JP5372693B2 - Container and container manufacturing method - Google Patents

Container and container manufacturing method Download PDF

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JP5372693B2
JP5372693B2 JP2009236355A JP2009236355A JP5372693B2 JP 5372693 B2 JP5372693 B2 JP 5372693B2 JP 2009236355 A JP2009236355 A JP 2009236355A JP 2009236355 A JP2009236355 A JP 2009236355A JP 5372693 B2 JP5372693 B2 JP 5372693B2
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container
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paper
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folded
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JP2011084284A (en
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勇二 長瀬
剛 蓑田
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Tokan Kogyo Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a container formed from paper, having a bowl or big bowl shape as a whole, and having a curved structure in which its bottom is continuous with a body without using a flat bottom plate. <P>SOLUTION: A portion defining an opening 24 at the top of the upper half 11 of an inverted truncated cone, formed by rolling a fanlike base paper, is curled outside to form a curl 25. Also, its lower portion is turned up outside to form a turned-up fold 33. Additionally, a circular base paper 38 is draw formed to form a lower half 12 such that the bottom 15 is continuously curved integrally with the lower end of the lower body 14. Then, the lower end of the upper body 13 of the upper half 11 is fitted and joined to the internal circumferential face of the lower body 14 of the lower half 12. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は容器および容器の製造方法に係り、とくに紙を主材料とする容器、およびこのような容器の製造方法に関する。   The present invention relates to a container and a method for manufacturing the container, and more particularly to a container mainly made of paper and a method for manufacturing such a container.

従来より、紙によって成形されかつ組立てられた容器が広く用いられている。すなわち図1および図2に示すように、胴部が逆円錐台状をなす紙製容器が広く用いられている。ここで胴部1は扇形の原紙を巻いて両端を接合したものであって、その上部開口の周縁部には、外側に巻込んだカール部3が形成される。またこの胴部1の下端側の部分が底板4によって閉塞されている。底板4はその外周側の部分に、図2に示すように下方に折曲げられた折曲げ部5を一体に備え、この折曲げ部5が胴部1の下端と折返し部6とによって挟着され、これによって底部開口が閉じられ、有底の容器を構成している。なおこのような容器は、例えば特開2001−97354号公報等によって公知である。   Conventionally, containers formed and assembled from paper have been widely used. That is, as shown in FIGS. 1 and 2, a paper container having a body having an inverted truncated cone shape is widely used. Here, the body portion 1 is obtained by winding a fan-shaped base paper and joining both ends, and a curled portion 3 wound outward is formed at the peripheral portion of the upper opening. The lower end portion of the body 1 is closed by the bottom plate 4. As shown in FIG. 2, the bottom plate 4 is integrally provided with a bent portion 5 bent downward as shown in FIG. 2, and the bent portion 5 is sandwiched between the lower end of the body portion 1 and the folded portion 6. This closes the bottom opening and constitutes a bottomed container. Such a container is known, for example, from Japanese Patent Application Laid-Open No. 2001-97354.

従来のこの種の紙製容器は、胴部1を扇形の原紙を巻いて製作するために、逆円錐台状の形状に限定され、おわん形、あるいはどんぶり形のような形状とすることができず、デザイン的にあるいは形状的に制限を生ずる。また底板4がその折曲げ部5を胴部1の下端に結合するようにしているために、平板状をなす底板4によって構成されることになる。   This type of conventional paper container is limited to the shape of an inverted frustoconical shape because the body 1 is manufactured by winding a fan-shaped base paper, and can be shaped like a bowl shape or a bowl shape. However, there is a limitation in design or shape. Further, since the bottom plate 4 connects the bent portion 5 to the lower end of the body portion 1, the bottom plate 4 is constituted by the bottom plate 4 having a flat plate shape.

このような容器は、その中にカップめんや即席めん、例えばインスタントラーメン等を入れて販売することができる。ところが形状の制限等によって、デザイン上の新鮮味に欠ける欠点がある。また持帰り用の加工食品の容器として用いるのには形状的に不適当である。   Such containers can be sold with cup noodles or instant noodles, such as instant noodles, in them. However, there is a defect that lacks the freshness of the design due to the limitation of the shape. It is also unsuitable for use as a container for processed foods for take-out.

特開2001−97354公報JP 2001-97354 A

本願発明の課題は、紙製であって、しかも下半分がボール状をなし、全体としておわん形あるいはどんぶり形の形状を採ることができるようにした容器を提供することである。   An object of the present invention is to provide a container made of paper and having a lower half in the shape of a ball so that it can take the shape of a bowl or bowl as a whole.

本願発明の別の課題は、逆円錐台状のデザインあるいは形状の制限をなくすようにした紙製の容器を提供することである。   Another object of the present invention is to provide a paper container that eliminates the restriction of the inverted frustoconical design or shape.

本願発明のさらに別の課題は、底部が胴部の下側の部分と曲面によって連続するようにした紙製の容器を提供することである。   Still another object of the present invention is to provide a paper container in which the bottom part is continuous with the lower part of the body part by a curved surface.

本願発明のさらに別の課題は、容器としての保形性が大きく、剛性を有する紙製容器を提供することである。   Still another object of the present invention is to provide a paper container having a large shape retaining property as a container and having rigidity.

本願発明のさらに別の課題は、インスタントラーメン等の即席めんの容器として用いて好適な紙製容器を提供することである。   Still another object of the present invention is to provide a paper container suitable for use as a container for instant noodles such as instant noodles.

本願発明のさらに別の課題は、持帰り用の加工食品の容器として用いて好適な紙製容器を提供することである。   Yet another object of the present invention is to provide a paper container suitable for use as a take-out processed food container.

本願発明の上記の課題および別の課題は、以下に述べる本願発明の技術的思想、およびその実施の形態によって明らかにされる。   The above-described problems and other problems of the present invention will be made clear by the technical idea of the present invention described below and the embodiments thereof.

本願の主要な発明は、紙を主材料とする容器において、上部と下部とがそれぞれ開放され、逆錐台状または筒状をなし、周面が上側胴部を構成する上側半体と、底部が連続して一体に形成され、周面が下側胴部を構成する下側半体と、を具備し、前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端とが互いに嵌合して接合され、前記上側半体の上側胴部の下端が前記下側半体の下側胴部の上端の内周部または外周部に嵌合されるとともに、前記上側半体と前記下側半体とが、内表面または内表面と外表面に樹脂層が設けられた紙から作られ、前記上側半体と前記下側半体との嵌合部において前記上側半体の樹脂層と前記下側半体の樹脂層とが互いに接触した状態で溶着されることを特徴とする容器に関するものである。 The main invention of the present application is a container mainly made of paper, wherein an upper part and a lower part are opened, an inverted frustum shape or a cylindrical shape, an upper half whose peripheral surface constitutes an upper body part, and a bottom part The lower half of the upper half of the upper half and the lower barrel of the lower half of the lower half. And the lower end of the upper body part of the upper half body is fitted to the inner or outer peripheral part of the upper body part of the lower body part of the lower half body, and The upper half and the lower half are made of paper having a resin layer on the inner surface or the inner surface and the outer surface, and the upper half is fitted to the upper half and the lower half. The present invention relates to a container characterized in that a half resin layer and the lower half resin layer are welded in contact with each other .

ここで、前記上側半体の上部開口の周縁部が外側に巻込まれて前記上側胴部の上端にカール部またはフランジが形成されてよい。また前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端のうちのいずれか一方の端部であって容器の内側に位置する端部の端面を処理して紙の端面が容器の内側に露出しないようにしてよい。また前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端のうちのいずれを外側または内側に折返すとともに、折返された折返し部分に前記下側半体の下側胴部の上端または前記上側半体の上側胴部の下端を嵌合して接合するようにしてよい。また前記下側半体の下側胴部の上端が内側または外側に折返され、前記上側半体の上側胴部の下端が外側または内側に折返され、前記上側半体の上側胴部の折返された下端面と前記下側半体の折返された上端面とが互いに上下逆向きで突合わされてよい。 Here, a peripheral edge portion of the upper opening of the upper half body may be wound outward to form a curled portion or a flange at the upper end of the upper body portion. In addition, an end surface of one of the lower end of the upper body of the upper half and the upper end of the lower body of the lower half is processed, and the end surface of the end located inside the container is processed. The end face of the paper may not be exposed inside the container. Further, the lower half of the upper half of the upper half and the upper end of the lower half of the lower half are folded outward or inward, and the folded portion is folded under the lower half. You may make it fit and join the upper end of a side trunk | drum, or the lower end of the upper trunk | drum of the said upper half body. Further, the upper end of the lower body part of the lower half is folded inward or outward, the lower end of the upper body part of the upper half is folded back or inward, and the upper body part of the upper half is folded back. The lower end surface and the folded upper end surface of the lower half may be faced upside down.

容器の製造方法に関する主要な発明は、紙を主材料とする容器の製造方法において、
上部と下部とがそれぞれ開放され、逆錐台状または筒状をなし、周面が上側胴部を構成する上側半体と、平坦な紙をプレス成形して作られ、底部が連続して一体に形成され、周面が下側胴部を構成する下側半体と、を具備し、前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端とが互いに嵌合して接合され、
しかも前記上側半体と前記下側半体とが、内表面または内表面と外表面に樹脂層が設けられた紙から作られ、前記上側半体と前記下側半体との嵌合部において前記上側半体の樹脂層と前記下側半体の樹脂層とを互いに接触した状態で溶着する容器の製造方法に関するものである。
ここで、前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端のうちのいずれか一方の端部であって容器の内側に位置する端部の端面を処理して紙の端面が容器の内側に露出しないようにしてよい。
The main invention related to the method for manufacturing a container is a method for manufacturing a container mainly made of paper.
The upper part and the lower part are open, respectively, in the shape of an inverted frustum or cylinder, the peripheral surface is made by pressing the upper half of the upper body and flat paper, and the bottom is integrated continuously. A lower half of which the peripheral surface constitutes the lower body, and a lower end of the upper body of the upper half and an upper end of the lower body of the lower half of each other Mated and joined,
Moreover, the upper half and the lower half are made of paper having a resin layer provided on the inner surface or the inner surface and the outer surface, and in the fitting portion between the upper half and the lower half The present invention relates to a method of manufacturing a container in which the upper half resin layer and the lower half resin layer are welded in contact with each other .
Here, the end surface of the end located at the inner side of the container, which is one of the lower end of the upper barrel of the upper half and the upper end of the lower barrel of the lower half, is processed. Thus, the end face of the paper may not be exposed inside the container.

製造方法に関する別の発明は、紙を主材料とする容器の製造方法において、
上部と下部とがそれぞれ開放され、逆錐台状または筒状をなし、周面が上側胴部を構成する上側半体と、底部が連続して一体に形成され、周面が下側胴部を構成する下側半体と、を具備し、前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端とを互いに嵌合して接合し、
しかも前記上側半体と前記下側半体とが、内表面または内表面と外表面に樹脂層が設けられた紙から作られ、前記嵌合した部分を加熱しながら加圧し、前記上側半体および/または前記下側半体を構成する紙に設けられた前記樹脂層によって互いに溶着することを特徴とする容器の製造方法に関するものである。
Another invention relating to the manufacturing method is a method for manufacturing a container mainly made of paper,
The upper and lower parts are each open, have an inverted frustum shape or a cylindrical shape, the peripheral surface is formed integrally with the upper half that forms the upper body part, and the bottom part is formed integrally. The peripheral surface is the lower body part. The lower half of the upper half, and the lower end of the upper half of the upper half and the upper end of the lower half of the lower half are fitted together and joined together,
In addition, the upper half and the lower half are made of paper having a resin layer provided on the inner surface or the inner surface and the outer surface, and pressurizing the fitted portion while heating, the upper half In addition , the present invention relates to a method of manufacturing a container, wherein the containers are welded to each other by the resin layer provided on the paper constituting the lower half.

本願の主要な発明は、紙を主材料とする容器において、上部と下部とがそれぞれ開放され、逆錐台状または筒状をなし、周面が上側胴部を構成する上側半体と、底部が連続して一体に形成され、周面が下側胴部を構成する下側半体と、を具備し、上側半体の上側胴部の下端と下側半体の下側胴部の上端とが互いに嵌合して接合されようにしたものである。   The main invention of the present application is a container mainly made of paper, wherein an upper part and a lower part are opened, an inverted frustum shape or a cylindrical shape, an upper half whose peripheral surface constitutes an upper body part, and a bottom part The lower half of the upper half of the upper half and the upper end of the lower half of the lower half of the upper half. Are fitted and joined to each other.

従ってこのような容器によると、上側半体の上側胴部と下側半体の下側胴部とが互いに結合されて連続することになり、しかも下側半体の底部に一体に連続して底部が形成されているために、別部材から成る底板を用いないで底部が連続した紙を主材料とする容器を提供できるようになり、例えば全体の形状をおわん形、どんぶり形等の形状とすることが可能になる。また上側半体と下側半体とが、上側胴部の下端と下側胴部の上端とが互いに嵌合して接合されているために、嵌合接合部において胴部の厚さが厚くなって容器に対して保形性を与え、剛性を有する容器になる。   Therefore, according to such a container, the upper body part of the upper half body and the lower body part of the lower half body are connected to each other and are continuously connected to the bottom part of the lower half body. Since the bottom is formed, it becomes possible to provide a container whose main material is paper having a continuous bottom without using a bottom plate made of another member. For example, the overall shape is a bowl shape, a bowl shape, or the like. It becomes possible to do. In addition, since the upper half and the lower half are joined to each other by fitting the lower end of the upper barrel and the upper end of the lower barrel together, the thickness of the trunk is increased at the fitting joint. Thus, shape retention is given to the container, and the container has rigidity.

従来の紙製容器の外観斜視図である。It is an external appearance perspective view of the conventional paper container. 同容器の一部を破断した正面図である。It is the front view which fractured | ruptured a part of the container. 本発明の一実施の形態に係る容器の上側半体を組立てる原紙の展開平面図である。It is an expansion | deployment top view of the base paper which assembles the upper half body of the container which concerns on one embodiment of this invention. 同原紙を巻込んだ状態(A)、およびカール部を形成した状態(B)の一部を破断した正面図である。It is the front view which fractured | ruptured a part of the state (A) in which the base paper was wound, and the state (B) in which the curl part was formed. 上側半体の下端に折返し部を形成する動作を示す縦断面図である。It is a longitudinal cross-sectional view which shows the operation | movement which forms a folding | turning part in the lower end of an upper half body. 上側半体の下端に湾曲部を形成し(A)、この湾曲部を押潰して折返し部33を形成する状態を示す一部を破断した正面図である。It is the front view which fractured | ruptured a part which shows the state which forms a curved part in the lower end of an upper half body (A), and crushes this curved part, and forms the folding | returning part 33. 下側半体を組立てるための円形の原紙の平面図である。It is a top view of the circular base paper for assembling a lower half body. 円形の原紙を用いて下側半体を成形する状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state which shape | molds a lower half body using circular base paper. 成形された下側半体の一部を破断した正面図である。It is the front view which fractured | ruptured a part of the shape | molded lower half body. 上側半体と下側半体との結合動作を示す一部を破断した正面図である。It is the front view which fractured | ruptured a part which shows the coupling | bonding operation | movement of an upper half and a lower half. 上側半体と下側半体とを互いに嵌合させて接合した状態の一部を破断した正面図である。It is the front view which fractured | ruptured a part of the state which fitted and joined the upper half and the lower half. 同外観斜視図である。FIG. 上側半体の上側胴部と下側半体の下側胴部との嵌合接合部を溶着する前の状態(A)、および溶着している状態(B)を示す要部横断面図である。The principal part cross-sectional view which shows the state (A) before welding the fitting junction part of the upper side trunk | drum of an upper half body, and the lower trunk | drum of a lower half body, and the welded state (B). is there. 内表面に高分子フィルムをラミネートした上側半体の上側胴部の下端と下側胴部の上端の嵌合接合部における溶着の状態を示す要部拡大断面図である。It is a principal part expanded sectional view which shows the state of the welding in the fitting junction part of the lower end of the upper side trunk | drum of the upper half body which laminated the polymer film on the inner surface, and the upper end of a lower side trunk | drum. 内外両面に高分子フィルムをラミネートした上側半体の上側胴部の下端と下側半体の下側胴部の上端の嵌合接合部における溶着の状態を示す要部拡大断面図である。It is a principal part expanded sectional view which shows the welding state in the fitting junction part of the upper end of the upper side trunk | drum of the upper side half body which laminated the polymer film on inner and outer surfaces, and the upper end of the lower side half part of a lower half. 変形例に係る容器の形状を示す縦断面図である。It is a longitudinal cross-sectional view which shows the shape of the container which concerns on a modification. しごき成形によって下側半体を成形するための成形装置(A)、およびこの成形装置による成形の状態(B)を示す縦断面図である。It is a longitudinal cross-sectional view which shows the shaping | molding apparatus (A) for shape | molding a lower half body by ironing, and the state (B) of shaping | molding by this shaping | molding apparatus. 同装置によるしごき成形の状態を示す要部拡大断面図である。It is a principal part expanded sectional view which shows the state of ironing by the same apparatus. しごき成形装置によって成形された下側半体の一部を破断した正面図である。It is the front view which fractured | ruptured a part of lower half body shape | molded by the ironing apparatus. 変形例の楕円形容器の平面図である。It is a top view of the elliptical container of a modification. 同容器の外観斜視図である。It is an external appearance perspective view of the container. 別の変形例の角型容器の平面図である。It is a top view of the square container of another modification. 同容器の外観斜視図である。It is an external appearance perspective view of the container.

以下本願発明を図示の一実施の形態によって説明する。図10〜12に示すように、本実施の形態の容器は、ともに紙によって作られる上側半体11と下側半体12とを備えている。上側半体11の外周部が上側胴部13を構成し、下側半体12の外周部が下側胴部14を構成している。そして下側胴部14は底部15によって連続して閉じられるようになっている。なお下側半体12の底部15には底面から見てリング状に突出するように下側突部16が形成されている。   The present invention will be described below with reference to an embodiment shown in the drawings. As shown in FIGS. 10 to 12, the container of the present embodiment includes an upper half 11 and a lower half 12 both made of paper. The outer peripheral portion of the upper half body 11 constitutes the upper body portion 13, and the outer peripheral portion of the lower half body 12 constitutes the lower body portion 14. The lower body portion 14 is continuously closed by the bottom portion 15. A lower protrusion 16 is formed on the bottom 15 of the lower half 12 so as to protrude in a ring shape when viewed from the bottom.

図3は上側半体11を構成する原紙20を展開して示している。この原紙20としては、所定の厚さの上質の板紙が用いられる。なお原紙20の厚さは、用いられる容器の大きさや、充填する内容物等に応じて各種の厚さのものが任意に選択される。そして原紙20の内表面には、耐水性を付与するためにポリエチレンフィルム21が接合される(図14A〜F参照)。なお別の原紙20については、例えば内表面にポリエチレンフィルム21が接合され、外表面にポリエチレンフィルム22が接合されたものが用いられる(図15A〜F参照)。またポリエチレンフィルム等の高分子フィルムを接合するのに代えて、原紙20の内表面または内表面と外表面に溶融樹脂を塗布して耐水性の樹脂層を形成してもよい。   FIG. 3 shows the base paper 20 constituting the upper half 11 expanded. As the base paper 20, a high-quality paperboard having a predetermined thickness is used. The thickness of the base paper 20 is arbitrarily selected depending on the size of the container used, the contents to be filled, and the like. And the polyethylene film 21 is joined to the inner surface of the base paper 20 in order to provide water resistance (refer FIG. 14A-F). As for another base paper 20, for example, a polyethylene film 21 bonded to the inner surface and a polyethylene film 22 bonded to the outer surface is used (see FIGS. 15A to 15F). Further, instead of bonding a polymer film such as a polyethylene film, a water-resistant resin layer may be formed by applying a molten resin to the inner surface or the inner and outer surfaces of the base paper 20.

図3に示す原紙20は円形に巻いて両端を図4に示すように接合部23のところで互いに重合わせ、逆円錐台状に組立てる。そしてこの逆円錐台状の上側半体11の上部開口24の部分を図4Bに示すように外側に巻込んでカール部25を形成する。なおカール部25の形成は、従来から広く行われている紙製容器におけるカール部の形成と同様の方法によって行なわれる。なお、カール部25をさらに押潰して扁平なフランジとしてもよい。   The base paper 20 shown in FIG. 3 is wound in a circular shape, and both ends thereof are overlapped with each other at the joint 23 as shown in FIG. The curled portion 25 is formed by winding the portion of the upper opening 24 of the upper half 11 having the inverted truncated cone shape outwardly as shown in FIG. 4B. The curl portion 25 is formed by the same method as that for forming a curl portion in a paper container that has been widely used conventionally. The curled portion 25 may be further crushed into a flat flange.

次にこのような上側半体11の下端側の部分には、図5に示すような金型28を用いて、図6に示すような折返し部33を形成する。金型28はその中心部が突部29になっており、突部29の外周側にはリング状凹部30が形成されるとともに、リング状凹部30に向って突部29の外周側の部分が傾斜面31になっている。そしてこの傾斜面31の終端側であってリング状凹部30の下端側の部分が湾曲しており、この湾曲部を利用して、上側半体11の下端側の部分を湾曲させて湾曲部32を形成し(図6A参照)、さらに湾曲部32を押潰すことによって外側に折返された折返し部33を形成する(図6B参照)。   Next, a folded portion 33 as shown in FIG. 6 is formed at the lower end portion of the upper half 11 using a mold 28 as shown in FIG. The center portion of the mold 28 is a protrusion 29, and a ring-shaped recess 30 is formed on the outer periphery of the protrusion 29, and a portion on the outer periphery of the protrusion 29 faces the ring-shaped recess 30. An inclined surface 31 is formed. A portion on the terminal end side of the inclined surface 31 and a lower end side of the ring-shaped recess 30 is curved, and a curved portion 32 is formed by using the curved portion to curve a lower end portion of the upper half body 11. (See FIG. 6A), and further, the folded portion 33 folded back to the outside is formed by crushing the curved portion 32 (see FIG. 6B).

折返し部33を上側半体11の上側胴部13の下端側の部分に形成する理由は、後述するように、ポリエチレンフィルム21によって覆わない上側半体11の上側胴部13の下端部が内容物と接触し、水分を原紙20が吸込むと、容器が変形するので、上側胴部13の下端側の部分が内容物あるいは水分と接触しないようするためである。また上側胴部13の下端部から紙粉が発生して、内容物に混入するのを防止することにある。   The reason why the folded portion 33 is formed at the lower end portion of the upper body portion 13 of the upper half body 11 is that the lower end portion of the upper body portion 13 of the upper half body 11 that is not covered by the polyethylene film 21 is the contents as will be described later. When the base paper 20 sucks moisture into the container, the container is deformed, so that the lower end portion of the upper body 13 does not come into contact with the contents or moisture. Another object is to prevent paper dust from being generated from the lower end of the upper body 13 and mixing into the contents.

次に下側半体12を組立てるための原紙38について説明すると、ここでは図7に示すような円形の原紙38が用いられる。円形の原紙38は上側半体11と同様に上質紙から作られ、その外周部に円周方向に沿って、放射状に延びる長い突条39と短い突条40とを交互に形成しており、これによって絞り成形を可能にしている。なお突条39、40については、さらに長さが異なる別の種類の突条とし、3種類以上の突条を交互に順次形成するようにしてもよい。またこのような円形の原紙38は、図14Aに示すように、少なくともその内表面にはポリエチレンフィルム41が接合される。また内表面にポリエチレンフィルム41を接合し、外表面にポリエチレンフィルム42を接合した構造としてもよい(図15A参照)。   Next, the base paper 38 for assembling the lower half 12 will be described. Here, a circular base paper 38 as shown in FIG. 7 is used. The circular base paper 38 is made of high-quality paper in the same manner as the upper half 11, and long ridges 39 and short ridges 40 that extend radially are alternately formed on the outer periphery of the base paper 38 in the circumferential direction. This enables drawing. The ridges 39 and 40 may be different types of ridges having different lengths, and three or more types of ridges may be alternately and sequentially formed. Further, as shown in FIG. 14A, such a circular base paper 38 has a polyethylene film 41 bonded to at least the inner surface thereof. Moreover, it is good also as a structure which joined the polyethylene film 41 to the inner surface, and joined the polyethylene film 42 to the outer surface (refer FIG. 15A).

このような円形の原紙38は図8に示すような絞り成形用金型43によって絞り成形される。下型43はその上面に開放された凹部44を備えている。そしてこの凹部44と整合するように上型45が下型43に対向するように昇降自在に配される。   Such a circular base paper 38 is drawn by a drawing mold 43 as shown in FIG. The lower mold 43 includes a recess 44 opened on the upper surface thereof. The upper mold 45 is arranged so as to be movable up and down so as to face the lower mold 43 so as to align with the recess 44.

円形の原紙38は下型43の上面に上記凹部44を塞ぐように配置される。そしてこの状態で、上型45を静かに下降させることによって、下型43の凹部44の内周面にならうように、円形の原紙38が絞り成形され、これによって下側半体12が成形される。下側半体12は図9に示すように、その下側の部分が底部15から形成され、下側胴部14と連続した構造となる。なお底部15には、下方に突出する下側突部16が形成される。   The circular base paper 38 is disposed on the upper surface of the lower mold 43 so as to close the concave portion 44. Then, in this state, the upper die 45 is gently lowered to draw the circular base paper 38 so as to follow the inner peripheral surface of the recess 44 of the lower die 43, thereby forming the lower half 12. Is done. As shown in FIG. 9, the lower half 12 has a lower portion formed from a bottom portion 15 and is continuous with the lower trunk portion 14. The bottom 15 is formed with a lower protrusion 16 that protrudes downward.

図10に示すように、原紙20によって成形された上側半体11と原紙38によって成形された下側半体12とは、上側胴部13の下端と下側胴部14の上端とが互いに嵌合され、これによって上側半体11と下側半体12とが互いに接合される。すなわち上側半体11の上側胴部13の下端側の折返し部33の部分が下側半体12の下側胴部14の内周面に嵌合されるようになり、これによって両者が互いに結合され、おわん形あるいはどんぶり形の容器として組立てられる。なお上側半体11の上側胴部13の下端部の内側に下側半体12の下側胴部14の上端部の外周部を挿入して嵌合してもよい(図14B、図15B参照)。   As shown in FIG. 10, the upper half 11 formed by the base paper 20 and the lower half 12 formed by the base paper 38 are fitted with the lower end of the upper body 13 and the upper end of the lower body 14 fitted together. As a result, the upper half 11 and the lower half 12 are joined together. That is, the portion of the folded portion 33 on the lower end side of the upper body portion 13 of the upper half body 11 is fitted to the inner peripheral surface of the lower body portion 14 of the lower half body 12, thereby coupling the two to each other. And assembled as a bowl-shaped or bowl-shaped container. In addition, you may insert and fit the outer peripheral part of the upper end part of the lower trunk | drum 14 of the lower half body 12 inside the lower end part of the upper trunk | drum 13 of the upper half body 11 (refer FIG. 14B and FIG. 15B). ).

ここで上側半体11の内表面にはポリエチレンフィルム21が接合され、また下側半体12の内表面にはポリエチレンフィルム41が接合されている。従って図14Aに示すように、これらのポリエチレンフィルム21、41が上側胴部13の下端の折返し部33の外周面上において互いに重合う(図14A参照)。従って上側半体11と下側半体12とを、図13に示すような加熱板48によって加熱しながら押圧することにより、上側半体11の上側胴部13の下端側の折返し部33の外表面上のポリエチレンフィルム21と下側半体12の下側胴部14の内周面のポリエチレンフィルム41とが互いに溶着され、これによって上側半体11と下側半体12とが、上側胴部13と下側胴部14の嵌合部において互いに溶着されることになる。   Here, a polyethylene film 21 is bonded to the inner surface of the upper half body 11, and a polyethylene film 41 is bonded to the inner surface of the lower half body 12. Therefore, as shown in FIG. 14A, these polyethylene films 21 and 41 are superposed on each other on the outer peripheral surface of the folded portion 33 at the lower end of the upper body portion 13 (see FIG. 14A). Therefore, the upper half 11 and the lower half 12 are pressed while being heated by the heating plate 48 as shown in FIG. 13, thereby removing the folded portion 33 on the lower end side of the upper body 13 of the upper half 11. The polyethylene film 21 on the surface and the polyethylene film 41 on the inner peripheral surface of the lower barrel 14 of the lower half 12 are welded to each other, whereby the upper half 11 and the lower half 12 are joined to the upper barrel. 13 and the lower body part 14 are welded to each other.

なお上側半体11の外表面にさらにポリエチレンフィルム22が接合され、下側半体12の外表面にさらにポリエチレンフィルム42が接合されている場合には、図15Aに示すような接合状態になり、折返し部33上における溶着に加えて、折返し部33よりも上側で上側半体11の上側胴部13の外表面のポリエチレンフィルム22と下側半体12の下側胴部14の内表面のポリエチレンフィルム41とがさらに接合され、より強固な溶着状態が達成される。   In addition, when the polyethylene film 22 is further joined to the outer surface of the upper half body 11 and the polyethylene film 42 is further joined to the outer surface of the lower half body 12, the joining state shown in FIG. In addition to welding on the folded portion 33, the polyethylene film 22 on the outer surface of the upper barrel 13 of the upper half 11 and the polyethylene on the inner surface of the lower barrel 14 of the lower half 12 above the folded portion 33. The film 41 is further joined to achieve a stronger welded state.

なお上側半体11の上側胴部13の下端と下側半体12の下側胴部14の上端との嵌合による接合構造については、図14Aあるいは図15Aに示すような構造に必ずしも限定されず、その他各種の接合構造を採用することができる。上側半体11の原紙20と下側半体12の原紙38が、ともに内表面にのみポリエチレンフィルム21、41を接合している場合には、図14Bに示すように、上側半体11の上側胴部13の下端を内側へ折返すとともに、その内周面に下側半体12の下側胴部14の外周部を嵌合させるようにしてよい。この場合には、下側半体12の下側胴部14の上端部の端面加工を行なっておく必要がある。   In addition, about the joining structure by fitting with the lower end of the upper trunk | drum 13 of the upper half body 11, and the upper end of the lower trunk | drum 14 of the lower half body 12, it is not necessarily limited to a structure as shown to FIG. 14A or FIG. 15A. In addition, various other joining structures can be employed. When both the base paper 20 of the upper half 11 and the base paper 38 of the lower half 12 have the polyethylene films 21 and 41 bonded to only the inner surface, the upper side of the upper half 11 is shown in FIG. 14B. The lower end of the body part 13 may be folded inward, and the outer peripheral part of the lower body part 14 of the lower half body 12 may be fitted to the inner peripheral surface thereof. In this case, it is necessary to perform end face processing of the upper end portion of the lower body portion 14 of the lower half body 12.

また図14Cに示すように、下側半体12の下側胴部14の上端部を外側に折返して折返し部53を形成し、その外周側に上側半体11の上側胴部13の下端部を嵌合させて接合してもよい。   14C, the upper end portion of the lower body portion 14 of the lower half body 12 is folded outward to form a folded portion 53, and the lower end portion of the upper body portion 13 of the upper half body 11 is formed on the outer peripheral side thereof. May be joined together.

あるいはまた図14Dに示すように、下側半体12の下側胴部14の上端を内側に折返すとともに、その内周側に上側半体11の上側胴部13の下端部を嵌合させて接合してもよい。なおこの場合には、上側半体11の上側胴部13の下端部の端面処理を予め行なっておく必要がある。   Alternatively, as shown in FIG. 14D, the upper end of the lower body portion 14 of the lower half body 12 is folded inward, and the lower end portion of the upper body portion 13 of the upper half body 11 is fitted to the inner peripheral side thereof. May be joined. In this case, it is necessary to perform the end face processing of the lower end portion of the upper body portion 13 of the upper half body 11 in advance.

また図14Eに示すように、上側半体11の上側胴部13の下端を外側へ折り返して折返し部33を形成し、下側半体12の下側胴部14の上端部を内側へ折返して折返し部53を形成し、上側胴部13が内周側で下側胴部14が外周側になるように嵌合して接合するとともに、上側胴部13の折返し部33と下側胴部14の上端の折返し部53とが互いに上下逆に突合わされるようにしてもよい。   Further, as shown in FIG. 14E, the lower end of the upper body portion 13 of the upper half body 11 is folded outward to form a folded portion 33, and the upper end portion of the lower body portion 14 of the lower half body 12 is folded back to the inside. A folded portion 53 is formed, and the upper body portion 13 is fitted and joined so that the upper body portion 13 is on the inner circumferential side and the lower body portion 14 is on the outer circumferential side, and the folded portion 33 of the upper body portion 13 and the lower body portion 14 are joined. The folded portion 53 at the upper end of each may be abutted upside down.

また図14Fに示すように、上側半体11の上側胴部13の下端部を内側へ折返して折返し部33を形成し、下側半体12の下側胴部14の上端を外側に折返して折返し部53を形成する。そして上側胴部13の内周側に下側胴部14の外周部を嵌合し、上側胴部13の下端の折返し部33と下側胴部14の上端の折返し部53とを互いに上下に逆方向から突合わせて接合するようにしてもよい。   14F, the lower end portion of the upper body portion 13 of the upper half body 11 is folded inward to form a folded portion 33, and the upper end of the lower body portion 14 of the lower half body 12 is folded outward. A folded portion 53 is formed. And the outer peripheral part of the lower trunk | drum 14 is fitted to the inner peripheral side of the upper trunk | drum 13, and the folding | returning part 33 of the lower end of the upper trunk | drum 13 and the folding | returning part 53 of the upper end of the lower trunk | drum 14 are mutually turned up and down. You may make it join from the opposite direction.

また図14Gに示すように、上側胴部13の下端の折返し部33を下側胴部14の上端の折返し部53の内側に挿入し、下側胴部14の上端の折返し部53を上側胴部13の下端の折返し部33の内側に挿入してもよい。すなわち折返し部33と53とを互いに交錯させるように組合わせる。   14G, the folded portion 33 at the lower end of the upper trunk portion 13 is inserted inside the folded portion 53 at the upper end of the lower barrel portion 14, and the folded portion 53 at the upper end of the lower barrel portion 14 is inserted into the upper trunk portion. You may insert in the inner side of the folding | returning part 33 of the lower end of the part 13. FIG. That is, the folded portions 33 and 53 are combined so as to cross each other.

また図14Hに示すように、上側胴部13の下端の折返し部33と下側胴部14の上端の折返し部53とを交錯させる際に、上側胴部13が外側で下側胴部14が内側になるようにして折返し部33、53を互いに交錯させてよい。   14H, when the folded portion 33 at the lower end of the upper trunk portion 13 and the folded portion 53 at the upper end of the lower barrel portion 14 are crossed, the upper trunk portion 13 is outside and the lower trunk portion 14 is The folded portions 33 and 53 may be crossed so as to be inside.

また上側半体11を形成する原紙20が内側のポリエチレンフィルム21と外側のポリエチレンフィルム22とをそれぞれ接合した原紙であって、下側半体12を構成する原紙38の内側にポリエチレンフィルム41が、外側にポリエチレンフィルム42が接合されている場合には、図15に示すような各種の嵌合構造が可能になる。すなわち図15Aに示すように、上側半体11の上側胴部13の下端を外側に折返して折返し部33を形成し、下側半体12の下側胴部14の内周部に嵌合して接合させるようにすることができる。   Further, the base paper 20 forming the upper half 11 is a base paper in which the inner polyethylene film 21 and the outer polyethylene film 22 are joined, and the polyethylene film 41 is provided inside the base paper 38 constituting the lower half 12. When the polyethylene film 42 is bonded to the outside, various fitting structures as shown in FIG. 15 are possible. That is, as shown in FIG. 15A, the lower end of the upper body portion 13 of the upper half body 11 is folded outward to form the folded portion 33, and is fitted to the inner peripheral portion of the lower body portion 14 of the lower half body 12. Can be joined together.

また図15Bに示すように、上側半体11の上側胴部13の下端部を内側に折返して折返し部33を形成し、下側胴部14の外周部に嵌合させるようにしてよい。この場合には、下側半体12の下側胴部14の上端部の端面加工を行なっておく必要がある。   Further, as shown in FIG. 15B, the lower end portion of the upper body portion 13 of the upper half body 11 may be folded inward to form the folded portion 33 and may be fitted to the outer peripheral portion of the lower body portion 14. In this case, it is necessary to perform end face processing of the upper end portion of the lower body portion 14 of the lower half body 12.

また図15Cに示すように、下側半体12の下側胴部14の上端を外側に折返して折返し部53を形成し、上側半体11の上側胴部13の下端の内周面に嵌合させるようにしてよい。   Further, as shown in FIG. 15C, the upper end of the lower body portion 14 of the lower half body 12 is folded outward to form a folded portion 53 and is fitted to the inner peripheral surface of the lower end of the upper body portion 13 of the upper half body 11. May be combined.

また図15Dに示すように、下側半体12の下側胴部14の上端を内側に折返して折返し部53を形成し、上側半体11の上側胴部13の下端の外周面に嵌合接合してよい。なおこの場合には、上側半体11の上側胴部13の下端部の端面加工を予め行なっておく必要がある。   Further, as shown in FIG. 15D, the upper end of the lower body portion 14 of the lower half body 12 is folded inward to form a folded portion 53 and is fitted to the outer peripheral surface of the lower end of the upper body portion 13 of the upper half body 11. May be joined. In this case, it is necessary to perform end face processing of the lower end portion of the upper body portion 13 of the upper half body 11 in advance.

また図15Eに示すように、上側半体11の上側胴部13の下端部を外側に折返して折返し部33を形成し、下側半体12の下側胴部14の上端を内側に折返して折返し部53を形成する。そして上側胴部13が内周側で下側胴部14が外周側になるように嵌合させるとともに、折返し部33、53が互いに逆方向に突合わされるようにして接合してもよい。   15E, the lower end portion of the upper body portion 13 of the upper half body 11 is folded outward to form a folded portion 33, and the upper end of the lower body portion 14 of the lower half body 12 is folded inward. A folded portion 53 is formed. Then, the upper body 13 may be fitted so that the lower body 14 is on the inner peripheral side and the lower body 14 may be on the outer peripheral side, and the folded portions 33 and 53 may be joined in the opposite direction.

また図15Fに示すように、上側半体11の上側胴部13の下端部を内側に折返して折返し部33を形成し、これに対して下側半体12の下側胴部14の上端を外側に折返して折返し部53を形成する。そして上側胴部13が外周側で下側胴部14が内周側であって、折返し部33と53とが、互いに逆方向から突合わされるようにして接合することも可能である。   Further, as shown in FIG. 15F, the lower end portion of the upper body portion 13 of the upper half body 11 is folded inward to form a folded portion 33, while the upper end of the lower body portion 14 of the lower half body 12 is The folded portion 53 is formed by folding outward. It is also possible to join the upper body portion 13 to the outer peripheral side and the lower body portion 14 to the inner peripheral side so that the folded portions 33 and 53 abut each other in opposite directions.

また図15Gに示すように、上側胴部13の下端の折返し部33と下側胴部14の上端の折返し部53とを互いに相手を挟着するように交錯させ、しかも上側胴部13が下側胴部14の内周側に配するようにしてよい。   Further, as shown in FIG. 15G, the folded portion 33 at the lower end of the upper body portion 13 and the folded portion 53 at the upper end of the lower body portion 14 are crossed so as to sandwich each other, and the upper body portion 13 is You may make it distribute | arrange to the inner peripheral side of the side trunk | drum 14.

また図15Hに示すように、上側胴部13の下端の折返し部33と下側胴部14の上端の折返し部53とを互いに交錯させるとともに、下側胴部14が上側胴部13の内周側に位置するように組合わせてもよい。   15H, the folded portion 33 at the lower end of the upper trunk portion 13 and the folded portion 53 at the upper end of the lower barrel portion 14 are crossed with each other, and the lower trunk portion 14 is connected to the inner periphery of the upper trunk portion 13. You may combine so that it may be located in the side.

図16は上記実施の形態の変形例の形状を示している。図16Aは、上側半体11の上側胴部13と下側半体12の下側胴部14の高さ方向の寸法をそれぞれ大きくし、これによってより深い寸法の容器としたものである。   FIG. 16 shows the shape of a modification of the above embodiment. FIG. 16A shows a container having a deeper dimension by increasing the height dimension of the upper body part 13 of the upper half body 11 and the lower body part 14 of the lower half body 12 respectively.

図16Bは、下側半体12の下側胴部14の中間部に段部56を形成し、これによって段付きの構造としたものである。   FIG. 16B shows a stepped structure by forming a stepped portion 56 in the middle of the lower body portion 14 of the lower half 12.

図16Cは下側半体12の下側胴部14の外周側の胴部であって下部に丸みを持たせ、これによって底部側のコーナの部分をより丸くした構造としている。   FIG. 16C is a body portion on the outer peripheral side of the lower body portion 14 of the lower half body 12 and is rounded at the lower portion, thereby making the corner portion on the bottom side more rounded.

図16Dは、上側半体11の上側胴部13および下側半体12の下側胴部14の傾斜角をそれぞれ約35°にし、これによっておわん形と皿形の中間の形状としている。   In FIG. 16D, the inclination angle of the upper body part 13 of the upper half body 11 and the lower body part 14 of the lower half body 12 is set to about 35 °, respectively, thereby forming an intermediate shape between the bowl shape and the dish shape.

次に下側半体12を成形するための変形例の成形のための成形型について図17により説明する。この変形例は、しごき成形によって下側半体12を形成するものである。しごき成形のための装置は中央に円形の貫通部を有するダイス60を用いるようにしている。ダイス60の貫通孔の部分に底部成形型61が配され、この底部成形型61の上面で底部を成形する。また上記底部成形型61の上部にパンチ62が配される。パンチ62と底部成形型61とが、ダイス60に対して昇降自在になっている。またパンチ62の外周側に位置するように、ダイス60の上部にフランジ押え63が配される。そして上記フランジ押え63とダイス60の上面との間の寸法を原紙の厚さに応じて適正な値に保持するためにダイス60の外周側の段部にスペーサ64が取付けられる。   Next, a forming die for forming a modified example for forming the lower half 12 will be described with reference to FIG. In this modification, the lower half 12 is formed by ironing. The ironing apparatus uses a die 60 having a circular through-hole at the center. A bottom molding die 61 is arranged in the through hole portion of the die 60, and the bottom is molded on the top surface of the bottom molding die 61. A punch 62 is disposed on the bottom mold 61. The punch 62 and the bottom mold 61 are movable up and down with respect to the die 60. Further, a flange presser 63 is disposed on the upper portion of the die 60 so as to be positioned on the outer peripheral side of the punch 62. A spacer 64 is attached to a step portion on the outer peripheral side of the die 60 in order to keep the dimension between the flange retainer 63 and the upper surface of the die 60 at an appropriate value according to the thickness of the base paper.

図17Aに示すように、上記底部成形型61の上面に円形の原紙38を載置する。そしてこの原紙38の外周側の部分をダイス60に対してフランジ押え63によって押える。そしてこの状態で、原紙38の中心側の部分をパンチ62によって底部成形型61に対して押圧した状態でパンチ62と底部成形型61とを静かに下降させる。このときに図17Bおよび図18に示すように、原紙38をダイス60の中心孔のエッジの肩の部分でしごきながら、ダイス60の中心孔の内周面に沿うように絞り成形する(図18参照)。   As shown in FIG. 17A, a circular base paper 38 is placed on the upper surface of the bottom mold 61. Then, the outer peripheral portion of the base paper 38 is pressed against the die 60 by the flange presser 63. In this state, the punch 62 and the bottom molding die 61 are gently lowered while the central portion of the base paper 38 is pressed against the bottom molding die 61 by the punch 62. At this time, as shown in FIG. 17B and FIG. 18, the base paper 38 is drawn along the inner peripheral surface of the center hole of the die 60 while squeezing the shoulder portion of the edge of the center hole of the die 60 (FIG. 18). reference).

このようなしごき成形によると、ダイス60の角の肩の部分でしごかれかつダイス60の内周面と底部成形型61の内周面とによって成形されるために、図19に示すように外周面が垂直になり、下側胴部14が垂直な下側半体12が得られるようになる。このような下側半体12をそのまま上側半体11と接合してもよいが、下側半体12の下側胴部14の角度を斜めになるように2次加工を行なうことも可能である。とくに下側半体12は、その上側であって開口側の部分がより多くの面積の原紙をしごき成形しているために、より簡単に2次加工を行なうことができるようなる。   According to such ironing, since it is ironed at the corner shoulder portion of the die 60 and is formed by the inner peripheral surface of the die 60 and the inner peripheral surface of the bottom mold 61, as shown in FIG. The lower half body 12 in which the outer peripheral surface is vertical and the lower body portion 14 is vertical is obtained. Such a lower half 12 may be joined to the upper half 11 as it is, but it is also possible to perform secondary processing so that the angle of the lower body 14 of the lower half 12 is inclined. is there. In particular, since the lower half 12 is formed by squeezing a base paper having a larger area on the upper side and on the opening side, secondary processing can be performed more easily.

次に別の実施の形態を図20および図21によって説明する。上記実施の形態は、上側半体11および下側半体12が上から見るとともに円形の形状をしているが、図20および図21に示すように、上側半体11と下側半体12とをそれぞれ長円形あるいは楕円形とし、これによって横方向に変形した長円形あるいは楕円形の紙容器としてもよい。   Next, another embodiment will be described with reference to FIGS. In the above embodiment, the upper half body 11 and the lower half body 12 have a circular shape as viewed from above. However, as shown in FIGS. 20 and 21, the upper half body 11 and the lower half body 12 are formed. And oval or oval, respectively, and thereby an oval or oval paper container deformed laterally.

また図22および図23に示すように、上側半体11と下側半体12とをそれぞれ上から見ると長方形であって、コーナの部分が湾曲した形状としてもよい。これによって、全体的には4角形であって、しかもコーナの部分が湾曲した紙製容器を得ることが可能になる。   Further, as shown in FIGS. 22 and 23, the upper half body 11 and the lower half body 12 may be rectangular when viewed from above, and the corner portions may be curved. This makes it possible to obtain a paper container that is generally quadrangular and has a curved corner.

以上本願発明を図示の実施の形態によって説明したが、本願発明は上記実施の形態によって限定されることなく、本願発明の技術的思想の範囲内において各種の変更が可能である。例えば上記実施の形態は、上側半体11が逆円錐台状になっているが、上側半体11を円筒状としてもよい。また上記実施の形態は、即席めんや持帰り用加工食品の容器として用いて好適なものであるが、本願発明はその他各種の用途に広く利用可能な紙製容器に適用することが可能である。またその寸法、大きさ、形状等についても、用いられる用途に応じて各種の変更が可能である。   Although the present invention has been described above with reference to the illustrated embodiments, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea of the present invention. For example, in the embodiment described above, the upper half 11 has an inverted truncated cone shape, but the upper half 11 may be cylindrical. The above embodiment is suitable for use as a container for instant noodles and processed foods for take-out, but the present invention can be applied to paper containers that can be widely used for various other purposes. . Various changes can be made to the dimensions, sizes, shapes, and the like according to the intended use.

本願発明は、インスタントラーメン等の即席めんを入れて供給するための容器、あるいはまた持帰り用の加工食品を入れるための容器として利用することが可能な紙製容器に利用できるものである。   The present invention can be used for a paper container that can be used as a container for supplying instant noodles such as instant noodles or a container for storing processed food for take-out.

1 胴部
2 上部開口
3 カール部
4 底板
5 折曲げ部
6 折返し部
11 上側半体
12 下側半体
13 上側胴部
14 下側胴部
15 底部
16 下側突部
20 原紙
21 ポリエチレンフィルム(内)
22 ポリエチレンフィルム(外)
23 接合部
24 上部開口
25 カール部
28 金型
29 突部
30 リング状凹部
31 傾斜面
32 湾曲部
33 折返し部
38 円形の原紙
39 突条(長い)
40 突条(短い)
41 ポリエチレンフィルム(内)
42 ポリエチレンフィルム(外)
43 下型
44 凹部
45 上型
48 加熱板
53 折返し部分
56 段部
60 ダイス
61 底部成形型
62 パンチ
63 フランジ押え
64 スペーサ
DESCRIPTION OF SYMBOLS 1 Body part 2 Upper opening 3 Curl part 4 Bottom plate 5 Bending part 6 Folding part 11 Upper half body 12 Lower half body 13 Upper trunk part 14 Lower trunk part 15 Bottom part 16 Lower side protrusion 20 Base paper 21 Polyethylene film (inside )
22 Polyethylene film (outside)
23 joint 24 upper opening 25 curl 28 mold 29 projection 30 ring-shaped recess 31 inclined surface 32 curved portion 33 folded portion 38 circular base paper 39 ridge (long)
40 ridges (short)
41 Polyethylene film (inside)
42 Polyethylene film (outside)
43 Lower mold 44 Recess 45 Upper mold 48 Heating plate 53 Folded part 56 Step part 60 Die 61 Bottom mold 62 Punch 63 Flange presser 64 Spacer

Claims (8)

紙を主材料とする容器において、
上部と下部とがそれぞれ開放され、逆錐台状または筒状をなし、周面が上側胴部を構成する上側半体と、
底部が連続して一体に形成され、周面が下側胴部を構成する下側半体と、
を具備し、前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端とが互いに嵌合して接合され
前記上側半体の上側胴部の下端が前記下側半体の下側胴部の上端の内周部または外周部に嵌合されるとともに、前記上側半体と前記下側半体とが、内表面または内表面と外表面に樹脂層が設けられた紙から作られ、前記上側半体と前記下側半体との嵌合部において前記上側半体の樹脂層と前記下側半体の樹脂層とが互いに接触した状態で溶着されることを特徴とする容器。
In containers made mainly of paper,
The upper half and the lower part are each open, have an inverted frustum shape or a cylindrical shape, and the upper half of which the peripheral surface constitutes the upper body,
A lower half of which the bottom is continuously formed integrally and the peripheral surface constitutes the lower body;
And the lower end of the upper body of the upper half and the upper end of the lower body of the lower half are fitted and joined to each other ,
The lower end of the upper body of the upper half is fitted to the inner periphery or the outer periphery of the lower body of the lower half, and the upper half and the lower half are Made of paper having a resin layer on the inner surface or inner surface and outer surface, the upper half resin layer and the lower half half A container which is welded in a state where the resin layers are in contact with each other .
前記上側半体の上部開口の周縁部が外側に巻込まれて前記上側胴部の上端にカール部またはフランジが形成されることを特徴とする請求項1に記載の容器。   The container according to claim 1, wherein a peripheral edge portion of an upper opening of the upper half body is wound outward to form a curled portion or a flange at an upper end of the upper body portion. 前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端のうちいずれか一方の端部であって容器の内側に位置する端部の端面を処理して紙の端面が容器の内側に露出しないようにした請求項1に記載の容器。 One of the lower end of the upper barrel of the upper half and the upper end of the lower barrel of the lower half is processed on the end surface of the end located inside the container, The container according to claim 1, wherein the end face is not exposed to the inside of the container. 前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端のうちのいずれを外側または内側に折返すとともに、折返された折返し部分に前記下側半体の下側胴部の上端または前記上側半体の上側胴部の下端を嵌合して接合することを特徴とする請求項1に記載の容器。One of the lower end of the upper body of the upper half and the upper end of the lower body of the lower half is folded outward or inward, and the lower part of the lower half is folded to the folded portion. The container according to claim 1, wherein the upper end of the body part or the lower end of the upper body part of the upper half body is fitted and joined. 前記下側半体の下側胴部の上端が内側または外側に折返され、前記上側半体の上側胴部の下端が外側または内側に折返され、前記上側半体の上側胴部の折返された下端面と前記下側半体の折返された上端面とが互いに上下逆向きで突合わされることを特徴とする請求項に記載の容器。 The upper end of the lower body part of the lower half is folded inward or outward, the lower end of the upper body part of the upper half is folded outward or inward, and the upper body part of the upper half is folded The container according to claim 1 , wherein the lower end surface and the folded upper end surface of the lower half face each other in an upside down direction. 紙を主材料とする容器の製造方法において、
上部と下部とがそれぞれ開放され、逆錐台状または筒状をなし、周面が上側胴部を構成する上側半体と、平坦な紙をプレス成形して作られ、底部が連続して一体に形成され、周面が下側胴部を構成する下側半体と、を具備し、前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端とが互いに嵌合して接合され、
しかも前記上側半体と前記下側半体とが、内表面または内表面と外表面に樹脂層が設けられた紙から作られ、前記上側半体と前記下側半体との嵌合部において前記上側半体の樹脂層と前記下側半体の樹脂層とを互いに接触した状態で溶着する容器の製造方法。
In the manufacturing method of a container mainly made of paper,
The upper part and the lower part are open, respectively, in the shape of an inverted frustum or cylinder, the peripheral surface is made by pressing the upper half of the upper body and flat paper, and the bottom is integrated continuously. A lower half of which the peripheral surface constitutes the lower body, and a lower end of the upper body of the upper half and an upper end of the lower body of the lower half of each other Mated and joined,
Moreover, the upper half and the lower half are made of paper having a resin layer provided on the inner surface or the inner surface and the outer surface, and in the fitting portion between the upper half and the lower half A method of manufacturing a container in which the upper half resin layer and the lower half resin layer are welded in contact with each other .
前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端のうちのいずれか一方の端部であって容器の内側に位置する端部の端面を処理して紙の端面が容器の内側に露出しないようにすることを特徴とする請求項6に記載の容器の製造方法。Paper is obtained by processing the end surface of one of the lower end of the upper barrel of the upper half and the upper end of the lower barrel of the lower half and located inside the container. The container manufacturing method according to claim 6, wherein an end face of the container is not exposed to the inside of the container. 紙を主材料とする容器の製造方法において、
上部と下部とがそれぞれ開放され、逆錐台状または筒状をなし、周面が上側胴部を構成する上側半体と、底部が連続して一体に形成され、周面が下側胴部を構成する下側半体と、を具備し、前記上側半体の上側胴部の下端と前記下側半体の下側胴部の上端とを互いに嵌合して接合し、
しかも前記上側半体と前記下側半体とが、内表面または内表面と外表面に樹脂層が設けられた紙から作られ、前記嵌合した部分を加熱しながら加圧し、前記上側半体および/または前記下側半体を構成する紙に設けられた前記樹脂層によって互いに溶着することを特徴とする容器の製造方法。
In the manufacturing method of a container mainly made of paper,
The upper and lower parts are each open, have an inverted frustum shape or a cylindrical shape, the peripheral surface is formed integrally with the upper half that forms the upper body part, and the bottom part is formed integrally. The peripheral surface is the lower body part. The lower half of the upper half, and the lower end of the upper half of the upper half and the upper end of the lower half of the lower half are fitted together and joined together,
In addition, the upper half and the lower half are made of paper having a resin layer provided on the inner surface or the inner surface and the outer surface, and pressurizing the fitted portion while heating, the upper half And / or a method for producing a container, wherein the resin layers are welded to each other by the resin layer provided on the paper constituting the lower half.
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