JP5363450B2 - Welding method, battery and separator - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a welding method which scarcely cause a damage on a separator when welding a collector to an electrode body, and to provide a battery and a separator. <P>SOLUTION: A laminate electrode body 100 laminating a positive electrode plate P and a negative electrode plate N with a separator S interposed therebetween is welded to collector plates 110, 120. A separator S having a sulfonation region V subjected to sulfonation, and a non-sulfonation region X not subjected to sulfonation is used. When the positive electrode collector plate 110 is welded to the laminate electrode body 100, the positive electrode collector plate 110 is welded in a state where the non-sulfonation region X is arranged in a place to which heat is transmitted easily. <P>COPYRIGHT: (C)2012,JPO&amp;INPIT

Description

  The present invention relates to a welding method, a battery, and a separator. More specifically, the present invention relates to a welding method, a battery, and a separator in which a separator is hardly damaged by welding a current collector to an electrode body.

  Batteries are used in various fields such as electronic devices such as mobile phones and personal computers, vehicles such as hybrid vehicles and electric vehicles. Such a battery includes a positive electrode plate, a negative electrode plate, and an electrolyte. Further, in order to insulate the positive electrode plate and the negative electrode plate, it is common to provide a separator between them. In many cases, a laminated electrode body in which positive plates and negative plates are alternately arranged and a separator is sandwiched between them is used. This is to improve the volume energy density.

  In such a laminated electrode body, a positive electrode current collector plate is bonded to a positive electrode plate, and a negative electrode current collector plate is bonded to a negative electrode plate. In order to perform a suitable current collection, it is preferable to perform this joining reliably. This is because if the joint at the joint location is insufficient, the electrical resistance at that location is high. If the junction itself is not made, these parts are of course not conducting. Therefore, no current flows at that point.

  Therefore, a technique for suitably joining the electrode plate substrate and the current collector plate has been developed. For example, Patent Document 1 discloses a technique of laser welding an electrode plate and a current collector plate (see FIG. 1C of Patent Document 1). As a result, it is possible to perform bonding without performing complicated processes such as processing and fixing of leads. Moreover, there is no need for a vacuum process like beam welding.

  On the other hand, in a water based electrolyte type battery including a water based electrolyte such as a nickel metal hydride battery, the separator may be subjected to a hydrophilic treatment. For example, Patent Document 2 discloses a technique for subjecting a separator to hydrophilic treatment such as sulfonation treatment, fluorine gas treatment, vinyl monomer graft polymerization treatment, discharge treatment, surfactant treatment, hydrophilic resin application treatment, and the like. (See paragraph [0058] of Patent Document 2).

JP 2002-042769 A JP 2004-335159 A

  However, since laser welding is generally performed in the atmosphere, heat generated by welding is more easily transmitted to the separator than beam welding performed in a vacuum. In addition, since the welding is performed in the atmosphere, the separator is likely to burn. In particular, a separator that has been sulfonated is more likely to burn than a separator that has not been sulfonated. The burned separator cannot sufficiently fulfill the role of insulating the positive electrode plate and the negative electrode plate. In addition, there is a possibility that a problem may occur in the retention of the electrolytic solution.

  The present invention has been made to solve the above-described problems of the prior art. That is, the problem is to provide a welding method, a battery, and a separator that cause almost no damage to the separator by welding the current collector to the electrode body.

  A battery according to an embodiment of the present invention for solving the problem includes an electrode body in which a positive electrode plate and a negative electrode plate are stacked with a separator interposed between the positive electrode plate and the negative electrode plate, and an electrode body. And a welded current collector. The separator has a sulfonated region that is sulfonated and a non-sulfonated region that is not sulfonated, and the non-sulfonated region includes an electrode body on a back surface that is a bonding surface of the current collector. It is arrange | positioned in the position which faces the heat affected zone fuse | melted at the time of welding. In such a battery, damage due to heat hardly occurs at a position facing the welded portion on the back side of the current collector plate in the separator.

  In the battery described above, from the position where both ends of the welding width direction perpendicular to the welding direction in the non-sulfonated region of the separator face the both ends of the welding width where the electrode body and the current collector are welded, or from the position. It should be in the outer position. This is because a portion of the separator that is at a high temperature is a non-sulfonated region that is harder to burn than the sulfonated region.

  In the battery described above, positions where both end portions in the welding width direction perpendicular to the welding direction in the non-sulfonated region of the separator face both end portions of the heat affected zone on the front side surface which is a non-joining surface of the current collector Or it is good to exist in the position inside the position. This is because the non-sulfonated region does not become larger than necessary. That is, a sulfonated region having better electrolyte retention than a non-sulfonated region can be taken widely.

  In the battery described above, the non-sulfonated region in the separator may be an unsulfonated region that has not yet undergone sulfonation treatment. This is because damage due to heat hardly occurs in the unsulfonated region of the separator.

  In the battery described above, the non-sulfonated region in the separator may be a desulfonated region subjected to a desulfonation treatment. This is because damage due to heat hardly occurs in the desulfonated region of the separator.

  A separator according to another aspect of the present invention is a flat plate battery separator having a sulfonated region that is sulfonated and a non-sulfonated region that is not sulfonated. Then, at least one non-sulfonated region is formed on each of opposite sides. Such a separator is hardly damaged by heat in the non-sulfonated region during laser welding.

  In the separator described above, the non-sulfonated region may be an unsulfonated region that has not yet undergone sulfonation treatment. This is because even when laser welding is performed, there is no change in that there is almost no heat damage in the unsulfonated region.

  In the separator described above, the non-sulfonated region may be a desulfonated region that has been subjected to a desulfonation treatment. This is because even if laser welding is performed, thermal damage hardly occurs in the desulfonated region.

  The welding method according to still another aspect of the present invention welds an electrode body in which a positive electrode plate and a negative electrode plate are stacked with a separator interposed between the positive electrode plate and the negative electrode plate, to a current collector. Is the method. The separator has a sulfonated region that is sulfonated and a non-sulfonated region that is not sulfonated, and at least one nonsulfonated region is formed on each of the opposing sides. Use one. And a collector and an electrode body are welded in the state which has arrange | positioned the non-sulfonated area | region in the position which faces the electrode body in a collector. In such a welding method, damage due to heat hardly occurs at a position facing the welded portion on the back side of the current collector plate in the separator.

  According to the present invention, there are provided a welding method, a battery, and a separator in which a separator is hardly damaged by welding a current collector to an electrode body.

It is a partially broken perspective view for demonstrating the battery which concerns on embodiment. It is sectional drawing for demonstrating the structure of the welded body which welded the current collecting plate to the laminated electrode body of the battery which concerns on embodiment. It is a figure for demonstrating the separator which concerns on embodiment. It is sectional drawing for demonstrating the unsulfonated area | region of the separator in the battery which concerns on embodiment. It is sectional drawing for demonstrating the scanning method of the laser in the manufacturing method of the battery which concerns on embodiment. It is sectional drawing for demonstrating the laser welding in the manufacturing method of the battery which concerns on embodiment. It is a perspective view for demonstrating the laser welding in the manufacturing method of the battery which concerns on embodiment. It is sectional drawing (the 1) for demonstrating the unsulfonated area | region of the separator in another battery which concerns on embodiment. It is sectional drawing (the 2) for demonstrating the unsulfonated area | region of the separator in another battery which concerns on embodiment.

  DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments embodying the present invention will be described below in detail with reference to the accompanying drawings. In this embodiment, the present invention is embodied with respect to a battery, a separator, and a welding method.

(First embodiment)
1. Schematic Configuration of Battery A nickel metal hydride battery according to this embodiment will be described. FIG. 1 is a partially broken perspective view of a battery cell 10 of the present embodiment. As shown in FIG. 1, the battery cell 10 includes a battery container 11, a sealing plate 12, a safety valve 13, and a laminated electrode body 100. The battery container 11 is a case in which the laminated electrode body 100 is inserted and the electrolytic solution is accommodated therein. The sealing plate 12 is for sealing the battery cell 10. The safety valve 13 is a valve that opens when the internal pressure of the battery cell 10 increases too much. As will be described later, the positive electrode current collector plate and the negative electrode current collector plate are joined to the laminated electrode body 100. These are in a position that cannot be seen from the broken portion in FIG.

  FIG. 2 is a cross-sectional view illustrating the welded body 200 extracted from the battery cell 10. Here, the welded body 200 is obtained by joining the positive electrode current collector plate 110 and the negative electrode current collector plate 120 to the laminated electrode body 100. As shown in FIG. 2, the laminated electrode body 100 includes a positive electrode plate P, a negative electrode plate N, and a separator S. In the laminated electrode body 100, the positive electrode plate P and the negative electrode plate N are laminated with the separator S interposed between the positive electrode plate P and the negative electrode plate N. That is, the separator S is always disposed between the positive electrode plate P and the negative electrode plate N. This is because the positive electrode plate P and the negative electrode plate N are insulated. Here, the direction indicated by the arrow F in FIG. 2 is the same as the direction indicated by the arrow A in FIG. 1, and is the stacking direction of these members.

  The positive electrode plate P is obtained by filling a part of the positive electrode substrate with a positive electrode active material. The positive electrode plate P includes a positive electrode filling part P1 and a positive electrode non-filling part P2. The positive electrode filling portion P1 is located between the separators S as shown in FIG. As shown in FIG. 2, the positive electrode unfilled portion P <b> 2 is in a position where it is not sandwiched between the separators S. The positive electrode filling part P1 is a positive electrode plate reaction part in which a positive electrode substrate is filled with a positive electrode active material. On the other hand, the positive electrode unfilled portion P2 is a positive plate non-reacting portion in which the positive electrode substrate is not filled with the positive electrode active material. The positive electrode plate reaction part is a part where an electrode reaction occurs on the surface thereof and a part that actually contributes to power generation. Here, the positive electrode substrate is, for example, foamed nickel. The positive electrode active material is, for example, nickel hydroxide. Note that the positive electrode active material does not appear in FIG. This is because the surface of the nickel foam is only slightly formed.

  The negative electrode plate N includes a negative electrode filling part N1 (negative electrode plate reaction part) and a negative electrode non-filling part N2 (negative electrode plate non-reaction part) in which a negative electrode substrate is filled with a negative electrode active material. The negative electrode filling portion N1 is located between the separators S as shown in FIG. The negative electrode non-filling portion N2 is in a position not sandwiched between the separators S as shown in FIG. Here, the negative electrode substrate is, for example, nickel punching metal. The negative electrode active material is, for example, a hydrogen storage alloy.

  Further, as shown in FIG. 2, the positive electrode filling portion P1 and the negative electrode filling portion N1 are stacked in contact with the separator S. A part of the positive electrode unfilled portion P <b> 2 protrudes to one side of the laminated electrode body 100. The tip end portion PX of the positive electrode unfilled portion P <b> 2 is joined to the positive electrode current collector plate 110. That is, the positive electrode substrate and the positive electrode current collector plate 110 are electrically connected. A part of the negative electrode non-filling portion N <b> 2 protrudes to the other side of the laminated electrode body 100. The protruding direction is opposite to the protruding direction of the positive electrode unfilled portion P2. The leading end NX of the negative electrode non-filling portion N2 is joined to the negative electrode current collector plate 120. That is, the negative electrode substrate and the negative electrode current collector plate 120 are electrically connected. Here, the thickness of each current collecting plate 110, 120 is about 0.4 to 1 mm. The thickness of the electrode plates P and N is about 50 to 200 μm.

  The positive current collector 110 and the negative current collector 120 are current collectors welded to the laminated electrode body 100. As shown in FIG. 2, bent portions 111 are formed at both ends of the positive electrode current collector plate 110. An end surface 111 a is formed on the bent portion 111. The end surface 111a is perpendicular to the electrode plates P and N. Similarly, bent portions 121 are formed at both ends of the negative electrode current collector plate 120.

2. Separator Here, the separator S according to this embodiment will be described with reference to FIG. The separator S is a thin plate-shaped battery separator. The material of the separator S is a polyolefin resin. For example, polypropylene (PP). In the separator S, a sulfonated region V that has been subjected to sulfonation treatment and an unsulfonated region X that has not been subjected to sulfonation treatment are formed. The unsulfonated region X is a non-sulfonated region that has not been subjected to sulfonation treatment. Here, the sulfonation treatment refers to causing a reaction to substitute a part of the chemical composition of the separator S with a sulfo group (SO ₃ H).

  A total of two unsulfonated regions X are formed on each of two opposing sides of the flat plate-shaped separator S. One of the unsulfonated regions X is formed on the side welded to the positive electrode current collector plate 110. The other of the unsulfonated regions X is formed on the side welded to the negative electrode current collector plate 120.

  The unsulfonated region X is formed over the region from the end X1 to the end X2, as shown in FIG. Its shape is rectangular. In consideration of the thickness of the separator S, the shape of the unsulfonated region X is a rectangular parallelepiped shape. The width E1 of the region X is about 5 mm. The depth E2 of the region X is about 2 mm.

Here, the electrolyte solution easily permeates in the sulfonated region V. This is because the sulfonation region V has a sulfo group (SO ₃ H) which is a hydrophilic group. Therefore, in general, it is preferable that the sulfonated region is larger in the separator. This is because the electrolyte solution penetrates well into the separator in the sulfonated region, and the electrode reaction occurs actively. That is, the battery performance is improved. However, the sulfonated region V tends to burn under high temperature conditions. Therefore, as described above, the separator easily burns during welding.

  On the other hand, in the unsulfonated region X, the electrolyte solution is less likely to permeate than the sulfonated region V. Therefore, considering the battery performance, it is preferable that the unsulfonated region X is narrow. This is because the electrode reaction does not occur so much in the unsulfonated region X as compared with the sulfonated region V. However, the unsulfonated region X is difficult to burn under high temperature conditions. Therefore, the region where the temperature becomes high at least once in the manufacturing process of the battery cell 10 may be an unsulfonated region. The unsulfonated region X in the separator S of the present embodiment is a region that becomes high when laser welding is performed, as will be described later.

  Here, a method for forming the unsulfonated region X will be described. Before that, the sulfonation treatment will be briefly explained. Examples of the sulfonation treatment include applying concentrated sulfuric acid to a separator formed as a porous membrane. In order to form the unsulfonated region X, it is only necessary to prevent the sulfonation reaction from occurring at the portion where the formation of the unsulfonated region X is planned during the sulfonation treatment. For example, when the separator is sulfonated, a portion where the unsulfonated region X is to be formed is covered with another member. Other methods may be used as long as the chemicals used for sulfonation do not touch the region where the unsulfonated region X is to be formed.

3. Unsulfonated Region FIG. 4 is a diagram schematically showing the LL cross section of FIG. In order to explain the unsulfonated region X, the negative electrode plate N is omitted in FIG. The positive electrode current collector plate 110 is welded to the tip portion PX of the positive electrode unfilled portion P2 along the direction of arrow F in FIG. FIG. 4 shows a heat affected zone W resulting from the welding. The positive electrode current collector plate 110 and the positive electrode plate P are joined by welding. The weld width is D. The welding width D is a width in a plane perpendicular to the welding direction F in welding of the positive electrode current collector plate 110 and the positive electrode plate P. The welding width D is a width in a direction perpendicular to the welding direction F of the back side surface which is the joint surface 110b of the positive electrode current collector plate 110 in the heat affected zone W. As the welding width D, a certain width or more is required. This is to maintain the bonding strength between the positive electrode current collector plate 110 and the positive electrode plate P. For example, the welding width D can be set to 0.5 mm.

  As shown in FIG. 4, the unsulfonated region X is provided in the separator S of the welded body 200 of this embodiment. The end portions X1 and X2 are end portions in the direction of the welding width D in the unsulfonated region X. The end portions X1 and X2 are located outside the positions of both end portions of the welding width D. That is, the width of the unsulfonated region X is larger than the welding width D.

  Further, the end portions X1 and X2 of the non-sulfonated region X are outside the region where the width HAZ of the heat affected zone of the front side surface of the positive electrode current collector plate 110 is formed. That is, the width of the unsulfonated region X is larger than the width HAZ of the heat-affected zone on the surface on the front side of the positive electrode current collector plate 110.

4). Welding method Next, the welding method will be described. FIG. 5 is a diagram for explaining the laser welding method of this embodiment. When performing laser welding, the laminated electrode assembly 100 is pressurized in the left-right direction (direction of arrow E) in FIG. The pressurizing jig 1000 is a jig for reducing the thickness of the laminated electrode body 100 in the laminating direction (direction of arrow F in FIG. 2). This is because welding in such a manner can be accommodated in the battery container 11 and the volume energy density of the battery can be increased. The pressurizing jig 1000 is only used for the welding process and does not remain in the battery cell 10.

  The bent portion 111 of the positive electrode current collector plate 110 is supported by the upper surface 1001 of the pressure jig 1000. The end surface 111 a faces the upper surface 1001 and is in contact with the pressing jig 1000. At this time, the tip portion PX of the positive electrode plate P is in contact with the positive electrode current collector plate 110. Then, the positive electrode current collector plate 110 is welded to the multilayer electrode body 100 in a state where the unsulfonated region X is disposed at a position facing the multilayer electrode body 100 in the positive electrode current collector plate 110.

  Subsequently, the laser is scanned in the direction of arrow B in FIG. 5 while irradiating the positive electrode current collector plate 110 with the laser. Here, the scanning speed of the laser is, for example, 65 mm / sec. Of course, other scanning speeds may be used. The direction of arrow B in FIG. 5 is parallel to the direction of arrow F shown in FIG. Thereby, the laser irradiation spot in the positive electrode current collector plate 110 is heated and melted. FIG. 6 shows an irradiation spot 112 of this laser. 6 is a cross-sectional view showing a position corresponding to the LL cross section of FIG. However, FIG. 2 shows the welded body 200 after welding, while FIG. 6 shows a state during welding. FIG. 6 shows a laser irradiation spot 112 and a melted portion 113 melted by laser irradiation. The melted portion 113 is formed across the thickness direction of the positive electrode current collector plate 110 as shown in FIG. The melted portion 113 is a portion that becomes the heat affected zone W after welding.

  Then, a part of the melted portion 113 wets and spreads on the tip portion PX while being in contact with the tip portion PX of the positive electrode plate P. At this stage, the positive electrode current collector plate 110 and the tip end portion PX of the positive electrode plate P are electrically connected. After the laser irradiation to the melted portion 113 is completed, the melted portion 113 is cooled and solidified. Thereby, the front-end | tip part PX of the positive electrode plate P is joined to the positive electrode current collecting plate 110. The region that was the melted portion 113 becomes the heat affected zone W. The welding width D at that time is shown in FIG. The weld width D is the width of the melted portion 113 on the back side of the positive electrode current collector plate 110.

  Here, the temperature of the melted portion 113 is high. The temperature of the positive electrode plate P around the melted portion 113 is also high. Here, an unsulfonated region X is disposed in the region of the separator S where the temperature is high. As described above, the unsulfonated region X is harder to burn than the sulfonated region V. Therefore, even when the positive electrode current collector plate 110 is welded to the positive electrode plate P, the separator S hardly burns.

  Since the laser is scanned in the direction of the arrow B in FIG. 5, the positive electrode current collector plate 110 is welded to a plurality of positive electrode plates P extending in the stacking direction of the stacked electrode body 100, that is, in the left-right direction in FIG. The welding region R to be welded is shown in FIG. The welding region R is a portion that becomes a heat affected zone that is once melted and solidified again by being irradiated with a laser. The direction of arrow Q in FIG. 7 corresponds to the direction of arrow B in FIG.

  Similarly, the negative electrode current collector plate 120 is welded to the tip portion NX of the negative electrode plate N of the laminated electrode body 100. As a result, a welded body 200 is created in which the positive electrode current collector plate 110 and the negative electrode current collector plate 120 are welded to the laminated electrode body 100. The welded body 200 is as shown in FIG.

5. Battery Manufacturing Method The battery manufacturing method according to the present embodiment is characterized in that the above-described laminated electrode body 100 and the positive electrode current collector plate 110 or the negative electrode current collector plate 120 are welded.

5-1. Electrode plate preparation process The positive electrode plate P is prepared by filling a positive electrode substrate with a positive electrode active material. Here, the portion of the positive electrode substrate filled with the positive electrode active material becomes the positive electrode filling portion P1. A portion of the positive electrode substrate that is not filled with the positive electrode active material is a positive electrode unfilled portion P2. The negative electrode plate N is prepared by applying a negative electrode active material to a negative electrode substrate. Here, the portion filled with the negative electrode active material in the negative electrode substrate becomes the negative electrode filling portion N1. A portion of the negative electrode substrate that is not filled with the negative electrode active material is a negative electrode non-filled portion N2.

5-2. Next, a positive electrode plate P, a negative electrode plate N, and a separator S are stacked. At that time, the positive plates P and the negative plates N are alternately arranged. Then, the separator S is necessarily laminated between the positive electrode plate P and the negative electrode plate N. At that time, the positive electrode plate P is stacked so that the positive electrode unfilled portion P2 protrudes from one side and the negative electrode unfilled portion N2 of the negative electrode plate N protrudes to the opposite side. Thereby, the laminated electrode body 100 is created.

5-3. Current collector plate welding step Next, the positive electrode current collector plate 110 and the negative electrode current collector plate 120 are welded to the laminated electrode body 100. Here, as described above, the positive electrode current collector plate 110 is welded to the tip portion PX of the positive electrode unfilled portion P2 using a laser. Similarly, the negative electrode current collector plate 120 is welded to the tip portion NX of the negative electrode unfilled portion N2. The order of these joinings may be either.

5-4. Battery Assembly Process Subsequently, the laminated electrode body 100 is inserted into the battery container 11. Then, an electrolytic solution is injected into the battery container 11. Thereby, the laminated electrode body 100 is immersed in the electrolytic solution. Subsequently, the sealing plate 12 is joined to the battery container 11. Thereby, the battery cell 10 of this embodiment is assembled. After this, various inspection processes may be performed. Through the above steps, the battery cell 10 of this embodiment is manufactured.

6). Modification 6-1. Shape of Unsulfonated Region Here, a modified example of this embodiment will be described. In the present embodiment, the separator S having the unsulfonated region X in addition to the sulfonated region V and the battery cell 10 using the separator S have been described. The shape of the surface of the unsulfonated region X is a rectangle. However, the shape of the surface of the unsulfonated region X is not limited to a rectangle. For example, as shown in FIG. 8, a separator having a trapezoidal shape on the surface of the unsulfonated region Xa may be used. In addition, as shown in FIG. 8, the long side of trapezoid shape exists in the edge part side of a separator. This is because the separator can be prevented from burning in the welding process. It should be noted that the non-sulfonated region may have other shapes as long as it is formed at a position facing the back surface of the positive electrode current collector plate 110 and the negative electrode current collector plate 120.

6-2. Width of unsulfonated region Another modification of this embodiment will be described. In this embodiment, the end portions X1 and X2 of the non-sulfonated region X are positioned outside both end portions of the width HAZ of the heat affected zone on the front side of the positive electrode current collector plate 110. However, the end portions X1 and X2 may be located at positions facing both ends of the width HAZ of the heat affected zone.

  Further, as shown in FIG. 9, the end portions X1 and X2 of the unsulfonated region Xb may be located inside the positions of both end portions of the width HAZ of the heat affected zone on the front side surface of the positive electrode current collector plate 110. Good. Alternatively, the end portions X1 and X2 may be located at positions facing both ends of the width HAZ. At this time, the width of the unsulfonated region Xb is narrower than the width HAZ of the heat-affected zone on the front side of the current collector plates 110 and 120. Even if it does in this way, the part which is most easy to receive heat in a welding process will not change that it is not sulfonated. Further, since the unsulfonated region is narrower than that of the present embodiment, the battery performance is excellent.

7). Summary As described above in detail, the separator S according to the present embodiment has the sulfonated region V and the unsulfonated region X. A total of two unsulfonated regions X are formed, one on each of two opposing sides in the flat plate shape. Thereby, the separator which can suppress combustion by heat at the time of welding is realized.

  In addition, the battery cell 10 according to this embodiment is manufactured using a separator S having a sulfonated region V and an unsulfonated region X. Therefore, both end portions X1 and X2 of the non-sulfonated region X are positions facing the welded portion and outside the both end portions of the welding width D. That is, the width of the unsulfonated region X is wider than the welding width D. Therefore, there is almost no risk of separator burn in the battery cell 10.

  Note that this embodiment is merely an example, and does not limit the present invention. Therefore, the present invention can naturally be improved and modified in various ways without departing from the gist thereof. For example, it is not limited to a nickel metal hydride battery. The present invention can be used as long as the electrolytic solution is a water-based battery and a current collector plate is welded to a laminated electrode body laminated via a separator. Further, the present invention is not limited to the laminated electrode body described above, and can also be applied to a wound electrode body obtained by winding a positive electrode plate and a negative electrode plate.

  Further, although the non-sulfonated region is formed at one place on each of the two sides of the separator, it may be formed more than that. What is necessary is just to provide according to a welding location. In addition, a non-sulfonated region may be provided only on one side of the separator, and a non-sulfonated region may be provided only at a joint portion between the positive electrode current collector plate 110 and the negative electrode current collector plate 120.

  Further, if the non-hydrophilized region that has not been hydrophilized is more difficult to burn than the hydrophilized region, a hydrophilic treatment other than sulfonation may be used.

(Second Embodiment)
A second embodiment will be described. The separator of the present embodiment has a desulfonated region subjected to a desulfonation treatment instead of providing an unsulfonated region. Therefore, the different points will be described.

1. Desulfonated region The separator of this embodiment has a sulfonated region V and a desulfonated region Y. The desulfonated region Y is indicated by the symbol in parentheses in FIG. The desulfonated region Y is a region inside the separator subjected to the desulfonation treatment. The desulfonation treatment refers to a treatment for removing sulfo group (SO ₃ H) from the chemical composition by hydrolyzing the sulfonated chemical substance. Therefore, the desulfonated region Y is a non-sulfonated region having almost no sulfo group (SO ₃ H) in the chemical composition.

Here, an example of the desulfonation treatment will be described. The desulfonation treatment can be performed only on a desired portion of the sulfonated separator. Therefore, as shown in FIG. 3, it is possible to manufacture a separator that has been partially desulfonated. Of the sulfonated separator, water vapor is applied only to the area where desulphonation is desired. As a result, a hydrolysis reaction occurs at a location where water vapor is applied, and the sulfo group (SO ₃ H) is removed from the chemical composition at that location.

  Thus, the desulfonated region Y that has been subjected to the desulfonation treatment in the separator is less likely to combust than the sulfonated region V. Therefore, when the current collector plates 110 and 120 are welded to the laminated electrode body 100, there is almost no possibility that the desulfonated region Y will burn.

2. Modification The shape of the desulfonation region Y of this embodiment is as shown in FIG. As described above, the desulfonation treatment can be performed locally. Therefore, it is possible to have the same shape as the unsulfonated regions Xa and Xb shown in FIGS.

3. Summary As described above in detail, the separator according to the present embodiment has the sulfonated region V and the desulfonated region Y. A total of two desulfonated regions Y are formed on each of two opposing sides of the flat plate separator. Thereby, the separator which can suppress combustion by heat at the time of welding is realized.

  The battery cell according to this embodiment is manufactured using a separator having a sulfonated region V and a desulfonated region Y. Therefore, both end portions Y1 and Y2 of the desulfonated region Y are positions facing the welded portion and are positions outside the both end portions of the welding width D. That is, the width of the desulfonated region Y is wider than the welding width D. Therefore, in the battery cell of this embodiment, there is almost no possibility that separator burns.

  Note that this embodiment is merely an example, and does not limit the present invention. Therefore, the present invention can naturally be improved and modified in various ways without departing from the gist thereof. For example, it is not limited to a nickel metal hydride battery. The present invention can be used as long as the electrolytic solution is a water-based battery and a current collector plate is welded to a laminated electrode body laminated via a separator. Further, the present invention is not limited to the laminated electrode body described above, and can also be applied to a wound electrode body obtained by winding a positive electrode plate and a negative electrode plate.

  Further, although the non-sulfonated region is formed at one place on each of the two sides of the separator, it may be formed more than that. What is necessary is just to provide according to a welding location. In addition, a non-sulfonated region may be provided only on one side of the separator, and a non-sulfonated region may be provided only at a joint portion between the positive electrode current collector plate 110 and the negative electrode current collector plate 120.

  Further, if the non-hydrophilized region that has not been hydrophilized is more difficult to burn than the hydrophilized region, a hydrophilic treatment other than sulfonation may be used.

  As described above, as described in the first embodiment and the second embodiment, the sulfonated region refers to a sulfonated region of the separator. A non-sulfonated region refers to a non-sulfonated region of the separator. The non-sulfonated region includes an unsulfonated region and a desulfonated region.

DESCRIPTION OF SYMBOLS 10 ... Battery cell 100 ... Laminated electrode body 110 ... Positive electrode current collecting plate 110a ... Front side surface (non-joint surface)
110b ... Back side surface (joint surface)
DESCRIPTION OF SYMBOLS 120 ... Negative electrode current collecting plate 200 ... Welded body P ... Positive electrode plate P1 ... Positive electrode filling part P2 ... Positive electrode unfilling part PX ... Tip part N ... Negative electrode plate N1 ... Negative electrode filling part N2 ... Negative electrode unfilling part NX ... Tip part S ... Separator D ... Welding width HAZ ... Heat-affected zone width V ... Sulfonated region X, Xa, Xb ... Unsulfonated region Y ... Desulfonated region

Claims (9)

An electrode body obtained by laminating the positive electrode plate and the negative electrode plate with a separator interposed between the positive electrode plate and the negative electrode plate;
In a battery having a current collector welded to the electrode body,
The separator is
A sulfonated region that is sulfonated;
An unsulfonated region that is not sulfonated,
The non-sulfonated region is
A battery, wherein the battery is disposed at a position facing a heat-affected zone melted at the time of welding with the electrode body on a back surface that is a joint surface of the current collector. The battery according to claim 1,
Both end portions in the welding width direction perpendicular to the welding direction in the non-sulfonated region of the separator,
The battery according to claim 1, wherein the battery is located at a position facing both ends of a welding width where the electrode body and the current collector are welded or at a position outside the position. The battery according to claim 2,
Both end portions in the welding width direction perpendicular to the welding direction in the non-sulfonated region of the separator,
The battery according to claim 1, wherein the battery is located at a position facing the both end portions of the heat-affected zone on the front side surface which is a non-joint surface of the current collector or a position inside the position. A battery according to any one of claims 1 to 3,
The non-sulfonated region in the separator is
A battery characterized by being an unsulfonated region that has not yet been subjected to sulfonation treatment. A battery according to any one of claims 1 to 3,
The non-sulfonated region in the separator is
A battery comprising a desulfonated region that has undergone a desulfonation treatment. A flat plate battery separator,
A sulfonated region that is sulfonated;
An unsulfonated region that is not sulfonated,
The non-sulfonated region is
A separator formed at least one place on each of opposite sides. The separator according to claim 6,
The non-sulfonated region is
A separator characterized by being an unsulfonated region that has not yet been subjected to sulfonation treatment. The separator according to claim 6,
The non-sulfonated region is
A separator characterized by being a desulfonated region that has undergone a desulfonation treatment. In a welding method of welding an electrode body in which the positive electrode plate and the negative electrode plate are laminated with a separator interposed between the positive electrode plate and the negative electrode plate, to a current collector,
As the separator,
A sulfonated region that is sulfonated;
An unsulfonated region that is not sulfonated,
The non-sulfonated region is
Use a flat plate shape that is formed at least one place on each of the facing sides,
The non-sulfonated region,
A welding method comprising welding the current collector and the electrode body in a state of being disposed at a position facing the electrode body in the current collector.

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