように、上方から下方に狭まる第1のネジ目13によるテーパー状のテーパーネジが配設される。   Next, the operation | movement using the guide vane bush extraction apparatus 3 of such a structure is demonstrated in detail with reference to FIGS. FIGS. 2A and 2B are views showing the operation of attaching the guide vane bushing extraction device 3 of FIG. 1. FIG. 2A shows the installation of the arrangement member 10, FIG. 2B shows the installation of the connecting member 20, and FIG. Each attachment of the member 30 is shown. 3 is a view showing a state after the guide vane bushing extraction device 3 of FIG. 1 is attached, (a) is a side cross-section of the attached state, and (b) is an AA shown in (a). Each cross section is shown. First, as shown in FIG. 2 (a), the segment-type disposing members 10 divided into a plurality of parts are sequentially disposed in the cylindrical bearing portion 2 a of the bush 2. At this time, the claw 12 of the disposing member 10 is inserted so as to fit into the lubricant insertion hole 2 c of the bush 2. Thereby, the disposing member 10 is attached using the lubricating oil filling hole 2c of the bush 2, and as shown in FIG. 2 (b), a tapered taper screw with a first thread 13 that narrows downward from above is provided. Is disposed.

このように配設部材10の第1のネジ目13によるテーパーネジが配設されると、図2(b)に示したように、ブッシュ2の円筒軸受部2a内に上方から連結部材20の第2のネジ目21側を挿入し、第1のネジ目13と第2のネジ目21とを螺合させる。この際、テーパーネジである第1のネジ目13に第2のネジ目21をねじ込む(螺合させる)ことで、図1に示した3等分された配設部材11がブッシュ2の円筒軸受部2a内で外側に広がって強く押圧されて固定される。これにより、配設部材10と連結部材20とは、図2(c)に示すように、水車カバー1に篏入されたブッシュ2に取り付けられ、抜取部材30を装着することでブッシュ2を抜き取り可能な状態になる。   When the taper screw by the first thread 13 of the disposing member 10 is disposed in this way, as shown in FIG. 2B, the connecting member 20 is inserted into the cylindrical bearing portion 2a of the bush 2 from above. The second thread 21 side is inserted, and the first thread 13 and the second thread 21 are screwed together. At this time, the second screw 21 is screwed into the first screw 13 which is a taper screw, so that the arrangement member 11 divided into three equal parts shown in FIG. Within the part 2a, it spreads outward and is strongly pressed and fixed. Thereby, the arrangement member 10 and the connecting member 20 are attached to the bush 2 inserted into the water turbine cover 1 as shown in FIG. 2C, and the bush 2 is removed by attaching the extraction member 30. It becomes possible.

この抜取部材30は、図2(c)に示したように、連結部材20に対して、まず、固定台31および油圧ジャッキ32を設置し、その後、ナット33を締結することで固定される。ここで、固定台31は、連結部材20の上方から挿通孔31cに挿通されるように降下させて、支持脚31aがブッシュ2のフランジ2bを跨いで水車カバー1に位置するように設置する。その後、油圧ジャッキ32の挿通孔32aを、固定台31と同様に、連結部材20の上方から挿通させて固定台31に載置させる。この際、固定台31と油圧ジャッキ32とは、連結部材20が当接しないように、挿通孔31c、32aのほぼ中央に連結部材20が位置するよう調節して設置(図3(a)参照)させる。   As illustrated in FIG. 2C, the extraction member 30 is fixed to the connecting member 20 by first installing the fixing base 31 and the hydraulic jack 32 and then fastening the nut 33. Here, the fixing base 31 is lowered from above the connecting member 20 so as to be inserted into the insertion hole 31 c, and is installed so that the support leg 31 a is positioned on the turbine cover 1 across the flange 2 b of the bush 2. Thereafter, the insertion hole 32 a of the hydraulic jack 32 is inserted from above the connecting member 20 and placed on the fixing base 31, similarly to the fixing base 31. At this time, the fixing base 31 and the hydraulic jack 32 are adjusted and installed so that the connecting member 20 is positioned approximately at the center of the insertion holes 31c and 32a so that the connecting member 20 does not contact (see FIG. 3A). )

最後に、固定台31と油圧ジャッキ32との挿通孔31c、32aを介して上端に突出させた連結部材20の第3のネジ目22に、ナット33を締結させることで、図3(a)に示すように、全ての部材が装着されて取り付け作業が完了する。   Finally, the nut 33 is fastened to the third thread 22 of the connecting member 20 that protrudes to the upper end through the insertion holes 31c and 32a between the fixing base 31 and the hydraulic jack 32, so that FIG. As shown in FIG. 5, all the members are mounted, and the mounting operation is completed.

次いで、このように水車カバー1とブッシュ2とにガイドベーンブッシュ抜取装置3が装着されると、この水車カバー1に圧入されたブッシュ2を抜き取る作業を実行する。まず、図3(a)に示したガイドベーンブッシュ抜取装置3を装着した状態から、油圧ジャッキ32を使用して、水車カバー1からブッシュ2を徐々に抜き取る(押し上げる)。この際、油圧ジャッキ32は、油圧によって大きな伸長力が発生し、図(a)に示した固定台31とナット33との間の隙間を広げるように押圧する。この油圧ジャッキ32の伸長力により、固定台31側が下側に向かって水車カバー1を押圧するとともに、他方のナット33側で螺合された連結部材20を上側に押圧して配設部材10とともに上昇することで、ブッシュ2を上方に引き抜く方向に押し上げられる。   Next, when the guide vane bush extraction device 3 is mounted on the water turbine cover 1 and the bush 2 in this way, an operation of extracting the bush 2 press-fitted into the water turbine cover 1 is executed. First, from the state in which the guide vane bush extraction device 3 shown in FIG. 3A is mounted, the bush 2 is gradually extracted (pushed up) from the water turbine cover 1 using the hydraulic jack 32. At this time, the hydraulic jack 32 generates a large extension force due to the hydraulic pressure, and presses it so as to widen the gap between the fixing base 31 and the nut 33 shown in FIG. With the extension force of the hydraulic jack 32, the fixed base 31 side presses the water turbine cover 1 downward, and the connecting member 20 screwed on the other nut 33 side presses upward, together with the arrangement member 10. Ascending, the bush 2 is pushed up in the direction of pulling upward.

これにより水車カバー1に圧入されたブッシュ2は、水車カバー1から抜き取られ、定期検査時に修理または交換して再び水車カバー1に圧入(冷やし嵌め)される。ここで、ブッシュ2は、図3(b)に示すように、配設部材10のツメ12を潤滑剤挿入孔2cに係合させて他の周囲部位に傷を付けないで抜き取ることができるため、検査後、交換を要しない場合に再利用することが可能となる。   As a result, the bush 2 press-fitted into the water turbine cover 1 is extracted from the water turbine cover 1 and repaired or exchanged at a regular inspection and is press-fitted into the water turbine cover 1 (cold fitting). Here, as shown in FIG. 3B, the bush 2 can be pulled out without scratching other surrounding parts by engaging the claw 12 of the arrangement member 10 with the lubricant insertion hole 2c. After the inspection, it can be reused when no replacement is required.

以上のように、このガイドベーンブッシュ抜取装置3によれば、ブッシュ2内の潤滑剤挿入孔2cに配設部材10のツメ12を係合させて抜き取るため、ブッシュ2自体に固定用孔がない場合でも新たにネジ孔を開けず、ブッシュ2を傷付けずに抜き取ることができる。その結果、検査後にブッシュ2ごと交換する必要がなく再利用でき、無駄なコストがかからず全体的な作業コストを低減できる。また、配設部材10のツメ12を係合させる簡単な取り付け構造であるため、作業者が直接現場での作業においても容易に抜き取り作業を行うことができ作業性が向上する。その結果、定期検査時の点検や交換などの作業効率が向上し、作業時間を短縮できる。さらに、簡単な構造により配設部材10や連結部材20のサイズを自由に設定でき、ブッシュ2のある程度のサイズ変更(ブッシュ2内の直径変更)にも対応可能なため、同じ作業手順で簡単に抜き取りできる。その結果、各種ブッシュ2のサイズに対して汎用性が高まり、作業者による作業のバラ付きがなく一定の作業品質を保つことができる。   As described above, according to the guide vane bush extraction device 3, the bush 2 itself does not have a fixing hole because the claw 12 of the arrangement member 10 is engaged and extracted with the lubricant insertion hole 2 c in the bush 2. Even in this case, it is possible to remove the bush 2 without damaging the bush 2 without newly opening a screw hole. As a result, it is not necessary to replace the entire bush 2 after the inspection, so that it can be reused. Moreover, since it is a simple attachment structure which engages the claw 12 of the arrangement member 10, the operator can easily perform the extraction work even in the work on the site, and the workability is improved. As a result, work efficiency such as inspection and replacement at the regular inspection can be improved, and work time can be shortened. Furthermore, the size of the disposing member 10 and the connecting member 20 can be freely set with a simple structure, and it is possible to cope with a certain size change of the bush 2 (diameter change in the bush 2). Can be extracted. As a result, versatility increases with respect to the sizes of the various bushes 2, and there is no variation in work by the operator, and a constant work quality can be maintained.

さらに、このガイドベーンブッシュ抜取装置3によれば、配設部材10の第1のネジ目13と連結部材20の第2のネジ目21とを螺合することで、この配設部材10と連結部材20とを容易に連結することができるため、ガイドベーンブッシュ抜取装置3の設置が容易にでき、大幅な作業時間の短縮が期待できる。   Further, according to the guide vane bushing extraction device 3, the first screw thread 13 of the disposing member 10 and the second screw thread 21 of the connecting member 20 are screwed together to connect to the disposing member 10. Since the member 20 can be easily connected, the guide vane bush extraction device 3 can be easily installed, and a significant reduction in work time can be expected.

(実施の形態2)
次に、図4および5を参照して、ガイドベーンブッシュ抜取装置の他の実施の形態について、詳しく説明する。図4は、図1のガイドベーンブッシュ抜取装置3の他の実施の形態を示す斜視図である。また、図5は、図4の配設部材40に連結部材50を取り付ける動作を示す図であり、(a)は取り付け途中の状態を、(b)は取り付け後の状態を各々示している。ここで、図4の配設部材40および連結部材50以外は、図1のガイドベーンブッシュ抜取装置3と同一の構成要素であり、同じ構成には同一符号を記載するとともに、重複する説明は省略する。図4に示すように、このガイドベーンブッシュ抜取装置4は、実施の形態1と同様に、配設部材40、連結部材50、引抜部材30により構成され、引抜部材30としての固定台31、油圧ジャッキ32、ナット33を各々備えている。
(Embodiment 2)
Next, another embodiment of the guide vane bush extraction device will be described in detail with reference to FIGS. FIG. 4 is a perspective view showing another embodiment of the guide vane bush extraction device 3 of FIG. FIGS. 5A and 5B are views showing an operation of attaching the connecting member 50 to the arrangement member 40 of FIG. 4. FIG. 5A shows a state during attachment, and FIG. 5B shows a state after attachment. Here, the components other than the disposing member 40 and the connecting member 50 in FIG. 4 are the same as those in the guide vane bush extraction device 3 in FIG. To do. As shown in FIG. 4, the guide vane bush extraction device 4 includes an arrangement member 40, a connecting member 50, and a extraction member 30, as in the first embodiment, and includes a fixed base 31 as the extraction member 30, a hydraulic pressure A jack 32 and a nut 33 are provided.

配設部材40は、ブッシュ2の内周に沿って延びて複数に分割(図4では3等分)されてそれぞれ等間隔に離間して円弧状に延びる複数の円弧板41と、この円弧板41の外周面のほぼ中央に凸状に突出するツメ42と、を備えている。この配設部材40は、図1の実施の形態とは異なり、円弧板41の内周面に傾斜するテーパーネジ(第1のネジ目)が形成されていない。すなわち、配設部材40と連結部材50との連結において、ネジ目の螺合による構造を用いず連結できるようになっている。円弧板41は、ブッシュ2内に配置され、後述する棒状の連結部材50を挿入することで、ブッシュ2と連結部材50との間で固定できるように、連結部材50の外周寸法に合わせて形成されている。   The disposing member 40 extends along the inner circumference of the bush 2 and is divided into a plurality of parts (in three equal parts in FIG. 4), and a plurality of arc plates 41 that are spaced apart at equal intervals and extend in an arc shape, and the arc plates And a claw 42 projecting in a convex shape substantially at the center of the outer peripheral surface of 41. Unlike the embodiment of FIG. 1, the arrangement member 40 is not formed with a tapered screw (first thread) that is inclined on the inner peripheral surface of the arc plate 41. That is, in the connection between the disposing member 40 and the connecting member 50, the connection can be made without using a screw thread structure. The circular arc plate 41 is disposed in the bush 2 and is formed in accordance with the outer dimension of the connecting member 50 so that the rod-like connecting member 50 described later can be inserted to be fixed between the bush 2 and the connecting member 50. Has been.

一方、連結部材50は、棒状に形成され、この棒状の先端部に配設部材40の離間された隙間に挿入可能な複数の突起部51と、他端側に引抜部材30のネット33を連結させる第3のネジ目52と、が各々形成されている。この突起部51は、連結部材50の下端の外周に複数突出し、円弧板41が分割する位置(離間した隙間位置)に合わせて複数配設されている。すなわち、図4ではブッシュ2の内周に配設部材40が3等分されて配置されているため、円弧板41の間の隙間3箇所に合わせて、連結部材50の下端外周に60°の間隔で3つの突起部51が形成されている。   On the other hand, the connecting member 50 is formed in a rod shape, and a plurality of protrusions 51 that can be inserted into the spaced gaps of the disposing member 40 are connected to the rod-shaped tip portion, and the net 33 of the drawing member 30 is connected to the other end side. Third thread 52 to be formed is formed. A plurality of protrusions 51 project on the outer periphery of the lower end of the connecting member 50, and a plurality of protrusions 51 are arranged in accordance with the position where the arc plate 41 is divided (spaced space positions). That is, in FIG. 4, the disposing member 40 is divided into three equal parts on the inner periphery of the bush 2, so that 60 ° is provided on the outer periphery of the lower end of the connecting member 50 in accordance with the three gaps between the circular arc plates 41. Three protrusions 51 are formed at intervals.

このように形成された配設部材40に連結部材50を連結させる場合、まず、図4に示した配設部材40をブッシュ2内に配置させる。その後、連結部材50の突起部51が、複数の配設部材40間の隙間に位置するよう位置合わせし、図5(a)に示すように、突起部51を配設部材40の下方に位置するまで挿入させる。そして、突起部51を配設部材40より下方に位置させた後、連結部材50を回転させることで、図5(b)に示すように、複数の配設部材40の下端が突起部51により各々支持される。ここで、連結部材50の回転は、図5の場合、突起部51が60°の間隔で配置されているため、30°回転させることで、配設部材40下端のほぼ中央を支持することができる。これにより、配設部材40と連結部材50とが連結され、連結部材50を引抜部材30に連結することで、ブッシュ2を抜き取ることができる。   When connecting the connecting member 50 to the arrangement member 40 formed in this way, first, the arrangement member 40 shown in FIG. 4 is arranged in the bush 2. Thereafter, the protrusions 51 of the connecting member 50 are aligned so as to be positioned in the gaps between the plurality of arrangement members 40, and the protrusions 51 are positioned below the arrangement members 40 as shown in FIG. Insert until you do. Then, after the protruding portions 51 are positioned below the arrangement member 40, the connecting member 50 is rotated so that the lower ends of the plurality of arrangement members 40 are caused by the protrusion portions 51 as shown in FIG. Each supported. Here, in the case of FIG. 5, since the protrusions 51 are arranged at intervals of 60 °, the connecting member 50 can support the substantially center of the lower end of the arrangement member 40 by rotating 30 °. it can. Thereby, the arrangement | positioning member 40 and the connection member 50 are connected, and the bush 2 can be extracted by connecting the connection member 50 to the extraction member 30.

以上のように、このガイドベーンブッシュ抜取装置4によれば、配設部材40と連結部材50とを容易に連結してブッシュ2を抜き取ることができるため、実施の形態1と同様に効果を得ることができるとともに、連結部材50を配設部材40に挿入して回転させるだけで連結できるため、ネジの連結に比べてより簡単かつ迅速にガイドベーンブッシュ抜取装置4を取り付けることができ、作業効率が向上する。   As described above, according to the guide vane bush extraction device 4, the arrangement member 40 and the connection member 50 can be easily connected to extract the bush 2, so that the effect is obtained as in the first embodiment. In addition, since the connecting member 50 can be connected by simply inserting the connecting member 50 into the arrangement member 40 and rotating it, the guide vane bushing extraction device 4 can be attached more easily and quickly than the screw connection. Will improve.

(実施の形態3)
次に、図6および図7を参照して、図1および4に示した配設部材10、40の他の実施の形態について、詳細に説明する。図6は、図1の配設部材10の他の実施形態を示す斜視図であり、図7は、図4の配設部材40の他の実施形態を示す斜視図である。図6に示すように、この他の実施形態による配設部材60は、図1の配設部材10が複数分割されてブッシュ2内に各々個々に設置するのに対し、円筒状の本体61を備えて分割した円弧板62を一体に収容して備えることで、ブッシュ2内に簡単に装着できるように形成されたものである。
(Embodiment 3)
Next, with reference to FIGS. 6 and 7, another embodiment of the disposing members 10 and 40 shown in FIGS. 1 and 4 will be described in detail. FIG. 6 is a perspective view showing another embodiment of the disposing member 10 of FIG. 1, and FIG. 7 is a perspective view showing another embodiment of the disposing member 40 of FIG. As shown in FIG. 6, the disposing member 60 according to this other embodiment is divided into a plurality of disposing members 10 shown in FIG. The circular arc plate 62 provided and divided is integrally accommodated and provided so as to be easily mounted in the bush 2.

配設部材60は、垂直上下に円筒状に延びる本体61を備え、この上端を上面61aにより閉塞するとともに、この上面61aの中心にネジ孔61bと、円弧板62の上端を突出させるスライド孔61cと、を各々開口している。そして、配設部材60は、本体61の筒状内に収容される一対の円弧板62を備えている。この円弧板62は、本体61内からスライド孔61cを介して上端を突出させるとともに、外側面にツメ62aを備えて本体61の側面を貫通して出没するように配置されている。また、一対の円弧板62は、本体61内でバネ63によりお互い外側に押圧するように付勢されている。すなわち、配設部材60は、通常時において本体61の側面にツメ62aを突出させた状態にあり、一対の円弧板62を中心に向かってバネ63の付勢と逆方向にスライドさせることで、ツメ62aが引っ込む構造になっている。また、配設部材60は、ネジ孔61bに、図1に示した連結部材20の第2のネジ目21を螺合できるように形成されている。   The disposing member 60 includes a main body 61 extending vertically and vertically in a cylindrical shape. The upper end of the disposing member 60 is closed by an upper surface 61a, and a screw hole 61b and a slide hole 61c for projecting the upper end of the arc plate 62 from the center of the upper surface 61a. Are opened. The disposing member 60 includes a pair of arc plates 62 accommodated in the cylindrical shape of the main body 61. The arc plate 62 has an upper end protruding from the inside of the main body 61 through the slide hole 61c, and is provided with a claw 62a on the outer surface so as to penetrate and protrude through the side surface of the main body 61. Further, the pair of arc plates 62 is urged so as to be pressed outward by a spring 63 within the main body 61. That is, the arrangement member 60 is in a state where the claw 62a protrudes from the side surface of the main body 61 in a normal state, and by sliding the pair of arcuate plates 62 in the direction opposite to the bias of the spring 63, The claw 62a is retracted. Further, the disposing member 60 is formed so that the second thread 21 of the connecting member 20 shown in FIG. 1 can be screwed into the screw hole 61b.

そして、このような構成からなる配設部材60をブッシュ2に取り付ける場合、まず、図1に示した連結部材20を、図6のネジ孔61bに螺合させて固定させてしまう。これにより作業者がブッシュ2内に挿入する際、連結部材20を把持して作業することが可能になる。そして、作業者は、連結部材20を把持して、図6の一対の円弧板62上端を中心に向かってバネ63の付勢と逆方向にスライドさせてツメ62aを引っ込ませた状態で、配設部材60をブッシュ2内に挿入する。その後、ブッシュ2内の所定位置で円弧板62を徐々に放して、ツメ62aを突出させることで、ブッシュ2内の潤滑剤挿入孔2cに挿入させて係合させる。これにより配設部材60がブッシュ2内に固定され、その後は図1のガイドベーンブッシュ抜取装置3と同様に、連結部材20を引抜部材30に取り付けることで、ブッシュ2の抜き取り作業を実行できる。   When the arrangement member 60 having such a configuration is attached to the bush 2, first, the connecting member 20 shown in FIG. 1 is screwed into the screw hole 61 b of FIG. 6 and fixed. Thereby, when an operator inserts in the bush 2, it becomes possible to work by grasping the connecting member 20. Then, the operator holds the connecting member 20 and slides the tabs 62a in the state in which the upper ends of the pair of arcuate plates 62 in FIG. The installation member 60 is inserted into the bush 2. Thereafter, the arc plate 62 is gradually released at a predetermined position in the bush 2 to project the claw 62a, thereby being inserted into the lubricant insertion hole 2c in the bush 2 and engaged. As a result, the disposing member 60 is fixed in the bush 2, and thereafter, the connecting member 20 is attached to the pulling member 30 in the same manner as the guide vane bush pulling device 3 of FIG.

一方、図4の連結部材50のように先端に突起部51を複数備えた構造の場合、図7に示すように、本体71の上面71a中心にネジ孔ではなく、開口孔71bを備えている。この開口孔71bは、内周に3等分される位置に各々切欠き部71b−1を備え、突起部51が挿入できるように形成されている。これにより図5に示した動作と同様に、連結部材50の突起部51を本体71の開口孔71bの切欠き部71b−1に合わせて挿入し、回転させることで配設部材70と連結部材50とを連結させることができる。以後、前述した配設部材60と同様に、円弧板72のツメ72aを引っ込めてブッシュ2内に装着することで、ブッシュ2の抜き取り作業が可能となる。   On the other hand, in the case of a structure in which a plurality of protrusions 51 are provided at the tip as in the connecting member 50 of FIG. 4, as shown in FIG. 7, an opening hole 71b is provided at the center of the upper surface 71a of the main body 71 instead of a screw hole. . The opening hole 71b is provided with a notch 71b-1 at a position equally divided into three on the inner periphery so that the protrusion 51 can be inserted. Thus, similarly to the operation shown in FIG. 5, the protrusion 51 of the connecting member 50 is inserted in accordance with the notch 71 b-1 of the opening hole 71 b of the main body 71, and rotated, thereby rotating the arrangement member 70 and the connecting member. 50 can be connected. Thereafter, similarly to the arrangement member 60 described above, the claw 72 a of the arc plate 72 is retracted and mounted in the bush 2, whereby the bush 2 can be removed.

以上のように、この配設部材60、70によると、ブッシュ2内に装着されてブッシュ2の抜き取り作業が可能なため、図1および4に示した配設部材10、40と同様の効果を得ることができる。また、配設部材60、70によると、図1および4に示した配設部材10、40のように分割された円弧板11、41をブッシュ2内に各々設置するものと比べて、一対の円弧板62、72が一体化されているため、ブッシュ2内への着脱が容易で着脱作業を短時間で実行することができる。   As described above, according to the disposing members 60 and 70, since they are mounted in the bush 2 and the bush 2 can be removed, the same effects as those of the disposing members 10 and 40 shown in FIGS. Can be obtained. Moreover, according to the arrangement | positioning members 60 and 70, compared with what each installs the circular arc plates 11 and 41 like the arrangement | positioning members 10 and 40 shown in FIG. Since the circular arc plates 62 and 72 are integrated, it is easy to attach and detach the bush 2 and the attaching and detaching work can be executed in a short time.

以上、この発明の実施の形態について説明したが、具体的な構成は、上記の実施の形態に限られるものではなく、この発明の要旨を逸脱しない範囲の設計の変更等があっても、この発明に含まれる。例えば、上記の実施の形態では、連結部材20、50をセンターホールジャッキである油圧ジャッキ32により引き上げることについて説明しているが、これに限定されず、図8に示すように、ラック81構造を備えた連結部材80と、ピニオン91構造を備えた引抜部材90とにより構成することも可能である。図8は、図1の連結部材および引抜部材の他の実施形態を示す外観斜視図である。図8に示したように、この引抜部材90は、連結部材80のラック81の上端から着脱可能であり、ラック81に装着した後、駆動軸100にモーターで自動、または手動のいずれかにより駆動力を与えることで、ピニオン91からラック81に駆動力が伝達されるものである。このようにラック81およびピニオン91の構造を用いても、連結部材80を上下に昇降させてブッシュ2の抜き取り作業を実行することが可能である。   Although the embodiment of the present invention has been described above, the specific configuration is not limited to the above embodiment, and even if there is a design change or the like without departing from the gist of the present invention, Included in the invention. For example, in the above-described embodiment, the connection members 20 and 50 are described as being pulled up by the hydraulic jack 32 that is a center hole jack. However, the present invention is not limited to this, and as shown in FIG. The connecting member 80 provided and the pulling member 90 provided with the pinion 91 structure may be used. FIG. 8 is an external perspective view showing another embodiment of the connecting member and the drawing member of FIG. As shown in FIG. 8, the pulling member 90 is detachable from the upper end of the rack 81 of the connecting member 80. After the pulling member 90 is mounted on the rack 81, the drive shaft 100 is driven either automatically by a motor or manually. By applying a force, the driving force is transmitted from the pinion 91 to the rack 81. As described above, even when the structure of the rack 81 and the pinion 91 is used, the connecting member 80 can be moved up and down to perform the extraction operation of the bush 2.

1 水車カバー(水車の本体)
2 ブッシュ
2a 円筒軸受部
2b フランジ部
2c 潤滑剤挿入孔
3 ガイドベーンブッシュ抜取装置
10 配設部材
11 円弧板
12 ツメ
13 第1のネジ目
20 連結部材
21 第2のネジ目
22 第3のネジ目
30 引抜部材(引抜手段)
31 固定台
31a 支持脚
31b 天面
31c 挿通孔
32 油圧ジャッキ
32a 挿通孔
33 ナット
1 Waterwheel cover (main body of watermill)
DESCRIPTION OF SYMBOLS 2 Bush 2a Cylindrical bearing part 2b Flange part 2c Lubricant insertion hole 3 Guide vane bush extraction apparatus 10 Arrangement member 11 Arc board 12 Nail | claw 13 1st thread 20 Connection member 21 2nd thread 22 3rd thread 30 Extraction member (extraction means)
31 Fixing base 31a Support leg 31b Top surface 31c Insertion hole 32 Hydraulic jack 32a Insertion hole 33 Nut

Claims (2)

円筒状で外周壁に複数の潤滑剤挿入孔が形成され、水車の本体に圧入されて前記水車のガイドベーン軸を支持するガイドベーンブッシュを、前記本体から抜き取るためのガイドベーンブッシュ抜取装置であって、
凸状のツメが前記潤滑剤挿入孔に係合した状態で、前記ガイドベーンブッシュ内に配設される配設部材と、
棒状で先端部が前記配設部材と連結する連結部材と、
前記配設部材と連結部材とが連結した状態で、前記連結部材を引き抜く引抜手段と、
を備えることを特徴とするガイドベーンブッシュ抜取装置。
A guide vane bush extraction device for extracting a guide vane bushing from the main body, which is cylindrical and has a plurality of lubricant insertion holes formed in the outer peripheral wall and is press-fitted into the main body of the water turbine to support the guide vane shaft of the water turbine. And
A disposing member disposed in the guide vane bush with a convex claw engaged with the lubricant insertion hole;
A connecting member that is rod-shaped and has a tip connected to the arrangement member;
In a state where the arrangement member and the connecting member are connected, a drawing means for pulling out the connecting member;
A guide vane bush extraction device comprising:
円弧状で外周面に前記ツメが設けられ、内周面に第1のネジ目が形成された前記配設部材を複数備え、
前記連結部材の先端部には、第2のネジ目が形成され、
前記第1のネジ目と第2のネジ目とが螺合することで、前記配設部材と連結部材とが連結する、ことを特徴とする請求項1に記載のガイドベーンブッシュ抜取装置。
A plurality of the disposing members each having an arc shape, the claw is provided on the outer peripheral surface, and the first thread is formed on the inner peripheral surface;
A second thread is formed at the tip of the connecting member,
The guide vane bush extraction device according to claim 1, wherein the disposing member and the connecting member are connected by screwing the first screw thread and the second screw thread.
JP2012062280A 2012-03-19 2012-03-19 Guide vane bush extractor Expired - Fee Related JP5442791B2 (en)

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