JP5396592B2 - Redundant resolver stator structure - Google Patents

Redundant resolver stator structure Download PDF

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JP5396592B2
JP5396592B2 JP2008005372A JP2008005372A JP5396592B2 JP 5396592 B2 JP5396592 B2 JP 5396592B2 JP 2008005372 A JP2008005372 A JP 2008005372A JP 2008005372 A JP2008005372 A JP 2008005372A JP 5396592 B2 JP5396592 B2 JP 5396592B2
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stator
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redundant
magnetic poles
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JP2009171695A (en
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和之 石橋
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Tamagawa Seiki Co Ltd
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Description

本発明は、冗長系レゾルバステータ構造に関し、特に、複数の輪状ステータを軸方向に重合して結合させると共に、冗長系の各ステータ巻線を互いに独立した突出磁極に巻回することにより、各冗長系の信号の相互干渉を低減させるための新規な改良に関する。   The present invention relates to a redundant resolver stator structure, and in particular, a plurality of annular stators are overlapped in an axial direction and coupled to each other, and each redundant stator winding is wound around a protruding magnetic pole independent from each other. The present invention relates to a new improvement for reducing mutual interference of signals in a system.

従来、用いられていたこの種の冗長系レゾルバステータ構造としては、例えば、後述の特許文献1及び2に開示されている構成と同一である。
すなわち、輪状ステータ1の各突出磁極2には、輪状の絶縁部材3を介して励磁巻線及び出力巻線からなるステータ巻線4が巻回されている。
This type of redundant resolver stator structure used heretofore has the same structure as disclosed in Patent Documents 1 and 2 described later, for example.
That is, a stator winding 4 composed of an excitation winding and an output winding is wound around each protruding magnetic pole 2 of the ring-shaped stator 1 via a ring-shaped insulating member 3.

また、前記絶縁部材3の一部は、半径方向に突出して端子ピン5を有する端子ピン保持部6を形成し、前記端子ピン5には前記ステータ巻線4の端線(図示せず)がからげて接続されている。   Further, a part of the insulating member 3 protrudes in a radial direction to form a terminal pin holding portion 6 having a terminal pin 5, and an end line (not shown) of the stator winding 4 is provided on the terminal pin 5. It is connected by teasing.

前記ステータ巻線4は、少なくとも二重冗長系を構成するために、各突出磁極2に、各々独立した少なくとも二重冗長系を形成するための同一構成のステータ巻線が設けられ、一方のステータ巻線4に断線等の不具合が発生した場合には、他方のステータ巻線に切替えることにより、二重冗長系を達成できるように構成されている。   In the stator winding 4, in order to form at least a double redundant system, each protruding magnetic pole 2 is provided with a stator winding having the same configuration for forming at least a double redundant system independent from each other. When a failure such as disconnection occurs in the winding 4, a double redundant system can be achieved by switching to the other stator winding.

米国特許第5920135号明細書US Pat. No. 5,920,135 米国特許第6044545号明細書US Pat. No. 6,044,545

従来の冗長系レゾルバステータ構造は、以上のように構成されていたため、次のような課題が存在していた。
すなわち、輪状ステータの各突出磁極に巻回される各一対のステータ巻線は、1個の各突出磁極に対して重ねて巻回されているため、輪状ステータ内の磁気経路あるいは各ステータ巻線の磁束の影響を互いの信号線が受けることになり、一方の系統に異常が発生し信号が変化した際に、他方の系統に対して電気磁気的影響が発生し、冗長系の信頼性を向上させることが困難であった。
Since the conventional redundant resolver stator structure is configured as described above, the following problems exist.
That is, since each pair of stator windings wound around each projecting magnetic pole of the annular stator is wound around one projecting magnetic pole, the magnetic path in the annular stator or each stator winding The signal lines are affected by each other's magnetic flux, and when an abnormality occurs in one system and the signal changes, an electromagnetic effect occurs in the other system, increasing the reliability of the redundant system. It was difficult to improve.

本発明による冗長系レゾルバステータ構造は、複数の第1突出磁極を所定角度毎に有する第1輪状ステータと、複数の第2突出磁極を所定角度毎に有する第2輪状ステータと、前記各第1突出磁極に第1絶縁部材を介して巻回され励磁巻線と出力巻線とからなる第1ステータ巻線と、前記各第2突出磁極に第2絶縁部材を介して巻回され励磁巻線と出力巻線とからなる第2ステータ巻線と、を備え、前記第1、第2輪状ステータは、互いに軸方向に重合され、前記第1、第2輪状ステータ及び前記第1、第2ステータ巻線により、少なくとも二重冗長系を形成する構成において、前記第1、第2突出磁極の前記第1、第2絶縁部材の外周に前記第1、第2ステータ巻線の巻回が完了した状態の前記第1、第2輪状ステータは、射出成形機によるインサート樹脂成形によって形成され前記各ステータ巻線を覆うことのない絶縁樹脂が前記第1、第2絶縁部材と接続することにより前記軸方向に沿って一体状に結合していると共に、前記絶縁樹脂の前記軸方向に沿う厚さは、前記各ステータ巻線が互いに接触することのないような寸法である構成である。 The redundant resolver stator structure according to the present invention includes a first annular stator having a plurality of first projecting magnetic poles at a predetermined angle, a second annular stator having a plurality of second projecting magnetic poles at a predetermined angle, and the first A first stator winding which is wound around the projecting magnetic pole via a first insulating member and is composed of an excitation winding and an output winding, and an excitation winding which is wound around each of the second projecting magnetic poles via a second insulating member. And a second stator winding composed of an output winding, and the first and second annular stators are axially overlapped with each other, and the first and second annular stators and the first and second stators In a configuration in which at least a double redundant system is formed by windings, winding of the first and second stator windings is completed on the outer periphery of the first and second insulating members of the first and second protruding magnetic poles. before SL first state, the second annular stator, the injection molding machine Insulation resin is the first never formed by insert resin molding to cover the respective stator windings, with attached together form a more along the axial direction to connect the second insulating member, The thickness of the insulating resin along the axial direction is such a dimension that the stator windings do not contact each other.

本発明による冗長系レゾルバステータ構造は、以上のように構成されているため、次のような効果を得ることができる。
すなわち、複数の第1突出磁極を所定角度毎に有する第1輪状ステータと、複数の第2突出磁極を所定角度毎に有する第2輪状ステータと、前記各第1突出磁極に第1絶縁部材を介して巻回され励磁巻線と出力巻線とからなる第1ステータ巻線と、前記各第2突出磁極に第2絶縁部材を介して巻回され励磁巻線と出力巻線とからなる第2ステータ巻線と、を備え、前記第1、第2輪状ステータは、互いに軸方向に重合され、前記第1、第2輪状ステータ及び前記第1、第2ステータ巻線により、少なくとも二重冗長系を形成するため、各系統信号の相互干渉を防止し、電気磁気的に独立した信号を出力でき、信頼性の高い冗長系を得ることができると共に、前記第1、第2輪状ステータは、絶縁樹脂により結合している射出成形機によるインサート樹脂成形によって形成されているため、各輪状ステータ間の直接鉄心内を通って二系統間を行き来する不要な磁束を低減させ、安定した信号出力を得ることができる。
Since the redundant resolver stator structure according to the present invention is configured as described above, the following effects can be obtained.
That is, a first annular stator having a plurality of first protruding magnetic poles at a predetermined angle, a second annular stator having a plurality of second protruding magnetic poles at a predetermined angle, and a first insulating member on each first protruding magnetic pole. A first stator winding comprising an excitation winding and an output winding, and a first stator winding comprising an excitation winding and an output winding wound around each of the second projecting magnetic poles via a second insulating member. Two stator windings, wherein the first and second annular stators are axially overlapped with each other, and at least double redundant by the first and second annular stators and the first and second stator windings. In order to form a system, it is possible to prevent mutual interference between signals of each system, to output an electromagnetically independent signal, to obtain a highly reliable redundant system, and the first and second annular stators, Injection with an injection molding machine bonded by insulating resin Because it is formed by over preparative resin molding, each annular directly through the core between the stator to reduce the unnecessary magnetic flux back and forth between two systems, it is possible to obtain a stable signal output.

本発明は、複数の輪状ステータを軸方向に重合して結合させると共に、冗長系の各ステータ巻線を互いに独立した突出磁極に巻回することにより、各冗長系の信号の相互干渉を低減させるようにした冗長系レゾルバステータ構造を提供することを目的とする。   According to the present invention, a plurality of annular stators are overlapped in the axial direction and coupled together, and each stator winding of the redundant system is wound around protruding magnetic poles independent from each other, thereby reducing mutual interference of signals of each redundant system. An object of the present invention is to provide a redundant resolver stator structure.

以下、図面と共に本発明による冗長系レゾルバステータ構造の好適な実施の形態について説明する。
尚、従来例と同一又は同等部分には、同一符号を付して説明する。また、図2及び図3のレゾルバの輪状ステータの構成については、これを援用する。
図1において符号1で示されるものは一部しか示していないが、図2及び図3で示す輪状ステータ1と同様の第1輪状ステータであり、その第1突出磁極2のみが示されている。
DESCRIPTION OF EMBODIMENTS Hereinafter, preferred embodiments of a redundant resolver stator structure according to the present invention will be described with reference to the drawings.
In addition, the same code | symbol is attached | subjected and demonstrated to a part the same as that of a prior art example, or an equivalent part. Moreover, this is used about the structure of the ring-shaped stator of the resolver of FIG.2 and FIG.3.
Although only a part of the reference numeral 1 is shown in FIG. 1, it is a first annular stator similar to the annular stator 1 shown in FIGS. 2 and 3, and only the first protruding magnetic pole 2 is shown. .

また、前記第1輪状ステータ1の下方には、前述と同様に一部のみしか示していないが、前記第1輪状ステータ1と同一構成の第2輪状ステータ1Aが示されており、この第2輪状ステータ1Aの第2突出磁極2Aのみが示されている。   Further, only a part of the first annular stator 1 is shown below the first annular stator 1, but a second annular stator 1A having the same configuration as the first annular stator 1 is shown. Only the second protruding magnetic pole 2A of the annular stator 1A is shown.

前記各輪状ステータ1、1Aの各突出磁極2、2A(図1は各1個のみ示しているが、実際には、図3で示すように、所定角度間隔で複数個設けられている)に対して、周知の励磁巻線4a及び出力巻線4bからなる第1、第2ステータ巻線4、4Aが巻回されて設けられている。   Each projecting magnetic pole 2, 2A of each ring-shaped stator 1, 1A (FIG. 1 shows only one each, but actually, a plurality of them are provided at predetermined angular intervals as shown in FIG. 3). On the other hand, first and second stator windings 4, 4 </ b> A comprising a known excitation winding 4 a and output winding 4 b are wound and provided.

前述のように、各突出磁極2、2Aに対して各絶縁部材3,3Aの外周に各ステータ巻線4、4Aの巻回が完了した状態の第1、第2輪状ステータ1、1Aは、軸方向に沿って互いに絶縁樹脂10によって各絶縁部材3,3Aと接続することにより一体状に結合されている。また、前記絶縁樹脂10は各ステータ巻線4,4Aを覆うことのない状態である。
前記絶縁樹脂10の厚さは、前記各ステータ巻線4、4Aが互いに接触することのないような寸法であり、射出成形機によるインサート樹脂成形とすることができる。
As described above, first, second annular stator 1,1A state where winding is completed for each stator winding 4,4A For each protruding pole 2,2A on the outer periphery of the insulating member 3,3A is It is coupled to one body shape by along the axial direction to connect with the insulating member 3,3A by the insulating resin 10 from each other. The insulating resin 10 does not cover the stator windings 4 and 4A.
The thickness of the insulating resin 10 is such that the stator windings 4 and 4A do not come into contact with each other, and can be insert resin molding by an injection molding machine.

従って、図1の(B)で示す状態のように構成された二重系よりなる冗長系レゾルバステータ構造20は、絶縁樹脂10を介して各輪状ステータ1、1Aが結合され、第1冗長系である第1系統の各第1ステータ巻線4と第2冗長系である第2系統の各第2ステータ巻線4Aとが各々の第1、第2突出磁極2、2Aに独立して設けられているため、各系統信号の相互干渉を防止し、電気磁気的に独立した信号を出力でき、信頼性の高い冗長系を得ることができる。   Accordingly, the redundant resolver stator structure 20 composed of a double system configured as shown in FIG. 1B has the ring-shaped stators 1 and 1A coupled via the insulating resin 10, and the first redundant system. The first stator winding 4 of the first system and the second stator winding 4A of the second system, which is the second redundant system, are provided independently on the first and second projecting magnetic poles 2 and 2A, respectively. Therefore, it is possible to prevent mutual interference between signals of each system, output an electromagnetically independent signal, and obtain a highly reliable redundant system.

また、冗長系を形成するための各輪状ステータが独立して絶縁樹脂10で結合されているため、各輪状ステータ1、1A間において直接鉄心内を通って二系統間を行き来する不要な磁束を低減させ、安定した信号出力を得ることができる。
また、前記絶縁樹脂10を、インサート成形による射出成形で形成して各輪状ステータ1、1Aを結合して冗長系レゾルバステータ構造20を形成した場合には、冗長系レゾルバステータ構造20の製作が極めて容易となる。
尚、前述の構成においては、二重冗長系について述べたが、二重以上の冗長系も可能である。
In addition, since each ring-shaped stator for forming a redundant system is independently coupled by the insulating resin 10, unnecessary magnetic flux that passes between the two systems through the iron core directly between each ring-shaped stator 1, 1A is generated. It is possible to reduce and obtain a stable signal output.
Further, when the insulating resin 10 is formed by injection molding by insert molding and the respective ring-shaped stators 1 and 1A are joined to form the redundant resolver stator structure 20, the redundant resolver stator structure 20 is extremely manufactured. It becomes easy.
In the above-described configuration, the double redundant system has been described. However, a redundant system having more than double is also possible.

本発明による冗長系レゾルバステータ構造の製作工程及び構造を示す構成図である。It is a block diagram which shows the manufacturing process and structure of a redundant resolver stator structure by this invention. 従来の冗長系レゾルバステータ構造を示す断面図である。It is sectional drawing which shows the conventional redundant resolver stator structure. 図2の平面図である。FIG. 3 is a plan view of FIG. 2. 図2の突出磁極を模式的に示す構成図である。It is a block diagram which shows typically the protrusion magnetic pole of FIG.

1 第1輪状ステータ
1A 第2輪状ステータ
2 第1突出磁極
2A 第2突出磁極
3 第1絶縁部材
3A 第2絶縁部材
4 第1ステータ巻線
4A 第2ステータ巻線
4a 励磁巻線
4b 出力巻線
10 絶縁樹脂
20 冗長系レゾルバステータ構造
DESCRIPTION OF SYMBOLS 1 1st ring-shaped stator 1A 2nd ring-shaped stator 2 1st protrusion magnetic pole 2A 2nd protrusion magnetic pole 3 1st insulation member 3A 2nd insulation member 4 1st stator winding 4A 2nd stator winding 4a Excitation winding 4b Output winding 10 Insulating resin 20 Redundant resolver stator structure

Claims (1)

複数の第1突出磁極(2)を所定角度毎に有する第1輪状ステータ(1)と、複数の第2突出磁極(2A)を所定角度毎に有する第2輪状ステータ(1A)と、前記各第1突出磁極(2)に第1絶縁部材(3)を介して巻回され励磁巻線(4a)と出力巻線(4b)とからなる第1ステータ巻線(4)と、前記各第2突出磁極(2A)に第2絶縁部材(3A)を介して巻回され励磁巻線(4a)と出力巻線(4b)とからなる第2ステータ巻線(4A)と、を備え、
前記第1、第2輪状ステータ(1,1A)は、互いに軸方向に重合され、前記第1、第2輪状ステータ(1,1A)及び前記第1、第2ステータ巻線(4,4A)により、少なくとも二重冗長系を形成することを特徴とする冗長系レゾルバステータ構造において、
前記第1、第2突出磁極(2,3)の前記第1、第2絶縁部材(3,3A)の外周に前記第1、第2ステータ巻線(4,4A)の巻回が完了した状態の前記第1、第2輪状ステータ(1,1A)は、射出成形機によるインサート樹脂成形によって形成され前記各ステータ巻線(4,4A)を覆うことのない絶縁樹脂(10)が前記第1、第2絶縁部材(3,3A)と接続することにより前記軸方向に沿って一体状に結合していると共に、前記絶縁樹脂(10)の前記軸方向に沿う厚さは、前記各ステータ巻線(4,4A)が互いに接触することのないような寸法であることを特徴とする冗長系レゾルバステータ構造。
A first annular stator (1) having a plurality of first protruding magnetic poles (2) at a predetermined angle; a second annular stator (1A) having a plurality of second protruding magnetic poles (2A) at a predetermined angle; A first stator winding (4) wound around a first projecting magnetic pole (2) through a first insulating member (3) and comprising an excitation winding (4a) and an output winding (4b); A second stator winding (4A) comprising an exciting winding (4a) and an output winding (4b) wound around the two projecting magnetic poles (2A) via the second insulating member (3A);
The first and second annular stators (1, 1A) are superposed in the axial direction, and the first and second annular stators (1, 1A) and the first and second stator windings (4, 4A). In a redundant resolver stator structure characterized by forming at least a double redundant system,
The first and second stator windings (4, 4A) have been wound around the outer circumferences of the first and second insulating members (3, 3A) of the first and second projecting magnetic poles (2, 3). before SL first state, the second annular stator (1, 1A) are formed by insert resin molding by an injection molding machine wherein the stator winding insulation resin not to cover the (4,4A) (10) There the first, with attached together form along the more the axial direction to connect the second insulating member (3, 3A), the thickness along the axial direction of the insulating resin (10) The redundant resolver stator structure is characterized in that the stator windings (4, 4A) are dimensioned so as not to contact each other.
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US11646682B2 (en) 2021-09-30 2023-05-09 Rolls-Royce Corporation Technologies for redundant shaft information feedback in multi-machine drive systems with multiple resolvers
US11646685B2 (en) 2021-09-30 2023-05-09 Rolls-Royce Corporation Technologies for redundant shaft information feedback in electric machine systems having multiple resolvers

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