JP5427480B2 - Baking container and baking cart - Google Patents

Description

The present invention relates to a firing container and a firing transport carriage that greatly contribute to the reduction of environmental load such as energy saving and CO ₂ reduction.

In order to prevent the recent depletion of fossil fuels and global warming, energy-saving technologies and technologies related to CO ₂ gas reduction have been incorporated into the production processes of all industrial products. In particular, among various industrial products, most parts made of metal and ceramics are manufactured in a temperature range of several hundred to 2000 ° C. For example, heat treatment, carburizing and quenching, tempering, annealing, quenching, sintering and brazing of metal materials and metal members are performed at a temperature range of 200 to 1200 ° C., and 1200 to carbonization and graphitization of carbon products. In the temperature range of 3000 ° C., firing and sintering of the fine ceramics are performed in a temperature range of 700 to 2300 ° C., respectively. In most of these processes, a combustion heating furnace using a combustion flame of gas or liquid fuel as a heat source, and in some cases an electric furnace is used. In addition, fire-resistant and heat-retaining bricks, refractories such as alumina and carbon, etc. are used for the heating section and high-temperature exposure section in combustion heating furnaces and electric furnaces, and designed to minimize the loss of heat. ing. However, the most prominent heat loss in the gas combustion heating furnace and the atmosphere control heating furnace is the heat loss due to the high-temperature exhaust gas. Therefore, in order to save energy in these heating furnaces, the key is how much sensible heat (enthalpy) possessed by the high-temperature exhaust gas is recovered. If the sensible heat of the high-temperature exhaust gas can be recovered in the furnace, it is possible to save energy that directly leads to saving of fuel and electric power.

As a specific recovery method, if a non-woven fabric formed of heat-resistant inorganic fibers with high heat radiation efficiency and high air permeability is attached to the flow path of the high-temperature exhaust gas, a part of the exhaust gas sensible heat is transferred to the nonwoven fabric. Means have been proposed in which sensible heat is recovered by being transmitted and radiated into the furnace as radiant heat. The inorganic fiber used in these technologies is a silicon carbide-based continuous fiber produced by an organic-inorganic conversion process using polycarbosilane as a precursor, and the nonwoven fabric formed from this silicon carbide-based continuous fiber is essentially nearly It has the functionality to emit ideal blackbody radiation. In addition, the thermal conductivity is 3 W / m · K or less, and since the specific heat is small, the heat insulation is excellent. Furthermore, since it is a non-woven fabric, there is no fear of cracking due to thermal shock like a bulk material even if it is rapidly heated or cooled, and it has excellent saddle shape. For this reason, it is attached to the lining or exhaust port of a gas combustion heating furnace, 20% due to the heat reflector effect that reflects the sensible heat when the combustion gas passes through the nonwoven fabric into the furnace by radiation and the heat filter effect of heat insulation It is said that the above fuel saving is possible (for example, refer to Patent Documents 1 and 2 and Non-Patent Document 1).

JP-A-8-210784 JP 2008-45150 A

Kengo Suzuki and three others "Energy saving and high performance of gas-fired heating furnaces using Si-C- (M) -O fiber non-woven mats", Industrial Heating, Japan Industrial Furnace Association Publishing, July 2007 Moon, Vol. 44, No. 4, p. 17-25

However, when a nonwoven fabric formed of silicon carbide-based continuous fibers is heated in air at 1300 ° C. for a long time, the silicon carbide-based continuous fibers forming the nonwoven fabric are gradually oxidized, and silicon oxide (SiO _{2) is} formed on the surface. ) Will generate. Moreover, when this nonwoven fabric is exposed to high-temperature combustion gas for a long time, hydroxide is generated on the surface of the silicon carbide continuous fiber by the water vapor in the combustion gas, and this hydroxide vaporizes easily due to its low vapor pressure. Therefore, the problem that the thinning of the silicon carbide based continuous fiber (SiC) proceeds and the long-term durability is insufficient is pointed out. Accordingly, in order to apply a nonwoven fabric formed of silicon carbide-based continuous fibers as a heat filter or a heat reflector used in a gas combustion heating furnace or an atmosphere controlled heating furnace based on continuous operation for several thousand hours, silicon carbide The continuous fiber itself is required to have a durability of at least several thousand hours.

On the other hand, high-temperature furnaces used for heat treatment (firing, solution treatment, quenching, annealing, brazing, etc.) of various sintered metal and ceramic parts, cast forged metal materials, cast forged members, cast forged parts, etc. A conveyance system for continuously heat-treating the object to be heated is provided. As a transport system, 1) a pusher type in which an object to be heated is placed on a steel carriage lined with a refractory material such as a refractory brick and moved on a rail laid in a high temperature furnace. ) Roller type that puts the heated part on a refractory dish or container and slides on a heat-resistant roller arranged in the high temperature furnace. 3) Driving wheels arranged on both sides of the high temperature furnace in the longitudinal direction. And the driven wheel move the heat-resistant metal mesh band between the entrance and exit sides of the high-temperature furnace and heat the object while placing and transporting the object to be heated on the metal mesh band. There are three types of mesh belt type. Here, the object to be heated is subjected to a desired heat treatment when it passes through a high temperature furnace maintained at a predetermined temperature. For example, a desired heat treatment is performed in the high temperature furnace by a combustion flame. In order to form a predetermined temperature distribution, a furnace length as long as several tens of meters is required, and there is a problem that a large amount of fuel has to be put in the high temperature furnace to maintain the predetermined temperature distribution.

The present invention has been made in view of such circumstances, and an object thereof is to provide a firing container and a firing transport carriage capable of efficiently recovering sensible heat held in high-temperature exhaust gas of a firing furnace and saving energy. To do.

A firing container according to a first aspect of the present invention that meets the above object is provided with a heating chamber maintained at a high temperature, and connected to the heating chamber. The firing container accommodates a material to be fired and is heated by the heat from the heating chamber. A firing chamber having a firing chamber for firing the fired product, and further, in the firing chamber, a shielding member made of a radiant heat reflecting material that suppresses heat radiation from the firing chamber is attached,
The radiant heat reflecting material has a base material in which non-oxide inorganic fibers having heat resistance are mixed, and a protective layer covering the inorganic fibers forming the base material. It is formed of any one of an oxide having a corrosion resistance, a complex oxide, or a mixed oxide composed of the oxide and the complex oxide.

In the firing container according to the first invention, the base material is a woven fabric produced by any one of the plain weaving, satin weaving, twill weaving, multiaxial weaving, or three-dimensional weaving of the inorganic fibers and the inorganic fibers. It is preferable that it is formed of any one of the nonwoven fabrics molded in (1).

In the firing container according to the first invention, Ti, Cr, Fe, Co, Ni, Cu, Y, Zr, Nb, Tc, Ru, Rh, Pd, Ag, La, Ce, Pr, Nd, Pm, Sm , Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Hf, Ta, Re, and Os in the first group, Y, Yb, Er, Ho, and Dy in the second group, Y, Yb , Er, Ho, Dy, Gd, Sm, Nd, and Lu as a third group, the oxide is formed by oxidation of one or more metal elements selected from the first group, and the composite oxide Are represented by the general formulas QE ₂ Si ₂ O ₇ , QESiO _{5 where} QE is one or more metal elements selected from the second group, and RE is one or more metal elements selected from the third group. , _RE 3 _Al 5 _{O 12,} and 1 or 2 or more selected from REAlO ₃ , And the value of each coefficient of thermal expansion of the oxide and the composite oxide is preferably within a range of ± 10% of the value of the thermal expansion coefficient of the inorganic fibers.

In the firing container according to the first aspect of the present invention, one or two or more metal elements selected from the metal group of Zr, Al, and Ti is M, and the carbide is MC, and the inorganic fiber is (1) Si, Amorphous substance containing C, O, and M, (2) β-SiC, MC, and crystalline fine particles having a particle size of 700 nm or less and a solid solution of β-SiC and MC, and present between the crystalline fine particles Or an assembly of amorphous oxide fine particles of Si and M, or (3) a mixture of the amorphous substance and the aggregate, and the element ratio of the inorganic fiber is 30 for Si. -70 mass%, C can be 20-40 mass%, O can be 0.01-20 mass%, and M can be 0.1-30 mass%.

In the firing container according to the first invention, the inorganic fiber includes (1) an amorphous substance containing Si, C, and O, and (2) β-SiC crystalline fine particles having a particle diameter of 800 nm or less. And an aggregate of Si oxide amorphous fine particles existing between the crystalline fine particles, or (3) a mixture of the amorphous substance and the aggregate, The element ratio may be 40 to 70 mass% for Si, 20 to 60 mass% for C, and 0.01 to 20 mass% for O.

The baking transport cart according to the second aspect of the present invention has a heat-resistant wheel attached to the bottom surface of the bottom of the baking container according to the first aspect.

In the baking container according to the first invention and the baking carriage according to the second invention, a shielding member made of a radiant heat reflecting material that suppresses heat radiation from the baking chamber is provided in the baking chamber that houses the object to be fired. The radiant heat reflecting material has a base material in which non-oxide inorganic fibers having heat resistance are mixed and a protective layer covering the inorganic fibers forming the base material. In addition, the corrosion resistance of inorganic fibers can be improved even in a combustion gas containing water vapor or vanadium), and the life of the shielding member can be extended. As a result, the sensible heat of the high-temperature atmosphere in the firing chamber can be efficiently recovered by the shielding member, and energy saving can be directly linked to saving fuel and power necessary to maintain the firing chamber in the high-temperature atmosphere. It is.
Moreover, since the heat radiation from the firing chamber is suppressed by the shielding member, the uniformity of the temperature in the firing chamber is improved, and the quality of the obtained fired product can be made uniform.

In the firing container according to the first invention, the base material is formed of a woven fabric and inorganic fibers produced by any of the methods of plain weaving, satin weaving, twill weaving, multiaxial weaving, or three-dimensional weaving of inorganic fibers. In the case of being formed of any one of the non-woven fabrics, the weight of the shielding member can be reduced by reducing the weight of the base material, and even if a shielding member is provided in the firing chamber, it is necessary to maintain the firing chamber in a high temperature atmosphere. An increase in thermal load (amount of fuel or electric power used) can be suppressed. Moreover, since the base material is excellent in saddle shape, it is possible to form a shielding member having an optimal shape in accordance with the shape of the firing chamber. Furthermore, even if the combustion chamber is rapidly heated and cooled rapidly, the base material is not damaged, and the shielding member can be prevented from being damaged.

In the firing container according to the first aspect of the invention, by selecting the composition of the oxide and composite oxide, the optimum protection according to the properties of the high-temperature atmosphere (temperature range, presence or absence of corrosiveness) to which the shielding member is exposed Layers can be formed. And by making the value of each thermal expansion coefficient of an oxide and a complex oxide into the range of ± 10% of the value of the thermal expansion coefficient of inorganic fiber, a protective layer is made to exist stably to inorganic fiber. (Can prevent the protective layer from falling off).

In the firing container according to the first invention, when the inorganic fiber is Si—C—M—O (M is one or more metal elements selected from a metal group of Zr, Al, and Ti), the inorganic fiber is inorganic. When the fiber is Si—C—O, the inorganic fiber can have almost ideal black body radiation functionality, and efficient recovery of sensible heat becomes possible.

It is a side view of the container for baking which concerns on the 1st Embodiment of this invention. (A) is the fragmentary top view of the shielding member provided in the container for baking, (B) is PP sectional drawing of (A). It is explanatory drawing of the electrophoresis apparatus which forms the deposit layer used as a protective layer in the inorganic fiber which forms the base material of a shielding member. (A) is explanatory drawing of the inorganic fiber in a dispersion solution, (B) is explanatory drawing of the deposition layer formed in the inorganic fiber, (C) It is explanatory drawing of the protective layer formed in the inorganic fiber. It is a side view of the conveyance cart for baking concerning a 2nd embodiment of the present invention. (A), (B), (C) is the side view, rear view, and perspective view of the carrier cart for baking of Example 1. FIG. (A), (B), (C) is the side view of the container for baking of Example 2, a rear view, and a perspective view.

Next, embodiments of the present invention will be described with reference to the accompanying drawings for understanding of the present invention.
As shown in FIG. 1, the firing container 10 according to the first embodiment of the present invention includes, for example, combustion generated by burning fuel with a burner that is an example of heating means provided in the firing furnace 11. A heating chamber 13 in which a flame is introduced and held at a high temperature (for example, 700 to 2300 ° C. or 800 to 1500 ° C.) and a heating chamber 13 connected to the heating chamber 13 and accommodates an object to be fired (not shown). And a firing chamber 12 that fires the object to be fired with heat from the heating chamber 13, and the firing chamber 12 is shielded from a radiant heat reflecting material in order to suppress heat radiation from the firing chamber 12. A member 20 is attached.
The firing container 10 is inserted from the entrance of the firing furnace 11 and moves toward the exit of the firing furnace 11 while sliding on the heat-resistant roller 15 disposed at the bottom of the firing furnace 11. While the container 10 moves from the entrance to the exit, preheating, firing, and cooling of the object to be fired are sequentially performed.

Here, the heating chamber 12 includes, for example, a heat-resistant bottom plate 16 and columnar and heat-resistant base members 17 disposed at four corners of the bottom plate 16. Thereby, the combustion flame introduced into the heating chamber 12 can freely pass through the heating chamber 12, and the inside of the heating chamber 12 is kept at a high temperature. In addition, the firing chamber 13 includes, for example, a heat-resistant column member 18 erected on the upper surface of each base member 17, a heat-resistant beam member 19 supported by the upper end portion of each column member 18, Each column member 18 is supported by a heat-resistant mounting table (not shown) on which an object to be fired is mounted. And the shielding member 20 is attached to the side part of the baking chamber 13, and the upper part using the column member 18 and the beam member 19, respectively.
In FIG. 1, the case where the heating chamber 12 is provided in the lower portion of the baking container 10 and the baking chamber 13 is provided above the heating chamber 12 has been described. However, the positional relationship between the heating chamber and the baking chamber depends on the structure of the baking furnace. Will change. For example, in the case where a long object to be fired is erected and fired in the firing chamber, the heating chamber is disposed outside the firing chamber along the longitudinal direction of the firing chamber. And if the positional relationship of a heating chamber and a baking chamber changes, the installation site | part of a shielding member will also change.

As shown in FIGS. 2A and 2B, the radiant heat reflecting material constituting the shielding member 20 forms a base material 22 in which non-oxide inorganic fibers 21 having heat resistance are interlaced, and the base material 22. A protective layer 23 covering the inorganic fiber 21 is formed, and the protective layer 23 is formed of either an oxide having a heat resistance and a corrosion resistance, a complex oxide, or a mixed oxide composed of the oxide and the complex oxide. Has been. Here, since the inorganic fibers 21 forming the base material 22 are covered with the protective layer 23, the contact between the inorganic fibers 21 is suppressed. In addition, the base material 22 is formed by cutting a plain woven fabric (woven fabric made of plain weave) of inorganic fibers 21 according to the size of the shielding member 20, for example. A fabric produced by any one of satin weaving, twill weaving, multiaxial weaving, or three-dimensional weaving, or a non-woven fabric formed with inorganic fibers 21 is cut according to the size of the shielding member 20. It may be formed.

For the inorganic fiber 21, for example, a silicon carbide (Si—C—M—O) continuous fiber can be used. Here, the silicon carbide-based (Si-C-M-O-based) continuous fiber includes M as the metal element composed of one or a combination of two or more selected from the metal group of Zr, Al, and Ti, and MC as the carbide. (1) amorphous substance containing Si, C, O and M, (2) β-SiC, MC, and crystalline fine particles having a particle size of 700 nm or less with a solid solution of β-SiC and MC, Consists of either an aggregate of Si and M oxide amorphous fine particles present between the crystalline fine particles or a mixture of (3) (1) amorphous substance and (2) aggregate The element ratios of Si are 30 to 70% by mass, C is 20 to 40% by mass, O is 0.01 to 20% by mass, and M is 0.1 to 30% by mass.

Moreover, as the inorganic fiber 21, for example, a silicon carbide (Si—C—O) continuous fiber may be used. Here, the silicon carbide-based (Si—C—O-based) continuous fiber includes (1) an amorphous substance containing Si, C, and O, and (2) a β-SiC crystal having a particle diameter of 800 nm or less. Or an aggregate of Si oxide amorphous fine particles existing between crystalline fine particles or a mixture of (3) (1) amorphous substance and (2) aggregate The element ratio of Si is 40 to 70% by mass, C is 20 to 60% by mass, and O is 0.01 to 20% by mass.

The oxides are the first transition elements Ti, Cr, Fe, Co, Ni, Cu, the second transition elements Y, Zr, Nb, Tc, Ru, Rh, Pd, Ag, and the third transition elements. 1 selected from the first group consisting of La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Hf, Ta, Re, and Os Alternatively, it is formed by oxidation of two or more metal elements. In addition, the composite oxide has one or more metal elements selected from the second group consisting of Y, Yb, Er, Ho, and Dy as QE, and Y, Yb, Er, Ho, Dy, Gd 1 or 2 or more metal elements selected from the third group consisting of Sm, Nd, and Lu are represented by RE, and the general formulas QE ₂ Si ₂ O ₇ , QESiO ₅ , RE ₃ Al ₅ O ₁₂ , and REAlO Any one of ₃ or 2 or more.

The value of the thermal expansion coefficient of the oxide and composite oxide forming the protective layer 23 is within a range of ± 10% of the value of the thermal expansion coefficient of the inorganic fiber 21. As a result, even if the temperature of the shielding member 20 varies and the temperature of the inorganic fiber 21 varies, the difference in thermal expansion strain at the interface between the inorganic fiber 21 and the protective layer 23 can be reduced. 23 can exist stably (prevention of the protective layer 23 from falling off). In addition, it is preferable that the thickness of the protective layer 23 is 0.2 to 10 μm. As a result, when the temperature of the shielding member 20 fluctuates, the temperature difference in the thickness direction generated in the protective layer 23 can be reduced, and the thermal deformation of the protective layer 23 can be made uniform, thereby preventing the protective layer 23 from being damaged. it can.

Next, a method for forming the protective layer 23 on the surface of the inorganic fiber 21 forming the substrate 22 will be described.
As shown in FIGS. 3, 4 (A), (B), and (C), the protective layer 23 is made of the base material 22 and the powder 24 of any one of oxide, composite oxide, or mixed oxide. It is formed by dipping in the dispersed dispersion solution 25 to form a deposited layer 26 of powder 24 on the surface of the substrate 22 by electrophoresis and heat-treating the formed deposited layer 26. Here, the dispersion solution 25 is prepared by dispersing (suspending) the powder 24 in a mixed solvent of an organic solvent (for example, acetone) and water, and the mixed solvent is a dispersion that improves the dispersibility of the powder 24. A predetermined amount of each of the agent and the binder imparting strength to the deposited layer 26 is added. Hereinafter, description will be made sequentially.

As shown in FIG. 3, the electrophoresis apparatus 27 that forms the deposition layer 26 of the powder 24 on the outer surface of the base material 22 includes a dispersion solution tank 28 that stores the dispersion solution 25, and an upper end portion of the dispersion solution tank 28. A base material holding member 31 that includes mounting portions 29 and 30 to be hooked, accommodates the base material 22 and holds the base material 22 in the dispersion solution 25 in the dispersion solution tank 28, and is immersed in the dispersion solution 25. It has counter electrodes 32 and 33 that are respectively arranged with a gap provided on both sides of the inside base material 22. The electrophoresis apparatus 27 is connected to the cathode side via one of the attachment portions 29 and 30 (attachment portion 29 in FIG. 3) and the power cable 34, and to the anode side via the counter electrodes 32 and 33 and the power cable 35, respectively. A DC power supply (not shown) is included. Further, a stirring mechanism (not shown) is provided in the dispersion solution tank 28, and the dispersion solution 25 in the dispersion solution tank 28 is constantly stirred to prevent the powder 24 from settling.

Here, as shown in FIGS. 4A and 4B, since the powder 24 in the dispersion solution 25 is positively charged, for example, the substrate immersed in the dispersion solution 25 of the dispersion solution tank 28 22 is maintained at a negative potential of, for example, 50 to 200 V with respect to the counter electrodes 32 and 33 (dispersion solution 25 of the dispersion solution tank 28), thereby forming an inorganic material that forms the substrate 22 kept at a negative potential. The deposited layer 26 can be formed by attaching a positively charged powder 24 to the surface of the fiber 21. Here, the thickness of the deposited layer 26 varies depending on the concentration of the powder 24 in the dispersion solution 25, the voltage applied to the base material 22 (inorganic fibers 21), and the immersion time, so that the thickness varies depending on the thickness of the deposited layer 26. The concentration of the powder 24 in the solution 25, the voltage applied to the base material 22, and the immersion time are adjusted.

When the deposition layer 26 of the powder 24 is formed on the surface of the inorganic fiber 21 to a predetermined thickness, the base material 22 is taken out from the dispersion solution 25 in the dispersion solution tank 28 and the deposition layer 26 is dried (removal of organic solvent and water). Then, the furnace is charged into a sintering furnace (not shown) in which the inside of the furnace is maintained in a non-oxidizing atmosphere (for example, an inert gas atmosphere such as argon gas) and heat treatment is performed. In the sintering furnace, the powder 24 forming the deposition layer 26 is heated and sintered. As a result, as shown in FIG. 4 (C), a protective layer 23 made of a sintered layer formed by sintering powder 24 is formed on the surface of the inorganic fiber 21, and the inorganic material forming the base material 22 is formed. The shielding member 20 is in a state where the fibers 21 are covered with the protective layer 23. The temperature of the heat treatment is determined in consideration of the composition and particle size of the powder 24 forming the deposited layer 26.

Next, the operation of the firing container 10 according to the first embodiment will be described.
In the firing container 10 according to the first embodiment, the firing chamber 13 that houses the object to be fired is provided with a shielding member 20 that is made of a radiant heat reflector and suppresses heat radiation from the firing chamber 13. Therefore, the sensible heat possessed by the high-temperature atmosphere in the baking chamber 13 can be efficiently recovered by the shielding member 20, and the object to be fired can be heated by the sensible heat recovered through the shielding member 20. Thereby, the sensible heat which the high temperature atmosphere of the baking chamber 13 has by this can be efficiently collect | recovered by the shielding member 20, and a fuel and electric power required for maintaining the baking chamber 13 in a high temperature atmosphere are saved. Direct energy saving is possible. Moreover, since the heat release from the baking chamber 13 is suppressed by the shielding member 20, the uniformity of the temperature in the baking chamber 13 is improved, and the quality of the obtained fired product can be made uniform.

Here, when a silicon carbide-based (Si-C-M-O-based) continuous fiber is used as the inorganic fiber 21 constituting the base material 22, the base material 22 should have almost ideal black body radiation functionality. And sensible heat can be recovered more efficiently. Furthermore, since the inorganic fibers 21 forming the base material 22 are covered with the protective layer 23, the corrosion resistance of the inorganic fibers 21 in a corrosive high temperature atmosphere (for example, combustion gas containing water vapor or vanadium) is improved. Thus, excellent mechanical properties (for example, strength, elastic modulus, etc.) in the high temperature range of the inorganic fiber 21 can be maintained, and the reliability and long life of the shielding member 20 can be achieved.

Moreover, since the shielding member 20 is reduced in weight by forming the base material 22 with the plain fabric of the inorganic fibers 21, the temperature in the firing chamber 13 can be increased even if the shielding member 20 is provided in the firing chamber 13. Increase in load (energy consumption and heating time) can be suppressed. Furthermore, since the base material 22 is formed of a plain woven fabric of the inorganic fibers 21, the base material 22 can be provided with an excellent saddle shape, and a shielding member having an optimum shape according to the shape of the firing chamber 13. 20 can be formed, and even if the inside of the combustion chamber 13 is rapidly heated and rapidly cooled, the base material 22 is not damaged, and the shielding member 20 can be prevented from being damaged.

Since the protective layer 23 is formed of either an oxide having a heat resistance and corrosion resistance, a composite oxide, or a mixed oxide composed of an oxide and a composite oxide, the composition of the oxide and the composite oxide can be selected. The heat resistance, corrosion resistance, and thermal expansion coefficient of the protective layer 23 can be adjusted, and the value of the thermal expansion coefficient of the oxide and composite oxide is within ± 10% of the value of the thermal expansion coefficient of the inorganic fiber 21. By making it, the protective layer 23 can be made to exist stably with respect to the inorganic fiber 21 (a fall of the protective layer 23 is prevented).

As shown in FIG. 5, the baking transport carriage 36 according to the second embodiment of the present invention is provided with heat resistant front and rear sides of the bottom surface of the bottom plate 16 of the baking container 10 according to the first embodiment. The wheel 37 is attached.
For this reason, the same code | symbol is attached | subjected to the component same as the container 10 for baking, and detailed description is abbreviate | omitted. Except for the fact that the firing transport carriage 36 moves on the rail 38 laid in the firing furnace, the operation of the firing transport carriage 36 is the same as the action of the firing container 10, so detailed description thereof is omitted. .

Example 1
A non-woven fabric (felt) using Si-C-Zr-O-based silicon carbide continuous fibers is used to form a base material having a width of 500 × length of 500 × thickness of 5 mm, and is one of complex oxides, ZrSiO A fine powder having an average particle diameter of ₄ μm or less was adhered to the surface of a Si—C—Zr—O-based continuous fiber by electrophoresis at 120 V for 5 minutes to form a deposited layer. Here, the suspension for electrophoresis was prepared by adding 200 parts of acetone, 10 parts of water, 1 part of ZrSiO ₄ fine powder, a small amount of polyvinyl butyral as a dispersant and a binder, and ultrasonically dispersing the suspension. The substrate on which the deposited layer was formed was taken out of the suspension and dried, and then sintered in an argon atmosphere at 1500 ° C. for 3 hours to form a protective layer. Under this treatment condition, a shielding member in which a protective layer of ZrSiO ₄ having a thickness of 5 μm was formed on the surface of the Si—C—Zr—O based continuous fiber was obtained.

In order to examine the durability of the shielding member provided with the protective layer of ZrSiO ₄ , heat treatment was performed in air at 1300 ° C. for 1000 hours, and the change in weight before and after the heat treatment was examined. Further, as a comparative example, the same test evaluation was performed on a shielding member in which a ZrSiO ₄ protective layer was not formed. As a result, the weight change of the shielding member in which the protective layer of ZrSiO ₄ was not formed showed an increase rate of 8.5%. On the other hand, the shielding member on which the protective layer of ZrSiO ₄ was formed showed a reduction rate of 0.1%. The surface of the silicon carbide continuous fiber without the protective layer of ZrSiO ₄ is oxidized to produce silicon oxide (SiO ₂ ), which grows with time, so the SiC of the silicon carbide continuous fiber itself is thinned. On the other hand, the silicon carbide-based continuous fiber having a ZrSiO ₄ protective layer exhibited extremely excellent thermal stability.

Next, in a pusher furnace (firing furnace) for firing tiles, as shown in FIGS. 6 (A) to (C), in this transporting bogie (width 1000 mm × length 2000 mm), this bogie (firing chamber and heating chamber). The protective layer of ZrSiO ₄ having a thickness of 5 μm is made of Si—C—Zr—O using a 1000 mm long alumina support column and a beam supported by the upper end of the support column. A shielding member formed on the surface of the continuous fiber of the system was attached. Further, a shielding member was laid on a tile mounting table (not shown), and the roof tiles were stacked so as not to collapse. And as shown to FIG. 6 (A)-(C), the thermocouple was installed in the diagonal corner part of a support | pillar, and the center part of a trolley | bogie, the temperature was measured, and the temperature distribution in the conveyance trolley | bogie for baking was measured. . The front / rear and left / right sides of the baking transport cart are determined as shown in FIG. 6C. The front upper right corner of the baking transport cart is 1, the front lower left corner is 2, the rear upper right corner is 3, the rear The lower left corner is 4 and the center (the point where diagonals intersect) is 5.

Here, the length of the baking furnace for moving the baking carriage is 30 m, and gas burners are installed at intervals of 2 m on the side of the central 10 m area (firing zone) at the temperature necessary for baking tiles. It is held around a certain 1200 ° C. Table 1 shows the temperatures measured when the baking carriage passes through the baking zone in the baking furnace. In addition, as a comparative example, the temperature measured when the baking transport cart in a state where no shielding member is used is inserted into the firing furnace and the baking transport cart passes through the firing zone in the firing furnace is shown in Table 1. Shown together.

By using the shielding member, it was confirmed that the heat uniformity in the firing chamber of the firing carriage was greatly improved, and even if tiles were stacked in the entire firing chamber, firing could be performed evenly. Furthermore, due to the improved temperature distribution in the firing chamber, the consumption of natural gas used as fuel was reduced by 15%.

(Example 2)
A base material having a width of 500 × length of 5000 × thickness of 1 mm was formed from a plain fabric using Si—C—O-based silicon carbide-based continuous fibers, and Y ₂ SiO ₅ , which is one of complex oxides, was formed. A fine powder having an average particle size of 1 μm or less was attached to the surface of a Si—C—O-based continuous fiber by electrophoresis at 100 V for 5 minutes to form a deposited layer. The suspension for electrophoresis was prepared by adding 200 parts of acetone, 10 parts of water, 1 part of Y ₂ SiO ₅ fine powder, and a small amount of polyvinyl butyral as a dispersant and a binder, followed by ultrasonic dispersion. The substrate on which the deposited layer was formed was taken out of the suspension and dried, and then sintered in an argon atmosphere at 1500 ° C. for 3 hours to form a protective layer. Under this treatment condition, a shielding member in which a protective layer of Y ₂ SiO ₅ having a thickness of 5 μm was formed on the surface of the Si—C—O based continuous fiber was obtained.

In order to investigate the durability of the shielding member provided with the Y ₂ SiO ₅ protective layer, heat treatment was performed in air at 1300 ° C. for 1000 hours, and the weight change before and after the heat treatment was examined. As a comparative example, the same test was conducted also evaluated shielding member protective layer of Y ₂ SiO ₅ is not formed. As a result, the weight change of the shielding member in which the Y ₂ SiO ₅ protective layer was not formed showed an increase rate of 8.5%. On the other hand, the shielding member in which the Y ₂ SiO ₅ protective layer was formed showed a reduction rate of 0.1%. The surface of the silicon carbide continuous fiber without the Y ₂ SiO ₅ protective layer is oxidized to produce silicon oxide (SiO ₂ ), which grows with time, so the SiC of the silicon carbide continuous fiber itself decreases. The silicon carbide continuous fiber in which the Y ₂ SiO ₅ protective layer is present exhibited extremely excellent thermal stability, whereas it was thin and thin.

Next, in a belt furnace (firing furnace) for firing small ceramic parts such as dielectrics, a firing container (width 300 mm × length 300 mm × height 100 mm) as shown in FIGS. 5 μm thick Y ₂ SiO ₅ protective layer is formed on the surface of the Si—C—O-based continuous fiber using alumina pillars erected at the four corners of the beam and beams supported by the upper ends of the pillars. The formed shielding member was attached. Further, a shielding member was laid on a mounting table for small parts (not shown), and the small parts were stacked so as not to collapse. Then, as shown in FIGS. 7A to 7C, thermocouples are installed at the diagonal corners of the support columns and the center of the firing container to measure the temperature, and the temperature distribution in the firing container is measured. did. When the set temperature in the furnace at the time of firing was 1050 ° C., as shown in Table 2, the temperature inside the firing container showed better thermal uniformity as it was within the range of ± 10 ° C. 7C, the front upper right corner of the baking container is 1, the front lower left corner is 2, the rear upper right corner is 3, the rear lower left corner. The part is 4 and the central part (the point where the diagonal lines intersect) is 5.
Further, as a comparative example, Table 2 shows the results of measuring the temperature in the firing container after charging the firing container in a state where the shielding member is not used in the firing furnace. When the shielding member was not used, the temperature in the baking container showed a temperature distribution of ± 45 ° C.

As described above, the present invention has been described with reference to the embodiment. However, the present invention is not limited to the configuration described in the above-described embodiment, and the matters described in the scope of claims. Other embodiments and modifications conceivable within the scope are also included.
For example, an open exhaust part that allows a gas generated from an object to be fired in the firing chamber to escape to the outside of the firing chamber may be formed in the firing chamber. Thereby, the gas generated from the material to be fired in the firing chamber can be effectively released to the outside of the firing chamber, the atmosphere in the firing chamber can be kept clean, and the quality of the fired product can be improved.
Further, in the case where the baking container or the baking conveying cart is left standing in the baking furnace for baking, a heating means for heating the baking object, for example, a heater may be installed in the baking chamber.

10: firing container, 11: firing furnace, 12: heating chamber, 13: firing chamber, 15: roller, 16: bottom plate, 17: base member, 18: column member, 19: beam member, 20: shielding member, 21 : Inorganic fiber, 22: Base material, 23: Protective layer, 24: Powder, 25: Dispersion solution, 26: Deposition layer, 27: Electrophoresis device, 28: Dispersion solution tank, 29, 30: Mounting part, 31: Base Material holding member, 32, 33: counter electrode, 34, 35: power cable, 36: carrier cart for baking, 37: wheel, 38: rail

Claims (6)

A heating chamber that is maintained at a high temperature; and a baking chamber that is connected to the heating chamber, accommodates the material to be fired, and fires the material to be fired with heat from the heating chamber; In the baking container to which the shielding member made of a radiant heat reflecting material that suppresses heat radiation from the baking chamber is attached to the baking chamber,
The radiant heat reflecting material has a base material in which non-oxide inorganic fibers having heat resistance are mixed, and a protective layer covering the inorganic fibers forming the base material. A firing container characterized by being formed of any one of an oxide having a corrosion resistance, a composite oxide, or a mixed oxide comprising the oxide and the composite oxide. 2. The firing container according to claim 1, wherein the base material is a woven fabric produced by a method of plain weaving, satin weaving, twill weaving, multiaxial weaving, or three-dimensional weaving of the inorganic fibers and the inorganic fibers. A firing container characterized by being formed of any one of molded nonwoven fabrics. The firing container according to any one of claims 1 and 2, wherein Ti, Cr, Fe, Co, Ni, Cu, Y, Zr, Nb, Tc, Ru, Rh, Pd, Ag, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Hf, Ta, Re, and Os are the first group, and Y, Yb, Er, Ho, and Dy are the first group. With the second group, Y, Yb, Er, Ho, Dy, Gd, Sm, Nd, and Lu as the third group, the oxide is formed by oxidation of one or more metal elements selected from the first group. is formed, the composite oxide, the QE one or more metallic elements selected from the second group, one or more metal element selected from the third group as RE, formula QE ₂ from _{Si 2 O 7, QESiO 5,} RE 3 Al 5 O 12, and REAlO ₃ The thermal expansion coefficient value of each of the oxide and the composite oxide is within a range of ± 10% of the thermal expansion coefficient value of the inorganic fiber. A firing container. 4. The firing container according to claim 1, wherein one or two or more metal elements selected from a metal group of Zr, Al, and Ti are M, and the carbide is MC, and the inorganic fiber. (1) Amorphous substance containing Si, C, O, and M, (2) β-SiC, MC, and crystalline fine particles having a particle size of 700 nm or less in a solid solution of β-SiC and MC, An aggregate of Si and M oxide amorphous fine particles present between the crystalline fine particles, or (3) a mixture of the amorphous substance and the aggregate, and the inorganic fibers The element ratio is such that Si is 30 to 70% by mass, C is 20 to 40% by mass, O is 0.01 to 20% by mass, and M is 0.1 to 30% by mass. . The firing container according to any one of claims 1 to 3, wherein the inorganic fiber is (1) an amorphous substance containing Si, C, and O, and (2) a particle diameter is 800 nm or less. Either an aggregate of β-SiC crystalline fine particles and Si oxide amorphous fine particles existing between the crystalline fine particles, or (3) a mixture of the amorphous substance and the aggregate. It is comprised, The element ratio of the said inorganic fiber is 40-70 mass% of Si, 20-60 mass% of C, and 0.01-20 mass% of O, The container for baking characterized by the above-mentioned. A baking transport cart, wherein a heat-resistant wheel is attached to the bottom surface of the bottom of the baking container according to any one of claims 1 to 5.

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