JP5428863B2 - High gloss multi-layer plastic container - Google Patents
High gloss multi-layer plastic container Download PDFInfo
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- JP5428863B2 JP5428863B2 JP2009546227A JP2009546227A JP5428863B2 JP 5428863 B2 JP5428863 B2 JP 5428863B2 JP 2009546227 A JP2009546227 A JP 2009546227A JP 2009546227 A JP2009546227 A JP 2009546227A JP 5428863 B2 JP5428863 B2 JP 5428863B2
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- 229920003023 plastic Polymers 0.000 title claims description 70
- 239000004033 plastic Substances 0.000 title claims description 56
- 229920005989 resin Polymers 0.000 claims description 120
- 239000011347 resin Substances 0.000 claims description 120
- 239000004840 adhesive resin Substances 0.000 claims description 96
- 229920006223 adhesive resin Polymers 0.000 claims description 96
- 229920005672 polyolefin resin Polymers 0.000 claims description 78
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims description 51
- 239000000049 pigment Substances 0.000 claims description 45
- 230000003746 surface roughness Effects 0.000 claims description 26
- -1 polypropylene Polymers 0.000 claims description 24
- 239000004743 Polypropylene Substances 0.000 claims description 16
- 229920001155 polypropylene Polymers 0.000 claims description 16
- 239000000155 melt Substances 0.000 claims description 7
- 239000008188 pellet Substances 0.000 claims description 7
- 239000002932 luster Substances 0.000 claims description 6
- 229920000098 polyolefin Polymers 0.000 claims description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 4
- 239000005977 Ethylene Substances 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 229920001903 high density polyethylene Polymers 0.000 claims description 4
- 239000004700 high-density polyethylene Substances 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229920013716 polyethylene resin Polymers 0.000 claims description 4
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- 238000001125 extrusion Methods 0.000 claims description 3
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- 229920005678 polyethylene based resin Polymers 0.000 claims 1
- 239000010410 layer Substances 0.000 description 262
- 239000004715 ethylene vinyl alcohol Substances 0.000 description 33
- 239000000088 plastic resin Substances 0.000 description 19
- 238000000465 moulding Methods 0.000 description 13
- 230000007547 defect Effects 0.000 description 9
- 239000012790 adhesive layer Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000003086 colorant Substances 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 3
- 229920001400 block copolymer Polymers 0.000 description 3
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- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
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- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000004611 light stabiliser Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000012860 organic pigment Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 125000003367 polycyclic group Chemical group 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000001054 red pigment Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 229920002725 thermoplastic elastomer Polymers 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 241001422033 Thestylus Species 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- UVCQMCCIAHQDAF-GYOQZRFSSA-N alpha-Bacterioruberin Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C=C(C)/C=C/C(CCC(C)(C)O)C(C)(C)O)C=CC=C(/C)C=CC=C(/C)C=CC(CCC(C)(C)O)C(C)(C)O UVCQMCCIAHQDAF-GYOQZRFSSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003505 terpenes Chemical class 0.000 description 1
- 235000007586 terpenes Nutrition 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/4026—Coloured within the layer by addition of a colorant, e.g. pigments, dyes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/406—Bright, glossy, shiny surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2439/00—Containers; Receptacles
- B32B2439/70—Food packaging
Landscapes
- Laminated Bodies (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Wrappers (AREA)
Description
本発明は、優れた外観と深みのある高い表面光沢を有する多層プラスチック容器に関する。 The present invention relates to a multilayer plastic container having an excellent appearance and a deep high surface gloss.
従来から多層プラスチック容器は、化粧品、トイレタリー製品、各種飲料、調味料乃至食品等の種々の内容物を収容する包装容器として広く使用されている。
この多層容器において、成形性や、製造コストの点、内容物保存上要求される種々の特性を満足させるため、種々のプラスチック素材が組み合わせて使用されている。多層プラスチック容器の外層を構成する樹脂としては、ポリエチレンテレフタレート(PET)をはじめとするポリエステル系樹脂、ポリアミド系樹脂、ポリエチレンやポリプロピレン等のポリオレフィン系樹脂等が、一般に用いられている。一方、容器の内層には、成形性や、衛生的特性、更にはコストの見地から、ポリエチレンやポリプロピレン等の線状のオレフィン系樹脂が使用される場合が多い。Conventionally, multilayer plastic containers have been widely used as packaging containers for storing various contents such as cosmetics, toiletries, various beverages, seasonings and foods.
In this multi-layer container, various plastic materials are used in combination in order to satisfy various characteristics required for moldability, manufacturing cost, and storage of contents. As the resin constituting the outer layer of the multilayer plastic container, polyester resins such as polyethylene terephthalate (PET), polyamide resins, polyolefin resins such as polyethylene and polypropylene are generally used. On the other hand, a linear olefin resin such as polyethylene or polypropylene is often used for the inner layer of the container from the viewpoint of moldability, hygienic characteristics, and cost.
また、容器壁を通しての酸素の透過を防止するために、多層プラスチック容器中に酸素バリアー性樹脂層を設けることも古くから知られている。このようなガスバリヤー性樹脂としては、例えばエチレンビニルアルコール共重合体(エチレン−酢酸ビニル共重合体ケン化物)、ポリアミド、ポリ塩化ビニリデン系樹脂、ポリビニルアルコール、フッ素樹脂等が用いられる。 It has also been known for a long time to provide an oxygen barrier resin layer in a multilayer plastic container in order to prevent permeation of oxygen through the container wall. As such a gas barrier resin, for example, ethylene vinyl alcohol copolymer (saponified ethylene-vinyl acetate copolymer), polyamide, polyvinylidene chloride resin, polyvinyl alcohol, fluororesin and the like are used.
これらの樹脂を組合せた多層プラスチック容器の層構成についても種々提案されている。例えば、容器の外面側から順に(1)ポリエステル系樹脂、(2)接着樹脂及び(3)ポリオレフィン系樹脂を積層した層構成を有する多層プラスチック容器が知られている。(例えば、特許文献1、2参照)
また、容器の外面側から順に(1)ポリプロピレン系樹脂、(2)接着樹脂、(3)ガスバリヤー性樹脂、(4)接着樹脂及び(5)ポリプロピレン系樹脂を積層した層構成を有する多層プラスチック容器も知られている。(例えば、特許文献3、4参照)
Further, a multilayer plastic having a layer structure in which (1) polypropylene resin, (2) adhesive resin, (3) gas barrier resin, (4) adhesive resin, and (5) polypropylene resin are laminated in order from the outer surface side of the container. Containers are also known. (For example, see Patent Documents 3 and 4)
しかしながら、このような層構成を有する多層プラスチック容器では、容器の各層を構成する樹脂には、溶融樹脂粘度等の成形特性に差異がある。したがって、例えば多層パリソンを形成後ブロー成形によって中空容器を製造する際に、容器表面の樹脂外層や、各層間にさざ波模様のような外観不良が発生することがある。また、色相的にも不均一となって筋状の模様が発生する等の色相不良が生じることがある。したがって、例えば高光沢で、深みのある均一なメタリック色調の容器のように、外観の優れた多層プラスチック容器を実現することはできなかった。
そして、容器表面を滑らかに仕上げるために、金型内表面の粗度を小さくすると、容器の成形時にエアートラップ(金型と成形品表面との間に空気を巻き込むことにより、金型形状の転写されない部分が残る現象)が発生する。その結果、容器表面に部分的凹凸等の成形不良が生じるという問題があった。However, in the multilayer plastic container having such a layer structure, the resin constituting each layer of the container has a difference in molding characteristics such as a molten resin viscosity. Therefore, for example, when a hollow container is manufactured by blow molding after forming a multi-layer parison, an appearance defect such as a ripple pattern may occur between the resin outer layer on the container surface and between each layer. In addition, hue defects such as non-uniform hues and streak patterns may occur. Accordingly, it has not been possible to realize a multilayer plastic container having an excellent appearance, such as a container having a high gloss and a deep uniform metallic color.
In order to finish the container surface smoothly, if the roughness of the inner surface of the mold is reduced, an air trap (transfers the mold shape by entraining air between the mold and the surface of the molded product when molding the container. The phenomenon that the part which is not done remains) occurs. As a result, there is a problem that molding defects such as partial unevenness occur on the surface of the container.
したがって、本発明は、このような多層プラスチック容器に特有の問題点を解消して、均一で滑らかな表面と高光沢で深みのある色調を有し、外観がきわめて優れた多層プラスチック容器を提供することを目的とする。 Accordingly, the present invention provides a multilayer plastic container that has a uniform and smooth surface, a high gloss and deep color tone, and has an excellent appearance, eliminating the problems inherent to such a multilayer plastic container. For the purpose.
本発明者等は、プラスチック樹脂外層の表面粗度を小さくするとともに、樹脂外層とその内側の接着樹脂層界面の凹凸を15μm以下とし、かつ接着樹脂層とその内側の着色ポリオレフィン系樹脂層界面の凹凸を15μm以下とすることによって上記課題が解決されることを発見し、本発明を完成させた。 The inventors reduced the surface roughness of the plastic resin outer layer, set the unevenness of the interface between the resin outer layer and the inner adhesive resin layer to 15 μm or less, and the interface between the adhesive resin layer and the inner colored polyolefin resin layer interface. It has been found that the above-mentioned problems can be solved by making the irregularities 15 μm or less, and the present invention has been completed.
すなわち、本発明ではつぎの1〜8の構成を採用する。
1.外面側から順に(1)透明エチレン−ビニルアルコール共重合系樹脂外層、(2)透明接着樹脂層及び(3)着色ポリオレフィン系樹脂層を有する多層プラスチック容器において、透明エチレン−ビニルアルコール共重合系樹脂外層の表面粗度がRa≦0.2μmであり、多層プラスチック容器各層を構成する樹脂が下記の式(a)及び(b)を同時に満足するように調整することによって、前記(1)透明エチレン−ビニルアルコール共重合系樹脂外層と前記(2)透明接着樹脂層界面の凹凸が15μm以下であり、かつ前記(2)透明接着樹脂層と前記(3)着色ポリオレフィン系樹脂層界面の凹凸が15μm以下となるように構成したことを特徴とする高光沢多層プラスチック容器:
(a)各層を構成する樹脂のせん断応力(単位:KPa)が、「(3)着色ポリオレフィン系樹脂−55≦(2)透明接着樹脂≦(1)透明エチレン−ビニルアルコール共重合系樹脂+70」を満足し;
〔ここで、樹脂のせん断応力は、JIS K7199に準拠して、使用する樹脂の溶融前のペレットを、温度210℃、せん断速度50/秒で、樹脂押出し部のオリフィスはL=10mm、D=径1mmの条件で測定した値である。〕
(b)透明接着樹脂層を構成する樹脂のメルトフローレート(MFR)(g/10min)が、「1.0≦MFR≦2.5」を満足する。
〔ここで、樹脂のメルトフローレートは、JIS K7210に準拠して、使用する樹脂の溶融前のペレットを、温度190℃、荷重2.16Kgで測定した値である。〕
2.前記(3)着色ポリオレフィン系樹脂層が光輝顔料を含むものであることを特徴とする1に記載の高光沢多層プラスチック容器。
3.前記(3)着色ポリオレフィン系樹脂層がブロックポリプロピレン系樹脂により構成されたものであることを特徴とする1又は2に記載の高光沢多層プラスチック容器。
4.前記(3)着色ポリオレフィン系樹脂層が高密度ポリエチレン系樹脂により構成されたものであることを特徴とする1又は2に記載の高光沢多層プラスチック容器。
5.多層プラスチック容器の層構成が、外面側から順に(1)透明エチレン−ビニルアルコール共重合系樹脂外層、(2)透明ポリプロピレン系接着樹脂層、(3)光輝顔料を含む着色ポリプロピレン系樹脂層、(4)光輝顔料を含まないポリプロピレン系樹脂層を有するものであることを特徴とする1〜3のいずれかに記載の高光沢多層プラスチック容器。
6.多層プラスチック容器の層構成が、外面側から順に(1)透明エチレン−ビニルアルコール共重合系樹脂外層、(2)透明ポリエチレン系接着樹脂層、(3)光輝顔料を含む着色ポリエチレン系樹脂層、(4)光輝顔料を含まないポリエチレン系樹脂層を有するものであることを特徴とする1、2又は4のいずれかに記載の高光沢多層プラスチック容器。
7.多層プラスチック容器がさらにポリオレフィン系樹脂内層を有するものであることを特徴とする1〜6のいずれかに記載の高光沢多層プラスチック容器。
8.前記(1)透明エチレン−ビニルアルコール共重合系樹脂外層と前記(2)透明接着樹脂層を合わせた厚さが30〜200μmであることを特徴とする1〜7のいずれかに記載の高光沢多層プラスチック容器。
That is, in the present invention, the following configurations 1 to 8 are adopted.
1. In a multilayer plastic container having (1) a transparent ethylene-vinyl alcohol copolymer resin outer layer , (2) a transparent adhesive resin layer, and (3) a colored polyolefin resin layer in order from the outer surface side, a transparent ethylene-vinyl alcohol copolymer resin surface roughness of the outer layer is Ra ≦ 0.2 [mu] m, by the resin constituting the multilayer plastic container layers is adjusted so as to satisfy the following formula (a) and (b) simultaneously, wherein (1) a transparent ethylene -Unevenness at the interface between the vinyl alcohol copolymer resin outer layer and the (2) transparent adhesive resin layer is 15 µm or less, and the unevenness at the interface between the (2) transparent adhesive resin layer and the (3) colored polyolefin resin layer is 15 µm. High gloss multi-layer plastic container characterized by being configured as follows:
(A) The shear stress (unit: KPa) of the resin constituting each layer is “(3) colored polyolefin resin−55 ≦ (2) transparent adhesive resin ≦ (1) transparent ethylene-vinyl alcohol copolymer resin + 70”. Satisfying;
[Here, the shear stress of the resin is based on JIS K7199, the pellet before the resin used is melted at a temperature of 210 ° C. and a shear rate of 50 / sec, the orifice of the resin extrusion part is L = 10 mm, D = It is a value measured under the condition of a diameter of 1 mm. ]
(B) The melt flow rate (MFR) (g / 10 min) of the resin constituting the transparent adhesive resin layer satisfies “1.0 ≦ MFR ≦ 2.5”.
[Here, the melt flow rate of the resin is a value obtained by measuring pellets of the resin to be used before melting at a temperature of 190 ° C. and a load of 2.16 kg in accordance with JIS K7210. ]
2. (3) The high gloss multilayer plastic container according to 1, wherein the colored polyolefin resin layer contains a luster pigment .
3. (3) The high gloss multilayer plastic container according to 1 or 2, wherein the colored polyolefin resin layer is composed of a block polypropylene resin .
4). (3) The highly glossy multilayer plastic container according to 1 or 2 , wherein the colored polyolefin resin layer is composed of a high density polyethylene resin .
5. The multilayer plastic container has the following layer structure in order from the outer surface side: (1) a transparent ethylene-vinyl alcohol copolymer resin outer layer, (2) a transparent polypropylene adhesive resin layer, (3) a colored polypropylene resin layer containing a bright pigment, ( 4) The high-gloss multilayer plastic container according to any one of 1 to 3, which has a polypropylene resin layer not containing a luster pigment .
6). The multilayer plastic container has the following layer structure in order from the outer surface side: (1) a transparent ethylene-vinyl alcohol copolymer resin outer layer, (2) a transparent polyethylene adhesive resin layer, (3) a colored polyethylene resin layer containing a bright pigment, ( 4) The high-gloss multilayer plastic container according to any one of 1, 2 and 4, which has a polyethylene resin layer not containing a luster pigment.
7). 7. The high gloss multilayer plastic container according to any one of 1 to 6, wherein the multilayer plastic container further has a polyolefin resin inner layer .
8). The high gloss according to any one of 1 to 7, wherein the total thickness of the (1) transparent ethylene-vinyl alcohol copolymer resin outer layer and the (2) transparent adhesive resin layer is 30 to 200 µm. Multi-layer plastic container.
本発明によれば、さざ波模様や発泡といった外観不良のない滑らかな表面と、高光沢で深みのある均一なメタリック色調を有する多層プラスチック容器を、成形不良を生じずに効率良く得ることができる。 According to the present invention, it is possible to efficiently obtain a multi-layer plastic container having a smooth surface without appearance defects such as a ripple pattern and foaming and a uniform metallic color tone with high gloss and depth without causing molding defects.
A 透明エチレン−ビニルアルコール共重合樹脂外層
B 透明接着樹脂層
C 光輝顔料を含む着色ポリオレフィン系樹脂層
D 光輝顔料を含まないポリオレフィン系樹脂層A Transparent ethylene-vinyl alcohol copolymer resin outer layer B Transparent adhesive resin layer C Colored polyolefin resin layer containing bright pigment D Polyolefin resin layer not containing bright pigment
本発明では、多層プラスチック容器の層構成を、外面側から順に(1)透明エチレン−ビニルアルコール共重合系樹脂外層(以下、単に「透明プラスチック樹脂外層〕と言うことがある。)、(2)透明接着樹脂層及び(3)着色ポリオレフィン系樹脂層を有するものとする。また、透明プラスチック樹脂外層の表面粗度をRa≦0.2μmとする。さらに、容器を構成する各樹脂のせん断応力を調整する等の手段を採用することによって、(1)透明プラスチック樹脂外層と(2)透明接着樹脂層界面の凹凸を15μm以下とし、かつ(2)透明接着樹脂層と(3)着色ポリオレフィン系樹脂層界面の凹凸を15μm以下としたことを特徴とする。 In the present invention, the layer structure of the multilayer plastic container is (1) a transparent ethylene-vinyl alcohol copolymer resin outer layer (hereinafter sometimes simply referred to as “transparent plastic resin outer layer” ) in order from the outer surface side . It shall have a transparent adhesive resin layer and (3) a colored polyolefin-based resin layer, and the surface roughness of the transparent plastic resin outer layer should be Ra ≦ 0.2 μm, and the shear stress of each resin constituting the container By adopting means such as adjustment, the unevenness at the interface between (1) the transparent plastic resin outer layer and (2) the transparent adhesive resin layer is 15 μm or less, and (2) the transparent adhesive resin layer and (3) the colored polyolefin resin. The unevenness of the layer interface is 15 μm or less.
ここで、本発明で使用する用語について、以下の通りに定義する。
(容器の表面粗度Ra)
本発明において、(1)透明プラスチック樹脂外層の表面粗度Raは、JIS B0601に準拠し、触針式粗さ形状測定器を用いて、ノズル部以外の容器壁平坦部を測定長さ4mmにつき測定し、算術平均として得た表面粗さ(Ra)を意味する。
(樹脂層界面の凹凸)
(1)透明プラスチック樹脂外層と(2)透明接着樹脂層界面の凹凸、及び(2)透明接着樹脂層と(3)着色ポリオレフィン系樹脂層界面の凹凸の測定には、ノズル部以外の容器壁平坦部から界面凹凸の大きい部分をサンプリングする。ついで、回転式ミクロトームを用いて得られたサンプルの容器断面を切断して観察面とする。さらに、サンプルを観察面に垂直方向に厚さ30μmで観察面に平行に切断して試料とし、観察面を光学顕微鏡で観察して測定した凹凸値の最大値を樹脂層界面の凹凸とする。
(外層+透明接着樹脂層の厚さ)
(1)透明プラスチック樹脂外層と(2)透明接着樹脂層を合わせた厚さの測定には、上記の樹脂層界面の凹凸と同様に、ノズル部以外の容器壁平坦部から取得した容器側壁に対して垂直方向断面を観察面とした試料を作製する。そして、観察面を光学顕微鏡で観察して、(1)透明プラスチック樹脂外層及び(2)透明接着樹脂層の厚さを測定する。Here, terms used in the present invention are defined as follows.
(Surface roughness Ra of the container)
In the present invention, (1) the surface roughness Ra of the transparent plastic resin outer layer is in accordance with JIS B0601, and the flat portion of the container wall other than the nozzle portion is measured per 4 mm in length using a stylus type roughness measuring instrument. It means the surface roughness (Ra) measured and obtained as an arithmetic average.
(Roughness of the resin layer interface)
Container wall other than the nozzle part is used to measure (1) the outer layer of the transparent plastic resin, (2) the irregularities at the interface of the transparent adhesive resin layer, and (2) the irregularities at the interface of the transparent adhesive resin layer and (3) the colored polyolefin resin layer A portion having a large interfacial irregularity is sampled from the flat portion. Subsequently, the container cross section of the sample obtained using the rotary microtome is cut to obtain an observation surface. Further, the sample is cut in a direction perpendicular to the observation surface to a thickness of 30 μm in parallel with the observation surface to obtain a sample.
(Outer layer + thickness of transparent adhesive resin layer)
(1) For the measurement of the combined thickness of the transparent plastic resin outer layer and (2) the transparent adhesive resin layer, the container side wall obtained from the container wall flat part other than the nozzle part is used similarly to the unevenness of the resin layer interface. On the other hand, a sample having a cross section in the vertical direction as an observation surface is prepared. And an observation surface is observed with an optical microscope, and the thickness of (1) transparent plastic resin outer layer and (2) transparent adhesive resin layer is measured.
多層プラスチック容器の外層を構成するエチレン−ビニルアルコール共重合系樹脂(EVOH)としては、容器の外層を構成するのに必要な透明度を有するものであれば、特に制限はない。好ましいエチレン−ビニルアルコール共重合系樹脂としては、エチレン含有量が20〜60モル%、特に25〜50モル%であるエチレン−酢酸ビニル共重合体のケン化物が挙げられる。 The ethylene-vinyl alcohol copolymer resin (EVOH) constituting the outer layer of the multilayer plastic container is not particularly limited as long as it has transparency necessary for constituting the outer layer of the container. Preferable ethylene-vinyl alcohol copolymer resins include saponified ethylene-vinyl acetate copolymers having an ethylene content of 20 to 60 mol%, particularly 25 to 50 mol%.
多層プラスチック容器の(1)プラスチック樹脂外層は透明であれば無着色でも或いは着色してあってもよい。しかしながら、プラスチック樹脂の表面粗度を大きくするような顔料等を添加することは避けることが好ましい。
また、(1)プラスチック樹脂外層には、透明性を損なわない程度に、公知の添加物を添加してもよい。例えば、熱可塑性エラストマー、他の熱可塑性樹脂、ゴム樹脂、無機フィラー、顔料、可塑剤、酸化防止剤、帯電防止剤、光安定剤、アンチブロッキング剤、滑剤、染料などを添加できる。
As long as the (1) plastic resin outer layer of the multilayer plastic container is transparent, it may be uncolored or colored. However, it is preferable to avoid adding pigments or the like that increase the surface roughness of the plastic resin.
Moreover, you may add a well-known additive to the plastic resin outer layer to such an extent that transparency is not impaired. For example, thermoplastic elastomers, other thermoplastic resins, rubber resins, inorganic fillers, pigments, plasticizers, antioxidants, antistatic agents, light stabilizers, antiblocking agents, lubricants, dyes, and the like can be added.
以下、本発明の多層プラスチック容器について、さらに説明する。
(1)透明プラスチック樹脂外層の表面粗度が、Ra≦0.2μmとなるようにするには、ブロー金型内面の表面粗度が0.2μm≦Ra≦0.8μm程度のブロー金型を使用する。このような処理した金型を使用することによって、容器外層の表面粗度が最大でもRa≦0.2μmの容器を得ることができる。容器の表面粗度Raが0.2μmを超えると、容器表面での反射光が乱れ、外観上光沢が低下する。
Hereinafter, the multilayer plastic container of the present invention will be further described.
(1) To make the surface roughness of the outer layer of the transparent plastic resin to be Ra ≦ 0.2 μm, a blow mold having a surface roughness of the inner surface of the blow mold of about 0.2 μm ≦ Ra ≦ 0.8 μm is used. use. By using such a treated mold, a container with Ra ≦ 0.2 μm can be obtained even when the surface roughness of the outer layer of the container is maximum. When the surface roughness Ra of the container exceeds 0.2 μm, the reflected light on the surface of the container is disturbed, and the gloss is reduced in appearance.
ブロー金型内表面の表面粗度を小さくすると、プラスチック容器の成形時にエアートラップが発生し、部分的表面凹凸等の成形不良が生じることがある。また、(1)透明EVOH外層とその内側の(2)透明接着樹脂層界面の凹凸;或いは(2)透明接着樹脂層とその内側の(3)着色ポリオレフィン系樹脂層界面の凹凸が大きくなると、色相的に不均一となって筋状の模様が発生する等の色相不良が生じることがある。
本発明では、透明EVOHの含水率を5000ppm以下、好ましくは500〜2,500ppm程度に調整するとともに、容器を構成する各樹脂のせん断応力を調整する等の手段を採用することによって、上記各樹脂層界面の最大凹凸を15μm以下とし、このような成形不良を防止する。透明EVOHの含水率が5000ppmを上回ると、容器の成形時に発泡が生じる。If the surface roughness of the inner surface of the blow mold is reduced, an air trap is generated during molding of the plastic container, and molding defects such as partial surface irregularities may occur. Further, (1) the unevenness of the transparent EVOH outer layer and the inner side (2) the interface of the transparent adhesive resin layer; or (2) the unevenness of the transparent adhesive resin layer and the inner side of (3) the colored polyolefin resin layer interface, Hue defects such as a non-uniform hue and a streak pattern may occur.
In the present invention, the water content of the transparent EVOH is adjusted to 5000 ppm or less, preferably about 500 to 2,500 ppm, and by adopting means such as adjusting the shear stress of each resin constituting the container, each of the above resins The maximum unevenness of the layer interface is set to 15 μm or less to prevent such molding defects. When the water content of the transparent EVOH exceeds 5000 ppm, foaming occurs during the molding of the container.
EVOHとポリオレフィン系樹脂は密着性が小さく、溶融粘度等の成形特性に差がある。したがって、EVOHを外層としポリオレフィン系樹脂を内層として多層プラスチック容器を成形すると、容器表面のEVOH外層や各層界面にさざ波模様のような外観不良が発生することがあった。
さざ波模様とは、(1)透明EVOH外層とその内側の(2)透明接着樹脂層との界面や、(2)透明接着樹脂層と(3)着色ポリオレフィン系樹脂層との界面に発生する凹凸模様を意味する。この凹凸は、容器側壁表面からみると容器の周方向につながったさざ波状にみえる。多層プラスチック容器側壁の断面を観察すると、凹凸の発生している界面において、内面側層の樹脂が外面側層樹脂中に波状に凸になっている。凹凸は容器側壁の高さ方向断面から良く観察でき、幅が数百μm、凸部厚さが15〜50μmのものが多い。凹凸の発生原因は不明であるが、多層パリソンを製造する際に、溶融樹脂合流部における、不均一な樹脂流れにより発生したものと考えられる。
本発明では、多層プラスチック容器を構成する各層樹脂のせん断応力と透明接着樹脂層を構成する樹脂のメルトフローレート(MFR)を調整することによって、EVOH外層とポリオレフィン系樹脂層の成形特性の差を補完する。その結果、(1)透明EVOH外層とその内側の(2)透明接着樹脂層界面の凹凸;及び(2)透明接着樹脂層とその内側の(3)着色ポリオレフィン系樹脂層界面の凹凸を小さくして、優れた外観とともに樹脂層間の剥離等を防止し耐衝撃性等の性状にも優れた多層プラスチック容器を得ることができる。EVOH and polyolefin resin have low adhesion, and there is a difference in molding characteristics such as melt viscosity. Therefore, when a multilayer plastic container is molded using EVOH as an outer layer and a polyolefin resin as an inner layer, an appearance defect such as a ripple pattern may occur on the EVOH outer layer on the container surface or at each layer interface.
The ripple pattern is unevenness generated at (1) the interface between the transparent EVOH outer layer and the inner (2) transparent adhesive resin layer, and (2) the transparent adhesive resin layer and (3) the colored polyolefin resin layer. Means a pattern. The irregularities appear as ripples connected in the circumferential direction of the container when viewed from the surface of the container side wall. When the cross section of the side wall of the multilayer plastic container is observed, the resin on the inner surface side layer has a wave-like convex shape in the outer surface side layer resin at the uneven surface. The unevenness can be observed well from the height direction cross section of the side wall of the container, and many of them have a width of several hundred μm and a convex thickness of 15 to 50 μm. The cause of the unevenness is unknown, but it is considered that the unevenness occurred due to the non-uniform resin flow in the molten resin joining portion when the multilayer parison was manufactured.
In the present invention, by adjusting the shear stress of each layer resin constituting the multilayer plastic container and the melt flow rate (MFR) of the resin constituting the transparent adhesive resin layer, the difference in molding characteristics between the EVOH outer layer and the polyolefin resin layer is reduced. Complement. As a result, (1) the outer surface of the transparent EVOH and the inner side thereof (2) the unevenness of the transparent adhesive resin layer interface; and (2) the unevenness of the transparent adhesive resin layer and the inner side of (3) the colored polyolefin resin layer interface are reduced. Thus, it is possible to obtain a multilayer plastic container that has excellent appearance, prevents peeling between resin layers, and has excellent properties such as impact resistance.
透明接着樹脂としては、EVOHとポリオレフィン樹脂の両者に接着性のある公知の樹脂を使用できる。例えば、エチレン・α−オレフィン共重合樹脂及びそれらの酸変性樹脂、オレフィンと酸の共重合樹脂、グリシジル基含有樹脂等が使用できる。また、接着性を向上させるために、それらの樹脂に公知の粘着付与剤を添加してもよい。 As the transparent adhesive resin, a known resin having adhesiveness to both EVOH and polyolefin resin can be used. For example, ethylene / α-olefin copolymer resins and acid-modified resins thereof, olefin / acid copolymer resins, glycidyl group-containing resins, and the like can be used. Moreover, in order to improve adhesiveness, you may add a well-known tackifier to those resin.
共重合体としては、ランダム、ブロック、グラフト等、どのような結合様式で製造されたものでも使用できる。酸変性樹脂としては、例えば、アクリル酸、メタクリル酸、マレイン酸、フマール酸、イタコン酸、クロトン酸等の不飽和カルボン酸;又はこれらの無水物でグラフト変性した樹脂が用いられる。接着樹脂として酸変性樹脂を使用した場合には、EVOHの水酸基と酸変性樹脂の酸基が化学的に結合して、外層と接着樹脂層の密着性が高くなるので好ましい。これらの樹脂は、単独で、又は2種以上のブレンド樹脂として;あるいは他樹脂とのブレンド樹脂として使用できる。粘着付与剤としては、例えば、ロジン系樹脂、テルペン系樹脂、石油樹脂などがあげられる。これらの樹脂は、単独で、又は2種以上を混合して使用することができる。接着樹脂としては、特に、酸変性したポリオレフィン系樹脂が好ましい。 As the copolymer, those produced by any bonding mode such as random, block, graft and the like can be used. Examples of the acid-modified resin include unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid, fumaric acid, itaconic acid, and crotonic acid; or resins that are graft-modified with these anhydrides. When an acid-modified resin is used as the adhesive resin, it is preferable because the hydroxyl group of EVOH and the acid group of the acid-modified resin are chemically bonded to increase the adhesion between the outer layer and the adhesive resin layer. These resins can be used alone or as a blend resin of two or more; or as a blend resin with other resins. Examples of the tackifier include rosin resin, terpene resin, and petroleum resin. These resins can be used alone or in admixture of two or more. As the adhesive resin, an acid-modified polyolefin resin is particularly preferable.
また、透明接着樹脂層には、公知の添加物を添加してもよい。例えば、熱可塑性エラストマー、他の熱可塑性樹脂、ゴム樹脂、無機フィラー、顔料、可塑剤、酸化防止剤、帯電防止剤、光安定剤、アンチブロッキング剤などを添加できる。
また、透明接着層樹脂は、透明であれば無着色でも或いは着色してあってもよく、光輝性顔料を含有させてもよい。接着樹脂層を着色した場合には、例えば、着色ポリオレフィン層に光輝性顔料を含有させることにより、光輝性顔料による反射光が透明着色接着層を透過して、深みのある独特のメタリック感が得られるので好ましい。また、透明接着層とポリオレフィン層の色調を変えることによって、特殊な色相効果が得られる場合もある。透明接着樹脂層に使用する着色料としては透明性を損なわない限り特に制限はない。このような着色料としては、例えば、アゾ系顔料、フタロシアニン系顔料、縮合多環系顔料、染色レーキ系顔料等の有機顔料を使用することができる。Moreover, you may add a well-known additive to a transparent adhesive resin layer. For example, thermoplastic elastomers, other thermoplastic resins, rubber resins, inorganic fillers, pigments, plasticizers, antioxidants, antistatic agents, light stabilizers, antiblocking agents, and the like can be added.
The transparent adhesive layer resin may be uncolored or colored as long as it is transparent, and may contain a bright pigment. When the adhesive resin layer is colored, for example, by adding a bright pigment to the colored polyolefin layer, the reflected light from the bright pigment is transmitted through the transparent colored adhesive layer, giving a deep and unique metallic feeling. This is preferable. In addition, a special hue effect may be obtained by changing the color tone of the transparent adhesive layer and the polyolefin layer. The colorant used in the transparent adhesive resin layer is not particularly limited as long as the transparency is not impaired. As such a colorant, for example, an organic pigment such as an azo pigment, a phthalocyanine pigment, a condensed polycyclic pigment, or a dyed lake pigment can be used.
(1)透明EVOH外層とその内側の(2)透明接着樹脂層界面の凹凸;及び(2)透明接着樹脂層とその内側の(3)着色ポリオレフィン系樹脂層の界面の凹凸は、多層プラスチック容器各層を構成する樹脂が次の(a)及び(b)を同時に満足するように調整することによって、小さくすることができる。
(a)各層を構成する樹脂のせん断応力(単位:KPa)が、「(3)着色ポリオレフィン系樹脂−55≦(2)透明接着樹脂≦(1)透明EVOH+70」を満足する。
ここで、樹脂のせん断応力は、JIS K7199に準拠して、使用する樹脂の溶融前のペレットを、温度210℃、せん断速度50/秒で、樹脂押出し部のオリフィスはL=10mm、D=径1mmの条件で測定した値である。
透明接着層樹脂のせん断応力が、「(3)着色ポリオレフィン系樹脂−55」を下回ると、透明接着樹脂層と着色ポリオレフィン樹脂層の界面の凹凸むらであるさざ波模様が発生する。一方、透明接着層樹脂のせん断応力が「(1)透明EVOH+70」を上回ると、透明プラスチック樹脂層と透明接着樹脂層の界面の凹凸むらであるさざ波模様が発生する。(1) Unevenness of the transparent EVOH outer layer and the inner side thereof (2) Unevenness of the transparent adhesive resin layer interface; and (2) Unevenness of the interface of the transparent adhesive resin layer and the inner (3) colored polyolefin-based resin layer is a multilayer plastic container It can be made small by adjusting so that resin which comprises each layer may satisfy the following (a) and (b) simultaneously.
(A) The shear stress (unit: KPa) of the resin constituting each layer satisfies “(3) Colored polyolefin resin−55 ≦ (2) Transparent adhesive resin ≦ (1) Transparent EVOH + 70”.
Here, the shear stress of the resin is based on JIS K7199, the pellet before the resin used is melted at a temperature of 210 ° C. and a shear rate of 50 / sec, the orifice of the resin extrusion part is L = 10 mm, D = diameter It is a value measured under the condition of 1 mm.
When the shear stress of the transparent adhesive layer resin is lower than “(3) Colored polyolefin resin-55”, a ripple pattern is generated which is unevenness at the interface between the transparent adhesive resin layer and the colored polyolefin resin layer. On the other hand, when the shear stress of the transparent adhesive layer resin exceeds “(1) Transparent EVOH + 70”, a ripple pattern that is unevenness at the interface between the transparent plastic resin layer and the transparent adhesive resin layer is generated.
(b)透明接着樹脂層を構成する樹脂のメルトフローレート(MFR)(g/10min)が、「1.0≦MFR≦2.5」を満足する。
ここで、樹脂のメルトフローレートは、JIS K7210に準拠して、使用する樹脂の溶融前のペレットを、温度190℃、荷重2.16Kgで測定した値である。
透明接着層樹脂のMFRが1.0(g/10min)未満では、透明EVOH層と透明接着樹脂層の界面の凹凸むらであるさざ波模様が発生する。一方、透明接着層樹脂のMFRが2.5を超えると、透明接着樹脂層と着色ポリオレフィン樹脂層の界面の凹凸むらであるさざ波模様が発生する。(B) The melt flow rate (MFR) (g / 10 min) of the resin constituting the transparent adhesive resin layer satisfies “1.0 ≦ MFR ≦ 2.5”.
Here, the melt flow rate of the resin is a value obtained by measuring pellets before melting of the resin to be used at a temperature of 190 ° C. and a load of 2.16 kg in accordance with JIS K7210.
When the MFR of the transparent adhesive layer resin is less than 1.0 (g / 10 min), a ripple pattern that is unevenness at the interface between the transparent EVOH layer and the transparent adhesive resin layer is generated. On the other hand, when the MFR of the transparent adhesive layer resin exceeds 2.5, a ripple pattern which is unevenness at the interface between the transparent adhesive resin layer and the colored polyolefin resin layer is generated.
本発明の多層プラスチック容器では、(1)透明プラスチック樹脂外層と(2)透明接着樹脂層を合わせた厚さを30〜200μm程度、特に60〜150μm程度とすることが好ましい。
この厚さが30μmよりも小さいと、成形により容器表面が荒れて表面光沢が劣ったり、成形時にプラスチック樹脂外層が切れる等の問題が生じる。また、この厚さが200μmを超えると、透明層が厚くなりすぎて白濁して透明度が低下する場合がある。
そして、透明なプラスチック樹脂外層と透明接着樹脂層を合わせた厚さをこの範囲にすることによって、内層側にある着色ポリオレフィン系樹脂層からの反射光が微妙に屈折するために、色相や光沢に深みがでる。また、着色ポリオレフィン系樹脂層中に光輝顔料を配合してメタリック色調の容器とする場合には、所望の表面粗度を得るために、(1)透明プラスチック樹脂外層と(2)透明接着樹脂層を合わせた厚さを、顔料の長径よりも大きくすることが好ましい。In the multilayer plastic container of the present invention, the total thickness of (1) the transparent plastic resin outer layer and (2) the transparent adhesive resin layer is preferably about 30 to 200 μm, particularly about 60 to 150 μm.
If this thickness is less than 30 μm, problems such as roughening of the container surface due to molding and inferior surface gloss or cutting of the plastic resin outer layer during molding occur. Moreover, when this thickness exceeds 200 micrometers, a transparent layer may become thick too much and may become cloudy and transparency may fall.
And by making the total thickness of the transparent plastic resin outer layer and the transparent adhesive resin layer within this range, the reflected light from the colored polyolefin resin layer on the inner layer side is slightly refracted, so the hue and gloss Depth comes out. Further, when a bright pigment is blended in a colored polyolefin resin layer to form a metallic color container, in order to obtain a desired surface roughness, (1) a transparent plastic resin outer layer and (2) a transparent adhesive resin layer It is preferable to make the combined thickness larger than the major axis of the pigment.
(2)透明接着樹脂層の内層となる(3)着色ポリオレフィン系樹脂層を構成する樹脂としては特に制限はない。例えば、公知の低密度ポリエチレン、線状低密度ポリエチレン、中密度ポリエチレン、高密度ポリエチレン、ポリプロピレン、プロピレン−エチレン共重合体、エチレン−酢酸ビニル共重合体、エチレン系不飽和カルボン酸乃至その無水物でグラフト変性されたポリオレフィン樹脂等のポリオレフィン系樹脂類はいずれも使用することができる。特に好ましいポリオレフィン系樹脂としては、プロピレン−エチレンブロック共重合体が挙げられる。これらのポリオレフィン系樹脂は単独で、又は2種以上を混合して用いることができる。また、容器の成形時等に発生するリプロ(回収材料)を混合して使用してもよい。 (2) There is no restriction | limiting in particular as resin which comprises the colored polyolefin-type resin layer used as the inner layer of a transparent adhesive resin layer (3). For example, known low density polyethylene, linear low density polyethylene, medium density polyethylene, high density polyethylene, polypropylene, propylene-ethylene copolymer, ethylene-vinyl acetate copolymer, ethylenically unsaturated carboxylic acid or its anhydride. Any polyolefin-based resins such as graft-modified polyolefin resins can be used. Particularly preferred polyolefin resins include propylene-ethylene block copolymers. These polyolefin resins can be used alone or in admixture of two or more. Moreover, you may mix and use the repro (collection material) generated at the time of shaping | molding of a container.
着色ポリオレフィン系樹脂層は、透明着色層或いは不透明着色層のいずれでもよい。また、1層の着色層のみならず2層以上の着色層として構成してもよい。また、着色ポリオレフィン系樹脂層の内層側に、さらに他の樹脂等からなる中間層や、容器の内面を構成する例えばポリオレフィン系樹脂からなる内面樹脂層を設けることもできる。 The colored polyolefin resin layer may be either a transparent colored layer or an opaque colored layer. Moreover, you may comprise not only one colored layer but 2 or more colored layers. Further, an intermediate layer made of another resin or the like, or an inner surface resin layer made of, for example, a polyolefin resin constituting the inner surface of the container can be provided on the inner side of the colored polyolefin resin layer.
(3)着色ポリオレフィン系樹脂層に配合する着色料としては特に制限はなく、アゾ系顔料、フタロシアニン系顔料、縮合多環系顔料及び染色レーキ系顔料等の有機顔料や、偏光パール顔料等のアルミ系光輝顔料、マイカ系光輝顔料、ガラス系光輝顔料等の光輝顔料等を使用することができる。これらの着色料は1種又は2種以上を組合せて使用することができる。また、これらの着色料と体質顔料等を組合せて用いてもよい。 (3) The colorant blended in the colored polyolefin resin layer is not particularly limited, and organic pigments such as azo pigments, phthalocyanine pigments, condensed polycyclic pigments and dyed lake pigments, and aluminum such as polarized pearl pigments. Bright pigments such as a bright pigment, a mica bright pigment, and a glass bright pigment can be used. These colorants can be used alone or in combination of two or more. These colorants and extender pigments may be used in combination.
(3)着色ポリオレフィン系樹脂層中に光輝顔料を配合した場合には、光輝顔料の反射光が、(1)透明プラスチック樹脂外層及び(2)透明接着樹脂層を組合わせた層を通過することによって、深みのある光沢感を有するメタリック色調の多層プラスチック容器を得ることができる。
特に(3)着色ポリオレフィン系樹脂層を、(2)透明接着樹脂層に隣接する透明着色樹脂層とその内層側に設けた光輝顔料を含有する着色樹脂層からなる複層構成とした場合には、金属地に透明インキを印刷したような、深みのある独特のメタリック感が得られるので好ましい。(3) When a bright pigment is blended in the colored polyolefin resin layer, the reflected light of the bright pigment passes through a layer combining (1) the outer layer of the transparent plastic resin and (2) the transparent adhesive resin layer. Thus, it is possible to obtain a multi-layer plastic container with a metallic color tone having a deep gloss.
In particular, when (3) the colored polyolefin resin layer has a multilayer structure comprising (2) a transparent colored resin layer adjacent to the transparent adhesive resin layer and a colored resin layer containing a bright pigment provided on the inner layer side thereof, It is preferable because a deep and distinctive metallic feeling as if a transparent ink is printed on a metal ground is obtained.
次に、本発明の高光沢多層プラスチック容器を実施例によりさらに説明するが、以下の具体例は本発明を限定するものではない。
図1は、本発明の多層プラスチック容器の層構成の1例を示す断面模式図である。この容器は、外面側から順に(1)透明プラスチック樹脂(EVOH)外層A、(2)透明接着樹脂層B、(3)光輝顔料を含む着色ポリオレフィン系樹脂層C、及び(4)光輝顔料を含まないポリオレフィン系樹脂層Dを有する。(2)透明接着樹脂層Bは、透明性を損なわない範囲で着色顔料等を添加して透明着色接着樹脂層としてもよい。Next, although the high gloss multilayer plastic container of this invention is further demonstrated by an Example, the following specific examples do not limit this invention.
FIG. 1 is a schematic cross-sectional view showing an example of the layer structure of the multilayer plastic container of the present invention. This container is composed of (1) a transparent plastic resin (EVOH) outer layer A, (2) a transparent adhesive resin layer B, (3) a colored polyolefin-based resin layer C containing a bright pigment, and (4) a bright pigment in order from the outer surface side. A polyolefin resin layer D not included is included. (2) The transparent adhesive resin layer B may be formed as a transparent colored adhesive resin layer by adding a color pigment or the like within a range not impairing transparency.
以下の例では、図1に示す層構成を有する容器を次のようにして製造した。4つの押出し機(以下、各樹脂層A,B,C,Dを構成する樹脂の押出し機を、それぞれ押出し機A、B、C、Dと言う。)にそれぞれ樹脂を充填した。各樹脂を加熱しながら可塑化及び混練して押出し、多層ヘッドを用いて、外面側から順に(1)透明EVOH外層A、(2)透明着色接着樹脂層B、(3)光輝顔料を含む着色ポリオレフィン系樹脂層C、及び(4)光輝顔料を含まないポリオレフィン系樹脂層D、からなる多層パリソンを形成した。ついで、キャビティーを有する金型でパリソンを挟み、パリソンに圧縮空気を吹き込んで、容量500mLで角筒型の中空容器を製造した。使用した金型の内表面粗度は、Ra=0.6μmであった。 In the following example, a container having the layer configuration shown in FIG. 1 was manufactured as follows. Four extruders (hereinafter, the resin extruders constituting the resin layers A, B, C, and D are referred to as extruders A, B, C, and D, respectively) were filled with the resin. Each resin is plasticized and kneaded while being heated and extruded, and from the outer surface side, (1) transparent EVOH outer layer A, (2) transparent colored adhesive resin layer B, and (3) coloring including a bright pigment, using a multilayer head. A multilayer parison composed of a polyolefin resin layer C and (4) a polyolefin resin layer D not containing a bright pigment was formed. Next, the parison was sandwiched between molds having cavities, and compressed air was blown into the parison to produce a rectangular tube-shaped hollow container with a capacity of 500 mL. The inner surface roughness of the mold used was Ra = 0.6 μm.
以下の例では、各物性値は既に記載した方法により測定した。また、透明EVOHの含水率は、溶融前のペレットについてカールフィッシャー法により測定した。各物性値の測定にあたり、触針式粗さ形状測定器は「東京精機工業製Surfcom1400A-3DF-12」を使用した。また、回転式ミクロトームは「ライカ製検査用RM2125RT」を、光学顕微鏡は「オリンパス製測定顕微鏡STM5-321」を、樹脂せん断応力測定器は、「東京精機製作所製キャピログラフ1D」をそれぞれ使用した。
また、多層プラスチック容器の表面粗度Raは、容器のノズル部以外の平坦な部分から、表面粗度の大きい部分を直接、或いは15mm×15mmの大きさで切り出し、測定に用いた。そして、「外層+透明接着樹脂層の厚さ」は、容器胴部の上部、中部、下部において、それぞれ円周方向に45°間隔で8点について測定し、その平均値を採用した。さらに、容器の光沢評価は、ノズル部以外の容器の平坦な部分全面を対象として、目視により観察した。In the following examples, each physical property value was measured by the method described above. The moisture content of the transparent EVOH was measured by the Karl Fischer method for the pellets before melting. In measuring each physical property value, “Surfcom 1400A-3DF-12 manufactured by Tokyo Seiki Kogyo Co., Ltd.” was used as the stylus roughness profile measuring instrument. The rotary microtome used “Leica inspection RM2125RT”, the optical microscope used “Olympus measuring microscope STM5-321”, and the resin shear stress measuring instrument “Tokyo Seiki Seisakusho Capillograph 1D”.
In addition, the surface roughness Ra of the multilayer plastic container was used by measuring a portion having a large surface roughness directly or directly with a size of 15 mm × 15 mm from a flat portion other than the nozzle portion of the container. The “outer layer + transparent adhesive resin layer thickness” was measured at 8 points at 45 ° intervals in the circumferential direction at the upper, middle and lower portions of the container body, and the average value was adopted. Further, the gloss evaluation of the container was visually observed on the entire flat part of the container other than the nozzle part.
(実施例1)
口径40mmの押出し機Aに、せん断応力100(KPa)で含水率1500ppmの透明エチレン−ビニルアルコール共重合系樹脂(EVOH)を充填した。口径40mmの押出し機Bに、MFR1.6(g/10min)、せん断応力110(KPa)の透明無色の酸変性ポリプロピレン系樹脂、及び着色顔料として0.3重量%のアゾ系赤色顔料を充填した。口径50mmの押出し機Cに、MFR0.8(g/10min)でせん断応力120(KPa)の透明無色のエチレン・プロピレンブロック共重合樹脂、及び光輝顔料として1.0重量%のパールレッド(平均粒径21μmの雲母系顔料)、着色顔料として0.3重量%のアゾ系赤色顔料を充填した。口径40mmの押出し機Dに前記透明無色のエチレン・プロピレンブロック共重合樹脂を充填した。各押出し機に充填した樹脂を加熱しながら可塑化及び混練して、多層ヘッドから押出して多層パリソンを形成した。ついで、キャビティーを有する金型でパリソンを挟み、パリソンに圧縮空気を吹き込んで容量500mLの角筒型の中空ボトルを得た。
このボトルの各層の厚みは、外層A50μm、透明着色接着樹脂層B70μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.11μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は6μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は7μmであり、ボトルの表面光沢は良好であった。Example 1
An extruder A having a diameter of 40 mm was filled with a transparent ethylene-vinyl alcohol copolymer resin (EVOH) having a shear stress of 100 (KPa) and a water content of 1500 ppm. Extruder B having a diameter of 40 mm was filled with MFR 1.6 (g / 10 min), a transparent and colorless acid-modified polypropylene resin having a shear stress of 110 (KPa), and 0.3% by weight of an azo red pigment as a coloring pigment. . Extruder C having a diameter of 50 mm was charged with transparent colorless ethylene / propylene block copolymer resin having an MFR of 0.8 (g / 10 min) and a shear stress of 120 (KPa), and 1.0% by weight of pearl red (average particle size) as a bright pigment. A mica pigment having a diameter of 21 μm) and 0.3% by weight of an azo red pigment as a coloring pigment were filled. An extruder D having a diameter of 40 mm was filled with the transparent colorless ethylene / propylene block copolymer resin. The resin filled in each extruder was plasticized and kneaded while being heated, and extruded from a multilayer head to form a multilayer parison. Subsequently, the parison was sandwiched between molds having cavities, and compressed air was blown into the parison to obtain a square-tube hollow bottle having a capacity of 500 mL.
The thickness of each layer of this bottle was outer layer A 50 μm, transparent colored adhesive resin layer B 70 μm, brightly colored polyolefin resin layer C 710 μm, and transparent polyolefin resin layer D 170 μm. The surface roughness Ra of the bottle is 0.11 μm, the surface unevenness between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 6 μm, and the surface unevenness between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The surface gloss of the bottle was good.
(実施例2)
実施例1において、外層樹脂Aとしてせん断応力60(KPa)で含水率1200ppmのEVOHを使用した以外は、実施例1と同様にして同様の中空ボトルを得た。
このボトルの各層の厚みは、外層A50μm、透明着色接着樹脂層B70μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.18μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は15μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は8μmであり、ボトルの表面光沢は良好であった。(Example 2)
A similar hollow bottle was obtained in the same manner as in Example 1 except that EVOH having a shear stress of 60 (KPa) and a water content of 1200 ppm was used as the outer layer resin A.
The thickness of each layer of this bottle was outer layer A 50 μm, transparent colored adhesive resin layer B 70 μm, brightly colored polyolefin resin layer C 710 μm, and transparent polyolefin resin layer D 170 μm. Moreover, the surface roughness Ra of the bottle is 0.18 μm, the interface unevenness between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 15 μm, and the interface unevenness between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The surface gloss of the bottle was good.
(実施例3)
実施例2において、透明着色接着樹脂BとしてMFR2.5(g/10min)、せん断応力65(KPa)で、透明無色の酸変性ポリプロピレン系樹脂を使用した以外は、実施例2と同様にして同様の中空ボトルを得た。
このボトルの各層の厚みは、外層A50μm、透明着色接着樹脂層B70μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.12μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は7μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は15μmであり、ボトルの表面光沢は良好であった。(Example 3)
In Example 2, the same procedure as in Example 2 was used, except that a transparent colorless acid-modified polypropylene resin with MFR 2.5 (g / 10 min) and shear stress 65 (KPa) was used as the transparent colored adhesive resin B. A hollow bottle was obtained.
The thickness of each layer of this bottle was outer layer A 50 μm, transparent colored adhesive resin layer B 70 μm, brightly colored polyolefin resin layer C 710 μm, and transparent polyolefin resin layer D 170 μm. Further, the surface roughness Ra of the bottle is 0.12 μm, the interface irregularity between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 7 μm, and the interface irregularity between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The surface gloss of the bottle was good.
(実施例4)
実施例1において、透明着色接着樹脂BとしてMFR1.4(g/10min)、せん断応力110(KPa)の透明無色の酸変性ポリエチレン系樹脂を使用した。かつ、光輝着色ポリオレフィン系樹脂C及び透明ポリオレフィン系樹脂Dの透明無色の樹脂として、MFR0.36(g/10min)でせん断応力120(KPa)の高密度ポリエチレン樹脂を使用した。他の条件は、実施例1と同様にして同様の中空ボトルを得た。
このボトルの各層の厚みは、外層A50μm、透明着色接着樹脂層B70μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.12μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は6μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は8μmであり、ボトルの表面光沢は良好であった。Example 4
In Example 1, a transparent and colorless acid-modified polyethylene resin having an MFR of 1.4 (g / 10 min) and a shear stress of 110 (KPa) was used as the transparent colored adhesive resin B. In addition, a high-density polyethylene resin having an MFR of 0.36 (g / 10 min) and a shear stress of 120 (KPa) was used as the transparent colorless resin of the brightly colored polyolefin resin C and the transparent polyolefin resin D. Other conditions were the same as in Example 1, and a similar hollow bottle was obtained.
The thickness of each layer of this bottle was outer layer A 50 μm, transparent colored adhesive resin layer B 70 μm, brightly colored polyolefin resin layer C 710 μm, and transparent polyolefin resin layer D 170 μm. Further, the surface roughness Ra of the bottle is 0.12 μm, the interface unevenness between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 6 μm, and the interface unevenness between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The surface gloss of the bottle was good.
(実施例5)
実施例1において、外層樹脂Aとしてせん断応力70(KPa)で含水率1500ppmのEVOHを使用し、透明着色接着樹脂BとしてMFR1.0(g/10min)、せん断応力120(KPa)で、透明無色の酸変性ポリプロピレン系樹脂を使用した以外は、実施例1と同様にして同様の中空ボトルを得た。
このボトルの各層の厚みは、外層A50μm、透明着色接着樹脂層B70μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.20μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は15μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は7μmであり、ボトルの表面光沢は良好であった。(Example 5)
In Example 1, EVOH having a shear stress of 70 (KPa) and a water content of 1500 ppm was used as the outer layer resin A, and transparent colorless adhesive resin B was MFR1.0 (g / 10 min), shear stress of 120 (KPa), and transparent and colorless. A similar hollow bottle was obtained in the same manner as in Example 1 except that the acid-modified polypropylene resin was used.
The thickness of each layer of this bottle was outer layer A 50 μm, transparent colored adhesive resin layer B 70 μm, brightly colored polyolefin resin layer C 710 μm, and transparent polyolefin resin layer D 170 μm. Further, the surface roughness Ra of the bottle is 0.20 μm, the interface irregularity between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 15 μm, and the interface irregularity between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The surface gloss of the bottle was good.
(実施例6)
実施例1において、押出し機A及びBの吐出量を変えた以外は、実施例1と同様にして同様の中空ボトルを得た。
このボトルの各層の厚みは、外層A13μm、透明着色接着樹脂層B17μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.12μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は7μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は8μmであり、ボトルの表面光沢は良好であった。(Example 6)
In Example 1, a similar hollow bottle was obtained in the same manner as in Example 1 except that the discharge amounts of the extruders A and B were changed.
The thickness of each layer of the bottle was an outer layer A of 13 μm, a transparent colored adhesive resin layer B of 17 μm, a brightly colored polyolefin resin layer C of 710 μm, and a transparent polyolefin resin layer of D 170 μm. Further, the surface roughness Ra of the bottle is 0.12 μm, the interface irregularity between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 7 μm, and the interface irregularity between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The surface gloss of the bottle was good.
(実施例7)
実施例1において、押出し機A及びBの吐出量を変えた以外は、実施例1と同様にして同様の中空ボトルを得た。
このボトルの各層の厚みは、外層A85μm、透明着色接着樹脂層B115μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.11μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は5μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は6μmであり、ボトルの表面光沢は良好であった。(Example 7)
In Example 1, a similar hollow bottle was obtained in the same manner as in Example 1 except that the discharge amounts of the extruders A and B were changed.
The thickness of each layer of this bottle was outer layer A85 μm, transparent colored adhesive resin layer B115 μm, brightly colored polyolefin resin layer C710 μm, and transparent polyolefin resin layer D170 μm. The surface roughness Ra of the bottle is 0.11 μm, the surface unevenness between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 5 μm, and the surface unevenness between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The surface gloss of the bottle was good.
(比較例1)
実施例1において、外層樹脂Aとしてせん断応力30(KPa)で含水率1600ppmのEVOHを使用した以外は、実施例1と同様にして同様の中空ボトルを得た。
このボトルの各層の厚みは、外層A50μm、透明着色接着樹脂層B70μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.22μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は18μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は7μmであり、EVOH外層Aと透明着色接着樹脂層Bとの間にさざ波模様が発生した。(Comparative Example 1)
A similar hollow bottle was obtained in the same manner as in Example 1, except that EVOH having a shearing stress of 30 (KPa) and a water content of 1600 ppm was used as the outer layer resin A.
The thickness of each layer of this bottle was outer layer A 50 μm, transparent colored adhesive resin layer B 70 μm, brightly colored polyolefin resin layer C 710 μm, and transparent polyolefin resin layer D 170 μm. Further, the surface roughness Ra of the bottle is 0.22 μm, the interface unevenness between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 18 μm, and the interface unevenness between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The ripple pattern was generated between the EVOH outer layer A and the transparent colored adhesive resin layer B.
(比較例2)
実施例1において、透明着色接着樹脂BとしてMFR3.5(g/10min)、せん断応力48(KPa)で、透明無色の酸変性ポリプロピレン系樹脂を使用した以外は、実施例1と同様にして同様の中空ボトルを得た。
このボトルの各層の厚みは、外層A50μm、透明着色接着樹脂層B70μm、光輝着色ポリオレフィン系樹脂層C710μm、透明ポリオレフィン系樹脂層D170μmであった。また、ボトルの表面粗度Raは0.12μm、透明EVOH外層Aと透明着色接着樹脂層B間の界面凹凸は7μm、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層C間の界面凹凸は17μmであり、透明着色接着樹脂層Bと光輝着色ポリオレフィン系樹脂層Cとの界面にさざ波模様が発生した。(Comparative Example 2)
In the same manner as in Example 1, except that a transparent colorless acid-modified polypropylene resin with MFR 3.5 (g / 10 min) and shear stress 48 (KPa) was used as the transparent colored adhesive resin B in Example 1. A hollow bottle was obtained.
The thickness of each layer of this bottle was outer layer A 50 μm, transparent colored adhesive resin layer B 70 μm, brightly colored polyolefin resin layer C 710 μm, and transparent polyolefin resin layer D 170 μm. Further, the surface roughness Ra of the bottle is 0.12 μm, the interface irregularity between the transparent EVOH outer layer A and the transparent colored adhesive resin layer B is 7 μm, and the interface irregularity between the transparent colored adhesive resin layer B and the brightly colored polyolefin resin layer C is The ripple pattern was generated at the interface between the transparent colored adhesive resin layer B and the brightly colored polyolefin-based resin layer C.
本国際出願は2007年12月18日に出願された日本国特許出願2007−325397号に基づく優先権を主張するものであり、日本国特許出願2007−325397号の全内容をここに援用する。
This international application claims priority based on Japanese Patent Application No. 2007-325397 filed on Dec. 18, 2007, and the entire contents of Japanese Patent Application No. 2007-325397 are incorporated herein by reference.
Claims (8)
(a)各層を構成する樹脂のせん断応力(単位:KPa)が、「(3)着色ポリオレフィン系樹脂−55≦(2)透明接着樹脂≦(1)透明エチレン−ビニルアルコール共重合系樹脂+70」を満足し;
〔ここで、樹脂のせん断応力は、JIS K7199に準拠して、使用する樹脂の溶融前のペレットを、温度210℃、せん断速度50/秒で、樹脂押出し部のオリフィスはL=10mm、D=径1mmの条件で測定した値である。〕
(b)透明接着樹脂層を構成する樹脂のメルトフローレート(MFR)(g/10min)が、「1.0≦MFR≦2.5」を満足する。
〔ここで、樹脂のメルトフローレートは、JIS K7210に準拠して、使用する樹脂の溶融前のペレットを、温度190℃、荷重2.16Kgで測定した値である。〕 In a multilayer plastic container having (1) a transparent ethylene-vinyl alcohol copolymer resin outer layer , (2) a transparent adhesive resin layer, and (3) a colored polyolefin resin layer in order from the outer surface side, a transparent ethylene-vinyl alcohol copolymer resin surface roughness of the outer layer is Ra ≦ 0.2 [mu] m, by the resin constituting the multilayer plastic container layers is adjusted so as to satisfy the following formula (a) and (b) simultaneously, wherein (1) a transparent ethylene -Unevenness at the interface between the vinyl alcohol copolymer resin outer layer and the (2) transparent adhesive resin layer is 15 µm or less, and the unevenness at the interface between the (2) transparent adhesive resin layer and the (3) colored polyolefin resin layer is 15 µm. High gloss multi-layer plastic container characterized by being configured as follows:
(A) The shear stress (unit: KPa) of the resin constituting each layer is “(3) colored polyolefin resin−55 ≦ (2) transparent adhesive resin ≦ (1) transparent ethylene-vinyl alcohol copolymer resin + 70”. Satisfying;
[Here, the shear stress of the resin is based on JIS K7199, the pellet before the resin used is melted at a temperature of 210 ° C. and a shear rate of 50 / sec, the orifice of the resin extrusion part is L = 10 mm, D = It is a value measured under the condition of a diameter of 1 mm. ]
(B) The melt flow rate (MFR) (g / 10 min) of the resin constituting the transparent adhesive resin layer satisfies “1.0 ≦ MFR ≦ 2.5”.
[Here, the melt flow rate of the resin is a value obtained by measuring pellets of the resin to be used before melting at a temperature of 190 ° C. and a load of 2.16 kg in accordance with JIS K7210. ]
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JPH0538787A (en) * | 1991-08-07 | 1993-02-19 | Toyo Seikan Kaisha Ltd | Multilayer plastic vessel having excellent surface glossiness |
JPH0639350A (en) * | 1992-07-24 | 1994-02-15 | Asahi Glass Co Ltd | Fluorine resin coated transportation equipment |
JPH06199333A (en) * | 1993-01-05 | 1994-07-19 | Toyo Seikan Kaisha Ltd | Colored and multilayered blow-molded container |
JPH06239350A (en) * | 1993-02-05 | 1994-08-30 | Toyo Seikan Kaisha Ltd | Plastic container having color-metallic appearance |
JPH06305102A (en) * | 1993-04-28 | 1994-11-01 | Toppan Printing Co Ltd | Multilayer resin container |
JPH0880928A (en) * | 1994-09-09 | 1996-03-26 | Toyo Seikan Kaisha Ltd | Colored liquid bottle |
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2008
- 2008-12-09 KR KR1020107010830A patent/KR20100100804A/en not_active Application Discontinuation
- 2008-12-09 JP JP2009546227A patent/JP5428863B2/en active Active
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JPH0538787A (en) * | 1991-08-07 | 1993-02-19 | Toyo Seikan Kaisha Ltd | Multilayer plastic vessel having excellent surface glossiness |
JPH0639350A (en) * | 1992-07-24 | 1994-02-15 | Asahi Glass Co Ltd | Fluorine resin coated transportation equipment |
JPH06199333A (en) * | 1993-01-05 | 1994-07-19 | Toyo Seikan Kaisha Ltd | Colored and multilayered blow-molded container |
JPH06239350A (en) * | 1993-02-05 | 1994-08-30 | Toyo Seikan Kaisha Ltd | Plastic container having color-metallic appearance |
JPH06305102A (en) * | 1993-04-28 | 1994-11-01 | Toppan Printing Co Ltd | Multilayer resin container |
JPH0880928A (en) * | 1994-09-09 | 1996-03-26 | Toyo Seikan Kaisha Ltd | Colored liquid bottle |
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JP2020138414A (en) * | 2019-02-28 | 2020-09-03 | メビウスパッケージング株式会社 | Direct blow-molded multi-layer container |
JP7260333B2 (en) | 2019-02-28 | 2023-04-18 | メビウスパッケージング株式会社 | Direct blow multilayer container |
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WO2009078311A1 (en) | 2009-06-25 |
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