JP5353105B2 - Surface treatment liquid for heat treatment steel and method for producing heat treatment steel - Google Patents
Surface treatment liquid for heat treatment steel and method for producing heat treatment steel Download PDFInfo
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- JP5353105B2 JP5353105B2 JP2008198239A JP2008198239A JP5353105B2 JP 5353105 B2 JP5353105 B2 JP 5353105B2 JP 2008198239 A JP2008198239 A JP 2008198239A JP 2008198239 A JP2008198239 A JP 2008198239A JP 5353105 B2 JP5353105 B2 JP 5353105B2
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- 229910000831 Steel Inorganic materials 0.000 title claims description 83
- 239000010959 steel Substances 0.000 title claims description 83
- 239000007788 liquid Substances 0.000 title claims description 57
- 238000004381 surface treatment Methods 0.000 title claims description 35
- 238000010438 heat treatment Methods 0.000 title claims description 27
- 238000004519 manufacturing process Methods 0.000 title claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 115
- 239000002184 metal Substances 0.000 claims description 115
- 239000000049 pigment Substances 0.000 claims description 75
- 239000011888 foil Substances 0.000 claims description 46
- 239000011230 binding agent Substances 0.000 claims description 42
- 239000000463 material Substances 0.000 claims description 39
- 239000000843 powder Substances 0.000 claims description 36
- 239000011248 coating agent Substances 0.000 claims description 34
- 238000000576 coating method Methods 0.000 claims description 32
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 22
- 239000002245 particle Substances 0.000 claims description 14
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- 230000003647 oxidation Effects 0.000 claims description 11
- 238000007254 oxidation reaction Methods 0.000 claims description 11
- 239000011701 zinc Substances 0.000 claims description 11
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 10
- 229910052759 nickel Inorganic materials 0.000 claims description 9
- 229910052725 zinc Inorganic materials 0.000 claims description 9
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- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 150000001875 compounds Chemical class 0.000 claims description 8
- 229910000838 Al alloy Inorganic materials 0.000 claims description 7
- 229910001369 Brass Inorganic materials 0.000 claims description 7
- 229910001297 Zn alloy Inorganic materials 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- 239000010951 brass Substances 0.000 claims description 7
- 229910052804 chromium Inorganic materials 0.000 claims description 7
- 229910052719 titanium Inorganic materials 0.000 claims description 7
- 239000010936 titanium Substances 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910052750 molybdenum Inorganic materials 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
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- 229910052721 tungsten Inorganic materials 0.000 claims description 5
- 150000003961 organosilicon compounds Chemical class 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 230000001590 oxidative effect Effects 0.000 claims 1
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- 239000011787 zinc oxide Substances 0.000 description 7
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- 238000012545 processing Methods 0.000 description 5
- 238000004062 sedimentation Methods 0.000 description 5
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 150000002484 inorganic compounds Chemical class 0.000 description 4
- 229910010272 inorganic material Inorganic materials 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000007747 plating Methods 0.000 description 4
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 4
- 229910000165 zinc phosphate Inorganic materials 0.000 description 4
- 239000003513 alkali Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
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- 238000004070 electrodeposition Methods 0.000 description 3
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
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- 238000003825 pressing Methods 0.000 description 2
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910017518 Cu Zn Inorganic materials 0.000 description 1
- 229910017752 Cu-Zn Inorganic materials 0.000 description 1
- 229910017943 Cu—Zn Inorganic materials 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- MZZSDCJQCLYLLL-UHFFFAOYSA-N Secalonsaeure A Natural products COC(=O)C12OC3C(CC1=C(O)CC(C)C2O)C(=CC=C3c4ccc(O)c5C(=O)C6=C(O)CC(C)C(O)C6(Oc45)C(=O)OC)O MZZSDCJQCLYLLL-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910007570 Zn-Al Inorganic materials 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
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- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 239000003814 drug Substances 0.000 description 1
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
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- KFZAUHNPPZCSCR-UHFFFAOYSA-N iron zinc Chemical compound [Fe].[Zn] KFZAUHNPPZCSCR-UHFFFAOYSA-N 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 1
- 229910052912 lithium silicate Inorganic materials 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
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Description
本発明は、例えば高強度部品を得るための鋼材の熱処理の分野に関するものであり、具体的には熱処理用鋼材の表面処理液および熱処理用に適した表面処理鋼材の製造方法に係わるものである。 The present invention relates to, for example, the field of heat treatment of steel for obtaining high-strength parts. Specifically, the present invention relates to a surface treatment solution for steel for heat treatment and a method for producing a surface-treated steel suitable for heat treatment. .
自動車車体の軽量化の取り組みにおいて、薄肉の鋼材で従来と同等以上の高強度の部品・部材を得るための研究開発が進められている。高強度化の方向は、1)超ハイテン等もともと高強度の鋼材を成形加工する、2)比較的軟質の鋼材を成形加工プロセスの中でまたは成形加工後に熱処理することで高強度化する、に大別される。 In efforts to reduce the weight of automobile bodies, research and development are underway to obtain high-strength parts and components that are equal to or better than conventional steel parts. The direction of increasing strength is to 1) form high-strength steel materials such as ultra-high tension originally, and 2) increase strength by heat-treating relatively soft steel materials during or after the forming process. Broadly divided.
高強度の鋼材を用いると、成形加工できる範囲が制約されたり、スプリングバックの発生等成形品の精度を出すのが難しくなったりする場合がある。一方、2)の例としては、熱間プレス成形技術があげられる。これは、例えば鋼材(鋼板)を高温に加熱してから冷却された金型でプレス加工するもので、成形加工と焼き入れが1プロセスの中で施され、また金型で拘束された状態で焼入れられるため、成形品の精度が良好という特徴がある。 When a high-strength steel material is used, there are cases where the range in which the forming process can be performed is restricted, and it is difficult to obtain the accuracy of the molded product such as the occurrence of springback. On the other hand, an example of 2) is a hot press molding technique. This is, for example, a process in which a steel material (steel plate) is heated to a high temperature and then pressed with a cooled mold, and the molding process and quenching are performed in one process, and are also restrained by the mold. Since it is quenched, there is a feature that the accuracy of the molded product is good.
しかしながら、熱間プレス技術に代表される成形加工時に鋼材を熱処理する方法では、通常の鋼を用いる場合、当該熱処理により表面に鋼のスケールが形成される。鋼のスケールは基材から剥離しやすいので、金型損傷を招いたり、塗装される成形品において塗膜剥離や耐食性不良につながったりするおそれがある。 However, in the method of heat-treating a steel material at the time of forming represented by the hot press technique, when normal steel is used, a steel scale is formed on the surface by the heat treatment. Since the steel scale is easily peeled off from the base material, there is a risk that the mold may be damaged or the coating film may be peeled off or the corrosion resistance may be deteriorated in the molded product to be coated.
このような鋼のスケール発生を抑制するために、表面をめっき等で被覆された鋼材を利用する技術が開発されている。熱間プレス成形の例では、例えば特許文献1にはAlめっき鋼板を用いる方法が、特許文献2には、Zn系またはZn−Al系めっき鋼板を用いる方法が開示されている。また特許文献3には、有機シランをバインダーとするコーティング層、特許文献4、5には、有機バインダー(ポリウレタン、アクリルなど)または有機−無機バインダー中に、導電性のある金属顔料(Al,Fe等)または非金属顔料や潤滑剤等を含有するコーティング層を備える鋼板を用いる方法が開示されている。また、鋼板を冷間プレスにより成形した後に、加熱され金型冷却されるプロセスにおいて、スケール抑制を目的としたものではないが、特許文献6のように潤滑被膜を備えた表面処理鋼板を用いる技術もある。
前述のように、鋼のスケール発生を抑制するための被膜を形成させる技術として、めっきによるものとコーティング剤を形成する技術とに分けることができ、それぞれ特徴があるが、一般には、薬剤塗布の方がめっきよりも単純な設備で被膜の形成が可能である。 As described above, the technology for forming a film for suppressing the generation of steel scale can be divided into plating and technology for forming a coating agent. However, it is possible to form a film with simpler equipment than plating.
一方で、薬剤塗布の場合には、形成される被膜の導電性が通常低く、そのため溶接性が問題となりうる。その他、塗装下地としての化成処理性およびその結果としての塗装密着性も問題となりうる。この点に関し、特許文献3〜5に開示される技術では、導電性のある金属顔料(Al,Fe等)または非金属顔料等を含有するコーティング層を備えることで、溶接性等の改善を図っている。このコーティング層は、その金属顔料を含有する処理液(塗料)から形成されるものである。しかしながら、単に金属顔料等を分散させるということだけでは、前述の溶接性、塗装密着性が実用上は不十分である。また、金属顔料を含有する処理液(塗料)は、バインダーまたは溶媒と金属顔料との比重の差が大きく顔料が沈降しやすい。そのため、塗装中にも強い攪拌や循環が必要になって塗装時の作業性が悪くなり、また得られた表面処理鋼板の性能も安定しない場合がある。 On the other hand, in the case of drug application, the conductivity of the formed film is usually low, so weldability can be a problem. In addition, chemical conversion processability as a coating base and resultant coating adhesion can also be a problem. In this regard, in the techniques disclosed in Patent Documents 3 to 5, improvement in weldability and the like is achieved by providing a coating layer containing a conductive metal pigment (Al, Fe, etc.) or a nonmetal pigment. ing. This coating layer is formed from a treatment liquid (paint) containing the metal pigment. However, the above-described weldability and paint adhesion are not practically sufficient simply by dispersing a metal pigment or the like. Further, the treatment liquid (paint) containing a metal pigment has a large difference in specific gravity between the binder or solvent and the metal pigment, and the pigment is likely to settle. Therefore, strong agitation and circulation are required even during painting, workability during painting is deteriorated, and the performance of the obtained surface-treated steel sheet may not be stable.
本発明は、熱処理前の鋼材表面に被膜を形成しておくことにより、熱処理による鋼のスケール発生を抑制することができ、溶接性や塗装密着性に優れた熱処理鋼材を得るための表面処理液であって、特に処理液中の金属顔料等が沈降しにくく扱いやすい表面処理液を提供すること、およびその表面処理液を用いた熱処理鋼材の製造方法を提供することを目的とする。 The present invention provides a surface treatment liquid for obtaining a heat treated steel material having excellent weldability and paint adhesion by suppressing the generation of steel scale due to the heat treatment by forming a film on the surface of the steel material before the heat treatment. In particular, it is an object to provide a surface treatment liquid that is easy to handle, in which metal pigments and the like in the treatment liquid are not easily settled, and to provide a method for producing a heat-treated steel material using the surface treatment liquid.
上記課題を解決するべく提供される本発明は、次のとおりである。
(1)無機系バインダーと金属顔料とを溶媒中に含有する熱処理用鋼材の表面処理液であって、前記無機系バインダーが、シリカ、チタニア、ジルコニア、有機ケイ素化合物、有機チタン化合物、および有機ジルコニウム化合物からなる群から選ばれる一種または二種以上であり、前記金属顔料として、当該金属顔料と前記無機系バインダーとの合計量に対し、(a)酸化亜鉛粉を5〜20質量%、(b)耐高温酸化性金属粉としてCr、Ni、W、V、Mo、Zr、Ti、CoおよびCuならびにこれらの合金の粉末から選ばれる一種または複数種類の金属粉を15〜60質量%、および(c)金属箔を10〜25質量%を含有し、前記金属顔料の合計含有量は、当該金属顔料と前記無機系バインダーとの合計量に対して50〜75質量%であることを特徴とする表面処理液。
The present invention provided to solve the above problems is as follows.
(1) A surface treatment liquid for a heat-treating steel material containing an inorganic binder and a metal pigment in a solvent, wherein the inorganic binder is silica, titania, zirconia, an organosilicon compound, an organotitanium compound, and an organozirconium It is 1 type, or 2 or more types chosen from the group which consists of a compound, and is 5-20 mass% of (a) zinc oxide powder with respect to the total amount of the said metal pigment and the said inorganic type binder as said metal pigment, (b ) 15-60 mass% of one or more kinds of metal powders selected from Cr, Ni, W, V, Mo, Zr, Ti, Co and Cu and their alloy powders as high temperature oxidation resistant metal powders, and ( c) The metal foil contains 10 to 25% by mass, and the total content of the metal pigment is 50 to 75% by mass with respect to the total amount of the metal pigment and the inorganic binder. Surface treatment solution, characterized in that.
(2)前記金属箔が真鍮箔である、上記(1)記載の表面処理液。 (2) The surface treatment liquid according to (1) above, wherein the metal foil is a brass foil.
(3)前記金属顔料がさらに、(d)Zn、Zn合金、AlおよびAl合金粉からなる群から選ばれる一種または二種以上を、当該金属顔料と前記無機系バインダーとの合計量に対して10〜30質量%含有する、上記(1)または(2)記載の表面処理液。 (3) The metal pigment is further (d) one or more selected from the group consisting of Zn, Zn alloy, Al, and Al alloy powder, with respect to the total amount of the metal pigment and the inorganic binder. The surface treatment liquid according to (1) or (2) above, containing 10 to 30% by mass.
(4)前記金属顔料のうち、前記金属箔以外の成分の平均粒径が70μm未満であって、前記金属箔が厚み2μm以下かつ箔径3〜10μmである、上記(1)から(3)のいずれかに記載の表面処理液。 (4) Among the metal pigments, the average particle diameter of components other than the metal foil is less than 70 μm, and the metal foil has a thickness of 2 μm or less and a foil diameter of 3 to 10 μm. The surface treatment liquid according to any one of the above.
(5)鋼材表面に被膜層を形成する被膜形成工程と、該被膜層が形成された鋼材を700℃以上に加熱する過程を含む熱処理工程とを含む熱処理鋼材の製造方法であって前記被膜形成工程は、無機系バインダーと金属顔料とを溶媒中に含有する熱処理用鋼材の表面処理液であって、前記無機系バインダーが、シリカ、チタニア、ジルコニア、有機ケイ素化合物、有機チタン化合物、および有機ジルコニウム化合物からなる群から選ばれる一種または二種以上であり、前記金属顔料として、当該金属顔料と前記無機系バインダーとの合計量に対し、(a)酸化亜鉛粉を5〜20質量%、(b)耐高温酸化性金属粉としてCr、Ni、W、V、Mo、Zr、Ti、CoおよびCuならびにこれらの合金の粉末から選ばれる一種または複数種類の金属粉を15〜60質量%、および(c)金属箔を10〜25質量%を含有し、前記金属顔料の合計含有量は、当該金属顔料と前記無機系バインダーとの合計量に対して50〜75質量%である表面処理液を鋼材に塗布して、焼付・乾燥することにより被膜を形成するものであることを特徴とする、熱処理鋼材の製造方法。
(5) A method for producing a heat-treated steel material, comprising: a film forming step for forming a film layer on a steel surface; and a heat treatment step including a process for heating the steel material on which the film layer is formed to 700 ° C. or more. The process is a surface treatment liquid for a heat-treating steel material containing an inorganic binder and a metal pigment in a solvent, wherein the inorganic binder is silica, titania, zirconia, organosilicon compound, organotitanium compound, and organozirconium. It is 1 type, or 2 or more types chosen from the group which consists of a compound, and is 5-20 mass% of (a) zinc oxide powder with respect to the total amount of the said metal pigment and the said inorganic type binder as said metal pigment, (b ) one or more kinds of gold selected Cr as high temperature oxidation resistant metal powder, Ni, W, V, Mo , Zr, Ti, from powders of Co and Cu and their alloys Flour 15-60% by weight, and (c) a metal foil containing 10 to 25 wt%, the total content of the metallic pigment, 50 to the total amount of the inorganic binder and the metal pigment A method for producing a heat-treated steel material, comprising applying a surface treatment liquid of 75% by mass to a steel material and baking and drying to form a coating film.
(6)前記金属箔が真鍮箔である、上記(5)記載の熱処理鋼材の製造方法。 (6) The method for producing a heat-treated steel material according to (5), wherein the metal foil is a brass foil.
(7)前記金属顔料がさらに、(d)Zn、Zn合金、AlおよびAl合金粉からなる群から選ばれる一種または二種以上を、当該金属顔料と前記無機系バインダーとの合計量に対して10〜30質量%含有する、上記(5)または(6)記載の熱処理鋼材の製造方法。 (7) The metal pigment further includes (d) one or more selected from the group consisting of Zn, Zn alloy, Al, and Al alloy powder with respect to the total amount of the metal pigment and the inorganic binder. The manufacturing method of the heat-treated steel materials according to (5) or (6) above, containing 10 to 30% by mass.
(8)前記金属顔料のうち、前記金属箔以外の成分の平均粒径が70μm未満であって、前記金属箔が厚み2μm以下かつ箔径3〜10μmである、
上記(5)から(7)のいずれかに記載の熱処理鋼材の製造方法。
(8) Of the metal pigment, the average particle size of components other than the metal foil is less than 70 μm, and the metal foil has a thickness of 2 μm or less and a foil diameter of 3 to 10 μm.
The method for producing a heat-treated steel material according to any one of (5) to (7).
本発明の表面処理液を、熱処理前の鋼材表面に塗布して被膜を形成しておくことにより、熱処理による鋼のスケール発生を抑制することができ、溶接性や塗装密着性に優れた熱処理鋼材を得ることができる。またこの本発明の表面処理液は、液中の金属顔料等が沈降しにくいので扱いやすい。 By applying the surface treatment liquid of the present invention to the surface of the steel material before heat treatment to form a coating, it is possible to suppress the generation of steel scale due to heat treatment, and the heat treated steel material is excellent in weldability and paint adhesion. Can be obtained. In addition, the surface treatment liquid of the present invention is easy to handle because metal pigments and the like in the liquid are unlikely to settle.
1.表面処理液
(1)無機系バインダー
本発明の表面処理液は、金属顔料を分散させるバインダー成分として無機系バインダーを有する。この無機系バインダーは公知のものを使用することができ、X−O結合を有するもの(X:Si,Ti,Zrなど)を有する無機化合物および/または有機無機化合物が好ましい。具体的には、シリカ、チタニア、ジルコニア、有機ケイ素化合物、有機チタン化合物、および有機ジルコニウム化合物からなる群から選ばれる一種または二種以上が例示される。これらのバインダーは耐熱性に優れることから、鋼のスケール抑制に有効であると考えられる。
1. Surface treatment liquid (1) Inorganic binder The surface treatment liquid of this invention has an inorganic binder as a binder component which disperse | distributes a metal pigment. Known inorganic binders can be used, and inorganic compounds and / or organic inorganic compounds having an X—O bond (X: Si, Ti, Zr, etc.) are preferable. Specific examples include one or more selected from the group consisting of silica, titania, zirconia, organosilicon compounds, organotitanium compounds, and organozirconium compounds. Since these binders are excellent in heat resistance, it is considered that they are effective in suppressing steel scale.
なお、無機化合物にはたとえばリチウムシリケートのようにシリカなど以外の成分が含まれていてもよい。また、シリカはその分散性の高さなどからコロイダルシリカを用いることが好ましい。有機無機化合物の具体例としてはアルコキシシランが挙げられる。 The inorganic compound may contain components other than silica, such as lithium silicate. Moreover, it is preferable to use colloidal silica because of its high dispersibility. Specific examples of the organic inorganic compound include alkoxysilane.
(2)金属顔料の成分
処理液中には、少なくとも次の金属顔料、(a)酸化亜鉛粉、(b)耐高温酸化性金属粉、(c)金属箔を含有し、好適態様では(d)Zn、Zn合金、Alおよび/またはAl合金粉をさらに含有する。これらの成分について以下に説明する。
(2) Component of metal pigment The treatment liquid contains at least the following metal pigment, (a) zinc oxide powder, (b) high-temperature oxidation-resistant metal powder, and (c) metal foil. ) Further containing Zn, Zn alloy, Al and / or Al alloy powder. These components are described below.
なお、酸化亜鉛は、厳密には金属ではないが、本発明では酸化亜鉛粉を便宜上金属顔料として分類する。また、以下の説明において、金属顔料の含有量は、特に断りがない限り、無機系バインダーと金属顔料との総和を分母とした割合(質量%)で示す。 Zinc oxide is not strictly a metal, but in the present invention, zinc oxide powder is classified as a metal pigment for convenience. In the following description, the content of the metal pigment is expressed as a ratio (% by mass) with the sum of the inorganic binder and the metal pigment as the denominator unless otherwise specified.
(a)酸化亜鉛粉
熱処理された鋼材は、例えば自動車部品であれば、車体に組み立てられたあと、化成処理を施されて、その後電着塗装等により塗装される。処理液中に酸化亜鉛粉を含有させることにより、処理液からなる被膜上に化成処理層が形成されやすくなる。このため、処理液からなる被膜と塗装(塗膜)との密着性が向上する。酸化亜鉛の好ましい含有量は5〜20%である。含有量が5%未満の場合には被膜と塗膜との密着性向上の効果が得られにくくなり、含有量が20%超の場合には、相対的に他の金属顔料の含有量が低下するため、不具合が発生しやすくなる。特に好ましい含有量は6〜14%である。
(A) Zinc oxide powder If the heat-treated steel material is, for example, an automobile part, it is assembled on the vehicle body, subjected to chemical conversion treatment, and then coated by electrodeposition coating or the like. By containing zinc oxide powder in the treatment liquid, a chemical conversion treatment layer is easily formed on the coating film made of the treatment liquid. For this reason, the adhesiveness of the film which consists of a process liquid, and coating (coating film) improves. The preferable content of zinc oxide is 5 to 20%. When the content is less than 5%, it is difficult to obtain the effect of improving the adhesion between the coating film and the coating film. When the content is more than 20%, the content of other metal pigments is relatively lowered. As a result, problems are likely to occur. A particularly preferable content is 6 to 14%.
(b)耐高温酸化性金属粉
熱処理された鋼材は、例えば自動車部品であれば、主としてスポット溶接等で車体に組み立てられる。処理液中に耐高温酸化性金属粉を含有することで、スポット溶接性が改善される。耐高温酸化性金属粉としては、Cr、Ni、W、V、Mo、Zr、Ti、CoおよびCuならびにこれらの合金の粉末が例示される。これらの金属粉は、融点が高く耐酸化性も高いので800℃程度以上に加熱される熱処理においても変質しにくいため、熱処理後の鋼材表面にもそのまま残存しスポット溶接時に通電サイトとして働いているものと推測される。好ましい耐高温酸化性金属粉はCrもしくはNiまたはこれらの合金の粉末であり、性能およびコストのバランスに優れている。また、耐高温酸化性金属粉は一種の金属粉から構成されていてもよいし、複数種類の金属粉から構成されていてもよい。
(B) High-temperature oxidation-resistant metal powder If the heat-treated steel material is, for example, an automobile part, it is assembled to the vehicle body mainly by spot welding or the like. Spot weldability is improved by containing the high-temperature oxidation-resistant metal powder in the treatment liquid. Examples of the high temperature oxidation-resistant metal powder include Cr, Ni, W, V, Mo, Zr, Ti, Co and Cu and powders of these alloys. Since these metal powders have a high melting point and high oxidation resistance, they do not easily deteriorate during heat treatment heated to about 800 ° C. or more, so they remain on the surface of the steel after the heat treatment and serve as current-carrying sites during spot welding. Presumed to be. A preferred high-temperature oxidation-resistant metal powder is Cr or Ni or an alloy thereof, and has an excellent balance between performance and cost. Moreover, the high temperature oxidation resistant metal powder may be composed of one kind of metal powder or may be composed of a plurality of kinds of metal powder.
これらの耐高温酸化性金属粉の好ましい含有量は15〜60%である。含有量が15%未満の場合にはスポット溶接性改善の効果が得られにくくなり、含有量が60%超の場合には、相対的に他の金属顔料の含有量が低下するため、不具合が発生しやすくなる。特に好ましい含有量は40〜60%である。 The preferred content of these high temperature oxidation resistant metal powders is 15-60%. When the content is less than 15%, it becomes difficult to obtain the effect of improving spot weldability. When the content is more than 60%, the content of other metal pigments is relatively lowered, so there is a problem. It tends to occur. A particularly preferable content is 40 to 60%.
なお、本発明に係る表面処理液による被膜を形成させる成形品の製造プロセスは種々考えられるが、後述する図1のような鋼板の熱間プレス成形プロセスで本発明を適用した場合を典型例にとして説明する。 Various processes for producing a molded product for forming a coating film with the surface treatment liquid according to the present invention are conceivable. A typical example is a case where the present invention is applied in a hot press forming process of a steel sheet as shown in FIG. Will be described.
(c)金属箔
上記の(a)および(b)の金属顔料は、比重がバインダー形成成分や溶媒(水、溶剤)よりもかなり大きいので、処理液中で沈降しやすい。そこで、本発明に係る処理液は金属箔を含有させることにより金属顔料の沈降を抑制している。この箔状の金属粉を含有させることで、処理液における無機系バインダーの濃度によらずその粘性が増すため、沈降しにくくなっているものと推測される。金属箔としては、Al箔、真鍮(Cu−Zn)箔等を用いることができる。また、好ましい含有量は10〜25%である。含有量が10%未満の場合には沈降抑制の効果が得られにくくなり、含有量が25%超の場合には、相対的に他の金属顔料の含有量が低下するため、不具合が発生しやすくなる。特に好ましい含有量は15〜25%である。
(C) Metal foil The metal pigments of the above (a) and (b) have a specific gravity that is considerably larger than that of the binder-forming component and the solvent (water, solvent), and thus are easily precipitated in the treatment liquid. Therefore, the treatment liquid according to the present invention suppresses the precipitation of the metal pigment by containing a metal foil. By including this foil-like metal powder, the viscosity increases regardless of the concentration of the inorganic binder in the treatment liquid, and it is assumed that it is difficult to settle. As the metal foil, Al foil, brass (Cu—Zn) foil or the like can be used. Moreover, preferable content is 10 to 25%. When the content is less than 10%, it is difficult to obtain the effect of suppressing sedimentation. When the content is more than 25%, the content of other metal pigments is relatively lowered, resulting in problems. It becomes easy. A particularly preferable content is 15 to 25%.
(d)Zn、Zn合金、Alおよび/またはAl合金粉
処理液中にZn、Zn合金、AlおよびAl合金粉からなる群から選ばれる一種または二種以上を含有すると、熱処理後の鋼材の耐食性が向上する。好ましい含有量は10〜30%である。含有量が10%未満の場合には耐食性向上の効果が得られにくくなり、含有量が30%超の場合には、相対的に他の金属顔料の含有量が低下するため、不具合が発生する可能性が高まることが懸念される。特に好ましい含有量は20〜30%である。なお、これらのZn等の金属粉が箔状であれば、上記(c)の金属箔の機能も兼ね備えることとなり、好ましい。この場合には、50%程度を上限として含有させてもよい。
(D) Zn, Zn alloy, Al and / or Al alloy powder When the treatment liquid contains one or more selected from the group consisting of Zn, Zn alloy, Al and Al alloy powder, the corrosion resistance of the steel material after heat treatment Will improve. A preferable content is 10 to 30%. When the content is less than 10%, it is difficult to obtain the effect of improving the corrosion resistance, and when the content is more than 30%, the content of other metal pigments is relatively lowered, which causes a problem. There is concern that the possibility will increase. A particularly preferable content is 20 to 30%. In addition, if these metal powders, such as Zn, are foil shape, it will have the function of the metal foil of said (c), and it is preferable. In this case, the upper limit may be about 50%.
(3)金属顔料の形状
上記のように、(c)金属箔は沈降防止のため箔状の形状であって、平均厚さ2μm以下、平均箔径(箔の長径)3〜10μmとすることが好ましい。また、アスペクト比(箔径/厚さ)として、3〜10程度とすることが好ましい。厚さが大きすぎたりアスペクト比が小さすぎたりすると、沈降防止の機能が低下する。また、箔径が大きすぎたりアスペクト比が大きすぎたりすると、箔が割れやすくなり、結果的に適切な形状を有さない金属箔が多くなってしまう。
(3) Metal Pigment Shape As described above, (c) the metal foil has a foil shape for preventing sedimentation, and has an average thickness of 2 μm or less and an average foil diameter (foil long diameter) of 3 to 10 μm. Is preferred. The aspect ratio (foil diameter / thickness) is preferably about 3 to 10. If the thickness is too large or the aspect ratio is too small, the function of preventing sedimentation is deteriorated. Moreover, when the foil diameter is too large or the aspect ratio is too large, the foil is easily broken, and as a result, there are many metal foils that do not have an appropriate shape.
一方、上記(a)、(b)および(d)の金属顔料についてはその形状に制限はない。ただし、粒径(球換算直径)が過剰に大きい場合には(c)の金属箔によっても沈降を抑制することが困難となることもある。また、被膜から金属顔料が突出する傾向が特に強くなり、顔料脱落の可能性が高まったり、意匠性が著しく低下したりする場合もある。したがって、これらの金属顔料の平均粒径は70μm未満とすることが好ましく、30μm以下とすれば特に好ましい。 On the other hand, the shape of the metal pigments (a), (b) and (d) is not limited. However, when the particle size (sphere equivalent diameter) is excessively large, it may be difficult to suppress sedimentation even with the metal foil of (c). In addition, the tendency of the metal pigment to protrude from the coating is particularly strong, and the possibility of the pigment falling off may increase, or the design may be significantly reduced. Therefore, the average particle diameter of these metal pigments is preferably less than 70 μm, and particularly preferably 30 μm or less.
(4)金属顔料の含有量
上記の金属顔料全体の表面処理液における含有量は、50〜75%とすることが好ましい。50%未満の場合には、被膜の導電性が低下することが懸念される。一方、75%超の場合には、無機系バインダーの含有量が相対的に低くなるため、金属顔料が被膜として固定されることが困難となる場合があり、剥離などの不具合が発生する可能性が高まる。
(4) Content of metal pigment The content of the entire metal pigment in the surface treatment liquid is preferably 50 to 75%. When it is less than 50%, there is a concern that the conductivity of the coating is lowered. On the other hand, if it exceeds 75%, the content of the inorganic binder is relatively low, so that it may be difficult to fix the metal pigment as a film, and problems such as peeling may occur. Will increase.
(5)媒質
媒質は、処理液として安定するもの、特に無機系バインダーが安定に溶解または分散しうるものであれば、限定されない。昨今の環境面の要請からは、水または水を主成分とする媒質が好ましく、必要に応じアルコールやその他添加剤を加えてもよい。
(5) Medium The medium is not limited as long as it is stable as a treatment liquid, in particular, an inorganic binder that can be stably dissolved or dispersed. In view of recent environmental demands, water or a medium containing water as a main component is preferable, and alcohol or other additives may be added as necessary.
(6)他の成分
本発明に係る表面処理液は、上記の無機系バインダーおよび金属顔料のほかに、潤滑剤、界面活性剤など他の成分を、性能を害さない程度に有していてもよい。これらは公知のものを適宜選ぶことができる。潤滑剤について例示すれば、ワックスのような有機系潤滑剤や二硫化モリブデンのような無機系潤滑剤が挙げられる。なお、増粘剤については、本発明では上記の(c)金属箔を用いることにより処理液粘度を高めることとしているため、あえて使用する必要はない。
(6) Other components The surface treatment liquid according to the present invention may have other components such as a lubricant and a surfactant in addition to the above inorganic binder and metal pigment to the extent that the performance is not impaired. Good. These can be appropriately selected from known ones. Examples of the lubricant include an organic lubricant such as wax and an inorganic lubricant such as molybdenum disulfide. In addition, about a thickener, since it is supposed that a process liquid viscosity is raised by using said (c) metal foil in this invention, it is not necessary to use it darely.
2.被膜
前述したような処理液を鋼材に塗布して形成される場合を例として説明する。
被膜は、好ましくはシリカ質、チタネート質、ジルコネート質あるいはこれらの混合体をバインダーとして有し、上記(a)〜(c)、または上記(a)〜(d)の金属顔料が分散した態様となる。
2. Coating A case where the above-described treatment liquid is applied to a steel material will be described as an example.
The coating preferably has siliceous, titanate, zirconate or a mixture thereof as a binder, and the above (a) to (c) or the above (a) to (d) in which the metal pigment is dispersed Become.
これらの金属顔料はその好適態様であっても上記のように30μm程度の粒径となりうるため、被膜は顔料がバインダー層に埋設された構造のみならず、顔料がバインダー層から突出した構造となる場合もある。本発明では、被膜断面から被膜を観察した際のバインダー層の厚さを被膜の厚さとした。 Since these metal pigments can have a particle size of about 30 μm as described above even in a preferred embodiment, the coating has not only a structure in which the pigment is embedded in the binder layer but also a structure in which the pigment protrudes from the binder layer. In some cases. In the present invention, the thickness of the binder layer when the coating is observed from the cross section of the coating is defined as the thickness of the coating.
この規定に基づく被膜の厚さは、スケール発生の抑制という基本機能を果たす観点から被膜の厚さは3μm以上が好ましく、一方溶接性を考慮すると15μm以下が好ましく、5μm前後(4〜10μm)が特に好ましい。 The thickness of the coating based on this rule is preferably 3 μm or more from the viewpoint of fulfilling the basic function of suppressing the generation of scale, while considering the weldability, it is preferably 15 μm or less, and around 5 μm (4 to 10 μm). Particularly preferred.
3.熱処理鋼材の製造方法
(1)表面処理鋼板の熱間成形
以下では、図1のようなプロセス、すなわち、鋼板に表面処理液を塗布し被膜を形成して表面処理鋼板を得て、この表面処理鋼板を熱間成形するプロセスについて主に説明する。
3. Manufacturing method of heat-treated steel (1) Hot forming of surface-treated steel sheet In the following, a process as shown in FIG. 1, that is, a surface-treated steel sheet is obtained by applying a surface treatment liquid to a steel sheet to form a film. The process of hot forming the steel sheet will be mainly described.
処理液の塗布にあたって、あらかじめ攪拌等によって金属顔料を処理液中に均一に分散させておく。これにより、本発明の処理液であれば、比較的長期間処理液の分離・沈降が抑制でき、処理液塗布作業中に強い循環をし続ける必要がない。塗布方法は、スプレー、ロールコート、バーコート、浸漬等公知の方法でよい。 In applying the treatment liquid, the metal pigment is uniformly dispersed in the treatment liquid in advance by stirring or the like. Thereby, if it is the processing liquid of this invention, separation and sedimentation of a processing liquid can be suppressed for a comparatively long period of time, and it is not necessary to continue strong circulation during processing liquid application | coating operation | work. The application method may be a known method such as spraying, roll coating, bar coating, or dipping.
なお、処理液塗布前に、表面をアルカリ等で洗浄してもよいし、被膜の密着性を向上させる等の目的でショットブラストなどの物理的処理や化成処理などの化学的な処理を施してもよい。 Before applying the treatment liquid, the surface may be washed with alkali or the like, or subjected to chemical treatment such as physical treatment such as shot blasting or chemical conversion treatment for the purpose of improving the adhesion of the coating. Also good.
処理液が塗布された後は乾燥させる。これにより鋼材表面に被膜が形成される。処理液の溶剤成分が揮発して十分に乾燥すればよいので、いわゆる塗装鋼板製造時のような厳しい温度管理は必要ない。例えば、オーブンで80〜150℃程度に加熱して乾燥すればよい。 After the treatment liquid is applied, it is dried. Thereby, a coating film is formed on the steel material surface. Since the solvent component of the treatment liquid only needs to be volatilized and dried sufficiently, strict temperature control as in the production of a so-called coated steel sheet is not necessary. For example, what is necessary is just to heat and dry to about 80-150 degreeC with oven.
このようにして得られた表面処理鋼板を、加工のためにブランキングしたのち、加熱する。焼入れの場合には、加熱温度は(鋼成分等によっても異なるが)700〜1200℃程度である。このとき、特許文献1または2の亜鉛系めっき鋼板またはAl系めっき鋼板の場合は、加熱温度がめっき被膜の融点より高いので、加熱速度が非常に早い場合等には表面に液相が現れ、後続の熱間成形に悪影響を及ぼすことが懸念されるが、本発明ではそのようなことは生じないため、急速加熱してもよい。 The surface-treated steel sheet thus obtained is blanked for processing and then heated. In the case of quenching, the heating temperature is about 700 to 1200 ° C. (although depending on the steel components and the like). At this time, in the case of the zinc-based plated steel sheet or the Al-based plated steel sheet of Patent Document 1 or 2, since the heating temperature is higher than the melting point of the plating film, a liquid phase appears on the surface when the heating rate is very fast, etc. Although there is a concern that it may adversely affect the subsequent hot forming, such a phenomenon does not occur in the present invention, and rapid heating may be performed.
加熱されたブランクを加熱された温度域のまま熱間成形する。このとき、成形と同時または直後に急冷(例えば水冷された金型で成形する等)してもよい。例えば水冷された金型でプレス成形すれば、プレス成形と同時に焼入れされるため、高強度で形状精度のよい成形品が得られる。 The heated blank is hot-formed while being in the heated temperature range. At this time, rapid cooling (for example, molding with a water-cooled mold) may be performed simultaneously with or immediately after molding. For example, if press molding is performed with a water-cooled mold, it is quenched at the same time as press molding, so that a molded product having high strength and good shape accuracy can be obtained.
(2)その他の製造方法
上述した表面処理鋼材の熱間成形以外に、本発明に係る表面処理液が適用される鋼材の製造プロセスには、図2または3のようなものが例示される。
(2) Other Manufacturing Methods In addition to the above-described hot forming of the surface-treated steel material, the steel material manufacturing process to which the surface treatment liquid according to the present invention is applied is illustrated in FIG. 2 or 3.
すなわち、図2は、表面処理鋼板を成形した後、熱処理(焼入)する方法である。図3は、成形品に処理液を塗布してから、熱処理(焼入れ)する方法である。図3の方法は、図1および2に係るプロセスと比較して、成形品に処理液を塗布するため、切断端面に被覆でき、ブランキングによる余材の部分に塗布しなくてよいという利点を有する。ただし、塗布設備が制約されたり付着量の管理が難しくなったりする場合が有る。 That is, FIG. 2 shows a method of heat treatment (quenching) after forming a surface-treated steel sheet. FIG. 3 shows a method of applying heat treatment (quenching) after applying a treatment liquid to a molded product. Compared with the processes according to FIGS. 1 and 2, the method of FIG. 3 has an advantage that the processing liquid is applied to the molded product, so that it can be applied to the cut end face and does not have to be applied to the remaining material portion by blanking. Have. However, there are cases where the application equipment is restricted or the management of the amount of adhesion becomes difficult.
以上の説明は鋼板を例としたが、鋼板やその成形品に限らず、鋼管や棒鋼等およびこれらの成形品など他の鋼材を熱処理する場合にも、本発明に係る表面処理液を適用して被膜を形成することができる。 Although the above description has been made with a steel plate as an example, the surface treatment liquid according to the present invention is applied not only to a steel plate and its molded product, but also to heat treatment of other steel materials such as steel pipes and steel bars and these molded products. Thus, a film can be formed.
(3)その他の条件
鋼材の化学組成は、熱処理(焼き入れ)により、高強度化が達成できる組成であることが好ましい。求められる強度にもよるが、例えば、C:0.10〜0.40質量%であることが好ましく、さらに、Mn:0.1〜3.0質量%および/またはCr:0.1〜1.0質量%を含有させたり、B:0.0001〜0.01質量%を含有させたりしてもよい。また、Ni,Mo,V,Ti,Nb等、焼入れ性や焼入れ後の強度を高める元素を含有させてもよい。
(3) Other conditions The chemical composition of the steel material is preferably a composition that can achieve high strength by heat treatment (quenching). Although it depends on the required strength, for example, C is preferably 0.10 to 0.40% by mass, and Mn is 0.1 to 3.0% by mass and / or Cr is 0.1 to 1%. 0.0% by mass or B: 0.0001 to 0.01% by mass may be contained. Further, elements such as Ni, Mo, V, Ti, Nb, etc., that enhance the hardenability and the strength after quenching may be contained.
以下、実施例を用いて本発明をさらに説明するが、本発明は、以下の実施例に限定されない。
1.表面処理液の調製
(1)コーティング用のバインダー
バインダーとして、株式会社日板研究所製セラミックコーティング剤(セラミカ;G90、G−301、G−401)を用いた。
EXAMPLES Hereinafter, although this invention is further demonstrated using an Example, this invention is not limited to a following example.
1. Preparation of surface treatment solution (1) As a binder binder for coating, a ceramic coating agent (Ceramica; G90, G-301, G-401) manufactured by Niita Laboratory Co., Ltd. was used.
(2)顔料
化成処理性改善のために酸化亜鉛(本荘ケミカル(株)製 酸化亜鉛1種)を用いた。
また、溶接性改善のために主成分がNiとCrとからなる次の金属粉(福田金属箔粉工業株式会社製)のいずれかを用いた。
FP−4H:平均粒径約30μm
FP453G−100:平均粒径63μm
(2) Pigment Zinc oxide (1 type of zinc oxide manufactured by Honjo Chemical Co., Ltd.) was used to improve chemical conversion properties.
Moreover, in order to improve weldability, any of the following metal powders (made by Fukuda Metal Foil Powder Industry Co., Ltd.) whose main components are Ni and Cr was used.
FP-4H: Average particle size of about 30 μm
FP453G-100: average particle size 63 μm
さらに、溶接性改善のための導電金属の分散安定性向上のために、次の真鍮箔(福田金属箔粉工業株式会社製)のいずれかを用いた。なお、いずれもその合金組成は、銅75質量%亜鉛25質量%合金であった。
No.7000:平均粒径5μm
No.700:平均粒径7μm
Furthermore, in order to improve the dispersion stability of the conductive metal for improving weldability, one of the following brass foils (manufactured by Fukuda Metal Foil Powder Co., Ltd.) was used. In all cases, the alloy composition was an alloy of 75 mass% copper and 25 mass% zinc.
No. 7000: Average particle size 5 μm
No. 700: Average particle size 7 μm
さらに、場合により次の亜鉛粉等の金属(以下、「第二金属」という。)も添加した。
亜鉛粉:本荘ケミカル製 F500、F−1000(平均粒径はそれぞれ11、5μm)
鉄亜鉛粉:DOWAIPクリエイション製Z1−B(平均粒径7μm、Fe濃度16%)
Alパウダー:日本防湿工業製 平均粒子径11μmのもの、5μmのもの
Further, in some cases, the following metals such as zinc powder (hereinafter referred to as “second metal”) were also added.
Zinc powder: F500 and F-1000 manufactured by Honjo Chemical (average particle sizes of 11 and 5 μm, respectively)
Iron zinc powder: ZWA-B made by DOWAIP Creation (average particle size 7 μm, Fe concentration 16%)
Al powder: made by Nippon Moistureproof Industry, average particle size 11μm, 5μm
2.試験片の製作
次の方法で、試験片を製作した。
2. Production of test piece A test piece was produced by the following method.
まず、C:0.21質量%、Si:0.2質量%、Mn:1.3質量%、P:0.005質量%、S:0.001質量%、残部Feおよび不純物からなる化学組成を有する鋼板(100×200mm、厚さ1.6mm)をアルカリ脱脂したのち、表1の組成で配合、分散させた塗料サンプルをバーコーターにより厚み5μm狙いで両面塗布した。塗布後の鋼板をオーブン中で150℃にて乾燥させて被膜を形成した。こうして得られた試験片の被膜の厚さは、試験片を樹脂埋め込みして研磨仕上げ、断面SEM観察によって計測したところ、いずれの試験片についても4〜6μmであった。 First, C: 0.21% by mass, Si: 0.2% by mass, Mn: 1.3% by mass, P: 0.005% by mass, S: 0.001% by mass, balance Fe and chemical composition consisting of impurities Then, a steel sheet (100 × 200 mm, thickness 1.6 mm) having an alkali was degreased with alkali, and a paint sample blended and dispersed with the composition shown in Table 1 was applied on both sides with a bar coater aiming at a thickness of 5 μm. The coated steel sheet was dried in an oven at 150 ° C. to form a film. The coating thickness of the test piece thus obtained was 4 to 6 μm for any test piece when the test piece was resin-embedded and polished, and measured by cross-sectional SEM observation.
続いて、この被膜が形成された試験片を900℃の天然ガス燃焼雰囲気炉内に4分間保持して加熱し、取り出し後3秒以内に水冷ジャケットを有する平板状金型で挟み込み(面圧:100kgf/cm2)、50℃/秒以上の冷却速度で冷却し、試験片温度が100℃以下となるように20秒間保持冷却した。 Subsequently, the test piece on which this film was formed was held in a natural gas combustion atmosphere furnace at 900 ° C. for 4 minutes and heated, and sandwiched between flat plate molds having a water-cooled jacket within 3 seconds after removal (surface pressure: 100 kgf / cm 2 ), and cooled at a cooling rate of 50 ° C./second or higher, and held and cooled for 20 seconds so that the temperature of the test piece became 100 ° C. or lower.
3.評価試験方法
(1)塗料中顔料の分散安定性評価
顔料分散の完了した塗料を1時間放置したのち一旦顔料を攪拌棒で1分間かき混ぜて3分間放置した。その後、顔料の塗料容器底への沈降量を測定するため、塗料の上澄み液を傾斜法で別の容器に移し、容器底に残存する沈降顔料の質量を測定し、その初期配合顔料に対する質量比率(沈降顔料比率)を求めて次の基準で評価した。
○:10質量%以下 (10質量%以下を良好と判断する。)
△:10質量%超30質量%以下
×:30質量%超
3. Evaluation test method (1) Evaluation of dispersion stability of pigment in paint
After the pigment-dispersed paint was left for 1 hour, the pigment was once stirred with a stir bar for 1 minute and left for 3 minutes. Then, in order to measure the amount of pigment settled on the bottom of the paint container, the paint supernatant is transferred to another container by the gradient method, the mass of the precipitated pigment remaining on the container bottom is measured, and the mass ratio with respect to the initial blended pigment (Precipitated pigment ratio) was determined and evaluated according to the following criteria.
○: 10% by mass or less (10% by mass or less is judged to be good)
Δ: more than 10% by mass and less than 30% by mass ×: more than 30% by mass
(2)スケール発生状況等の評価
(A)目視観察
試験片の表面を目視により観察して、スケール発生の有無を評価した。
(2) Evaluation of scale generation status, etc. (A) Visual observation The surface of the test piece was visually observed to evaluate the presence or absence of scale generation.
(B)皮膜密着性
試験片表面にニチバン(株)製セロテープ(登録商標)、を貼り付け、ほぼ垂直に引き剥がして、テープに付着した剥離部の面積を測定し、その剥離試験した面積に対する比率(剥離面積率)を求めて次の基準で評価した。
○:5%以下 (5%以下を良好と判断する。)
△:5%超30%以下
×:30%超
(B) Film adhesion A Nichiban Co., Ltd. cello tape (registered trademark) is applied to the surface of the test piece, peeled off almost vertically, and the area of the peeled portion attached to the tape is measured. The ratio (peeling area ratio) was determined and evaluated according to the following criteria.
○: 5% or less (5% or less is judged good)
Δ: More than 5% and 30% or less ×: More than 30%
(3)塗装密着性
成形後の試験片に対して公知の化成処理液(日本パーカライジング株式会社製 表面調整処理剤PL−ZN、同社製 リン酸亜鉛処理液PBL3080)を用い、その化成処理条件により燐酸亜鉛処理を行ったのち、上村工業(株)製電着塗料(ニューペイトンブラックE FU−NPB)を電圧200Vのスロープ通電で電着塗装し、焼き付け温度170℃で20分焼き付け塗装した。
(3) Paint adhesion Using a known chemical conversion treatment liquid (surface adjustment treatment PL-ZN, manufactured by Nihon Parkerizing Co., Ltd., zinc phosphate treatment liquid PBL3080, manufactured by Nihon Parkerizing Co., Ltd.) on the test piece after molding, depending on the chemical conversion treatment conditions. After the zinc phosphate treatment, an electrodeposition paint (New Peyton Black E FU-NPB) manufactured by Uemura Kogyo Co., Ltd. was electrodeposited by slope energization at a voltage of 200 V and baked at a baking temperature of 170 ° C. for 20 minutes.
試験片の表面にカッターナイフで素地に達する切り込みを1mm間隔で縦横11本入れ、10mm×10mmの正方形の領域に100マスを形成した。続いて、ポリエステル製テープ(ニチバン(株)製)を用いて剥離試験を行い、剥離したマス数で評価した。
○:0〜5個 (5個以下を良好と判断する。)
△:6〜30個
×:31〜100個
On the surface of the test piece, 11 cuts that reach the substrate with a cutter knife were placed at 1 mm intervals vertically and horizontally to form 100 squares in a 10 mm × 10 mm square region. Subsequently, a peel test was performed using a polyester tape (manufactured by Nichiban Co., Ltd.), and the number of peeled masses was evaluated.
○: 0 to 5 pieces (5 pieces or less are judged to be good)
Δ: 6-30 pieces ×: 31-100 pieces
(4)溶接性(電気抵抗)
溶接性の指標として、成形後の試験片の電気抵抗を測定した。電気抵抗測定方法は、ドーム型電極チップ(先端径:6mm)によって成形後の試験片2枚を挟み込み(加圧力:2450N)、電流2Aを4秒間流したときの電圧値から抵抗値を算出した。抵抗値に基づく判断基準は次のとおりである。
◎:25mΩ以下
○:25mΩ超50mΩ以下 (50mΩ以下を良好と判断する。)
×:50mΩ超
(4) Weldability (electric resistance)
As an indicator of weldability, the electrical resistance of the test piece after molding was measured. In the electrical resistance measurement method, two molded specimens were sandwiched by a dome-shaped electrode tip (tip diameter: 6 mm) (pressing force: 2450 N), and the resistance value was calculated from the voltage value when the current 2 A was passed for 4 seconds. . Judgment criteria based on the resistance value are as follows.
A: 25 mΩ or less ○: Over 25 mΩ and 50 mΩ or less (50 mΩ or less is judged as good)
×: Over 50mΩ
(5)耐食性試験
成形後の試験片のいくつか(試験番号No.26〜36)に対して、公知の化成処理液(日本パーカライジング株式会社製 表面調整処理剤PL−ZN、同社製 リン酸亜鉛処理液PBL3080)を用い、その化成処理条件により燐酸亜鉛処理を行ったのち、上村工業(株)製電着塗料(ニューペイトンブラックE FU−NPB)を電圧200Vのスロープ通電で電着塗装し、焼き付け温度170℃で20分焼き付け塗装した。こうして得られた塗膜層にカッターナイフで2本素地に達する切り込みを入れ、JIS規格(規格番号:H8502)に基づく試験を90サイクル実施し、試験後のスクラッチ部の最大膨れ幅を測定して、次の基準で評価した。
◎:3mm未満
○:3mm以上6mm未満 (6mm未満を良好と判断する。)
×:6mm以上
(5) Corrosion resistance test For some of the test pieces after molding (test numbers No. 26 to 36), a known chemical conversion liquid (surface conditioning treatment PL-ZN manufactured by Nippon Parkerizing Co., Ltd., zinc phosphate manufactured by the same company) Treatment solution PBL3080), and after the zinc phosphate treatment according to the chemical conversion treatment conditions, electrodeposition coating of Uemura Kogyo Co., Ltd. (New Peyton Black E FU-NPB) was applied by slope energization with a voltage of 200V, Baking was applied at a baking temperature of 170 ° C. for 20 minutes. The coating layer obtained in this way is cut into two bases with a cutter knife, 90 cycles of tests based on JIS standards (standard number: H8502) are performed, and the maximum swelling width of the scratched part after the test is measured. Evaluation was made according to the following criteria.
A: Less than 3 mm B: 3 mm or more and less than 6 mm (less than 6 mm is judged as good)
×: 6 mm or more
4.評価結果
各試験片について上記の評価を行った結果のうち、目視観察以外の結果を表1に示す。なお、冷却後得られた成形後の試験片を目視観察したところ、いずれの試験片にもスケールは認められなかった。
4). Evaluation Results Table 1 shows the results other than visual observation among the results of the above evaluations for each test piece. In addition, when the molded test piece obtained after cooling was visually observed, no scale was observed in any of the test pieces.
酸化亜鉛を添加した試験片は添加しなかった試験片よりも塗装密着性が優れる結果が得られた。
NiおよびCrからなる金属粉を添加すると電気抵抗が小さくなった。
真鍮箔を添加することによって塗料の分散安定性が向上する傾向がみられた。
第二金属を追加で分散させた系はバインダーのみの系、バインダーに酸化亜鉛を添加した系に比較して耐食性が向上した。
The test piece to which zinc oxide was added obtained better coating adhesion than the test piece to which zinc oxide was not added.
When metal powder composed of Ni and Cr was added, the electrical resistance was reduced.
There was a tendency that the dispersion stability of the paint was improved by adding brass foil.
Corrosion resistance was improved in the system in which the second metal was additionally dispersed, compared to the system containing only the binder and the system in which zinc oxide was added to the binder.
Claims (8)
前記無機系バインダーが、シリカ、チタニア、ジルコニア、有機ケイ素化合物、有機チタン化合物、および有機ジルコニウム化合物からなる群から選ばれる一種または二種以上であり、
前記金属顔料として、当該金属顔料と前記無機系バインダーとの合計量に対し、
(a)酸化亜鉛粉を5〜20質量%、
(b)耐高温酸化性金属粉としてCr、Ni、W、V、Mo、Zr、Ti、CoおよびCuならびにこれらの合金の粉末から選ばれる一種または複数種類の金属粉を15〜60質量%、および
(c)金属箔を10〜25質量%を含有し、
前記金属顔料の合計含有量は、当該金属顔料と前記無機系バインダーとの合計量に対して50〜75質量%である
ことを特徴とする表面処理液。 A surface treatment liquid for a heat treatment steel material containing an inorganic binder and a metal pigment in a medium,
The inorganic binder is one or more selected from the group consisting of silica, titania, zirconia, organosilicon compounds, organotitanium compounds, and organozirconium compounds,
As the metal pigment, with respect to the total amount of the metal pigment and the inorganic binder,
(A) 5 to 20% by mass of zinc oxide powder,
(B) 15 to 60% by mass of one or more kinds of metal powders selected from Cr, Ni, W, V, Mo, Zr, Ti, Co and Cu and their alloy powders as high temperature oxidation resistant metal powders, And (c) containing 10-25% by mass of metal foil,
The total amount of the metal pigment is 50 to 75% by mass with respect to the total amount of the metal pigment and the inorganic binder.
(d)Zn、Zn合金、AlおよびAl合金粉からなる群から選ばれる一種または二種以上を、前記金属顔料と前記無機系バインダーとの合計量に対して10〜30質量%含有する、
請求項1または2記載の表面処理液。 The metal pigment further includes
(D) containing one or more selected from the group consisting of Zn, Zn alloy, Al and Al alloy powder in an amount of 10 to 30% by mass based on the total amount of the metal pigment and the inorganic binder,
The surface treatment liquid according to claim 1 or 2.
前記金属箔以外の成分の平均粒径が70μm未満であって、
前記金属箔が厚み2μm以下かつ箔径3〜10μmである、
請求項1から3のいずれかに記載の表面処理液。 Among the metal pigments,
The average particle size of the components other than the metal foil is less than 70 μm,
The metal foil has a thickness of 2 μm or less and a foil diameter of 3 to 10 μm.
The surface treatment liquid according to claim 1.
前記被膜形成工程は、
無機系バインダーと金属顔料とを媒質中に含有する熱処理用鋼材の表面処理液であって、前記無機系バインダーが、シリカ、チタニア、ジルコニア、有機ケイ素化合物、有機チタン化合物、および有機ジルコニウム化合物からなる群から選ばれる一種または二種以上であり、前記金属顔料として、当該金属顔料と前記無機系バインダーとの合計量に対し、(a)酸化亜鉛粉を5〜20質量%、(b)耐高温酸化性金属粉としてCr、Ni、W、V、Mo、Zr、Ti、CoおよびCuならびにこれらの合金の粉末から選ばれる一種または複数種類の金属粉を15〜60質量%、および(c)金属箔を10〜25質量%を含有し、前記金属顔料の合計含有量は、当該金属顔料と前記無機系バインダーとの合計量に対して50〜75質量%である表面処理液を鋼材に塗布して、焼付・乾燥することにより被膜を形成するものである
ことを特徴とする、熱処理鋼材の製造方法。 A method for producing a heat treated steel material comprising a film forming step of forming a film layer on the surface of the steel material, and a heat treatment step including a step of heating the steel material on which the film layer is formed to 700 ° C or higher,
The film forming step includes
A surface treatment liquid for a heat treating steel material containing an inorganic binder and a metal pigment in a medium, wherein the inorganic binder comprises silica, titania, zirconia, an organic silicon compound, an organic titanium compound, and an organic zirconium compound. One or more selected from the group, and as the metal pigment, 5 to 20% by mass of (a) zinc oxide powder and (b) high temperature resistance with respect to the total amount of the metal pigment and the inorganic binder 15 to 60% by mass of one or more kinds of metal powders selected from Cr, Ni, W, V, Mo, Zr, Ti, Co and Cu and their alloy powders as oxidizing metal powders, and (c) metals The foil contains 10 to 25% by mass, and the total content of the metal pigment is 50 to 75% by mass with respect to the total amount of the metal pigment and the inorganic binder. The surface treatment solution was applied to steel, and characterized in that to form a coating film by baking and drying, the manufacturing method of the heat treatment steel.
(d)Zn、Zn合金、AlおよびAl合金粉からなる群から選ばれる一種または二種以上を、前記金属顔料と前記無機系バインダーとの合計量に対して10〜30質量%含有する、
請求項5または6記載の熱処理鋼材の製造方法。 The metal pigment further includes
(D) containing one or more selected from the group consisting of Zn, Zn alloy, Al and Al alloy powder in an amount of 10 to 30% by mass based on the total amount of the metal pigment and the inorganic binder,
The manufacturing method of the heat-treated steel materials of Claim 5 or 6.
前記金属箔以外の成分の平均粒径が70μm未満であって、
前記金属箔が厚み2μm以下かつ箔径3〜10μmである、
請求項5から7のいずれかに記載の熱処理鋼材の製造方法。 Among the metal pigments,
The average particle size of the components other than the metal foil is less than 70 μm,
The metal foil has a thickness of 2 μm or less and a foil diameter of 3 to 10 μm.
The manufacturing method of the heat-treated steel materials in any one of Claim 5 to 7.
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