JP5346752B2 - Method for manufacturing case body of airbag device, case body of airbag device, and airbag device - Google Patents

Method for manufacturing case body of airbag device, case body of airbag device, and airbag device Download PDF

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JP5346752B2
JP5346752B2 JP2009211823A JP2009211823A JP5346752B2 JP 5346752 B2 JP5346752 B2 JP 5346752B2 JP 2009211823 A JP2009211823 A JP 2009211823A JP 2009211823 A JP2009211823 A JP 2009211823A JP 5346752 B2 JP5346752 B2 JP 5346752B2
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case body
plate
airbag device
opening
airbag
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JP2011057165A (en
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芳文 鎌野
敏弘 山田
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Nihon Plast Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To reduce manufacturing cost of a case body of an airbag device for an occupant on a front passenger seat. <P>SOLUTION: The case body 4 includes a case body 11 and a pair of reinforcing plates 12. The case body 11 includes a longitudinal plate part 17 and a short plate part 18. A folded piece 22 extended from the short plate part 18 is bent to be overlapped with the outside of the longitudinal plate part 17. A reinforcing plate 12 having large strength is arranged to be overlapped with the inside of the longitudinal plate part 17. The reinforcing plate 12, the longitudinal plate part 17 and the folded piece 22 are joined by an end part joining part 31. The end part joining part 31 presses a portion provided with an opening 38 in the longitudinal plate part 17 from the inside and joins the portion by caulking. There are no joining works in a short surface of the case body 4, the manufacturing cost can be reduced and a shock absorbing characteristic can be easily improved. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、例えば、自動車のインストルメントパネルに備えられる助手席乗員用のエアバッグ装置のケース体の製造方法、エアバッグ装置のケース体、及びエアバッグ装置に関する。   The present invention relates to, for example, a method for manufacturing a case body of an airbag device for a passenger on a passenger seat provided in an instrument panel of an automobile, a case body of an airbag device, and an airbag device.

従来、自動車のインストルメントパネルに配置される助手席乗員用のエアバッグ装置が知られている。このエアバッグ装置は、上側を開口部とする箱状のケース体を備え、このケース体の内側に、折り畳まれたエアバッグと、このエアバッグを膨張させるガスを噴射するインフレータとを収納しているとともに、ケース体の上側の開口部は、インストルメントパネルに沿って取り付けられるカバー体により覆われている。そして、自動車の衝突時には、インフレータからガスを噴射してエアバッグを膨張させ、このエアバッグの膨張の圧力によりカバー体に形成したテアラインを破断して膨出口を形成し、この膨出口からエアバッグを膨張させ、乗員に加わる衝撃を緩和するようになっている。   2. Description of the Related Art Conventionally, an airbag device for a passenger in a passenger seat disposed on an instrument panel of an automobile is known. The airbag device includes a box-shaped case body having an opening on the upper side, and a folded airbag and an inflator for injecting gas for inflating the airbag are accommodated inside the case body. In addition, the opening on the upper side of the case body is covered with a cover body attached along the instrument panel. When the automobile collides, the airbag is inflated by injecting gas from the inflator, the tear line formed on the cover body is broken by the inflation pressure of the airbag to form the inflation outlet, and the airbag is released from the inflation outlet. It is designed to reduce the impact on the occupant.

そして、ケース体は、エアバッグの展開時に、このエアバッグが展開する大きな力を受ける部材であるとともに、車体側の部材に強固に取り付けられる必要があるとともに、カバー体を強固に保持する必要がある。この点、金属板をプレス成形などしてハウジング部を形成するとともに、このハウジング部の外周部に補強枠を組み合わせる構成が知られている(例えば、特許文献1参照)。この構成では、ハウジング部は、底部から前後左右の側壁を立ち上げ、長手寸法の大きい側壁である左右側壁に連続して形成された重ね合わせ部を折曲し、これら重ね合わせ部を長手寸法の小さい前後側壁に重ねて嵌合などして、箱状に構成されている。さらに、補強枠は、ハウジング部の外周側に沿って配置される2個の枠片を備え、これら枠片の中間部分をハウジング部の左右側壁に設けられた突起部に係合し、各枠片の前後の端部を長手寸法の小さい前後側壁上で互いに結合して、枠状に形成されるとともにハウジング部に連結されている。   The case body is a member that receives a large force that the airbag deploys when the airbag is deployed, and needs to be firmly attached to the vehicle body side member, and the cover body needs to be firmly held. is there. In this regard, a structure is known in which a metal plate is press-molded to form a housing portion, and a reinforcing frame is combined with the outer peripheral portion of the housing portion (see, for example, Patent Document 1). In this configuration, the housing portion has the front, rear, left and right side walls raised from the bottom, bent the overlapping portions formed continuously on the left and right side walls, which are side walls having large longitudinal dimensions, and the overlapping portions have the longitudinal dimensions. It is configured in a box shape by overlapping and fitting on small front and rear side walls. Further, the reinforcing frame includes two frame pieces arranged along the outer peripheral side of the housing part, and an intermediate part of these frame pieces is engaged with the protrusions provided on the left and right side walls of the housing part. The front and rear end portions of the piece are joined to each other on the front and rear side walls having a small longitudinal dimension, are formed in a frame shape, and are connected to the housing portion.

特開2008−13075号公報 (第5−6頁、図1−図7)JP 2008-13075 A (Page 5-6, FIGS. 1 to 7)

上記のように、従来の構成では、部品加工や位置合わせの工程が多く、ハウジング部の4方向からの接続作業が必要になって、製造コストの低減が容易でない。また、ハウジング部の4方の側壁に嵌合などの取付構造があるため、ケース体の変形による衝撃吸収特性の調整が容易でない。   As described above, in the conventional configuration, there are many parts processing and alignment processes, and connection work from four directions of the housing portion is required, so that it is not easy to reduce the manufacturing cost. Further, since there is an attachment structure such as fitting on the four side walls of the housing part, it is not easy to adjust the shock absorption characteristics due to deformation of the case body.

本発明は、このような点に鑑みなされたもので、適切な強度を容易に実現できるとともに製造コストを低減できるエアバッグ装置のケース体の製造方法、エアバッグ装置のケース体、及びエアバッグ装置を提供することを目的とする。   The present invention has been made in view of the above points, and a method of manufacturing a case body of an airbag device, a case body of an airbag device, and an airbag device capable of easily realizing appropriate strength and reducing manufacturing costs. The purpose is to provide.

請求項1記載のエアバッグ装置のケース体の製造方法は、折り畳まれた状態からガスが導入されて膨張展開するエアバッグを収納する収納部を構成するエアバッグ装置のケース体の製造方法であって、金属板製のケース本体及びこのケース本体よりも強度の大きい金属板製の一対の補強板を用い、前記ケース本体は、前記収納部に連通する矩形状の開口部を囲み、この開口部の長手方向に沿って一対の長手板部を配置し、前記開口部の短手方向に沿って一対の短手板部を配置し、これら短手板部から延設された部分を屈曲して長手板部の外面に沿わせて折返し片として枠状の側壁部を構成し、前記補強板は、前記長手板部の内面に沿って前記収納部に配置し、前記折返し片の外側にダイを配置し、このダイに向かって前記収納部の内側からポンチで押圧し、前記長手板部を挟み少なくとも前記補強板と前記折返し片とをかしめて接合するものである。   The method of manufacturing a case body of an airbag device according to claim 1 is a method of manufacturing a case body of an airbag device that constitutes a storage portion that stores an airbag that is inflated and deployed by introducing gas from a folded state. A case body made of a metal plate and a pair of reinforcing plates made of a metal plate having a strength higher than that of the case body, and the case body surrounds a rectangular opening communicating with the storage portion. A pair of long plate portions are disposed along the longitudinal direction of the plate, a pair of short plate portions are disposed along the short direction of the opening, and the portions extending from the short plate portions are bent to form the long plate. A frame-shaped side wall portion is formed as a folded piece along the outer surface of the portion, the reinforcing plate is disposed in the storage portion along the inner surface of the longitudinal plate portion, and a die is disposed outside the folded piece. From the inside of the storage part toward this die Pressed with Ji, the sandwiching longitudinal plate portion at least between the reinforcing plate and said folded piece is intended to be joined by caulking.

請求項2記載のエアバッグ装置のケース体の製造方法は、請求項1記載のエアバッグ装置のケース体の製造方法において、長手板部には、ポンチで押圧される位置に予め開口を設け、補強板と折返し片とを直接に接触させてかしめるものである。   The method of manufacturing the case body of the airbag device according to claim 2 is the method of manufacturing the case body of the airbag device according to claim 1, wherein the longitudinal plate portion is previously provided with an opening at a position pressed by a punch, The reinforcing plate and the folded piece are caulked by direct contact.

請求項3記載のエアバッグ装置のケース体は、折り畳まれた状態からガスが導入されて膨張展開するエアバッグを収納する収納部を構成するエアバッグ装置のケース体であって、金属板製のケース本体及びこのケース本体よりも強度の大きい金属板製の一対の補強板を具備し、前記ケース本体は、前記収納部に連通する矩形状の開口部と、この開口部を囲み、この開口部の長手方向に沿って配置された一対の長手板部、前記開口部の短手方向に沿って配置された一対の短手板部、及びこれら短手板部から延設された部分を屈曲して長手板部の外面に沿わせた折返し片を設けた側壁部とを備え、前記補強板は、前記長手板部の内面に沿って前記収納部に配置され、前記長手板部を挟み少なくとも前記補強板と前記折返し片とが外側に突出する方向にかしめて接合された接合部を備えるものである。   The case body of the airbag device according to claim 3 is a case body of an airbag device that constitutes a storage portion that stores an airbag that is inflated and deployed by introducing gas from a folded state, and is made of a metal plate. A case main body and a pair of reinforcing plates made of a metal plate having a strength higher than that of the case main body. The case main body surrounds the opening with a rectangular opening communicating with the storage portion, and the opening A pair of long plate portions arranged along the longitudinal direction of the pair, a pair of short plate portions arranged along the short direction of the opening, and a portion extending from the short plate portions are bent and long. A side wall provided with folded pieces along the outer surface of the hand plate portion, and the reinforcing plate is disposed in the storage portion along the inner surface of the longitudinal plate portion, and at least the reinforcing plate sandwiching the longitudinal plate portion And the folded piece projecting outward Those having a joint that is joined or tighten the.

請求項4記載のエアバッグ装置のケース体は、請求項3記載のエアバッグ装置のケース体において、長手板部には、接合部の位置に開口が設けられ、補強板と折返し片とが直接接触してかしめられたものである。   The case body of the airbag device according to claim 4 is the case body of the airbag device according to claim 3, wherein the longitudinal plate portion is provided with an opening at the position of the joint portion, and the reinforcing plate and the folded piece are directly connected to each other. It was squeezed by contact.

請求項5記載のエアバッグ装置は、補強板から一体に突設されたカバー支持部を設けた請求項3または4記載のケース体と、このケース体の収納部に折り畳んで収納された袋状のエアバッグと、前記ケース体に取り付けられ前記エアバッグにガスを供給するインフレータと、前記カバー支持部に支持されるとともに前記ケース体の開口部を覆うカバー体とを具備するものである。   The airbag device according to claim 5 is provided with a case body according to claim 3 or 4 provided with a cover support portion integrally projecting from a reinforcing plate, and a bag shape folded and stored in a storage portion of the case body. And an inflator attached to the case body for supplying gas to the airbag, and a cover body supported by the cover support portion and covering the opening of the case body.

請求項1記載のエアバッグ装置のケース体の製造方法によれば、短手面に沿った位置での接合作業がなく、接合作業は、ケース本体の長手板部、短手板部から延設された折返し片及び補強板が、ケース本体の長手面に沿った位置で内側から押圧されるかしめ接合により行われるため、接合工数の削減及び接合設備の簡略化により製造コストを低減できる。接合部分が長手板部に沿った位置に集約され、短手板部の短手面の形状を簡略化できるため、短手板部の衝撃吸収特性の向上のための設計自由度を向上できる。強度の大きい補強板により、エアバッグ展開時の圧力からケース体を保護できる。   According to the method for manufacturing the case body of the airbag device according to claim 1, there is no joining operation at a position along the short side, and the joining operation is extended from the long plate portion and the short plate portion of the case body. Since the folded piece and the reinforcing plate are caulked and joined from the inside at a position along the longitudinal surface of the case body, the manufacturing cost can be reduced by reducing the number of joining steps and simplifying the joining equipment. Since the joining portions are concentrated at positions along the long plate portion and the shape of the short surface of the short plate portion can be simplified, the degree of freedom in design for improving the impact absorption characteristics of the short plate portion can be improved. The case body can be protected from the pressure when the airbag is deployed by the strong reinforcing plate.

請求項2記載のエアバッグ装置のケース体の製造方法によれば、請求項1記載の効果に加え、長手板部の開口が案内となり、強度の大きい補強板を安定して変形させ、短手板部と補強板とを安定してかしめて接合できる。短手板部と補強板とで挟持して、長手板部を短手板部と補強板とに強固に接合できる。   According to the method of manufacturing the case body of the airbag device according to claim 2, in addition to the effect of claim 1, the opening of the longitudinal plate portion serves as a guide, and the reinforcing plate having high strength is stably deformed, and the short plate The portion and the reinforcing plate can be stably caulked and joined. The long plate portion can be firmly joined to the short plate portion and the reinforcing plate by being sandwiched between the short plate portion and the reinforcing plate.

請求項3記載のエアバッグ装置のケース体によれば、短手面に沿った位置での接合作業がなく、接合作業は、ケース本体の長手板部、短手板部から延設された折返し片及び補強板が、ケース本体の長手面に沿った位置で内側から押圧されるかしめ接合により行われるため、接合工数の削減及び接合設備の簡略化により製造コストを低減できる。接合部分が長手板部に沿った位置に集約され、短手板部の短手面の形状を簡略化できるため、短手板部の衝撃吸収特性の向上のための設計自由度を向上できる。強度の大きい補強板により、エアバッグ展開時の圧力からケース体を保護できる。   According to the case body of the airbag device according to claim 3, there is no joining work at a position along the short side, and the joining work is a folded piece extending from the long plate portion and the short plate portion of the case body. And since a reinforcement board is performed by the caulking joining pressed from the inner side in the position along the longitudinal surface of a case main body, manufacturing cost can be reduced by reduction of a joining man-hour and simplification of joining equipment. Since the joining portions are concentrated at positions along the long plate portion and the shape of the short surface of the short plate portion can be simplified, the degree of freedom in design for improving the impact absorption characteristics of the short plate portion can be improved. The case body can be protected from the pressure when the airbag is deployed by the strong reinforcing plate.

請求項4記載のエアバッグ装置のケース体によれば、請求項3記載の効果に加え、長手板部の開口が案内となり、強度の大きい補強板を安定して変形させ、短手板部と補強板とを安定してかしめて接合できる。短手板部と補強板とで挟持して、長手板部を短手板部と補強板とに強固に接合できる。   According to the case body of the airbag device according to claim 4, in addition to the effect of claim 3, the opening of the long plate portion serves as a guide, stably deforms the reinforcing plate having a high strength, and reinforces the short plate portion and the reinforcing member. The plate can be securely crimped and joined. The long plate portion can be firmly joined to the short plate portion and the reinforcing plate by being sandwiched between the short plate portion and the reinforcing plate.

請求項5記載のエアバッグ装置によれば、請求項3または4記載のケース体を備えたため、エアバッグ装置の製造コストを低減できる。補強板によりエアバッグ展開時の圧力からケース体が保護されるとともに、この補強板に設けたカバー支持部により、折り畳まれたエアバッグを覆うカバー体を強固に支持できる。   According to the airbag device of the fifth aspect, since the case body according to the third or fourth aspect is provided, the manufacturing cost of the airbag device can be reduced. The case body is protected from the pressure when the airbag is deployed by the reinforcing plate, and the cover body covering the folded airbag can be firmly supported by the cover support portion provided on the reinforcing plate.

本発明のエアバッグ装置のケース体の製造方法の一実施の形態の製造工程を示す説明図であり、(a)は図3のI−I相当位置の断面図、(b)は(a)に続く工程、(c)は(b)に続く工程、(d)は(c)に続く工程である。It is explanatory drawing which shows the manufacturing process of one Embodiment of the manufacturing method of the case body of the airbag apparatus of this invention, (a) is sectional drawing of the II equivalent position of FIG. 3, (b) is (a). (C) is a step following (b), and (d) is a step following (c). 同上エアバッグ装置を模式的に示す断面図である。It is sectional drawing which shows an airbag apparatus same as the above schematically. 同上エアバッグ装置のケース体の斜視図である。It is a perspective view of the case body of an airbag apparatus same as the above. 同上エアバッグ装置のケース体の分解斜視図である。It is a disassembled perspective view of the case body of an airbag apparatus same as the above. 同上エアバッグ装置のケース体の図3のI−I断面図である。It is II sectional drawing of FIG. 3 of the case body of an airbag apparatus same as the above. 本発明の他の実施の形態を示す一部の断面図である。It is a partial sectional view showing other embodiments of the present invention. 本発明のさらに他の実施の形態を示す一部の断面図である。FIG. 6 is a partial cross-sectional view showing still another embodiment of the present invention.

以下、本発明のエアバッグ装置のケース体の製造方法、エアバッグ装置のケース体、及びエアバッグ装置の一実施の形態を図面を参照して説明する。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, an embodiment of a method for manufacturing a case body of an airbag device, a case body of an airbag device, and an airbag device according to the present invention will be described with reference to the drawings.

図2において、1はエアバッグ装置で、このエアバッグ装置1は、自動車のインストルメントパネル部3に備えられる助手席乗員用のエアバッグ装置1を構成するものである。そして、インストルメントパネル部3は、車室の前部に車幅方向の略全長にわたり設けられ、このインストルメントパネル部3の上方には、フロントウィンドウガラスが位置している。そして、このインストルメントパネル部3の内部には、助手席の乗員に対向して、エアバッグ装置1が設置されている。そして、このエアバッグ装置1は、リテーナとも呼ばれるケース体4と、このケース体4の下部に配置されたインフレータ5と、ケース体4の上部に折り畳んで収納されたエアバッグ6と、このエアバッグ6すなわちケース体4の上部の開口部7を覆うカバー体8とを備えている。そして、このエアバッグ装置1は、ケース体4が、図示しないブラケットを介して車体に固定されている。また、インフレータ5は、例えば円柱状で、内部に充填した推進薬を急速に反応させてエアバッグ6の内部にガスを供給するようになっている。また、カバー体8は、自動車用の内装パネルであるインストルメントパネル部3に一体的に形成されあるいは別体としてインストルメントパネル部3に取り付けられ、表板部8aと、この表板部8aから例えば四角筒状をなして下方に突設された取付板部8bとを備えている。また、この取付板部8bの前後の長手面には、四角孔状をなす取付孔8cが両側方向すなわち長手方向に沿って複数形成されている。また、表板部8aには、破断予定部としての弱部である図示しないテアラインが形成されている。   In FIG. 2, reference numeral 1 denotes an airbag device. The airbag device 1 constitutes an airbag device 1 for a passenger in a passenger seat provided in an instrument panel portion 3 of an automobile. And the instrument panel part 3 is provided in the front part of the compartment over the substantially full length of the vehicle width direction, and the front window glass is located above the instrument panel part 3. And the airbag apparatus 1 is installed in the inside of this instrument panel part 3 facing the passenger | crew of a passenger seat. The airbag device 1 includes a case body 4, also called a retainer, an inflator 5 disposed at a lower portion of the case body 4, an airbag 6 folded and housed at the upper portion of the case body 4, and the airbag 6, that is, a cover body 8 that covers the opening 7 at the top of the case body 4. In the airbag device 1, the case body 4 is fixed to the vehicle body via a bracket (not shown). The inflator 5 has a cylindrical shape, for example, and rapidly reacts the propellant filled therein to supply gas into the airbag 6. Further, the cover body 8 is formed integrally with the instrument panel portion 3 which is an interior panel for automobiles or is attached to the instrument panel portion 3 as a separate body, and includes a front plate portion 8a and the front plate portion 8a. For example, it includes a mounting plate portion 8b that protrudes downward in a rectangular tube shape. In addition, a plurality of mounting holes 8c having a square hole shape are formed in the front and rear longitudinal surfaces of the mounting plate portion 8b along both sides, that is, the longitudinal direction. Further, a tear line (not shown), which is a weak portion as a planned fracture portion, is formed on the front plate portion 8a.

そして、このエアバッグ装置1を備えた自動車が衝突などすると、インフレータ5から供給されるガスが導入されてエアバッグ6が膨張展開すなわち膨出し、この膨出する圧力により、カバー体8をテアラインに沿って破断して膨出口を形成し、膨出側である所定方向としての上方に向かってエアバッグ6が突出し、エアバッグ6が乗員の前方に膨張展開して乗員を保護する。なお、以下、エアバッグ6の膨出側を上方(図2に示す矢印A方向)とし、このエアバッグ装置1を自動車に取り付けた状態における前後方向及び両側方向を、前後方向及び両側方向として説明するが、エアバッグ装置1の取付状態は、この構成に限られず、例えば、膨出側が後側上方あるいは後方に向かう状態で取り付けることもできる。   When a vehicle equipped with the airbag device 1 collides, the gas supplied from the inflator 5 is introduced and the airbag 6 is inflated and expanded, that is, inflated, and the cover body 8 is brought into a tear line by the inflating pressure. The airbag 6 breaks out to form an inflation outlet, and the airbag 6 protrudes upward in a predetermined direction on the inflation side, and the airbag 6 is inflated and deployed forward of the occupant to protect the occupant. In the following description, the bulging side of the airbag 6 is the upper side (in the direction of arrow A shown in FIG. 2), and the front-rear direction and both-side directions when the airbag device 1 is attached to the automobile are described as the front-rear direction and both-side directions. However, the attachment state of the airbag device 1 is not limited to this configuration, and for example, the airbag device 1 can be attached in a state where the bulging side is directed to the rear upper side or the rear side.

次に、ケース体4の構成をより詳細に説明する。   Next, the configuration of the case body 4 will be described in more detail.

このケース体4は、図2ないし図4に示すように、ケース本体11と、このケース本体11に接合された一対の補強板12とを接合して形成されている。   As shown in FIGS. 2 to 4, the case body 4 is formed by joining a case body 11 and a pair of reinforcing plates 12 joined to the case body 11.

そして、ケース本体11は、金属板を打ち抜くとともに屈曲するいわゆるプレス成形により形成され、上側を平面矩形状の開口部7とし、内側を収納部15とする箱状で、開口部7に対向する平面矩形状の底板部16と、この底板部16の長手方向に沿った前後の縁部から延設された部分を上側に屈曲して立ち上げられた一対の矩形平板状の長手板部17と、底板部16の短手方向に沿った両側の端部の縁部から延設された部分を上側に屈曲して立ち上げられた一対の矩形平板状の短手板部18とを備えている。そして、底板部16には、インフレータ5を配置するインフレータ配置部21が下方に凹設して形成されている。さらに、各短手板部18の上側部の前後側の部分はそれぞれ延設されるとともに屈曲され、それぞれ各長手板部17の外側に重ねられた矩形板状の折返し片22となっている。また、各短手板部18の各折返し片22の下側に連続する部分には、各折返し片22の延設方向の反対方向に各短手板部18を切り欠く切欠部23が形成されている。そして、これら長手板部17、短手板部18、及び折返し片22により、開口部7すなわち収納部15を囲む枠状すなわち平面矩形状の四角筒状の側壁部24が構成されている。   The case body 11 is formed by so-called press molding that punches and bends a metal plate, and has a box-like shape having a flat rectangular opening 7 on the upper side and a storage part 15 on the inner side. A rectangular bottom plate portion 16 and a pair of rectangular plate-like long plate portions 17 that are bent upward and bent up from the front and rear edges along the longitudinal direction of the bottom plate portion 16, and The bottom plate portion 16 includes a pair of rectangular plate-like short plate portions 18 that are bent upward and bent up from the edge portions of both end portions along the short direction. The bottom plate portion 16 is formed with an inflator disposition portion 21 for disposing the inflator 5 so as to be recessed downward. Furthermore, the front and rear portions of the upper side portion of each short plate portion 18 are each extended and bent to form a rectangular plate-like folded piece 22 that is superimposed on the outside of each long plate portion 17. In addition, a notch portion 23 is formed in a portion of each short plate portion 18 that is continuous with the lower side of each folded piece 22 so as to cut out each short plate portion 18 in the direction opposite to the extending direction of each folded piece 22. . The long plate portion 17, the short plate portion 18, and the folded piece 22 constitute a side wall portion 24 having a frame shape that surrounds the opening 7, that is, the storage portion 15, that is, a rectangular tube-shaped square tube.

一方、各補強板12は、マウスプレートあるいはフックプレートなどとも呼ばれるもので、ケース本体11を構成する金属板よりも厚さ寸法が大きく強度の大きい金属板をプレス成形して形成され、長手板部17とほぼ同じ長手寸法を有し、かつ、幅寸法すなわち上下方向の寸法は長手板部17よりも小さい細長矩形状をなす補強板本体部26と、この補強板本体部26の上側の縁部から所定の間隔で延設され屈曲された複数のフック部27とを備えている。そして、補強板本体部26は、ケース本体11の内側すなわち収納部15側の長手板部17に重ねて配置され、かつ、上縁部を各長手板部17の上縁部に沿わせて配置され、接合部としての端部接合部31及び中間接合部32によりケース本体11に接合されている。また、フック部27は、ケース本体11の開口部7から上側かつ外側に突出し、さらに先端側が下方に向くように屈曲されている。そして、これらフック部27をカバー体8の取付板部8bの取付孔8cに挿入し、カバー体8がケース体4に支持されている。   On the other hand, each reinforcing plate 12 is also called a mouse plate or a hook plate, and is formed by press-molding a metal plate that is thicker and larger in strength than the metal plate that constitutes the case body 11, and has a longitudinal plate portion. A reinforcing plate main body portion 26 having an elongated rectangular shape having substantially the same longitudinal dimension as 17 and having a width dimension, that is, a vertical dimension smaller than that of the longitudinal plate part 17, and an upper edge portion of the reinforcing plate main body part 26 And a plurality of hook portions 27 extending and bent at a predetermined interval. The reinforcing plate main body 26 is disposed inside the case main body 11, that is, overlapped with the longitudinal plate portion 17 on the storage portion 15 side, and the upper edge portion is disposed along the upper edge portion of each longitudinal plate portion 17. The case main body 11 is joined by an end joint 31 and an intermediate joint 32 as joints. The hook portion 27 protrudes upward and outward from the opening 7 of the case main body 11, and is bent so that the distal end side faces downward. These hook portions 27 are inserted into the mounting holes 8 c of the mounting plate portion 8 b of the cover body 8, and the cover body 8 is supported by the case body 4.

次に、端部接合部31の構成及び製造工程についてより詳細に説明する。   Next, the configuration and manufacturing process of the end joint 31 will be described in more detail.

4カ所の端部接合部31は、ケース体4の側壁部24の四隅の近傍で、ケース本体11の長手板部17、ケース本体11の短手板部18から延設された折返し片22、及び補強板12を一体的にかしめ接合すなわちここでは材料を一方向に押し込み塑性流動させて接合するもので、補強板12をケース本体11に接合する機能と、長手板部17と短手板部18とを接合してケース本体11の形状を維持する機能とを兼ねている。さらに、各端部接合部31は、ケース体4の両側の短手面ではなく、前後の長手面に配置されており、ケース体4の両側の短手面すなわち短手板部18にはケース体4を形成するための接合の構成は設けられていない。   The four end joint portions 31 are in the vicinity of the four corners of the side wall portion 24 of the case body 4, the long plate portion 17 of the case main body 11, the folded piece 22 extending from the short plate portion 18 of the case main body 11, and The reinforcing plate 12 is integrally caulked and joined, that is, the material is pushed in one direction and plastically joined, and the function of joining the reinforcing plate 12 to the case body 11, the long plate portion 17 and the short plate portion 18 This also serves to maintain the shape of the case main body 11 by joining them. Further, each end joint portion 31 is arranged not on the short surface on both sides of the case body 4 but on the front and rear longitudinal surfaces, and on the short surface on both sides of the case body 4, that is, on the short plate portion 18, the case body is provided. The structure of joining for forming 4 is not provided.

そして、この端部接合部31を形成する装置は、凸部34aを有し1方向に進退するポンチ34と、このポンチ34の凸部34aを受け入れる凹部36aを設けたダイ36とを備える。また、ダイ36の凹部36aには、角部に位置して、凹部36aからさらに凹設される補助凹部36bが形成されている。   The apparatus for forming the end joint portion 31 includes a punch 34 that has a convex portion 34a and advances and retreats in one direction, and a die 36 provided with a concave portion 36a that receives the convex portion 34a of the punch 34. Further, in the concave portion 36a of the die 36, an auxiliary concave portion 36b that is further provided from the concave portion 36a is formed at the corner portion.

製造工程として、まず、図1(a)に示すように、長手板部17の外側に短手板部18の折返し片22を重ね、長手板部17の内側に補強板12を重ねる。すなわち、長手板部17を短手板部18の折返し片22と補強板12とで挟み込んだ状態とする。この状態で、各長手板部17、短手板部18の折返し片22、及び補強板12はそれぞれ平板状であるが、長手板部17には、あらかじめ逃がし孔として円孔状の開口38が設けられており、この開口38に対向する補強板12の部分が内側接合部41となり、この開口38に対向する短手板部18の折返し片22の部分が外側接合部42となる。そして、ケース体4の側壁部24の内側すなわち内側接合部41の内側に対向して、ポンチ34の凸部34aを配置し、ケース体4の側壁部24の外側すなわち外側接合部42の外側に対向して、ダイ36の凹部36aを配置する。   As a manufacturing process, first, as shown in FIG. 1A, the folded piece 22 of the short plate portion 18 is overlapped on the outside of the long plate portion 17, and the reinforcing plate 12 is overlapped on the inside of the long plate portion 17. That is, the long plate portion 17 is sandwiched between the folded piece 22 of the short plate portion 18 and the reinforcing plate 12. In this state, each of the long plate portions 17, the folded pieces 22 of the short plate portions 18, and the reinforcing plate 12 are each in the form of a flat plate, but the long plate portion 17 is previously provided with a circular opening 38 as a relief hole. The portion of the reinforcing plate 12 facing the opening 38 becomes the inner joint portion 41, and the portion of the folded piece 22 of the short plate portion 18 facing the opening 38 becomes the outer joint portion 42. And the convex part 34a of the punch 34 is arrange | positioned facing the inner side of the side wall part 24 of the case body 4, ie, the inner side of the inner side joining part 41, and the outer side of the side wall part 24 of the case body 4, ie, the outer side of the outer side joining part 42. Oppositely, the recess 36a of the die 36 is disposed.

次いで、ポンチ34をダイ36に向かって前進させる。すると、図1(b)に示すように、内側接合部41が開口38に入るように塑性変形が始まり、さらに、図1(c)に示すように、開口38を通り抜けた内側接合部41とともに外側接合部42がダイ36の凹部36aに入るように塑性変形する。この塑性変形は、ポンチ34の移動方向に沿って変形するとともに、ダイ36の凹部36aの形状に伴いポンチ34の移動方向と交差する方向にも変形する。   The punch 34 is then advanced toward the die 36. Then, as shown in FIG. 1 (b), plastic deformation starts so that the inner joint 41 enters the opening 38, and further, together with the inner joint 41 passing through the opening 38, as shown in FIG. 1 (c). The outer joint 42 is plastically deformed so as to enter the recess 36a of the die 36. This plastic deformation is deformed along the moving direction of the punch 34, and is also deformed in a direction intersecting with the moving direction of the punch 34 in accordance with the shape of the recess 36a of the die 36.

そして、ポンチ34が前進限まで移動した状態で、図1(d)及び図5に示すように、内側接合部41及び外側接合部42がダイ36の凹部36aさらには補助凹部36bにまで押し込まれて端部接合部31が形成され、3枚の金属板がかしめ接合される。この実施の形態では、より詳細には、補強板12の内側接合部41と短手板部18の折返し片22の外側接合部42とが直接接触した状態で接合されるとともに、長手板部17は、補強板12の内側接合部41の周囲の部分と短手板部18の折返し片22の外側接合部42の周囲の部分とで挟持された状態で接合される。   Then, with the punch 34 moved to the forward limit, as shown in FIGS. 1 (d) and 5, the inner joint portion 41 and the outer joint portion 42 are pushed into the recess 36a and further to the auxiliary recess 36b of the die 36. Thus, the end joint portion 31 is formed, and the three metal plates are caulked and joined. In this embodiment, more specifically, while the inner joint portion 41 of the reinforcing plate 12 and the outer joint portion 42 of the folded piece 22 of the short plate portion 18 are joined in direct contact with each other, the longitudinal plate portion 17 is The reinforcing plate 12 is joined in a state of being sandwiched between the portion around the inner joint portion 41 and the portion around the outer joint portion 42 of the folded piece 22 of the short plate portion 18.

そして、この工程を前後の長手面で2カ所ずつ合計4カ所で行い、各端部接合部31を形成する。   And this process is performed at a total of four places, two places on the front and rear longitudinal surfaces, and each end joined portion 31 is formed.

また、各中間接合部32は、上記と同様の工程により、ケース体4の前後の長手面で、かつ、短手板部18の折返し片22が存在しない位置で、ケース本体11の長手板部17と補強板12を一体的にかしめ接合して形成される。すなわち、この中間接合部32の製造工程は、短手板部18の折返し片22すなわち開口38が存在しない他は、端部接合部31の製造工程と同じである。   Further, each intermediate joint portion 32 is formed in the same manner as described above on the longitudinal surfaces of the case body 4 at the front and rear longitudinal surfaces and at the position where the folded piece 22 of the short plate portion 18 does not exist. And the reinforcing plate 12 are integrally caulked and joined. That is, the manufacturing process of the intermediate joint portion 32 is the same as the manufacturing process of the end joint portion 31 except that the folded piece 22 of the short plate portion 18, that is, the opening 38 does not exist.

このように、本実施の形態によれば、端部接合部31及び中間接合部32のいずれについても、ケース体4の長手板部17すなわち長手面でのかしめ接合により構成され、短手板部18に沿った短手面での接合作業がなく、接合工数の削減及び接合設備の簡略化によりケース体4及びエアバッグ装置1の製造コストを低減できる。すなわち、端部接合部31の接合作業は、ケース本体11の長手板部17、短手板部18から延設された折返し片22、及び補強板12が、ケース本体11の長手面に沿った位置で内側から1方向に押圧されるかしめ接合により行われ、ケース体4の4方向での接合作業が必要な構成に比べ、接合工数の削減及び接合設備の簡略化によりケース体4及びエアバッグ装置1の製造コストを低減できる。   As described above, according to the present embodiment, both the end joint portion 31 and the intermediate joint portion 32 are configured by caulking joining at the longitudinal plate portion 17 of the case body 4, that is, the longitudinal surface, and the short plate portion 18. The manufacturing work of the case body 4 and the airbag apparatus 1 can be reduced by reducing the number of joining steps and simplifying the joining equipment. That is, the joining operation of the end joint portion 31 is performed by positioning the longitudinal plate portion 17 of the case body 11, the folded piece 22 extended from the short plate portion 18, and the reinforcing plate 12 along the longitudinal surface of the case body 11. The case body 4 and the air bag apparatus can be formed by reducing the number of man-hours and simplifying the joining equipment as compared with the configuration in which the joining operation is performed in one direction from the inside and the case body 4 needs to be joined in four directions. 1 manufacturing cost can be reduced.

そして、接合部分が中間接合部32も含めて長手板部17の長手面に沿った位置に集約され、短手板部18の短手面の形状を簡略化できるため、エアバッグ装置1に乗員が衝突した場合などに対する短手板部18の座屈変形特性すなわち衝撃吸収特性の向上のための設計自由度を向上でき、エアバッグ装置1の衝撃吸収特性を容易に向上できる。   And since a junction part is gathered in the position along the longitudinal surface of the longitudinal plate part 17 including the intermediate junction part 32, and the shape of the short surface of the short board part 18 can be simplified, a passenger | crew is in the airbag apparatus 1. The degree of freedom in design for improving the buckling deformation characteristic, that is, the shock absorbing characteristic of the short plate portion 18 in the case of a collision can be improved, and the shock absorbing characteristic of the airbag device 1 can be easily improved.

また、強度の大きい補強板12をケース本体11の内側に配置し、この強度の大きい補強板12側から押圧するかしめ接合によりケース本体11に接合したため、補強板12をケース本体11に強固に取り付けでき、エアバッグ6展開時の圧力からケース体4を保護できるとともに、この補強板12に設けたフック部27により、カバー体8を強固に支持できる。また、内側から押圧するかしめ接合により、端部接合部31及び中間接合部32の接合部分がケース体4の収納部15に突出せず、接合部分がエアバッグ6に干渉することを防止できる。   In addition, the reinforcing plate 12 with high strength is arranged inside the case main body 11 and is joined to the case main body 11 by caulking and joining from the side of the reinforcing plate 12 with high strength, so the reinforcing plate 12 is firmly attached to the case main body 11 In addition, the case body 4 can be protected from the pressure when the airbag 6 is deployed, and the cover body 8 can be firmly supported by the hook portion 27 provided on the reinforcing plate 12. Further, by the caulking joining that is pressed from the inside, the joined portions of the end joined portion 31 and the intermediate joined portion 32 do not protrude into the storage portion 15 of the case body 4, and the joined portion can be prevented from interfering with the airbag 6.

また、端部接合部31は、ケース本体11の長手板部17と短手板部18とを結合して外周を構成する機能と、このケース本体11と補強板12とを接合する機能とを兼ねたもので、それぞれ別個の構造とする構成に比べ、部品加工や位置合わせの工程が少なく、製造コストを容易に低減できる。   Further, the end joint portion 31 combines the function of connecting the long plate portion 17 and the short plate portion 18 of the case body 11 to form the outer periphery, and the function of joining the case body 11 and the reinforcing plate 12. Therefore, compared with a structure having a separate structure, there are fewer parts processing and alignment processes, and the manufacturing cost can be easily reduced.

また、短手板部18の折返し片22と補強板12との間に長手板部17を挟み、この長手板部17には、ポンチ34で押圧される位置に予め開口38を設け、補強板12と折返し片22とを直接に接触させてかしめるため、長手板部17の開口38が案内となり、強度の大きい補強板12を安定して変形させ、短手板部18と補強板12とを安定してかしめて接合できる。そして、短手板部18の折返し片22と補強板17とで挟持して、長手板部17を短手板部18と補強板17とに強固に接合できる。   Further, the longitudinal plate portion 17 is sandwiched between the folded piece 22 of the short plate portion 18 and the reinforcing plate 12, and the longitudinal plate portion 17 is provided with an opening 38 in advance at a position pressed by the punch 34, and the reinforcing plate 12 And the folded piece 22 are in direct contact and caulked, the opening 38 of the long plate portion 17 serves as a guide, stably deforms the strong reinforcing plate 12, and stabilizes the short plate portion 18 and the reinforcing plate 12. It can be joined by caulking. The long plate 17 can be firmly joined to the short plate 18 and the reinforcing plate 17 by being sandwiched between the folded piece 22 of the short plate 18 and the reinforcing plate 17.

このようにして、両側方向に長い平面矩形状をなすケース体4を備える助手席乗員用のエアバッグ装置1について、製造コストを低減しつつ、必要な強度を確保しカバー体8を強固に支持できるとともに衝撃吸収特性を容易に向上できるとの好適な構成を提供できる。   In this way, the airbag device 1 for the passenger on the passenger seat provided with the case body 4 having a long rectangular shape on both sides is secured to the cover body 8 while ensuring the necessary strength while reducing the manufacturing cost. In addition, it is possible to provide a suitable configuration that the impact absorption characteristics can be easily improved.

なお、上記の実施の形態において、図6に示すように、長手板部17の開口38を比較的大きく形成し、補強板12の開口38の周囲の部分に、開口38を通り抜けない部分で平面的に短手板部18の折返し片22に接触するエンボス面部44を形成することもできる。   In the above embodiment, as shown in FIG. 6, the opening 38 of the longitudinal plate portion 17 is formed relatively large, and the portion around the opening 38 of the reinforcing plate 12 is a flat portion that does not pass through the opening 38. In particular, the embossed surface portion 44 that contacts the folded piece 22 of the short plate portion 18 can also be formed.

また、図7に示すように、逃がし孔である開口38を長手板部17に形成せず、長手板部17と短手板部18の折返し片22と補強板12との3枚の金属板を直接3枚ともにかしめ接合することもできる。   In addition, as shown in FIG. 7, the opening 38 that is an escape hole is not formed in the long plate portion 17, but the three metal plates of the long plate portion 17, the folded piece 22 of the short plate portion 18, and the reinforcing plate 12 are provided. It is also possible to caulk and join all three directly.

また、エアバッグ装置1を構成する各部材は適宜の構成を採ることができる。例えば、ケース体4には、エアバッグ6とインフレータ5との間を区画するミッドリテーナを取り付けることもできる。また、インフレータ5は、円盤状とし、底板部16に形成した円孔に嵌合するように固定することもできる。また、インフレータ5は、上記の燃焼タイプ(パイロタイプ)の他、ガスを圧縮して貯留するストアードタイプ、これらを組み合わせたハイブリッドタイプなど、各種のインフレータ5を用いることができる。   Moreover, each member which comprises the airbag apparatus 1 can take an appropriate structure. For example, a mid retainer that partitions the airbag 6 and the inflator 5 may be attached to the case body 4. Further, the inflator 5 can be formed in a disk shape and can be fixed so as to fit into a circular hole formed in the bottom plate portion 16. As the inflator 5, various inflators such as the above-described combustion type (pyro type), a stored type that compresses and stores gas, and a hybrid type that combines these can be used.

さらに、上記の各実施の形態では、インストルメントパネル部3の助手席乗員用のエアバッグ装置1について説明したが、この構成に限られず、例えば、自動車のインストルメントパネル部3以外の場所に設置されるエアバッグ装置に適用することもできる。   Furthermore, although each said embodiment demonstrated the airbag apparatus 1 for passenger seat passenger | crew of the instrument panel part 3, it is not restricted to this structure, For example, it installs in places other than the instrument panel part 3 of a motor vehicle. The present invention can also be applied to an airbag apparatus.

本発明は、例えば、自動車のインストルメントパネルに備えられる助手席乗員用のエアバッグ装置に適用できる。   The present invention can be applied, for example, to an airbag device for a passenger on a passenger seat provided in an instrument panel of an automobile.

1 エアバッグ装置
4 ケース体
5 インフレータ
6 エアバッグ
7 開口部
8 カバー体
11 ケース本体
12 補強板
15 収納部
17 長手板部
18 短手板部
22 折返し片
24 側壁部
31 接合部としての端部接合部
34 ポンチ
36 ダイ
38 開口
DESCRIPTION OF SYMBOLS 1 Airbag apparatus 4 Case body 5 Inflator 6 Airbag 7 Opening part 8 Cover body
11 Case body
12 Reinforcing plate
15 compartment
17 Longitudinal plate
18 Short plate
22 Folded piece
24 Side wall
31 End joint as joint
34 Punch
36 die
38 opening

Claims (5)

折り畳まれた状態からガスが導入されて膨張展開するエアバッグを収納する収納部を構成するエアバッグ装置のケース体の製造方法であって、
金属板製のケース本体及びこのケース本体よりも強度の大きい金属板製の一対の補強板を用い、
前記ケース本体は、前記収納部に連通する矩形状の開口部を囲み、この開口部の長手方向に沿って一対の長手板部を配置し、前記開口部の短手方向に沿って一対の短手板部を配置し、これら短手板部から延設された部分を屈曲して長手板部の外面に沿わせて折返し片として枠状の側壁部を構成し、
前記補強板は、前記長手板部の内面に沿って前記収納部に配置し、
前記折返し片の外側にダイを配置し、このダイに向かって前記収納部の内側からポンチで押圧し、前記長手板部を挟み少なくとも前記補強板と前記折返し片とをかしめて接合する
ことを特徴とするエアバッグ装置のケース体の製造方法。
A method of manufacturing a case body of an airbag device that constitutes a storage unit that stores an airbag that is inflated and deployed by introducing gas from a folded state,
Using a metal plate case body and a pair of reinforcing plates made of a metal plate that is stronger than the case body,
The case body surrounds a rectangular opening communicating with the storage portion, a pair of long plate portions are disposed along the longitudinal direction of the opening, and a pair of short plates along the short direction of the opening. Place the hand plate part, bend the part extended from the short plate part and configure the frame-shaped side wall part as a folded piece along the outer surface of the long plate part,
The reinforcing plate is disposed in the storage portion along the inner surface of the longitudinal plate portion,
A die is arranged outside the folded piece, pressed against the die from the inside of the storage portion with a punch, and at least the reinforcing plate and the folded piece are crimped and joined with the longitudinal plate portion interposed therebetween. A method for manufacturing a case body of an airbag device.
長手板部には、ポンチで押圧される位置に予め開口を設け、補強板と折返し片とを直接に接触させてかしめる
ことを特徴とする請求項1記載のエアバッグ装置のケース体の製造方法。
The manufacturing method for a case body of an airbag device according to claim 1, wherein an opening is provided in advance in the longitudinal plate portion at a position pressed by a punch, and the reinforcing plate and the folded piece are directly brought into contact and caulked. Method.
折り畳まれた状態からガスが導入されて膨張展開するエアバッグを収納する収納部を構成するエアバッグ装置のケース体であって、
金属板製のケース本体及びこのケース本体よりも強度の大きい金属板製の一対の補強板を具備し、
前記ケース本体は、前記収納部に連通する矩形状の開口部と、この開口部を囲み、この開口部の長手方向に沿って配置された一対の長手板部、前記開口部の短手方向に沿って配置された一対の短手板部、及びこれら短手板部から延設された部分を屈曲して長手板部の外面に沿わせた折返し片を設けた側壁部とを備え、
前記補強板は、前記長手板部の内面に沿って前記収納部に配置され、
前記長手板部を挟み少なくとも前記補強板と前記折返し片とが外側に突出する方向にかしめて接合された接合部を備える
ことを特徴とするエアバッグ装置のケース体。
A case body of an airbag device that constitutes a storage portion that stores an airbag that is inflated and deployed by introducing gas from a folded state,
A metal plate case main body and a pair of reinforcing plates made of a metal plate that is stronger than the case main body,
The case main body has a rectangular opening communicating with the storage portion, a pair of long plate portions that surround the opening and are arranged along the longitudinal direction of the opening, and the short direction of the opening. A pair of short plate portions disposed along the side walls, and side wall portions provided with folded pieces along the outer surface of the long plate portion by bending a portion extending from these short plate portions,
The reinforcing plate is disposed in the storage portion along the inner surface of the longitudinal plate portion,
A case body of an airbag device, comprising: a joint portion that is caulked and joined in a direction in which at least the reinforcing plate and the folded piece protrude outwardly with the longitudinal plate portion interposed therebetween.
長手板部には、接合部の位置に開口が設けられ、補強板と折返し片とが直接接触してかしめられた
ことを特徴とする請求項3記載のエアバッグ装置のケース体。
The case of the airbag device according to claim 3, wherein the longitudinal plate portion is provided with an opening at a position of the joint portion, and the reinforcing plate and the folded piece are directly contacted and crimped.
補強板から一体に突設されたカバー支持部を設けた請求項3または4記載のケース体と、
このケース体の収納部に折り畳んで収納された袋状のエアバッグと、
前記ケース体に取り付けられ前記エアバッグにガスを供給するインフレータと、
前記カバー支持部に支持されるとともに前記ケース体の開口部を覆うカバー体と
を具備することを特徴とするエアバッグ装置。
The case body according to claim 3 or 4, further comprising a cover support portion integrally projecting from the reinforcing plate,
A bag-like airbag that is folded and stored in the storage part of the case body;
An inflator attached to the case body for supplying gas to the airbag;
An air bag apparatus comprising: a cover body supported by the cover support section and covering an opening of the case body.
JP2009211823A 2009-09-14 2009-09-14 Method for manufacturing case body of airbag device, case body of airbag device, and airbag device Expired - Fee Related JP5346752B2 (en)

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