JP5378967B2 - Textile processing composition and method for producing fiber processed product using the composition - Google Patents
Textile processing composition and method for producing fiber processed product using the composition Download PDFInfo
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- JP5378967B2 JP5378967B2 JP2009277925A JP2009277925A JP5378967B2 JP 5378967 B2 JP5378967 B2 JP 5378967B2 JP 2009277925 A JP2009277925 A JP 2009277925A JP 2009277925 A JP2009277925 A JP 2009277925A JP 5378967 B2 JP5378967 B2 JP 5378967B2
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- fiber
- copolymer latex
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- 239000000203 mixture Substances 0.000 title claims abstract description 59
- 238000012545 processing Methods 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000000835 fiber Substances 0.000 title claims description 53
- 239000004753 textile Substances 0.000 title abstract description 5
- 239000004816 latex Substances 0.000 claims abstract description 41
- 229920000126 latex Polymers 0.000 claims abstract description 41
- 229920001577 copolymer Polymers 0.000 claims abstract description 39
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 29
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims abstract description 26
- 150000001875 compounds Chemical class 0.000 claims abstract description 15
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 11
- 230000009477 glass transition Effects 0.000 claims abstract description 5
- 239000000126 substance Substances 0.000 claims abstract description 5
- 239000007787 solid Substances 0.000 claims abstract description 4
- 239000000178 monomer Substances 0.000 claims description 29
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 10
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 150000001993 dienes Chemical class 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 abstract description 13
- 238000001035 drying Methods 0.000 abstract description 9
- 230000000052 comparative effect Effects 0.000 description 21
- 238000000034 method Methods 0.000 description 16
- WRAGBEWQGHCDDU-UHFFFAOYSA-M C([O-])([O-])=O.[NH4+].[Zr+] Chemical compound C([O-])([O-])=O.[NH4+].[Zr+] WRAGBEWQGHCDDU-UHFFFAOYSA-M 0.000 description 11
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- 238000006116 polymerization reaction Methods 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 8
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 238000002156 mixing Methods 0.000 description 6
- 239000003505 polymerization initiator Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 5
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 150000005215 alkyl ethers Chemical class 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 4
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- 238000002360 preparation method Methods 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
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- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
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- 239000003795 chemical substances by application Substances 0.000 description 3
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- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
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- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 2
- FSWCCQWDVGZMRD-UHFFFAOYSA-N 4-methylcyclohexene Chemical compound CC1CCC=CC1 FSWCCQWDVGZMRD-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
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- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
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- 239000000654 additive Substances 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- DMEGYFMYUHOHGS-UHFFFAOYSA-N cycloheptane Chemical compound C1CCCCCC1 DMEGYFMYUHOHGS-UHFFFAOYSA-N 0.000 description 2
- LPIQUOYDBNQMRZ-UHFFFAOYSA-N cyclopentene Chemical compound C1CC=CC1 LPIQUOYDBNQMRZ-UHFFFAOYSA-N 0.000 description 2
- AUZONCFQVSMFAP-UHFFFAOYSA-N disulfiram Chemical compound CCN(CC)C(=S)SSC(=S)N(CC)CC AUZONCFQVSMFAP-UHFFFAOYSA-N 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 235000013312 flour Nutrition 0.000 description 2
- NVVZQXQBYZPMLJ-UHFFFAOYSA-N formaldehyde;naphthalene-1-sulfonic acid Chemical compound O=C.C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 NVVZQXQBYZPMLJ-UHFFFAOYSA-N 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N methylene hexane Natural products CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- HJUGFYREWKUQJT-UHFFFAOYSA-N tetrabromomethane Chemical compound BrC(Br)(Br)Br HJUGFYREWKUQJT-UHFFFAOYSA-N 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical class CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 2
- XJUNLJFOHNHSAR-UHFFFAOYSA-J zirconium(4+);dicarbonate Chemical compound [Zr+4].[O-]C([O-])=O.[O-]C([O-])=O XJUNLJFOHNHSAR-UHFFFAOYSA-J 0.000 description 2
- XLYMOEINVGRTEX-ONEGZZNKSA-N (e)-4-ethoxy-4-oxobut-2-enoic acid Chemical compound CCOC(=O)\C=C\C(O)=O XLYMOEINVGRTEX-ONEGZZNKSA-N 0.000 description 1
- MAIIXYUYRNFKPL-UPHRSURJSA-N (z)-4-(2-hydroxyethoxy)-4-oxobut-2-enoic acid Chemical compound OCCOC(=O)\C=C/C(O)=O MAIIXYUYRNFKPL-UPHRSURJSA-N 0.000 description 1
- ZUDLIFVTNPYZJH-UHFFFAOYSA-N 1,1,2,2-tetraphenylethylbenzene Chemical compound C1=CC=CC=C1C(C(C=1C=CC=CC=1)(C=1C=CC=CC=1)C=1C=CC=CC=1)C1=CC=CC=C1 ZUDLIFVTNPYZJH-UHFFFAOYSA-N 0.000 description 1
- QIDUHGHFWAMMPV-UHFFFAOYSA-N 1,1-diphenylethylbenzene Chemical compound C=1C=CC=CC=1C(C=1C=CC=CC=1)(C)C1=CC=CC=C1 QIDUHGHFWAMMPV-UHFFFAOYSA-N 0.000 description 1
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- BIRJAUKLRAMLEV-UHFFFAOYSA-N 1-phenylethenoxymethylbenzene Chemical compound C=1C=CC=CC=1C(=C)OCC1=CC=CC=C1 BIRJAUKLRAMLEV-UHFFFAOYSA-N 0.000 description 1
- QWQNFXDYOCUEER-UHFFFAOYSA-N 2,3-ditert-butyl-4-methylphenol Chemical compound CC1=CC=C(O)C(C(C)(C)C)=C1C(C)(C)C QWQNFXDYOCUEER-UHFFFAOYSA-N 0.000 description 1
- QZLAEIZEPJAELS-UHFFFAOYSA-N 2,4,4-trimethylpentane-2-thiol Chemical compound CC(C)(C)CC(C)(C)S QZLAEIZEPJAELS-UHFFFAOYSA-N 0.000 description 1
- BYLSIPUARIZAHZ-UHFFFAOYSA-N 2,4,6-tris(1-phenylethyl)phenol Chemical compound C=1C(C(C)C=2C=CC=CC=2)=C(O)C(C(C)C=2C=CC=CC=2)=CC=1C(C)C1=CC=CC=C1 BYLSIPUARIZAHZ-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
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- ZXIJMRYMVAMXQP-UHFFFAOYSA-N cycloheptene Chemical compound C1CCC=CCC1 ZXIJMRYMVAMXQP-UHFFFAOYSA-N 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- IEPRKVQEAMIZSS-AATRIKPKSA-N diethyl fumarate Chemical compound CCOC(=O)\C=C\C(=O)OCC IEPRKVQEAMIZSS-AATRIKPKSA-N 0.000 description 1
- VKNUORWMCINMRB-UHFFFAOYSA-N diethyl malate Chemical compound CCOC(=O)CC(O)C(=O)OCC VKNUORWMCINMRB-UHFFFAOYSA-N 0.000 description 1
- ZWWQRMFIZFPUAA-UHFFFAOYSA-N dimethyl 2-methylidenebutanedioate Chemical compound COC(=O)CC(=C)C(=O)OC ZWWQRMFIZFPUAA-UHFFFAOYSA-N 0.000 description 1
- LDCRTTXIJACKKU-ONEGZZNKSA-N dimethyl fumarate Chemical compound COC(=O)\C=C\C(=O)OC LDCRTTXIJACKKU-ONEGZZNKSA-N 0.000 description 1
- 229960004419 dimethyl fumarate Drugs 0.000 description 1
- LDCRTTXIJACKKU-ARJAWSKDSA-N dimethyl maleate Chemical compound COC(=O)\C=C/C(=O)OC LDCRTTXIJACKKU-ARJAWSKDSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 description 1
- NKHAVTQWNUWKEO-UHFFFAOYSA-N fumaric acid monomethyl ester Natural products COC(=O)C=CC(O)=O NKHAVTQWNUWKEO-UHFFFAOYSA-N 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- CNFQJGLKUZBUBD-TXHUMJEOSA-N hexa-1,5-diene;(3e)-hexa-1,3-diene;(4e)-hexa-1,4-diene Chemical class CC\C=C\C=C.C\C=C\CC=C.C=CCCC=C CNFQJGLKUZBUBD-TXHUMJEOSA-N 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 229940074369 monoethyl fumarate Drugs 0.000 description 1
- NKHAVTQWNUWKEO-NSCUHMNNSA-N monomethyl fumarate Chemical compound COC(=O)\C=C\C(O)=O NKHAVTQWNUWKEO-NSCUHMNNSA-N 0.000 description 1
- 229940005650 monomethyl fumarate Drugs 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- DNTMQTKDNSEIFO-UHFFFAOYSA-N n-(hydroxymethyl)-2-methylprop-2-enamide Chemical compound CC(=C)C(=O)NCO DNTMQTKDNSEIFO-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- ZWWQICJTBOCQLA-UHFFFAOYSA-N o-propan-2-yl (propan-2-yloxycarbothioyldisulfanyl)methanethioate Chemical compound CC(C)OC(=S)SSC(=S)OC(C)C ZWWQICJTBOCQLA-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N octane Chemical compound CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- KZCOBXFFBQJQHH-UHFFFAOYSA-N octane-1-thiol Chemical compound CCCCCCCCS KZCOBXFFBQJQHH-UHFFFAOYSA-N 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- PMJHHCWVYXUKFD-UHFFFAOYSA-N pentadiene group Chemical class C=CC=CC PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 description 1
- RGSFGYAAUTVSQA-UHFFFAOYSA-N pentamethylene Natural products C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 1
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- 238000007717 redox polymerization reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Substances [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- NJRXVEJTAYWCQJ-UHFFFAOYSA-N thiomalic acid Chemical compound OC(=O)CC(S)C(O)=O NJRXVEJTAYWCQJ-UHFFFAOYSA-N 0.000 description 1
- 229960002447 thiram Drugs 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
本発明は、繊維加工用組成物及び該組成物を用いる繊維加工製品の製造方法に関する。
詳しくは、製造時の加熱乾燥処理時にブリスターの発生がなく、貯蔵安定性に優れる繊維加工用組成物であって、接着強度や型保持性などに優れ、ホルマリンの発生が無い繊維加工製品を提供することに関する。
The present invention relates to a fiber processing composition and a method for producing a fiber processed product using the composition.
Specifically, we provide fiber processing compositions that are free of blisters during heat-drying during manufacturing, have excellent storage stability, have excellent adhesive strength and mold retention, and do not generate formalin. About doing.
一般的にタフテッドカーペットなどのバッキング剤や不織布のバインダーには、ブタジエン系共重合体ラテックスやアクリル系エマルションに炭酸カルシウムなどの無機充填材を配合した水系の接着剤が使用されている。これらの接着剤は基材に塗布された後、ガスバーナーや高温熱風で乾燥処理され、接着機能や風合いを調整するための機能を有した塗布層を形成する。 In general, a backing adhesive such as tufted carpet or a binder of nonwoven fabric uses a water-based adhesive in which an inorganic filler such as calcium carbonate is blended in a butadiene copolymer latex or an acrylic emulsion. After these adhesives are applied to the substrate, they are dried with a gas burner or high-temperature hot air to form an application layer having a bonding function and a function for adjusting the texture.
近年においては、生産性を追及するために塗布機のスピードを上げるケースが増えており、乾燥処理としては温度を高めたり、風量を高めたりするなどの対応が取られている。しかしながら、水系の接着剤は急激に加熱乾燥すると、いわゆるブリスターと呼ばれるフクレやクラックなどの現象が出やすくなり、これら現象が発生すると生産性が著しく低下したり、製品の品質が低下するといった問題を抱えていた。 In recent years, the number of cases where the speed of the coating machine is increased in order to pursue productivity, and measures such as increasing the temperature and increasing the air volume are taken as the drying process. However, when water-based adhesives are heated and dried rapidly, phenomena such as blisters and cracks called so-called blisters are likely to occur, and when these phenomena occur, productivity is remarkably reduced and product quality is reduced. I had it.
この乾燥処理時のブリスターを防ぐ方法としては、添加剤としてポリオルガノシロキサン感熱剤化合物と非イオン界面活性剤を併用する方法(特許文献1:特公昭56−44191)や最も一般的な例として澱粉を添加する方法(特許文献2:特公昭57−30429)が知られている。 As a method for preventing blisters during the drying treatment, a method in which a polyorganosiloxane heat-sensitive compound and a nonionic surfactant are used as additives (Patent Document 1: Japanese Patent Publication No. 56-44191), and starch as the most common example. Is known (Patent Document 2: Japanese Patent Publication No. 57-30429).
例えば、ポリオルガノシロキサン感熱剤化合物を利用する場合は化学的に不安定なラテックスを併用する必要があり、貯蔵中にゲル化してしまうという懸念がある。
また、澱粉を利用する場合はゲル化などの懸念はないが、耐ブリスター性が経時で低下する問題や腐敗しやすいといった問題があった。
For example, when a polyorganosiloxane heat-sensitive compound is used, it is necessary to use a chemically unstable latex, which may cause gelation during storage.
Further, when starch is used, there is no concern about gelation, but there is a problem that the blister resistance is deteriorated over time and it is easy to rot.
またブリスター防止のためにジルコニウム系化合物である炭酸ジルコニウムアンモニウムをカーペット用水系接着剤に使用した例(特許文献3:特開03−234779公報許)はあるが、接着剤の長期保存安定性や流動性などの性能バランスは不充分である。 In addition, there is an example (a patent document 3: Japanese Patent Laid-Open No. 03-23479 gazette) using ammonium zirconium carbonate, which is a zirconium-based compound, for preventing blistering, but the adhesive has long-term storage stability and fluidity. The performance balance such as sex is insufficient.
さらにはラテックスにアルキルフェノール−ホルマリン縮合物を配合した合成樹脂ラテックス組成物を使用した例(特許文献4:特開04−261453公報)はあるが、ホルマリン発生の懸念があり、環境上好ましくない。
Furthermore, although there is an example (Patent Document 4: Japanese Patent Laid-Open No. 04-261453) using a synthetic resin latex composition in which an alkylphenol-formalin condensate is blended with latex, there is a concern about the occurrence of formalin, which is unfavorable for the environment.
本発明の目的は前述の諸事情に鑑み現状の問題点を解決すべく、製造時の乾燥処理時にブリスターの発生がなく、貯蔵安定性に優れる繊維加工用組成物であって、接着強度や型保持性などに優れ、ホルマリンの発生がない繊維加工製品の安定な製造方法を提供することにある。 The object of the present invention is to solve the current problems in view of the above-mentioned circumstances, and is a fiber processing composition that is free of blisters during the drying process during production and has excellent storage stability, and has an adhesive strength and a mold. An object of the present invention is to provide a stable method for producing a processed fiber product which is excellent in retainability and does not generate formalin.
すなわち、本発明は、
(1)(a)脂肪族共役ジエン系単量体25〜55重量%、エチレン系不飽和カルボン酸単量体0.5〜4重量%および共重合可能な他の単量体41〜74.5重量%を乳化重合して得られるガラス転移温度が−50〜30℃の間に少なくとも1つ存在する共重合体ラテックス100重量部(固形分換算)に対して(b)曇点が50〜80℃の範囲にあるノニオン性界面活性剤0.5〜3重量部と(c)ジルコニウム系化合物0.1〜2重量部を含有し、かつホルマリン由来の物質を含まないことを特徴とする特徴とする繊維加工用組成物、
(2)(1)に記載の繊維加工用組成物を繊維基材に塗布して得られる繊維加工製品を製造するにあたり、該組成物の塗布処理工程の直前に設けた混合機で、(c)ジルコニウム系化合物の一部又は全部を添加することを特徴とする繊維加工製品の製造方法、
を提供する。
That is, the present invention
(1) (a) 25 to 55% by weight of an aliphatic conjugated diene monomer, 0.5 to 4% by weight of an ethylenically unsaturated carboxylic acid monomer, and other monomers 41 to 74 that can be copolymerized. (B) Cloud point of 50 to 50 parts per 100 parts by weight (in terms of solid content) of copolymer latex having at least one glass transition temperature obtained by emulsion polymerization of 5% by weight between −50 to 30 ° C. It contains 0.5 to 3 parts by weight of a nonionic surfactant in the range of 80 ° C. and (c) 0.1 to 2 parts by weight of a zirconium-based compound, and does not contain a formalin-derived substance. A fiber processing composition,
(2) In producing a fiber processed product obtained by applying the fiber processing composition according to (1) to a fiber base material, a mixer provided immediately before the coating treatment step of the composition, (c ) A method for producing a processed fiber product, comprising adding a part or all of a zirconium-based compound,
I will provide a.
本発明により、貯蔵安定性に優れる繊維加工用組成物であって、かつ該組成物を用いた繊維加工製品を製造する際の乾燥処理時にブリスターの発生がなく、接着強度や型保持性などに優れ、ホルマリンの発生がない繊維加工製品の安定な製造方法を提供する。 According to the present invention, it is a fiber processing composition excellent in storage stability, and there is no generation of blisters during the drying process when manufacturing a fiber processed product using the composition, and the adhesive strength, mold holding property, etc. Provided is a stable method for producing a processed fiber product that is excellent and does not generate formalin.
以下に、本発明を詳細に説明する。
本発明における(a)共重合体ラテックスに使用する脂肪族共役ジエン系単量体としては、1,3−ブタジエン、2−メチル−1,3−ブタジエン、2,3−ジメチル−1,3−ブタジエン、2−クロル−1,3−ブタジエン、置換直鎖共役ペンタジエン類、置換および側鎖共役ヘキサジエン類などが挙げられ、これらを1種または2種以上使用することができる。特に1,3−ブタジエンの使用が好ましい。
脂肪族共役ジエン系単量体の使用量は、共重合体ラテックス構成成分中25〜55重量%である。25重量%未満では接着剤としての性能が発現しなくなり、繊維加工製品の折り割れも発生しやすくなる。55重量%を超えると繊維加工製品にベタツキが生じてしまい、型保持性にも良くない。
The present invention is described in detail below.
Examples of the aliphatic conjugated diene monomer used in (a) copolymer latex in the present invention include 1,3-butadiene, 2-methyl-1,3-butadiene, and 2,3-dimethyl-1,3-. Examples thereof include butadiene, 2-chloro-1,3-butadiene, substituted linear conjugated pentadienes, substituted and side chain conjugated hexadienes, and the like can be used alone or in combination. In particular, the use of 1,3-butadiene is preferred.
The amount of the aliphatic conjugated diene monomer used is 25 to 55% by weight in the copolymer latex constituent. If it is less than 25% by weight, the performance as an adhesive will not be exhibited, and the fiber-processed product will be easily broken. If it exceeds 55% by weight, the processed fiber product becomes sticky and the mold retainability is not good.
エチレン系不飽和カルボン酸単量体としては、アクリル酸、メタクリル酸、クロトン酸、マレイン酸、フマール酸、イタコン酸などのモノまたはジカルボン酸(無水物)を挙げられ、これらを1種または2種以上使用することができる。
エチレン系不飽和カルボン酸単量体の使用量は、共重合体ラテックス構成成分中0.5〜4重量%である。0.5重量%未満では共重合体ラテックスの安定性が不足するために、得られた組成物の貯蔵安定性が著しく低下する。エチレン系不飽和カルボン酸単量体が4重量%を超えるとブリスターを防止する機能が低下し、また得られた組成物の貯蔵安定性も低下してしまい好ましくない。
Examples of the ethylenically unsaturated carboxylic acid monomer include mono- or dicarboxylic acids (anhydrides) such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, and itaconic acid. It can be used above.
The amount of the ethylenically unsaturated carboxylic acid monomer used is 0.5 to 4% by weight in the copolymer latex constituent. If it is less than 0.5% by weight, the stability of the copolymer latex is insufficient, so that the storage stability of the resulting composition is significantly reduced. When the amount of the ethylenically unsaturated carboxylic acid monomer exceeds 4% by weight, the function of preventing blistering is lowered, and the storage stability of the obtained composition is also lowered.
上記の脂肪族共役ジエン系単量体およびエチレン系不飽和カルボン酸単量体と共重合可能な他の単量体としては、アルケニル芳香族単量体、シアン化ビニル単量体、不飽和カルボン酸アルキルエステル単量体、ヒドロキシアルキル基を含有する不飽和単量体、不飽和カルボン酸アミド単量体等が挙げられる。 Other monomers copolymerizable with the above aliphatic conjugated diene monomers and ethylenically unsaturated carboxylic acid monomers include alkenyl aromatic monomers, vinyl cyanide monomers, unsaturated carboxylic acids. Examples include acid alkyl ester monomers, unsaturated monomers containing a hydroxyalkyl group, and unsaturated carboxylic acid amide monomers.
アルケニル芳香族単量体としては、スチレン、α−メチルスチレン、メチルα−メチルスチレン、ビニルトルエンおよびジビニルベンゼン等が挙げられ、これらを1種または2種以上使用することができる。特にスチレンの使用が好ましい。 Examples of the alkenyl aromatic monomer include styrene, α-methylstyrene, methyl α-methylstyrene, vinyltoluene and divinylbenzene, and these can be used alone or in combination. In particular, use of styrene is preferable.
シアン化ビニル単量体としては、アクリロニトリル、メタクリロニトリル、α−クロルアクリロニトリル、α−エチルアクリロニトリルなどが挙げられ、これらを1種または2種以上使用することができる。 Examples of the vinyl cyanide monomer include acrylonitrile, methacrylonitrile, α-chloroacrylonitrile, α-ethylacrylonitrile, and the like, and one or more of these can be used.
不飽和カルボン酸アルキルエステル単量体としては、メチルアクリレート、メチルメタクリレート、エチルアクリレート、エチルメタクリレート、ブチルアクリレート、グリシジルメタクリレート、ジメチルフマレート、ジエチルフマレート、ジメチルマレエート、ジエチルマルエート、ジメチルイタコネート、モノメチルフマレート、モノエチルフマレート、2−エチルヘキシルアクリレート等が挙げられ、これらを1種または2種以上使用することができる。 Examples of unsaturated carboxylic acid alkyl ester monomers include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, glycidyl methacrylate, dimethyl fumarate, diethyl fumarate, dimethyl maleate, diethyl malate, dimethyl itaconate, Examples thereof include monomethyl fumarate, monoethyl fumarate, 2-ethylhexyl acrylate, and the like can be used alone or in combination.
ヒドロキシアルキル基を含有する不飽和単量体としては、β−ヒドロキシエチルアクリレート、β−ヒドロキシエチルメタクリレート、ヒドロキシプロピルアクリレート、ヒドロキシプロピルメタクリレート、ヒドロキシブチルアクリレート、ヒドロキシブチルメタクリレート、3−クロロ−2−ヒドロキシプロピルメタクリレート、ジ−(エチレングリコール)マレエート、ジ−(エチレングリコール)イタコネート、2−ヒドロキシエチルマレエート、ビス(2−ヒドロキシエチル)マレエート、2−ヒドロキシエチルメチルフマレートなどが挙げられ、これらを1種または2種以上使用することができる。 Examples of unsaturated monomers containing a hydroxyalkyl group include β-hydroxyethyl acrylate, β-hydroxyethyl methacrylate, hydroxypropyl acrylate, hydroxypropyl methacrylate, hydroxybutyl acrylate, hydroxybutyl methacrylate, and 3-chloro-2-hydroxypropyl. Methacrylate, di- (ethylene glycol) maleate, di- (ethylene glycol) itaconate, 2-hydroxyethyl maleate, bis (2-hydroxyethyl) maleate, 2-hydroxyethyl methyl fumarate, and the like. Or 2 or more types can be used.
不飽和カルボン酸アミド単量体としては、アクリルアミド、メタクリルアミド、N−メチロールアクリルアミド、N−メチロールメタクリルアミド、N,N−ジメチルアクリルアミドなどが挙げられ、これらを1種または2種以上使用することができる。 Examples of the unsaturated carboxylic acid amide monomer include acrylamide, methacrylamide, N-methylol acrylamide, N-methylol methacrylamide, N, N-dimethylacrylamide, and the like, and one or more of these may be used. it can.
本発明において、乳化重合における各種成分の添加方法については特に制限するものではなく、一括添加方法、分割添加方法、連続添加方法、パワーフィード法の何れでも採用することができる。また重合方法としても、バッチ重合、セミバッチ重合、シード重合などを用いることができる。
更に、乳化重合の際には、常用の乳化剤、連鎖移動剤、重合開始剤、炭化水素系溶剤、電解質、重合促進剤、キレート剤等を使用することができる。
In the present invention, the method for adding various components in emulsion polymerization is not particularly limited, and any of a batch addition method, a divided addition method, a continuous addition method, and a power feed method can be employed. As the polymerization method, batch polymerization, semi-batch polymerization, seed polymerization and the like can be used.
Furthermore, in the case of emulsion polymerization, conventional emulsifiers, chain transfer agents, polymerization initiators, hydrocarbon solvents, electrolytes, polymerization accelerators, chelating agents, and the like can be used.
本発明において、(a)共重合体ラテックスを乳化重合する際に使用する乳化剤としては、高級アルコールの硫酸エステル塩、アルキルベンゼンスルホン酸塩、アルキルジフェニルエーテルスルホン酸塩、脂肪族スルホン酸塩、脂肪族カルボン酸塩、非イオン性界面活性剤の硫酸エステル塩等のアニオン性界面活性剤、ポリオキシエチレンアルキルエーテル、ポリオキシアルキレンアルキルエーテル、ポリオキシエチレン誘導体などのノニオン界面活性剤、ベタイン型などの両性界面活性剤を1種又は2種以上併用して使用することができる。
ただし、アルキルフェノール−ホルマリン縮合物やナフタレンスルホン酸ホルマリン縮合物などのホルマリン系ノニオン性界面活性剤はホルマリン発生の懸念があり、好ましくない。
In the present invention, (a) as an emulsifier used in emulsion polymerization of copolymer latex, sulfate ester salt of higher alcohol, alkylbenzene sulfonate, alkyl diphenyl ether sulfonate, aliphatic sulfonate, aliphatic carboxylic acid Anionic surfactants such as acid salts, sulfate salts of nonionic surfactants, nonionic surfactants such as polyoxyethylene alkyl ethers, polyoxyalkylene alkyl ethers and polyoxyethylene derivatives, amphoteric interfaces such as betaine types One or more activators can be used in combination.
However, formalin-based nonionic surfactants such as alkylphenol-formalin condensate and naphthalenesulfonic acid formalin condensate are not preferred because of the concern of formalin generation.
本発明において、(a)共重合体ラテックスに使用する連鎖移動剤としては、n−ヘキシルメルカプタン、n−オクチルメルカプタン、t−オクチルメルカプタン、n−ドデシルメルカプタン、t−ドデシルメルカプタン、n−ステアリルメルカプタン等のアルキルメルカプタン、ジメチルキサントゲンジサルファイド、ジイソプロピルキサントゲンジサルファイド等のキサントゲン化合物、ターピノレンや、テトラメチルチウラムジスルフィド、テトラエチルチウラムジスルフィド、テトラメチルチウラムモノスルフィド等のチウラム系化合物、α−メチルスチレンダイマー、2,6−ジ−t−ブチル−4−メチルフェノール、スチレン化フェノール等のフェノール系化合物、アリルアルコール等のアリル化合物、ジクロルメタン、ジブロモメタン、四臭化炭素等のハロゲン化炭化水素化合物、α−ベンジルオキシスチレン、α−ベンジルオキシアクリロニトリル、α−ベンジルオキシアクリルアミド等のビニルエーテル、トリフェニルエタン、ペンタフェニルエタン、アクロレイン、メタアクロレイン、チオグリコール酸、チオリンゴ酸、2−エチルヘキシルチオグリコレート等が挙げられ、これらを1種または2種以上使用することができる。 In the present invention, (a) the chain transfer agent used for the copolymer latex includes n-hexyl mercaptan, n-octyl mercaptan, t-octyl mercaptan, n-dodecyl mercaptan, t-dodecyl mercaptan, n-stearyl mercaptan, and the like. Xanthogen compounds such as alkyl mercaptan, dimethylxanthogen disulfide, diisopropylxanthogen disulfide, and thiuram compounds such as terpinolene, tetramethylthiuram disulfide, tetraethylthiuram disulfide, tetramethylthiuram monosulfide, α-methylstyrene dimer, 2,6 -Phenol compounds such as di-t-butyl-4-methylphenol and styrenated phenol, allyl compounds such as allyl alcohol, dichloromethane, dibromide Halogenated hydrocarbon compounds such as methane and carbon tetrabromide, vinyl ethers such as α-benzyloxystyrene, α-benzyloxyacrylonitrile, α-benzyloxyacrylamide, triphenylethane, pentaphenylethane, acrolein, methacrolein, thioglycol An acid, thiomalic acid, 2-ethylhexyl thioglycolate, etc. are mentioned, These can be used 1 type or 2 or more types.
本発明において、(a)共重合体ラテックスに使用する重合開始剤としては、過硫酸カリウム、過硫酸ナトリウム、過硫酸アンモニウム等の水溶性重合開始剤、レドックス系重合開始剤、過酸化ベンゾイル等の油溶性重合開始剤を適宜用いることができる。特に水溶性重合開始剤の使用が好ましい。 In the present invention, (a) the polymerization initiator used in the copolymer latex includes water-soluble polymerization initiators such as potassium persulfate, sodium persulfate, and ammonium persulfate, redox polymerization initiators, and oils such as benzoyl peroxide. A soluble polymerization initiator can be appropriately used. In particular, the use of a water-soluble polymerization initiator is preferred.
また、乳化重合に際して、ペンタン、ヘキサン、ヘプタン、オクタン、シクロヘキサン、シクロヘプタン等の飽和炭化水素、ペンテン、ヘキセン、ヘプテン、シクロペンテン、シクロヘキセン、シクロヘプテン、4−メチルシクロヘキセン、1−メチルシクロヘキセン等の不飽和炭化水素、ベンゼン、トルエン、キシレン等の芳香族炭化水素などの炭化水素系溶剤を使用しても良い。 In the emulsion polymerization, saturated hydrocarbons such as pentane, hexane, heptane, octane, cyclohexane, cycloheptane, and unsaturated carbons such as pentene, hexene, heptene, cyclopentene, cyclohexene, cycloheptene, 4-methylcyclohexene, 1-methylcyclohexene, etc. Hydrocarbon solvents such as aromatic hydrocarbons such as hydrogen, benzene, toluene and xylene may be used.
本発明における(a)共重合体ラテックスのガラス転移温度は−50〜30℃の間に少なくとも1つ存在する。共重合体ラテックスのガラス転移温度が−50℃未満では繊維加工製品にベタツキが生じてしまい、型保持性にも良くない。一方、30℃を越えるとバインダーとしての性能が発現しづらくなり、配合物の脱落や繊維が飛散したり、繊維加工製品の折り割れが発生しやすくなる。 The glass transition temperature of (a) copolymer latex in this invention exists between -50-30 degreeC. If the glass transition temperature of the copolymer latex is less than −50 ° C., the fiber processed product becomes sticky and the mold retainability is not good. On the other hand, when the temperature exceeds 30 ° C., the performance as a binder is difficult to be exhibited, and the composition is liable to fall off, fibers are scattered, or the fiber processed product is easily broken.
本発明における(b)ノニオン性界面活性剤は、ポリオキシエチレンアルキルエーテル、ポリオキシアルキレンアルキルエーテル、ポリオキシエチレン誘導体などが挙げられ、これらを1種または2種以上使用することができる。ただし、アルキルフェノール−ホルマリン縮合物やナフタレンスルホン酸ホルマリン縮合物などのホルマリン系ノニオン性界面活性剤はホルマリン発生の懸念があり、好ましくない。
なお、(b)ノニオン性界面活性剤は、乳化重合時に用いても、乳化重合して得られた後のラテックスに添加しても、いずれでもよい。乳化重合時に用いた量と重合後に添加した量の総量が、(a)共重合体ラテックス100重量部に対して0.5〜3重量部(固形分換算)の範囲にあることが必要である。
(b)ノニオン性界面活性剤の含有量が、0.5重量部未満では得られた組成物の貯蔵安定性や流動性が低下したり、3重量部を超えるとブリスターを防止する機能が低下してしまう。
(b)ノニオン性界面活性剤の曇点は、50〜80℃の範囲にあることが必須であり、この範囲以外では組成物の貯蔵安定性が低下したり、ブリスターを防止する機能が低下してしまう。
Examples of the (b) nonionic surfactant in the present invention include polyoxyethylene alkyl ethers, polyoxyalkylene alkyl ethers, polyoxyethylene derivatives, and the like, and one or more of these can be used. However, formalin-based nonionic surfactants such as alkylphenol-formalin condensate and naphthalenesulfonic acid formalin condensate are not preferred because of the concern of formalin generation.
The (b) nonionic surfactant may be used at the time of emulsion polymerization or may be added to the latex obtained by emulsion polymerization. The total amount of the amount used at the time of emulsion polymerization and the amount added after the polymerization needs to be in the range of 0.5 to 3 parts by weight (in terms of solid content) with respect to 100 parts by weight of the copolymer latex. .
(B) When the content of the nonionic surfactant is less than 0.5 parts by weight, the storage stability and fluidity of the obtained composition are lowered, and when it exceeds 3 parts by weight, the function of preventing blistering is lowered. Resulting in.
(B) It is essential that the nonionic surfactant has a cloud point in the range of 50 to 80 ° C. Outside this range, the storage stability of the composition is lowered and the function of preventing blistering is lowered. End up.
本発明における(c)ジルコニウム系化合物は、炭酸ジルコニウム、炭酸ジルコニウムアンモニウム、酢酸ジルコニウム、酢酸ジルコニウムアンモニウム、酸化ステアリン酸ジルコニウムなどが挙げられるが、炭酸ジルコニウムアンモニウムが好ましい。
(c)ジルコニウム系化合物の使用量は、共重合体ラテックス100重量部に対して0.1〜2重量部であり、0.1重量部未満ではブリスターを防止する機能が発現せず、2重量部を超えると組成物の貯蔵安定性や流動性が著しく低下する。
Examples of the zirconium-based compound (c) in the present invention include zirconium carbonate, ammonium zirconium carbonate, zirconium acetate, ammonium zirconium acetate, zirconium oxide stearate and the like, and zirconium ammonium carbonate is preferable.
(C) The amount of the zirconium-based compound used is 0.1 to 2 parts by weight with respect to 100 parts by weight of the copolymer latex, and if it is less than 0.1 parts by weight, the function of preventing blistering is not manifested and 2 parts by weight. When it exceeds the part, the storage stability and fluidity of the composition are remarkably lowered.
本発明の繊維加工用組成物には、無機系充填剤として、炭酸カルシウム、クレー、水酸化アルミニウム、水酸化マグネシウム、酸化チタン、硫酸バリウムなどを1種または2種以上使用することができる。無機系充填剤の使用量は、共重合体ラテックス100重量部に対して200〜500重量部が好ましい。200重量部未満では組成物のコストが高くなる。500重量部を超えると接着強度が低下する傾向がある。 In the fiber processing composition of the present invention, one or more of calcium carbonate, clay, aluminum hydroxide, magnesium hydroxide, titanium oxide, barium sulfate and the like can be used as an inorganic filler. As for the usage-amount of an inorganic type filler, 200-500 weight part is preferable with respect to 100 weight part of copolymer latex. If it is less than 200 parts by weight, the cost of the composition becomes high. If it exceeds 500 parts by weight, the adhesive strength tends to decrease.
本発明の繊維加工用組成物には、その他の添加剤として老化防止剤、紫外線吸収剤、難燃剤、防腐剤、消臭剤、pH調整剤、増粘剤、分散剤、起泡剤、消泡剤、充填剤、染料、顔料、香料などを配合することも可能である。また、ブリスター防止の機能を有しているポリオルガノシロキサンや澱粉を併用しても良い。 In the fiber processing composition of the present invention, as other additives, anti-aging agents, ultraviolet absorbers, flame retardants, preservatives, deodorants, pH adjusters, thickeners, dispersants, foaming agents, anti-foaming agents. It is also possible to blend foaming agents, fillers, dyes, pigments, fragrances and the like. Moreover, you may use together polyorganosiloxane and starch which have the function of preventing a blister.
本発明の繊維加工用組成物において、(a)共重合体ラテックスと(b)ノニオン性界面活性剤と、(c)ジルコニウム系化合物を混合する場合は、同時に混合しても良いが、より好ましくは(a)共重合体ラテックスと(b)ノニオン性界面活性剤を含む混合物に対して、塗布処理工程の直前に設けた混合機で(c)ジルコニウム系化合物の一部又は全量を添加することが好ましい。 In the fiber processing composition of the present invention, when (a) a copolymer latex, (b) a nonionic surfactant, and (c) a zirconium-based compound may be mixed, they may be mixed at the same time, but more preferably Add (c) a part or all of the zirconium-based compound to the mixture containing (a) copolymer latex and (b) nonionic surfactant with a mixer provided immediately before the coating treatment step. Is preferred.
本発明における塗布処理工程の直前に設ける混合機は、特に限定されないが、オークス式ミキサー、スネークポンプ、スタティックミキサー、インペラタイプ小型攪拌装置などが挙げられる。
図1は、カーペットバッキングで一般的に用いられる発泡機(オークスミキサー)の流路を示す図である。図1に示したように、ジルコニウム系化合物はミキシングヘッドに混合物を供給するポンプの手前で添加することが好ましく、この場合、ポンプ手前に発生した負圧を利用して添加できるので便利である。
The mixer provided immediately before the coating treatment step in the present invention is not particularly limited, and examples thereof include an Oaks mixer, a snake pump, a static mixer, and an impeller type small stirrer.
FIG. 1 is a diagram showing a flow path of a foaming machine (Oaks mixer) generally used in carpet backing. As shown in FIG. 1, the zirconium-based compound is preferably added before the pump for supplying the mixture to the mixing head, and in this case, it is convenient because it can be added using the negative pressure generated before the pump.
本発明の繊維加工用組成物を塗布する方法としては、特に限定されないが、例えば、ロールコート法、発泡ダイレクトコート法、含浸法、スプレー法などが挙げられる。塗布後の乾燥については、加熱処理して乾燥する方法が好ましいが、加熱温度は80〜160℃であり、より好ましくは100〜140℃である。 Although it does not specifically limit as a method of apply | coating the composition for fiber processing of this invention, For example, the roll coat method, the foaming direct coat method, the impregnation method, the spray method etc. are mentioned. About the drying after application | coating, although the method of heat-processing and drying is preferable, heating temperature is 80-160 degreeC, More preferably, it is 100-140 degreeC.
以下、実施例を挙げ本発明をさらに具体的に説明するが、本発明はその要旨を超えない限り、これらの実施例に限定されるものではない。なお実施例中、割合を示す部および%は特に断りのない限り重量基準によるものである。また実施例における諸物性の評価は次の方法に拠った。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated more concretely, this invention is not limited to these Examples, unless the summary is exceeded. In the examples, parts and percentages indicating percentages are based on weight unless otherwise specified. In addition, various physical properties in the examples were evaluated by the following methods.
貯蔵安定性の評価(経時粘度安定性の評価)
繊維加工用組成物を調製した後、調製直後の粘度と50℃で7日間保存した後の静置状態の粘度をBM型粘度計(No.4ローター、12rpm)にて測定した。この調製直後の粘度と経時の静置粘度を用いて粘度差を算出し、その粘度差の調製直後の粘度に対する変化率(%)を比較した。その粘度の変化率が+25%以下を○、+25%を超えると×の判定を行った。
Evaluation of storage stability (evaluation of viscosity stability over time)
After preparing the fiber processing composition, the viscosity immediately after the preparation and the viscosity in a stationary state after being stored at 50 ° C. for 7 days were measured with a BM viscometer (No. 4 rotor, 12 rpm). The viscosity difference was calculated using the viscosity immediately after the preparation and the static viscosity over time, and the change rate (%) of the viscosity difference with respect to the viscosity immediately after the preparation was compared. When the rate of change in viscosity exceeded + 25%, it was judged as ◯, and when it exceeded + 25%, x was judged.
ブリスターの評価
ハンドミキサーにて2倍に発泡させた繊維加工用組成物をポリエステル製のタフトカーペット基布の裏面に900g/m2(ウェット)塗布した後、200℃設定の熱風乾燥機で5分乾燥させた。
塗布表面に発生したフクレやクラックなどのブリスターを、5点(優:ブリスターが発生していない)から1点(劣:ブリスターが全面に発生している)として目視にて評価した。
また、実施例9においては、実機で加工した製品についてブリスターを上記と同様に目視にて評価した。
Blister Evaluation After applying 900g / m2 (wet) of the fiber processing composition foamed twice with a hand mixer to the back of the polyester tuft carpet base fabric, it is dried for 5 minutes in a hot air dryer set at 200 ° C. I let you.
Blisters such as blisters and cracks generated on the coated surface were visually evaluated from 5 points (excellent: no blisters were generated) to 1 point (poor: blisters were generated on the entire surface).
Moreover, in Example 9, the blister was visually evaluated in the same manner as described above for the product processed with the actual machine.
抜糸強度の評価
JIS L 1021−8(繊維製床敷物試験方法−第8部:パイル糸の引抜き強さ試験方法)に準拠した方法で測定した。
Evaluation of pulling-out strength It measured by the method based on JISL1021-8 (Fiber floor covering test method-Part 8: Pull-out strength test method of pile yarn).
ベタツキ性の評価
繊維加工製品を1cm幅の短冊に加工し、塗布面を谷折りにして1cm×1cmの面積にプレス機で50℃×0.2MPa×1分間の圧力を掛けた。圧着面を剥離させる時のベタツキ具合を肉眼で判定し、5点(優:ベタツキ少ない)から1点(劣:ベタツキ多い)まで相対的に評価した。
Evaluation of Stickiness The processed fiber product was processed into a 1 cm wide strip, and the coated surface was folded in a valley and a pressure of 50 ° C. × 0.2 MPa × 1 minute was applied to an area of 1 cm × 1 cm with a press. The degree of stickiness when the pressure-bonding surface was peeled off was determined with the naked eye, and was relatively evaluated from 5 points (excellent: less sticky) to 1 point (poor: more sticky).
(実施例1〜9と比較例1〜10)
共重合体ラテックスの作製
耐圧性の重合反応機に全単量体100部に対して重合水120部、過硫酸カリウム0.9部、ドデシルベンゼンスルホン酸ナトリウム0.3部を仕込み、十分攪拌した後、表1に示す各単量体とt−ドデシルメルカプタン0.2部、シクロヘキセン2部を加えて70℃にて重合を開始し、最終重合転化率が95%を越えた時点で重合を終了した。
次いで、これら共重合体ラテックスを水酸化ナトリウムでpH8に調整し、水蒸気蒸留により未反応単量体および他の低沸点化合物を除去し、共重合体ラテックスA〜Gを得た。
(Examples 1-9 and Comparative Examples 1-10)
Preparation of copolymer latex A pressure-resistant polymerization reactor was charged with 120 parts of polymerization water, 0.9 part of potassium persulfate and 0.3 part of sodium dodecylbenzenesulfonate with respect to 100 parts of all monomers, and stirred sufficiently. Thereafter, each monomer shown in Table 1, 0.2 part of t-dodecyl mercaptan, and 2 parts of cyclohexene were added and polymerization was started at 70 ° C., and the polymerization was completed when the final polymerization conversion rate exceeded 95%. did.
Subsequently, these copolymer latexes were adjusted to pH 8 with sodium hydroxide, and unreacted monomers and other low-boiling compounds were removed by steam distillation to obtain copolymer latexes A to G.
表2に示した塗料処方に従って共重合体ラテックスAを100重量部と、ノニオン性界面活性剤としてノイゲンLF−80X(曇点57℃、第一工業製薬製)を1重量部、無機充填剤として炭酸カルシウムのSS#30(日東粉化工業製)を400重量部、分散剤としてアロンT−50(東亞合成製)を0.3重量部、起泡剤としてネオペレックスG−25(花王製)を0.5重量部、増粘剤としてIX−1177(第一工業製薬製)を2.5重量部と所定量の水を用い、最後に炭酸ジルコニウムアンモニウムとしてAZコート5800MT(サンノプコ製)0.2重量部を配合することによって本発明の組成物を作製した。
この組成物をハンドミキサーにて発泡倍率2倍まで発泡させ、ポリエステル製タフトカーペットの裏面にコーティングバーを用いて900g/m2(ウェット)の塗布量になるよう塗布した後、140℃×15分間乾燥させて繊維加工製品を得た。
According to the coating formulation shown in Table 2, 100 parts by weight of copolymer latex A, 1 part by weight of Neugen LF-80X (cloud point 57 ° C., manufactured by Daiichi Kogyo Seiyaku) as a nonionic surfactant, and as an inorganic filler 400 parts by weight of calcium carbonate SS # 30 (manufactured by Nitto Flour Chemical), 0.3 parts by weight of Aron T-50 (manufactured by Toagosei) as a dispersant, Neoperex G-25 (manufactured by Kao) as a foaming agent 0.5 parts by weight, IX-1177 (Daiichi Kogyo Seiyaku) as a thickener and 2.5 parts by weight of a predetermined amount of water, and finally AZ coat 5800MT (manufactured by San Nopco) as zirconium ammonium carbonate. The composition of this invention was produced by mix | blending 2 weight part.
This composition is foamed with a hand mixer to a foaming ratio of 2 times, applied to the back of a polyester tuft carpet using a coating bar to an application amount of 900 g / m 2 (wet), and then dried at 140 ° C. for 15 minutes. To obtain a fiber processed product.
実施例1で用いた共重合体ラテックスAの代わりに共重合体ラテックスBを用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。 A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the copolymer latex B was used instead of the copolymer latex A used in Example 1.
実施例1で用いた共重合体ラテックスAの代わりに共重合体ラテックスCを用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。 A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the copolymer latex C was used instead of the copolymer latex A used in Example 1.
実施例1で用いたノニオン性界面活性剤ノイゲンLF−80Xの代わりにノイゲンLF−100X(曇点73℃、第一工業製薬製)を用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。 In the same manner as in Example 1 except that Neugen LF-100X (cloud point 73 ° C., manufactured by Daiichi Kogyo Seiyaku) was used instead of the nonionic surfactant Neugen LF-80X used in Example 1. A textile processed product was obtained.
実施例1で用いたノニオン界面活性剤の配合量が3重量部、炭酸ジルコニウムアンモニウムの配合量が1.5重量部になっていること以外は、実施例1と同様の操作で組成物と繊維加工製品を得た。 The composition and fiber were the same as in Example 1 except that the amount of nonionic surfactant used in Example 1 was 3 parts by weight and the amount of ammonium zirconium carbonate was 1.5 parts by weight. A processed product was obtained.
実施例1で用いたノニオン界面活性剤の配合量が1重量部、炭酸ジルコニウムアンモニウムの配合量が2重量部になっていること以外は、実施例1と同様の操作で組成物と繊維加工製品を得た。 The composition and the processed fiber product were the same as in Example 1 except that the amount of the nonionic surfactant used in Example 1 was 1 part by weight and the amount of ammonium zirconium carbonate was 2 parts by weight. Got.
実施例1で用いたノニオン界面活性剤の配合量が2.5重量部、炭酸ジルコニウムアンモニウムの配合量が0.1重量部になっていること以外は、実施例1と同様の操作で組成物と繊維加工製品を得た。 The composition was the same as in Example 1 except that the amount of nonionic surfactant used in Example 1 was 2.5 parts by weight and the amount of ammonium zirconium carbonate was 0.1 parts by weight. And got a fiber processed product.
実施例1で用いたノニオン界面活性剤の配合量が0.5重量部、炭酸ジルコニウムアンモニウムの配合量が0.1重量部になっていること以外は、実施例1と同様の操作で組成物と繊維加工製品を得た。 The composition is the same as in Example 1 except that the amount of nonionic surfactant used in Example 1 is 0.5 parts by weight and the amount of ammonium zirconium carbonate is 0.1 parts by weight. And got a fiber processed product.
共重合体ラテックスAを100重量部とノニオン性界面活性剤としてノイゲンLF−80X(曇点57℃、第一工業製薬製)を1重量部、無機充填剤として炭酸カルシウムのSS#30(日東粉化工業製)を400重量部、分散剤としてアロンT−50(東亞合成製)を0.3重量部、起泡剤としてネオペレックスG−25(花王製)を0.5重量部、増粘剤としてIX−1177(第一工業製薬製)を2.5重量部と所定量の水を用い、図1に示すように発泡機の入り口で炭酸ジルコニウムアンモニウム(AZコート5800MT、サンノプコ製)0.3重量部を有効成分濃度15%で添加した。この組成物をロールコーターでポリエステル製タフトカーペットの裏面に900g/m2(ウェット)の塗布量になるよう塗布した後、140℃×5分間乾燥させて繊維加工製品を得た。 100 parts by weight of copolymer latex A, 1 part by weight of Neugen LF-80X (cloud point 57 ° C., manufactured by Daiichi Kogyo Seiyaku) as a nonionic surfactant, SS # 30 of calcium carbonate as an inorganic filler (Nitto flour) 400 parts by weight of Chemical Industries), 0.3 parts by weight of Aron T-50 (manufactured by Toagosei) as a dispersant, 0.5 parts by weight of Neoperex G-25 (manufactured by Kao) as a foaming agent, thickening IX-1177 (Daiichi Kogyo Seiyaku Co., Ltd.) as an agent, 2.5 parts by weight of water and a predetermined amount of water, and ammonium carbonate (AZ Coat 5800MT, manufactured by San Nopco) 0. 3 parts by weight were added at an active ingredient concentration of 15%. This composition was applied to the back surface of a polyester tuft carpet with a roll coater so as to have an application amount of 900 g / m 2 (wet), and then dried at 140 ° C. for 5 minutes to obtain a fiber processed product.
(比較例1)
実施例1で用いた共重合体ラテックスAの代わりに共重合体ラテックスDを用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 1)
A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the copolymer latex D was used instead of the copolymer latex A used in Example 1.
(比較例2)
実施例1で用いた共重合体ラテックスAの代わりに共重合体ラテックスEを用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 2)
A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the copolymer latex E was used instead of the copolymer latex A used in Example 1.
(比較例3)
実施例1で用いた共重合体ラテックスAの代わりに共重合体ラテックスFを用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 3)
A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the copolymer latex F was used instead of the copolymer latex A used in Example 1.
(比較例4)
実施例1で用いた共重合体ラテックスAの代わりに共重合体ラテックスGを用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 4)
A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the copolymer latex G was used instead of the copolymer latex A used in Example 1.
(比較例5)
実施例1で用いたノニオン性界面活性剤ノイゲンLF−80Xの代わりにエマルゲン108(曇点40℃、花王製)を用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 5)
A composition and a processed fiber product were obtained in the same manner as in Example 1 except that Emulgen 108 (cloud point: 40 ° C., manufactured by Kao) was used instead of the nonionic surfactant Neugen LF-80X used in Example 1. It was.
(比較例6)
実施例1で用いたノニオン性界面活性剤ノイゲンLF−80Xの代わりにエマルゲン120(曇点98℃、花王製)を用いた以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 6)
A composition and a processed fiber product were obtained in the same manner as in Example 1, except that Emulgen 120 (cloud point: 98 ° C., manufactured by Kao) was used instead of the nonionic surfactant Neugen LF-80X used in Example 1. It was.
(比較例7)
実施例1で用いたノニオン界面活性剤の配合量が0.3重量部になっている以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 7)
A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the amount of the nonionic surfactant used in Example 1 was 0.3 parts by weight.
(比較例8)
実施例1で用いたノニオン界面活性剤の配合量が4重量部になっている以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 8)
A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the amount of the nonionic surfactant used in Example 1 was 4 parts by weight.
(比較例9)
実施例1で用いた炭酸ジルコニウムアンモニウムの配合量が0.05重量部になっている以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 9)
A composition and a processed fiber product were obtained in the same manner as in Example 1 except that the compounding amount of ammonium zirconium carbonate used in Example 1 was 0.05 parts by weight.
(比較例10)
実施例1で用いた炭酸ジルコニウムアンモニウムの配合量が3重量部になっている以外は実施例1と同様の操作で組成物と繊維加工製品を得た。
(Comparative Example 10)
A composition and a fiber processed product were obtained in the same manner as in Example 1 except that the amount of zirconium carbonate used in Example 1 was 3 parts by weight.
表3の結果から、比較例1は本発明範囲よりもTgが低い共重合体ラテックスを用いたため、繊維加工製品のベタツキ性が大きく劣っていた。比較例2は本発明範囲よりTgが高い共重合体ラテックス繊維加工製品の抜糸強度が大きく劣っていた。 From the results in Table 3, since Comparative Example 1 used a copolymer latex having a Tg lower than the range of the present invention, the stickiness of the fiber processed product was greatly inferior. In Comparative Example 2, the removal strength of the copolymer latex fiber processed product having a Tg higher than the range of the present invention was greatly inferior.
比較例3は本発明範囲よりもエチレン系不飽和カルボン酸単量体を多く使用した共重合体ラテックスを用いたため、組成物の粘度安定性が劣り、耐ブリスター性が劣っていた。
比較例4は本発明範囲よりもエチレン系不飽和カルボン酸単量体を少なく使用した共重合体ラテックスを用いたため、組成物の粘度安定性が大きく劣っていた。
Since Comparative Example 3 used a copolymer latex using more ethylenically unsaturated carboxylic acid monomer than the range of the present invention, the viscosity stability of the composition was inferior and the blister resistance was inferior.
Since Comparative Example 4 used a copolymer latex using less ethylenically unsaturated carboxylic acid monomer than the range of the present invention, the viscosity stability of the composition was greatly inferior.
比較例5は本発明範囲よりも曇点の低いノニオン性界面活性剤を用いたため、組成物の粘度安定性が劣り、耐ブリスター性が劣っていた。
比較例6は本発明範囲よりも曇点の高いノニオン性界面活性剤を用いたため、耐ブリスター性が劣っていた。
Since Comparative Example 5 used a nonionic surfactant having a cloud point lower than the range of the present invention, the viscosity stability of the composition was inferior and the blister resistance was inferior.
Since the comparative example 6 used the nonionic surfactant with a cloud point higher than the range of this invention, its blister resistance was inferior.
比較例7は本発明範囲よりもノニオン性界面活性剤の配合量が少ないため、組成物の粘度安定性が劣っていた。
比較例8は本発明範囲よりもノニオン性界面活性剤の配合量が多いため、耐ブリスター性が劣っていた。
In Comparative Example 7, since the blending amount of the nonionic surfactant was smaller than the range of the present invention, the viscosity stability of the composition was inferior.
In Comparative Example 8, since the blending amount of the nonionic surfactant was larger than the range of the present invention, the blister resistance was inferior.
比較例9は本発明範囲よりも炭酸ジルコニウムアンモニウムの配合量が少ないため、耐ブリスター性が大きく劣っていた。
比較例10は本発明範囲よりも炭酸ジルコニウムアンモニウムの配合量が多いため、組成物の粘度安定性が大きく劣っていた。
In Comparative Example 9, since the blending amount of ammonium zirconium carbonate was less than the range of the present invention, the blister resistance was greatly inferior.
In Comparative Example 10, since the amount of ammonium zirconium carbonate was larger than the range of the present invention, the viscosity stability of the composition was greatly inferior.
本発明により、製造時の乾燥処理時にブリスターの発生がなく、かつ貯蔵安定性に優れる繊維加工用組成物が得られ、さらに本発明の製造方法によって該組成物を塗布することにより、接着強度や型保持性などに優れ、ホルマリンの発生がない繊維加工製品を安定的に提供できる。
According to the present invention, there is obtained a fiber processing composition that is free from blisters during the drying process during production and is excellent in storage stability. Further, by applying the composition by the production method of the present invention, It is possible to stably provide a fiber processed product that is excellent in mold retainability and does not generate formalin.
1 配合原料タンク
2 ジルコニウム化合物タンク
3 ポンプ
4 エアコンプレッサー
5 エア流量計
6 背圧弁
7 ミキシングヘッド
8 モーター
1 Compounding material tank 2 Zirconium compound tank 3 Pump 4 Air compressor 5 Air flow meter 6 Back pressure valve 7 Mixing head 8 Motor
Claims (2)
In producing a fiber processed product obtained by applying the fiber processing composition according to claim 1 to a fiber base material, (c) zirconium in a mixer provided immediately before the coating treatment step of the composition A method for producing a processed fiber product, comprising adding a part or all of a system compound.
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