JP5439029B2 - Bellows valve - Google Patents

Bellows valve Download PDF

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JP5439029B2
JP5439029B2 JP2009118760A JP2009118760A JP5439029B2 JP 5439029 B2 JP5439029 B2 JP 5439029B2 JP 2009118760 A JP2009118760 A JP 2009118760A JP 2009118760 A JP2009118760 A JP 2009118760A JP 5439029 B2 JP5439029 B2 JP 5439029B2
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bellows
annular
shaft
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JP2010266013A (en
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薫 小澤
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TOSTE CO.,LTD.
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Description

本発明は、例えば食品工業や薬品工業等における各種液体の輸送配管に介在して流路を開閉するベローズバルブに関する。   The present invention relates to a bellows valve that opens and closes a flow path, for example, interposed in a transport pipe for various liquids in the food industry, the pharmaceutical industry, and the like.

一般的に、食品工業や薬品工業における各種液体の輸送配管に介在させるバルブには、弁作動軸が弁ケースの壁を貫通する軸通部からの漏液及び微生物汚染を防止するために、該軸通部をベローズやダイヤフラムの如き伸縮性のステムシートで封止したものが汎用されており、弁作動軸が長いストロークを要する場合にはステムシートの伸縮量を大きく確保できるベローズバルブが使用されている。   In general, a valve interposed between various liquid transportation pipes in the food industry and the pharmaceutical industry has a valve operating shaft in order to prevent leakage and microbial contamination from a shaft passing portion through the wall of the valve case. The shaft passing part is sealed with a stretchable stem sheet such as a bellows or diaphragm, and when the valve operating shaft requires a long stroke, a bellows valve that can secure a large amount of expansion and contraction of the stem sheet is used. ing.

しかして、従来のベローズバルブにおけるベローズとしては、フッ素系樹脂等の合成樹脂、ゴム、金属等の種々の材質のものが採用されているが、いずれも全体が円筒形をなし、その周壁の軸方向断面はS字状の屈曲が連続的に反復した形状になっている(特許文献1)。   As the bellows in the conventional bellows valve, various materials such as synthetic resin such as fluororesin, rubber, metal, etc. are adopted. The directional cross section has a shape in which S-shaped bending is continuously repeated (Patent Document 1).

特開2008−32219号公報JP 2008-32219 A

しかしながら、従来のベローズバルブにおいて特に弁作動軸が上下方向に沿って配置した構成では、ベローズも縦円筒形になるから、開弁又は閉弁時のベローズの収縮状態で連続S状に屈曲した周壁の屈曲度合が深まることにより、該ベローズの各溝部の内奥側が外縁側よりも低くなって液溜まりを生じ易くなる。従って、例えば液体食品や飲料、薬液等を取り扱うサニタリープラントの輸送配管では、定期的に飽和加熱水蒸気を流してスチーム滅菌を行うのが一般的であるが、この時に収縮状態のベローズの溝部内で水蒸気が凝縮して水溜まりを生じ、その水溜まり部分が滅菌不良になるという問題があり、また通常の送液稼働中においても、閉弁時の気相中で上記ベローズの収縮状態が長時間に及んだ場合、その溝部に残留した液の変質や腐敗によって取り扱い液の品質低下や衛生不良を招く懸念もあった。更に、従来の合成樹脂製の円筒形ベローズでは、成形製作時の型抜きの点から環状凹凸の谷山間の幅を広く設定できず、それだけ環状凹凸単位の伸縮量が小さくなるから、弁作動軸の所要ストロークに対応するベローズ長さが長くなり、該ベローズの配置に大きなスペースを要してコンパクト化が困難であり、通常では弁ケースの上下寸法が配管径より格段に大きくなってしまうという難点があった。   However, in the conventional bellows valve, in particular, in the configuration in which the valve operating shaft is arranged in the vertical direction, the bellows also has a vertical cylindrical shape. Therefore, the peripheral wall bent in a continuous S shape in the contracted state of the bellows when the valve is opened or closed As the degree of bending increases, the inner back side of each groove portion of the bellows is lower than the outer edge side, and liquid pool is likely to occur. Therefore, for example, in the transportation piping of sanitary plants that handle liquid foods, beverages, chemicals, etc., it is common to perform steam sterilization by periodically flowing saturated heating steam, but at this time in the contracted bellows groove There is a problem in that water vapor condenses to form a puddle, resulting in poor sterilization, and the bellows contraction state in the gas phase at the time of valve closing for a long time even during normal liquid feeding operation. In such a case, there is a concern that the quality of the handling liquid may be deteriorated or the hygiene may be deteriorated due to deterioration or decay of the liquid remaining in the groove. Furthermore, in the conventional cylindrical bellows made of synthetic resin, the width of the valley between the annular irregularities cannot be set wide from the point of die cutting at the time of molding, and the expansion / contraction amount of the annular irregularity unit is accordingly reduced. The length of the bellows corresponding to the required stroke becomes longer, requiring a large space for the arrangement of the bellows, making it difficult to make it compact, and the vertical dimension of the valve case is usually much larger than the pipe diameter. was there.

本発明は、上述の事情に鑑みて、特にサニタリー仕様の輸送配管に好適なベローズバルブとして、ベローズの収縮状態において液溜まりを生じず、もってスチーム滅菌における該液溜まりに起因した滅菌不良や、送液稼働中の該液溜まりの残留液による品質低下や衛生不良を確実に防止できる共に、合成樹脂製のベローズでも優れた耐久性が得られ、また弁ケースのコンパクト化が容易なものを提供することを目的としている。   In view of the circumstances described above, the present invention is a bellows valve particularly suitable for a sanitary specification transportation pipe, and does not cause a liquid pool in the contracted state of the bellows. It is possible to reliably prevent quality deterioration and poor hygiene due to residual liquid in the liquid reservoir during liquid operation, while providing excellent durability even with a synthetic resin bellows, and providing a valve case that is easy to make compact. The purpose is that.

上記課題を達成するための手段を図面の参照符号を付して示せば、請求項1の発明は、垂直方向に沿う弁作動軸2の昇降によって開閉する弁部を有し、弁ケース1における該弁作動軸2の軸通部11が弁開閉に伴って上下に伸縮するベローズ3によって封止されたベローズバルブであって、ベローズ3は、合成樹脂製で略円錐状をなし、その小径端3a側で弁作動軸2の外周に嵌着すると共に、大径端3b側で弁ケース1側に嵌着され、該ベローズ3の収縮状態における環状凹凸部30は、縦断面がくの字形の反復屈曲によるジグザグ状に形成され、その上方に臨む各環状外周面30aが外側へ下り勾配の傾斜面をなし、ベローズ3の背面側に、該ベローズ3の収縮状態において環状凹凸部30を背面側から支承する段部4a,4c,4dを備えた略円錐筒状のリテーナ4A〜4Cが配置され、リテーナ4A〜4Cが弁作動軸2との間でベローズ3の小径端3a側を挟着するように構成されてなるものとしている。 If the means for achieving the above object is shown with reference numerals in the drawings, the invention of claim 1 has a valve portion that opens and closes by raising and lowering the valve operating shaft 2 along the vertical direction. A bellows valve in which a shaft passing portion 11 of the valve operating shaft 2 is sealed by a bellows 3 that expands and contracts vertically as the valve is opened and closed. The bellows 3 is made of a synthetic resin and has a substantially conical shape with a small diameter end. 3a side is fitted to the outer periphery of the valve operating shaft 2 and the large diameter end 3b side is fitted to the valve case 1 side. Each annular outer peripheral surface 30a that is formed in a zigzag shape by bending and faces upwardly forms an inclined surface that is inclined downward , and on the back side of the bellows 3, the annular uneven portion 30 is formed from the back side in the contracted state of the bellows 3. Steps 4a, 4c, 4d to be supported Disposed substantially conical tubular retainer 4A~4C was Introduction retainer 4A~4C are assumed to become configured to sandwiched the small diameter end 3a of the bellows 3 between the valve operating shaft 2.

請求項の発明は、上記請求項のベローズバルブにおいて、リテーナ4Aは、弁作動軸2側に保持されてベローズ3の小径端3a側を挟着する先部側リング材41と、弁ケース1側に保持されて該先部側リング材41を昇降自在に嵌合させる基部側リング材42とで構成され、基部側リング材42に収縮状態のベローズ3の環状凹凸部30を支承する段部4aが形成されると共に、先部側リング材41の外周に伸張状態のベローズ3の環状凹凸部30を背面側から支承する段部4bが形成されてなるなるものとしている。 According to a second aspect of the invention, the bellows valve of the claim 1, retainer 4A is a front portion side ring member 41 clamped the small diameter end 3a of the bellows 3 is held in the valve operating shaft 2 side, the valve casing A base-side ring material 42 that is held on one side and engages the tip-side ring material 41 so as to be movable up and down, and the base-side ring material 42 supports the annular concavo-convex portion 30 of the contracted bellows 3. A portion 4 a is formed, and a stepped portion 4 b is formed on the outer periphery of the front-side ring member 41 to support the annular uneven portion 30 of the expanded bellows 3 from the back side.

請求項の発明は、上記請求項1又は2のベローズバルブにおいて、弁部の弁座が硬質合成樹脂材料にて環状に形成され、この環状弁座5a,5bに対応する弁体部2a,2bが弾性シールリングを介さずに当該環状弁座5a,5bに密接するように構成されてなるものとしている。 According to a third aspect of the present invention, in the bellows valve of the first or second aspect , the valve seat of the valve portion is formed in an annular shape with a hard synthetic resin material, and the valve body portions 2a, 5b corresponding to the annular valve seats 5a, 5b, 2b is configured to be in close contact with the annular valve seats 5a and 5b without using an elastic seal ring.

請求項の発明は、上記請求項1〜のいずれかのベローズバルブにおいて、ベローズ3の環状凹凸部30が小径端3a側から大径端3b側へ薄肉化していることを特徴としている。 The invention of claim 4 is characterized in that, in the bellows valve of any one of claims 1 to 3 , the annular uneven portion 30 of the bellows 3 is thinned from the small diameter end 3a side to the large diameter end 3b side.

請求項の発明は、上記請求項1〜の何れかのベローズバルブにおいて、弁ケース1内の上部流路12と下部流路13を垂直に結ぶ液通路14に、上下二段の環状弁座5a,5bを備えた環状の弁座部材5が嵌装され、弁作動軸2は、液通路14を通って弁ケース1を上下に貫通する第一弁軸21と、該第一弁軸21に摺動自在に套嵌した筒状の第二弁軸22とで構成され、その第一弁軸21には環状弁座の一方(下側の環状弁座5b)に対応する弁体部2bが設けられ、第二弁軸22には環状弁座の他方(上側の環状弁座5a)に対応する弁体部2aが設けられ、第一及び第二弁軸21,22の両弁体部2a,2bが開弁状態で相互に密着すると共に閉弁状態で上下に離間するように構成され、第一弁軸21の内部には上端が両弁体部2a,2b間に連通して下端が外部へ開放したドレン流路23が形成されてなるものとしている。 According to a fifth aspect of the present invention, in the bellows valve according to any one of the first to fourth aspects, an upper and lower two-stage annular valve is provided in the liquid passage 14 that vertically connects the upper flow path 12 and the lower flow path 13 in the valve case 1. An annular valve seat member 5 having seats 5a and 5b is fitted, and the valve operating shaft 2 includes a first valve shaft 21 that passes through the liquid passage 14 and vertically through the valve case 1, and the first valve shaft. A valve body portion corresponding to one of the annular valve seats (the lower annular valve seat 5b) is formed on the first valve shaft 21. 2b is provided, and the second valve shaft 22 is provided with a valve body portion 2a corresponding to the other of the annular valve seats (the upper annular valve seat 5a). Both valve bodies of the first and second valve shafts 21 and 22 are provided. The parts 2a and 2b are configured to be in close contact with each other in the valve open state and to be separated from each other in the valve closed state. It is assumed that a drain flow path 23 communicating with a and 2b and having a lower end opened to the outside is formed.

請求項の発明は、上記請求項のベローズバルブにおいて、第一弁軸21と第二弁軸22との間に環状間隙24aが形成され、この環状間隙24aの一端側に洗浄液供給口25が設けられると共に、同他端側が両弁体部2a,2b間に連通し、閉弁状態で洗浄液供給口25から該環状間隙24a及び両弁体部2a,2b間を経てドレン流路23に至る洗浄液流路が構成されてなるものとしている。 According to a sixth aspect of the present invention, in the bellows valve of the fifth aspect , an annular gap 24a is formed between the first valve shaft 21 and the second valve shaft 22, and a cleaning liquid supply port 25 is provided at one end of the annular gap 24a. And the other end side communicates between both valve body portions 2a and 2b, and enters the drain passage 23 from the cleaning liquid supply port 25 through the annular gap 24a and between both valve body portions 2a and 2b in the closed state. It is assumed that a cleaning liquid flow path is formed.

次に、本発明の効果について図面の参照符号を付して説明する。まず、請求項1の発明に係るベローズバルブによれば、弁ケース1における弁作動軸2の軸通部11を封止する合成樹脂製のベローズ3の収縮状態における環状凹凸部30が縦断面ジグザグ状で、その上方に臨む各環状外周面30aが外側へ下り勾配の傾斜面をなすから、該収縮状態のベローズ3の溝部32に液溜まりを生じない。従って、このベローズバルブを液体食品や飲料、薬液等を取り扱うサニタリープラントの輸送配管に適用した場合、スチーム滅菌の際にベローズ3の溝部32に凝縮水が溜まって滅菌不良になる懸念がない。また通常の送液稼働中において閉弁時の気相中でベローズ3の収縮状態が長時間に及んだ場合でも、その溝部32には液が残留していないから、残留液の変質や腐敗を生じる懸念がない。更に、このベローズバルブのベローズ3は、全体が略円錐状をなし、その成形製作において環状凹凸部30の谷山幅が広くても容易に型抜きできるため、該谷山幅を広くして環状凹凸単位の伸縮量を大きく設定して、弁作動軸2の所要ストロークに対応するベローズ長さを短くでき、もって弁ケース1の上下寸法を配管径と同程度に設定することも可能となる。   Next, effects of the present invention will be described with reference numerals in the drawings. First, according to the bellows valve according to the first aspect of the present invention, the annular uneven portion 30 in the contracted state of the bellows 3 made of synthetic resin that seals the shaft-passing portion 11 of the valve operating shaft 2 in the valve case 1 is zigzag in longitudinal section. Since each of the annular outer peripheral surfaces 30a facing upward forms an inclined surface that is inclined downward, no liquid pool is generated in the groove portion 32 of the contracted bellows 3. Therefore, when this bellows valve is applied to a transportation pipe of a sanitary plant that handles liquid foods, beverages, chemicals, and the like, there is no concern that condensed water accumulates in the groove portion 32 of the bellows 3 during steam sterilization, resulting in poor sterilization. Even when the bellows 3 is contracted for a long time in the gas phase at the time of valve closing during normal liquid feeding operation, no liquid remains in the groove 32. There is no concern of causing Further, the bellows 3 of this bellows valve has a substantially conical shape as a whole and can be easily punched even if the width of the valley uneven portion 30 is wide in the molding process. Therefore, the length of the bellows corresponding to the required stroke of the valve operating shaft 2 can be shortened, so that the vertical dimension of the valve case 1 can be set to be the same as the pipe diameter.

しかも、収縮状態のベローズ3は、その環状凹凸部30がリテーナ4A〜4Cの段部4aによって背面側から支承されることから、該環状凹凸部32の縦断面ジグザグ形状が安定的に保たれ、その上方に臨む各環状外周面30aが確実に外側へ下り勾配の傾斜状態になる上、リテーナ4A〜4Cが弁作動軸2との間でベローズ3の小径端3a側を挟着するから、該ベローズ3の小径端3a側を弁作動軸2に止着するために外嵌させる弾性リングのような止着部材が不要になると共に、このような止着部材の外嵌による隙間が発生せず、その隙間の滅菌不良ならびに残留液の変質や腐敗を回避できる。 Moreover , the bellows 3 in the contracted state has its annular concavo-convex portion 30 supported from the back side by the step portions 4a of the retainers 4A to 4C, so that the longitudinal cross-sectional zigzag shape of the annular concavo-convex portion 32 is stably maintained. Since each annular outer peripheral surface 30a facing the upper side is surely in a downwardly inclined state and the retainers 4A to 4C sandwich the small diameter end 3a side of the bellows 3 with the valve operating shaft 2, the A fixing member such as an elastic ring that is externally fitted to fix the small diameter end 3a side of the bellows 3 to the valve operating shaft 2 is not necessary, and a gap due to such external fitting of the fixing member is not generated. In addition, poor sterilization of the gap and alteration or decay of the residual liquid can be avoided.

請求項の発明によれば、伸張状態のベローズ3がリテーナ4Aの先部側リング材41の段部(傾斜段部4b)によって背面側から支承され、ベローズ3に加わる液圧が該先部側リング材41にて受け止められるから、液圧によるベローズの変形や破損が防止されると共に、該ベローズ3は伸縮動作に伴う負荷が少なくなって長寿命となる。 According to the invention of claim 2 , the extended bellows 3 is supported from the back side by the step portion (inclined step portion 4 b) of the tip side ring member 41 of the retainer 4 A, and the hydraulic pressure applied to the bellows 3 is the tip portion. Since it is received by the side ring material 41, deformation and breakage of the bellows due to hydraulic pressure are prevented, and the bellows 3 has a long life because the load accompanying the expansion and contraction operation is reduced.

請求項の発明によれば、弁体部2a,2bが弾性シールリングを介さずに環状弁座5a,5bに当接する構成であるから、該弾性シールリングとその嵌装に必要な環状溝との隙間に起因した滅菌不良ならびに残留液の変質や腐敗を回避できると共に、環状弁座5a,5bが合成樹脂からなるために充分なシール性を確保でき、また弁体部2a,2bに前記嵌装用の環状溝を設ける必要がないので弁体部の加工及び組立製作が容易になる。 According to the invention of claim 3 , since the valve body portions 2a and 2b are configured to abut on the annular valve seats 5a and 5b without using the elastic seal ring, the elastic seal ring and the annular groove necessary for the fitting thereof are provided. Sterilization defects and deterioration and decay of the residual liquid due to the gap between the annular valve seats 5a and 5b are made of synthetic resin, and sufficient sealing performance can be secured. Since there is no need to provide an annular groove for fitting, the valve body portion can be easily processed and assembled.

請求項の発明によれば、ベローズ3の環状凹凸部30が小径端3a側から大径端3b側へ薄肉化していることから、軸方向位置による径の違いに拘らず伸縮量が均等化し、もって収縮時の各環状凸部31の屈曲度合が均一になるため、前記の溝部32の液溜まりの発生を確実に防止できる。 According to the invention of claim 4 , since the annular concavo-convex portion 30 of the bellows 3 is thinned from the small diameter end 3a side to the large diameter end 3b side, the amount of expansion and contraction is equalized regardless of the difference in diameter depending on the axial position. Therefore, since the degree of bending of each annular convex portion 31 at the time of contraction becomes uniform, it is possible to reliably prevent the liquid pool in the groove portion 32 from being generated.

請求項の発明によれば、二重シール弁型のベローズバルブとして、弁ケース1における弁作動軸2の上下の軸通部11を封止する各ベローズ3の収縮状態における溝部32に液溜まりを生じず、該液溜まりに起因した細菌繁殖や液変質が防止されると共に、二重シールの一方側にシール破壊を生じても、他方側はシール状態を維持するために上下部流路12,13の液混合を回避でき、またシール破壊による漏液がドレン流路23を通して排出されるので、外部からシール破壊を容易に発見できる。 According to the invention of claim 5 , as a double seal valve type bellows valve, the liquid is accumulated in the groove portion 32 in the contracted state of each bellows 3 that seals the upper and lower shaft passing portions 11 of the valve operating shaft 2 in the valve case 1. In order to prevent bacterial growth and liquid alteration due to the liquid pool, and even if seal breakage occurs on one side of the double seal, the upper and lower flow paths 12 are maintained to maintain the sealed state on the other side. , 13 can be avoided, and leakage due to seal breakage is discharged through the drain passage 23, so that seal breakage can be easily detected from the outside.

請求項の発明によれば、上記二重シール弁型のベローズバルブとして、閉弁中に洗浄液流路を利用して上下の環状弁座5a,5b間及び両弁体部2a,2bの内側の洗浄を行えるものが提供される。 According to the invention of claim 6, as the double seal valve type bellows valve, the cleaning liquid flow path is used between the upper and lower annular valve seats 5a and 5b and the inside of both valve body portions 2a and 2b while the valve is closed. What can be cleaned is provided.

本発明に係る第一実施形態のベローズバルブ全体の縦断面図であり、右半部が閉弁状態、左半部が開弁状態を示す。It is a longitudinal cross-sectional view of the whole bellows valve of 1st embodiment which concerns on this invention, a right half part shows a valve closing state, and a left half part shows a valve opening state. 同ベローズバルブの弁ケース部分の縦断面図であり、右半部が閉弁状態、左半部が開弁状態を示す。It is a longitudinal cross-sectional view of the valve case part of the bellows valve, and the right half shows a valve closed state and the left half shows a valve open state. 同ベローズバルブに用いるリテーナの平面図である。It is a top view of the retainer used for the bellows valve. 図3のX−X線における同リテーナの矢視断面を先部側リング材と基部側リング材との分解状態で示す図である。It is a figure which shows the arrow cross section of the retainer in the XX line of FIG. 3 in the decomposition | disassembly state of a front side ring material and a base side ring material. 同ベローズバルブに用いるベローズの無負荷状態での半縦断側面図である。It is a half vertical side view in the no-load state of the bellows used for the bellows valve. 同ベローズを装着した下側軸通部の縦断面図である。It is a longitudinal cross-sectional view of the lower side axis | shaft through which the bellows was mounted | worn. 本発明の第二実施形態のベローズバルブの弁ケース部分の縦断面図であり、右半部が閉弁状態、左半部が開弁状態を示す。It is a longitudinal cross-sectional view of the valve case part of the bellows valve of 2nd embodiment of this invention, A right half part shows a valve closing state and a left half part shows a valve opening state. 同第二実施形態のベローズバルブに用いる上部側リテーナの半縦断側面図である。It is a semi-vertical side view of the upper side retainer used for the bellows valve of the second embodiment. 同第二実施形態のベローズバルブに用いる下部側リテーナの半縦断側面図である。It is a half vertical side view of the lower side retainer used for the bellows valve of the second embodiment.

以下に、本発明を二重シール弁型のベローズバルブに適用した実施形態について、図面を参照して具体的に説明する。   Hereinafter, embodiments in which the present invention is applied to a double seal valve type bellows valve will be described in detail with reference to the drawings.

図1に示すように、第一実施形態のベローズバルブV1は、上下の流路構成部材1a,1bより構成される上部流路12及び下部流路13を備えた弁ケース1の上に、ヨーク15を介してばね機構を内蔵した縦円筒状のエアシリンダ6が載置されている。   As shown in FIG. 1, the bellows valve V1 of the first embodiment has a yoke on a valve case 1 having an upper flow path 12 and a lower flow path 13 constituted by upper and lower flow path constituting members 1a and 1b. A vertical cylindrical air cylinder 6 incorporating a spring mechanism is placed via 15.

弁ケース1は、上下流路12,13間を垂直方向に連通する円形の液通路14と、その同軸上に対向した上下開口部10a,10bとを有し、液通路14には上下二段の環状弁座5a,5bを備えた合成樹脂からなる円環状の弁座部材5が嵌装され、上側開口部10aにはヨーク7の厚肉リング状の底板部7aが嵌合すると共に、下側開口部10bには厚肉リング状のエンドプレート15が嵌合している。そして、該弁ケース1には、上下方向に沿う弁作動軸2が液通路14を通して前記底板部7a及びエンドプレート15を貫通して配置すると共に、上下開口部10a,10bにおける該弁作動軸2の各軸通部11が合成樹脂からなる略円錐状のベローズ3によって封止されている。また、ベローズ3の内側には、該ベローズ3を内側から支承する略円錐筒状のリテーナ4Aが配置している。なお、エアシリンダ6、ヨーク7、上下の流路構成部材1a,1b、エンドプレート15は、各々の互いに重合したフランジ状連結部をクランプバンド16にて周回緊締することによって一体に連結されている。   The valve case 1 includes a circular liquid passage 14 that communicates vertically between the upper and lower flow paths 12 and 13 and upper and lower openings 10a and 10b that are concentrically opposed to each other. A ring-shaped valve seat member 5 made of a synthetic resin provided with the annular valve seats 5a and 5b is fitted, and a thick ring-shaped bottom plate portion 7a of the yoke 7 is fitted into the upper opening 10a, and A thick ring-shaped end plate 15 is fitted in the side opening 10b. In the valve case 1, a valve operating shaft 2 extending in the vertical direction is disposed through the liquid passage 14 through the bottom plate portion 7a and the end plate 15, and the valve operating shaft 2 in the upper and lower openings 10a and 10b. Each of the shaft passing portions 11 is sealed with a substantially conical bellows 3 made of synthetic resin. Further, a substantially conical cylindrical retainer 4A for supporting the bellows 3 from the inside is disposed inside the bellows 3. The air cylinder 6, the yoke 7, the upper and lower flow path components 1 a and 1 b, and the end plate 15 are integrally connected by rotating and tightening the overlapping flange-like connection portions around each other with a clamp band 16. .

図2に詳細に示すように、弁作動軸2は、その主要部をなす第一弁軸21と、この第一弁軸21の上部側に摺動自在に套嵌した筒状の第二弁軸22とで構成されている。そして、第一弁軸21の中間部には上向きに開くラッパ形の弁体部2bが一体形成され、この弁体部2bが弁座部材5の下側の環状弁座5bに上から嵌合するように配置している。また、第二弁軸22の下端には下向きに開くラッパ形の弁体部2aが形成され、この弁体部2aが第一弁軸21の弁体部2bよりも上位側で弁座部材5の上側の環状弁座5aに上から嵌合するように配置している。更に、第一弁軸21の弁体部2bよりも下部は、下端が開放した筒状に形成され、その内側上端の通孔23aを介して両弁体部2a,2b間の環状空間20に連通するドレン流路23を構成している。   As shown in detail in FIG. 2, the valve operating shaft 2 includes a first valve shaft 21 that forms a main portion thereof, and a cylindrical second valve that is slidably fitted on the upper side of the first valve shaft 21. The shaft 22 is constituted. A trumpet-shaped valve body portion 2b that opens upward is integrally formed at the intermediate portion of the first valve shaft 21, and the valve body portion 2b is fitted to the annular valve seat 5b on the lower side of the valve seat member 5 from above. It is arranged to do. Further, a trumpet-shaped valve body portion 2 a that opens downward is formed at the lower end of the second valve shaft 22, and the valve body portion 2 a is located above the valve body portion 2 b of the first valve shaft 21 on the valve seat member 5. The upper annular valve seat 5a is arranged so as to be fitted from above. Further, the lower part of the first valve shaft 21 than the valve body part 2b is formed in a cylindrical shape having an open lower end, and is formed in an annular space 20 between both valve body parts 2a and 2b via a through hole 23a on the inner upper end. A drain flow path 23 is formed that communicates.

しかして、第一弁軸21は、図1に示すように、上端部がエアシリンダ6内に装填されたピストン61から下方へ突出したピストンシャフト61aに螺合連結しており、シリンダ上室60a側に装填された圧縮コイルスプリング62の蓄力によって常時は閉弁方向(下動方向)に付勢されている。一方、第二弁軸22は、図2に示すように、弁体部2aを一体形成した下部筒軸221と上部筒軸222とに分割構成され、上部筒軸222の下端の雌ねじ部22bに下部筒軸221の上端の雄ねじ部22aが螺合している。そして、上部筒軸222の上端がピストンシャフト61aに套嵌した筒状のサブシャフト63の下端に当接しており、シリンダ下室60b側で該サブシャフト63のフランジ部63aとピストン61との間に装填された圧縮コイルスプリング64の付勢により、第一弁軸21に対して更に閉弁方向に付勢されている。また、両弁軸21,22の弁体部2a,2b間には、第一弁軸21に外嵌する合成樹脂からなるドーナツ盤状のディスクシート8が配置している。   As shown in FIG. 1, the first valve shaft 21 is threadedly connected to a piston shaft 61a projecting downward from a piston 61 loaded in the air cylinder 6, and has a cylinder upper chamber 60a. The valve is normally urged in the valve closing direction (downward movement direction) by the accumulated force of the compression coil spring 62 loaded on the side. On the other hand, as shown in FIG. 2, the second valve shaft 22 is divided into a lower cylindrical shaft 221 and an upper cylindrical shaft 222 that are integrally formed with the valve body 2 a, and a female screw portion 22 b at the lower end of the upper cylindrical shaft 222 is formed. The male screw portion 22a at the upper end of the lower cylindrical shaft 221 is screwed. The upper end of the upper cylindrical shaft 222 is in contact with the lower end of a cylindrical subshaft 63 fitted to the piston shaft 61a, and between the flange portion 63a of the subshaft 63 and the piston 61 on the cylinder lower chamber 60b side. The first coil 21 is further urged in the valve closing direction by the urging of the compression coil spring 64 loaded on the first valve shaft 21. A donut disk-shaped disc sheet 8 made of a synthetic resin that is fitted onto the first valve shaft 21 is disposed between the valve body portions 2 a and 2 b of both valve shafts 21 and 22.

ベローズ3は、図5に示すように、小径端3a側に内向きに折り返した先太の環状突縁部33を有すると共に、大径端3b側が厚肉リング部34を形成しており、その間の環状凹凸部30が小径端3a側から大径端3b側へ段階的に拡径し、もって全体として略円錐状の外形になっている。しかして、環状凹凸部30は、縦断面がくの字形の反復曲折によるジグザグ状をなし、その各環状凸部31が小径端3a側の幅広環状壁部31aと大径端3b側の幅狭環状壁部31bとで構成されている。なお、図5で示すベローズ3は、単品とての無負荷の状態を表している。   As shown in FIG. 5, the bellows 3 includes a thick annular projecting edge portion 33 folded inward on the small diameter end 3 a side, and a thick ring portion 34 on the large diameter end 3 b side, The annular concavo-convex portion 30 gradually increases in diameter from the small-diameter end 3a side to the large-diameter end 3b side, and has a substantially conical outer shape as a whole. Thus, the annular concavo-convex portion 30 is formed in a zigzag shape by repeated bending with a longitudinal cross-sectional shape, and each annular convex portion 31 has a wide annular wall portion 31a on the small diameter end 3a side and a narrow annular shape on the large diameter end 3b side. It is comprised with the wall part 31b. In addition, the bellows 3 shown in FIG. 5 represents the state of no load as a single item.

リテーナ4Aは、図3及び図4で示すように、厚肉リング部41aから複数本(図では8本)の脚片41bが周方向に等配して下向きに突設された先部側リング材41と、薄肉リング部42aから複数本(図では8本)の立ち上げ片42bが周方向に等配して上向きに突設された基部側リング材42とで構成されている。そして、両リング材41,42は、前者の各々隣接する脚片41b,41bの間に後者の各立ち上げ片42bが嵌入する形で、軸心方向に係脱可能に嵌合している。その先部側リング材41は、外周に先端側へ順次縮径した複数段(図では3段)の傾斜段部4bが形成されており、これによって全体外形が略円錐状をなすと共に、厚肉リング部41aの内側に先側向きの内周段部41cを有している。また、基部側リング材42は、各立ち上げ片42bの先端部が外側へ段下する二段の段部4aを形成しており、先部側リング材41を深く嵌合させた状態において、各立ち上げ片42bの先端側が先部側リング材41よりも外側に突出するように寸法設定されている。   As shown in FIGS. 3 and 4, the retainer 4 </ b> A is a front-side ring in which a plurality of (eight in the figure) leg pieces 41 b are equally arranged in the circumferential direction and project downward from the thick ring portion 41 a. A material 41 and a base-side ring material 42 in which a plurality (eight in the figure) of rising pieces 42b are equally arranged in the circumferential direction and project upward from the thin ring portion 42a. The ring members 41 and 42 are detachably fitted in the axial direction so that the latter rising pieces 42b are fitted between the adjacent leg pieces 41b and 41b. The front-side ring material 41 is formed with a plurality of (three in the figure) inclined step portions 4b whose diameters are sequentially reduced toward the distal end on the outer periphery, thereby forming an overall outer shape substantially conical and thick. An inner circumferential step portion 41c facing forward is provided inside the meat ring portion 41a. Further, the base-side ring material 42 forms a two-stepped portion 4a in which the tip portion of each rising piece 42b steps outward, and in a state where the front-side ring material 41 is deeply fitted, Dimensions are set so that the leading end side of each rising piece 42 b protrudes outward from the front-side ring material 41.

しかして、上部側のリテーナ4Aは、図2に示すように、基部側リング材42をヨーク7の底板部7aの下面側の環状溝71に挿嵌すると共に、先部側リング材41における厚肉リング部41aの内周段部41cと、第二弁軸22における下部筒軸221の上向きの外周段部22dとの間に上部側のベローズ3の環状突縁部33を挟み込んだ状態で、該下部筒軸221に螺合する上部筒軸222の下向きの外周段部22eを該厚肉リング部41aの底面に押接することにより、先部側リング材41を第二弁軸22側に止着している。また、上部側のベローズ3の大径端3b側は、上側の流路構成部材1aにおける上開口部10bの周縁と、ヨーク7の底板部7aの下面側に突設した環状突縁部72との間で、厚肉リング部33を挟着している。   As shown in FIG. 2, the retainer 4 </ b> A on the upper side inserts the base side ring material 42 into the annular groove 71 on the lower surface side of the bottom plate portion 7 a of the yoke 7, and the thickness in the front side ring material 41. With the annular protrusion 33 of the upper bellows 3 sandwiched between the inner peripheral step portion 41c of the meat ring portion 41a and the upper outer peripheral step portion 22d of the lower cylindrical shaft 221 in the second valve shaft 22, The front-side ring member 41 is stopped on the second valve shaft 22 side by pressing the downward outer circumferential step portion 22e of the upper tube shaft 222 that is screwed into the lower tube shaft 221 against the bottom surface of the thick ring portion 41a. I wear it. Further, the large-diameter end 3b side of the upper bellows 3 includes a peripheral edge of the upper opening 10b in the upper flow path component 1a, and an annular protruding edge 72 protruding from the lower surface side of the bottom plate portion 7a of the yoke 7. The thick ring portion 33 is sandwiched between the two.

一方、下部側のリテーナ4Aは、図2及び図6に示すように、基部側リング材42をエンドプレート15の内面側の環状溝15aに挿嵌すると共に、先部側リング材41における厚肉リング部41aの内周段部41cと、第一弁軸21の下向きの外周面段部21aとの間に下部側のベローズ3の環状突縁部32を挟み込んだ状態で、第一弁軸21に下方から螺嵌した締付リング26を該厚肉リング部41aの底面に押接することにより、先部側リング材41を第一弁軸21側に止着している。また、下部側のベローズ3の大径端3b側は、下側の流路構成部材1bにおける下開口部10bの周縁と、エンドプレート15の内面側に突設した環状突縁部15bとの間で、厚肉リング部34を挟着している。   On the other hand, as shown in FIGS. 2 and 6, the retainer 4 </ b> A on the lower side inserts the base side ring material 42 into the annular groove 15 a on the inner surface side of the end plate 15, and thickens the front side ring material 41. In a state where the annular protrusion 32 of the bellows 3 on the lower side is sandwiched between the inner peripheral step portion 41c of the ring portion 41a and the downward outer peripheral surface step portion 21a of the first valve shaft 21, the first valve shaft 21 The front ring member 41 is fastened to the first valve shaft 21 side by pressing the fastening ring 26 screwed into the bottom from the bottom surface of the thick ring portion 41a. Further, the large-diameter end 3 b side of the lower bellows 3 is between the peripheral edge of the lower opening 10 b in the lower flow path component 1 b and the annular protruding edge 15 b protruding from the inner surface side of the end plate 15. Thus, the thick ring portion 34 is sandwiched.

なお、上下の各ベローズ3の小径端3aの内側とリテーナ4Aの先部側リング材41の頂端との間、ならびに弁座部材5の外周上下部と通液路14の内周面との間には、Oリング9が介装されている。また、各ベローズ3の厚肉リング部34の底側にはガスケットリング17が配置している。更に、弁作動軸2の上下の軸通部11には、それぞれブッシュ18が介在している。   In addition, between the inner side of the small diameter end 3a of each of the upper and lower bellows 3 and the top end of the front-side ring member 41 of the retainer 4A, and between the outer peripheral upper and lower parts of the valve seat member 5 and the inner peripheral surface of the liquid passage 14 An O-ring 9 is interposed between the two. A gasket ring 17 is arranged on the bottom side of the thick ring portion 34 of each bellows 3. Further, bushes 18 are respectively interposed in the upper and lower shaft passing portions 11 of the valve operating shaft 2.

第一弁軸21の上部側とこれに套嵌した第二弁軸22との間には環状間隙24aが形成されており、該第二弁軸22の上部筒軸221の上部には側方から螺入されて環状間隙24aに連通する洗浄液供給口25が設けてある。また、ディスクシート8は、その中央側に周方向複数の割り溝を設けた環状係止部8aが上向きに突設され、該環状係止部8aを第二弁軸22の下部筒軸221の内周側に設けた環状係止溝22cに遊嵌することにより、下部筒軸221に若干上下移動可能に保持され、下側からの押圧力が作用しない状態では自重で下がった位置になる。そして、この下がり位置のディスクシート8の上面側と第二弁軸22の弁体部2aの下面側との間には間隙24bを生じ、この間隙24bが環状係止部26aの割り溝を介して第一弁軸21と第二弁軸22との環状間隙24aに連通するようになっている。   An annular gap 24a is formed between the upper side of the first valve shaft 21 and the second valve shaft 22 fitted over the first valve shaft 21, and the upper side of the upper cylindrical shaft 221 of the second valve shaft 22 is laterally provided. A cleaning liquid supply port 25 is provided which is screwed in and communicates with the annular gap 24a. Further, the disk seat 8 is provided with an annular locking portion 8 a provided with a plurality of circumferentially dividing grooves on the center side thereof so as to project upward, and the annular locking portion 8 a is formed on the lower cylindrical shaft 221 of the second valve shaft 22. By loosely fitting in the annular locking groove 22c provided on the inner peripheral side, the lower cylindrical shaft 221 is held so as to be slightly movable up and down, and in a state where the pressing force from the lower side does not act, the position is lowered by its own weight. A gap 24b is formed between the upper surface side of the disc seat 8 at the lowered position and the lower surface side of the valve body 2a of the second valve shaft 22, and this gap 24b is interposed via the dividing groove of the annular locking portion 26a. The first valve shaft 21 and the second valve shaft 22 communicate with an annular gap 24a.

エアシリンダ6は、シリンダ上室60a側に外部に連通する通気口65が設けられ、またシリンダ下室60bには圧縮エアーの出入口66が設けてある。そして、ピストン61は、常時は圧縮コイルスプリング62の付勢によって下限位置にあるが、シリンダ下室60bへ圧縮エアーを導入することにより、当該ピストン61から上方へ突出したガイドシャフト61bの上部側の係止段部61cがシリンダ上壁6aの内面に当接する上限位置へ変位する。従って、両弁軸21,22の両弁体部2a,2bは、ピストン61の下限位置では、図1及び図2の右半部で示す如く、上下に離間して環状弁座5a,5bに押接した閉弁状態となる。一方、ピストン61が下限位置になれば、両図1,2の左半部で示す如く、両弁体2a,2bは、弁座部材5から上方へ離れると同時に、圧縮コイルスプリング64の付勢によってディスクシート8を介して相互に密接した閉弁状態になる。   The air cylinder 6 is provided with a vent 65 communicating with the outside on the cylinder upper chamber 60a side, and a compressed air inlet / outlet 66 is provided in the cylinder lower chamber 60b. The piston 61 is normally in the lower limit position due to the urging of the compression coil spring 62, but by introducing compressed air into the cylinder lower chamber 60b, the upper side of the guide shaft 61b protruding upward from the piston 61 is provided. The locking step portion 61c is displaced to the upper limit position where it comes into contact with the inner surface of the cylinder upper wall 6a. Accordingly, the valve body portions 2a and 2b of the valve shafts 21 and 22 are spaced apart from each other in the annular valve seats 5a and 5b at the lower limit position of the piston 61 as shown in the right half of FIGS. The closed valve is pressed. On the other hand, when the piston 61 reaches the lower limit position, as shown in the left half parts of FIGS. As a result, the valve seats are brought into close contact with each other via the disk seat 8.

そして、閉弁時の弁作動軸2の下動に伴い、図2の右半部に示すように、上部側のベローズ3が伸張し、下部側のベローズ3は収縮する。一方、開弁時の該弁作動軸2の上動に伴い、図2の左半部に示すように、上部側のベローズ3は収縮し、下部側のベローズ3が伸張する。その各ベローズ3の収縮状態では、環状凹凸部30における小径端3a側から2,3段目の各環状凸部31がリテーナ4Aの基部側リング材42の各段部4aによって背面側から支承されると共に、4段目の環状凸部31がヨーク7の底板部7a又はエンドプレート15の環状突縁部72,15bの頂端で背面側から支承されている。また、各ベローズ3の伸張状態では、リテーナ4Aの弁作動軸2と一体に弁座部材5側へ移動した先部側リング材41の各傾斜段部4bにより、小径端3a側から1〜3段目の環状凸部31が背面側から支承されている。   Then, as the valve operating shaft 2 moves downward when the valve is closed, as shown in the right half of FIG. 2, the upper bellows 3 expands and the lower bellows 3 contracts. On the other hand, with the upward movement of the valve operating shaft 2 when the valve is opened, as shown in the left half of FIG. 2, the upper bellows 3 contracts and the lower bellows 3 expands. In the contracted state of each bellows 3, the second and third steps of the annular protrusion 31 from the small diameter end 3 a side of the annular uneven portion 30 are supported from the back side by the steps 4 a of the base side ring member 42 of the retainer 4 A. In addition, the fourth-stage annular convex portion 31 is supported from the back side at the top end of the bottom plate portion 7a of the yoke 7 or the annular projecting edge portions 72, 15b of the end plate 15. Further, in the extended state of each bellows 3, 1 to 3 from the small-diameter end 3 a side by the respective inclined step portions 4 b of the tip-side ring material 41 moved to the valve seat member 5 side integrally with the valve operating shaft 2 of the retainer 4 A. A stepped annular convex portion 31 is supported from the back side.

ここで、上下の両ベローズ3は、その収縮状態において、環状凹凸部30の上方へ臨む各環状外周面30aが外側へ下り勾配の傾斜面をなすように設定されている。すなわち、下側のベローズ3の収縮状態では、図2の右半部と図6の拡大図で示すように、その面方向f1は水平方向f0に対して角度θだけ外側へ低く緩傾斜している。これに対して下方へ臨む各環状外周面30bは、各環状凸部31の幅狭環状壁部31bの外面として外側へ斜め上向きに急傾斜している。一方、上側のベローズ3では、下側と同じ収縮状態でも上下関係が逆になるから、図2の左半部で示すように、上方へ臨む各環状外周面30aは各環状凸部31の幅狭環状壁部31bの外面として外側へ斜め下向きに急傾斜している。   Here, in the contracted state, the upper and lower bellows 3 are set such that each annular outer peripheral surface 30a facing the upper side of the annular concavo-convex portion 30 forms an inclined surface that is inclined downward. That is, in the contracted state of the lower bellows 3, as shown in the right half part of FIG. 2 and the enlarged view of FIG. 6, the surface direction f1 is gently inclined to the outside by an angle θ with respect to the horizontal direction f0. Yes. On the other hand, each annular outer peripheral surface 30 b facing downward is steeply inclined obliquely upward as an outer surface of the narrow annular wall portion 31 b of each annular convex portion 31. On the other hand, in the upper bellows 3, the vertical relationship is reversed even in the same contracted state as the lower side. Therefore, as shown in the left half of FIG. 2, each annular outer peripheral surface 30 a facing upward is the width of each annular convex portion 31. The outer surface of the narrow annular wall 31b is steeply inclined obliquely downward toward the outside.

なお、ベローズ3は、略円錐状をなす環状凹凸部30が小径端3a側から大径端3b側まで同じ肉厚であると、軸方向位置による径の違いで伸縮量に差が生じ、収縮時の各環状凸部31の屈曲度合が不均一になり易い。そこで、図5に示すように、小径端3a側から大径端3b側までを略環状凸部31単位で分けたゾーンZ1〜Z5の肉厚をZ1>Z2>Z3>Z4>Z5に調整すると共に、ゾーンZ2〜Z5の各々についても小径端3a側半部h1の肉厚を大径端3b側半部h2の肉厚よりも大きくすることにより、上記伸縮量を均等化して収縮時の各環状凸部31の屈曲度合が均一になるように設定している。   The bellows 3 has a substantially conical annular concavo-convex portion 30 having the same thickness from the small diameter end 3a side to the large diameter end 3b side. The degree of bending of each annular protrusion 31 at that time tends to be non-uniform. Therefore, as shown in FIG. 5, the thickness of zones Z1 to Z5 obtained by dividing the small-diameter end 3a side to the large-diameter end 3b side by the substantially annular convex portion 31 unit is adjusted to Z1> Z2> Z3> Z4> Z5. In addition, for each of the zones Z2 to Z5, the thickness of the small-diameter end 3a side half h1 is made larger than the thickness of the large-diameter end 3b side half h2, thereby equalizing the amount of expansion and contraction. The bending degree of the annular convex portion 31 is set to be uniform.

このようなベローズ3を構成する合成樹脂材料は、耐薬品性が良好である程度の可撓性を備える熱可塑性樹脂であれば特に制約されないが、好適なものとして例えば、四フッ化エチレンとパーフルオロアルキルビニルエーテルと六フッ化プロピレンの三元共重合体樹脂(商品名…テフロンEPE)、四フッ化エチレンと六フッ化プロピレンの共重合体樹脂(商品名…テフロンFEP)、四フッ化エチレンとエチレンとの共重合体樹脂(商品名…テフロンETFE、テフゼル)ポリフッ化ビニリデン樹脂(商品名…テフロンPVDF、カイナー)、トリフルオロモノクロルエチレンとエチレンの共重合体(商品名…テフロンECTFE)、モノフルオロエチレン樹脂(商品名…テフロンPVF)等の熱可塑性フッ素系樹脂が挙げられる。また、ディスクシート8もベローズ3と同様の合成樹脂材料にて構成されている。   The synthetic resin material constituting such a bellows 3 is not particularly limited as long as it is a thermoplastic resin having good chemical resistance and a certain degree of flexibility, but preferred examples include, for example, ethylene tetrafluoride and perfluoro Terpolymers of alkyl vinyl ether and propylene hexafluoride (trade name: Teflon EPE), Copolymer resins of tetrafluoroethylene and hexafluoropropylene (trade name: Teflon FEP), ethylene tetrafluoride and ethylene (Product name: Teflon ETFE, Tefzel) Polyvinylidene fluoride resin (Product name: Teflon PVDF, Kainer), Copolymer of trifluoromonochloroethylene and ethylene (Product name: Teflon ECTFE), Monofluoroethylene Thermoplastic fluororesins such as resin (trade name: Teflon PVF) can be used. The disk sheet 8 is also made of the same synthetic resin material as the bellows 3.

一方、弁座部材5を構成する合成樹脂材料は、耐熱性の良い高強度樹脂であれば特に制約されないが、好適なものとしてポリエーテルエーテルケトン、ポリエーテルスルフォン、ポリスルフォン等が挙げられる。また、弁ケース1、弁作動軸2の第一弁軸21、第二弁軸22の下部筒軸221等の接液部に用いる各部材には、ステンレス鋼等の耐腐食性に優れた金属材料が推奨される。   On the other hand, the synthetic resin material constituting the valve seat member 5 is not particularly limited as long as it is a high-strength resin having good heat resistance, but suitable examples include polyether ether ketone, polyether sulfone, and polysulfone. Each member used for the wetted parts such as the valve case 1, the first valve shaft 21 of the valve operating shaft 2, the lower cylindrical shaft 221 of the second valve shaft 22, etc. is a metal having excellent corrosion resistance such as stainless steel. Material is recommended.

上記構成のベローズバルブV1においては、上下のベローズ3は共に収縮状態では、その環状凹凸部30の上方に臨む各環状外周面30aが外側へ下り勾配の傾斜面をなすから、該環状凹凸部30の溝部32に液溜まりを生じない。従って、このベローズバルブV1を液体食品や飲料、薬液等を取り扱うサニタリープラントの輸送配管に適用した場合、スチーム滅菌の際にベローズ3の溝部32に凝縮水が溜まって滅菌不良になる懸念がない。また通常の送液稼働中において閉弁時の気相中でベローズ3の収縮状態が長時間に及んだ場合でも、その溝部32には液が残留していないから、残留液の変質や腐敗を生じる懸念がない。加えて、弁ケース1は、略円錐状のベローズ3の配置スペースが小さいため、図示の如く上下寸法が上下流路12,13の径の合計よりやや大きい程度で、全体としてコンパクトに構成されており、それだけ配管部への組み付けが容易で取り扱い性もよい。   In the bellows valve V1 configured as described above, when the upper and lower bellows 3 are both in the contracted state, the annular outer peripheral surface 30a that faces the upper portion of the annular uneven portion 30 forms an inclined surface that is inclined downward. A liquid pool does not occur in the groove portion 32 of this. Therefore, when this bellows valve V1 is applied to a transportation pipe of a sanitary plant that handles liquid foods, beverages, chemicals, etc., there is no concern that condensed water accumulates in the groove 32 of the bellows 3 during steam sterilization, resulting in poor sterilization. Even when the bellows 3 is contracted for a long time in the gas phase at the time of valve closing during normal liquid feeding operation, no liquid remains in the groove 32. There is no concern of causing In addition, the valve case 1 has a small arrangement space for the substantially conical bellows 3, so that the vertical dimension is slightly larger than the sum of the diameters of the upper and lower flow passages 12 and 13 as shown in the figure, and is configured compactly as a whole. Therefore, it is easy to assemble to the piping part and easy to handle.

更に、この第一実施形態では、収縮状態のベローズ3の環状凹凸部30がリテーナ4Aの段部4aによって背面側から支承されるから、該環状凹凸部32の縦断面ジグザグ形状が安定的に保たれ、その上方に臨む各環状外周面30aが確実に外側へ下り勾配の傾斜状態になり、上述の溝部32の液溜まりの発生を完全に防止できる。しかも、該ベローズ3の伸張状態においても、環状凹凸部32がリテーナ4Aの先部側リング材41の傾斜段部4bによって背面側から支承され、液圧が該先部側リング材41にて受け止められる。従って、当該ベローズは、液圧による変形や破損が防止されると共に、伸縮動作に伴う負荷も少なくなり、もってより長寿命となる。   Furthermore, in the first embodiment, the annular concavo-convex portion 30 of the contracted bellows 3 is supported from the back side by the step portion 4a of the retainer 4A, so that the longitudinal cross-sectional zigzag shape of the annular concavo-convex portion 32 is stably maintained. As a result, each annular outer peripheral surface 30a facing upward is surely inclined downward toward the outside, and the occurrence of a liquid pool in the groove 32 can be completely prevented. Moreover, even in the extended state of the bellows 3, the annular concavo-convex portion 32 is supported from the back side by the inclined step portion 4 b of the front-side ring material 41 of the retainer 4 A, and the hydraulic pressure is received by the front-side ring material 41. It is done. Therefore, the bellows can be prevented from being deformed or damaged by the hydraulic pressure, and the load accompanying the expansion and contraction operation is reduced, so that the lifetime becomes longer.

一方、リテーナ4Aが弁作動軸2との間でベローズ3の小径端3a側を挟着するから、該ベローズ3の小径端3a側を弁作動軸2に止着するために外嵌させる弾性リングのような止着部材が不要になると共に、このような止着部材の外嵌による隙間が発生せず、その隙間の滅菌不良ならびに残留液の変質や腐敗を回避できる。その上、弁体部2a,2bが弾性シールリングを介さずに環状弁座5a,5bに当接する構成であるから、該弾性シールリングとその嵌装に必要な環状溝との隙間に起因した滅菌不良ならびに残留液の変質や腐敗を回避できる。また、環状弁座5a,5bが合成樹脂からなるために充分なシール性を確保でき、加えて弁体部2a,2bに前記嵌装用の環状溝を設ける必要がないので弁体部の加工及び組立製作が容易になる。   On the other hand, since the retainer 4A clamps the small diameter end 3a side of the bellows 3 between the retainer 4A and the valve operating shaft 2, an elastic ring that is externally fitted to fix the small diameter end 3a side of the bellows 3 to the valve operating shaft 2 is provided. Such a fastening member is not necessary, and a gap due to the external fitting of such a fastening member does not occur, so that sterilization failure of the gap and alteration or decay of the residual liquid can be avoided. In addition, since the valve body portions 2a and 2b are configured to contact the annular valve seats 5a and 5b without using the elastic seal ring, the valve body portions 2a and 2b are caused by a gap between the elastic seal ring and the annular groove necessary for the fitting. It is possible to avoid poor sterilization and alteration or decay of the residual liquid. Further, since the annular valve seats 5a and 5b are made of synthetic resin, sufficient sealing performance can be ensured. In addition, since it is not necessary to provide the annular groove for fitting in the valve body portions 2a and 2b, Assembly is easy.

なお、この第一実施形態の二重シール弁型のベローズバルブV1では、二重シールの一方側にシール破壊を生じても、他方側はシール状態を維持するために上下部流路12,13の液混合を回避できる上、シール破壊による漏液がドレン流路23を通して排出されるので、外部からシール破壊を容易に発見できるという利点がある。また、閉弁中の合間を利用して、洗浄液供給口25から洗浄液を導入することにより、該洗浄液が第一弁軸21と第二弁軸22との環状間隙24aから、ディスクシート8と弁体部2aの下面側との間隙24bを経て、閉弁中の両弁体部2a,2bと弁座部材5との間の環状空間20に入り、通孔23aからドレン流路23へ流出し、もって上下の環状弁座5a,5b間及び両弁体部2a,2bの内側を洗浄できるという利点もある。   In the double seal valve type bellows valve V1 of the first embodiment, the upper and lower flow paths 12, 13 are maintained in order to maintain the sealed state on the other side even if seal failure occurs on one side of the double seal. In addition to avoiding the liquid mixture, the leak due to the seal breakage is discharged through the drain flow path 23, so that the seal breakage can be easily detected from the outside. In addition, by introducing the cleaning liquid from the cleaning liquid supply port 25 using the interval between the valve closing, the cleaning liquid passes through the annular gap 24a between the first valve shaft 21 and the second valve shaft 22, and the disc seat 8 and the valve It enters the annular space 20 between the valve body parts 2a, 2b being closed and the valve seat member 5 through the gap 24b with the lower surface side of the body part 2a, and flows out from the through hole 23a to the drain passage 23. Therefore, there is also an advantage that the space between the upper and lower annular valve seats 5a and 5b and the inside of both valve body portions 2a and 2b can be cleaned.

図7で示す第二実施形態のベローズバルブV2は、既述の第一実施形態と同じく本発明を二重シール弁に適用したものである。この第二実施形態では、ベローズバルブV2のリテーナを除く各部が第一実施形態と略同様構成であるため、該第一実施形態との共通部分には同一符号を付してその細部の説明を省略する。   The bellows valve V2 of the second embodiment shown in FIG. 7 is the one in which the present invention is applied to a double seal valve as in the first embodiment described above. In this second embodiment, since each part except the retainer of the bellows valve V2 has substantially the same configuration as the first embodiment, the same reference numerals are given to the common parts with the first embodiment, and the details thereof will be described. Omitted.

このベローズバルブV2では、前記第一実施形態と同様に弁作動軸2が弁体部2bを備える第一弁軸21とその上部側に套嵌した筒状の第二弁軸22とで構成され、第二弁軸22は下端に弁体部2aを備える下部筒軸221と上部筒軸222とに分割構成されているが、その上部筒軸222が上部のベローズ3を背面側から支承するリナーナ4Bを兼用している。また、下部のベローズ3を背面側から支承するリナーナ4Cは、単一部材にて構成されている。   In the bellows valve V2, as in the first embodiment, the valve operating shaft 2 is composed of a first valve shaft 21 having a valve body portion 2b and a cylindrical second valve shaft 22 fitted on the upper side thereof. The second valve shaft 22 is divided into a lower cylindrical shaft 221 and an upper cylindrical shaft 222 having a valve body 2a at the lower end, and the upper cylindrical shaft 222 supports the upper bellows 3 from the rear side. 4B is also used. Further, the liner 4C for supporting the lower bellows 3 from the back side is constituted by a single member.

第二弁軸22の上部筒軸222は、図8でも詳細に示すように、上部側が丸軸部222aをなすと共に、下部側が基部外径の大きい略円錐筒状のリナーナ4Bとなっている。このリナーナ4Bは、外周面に、先端(下端)側から順次拡径した複数段(図では3段)の幅狭環状段部4cと、最も基端側で大きく拡径した幅広環状段部4dとが形成され、また内周先端側には内周段部43を備えている。一方、下部側のリナーナ4Cは、全体が略円錐筒状をなすが、上部筒軸222のリナーナ4Bと同様に、外周面には、先端側から順次拡径した複数段(図では3段)の幅狭環状段部4cと、最も基端側で大きく拡径した幅広環状段部4dとが形成され、内周先端側には内周段部43を備えている。なお、両リナーナ4B,4Cの幅狭環状段部4c及び幅広環状段部4dは、いずれも外周側へ下り勾配の環状傾斜面を形成している。   As shown in detail in FIG. 8, the upper cylindrical shaft 222 of the second valve shaft 22 is a substantially conical cylindrical liner 4 </ b> B whose upper side forms a round shaft portion 222 a and whose lower side has a large base outer diameter. The liner 4B has a plurality of (three in the figure) narrow annular step portions 4c that are successively enlarged in diameter from the distal end (lower end) side, and a wide annular step portion 4d that is greatly enlarged on the most proximal side. And an inner peripheral step 43 is provided on the inner peripheral tip side. On the other hand, the lower-side liner 4C has a substantially conical cylindrical shape as a whole, but, like the liner 4B of the upper cylindrical shaft 222, the outer peripheral surface has a plurality of stages (three stages in the figure) that are sequentially expanded from the tip side. The narrow annular step portion 4c and the wide annular step portion 4d having a large diameter on the most proximal side are formed, and an inner peripheral step portion 43 is provided on the inner peripheral tip side. Note that the narrow annular step 4c and the wide annular step 4d of both the liners 4B and 4C both form a downwardly inclined annular inclined surface toward the outer peripheral side.

そして、上部筒軸222と一体の上部側のリテーナ4Bは、図7に示すように、その下向きの内周段部43と、第二弁軸22における下部筒軸221の上向きの外周段部22dとの間に上部側のベローズ3の環状突縁部33を挟み込んだ状態で、両筒軸221,222を螺合連結することにより、該ベローズ3の小径端3a側を止着している。また、下部側のリテーナ4Cは、その上向きの内周段部43と、第一弁軸21の下向きの外周面段部21aとの間に下部側のベローズ3の環状突縁部32を挟み込んだ状態で、第一弁軸21に下方から螺嵌した締付リング26を該厚肉リング部41aの底面に押接することにより、該ベローズ3の小径端3a側を止着すると同時に、それ自体も第一弁軸21に止着されている。なお、上下のベローズ3の大径端3b側は、前記第一実施形態と同様に厚肉リング部34の挟着によって弁ケース1側に止着されている。   As shown in FIG. 7, the upper retainer 4 </ b> B integrated with the upper cylindrical shaft 222 includes the downward inner peripheral step 43 and the upward outer peripheral step 22 d of the lower cylindrical shaft 221 in the second valve shaft 22. With the annular projecting edge 33 of the upper bellows 3 sandwiched therebetween, the cylindrical shafts 221 and 222 are screwed together to fix the small diameter end 3a side of the bellows 3. The lower retainer 4 </ b> C sandwiches the annular protruding edge 32 of the lower bellows 3 between the upward inner peripheral stepped portion 43 and the lower outer peripheral stepped portion 21 a of the first valve shaft 21. In this state, the fastening ring 26 screwed into the first valve shaft 21 from below is pressed against the bottom surface of the thick ring portion 41a, so that the small diameter end 3a side of the bellows 3 is fixed at the same time. It is fixed to the first valve shaft 21. The large-diameter end 3b side of the upper and lower bellows 3 is fastened to the valve case 1 side by sandwiching the thick ring portion 34 as in the first embodiment.

この第二実施形態における各ベローズ3は、第一実施形態で用いたものと略同様の形態であるが、図7に示すように、収縮状態では環状凹凸部30が無負荷に近い伸縮度合になる一方、伸張状態では環状凹凸部30の縦断面のジグザグ形状が殆ど直線状になるまで引き伸ばされるようになっている。しかして、図示のように、リテーナ4B,4Cは、ベローズ3の収縮状態において環状段部4c,4dが環状凹凸部30の各環状凸部31を背面側から支承すると共に、同伸張状態において最先端の幅狭環状段部4cと幅広環状段部4dが引き伸ばされた環状凹凸部30の背面に接当している。   Each bellows 3 in the second embodiment is substantially the same as that used in the first embodiment. However, as shown in FIG. 7, in the contracted state, the annular concavo-convex portion 30 has a degree of expansion and contraction close to no load. On the other hand, in a stretched state, the zigzag shape of the longitudinal section of the annular concavo-convex portion 30 is stretched until it is almost linear. Thus, as shown in the figure, the retainers 4B and 4C have the annular stepped portions 4c and 4d that support the annular convex portions 31 of the annular concave and convex portions 30 from the back side in the contracted state of the bellows 3, and the retainers 4B and 4C in the expanded state. The narrow annular step 4c and the wide annular step 4d at the front end are in contact with the back surface of the extended annular concavo-convex portion 30.

このような第二実施形態のベローズバルブV2においても、各ベローズ3の収縮状態では、その環状凹凸部30の上方に臨む各環状外周面30aが外側へ下り勾配の傾斜面をなすから、該環状凹凸部30の溝部32に液溜まりを生じない。従って、各種サニタリープラントの液体輸送配管に適用した場合、スチーム滅菌の際に該溝部32に凝縮水が溜まって滅菌不良になる懸念がない。また、通常の送液稼働中において閉弁時の気相中でベローズ3の収縮状態が長時間に及んでも、その溝部32には液が残留しないから、残留液の変質や腐敗を生じる懸念がない。   Also in the bellows valve V2 of the second embodiment, when each bellows 3 is in a contracted state, each annular outer peripheral surface 30a facing above the annular uneven portion 30 forms an inclined surface that is inclined downward. A liquid pool is not generated in the groove 32 of the uneven portion 30. Therefore, when it is applied to the liquid transportation pipes of various sanitary plants, there is no concern that condensed water accumulates in the groove 32 during the steam sterilization, resulting in poor sterilization. In addition, even when the bellows 3 is contracted in a gas phase when the valve is closed during normal liquid feeding operation, the liquid does not remain in the groove 32, so that the residual liquid may be altered or spoiled. There is no.

なお、この第二実施形態でも、収縮状態のベローズ3の環状凹凸部30がリテーナ4B,4Cの環状段部4c,4dによって背面側から支承されるから、該環状凹凸部32の縦断面ジグザグ形状が安定的に保たれ、その上方に臨む各環状外周面30aが確実に外側へ下り勾配の傾斜状態になり、上述の溝部32の液溜まりの発生を完全に防止できる。また、該ベローズ3は、伸張状態においても引き伸ばされた環状凹凸部32が複数箇所でリテーナ4B,4Cの環状段部4c,4dにて支承されるから、液圧による変形や破損が防止されると共に、伸縮動作に伴う負荷も少なくなり、もって長寿命化する。   In the second embodiment as well, the annular concavo-convex portion 30 of the contracted bellows 3 is supported from the back side by the annular step portions 4c, 4d of the retainers 4B, 4C. Is maintained stably, and each annular outer peripheral surface 30a facing upward is surely inclined downward toward the outside, and the above-described liquid pool in the groove 32 can be completely prevented. Further, the bellows 3 is supported by the annular stepped portions 4c and 4d of the retainers 4B and 4C at a plurality of locations, so that deformation and breakage due to hydraulic pressure are prevented. At the same time, the load associated with the expansion and contraction operation is reduced, thereby extending the service life.

また、この第二実施形態では、上部側のリテーナ4Bが弁作動軸2における第二弁軸22の上部筒軸222に一体形成され、且つ下部側のリテーナ4Cは単一部材にて構成されているから、前記第一実施形態の場合よりも部品点数が少なくなり、それだけ組立製作が容易になるという利点がある。ただし、前記第一実施形態の構成では、弁開閉に伴うベローズ3の伸縮量が小さいため、該ベローズ3は疲労劣化が少なくなってより長寿命になるという利点がある。   In the second embodiment, the upper retainer 4B is integrally formed with the upper cylindrical shaft 222 of the second valve shaft 22 in the valve operating shaft 2, and the lower retainer 4C is constituted by a single member. Therefore, there is an advantage that the number of parts is smaller than that in the case of the first embodiment, and assembling and manufacturing are easier. However, in the configuration of the first embodiment, since the expansion and contraction amount of the bellows 3 accompanying opening and closing of the valve is small, the bellows 3 has an advantage that fatigue deterioration is reduced and the life is extended.

上記第一及び第二実施形態では二重シール弁に適用したベローズバルブを例示したが、本発明のベローズバルブは単シール弁にも適用できる。なお、通常の単シール弁のように弁ケースにおける弁作動軸の軸通部が一カ所である場合、当然に該軸通部を封止するベローズも一つになる。一方、収縮状態のベローズの環状凹凸部を背面側から支承するリテーナについては、第一及び第二実施形態で例示した以外の種々の構造を採用できる。また、第一及び第二実施形態は弁体部が上方から弁座に嵌合する構成であるが、逆に弁体部が下方から弁座に嵌合する構成でもよい。更に、実施形態では弁作動機構としてエアシリンダ方式を採用しているが、本発明では油圧シリンダ方式や電磁駆動方式等の他の種々の弁作動機構も採用可能である。その他、本発明のベローズバルブの細部構成については実施形態以外に種々設計変更可能である。 Although the bellows valve applied to the double seal valve is illustrated in the first and second embodiments, the bellows valve of the present invention can also be applied to a single seal valve. In addition, when there is only one shaft-passing portion of the valve operating shaft in the valve case as in a normal single seal valve, there is naturally one bellows that seals the shaft-passing portion. On the other hand, the retainer for supporting the annular uneven portions of the bellows contracted state from the rear side, Ru can employ various structures other than those illustrated in the first and second embodiments. Also, the first and second embodiment is a configuration in which the valve body is fitted to the valve seat from above, it may be configured to valve body portion conversely is fitted into the valve seat from below. Furthermore, although the air cylinder system is employed as the valve operating mechanism in the embodiment, various other valve operating mechanisms such as a hydraulic cylinder system and an electromagnetic drive system can be employed in the present invention. In addition, the detailed configuration of the bellows valve of the present invention can be variously modified in addition to the embodiment.

1 弁ケース
11 軸通部
12 上部流路
13 下部流路
14 液通路
2 弁作動軸
2a,2b 弁体部
21 第一弁軸
22 第二弁軸
23 ドレン流路
24a 環状間隙
25 洗浄液供給口
3 ベローズ
3a 小径端
3b 大径端
30 環状凹凸部
30a 上方に臨む環状外周面
4A〜4C リテーナ
4a,4b 段部
4c,4d 環状段部
41 先部側リング材
42 基部側リング材
5 弁座部材
5a,5b 環状弁座
V1,V2 ベローズバルブ
DESCRIPTION OF SYMBOLS 1 Valve case 11 Axis passing part 12 Upper flow path 13 Lower flow path 14 Liquid path 2 Valve operation shaft 2a, 2b Valve body part 21 First valve shaft 22 Second valve shaft 23 Drain flow path 24a Annular gap 25 Cleaning liquid supply port 3 Bellows 3a Small-diameter end 3b Large-diameter end 30 Annular uneven part 30a Annular outer peripheral surface facing upward 4A to 4C Retainers 4a, 4b Step part 4c, 4d Annular step part 41 Front side ring material 42 Base side ring material 5 Valve seat member 5a , 5b Annular valve seat V1, V2 Bellows valve

Claims (6)

垂直方向に沿う弁作動軸の昇降によって開閉する弁部を有し、弁ケースにおける該弁作動軸の軸通部が弁開閉に伴って上下に伸縮するベローズによって封止されたベローズバルブであって、
前記ベローズは、合成樹脂製で略円錐状をなし、その小径端側で弁作動軸の外周に嵌着すると共に大径端側で弁ケース側に嵌着され、
該ベローズの収縮状態における環状凹凸部は、縦断面がくの字形の反復屈曲によるジグザグ状に形成され、その上方に臨む各環状外周面が外側へ下り勾配の傾斜面をなし、
前記ベローズの背面側に、該ベローズの収縮状態において前記環状凹凸部を背面側から支承する段部を備えた略円錐筒状のリテーナが配置され、
前記リテーナが弁作動軸との間で前記ベローズの小径端側を挟着するように構成されてなるベローズバルブ。
A bellows valve having a valve portion that opens and closes by raising and lowering a valve operating shaft along a vertical direction, and a shaft passage portion of the valve operating shaft in a valve case is sealed by a bellows that expands and contracts vertically as the valve opens and closes. ,
The bellows is made of a synthetic resin and has a substantially conical shape, and is fitted on the outer periphery of the valve operating shaft on the small diameter end side and on the valve case side on the large diameter end side,
The annular concavo-convex portion in the contracted state of the bellows is formed in a zigzag shape by repeated bending of a vertical cross-sectional shape, and each annular outer peripheral surface facing above forms an inclined surface with a downward slope outward ,
On the back side of the bellows, a substantially conical cylindrical retainer provided with a stepped portion that supports the annular uneven portion from the back side in the contracted state of the bellows,
A bellows valve configured such that the retainer sandwiches the small diameter end side of the bellows between the valve operating shaft and the retainer .
前記リテーナは、弁作動軸側に保持されて前記ベローズの小径端側を挟着する先部側リング材と、弁ケース側に保持されて該先部側リング材を昇降自在に嵌合させる基部側リング材とで構成され、基部側リング材に収縮状態のベローズの環状凹凸部を支承する前記段部が形成されると共に、先部側リング材の外周に伸張状態のベローズの環状凹凸部を背面側から支承する段部が形成されてなる請求項に記載のベローズバルブ。 The retainer is held on the valve operating shaft side and clamps the small diameter end side of the bellows, and a base portion that is held on the valve case side and fits the tip side ring material so that it can move up and down The ring-shaped uneven portion of the bellows in the contracted state is formed on the base-side ring material, and the annular uneven portion of the bellows in the stretched state is formed on the outer periphery of the front-side ring material. The bellows valve according to claim 1 , wherein a stepped portion that is supported from the back side is formed. 前記弁部の弁座が硬質合成樹脂材料にて環状に形成され、この環状弁座に対応する弁体部が弾性シールリングを介さずに当該環状弁座に密接するように構成されてなる請求項1又は2に記載のベローズバルブ。 The valve seat of the valve portion is formed in an annular shape with a hard synthetic resin material, and the valve body portion corresponding to the annular valve seat is configured to be in close contact with the annular valve seat without an elastic seal ring. Item 3. A bellows valve according to item 1 or 2 . 前記ベローズの環状凹凸部が小径端側から大径端側へ薄肉化していることを特徴とする請求項1〜の何れかに記載のベローズバルブ。 The bellows valve according to any one of claims 1 to 3 , wherein the annular uneven portion of the bellows is thinned from the small diameter end side to the large diameter end side. 弁ケース内の上部流路と下部流路を垂直に結ぶ液通路に、上下二段の環状弁座を備えた環状の弁座部材が嵌装され、
前記弁作動軸は、前記液通路を通って弁ケースを上下に貫通する第一弁軸と、該第一弁軸に摺動自在に套嵌した筒状の第二弁軸とで構成され、その第一弁軸には前記環状弁座の一方に対応する弁体部が設けられ、第二弁軸には前記環状弁座の他方に対応する弁体部が設けられ、第一及び第二弁軸の両弁体部が開弁状態で相互に密着すると共に閉弁状態で上下に離間するように構成され、前記第一弁軸の内部には上端が両弁体部間に連通して下端が外部へ開放したドレン流路が形成されてなる請求項1〜の何れかに記載のベローズバルブ。
An annular valve seat member having two upper and lower annular valve seats is fitted in a liquid passage vertically connecting the upper flow path and the lower flow path in the valve case,
The valve operating shaft includes a first valve shaft that vertically passes through the valve case through the liquid passage, and a cylindrical second valve shaft that is slidably fitted to the first valve shaft. The first valve shaft is provided with a valve body portion corresponding to one of the annular valve seats, and the second valve shaft is provided with a valve body portion corresponding to the other of the annular valve seats. Both valve body parts of the valve shaft are configured to be in close contact with each other when the valve is open and spaced apart in the closed state. The upper end of the first valve shaft is communicated between the valve body parts. The bellows valve according to any one of claims 1 to 4 , wherein a drain flow path having a lower end opened to the outside is formed.
前記第一弁軸と第二弁軸との間に環状間隙が形成され、この環状間隙の一端側に洗浄液供給口が設けられると共に、同他端側が前記の両弁体部間に連通し、閉弁状態で洗浄液供給口から該環状間隙及び両弁体部間を経て前記ドレン流路に至る洗浄液流路が構成されてなる請求項に記載のベローズバルブ。 An annular gap is formed between the first valve shaft and the second valve shaft, a cleaning liquid supply port is provided on one end side of the annular gap, and the other end side communicates between the two valve body portions, The bellows valve according to claim 5 , wherein a cleaning liquid flow path is formed from the cleaning liquid supply port to the drain flow path through the annular gap and both valve body portions in a closed state.
JP2009118760A 2009-05-15 2009-05-15 Bellows valve Active JP5439029B2 (en)

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