JP5430021B2 - Non-aqueous secondary battery - Google Patents

Description

  The present invention relates to a non-aqueous secondary battery having high capacity, excellent charge / discharge cycle characteristics, and high reliability such as safety.

  2. Description of the Related Art In recent years, secondary batteries have become one of the essential components that are indispensable as power sources for personal computers and mobile phones, and as power sources for electric vehicles and power storage.

  In particular, in mobile communication applications such as portable computers and personal digital assistants, further miniaturization and weight reduction are required. However, it is difficult to make the system compact and lightweight because the power consumed by the backlight and drawing control of the liquid crystal display panel is high and the capacity of the secondary battery is still insufficient. . Particularly in personal computers, power consumption tends to increase due to multi-functionalization due to DVD (digital versatile disk) mounting. Therefore, there is an urgent need to increase the power capacity, particularly the discharge capacity when the voltage of the unit cell is 3.3 V or higher.

  Furthermore, with the growing global environmental problems, electric vehicles that emit no exhaust gas or noise are attracting attention. Recently, parallel hybrid electric vehicles (HEVs) have been gaining popularity because they use a system in which regenerative energy at the time of braking is stored in a battery for effective use, or electric energy stored in the battery is used at the start to increase efficiency. ing. However, because the current battery has a low power capacity, it is necessary to increase the number of batteries to increase the voltage, which causes problems such as a narrow space in the vehicle and poor vehicle stability. ing.

Among secondary batteries, a lithium secondary battery using a non-aqueous electrolyte is attracting attention because of its high voltage, light weight, and high energy density. In particular, a lithium secondary battery using a lithium-containing transition metal oxide typified by LiCoO ₂ disclosed in Patent Document 1 as a positive electrode active material and metal lithium as a negative electrode active material has an electromotive force of 4 V or more. Therefore, high energy density can be expected.

However, the current LiCoO ₂ as the positive electrode active material, a LiCoO ₂ based secondary battery using a carbon material such as graphite as the negative electrode active material, the charge voltage is usually 4.2V or less, in the charging condition LiCoO The charge amount is about 60% of the theoretical capacity of ₂ . Although it is possible to increase the power capacity by making the end-of-charge voltage higher than 4.2 V, as the amount of charge increases, the LiCoO ₂ crystal structure collapses and the charge / discharge cycle life is shortened. Since the crystal structure of LiCoO ₂ becomes less stable, there arises a problem that the thermal stability is lowered.

In order to solve this problem, many attempts have been made to add dissimilar metal elements to LiCoO ₂ (Patent Documents 2 to 5).

  Many attempts have been made to use the battery in a high voltage region of 4.2 V or more (Patent Documents 6 to 8).

JP-A-55-136131 Japanese Patent Laid-Open No. 4-171659 Japanese Patent Laid-Open No. 3-201368 Japanese Unexamined Patent Publication No. 7-176202 Japanese Patent Laid-Open No. 2001-167663 JP 2004-296098 A JP 2001-176511 A JP 2002-270238 A

  In the future, secondary batteries will be required to have higher reliability than ever before, in addition to higher capacities. Usually, the battery capacity can be greatly improved by increasing the active material content ratio in the electrode or by increasing the electrode density, particularly the positive electrode mixture layer density. There is a problem that reliability such as storage characteristics of a battery gradually decreases.

Therefore, in order to meet the demand for higher power capacity, a stable material with a crystal structure that can be charged and discharged safely and with good reversibility even with an electromotive force (voltage range) higher than that of LiCoO ₂ , and Thus, there is a demand for a battery that satisfies the reliability such that the battery does not swell during storage even when the density of the positive electrode mixture layer is increased.

In addition, in the conventional LiCoO ₂ positive electrode active material battery, when the discharge end voltage is higher than 3.2 V, the potential drop at the end of discharge is large, so that complete discharge cannot be performed, and the discharge electricity efficiency with respect to charging is significantly reduced. To do. And since complete discharge cannot be performed, the crystal structure of LiCoO ₂ tends to collapse, and the charge / discharge cycle life is shortened. This phenomenon appears more prominently in the above high voltage region.

  Furthermore, under the charging conditions where the final voltage at full charge is 4.2 V or more, in addition to the decrease in charge / discharge cycle life and thermal stability due to the collapse of the crystal structure of the positive electrode active material, the active point of the positive electrode active material Due to the increase, the electrolytic solution (solvent) may be oxidatively decomposed to form a passive film on the surface of the positive electrode, resulting in an increase in internal resistance and poor load characteristics.

  The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a non-aqueous secondary battery having a high capacity and excellent charge / discharge cycle characteristics and storage characteristics.

The non-aqueous secondary battery of the present invention capable of achieving the above object is a non-aqueous secondary battery comprising a positive electrode having a positive electrode mixture layer, a negative electrode and a non-aqueous electrolyte, wherein the positive electrode is used as an active material, It has a lithium-containing transition metal oxide containing at least one metal element selected from the group consisting of Mg, Ti, Zr, Ge, Nb, Al and Sn, and the positive electrode mixture layer has a density It is 3.5 g / cm ³ or more, and the nonaqueous electrolyte contains a compound having two or more nitrile groups in the molecule.

  In the non-aqueous secondary battery of the present invention, the density of the positive electrode mixture layer related to the positive electrode is set to a specific value or more to increase the filling amount of the positive electrode active material in the positive electrode mixture layer and to be stable even in a charged state at a high voltage. High-voltage lithium-containing transition metal oxides containing specific metal elements are used as the positive electrode active material, thereby enabling charging at a high voltage, thereby achieving high capacity.

  In addition, as described above, the positive electrode active material according to the non-aqueous secondary battery of the present invention has excellent stability, so that the collapse of the positive electrode active material is suppressed even when the battery is repeatedly charged and discharged. . Thereby, in the non-aqueous secondary battery of this invention, the outstanding charge / discharge cycle characteristic is ensured.

  Furthermore, the non-aqueous secondary battery of the present invention contains a compound having two or more nitrile groups in the molecule in the non-aqueous electrolyte. Such a compound acts on the surface of the positive electrode to act as the positive electrode and the non-aqueous electrolyte. It is possible to suppress the reaction between the positive electrode and the non-aqueous electrolyte, thereby suppressing the generation of gas in the battery due to the reaction. Therefore, in the non-aqueous secondary battery of the present invention, the above-mentioned nitrile compound can function synergistically to suppress the reaction between the positive electrode and the non-aqueous electrolyte and to use the highly stable positive electrode active material. For example, when a battery in a charged state is stored at a high temperature, swelling of the battery is suppressed, and its storage characteristics are improved.

  According to the present invention, it is possible to provide a non-aqueous secondary battery having a high capacity and excellent charge / discharge cycle characteristics and storage characteristics. The non-aqueous secondary battery of the present invention can be charged at a high voltage such that the positive electrode potential is 4.35 to 4.6 V at the Li (lithium) reference potential, and is used for applications that require higher output. Applicable.

BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows typically an example of the non-aqueous secondary battery of this invention, (a) is the top view, (b) is the fragmentary longitudinal cross-sectional view. It is a perspective view of the non-aqueous secondary battery shown in FIG.

  The non-aqueous secondary battery of the present invention includes, for example, an electrode body having a laminated structure in which a positive electrode and a negative electrode having a positive electrode mixture layer are stacked with a separator interposed therebetween, and a winding structure in which this is further wound in a spiral shape The electrode body and the like are sealed together with the non-aqueous electrolyte in the exterior body.

  In the non-aqueous secondary battery of the present invention, as the non-aqueous electrolyte, for example, non-aqueous solvent-based electrolysis in which an electrolyte salt such as a lithium salt is dissolved in a non-aqueous solvent such as an organic solvent from the viewpoint of electrical characteristics and ease of handling. A liquid is preferably used, but even a polymer electrolyte or gel electrolyte can be used without any problem.

  Although it does not specifically limit as a solvent of nonaqueous electrolyte solution, For example, dielectric constants, such as chain esters, such as dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, methyl propion carbonate; ethylene carbonate, propylene carbonate, butylene carbonate, vinylene carbonate High cyclic ester; mixed solvent of chain ester and cyclic ester; and the like, and a mixed solvent with a cyclic ester having a chain ester as a main solvent is particularly suitable.

  In addition to the above esters, examples of the solvent include chain phosphate triesters such as trimethyl phosphate, 1,2-dimethoxyethane, 1,3-dioxolane, tetrahydrofuran, 2-methyl-tetrahydrofuran, diethyl ether, and the like. These ethers, nitriles, dinitriles, isocyanates, halogen-containing solvents, and the like can also be used. Further, amine-based or imide-based organic solvents, sulfur-based organic solvents such as sulfolane, and the like can also be used.

As the non-aqueous electrolyte electrolyte salt to be dissolved in a solvent In the preparation of, for _{example, LiClO 4, LiPF 6, LiBF} 4, LiAsF 6, LiSbF 6, LiCF 3 SO 3, LiC 4 F 9 SO 3, LiCF 3 CO 2, Li ₂ C ₂ F ₄ (SO ₃ ) ₂ , LiN (RfSO ₂ ) (Rf′SO ₂ ), LiC (RfSO ₂ ) ₃ , LiC _n F _{2n + 1} SO ₃ (n ≧ 2), LiN (RfOSO ₂ ) ₂ [ Here, Rf and Rf ′ are fluoroalkyl groups, etc., and these may be used alone or in combination of two or more. Among the above electrolyte salts, fluorine-containing organic lithium salts having 2 or more carbon atoms are particularly preferable. This is because the fluorine-containing organolithium salt is highly anionic and easily ion-separated, so that it is easily dissolved in the solvent. The concentration of the electrolyte salt in the nonaqueous electrolytic solution is not particularly limited, but is, for example, 0.3 mol / l or more, more preferably 0.4 mol / l or more, and 1.7 mol / l or less, more preferably 1. 5 mol / l or less is desirable.

  In the nonaqueous electrolyte solution (nonaqueous electrolyte) according to the present invention, it is necessary to contain a compound having two or more nitrile groups in the molecule.

  The nitrile compound has a function of forming a surface protective film on the surface of the positive electrode active material during battery charging (particularly during initial charging), and the surface protective film allows direct contact between the positive electrode and the nonaqueous electrolyte. Contact is suppressed. Therefore, the battery of the present invention having a non-aqueous electrolyte containing a compound having two or more nitrile groups in the molecule is a positive electrode made of the above surface protective film even when stored in a charged state, for example, at a high temperature of about 85 ° C. Since the reaction between the positive electrode and the non-aqueous electrolyte is suppressed by the action of suppressing the direct contact between the electrode and the non-aqueous electrolyte, gas generation in the battery due to such reaction can be suppressed. The gas generated by the reaction between the positive electrode and the non-aqueous electrolyte in the battery causes the battery to swell, causing the distance between the positive and negative electrodes to widen and causing a decrease in battery characteristics. Generation | occurrence | production of the battery swelling at the time of the storage by the said gas can be suppressed, and it has the outstanding storage characteristic.

  Examples of the compound having two or more nitrile groups in the molecule include a dinitrile compound having two nitrile groups in the molecule and a trinitrile compound having three nitrile groups in the molecule. Among these, a dinitrile compound (that is, a nitrile group having 2 nitrile groups in the molecule) is preferable in that the above-described action (reaction inhibiting action between the positive electrode and the nonaqueous electrolyte due to the formation of a surface protective film on the positive electrode active material surface) is better. A dinitrile compound represented by the general formula NC-R-CN (wherein R is a linear or branched hydrocarbon chain having 1 to 10 carbon atoms). R in the general formula is more preferably a linear or branched alkylene chain having 1 to 10 carbon atoms.

  Specific examples of the dinitrile compound represented by the above general formula include, for example, malononitrile, succinonitrile, glutaronitrile, adiponitrile, 1,4-dicyanoheptane, 1,5-dicyanopentane, 1,6-dicyanohexane, 1,7-dicyanoheptane, 2,6-dicyanoheptane, 1,8-dicyanooctane, 2,7-dicyanooctane, 1,9-dicyanononane, 2,8-dicyanononane, 1,10-dicyanodecane, 1,6 -Dicyanodecane, 2,4-dimethylglutaronitrile, etc. are mentioned.

  There are no particular restrictions on the method for preparing the non-aqueous electrolyte containing a compound having two or more nitrile groups in the molecule. For example, a compound having two or more nitrile groups in the molecule and a compound having the above examples in the above exemplified solvent. What is necessary is just to melt | dissolve electrolyte salt in accordance with a conventional method.

  The amount of the compound having two or more nitrile groups in the molecule is preferably 0.005% by mass or more, more preferably in the total amount of the non-aqueous electrolyte, from the viewpoint of more effectively exerting the action of the addition of these compounds. It is 0.01 mass% or more, More preferably, it is 0.05 mass% or more. However, if the amount of the compound having two or more nitrile groups in the molecule is too large, the storage characteristics of the battery are improved, but the charge / discharge cycle characteristics tend to deteriorate. In the total amount of the non-aqueous electrolyte, it is preferably 1% by mass or less, more preferably 0.75% by mass or less, and still more preferably 0.5% by mass or less.

  Furthermore, the non-aqueous electrolyte (non-aqueous electrolyte) can also contain additives other than the compound having two or more nitrile groups in the molecule. Such additives include nonionic aromatic compounds. Specifically, compounds in which an alkyl group is bonded to an aromatic ring such as cyclohexylbenzene, isopropylbenzene, t-butylbenzene, t-amylbenzene, octylbenzene, toluene, xylene; fluorobenzene, difluorobenzene, trifluorobenzene Compounds having a halogen group bonded to an aromatic ring, such as chlorobenzene; Compounds having an alkoxy group bonded to an aromatic ring, such as anisole, fluoroanisole, dimethoxybenzene, diethoxybenzene; phthalic acid ester (dibutyl phthalate, di- 2-ethylhexyl phthalate, etc.), aromatic carboxylic acid esters such as benzoic acid esters; carbonates having a phenyl group such as methyl phenyl carbonate, butyl phenyl carbonate, diphenyl carbonate; Examples include phenyl lopionate; biphenyl; and the like. Among them, a compound in which an alkyl group is bonded to an aromatic ring is preferable, and cyclohexylbenzene is particularly preferably used.

  These aromatic compounds are also compounds that can form a film on the surface of the active material of the positive electrode or the negative electrode in the battery. These aromatic compounds may be used alone or in combination, but when two or more of these aromatic compounds are used in combination, an excellent effect is exhibited. Particularly, a compound in which an alkyl group is bonded to an aromatic ring, and a lower potential than that. By using in combination with an aromatic compound such as biphenyl that is oxidized at a particularly favorable effect in improving the safety of the battery.

  A method for adding an aromatic compound to the nonaqueous electrolytic solution is not particularly limited, but a method of adding the aromatic compound to the nonaqueous electrolytic solution in advance before assembling the battery is common.

  The preferred content of the aromatic compound in the non-aqueous electrolyte is, for example, 4% by mass or more from the viewpoint of safety and 10% by mass or less from the viewpoint of load characteristics. When two or more aromatic compounds are used in combination, the total amount should be within the above range, particularly when a compound in which an alkyl group is bonded to an aromatic ring and a compound that is oxidized at a lower potential are used in combination. The content of the compound in which an alkyl group is bonded to the aromatic ring in the nonaqueous electrolytic solution is 0.5% by mass or more, more preferably 2% by mass or more, and 8% by mass or less, more preferably 5% by mass. The following is desirable. On the other hand, the content in the non-aqueous electrolyte of the compound that is oxidized at a lower potential than the compound in which an alkyl group is bonded to the aromatic ring is 0.1% by mass or more, more preferably 0.2% by mass or more. It is desirable that the content be 1% by mass or less, more preferably 0.5% by mass or less.

Further, in the non-aqueous electrolyte, an organic halogen solvent such as halogen-containing carbonate, an organic sulfur compound, a fluorine-containing organic lithium salt, a phosphorus-containing organic solvent, a silicon-containing organic solvent, and 2 nitrile groups in the above molecule. A surface protective film can be formed on the surface of the positive electrode active material during the initial charge of the battery also by adding at least one compound such as a nitrogen-containing organic compound other than the above-described compounds. Organic fluorine-based solvents such as fluorine-containing carbonates, organic sulfur-based solvents, fluorine-containing organic lithium salts and the like are particularly preferable. Specifically, F-DPC [C ₂ F ₅ CH ₂ O (C═O) OCH ₂ C _{2 F 5], F-DEC} [CF 3 CH 2 O (C = O) OCH 2 CF 3], HFE7100 (C 4 F 9 OCH 3), butyl sulfate _{(C 4 H 9 OSO 2 OC} 4 H 9), Methyl ethylene sulfate [(—OCH (CH ₃ ) CH ₂ O—) SO ₂ ], butyl sulfone (C ₄ H ₉ SO ₂ C ₄ H ₉ ), polymer imide salt [[—N (Li) SO ₂ OCH ₂ ( _{CF 2) 4 CH 2 OSO 2} - ] _n (where n in formula 2 to 100), and the like _{(C 2 F 5 SO 2)} 2 NLi, _{[(CF 3) 2} CHOSO 2] ₂ NLi Et That.

  Such additives can be used alone, but it is particularly preferable to use an organic fluorine-based solvent and a fluorine-containing organic lithium salt in combination. The amount of addition is 0.1% by mass or more, more preferably 2% by mass or more, further preferably 5% by mass or more, and 30% by mass or less, more preferably 10% by mass or less, based on the total amount of the non-aqueous electrolyte. It is desirable that This is because if the addition amount is too large, the electrical characteristics may be lowered, and if it is too small, it is difficult to form a good film.

  By charging (particularly, high voltage charging) a battery having a non-aqueous electrolyte containing the above additives, a surface protective film containing F (fluorine) or S (sulfur) is formed on the surface of the positive electrode active material. . The surface protective film may contain F or S alone, but is more preferably a film containing both F and S.

  The atomic ratio of S in the surface protective film formed on the surface of the positive electrode active material is preferably 0.5 atomic% or more, more preferably 1 atomic% or more, and 3 atomic% or more. Is more preferable. However, if the atomic ratio of S on the surface of the positive electrode active material is too large, the discharge characteristics of the battery tend to deteriorate. Therefore, the S atomic ratio is preferably 20 atomic% or less, and preferably 10 atomic% or less. It is preferable that it is 6 atomic% or less. Further, the atomic ratio of F in the surface protective film formed on the surface of the positive electrode active material is preferably 15 atomic% or more, more preferably 20 atomic% or more, and 25 atomic% or more. Is more preferable. However, if the atomic ratio of F on the surface of the positive electrode active material is too large, the discharge characteristics of the battery tend to deteriorate. Therefore, the F atomic ratio is preferably 50 atomic% or less, and 40 atomic% or less. It is preferable that it is 30 atomic% or less.

In order to improve the charge / discharge cycle characteristics of the battery, (—OCH═CHO—) C═O, (—OCH═C (CH ₃ ) O—) C═O, (− Vinylene carbonate or derivatives thereof such as OC (CH ₃ ) ═C (CH ₃ ) O—) C═O; such as vinyl ethylene carbonate (—OCH ₂ —CH (—CH═CH ₂ ) O—) C═O It is preferable to add at least one kind of cyclic carbonate having a vinyl group; fluorine-substituted ethylene carbonate such as (—OCH ₂ —CHFO—) C═O and (—OCHF—CHFO—) C═O. The amount added is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and still more preferably 2% by mass or more in the total amount of the non-aqueous electrolyte. In addition, since there exists a tendency for the load characteristic of a battery to fall when there is too much content of said additive, content in the nonaqueous electrolyte solution whole quantity is 10 mass% or less, More preferably, it is 5 mass% or less. More preferably, the content is 3% by mass or less.

  In the present invention, as the non-aqueous electrolyte, a gel polymer electrolyte can be used in addition to the above non-aqueous electrolyte. Such a gel polymer electrolyte corresponds to a gel obtained by gelling the non-aqueous electrolyte with a gelling agent. For gelation of the non-aqueous electrolyte, for example, a linear polymer such as polyvinylidene fluoride, polyethylene oxide, polyacrylonitrile, or a copolymer thereof; a polyfunctional monomer that is polymerized by irradiation with actinic rays such as ultraviolet rays or electron beams ( For example, tetrafunctional or higher acrylates such as pentaerythritol tetraacrylate, ditrimethylolpropane tetraacrylate, ethoxylated pentaerythritol tetraacrylate, dipentaerythritol hydroxypentaacrylate, dipentaerythritol hexaacrylate, and tetrafunctional or higher methacrylates similar to the above acrylates. Etc.); etc. are used. However, in the case of a monomer, the monomer itself does not gel the electrolyte solution, but a polymer obtained by polymerizing the monomer acts as a gelling agent.

  When the non-aqueous electrolyte is gelled using a polyfunctional monomer as described above, if necessary, as a polymerization initiator, for example, benzoyls, benzoin alkyl ethers, benzophenones, benzoylphenylphosphine oxides, Acetophenones, thioxanthones, anthraquinones and the like can be used, and alkylamines and aminoesters can also be used as a sensitizer for the polymerization initiator.

  In the present invention, a solid electrolyte can also be used as the non-aqueous electrolyte in addition to the non-aqueous electrolyte and the gel polymer electrolyte. As the solid electrolyte, either an inorganic solid electrolyte or an organic solid electrolyte can be used.

  As the positive electrode according to the present invention, a positive electrode mixture layer containing a positive electrode active material or the like can be used, for example, having a structure formed on one side or both sides of a current collector.

Positive electrode mixture layer according to the present invention, its density, 3.5 g / cm ³ or more, preferably 3.6 g / cm ³ or more, more preferably 3.8 g / cm ³ or more. In the battery of the present invention, the positive electrode mixture layer related to the positive electrode has a high density as described above, thereby increasing the filling amount of the positive electrode active material and achieving a high capacity. However, if the density of the positive electrode mixture layer is too high, the wettability of the non-aqueous electrolyte is lowered. Therefore, the density is preferably 4.6 g / cm ³ or less, for example, 4.4 g / cm ³ or less. It is more preferable that it is 4.2 g / cm ³ or less.

  In addition, the density of the positive mix layer as used in this specification is a value calculated | required with the following measuring methods. The positive electrode is cut out in a predetermined area, the weight thereof is measured using an electronic balance having a minimum scale of 1 mg, and the weight of the positive electrode mixture layer is calculated by subtracting the weight of the current collector from this weight. Further, the total thickness of the positive electrode was measured at 10 points with a micrometer having a minimum scale of 1 μm, and the volume of the positive electrode mixture layer was calculated from the average value and the area obtained by subtracting the thickness of the current collector from this thickness. The density of the positive electrode mixture layer is calculated by dividing the weight of the positive electrode mixture layer.

  The positive electrode active material contained in the positive electrode mixture layer is a lithium-containing transition in which at least a part thereof contains at least one metal element selected from the group consisting of Mg, Ti, Zr, Ge, Nb, Al, and Sn. It is a metal oxide. Lithium-containing transition metal oxides having the above metal elements have good stability (especially stability in a charged state at a high voltage), so that the battery collapses after repeated charge / discharge cycles, etc. Therefore, the charge / discharge cycle characteristics of the battery can be improved by using such a lithium-containing transition metal oxide. Moreover, since the stability of the lithium-containing transition metal oxide having the above metal element is improved, reliability such as storage characteristics and safety of the battery can be improved.

Also, the positive electrode active material, the particle size distribution curve obtained by the average particle size measurement method described below, preferably has a particle size frequency peak to a larger diameter than the middle point d _M of the d ₁₀ and d _90. In order to obtain a positive electrode active material having such a particle size distribution, it is preferable to use two or more lithium-containing transition metal oxides having different average particle diameters. By using together a lithium-containing transition metal oxide having a large average particle size and a lithium-containing transition metal oxide having a small average particle size, a gap between lithium-containing transition metal oxides having a large particle size can be obtained in the positive electrode mixture layer. In addition, since a lithium-containing transition metal oxide having a small particle diameter can be filled, a high-density positive electrode mixture layer can be easily formed as described above.

The “average particle size” of the lithium-containing transition metal oxide referred to in this specification refers to obtaining an integrated volume from particles having a small particle size distribution measured using a microtrack particle size distribution measuring device “HRA9320” manufactured by Nikkiso Co., Ltd. In this case, the 50% diameter value (d ₅₀ ) median diameter in the volume-based integrated fraction. _{Similarly, d 10} 10% _{diameter, d 90} is the 90% size.

As described above, the “two or more lithium-containing transition metal oxides having different average particle diameters” have a particle size larger than the midpoint d _M between d ₁₀ and d ₉₀ in the particle size distribution curve of these mixtures. It is preferable to have a particle size frequency peak (hereinafter, the particle size where the particle size frequency peak exists is d _p ). More preferably, d _p / d _M is 1.05 or more, further preferably d _p / d _M is 1.2 or more, and particularly preferably d _p / d _M is 1.3 or more. Further, d _p / d _M is more preferably 1.6 or less, further preferably 1.5 or less, and particularly preferably 1.45 or less. More preferably, there are two or more peaks in the particle size distribution curve. For example, even when the same d _p / d _M = 1.3, two or more peaks are present in the particle size distribution curve. The density of the positive electrode mixture layer is improved by 0.1 g / cm ³ or more. In the case of such a particle size distribution curve, a general peak separation method is used to divide the particle size distribution into a large particle size distribution and a small particle size distribution. From the above, the average particle diameter (d ₅₀ ) of the lithium-containing transition metal oxide and the mixing ratio thereof can be determined.

  Among lithium-containing transition metal oxides used for the positive electrode, those having the largest average particle diameter [hereinafter referred to as “positive electrode active material (A)”] having the average particle diameter A and those having the smallest average particle diameter [below When the average particle diameter of the “positive electrode active material (B)” is B, the ratio B / A to A is preferably 0.15 or more and 0.6 or less. When the ratio between the average particle diameter of the positive electrode active material (A) having the maximum average particle diameter and the average particle diameter of the positive electrode active material (B) having the minimum average particle diameter is such a value, The density of the positive electrode mixture layer can be increased more easily.

  In addition, about a positive electrode active material (A), it is preferable that the average particle diameter is 5 micrometers or more, for example, it is more preferable that it is 8 micrometers or more, and it is still more preferable that it is 11 micrometers or more. If the average particle size of the positive electrode active material (A) is too small, it may be difficult to increase the density of the positive electrode mixture layer. On the other hand, if the average particle size of the positive electrode active material (A) is too large, the battery characteristics tend to deteriorate. For example, the average particle size is preferably 25 μm or less, and preferably 20 μm or less. More preferably, it is 18 μm or less.

  Moreover, about the positive electrode active material (B), it is preferable that the average particle diameter is 10 micrometers or less, for example, it is more preferable that it is 7 micrometers or less, and it is still more preferable that it is 5 micrometers or less. If the average particle diameter of the positive electrode active material (B) is too large, it is difficult to fill the gap between the lithium-containing transition metal oxide particles having a large particle diameter in the positive electrode mixture layer. It may be difficult to increase the density of the mixture layer. On the other hand, if the average particle diameter of the positive electrode active material (B) is too small, the void volume between the small particles increases, and therefore the density tends to be difficult to increase. For example, the average particle diameter is 2 μm or more. Preferably, it is 3 μm or more, more preferably 4 μm or more.

  As the positive electrode active material, only two kinds of lithium-containing transition metal oxides having different average particle diameters are used, as in the case of only the positive electrode active material (A) and the positive electrode active material (B). Three or more (for example, three, four, five, etc.) lithium-containing transition metal oxides having different diameters can also be used. When three or more lithium-containing transition metal oxides having different average particle sizes are used, for example, the average particle size is between the average particle size of the positive electrode active material (A) and the average particle size of the positive electrode active material (B). The lithium-containing transition metal oxide may be used together with the positive electrode active materials (A) and (B).

  Of the lithium-containing transition metal oxide of the positive electrode, the content of the positive electrode active material (B) having the smallest average particle size is, for example, preferably 5% by mass or more, and more preferably 10% by mass or more. Preferably, it is 20 mass% or more. When the positive electrode active material (B) is contained in the above amount, the gaps between the lithium-containing transition metal oxide particles having a large particle diameter can be easily filled, and the density of the positive electrode mixture layer can be easily increased. On the other hand, when the content of the positive electrode active material (B) in the lithium-containing transition metal oxide of the positive electrode is too large, it is difficult to increase the density of the positive electrode mixture layer. Therefore, the content is, for example, 60% by mass. Or less, more preferably 50% by mass or less, and still more preferably 40% by mass or less.

  Therefore, for example, when the lithium-containing transition metal oxide of the positive electrode is only the positive electrode active material (A) and the positive electrode active material (B), the positive electrode active material ( The content of A) is, for example, 40% by mass or more, preferably 50% by mass or more, more preferably 60% by mass or more, and 95% by mass or less, preferably 90% by mass or less, more preferably 80% by mass. The following is desirable.

  Of the lithium-containing transition metal oxides possessed by the positive electrode, the positive electrode active material (B) has, for example, the above average particle diameter. For example, in a charged state at a high voltage, the stability is poor, and reliability such as battery storage characteristics and safety, and charge / discharge cycle characteristics are impaired.

Therefore, when two or more lithium-containing transition metal oxides having different average particle diameters are used, at least the positive electrode active material (B) that is the lithium-containing transition metal oxide having the smallest average particle diameter is added to Mg, Ti , Zr, Ge, Nb, it is preferable to use those containing at least one metal element ^{M 2} selected from the group consisting of Al and Sn. As a result, the stability of the positive electrode active material (B) having a small particle size can be improved, and the charge / discharge cycle characteristics can be improved more reliably, and the reliability such as the storage characteristics and safety of the battery can be further improved. You can also.

When two or more kinds of lithium-containing transition metal oxides having different average particle diameters are used, the positive electrode active material (B) having the smallest average particle diameter among these lithium-containing transition metal oxides is the metal element M described above. ² is preferable, but the lithium-containing transition metal oxide other than the positive electrode active material (B) [the positive electrode active material (A) having the largest average particle diameter, the positive electrode active material (A), and the positive electrode active material) lithium-containing transition metal oxides having different average particle size and material (B)] also, and more preferably contains the metallic element M ^2. When the positive electrode active material (B) lithium-containing transition metal oxide other than that containing the metal element M ^2, in order to improve its stability (particularly stability in a charged state at a high voltage), for example, Reliability such as charge / discharge cycle characteristics, storage characteristics, and safety of the battery can be further improved.

As the positive electrode active material (B), a lithium-containing transition metal oxide represented by the following general formula (1) is preferable.
Li _x M ¹ _y M ² _z M ³ _v O ₂ (1)

Here, in the general formula (1), M ¹ is at least one transition metal element of Co, Ni, or Mn, and M ² is made of Mg, Ti, Zr, Ge, Nb, Al, and Sn. At least one metal element selected from the group, M ^3, is an element other than Li, M ¹ and M ² , and 0.97 ≦ x <1.02, 0.8 ≦ y <1.02, 0 .002 ≦ z ≦ 0.05, 0 ≦ v ≦ 0.05. Note that z is more preferably 0.004 or more, further preferably 0.006 or more, more preferably less than 0.02, and still more preferably less than 0.01. This is because if z is too small, the effect of improving the charge / discharge cycle characteristics of the battery is not sufficient, and if it is too large, the electrical characteristics of the battery begin to deteriorate.

Moreover, as lithium containing transition metal oxides other than a positive electrode active material (B) [a positive electrode active material (A) is included], the lithium containing transition metal oxide represented by following General formula (2) is preferable.
Li _a M ⁴ _b M ⁵ _c M ⁶ _d O ₂ (2)

Here, in the general formula (2), M ⁴ is at least one transition metal element of Co, Ni, or Mn, and M ⁵ is made of Mg, Ti, Zr, Ge, Nb, Al, and Sn. At least one metal element selected from the group, M ⁶ is an element other than Li, M ^4, and M ⁵ , and 0.97 ≦ a <1.02, 0.8 ≦ b <1.02, 0 ≦ c ≦ 0.02 and 0 ≦ d ≦ 0.02. In addition, regarding M ¹ , M ² , M ³ and M ⁴ , M ⁵ , M ⁶ , the selected element type and composition ratio may be different for each active material having a different average particle diameter. For example, in the positive electrode active material (B), M ² may be Mg, Ti, or Al, while in the positive electrode active material (A), M ⁵ may be Mg or Ti. However, as also shown in this example, it is preferable that the common element is at least one between M ⁵ in M ² and the general formula (2) in the general formula (1), the M ² and M ⁵ The common element is more preferably 2 or more, and still more preferably 3 or more.

In the case of the positive electrode active material (A), c is more preferably 0.0002 or more, further preferably 0.001 or more, more preferably less than 0.005, still more preferably less than 0.0025. . In the case of the positive electrode active material (A), d is more preferably 0.0002 or more, further preferably 0.001 or more, more preferably less than 0.005, still more preferably less than 0.0025. . This is because a large particle size of the positive electrode active material (A), although the addition amount of such M ⁵ is an effect can be obtained even fewer, if too much electrical characteristics of the battery because tends to decrease.

  In the lithium-containing transition metal oxide, it is preferable that Co and / or Ni is a main component of the transition metal element. For example, the total amount of Co and Ni is all the transition metal elements contained in the lithium-containing transition metal oxide. Among these, it is preferable that it is 50 mol% or more.

In addition, the higher the Co ratio in the lithium-containing transition metal oxide, the higher the density of the positive electrode mixture layer, which is preferable. For example, Co ratio of the transition metal element ^M in ¹ in the general formula (1) and the general formula (2) is preferably not less than 30 mol%, more preferably at least 65 mol%, more preferably more than 95 mol%.

  X in the general formula (1) and a in the general formula (2) vary depending on the charge / discharge of the battery, but are preferably 0.97 or more and less than 1.02 when the battery is manufactured. x and a are more preferably 0.98 or more, further preferably 0.99 or more, more preferably 1.01 or less, and further preferably 1.00 or less.

  Y in the general formula (1) and b in the general formula (2) are preferably 0.8 or more, more preferably 0.98 or more, and still more preferably 0.99 or more. It is less than 02, more preferably less than 1.01, and still more preferably less than 1.0.

With the positive electrode active material (B) represented by the general formula (1) and the lithium-containing transition metal oxide other than the positive electrode active material (B) represented by the general formula (2), battery safety is improved. Since it is more effective, it is preferable to contain Mg as M ² and M ⁵ . And in lithium-containing transition metal oxides other than the positive electrode active material (B) represented by the general formula (1) and the positive electrode active material (B) represented by the general formula (2), M ² and M ⁵ , it is preferable to contain at least one metal element selected from the group consisting of Ti, Zr, Ge, Nb, Al and Sn together with Mg. In this case, in a charged state at a high voltage The stability of these lithium-containing transition metal oxides is further improved.

In the positive electrode active material (B), from the viewpoint of more effectively exerting the effect of containing Mg, the content thereof is, for example, 0. 0 with respect to the content of M ¹ (for example, Co). It is preferably 1 mol% or more, more preferably 0.15 mol% or more, and further preferably 0.2 mol% or more.

Further, when the positive electrode active material (B) contains Ti, Zr, Ge, or Nb, the total amount thereof is M ¹ (for example, from the viewpoint of more effectively exerting the above-described effect by containing them. , Co) is preferably 0.05 mol% or more, more preferably 0.08 mol% or more, still more preferably 0.1 mol% or more. Furthermore, when the positive electrode active material (B) contains Al or Sn, the total amount thereof is M ¹ (for example, Co) from the viewpoint of more effectively exerting the above-described effect by containing these. On the other hand, it is preferably 0.1 mol% or more, more preferably 0.15 mol% or more, and further preferably 0.2 mol% or more.

However, in the positive electrode active material (B), if the content of Mg is too large, the load characteristics of the battery tend to be reduced. Therefore, the content is, for example, the content of M ¹ (for example, Co). On the other hand, it is preferably less than 2 mol%, more preferably less than 1 mol%, still more preferably less than 0.5 mol%, and particularly preferably less than 0.3 mol%.

In addition, if the content of at least one metal element selected from the group consisting of Ti, Zr, Ge, Nb, Al, and Sn is too large in the positive electrode active material (B), the battery capacity improvement effect is reduced. Sometimes. Therefore, when the positive electrode active material (B) contains Ti, Zr, Ge, or Nb, the total amount thereof may be less than 0.5 mol% with respect to M ¹ (for example, Co). Preferably, it is less than 0.25 mol%, more preferably less than 0.15 mol%. When the positive electrode active material (B) contains Al or Sn, the total amount thereof is preferably less than 1 mol% with respect to M ¹ (for example, Co), and 0.5 mol % Is more preferable, and it is still more preferable that it is less than 0.3 mol%.

Furthermore, in the positive electrode active material (A), from the viewpoint of more effectively exerting the effect of containing Mg, the content thereof is, for example, 0. 0 with respect to the content of M ⁴ (eg, Co). It is preferably at least 01 mol%, more preferably at least 0.05 mol%, and even more preferably at least 0.07 mol%.

Further, when the positive electrode active material (A) contains Ti, Zr, Ge, or Nb, the total amount thereof is M ⁴ (for example, from the viewpoint of more effectively exerting the above-described effect by containing these). , Co) is preferably 0.005 mol% or more, more preferably 0.008 mol% or more, and still more preferably 0.01 mol% or more. Furthermore, in the case where the positive electrode active material (A) contains Al or Sn, the total amount thereof is M ⁴ (for example, Co) from the viewpoint of more effectively exerting the above-described effects by containing these. On the other hand, it is preferably 0.01 mol% or more, more preferably 0.05 mol% or more, and further preferably 0.07 mol% or more.

However, even in the positive electrode active material (A), if the content of Mg is too large, the load characteristics of the battery tend to be lowered. Therefore, the content is, for example, the content of M ⁴ (for example, Co). On the other hand, it is preferably less than 0.5 mol%, more preferably less than 0.2 mol%, and still more preferably less than 0.1 mol%.

Also, in the positive electrode active material (A), if the content of at least one metal element selected from the group consisting of Ti, Zr, Ge, Nb, Al and Sn is too large, the battery capacity improvement effect is small. May be. Therefore, when the positive electrode active material (A) contains Ti, Zr, Ge, or Nb, the total amount thereof may be less than 0.3 mol% with respect to M ⁴ (for example, Co). Preferably, it is less than 0.1 mol%, more preferably less than 0.05 mol%. Further, when the positive electrode active material (A) contains Al or Sn, the total amount is preferably less than 0.5 mol% with respect to M ⁴ (for example, Co). More preferably, it is less than 2 mol%, and still more preferably less than 0.1 mol%.

In addition, when a lithium-containing transition metal oxide other than the positive electrode active material (A) and the positive electrode active material (B) is used, the lithium-containing transition metal oxide is more effective in containing Mg. From the viewpoint of exhibiting effectively, the content thereof is preferably 0.01 mol% or more, and 0.05 mol% or more, for example, with respect to the content of M ⁴ (for example, Co). More preferably, it is more preferably 0.07 mol% or more.

In addition, when the lithium-containing transition metal oxide other than the positive electrode active material (A) and the positive electrode active material (B) contains Ti, Zr, Ge, or Nb, the above-described effects due to the inclusion thereof are more effective. The total amount is preferably 0.005 mol% or more, more preferably 0.008 mol% or more with respect to M ⁴ (for example, Co), More preferably, it is at least mol%. Further, when the lithium-containing transition metal oxide other than the positive electrode active material (A) and the positive electrode active material (B) contains Al or Sn, the viewpoint of more effectively exerting the above-described effect by containing them. Therefore, the total amount is preferably 0.01 mol% or more, more preferably 0.05 mol% or more, and more preferably 0.07 mol% or more with respect to M ⁴ (for example, Co). More preferably it is.

However, even in lithium-containing transition metal oxides other than the positive electrode active material (A) and the positive electrode active material (B), if the content of Mg is too large, the load characteristics of the battery tend to deteriorate. Is, for example, preferably less than 2 mol%, more preferably less than 1 mol%, and even more preferably less than 0.5 mol% with respect to the content of M ⁴ (eg, Co). Preferably, it is particularly preferably less than 0.3 mol%.

Also, in the lithium-containing transition metal oxide other than the positive electrode active material (A) and the positive electrode active material (B), at least one metal element selected from the group consisting of Ti, Zr, Ge, Nb, Al, and Sn If the content of is too large, the effect of improving the battery capacity may be reduced. Therefore, when the lithium-containing transition metal oxide other than the positive electrode active material (A) and the positive electrode active material (B) contains Ti, Zr, Ge, or Nb, the total amount is M ⁴ (for example, Co ) Is preferably less than 0.5 mol%, more preferably less than 0.25 mol%, and even more preferably less than 0.15 mol%. When the lithium-containing transition metal oxide other than the positive electrode active material (A) and the positive electrode active material (B) contains Al or Sn, the total amount is based on M ⁴ (for example, Co). It is preferably less than 1 mol%, more preferably less than 0.5 mol%, and even more preferably less than 0.3 mol%.

In the positive electrode active material (B) and other lithium-containing transition metal oxides, the way of containing the metal elements M ² and M ⁵ is not particularly limited, and may be present on the particles, for example, within the active material. Even if it exists in a solid solution evenly, it may be unevenly distributed with a concentration distribution inside the active material, or a layer as a compound may be formed on the surface, but it is uniformly dissolved It is preferable.

The element M ^{3 according} to the general formula (1) representing the positive electrode active material (B) is an element other than Li, M ¹ and M ² and represents a lithium-containing transition metal oxide other than the positive electrode active material (B). element ^{M 6} according to the above general formula (2) is, Li, an element other than ^{M 4} and ^{M 5.} The positive electrode active material (B) may or may not contain the element M ^{3 according} to the general formula (1) as long as the effects of the present invention are not impaired. (B) other than the lithium-containing transition metal oxide of the element M ⁶ according to the above general formula (2) may contain within a range not to impair the effects of the present invention may not contain.

Examples of the element M ³ and the element M ⁶ include alkali metals other than Li (Na, K, Rb, etc.), alkaline earth metals other than Mg (Be, Ca, Sr, Ba, etc.), group IIIa metals (Sc, Y, La, etc.), Group IVa metals other than Ti, Zr (Hf, etc.), Group Va metals other than Nb (V, Ta, etc.), Group VIa metals (Cr, Mo, W, etc.), Group VIIb metals other than Mn (Tc, Re, etc.), Group VIII metals (Fe, Ru, Rh, etc.) excluding Co and Ni, Group Ib metals (Cu, Ag, Au, etc.), Group IIIb metals other than Zn, Al (B, Ca, In) Etc.), IVb group metals other than Sn and Pb (Si etc.), P, Bi and the like.

The metal elements M ² and M ⁵ contribute to improving the stability of the lithium-containing transition metal oxide. However, if the content of the metal elements M ² and M ⁵ is too large, the function of occluding and releasing Li ions is impaired, so that the battery characteristics are deteriorated. There are things to do. Since the positive electrode active material (B) having the smallest average particle size has a small particle size and lower stability, the content of M ² as a stabilizing element is preferably high to some extent, and the positive electrode active material Since (B) has a small particle size and a large surface area, the activity is high, and the effect on the occlusion and release action of Li ions is small even when M ² is contained.

On the other hand, the lithium-containing transition metal oxide having a relatively large particle size [lithium-containing transition metal oxide other than the positive electrode active material (B)] has higher stability than the positive electrode active material (B). while there is no need for inclusion of M ² as M ⁵ of the positive electrode active material (B), since there is less smaller active surface area than the positive electrode active material (B), storage and release action of Li ions by the inclusion of M ⁵ Is easily damaged.

Therefore, the content of the metal element M ² of the positive electrode active material (B) having the smallest average particle size be greater than the content of M ⁵ of the lithium-containing transition metal oxide other than the positive electrode active material (B) preferable.

  That is, it is preferable that z in the general formula (1) and c in the general formula (2) satisfy the relationship of z> c. z is more preferably 1.5 times or more of c, further preferably 2 times or more, and particularly preferably 3 times or more. On the other hand, if z is too large with respect to c, the load characteristics of the battery tend to deteriorate. Therefore, z is more preferably less than 5 times c, more preferably less than 4 times. It is particularly preferable that the ratio is less than 5 times.

When the lithium-containing transition metal oxide according to the positive electrode has three or more average particle diameters, the lithium-containing transition metal oxide other than the positive electrode active material (B) having the minimum average particle diameter There is no particular limitation on the relationship between the content of M ² and M ⁵ between the positive electrode active material (A) having an average particle diameter and the other lithium-containing transition metal oxides, and the former is M ^2. the may contain more than the latter M ^5, may be the latter is contained more than the former M ² and M ^5, the content of the M ² and the latter M ⁵ of the former It may be the same. More preferably, the lithium-containing transition metal oxide having a smaller average particle diameter has a higher M ² and M ⁵ content. That is, for example, in the case of using a lithium-containing transition metal oxide having three types of average particle sizes, the positive electrode active material (B) having the smallest average particle size has the largest M ² content, and then the positive electrode active material substances mean many M ⁵ content of the lithium-containing metal oxide having a particle size, M ⁵ content of the positive electrode active material (a) having a maximum average particle size of between (a) and the positive electrode active material (B) The aspect with the least amount is more preferable.

In addition, when two or more types of lithium-containing transition metal oxides having different average particle sizes are used, those having different average particle sizes may have the same composition, and compositions having different average particle sizes have different compositions. It may have. For example, when the lithium-containing transition metal oxide is a positive electrode active material (B) having a minimum average particle size and a positive electrode active material (A) having a maximum average particle size, the positive electrode active material (A) is LiCo _{0. .998} Mg _0.0008 Ti _0.0004 Al _0.0008 O ₂ and the positive electrode active material (B) is LiCo _0.334 Ni _0.33 Mn _0.33 Mg _0.0024 Ti _0.0012 Al _0.0024 O ₂ may be combined.

The positive electrode active material (lithium-containing transition metal oxide) is formed through a specific synthesis process and a specific battery manufacturing process. For example, in order to obtain lithium-containing transition metal oxides containing Co as the transition metal elements M ¹ and M ⁴ and having different particle sizes, generally an alkali such as NaOH is added to an acidic aqueous solution of Co. Add dropwise and precipitate as Co (OH) ₂ . In order to obtain a uniform precipitate, a coprecipitated compound with a different element can be used, followed by firing to produce Co ₃ O ₄ . The particle size of the precipitate can be controlled by controlling the time for producing the precipitate, and the particle size of the precipitate at this time is the dominant factor in the particle size of Co ₃ O ₄ after firing.

  In synthesizing the positive electrode active material, it is necessary to select specific mixing conditions, baking temperature, baking atmosphere, baking time, starting material, and specific battery manufacturing conditions. As for the mixing conditions for the synthesis of the positive electrode active material, for example, ethanol or water is preferably added to the raw material powder and mixed for 0.5 hour or more in a planetary ball mill, and ethanol and water are mixed at a volume ratio of 50:50 and the planetary ball mill is mixed. It is more preferable to mix for at least 20 hours. By this mixing step, the raw material powder can be sufficiently pulverized and mixed to prepare a uniform dispersion. This is dried with a spray dryer or the like while maintaining uniformity. A preferable baking temperature is 750 to 1050 ° C, and a more preferable baking temperature is 950 to 1030 ° C. A preferable firing atmosphere is in the air. A preferable baking time is 10 to 60 hours, and a more preferable baking time is 20 to 40 hours.

Regarding the above positive electrode active material, Li ₂ CO ₃ is preferable as the Li source, and different metal sources such as Mg, Ti, Ge, Zr, Nb, Al, and Sn are nitrates, hydroxides, or 1 μm or less of those metals. An oxide having a particle size is preferable, and using a hydroxide coprecipitate is more preferable because different elements are easily distributed uniformly in the active material.

  The amount of metal element in the positive electrode active material in the positive electrode mixture layer is determined by measuring the amount of each element by inductively coupled plasma (ICP) analysis. Further, the amount of Li can be separately measured using atomic absorption or the like. Normally, in the state of the electrode (positive electrode), for the positive electrode active materials having different particle diameters, it is possible to separate the large active material particles and the small active material particles from each other and measure the element amount. difficult. Therefore, using an active material mixture with a known mixing amount as a standard, EPMA (electron beam microanalysis device) etc. is used to compare the content and content ratio of elements in small and large particles. You can go. Further, the electrode (positive electrode) is treated with N-methyl-2-pyrrolidone (NMP) or the like, the active material particles are peeled off from the electrode to precipitate the particles, and after washing and drying, the particle size distribution of the obtained particles is determined. When measuring or performing peak separation of particle size distribution and determining that it has two or more particle sizes, the particles are classified into large particles and small particles. The point or element amount may be measured by ICP.

  In the ICP analysis for measuring the amount of metal element in the positive electrode active material in this specification, about 5 g of the active material is precisely weighed and put into a 200 ml beaker, 100 ml of aqua regia is added, and the liquid volume is about 20 to 25 ml. After heating and concentrating until cooled, the solids were separated with a quantitative filter paper “No. 5B” manufactured by Advantech Co., Ltd., and the filtrate and washings were placed in a 100 ml volumetric flask and diluted to a constant volume. A method of measurement using a sequential type ICP analyzer “IPIS1000” manufactured by Ash Corporation is adopted.

  Among the two or more types of lithium-containing transition metal oxides having different average particle diameters of the positive electrode mixture layer, the lithium-containing transition metal oxides having the minimum average particle diameter are analyzed by the above ICP, Mg, Ti Lithium-containing transition metals other than lithium-containing transition metal oxides having a content (I) of at least one metal element selected from the group consisting of Zr, Ge, Nb, Al and Sn and a minimum average particle size Concerning the oxide, the content of at least one metal element selected from the group consisting of Mg, Ti, Zr, Ge, Nb, Al and Sn analyzed by the above ICP, the content (I) The ratio (I) / (II) between the metal element and the content (II) of the same metal element is the relationship between z in the general formula (1) and c in the general formula (2). Equivalent to The value of (I) / (II) is more preferably 1.5 or more, further preferably 2 or more, and particularly preferably 3 or more. On the other hand, if z is too large with respect to c, the load characteristics of the battery tend to deteriorate. Therefore, the value of (I) / (II) is more preferably less than 5, and preferably less than 4. More preferably, it is particularly preferably less than 3.5.

  The positive electrode is produced, for example, by the following method. First, if necessary, a conductive additive (eg, graphite, carbon black, acetylene black, etc.) is added to the lithium-containing transition metal oxide that is the positive electrode active material, and further a binder (eg, polyvinylidene fluoride, polytetrafluoroethylene, etc.). A positive electrode mixture is prepared by adding fluoroethylene or the like). This positive electrode mixture is made into a paste using a solvent (the binder may be dissolved in a solvent in advance and then mixed with the positive electrode active material) to prepare a positive electrode mixture-containing paste. The obtained positive electrode mixture-containing paste is applied to a positive electrode current collector made of aluminum foil or the like, dried to form a positive electrode mixture layer, and rolled as necessary to obtain a positive electrode. When two or more kinds of lithium-containing transition metal oxides having different average particle diameters [for example, positive electrode active material (A) and positive electrode active material (B)] are used as the positive electrode active material, these lithium-containing transitions are used. What is necessary is just to use for the subsequent process the positive electrode mixture prepared by mixing a metal oxide at a predetermined mass ratio and adding the conductive assistant and binder to the mixture. However, the method for manufacturing the positive electrode is not limited to the above-described examples, and other methods may be used.

  The thickness of the positive electrode mixture layer is preferably, for example, 30 to 200 μm. Moreover, it is preferable that the thickness of the electrical power collector used for a positive electrode is 8-20 micrometers, for example.

  In the positive electrode mixture layer, the content of the lithium-containing transition metal oxide as the active material is 96% by mass or more, more preferably 97% by mass or more, and further preferably 97.5% by mass or more, It is desirable that it is 99 mass% or less, More preferably, it is 98 mass% or less. Further, the content of the binder in the positive electrode mixture layer is, for example, 1% by mass or more, more preferably 1.3% by mass or more, still more preferably 1.5% by mass or more, and 4% by mass or less. Preferably it is 3 mass% or less, More preferably, it is 2 mass% or less. And content of the conductive support agent in a positive mix layer is 1 mass% or more, for example, More preferably, it is 1.1 mass% or more, More preferably, it is 1.2 mass% or more, Comprising: 3 mass% or less More preferably, it is 2% by mass or less, and further preferably 1.5% by mass or less.

  This is because if the proportion of the active material in the positive electrode mixture layer is small, it is difficult to achieve high capacity, and the density of the positive electrode mixture layer is also difficult to increase. This is because the formability of the positive electrode may be impaired. Also, if the content of the binder in the positive electrode mixture layer is too large, it will be difficult to increase the capacity, and if it is too small, the adhesiveness with the current collector will be reduced, and the possibility of electrode dusting will occur. It is desirable to have the above preferred composition. Furthermore, if the content of the conductive additive in the positive electrode mixture layer is too large, it is difficult to sufficiently increase the density of the positive electrode mixture layer, and it may be difficult to increase the capacity. This is because it leads to deterioration of charge / discharge cycle characteristics and load characteristics of the battery.

  The non-aqueous secondary battery of the present invention only needs to have the above-described non-aqueous electrolyte and the above-described positive electrode, and there are no particular restrictions on other components and structures, and it is adopted in a conventionally known non-aqueous secondary battery. Various components and structures are applicable.

The negative electrode active material for the negative electrode is not particularly limited as long as it can be doped / undoped with Li ions. For example, graphite, pyrolytic carbons, cokes, glassy carbons, fired organic polymer compounds, mesocarbons Examples of the carbon material include microbeads, carbon fibers, and activated carbon. Also, alloys such as Si, Sn, In, etc., oxides such as Si, Sn that can be charged and discharged at a low potential close to Li, and compounds such as Li and Co nitrides such as Li _2.6 Co _0.4 N are also available. It can be used as a negative electrode active material. Furthermore, a part of graphite can be replaced with a metal or oxide that can be alloyed with Li. When graphite is used as the negative electrode active material, the voltage at the time of full charge can be regarded as about 0.1 V on the basis of Li. Therefore, the potential of the positive electrode is calculated for convenience by adding 0.1 V to the battery voltage. Therefore, it is preferable that the charge potential of the positive electrode is easy to control.

As a form of graphite, for example, it is preferable that an interplanar spacing (d ₀₀₂ ) of the 002 plane is 0.338 nm or less. This is because the higher the crystallinity, the easier it is to make the negative electrode (negative electrode mixture layer described later) dense. However, if d ₀₀₂ is too large, the discharge characteristics and load characteristics of the high-density negative electrode may be deteriorated. Therefore, d ₀₀₂ is preferably 0.335 nm or more, and more preferably 0.3355 nm or more. preferable.

  Further, the crystallite size (Lc) in the c-axis direction of graphite is preferably 70 nm or more, more preferably 80 nm or more, and still more preferably 90 nm or more. This is because the larger the Lc, the flatter the charging curve, the easier to control the positive electrode potential, and the larger the capacity. On the other hand, if Lc is too large, the battery capacity tends to decrease in a high-density negative electrode, so Lc is preferably less than 200 nm.

Furthermore, the specific surface area of the graphite is preferably at 0.5 m ² / g or more, more preferably ^{1 m} 2 / g or more, further preferably ^2m 2 / g or more,, ^{6 m} 2 / g or less is preferable, and 5 m ² / g or less is more preferable. This is because if the specific surface area of graphite is not large to some extent, the characteristics tend to deteriorate, while if it is too large, the influence of the reaction with the nonaqueous electrolyte tends to occur.

  The graphite used for the negative electrode is preferably made of natural graphite as a raw material, and a mixture of two or more types of graphite having different surface crystallinity is more preferable from the viewpoint of increasing the capacity. Since natural graphite is inexpensive and has a high capacity, it can be a negative electrode with high cost performance. Normally, natural graphite is likely to have a reduced battery capacity due to densification of the negative electrode. However, a decrease in battery capacity can be reduced by mixing and using graphite whose surface crystallinity has been reduced by surface treatment.

The crystallinity of the surface of graphite can be determined by Raman spectrum analysis. R value of Raman spectrum when excited graphite in argon laser with a wavelength of 514.5nm is _[R = _{I 1350} / _I 1580 (the ratio of the Raman intensity and 1580cm Raman intensity at around ^-1 around 1350 cm ^-1)] If it is 0.01 or more, it can be said that the crystallinity of the surface is slightly lower than that of natural graphite. Therefore, as the graphite whose surface crystallinity is reduced by the surface treatment, for example, the R value is 0.01 or more, more preferably 0.1 or more, and 0.5 or less, more preferably 0.3 or less. More preferably, it is preferably 0.15 or less. The content ratio of the graphite whose surface crystallinity is reduced is preferably 100% by mass in order to increase the density of the negative electrode, but in order to prevent a decrease in battery capacity, 50% by mass in the total graphite. % Or more, more preferably 70% by mass or more, and particularly preferably 85% by mass or more.

  Moreover, since the irreversible capacity | capacitance will become large if the average particle diameter of graphite is too small, it is preferable that it is 5 micrometers or more, it is more preferable that it is 12 micrometers or more, and it is still more preferable that it is 18 micrometers or more. From the viewpoint of increasing the density of the negative electrode, the average particle diameter of graphite is preferably 30 μm or less, more preferably 25 μm or less, and further preferably 20 μm or less.

  The negative electrode can be produced, for example, by the following method. If necessary, a binder or the like is added to the negative electrode active material and mixed to prepare a negative electrode mixture, which is dispersed in a solvent to obtain a paste. The binder is preferably dissolved in a solvent in advance and then mixed with the negative electrode active material or the like. The negative electrode mixture-containing paste is applied to a negative electrode current collector made of a copper foil or the like, dried to form a negative electrode mixture layer, and a negative electrode can be obtained through a pressure treatment step. Note that the method for manufacturing the negative electrode is not limited to the above method, and other methods may be adopted.

The density of the negative electrode mixture layer (the density after the pressure treatment step) is preferably 1.70 g / cm ³ or more, and more preferably 1.75 g / cm ³ or more. From the theoretical density of graphite, the upper limit of the density of the negative electrode mixture layer is 2.1 to 2.2 g / cm ³ , but from the viewpoint of affinity with the nonaqueous electrolyte, the density of the negative electrode mixture layer is 2 more preferably .0g / cm ³ or less, further preferably 1.9 g / cm ³ or less. In the above pressure treatment step, since the negative electrode can be pressed more uniformly, it is preferable to perform a plurality of pressure treatments rather than a single pressure treatment.

  The binder used in the negative electrode is not particularly limited, but from the viewpoint of increasing the active material ratio and increasing the capacity, it is preferable to reduce the amount used as much as possible, and for this reason, an aqueous resin having the property of being dissolved or dispersed in water. A mixture of styrene and a rubber-based resin is preferred. This is because the water-based resin contributes to the dispersion of the graphite even in a small amount, and the rubber-based resin can prevent the negative electrode mixture layer from peeling from the current collector due to the expansion and contraction of the electrode during the charge / discharge cycle of the battery.

  Examples of the water-based resin include cellulose resins such as carboxymethyl cellulose and hydroxypropyl cellulose, and polyether resins such as polyvinyl pyrrolidone, polyepichlorohydrin, polyvinyl pyridine, polyvinyl alcohol, polyethylene oxide, and polyethylene glycol. Examples of the rubber resin include latex, butyl rubber, fluorine rubber, styrene butadiene rubber, nitrile butadiene copolymer rubber, ethylene-propylene-diene copolymer, polybutadiene, and ethylene-propylene-diene copolymer (EPDM). . For example, it is more preferable to use a cellulose ether compound such as carboxymethyl cellulose in combination with a butadiene copolymer rubber such as styrene butadiene rubber from the viewpoint of dispersion of the graphite and prevention of peeling. It is particularly preferred to use carboxymethyl cellulose in combination with a butadiene copolymer rubber such as styrene butadiene rubber or nitrile butadiene copolymer rubber. This is because cellulose ether compounds such as carboxymethyl cellulose exert a thickening action mainly on the negative electrode mixture-containing paste, and rubber binders such as styrene / butadiene copolymer rubber bind to the negative electrode mixture. This is because the effect is exhibited. Thus, when using together cellulose ether compounds, such as carboxymethylcellulose, and rubber-type binders, such as a styrene butadiene rubber, as a ratio of both, 1: 1-1: 15 are preferable by mass ratio.

  The thickness of the negative electrode mixture layer is preferably 40 to 200 μm, for example. Moreover, it is preferable that the thickness of the electrical power collector used for a negative electrode is 5-30 micrometers, for example.

  In the negative electrode mixture layer, the content of the binder (the total amount when a plurality of types are used in combination) is 1.5% by mass or more, more preferably 1.8% by mass or more, and further preferably 2%. It is desirable that it is 0.0 mass% or more, less than 5 mass%, more preferably less than 3 mass%, and still more preferably less than 2.5 mass%. This is because if the amount of the binder in the negative electrode mixture layer is too large, the discharge capacity may decrease, and if it is too small, the adhesion between the particles decreases. In addition, it is preferable that content of the negative electrode active material in a negative mix layer exceeds 95 mass%, and is 98.5 mass% or less, for example.

  The separator according to the present invention has directionality in tensile strength, maintains good insulation, and reduces thermal shrinkage, and the thickness thereof is 5 μm or more, more preferably 10 μm or more, and still more preferably. Is preferably 12 μm or more, less than 25 μm, more preferably less than 20 μm, and still more preferably less than 18 μm. Further, the air permeability of the separator is, for example, preferably 500 seconds / 100 ml or less, more preferably 300 seconds / 100 ml or less, and further preferably 120 seconds / 100 ml or less. The smaller the air permeability of the separator, the better the load characteristics. However, since the internal short circuit easily occurs, the air permeability is preferably 50 seconds / 100 ml or more. As the heat shrinkage rate in the TD direction of the separator is smaller, an internal short circuit is less likely to occur when the temperature rises. Therefore, it is preferable to use a separator having a heat shrinkage rate as low as possible. For example, the heat shrinkage rate is 10% or less. Is more preferable, and 5% or less is still more preferable. In order to suppress thermal shrinkage, it is preferable to use a separator that has been heat-treated at a temperature of about 100 to 125 ° C. in advance. It is recommended that a battery having such a heat shrinkage rate be combined with the positive electrode material according to the present invention to stabilize the behavior at a higher temperature.

  The thermal contraction rate in the TD direction of the separator means the contraction rate of the portion contracted to the maximum in the TD direction when a 30 mm square separator is allowed to stand at 105 ° C. for 8 hours.

Further, the strength of the separator is, for example, preferably 6.8 × 10 ⁷ N / m ² or more, more preferably 9.8 × 10 ⁷ N / m ² or more as the tensile strength in the MD direction. . The tensile strength in the TD direction is preferably smaller than that in the MD direction. For example, the ratio of the tensile strength in the TD direction to the tensile strength in the MD direction (TD tensile strength / MD tensile strength) is 0.95 or less. Is more preferable, 0.9 or less is further preferable, and 0.1 or more is more preferable. In addition, TD direction is a direction orthogonal to the take-up direction (MD direction) of film resin in separator manufacture.

  Furthermore, the piercing strength of the separator is preferably 2.0 N or more, and more preferably 2.5 N or more. The higher this value is, the more difficult the battery is short-circuited. However, the upper limit value is generally almost determined by the constituent material of the separator. For example, in the case of a polyethylene separator, the upper limit value is about 10N.

  In the conventional non-aqueous secondary battery, when the positive electrode potential is charged at a high voltage of 4.35 V or more on the basis of Li and discharged at a voltage termination higher than 3.2 V, the crystal structure of the positive electrode active material collapses. This has been impractical due to problems such as a decrease in capacity and a problem that heat stability is reduced and the battery generates heat. For example, even if a positive electrode active material to which a different element such as Mg or Ti is added can be reduced in safety and capacity reduction due to charge / discharge cycles, it is still insufficient. Moreover, the filling property of the positive electrode is insufficient, and the battery tends to swell.

  On the other hand, the present invention is a non-aqueous secondary battery that improves the effects of high capacity characteristics, charge / discharge cycle characteristics, safety, and swelling suppression (storage characteristics) by adopting the above-described configuration. (Even if the battery voltage is 4.2V), the effect is obtained, but the positive electrode is charged to a high voltage of 4.35V (battery voltage of 4.25V) on the basis of Li, and the battery voltage is higher than 3.2V. Even after the discharge is finished, the crystal structure of the positive electrode active material is more stable, and the capacity reduction and the thermal stability are suppressed.

  In addition, since the positive electrode active material related to the conventional non-aqueous secondary battery has a low average voltage, when the charge / discharge cycle test is repeated under the condition that the end-of-charge voltage of the unit cell is 4.35 V or more on the basis of Li, the positive electrode Put in and out a large amount of Li ions. This is the same as a charge / discharge cycle test of the battery under overcharge conditions. Therefore, under such severe conditions, when a conventional positive electrode active material is used, the crystal structure cannot be maintained, resulting in inconveniences such as a decrease in thermal stability and a short charge / discharge cycle life. On the other hand, if the positive electrode active material according to the battery of the present invention is used, such inconvenience can be eliminated, so that the positive electrode potential at the time of full charge is high such that the Li reference potential is 4.35 to 4.6V. A non-aqueous secondary battery that can be reversibly charged and discharged even under voltage can be provided.

  The above “full charge” means that constant current charging is performed up to a predetermined voltage at a current value of 0.2 C, and then constant voltage charging is performed at the predetermined voltage, so that the constant current charging and the constant charging are performed. Charging under the condition that the total time with voltage charging is 8 hours. For example, when the non-aqueous secondary battery of the present invention has a graphite negative electrode (a negative electrode containing graphite as a negative electrode active material) having a Li reference potential of 0.1 V when fully charged, the battery voltage is 4.45 V. Charging with the above is considered to be charging in which the positive electrode potential is substantially 4.35V or more.

  The non-aqueous secondary battery of the present invention takes advantage of the above-described features of high voltage, high capacity, and good storage characteristics, for example, notebook computers, pen input computers, pocket computers, notebook type word processors, Pocket word processor, electronic book player, mobile phone, cordless phone, pager, handy terminal, portable copy, electronic notebook, calculator, LCD TV, electric shaver, electric tool, electronic translator, car phone, transceiver, voice input device, Power supplies for devices such as memory cards, backup power supplies, tape recorders, radios, headphone stereos, portable printers, handy cleaners, portable CDs, video movies, navigation systems, refrigerators, air conditioners, TVs, stereos, water heaters, oven microwaves , Dishwasher, washing Machine, dryer, a game machine, lighting equipment, can be used toys, sensor devices, load conditioners, medical equipment, automobiles, electric automobiles, golf carts, electric carts, security system, as a power source, such as a power storage system. In addition to consumer use, it can also be used for space use. In particular, a small portable device is highly effective in increasing the capacity, and is desirably used for a portable device having a weight of 3 kg or less, and more desirably for a portable device having a weight of 1 kg or less. Further, the lower limit of the weight of the portable device is not particularly limited, but in order to obtain a certain degree of effect, it is preferably about the same as the battery weight, for example, 10 g or more.

  Hereinafter, the present invention will be described in detail based on examples. However, the following examples are not intended to limit the present invention, and all modifications made without departing from the spirit of the preceding and following descriptions are included in the technical scope of the present invention.

Example 1
<Preparation of positive electrode>
LiCo _0.998 Mg _0.0008 Ti _0.0004 Al _0.0008 O ₂ [average particle size 12 μm, positive electrode active material (A)] and LiCo _0.994 Mg _0.0024 Ti _0.0012 Al _0.0024 O ₂ A powder supply apparatus comprising 97.3 parts by mass of [average particle diameter of 5 μm, positive electrode active material (B)] mixed at a mass ratio of 65:35, and 1.5 parts by mass of carbon material as a conductive auxiliary agent. In addition, the amount of the NMP solution of polyvinylidene fluoride (PVDF) having a concentration of 10% by mass was adjusted so that the solid content concentration during kneading was always 94% by mass. Was fed into a twin-screw kneader-extruder while being controlled so as to be a predetermined amount per unit time, and kneaded to prepare a positive electrode mixture-containing paste.

  Separately, the positive electrode active material (A) and the positive electrode active material (B) are separately dissolved in aqua regia, and the ratio of contained elements is confirmed by ICP analysis and atomic absorption analysis, respectively, and each of the above composition formulas. Also confirmed.

Next, the obtained positive electrode mixture-containing paste was put into a planetary mixer, diluted with an NMP solution of PVDF having a concentration of 10% by mass and NMP, and adjusted to a coatable viscosity. The diluted positive electrode mixture-containing paste is passed through a 70-mesh net to remove large inclusions, and then uniformly applied to both surfaces of a positive electrode current collector made of an aluminum foil having a thickness of 15 μm and dried to form a film. A positive electrode mixture layer was formed. The solid content ratio of the positive electrode mixture layer after drying is 97.3: 1.5: 1.2 in terms of positive electrode active material: conductive auxiliary agent: PVDF mass ratio. Then, after pressurizing and cutting to a predetermined size, an aluminum lead body was welded to produce a sheet-like positive electrode. The density of the positive electrode mixture layer after the pressure treatment (positive electrode density) is 3.86 g / cm ³ , and the thickness of the positive electrode mixture layer (the thickness of both surfaces, that is, the total thickness of the positive electrode, the aluminum of the positive electrode current collector). The thickness obtained by subtracting the thickness of the foil (hereinafter the same) was 135 μm.

As a result of measuring the particle size distribution of the mixture of the positive electrode active materials (A) and (B) using a microtrack particle size distribution measuring apparatus “HRA9320” manufactured by Nikkiso Co., Ltd., two peaks were confirmed at particle diameters of 5 μm and 12 μm. . Further, _{d p} value is greater than _{d M, d} p / _{d M} was 1.4.

Here, in the positive electrode active material (A), Mg is 0.08 mol%, Ti is 0.04 mol%, and Al is 0.08 mol% with respect to Co. The concentration of the metal element M ² of a cross section of the particles was measured using a Shimadzu electron beam microanalysis analyzer Co., Ltd. "EPMA1600", Mg in the surface portion and the central portion, Ti, Al with a concentration difference I could not observe.

Further, the positive electrode active material (B) has Mg of 0.24 mol%, Ti of 0.12 mol%, and Al of 0.24 mol% with respect to Co, and the positive electrode active material (A ) and was measured metal elements M ² of a cross section of a likewise particles, but density difference Mg, Ti, with Al in the surface portion and the central portion was not observed. Further, regarding the content of the metal element M ^{2 and} the content of the metal element M ⁵ , the positive electrode active material (B) is 3 times as much as Mg and 3 as Ti on a molar basis with respect to the positive electrode active material (A). Doubled and Al tripled.

<Production of negative electrode>
Graphite-based carbon material (A) as a negative electrode active material [purity 99.9% or more, average particle diameter 18 μm, inter-surface distance (d ₀₀₂ ) = 0.3356 nm, crystallite size in the c-axis direction (Lc ) = 100 nm, R value (ratio of peak intensity around ₁₃₅₀ cm ⁻¹ and peak intensity around 1580 cm ⁻¹ in the Raman spectrum when excited by an argon laser with a wavelength of 514.5 nm [R = I ₁₃₅₀ / I ₁₅₈₀ ] ) = 0.18]: 70 parts by mass and graphite-based carbon material (B) [purity 99.9% or more, average particle diameter 21 μm, d ₀₀₂ = 0.3363 nm, Lc = 60 nm, R value = 0.11. 30 parts by mass, and 98 parts by mass of this mixture, 1 part by mass of carboxymethylcellulose, and 1 part by mass of styrene butadiene rubber are mixed in the presence of water to form a slurry. A negative electrode mixture containing paste was prepared in the. The obtained negative electrode mixture-containing paste was applied to both surfaces of a negative electrode current collector made of a copper foil having a thickness of 10 μm, dried to form a negative electrode mixture layer, and the density of the negative electrode mixture layer was 1 with a roller. A pressure treatment was performed until the pressure became 0.75 g / cm ^3, and after cutting into a predetermined size, a nickel lead was welded to prepare a sheet-like negative electrode.

<Preparation of non-aqueous electrolyte>
LiPF ₆ was dissolved in a mixed solvent in which methyl ethyl carbonate, diethyl carbonate, and ethylene carbonate were mixed at a volume ratio of 1: 3: 2 to a concentration of 1.4 mol / l, and succinonitrile 0.2 was added thereto. A non-aqueous electrolyte was prepared by adding 3% by mass and 3% by mass of vinylene carbonate (VC).

<Production of non-aqueous secondary battery>
The positive electrode and the negative electrode are made of a microporous polyethylene film [porosity 53%, MD direction tensile strength: 2.1 × 10 ⁸ N / m ² , TD direction tensile strength: 0.28 × 10 ⁸ N / m ^2. Thickness 16 μm, air permeability 80 seconds / 100 ml, thermal shrinkage 3% in TD direction after 105 ° C. × 8 hours, puncture strength: 3.5 N (360 g)] After forming the electrode structure with a round structure, the electrode body was pressed to be inserted into a rectangular battery case to obtain an electrode body with a flat winding structure. Insert it into a rectangular battery case made of aluminum alloy, weld the positive and negative electrode lead bodies and laser weld the open end of the lid plate to the battery case, and then insert it from the inlet on the lid plate for sealing. After injecting the above non-aqueous electrolyte into the battery case, fully infiltrating the non-aqueous electrolyte into the separator, etc., perform partial charging, discharge the gas generated by partial charging, and seal the injection port And sealed. Thereafter, charging and aging are performed, the structure shown in FIG. 1 has the appearance shown in FIG. 2, the width is 34.0 mm, the thickness is 4.0 mm, and the height is 50.0 mm. A non-aqueous secondary battery was obtained.

  Here, the battery shown in FIGS. 1 and 2 will be described. The positive electrode 1 and the negative electrode 2 are wound in a spiral shape through the separator 3 as described above, and then pressed so as to become a flat shape. The electrode laminate 6 having a structure is accommodated in a rectangular battery case 4 together with a non-aqueous electrolyte. However, in FIG. 1, in order to avoid complication, a metal foil, an electrolytic solution, and the like as a current collector used for manufacturing the positive electrode 1 and the negative electrode 2 are not illustrated.

  The battery case 4 is made of an aluminum alloy and constitutes the main part of the battery exterior material. The battery case 4 also serves as a positive electrode terminal. An insulator 5 made of a polytetrafluoroethylene sheet is disposed at the bottom of the battery case 4, and the flat electrode structure 6 made of the positive electrode 1, the negative electrode 2, and the separator 3 has the positive electrode 1 and A positive electrode lead body 7 and a negative electrode lead body 8 connected to one end of the negative electrode 2 are drawn out. A stainless steel terminal 11 is attached to the aluminum lid plate 9 that seals the opening of the battery case 4 via an insulating packing 10 made of polypropylene, and the terminal 11 is made of stainless steel via an insulator 12. A steel lead plate 13 is attached.

  And this cover plate 9 is inserted in the opening part of the said battery case 4, and the opening part of the battery case 4 is sealed by welding the junction part of both, and the inside of a battery is sealed. Further, in the battery of FIG. 1, an electrolyte solution inlet 14 is provided in the lid plate 9, and the electrolyte solution inlet 14 is welded and sealed by, for example, laser welding or the like with a sealing member inserted. Thus, the sealing property of the battery is ensured (therefore, in the battery of FIGS. 1 and 2, the electrolyte inlet 14 is actually the electrolyte inlet and the sealing member, but the explanation is easy. In order to achieve this, it is shown as an electrolyte inlet 14). Furthermore. The cover plate 9 is provided with an explosion-proof vent 15.

  In the battery of Example 1, the battery case 4 and the cover plate 9 function as positive terminals by directly welding the positive electrode lead body 7 to the cover plate 9, and the negative electrode lead body 8 is welded to the lead plate 13, The terminal 11 functions as a negative electrode terminal by conducting the negative electrode lead body 8 and the terminal 11 through the lead plate 13, but depending on the material of the battery case 4, the sign may be reversed. There is also.

  FIG. 2 is a perspective view schematically showing the external appearance of the battery shown in FIG. 1, and this FIG. 2 is shown for the purpose of showing that the battery is a square battery. Fig. 1 schematically shows a battery, and shows a specific battery component.

Example 2
A nonaqueous secondary battery was produced in the same manner as in Example 1 except that glutaronitrile was added to the nonaqueous electrolyte instead of succinonitrile.

Example 3
A nonaqueous secondary battery was produced in the same manner as in Example 1 except that adiponitrile was added to the nonaqueous electrolyte instead of succinonitrile.

Example 4
A nonaqueous secondary battery was produced in the same manner as in Example 1 except that the amount of succinonitrile added in the nonaqueous electrolytic solution was changed to 0.5% by mass.

Example 5
A non-aqueous secondary battery was produced in the same manner as in Example 1 except that the amount of succinonitrile added in the non-aqueous electrolyte was changed to 1.0% by mass.

Example 6
The positive electrode active material (A) was LiCo _0.9988 Mg _0.0008 Ti _0.0004 O ₂ (average particle size 12 μm), and the positive electrode active material (B) was LiCo _0.9964 Mg _0.0024 Ti _0.0012 O ₂ ( A nonaqueous secondary battery was produced in the same manner as in Example 1 except that the average particle size was changed to 5 μm. The density of the positive electrode mixture layer after the pressure treatment (the density of the positive electrode) was 3.79 g / cm ³ . Further, regarding the content of the metal element M ^{2 and} the content of the metal element M ⁵ , the positive electrode active material (B) is 3 times as much as Mg and 3 as Ti on a molar basis with respect to the positive electrode active material (A). Doubled and Al tripled.

Example 7
The non-aqueous solution is the same as in Example 1 except that the mixing ratio of the positive electrode active material (A) and the positive electrode active material (B) is changed to (A) :( B) = 90: 10 (mass ratio). A secondary battery was produced. The density of the positive electrode mixture layer after the pressure treatment (the density of the positive electrode) was 3.75 g / cm ³ .

Example 8
For the positive electrode active material, LiCo _0.998 Mg _0.0008 Ti _0.0004 Al _0.0008 O ₂ [average particle size 12 μm, positive electrode active material (A)] and LiCo _0.994 Mg _0.0024 Ti _0.0012 A mixture of Al _0.0024 O ₂ [average particle size 5 μm, positive electrode active material (B)] at a positive electrode active material (A): positive electrode active material (B) = 50: 50 (mass ratio) was used. A nonaqueous secondary battery was produced in the same manner as in Example 1 except for the above. The density of the positive electrode mixture layer after the pressure treatment (the density of the positive electrode) was 3.76 g / cm ³ . Further, regarding the content of the metal element M ^{2 and} the content of the metal element M ⁵ , the positive electrode active material (B) is 3 times as much as Mg and 3 as Ti on a molar basis with respect to the positive electrode active material (A). Doubled and Al tripled.

Example 9
The positive electrode active material (A) was changed to LiCo _0.998 Mg _0.0008 Ti _0.0004 Sn _0.0008 O ₂ (average particle size 14 μm), and the positive electrode active material (B) was changed to LiCo _0.994 Mg _0.0024 Ti. _A non-aqueous secondary battery was produced in the same manner as in Example 1 except that the content was changed to _0.0012 Sn _0.0024 O ₂ (average particle size 6 μm). The density of the positive electrode mixture layer after the pressure treatment (the density of the positive electrode) was 3.76 g / cm ³ . Further, regarding the content of the metal element M ^{2 and} the content of the metal element M ⁵ , the positive electrode active material (B) is 3 times as much as Mg and 3 as Ti on a molar basis with respect to the positive electrode active material (A). And Sn was 3 times.

Example 10
The positive electrode active material (A) was changed to LiCo _0.998 Mg _0.0008 Zr _0.0004 Al _0.0008 O ₂ (average particle size 13 μm), and the positive electrode active material (B) was changed to LiCo _0.994 Mg _0.0024 Zr. _A non-aqueous secondary battery was produced in the same manner as in Example 1 except that the content was changed to _0.0012 Al _0.0024 O ₂ (average particle size 5 μm). The density of the positive electrode mixture layer after the pressure treatment (positive electrode density) was 3.8 g / cm ³ . Further, regarding the content of the metal element M ^{2 and} the content of the metal element M ⁵ , the positive electrode active material (B) is 3 times as much as Mg and 3% as Zr on a molar basis with respect to the positive electrode active material (A). Doubled and Al tripled.

Example 11
The positive electrode active material (A) is LiCo _0.998 Mg _0.0008 Ge _0.0004 Al _0.0008 O ₂ (average particle size 12 μm), and the positive electrode active material (B) is LiCo _0.994 Mg _0.0024 Ge. _A nonaqueous secondary battery was produced in the same manner as in Example 1 except that the content was changed to _0.0012 Al _0.0024 O ₂ (average particle diameter 6 μm). The density of the positive electrode mixture layer after the pressure treatment (the density of the positive electrode) was 3.79 g / cm ³ . Further, regarding the content of the metal element M ^{2 and} the content of the metal element M ⁵ , the positive electrode active material (B) is 3 times as much as the Mg and 3 as the Ge based on the molar basis of the positive electrode active material (A). Doubled and Al tripled.

Example 12
Example 1 except that the positive electrode active material (B) was changed to LiCo _0.334 Ni _0.33 Mn _0.33 Mg _0.0024 Ti _0.0012 Al _0.0024 O ₂ (average particle size 5 μm) A non-aqueous secondary battery was produced in the same manner. The density of the positive electrode mixture layer after the pressure treatment (the density of the positive electrode) was 3.72 g / cm ³ . Further, regarding the content of the metal element M ^{2 and} the content of the metal element M ⁵ , the positive electrode active material (B) is 3 times as much as Mg and 3 as Ti on a molar basis with respect to the positive electrode active material (A). Doubled and Al tripled.

Comparative Example 1
The positive electrode active material was changed to only LiCo _0.998 Mg _0.0008 Ti _0.0004 Al _0.0008 O ₂ (average particle size 12 μm, d _p / d _M = 1.0), and succino was added to the non-aqueous electrolyte. A nonaqueous secondary battery was produced in the same manner as in Example 1 except that nitrile was not added. The density of the positive electrode mixture layer after the pressure treatment (the density of the positive electrode) was 3.7 g / cm ³ . This comparative example is an example in which only the active material having a large particle size [positive electrode active material (A)] in Example 1 was used, and a compound having two or more nitrile groups in the molecule was not added to the nonaqueous electrolytic solution. .

  The following characteristic evaluation was performed about the non-aqueous secondary battery of Examples 1-12 and Comparative Example 1.

<Discharge capacity after charge / discharge cycle>
About each battery of Examples 1-12 and Comparative Example 1, after discharging to 3.0 V at 1 CmA at room temperature, constant current charging up to 4.2 V at 1 C and then constant voltage charging at 4.2 V were performed. (Total charge time of constant current charge and constant voltage charge 2.5 hours), was discharged to 3.0 V at 0.2 CmA, the discharge capacity at that time was determined. The charge / discharge under the same conditions as described above was repeated 5 times, and the discharge capacity at the fifth cycle was evaluated as the discharge capacity after the charge / discharge cycle. The results are shown in Table 1. In these tables, the discharge capacity after the charge / discharge cycle obtained for each battery is a relative value when the discharge capacity at the charge / discharge cycle of the battery of Comparative Example 1 is 100. Show.

<Storage characteristics evaluation>
For each of the batteries of Examples 1 to 12 and Comparative Example 1, constant current charging up to 4.2 V at 1 C and constant voltage charging at 4.2 V were performed thereafter (total charging time between constant current charging and constant voltage charging) 2.5 hours) and discharged to 3.0 V at 1 CmA. Thereafter, constant current charging up to 4.2 V at 1 C and constant voltage charging at 4.2 V are then performed (total charging time of constant current charging and constant voltage charging is 2.5 hours), and the battery thickness (before storage) Thickness) was measured. Each battery after thickness measurement was stored in a thermostatic bath at 85 ° C. for 24 hours, taken out of the thermostatic bath and allowed to stand for 4 hours, and then the thickness of the battery (thickness after storage) was measured again. From the thickness before storage and the thickness after storage, the rate of change in thickness of the battery due to storage was determined according to the following formula. The results are also shown in Table 1.
Thickness change rate (%) = (thickness after storage) ÷ (thickness before storage) × 100-100

  As is clear from the results shown in Table 1, the nonaqueous secondary battery of the example was superior in discharge capacity, charge / discharge cycle characteristics, and storage characteristics as compared with the nonaqueous secondary battery of the comparative example.

1 Positive electrode 2 Negative electrode 3 Separator

Claims (2)

A non-aqueous secondary battery comprising a positive electrode having a positive electrode mixture layer, a negative electrode and a non-aqueous electrolyte,
The positive electrode uses, as an active material, two or more lithium-containing transition metal oxides having different average particle sizes,
Among the two or more types of lithium-containing transition metal oxides having different average particle diameters, the lithium-containing transition metal oxide represented by the following general formula (1) is the one having the smallest average particle diameter.
Among the two or more types of lithium-containing transition metal oxides having different average particle diameters, those other than the lithium-containing transition metal oxide having the smallest average particle diameter are represented by the following general formula (2). A metal oxide,
The lithium-containing transition metal oxide other than the lithium-containing transition metal oxide in which the content of the metal element M ² in the following general formula (1) of the lithium-containing transition metal oxide having the minimum average particle diameter has the minimum average particle diameter More than the content of the metal element M ⁵ in the following general formula (2) of the oxide ,
The positive electrode mixture layer has a density of 3.5 g / cm ³ or more,
The nonaqueous secondary battery, wherein the nonaqueous electrolyte contains succinonitrile.
Li _x M ¹ _y M ² _z M ³ _v O ₂ (1)
Here, in the general formula (1), M ¹ is at least one transition metal element of Co, Ni, or Mn, and M ² is Mg, Ti, Zr, Ge, Nb, Al, and Sn. At least one metal element selected from the group consisting of: M ³ is an element other than Li, M ¹ and M ² , and 0.97 ≦ x <1.02, 0.8 ≦ y <1 0.02, 0.002 ≦ z ≦ 0.05, 0 ≦ v ≦ 0.05.
Li _a M ⁴ _b M ⁵ _c M ⁶ _d O ₂ (2)
Here, in the general formula (2), M ⁴ is at least one transition metal element of Co, Ni, or Mn, and M ⁵ is Mg, Ti, Zr, Ge, Nb, Al, and Sn. At least one metal element selected from the group consisting of: M ⁶ is an element other than Li, M ⁴ and M ⁵ , and 0.97 ≦ a <1.02, 0.8 ≦ b <1 0.02, 0.0002 ≦ c ≦ 0.02, and 0 ≦ d ≦ 0.02. The non-aqueous secondary battery according to claim 1 , wherein the non-aqueous electrolyte further contains vinylene carbonate.

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