JP5352121B2 - Toner remaining amount detecting device and developing device provided with toner remaining amount detecting device - Google Patents

Toner remaining amount detecting device and developing device provided with toner remaining amount detecting device Download PDF

Info

Publication number
JP5352121B2
JP5352121B2 JP2008125467A JP2008125467A JP5352121B2 JP 5352121 B2 JP5352121 B2 JP 5352121B2 JP 2008125467 A JP2008125467 A JP 2008125467A JP 2008125467 A JP2008125467 A JP 2008125467A JP 5352121 B2 JP5352121 B2 JP 5352121B2
Authority
JP
Japan
Prior art keywords
light
toner
emitting element
receiving element
light guide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2008125467A
Other languages
Japanese (ja)
Other versions
JP2009276417A (en
JP2009276417A5 (en
Inventor
昌成 吉原
哲之助 佐藤
秀明 滝川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Katsuragawa Electric Co Ltd
Original Assignee
Katsuragawa Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Katsuragawa Electric Co Ltd filed Critical Katsuragawa Electric Co Ltd
Priority to JP2008125467A priority Critical patent/JP5352121B2/en
Publication of JP2009276417A publication Critical patent/JP2009276417A/en
Publication of JP2009276417A5 publication Critical patent/JP2009276417A5/ja
Application granted granted Critical
Publication of JP5352121B2 publication Critical patent/JP5352121B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Dry Development In Electrophotography (AREA)
  • Cleaning In Electrography (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a device for detecting the residual amount of a toner, the device scraping off a toner adhering to a sensor without fail. <P>SOLUTION: The device for detecting the residual amount of a toner includes a detection means which comprises a light-emitting element 14 and a light-receiving element 15 and receives light emitted from the light-emitting element 14 to determine whether a toner is present. In this case, the detection means is arranged at the outer part of the housing which accommodates the toner, and a light guidance part 17 for the light-emitting element which guides the light emitted from the light-emitting element 14 to the light-emitting element 14 of the detection means is protrusively provided in the housing, and a light guidance part 18 for the light-receiving element which guides the light to be received by the light-receiving element 15 to the light-receiving element 15 of the detection means is protrusively provided in the housing. Furthermore, a cleaning means is provided, which scrapes off the toner adhering both to the front end surfaces 18A of the light guidance part 18 for the light-receiving element and to the front end surface 17A of the light guidance part 17 for the light-emitting element. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、トナーの残量検知装置に関し、特に、感光ドラムの静電潜像を現像する現像器に収納されているトナーが不足して現像できなくなるのを防止するために現像器内のトナー残量を検知するトナーの残量検知装置、及びトナーの残量検知装置を備えた現像装置に関する。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a toner remaining amount detecting device, and more particularly, to prevent toner contained in a developing unit for developing an electrostatic latent image on a photosensitive drum from being insufficiently developed. The present invention relates to a toner remaining amount detecting device for detecting a remaining amount, and a developing device including the toner remaining amount detecting device.

従来のトナーの残量検知装置として、光学式センサ、磁気センサ及び圧電式センサ等を用いたものがある。現在は、検出誤差等を考慮して光学式センサを用いたものが主流となっている。   As a conventional toner remaining amount detection device, there is one using an optical sensor, a magnetic sensor, a piezoelectric sensor, or the like. At present, those using optical sensors in consideration of detection errors and the like are mainly used.

この光学式センサを用いたトナーの残量検知装置として、トナー30を貯蔵するホッパ20と回転軸29を中心に回転しトナーを攪拌・移送するアジテータとを備えた現像器50´において、ホッパ底面から所定の高さでホッパ内に設置されたフォトセンサ42a、bと、回転軸29に突設した支持棒31´へ取り付けた弾性板44からなり、フォトセンサ光路内へのトナーを攪拌すると共にフォトセンサの発光・受光面部をクリーニングするクリーニング手段と、を備えて構成する現像器50´のトナーの残量検知装置が提案されている(例えば、特許文献1参照。)。   As a toner remaining amount detection device using this optical sensor, a hopper bottom surface is provided in a developing device 50 ′ having a hopper 20 that stores toner 30 and an agitator that rotates around a rotating shaft 29 to stir and transfer the toner. From the photosensors 42a and 42b installed in the hopper at a predetermined height and an elastic plate 44 attached to the support bar 31 'protruding from the rotary shaft 29, and stirs the toner into the photosensor optical path. There has been proposed a toner remaining amount detection device of a developing device 50 ′ that includes a cleaning unit that cleans a light emitting / receiving surface portion of a photosensor (see, for example, Patent Document 1).

この特許文献1は、段落番号[0024],[0025]の記載、図1〜3の図示からも明らかなように、ホッパの20を形成する側壁(第1の側面)に、光源用に透明な合成樹脂で形成した透光窓40が発光面部として設けられており、そして、この透光窓40に対応させて所定距離離した部位のホッパ20の底面部に、受光用として透明な合成樹脂で形成したハウジング38が受光面部として突設されている。   As is apparent from the description of paragraph numbers [0024] and [0025] and the illustrations of FIGS. 1 to 3, this patent document 1 is transparent on the side wall (first side surface) forming the hopper 20 for the light source. A transparent window 40 made of a synthetic resin is provided as a light emitting surface portion, and a transparent synthetic resin for receiving light is provided on the bottom surface portion of the hopper 20 at a predetermined distance from the transparent window 40 corresponding to the transparent window 40. The housing 38 formed in the above is projected as a light receiving surface portion.

さらに、特許文献1には、透光窓40の裏側に、電気信号に応答して発光する2個の発光素子116a,116bが設置され、そして、ハウジング38内部に、受光により電気信号を発生するフォトダイオード、フォトトランジスタ等の2個の受光素子1120a,120bが内蔵されている。そして、特許文献1は、これら、発光素子116a,116bと、受光素子1120a,120bとを、それぞれ対応させて、所定の高さで略平行配置して、フォトセンサ42a,42bを構成している。   Further, in Patent Document 1, two light emitting elements 116 a and 116 b that emit light in response to an electric signal are installed on the back side of the light transmitting window 40, and an electric signal is generated in the housing 38 by receiving light. Two light receiving elements 1120a and 120b such as a photodiode and a phototransistor are incorporated. In Patent Document 1, the light-emitting elements 116a and 116b and the light-receiving elements 1120a and 120b are made to correspond to each other and arranged substantially in parallel at a predetermined height to constitute photosensors 42a and 42b. .

特開平7−261537号JP-A-7-261537

特許文献1における現像器50´の場合、ホッパ20内に貯蔵されるトナーが不足すると、印刷ムラを発生させたり、ホッパ20内に貯蔵されるトナーが多すぎるといわゆるボタ落ち等を生じ、印刷を綺麗に行うことができないことが分かっている。   In the case of the developing device 50 ′ in Patent Document 1, if the amount of toner stored in the hopper 20 is insufficient, printing unevenness occurs, or if there is too much toner stored in the hopper 20, so-called fluttering or the like occurs, and printing occurs. I know that I can't do it cleanly.

そこで、ホッパ20内に貯蔵されるトナーの残量を正確に検知する必要がある。このトナーの残量を正確に検知するには、発光素子116a,116bと受光素子1120a,120bを正常に作動できるようにすれば良い。このためには、検知部位に付着するトナーを除去する必要がある。   Therefore, it is necessary to accurately detect the remaining amount of toner stored in the hopper 20. In order to accurately detect the remaining amount of toner, the light emitting elements 116a and 116b and the light receiving elements 1120a and 120b may be normally operated. For this purpose, it is necessary to remove the toner adhering to the detection site.

そのため、特許文献1においては、ホッパ20内に供給され貯蔵されるトナーを攪拌する攪拌手段の回転軸、または攪拌手段で攪拌されたトナーを現像ローラ側に搬送する搬送手段の回転軸に清掃部材が設けられている。この清掃部材は、この攪拌手段・搬送手段の回転を利用して、検知部位に付着したトナーを掻き落とすようになっている。   Therefore, in Patent Document 1, a cleaning member is provided on a rotating shaft of a stirring unit that stirs toner supplied and stored in the hopper 20 or a rotating shaft of a transport unit that transports the toner stirred by the stirring unit to the developing roller side. Is provided. The cleaning member scrapes off the toner adhering to the detection site by utilizing the rotation of the stirring means / conveyance means.

この結果、特許文献1における検知部位に付着するトナーを除去する構成は、トナーの残量検知装置を清掃部位の回転周上に設ける必要がある。このため、取付位置、角度等に制約があった。
また、これらセンサが現像装置の底部、または現像装置の底部に近い側面(特許文献1の図1及び図2)に配置された場合、トナーの自重によりトナーが検知部位に、常に付着して、確実に掻き落とすことができないという問題点を有している。
As a result, in the configuration for removing the toner adhering to the detection site in Patent Document 1, it is necessary to provide a toner remaining amount detection device on the rotation circumference of the cleaning site. For this reason, there are restrictions on the mounting position, angle, and the like.
In addition, when these sensors are arranged on the bottom of the developing device or on the side surface close to the bottom of the developing device (FIGS. 1 and 2 of Patent Document 1), the toner always adheres to the detection site due to the weight of the toner, It has the problem that it cannot be scraped off reliably.

本発明の目的は、トナーの検知部位を小さくすることができ、センサに付着するトナーを確実に掻き取ることができ、トナーの有無のレスポンスを良くし、トナーの残量のバラツキを少なくすることのできるトナーの残量検知装置、及びトナーの残量検知装置を備えた現像装置を提供することにある。   An object of the present invention is to make it possible to reduce the toner detection site, to surely scrape off the toner adhering to the sensor, to improve the response of the presence or absence of toner, and to reduce variation in the remaining amount of toner. It is an object of the present invention to provide a toner remaining amount detecting device capable of performing the above and a developing device including the toner remaining amount detecting device.

上記目的を達成するために、請求項1に記載の発明に係るトナーの残量検知装置は、トナーを収容する筐体の外部に設置し、発光素子と受光素子とからなり、前記発光素子によって発光した光を誘導する発光素子用光誘導部を前記筐体の内部に突出して設けるとともに、前記受光素子によって受光する光を誘導する受光素子用光誘導部を前記筐体の内部に突出して設け、前記発光素子用光誘導部と前記受光素子用光誘導部とは、該発光素子用光誘導部の先端面と、該受光素子用光誘導部の先端面が互いに対向するように配置し、前記発光素子と、前記受光素子と、前記発光素子用光誘導部と、前記受光素子用光誘導部とを、ユニット化して、トナー容器(現像器)内の適宜位置に取り付け、前記発光素子から発光する光を受光して現像用トナーの貯留部に収納されているトナーの量の残量を検出する検知手段と,
前記発光素子用光誘導部と前記受光素子光導入部とに取り付け前記検知手段とユニット化し、前記発光素子用光誘導部の先端面と、前記受光素子用光誘導部の先端面との間を攪拌ローラの回転を駆動源とする駆動手段によって通過する板状に成形された掻爬板である清掃部材によって、前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を通過する際に、前記発光素子用光誘導部の先端面上と前記受光素子用光誘導部の先端面上に付着するトナーを掻き取る清掃手段と,
からなり,
前記検知手段は、前記発光素子用光誘導部と前記受光素子用光誘導部を前記筐体の側壁に形成される取付口から前記筐体内部に突出し、取付部材を介して前記取付口に取り付けられ、前記清掃手段は、固定部材に回転可能に取り付けられる略L字型に形成されるL型アームの一方のアームに取り付けられて前記固定部材を介して取付部材によってトナーを収容する前記筐体の内部に取り付けられ
前記駆動手段は,
前記筐体の内部のトナーを貯留する貯留部内に設けられ軸線方向に螺旋状に攪拌部が形成され貯留部内に貯留したトナーを攪拌する攪拌手段に前記L型アームの他方のアームを押接し,
前記攪拌手段が回転することによって前記攪拌部が前記L型アームの他方のアームを押し上げることによって前記L型アームを屈曲部で自在に回転させて、前記L型アームの一方のアームに取り付けられた清掃手段を前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を通過駆動させ、前記発光素子用光誘導部の先端面と、前記受光素子用光誘導部の先端面に付着するトナーを掻爬するものであることを特徴とする。
In order to achieve the above object, a toner remaining amount detection device according to a first aspect of the present invention is installed outside a housing for storing toner, and includes a light emitting element and a light receiving element. A light guide portion for light emitting element for guiding emitted light is provided protruding inside the housing, and a light guide portion for light receiving element for guiding light received by the light receiving element is provided protruding inside the housing. The light guide for the light emitting element and the light guide for the light receiving element are arranged so that the tip surface of the light guide for the light emitting element and the tip surface of the light guide for the light receiving element face each other, The light emitting element, the light receiving element, the light guiding element light guiding portion, and the light receiving element light guiding portion are unitized and attached at appropriate positions in a toner container (developing device). Toner for development by receiving the emitted light Detection means for detecting the remaining amount of the amount of toner that is accommodating to the reservoir,
Attached to the light guide for the light emitting element and the light introduction part for the light receiving element are unitized with the detection means, and between the tip surface of the light guide for the light emitting element and the tip surface of the light guide for the light receiving element By means of a cleaning member which is a scraping plate formed into a plate shape that passes by a driving means that uses the rotation of the stirring roller as a driving source, the tip surface of the light guide portion for the light emitting element and the tip surface of the light guide portion for the light receiving element Cleaning means for scraping off the toner adhering to the front end surface of the light guide for light emitting element and the front end surface of the light guide for light receiving element when passing between
Consists of
Said sensing means, the projecting light-emitting element light guiding portion of the light receiving element for light guiding portion from the mounting port formed in the side wall of the housing within said housing, said mounting opening via a mounting member mounted, said cleaning means, said casing housing the toner by mounting member via the fixing member is attached to one arm of the L-shaped arm which is formed into a substantially L-shaped is rotatably attached to the fixed member Attached to the inside of the body,
The driving means includes
A stirring portion provided in a storage portion for storing the toner inside the housing and spirally formed in the axial direction so as to stir the toner stored in the storage portion;
When the stirring means is rotated, the stirring unit pushes up the other arm of the L-shaped arm, so that the L-shaped arm is freely rotated at the bent portion and attached to one arm of the L-shaped arm. The cleaning means is driven to pass between the front end surface of the light guide for the light emitting element and the front end surface of the light guide for the light receiving element, and the front end surface of the light guide for the light emitting element and the light guide for the light receiving element. It is characterized by scraping off toner adhering to the front end surface of the part.

上記目的を達成するために、請求項2に記載の発明に係るトナーの残量検知装置は、請求項1に記載の発明の前記清掃手段が前記L型アームの一方のアームに把持されて取り付けられ,付勢手段によって前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間の上方又は下方に常時付勢されており前記L型アームの他方のアームを駆動手段によって駆動し、前記L型アームの一方のアームを付勢して該L型アームを揺動し、前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を遮るように駆動するように構成したことを特徴とする。 To achieve the above object, the remaining amount detecting apparatus of the toner according to the invention of claim 2, wherein said cleaning means of the invention claimed in claim 1, is gripped in one arm of the L-shaped arm attached, are always biased upward or downward between the front end surface of the light receiving element for light guiding portion and the front end surface of the light-emitting element guiding portion by the biasing means, the other of said L-shaped arm and driving the arm by the driving means, the tip of the L-shaped to bias the one arm of the arm swings the L-shaped arm, the front end surface of the light-emitting element guiding portion and the light receiving element for light guidance unit It is characterized by being configured to drive so as to block the surface.

上記目的を達成するために、請求項3に記載の発明に係るトナーの残量検知装置を備えた現像装置は、トナーを収容する筐体を有し、該筐体内には、像担持体にトナーを供給するトナー担持体と該トナー担持体にトナーを供給する供給ローラと、トナーを前記供給ローラ側に搬送する攪拌手段を備えた現像装置において,
前記筐体に、取付口を形成し,
トナーを収容する前記筐体の外部に設置し、発光素子と受光素子とからなり、前記発光素子によって発光した光を誘導する発光素子用光誘導部を前記筐体の内部に突出して設けるとともに、前記受光素子によって受光する光を誘導する受光素子用光誘導部を前記筐体の内部に突出して設け、前記発光素子用光誘導部と前記受光素子用光誘導部とは、該発光素子用光誘導部の先端面と、該受光素子用光誘導部の先端面が互いに対向するように配置し、前記発光素子と、前記受光素子と、前記発光素子用光誘導部と、前記受光素子用光誘導部とを、ユニット化して、トナー容器(現像器)内の適宜位置に取り付け、前記発光素子から発光する光を受光して現像用トナーの貯留部に収納されているトナーの量の残量を検出する検知手段と,
前記発光素子用光誘導部と前記受光素子光導入部とに取り付け前記検知手段とユニット化し、前記発光素子用光誘導部の先端面と、前記受光素子用光誘導部の先端面との間を攪拌ローラの回転を駆動源とする駆動手段によって通過する板状に成形された掻爬板である清掃部材によって、前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を通過する際に、前記発光素子用光誘導部の先端面上と前記受光素子用光誘導部の先端面上に付着するトナーを掻き取る清掃手段と,
からなり,
前記検知手段は、前記発光素子用光誘導部と前記受光素子用光誘導部を前記筐体の側壁に形成される取付口から前記筐体内部に突出し、取付部材を介して前記取付口に取り付けられ、前記清掃手段は、固定部材に回転可能に取り付けられ略L字型に形成されるL型アームの一方のアームに取り付けられて前記固定部材を介して取付部材によってトナーを収容する前記筐体の内部に取り付けられ
前記駆動手段は,
前記筐体の内部のトナーを貯留する貯留部内に設けられ軸線方向に螺旋状に攪拌部が形成され貯留部内に貯留したトナーを攪拌する攪拌手段に前記L型アームの他方のアームを押接し,
前記攪拌手段が回転することによって前記攪拌部が前記L型アームの他方のアームを押し上げることによって前記L型アームを屈曲部で自在に回転させて、前記L型アームの一方のアームに取り付けられた清掃手段を前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を通過駆動させ、前記発光素子用光誘導部の先端面と、前記受光素子用光誘導部の先端面に付着するトナーを掻爬するように構成してなるトナーの残量検知装置を設けたことを特徴とするトナーの残量検知装置を設けたことを特徴とする。
In order to achieve the above object, a developing device including a toner remaining amount detecting device according to a third aspect of the present invention has a housing for storing toner, and an image carrier is provided in the housing. In a developing device comprising a toner carrier for supplying toner, a supply roller for supplying toner to the toner carrier, and a stirring means for conveying the toner to the supply roller side,
A mounting opening is formed in the housing,
Installed outside the housing for containing toner, comprising a light emitting element and a light receiving element, and providing a light guide for the light emitting element for guiding the light emitted by the light emitting element, protruding inside the housing, A light guiding element light guiding portion for guiding light received by the light receiving element is provided to protrude inside the housing, and the light emitting element light guiding portion and the light receiving element light guiding portion include the light emitting element light. The leading end surface of the guiding portion and the leading end surface of the light guiding portion for the light receiving element are arranged to face each other, and the light emitting element, the light receiving element, the light guiding portion for the light emitting element, and the light for the light receiving element The guiding unit is unitized and attached to an appropriate position in the toner container (developer), receives the light emitted from the light emitting element, and the remaining amount of toner stored in the developing toner storage unit Detection means for detecting
Attached to the light guide for the light emitting element and the light introduction part for the light receiving element are unitized with the detection means, and between the tip surface of the light guide for the light emitting element and the tip surface of the light guide for the light receiving element By means of a cleaning member which is a scraping plate formed into a plate shape that passes by a driving means that uses the rotation of the stirring roller as a driving source, the tip surface of the light guide portion for the light emitting element and the tip surface of the light guide portion for the light receiving element Cleaning means for scraping off the toner adhering to the front end surface of the light guide for light emitting element and the front end surface of the light guide for light receiving element when passing between
Consists of
The detection means projects the light guide for the light emitting element and the light guide for the light receiving element from the mounting opening formed on the side wall of the casing into the casing, and attaches to the mounting opening via a mounting member. is, the cleaning means, said casing housing the toner by mounting member via the fixing member rotatably mounted on one arm of the L-shaped arm which is formed in the mounting et Re substantially L-shaped fixing member Attached to the inside of the body,
The driving means includes
A stirring portion provided in a storage portion for storing the toner inside the housing and spirally formed in the axial direction and agitating means for stirring the toner stored in the storage portion, the other arm of the L-shaped arm is pressed against,
When the stirring means is rotated, the stirring unit pushes up the other arm of the L-shaped arm, so that the L-shaped arm is freely rotated at the bent portion and attached to one arm of the L-shaped arm. The cleaning means is driven to pass between the front end surface of the light guide for the light emitting element and the front end surface of the light guide for the light receiving element, and the front end surface of the light guide for the light emitting element and the light guide for the light receiving element. The present invention is characterized in that a toner remaining amount detecting device is provided, which is provided with a toner remaining amount detecting device configured to scrape off toner adhering to the front end surface of the portion.

上記目的を達成するために、請求項4に記載の発明に係るトナーの残量検知装置を備えた現像装置は、請求項3に記載の発明の前記清掃手段が前記L型アームの一方のアームに把持されて取り付けられ,付勢手段によって前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間の上方又は下方に常時付勢されており前記L型アームの他方のアームを駆動手段によって駆動し、前記L型アームの一方のアームを付勢して該L型アームを揺動し、前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を遮るように駆動するように構成したことを特徴とする。 To achieve the above object, a developing device provided with a remaining-amount detecting device of the toner according to the invention of claim 4, wherein said cleaning means of the invention claimed in claim 3, one of the L-shaped arm mounted is gripped by the arm, which is always biased upward or downward between the tip surface and the front end surface of the light receiving element for light guiding portion of the light-emitting element light guiding portion by a biasing means, said L the other arm of the mold arm is driven by a driving means, the biases of the one arm of the L-shaped arm swings the L-shaped arm, the tip surface of the light-emitting element guiding portion and the light receiving element It is configured to be driven so as to block between the front end surface of the light guiding portion.

本発明に係るトナーの残量検知装置よれば、トナーの検知部位を小さくすることができ、センサに付着するトナーを確実に掻き取ることができ、トナーの有無のレスポンスを良くし、トナーの残量のバラツキを少なくすることのできる。   According to the toner remaining amount detection device of the present invention, the toner detection site can be reduced, the toner adhering to the sensor can be scraped off reliably, the response of toner presence / absence can be improved, and the toner remaining amount can be improved. The amount of variation can be reduced.

本発明に係るトナーの残量検知装置を備えた現像装置よれば、トナーの検知部位を小さくすることができ、センサに付着するトナーを確実に掻き取ることができ、トナーの有無のレスポンスを良くし、トナーの残量のバラツキを少なくすることのできる。   According to the developing device including the toner remaining amount detecting device according to the present invention, the toner detection portion can be reduced, the toner adhering to the sensor can be scraped off reliably, and the response of the presence or absence of the toner can be improved. In addition, variations in the remaining amount of toner can be reduced.

以下、本発明に係るトナーの残量検知装置、及びトナーの残量検知装置を備えた現像装置の実施の形態の一例について図面に基づいて詳細に説明する。
図1は本発明に係るトナーの残量検知装置の斜視図、図2は図1に図示のトナーの残量検知装置を備えた現像装置の一例を示す側面図、図3は図1の現像装置のトナーの残量検知装置の構成を示す側面図、図4は図3のトナーの残量検知装置の検知手段の平面図、図5はトナーの残量検知装置の清掃手段を示す斜視図、図6はトナーの残量検知装置の動作を説明するための図である。
本実施の形態においては、現像ローラを感光ドラムに押圧接して現像を行う非磁性一成分現像剤を用いた現像装置を例にとって説明する。
Hereinafter, an example of an embodiment of a toner remaining amount detecting device and a developing device including the toner remaining amount detecting device according to the present invention will be described in detail with reference to the drawings.
1 is a perspective view of a toner remaining amount detecting device according to the present invention, FIG. 2 is a side view showing an example of a developing device provided with the toner remaining amount detecting device shown in FIG. 1, and FIG. 3 is a development of FIG. FIG. 4 is a plan view of the detection means of the toner remaining amount detection device of FIG. 3, and FIG. 5 is a perspective view of the cleaning means of the toner remaining amount detection device. FIG. 6 is a diagram for explaining the operation of the toner remaining amount detecting device.
In the present embodiment, a developing device using a non-magnetic one-component developer that performs development by pressing a developing roller against a photosensitive drum will be described as an example.

図1,2において、現像装置1は、筐体2を有しており、この筐体2内には、図示していない開口部から一部周面を露出して感光ドラム3に押圧接し該感光ドラム3の表面にトナーを提供するトナー担持体である現像ローラ4と、現像ローラ4と適宜な圧力で接触して現像ローラ4上に形成されたトナー層の厚さを規制する層厚規制ローラ28と、該現像ローラ4に接触して設けられ現像ローラ4にトナーを供給する供給部材である供給ローラ5と、該供給ローラ5にトナーを供給する攪拌ローラ6,7とが収納されている。そして、この筐体2によって現像用トナーの貯留部が形成されている。   1 and 2, the developing device 1 has a housing 2, and a part of the circumferential surface is exposed from an opening (not shown) in the housing 2 so as to press and contact the photosensitive drum 3. Layer thickness regulation that regulates the thickness of the developing roller 4 that is a toner carrier that provides toner on the surface of the photosensitive drum 3 and the thickness of the toner layer formed on the developing roller 4 by contacting the developing roller 4 with an appropriate pressure. A roller 28, a supply roller 5 that is provided in contact with the developing roller 4 and supplies toner to the developing roller 4, and stirring rollers 6 and 7 that supply toner to the supplying roller 5 are accommodated. Yes. The housing 2 forms a developing toner reservoir.

また、筐体2内に収納されている供給ローラ5、攪拌ローラ6,7は、横方向に並列して設けられている。そして、感光ドラム3,現像ローラ4,供給ローラ5,攪拌ローラ6,7は、適当な駆動伝達手段によって回転するようになっている(不図示)。なお、本実施態様において、像担持体、トナー担持体及び供給部材はローラであるが、ベルト、或いはベルトを少なくとも二点以上で支持した構成のものであってもよい。   Further, the supply roller 5 and the stirring rollers 6 and 7 accommodated in the housing 2 are provided in parallel in the horizontal direction. The photosensitive drum 3, the developing roller 4, the supply roller 5, and the stirring rollers 6 and 7 are rotated by appropriate drive transmission means (not shown). In this embodiment, the image carrier, the toner carrier, and the supply member are rollers. However, a belt or a configuration in which the belt is supported by at least two or more points may be used.

この筐体2の上部壁の一部には、図示していないが、トナーカートリッジ装着部が形成されている。そして、このトナーカートリッジ装着部に装着されたトナーカートリッジからトナーが筐体2内に供給され収容されるようになっている。
また、供給ローラ5に横方向に並列して設けられている攪拌ローラ6,7には、攪拌翼が螺旋状に形成されており、この攪拌翼22によって攪拌ローラ6,7が攪拌手段を構成している。この攪拌ローラ6の攪拌翼と、攪拌ローラ7の攪拌翼とは、互いに異なる方向の螺旋となるように形成されている。この攪拌ローラ6と、攪拌ローラ7を異なる方向に回転させることによって筐体2内の貯留部のトナーを攪拌している。トナーが凝集して貯留部で架橋状態となって蓄積することを防止する作用をもっている。
Although not shown, a toner cartridge mounting portion is formed on a part of the upper wall of the housing 2. Then, toner is supplied from and stored in the housing 2 from the toner cartridge mounted in the toner cartridge mounting portion.
Further, the stirring rollers 6 and 7 provided in parallel to the supply roller 5 in the horizontal direction have stirring blades formed in a spiral shape, and the stirring rollers 22 and 7 constitute stirring means by the stirring blade 22. doing. The stirring blade of the stirring roller 6 and the stirring blade of the stirring roller 7 are formed so as to form spirals in different directions. By rotating the stirring roller 6 and the stirring roller 7 in different directions, the toner in the storage portion in the housing 2 is stirred. It has an effect of preventing the toner from aggregating and accumulating in a cross-linked state in the storage portion.

10は、トナーの残量検知装置で、このトナーの残量検知装置10は、筐体2の側壁2Aに設けられている取付口8に取り付けられている。この取付口8は、筐体2の側壁2Aに、矩形状にくり貫いて形成されている。   Reference numeral 10 denotes a toner remaining amount detecting device. The toner remaining amount detecting device 10 is attached to an attachment port 8 provided on the side wall 2A of the housing 2. The attachment port 8 is formed in the side wall 2A of the housing 2 so as to penetrate in a rectangular shape.

前記トナーの残量検知装置10は、図2に示す如く、筐体2によって構成される貯留部に収納されているトナーの量が所定量、残っているか否かを検出する検知手段11と、検知手段11の検出部に付着したトナーを清掃する清掃手段12とによって構成されている。このトナーの残量検知装置10は、筐体2の側壁2Aに、取付部材13を介して取り付けるようにしてもよい。
これにより、検知手段11と清掃手段12とをユニット化することにより、特許文献1で述べたような設置の制約を受けることなく、所望のトナー残量のレベルを自由に設定することができる。
As shown in FIG. 2, the toner remaining amount detection device 10 includes a detection unit 11 that detects whether or not a predetermined amount of toner is stored in a storage unit constituted by the housing 2, and The cleaning unit 12 cleans the toner adhering to the detection unit of the detection unit 11. The toner remaining amount detection device 10 may be attached to the side wall 2 </ b> A of the housing 2 via an attachment member 13.
As a result, the detection unit 11 and the cleaning unit 12 are unitized, so that a desired toner remaining level can be freely set without being subjected to installation restrictions as described in Patent Document 1.

前記検知手段11は、図3に示す如く発光素子14と受光素子15を有している。この発光素子14と受光素子15は、容器16にそれぞれを隔離して収納されている。
前記容器16の発光素子14を収納する側には、発光素子14から発する光を誘導する発光素子用光誘導部17が設けられている。この発光素子用光誘導部17は、先端がL字状に曲げられて先端面17Aが発光素子用光誘導部17の軸方向と同一になるようになっている。
また、前記容器16の受光素子15を収納する側には、発光素子用光誘導部17から発せられた、発光素子14から出力された光を受光素子15に誘導する受光素子用光誘導部18が設けられている。この受光素子用光誘導部18は、先端がL字状に曲げられて先端面18Aが受光素子用光誘導部18の軸方向と同一になるようになっている。
The detection means 11 has a light emitting element 14 and a light receiving element 15 as shown in FIG. The light emitting element 14 and the light receiving element 15 are housed separately in a container 16.
On the side of the container 16 where the light emitting element 14 is accommodated, a light guide portion 17 for light emitting element that guides light emitted from the light emitting element 14 is provided. The light guide 17 for the light emitting element is bent at an end in an L shape so that the tip surface 17A is the same as the axial direction of the light guide 17 for the light emitting element.
Further, on the side of the container 16 that houses the light receiving element 15, the light guiding element light guiding portion 18 that guides the light output from the light emitting element 14 that is emitted from the light guiding element light guiding portion 17 to the light receiving element 15. Is provided. The light receiving element light guiding portion 18 has a distal end bent in an L shape so that the front end surface 18A is the same as the axial direction of the light receiving element light guiding portion 18.

前記発光素子用光誘導部17と受光素子用光誘導部18とは、共に光が通過できるように透明な樹脂(例えば、アクリル、ポリカーボネート等)で構成されている。そして、発光素子用光誘導部17は、発光素子14から発する光を先端面17Aまで誘導し、先端面17Aから発射するもので、受光素子用光誘導部18は、発光素子用光誘導部17の先端面17Aから発射された光を先端面18Aで受けて、この光を誘導して、受光素子15に受信させるものである。
したがって、前記発光素子用光誘導部17と受光素子用光誘導部18とは、発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aが互いに対向しするように平行状態にが設けられている。
The light-guiding element light guiding portion 17 and the light-receiving element light guiding portion 18 are both made of a transparent resin (for example, acrylic, polycarbonate, or the like) so that light can pass therethrough. The light guide for light emitting element 17 guides the light emitted from the light emitting element 14 to the tip surface 17A and emits it from the tip surface 17A. The light guide for light receiving element 18 is the light guide for light emitting element 17. The light emitted from the tip surface 17A is received by the tip surface 18A, and this light is guided and received by the light receiving element 15.
Therefore, in the light guide element light guide 17 and the light guide element light guide part 18, the tip surface 17A of the light guide element light guide part 17 and the tip surface 18A of the light guide element light guide part 18 face each other. Are provided in a parallel state.

前記検知手段11は、筐体2の外側から側壁2Aに取付部材13を介して取付口8に取り付けられている。この検知手段11の取り付けに当たっては、検知手段11の発光素子用光誘導部17と受光素子用光誘導部18が、筐体2の側壁2Aに形成される矩形状にくり貫いて形成された取付口8から筐体2内部に突出して取り付けられている。
そして、前記検知手段11の発光素子用光誘導部17と受光素子用光誘導部18の取付位置の高さ位置(すなわち、検知手段11を取り付ける取付口8の形成位置)が、筐体2によって構成される貯留部に収納されているトナーの量の残留量を決定している。
The detection means 11 is attached to the attachment port 8 via an attachment member 13 from the outside of the housing 2 to the side wall 2A. In attaching the detection means 11, the light guide element light guiding portion 17 and the light receiving element light guiding portion 18 of the detection means 11 are formed by punching in a rectangular shape formed on the side wall 2 </ b> A of the housing 2. Projecting from the mouth 8 into the housing 2 is attached.
Then, the height position of the mounting position of the light guiding element light guiding portion 17 and the light receiving element light guiding portion 18 of the detecting means 11 (that is, the forming position of the mounting opening 8 for mounting the detecting means 11) is determined by the housing 2. The residual amount of toner stored in the configured storage unit is determined.

このように前記検知手段11の発光素子用光誘導部17と受光素子用光誘導部18は、筐体2によって構成される貯留部に突出して設けられているので、その発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aとは常時トナーの中に晒されている。
このため、発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aにはトナーが付着する。このトナーが発光素子用光誘導部17の先端面17Aに付着すると、発光素子14から発する光が発光素子用光誘導部17内を誘導されて先端面17Aに達しても、先端面17Aから発光されない。また、のトナーが受光素子用光誘導部18の先端面18Aに付着すると、発光素子用光誘導部17の先端面17Aから光が発射されても、それを受けることができず、受光素子用光誘導部18内を誘導されることなく、受光素子15によって受光されることはない。
As described above, the light guiding element light guiding portion 17 and the light receiving element light guiding portion 18 of the detecting means 11 are provided so as to protrude from the storage portion constituted by the housing 2, and thus the light guiding element light guiding portion. The front end surface 17A of 17 and the front end surface 18A of the light guide portion 18 for the light receiving element are always exposed to the toner.
For this reason, the toner adheres to the distal end surface 17A of the light guiding element light guiding portion 17 and the leading end surface 18A of the light receiving element light guiding portion 18. When this toner adheres to the tip surface 17A of the light guide element 17 for light emitting element, even if the light emitted from the light emitting element 14 is guided through the light guide part 17 for light emitting element and reaches the tip surface 17A, light is emitted from the tip surface 17A. Not. When the toner adheres to the front end surface 18A of the light receiving element light guiding portion 18, even if light is emitted from the front end surface 17A of the light emitting element light guiding portion 17, the light cannot be received. The light is not received by the light receiving element 15 without being guided in the light guiding portion 18.

このように発光素子用光誘導部17の先端面17Aまたは受光素子用光誘導部18の先端面18Aに、或いは発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aにはトナーが付着すると、筐体2によって構成される貯留部に収納されているトナーの量が所定量より多いのか、或いは筐体2の貯留部に収納されているトナーの量が所定量より少ないのか検出することができない状態となる。
すなわち、誤検出をすることになる。そこで、この発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18Aとは、常に綺麗な状態に保つ必要がある。そこで、トナーの残量検知装置10には、検知手段11のトナー残量の検出部である発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18Aに付着したトナーを定期的に清掃する清掃手段12が設けられている。
As described above, the front end surface 17A of the light guide for light emitting element 17 or the front end face 18A of the light guide for light receiving element 18 or the front end face 17A of the light guide for light emitting element 17 and the front end of the light guide for light receiving element 18 is used. When the toner adheres to the surface 18A, the amount of toner stored in the storage portion constituted by the housing 2 is larger than a predetermined amount, or the amount of toner stored in the storage portion of the housing 2 is predetermined. It becomes a state where it cannot be detected whether the amount is less than the fixed amount.
That is, erroneous detection is performed. Therefore, it is necessary to always keep the tip surface 17A of the light guide device light guide 17 and the tip surface 18A of the light guide device light guide portion 18 clean. Therefore, the toner remaining amount detection device 10 is attached to the front end surface 17A of the light guide for light emitting element 17 and the front end surface 18A of the light guide for light receiving element 18 which are detection units for the remaining amount of toner of the detecting means 11. A cleaning means 12 for periodically cleaning the toner that has been used is provided.

前記清掃手段12は、発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18Aに付着するトナーを掻爬するもので、図4に示す如き構成を有している。
すなわち、前記清掃手段12は、板状の樹脂で成形された清掃部材19と、前記清掃部材19を、発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aとの間を通過駆動させる駆動手段20によって構成されている。
The cleaning means 12 scrapes the toner adhering to the front end surface 17A of the light guide element light guiding portion 17 and the front end surface 18A of the light receiving element light guide portion 18, and has a configuration as shown in FIG. Yes.
That is, the cleaning means 12 includes a cleaning member 19 formed of a plate-like resin, and the cleaning member 19 as a front end surface 17A of the light guide element light guide portion 17 and a front end surface 18A of the light guide device light guide portion 18. Drive means 20 for driving between the two.

前記清掃部材19は、図5に示す如く、発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18Aを掻爬する掻爬板21を有している。この掻爬板21は、可撓性を有する樹脂製で構成されており、板状に形成されている。
掻爬板21は、把持部材22によって支持されている。この把持部材22は、掻爬板21を表裏面から把持して水平に保持するものである。把持部材22にはは、係止部23が設けられており、この係止部23には、付勢部材(例えば、コイルスプリング)24の一端が係合され、他端は、取付部材13に取り付けられた固定部材25に係合されている。この付勢部材24によって掻爬板21は、常時、発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18Aの両端面の上方に位置するように付勢されている。
As shown in FIG. 5, the cleaning member 19 has a scraping plate 21 that scrapes the front end surface 17 </ b> A of the light guide for light emitting element 17 and the front end face 18 </ b> A of the light guide for light receiving element 18. The curettage plate 21 is made of a flexible resin and is formed in a plate shape.
The curettage plate 21 is supported by a gripping member 22. The gripping member 22 grips the curettage plate 21 from the front and back surfaces and holds it horizontally. The holding member 22 is provided with an engaging portion 23, and one end of an urging member (for example, a coil spring) 24 is engaged with the engaging portion 23, and the other end is attached to the attachment member 13. The fixing member 25 is engaged. By this urging member 24, the curettage plate 21 is constantly urged so as to be positioned above both end surfaces of the distal end surface 17 A of the light guiding element light guiding portion 17 and the leading end surface 18 A of the light receiving element light guiding portion 18. ing.

このように構成される掻爬板21は、発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18Aの両端面17A,18Aの間を上下に通過する際に、発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18A上を擦り、両端面17A,18Aの上に付着するトナーを掻爬する作用を有している。すなわち、掻爬板21の幅は、発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18Aの両端面17A,18Aの間の幅よりも大きくできている。   The curettage plate 21 configured in this way passes vertically between the end surface 17A of the light guide element light guiding portion 17 and the both end surfaces 17A and 18A of the front end surface 18A of the light receiving element light guide portion 18. The front end surface 17A of the light emitting element light guiding portion 17 and the front end surface 18A of the light receiving element light guiding portion 18 are rubbed to scrape the toner adhering to the both end surfaces 17A and 18A. That is, the width of the curettage plate 21 is made larger than the width between the end surfaces 17A and 18A of the front end surface 18A of the light guide portion 17 for the light receiving element and the front end surface 18A of the light guide portion 18 for the light receiving element.

前記駆動手段20は、先端に掻爬板21を支持する把持部材(一方のアーム)22と、この一方のアーム(把持部材)22と直角に曲げられる脚部(他方のアーム)25とで、L型に形成され、屈曲部で自在に回転するように、前記取付部材13に取り付けられた固定部材26に取り付けられるL型アーム27によって構成されている。
L型アーム27の他方のアーム(脚部)25は、前記筐体2の内部のトナーを貯留する貯留部内に設けられ軸線方向に螺旋状に攪拌部が形成される攪拌ローラ(攪拌手段)6,7に押接されている。
The driving means 20 includes a gripping member (one arm) 22 that supports the curettage plate 21 at the tip, and a leg portion (the other arm) 25 that is bent at right angles to the one arm (grip member) 22. It is formed by an L-shaped arm 27 that is formed in a mold and is attached to a fixing member 26 that is attached to the attachment member 13 so as to freely rotate at a bent portion.
The other arm (leg part) 25 of the L-shaped arm 27 is provided in a storage part for storing the toner inside the housing 2 and is a stirring roller (stirring means) 6 in which a stirring part is formed in a spiral shape in the axial direction. , 7 is pressed against.

掻爬板21は、攪拌手段(攪拌ローラ)6,7が回転することによって、筐体2によって構成される貯留部に収納されているトナーが攪拌され、貯留部内で均一化される。この攪拌手段(攪拌ローラ)6,7が1回転する毎に清掃部材19の掻爬板21は、図6に示す如く、攪拌手段(攪拌ローラ)6,7に設けられている螺旋状の攪拌部によって、攪拌ローラ(攪拌手段)6,7に押接されているL型アーム26の他方のアームが押し上げられ、発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aとの間を上下に通過する。
その際、掻爬板21は、発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aを強く擦る。このように、攪拌手段(攪拌ローラ)6,7が1回転する毎に、清掃部材19の掻爬板21は、2回両端面17A,18Aを擦る。これによって、発光素子用光誘導部17の先端面17Aに付着するトナーと、受光素子用光誘導部18の先端面18Aに付着するトナーを掻爬する。
In the curettage plate 21, the toner stored in the storage section constituted by the housing 2 is stirred by the stirring means (stirring rollers) 6 and 7 and is uniformized in the storage section. Each time the stirring means (stirring rollers) 6 and 7 are rotated once, the scraping plate 21 of the cleaning member 19 is provided with a spiral stirring portion provided in the stirring means (stirring rollers) 6 and 7, as shown in FIG. As a result, the other arm of the L-shaped arm 26 pressed against the stirring rollers (stirring means) 6 and 7 is pushed up, and the distal end surface 17A of the light guiding element light guiding portion 17 and the leading end of the light receiving element light guiding portion 18 are pushed. It passes up and down between the surface 18A.
At that time, the scraping plate 21 strongly rubs the distal end surface 17A of the light guiding element light guiding portion 17 and the leading end surface 18A of the light receiving element light guiding portion 18. Thus, every time the stirring means (stirring rollers) 6 and 7 make one rotation, the scraping plate 21 of the cleaning member 19 rubs the both end surfaces 17A and 18A twice. As a result, the toner adhering to the distal end surface 17A of the light emitting element light guiding portion 17 and the toner adhering to the distal end surface 18A of the light receiving element light guiding portion 18 are scraped.

このような検知手段11と、清掃手段12とは、筐体2の側壁2Aに設けられている取付口8に直接取り付けることもできる。この場合、取付口8と、検知手段11との間に隙間が生じないように取り付ける必要がある。
また、筐体2によって構成される貯留部に収納されているトナーの量が所定量、残っているか否かを検出する検知手段11と、検知手段11の検出部に付着したトナーを清掃する清掃手段12とは、筐体2の側壁2Aに、取付部材13を介して取り付けるようにしてもよい。
Such detection means 11 and cleaning means 12 can also be directly attached to the attachment port 8 provided on the side wall 2A of the housing 2. In this case, it is necessary to attach so that there is no gap between the attachment port 8 and the detection means 11.
In addition, a detection unit 11 that detects whether or not a predetermined amount of toner is stored in a storage unit constituted by the housing 2 and a cleaning that cleans toner adhering to the detection unit of the detection unit 11. The means 12 may be attached to the side wall 2 </ b> A of the housing 2 via the attachment member 13.

前記取付部材13は、検知手段11を収納し、するもので、筐体2の外側壁2Aに、取り付けるためのものである。具体的には、発光素子14と受光素子15を収納する容器16をはめ込み表裏から押さえ込んで把持するもので、筐体2の外側壁2Aには、ボルト等で取り付けるものである。   The attachment member 13 houses and detects the detection means 11 and is attached to the outer wall 2 </ b> A of the housing 2. Specifically, the container 16 that houses the light emitting element 14 and the light receiving element 15 is fitted and pressed from the front and back, and is attached to the outer wall 2A of the housing 2 with a bolt or the like.

このように構成されるトナーの残量検知装置10は、筐体2の内部のトナーを貯留する貯留部内に設けられ軸線方向に螺旋状に攪拌部が形成される攪拌ローラ(攪拌手段)6,7に押接されている脚部(他方のアーム)25が攪拌手段(攪拌ローラ)6,7に設けられている螺旋状の攪拌部によって、図6に示す如く、押し上げられる。
これによって、脚部(他方のアーム)25と直角に曲げられL型に形成されるアーム(把持部材)22は、図6に示す如く、押し下げられる。すなわち、アーム(把持部材)22付勢部材24によって常時、発光素子用光誘導部17の先端面17Aと、受光素子用光誘導部18の先端面18Aの両端面の上方に位置するように付勢されている清掃部材19の掻爬板21は、発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aの両端面17A,18Aを攪拌手段(攪拌ローラ)6,7が1回転する毎に2回擦り、掻爬する。
The toner remaining amount detection device 10 configured as described above is provided in a storage portion for storing toner inside the housing 2 and is provided with a stirring roller (stirring means) 6 in which a stirring portion is formed spirally in the axial direction. As shown in FIG. 6, the leg portion (the other arm) 25 pressed against 7 is pushed up by the helical stirring portions provided in the stirring means (stirring rollers) 6 and 7 as shown in FIG.
As a result, the arm (gripping member) 22 that is bent at a right angle to the leg portion (the other arm) 25 and is formed in an L shape is pushed down as shown in FIG. That is, the arm (gripping member) 22 biasing member 24 is always attached so as to be positioned above both end surfaces of the distal end surface 17A of the light guiding element light guiding portion 17 and the leading end surface 18A of the light receiving element light guiding portion 18. The scraping plate 21 of the cleaning member 19 that is being urged agitates means (stirring roller) 6 between the end surfaces 17A and 18A of the tip surface 17A of the light guide device light guide 17 and the tip surface 18A of the light guide device light guide unit 18. , 7 is rubbed twice each time it is rotated.

このように、トナーの残量検知装置10は、攪拌手段(攪拌ローラ)6,7によって筐体2の内部の貯留部内に貯留するトナーを攪拌する毎に発光素子用光誘導部17の先端面17Aと受光素子用光誘導部18の先端面18Aの両端面17A,18Aを清掃することができる。   As described above, the toner remaining amount detection device 10 is configured such that the stirrer (stirring rollers) 6 and 7 stirs the toner stored in the storage unit inside the housing 2 and stirs the front end surface of the light guide unit 17 for the light emitting element. 17A and both end surfaces 17A and 18A of the front end surface 18A of the light guide portion 18 for the light receiving element can be cleaned.

本発明に係るトナーの残量検知装置の斜視図である。FIG. 3 is a perspective view of a toner remaining amount detecting device according to the present invention. 図1に図示のトナーの残量検知装置を備えた現像装置の一例を示す側面図である。FIG. 2 is a side view illustrating an example of a developing device including the toner remaining amount detecting device illustrated in FIG. 1. 図1の現像装置のトナーの残量検知装置の構成を示す側面図である。FIG. 2 is a side view illustrating a configuration of a toner remaining amount detection device of the developing device of FIG. 1. 図3のトナーの残量検知装置の検知手段の平面図である。FIG. 4 is a plan view of detection means of the toner remaining amount detection device of FIG. 3. トナーの残量検知装置の清掃手段を示す斜視図である。FIG. 5 is a perspective view illustrating a cleaning unit of a toner remaining amount detection device. トナーの残量検知装置の動作を説明するための図である。FIG. 10 is a diagram for explaining the operation of the toner remaining amount detection device.

符号の説明Explanation of symbols

1………………………現像装置
2………………………筐体
5………………………供給ローラ
6,7…………………攪拌ローラ
10……………………トナーの残量検知装置
11……………………検知手段
12……………………清掃手段
13……………………取付部材
14……………………発光素子
15……………………受光素子
17……………………発光素子用光誘導部
17A…………………先端面
18……………………受光素子用光誘導部
18A…………………先端面
19……………………清掃部材
20……………………駆動手段
21……………………掻爬板
22……………………把持部材(一方のアーム)
24……………………付勢部材
25……………………脚部(他方のアーム)
27……………………L型アーム
28……………………層厚規制ローラ
1 …………………… Developer 2 ……………………… Case 5 ……………………… Supply roller 6, 7 ………………… Stirrer roller 10… ……………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………………… Light emitting element 15 …………………… Light receiving element 17 …………………… Light guiding portion 17A for light emitting element ………………… End face 18 ……………… …… Light guiding part 18A for light receiving element …………………… Tip 19 …………………… Cleaning member 20 …………………… Drive means 21 …………………… Plate 22 …………………… Gripping member (one arm)
24 …………………… Biasing member 25 …………………… Leg (the other arm)
27 …………………… L-shaped arm 28 …………………… Layer thickness regulating roller

Claims (4)

トナーを収容する筐体の外部に設置し、発光素子と受光素子とからなり、前記発光素子によって発光した光を誘導する発光素子用光誘導部を前記筐体の内部に突出して設けるとともに、前記受光素子によって受光する光を誘導する受光素子用光誘導部を前記筐体の内部に突出して設け、前記発光素子用光誘導部と前記受光素子用光誘導部とは、該発光素子用光誘導部の先端面と、該受光素子用光誘導部の先端面が互いに対向するように配置し、前記発光素子と、前記受光素子と、前記発光素子用光誘導部と、前記受光素子用光誘導部とを、ユニット化して、トナー容器(現像器)内の適宜位置に取り付け、前記発光素子から発光する光を受光して現像用トナーの貯留部に収納されているトナーの量の残量を検出する検知手段と,
前記発光素子用光誘導部と前記受光素子光導入部とに取り付け前記検知手段とユニット化し、前記発光素子用光誘導部の先端面と、前記受光素子用光誘導部の先端面との間を攪拌ローラの回転を駆動源とする駆動手段によって通過する板状に成形された掻爬板である清掃部材によって、前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を通過する際に、前記発光素子用光誘導部の先端面上と前記受光素子用光誘導部の先端面上に付着するトナーを掻き取る清掃手段と,
からなり,
前記検知手段は、前記発光素子用光誘導部と前記受光素子用光誘導部を前記筐体の側壁に形成される取付口から前記筐体内部に突出し、取付部材を介して前記取付口に取り付けられ、前記清掃手段は、固定部材に回転可能に取り付けられ略L字型に形成されるL型アームの一方のアームに取り付けられて前記固定部材を介して取付部材によってトナーを収容する前記筐体の内部に取り付けられ
前記駆動手段は,
前記筐体の内部のトナーを貯留する貯留部内に設けられ軸線方向に螺旋状に攪拌部が形成され貯留部内に貯留したトナーを攪拌する攪拌手段に前記L型アームの他方のアームを押接し,
前記攪拌手段が回転することによって前記攪拌部が前記L型アームの他方のアームを押し上げることによって前記L型アームを屈曲部で自在に回転させて、前記L型アームの一方のアームに取り付けられた清掃手段を前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を通過駆動させ、前記発光素子用光誘導部の先端面と、前記受光素子用光誘導部の先端面に付着するトナーを掻爬するものである
ことを特徴とするトナーの残量検知装置。
A light guide element for light emitting element, which is installed outside the housing for housing the toner and is composed of a light emitting element and a light receiving element and guides light emitted by the light emitting element, protrudes inside the housing, and A light guide element for guiding light received by the light receiving element is provided so as to protrude inside the housing, and the light guide part for light emitting element and the light guide part for light receiving element are light guides for the light emitting element. The light-emitting element, the light-receiving element, the light-guiding element light-guiding part, and the light-receiving-element light guiding element Are unitized and attached at appropriate positions in the toner container (developer), receiving the light emitted from the light emitting element, and determining the remaining amount of toner stored in the developing toner reservoir. Detecting means for detecting;
Attached to the light guide for the light emitting element and the light introduction part for the light receiving element are unitized with the detection means, and between the tip surface of the light guide for the light emitting element and the tip surface of the light guide for the light receiving element By means of a cleaning member which is a scraping plate formed into a plate shape that passes by a driving means that uses the rotation of the stirring roller as a driving source, the tip surface of the light guide portion for the light emitting element and the tip surface of the light guide portion for the light receiving element Cleaning means for scraping off the toner adhering to the front end surface of the light guide for light emitting element and the front end surface of the light guide for light receiving element when passing between
Consists of
Said sensing means, the projecting light-emitting element light guiding portion of the light receiving element for light guiding portion from the mounting port formed in the side wall of the housing within said housing, said mounting opening via a mounting member mounted, said cleaning means, said that rotatably mounted on one arm of the L-shaped arm which is formed in the mounting et Re substantially L-shaped fixing member for accommodating the toner by mounting member via the fixing member mounted within the housing,
The driving means includes
A stirring portion provided in a storage portion for storing the toner inside the housing and spirally formed in the axial direction and agitating means for stirring the toner stored in the storage portion, the other arm of the L-shaped arm is pressed against,
When the stirring means is rotated, the stirring unit pushes up the other arm of the L-shaped arm, so that the L-shaped arm is freely rotated at the bent portion and attached to one arm of the L-shaped arm. The cleaning means is driven to pass between the front end surface of the light guide for the light emitting element and the front end surface of the light guide for the light receiving element, and the front end surface of the light guide for the light emitting element and the light guide for the light receiving element. A toner remaining amount detection device characterized by scraping off toner adhering to a tip surface of a part.
前記清掃手段は,
前記L型アームの一方のアームに把持されて取り付けられ,
付勢手段によって前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間の上方又は下方に常時付勢されており
前記L型アームの他方のアームを駆動手段によって駆動し、前記L型アームの一方のアームを付勢して該L型アームを揺動し前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を遮るように駆動するものである
ことを特徴とする請求項1に記載のトナーの残量検知装置。
The cleaning means includes
Gripped and attached to one arm of the L-shaped arm,
The biasing means being always biased upward or downward between the tip surface and the front end surface of the light-receiving element guiding portion of the light-emitting element light guiding portion,
Driven by drive means other arm of the L-arm, to bias the one arm of the L-shaped arm swings the L-shaped arm, the light receiving and front end surface of the light-emitting element light guiding section Drives so as to block the tip surface of the light guide portion for the element
The toner remaining amount detection device according to claim 1.
トナーを収容する筐体を有し、該筐体内には、像担持体にトナーを供給するトナー担持体と該トナー担持体にトナーを供給する供給ローラと、トナーを前記供給ローラ側に搬送する攪拌手段を備えた現像装置において,
前記筐体に、取付口を形成し,
トナーを収容する前記筐体の外部に設置し、発光素子と受光素子とからなり、前記発光素子によって発光した光を誘導する発光素子用光誘導部を前記筐体の内部に突出して設けるとともに、前記受光素子によって受光する光を誘導する受光素子用光誘導部を前記筐体の内部に突出して設け、前記発光素子用光誘導部と前記受光素子用光誘導部とは、該発光素子用光誘導部の先端面と、該受光素子用光誘導部の先端面が互いに対向するように配置し、前記発光素子と、前記受光素子と、前記発光素子用光誘導部と、前記受光素子用光誘導部とを、ユニット化して、トナー容器(現像器)内の適宜位置に取り付け、前記発光素子から発光する光を受光して現像用トナーの貯留部に収納されているトナーの量の残量を検出する検知手段と,
前記発光素子用光誘導部と前記受光素子光導入部とに取り付け前記検知手段とユニット化し、前記発光素子用光誘導部の先端面と、前記受光素子用光誘導部の先端面との間を攪拌ローラの回転を駆動源とする駆動手段によって通過する板状に成形された掻爬板である清掃部材によって、前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を通過する際に、前記発光素子用光誘導部の先端面上と前記受光素子用光誘導部の先端面上に付着するトナーを掻き取る清掃手段と,
からなり,
前記検知手段は、前記発光素子用光誘導部と前記受光素子用光誘導部を前記筐体の側壁に形成される取付口から前記筐体内部に突出し、取付部材を介して前記取付口に取り付けられ、前記清掃手段は、固定部材に回転可能に取り付けられ略L字型に形成されるL型アームの一方のアームに取り付けられて前記固定部材を介して取付部材によってトナーを収容する前記筐体の内部に取り付けられ
前記駆動手段は,
前記筐体の内部のトナーを貯留する貯留部内に設けられ軸線方向に螺旋状に攪拌部が形成され貯留部内に貯留したトナーを攪拌する攪拌手段に前記L型アームの他方のアームを押接し,
前記攪拌手段が回転することによって前記攪拌部が前記L型アームの他方のアームを押し上げることによって前記L型アームを屈曲部で自在に回転させて、前記L型アームの一方のアームに取り付けられた清掃手段を前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を通過駆動させ、前記発光素子用光誘導部の先端面と、前記受光素子用光誘導部の先端面に付着するトナーを掻爬するように構成してなるトナーの残量検知装置を設けたことを特徴とするトナーの残量検知装置を備えた現像装置。
A housing for storing toner is provided. In the housing, a toner carrier for supplying toner to the image carrier, a supply roller for supplying toner to the toner carrier, and the toner are conveyed to the supply roller side. In a developing device equipped with stirring means,
A mounting opening is formed in the housing,
Installed outside the housing for containing toner, comprising a light emitting element and a light receiving element, and providing a light guide for the light emitting element for guiding the light emitted by the light emitting element, protruding inside the housing, A light guiding element light guiding portion for guiding light received by the light receiving element is provided to protrude inside the housing, and the light emitting element light guiding portion and the light receiving element light guiding portion include the light emitting element light. The leading end surface of the guiding portion and the leading end surface of the light guiding portion for the light receiving element are arranged to face each other, and the light emitting element, the light receiving element, the light guiding portion for the light emitting element, and the light for the light receiving element The guiding unit is unitized and attached to an appropriate position in the toner container (developer), receives the light emitted from the light emitting element, and the remaining amount of toner stored in the developing toner storage unit Detection means for detecting
Attached to the light guide for the light emitting element and the light introduction part for the light receiving element are unitized with the detection means, and between the tip surface of the light guide for the light emitting element and the tip surface of the light guide for the light receiving element By means of a cleaning member which is a scraping plate formed into a plate shape that passes by a driving means that uses the rotation of the stirring roller as a driving source, the tip surface of the light guide portion for the light emitting element and the tip surface of the light guide portion for the light receiving element Cleaning means for scraping off the toner adhering to the front end surface of the light guide for light emitting element and the front end surface of the light guide for light receiving element when passing between
Consists of
The detection means projects the light guide for the light emitting element and the light guide for the light receiving element from the mounting opening formed on the side wall of the casing into the casing, and attaches to the mounting opening via a mounting member. is, the cleaning means, said casing housing the toner by mounting member via the fixing member rotatably mounted on one arm of the L-shaped arm which is formed in the mounting et Re substantially L-shaped fixing member Attached to the inside of the body,
The driving means includes
A stirring portion provided in a storage portion for storing the toner inside the housing and spirally formed in the axial direction and agitating means for stirring the toner stored in the storage portion, the other arm of the L-shaped arm is pressed against,
When the stirring means is rotated, the stirring unit pushes up the other arm of the L-shaped arm, so that the L-shaped arm is freely rotated at the bent portion and attached to one arm of the L-shaped arm. The cleaning means is driven to pass between the front end surface of the light guide for the light emitting element and the front end surface of the light guide for the light receiving element, and the front end surface of the light guide for the light emitting element and the light guide for the light receiving element. A developing device equipped with a toner remaining amount detecting device, comprising a toner remaining amount detecting device configured to scrape off toner adhering to a tip surface of a portion.
前記清掃手段は,
前記L型アームの一方のアームに把持されて取り付けられ,
付勢手段によって前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間の上方又は下方に常時付勢されており
前記L型アームの他方のアームを駆動手段によって駆動し、前記L型アームの一方のアームを付勢して該L型アームを揺動し前記発光素子用光誘導部の先端面と前記受光素子用光誘導部の先端面との間を遮るように駆動するものである
ことを特徴とする請求項3に記載のトナーの残量検知装置を備えた現像装置。
The cleaning means includes
Gripped and attached to one arm of the L-shaped arm,
The biasing means being always biased upward or downward between the tip surface and the front end surface of the light-receiving element guiding portion of the light-emitting element light guiding portion,
Driven by drive means other arm of the L-arm, to bias the one arm of the L-shaped arm swings the L-shaped arm, the light receiving and front end surface of the light-emitting element light guiding section Drives so as to block the tip surface of the light guide portion for the element
A developing device provided with a remaining-amount detecting device of toner according to claim 3, characterized in that.
JP2008125467A 2008-05-13 2008-05-13 Toner remaining amount detecting device and developing device provided with toner remaining amount detecting device Active JP5352121B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008125467A JP5352121B2 (en) 2008-05-13 2008-05-13 Toner remaining amount detecting device and developing device provided with toner remaining amount detecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008125467A JP5352121B2 (en) 2008-05-13 2008-05-13 Toner remaining amount detecting device and developing device provided with toner remaining amount detecting device

Publications (3)

Publication Number Publication Date
JP2009276417A JP2009276417A (en) 2009-11-26
JP2009276417A5 JP2009276417A5 (en) 2011-05-26
JP5352121B2 true JP5352121B2 (en) 2013-11-27

Family

ID=41441943

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008125467A Active JP5352121B2 (en) 2008-05-13 2008-05-13 Toner remaining amount detecting device and developing device provided with toner remaining amount detecting device

Country Status (1)

Country Link
JP (1) JP5352121B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101579739B1 (en) 2014-06-09 2015-12-23 삼성전자주식회사 Electrophotographic image forming apparatus, toner cartridge, imaging cartridge, and method of controlling toner level in developing chamber

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2799707B2 (en) * 1987-11-04 1998-09-21 富士ゼロックス株式会社 Sky detection sensor malfunction prevention device
JPH10161415A (en) * 1996-12-03 1998-06-19 Ricoh Co Ltd Image forming device
JP3944339B2 (en) * 1999-12-20 2007-07-11 株式会社リコー Image forming apparatus
JP2005156176A (en) * 2003-11-20 2005-06-16 Sharp Corp Optical detector, and image forming-device having the same

Also Published As

Publication number Publication date
JP2009276417A (en) 2009-11-26

Similar Documents

Publication Publication Date Title
JP2008209897A5 (en)
JP6252442B2 (en) Developer guide device and image forming apparatus having the same
JP4962761B2 (en) Image forming apparatus
JP5352121B2 (en) Toner remaining amount detecting device and developing device provided with toner remaining amount detecting device
JP3916263B2 (en) Toner remaining amount detection device for developing device
JP6025478B2 (en) Developing device, process cartridge, and image forming apparatus
JP4348999B2 (en) Developer presence / absence detection device
JP2007121585A (en) Toner storage container
JP5371912B2 (en) Developer storage device, development unit, and image forming apparatus
JPH11316492A (en) Image recorder
JP2006313320A (en) Developer container
JP4824446B2 (en) Density measuring apparatus and image forming apparatus having the same
JP3425003B2 (en) Image forming device
JP4328999B2 (en) Method for detecting attachment of toner container of image forming apparatus
JP2014240878A (en) Developing device and image forming apparatus
JPH08110695A (en) Developing device
JP2006011226A (en) Developer residual amount detecting device, developing device and image forming apparatus
JP4645613B2 (en) Image forming apparatus
JP2006023537A (en) Remaining toner quantity detecting mechanism and image forming apparatus using the same
JP2009276417A5 (en)
JP5299045B2 (en) Stirring member and developing cartridge
JP3102165B2 (en) Developer remaining amount detection device
KR960006815B1 (en) Apparatus for sensing remaining toner in a developer
JP2005201922A (en) Developing apparatus
KR20070068041A (en) Device for measuring the remained toner and developing apparatus faving the same

Legal Events

Date Code Title Description
A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110408

A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20110408

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20121003

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20121016

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20121203

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130108

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130226

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130319

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130327

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130611

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130801

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130820

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130826

R150 Certificate of patent or registration of utility model

Ref document number: 5352121

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150