JP5431790B2 - Friction stir spot welding apparatus and friction stir spot welding method - Google Patents

Friction stir spot welding apparatus and friction stir spot welding method Download PDF

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JP5431790B2
JP5431790B2 JP2009125699A JP2009125699A JP5431790B2 JP 5431790 B2 JP5431790 B2 JP 5431790B2 JP 2009125699 A JP2009125699 A JP 2009125699A JP 2009125699 A JP2009125699 A JP 2009125699A JP 5431790 B2 JP5431790 B2 JP 5431790B2
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shoulder
friction stir
stir spot
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正樹 熊谷
健太 青木
一美 福原
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Obara Group Inc
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本発明は、摩擦撹拌点接合装置と摩擦撹拌点接合装置用クランプ機構と摩擦撹拌点接合方法とに係り、特に、複数の被接合金属部材の各板状部を重合せた重合せ部において、それら複数の被接合金属部材の板状部同士を摩擦撹拌点接合する装置の改良された構造と、そのような摩擦撹拌点接合時におけるバリの発生を防止するために摩擦撹拌点接合装置に設けられるクランプ機構の新規な構造と、摩擦撹拌点接合を有利に実施する方法とに関するものである。   The present invention relates to a friction stir spot joining device, a friction stir spot joining device clamping mechanism and a friction stir spot joining method, and in particular, in a superposed portion where each plate-like portion of a plurality of metal members to be joined is superposed. An improved structure for friction stir spot welding of plate parts of these multiple metal parts to be joined, and a friction stir spot welding machine to prevent the occurrence of burrs during such friction stir spot welding The present invention relates to a novel structure of a clamping mechanism and a method for advantageously performing friction stir spot welding.

従来から、自動車の製造工程においては、そのボデー部材や各種部品が、複数の金属板部材を重合せて、それらをリベットや抵抗スポット溶接の如き点接合にて連結して、一体化することにより、製造されている。このような点接合による金属板材の連結形式は、鉄道車両を始めとする各種車両や、航空機等の輸送機分野において、また、家電製品、建材等の構造物等の分野においても、広く採用されてきている。   Conventionally, in the manufacturing process of automobiles, the body member and various parts are formed by superposing a plurality of metal plate members and connecting them by point joining such as rivets and resistance spot welding to integrate them. Manufactured. Such metal plate connection method by point joining is widely used in various vehicles including rail cars, transport equipment such as aircraft, and also in fields such as home appliances and building materials. It is coming.

一方、近年、接合時の入熱が少なく、軟化や歪みの程度が少ない接合手法として、摩擦熱を利用して金属部材を接合せしめるようにした摩擦撹拌接合法が、特許文献1等において提案されている。また、そのような摩擦撹拌接合手法を採用して、複数の金属板部材の重合せ部位を点接合せしめる技術が検討され、それに基づいて、従来の抵抗スポット溶接やリベットによる接合よりも、継手品質がよく、良好な接合状態が安定して得られるとして、各種の摩擦撹拌点接合(Friction Stir Spot Welding)装置も、提案されている(特許文献2〜4等参照)。   On the other hand, in recent years, a friction stir welding method in which a metal member is joined using frictional heat has been proposed as a joining method with less heat input during joining and less softening or distortion. ing. In addition, a technique that uses such a friction stir welding method to spot joint the overlapping parts of a plurality of metal plate members has been studied, and based on that, the joint quality is higher than that of conventional resistance spot welding or rivet joining. Therefore, various friction stir spot welding devices have been proposed (see Patent Documents 2 to 4).

それら提案された各種の摩擦撹拌点接合装置は、何れも、基本的には、ロッド形状を呈し、先端面がショルダ面とされたショルダ部材と、このショルダ部材のショルダ面に同軸的に突出せしめられたピン形状の硬質プローブとを含んでなる構造の回転工具を有して構成されている。そして、この回転工具のショルダ部材を高速回転させながら、所定の金属板部材の重合せ部における一方の側の面に対して、ショルダ面を当接させると共に、プローブを差し込むことにより、それらショルダ面やプローブと重合せ部との間に摩擦熱を発生させて、材料を塑性流動せしめ、かかるプローブの周りに撹拌領域を形成することによって、そのようなプローブの差し込み部位において、金属板部材の重合せ部の点接合を行なわしめるようになっている。   Each of these proposed friction stir spot welding devices basically has a rod shape and a shoulder member whose tip surface is a shoulder surface, and is projected coaxially to the shoulder surface of the shoulder member. And a rotating tool having a structure including a pin-shaped hard probe. Then, while rotating the shoulder member of the rotary tool at a high speed, the shoulder surface is brought into contact with the surface on one side of the overlapped portion of the predetermined metal plate member, and the shoulder surface is inserted by inserting a probe. Or by generating frictional heat between the probe and the overlapped portion to cause the material to plastically flow, and to form a stirring region around the probe, the weight of the metal plate member at the insertion site of such a probe. Point joining of the mating part is performed.

しかしながら、このような従来装置を用いた摩擦撹拌点接合では、撹拌領域が、接合されるべき金属板部材の重合せ部におけるショルダ面との当接部位の略全体に形成されるようになるため、かかる撹拌領域において塑性流動化されたメタル(材料)の一部が、ショルダ部材の高速回転に伴ってショルダ面の外側に押し出され、それによって、重合せ部のショルダ面との当接部位の周囲に、バリが生ずることがあった。   However, in the friction stir spot welding using such a conventional apparatus, the stirring region is formed in substantially the entire contact portion with the shoulder surface in the overlapping portion of the metal plate member to be joined. A part of the metal (material) plastically fluidized in the agitation region is pushed out of the shoulder surface with the high speed rotation of the shoulder member, and thereby, the portion of the contact portion of the overlap portion with the shoulder surface is pushed. There was a case where burr was generated around.

そこで、特許文献5等には、筒状の押圧クランプ(特許文献5では流動抑制部材と称される)が、ショルダ部材(特許文献5では回転子と称される)に外挿された状態で、何等回転しない摩擦撹拌点接合装置本体に対して、軸方向に付勢力を発揮する付勢部材を介して固定されてなる摩擦撹拌点接合装置が、提案されている。   Therefore, in Patent Document 5 and the like, a cylindrical pressing clamp (referred to as a flow suppressing member in Patent Document 5) is extrapolated to a shoulder member (referred to as a rotor in Patent Document 5). There has been proposed a friction stir spot welding device that is fixed to a friction stir spot welding device main body that does not rotate at all via a biasing member that exerts a biasing force in the axial direction.

このような構造を有する摩擦撹拌点接合装置にあっては、ショルダ部材を高速回転させつつ、ショルダ面を、接合されるべき金属板部材の重合せ部の一方の側の面に当接させると共に、かかるショルダ部材に外挿された押圧クランプを、重合せ部の一方の側の面におけるショルダ面との当接部位の周辺部分に対して、非回転下で、付勢部材の付勢力によって押圧せしめた状態で、ショルダ部材と共に高速回転せしめられるプローブを、重合せ部の一方の側の面に差し込むことによって、摩擦撹拌点接合が行われるようになっている。この装置によれば、ショルダ面やプローブと重合せ部との間に生ずる摩擦熱により塑性流動化したメタルが重合せ部のショルダ面との当接部位からショルダ面の外側に流出することが、かかる当接部位の周辺部分に押圧接触せしめられた押圧クランプによって有利に阻止され、以て、重合せ部のショルダ面との当接部位の周囲でのバリの発生が、効果的に防止され得るようになるのである。   In the friction stir spot joining device having such a structure, while rotating the shoulder member at a high speed, the shoulder surface is brought into contact with the surface on one side of the overlapping portion of the metal plate member to be joined. The pressing clamp extrapolated to the shoulder member is pressed by the urging force of the urging member against the peripheral part of the contact portion with the shoulder surface on the surface on one side of the overlapping portion under non-rotation. Friction stir spot welding is performed by inserting a probe that is rotated at a high speed together with the shoulder member into the surface on one side of the overlapped portion in the crimped state. According to this apparatus, the metal fluidized plastically by the frictional heat generated between the shoulder surface and the probe and the overlapping portion flows out from the contact portion with the shoulder surface of the overlapping portion to the outside of the shoulder surface. It is advantageously prevented by the pressure clamp pressed against the peripheral part of the contact part, and therefore the generation of burrs around the contact part with the shoulder surface of the overlapped part can be effectively prevented. It becomes like this.

ところが、そのような押圧クランプを備えた従来の摩擦撹拌点接合装置の構造について、本発明者等が種々検討を加えたところ、この装置には、以下の如き問題が内在していることが、明らかとなった。   However, the present inventors have made various studies on the structure of the conventional friction stir spot joining device provided with such a pressure clamp, and the following problems are inherent in this device. It became clear.

すなわち、かかる従来の摩擦撹拌点接合装置では、押圧クランプの内周面とショルダ部材の外周面との間に、ショルダ部材のみを高速回転せしめるためのクリアランスが、不可避的に設けられている。そのため、接合操作の最中に、塑性流動化されたメタルの一部が、押圧クランプとショルダ部材との間のクリアランスに入り込んで、回転しない押圧クランプの先端面や先端側の内周面部分等の先端部に凝着し、重合せ部と押圧クランプの先端部との間に固着部が形成され、それによって、押圧クランプと接合されるべき金属板部材とが強固に固着してしまうことがあった。そして、そうなった場合には、接合操作の終了後において、接合された重合せ部(接合部位)からショルダ部材と押圧クランプとを軸方向に離隔させる際に、重合せ部と押圧クランプの先端部との間に形成された固着部が分断されるまで、接合された重合せ部やその周辺部分が、押圧クランプと共に持ち上げられ、それによって、接合製品が、接合部位やその周辺部分で変形してしまう恐れがあったのである。   That is, in such a conventional friction stir spot welding device, a clearance for rotating only the shoulder member at high speed is inevitably provided between the inner peripheral surface of the pressure clamp and the outer peripheral surface of the shoulder member. Therefore, during the joining operation, a part of the plastic fluidized metal enters the clearance between the pressing clamp and the shoulder member, and the tip surface of the pressing clamp that does not rotate, the inner peripheral surface portion on the tip side, etc. Adhering to the tip of the metal plate, an adhering portion is formed between the overlapped portion and the tip of the pressure clamp, and the metal plate member to be joined to the pressure clamp may be firmly fixed. there were. In such a case, when the shoulder member and the press clamp are separated in the axial direction from the superposed portion (joined portion) after the joining operation is finished, the superposed portion and the tip of the press clamp are provided. The bonded overlapped part and its peripheral part are lifted together with the pressure clamp until the fixing part formed with the part is broken, so that the bonded product is deformed at the bonded part and its peripheral part. There was a fear of it.

特許第2712838号公報Japanese Patent No. 2712838 特開2001−321967号公報JP 2001-321967 A 特開2001−314983号公報JP 2001-314983 A 特開2002−120077号公報JP 2002-120077 A 特開2005−305486号公報Japanese Patent Laying-Open No. 2005-305486

ここにおいて、本発明は、上述せる如き事情を背景にして為されたものであって、その解決課題とするところは、複数の被接合金属部材の各板状部を重合せた重合せ部において、それら板状部同士を摩擦撹拌点接合するに際して、バリの発生を有利に防止し得ると共に、接合部位やその周囲の部位の変形を惹起させることなく、重合せ部と押圧クランプの先端部との間に形成される固着部を確実に分離することが出来、以て、外観と品質に優れた接合製品を得ることが出来る摩擦撹拌点接合装置を提供することにある。また、他の課題とするところは、そのような摩擦撹拌点接合をより有利に実現し得る摩擦撹拌点接合装置用クランプ機構と、かかる摩擦撹拌点接合を有利に実施する摩擦撹拌点接合方法とを提供することにある。   Here, the present invention has been made in the background as described above, and the problem to be solved is a superposition part in which each plate-like part of a plurality of metal members to be joined is superposed. In addition, when the plate-like parts are joined to each other by friction stir spot, it is possible to advantageously prevent the generation of burrs, and without causing the deformation of the joining part and its surrounding part, It is an object of the present invention to provide a friction stir spot joining apparatus that can reliably separate the fixing portions formed between the two, and thus can obtain a joined product excellent in appearance and quality. Moreover, the place made into another subject is the friction stirring point joining method which implements such a friction stirring point joining advantageously, and the clamp mechanism for friction stirring point joining apparatuses which can implement | achieve such friction stirring point joining more advantageously, Is to provide.

そして、本発明にあっては、上記した摩擦撹拌点接合装置に係る課題の解決のために、複数の被接合金属部材の各板状部を重合せた重合せ部において、それら複数の被接合金属部材の板状部同士を摩擦撹拌点接合する装置において、(a)前記重合せ部の一方の側の面に対して回転状態下で当接せしめられるショルダ面を有するロッド状のショルダ部材と、該ショルダ部材のショルダ面から同軸的に突出して、該重合せ部に対して、該一方の側の面から回転状態下で差し込まれるプローブとを備え、該重合せ部における該プローブの差し込まれた部位において、前記板状部同士の摩擦撹拌点接合操作を行う回転工具と、(b)前記ショルダ部材に対して同軸的に外挿された筒部材からなり、前記回転工具による前記板状部同士の摩擦撹拌点接合操作が行われているときに、先端面が、該重合せ部の一方の側の面に非回転下で当接して、該一方の面を押圧し得るように構成された押圧クランプと、(c)前記ショルダ部材のショルダ面と前記押圧クランプの先端面のうちの少なくとも何れか一方が、前記重合せ部の一方の側の面に当接せしめられた状態下で、前記回転工具による前記板状部同士の摩擦撹拌点接合によって該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される固着部を分断する固着部分断手段とを含んで構成したことを特徴とする摩擦撹拌点接合装置を、その要旨とするものである。   And, in the present invention, in order to solve the problems relating to the friction stir spot welding device described above, in the superposed portion where the respective plate-like portions of the plurality of metal members to be joined are superposed, the plurality of those to be joined. In a device for friction stir spot joining of plate-like portions of metal members, (a) a rod-like shoulder member having a shoulder surface that is brought into contact with a surface on one side of the superposed portion in a rotating state; A probe that protrudes coaxially from the shoulder surface of the shoulder member and is inserted into the overlapped portion from the surface on one side in a rotating state, and the probe is inserted into the overlapped portion. A rotating tool for performing a friction stir spot joining operation between the plate-like portions, and (b) a cylindrical member that is coaxially extrapolated with respect to the shoulder member, and the plate-like portion formed by the rotating tool. Friction stir point contact between each other A pressure clamp configured such that when the operation is performed, the tip surface is brought into contact with the surface on one side of the superposed portion in a non-rotating manner to press the one surface; c) The plate by the rotary tool in a state in which at least one of the shoulder surface of the shoulder member and the front end surface of the pressing clamp is in contact with the surface on one side of the overlapping portion. A fixed partial breaker that divides a fixed portion formed between the tip end portion of the pressure clamp and the surface on one side of the overlapped portion by friction stir spot bonding between the shape portions. The gist of the characteristic friction stir spot welding device is as follows.

かくの如き本発明に従う摩擦撹拌点接合装置にあっては、回転状態とされたショルダ部材のショルダ面と、非回転状態の押圧クランプの先端面とを、接合されるべき金属板部材の重合せ部の一方の側の面に当接乃至は押圧せしめた状態で、かかる重合せ部に対する摩擦撹拌点接合を行うことが出来る。それ故、重合せ部のショルダ面との当接部位からショルダ面の外側への塑性流動化したメタルの流出を、押圧クランプにて阻止することが出来、以て、重合せ部のショルダ面との当接部位の周囲でのバリの発生を、効果的に防止することが可能となる。   In the friction stir spot welding device according to the present invention as described above, the shoulder surface of the shoulder member that has been rotated and the front end surface of the non-rotated pressure clamp are superposed on the metal plate member to be joined. Friction stir spot joining to the superposed part can be performed in a state where it is in contact with or pressed against the surface on one side of the part. Therefore, the outflow of the plastic fluidized metal from the contact portion with the shoulder surface of the superposed portion to the outside of the shoulder surface can be prevented by the pressing clamp, and therefore, the shoulder surface of the superposed portion and It is possible to effectively prevent the occurrence of burrs around the contact portion.

そして、かかる本発明装置では、特に、摩擦撹拌点接合の終了後に、接合された重合せ部の一方の側の面に対して、ショルダ部材のショルダ面と押圧クランプの先端面のうちの少なくとも何れか一方を当接させたままで、固着部分断手段によって、重合せ部と押圧クランプの先端部との間に形成された固着部が分断され、それによって、それら重合せ部と押圧クランプとの強固な固着状態が解消される。それ故、接合操作終了後において、押圧クランプが、接合された重合せ部から離隔移動せしめられる際に、接合された重合せ部やその周辺部分が、押圧クランプと共に持ち上げられ、そのため、それらの接合部位やその周辺部分が変形してしまうようなことが、効果的に防止され得る。   In the apparatus of the present invention, particularly after the end of the friction stir spot welding, at least any one of the shoulder surface of the shoulder member and the front end surface of the press clamp with respect to the surface on one side of the superposed portion joined. With either one of them in contact, the fixing portion breaking means divides the fixing portion formed between the overlapped portion and the tip end portion of the pressure clamp, thereby strengthening the overlapping portion and the pressure clamp. The fixed state is eliminated. Therefore, when the pressing clamp is moved away from the bonded overlapping portion after the bonding operation is completed, the bonded overlapping portion and its peripheral portion are lifted together with the pressing clamp, and therefore, the bonding is performed. It can be effectively prevented that the part and its peripheral part are deformed.

なお、本発明に従う摩擦撹拌点接合装置の好ましい態様の一つによれば、前記押圧クランプの先端面が、軸方向に作用せしめられる付勢力によって、前記重合せ部の一方の側の面に非回転下で当接して、該一方の側の面を押圧し得るようになっていると共に、前記ショルダ部材のショルダ面と該押圧クランプの先端面とが該重合せ部の一方の側の面に当接乃至は押圧せしめられた状態から、該押圧クランプだけを前記付勢力に抗して該重合せ部の一方の側の面から軸方向に離隔させることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部を引きちぎるようにして分断する離隔手段が設けられて、前記固着部分断手段が、該離隔手段を含んで構成される。   According to one of the preferred embodiments of the friction stir spot welding device according to the present invention, the front end surface of the pressing clamp is not pressed against the surface on one side of the overlapped portion by the urging force applied in the axial direction. Abutting under rotation, the surface on one side can be pressed, and the shoulder surface of the shoulder member and the front end surface of the pressing clamp are on the surface on one side of the overlapping portion. From the abutted or pressed state, only the pressing clamp is axially separated from the surface on one side of the overlapped portion against the urging force, so that the tip end portion of the pressing clamp and the pressing clamp Separating means is provided for separating the fixing portion formed between the surface on one side of the overlapped portion, and the fixing partial cutting means includes the separating means.

本態様によれば、例えば、コイルばね等の一般的で且つ安価な付勢手段を用いて、押圧クランプの先端面を、重合せ部の一方の側の面に押圧させることが出来る。しかも、そのような付勢手段の付勢力に抗して、押圧クランプを重合せ部の一方の側の面から離隔させるだけで、固着部を分断することが可能となっている。それ故、バリの発生を防止するための構造や固着部を分断するための構造が、比較的に簡略で且つ安価な構造において有利に実現され得る。   According to this aspect, the front end surface of the pressure clamp can be pressed against the surface on one side of the overlapping portion by using a general and inexpensive biasing means such as a coil spring. In addition, the fixing portion can be divided only by separating the pressing clamp from the surface on one side of the overlapping portion against the urging force of the urging means. Therefore, the structure for preventing the generation of burrs and the structure for dividing the fixing portion can be advantageously realized in a relatively simple and inexpensive structure.

また、本発明に従う摩擦撹拌点接合装置の望ましい態様の一つによれば、前記押圧クランプを、前記ショルダ部材とは別個に、前記重合せの一方の側の面に対して、軸方向において接近又は離隔移動させる移動手段が設けられて、該押圧クランプが、該移動手段にて該重合せ部の一方の側の面に接近移動せしめられることにより、該押圧クランプの前記先端面が、該重合せ部の一方の側の面に非回転下で当接して、該一方の側の面を押圧し得るようになっていると共に、前記固着部分断手段が、該移動手段を含んで構成されて、前記ショルダ部材の前記ショルダ面と前記押圧クランプの先端面とが、前記重合せ部の一方の側の面に対して当接乃至は押圧せしめられた状態から、該押圧クランプだけが、該移動手段にて、該重合せ部の一方の側の面から離隔移動せしめられることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部が、引きちぎられるようにして分断されるようになっている。   Further, according to one of the desirable embodiments of the friction stir spot joining device according to the present invention, the pressing clamp is approached in the axial direction separately from the shoulder member with respect to the surface on one side of the superposition. Alternatively, a moving means for separating and moving is provided, and the pressing clamp is moved close to the surface on one side of the overlapped portion by the moving means, so that the tip surface of the pressing clamp is moved to the weight. The abutting portion is brought into contact with the surface on one side in a non-rotating manner so that the surface on the one side can be pressed, and the fixing partial breaking means includes the moving means. From the state in which the shoulder surface of the shoulder member and the front end surface of the pressing clamp are in contact with or pressed against the surface on one side of the overlapped portion, only the pressing clamp is moved. Means on one side of the superposed part By being moved away from the surface, the fixing portion formed between the tip end portion of the pressing clamp and the surface on one side of the overlapped portion is divided so as to be torn off. Yes.

本態様によれば、例えば、重合せ部の厚さに応じて、重合せ部の一方の側の面への押圧クランプの接近移動量を変化させることが出来、それによって、重合せ部の厚さに拘わらず、重合せ部の一方の側の面に対する押圧クランプの先端面の押圧力を一定に為すことが可能となる。そして、その結果、押圧力不足が生ずることが有利に解消され得て、重合せ部の一方の側の面に対する押圧クランプの先端面の押圧によるバリ発生の防止効果が、極めて安定的に且つより十分に発揮され得る。   According to this aspect, for example, according to the thickness of the overlapped portion, it is possible to change the approach movement amount of the pressure clamp to the surface on one side of the overlapped portion, and thereby the thickness of the overlapped portion. Regardless of this, it is possible to make the pressing force of the front end surface of the pressing clamp against the surface on one side of the overlapped portion constant. As a result, the occurrence of insufficient pressing force can be advantageously eliminated, and the effect of preventing the occurrence of burrs due to the pressing of the front end surface of the pressing clamp against the surface on one side of the overlapped portion is extremely stable and more It can be fully demonstrated.

さらに、本発明に従う摩擦撹拌点接合装置の有利な態様の一つによれば、前記押圧クランプを、その中心軸回りに回転させる回転手段が設けられて、前記固着部分断手段が、該回転手段を含んで構成され、該押圧クランプの前記先端面が前記重合せ部の一方の側の面に当接せしめられた状態において、該押圧クランプが、該回転手段にて中心軸回りに回転せしめられることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部が、ねじ切られるようにして分断されるようになっている。   Furthermore, according to one of the advantageous aspects of the friction stir spot joining device according to the present invention, a rotating means for rotating the pressing clamp around its central axis is provided, and the fixing partial breaking means is the rotating means. The pressure clamp is rotated around the central axis by the rotating means in a state where the tip end surface of the pressure clamp is brought into contact with the surface on one side of the overlapping portion. As a result, the fixing portion formed between the tip end portion of the pressing clamp and the surface on one side of the overlapped portion is divided so as to be threaded.

本態様によれば、押圧クランプの先端面が、重合せ部の一方の側の面に当接せしめられた状態で、固着部が分断されるようになっているところから、押圧クランプが、接合された重合せ部から離隔移動せしめられる際に、接合された重合せ部やその周辺部分が、押圧クランプと共に持ち上げられて、変形してしまうようなことが、更に一層確実に防止され得る。   According to this aspect, the pressing clamp is joined from the position where the fixing portion is divided in a state where the tip surface of the pressing clamp is brought into contact with the surface on one side of the overlapped portion. When the overlapped portion is moved away from the overlapped portion, the bonded overlapped portion and its peripheral portion are lifted together with the pressure clamp and can be prevented from being deformed even more reliably.

更にまた、本発明に従う摩擦撹拌点接合装置の別の好適な態様の一つによれば、前記ショルダ部材と前記プローブとが別体に構成されて、別個に軸方向に移動可能とされた複動式構造を有して、前記回転工具が構成される。   Furthermore, according to another preferred embodiment of the friction stir spot welding device according to the present invention, the shoulder member and the probe are configured separately and can be moved separately in the axial direction. The rotary tool is configured with a dynamic structure.

本態様によれば、例えば、摩擦撹拌点接合操作の終了後に、プローブを撹拌領域から引き抜きつつ、ショルダ部材を前進させて、撹拌領域の表面を押圧することで、プローブの差し込み部分に対応した形状をもって撹拌領域に形成されるプローブ穴内に、その周囲の撹拌領域のメタルを流れ込ませて、かかるプローブ穴を埋めることが出来る。そして、それによって、かかるプローブ穴に起因して生ずる問題、例えば、塗装時における液溜まりの問題や、接合された重合せ部(接合部位)における接合強度(継手強度)不足の問題等を、有利に解消することが出来る。   According to this aspect, for example, after completion of the friction stir spot joining operation, the shoulder member is advanced while the probe is pulled out from the stirring area, and the surface of the stirring area is pressed, so that the shape corresponds to the insertion part of the probe. The metal in the surrounding stirring area can be caused to flow into the probe hole formed in the stirring area to fill the probe hole. Thus, problems caused by the probe hole, such as a problem of liquid pool during coating, a problem of insufficient joint strength (joint strength) at the joined superposed portion (joint site), etc. are advantageous. Can be resolved.

そして、本発明にあっては、前記せる摩擦撹拌点接合装置用クランプ機構に係る課題の解決のために、複数の被接合金属部材の各板状部を重合せた重合せ部の一方の側の面に対して、回転せしめられるショルダ部材のショルダ面を当接せしめる一方、該ショルダ面から突出するプローブを差し込んで、該重合せ部における該プローブの差し込まれた部位において、該複数の被接合金属部材の板状部同士を摩擦撹拌点接合する装置に設けられ、該重合せ部の一方の側の面に対する該ショルダ面の当接状態下で、該一方の側の面における該ショルダ面の当接部位の周辺部を押圧するクランプ機構において、(a)前記ショルダ部材に対して同軸的に外挿された筒部材からなり、前記回転工具による前記板状部同士の摩擦撹拌点接合操作が行われているときに、先端面が、該重合せ部の一方の側の面に非回転下で当接して、該一方の面を押圧し得るように構成された押圧クランプと、(b)前記ショルダ部材のショルダ面と前記押圧クランプの先端面のうちの少なくとも何れか一方が前記重合せ部の一方の側の面に当接せしめられた状態下で、前記回転工具による前記板状部同士の摩擦撹拌点接合によって該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される固着部を分断する固着部分断手段とを含んで構成したことを特徴とする摩擦撹拌点接合装置用クランプ機構をも、その要旨とするものである。   And in this invention, in order to solve the problem concerning the clamping mechanism for the friction stir spot joining device to be made, one side of the superposed part obtained by superposing the respective plate-like parts of the plurality of metal members to be joined The shoulder surface of the shoulder member to be rotated is brought into contact with the surface of the plurality of members, while a probe protruding from the shoulder surface is inserted, and the plurality of bonded parts are inserted at the portion where the probe is inserted in the overlapping portion. The apparatus is provided in an apparatus for friction stir spot joining of plate-like parts of a metal member, and the shoulder surface on the one side surface is in contact with the shoulder surface against the one side surface of the superposed part. In the clamp mechanism that presses the peripheral part of the contact part, (a) a cylindrical member that is coaxially inserted with respect to the shoulder member, and a friction stir spot joining operation between the plate-like parts by the rotary tool is performed. Done A pressing clamp that is configured such that the tip surface abuts against the surface on one side of the overlapping portion in a non-rotating manner and presses the one surface, and (b) the shoulder member Friction stirring between the plate-like portions by the rotary tool in a state in which at least one of the shoulder surface of the pressure clamp and the tip end surface of the pressing clamp is in contact with the surface on one side of the overlapping portion Friction stir point characterized by including a fixed partial break means for dividing a fixed portion formed between the tip end portion of the pressure clamp and the one side surface of the overlapped portion by point joining The gist of the clamping mechanism for the joining device is also provided.

本発明に従う摩擦撹拌点接合装置用クランプ機構を用いれば、重合せ部のショルダ面との当接部位からショルダ面の外側への塑性流動化したメタルの流出を、押圧クランプにて阻止することが出来、以て、重合せ部のショルダ面との当接部位の周囲でのバリの発生を、効果的に防止することが可能となる。また、ショルダ部材のショルダ面と押圧クランプの先端面のうちの少なくとも何れか一方を重合せ部に当接させたままで、固着部分断手段によって、重合せ部と押圧クランプとの強固な固着状態を解消することが出来、それによって、接合された重合せ部からの押圧クランプの離隔移動時に、接合された重合せ部やその周辺部分が、押圧クランプと共に持ち上げられ、そのために変形してしまうようなことが、効果的に防止され得る。   If the clamp mechanism for a friction stir spot welding device according to the present invention is used, it is possible to prevent the plastic fluidized metal from flowing out from the contact portion with the shoulder surface of the overlapped portion to the outside of the shoulder surface with a press clamp. As a result, it is possible to effectively prevent the occurrence of burrs around the contact portion of the superposed portion with the shoulder surface. Further, with the at least one of the shoulder surface of the shoulder member and the front end surface of the pressure clamp kept in contact with the overlapped portion, the firmly bonded state between the overlapped portion and the pressure clamp is obtained by the fixing partial cutting means. When the pressure clamp is moved away from the bonded overlapped portion, the bonded overlapped portion and its peripheral portion are lifted together with the pressure clamp and thus deformed. Can be effectively prevented.

なお、本発明に従う摩擦撹拌点接合装置用クランプ機構の好適な態様の一つによれば、前記押圧クランプの先端面が、軸方向に作用せしめられる付勢力によって、前記重合せ部の一方の側の面に非回転下で当接して、該一方の側の面を押圧し得るようになっていると共に、前記ショルダ部材のショルダ面と該押圧クランプの先端面とが該重合せ部の一方の側の面に当接乃至は押圧せしめられた状態から、該押圧クランプだけを前記付勢力に抗して該重合せ部の一方の側の面から軸方向に離隔させることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部を引きちぎるようにして分断する離隔手段が設けられて、前記固着部分断手段が、該離隔手段を含んで構成される。   According to one of the preferred embodiments of the clamp mechanism for a friction stir spot joining device according to the present invention, the tip surface of the pressing clamp is applied to one side of the overlapping portion by an urging force that acts in the axial direction. The surface of the shoulder member and the front end surface of the pressing clamp are connected to one side of the overlapping portion. From the state of being in contact with or pressed against the surface on the side, only the pressure clamp is separated from the surface on one side of the overlapped portion in the axial direction against the urging force. Separating means for separating the fixing portion formed between the tip portion and the surface on one side of the overlapped portion is provided, and the fixing partial cutting means includes the separating means. Composed.

また、本発明に従う摩擦撹拌点接合装置用クランプ機構の望ましい態様の一つによれば、前記押圧クランプを、前記ショルダ部材とは別個に、前記重合せの一方の側の面に対して、軸方向において接近又は離隔移動させる移動手段が設けられて、該押圧クランプが、該移動手段にて該重合せ部の一方の側の面に接近移動せしめられることにより、該押圧クランプの前記先端面が、該重合せ部の一方の側の面に非回転下で当接して、該一方の側の面を押圧し得るようになっていると共に、前記固着部分断手段が、該移動手段を含んで構成されて、前記ショルダ部材の前記ショルダ面と前記押圧クランプの先端面とが、前記重合せ部の一方の側の面に対して当接乃至は押圧せしめられた状態から、該押圧クランプだけが、該移動手段にて、該重合せ部の一方の側の面から離隔移動せしめられることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部が、引きちぎられるようにして分断されるようになっている。   Further, according to one of the desirable embodiments of the clamp mechanism for a friction stir spot joining device according to the present invention, the pressing clamp is separated from the shoulder member with respect to the surface on one side of the superposition. Moving means for moving in the direction of approaching or moving away from each other is provided, and the pressing clamp is moved closer to the surface on one side of the overlapping portion by the moving means, so that the distal end surface of the pressing clamp is moved. The one-side surface of the overlapping portion is non-rotatably pressed to press the one-side surface, and the fixing partial breaking means includes the moving means. Since the shoulder surface of the shoulder member and the front end surface of the pressure clamp are in contact with or pressed against the surface on one side of the overlapped portion, only the pressure clamp is configured. And the polymerization by the transfer means The fixed portion formed between the tip end portion of the pressing clamp and the one side surface of the overlapped portion is separated by being moved away from the surface on one side of the portion. It has come to be.

さらに、本発明に従う摩擦撹拌点接合装置用クランプ機構の有利な態様の一つによれば、前記押圧クランプを、その中心軸回りに回転させる回転手段が設けられて、前記固着部分断手段が、該回転手段を含んで構成され、該押圧クランプの前記先端面が前記重合せ部の一方の側の面に当接せしめられた状態において、該押圧クランプが、該回転手段にて中心軸回りに回転せしめられることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部が、ねじ切られるようにして分断されるようになっている。   Furthermore, according to one of the advantageous aspects of the clamp mechanism for a friction stir spot joining device according to the present invention, a rotating means for rotating the pressing clamp around its central axis is provided, and the fixing partial breaking means is The pressure clamp is configured around the central axis by the rotation means in a state in which the rotation means is included and the front end surface of the pressure clamp is brought into contact with the surface on one side of the overlapping portion. By being rotated, the fixing portion formed between the tip end portion of the pressing clamp and the surface on one side of the overlapped portion is divided so as to be threaded.

そして、本発明にあっては、前記せる摩擦撹拌点接合方法に係る課題の解決のために、複数の被接合金属部材の各板状部を重合せた重合せ部において、それら複数の被接合金属部材の板状部同士を摩擦撹拌点接合するに際して、ロッド状のショルダ部材と該ショルダ部材のショルダ面から同軸的に突出するプローブとを備えた回転工具と、該ショルダ部材に対して同軸的に外挿された筒部材からなる押圧クランプとを用いて、該押圧クランプの先端面を、非回転下で、前記重合せ部の一方の側の面に押し付けた状態において、該回転工具の該ショルダ部材のショルダ面を、回転状態下で、該重合せ部の一方の側の面に当接させつつ、該プローブを、回転状態下で、該重合せ部に対して、該一方の側の面から差し込んで、前記板状部同士の摩擦撹拌点接合操作を行った後、該摩擦撹拌点接合操作の実施によって前記押圧クランプの先端部と前記重合せ部の一方の側の面との間に形成される固着部を分断する操作を、前記ショルダ部材のショルダ面を該重合せ部の一方の側の面に当接させた状態下で、該押圧クランプの先端面を該重合せ部の一方の側の面から離隔させることにより実施することを特徴とする摩擦撹拌点接合方法をも、その要旨とするものである。   In the present invention, in order to solve the problem relating to the friction stir spot joining method described above, in the overlapped portion where the plate-like portions of the plurality of metal members to be bonded are overlapped, the plurality of the members to be bonded A rotary tool including a rod-shaped shoulder member and a probe projecting coaxially from the shoulder surface of the shoulder member when the plate-like portions of the metal members are friction-stir-point joined, and coaxial with the shoulder member And a pressing clamp made of a cylindrical member externally attached to the rotating tool in a state where the tip end surface of the pressing clamp is pressed against the surface on one side of the overlapping portion under non-rotation. While the shoulder surface of the shoulder member is in contact with the surface on one side of the overlapped portion under the rotation state, the probe is moved on the one side with respect to the overlapped portion under the rotation state. Friction between the plate-like parts inserted from the surface After performing the stirring point joining operation, the operation of dividing the fixing portion formed between the tip portion of the pressure clamp and the one side surface of the overlapped portion by performing the friction stirring point joining operation, In a state where the shoulder surface of the shoulder member is in contact with the surface on one side of the overlapping portion, the front end surface of the pressing clamp is separated from the surface on one side of the overlapping portion. The gist of the friction stir spot joining method characterized by this is also the gist of this.

本発明に従う摩擦撹拌点接合方法によれば、重合せ部のショルダ面との当接部位からショルダ面の外側への塑性流動化したメタルの流出を、押圧クランプにて阻止することが出来、以て、重合せ部のショルダ面との当接部位の周囲でのバリの発生を、効果的に防止することが可能となる。また、ショルダ部材のショルダ面を重合せ部に当接させたままで、重合せ部と押圧クランプとの強固な固着状態を解消することが出来、それによって、接合された重合せ部からの押圧クランプの離隔移動時に、接合された重合せ部やその周辺部分が、押圧クランプと共に持ち上げられ、そのために変形してしまうようなことが、効果的に防止され得る。   According to the friction stir spot joining method according to the present invention, it is possible to prevent the outflow of the plastic fluidized metal from the contact portion with the shoulder surface of the overlapped portion to the outside of the shoulder surface by the press clamp. Thus, it is possible to effectively prevent the generation of burrs around the contact portion of the superposed portion with the shoulder surface. In addition, while the shoulder surface of the shoulder member is kept in contact with the overlapped portion, the firmly fixed state between the overlapped portion and the pressure clamp can be eliminated, thereby the pressure clamp from the bonded overlapped portion. It is possible to effectively prevent the joined superposed portion and its peripheral portion from being lifted together with the pressure clamp and deformed due to the separation.

本発明にあっては、前記せる摩擦撹拌点接合方法に係る課題の解決のために、複数の被接合金属部材の各板状部を重合せた重合せ部において、それら複数の被接合金属部材の板状部同士を摩擦撹拌点接合するに際して、ロッド状のショルダ部材と該ショルダ部材のショルダ面から同軸的に突出するプローブとを備えた回転工具と、該ショルダ部材に対して同軸的に外挿された筒部材からなる押圧クランプとを用いて、該押圧クランプの先端面を、非回転下で、前記重合せ部の一方の側の面に押し付けた状態において、該回転工具の該ショルダ部材のショルダ面を、回転状態下で、該重合せ部の一方の側の面に当接させつつ、該プローブを、回転状態下で、該重合せ部に対して、該一方の側の面から差し込んで、前記板状部同士の摩擦撹拌点接合操作を行った後、該摩擦撹拌点接合操作の実施によって前記押圧クランプの先端部と前記重合せ部の一方の側の面との間に形成される固着部を分断する操作を、該押圧クランプの先端面を該重合せ部の一方の側の面に当接させた状態下で、該押圧クランプを前記ショルダ部材の中心軸回りに回転させることにより実施することを特徴とする摩擦撹拌点接合方法をも、また、その要旨とするものである。   In the present invention, in order to solve the problem relating to the friction stir spot joining method, the plurality of metal members to be joined in the superposed part obtained by superposing the plate-like parts of the plurality of metal members to be joined. When the plate-like portions are joined to each other by friction stir spot welding, a rotary tool including a rod-shaped shoulder member and a probe projecting coaxially from the shoulder surface of the shoulder member, The shoulder member of the rotary tool in a state where the front end surface of the press clamp is pressed against the surface on one side of the overlapped portion under non-rotation using a press clamp made of an inserted cylindrical member. The shoulder surface of the probe is brought into contact with the surface on one side of the overlapped portion under the rotation state, and the probe is moved from the surface on the one side with respect to the overlapped portion under the rotation state. Inserting the friction stir spot between the plate-like parts After performing the operation, the operation of dividing the fixing portion formed between the tip end portion of the press clamp and the one side surface of the overlapped portion by performing the friction stir spot joining operation is performed. Friction stir spot welding, wherein the pressing clamp is rotated around the central axis of the shoulder member in a state where the tip end surface of the shoulder portion is in contact with the surface on one side of the overlapping portion The method is also the gist of the method.

本発明に従う摩擦撹拌点接合方法によっても、重合せ部のショルダ面との当接部位からショルダ面の外側への塑性流動化したメタルの流出を、押圧クランプにて阻止することが出来、以て、重合せ部のショルダ面との当接部位の周囲でのバリの発生を、効果的に防止することが可能となる。また、押圧クランプの先端面を重合せ部に当接させたままで、重合せ部と押圧クランプとの強固な固着状態を解消することが出来、それによって、接合された重合せ部からの押圧クランプの離隔移動時に、接合された重合せ部やその周辺部分が、押圧クランプと共に持ち上げられ、そのために変形してしまうようなことが、効果的に防止され得る。   Also by the friction stir spot joining method according to the present invention, it is possible to prevent the plastic fluidized metal from flowing out from the contact portion with the shoulder surface of the overlapped portion by the press clamp. Further, it is possible to effectively prevent the generation of burrs around the contact portion of the superposed portion with the shoulder surface. In addition, while the front end surface of the pressure clamp is kept in contact with the overlapped portion, the firmly fixed state between the overlapped portion and the pressure clamp can be eliminated, thereby pressing the clamp from the bonded overlapped portion. It is possible to effectively prevent the joined superposed portion and its peripheral portion from being lifted together with the pressure clamp and deformed due to the separation.

上述の説明から明らかなように、本発明に従う摩擦撹拌点接合装置によれば、バリの発生を確実に防止しつつ、複数の被接合金属部材の板状部同士を摩擦撹拌点接合することが出来、しかも、そのような接合操作の終了後に、接合部位やその周囲の部位の変形を惹起させることなく、重合せ部と押圧クランプとの間に形成される固着部を確実に分離することが出来る。そして、それらの結果として、外観と品質に優れた接合製品を、極めて有利に且つ安定的に得ることが出来る。   As is apparent from the above description, according to the friction stir spot welding device according to the present invention, it is possible to friction stir spot join the plate-like portions of the plurality of metal members to be joined while reliably preventing the generation of burrs. In addition, after such a joining operation is completed, it is possible to reliably separate the fixing portion formed between the overlapped portion and the pressure clamp without causing deformation of the joining portion and the surrounding portion. I can do it. As a result, a bonded product excellent in appearance and quality can be obtained very advantageously and stably.

また、本発明に従う摩擦撹拌点接合装置用クランプ機構と本発明に従う摩擦撹拌点接合装方法の何れにおいても、本発明に従う摩擦撹拌点接合装置において奏され得る優れた作用・効果と実質的に同一の作用・効果が、極めて有効に享受され得る。   In addition, in both the friction stir spot welding device clamping mechanism according to the present invention and the friction stir spot welding method according to the present invention, substantially the same actions and effects that can be achieved in the friction stir spot welding device according to the present invention. Can be enjoyed very effectively.

本発明に従う構造を有する摩擦撹拌点接合装置の一実施形態の要部を示す縦断面説明図である。It is longitudinal cross-sectional explanatory drawing which shows the principal part of one Embodiment of the friction stir spot joining apparatus which has a structure according to this invention. 図1に示された摩擦撹拌点接合装置を用いて実施される摩擦撹拌点接合において、接合開始から摩擦撹拌部が形成されるまでの工程を示す工程説明図であって、(a)、(b)及び(c)は、それぞれ各工程における一形態を示す説明図である。In the friction stir spot welding performed using the friction stir spot welding apparatus shown in FIG. 1, it is a process explanatory view showing steps from the start of joining to the formation of a friction stir section, (a), ( b) and (c) are explanatory views showing one embodiment in each step. 図2に示される工程に続いて行われる、摩擦撹拌部に形成されるプローブ穴を消滅させて、接合部を形成するまでの工程を示す説明図であって、(a)及び(b)は、それぞれ、その工程の一形態を示す説明図である。It is explanatory drawing which shows the process until it eliminates the probe hole formed in a friction stirring part performed after the process shown by FIG. 2, and forms a junction part, (a) And (b) , Respectively, is an explanatory view showing one form of the process. 図3に示される工程に続いて行われる、押圧クランプとプローブとショルダ部材とを重合せ部から離隔させる工程を示す説明図であって、(a)及び(b)は、それぞれ、その工程の一形態を示す説明図である。It is explanatory drawing which shows the process of separating a press clamp, a probe, and a shoulder member from the superimposition part performed following the process shown by FIG. 3, Comprising: (a) And (b) is the process of the process, respectively. It is explanatory drawing which shows one form. 本発明に従う摩擦撹拌点接合装置の別の実施形態を示す、図1に対応する縦断面説明図である。It is a longitudinal cross-sectional explanatory view corresponding to FIG. 1 which shows another embodiment of the friction stir spot joining apparatus according to this invention. 本発明に従う摩擦撹拌点接合装置の更に別の実施形態を示す、図1に対応する縦断面説明図である。It is a longitudinal cross-sectional explanatory drawing corresponding to FIG. 1 which shows another embodiment of the friction stir spot joining apparatus according to this invention. 図6に示された摩擦撹拌点接合装置を用いて実施される摩擦撹拌点接合において、かかる摩擦撹拌点接合操作の終了後に、押圧クランプとプローブとショルダ部材とを重合せ部から離隔させる工程を示す説明図であって、(a)及び(b)は、それぞれ、その工程の一形態を示す説明図である。In the friction stir spot joining performed using the friction stir spot joining apparatus shown in FIG. 6, a step of separating the pressure clamp, the probe, and the shoulder member from the overlapping portion after the end of the friction stir spot joining operation. It is explanatory drawing shown, Comprising: (a) And (b) is explanatory drawing which shows one form of the process, respectively.

以下、本発明を更に具体的に明らかにするために、本発明の実施の形態について、図面を参照しつつ、詳細に説明することとする。   Hereinafter, in order to clarify the present invention more specifically, embodiments of the present invention will be described in detail with reference to the drawings.

先ず、図1には、本発明に従う構造を有する摩擦撹拌点接合装置の一実施形態の要部が、概略的に示されている。かかる図1から明らかなように、本実施形態の摩擦撹拌点接合装置は、接合されるべき複数の金属板材を重合せた重合せ部を摩擦撹拌点接合するための回転工具10を有して、構成されている。   First, FIG. 1 schematically shows a main part of one embodiment of a friction stir spot welding apparatus having a structure according to the present invention. As apparent from FIG. 1, the friction stir spot welding apparatus according to the present embodiment includes a rotary tool 10 for friction stir spot welding of a superposed portion obtained by superposing a plurality of metal plate materials to be joined. ,It is configured.

より具体的には、回転工具10は、細長い丸棒状のプローブ12と、厚肉円筒状の長尺な中空ロッド形態を呈するショルダ部材14とを更に有している。そして、ショルダ部材14が、プローブ12に対して、同軸的に外挿されており、また、そのような外挿下で、それらショルダ部材14とプローブ12とが、図1において上下方向となる軸方向において、互いに別個に移動可能に配置されている。なお、以下からは、便宜上、ショルダ部材14とプローブ12の軸方向たる図1の上方及び下方を、それぞれ、単に、上方及び下方と言うこととする。   More specifically, the rotary tool 10 further includes an elongated round rod-like probe 12 and a shoulder member 14 in the form of a thick hollow cylindrical long hollow rod. Further, the shoulder member 14 is coaxially extrapolated with respect to the probe 12, and under such extrapolation, the shoulder member 14 and the probe 12 are axes in the vertical direction in FIG. In the direction, they are arranged to be movable separately from each other. In the following, for the sake of convenience, the upper and lower portions in FIG. 1 that are the axial directions of the shoulder member 14 and the probe 12 are simply referred to as the upper and lower portions, respectively.

この回転工具10のショルダ部材14においては、下部側の先端面が、平坦な円環面からなるショルダ面16とされている。そして、このショルダ部材14のショルダ面16を含む、少なくとも被接合金属板材に接する部分が、プローブ12の、少なくとも被接合金属板材に接する部分と共に、被接合金属板材(重合せ部)の材質よりも硬い材質の材料にて形成されている。なお、この硬質材料としては、例えば、被接合金属板材がアルミ材の場合、鋼材が採用されることとなる。   In the shoulder member 14 of the rotary tool 10, the lower end surface is a shoulder surface 16 formed of a flat annular surface. Further, at least a portion including the shoulder surface 16 of the shoulder member 14 in contact with the metal plate to be bonded, together with at least a portion of the probe 12 in contact with the metal plate to be bonded, is more than the material of the metal plate to be bonded (overlapping portion). It is made of a hard material. As this hard material, for example, when the metal sheet to be joined is an aluminum material, a steel material is adopted.

かかる回転工具10にあっては、図1に明示されてはいないものの、従来と同様に、プローブ12とショルダ部材14とが、それぞれの上端部において、摩擦撹拌点接合装置本体に固定された回転駆動装置(共に図示せず)に連結されており、それによって、それらプローブ12とショルダ部材14とが、プローブ12の軸心回りに高速で一体回転せしめられ得るようになっている。   In such a rotary tool 10, although not clearly shown in FIG. 1, the rotation in which the probe 12 and the shoulder member 14 are fixed to the friction stir spot welding device main body at the respective upper ends as in the conventional case. The probe 12 and the shoulder member 14 can be integrally rotated at a high speed around the axis of the probe 12 by being connected to a driving device (both not shown).

また、プローブ12の上端部とショルダ部材14の上端部は、それぞれ、摩擦撹拌点接合装置本体に固定されたプローブ往復動装置とショルダ部材往復動装置(何れも図示せず)とに対して、それぞれ、別個に連結されている。これによって、プローブ12とショルダ部材14とが、プローブ往復動装置とショルダ部材往復動装置の作動に基づいて、軸方向(上下方向)において、別個に或いは一体的に往復移動(突出し作動及び引込み作動)せしめられ得るようになっている。つまり、本実施形態においては、プローブ12とショルダ部材14とが、それぞれ別体に構成されて、別個に軸方向に移動可能とされた複動式構造をもって、回転工具10が、構成されているのである。   Further, the upper end of the probe 12 and the upper end of the shoulder member 14 are respectively connected to a probe reciprocating device and a shoulder member reciprocating device (none of which are shown) fixed to the friction stir spot welding device main body. Each is connected separately. As a result, the probe 12 and the shoulder member 14 are reciprocated separately (in the vertical direction) or integrally with each other (protruding operation and retracting operation) based on the operations of the probe reciprocating device and the shoulder member reciprocating device. ) You can be kidnapped. In other words, in the present embodiment, the rotary tool 10 is configured with a double-acting structure in which the probe 12 and the shoulder member 14 are configured separately and individually movable in the axial direction. It is.

かくして、ショルダ部材往復動装置の停止状態下で、プローブ往復動装置の引込み作動が行われることにより、プローブ12が、ショルダ部材14の内孔内に引き込まれて、プローブ12の先端面とショルダ部材14のショルダ面16とが面一となる引込位置に位置せしめられるようになっており[図1及び図2の(a)参照]、また、そのような状態から、ショルダ部材往復動装置の引込み作動やプローブ往復動装置の突出し作動が行われると、プローブ12が、その先端部を、ショルダ部材14のショルダ面16から突出せしめる突出位置に位置せしめられるようになっている[図2の(c)参照]。そして、プローブ往復動装置とショルダ部材往復動装置との同期した突出し作動及び引込み作動が行われることで、プローブ12とショルダ部材14とが、軸方向において、一体的に移動するように構成されている。なお、後述する複数の被接合金属板材の重合せ部に対する摩擦撹拌点接合の実施に際しては、これらプローブ往復動装置及びショルダ部材往復動装置が、回転駆動装置と同時に作動せしめられることで、上記の如きプローブ12とショルダ部材14の軸方向への往復移動が、高速回転下で行われるようになる。   Thus, when the reciprocating operation of the probe reciprocating device is performed while the shoulder member reciprocating device is stopped, the probe 12 is drawn into the inner hole of the shoulder member 14, and the distal end surface of the probe 12 and the shoulder member are retracted. The shoulder surface 16 of the shoulder 14 is positioned at a retracted position that is flush with the shoulder surface 16 (see FIGS. 1 and 2 (a)). When the operation and the projecting operation of the probe reciprocating device are performed, the probe 12 is positioned at the projecting position where the tip of the probe 12 projects from the shoulder surface 16 of the shoulder member 14 [(c of FIG. 2]. )reference]. The probe 12 and the shoulder member 14 are configured to move integrally in the axial direction by performing a protruding operation and a retracting operation that are synchronized between the probe reciprocating device and the shoulder member reciprocating device. Yes. When performing the friction stir spot joining to the overlapping portions of a plurality of metal plates to be joined, which will be described later, the probe reciprocating device and the shoulder member reciprocating device are operated simultaneously with the rotational drive device, so that Such reciprocating movement of the probe 12 and the shoulder member 14 in the axial direction is performed under high-speed rotation.

そして、本実施形態の摩擦撹拌点接合装置にあっては、かくの如き構造を有する回転工具10に加えて、バリ押え機能を有するクランプ機構18が、特別な構造をもって設けられている。   In the friction stir spot welding device of the present embodiment, in addition to the rotary tool 10 having such a structure, a clamp mechanism 18 having a burr pressing function is provided with a special structure.

すなわち、図1から明らかなように、クランプ機構18は、保持部材20と押圧クランプ22とを有している。このクランプ機構18の保持部材20は、ショルダ部材14の外径よりも十分に大きな内径を有する厚肉の円筒体からなっている。そして、プローブ12に外挿されたショルダ部材14の上側部分に対して、更に同軸的に外挿配置されている。換言すれば、保持部材20の内孔内に、プローブ12とそれに外挿されたショルダ部材14とが同軸的に挿入されていると共に、それらプローブ12とショルダ部材14のそれぞれの下側部分が、保持部材20の内孔から下方に向かって突出位置せしめられているのである。   That is, as is clear from FIG. 1, the clamp mechanism 18 includes a holding member 20 and a pressing clamp 22. The holding member 20 of the clamp mechanism 18 is formed of a thick cylindrical body having an inner diameter sufficiently larger than the outer diameter of the shoulder member 14. Further, the outer member is further coaxially arranged with respect to the upper portion of the shoulder member 14 which is extrapolated to the probe 12. In other words, the probe 12 and the shoulder member 14 externally inserted thereto are coaxially inserted into the inner hole of the holding member 20, and the lower portions of the probe 12 and the shoulder member 14 are respectively That is, the holding member 20 is protruded downward from the inner hole.

また、かかる保持部材20の下端部の外周面には、厚肉円環板状の外フランジ部24が一体形成されている。そして、この外フランジ部24の上面には、その周方向に等間隔を隔てた4個所に、圧縮空気により引込み作動せしめられる、空気圧式の単動シリンダ26が、それぞれ、1個ずつ固定されている(図1には、2個のみを示す)。また、これら4個の単動シリンダ26は、それぞれ、図示しない圧縮空気流路を介して、コンプレッサ(図示せず)に接続されていると共に、下方に向かって突出位置せしめられたピストンロッド28を有している。   Further, a thick annular plate-shaped outer flange portion 24 is integrally formed on the outer peripheral surface of the lower end portion of the holding member 20. On the upper surface of the outer flange portion 24, pneumatic single-acting cylinders 26, which are retracted by compressed air, are fixed one by one at four locations that are equally spaced in the circumferential direction. (FIG. 1 shows only two). Each of the four single-acting cylinders 26 is connected to a compressor (not shown) via a compressed air flow path (not shown), and has a piston rod 28 that protrudes downward. Have.

さらに、保持部材20の外フランジ部24における単動シリンダ26の固定部位には、かかる部位を上下方向に貫通する挿通孔29が、それぞれ設けられている。また、そのような挿通孔29には、各固定部位に固定された単動シリンダ26のピストンロッド28が、それぞれ挿通されており、それによって、それら各ピストンロッド28が、外フランジ部24の下面から下方に向かって、所定長さだけ延出せしめられている。そして、このような4個の単動シリンダ26の各ピストンロッド28が、図示しないコンプレッサの作動に基づいて、互いに同期して、引込み作動せしめられて、上方に向かって移動するようになっている。   Furthermore, insertion holes 29 are provided in the fixed portion of the single acting cylinder 26 in the outer flange portion 24 of the holding member 20 so as to penetrate the portion in the vertical direction. In addition, the piston rods 28 of the single acting cylinders 26 fixed to the respective fixing parts are respectively inserted into the insertion holes 29, whereby the piston rods 28 are respectively connected to the lower surface of the outer flange portion 24. A predetermined length is extended downward from the top. The piston rods 28 of the four single-acting cylinders 26 are retracted in synchronism with each other based on the operation of a compressor (not shown) so as to move upward. .

また、かかる保持部材20にあっては、図1に明示されてはいないものの、摩擦撹拌点接合装置本体に固定された、前記せるプローブ往復動装置やショルダ部材往復動装置とは更に別のクランプ往復動装置(何れも図示せず)に対して、上端部において連結されている。これによって、保持部材20が、クランプ往復動装置の作動に基づいて、軸方向(上下方向)において、プローブ12やショルダ部材14とは別個に或いは一体的に往復移動(突出し作動及び引込み作動)され得るようになっている。なお、この保持部材20は、それらプローブ12やショルダ部材14とは異なり、後述する摩擦撹拌点接合操作中において、回転することなく、静止状態が保持されるようになっている。   Further, in the holding member 20, although not clearly shown in FIG. 1, the clamp reciprocating device and the shoulder member reciprocating device which are fixed to the friction stir spot joining device main body are further separated. It is connected at the upper end to a reciprocating device (both not shown). Accordingly, the holding member 20 is reciprocated separately from or integrally with the probe 12 and the shoulder member 14 in the axial direction (vertical direction) based on the operation of the clamp reciprocating device (protruding operation and retracting operation). To get. Unlike the probe 12 and the shoulder member 14, the holding member 20 is held in a stationary state without rotating during a friction stir spot joining operation described later.

一方、押圧クランプ22は、全体として、段付の円筒状部材からなり、下側部分が、小径で薄肉のクランプ先端部30とされている一方、上側部分が、大径で厚肉のクランプ基部32とされている。なお、クランプ先端部30は、保持部材20の内孔内から突出位置するプローブ12とショルダ部材14のそれぞれの下側部分の長さの略半分程度の長さと、ショルダ部材14の外径よりも極僅かに大きな内径とを有している。クランプ基部32は、保持部材20の内孔内から突出位置するプローブ12とショルダ部材14のそれぞれの下側部分の長さの1/4に満たない程度の長さと、ショルダ部材14の外径よりも十分に大きな外径とを有している。   On the other hand, the press clamp 22 is composed of a stepped cylindrical member as a whole, and the lower part is a small-diameter and thin clamp tip 30, while the upper part is a large-diameter and thick clamp base. 32. The clamp tip 30 is approximately half the length of the lower portion of each of the probe 12 and the shoulder member 14 protruding from the inner hole of the holding member 20 and the outer diameter of the shoulder member 14. It has a very slightly large inner diameter. The clamp base 32 has a length that is less than ¼ of the length of the lower portion of each of the probe 12 and the shoulder member 14 protruding from the inner hole of the holding member 20 and the outer diameter of the shoulder member 14. Has a sufficiently large outer diameter.

また、かかる押圧クランプ22においては、クランプ先端部30の先端面(下端面)が、ショルダ面16よりも大径の平坦な円環面からなる押圧面33とされている。更に、クランプ基部32の上端部外周面には、保持部材20の外フランジ部24よりも一周りだけ小さな厚肉円環板形状を呈するフランジ状支持部34が、一体形成されている。また、このフランジ状支持部34における周方向に等間隔を隔てた4個所には、保持部材20の外フランジ部24に設けられた4個の挿通孔29と同一径の貫通孔36が、それぞれ、1個ずつ設けられている。   In the pressing clamp 22, the tip surface (lower end surface) of the clamp tip 30 is a pressing surface 33 formed of a flat annular surface having a larger diameter than the shoulder surface 16. Further, a flange-like support portion 34 having a thick annular plate shape smaller than the outer flange portion 24 of the holding member 20 is integrally formed on the outer peripheral surface of the upper end portion of the clamp base portion 32. In addition, through holes 36 having the same diameter as the four insertion holes 29 provided in the outer flange portion 24 of the holding member 20 are respectively provided at four locations at equal intervals in the circumferential direction of the flange-shaped support portion 34. One by one.

そして、このような押圧クランプ22が、保持部材20の下側において、フランジ状支持部34を、保持部材20の外フランジ部24に対して、所定距離を隔てて対向させ、且つ4個の貫通孔36を、保持部材20の外フランジ部24における4個の挿通孔29に対して、それぞれ同軸的に位置させるようにして、配置されている。また、そのような配置状態下で、保持部材20の内孔内から、プローブ12に外挿された状態でプローブ12と共に突出位置するショルダ部材14の下端部に対して、極僅かなクリアランスをもって、更に同軸的に外挿されて、軸方向に別個に移動せしめられ得るようになっている。   And such a press clamp 22 makes the flange-like support part 34 face the outer flange part 24 of the holding member 20 with a predetermined distance on the lower side of the holding member 20, and has four penetrating holes. The holes 36 are arranged so as to be coaxially positioned with respect to the four insertion holes 29 in the outer flange portion 24 of the holding member 20. Further, under such an arrangement state, with a very slight clearance from the inner hole of the holding member 20 to the lower end portion of the shoulder member 14 protruding together with the probe 12 in a state of being extrapolated to the probe 12, Furthermore, it is coaxially extrapolated and can be moved separately in the axial direction.

そしてまた、そのような状態において、保持部材20の外フランジ部24に固定された4個の単動シリンダ26の各ピストンロッド28が、先端部において、押圧クランプ22におけるフランジ状支持部34の各貫通孔36に挿通されている。更に、それら各ピストンロッド28の先端部のうち、各貫通孔36から下方に突出する部分には、各貫通孔36の径より大なる外径を有する厚肉円板状の支持板38が取り付けられており、以て、押圧クランプ22が、4個のピストンロッド28とそれらの先端部にそれぞれ取り付けられた4個の支持板38とにて、4点で支持された状態で、保持部材20に保持されている。そして、それによって、押圧クランプ22が、保持部材20と同様に、後述する摩擦撹拌点接合操作中において、回転することなく、静止状態が保持されるようになっている。   In such a state, the piston rods 28 of the four single-acting cylinders 26 fixed to the outer flange portion 24 of the holding member 20 are connected to the flange-like support portions 34 of the pressing clamp 22 at the tip portions. The through hole 36 is inserted. Furthermore, a thick disc-shaped support plate 38 having an outer diameter larger than the diameter of each through hole 36 is attached to a portion of each of the tip ends of each piston rod 28 that protrudes downward from each through hole 36. Therefore, the holding member 20 in a state where the pressing clamp 22 is supported at four points by the four piston rods 28 and the four support plates 38 respectively attached to the tip portions thereof. Is held in. As a result, like the holding member 20, the pressing clamp 22 is held in a stationary state without rotating during a friction stir spot joining operation described later.

また、そのような押圧クランプ22のフランジ支持部34と保持部材20の外フランジ部24との間には、4個の圧縮コイルばね40(図1には、2個のみを示す)が、各ピストンロッド28に外挿された状態で、それぞれ配置されている。更に、それら各圧縮コイルばね40は、予備圧縮せしめられた状態で、上端部と下端部とにおいて、外フランジ部24の下面とフランジ状支持部34の上面とに対して、それぞれ係合している。   Further, between the flange support portion 34 of the pressing clamp 22 and the outer flange portion 24 of the holding member 20, there are four compression coil springs 40 (only two are shown in FIG. 1). Each is arranged in a state of being extrapolated to the piston rod 28. Further, each of the compression coil springs 40 is engaged with the lower surface of the outer flange portion 24 and the upper surface of the flange-shaped support portion 34 at the upper end portion and the lower end portion in a pre-compressed state. Yes.

かくして、かくの如き構造を有するクランプ機構18にあっては、押圧クランプ22が、後述する被接合金属板材の重合せ部から軸方向に離隔位置した状態で、クランプ往復動装置の突出し作動が行われることにより、保持部材20と押圧クランプ22とが、被接合金属板材の重合せ部に対して、軸方向において、一体的に接近移動して、押圧クランプ22の押圧面33が、被接合金属板材の重合せ部に当接させられるようになっている。また、かかる状態から、クランプ往復動装置が更に突出し作動せしめられると、4個の圧縮コイルばね40が圧縮変形しつつ、保持部材20のみが被接合金属板材の重合せ部に接近移動し、それにより、各圧縮コイルばね40から押圧クランプ22(フランジ状支持部34)に対して、被接合金属板材の重合せ部に向かって、軸方向に付勢力が作用せしめられるようになる。そうして、かかる付勢力に基づいて、押圧クランプ22の押圧面33が、複数の被接合金属板材の重合せ部に対して、非回転下で押圧せしめられ得るようになっている。   Thus, in the clamp mechanism 18 having such a structure, the reciprocating operation of the clamp reciprocating device is performed in a state in which the pressing clamp 22 is axially spaced from the overlapped portion of the metal plate material to be described later. As a result, the holding member 20 and the pressing clamp 22 move integrally in the axial direction with respect to the overlapped portion of the bonded metal plate material, and the pressing surface 33 of the pressing clamp 22 moves to the bonded metal. It is made to contact | abut to the superimposition part of a board | plate material. Further, when the clamp reciprocating device is further protruded and operated from such a state, only the holding member 20 moves closer to the overlapped portion of the metal plates to be joined, while the four compression coil springs 40 are compressed and deformed. As a result, an urging force is applied in the axial direction from each compression coil spring 40 to the pressing clamp 22 (flange-shaped support portion 34) toward the overlapped portion of the metal sheet to be joined. Thus, based on the urging force, the pressing surface 33 of the pressing clamp 22 can be pressed against the overlapped portions of the plurality of metal sheets to be joined under non-rotation.

そしてまた、そのような複数の被接合金属板材の重合せ部に対する押圧クランプ22の押圧面33の押圧状態下で、4個の単動シリンダ26が、互いに同期して、引込み作動せしめられることにより、押圧クランプ22だけが、各圧縮コイルばね40の付勢力に抗して、被接合金属板材の重合せ部から離隔移動するように構成されている。このことから明らかなように、本実施形態では、4個の単動シリンダ26と、それら各単動シリンダ26から突出するピストンロッド28とにて、固着部分断手段としての離隔手段が構成されている。   In addition, the four single-acting cylinders 26 are retracted in synchronization with each other under the pressing state of the pressing surface 33 of the pressing clamp 22 against the overlapping portions of the plurality of metal plates to be bonded. Only the pressing clamp 22 is configured to move away from the overlapped portion of the bonded metal plate material against the urging force of each compression coil spring 40. As is clear from this, in this embodiment, the four single-acting cylinders 26 and the piston rods 28 projecting from the single-acting cylinders 26 constitute separation means as fixed partial breaking means. Yes.

なお、ここでは、各単動シリンダ26の引込み作動状態下で、クランプ往復動装置の引込み作動が行われて、保持部材20と押圧クランプ22とが、被接合金属板材の重合せ部から離隔移動せしめられた後、各単動シリンダ26の引込み作動が解除されることにより、各ピストンロッド28と押圧クランプとが、各圧縮コイルばね40の付勢力に基づいて、各単動シリンダ26の引込み作動前の位置に復帰するようになっている。また、上記せる如きクランプ往復動装置の突出し乃至引込み作動は、後述する被接合金属板材の重合せ部に対する摩擦撹拌点接合の最中において、前記プローブ往復動装置やショルダ部材往復動装置の突出し乃至引込み作動と同期して、或いは別個に行われることとなる。   In this case, the retracting operation of the clamp reciprocating device is performed under the retracting operation state of each single-acting cylinder 26, and the holding member 20 and the pressing clamp 22 are moved away from the overlapped portion of the metal plates to be joined. After being urged, the retracting operation of each single-acting cylinder 26 is released, so that each piston rod 28 and the pressing clamp are retracted based on the urging force of each compression coil spring 40. It returns to the previous position. Further, the protruding or retracting operation of the clamp reciprocating device as described above is performed during the friction stir spot joining to the overlapped portion of the metal plate material to be described later, while the probe reciprocating device or the shoulder member reciprocating device is protruded. It is performed in synchronism with the retraction operation or separately.

ところで、このような本実施形態の摩擦撹拌点接合装置を用いて、2枚の金属板材の重合せ部に対する摩擦撹拌点接合操作を実施するには、例えば、図2乃至図4に示される如き工程に従って、接合操作が進められることとなる。   By the way, in order to perform the friction stir spot joining operation for the overlapped portion of the two metal plates using the friction stir spot joining apparatus of this embodiment, for example, as shown in FIGS. The joining operation will proceed according to the process.

すなわち、先ず、図2に示されるように、裏当て治具42の上に、摩擦撹拌点接合されれるべき2枚の金属板材44,46が、上下方向に重合せた状態で載置され、従来と同様にして、位置固定にクランプされる。なお、それら2枚の金属板材44,46は、何れも、摩擦撹拌接合が可能な金属材料、例えば、アルミニウムやアルミニウム合金、銅、銅合金、鉄若しくはその合金等からなるものである。また、それら金属板材44,46には、同材質のものや、互いに異なる材質のものが適宜に選択されることとなる。   That is, first, as shown in FIG. 2, on the backing jig 42, two metal plate members 44, 46 to be friction stir spot bonded are placed in a state where they are superposed in the vertical direction, In the same manner as in the prior art, it is clamped to a fixed position. The two metal plate members 44 and 46 are each made of a metal material capable of friction stir welding, such as aluminum, an aluminum alloy, copper, a copper alloy, iron, or an alloy thereof. Further, the metal plates 44 and 46 are appropriately selected from the same material or different materials.

そして、図2(a)に示される如く、摩擦撹拌点接合操作のスタート時点において、回転工具10のプローブ12とショルダ部材14の各先端部が、金属板材44,46の重合せ部47の上方に離隔位置した状態において、それらプローブ12とショルダ部材14とが共に高速回転せしめられる。なお、このときプローブ12は、ショルダ部材14の内孔内に引き込まれて、先端面をショルダ面16と面一とした引込位置とされる。   As shown in FIG. 2A, at the start of the friction stir spot joining operation, the tips of the probe 12 of the rotary tool 10 and the shoulder member 14 are located above the overlapping portion 47 of the metal plate members 44 and 46. In the state of being separated from each other, the probe 12 and the shoulder member 14 are both rotated at a high speed. At this time, the probe 12 is pulled into the inner hole of the shoulder member 14 and is set to a retracted position where the tip surface is flush with the shoulder surface 16.

次に、図2(b)に示されるように、回転工具10の先端部(プローブ12とショルダ部材14の各先端部)が、金属板材44,46の重合せ部47に向かって下降(接近)して、プローブ12の先端面とショルダ部材14のショルダ面16とが、重合せ部47の上側に位置する金属板44の上面に当接される。また、かかる回転工具10の接近移動と同時に或いはその後に、押圧クランプ22も、クランプ機構18により、重合せ部47に向かって下降(接近)して、押圧面33において、金属板材44の上面に当接される。そして、その状態から、更に、クランプ機構18による重合せ部47への押圧クランプ22の下降操作が更に続けられると、クランプ機構18における前記4個の圧縮コイルばね40が圧縮変形せしめられる。   Next, as shown in FIG. 2 (b), the distal end portions of the rotary tool 10 (the respective distal end portions of the probe 12 and the shoulder member 14) descend (approach) toward the overlapping portion 47 of the metal plate members 44 and 46. Then, the tip surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 are brought into contact with the upper surface of the metal plate 44 located above the overlapping portion 47. Simultaneously with or after the approaching movement of the rotary tool 10, the pressing clamp 22 is also lowered (approached) toward the overlapping portion 47 by the clamp mechanism 18, and the pressing surface 33 is placed on the upper surface of the metal plate 44. Abutted. And if the further downward operation of the press clamp 22 to the superposition part 47 by the clamp mechanism 18 is further continued from the state, the four compression coil springs 40 in the clamp mechanism 18 are compressed and deformed.

これによって、各圧縮コイルばね40から押圧クランプ22に対して、重合せ部47側に向かって軸方向に付勢力が作用して、押圧クランプ22の押圧面33が、金属板材44の上面に押圧される。またその一方で、金属板材44,46の重合せ部が、高速回転せしめられるプローブ12の先端面とショルダ部材14のショルダ面16と当接する金属板材44の側より摩擦発熱せしめられる。   As a result, an urging force acts in the axial direction from the compression coil springs 40 to the press clamps 22 toward the overlapping portion 47, so that the press surfaces 33 of the press clamps 22 press against the upper surface of the metal plate 44. Is done. On the other hand, the overlapping portions of the metal plate members 44 and 46 are caused to generate frictional heat from the side of the metal plate member 44 in contact with the tip surface of the probe 12 rotated at a high speed and the shoulder surface 16 of the shoulder member 14.

そして、そのような摩擦発熱により、金属板材44が軟化せしめられた状態において、図2(c)に示される如く、プローブ12とショルダ部材14とが高速で一体回転しつつ、プローブ12の先端部が、ショルダ部材14から突出して、金属板材44の上面から重合せ部に差し込まれる。そして、このプローブ12による摩擦発熱作用が加わって、2枚の金属板材44,46に跨る摩擦撹拌部48が形成される一方、ショルダ部材14が、重合せ部47から離隔するように上昇せしめられる。   Then, in a state where the metal plate material 44 is softened by such frictional heat generation, the probe 12 and the shoulder member 14 are integrally rotated at a high speed as shown in FIG. However, it protrudes from the shoulder member 14 and is inserted into the overlapping portion from the upper surface of the metal plate material 44. Then, the frictional heating action by the probe 12 is added to form a friction stirrer 48 that straddles the two metal plates 44 and 46, while the shoulder member 14 is raised so as to be separated from the overlapped part 47. .

このとき、ショルダ部材14の外側に配された、非回転状態の押圧クランプ22にて、摩擦撹拌部48の周辺部(外周部)となる金属板材44の表面が、各圧縮コイルばね40の付勢力に基づいて押圧されつつ、プローブ12の差し込み(突出)により余剰となった摩擦撹拌部48の塑性流動化されたメタルが、かかるショルダ部材14の後退によって形成される空間にて吸収されるようになる。これによって、摩擦撹拌部48の周辺部でのバリの発生が、効果的に防止され得る。   At this time, the surface of the metal plate 44 that is the peripheral portion (outer peripheral portion) of the friction stirrer 48 is attached to each compression coil spring 40 by the non-rotating press clamp 22 disposed outside the shoulder member 14. While being pressed based on the force, the plastic fluidized metal of the friction stirrer 48 surplus due to insertion (protrusion) of the probe 12 is absorbed in the space formed by the retreat of the shoulder member 14. become. Thereby, generation | occurrence | production of the burr | flash in the peripheral part of the friction stirring part 48 can be prevented effectively.

次いで、図3(a)に示されるように、プローブ12の先端部が、前記引込位置にまで、ショルダ部材14の内孔内に引き込まれるように、上昇せしめられる。このとき、摩擦撹拌部48に、プローブ12の抜けた穴、所謂プローブ穴49が形成されるようになる。   Next, as shown in FIG. 3A, the tip of the probe 12 is raised so as to be pulled into the inner hole of the shoulder member 14 to the retracted position. At this time, a hole through which the probe 12 has been removed, that is, a so-called probe hole 49 is formed in the friction stirrer 48.

引き続き、図3(b)に示される如く、プローブ12の上昇と同時に、或いは上昇の後に、ショルダ部材14が下降して、摩擦撹拌部48の上面が、ショルダ部材14のショルダ面16にて押圧される。これにより、プローブ穴49内に、その周囲の摩擦撹拌部48の材料が流れ込んで、プローブ穴49が埋められて、消滅せしめられ、以て、金属板材44,46の重合せ部47に、プローブ穴49の存在しない摩擦撹拌部48にて与えられる接合部50が、形成される。そして、その結果、プローブ穴49の存在による接合強度不足の発生が未然に防止され得るだけでなく、例えば、接合操作の後に実施される塗装操作に際して、プローブ穴49に液溜まりが生ずる等といった問題も、有利に解消され得るようになる。   Subsequently, as shown in FIG. 3B, the shoulder member 14 is lowered simultaneously with or after the probe 12 is raised, and the upper surface of the friction stirrer 48 is pressed against the shoulder surface 16 of the shoulder member 14. Is done. As a result, the material of the friction stirrer 48 surrounding the probe hole 49 flows into the probe hole 49, and the probe hole 49 is filled and extinguished. Therefore, the probe 47 is put on the overlapping portion 47 of the metal plates 44 and 46. A joint 50 provided by the friction stirrer 48 without the hole 49 is formed. As a result, the occurrence of insufficient bonding strength due to the presence of the probe hole 49 can be prevented, and for example, a liquid pool is generated in the probe hole 49 during a coating operation performed after the bonding operation. Can be advantageously eliminated.

なお、このような金属板材44,46の重合せ部47に対する回転工具10による摩擦撹拌点接合操作は、重合せ部47に、摩擦撹拌部48にて接合部50が形成されるまで、押圧クランプ22が、重合せ部47における摩擦撹拌部48の周辺部分に対して、非回転下で押圧接触させられた中で行われる。それ故、かかる摩擦撹拌点接合操作の最中に、摩擦撹拌部48の塑性流動化されたメタルの一部が、押圧クランプ22とショルダ部材14との間の極僅かなクリアランスに入り込んで、回転しない押圧クランプ22の押圧面33や先端側の内周面部分等の先端部位に凝着し、それによって、かかる凝着したメタルの一部からなる固着部(図示せず)が、重合せ部47と押圧クランプ22の先端部位との間に形成されて、押圧クランプ22が、重合せ部47に対して強固に固着してしまうことがある。   Note that the friction stir spot joining operation by the rotary tool 10 with respect to the overlapping portion 47 of the metal plate materials 44 and 46 is performed until the joining portion 50 is formed on the overlapping portion 47 by the friction stirring portion 48. No. 22 is performed while being pressed and brought into contact with the peripheral portion of the friction stirrer 48 in the overlapping portion 47 under non-rotation. Therefore, during the friction stir spot joining operation, a part of the plastic fluidized metal of the friction stirrer 48 enters a very small clearance between the pressing clamp 22 and the shoulder member 14 and rotates. The fixing portion (not shown) made of a part of the adhered metal adheres to the tip portion such as the pressing surface 33 of the pressing clamp 22 or the inner peripheral surface portion on the tip side, thereby overlapping the overlapping portion. In some cases, the pressure clamp 22 is firmly fixed to the overlapped portion 47 by being formed between the front end portion of the pressure clamp 22 and the pressure clamp 22.

そこで、ここでは、重合せ部47に接合部50が形成された後、図4(a)に示されるように、プローブ12の先端面とショルダ部材14のショルダ面16とが、接合部50の上面に対して押圧接触したままの状態で、クランプ機構18に設けられた4個の単動シリンダ26の引込み作動が行われることで、押圧クランプ22だけが、各圧縮コイルばね40の付勢力に抗して、上昇せしめられて、重合せ部47から離隔移動せしめられる。   Therefore, here, after the joining portion 50 is formed in the overlapped portion 47, the tip surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 are connected to each other as shown in FIG. The four single-acting cylinders 26 provided in the clamp mechanism 18 are retracted while being in press contact with the upper surface, so that only the press clamps 22 are applied to the biasing force of each compression coil spring 40. On the other hand, it is raised and moved away from the overlapping portion 47.

このとき、押圧クランプ22の押圧面33や先端側の内周面に対して、塑性流動化されたメタルの一部が凝着して、押圧クランプ22の先端部位と重合せ部47との間に固着部が形成されていても、接合部50が、プローブ12の先端面やショルダ部材14のショルダ面16にて押さえ付けられているため、重合せ部47からの押圧クランプ22の離隔移動によって、固着部が引きちぎられるようにして分断(分離乃至は切断)せしめられ、以て、重合せ部47の接合部50やその周辺部分が、押圧クランプ22と共に持ち上げられることなく、押圧クランプ22に凝着したメタルが容易に且つ確実に分断され得る。これにより、押圧クランプ22の重合せ部47への固着状態下において、重合せ部47の接合部50やその周辺部分が、押圧クランプ22と共に持ち上げられることで、それら接合部50やその周辺部分が変形してしまうようなことが、効果的に防止され得るようになる。   At this time, a part of the plastic fluidized metal adheres to the pressing surface 33 of the pressing clamp 22 and the inner peripheral surface on the leading end side, and between the leading end portion of the pressing clamp 22 and the overlapping portion 47. Even if the adhering portion is formed, the joint portion 50 is pressed by the distal end surface of the probe 12 or the shoulder surface 16 of the shoulder member 14, so that the pressing clamp 22 is moved away from the overlapping portion 47. Then, the bonded portion is divided (separated or cut) so as to be torn off, so that the joint portion 50 and its peripheral portion of the overlapped portion 47 are not lifted together with the pressure clamp 22, and are firmly attached to the pressure clamp 22. The worn metal can be easily and reliably divided. Thereby, under the state where the pressure clamp 22 is fixed to the overlapped portion 47, the bonded portion 50 and the peripheral portion of the overlapped portion 47 are lifted together with the press clamp 22, so that the bonded portion 50 and the peripheral portion thereof are lifted. Such deformation can be effectively prevented.

そして、その後、図4(b)に示される如く、プローブ12とショルダ部材14とが、一体で上昇して、重合せ部47から離隔移動せしめられることにより、重ね合わされた2枚の金属板材44,46が、重合せ部47に形成された接合部50により、有効な継手強度をもって、強固に接合されたものとなるのである。   Then, as shown in FIG. 4B, the probe 12 and the shoulder member 14 are lifted together and moved away from the overlapping portion 47, so that the two metal plate members 44 overlapped with each other. , 46 are firmly joined with an effective joint strength by the joint portion 50 formed in the overlapped portion 47.

従って、かくの如き本実施形態によれば、重ね合わされた金属板材44,46の重合せ部47が、接合操作中における接合部50の周辺部分でのバリの発生や、接合操作終了後の押圧クランプ22の重合せ部47からの離隔移動に伴う接合部50やその周辺部分での変形の問題を何等生ぜしめることなく、確実に摩擦撹拌点接合され得る。そして、その結果として、良好な外観と優れた接合品質とを有する接合製品を極めて有利に且つ安定的に得ることが出来るのである。   Therefore, according to the present embodiment as described above, the overlapped portion 47 of the overlapped metal plate members 44 and 46 generates burrs in the peripheral portion of the joining portion 50 during the joining operation, and presses after the joining operation is finished. Friction stir spot joining can be reliably performed without causing any problem of deformation in the joint 50 and its peripheral part accompanying the separation movement of the clamp 22 from the overlapping portion 47. As a result, a bonded product having a good appearance and excellent bonding quality can be obtained extremely advantageously and stably.

次に、図5には、前記第一の実施形態とはクランプ機構の構造が異なる別の実施形態が示されている。なお、この図5及び後述する図6、図7に示された実施形態に関しては、図1乃至図4に示された前記第一の実施形態と同様な構造とされた部材及び部位について、図1乃至図4と同一の符号を付すことにより、その詳細な説明は省略した。   Next, FIG. 5 shows another embodiment in which the structure of the clamp mechanism is different from that of the first embodiment. 5 and later-described embodiments shown in FIGS. 6 and 7, the members and portions having the same structure as that of the first embodiment shown in FIGS. The same reference numerals as those in FIG. 1 to FIG.

すなわち、図5から明らかなように、本実施形態の摩擦撹拌点接合装置においては、回転工具10が、前記第一の実施形態と同様に、細長いプローブ12と、このプローブ12に対して別個に軸方向移動可能に外挿されたショルダ部材14とを有して構成されている一方、クランプ機構52が、押圧クランプ22と昇降装置54とを備えた、前記第一の実施形態とは異なる構造を有している。   That is, as apparent from FIG. 5, in the friction stir spot welding device of the present embodiment, the rotary tool 10 is separated from the elongated probe 12 and the probe 12 as in the first embodiment. A structure different from that of the first embodiment, in which the clamp mechanism 52 includes a pressing clamp 22 and an elevating device 54, while the shoulder member 14 is extrapolated so as to be axially movable. have.

より詳細には、クランプ機構52の押圧クランプ22は、全体として、段付の円筒状部材からなり、下側部分が、小径で薄肉のクランプ先端部30とされている一方、上側部分が、大径で厚肉のクランプ基部32とされている。そして、この押圧クランプ22においては、前記第一の実施形態と同様に、プローブ12に外挿されたショルダ部材14の下端部に対して、更に同軸的に外挿され、極僅かなクリアランスをもって、ショルダ部材14やプローブ12とは軸方向に別個に移動せしめられ得るようになっている。   More specifically, the press clamp 22 of the clamp mechanism 52 is formed of a stepped cylindrical member as a whole, and the lower portion is a small-diameter, thin-walled clamp tip 30 while the upper portion is large. The clamp base 32 is thick in diameter. And in this press clamp 22, like the said 1st embodiment, with respect to the lower end part of the shoulder member 14 extrapolated by the probe 12, it is further extrapolated coaxially, and there is very little clearance, The shoulder member 14 and the probe 12 can be moved separately in the axial direction.

一方、昇降装置54は、上面が水平方向に広がる平坦面とされた、厚肉平板状のベース板56を有している。そして、かかるベース板56の上面の外周部には、段付円筒状の押圧クランプ22よりも十分に高い高さを備えた矩形の角筒体からなる支柱58が、一体的に立設されている。また、この支柱58は、一つの側面において、押圧クランプ22の外周面と所定距離を隔てて対向する状態で、押圧クランプ22やそれに内挿されたショルダ部材14及びプローブ12と平行して、上下方向に延びるように位置せしめられている。   On the other hand, the elevating device 54 has a thick plate-like base plate 56 whose upper surface is a flat surface extending in the horizontal direction. A support column 58 made of a rectangular rectangular tube having a height sufficiently higher than the stepped cylindrical pressing clamp 22 is integrally provided on the outer peripheral portion of the upper surface of the base plate 56. Yes. In addition, the column 58 is arranged on one side surface in parallel with the pressing clamp 22, the shoulder member 14 inserted therein and the probe 12 in a state of facing the outer peripheral surface of the pressing clamp 22 with a predetermined distance. It is positioned to extend in the direction.

さらに、かかる支柱58の内部には、上下方向に延びるねじ軸60が、回転可能で且つ移動不能な状態で、同軸的に配置されている。また、ねじ軸60には、ナット部材62が螺合されている。このナット部材62は、支柱58の内部に位置して、ねじ軸60に螺合する螺合部64と、支柱58の外部に突出位置した取付部66とを、一体的に有している。なお、取付部66は、押圧クランプ22の外周面と対向する支柱58の一つの側面に、押圧クランプ22と平行して上下方向に延びるように形成されたスリット67を通じて、支柱58における押圧クランプ22との対向面から、押圧クランプ22側に突出位置せしめられている。   Further, a screw shaft 60 extending in the vertical direction is coaxially disposed inside the support column 58 so as to be rotatable and immovable. A nut member 62 is screwed onto the screw shaft 60. The nut member 62 is integrally provided with a screwing portion 64 that is positioned inside the column 58 and screwed onto the screw shaft 60, and a mounting portion 66 that is positioned outside the column 58. The mounting portion 66 is formed on one side surface of the support column 58 facing the outer peripheral surface of the press clamp 22 through a slit 67 formed so as to extend in the vertical direction in parallel with the press clamp 22. And projecting from the opposite surface to the pressing clamp 22 side.

そして、このようなナット部材62にあっては、取付部66において、押圧クランプ22におけるクランプ基部32の外周面に対して一体的に取り付けられている。また、かかる取付部66と螺合部64との境界部分が、スリット67の内面に摺動可能に接触していることで、ナット部材62とそれが取り付けられる押圧クランプ22とが、共に回転不能とされている。   In such a nut member 62, the attachment portion 66 is integrally attached to the outer peripheral surface of the clamp base portion 32 in the pressing clamp 22. Further, since the boundary portion between the mounting portion 66 and the screwing portion 64 is slidably in contact with the inner surface of the slit 67, the nut member 62 and the pressing clamp 22 to which the nut member 62 is attached cannot rotate together. It is said that.

また、支柱58が立設されたベース56の外周部には、制御手段としてのコントローラ68が、支柱58と隣り合って位置するように固設されている。そして、このコントローラ68は、支柱58の上端部に、ねじ軸60を回転駆動させ得る状態で取り付けられた昇降用ステッピングモータ70に対して電気的に接続されていると共に、プローブ12とショルダ部材14とを軸方向に別個に往復動させるプローブ往復動装置とショルダ部材往復動装置や、それらを高速で回転させる回転駆動装置(何れも図示せず)に対しても電気的に接続されて、昇降用ステッピングモータ70の回転駆動とプローブ12及びショルダ部材14の往復動及び回転駆動を制御し得るようになっている。   Further, a controller 68 as a control means is fixed on the outer periphery of the base 56 on which the support 58 is erected so as to be positioned adjacent to the support 58. The controller 68 is electrically connected to an elevating stepping motor 70 attached to the upper end portion of the column 58 in a state where the screw shaft 60 can be rotationally driven, and the probe 12 and the shoulder member 14. Are electrically connected to a probe reciprocating device and a shoulder member reciprocating device that reciprocally move them separately in the axial direction, and a rotary drive device (none of which is shown) that rotates them at high speed. The rotational driving of the stepping motor 70 and the reciprocating and rotational driving of the probe 12 and the shoulder member 14 can be controlled.

すなわち、ここでは、コントローラ68によるプローブ往復動装置とショルダ部材往復動装置の駆動制御の下で、プローブ12が、ショルダ部材14の内孔から突出する突出位置と、かかる内孔内に引き込まれる引込位置との間において、ショルダ部材14とは別個に軸方向に移動(往復動)せしめられ得るようになっていると共に、そのようなプローブ12の突出乃至は引込位置において、プローブ12とショルダ部材14とが、一体で、軸方向に移動(往復動)可能とされている。そして、コントローラ68による回転駆動装置の駆動制御の下で、プローブ12とショルダ部材14の高速回転も、それらの軸方向への移動と共に、或いは別個に行われ得るようになっている。   That is, here, under the drive control of the probe reciprocating device and the shoulder member reciprocating device by the controller 68, the probe 12 protrudes from the inner hole of the shoulder member 14, and the retracted state is drawn into the inner hole. Between the positions, the shoulder member 14 can be moved (reciprocated) in the axial direction separately from the shoulder member 14, and the probe 12 and the shoulder member 14 are in the protruding or retracting position of the probe 12. Are integrally movable (reciprocating). Then, under the drive control of the rotation drive device by the controller 68, the probe 12 and the shoulder member 14 can be rotated at high speed together with the movement in the axial direction or separately.

また、昇降用ステッピングモータ70の回転がコントローラ68にて制御されることで、昇降用ステッピングモータ70が、所定の回転角度で正逆両方向に回転して、ねじ軸60が、昇降用ステッピングモータ70の回転角度に応じた量だけ、正逆両方向に回転せしめられ、更に、そのようなねじ軸60の回転によるねじ送り作用により、ナット部材62とそれに取り付けられる押圧クランプ22とが、ねじ軸60の回転量に応じた量だけ、軸方向(上下方向)に移動(上昇及び下降)され得るようになっている。そして、このような押圧クランプ22の軸方向への移動が、プローブ12とショルダ部材14の軸方向への移動とは別個に、或いは一体で行われ得るようになっているのである。これらのことから明らかなように、ここでは、昇降装置54(特に、ねじ軸60とナット部材62と昇降用ステッピングモータ70)にて、固着部分断手段としての移動手段が構成されている。   Further, the rotation of the lifting stepping motor 70 is controlled by the controller 68, whereby the lifting stepping motor 70 rotates in both forward and reverse directions at a predetermined rotation angle, and the screw shaft 60 is moved up and down. The nut member 62 and the pressure clamp 22 attached to the nut member 62 are rotated by the screw shaft 60 by the rotation of the screw shaft 60 by the amount corresponding to the rotation angle of the screw shaft 60. It can be moved (raised and lowered) in the axial direction (vertical direction) by an amount corresponding to the amount of rotation. The movement of the pressing clamp 22 in the axial direction can be performed separately or integrally with the movement of the probe 12 and the shoulder member 14 in the axial direction. As is apparent from these, here, the elevating device 54 (in particular, the screw shaft 60, the nut member 62, and the elevating stepping motor 70) constitutes a moving means as a fixing partial breaking means.

而して、かくの如き構造とされた本実施形態の摩擦撹拌点接合装置を用いて、2枚の金属板材の重合せ部を摩擦撹拌点接合する際には、前記第一の実施形態と同様に、例えば、図2乃至図4に示される如き工程に従って、接合操作が進められることとなるが、そのような接合操作中におけるプローブ12とショルダ部材14の高速回転及び軸方向への移動と、押圧クランプ22の軸方向への移動は、全て、コントローラ68による制御の下での回転駆動装置とプローブ及びショルダ部材往復動装置と昇降用ステッピングモータ70の作動によって行われる。   Thus, when using the friction stir spot welding device of this embodiment having such a structure, when the superposed portions of two metal plate materials are friction stir spot welded, the first embodiment and Similarly, for example, according to the process shown in FIGS. 2 to 4, the joining operation is advanced. During the joining operation, the probe 12 and the shoulder member 14 are rotated at high speed and moved in the axial direction. The movement of the pressing clamp 22 in the axial direction is all performed by the operation of the rotary drive device, the probe and the shoulder member reciprocating device, and the lifting stepping motor 70 under the control of the controller 68.

すなわち、ここでは、コントローラ68による制御の下で、回転駆動装置とプローブ及びショルダ部材往復動装置と昇降用ステッピングモータ70とが同時に作動せしめられて、プローブ12とショルダ部材14と押圧クランプ22とが、一体で下降することにより、図2(a)及び(b)に示されるように、プローブ12の先端面とショルダ部材14のショルダ面16とが、高速回転下で、また押圧クランプ22の押圧面33が、非回転下で、2枚の金属板材44,46の重合せ部47に対して、それぞれ当接される。次いで、コントローラ68により、昇降用ステッピングモータ70のみが所定量だけ更に回転せしめられることで、押圧クランプ22の押圧面33が、重合せ部47の上側に位置する金属板44の上面に対して押圧されるようになる。   That is, here, under the control of the controller 68, the rotary drive device, the probe and shoulder member reciprocating device, and the elevating stepping motor 70 are operated simultaneously, so that the probe 12, the shoulder member 14, and the pressing clamp 22 are moved. As shown in FIGS. 2 (a) and 2 (b), the tip surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 are pressed by the pressing clamp 22 under high speed rotation. The surface 33 is brought into contact with the overlapping portions 47 of the two metal plate members 44 and 46 under non-rotation. Next, the controller 68 further rotates only the lifting stepping motor 70 by a predetermined amount, so that the pressing surface 33 of the pressing clamp 22 presses against the upper surface of the metal plate 44 located above the overlapping portion 47. Will come to be.

その後、図2(c)及び図3に示される如く、プローブ12とショルダ部材14とが、別個に或いは一体で軸方向に移動せしめられることにより、重合せ部47に対する摩擦撹拌点接合が実施されて、プローブ穴49のない接合部50が形成される。   Thereafter, as shown in FIGS. 2C and 3, the probe 12 and the shoulder member 14 are moved separately or integrally in the axial direction, so that the friction stir spot joining to the overlapped portion 47 is performed. Thus, the joint 50 without the probe hole 49 is formed.

次いで、コントローラ68によって、プローブ往復動装置とショルダ部材往復動装置とが停止状態とされたままで、昇降用ステッピングモータ70の逆回転により、ナット部材62が上昇することで、図4(a)に示されるように、プローブ12の先端面とショルダ部材14のショルダ面16とが接合部50の上面に押圧接触せしめられたままの状態で、押圧クランプ22だけが上昇させられて、重合せ部47から離隔される。   Next, the controller 68 causes the nut member 62 to rise by the reverse rotation of the elevating stepping motor 70 while the probe reciprocating device and the shoulder member reciprocating device remain stopped, as shown in FIG. As shown, only the pressure clamp 22 is raised while the tip surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 are in pressure contact with the upper surface of the joint portion 50, so that the overlapping portion 47. Separated from.

このとき、押圧クランプ22の先端部位と重合せ部47との間に固着部(図示せず)が形成されていても、接合部50が、プローブ12の先端面やショルダ部材14のショルダ面16にて押さえ付けられているため、重合せ部47からの押圧クランプ22の離隔移動によって、固着部が引きちぎられるようにして分断せしめられ、以て、重合せ部47の接合部50やその周辺部分が、押圧クランプ22と共に持ち上げられることなく、押圧クランプ22に凝着したメタルが容易に且つ確実に分断され得る。これにより、押圧クランプ22の重合せ部47への固着状態下において、重合せ部47の接合部50やその周辺部分が、押圧クランプ22と共に持ち上げられることで、それら接合部50やその周辺部分が変形してしまうようなことが、効果的に防止され得るようになる。   At this time, even if a fixing portion (not shown) is formed between the distal end portion of the pressing clamp 22 and the overlapping portion 47, the joint portion 50 is connected to the distal end surface of the probe 12 or the shoulder surface 16 of the shoulder member 14. Since the pressing clamp 22 is moved away from the overlapped portion 47, the fixing portion is broken so as to be torn off, so that the bonded portion 50 of the overlapped portion 47 and its peripheral portion are separated. However, the metal adhered to the pressure clamp 22 can be easily and reliably divided without being lifted together with the pressure clamp 22. Thereby, under the state where the pressure clamp 22 is fixed to the overlapped portion 47, the bonded portion 50 and the peripheral portion of the overlapped portion 47 are lifted together with the press clamp 22, so that the bonded portion 50 and the peripheral portion thereof are lifted. Such deformation can be effectively prevented.

その後、図4(b)に示されるように、プローブ12とショルダ部材14とが、一体で上昇させられることにより、接合操作が終了せしめられて、重ね合わされた2枚の金属板材44,46が、強固に接合されたものとなるのである。   Thereafter, as shown in FIG. 4B, the probe 12 and the shoulder member 14 are lifted together to complete the joining operation, so that the two metal plate members 44 and 46 that are superposed are formed. That is, it is firmly joined.

このように、本実施形態にあっても、前記第一の実施形態と同様に、接合操作の開始から終了まで、押圧クランプ22の押圧面33が、重合せ部47に形成される摩擦撹拌部48(接合部50)の周辺部分に押圧され、また、接合操作の終了後に、プローブ12の先端面とショルダ部材14のショルダ面16とが、接合部50の上面に押圧接触したままで、押圧クランプ22だけが接合部50の周辺部分から離隔される。それ故、バリの発生や、接合操作終了後の押圧クランプ22の重合せ部47からの離隔移動に伴う接合部50やその周辺部分での変形の問題を何等生ぜしめることなく、2枚の金属板材44,46を、確実に摩擦撹拌点接合することが出来るのである。   As described above, even in the present embodiment, the friction stirrer in which the pressing surface 33 of the pressing clamp 22 is formed on the overlapping portion 47 from the start to the end of the joining operation, as in the first embodiment. 48 (joint portion 50) is pressed against the peripheral portion, and after the joining operation is finished, the distal end surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 are kept in press contact with the upper surface of the joint portion 50. Only the clamp 22 is separated from the peripheral portion of the joint 50. Therefore, the two pieces of metal are not caused by the generation of burrs or the deformation of the joint 50 and its peripheral part due to the separation movement of the pressure clamp 22 after the joining operation from the overlapping part 47. The plate members 44 and 46 can be reliably joined by friction stir spot.

また、本実施形態においては、プローブ12の先端面とショルダ部材14のショルダ面16と押圧クランプ22の押圧面33とが、2枚の金属板材44,46の重合せ部47にそれぞれ当接された状態から、コントローラ68による制御の下で、昇降用ステッピングモータ70が回転せしめられることにより、押圧クランプ22の押圧面33が、重合せ部47の上面部分に対して押圧されるようになっている。そのため、接合されるべき重合せ部47の厚さが変化しても、押圧クランプ22の押圧面33が重合せ部47に当接してからの昇降用ステッピングモータ70の回転量を一定にすることで、重合せ部47に対する押圧面33の押圧力を一定と為すことが出来、それによって、押圧力不足の発生が未然に防止され得る。そして、その結果として、重合せ部47に対する押圧面33の押圧によるバリ発生の防止効果が、極めて安定的に且つより十分に発揮され得ることとなる。   In the present embodiment, the tip surface of the probe 12, the shoulder surface 16 of the shoulder member 14, and the pressing surface 33 of the pressing clamp 22 are brought into contact with the overlapping portions 47 of the two metal plate members 44 and 46, respectively. When the stepping motor 70 for raising and lowering is rotated under the control of the controller 68, the pressing surface 33 of the pressing clamp 22 is pressed against the upper surface portion of the overlapping portion 47. Yes. Therefore, even if the thickness of the overlapping portion 47 to be joined changes, the amount of rotation of the lifting stepping motor 70 after the pressing surface 33 of the pressing clamp 22 contacts the overlapping portion 47 is made constant. Thus, the pressing force of the pressing surface 33 against the overlapping portion 47 can be made constant, thereby preventing the occurrence of insufficient pressing force. As a result, the effect of preventing the generation of burrs due to the pressing of the pressing surface 33 against the overlapping portion 47 can be exhibited extremely stably and more sufficiently.

次に、図6には、前記第一及び第二の実施形態とはクランプ機構の構造が更に異なる別の実施形態が示されている。即ち、図6に示された本実施形態の摩擦撹拌点接合装置においては、回転工具10が、前記第一の実施形態と同様に、細長いプローブ12と、このプローブ12に対して別個に軸方向移動可能に外挿されたショルダ部材14とを有して構成されている一方、クランプ機構72が、押圧クランプ22と昇降装置54に加えて、回転機構74を備えた、前記第一及び第二の実施形態とは異なる構造を有している。   Next, FIG. 6 shows another embodiment in which the structure of the clamping mechanism is further different from the first and second embodiments. That is, in the friction stir spot welding device of the present embodiment shown in FIG. 6, the rotary tool 10 has an elongated probe 12 and an axial direction separately from the probe 12, as in the first embodiment. The clamp mechanism 72 includes a rotation mechanism 74 in addition to the pressing clamp 22 and the lifting device 54, while the first and second clamp mechanisms 72 are configured to include the shoulder member 14 that is movably extrapolated. It has a structure different from the embodiment.

より詳細には、クランプ機構72の押圧クランプ22は、全体として、段付の円筒状部材からなり、下側部分が、小径で薄肉のクランプ先端部30とされている一方、上側部分が、大径で厚肉のクランプ基部32とされている。そして、かかるクランプ基部32の上端部に、径方向外方に所定高さで突出し且つ周方向に連続して延びる外フランジ部76が、一体形成されている。また、この押圧クランプ22においては、前記第一及び第二の実施形態と同様に、プローブ12に外挿されたショルダ部材14の下端部に対して、更に同軸的に外挿され、極僅かなクリアランスをもって、ショルダ部材14やプローブ12とは軸方向に別個に移動せしめられ得るようになっている。   More specifically, the press clamp 22 of the clamp mechanism 72 is formed of a stepped cylindrical member as a whole, and the lower portion is a small-diameter, thin-walled clamp tip 30 while the upper portion is large. The clamp base 32 is thick in diameter. An outer flange portion 76 that protrudes radially outward at a predetermined height and continuously extends in the circumferential direction is integrally formed at the upper end portion of the clamp base portion 32. Further, in the pressing clamp 22, as in the first and second embodiments, the pressing clamp 22 is further coaxially extrapolated with respect to the lower end portion of the shoulder member 14 extrapolated to the probe 12, and is extremely small. With the clearance, the shoulder member 14 and the probe 12 can be moved separately in the axial direction.

昇降装置54は、前記第二の実施形態の摩擦撹拌点接合装置に設けられるものと略同様な構造を有している。即ち、昇降装置54は、ベース板56に立設された支柱58内部のねじ軸60と、それに螺合されるナット部材62と、コントローラ68による駆動制御の下でねじ軸60を回転駆動させる昇降用ステッピングモータ70とを含み、それらナット部材62とねじ軸60と昇降用ステッピングモータ70とによるねじ送り作用によって、ナット部材62が、ねじ軸60の回転方向と回転量とに応じた移動方向と移動量とにおいて上下動せしめられるようになっている。   The elevating device 54 has substantially the same structure as that provided in the friction stir spot welding device of the second embodiment. That is, the elevating device 54 elevates and lowers the screw shaft 60 under the drive control of the screw shaft 60 inside the column 58 erected on the base plate 56, the nut member 62 screwed to the screw shaft 60, and the controller 68. And the nut member 62 is moved in accordance with the rotational direction and amount of rotation of the screw shaft 60 by the screw feeding action of the nut member 62, the screw shaft 60, and the lifting stepping motor 70. It can be moved up and down depending on the amount of movement.

また、ここでは、ナット部材62の取付部66の上端側部位に、クランプ保持体78が設けられている。このクランプ保持体78は、大径の挿通孔80を有している。そして、かかる挿通孔80内に、ショルダ部材14やプローブ12に外挿された押圧クランプ22のクランプ基部32が、外フランジ部76をクランプ保持体78の上面に係合させた状態で、中心軸回りに回転可能に挿通されている。   Here, a clamp holding body 78 is provided at the upper end side portion of the attachment portion 66 of the nut member 62. The clamp holder 78 has a large-diameter insertion hole 80. In the insertion hole 80, the clamp base portion 32 of the press clamp 22 that is externally inserted into the shoulder member 14 or the probe 12 has the outer flange portion 76 engaged with the upper surface of the clamp holding body 78, and the central axis It is inserted so that it can rotate around.

また、挿通孔80内に挿通された押圧クランプ22のクランプ基部32の下端側部位には、取付リング82が、固定されている。この取付リング82は、リング部材が径方向に二分割された二つの半割部材からなり、それら二つの半割部材が、それぞれの内周部位を、押圧クランプ22のクランプ基部32の下端側部位に設けられた凹溝84内に入り込ませた状態で、互いにねじ止めされている。これにより、取付リング82が、その外周部位を、クランプ保持体78の挿通孔80内に挿通された押圧クランプ22のクランプ基部32の下端側部位の外周面から径方向外方に突出させた状態で、クランプ基部32の下端側部位に固定されている。そして、かかる取付リング82の外周部位が、クランプ保持体78の下面に接触して、係合せしめられている。以て、押圧クランプ22のクランプ保持体78の挿通孔80への挿通状態下で、押圧クランプ22の外フランジ部76と取付リング82の外周部位とが、クランプ保持体78の挿通孔80の周辺部分を間に挟んで、上下方向に対向位置せしめられている。   An attachment ring 82 is fixed to a lower end side portion of the clamp base 32 of the press clamp 22 inserted into the insertion hole 80. The mounting ring 82 includes two halved members in which the ring member is divided in two in the radial direction, and the two halved members serve as inner peripheral portions of the lower end side portion of the clamp base 32 of the pressing clamp 22. Are screwed to each other in a state of being inserted into the concave groove 84 provided in. As a result, the mounting ring 82 has its outer peripheral portion protruded radially outward from the outer peripheral surface of the lower end side portion of the clamp base 32 of the press clamp 22 inserted into the insertion hole 80 of the clamp holder 78. Thus, the clamp base 32 is fixed to the lower end side portion. And the outer peripheral part of this attachment ring 82 contacts the lower surface of the clamp holding body 78, and is engaged. Accordingly, the outer flange portion 76 of the pressing clamp 22 and the outer peripheral portion of the mounting ring 82 are located around the insertion hole 80 of the clamp holding body 78 in a state where the pressing clamp 22 is inserted into the insertion hole 80 of the clamp holding body 78. The parts are opposed to each other in the vertical direction with the part in between.

かくして、本実施形態では、押圧クランプ22が、昇降装置54のナット部材62の上端側部位に設けられたクランプ保持体78に、回転可能に且つ上下動不能に保持されている。それによって、押圧クランプ22が、その中心軸回りに回転可能とされた状態で、ナット部材62の上下動に伴って、軸方向に上下動せしめられるようになっている。なお、この押圧クランプ22の上下動は、それに内挿されるプローブ12やショルダ部材14の図示しないプローブ往復動装置やショルダ部材往復動装置による上下動(軸方向への往復移動)とは別個に或いは一体で行われるようになっている。   Thus, in the present embodiment, the pressing clamp 22 is held by the clamp holding body 78 provided at the upper end side portion of the nut member 62 of the elevating device 54 so that it can rotate and cannot move up and down. As a result, the pressing clamp 22 can be moved up and down in the axial direction along with the vertical movement of the nut member 62 in a state where the pressing clamp 22 is rotatable around the central axis. The vertical movement of the pressing clamp 22 is performed separately from the vertical movement (reciprocal movement in the axial direction) of the probe 12 or the shoulder member 14 inserted therein by a probe reciprocating device or a shoulder member reciprocating device (not shown). It is designed to be performed as a unit.

一方、回転機構74は、昇降装置54に設けられる昇降用ステッピングモータ70とは別個の回転用ステッピングモータ86を有している。この回転用ステッピングモータ86は、昇降装置54のナット部材62の取付部66の下端側部位に設けられたモータ保持体88に対して、駆動軸90を上下方向に延出させた状態で固定されており、それによって、ナット部材62や押圧クランプ22と一体で上下動可能とされている。なお、かかる回転用ステッピングモータ86も、昇降用ステッピングモータ70と同様に、回転駆動が、コントローラ68にて制御されるようになっている。   On the other hand, the rotating mechanism 74 has a rotating stepping motor 86 that is separate from the lifting stepping motor 70 provided in the lifting device 54. The rotating stepping motor 86 is fixed to a motor holding body 88 provided at the lower end side portion of the mounting portion 66 of the nut member 62 of the elevating device 54 with the drive shaft 90 extending in the vertical direction. Accordingly, the nut member 62 and the pressing clamp 22 can be moved up and down integrally. The rotation stepping motor 86 is also controlled by the controller 68 in the same manner as the elevating stepping motor 70.

また、そのような回転用ステッピングモータ86の駆動軸90には、水平に配された駆動ギヤ92が取り付けられている。更に、この駆動ギヤ92は、上下方向に延びる押圧クランプ22のクランプ先端部30の上部側部位に外挿、固定された従動ギヤ94に噛合せしめられている。   Further, a drive gear 92 arranged horizontally is attached to the drive shaft 90 of such a rotation stepping motor 86. Further, the drive gear 92 is meshed with a driven gear 94 that is extrapolated and fixed to the upper portion of the clamp tip 30 of the pressing clamp 22 extending in the vertical direction.

これによって、押圧クランプ22が、昇降装置54によって上下動された如何なる位置においても、回転用ステッピングモータ86の回転駆動により、回転用ステッピングモータ86の予め設定された回転方向と回転量に応じた回転方向と回転量とにおいて、中心軸回りに自動的に回転せしめられるようになっている。つまり、ここでは、回転機構74が、回転駆動力を発揮する回転用ステッピングモータ86とその回転駆動力を押圧クランプ22に伝達する、駆動ギヤ92と従動ギヤ94とからなるギヤ機構とにて構成されている。このことから明らかなように、本実施形態では、回転機構74にて、固着部分断手段としての回転手段が構成されている。   As a result, at any position where the pressing clamp 22 is moved up and down by the elevating device 54, the rotation stepping motor 86 rotates and rotates according to the preset rotation direction and amount of rotation of the rotation stepping motor 86. The direction and the amount of rotation are automatically rotated around the central axis. That is, here, the rotation mechanism 74 includes a rotation stepping motor 86 that exhibits a rotation driving force and a gear mechanism that includes the drive gear 92 and the driven gear 94 that transmits the rotation driving force to the pressing clamp 22. Has been. As is clear from this, in the present embodiment, the rotation mechanism 74 constitutes a rotation means as the fixing partial breaking means.

而して、かくの如き構造とされた本実施形態の摩擦撹拌点接合装置を用いて、2枚の金属板材の重合せ部を摩擦撹拌点接合する際には、前記第一及び第二の実施形態と同様に、例えば、図2乃至図4に示される如き工程に従って、接合操作が進められることとなるが、そのような接合操作中におけるプローブ12とショルダ部材14の高速回転及び軸方向への移動と、押圧クランプ22の軸方向への移動及び中心軸回りの回転は、全て、コントローラ68による制御の下での回転駆動装置とプローブ及びショルダ部材往復動装置と二つの昇降用ステッピングモータ70,86の作動に基づいて行われる。   Thus, when using the friction stir spot welding device of the present embodiment having such a structure, when the superposed portions of two metal plate materials are friction stir spot welded, the first and second Similar to the embodiment, for example, the joining operation is performed in accordance with the steps shown in FIGS. 2 to 4, and the probe 12 and the shoulder member 14 are rotated at high speed and in the axial direction during the joining operation. , The movement of the pressing clamp 22 in the axial direction and the rotation around the central axis are all under the control of the controller 68, the rotary drive device, the probe and shoulder member reciprocating device, and the two stepping motors 70 for raising and lowering. , 86 based on the operation.

すなわち、先ず、図2(a)及び(b)に示されるように、コントローラ68による制御の下で、回転駆動装置とプローブ及びショルダ部材往復動装置と昇降用ステッピングモータ70とが同時に作動せしめられて、プローブ12とショルダ部材14と押圧クランプ22とが、一体で下降せしめられる。このとき、回転用ステッピングモータ86は、コントローラ68にて回転停止状態が維持される。これにより、プローブ12の先端面とショルダ部材14のショルダ面16とが、高速回転下で、また押圧クランプ22の押圧面33が、非回転下で、2枚の金属板材44,46の重合せ部47に対して、それぞれ当接せしめられる。   That is, first, as shown in FIGS. 2A and 2B, under the control of the controller 68, the rotary drive device, the probe and shoulder member reciprocating device, and the lifting stepping motor 70 are simultaneously operated. Thus, the probe 12, the shoulder member 14, and the pressing clamp 22 are lowered together. At this time, the rotation stepping motor 86 is maintained in the rotation stopped state by the controller 68. As a result, the two metal plate members 44 and 46 are superposed while the distal end surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 are rotated at a high speed and the pressing surface 33 of the pressing clamp 22 is not rotated. Each is brought into contact with the portion 47.

次いで、コントローラ68により、昇降用ステッピングモータ70のみが所定量だけ更に回転せしめられた後、その回転が停止されることで、押圧クランプ22の押圧面33が、重合せ部47の上側に位置する金属板44の上面に対して押圧される。   Next, after the controller 68 further rotates only the lifting stepping motor 70 by a predetermined amount, the rotation is stopped so that the pressing surface 33 of the pressing clamp 22 is positioned above the overlapping portion 47. It is pressed against the upper surface of the metal plate 44.

その後、図2(c)及び図3に示される如く、プローブ12とショルダ部材14とが、高速回転下で、別個に或いは一体で下方に移動せしめられることにより、重合せ部47に対する摩擦撹拌点接合が実施されて、プローブ穴49のない接合部50が形成される。   Thereafter, as shown in FIGS. 2C and 3, the probe 12 and the shoulder member 14 are moved downward separately or integrally under high-speed rotation, so that the friction stir point for the overlapping portion 47 is obtained. Bonding is performed to form the bonding portion 50 without the probe hole 49.

次に、図7(a)に示されるように、コントローラ68の制御により、プローブ往復動装置とショルダ部材往復動装置とにて、プローブ12とショルダ部材14とが、高速回転せしめられたままで、別個に或いは一体で上方に移動せしめられて、プローブ12の先端面とショルダ部材14のショルダ面16とが、重合せ部47に形成された接合部50から離隔せしめられる。また、それと同時に、或いはその前後において、昇降用ステッピングモータ70が、所定量だけ逆回転せしめられた後、その回転が停止せしめられることにより、金属板44の上面に対する押圧クランプ22の押圧面33の当接が維持された状態で、押圧クランプ22の押圧面33による金属板44の上面への押圧力が解除される。   Next, as shown in FIG. 7A, under the control of the controller 68, the probe 12 and the shoulder member 14 are rotated at a high speed by the probe reciprocating device and the shoulder member reciprocating device. The tip surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 are separated from the joint portion 50 formed in the overlapping portion 47 by being moved upward separately or integrally. At the same time, or before and after that, the lifting stepping motor 70 is reversely rotated by a predetermined amount, and then the rotation is stopped, whereby the pressing surface 33 of the pressing clamp 22 against the upper surface of the metal plate 44 is stopped. With the contact maintained, the pressing force applied to the upper surface of the metal plate 44 by the pressing surface 33 of the pressing clamp 22 is released.

引き続き、そのような金属板44の上面(重合せ部47)に対する押圧クランプ22の押圧面33の当接状態下で、コントローラ68の制御により、回転用ステッピングモータ86が、予め設定された回転方向に、所定の回転角度(回転量)だけ回転せしめられる。   Subsequently, under the contact state of the pressing surface 33 of the pressing clamp 22 with respect to the upper surface (overlapping portion 47) of the metal plate 44, the rotation stepping motor 86 is controlled in the preset rotation direction under the control of the controller 68. And a predetermined rotation angle (amount of rotation).

このとき、押圧クランプ22の先端部位と重合せ部47との間に固着部(図示せず)が形成されていても、押圧クランプ22の回転によって、固着部がねじ切られるようにして分断せしめられる。また、かかる固着部の分断操作は、押圧クランプ22の押圧面33が重合せ部47に当接せしめられた状態で実施されるため、固着部の分断時に、重合せ部47の接合部50やその周辺部分が、押圧クランプ22と共に持ち上げられることがなく、従って、そのような持ち上げにより変形するようなことも皆無ならしめられ得る。   At this time, even if a fixing portion (not shown) is formed between the tip portion of the pressing clamp 22 and the overlapping portion 47, the fixing portion is cut off by the rotation of the pressing clamp 22 so that the fixing portion is threaded. . In addition, since the operation of dividing the fixing portion is performed in a state where the pressing surface 33 of the pressing clamp 22 is in contact with the overlapping portion 47, when the fixing portion is divided, Its peripheral part is not lifted with the pressure clamp 22 and can therefore be made completely free from deformation by such lifting.

なお、このような押圧クランプ22の回転による固着部の分断操作を行うに際して、回転用ステッピングモータ86の回転駆動により回転せしめられる押圧クランプ22の回転角度は、特に限定されるものではないが、一般には、15°〜30°程度とされる。何故なら、この押圧クランプ22の回転角度が15°を下回る場合には、押圧クランプ22の回転角度が小さ過ぎるために、固着部がねじ切られない場合があるからであり、また、押圧クランプ22の回転角度が30°が上回る場合には、固着部をねじ切るために、押圧クランプ22が必要以上に大きな角度で回転せしめられることとなって、固着部の分断操作が非効率なものとなるからである。また、かかる押圧クランプ22の回転時にも、プローブ12とショルダ部材14は、通常、高速回転せしめられたままとされる。   Note that the rotation angle of the pressure clamp 22 rotated by the rotation driving of the rotation stepping motor 86 is not particularly limited when performing the operation of dividing the fixing portion by the rotation of the pressure clamp 22 as described above. Is about 15 ° to 30 °. This is because, when the rotation angle of the pressure clamp 22 is less than 15 °, the rotation angle of the pressure clamp 22 is too small, and the fixing portion may not be threaded. When the rotation angle exceeds 30 °, the pressing clamp 22 is rotated at an angle larger than necessary in order to thread the fixing portion, so that the cutting operation of the fixing portion becomes inefficient. It is. Further, even when the pressing clamp 22 is rotated, the probe 12 and the shoulder member 14 are usually kept rotated at a high speed.

その後、図7(b)に示されるように、昇降装置54の昇降用ステッピングモータ70が逆回転せしめられることにより、押圧クランプ22が上昇せしめられて、押圧面33が重合せ部47から離隔せしめられる。このときにあっても、固着部が既に分断されているため、重合せ部47の接合部50やその周辺部分が、押圧クランプ22と共に持ち上げられて、変形するようなことがない。そうして、接合操作が終了せしめられて、重ね合わされた2枚の金属板材44,46が、強固に接合されたものとなるのである。   Thereafter, as shown in FIG. 7B, when the lifting stepping motor 70 of the lifting device 54 is rotated in the reverse direction, the pressing clamp 22 is raised and the pressing surface 33 is separated from the overlapping portion 47. It is done. Even at this time, since the fixing portion is already divided, the joining portion 50 of the overlapping portion 47 and its peripheral portion are not lifted together with the pressing clamp 22 and deformed. Thus, the joining operation is completed, and the two metal plate members 44 and 46 that are superposed are joined firmly.

このように、本実施形態にあっては、接合操作の開始から終了まで、押圧クランプ22の押圧面33が、重合せ部47に形成される摩擦撹拌部48(接合部50)の周辺部分に押圧され、また、接合操作の終了後に、押圧クランプ22が、重合せ部47の上面に接触したままで、回転せしめられて、固着部が分断されてから、重合せ部47から離隔せしめられる。それ故、バリの発生や、接合操作終了後の押圧クランプ22の重合せ部47からの離隔移動に伴う接合部50やその周辺部分での変形の問題を何等生ぜしめることなく、2枚の金属板材44,46を、確実に摩擦撹拌点接合することが出来るのである。   Thus, in this embodiment, from the start to the end of the joining operation, the pressing surface 33 of the pressing clamp 22 is in the peripheral portion of the friction stirrer 48 (joint 50) formed in the overlapped part 47. After the bonding operation is completed, the pressing clamp 22 is rotated while being in contact with the upper surface of the overlapping portion 47, and is separated from the overlapping portion 47 after the fixing portion is divided. Therefore, the two pieces of metal are not caused by the generation of burrs or the deformation of the joint 50 and its peripheral part due to the separation movement of the pressure clamp 22 after the joining operation from the overlapping part 47. The plate members 44 and 46 can be reliably joined by friction stir spot.

また、本実施形態においては、特に、重合せ部47に固着された押圧クランプ22を、重合せ部47に当接させたままで、固着部の分断操作が行われるようになっているところから、例えば、重合せ部47に固着された押圧クランプ22を、重合せ部47から無理矢理引き剥がすように離隔させることで、固着部の分断操作を行う構造のものに比して、より小さな力で、固着部の分断を行うことが出来る。更に、固着部が分断された後に、押圧クランプ22が重合せ部47から離隔せしめられるため、押圧クランプ22に固着した重合せ部47(接合部50やその周辺部分)の変形が、より確実に防止され得る。   Further, in the present embodiment, in particular, since the pressing clamp 22 fixed to the overlapped portion 47 is kept in contact with the overlapped portion 47, the operation of dividing the fixed portion is performed. For example, by separating the pressing clamp 22 fixed to the overlapping portion 47 so as to be forcibly peeled off from the overlapping portion 47, the force can be reduced with a smaller force than that of a structure in which the fixing portion is divided. The fixing part can be divided. Furthermore, since the pressing clamp 22 is separated from the overlapping portion 47 after the fixing portion is divided, the overlapping portion 47 (the bonding portion 50 and its peripheral portion) fixed to the pressing clamp 22 is more reliably deformed. Can be prevented.

以上、本発明の代表的な実施形態について詳述してきたが、それは、あくまでも例示に過ぎないものであって、本発明は、そのような実施形態に係る具体的な記述によって、何等限定的に解釈されるものでないことが、理解されるべきである。   The exemplary embodiments of the present invention have been described in detail above. However, the embodiments are merely examples, and the present invention is limited in any way by specific descriptions according to such embodiments. It should be understood that it is not interpreted.

例えば、前記第一の実施形態では、圧縮コイルばね40の付勢力に基づいて、押圧クランプ22の押圧面33が、重合せ部47に対して押圧されるようになっていたが、圧縮コイルばね40に代えて、引張コイルばねやコイルばね以外のばね部材、ゴム弾性体等の公知の付勢手段を用い、この付勢手段の付勢力に基づいて、押圧クランプ22の押圧面33を、重合せ部47に対して押圧せしめ得るように構成することも出来る。   For example, in the first embodiment, the pressing surface 33 of the pressing clamp 22 is pressed against the overlapping portion 47 based on the urging force of the compression coil spring 40. Instead of 40, a known biasing means such as a tension coil spring, a spring member other than the coil spring, or a rubber elastic body is used. Based on the biasing force of the biasing means, the pressing surface 33 of the pressing clamp 22 is It can also be configured to be able to press against the mating portion 47.

また、それら圧縮コイルばね40やそれ以外の付勢手段の配設個数や配設位置、更には配設構造は、適宜に変更され得ることは、勿論である。   Of course, the number and position of the compression coil springs 40 and other urging means, as well as the arrangement structure, can be changed as appropriate.

さらに、前記第二の実施形態では、移動手段が、ねじ軸60とナット部材62とによるねじ送り作用によって押圧クランプ22を軸方向に移動(上下動)させる昇降装置54にて、構成されていたが、この移動手段の構造は、何等これに限定されるものではない。例えば、モータの回転駆動機構と押圧クランプ22との間に歯車機構やリンク機構を介在させて、移動手段を構成し、モータの駆動に基づいて、押圧クランプ22を軸方向に移動可能と為すようにしたり、或いは、空気圧式や油圧式のシリンダを用いて移動手段を構成し、かかるシリンダの突出/引込作動に基づいて、押圧クランプ22を軸方向に移動可能と為すことも出来る。なお、これら押圧クランプ22の軸方向への移動を可能と為す構造を、前記第三の実施形態に採用される昇降装置54に代えて採用することも出来る。   Further, in the second embodiment, the moving means is configured by the lifting device 54 that moves (up and down) the pressing clamp 22 in the axial direction by the screw feeding action by the screw shaft 60 and the nut member 62. However, the structure of the moving means is not limited to this. For example, a gear mechanism or a link mechanism is interposed between the rotation driving mechanism of the motor and the pressing clamp 22 to constitute a moving means so that the pressing clamp 22 can be moved in the axial direction based on the driving of the motor. Alternatively, the moving means can be configured using a pneumatic or hydraulic cylinder, and the pressing clamp 22 can be moved in the axial direction based on the protrusion / retraction operation of the cylinder. It should be noted that a structure that enables the axial movement of these pressing clamps 22 can be employed in place of the lifting device 54 employed in the third embodiment.

また、前記第一の実施形態では、離隔手段が、空気圧式の単動シリンダ26にて構成されていたが、この離隔手段も、油圧式の単動シリンダの他、モータ等の回転駆動機構と送りねじ機構や歯車機構、リンク機構等を組み合わせてなる構造において構成することも出来る。   Further, in the first embodiment, the separating means is constituted by the pneumatic single-acting cylinder 26. However, this separating means is not only a hydraulic single-acting cylinder but also a rotational drive mechanism such as a motor. It can also be configured in a structure in which a feed screw mechanism, a gear mechanism, a link mechanism and the like are combined.

さらに、押圧クランプ22も、回転工具10のショルダ部材14に対して、軸方向に移動可能な状態で同軸的に外挿された筒部材からなるものであれば、その全体形状等が、特に限定されるものではない。   Furthermore, if the pressing clamp 22 is also made of a cylindrical member that is coaxially extrapolated in a state of being movable in the axial direction with respect to the shoulder member 14 of the rotary tool 10, its overall shape is particularly limited. Is not to be done.

更にまた、前記第三の実施形態では、回転手段が、回転用ステッピングモータ86と、駆動ギヤ92と従動ギヤ94とからなるギヤ機構とにて、構成されていたが、その他の公知の回転機構を利用した構造のものが、回転手段として、適宜に採用され得る。   Furthermore, in the third embodiment, the rotation means is constituted by the rotation stepping motor 86 and the gear mechanism including the drive gear 92 and the driven gear 94. However, other known rotation mechanisms are used. A structure using the above can be appropriately employed as the rotating means.

また、前記第三の実施形態では、プローブ12とショルダ部材14とを重合せ部47(接合部50)から離隔させて、押圧クランプ22のみが重合せ部47に当接せしめられた状態で、押圧クランプ22が回転させられて、固着部が分断されるようになっていたが、例えば、プローブ12とショルダ部材14と押圧クランプ22の全部を重合せ部47に当接させた状態で、押圧クランプ22の回転操作を行っても、何等差し支えない。   In the third embodiment, the probe 12 and the shoulder member 14 are separated from the overlapping portion 47 (joining portion 50), and only the pressing clamp 22 is brought into contact with the overlapping portion 47, The pressing clamp 22 is rotated so that the fixing portion is divided. For example, in the state where the probe 12, the shoulder member 14, and the pressing clamp 22 are all brought into contact with the overlapping portion 47, the pressing is performed. There is no problem even if the clamp 22 is rotated.

また、前記三つの実施形態では、プローブ12とショルダ部材14とを重合せ部47(接合部50)に当接させた状態で、押圧クランプ22を重合せ部47から離隔させることにより、それら押圧クランプ22の先端部位と重合せ部47との間に形成される固着部を引きちぎるようにして分断させるか、又は押圧クランプ22を、重合せ部47に当接させた状態で、回転させることにより、固着部をねじ切るようにして分断させるようになっていたが、例えば、プローブ12とショルダ部材14とを重合せ部47(接合部50)に当接させた状態で、押圧クランプ22を、回転させつつ、重合せ部47から離隔せしめることにより、固着部のねじ切りと引きちぎりを同時に行って、固着部を分断させるようにしても良い。このような操作は、例えば、第三の実施形態において、昇降装置54の昇降用ステッピングモータ70を逆回転させると同時に、回転機構74の回転用ステッピングモータ86を回転させることによって、容易に実施され得る。これによって、固着部が、より確実に分断され得る。   In the three embodiments, the pressing clamp 22 is separated from the overlapping portion 47 in a state where the probe 12 and the shoulder member 14 are in contact with the overlapping portion 47 (joining portion 50), thereby pressing them. By separating the fixing portion formed between the tip portion of the clamp 22 and the overlapping portion 47 by tearing or by rotating the pressing clamp 22 in contact with the overlapping portion 47 For example, in the state where the probe 12 and the shoulder member 14 are brought into contact with the overlapping portion 47 (joining portion 50), the pressing clamp 22 is cut off. While being rotated, the fixing portion 47 may be separated from the overlapping portion 47 by simultaneously performing threading and tearing of the fixing portion. Such an operation is easily performed by, for example, rotating the lifting stepping motor 70 of the lifting mechanism 54 at the same time as rotating the lifting stepping motor 86 of the rotating mechanism 74 at the same time in the third embodiment. obtain. As a result, the fixing portion can be more reliably divided.

要するに、固着部分断手段は、離隔手段と移動手段のうちの少なくとも何れか一方と、押圧クランプを単に回転させる機構とを組み合わせて構成することも出来るのである。そのような固着部分断手段は、前記第三の実施形態に示される如き昇降装置54と回転機構74とを組み合わせた構造の他、例えば、移動手段や離隔手段と、それらによる押圧クランプの重合せ部からの離隔移動に伴って押圧クランプを回転させるようにしたカム機構等とを組み合わせた構造等も、採用することが出来る。   In short, the fixing partial breaking means can be configured by combining at least one of the separating means and the moving means and a mechanism for simply rotating the pressing clamp. Such a fixing partial breaking means includes, for example, a moving means, a separating means, and a superposition of a pressure clamp by them, in addition to a structure in which the lifting device 54 and the rotating mechanism 74 are combined as shown in the third embodiment. A structure combined with a cam mechanism or the like that rotates the pressing clamp in accordance with the movement away from the part can also be adopted.

加えて、前記三つの実施形態では、何れも、摩擦撹拌点接合されるべき被接合金属部材として、全体が板状を呈する2枚の金属板材44,46を用いた例において、本発明の説明が為されているが、そのような被接合金属部材の形状としては、全体が板状であるものに何等限定されるものではなく、摩擦撹拌点接合操作が施される重合せ部が、それぞれ、板状乃至は面板状である限りにおいて、何れの部材も、採用可能であり、また、その枚数も、特に限定されるものではない。   In addition, in the above-described three embodiments, the description of the present invention is an example in which two metal plate members 44 and 46 having a plate shape as a whole are used as the metal members to be joined by friction stir spot welding. However, the shape of the metal member to be joined is not limited to a plate-like shape as a whole, and the superposed portions subjected to the friction stir spot joining operation are respectively As long as it is plate-shaped or face-plate-shaped, any member can be used, and the number of the members is not particularly limited.

その他、一々列挙はしないが、本発明は、当業者の知識に基づいて、種々なる変更、修正、改良等を加えた態様において、実施され得るものであり、また、そのような実施の態様が、本発明の趣旨を逸脱しない限りにおいて、何れも、本発明の範疇に属するものであることは、言うまでもないところである。   In addition, although not enumerated one by one, the present invention can be carried out in a mode to which various changes, modifications, improvements, etc. are added based on the knowledge of those skilled in the art. Needless to say, all of these are within the scope of the present invention without departing from the spirit of the present invention.

以下に、本発明の代表的な実施例を示し、本発明を更に具体的に明らかにすることとするが、本発明が、そのような実施例の記載によって、何等の制約をも受けるものでないことは、また、言うまでもないところである。   Hereinafter, representative examples of the present invention will be shown to clarify the present invention more specifically, but the present invention is not limited by the description of such examples. It goes without saying.

<実施例1>
先ず、被接合金属部材として、厚さ:1mmの6000系アルミニウム板材(6016−T4)の2枚を準備する一方、図1に示される如き本発明に従う構造を有する摩擦撹拌点接合装置を準備した。
<Example 1>
First, as a metal member to be joined, two sheets of a 6000 series aluminum plate (6016-T4) having a thickness of 1 mm were prepared, while a friction stir spot welding apparatus having a structure according to the present invention as shown in FIG. 1 was prepared. .

次いで、それらアルミニウム板材の2枚を重合せ、その下板側に裏当て治具を当接せしめた状態において、図2乃至図4に示される如くして、摩擦撹拌点接合を行なった。具体的には、先ず、押圧クランプ22を上板側から当接させた後、プローブ12とショルダ部材14とを、それぞれ1500rpmの速度で回転せしめつつ、それらが面一となるように、当接させた。次いで、プローブ12を重合せ部47に徐々に深く差し込んで、重合せ部47に摩擦撹拌部48を形成し、そして、プローブ12の先端が、下板に0.2mmだけ入り込んだら、即座に、プローブ12を元の位置にまで引き込むと共に、ショルダ部材14を上板(摩擦撹拌部48)に0.1mmだけ押し込むことにより、プローブ穴49のない接合部50を形成した。その後、プローブ12の先端面とショルダ部材14のショルダ面16とを接合部50の上面に接触せしめたままで、押圧クランプ22だけを、重合せ部47から0.5mmだけ離隔させた後、プローブ12をショルダ部材14とを離隔させて、2枚のアルミニウム板材の接合操作を終了した。   Next, two of these aluminum plate materials were superposed, and friction stir spot bonding was performed as shown in FIGS. 2 to 4 in a state where the backing jig was in contact with the lower plate side. Specifically, after the pressing clamp 22 is first brought into contact with the upper plate side, the probe 12 and the shoulder member 14 are rotated at a speed of 1500 rpm, respectively, so that they are flush with each other. I let you. Next, the probe 12 is gradually inserted deeply into the overlapping portion 47 to form the friction stirrer 48 in the overlapping portion 47, and immediately after the tip of the probe 12 enters the lower plate by 0.2 mm, immediately, The joint 12 without the probe hole 49 was formed by pulling the probe 12 back to the original position and pushing the shoulder member 14 into the upper plate (friction stirrer 48) by 0.1 mm. Thereafter, with the tip surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 kept in contact with the upper surface of the joint portion 50, only the pressing clamp 22 is separated from the overlapping portion 47 by 0.5 mm, and then the probe 12. Was separated from the shoulder member 14 to complete the joining operation of the two aluminum plates.

その結果、2枚のアルミニウム板材の接合部50やその周辺部分が押圧クランプ22にて持ち上げられて、それら接合部50やその周辺部分が変形するようなことなく、しかもバリの発生もない、健全な接合部50と良好な外観を有する接合製品が得られた。   As a result, the joining portion 50 and its peripheral portion of the two aluminum plate members are lifted by the pressing clamp 22, and the joining portion 50 and its peripheral portion are not deformed, and no burrs are generated. A joined product having a good joint 50 and a good appearance was obtained.

<実施例2>
先ず、被接合金属部材として、厚さ:1mmの6000系アルミニウム板材(6016−T4)の2枚を準備する一方、図6に示される如き本発明に従う構造を有する摩擦撹拌点接合装置を準備した。
<Example 2>
First, as a metal member to be joined, two sheets of a 6000 series aluminum plate (6016-T4) having a thickness of 1 mm were prepared, while a friction stir spot joining apparatus having a structure according to the present invention as shown in FIG. 6 was prepared. .

次いで、それらアルミニウム板材の2枚を重合せ、その下板側に裏当て治具を当接せしめた状態において、実施例1と同様に、図2及び図3に示される如くして、摩擦撹拌点接合を行なって、重合せ部47に接合部50を形成した。その後、図7に示されるように、プローブ12の先端面とショルダ部材14のショルダ面16とを、重合せ部47から0.5mmだけ離隔させた後、押圧クランプ22の押圧面33だけを接合部50の上面に接触させたままで、押圧クランプ22を、その中心軸回りに30°回転させた。そして、その後、押圧クランプ22を重合せ部47から0.5mmだけ離隔させて、2枚のアルミニウム板材の接合操作を終了した。   Next, in the state in which the two aluminum plates are superposed and the backing jig is in contact with the lower plate side, the friction stirrer is performed as shown in FIGS. Spot joining was performed to form a joint 50 at the overlap portion 47. Thereafter, as shown in FIG. 7, after the distal end surface of the probe 12 and the shoulder surface 16 of the shoulder member 14 are separated from the overlapping portion 47 by 0.5 mm, only the pressing surface 33 of the pressing clamp 22 is joined. While being in contact with the upper surface of the portion 50, the pressing clamp 22 was rotated 30 ° around its central axis. Then, after that, the pressing clamp 22 was separated from the overlapping portion 47 by 0.5 mm, and the joining operation of the two aluminum plate members was completed.

その結果、2枚のアルミニウム板材の接合部50やその周辺部分が押圧クランプ22にて持ち上げられて、それら接合部50やその周辺部分が変形するようなことなく、しかもバリの発生もない、健全な接合部50と良好な外観を有する接合製品が得られた。   As a result, the joining portion 50 and its peripheral portion of the two aluminum plate members are lifted by the pressing clamp 22, and the joining portion 50 and its peripheral portion are not deformed, and no burrs are generated. A joined product having a good joint 50 and a good appearance was obtained.

<比較例1>
先ず、被接合金属部材として、前記実施例1で用いられたものと同じアルミニウム板材の2枚を準備する一方、図1に示される如き摩擦撹拌点接合装置とは、単動シリンダ26を有しない点で異なる構造とされた従来の摩擦撹拌点接合装置を準備した。
<Comparative Example 1>
First, as a metal member to be joined, two pieces of the same aluminum plate material used in the first embodiment are prepared, whereas the friction stir spot welding device as shown in FIG. A conventional friction stir spot welding device having a different structure was prepared.

そして、この準備された摩擦撹拌点接合装置にて、2枚のアルミニウム板材の重合せ部47に対して、実施例1及び2と同様に、図2及び図3に示される如き工程により、摩擦撹拌点接合を行って、かかる重合せ部47に接合部50を形成した。その後、プローブ12とショルダ部材14と押圧クランプ22とを、重合せ部47から同時に離隔させて、2枚のアルミニウム板材の接合操作を終了した。   Then, in this prepared friction stir spot welding device, the two aluminum plate material superposed portions 47 are subjected to friction by the steps shown in FIGS. 2 and 3 in the same manner as in Examples 1 and 2. Stir spot bonding was performed to form a bonded portion 50 in the superposed portion 47. Thereafter, the probe 12, the shoulder member 14, and the pressing clamp 22 were simultaneously separated from the overlapping portion 47, and the joining operation of the two aluminum plates was completed.

その結果、2枚のアルミニウム板材の重合せ部47が、押圧クランプ22と共に、一旦持ち上げられてから、押圧クランプ22から引き剥がされ、それによって、接合製品が、重合せ部47における接合部50とその周辺部分において盛り上がるように変形してしまった。   As a result, the two overlapping portions 47 of the aluminum plate material are once lifted together with the pressing clamp 22 and then peeled off from the pressing clamp 22, whereby the bonded product is bonded to the bonding portion 50 in the overlapping portion 47. It has deformed so that it rises in the surrounding area.

10 回転工具 12 プローブ
14 ショルダ部材 16 ショルダ面
18,52,72 クランプ機構 22 押圧クランプ
26 単動シリンダ 33 押圧面
40 圧縮コイルばね 44,46 金属板材
47 重合せ部 48 摩擦撹拌部
50 接合部 54 昇降装置
68 コントローラ 70 昇降用ステッピングモータ
74 回転機構 86 回転用ステッピングモータ
92 駆動ギヤ 94 従動ギヤ
DESCRIPTION OF SYMBOLS 10 Rotating tool 12 Probe 14 Shoulder member 16 Shoulder surface 18, 52, 72 Clamp mechanism 22 Press clamp 26 Single acting cylinder 33 Press surface 40 Compression coil spring 44, 46 Metal plate material 47 Superposition part 48 Friction stirring part 50 Joining part 54 Elevation Device 68 Controller 70 Elevating stepping motor 74 Rotating mechanism 86 Rotating stepping motor 92 Drive gear 94 Driven gear

Claims (5)

複数の被接合金属部材の各板状部を重合せた重合せ部において、それら複数の被接合金属部材の板状部同士を摩擦撹拌点接合する装置にして、
(a)前記重合せ部の一方の側の面に対して回転状態下で当接せしめられるショルダ面を有するロッド状のショルダ部材と、該ショルダ部材のショルダ面から同軸的に突出して、該重合せ部に対して、該一方の側の面から回転状態下で差し込まれるプローブとを備え、該重合せ部における該プローブの差し込まれた部位において、前記板状部同士の摩擦撹拌点接合操作を行う回転工具と、(b)前記ショルダ部材に対して同軸的に外挿された筒部材からなり、前記回転工具による前記板状部同士の摩擦撹拌点接合操作が行われているときに、先端面が、該重合せ部の一方の側の面に非回転下で当接して、該一方の面を押圧し得るように構成された押圧クランプと、(c)前記ショルダ部材のショルダ面と前記押圧クランプの先端面のうちの少なくとも何れか一方が、前記重合せ部の一方の側の面に当接せしめられた状態下で、前記回転工具による前記板状部同士の摩擦撹拌点接合によって該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される固着部を分断する固着部分断手段とを含むと共に、
前記押圧クランプを、前記ショルダ部材とは別個に、前記重合せの一方の側の面に対して、軸方向において接近又は離隔移動させる移動手段が設けられて、該押圧クランプが、該移動手段にて該重合せ部の一方の側の面に接近移動せしめられることにより、該押圧クランプの前記先端面が、該重合せ部の一方の側の面に非回転下で当接して、該一方の側の面を押圧し得るようになっており、更に前記固着部分断手段が、該移動手段を含んで構成されて、前記ショルダ部材の前記ショルダ面と前記押圧クランプの先端面とが、前記重合せ部の一方の側の面に対して当接乃至は押圧せしめられた状態から、該押圧クランプだけが、該移動手段にて、該重合せ部の一方の側の面から離隔移動せしめられることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部が、引きちぎられるようにして分断されるようになっていることを特徴とする摩擦撹拌点接合装置。
In the overlapped portion where the respective plate-like portions of the plurality of metal members to be bonded are superposed, a device for friction stir spot bonding of the plate-like portions of the plurality of metal members to be bonded,
(A) a rod-shaped shoulder member having a shoulder surface that is brought into contact with a surface on one side of the superposed portion in a rotating state; and a coaxial projecting from the shoulder surface of the shoulder member, And a probe inserted in a rotating state from the surface on one side with respect to the mating portion, and at the portion where the probe is inserted in the overlapping portion, the friction stir spot joining operation between the plate-like portions is performed. And (b) a cylindrical member that is coaxially extrapolated with respect to the shoulder member, and a tip when the friction stir spot joining operation between the plate-like portions is performed by the rotary tool. A pressing clamp configured such that a surface abuts against a surface on one side of the overlapped portion in a non-rotating manner to press the one surface; (c) a shoulder surface of the shoulder member; Of the tip of the pressure clamp At least one of them is brought into contact with the surface on one side of the overlapped portion, and the tip end portion of the pressure clamp and the tip portion of the pressing clamp are joined by friction stir spot joining of the plate-like portions by the rotary tool. Including a fixing part cutting means for dividing a fixing part formed between the surface of one side of the superposed part , and
Separately from the shoulder member, a moving means for moving the pressing clamp toward or away from the surface on the one side in the axial direction is provided, and the pressing clamp is attached to the moving means. As a result, the tip end surface of the pressure clamp comes into contact with the surface on one side of the overlapped portion in a non-rotating manner. The fixing part breaking means includes the moving means, and the shoulder surface of the shoulder member and the distal end face of the pressing clamp are connected to the weight. Only the pressing clamp can be moved away from the surface on one side of the overlapped portion by the moving means from the state where it is in contact with or pressed against the surface on one side of the mating portion. The tip of the pressing clamp and the weight The fixing portion formed between one side surface of the ridge is, the friction stir spot joining device, characterized in that is adapted to be divided so as to be torn off.
前記押圧クランプの先端面が、軸方向に作用せしめられる付勢力によって、前記重合せ部の一方の側の面に非回転下で当接して、該一方の側の面を押圧し得るようになっていると共に、前記ショルダ部材のショルダ面と該押圧クランプの先端面とが該重合せ部の一方の側の面に当接乃至は押圧せしめられた状態から、該押圧クランプだけを前記付勢力に抗して該重合せ部の一方の側の面から軸方向に離隔させることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部を引きちぎるようにして分断する離隔手段が設けられて、前記固着部分断手段が、該離隔手段を含んで構成されている請求項1に記載の摩擦撹拌点接合装置。   The front end surface of the pressing clamp comes into contact with the surface on one side of the overlapped portion in a non-rotating manner by an urging force applied in the axial direction, and can press the surface on the one side. In addition, from the state where the shoulder surface of the shoulder member and the front end surface of the pressing clamp are in contact with or pressed against the surface on one side of the overlapped portion, only the pressing clamp is applied to the biasing force. Accordingly, the fixing portion formed between the tip end portion of the pressing clamp and the one side surface of the overlapping portion is separated from the surface on one side of the overlapping portion in the axial direction. 2. The friction stir spot welding device according to claim 1, further comprising a separating unit that is divided so as to be torn off, and wherein the fixing partial cutting unit includes the separating unit. 前記ショルダ部材と前記プローブとが別体に構成されて、別個に軸方向に移動可能とされた複動式構造を有して、前記回転工具が構成されている請求項1又は請求項2に記載の摩擦撹拌点接合装置。3. The rotary tool is configured according to claim 1, wherein the shoulder member and the probe are configured separately and have a double-acting structure in which the shoulder member and the probe are separately movable in the axial direction, and the rotary tool is configured. The friction stir spot welding apparatus as described. 複数の被接合金属部材の各板状部を重合せた重合せ部において、それら複数の被接合金属部材の板状部同士を摩擦撹拌点接合する装置にして、
(a)前記重合せ部の一方の側の面に対して回転状態下で当接せしめられるショルダ面を有するロッド状のショルダ部材と、該ショルダ部材のショルダ面から同軸的に突出して、該重合せ部に対して、該一方の側の面から回転状態下で差し込まれるプローブとを備え、該重合せ部における該プローブの差し込まれた部位において、前記板状部同士の摩擦撹拌点接合操作を行う回転工具と、(b)前記ショルダ部材に対して同軸的に外挿された筒部材からなり、前記回転工具による前記板状部同士の摩擦撹拌点接合操作が行われているときに、先端面が、該重合せ部の一方の側の面に非回転下で当接して、該一方の面を押圧し得るように構成された押圧クランプと、(c)前記ショルダ部材のショルダ面と前記押圧クランプの先端面のうちの少なくとも何れか一方が、前記重合せ部の一方の側の面に当接せしめられた状態下で、前記回転工具による前記板状部同士の摩擦撹拌点接合によって該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される固着部を分断する固着部分断手段とを含むと共に、
前記押圧クランプを、その中心軸回りに回転させる回転手段が設けられて、前記固着部分断手段が、該回転手段を含んで構成され、該押圧クランプの前記先端面が前記重合せ部の一方の側の面に当接せしめられた状態において、該押圧クランプが、該回転手段にて中心軸回りに回転せしめられることにより、該押圧クランプの先端部と該重合せ部の一方の側の面との間に形成される前記固着部が、ねじ切られるようにして分断されるようになっていることを特徴とする摩擦撹拌点接合装置。
In the overlapped portion where the respective plate-like portions of the plurality of metal members to be bonded are superposed, a device for friction stir spot bonding of the plate-like portions of the plurality of metal members to be bonded,
(A) a rod-shaped shoulder member having a shoulder surface that is brought into contact with a surface on one side of the superposed portion in a rotating state; and a coaxial projecting from the shoulder surface of the shoulder member, And a probe inserted in a rotating state from the surface on one side with respect to the mating portion, and at the portion where the probe is inserted in the overlapping portion, the friction stir spot joining operation between the plate-like portions is performed. A rotating tool to be performed, and (b) a cylindrical member that is coaxially extrapolated with respect to the shoulder member, and a tip when the friction stir spot joining operation between the plate-like portions is performed by the rotating tool. A pressing clamp configured such that a surface abuts against a surface on one side of the overlapped portion in a non-rotating manner and presses the one surface; (c) a shoulder surface of the shoulder member; A small portion of the tip surface of the pressure clamp At least one of them is brought into contact with the surface on one side of the overlapped portion, and the tip end portion of the pressure clamp and the tip portion of the pressing clamp are joined by friction stir spot joining of the plate-like portions by the rotary tool. Including a fixing part cutting means for dividing a fixing part formed between the surface of one side of the superposed part, and
Rotating means for rotating the pressing clamp around its central axis is provided, and the fixing partial breaking means includes the rotating means, and the tip surface of the pressing clamp is one of the overlapping portions. When the pressing clamp is rotated around the central axis by the rotating means in the state of being in contact with the side surface, the tip of the pressing clamp and the surface on one side of the overlapping portion the fixing portion formed between the friction stir spot joining device, characterized in that is adapted to be divided so as to be threaded.
複数の被接合金属部材の各板状部を重合せた重合せ部において、それら複数の被接合金属部材の板状部同士を摩擦撹拌点接合するに際して、
ロッド状のショルダ部材と該ショルダ部材のショルダ面から同軸的に突出するプローブとを備えた回転工具と、該ショルダ部材に対して同軸的に外挿された筒部材からなる押圧クランプとを用いて、該押圧クランプの先端面を、非回転下で、前記重合せ部の一方の側の面に押し付けた状態において、該回転工具の該ショルダ部材のショルダ面を、回転状態下で、該重合せ部の一方の側の面に当接させつつ、該プローブを、回転状態下で、該重合せ部に対して、該一方の側の面から差し込んで、前記板状部同士の摩擦撹拌点接合操作を行った後、
該摩擦撹拌点接合操作の実施によって前記押圧クランプの先端部と前記重合せ部の一方の側の面との間に形成される固着部を分断する操作を、該押圧クランプの先端面を該重合せ部の一方の側の面に当接させた状態下で、該押圧クランプを前記ショルダ部材の中心軸回りに回転させることにより実施することを特徴とする摩擦撹拌点接合方法。
In the overlapped portion where the plate-like portions of the plurality of metal members to be bonded are superposed, when the plate-like portions of the plurality of metal members to be bonded are subjected to friction stir spot bonding,
Using a rotary tool provided with a rod-shaped shoulder member and a probe projecting coaxially from the shoulder surface of the shoulder member, and a pressing clamp comprising a cylindrical member coaxially inserted with respect to the shoulder member In a state where the tip surface of the pressing clamp is pressed against the surface on one side of the overlapping portion under non-rotation, the overlapping of the shoulder surface of the shoulder member of the rotating tool under the rotating state is performed. The probe is inserted into the overlapped portion from the surface of the one side in a rotating state while being brought into contact with the surface on one side of the portion, and the friction stir spot joining of the plate-like portions is performed. After performing the operation
The operation of dividing the adhering portion formed between the tip end portion of the pressure clamp and the one side surface of the overlapped portion by performing the friction stir spot joining operation is performed by using the tip end surface of the pressure clamp as the weight. A friction stir spot joining method, which is carried out by rotating the pressing clamp around the central axis of the shoulder member in a state of being in contact with the surface on one side of the mating portion.
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