JP5341420B2 - Image processing apparatus and image processing method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To reduce the unevenness of density in a multipass printing while attaining a further improvement of image quality. <P>SOLUTION: An image formation device for performing the multipass printing includes means (983_1 to 983_3) for computing the density of the domain printed by any one of passes, a sensor which is arranged at the upstream of the main scan direction of the above recording head and detects the density of the domain printed by the above any one pass, and means (960_2 to 960_4) which forms a printing image printed by the following pass for the above domain based on the difference calculated by the above computed density and detected density. The above sensor is arranged in the position of the subscan direction corresponding to the position of one pass at least, and detects the density of the domain which is large in the subscan direction rather than of the domain wherein the one pass performs the recording. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

  The present invention relates to an image forming technique in an image forming apparatus that performs multi-pass printing.

  2. Description of the Related Art Conventionally, as an image forming apparatus including a recording head composed of a plurality of recording elements, an inkjet image forming apparatus including a plurality of ink ejection nozzles is known.

  In such an image forming apparatus, due to variations in the ink ejection amount between the recording elements and variations in the ink ejection direction (displacing), the size of the dots printed on the recording medium and the printing position vary, Density unevenness may occur in the formed image.

  In particular, in a serial type image forming apparatus that performs printing while scanning the recording head in a direction different from the arrangement direction of the recording elements, for example, a direction orthogonal to the main scanning direction (main scanning direction), horizontal stripes are caused by the above-described variations. It appears as a density unevenness (straight unevenness). For this reason, it is easily noticeable visually, and this causes a reduction in the quality of the formed image.

  Various proposals have conventionally been made as methods for correcting such density unevenness. An example is “multi-pass printing”. In multi-pass printing, when forming an image using a printed image (dot pattern) subjected to halftone processing (binarization processing, etc.), the same area on the recording medium is used by using a plurality of different recording element groups. This is a technique for printing. This can be realized by transporting the recording medium less than the length of the plurality of recording element groups constituting the recording head and scanning (scanning or passing) the same area on the recording medium redundantly with different recording element groups. .

  In general, for multi-pass printing, a mask image is used to generate a print image for each pass (pass-divided print image), and multi-value image data to be printed is density-divided according to each pass, There is a method for generating a print image of each pass from image data obtained by density division.

  Of these methods, in the case of a method using a mask pattern, a mask pattern for dividing a print image once generated into print images for each pass is prepared, and a logical product of the mask pattern and the generated print image is obtained. Thus, a print image of each pass is generated.

  The mask pattern used at this time is configured to output all the print images divided by the pass when all passes are completed. That is, when the mask pattern is used, the dot of the print image divided by the pass is determined by setting the dot of the print image as 100%.

  At this time, dots are exclusive between the passes. Further, when the logical sum of the dots of the print image divided by the pass is taken, it becomes equal to the dots of the print image for all passes. For this reason, the mask pattern itself is designed to be as random as possible to avoid interference with the halftone process.

  On the other hand, the applicant of the present application has proposed a method in which multi-valued image data to be printed is density-divided according to each pass, and a print image of each pass is generated from the density-divided image data. In the case of this method, first, the density ratio is determined for each pass, and the multivalued image data is density-divided by the pass division coefficient corresponding to the determined density ratio for each pass. The density-divided image data is subjected to halftone processing for each pass to generate a print image for each pass.

  The method using the mask pattern and the method using density division are the same in that the same area on the recording medium is scanned by different recording element groups, and each recording element group performs printing. . Therefore, the details of the multipass printing operation will be described below.

  FIG. 26 is a diagram for explaining multi-pass printing in which different recording element groups scan the same area on the recording medium in duplicate to form an image on the recording medium. Here, as an example, an operation when performing 4-pass printing will be described.

  Reference numeral 2600 denotes a recording head in which a plurality of ink ejection nozzles (recording elements) are arranged in the vertical direction. Reference numeral 2600a denotes a first (lowermost) ¼ recording element group of a plurality of recording elements constituting the recording head 2600. Similarly, reference numeral 2600b denotes a recording element group that is the next quarter of the plurality of recording elements constituting the recording head 2600. Reference numeral 2600c denotes a recording element group of the next quarter of the plurality of recording elements constituting the recording head 2600. Reference numeral 2600d denotes the last (top) ¼ recording element of the plurality of recording element groups constituting the recording head 2600.

  Reference numeral 2610 denotes a print area on the recording medium. In the image forming apparatus, after the recording head 2600 scans the recording medium 2610 and performs printing, the recording medium 2610 is conveyed using a conveying mechanism, thereby sequentially forming images. In the example of FIG. 26, printing is sequentially repeated while the recording medium 2610 is conveyed upward with respect to the recording head 2600. The detailed operation will be described below.

  FIG. 26A shows the state of the first scanning. Here, first, the recording element group 2600a at the lower quarter of the recording head 2600 that prints the first pass prints the first printing area 2610_1 of the corresponding recording medium 2610.

  For this purpose, the print image of the first pass to be printed in the first print area 2610_1 of the recording medium 2610 is sent to the recording element group 2600a on the lower quarter of the recording head 2600. The recording head 2600 to which the print image of the first pass is sent scans the recording medium 2610 from right to left (or from left to right).

  As a result, the first pass print image is printed in the first print area 2610_1 on the recording medium 2610. In the first printing, since the print image of each pass is not sent to the recording element groups 2600b, 2600c, and 2600d of the recording head 2600, these recording element groups do not perform printing.

  When the first scan is completed, the recording medium 2610 is transported upward by a quarter of the length of the recording head 2600 (that is, the length of the recording element group 2600a).

  FIG. 26B shows a state of the second scanning. Here, in order to indicate the relative position with respect to the recording medium 2610, the current recording head position with respect to the recording medium 2610 is indicated by reference numeral 2600, and the position of the recording head at the previous scan is indicated by reference numeral 2600_1 (dotted line). Yes.

  The recording element group 2600a that prints the print image of the first pass prints the corresponding second print area 2610_2 on the recording medium 2610 conveyed by ¼ of the length of the recording head 2600. Further, the recording element group 2600b that prints the print image of the second pass prints the first print area 2610_1 printed by the recording element group 2600a that prints the print image of the first pass in the first scan.

  In order to print the second print area 2610_2 of the recording medium 2610, the print image of the first pass among the print images to be printed in the second print area 2610_2 is sent to the recording element group 2600a. At the same time, in order to print the first print area 2610_1 of the recording medium 2610, the print image of the second pass among the print images to be printed in the first print area 2610_1 for the recording element group 2600b. Sent.

  Since the recording element groups 2600c and 2600d of the recording head 2600 are not yet in the printing area, the print image of each pass is not sent, and therefore printing is not performed. When the second scan is completed, the recording medium 2610 is conveyed upward by a quarter of the length of the recording head 2600 (that is, the length of the recording element group 2600a).

  FIG. 26C shows the state of the third scan. Similarly to FIG. 26B, the current position of the recording head with respect to the recording medium 2610 is indicated by reference numeral 2600. Further, the position of the print head at the time of the previous scan is indicated by reference number 2600_1 (dotted line), and the position of the print head at the time of the previous scan is indicated by reference number 2600_2 (dotted line).

  The recording element group 2600a that prints the print image of the first pass prints the corresponding third print area 2610_3 on the recording medium 2610 conveyed by ¼ of the length of the recording head 2600. Further, the recording element group 2600b that prints the second pass print image prints the second print area 2610_2 printed by the recording element group 2600a that prints the first pass print image in the second scan. Further, the recording element group 2600c for printing the print image of the third pass was printed by the recording element groups 2600a and 2600b for printing the print image of the first pass and the second pass in the first and second scans. The first print area 2610_1 is printed.

  In order to print the third print area 2610_3 of the recording medium 2610, the print image of the first pass among the print images to be printed in the third print area 2610_3 is sent to the recording element group 2600a. At the same time, in order to print the second print area 2610_2 of the recording medium 2610, the print image of the second pass among the print images to be printed in the second print area 2610_2 is sent to the recording head 2600b. .

  Further, in order to print the first print area 2610_1 of the recording medium 2610, the print image of the third pass among the print images to be printed in the first print area 2610_1 is sent to the recording element group 2600c. It is done. Since the recording element group 2600d of the recording head 2600 has not yet entered the printing area, the print image of each pass is not sent, and therefore printing is not performed.

  When the third scan is completed, the recording medium 2610 is transported upward by a quarter of the length of the recording head 2600 (that is, the length of the recording element group 2600a).

  FIG. 26D shows a state of the fourth scan. Similarly to FIGS. 26B and 26C, the current position of the recording head with respect to the recording medium 2610 is indicated by reference numeral 2600. Further, the position of the recording head at the previous scanning is the reference number 2600_1 (dotted line), the position of the recording head at the previous scanning is the reference number 2600_2 (dotted line), and the recording at the previous scanning is performed three times. The position of the head is indicated by reference numeral 2600_3 (dotted line).

  The recording element group 2600a that prints the print image of the first pass prints the corresponding fourth print region 2610_4 on the recording medium 2610 conveyed by ¼ of the length of the recording head 2600.

  Further, the recording element group 2600b that prints the print image of the second pass prints the third print area 2610_3 printed by the recording element group 2600a that prints the print image of the first pass in the third scan.

  In addition, the second printing area in which the recording element group 2600c of the recording head 2600 is printed by the recording element groups 2600a and 2600b that print the print images of the first pass and the second pass in the second and third scans. 2610_2 is printed.

  Further, the first printing area in which the recording element group 2600d of the recording head 2600 is printed by the recording element groups 2600a to 2600c that print the first to third pass print images in the first to third scans. 2610_1 is printed.

  In order to print the fourth print area 2610_4 of the recording medium 2610, the print image of the first pass among the print images to be printed in the fourth print area 2610_4 is sent to the recording element group 2600a. At the same time, in order to print the third print area 2610_3 of the recording medium 2610, the print image of the second pass among the print images to be printed in the third print area 2610_3 with respect to the recording element group 2600b. Sent.

  At the same time, in order to print the second print area 2610_2 of the recording medium 2610, the print image of the third pass among the print images to be printed in the second print area 2610_2 for the recording element group 2600c. Sent.

  Further, in order to print the first print area 2610_1 of the recording medium 2610, the print image of the fourth pass among the print images to be printed in the first print area 2610_1 is sent to the recording element group 2600d. It is done.

  When the fourth scan is completed, the first print area 2610_1 on the recording medium 2610 has been scanned a total of four times from the first to the fourth. As a result, the print element group 2600a of the print head 2600 causes the print image of the first pass, the print image of the second pass by 2600b, the print image of the third pass by 2600c, and the print image of the fourth pass by 2600d. Printed. As a result, an image is formed in the first print area 2610_1.

  When the fourth scan is completed, the recording medium 2610 is conveyed upward by a quarter of the length of the recording head 2600 (that is, the length of the recording element group 2600a). Thereafter, an image is formed on the recording medium 2610 by sequentially repeating printing by scanning of the recording head 2600 and conveyance of the recording medium.

  In this way, the print image is divided into passes, and the same print area on the recording medium is printed by scanning a plurality of times, thereby conveying errors in the recording medium and variations between recording elements (variations in ejection amount and ejection direction). It is possible to reduce the density unevenness due to.

  However, recent image forming apparatuses are required to further improve the image quality, and the printing droplets are reduced in size and the printing resolution is increased. For this reason, multi-pass printing as described above cannot sufficiently satisfy the required image quality.

  The present invention has been made in view of the above problems, and an object thereof is to reduce density unevenness in multi-pass printing and to further improve image quality.

In order to achieve the above object, an image processing apparatus according to the present invention comprises the following arrangement. That is,
An image processing apparatus for forming an image on a recording medium by each of a plurality of recording element groups constituting the recording head scanning in the main scanning direction overlappingly scanning the same recording area on the recording medium Because
An acquisition means for acquiring density information obtained by detecting a density in the detection area, with a detection area that is wider in the sub-scanning direction than the recording area where recording is performed by any recording element group;
Processing means for performing filter processing or resolution conversion processing on the density information of the pixel of interest by using each pixel of the recording area as the pixel of interest and using the density information of the peripheral pixels of the pixel of interest;
Control means for controlling recording performed by any one of the recording element groups based on the result of filtering or resolution conversion processing by the processing means ,
The detection area includes peripheral pixels used for the filter processing or resolution conversion processing .

  According to the present invention, it is possible to further reduce density unevenness in multipass printing and to further improve image quality.

  Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

[First Embodiment]
<1. Configuration of inkjet printer>
FIG. 1 is a block diagram of an ink jet printer according to a first embodiment of the present invention.

  Reference numeral 10 denotes an ink jet printer, 20 denotes a personal computer, and 30 denotes a digital camera. Reference numeral 100 denotes a CPU in the inkjet printer 10, 110 denotes a ROM that stores programs and table data of the CPU 100, and 120 denotes a RAM that stores variables and data.

  Reference numeral 130 denotes a USB device interface for receiving data from the personal computer 20, and reference numeral 140 denotes a USB host interface for receiving data from the digital camera 30 or the like.

  An image processing unit 150 performs color conversion on multivalued image data input from the digital camera 30 and the like, performs binarization processing, and generates a print image. A print control unit 160 controls the multi-pass printing by sending the print image generated in the image processing unit 150 to the recording head. A mechanical control unit 170 controls a mechanical mechanism such as a recording medium conveyance mechanism and a carriage feeding mechanism for performing multipass printing. A printer engine unit 180 includes a recording head for performing printing, a sensor for detecting a printing state on the recording medium, and a mechanical mechanism such as a recording medium conveyance mechanism and a carriage feeding mechanism.

  With reference to FIG. 1, a description will be given of processing when image data generated by photographing with the digital camera 30 is directly sent to the inkjet printer 10 to form an image on a recording medium.

  First, the type of recording medium on which an image is formed is detected. Information relating to the recording medium is read by a recording medium sensor (not shown) for detecting the type of the recording medium (not shown) set in the printer engine unit 180. Then, the CPU 100 determines the type of the recording medium based on the read information regarding the recording medium.

  As a sensor for detecting the type of the recording medium, there are several methods such as a method of projecting light of a specific wavelength and detecting the reflected light. However, the present invention is not affected by the method for detecting the type of the recording medium, and a detailed description thereof is omitted here.

  Image data generated by photographing with the digital camera 30 is stored in a memory (not shown) in the digital camera 30 as JPEG image data.

  The digital camera 30 is connected to the USB host interface 140 of the inkjet printer 10 via a connection cable. The image data stored in the memory of the digital camera 30 is transmitted to the ink jet printer 10 via the USB host interface 140 and stored in the RAM 120 in the ink jet printer 10.

  Since the image data transmitted from the digital camera 30 is JPEG image (compressed image) data, the image data is decompressed by the CPU 100 and then stored in the RAM 120.

  The image processing unit 150 of the inkjet printer 10 generates a print image to be printed by the recording head based on the image data. The image data stored in the RAM 120 is color-converted by the image processing unit 150 and then divided into passes. After binarization processing is performed for each pass, the image data is converted into a print image (dot data) for printing. Is done. Details of processing in the image processing unit 150 will be described later.

  After being divided into passes and converted into a print image, it is passed to the print control unit 160 and sent to the print head of the printer engine unit 180 in accordance with the drive order of the print head. The print control unit 160 generates discharge pulses in synchronization with the mechanical control unit 170 that controls the mechanical mechanism of the printer engine unit 180 and the mechanical mechanism controlled thereby. The recording head performs printing on a recording medium (not shown) by ejecting ink droplets based on the generated ejection pulse.

  In FIG. 1, the binarization process is performed in the image processing unit 150, but the binarization process here refers to a process for reducing gradation to print image data. However, it is not necessarily limited to binarization. For example, an N-value conversion process (N is an integer of 2 or more) is also included.

  In FIG. 1, the recording medium is read by a sensor (not shown) arranged in the printer engine unit 180 and the CPU 100 determines the type of the recording medium set in the inkjet printer 10. The present invention is not limited to this. For example, the type of the recording medium selected by the user may be determined on the main body of the inkjet printer 10 or the digital camera 30. Note that the present invention is not affected by the method for determining the type of recording medium, and therefore detailed description thereof is omitted here.

<2. Schematic configuration of recording head>
FIG. 2 is a diagram illustrating the relationship between the recording head, the sensor, and the recording medium. In FIG. 2A, 200 is a recording medium, and 210 is a carriage on which a recording head and a sensor are mounted.

  220_C is a recording head having a plurality of ejection nozzles as recording elements, and is a cyan recording head. Similarly, 220_M is a recording head for magenta, 220_Y is a recording head for yellow, and 220_Bk is a recording head for black. Reference numeral 230 denotes a sensor that detects the printing state of the printed recording medium.

  In the present embodiment, an RGB color sensor is used as a sensor for detecting a printing state. However, the sensor for detecting the printing state is not limited to the RGB color sensor, and may be a CMY complementary color sensor, a monochrome sensor, or the like.

<2.1 Configuration of recording head with one sensor (1)>
In FIG. 2A-1, the carriage 210 on which the recording heads 220_C, 220_M, 220_Y, 220_Bk, and the sensor 230 are mounted scans the recording medium 200 in the main scanning direction (from the thin arrow to the right). During the scanning, ink droplets are ejected from the ejection nozzles (recording elements) of the recording heads 220_X, thereby printing on the recording medium 200.

  When scanning in the main scanning direction is finished and printing in one scanning is finished, a recording medium transport mechanism (not shown) transports the recording medium 200 in the sub scanning direction (from the bottom to the top of the thick arrow), and next The recording medium 200 is set at the main scanning position.

  In this embodiment, in order to perform multi-pass printing in which the same print area is scanned a plurality of times, the single conveyance amount of the recording medium 200 is set smaller than the length of the recording head 220_X. For example, when performing four-pass printing, the recording medium is conveyed by a length that is ¼ of the length of the recording head 220_X each time one scan of the carriage 210 is completed.

  Here, in FIG. 2A-1, the sensor 230 that detects the print state of the recording medium is disposed on the upstream side of the recording head 220_X with respect to the main scanning direction. As described above, by arranging the sensor 230 on the upstream side, it is possible to detect the print state of the recording medium printed in the previous pass (scan) when performing multi-pass printing. That is, it is possible to detect density unevenness caused by the ejection characteristics of the recording head (variation in ink ejection amount and variation in ink ejection direction), variation in the conveyance amount of the recording medium 200 by the recording medium conveyance mechanism, and the like. it can.

  In the inkjet printer 10 according to the present embodiment, generation of a print image printed by the recording head 220_X is controlled based on the print state detected by the sensor 230 arranged on the upstream side in this way (details will be described later). .

<2.2 Configuration of recording head with one sensor (2)>
FIG. 2A-2 is a diagram showing the position of the sensor when the main scanning direction of the carriage 210 is the arrow direction. As shown in FIG. 2A-2, the sensor 231 that detects the printing state of the recording medium is disposed so as to be positioned upstream of the recording head 220_X with respect to the main scanning direction.

  Thus, by arranging the sensor 231 on the upstream side, it is possible to detect the printing state of the recording medium printed in the previous pass (scanning) when performing multi-pass printing. That is, it is possible to detect density unevenness caused by the ejection characteristics of the recording head (variation in ink ejection amount and variation in ink ejection direction), variation in the conveyance amount of the recording medium 200 by the recording medium conveyance mechanism, and the like. it can.

  In the ink jet printer 10 according to the present embodiment, the sensor is always arranged on the upstream side of the recording head in accordance with the orientation in the main scanning direction, and the printing state of the recording medium printed in the previous pass is detected. And Controls the generation of a print image printed by the recording head 220_X.

<2.3 Configuration of recording head with two sensors>
FIG. 2B is a diagram illustrating the arrangement of sensors in the carriage in which the recording head performs printing (having two main scanning directions) in bidirectional scanning. A sensor 232 is arranged to be positioned upstream of the recording head 220_X when the carriage 250 is scanned in the right direction. A sensor 233 is positioned upstream of the recording head 220_X when the carriage 250 is scanned in the left direction. It is the arranged sensor.

  As described above, in the case where the recording head is a carriage that performs printing in bidirectional scanning, the sensor 232 or the sensor 233 is always positioned on the upstream side with respect to the recording head 220 by being arranged on both sides of the recording head. Become. As a result, it is possible to control the generation of a print image in any direction.

<3. Detailed configuration of each part with one sensor>
<3.1 Configuration of Image Processing Unit and Print Control Unit>
FIG. 3 is a diagram illustrating a configuration of the image processing unit 150 and the print control unit 160 that control generation of a print image based on the print state detected by the sensor.

  In FIG. 3, reference numeral 320 denotes image data to be printed, and 330 denotes a color conversion unit that converts RGB signals of the image data 320 into CMY signals.

  335_C is a color-converted cyan image signal, 335_M is a color-converted magenta image signal, and 335_Y is a color-converted yellow image signal.

  Reference numeral 340 denotes a sensor that detects the printing state of the recording medium, and 350 denotes a color conversion unit that converts the RGB signals detected by the sensor 340 into CMY signals.

  370_C is a cyan print image based on a cyan detection signal 355_C obtained by color-converting the detection signal of the sensor 340 and a cyan image signal 335_C obtained by color-converting the image data 320. Is a print data generation unit for generating.

  Reference numeral 370_M denotes a print data generation unit for magenta. The print data generation unit 370_M is based on the magenta detection signal 355_M obtained by color-converting the detection signal of the sensor 340 and the magenta image signal 335_M obtained by color-converting the image data 320. Generate a magenta print image.

  Reference numeral 370_Y denotes a print data generation unit for yellow. The print data generation unit 370_Y is based on the yellow detection signal 355_Y obtained by color-converting the detection signal of the sensor 340 and the yellow image signal 335_Y obtained by color-converting the image data 320. A yellow print image is generated.

  Reference numeral 380_C denotes a print control unit that controls the cyan recording head to perform printing based on the generated cyan print image. Reference numeral 380_M denotes a print control unit that controls the magenta recording head to perform printing based on the generated magenta print image. Reference numeral 380_Y denotes a print control unit that controls the yellow recording head in order to perform printing based on the generated yellow print image.

  Based on such a configuration, a flow of processing for generating a print image of each color will be described. In FIG. 3, image data 320 to be printed is an RGB signal, and is converted into a CMY signal by the ink-jet printer 10 by the color conversion unit 330. Further, the RGB signal detected by the sensor 340 for detecting the printing state is also converted into a CMY detection signal by the color conversion unit 350.

  The color conversion unit 350 performs color conversion into a CMY signal in consideration of the RGB color filter characteristics of the sensor 340, the characteristics of the light source applied to the detection area of the sensor 340, and the characteristics of the ink that performs printing.

  The cyan image signal 335_C obtained by color-converting the image data 320 is input to the cyan print data generation unit 370_C together with the cyan detection signal 355_C obtained by color-converting the detection signal of the sensor 340. Is done. Similarly, the magenta image signal 335_M is input to the magenta print data generation unit 370_M together with the magenta detection signal 355_M. The yellow image signal 335_Y is input to the yellow print data generation unit 370_Y together with the yellow detection signal 355_Y.

  The print data generation unit 370_X generates a print image by performing binarization or N-value conversion (N is an integer greater than or equal to 2) in order to print on a recording medium via the recording head. At this time, control is performed using the detection signals for the respective colors obtained by the color conversion unit 350 converting the RGB signals for the printing state detected by the sensor 340 into CMY signals.

  When a print image is generated in the print data generation unit 370_X, the print control units 380_C, 380_M, and 380_Y for each color control the recording head and the recording medium conveyance mechanism based on the generated print image. Print on top.

<3.2 Details of sensor arrangement in print head>
Next, before describing the details of the print data generation unit 370_X, the sensor arrangement in the recording head will be described in detail.

(1) In the case of four-pass printing FIG. 4 is a diagram showing the arrangement of the recording head and sensor shown in FIG. 2 in more detail with respect to the detection area of the sensor.

  Reference numeral 210 denotes a carriage on which a recording head and a sensor are mounted. Reference numeral 220_C denotes a recording head composed of a plurality of ejection nozzles (recording element group), which is a cyan recording head. Similarly, 220_M is a recording head for magenta, 220_Y is a recording head for yellow, and 220_Bk is a recording head for black.

  Reference numeral 230 denotes a sensor for detecting the printing state of the printed recording medium.

  Reference numerals 410 to 440 denote areas in which the recording element groups are responsible for printing in the recording heads of the respective ink colors.

  In FIG. 4, the thick arrow shown in the upward direction is the sub-scanning direction (printing medium conveyance direction). A thin arrow is the main scanning direction.

  Note that FIG. 4 is illustrated on the premise of four-pass printing, but it goes without saying that the same concept can be applied to multi-pass printing other than four-pass printing.

  With reference to FIG. 4, the number of passes for which each recording element group is responsible for a print image will be described. In addition, since the recording heads of ink colors 220_Bk, 220_Y, 220_M, and 220_C have the same configuration, only one of the recording heads will be described here.

  When the recording medium is conveyed in the sub-scanning direction (the direction indicated by the thick arrow), the recording elements constituting the recording head 220_X are divided into four according to the number of passes as indicated by 410-440. The lower 1/4 recording element group indicated by 410 prints the print image of the first pass. The recording element group below the central portion shown at 420 prints the print image of the second pass. The recording element group on the upper center portion shown at 430 prints the print image of the third pass. The upper ¼ recording element group indicated by 440 prints the print image of the fourth pass.

  In the present embodiment, the image data of each pass (second pass and after) divided for multi-pass printing is used as the target output density and the print state detected by the sensor (printing of the recording medium printed in the previous scan). Correction is performed based on a difference value (that is, density error) with respect to (state).

  Therefore, with respect to the generation of the first pass print image, there is no need to detect the print state and no sensor is required. For this reason, as shown in FIG. 4, when printing is performed by scanning the carriage 210 in the main scanning direction, the sensor is arranged as indicated by reference numeral 450. That is, a recording element group is arranged on the upstream side in the main scanning direction of the carriage 210 (the side preceding the printing in the main scanning direction) with respect to the recording head that performs printing, and prints the first pass print image. It is arranged in an area other than the marked area.

(2) In the case of 3-pass printing As another example, the position of the sensor in the case of performing 3-pass printing will be described with reference to FIG. In FIG. 5, reference numeral 550 denotes a sensor for detecting the printing state of the printed recording medium.

  The difference from FIG. 4 is that since the number of passes in multi-pass printing is 3, the printing elements constituting each printing head are divided into three. In this case, since the number of recording elements for printing the first pass print image increases, the detection area of the sensor necessary for four-pass printing is 3/4 of the print head length. In the case of 3-pass printing, the required sensor detection area is 2/3 of the printhead length. That is, the detection area of the sensor is shorter than in the case of 4-pass printing.

<4. Detailed configuration of each part with two sensors>
<4.1 Schematic configuration of image processing unit and print control unit>
FIG. 6 is a diagram illustrating the configuration of the image processing unit 150 and the print control unit 160 that control the generation of a print image based on the detected print state. The carriage on which the recording head performs printing in bidirectional scanning is illustrated. It is a figure which shows the structure of the image process part in the case of providing, and a printing control part.

  In the case of a carriage in which the recording head performs printing in bidirectional scanning, since a plurality of sensors are arranged, switching means for switching and using detection signals from the respective sensors is required. Therefore, the image processing unit shown in FIG. 6 is provided with a selection circuit 600 that selects one of the detection signals of the first sensor 232 and the second sensor 233.

  When the scanning direction of the carriage 250 is from the left side to the right side of the paper surface, the selection circuit 600 selects the sensor 232 to detect the printing state immediately before printing. Further, when the scanning direction of the carriage 250 is from the right side to the left side of the paper surface, the printing state immediately before printing is detected by selecting the sensor 233.

  Here, the selection circuit 600 is operated so as to detect the printing state immediately before printing. However, the present invention is not limited to this, and the selection circuit 600 is detected so as to detect the printing state immediately after printing. It may be operated.

  In this case, there is an advantage that only the characteristics of the recording head (variation in ejection amount and variation in ejection direction) can be directly detected.

  However, in multi-pass printing, since the next pass is printed after the recording medium is transported by the transport mechanism, variations in the transport amount of the recording medium can be detected by detecting the print state immediately after printing. It will disappear. For this reason, there is a demerit that it is impossible to correct a density error (density unevenness) due to a transport error.

  Further, since it is necessary to provide storage means for temporarily storing the detected printing state immediately after printing, there is a demerit that the cost is increased.

  For this reason, it is desirable that the selection circuit 600 is operated so as to detect a printing state immediately before printing.

<4.2 Details of sensor arrangement in print head>
(1) In the case of 4-pass printing FIG. 7 is a diagram showing a specific arrangement of sensors in a carriage on which the recording head performs printing in bidirectional scanning.

  As shown in FIG. 7, in the case where the recording head is a carriage that performs printing in bidirectional scanning, the sensors are arranged on both sides of the recording head (see 232 and 233). As a result, the print state can be detected on the upstream side of the recording head in both the scanning from the left side to the right side of the paper and the scanning from the right side to the left side.

  With reference to FIG. 7, the number of passes for which each recording element group is responsible for a print image will be described. In addition, since the recording heads of ink colors 220_Bk, 220_Y, 220_M, and 220_C have the same configuration, only one of them will be described.

  When the recording medium is conveyed in the sub-scanning direction (the direction indicated by the thick arrow), the recording elements constituting the recording head 220_X are divided into four according to the number of passes as indicated by reference numerals 710 to 740. The lower quarter recording element group 710 prints the first pass print image. The recording element group below the central portion shown at 720 prints the print image of the second pass. The recording element group on the upper center portion indicated by 730 prints the print image of the third pass. The upper 1/4 recording element group shown at 740 prints the print image of the fourth pass.

  In the present embodiment, the image data of each pass (second pass and after) divided for multi-pass printing is used as the target output density and the print state detected by the sensor (printing of the recording medium printed in the previous scan). Correction is performed based on a difference value (that is, density error) with respect to (state).

  Therefore, regarding the generation of the first pass print image, it is not necessary to detect the print state and it is not necessary to arrange a sensor. Therefore, as shown in FIG. 7, when printing is performed by scanning the carriage 250 from the left side to the right side of the drawing, the sensor is arranged as indicated by reference numeral 752. In other words, it is arranged on the upstream side of the carriage 250 in the main scanning direction with respect to the recording head that performs printing, and is arranged in a region other than the region where the recording element group that prints the first pass print image is arranged.

  Similarly, when printing is performed by scanning the carriage 250 from the right side to the left side of the sheet, the sensor is arranged as indicated by reference numeral 753. In other words, it is arranged on the upstream side of the carriage 250 in the main scanning direction with respect to the recording head that performs printing, and is arranged in a region other than the region where the recording element group that prints the first pass print image is arranged.

(2) In the case of 3-pass printing As another example, the position of the sensor in the case of performing 3-pass printing will be described with reference to FIG. In FIG. 8, reference numerals 852 and 853 denote sensors for detecting the printing state of the printed recording medium.

  The difference from FIG. 7 is that since the number of passes in multi-pass printing is 3, the printing elements constituting each printing head are divided into three. In this case, since the number of recording elements for printing the first pass print image increases, the detection area of the sensor necessary for four-pass printing is 3/4 of the print head length. In the case of 3-pass printing, the required sensor detection area is 2/3 of the printhead length. That is, the detection area of the sensor is shorter than in the case of 4-pass printing.

<5. Configuration of print data generator>
<Configuration of each part>
Details of the operation of the print data generation unit 370_X (370_X indicates that any of 370_C, 370_M, and 370_Y) in FIG. 3 will be described with reference to FIG. In FIG. 9, four-pass printing is described as an example, but it goes without saying that multi-pass printing other than four-pass printing can be similarly configured.

  In FIG. 9, reference numeral 900 denotes a density conversion unit for converting the detection signal 984 transmitted from the sensor into a density value (detected density).

  Reference numeral 910 denotes a pass division table that stores density ratios (print density ratios) for dividing the image data according to each pass. 982_1 is the print density ratio k1 of the first pass, 982_2 is the print density ratio k2 of the second pass, 982_3 is the print density ratio k3 of the third pass, and 982_4 is the print density ratio k4 of the fourth pass.

  920_1 is a multiplier that calculates the image density of the image signal of the first pass by multiplying the image signal 981 converted into each ink color by the print density ratio k1 of the first pass. A multiplier 920_2 calculates the image density of the image signal of the second pass by multiplying the image signal 981 converted into each ink color by the print density ratio k2 of the second pass. 920_3 is a multiplier that calculates the image density of the image signal of the third pass by multiplying the image signal 981 converted into each ink color by the print density ratio k3 of the third pass. 920_4 is a multiplier that calculates the image density of the image signal of the fourth pass by multiplying the image signal 981 converted into each ink color by the print density ratio k4 of the fourth pass.

  983_1 is the print density ratio k1 of the first pass, 983_2 is the total print density ratio k1 + k2 of the first pass and the second pass, and 983_3 is the total print density of the first pass, the second pass, and the third pass. The ratio is k1 + k2 + k3.

  930_1 is a multiplier that calculates the target output density by the first pass, 930_2 is a multiplier that calculates the target output density by the first pass and the second pass, and 930_3 is the first pass, the second pass, and the third pass. This is a multiplier for calculating the target output density by pass.

  Reference numeral 940_1 denotes an adder that calculates a difference value between the target output density in the first pass and the detected density output from the density converter 900. Reference numeral 940_2 denotes an adder that calculates a difference value between the target output density in the first pass and the second pass and the detected density output from the density converter 900. Reference numeral 940_3 denotes an adder that calculates a difference value between the target output density in the first pass, the second pass, and the third pass and the detected density output from the density converter 900.

  Reference numeral 950_2 denotes an adder for adding the difference value between the target output density calculated by the adder 940_1 and the detected density output from the density conversion unit 900 to the image density of the image signal of the second pass. is there.

  950_3 is for adding the difference value between the target output density calculated by the adder 940_2 and the target output density of the second pass and the detected density output from the density converter 900 to the image density of the image signal of the third pass. Is an adder.

  Reference numeral 950_4 denotes a difference value between the target output density calculated by the adder 940_3 in the first pass, the second pass, and the third pass and the detected density output from the density conversion unit 900 as the image density of the image signal in the fourth pass. It is an adder for adding.

  Reference numeral 960_1 denotes a gradation reduction unit that generates a first pass print image from the output of the multiplier 920_1 that calculates the image density of the first pass image signal. Reference numeral 960_2 denotes a gradation reduction unit that generates a print image of the second pass from the output of the adder 950_2 that calculates the image density of the image signal of the second pass. Reference numeral 960_3 denotes a gradation reduction unit that generates a print image of the third pass from the output of the adder 950_3 that calculates the image density of the image signal of the third pass. Reference numeral 960_4 denotes a gradation reduction unit that generates a print image of the fourth pass from the output of the adder 950_4 that calculates the image density of the image signal of the fourth pass.

  Reference numeral 970_1 denotes a first pass print image storage unit that stores the first pass print image generated by the gradation reduction unit 960_1. Reference numeral 970_2 denotes a second pass print image storage unit that stores the second pass print image generated by the tone reduction unit 960_2. 970_3 is a third pass print image storage unit that stores the print image of the third pass generated by the tone reduction unit 960_3. Reference numeral 970_4 denotes a fourth pass print image storage unit that stores the print image of the fourth pass generated by the tone reduction unit 960_4.

<5.2 Flow of processing in print data generation unit>
Based on the above configuration, the print data generation unit 370_X has a difference value between the detected density obtained by the sensor detecting the print state of the recording medium printed in the previous scan and the calculated target output density ( Based on the density error, a print image for the next pass is generated. Hereinafter, the flow of processing in the print data generation unit 370_X will be described.

  First, the image signal 981 converted into each ink color is input to a multiplier 920_X that calculates the image density of the image signal for each pass, and the coefficients (k1, k2, k3,. multiplied by k4). Thereby, the image density of the image signal for each pass is calculated.

  Regarding the first pass print image, the image density of the first pass image signal calculated by the multiplier 920_1 is directly input to the gradation reduction unit 960_1, and is generated, and stored in the first pass print image storage. Stored in the unit 970_1.

  On the other hand, for the print image after the second pass, first, the image density of the image signal of each pass is calculated by the multiplier 920_X, and the target output density by the previous scan is calculated by the multiplier 930_X.

  For example, when generating a print image of the second pass, the multiplier 930_1 multiplies the image signal 981 converted into each ink color by the print density ratio k1 of the first pass, thereby obtaining the target by the first pass. The output density is calculated.

  Subsequently, the detection signal indicating the printing state transmitted from the sensor is color-converted into a CMY signal, and then converted into a detection density by the density conversion unit 900. The detected density of the first pass is input to the adder 940_1 for comparison with the target output density calculated by the multiplier 930_1 to calculate a difference value.

  The difference value between the target output density of the first pass and the detected density calculated by the adder 940_1 is added to the print density of the image signal of the second pass by the adder 950_2. Then, based on the print density of the image signal of the second pass corrected based on the difference value between the target output density and the detected density in the first pass, the gradation reduction unit 960_2 generates a print image. The generated second pass print image is stored in the second pass print image storage unit 970_2.

  Similarly, for the print image of the third pass, first, the multiplier 920_3 calculates the image density of the image signal of the third pass, and at the same time, the total target of the first pass and the second pass already printed. The output density is calculated in multiplier 930_2.

  Specifically, in the multiplier 930_2, the image signal 981 converted into each ink color is multiplied by the sum k1 + k2 of the print density ratios of the first pass and the second pass, thereby obtaining the first and second passes. A target output density is calculated.

  Subsequently, the detection signal indicating the printing state transmitted from the sensor is color-converted into a CMY signal, and then converted into a detection density by the density conversion unit 900. The detected densities of the first and second passes are input to the adder 940_2 for comparison with the target output density calculated by the multiplier 930_2 to calculate a difference value.

  The difference value between the target output density of the first and second passes and the detected density calculated by the adder 940_2 is added to the print density of the image signal of the third pass by the adder 950_3. Based on the print density of the image signal in the third pass corrected based on the difference value between the target output density and the detected density in the first and second passes, the tone reduction unit 960_3 generates a print image. The generated print image of the third pass is stored in the third pass print image storage unit 970_3.

  Similarly for the print image of the fourth pass, the adder 940_3 calculates a difference value between the total target output density obtained by the previous scan and the detected density calculated based on the output from the sensor. Then, based on the calculated difference value, the adder 950_4 corrects the image density of the image signal in the fourth pass. Further, the gradation reduction unit 960_4 generates a print image based on the image density of the corrected fourth-pass image signal. The generated print image is stored in the fourth pass print image storage unit 970_4.

  The print image stored for each pass in this way is printed on a recording medium under the control of a print control unit (not shown).

  As is clear from the above description, in the present embodiment, a sensor is disposed upstream of the recording head in the main scanning direction, and the printing state of the recording medium printed in the previous scanning is detected.

  This makes it possible to detect unevenness in density such as unevenness due to transport errors in the recording medium by the transport mechanism and variations in the nozzles of the recording head (such as variations in ejection amount and ejection direction) during actual printing. It has become possible.

  Furthermore, in the present embodiment, a print image to be printed in the next pass is generated based on the detected print state. As a result, density unevenness can be reduced.

  As described above, in the present embodiment, the print image is generated based on the print state detected immediately before scanning, and thus the generated print image can be directly transferred to the recording head. As a result, the capacity of the storage means for storing the print image can be reduced.

  Further, since it is not necessary to detect the printing state immediately before the first pass printing, it is not necessary to arrange a sensor for detecting the area immediately before the first pass printing. As a result, it is possible to minimize the size of the sensor circuit, and it is possible to suppress an increase in cost associated with arranging the sensor.

[Second Embodiment]
In the first embodiment, the sensor is arranged at a position corresponding to the arrangement of the recording element groups for printing the print images of the second pass to the fourth pass among the recording element groups constituting the recording head, and the second pass -It was set as the structure which detects the printing state of the recording medium just before printing the printing image of the 4th pass.

  However, in the case of such a configuration, there is a problem that density unevenness can be reduced and cost increase is unavoidable as compared with a conventional method of generating a printed image without arranging a sensor for detecting a printing state. .

  Therefore, in this embodiment, in order to minimize the increase in cost, the sensor is arranged only at a position corresponding to the arrangement of the recording element group that prints the print image of the pass having the highest effect of reducing density unevenness.

  In general, when performing 4-pass printing, depending on the image data, the dot density increases in the third pass and the fourth pass, and the effect of density correction is reduced. On the other hand, the density correction in the second pass has a high density correction effect because the dot density is still low and density unevenness is easily noticeable.

  For this reason, in this embodiment, the sensor is arranged only at a position corresponding to the arrangement of the recording element group that prints the print image of a part of the passes including the second pass among the recording element group constituting the recording head. A print image is generated based on the print state detected by the sensor. Details of this embodiment will be described below.

<In the case of 1.4-pass printing (one pass is detected)>
FIG. 10 is a diagram showing a carriage in which a sensor for detecting a printing state among the recording element groups constituting the recording head is arranged only at a position corresponding to the arrangement of the recording element group for printing the print image of the second pass. is there.

  FIG. 10A shows the arrangement of sensors when the main scanning direction is from the left side to the right side of the drawing. In FIG. 10A, reference numeral 210 denotes a carriage on which a recording head and a sensor are mounted.

  220_C is a recording head having a plurality of ejection nozzles as recording elements, and is a cyan recording head. 220_M is a magenta recording head, 220_Y is a yellow recording head, and 220_Bk is a black recording head. Reference numeral 1050 denotes a sensor for detecting the printing state of the printed recording medium.

  Reference numerals 410 to 440 denote areas in which the recording element groups are responsible for printing in the recording heads of the respective ink colors, as described with reference to FIG. 4 in the first embodiment.

  FIG. 10B is a diagram showing the sensor arrangement in the carriage on which the recording head performs printing in bidirectional scanning. In FIG. 10B, reference numeral 250 denotes a carriage on which a recording head and a sensor are mounted.

  Reference numeral 1052 denotes a sensor for detecting a printing state on the upstream side of the recording head 220_X when the carriage 250 scans from the left side to the right side of the drawing. Reference numeral 1053 denotes a sensor for detecting a printing state on the upstream side of the recording head 220_X when the carriage 250 scans from the right side to the left side of the sheet.

  Similar to the case of FIG. 4, the description of FIG. 10 is performed on the premise of four-pass printing. However, it goes without saying that the same concept can be applied to multi-pass printing other than 4-pass printing. In FIG. 10, the sensor is arranged at a position corresponding to the arrangement of the recording element group that prints the print image of the second pass, but the recording element that prints the print image of other passes other than the second pass. You may arrange | position a sensor in the position corresponding to arrangement | positioning of a group.

  With reference to FIG. 10A, it will be described what number of passes each recording element group is in charge of a print image for printing. When the recording medium is conveyed in the sub-scanning direction (the direction indicated by the thick arrow), the recording elements constituting the recording head 220_X are divided into four according to the number of passes as indicated by 410-440.

  The lower 1/4 recording element group indicated by 410 prints the first pass print image, and the lower central recording element group indicated by 420 prints the second pass print image. Further, the recording element group at the upper center portion shown by 430 prints the print image of the third pass, and the upper 1/4 recording element group shown by 440 prints the print image of the fourth pass.

  In the present embodiment, the density of the print state of the recording medium printed by the previous scan and the target output density detected by the sensor when generating the print image of the second pass divided for multi-pass printing. An error is calculated, and density correction is performed based on the calculated density error.

  On the other hand, when the first pass print image is generated, the print state is not detected. Similarly, the detection of the print state is not performed when the print images of the third pass and the fourth pass are generated.

  Similarly, with reference to FIG. 10B, it will be described what number of passes each recording element group is responsible for printing images. When the recording medium is conveyed in the sub-scanning direction (the direction indicated by the thick arrow), each recording element group is divided into four according to the number of passes as indicated by reference numerals 710 to 740.

  The lower 1/4 recording element group shown at 710 prints the first pass print image, and the lower central recording element group shown at 720 prints the second pass print image. A recording element group on the upper side of the central portion indicated by 730 prints a print image of the third pass, and a recording element group of the upper quarter indicated by 740 prints a print image of the fourth pass.

  In the present embodiment, the density of the print state of the recording medium printed by the previous scan and the target output density detected by the sensor when generating the print image of the second pass divided for multi-pass printing. An error is calculated, and density correction is performed based on the calculated density error. At this time, when scanning from the left side to the right side of the drawing, a print image of the second pass is generated based on the print state detected by the sensor 1053. Further, when scanning from the right side to the left side of the drawing, a second pass print image is generated based on the print state detected by the sensor 1052.

<In case of 2.4 pass printing (detects 2 passes)>
FIG. 11 shows a carriage in which a sensor for detecting a printing state among the recording element groups constituting the recording head is arranged at a position corresponding to the arrangement of the recording element groups for printing the print images in the second pass and the third pass. FIG.

  FIG. 11A is a diagram showing the arrangement of sensors when the main scanning direction is from the left side to the right side of the paper. In FIG. 11A, reference numeral 210 denotes a carriage on which a recording head and a sensor are mounted.

  Reference numeral 220_C denotes a recording head composed of a plurality of recording element groups, which is a cyan recording head. Similarly, 220_M is a recording head for magenta, 220_Y is a recording head for yellow, and 220_Bk is a recording head for black. Reference numeral 1150 denotes a sensor for detecting the printing state of the printed recording medium.

  In the case of the configuration shown in FIG. 11A, when generating the second pass and third pass print images divided for multi-pass printing, the recording medium printed by the previous scan detected by the sensor is used. A density error between the printing state and the target output density is calculated, and density correction is performed based on the density error.

  On the other hand, when the first pass print image is generated, the print state is not detected. Similarly, the print state is not detected when generating the print image of the fourth pass.

  FIG. 11B is a diagram showing the sensor arrangement in the carriage on which the recording head performs printing in bidirectional scanning. In FIG. 11B, reference numeral 250 denotes a carriage on which a recording head and a sensor are mounted.

  Reference numeral 1152 denotes a sensor for detecting a printing state on the upstream side of the recording head 220_X when the carriage 250 scans from the left side to the right side of the sheet. Reference numeral 1153 denotes a sensor for detecting a printing state on the upstream side of the recording head 220_X when the carriage 250 scans from the right side to the left side of the sheet.

  In the case of the configuration shown in FIG. 11B, when scanning from the left side to the right side of the paper, the sensor 1152 is used when generating the second pass and third pass print images divided for multi-pass printing. Density correction is performed on the basis of the density error between the print state detected by step 1 and the target output density.

  In the case of scanning from the right side to the left side of the page, the print state and target output detected by the sensor 1153 when generating the second pass and third pass print images divided for multi-pass printing. Density correction is performed based on the density error from the density.

<For 3.6-pass printing (detects 2 passes)>
FIG. 12 shows the state of printing at a position corresponding to the recording element group that prints the print images of the second pass and the third pass when the recording element group constituting the recording head is divided into six for six-pass printing. It is a figure which shows the structure of the carriage which has arrange | positioned the sensor to detect.

  In the case of the configuration shown in FIG. 12A, the recording medium printed by the previous scan detected by the sensor 1250 when generating the second pass and third pass print images divided for multi-pass printing. Density correction is performed based on the density error between the print state and the target output density.

  On the other hand, when the first pass print image is generated, the print state is not detected. Similarly, the detection of the print state is not performed when the print images of the fourth to sixth passes are generated.

  FIG. 12B is a diagram showing a sensor arrangement of a carriage that performs printing in bidirectional scanning. In FIG. 12B, reference numeral 250 denotes a carriage on which a recording head and a sensor are mounted.

  A sensor 1252 detects a printing state on the upstream side of the recording head 220_X when the carriage 250 scans from the left side to the right side. Reference numeral 1253 denotes a sensor for detecting a printing state on the upstream side of the recording head 220_X when the carriage 250 scans from the right side to the left side of the sheet.

  In the case of the configuration shown in FIG. 11B, when scanning from the left side to the right side of the sheet, the sensor 1252 is used when generating the second pass and third pass print images divided for multi-pass printing. Density correction is performed on the basis of the density error between the print state detected by step 1 and the target output density.

  In the case of scanning from the right side to the left side of the page, the print state and target output detected by the sensor 1253 when generating the second pass and third pass print images divided for multi-pass printing. Density correction is performed based on the density error from the density.

  On the other hand, when the first pass print image is generated, the print state is not detected. Similarly, the detection of the print state is not performed when the print images of the fourth to sixth passes are generated.

<Relationship between 4.4-pass printing and 6-pass printing>
Next, the relationship between path division and sensor placement will be described. FIG. 13 is a diagram illustrating the relationship between the recording head and the sensor arrangement. In FIG. 13, reference numeral 1301 denotes a state in which a plurality of recording elements constituting the recording head are divided into four for four-pass printing. Reference numeral 1302 denotes a state in which a plurality of recording elements constituting the recording head are divided into six for 6-pass printing.

  In the case of the recording head 1301, density correction is performed based on the density error between the print state detected by the sensor 1303 and the target output density when generating the print images of the second pass and the third pass.

  On the other hand, in the case of the recording head 1302, density correction is performed based on the density error between the print state detected by the sensor 1303 and the target output density when generating the print images of the third pass and the fourth pass. Become.

  As described above, even if the sensor arrangement is the same, the print image to be subjected to density correction differs depending on the number of pass divisions.

  As is clear from the above description, in the present embodiment, the sensor for detecting the printing state is arranged only at a position where the effect of reducing density unevenness is greatest. As a result, density unevenness can be reduced at low cost.

[Third Embodiment]
In the first embodiment, the density correction is performed when the print image of each pass after the second pass is generated based on the print state detected by the sensor. However, the present invention is not limited to this. For example, only a predetermined path among the paths after the second path may be selectively corrected. Details of this embodiment will be described below.

<1. Detailed Configuration of Print Data Generation Unit (1)>
FIG. 14 is a diagram illustrating a configuration of the print data generation unit 370_X of the ink jet printer according to the present embodiment.

  The difference from the print data generation unit 370_X (FIG. 9) of the first embodiment is that a density correction selection unit 1410 is added and selection circuits (sel) 1400_2 to 1400_4 are added. .

  The density correction selection unit 1410 determines whether to perform density correction based on the print state detected by the sensor or not to perform density correction based on the print state detected by the sensor when generating the print image after the second pass. Signals sel2 to sel4 for selection are output.

  The selection circuit 1400_2 generates a print image based on the density-corrected image signal based on the signal sel2 output from the density correction selection unit 1410, or generates a print image based on the image signal whose density is not corrected. Select what to do. Specifically, when the gradation reduction unit 960_2 generates a print image, it is selected whether to use the output of the adder 950_2 or the output of the multiplier 920_2.

  Similarly, the selection circuit 1400_3 generates a print image based on the density-corrected image signal based on the signal sel3 output from the density correction selection unit 1410, or prints based on the image signal whose density is not corrected. Select whether to generate an image. Specifically, in generating the print image in the gradation reduction unit 960_3, it is selected whether to use the output of the adder 950_3 or the output of the multiplier 920_3.

  Similarly, the selection circuit 1400_4 generates a print image based on the density-corrected image signal based on the signal sel4 output from the density correction selection unit 1410, or prints based on the image signal whose density is not corrected. Select whether to generate an image. Specifically, it is selected whether to use the output of the adder 950_4 or the output of the multiplier 920_4.

<2. Example of Operation of Print Data Generation Unit (FIG. 14)>
As an example of the operation of the print data generation unit shown in FIG. 14, a case where a carriage having the configuration shown in FIG. 10A or 10B is used will be described.

  In this case, in order to generate a print image of the second pass, in the print data generation unit shown in FIG. 14, the selection circuit 1400_2 selects the output of the adder 950_2 based on the signal sel2.

  On the other hand, since no sensor is arranged at a position corresponding to the arrangement of the recording element group for printing the print image of the third pass and the fourth pass, when generating the print image of the third pass and the fourth pass, Density correction cannot be performed.

  For this reason, in the print data generation unit shown in FIG. 14, the selection circuits 1400_3 and 1400_4 select the outputs of the multipliers 920_3 and 920_4 based on the signals sel3 and 4.

  As described above, according to the ink jet printer according to the present embodiment, for example, the print image generation method can be switched in accordance with the arrangement of the sensors mounted on the carriage.

  Ink jet printers generally support various printing conditions, and the number of passes and the target for density correction vary depending on the printing conditions. Thus, the switching function by the selection circuit is effective in supporting various printing conditions.

  However, if the printing conditions are specified and density correction is performed only for the image signal of a specific pass, it is not necessary to use such a selection circuit. For example, a system that performs density correction and a system that does not perform density correction may be systematically separated.

  In this case, a selection circuit for switching between a system that performs density correction and a system that does not perform density correction may be provided based on printing conditions.

<3. Detailed Configuration of Print Data Generation Unit (2)>
In FIG. 14, the print image is generated based on the density-corrected image signal or the print image is generated based on the non-density-corrected image signal. The invention is not limited to this. For example, it may be configured to selectively switch whether or not the density correction of the image signal is performed for each pass.

  FIG. 15 is a diagram illustrating another configuration of the print data generation unit 370_X of the ink jet printer according to the present embodiment.

  The operation in the density correction selection unit 1410 in FIG. 15 is the same as the operation in the density correction selection unit 1410 in FIG.

  The density correction selection unit 1410 in FIG. 15 outputs signals sel2 to sel4 that select whether or not to perform density correction when generating a print image after the second pass.

  The selection circuit 1500_2, based on the signal sel2 output from the density correction selection unit 1410, the density error signal that is the output of the adder 940_1 that has calculated the density error, or a correction value “0” that indicates that there is no density error ( Select one of the two signals (zero).

  That is, the selection circuit 1500_2 outputs a density error signal (output of the adder 940_1) when density correction is performed based on the signal sel2, and outputs a correction value '0' when density correction is not performed.

  Similarly, the selection circuit 1500_3, based on the signal sel3 output from the density correction selection unit 1410, a density error signal that is an output of the adder 940_2 that has calculated the density error, or a correction value “that indicates that there is no density error” One of the two input signals of 0 ″ is selected.

  That is, the selection circuit 1500_3 outputs a density error signal (output of the adder 940_2) when density correction is performed based on the signal sel3, and outputs a correction value “0” when density correction is not performed.

  Similarly, the selection circuit 1500_4, based on the signal sel4 output from the density correction selection unit 1410, the density error signal that is the output of the adder 940_3 that has calculated the density error, or a correction value “that indicates that there is no density error” One of the two input signals of 0 ″ is selected.

  That is, the selection circuit 1500_4 outputs a density error signal (output of the adder 940_3) when density correction is performed based on the signal sel4, and outputs a correction value “0” when density correction is not performed.

<4. Example of Operation of Print Data Generation Unit (FIG. 15)>
As an example of the operation of the print data generation unit shown in FIG. 15, a case where a carriage having the configuration shown in FIG.

  In this case, in order to generate the print image of the second pass, in the print data generation unit shown in FIG. 15, the selection circuit 1500_2 selects the output of the adder 940_2 based on the signal sel2.

  On the other hand, since no sensor is arranged at a position corresponding to the arrangement of the recording element group for printing the print image of the third pass and the fourth pass, when generating the print image of the third pass and the fourth pass, Density correction is not performed.

  Therefore, in the print data generation unit illustrated in FIG. 15, the selection circuits 1500_3 and 1500_4 select to output the correction value “0” based on the signals sel3 and 4.

  As described above, according to the ink jet printer according to the present embodiment, for example, the print image generation method can be switched according to the arrangement of the sensors mounted on the carriage.

<5. Detailed Configuration of Print Data Generation Unit (3)>
In FIG. 14, the print image is generated based on the density-corrected image signal or the print image is generated based on the non-density-corrected image signal. The invention is not limited to this. For example, a print image generated by reducing the gradation of a density-corrected image signal and a print image generated by reducing the gradation of an image signal not corrected for density are selected for each pass. It may be configured to switch automatically.

  FIG. 16 is a diagram illustrating another configuration of the print data generation unit 370_X of the ink jet printer according to the present embodiment.

  The operation in the density correction selection unit 1410 in FIG. 16 is the same as the operation in the density correction selection unit 1410 in FIG. In the density correction selection unit 1410 of FIG. 16, a print image generated by reducing the gradation of an image signal whose density has been corrected and a print generated by reducing the gradation of an image signal whose density has not been corrected. Signals sel2 to sel4 for selecting which of the images to use are output.

  Further, the gradation reduction unit 1650_X in FIG. 16 directly inputs the output of the multiplier 920_X that performs pass division, and performs gradation reduction.

  Based on the signal sel2, the selection circuit 1600_2 generates a print image generated by reducing the gradation of the density-corrected image signal and a gradation of the image signal that is not density-corrected. Select one of the print images.

  That is, the selection circuit 1600_2 selects and outputs the output of the gradation reduction unit 960_2 when selecting a print image generated by reducing the gradation of the density-corrected image signal. On the other hand, when selecting a print image generated by reducing the gradation of an image signal whose density has not been corrected, the output of the gradation reducing unit 1650_2 is selected and output.

  Based on the signal sel3, the selection circuit 1600_3 is generated by reducing the gradation of the print image generated by reducing the gradation of the image signal subjected to density correction and the image signal not subjected to the density correction. Select one of the print images.

  That is, the selection circuit 1600_3 selects and outputs the output of the gradation reduction unit 960_3 when selecting a print image generated by reducing the gradation of the image signal whose density has been corrected. On the other hand, when selecting a print image generated by reducing the gradation of an image signal whose density has not been corrected, the output of the gradation reducing unit 1650_3 is selected and output.

  Based on the signal sel4, the selection circuit 1600_4 is generated by reducing the gradation of the print image generated by reducing the gradation of the image signal subjected to density correction and the image signal not subjected to the density correction. Select one of the print images.

  That is, the selection circuit 1600_4 selects and outputs the output of the gradation reduction unit 960_4 when selecting a print image generated by reducing the gradation of the density-corrected image signal. When selecting a print image generated by reducing the gradation of an image signal that has not been subjected to density correction, the output of the gradation reduction unit 1650_4 is selected and output.

<6. Example of Operation of Print Data Generation Unit (FIG. 16)>
A case where a carriage having the configuration shown in FIG. 10A is used as an example of the operation of the print data generation unit shown in FIG.

  In this case, in order to generate the print image of the second pass, in the print data generation unit shown in FIG. 16, the selection circuit 1600_2 selects the output of the gradation reduction unit 960_2 based on the signal sel2.

  On the other hand, since no sensor is arranged at a position corresponding to the arrangement of the recording element group for printing the print image of the third pass and the fourth pass, when generating the print image of the third pass and the fourth pass, Density correction cannot be performed.

  Therefore, in the print data generation unit shown in FIG. 16, the selection circuits 1600_3 and 1600_4 select and output the outputs of the gradation reduction units 1650_3 and 1650_4 based on the signals sel3 and 4.

  As described above, according to the ink jet printer according to the present embodiment, the print image generation method can be switched according to the arrangement of the sensors mounted on the carriage.

  As is apparent from the above description, according to the present embodiment, it is possible to select, for each pass, whether or not to perform density correction using a print state detected by a sensor when a print image is generated.

[Fourth Embodiment]
In the second embodiment, when the sensors are arranged, a plurality of recording elements constituting the recording head are divided into paths, and are arranged at positions corresponding to the arrangement of the recording element groups for printing the print image of any one of the passes. The configuration.

  However, the present invention is not limited to this. For example, the sensor may be arranged so as to cover a wider area than the area where the recording element group for printing the print image of any pass is arranged. . Details of this embodiment will be described below.

  In this embodiment, the case of printing when scanning in the main scanning direction will be described. However, the same applies to the case of printing in bidirectional scanning because the arrangement of the sensors in the vertical direction is the same. In the following description, it is assumed that the sensor that detects the printing state is arranged on the upstream side in the scanning direction with respect to the recording head.

  FIG. 17 is a diagram illustrating a positional relationship between the recording head and the sensor in the ink jet printer according to the present embodiment.

  In FIG. 17, reference numerals 410 to 440 denote areas in which the recording element groups are responsible for printing in the recording heads of the respective ink colors. Reference numeral 410 denotes an area for printing the first pass print image, 420 denotes an area for printing the second pass print image, 430 denotes an area for printing the third pass print image, and 440 denotes a fourth pass print image. Indicates the area to be printed.

  Reference numeral 1720 denotes a sensor that detects a print state when generating a print image of the second pass, and is disposed upstream of the recording head in the main scanning direction. Reference numeral 1711 denotes an area on the recording medium where the print state is detected by the sensor 1720.

  Of the region 1711, reference numeral 1710 denotes a region where the first pass print image has already been printed (that is, the region from which the second pass print image will be printed). Reference numeral 1713 denotes an area where the second pass print image has already been printed (that is, the area from which the third pass print image will be printed). Further, reference numeral 1712 denotes an area that has not yet been printed (that is, an area in which a print image of the first pass is to be printed from now on).

  As described with reference to FIG. 9 in the first embodiment, the detection signal indicating the printing state detected by the sensor is color-converted into a CMY signal and then converted into a detected density by the density conversion unit 900. The

  At this time, the density conversion unit 900 may filter the detection signal that detects the printing state. In order to perform 3 × 3 or 5 × 5 filter processing, a detection signal that detects the density of a point of interest and a reference region in the vicinity thereof is necessary.

  Further, in the density conversion unit 900, when comparing the detection signal indicating the printing state detected by the sensor with the image signal 981, it is necessary to match the respective resolutions. For this reason, resolution conversion is performed on the detection signal indicating the print state.

  At this time, when resolution conversion is performed by the bicubic method or the like, a detection signal that detects the density of 4 points × 4 points around the point of interest is necessary.

  In this way, in order to filter the detection signal detected by the sensor in the density conversion unit 900 or to perform resolution conversion processing, the printing state of a wider area than the target pixel area where density correction is actually performed is detected. It is necessary to keep it.

  A sensor 1720 shown in FIG. 17 is configured to meet such a request in the density conversion unit 900, and prints a print image of each pass in order to smoothly perform filter processing and resolution conversion processing. They are arranged so as to cover a wider area than the recording element group.

  As is clear from the above description, in the present embodiment, the sensor for detecting the printing state is arranged so as to cover a wider area than the recording element group for printing the print image of the corresponding pass. . As a result, the filter processing and resolution conversion processing in the density conversion unit 900 can be performed smoothly, and density unevenness at the end of the density correction area can be reduced.

[Fifth Embodiment]
In the first to third embodiments, when generating a print image for each pass (all passes after the second pass or a specific pass after the second pass), the print for printing the print image for each pass is recorded. The sensor is arranged at a position corresponding to the arrangement of the element group.

  However, the present invention is not limited to this. An object of the present invention is to detect density unevenness such as unevenness due to a transport error of a recording medium by a transport mechanism and a variation in a nozzle of a recording head (amount of ejection amount or variation in ejection direction) during actual printing. In response to this, optimal dot generation control is performed.

  On the other hand, a place where such a density unevenness is likely to occur is the boundary position of each path. This is because unevenness occurs at the boundary position of the path due to variations in the conveyance amount of the recording medium by the conveyance mechanism. Further, as a characteristic of the recording head, the variation in the ejection direction of the ejection nozzles at the upper end portion and the lower end portion of the recording head is larger than the central portion.

  As a result, the positional deviation of the dots at the end of the recording element group becomes large, and this causes density unevenness.

  In consideration of this, when generating a print image based on the print state of the recording medium printed in the previous scan detected by the sensor, the density correction area is limited to the boundary position of the path. It doesn't matter. Hereinafter, a case where a sensor is arranged at a boundary position of a path will be described as this embodiment.

<1. Details of sensor placement in printhead>
FIG. 18 is a diagram illustrating a positional relationship between the recording head and the sensor in the ink jet printer according to the present embodiment.

  In FIG. 18, reference numerals 1810 to 1840 denote sensors that detect the printing state of the recording medium printed in the previous scan. The sensor 1810 is arranged to detect density unevenness at the boundary between the first pass and the second pass. The sensor 1820 is disposed to detect density unevenness at the boundary between the second pass and the third pass. The sensor 1830 is disposed to detect density unevenness at the boundary between the third pass and the fourth pass. Further, the sensor 1840 is arranged to detect density unevenness at the boundary between the fourth pass and the print result after completion of all pass printing.

<2. Detailed Configuration of Print Data Generation Unit (1)>
Details of the print data generation unit corresponding to the positional relationship between the recording head and the sensor shown in FIG. 18 will be described with reference to FIG.

  As illustrated in FIG. 19, the print data generation unit 370_X includes a selection circuit 1900_X. The selection circuit 1900_X selects whether to generate a print image based on an image signal whose density has been corrected or to generate a print image based on an image signal whose density has not been corrected.

  In the case of the print data generation unit 370_X shown in FIG. 19, when generating the print image of the first pass, a print image is generated based on the density-corrected image signal or based on an image signal that is not density-corrected. The user can select whether to generate a print image.

  That is, when generating the first pass print image, the density correction selection unit 1910 generates a print image based on the density-corrected image signal, or generates a print image based on the non-density-corrected image signal. A signal sel1 for selecting is output.

  Then, the selection circuit 1900_1 (image selection unit) generates a print image based on the density-corrected image signal based on the signal sel1 output from the density correction selection unit 1910, or an image signal whose density is not corrected. The user selects whether to generate a print image based on. Specifically, in generating the print image in the gradation reduction unit 960_1, it is selected whether to use the output of the adder 950_1 or the output of the multiplier 920_1.

  As described above, when the print image of the first pass is generated, the density correction can be performed based on the print state detected by the sensor, as shown in FIG. 18, in the boundary between the first pass and the second pass. This is because the sensor 1810 is arranged at the position.

  By arranging the sensor 1810 at the boundary position between the first pass and the second pass, it is possible to perform density correction based on the print state detected by the sensor 1810 even when the print image of the first pass is generated.

  Note that, since printing is not originally performed in the first pass area on the recording medium, it is not necessary to perform density correction based on the printing state detected by the sensor.

  However, as described above, the first pass side of the boundary position between the first pass and the second pass due to variations in the nozzle characteristics of the recording head (e.g., variations in the ejection direction) and variations in the conveyance amount of the recording medium. In addition, the dots printed in the first pass may protrude. According to the sensor arrangement of the present embodiment, the sensor can detect this protruding dot, and based on this, the density correction can be performed on the image signal of the first pass. As a result, density unevenness can be further reduced.

<3. Detailed Configuration of Print Data Generation Unit (2)>
Details of another print data generation unit corresponding to the positional relationship between the recording head and the sensor shown in FIG. 18 will be described with reference to FIG.

  In the case of the positional relationship between the recording head and the sensor shown in FIG. 18, the sensor is added only at the boundary position of the path. For this reason, an area where a print image generated based on an image signal whose density is corrected in the same pass is printed and an area where a print image generated based on an image signal whose density is not corrected are printed. There is a boundary between them.

  As a method of smoothly connecting a region where a print image generated based on a density-corrected image signal is printed and a region where a print image generated based on a non-density-corrected image signal is printed is a boundary A method of reducing the amount of position correction is effective.

  Therefore, a method for reducing the correction amount of the boundary position will be described with reference to FIG. The print data generation unit shown in FIG. 20 is characterized in that multipliers 2000_1 to 2000_4 for controlling the correction amount are added to the configuration of FIG. 19 in correcting the density of the image signal based on the density error. is there.

  Multipliers 2000_1 to 2000_4 multiply the density error by a correction gain for controlling the correction amount. The maximum value of the correction gain is “1” and the minimum value is “0”, and the gain can be changed according to the arrangement of the printing element group (sensor position). The relationship between the detection area where the print state is detected by the sensor and the correction gain will be described with reference to FIG.

  In FIG. 21, reference numeral 2100 denotes a sensor, and 2101 to 2103 denote correction gains. A value obtained by multiplying the detection signal by 1 is output near the center of the sensor 2100, and a value obtained by multiplying the detection signal by 0 is output near the end of the sensor 2100.

  By increasing the correction gain stepwise from the vicinity of the sensor end to the center of the sensor, the correction amount near the sensor end can be decreased stepwise. As a result, the boundary position between the area where the print image generated based on the density-corrected image signal is printed and the area where the print image generated based on the image signal whose density is not corrected is printed is smooth. It becomes possible to connect.

  The correction gain curve shown in the figure is an example, and is not limited to the one shown here, and an optimum one may be selected in accordance with the characteristics of the discharge nozzle.

  In the print data generation unit illustrated in FIG. 20, based on a signal output from the density correction selection unit 1910, the selection circuit 1900 </ b> _ <b> 1 to 1900_ <b> 4 switches the detection region of the sensor 2100 and the region where the sensor 2100 is not disposed.

<4. Detailed Configuration of Print Data Generation Unit (3)>
Next, details of another print data generation unit corresponding to the positional relationship between the recording head and the sensor shown in FIG. 18 will be described with reference to FIG.

  The print data generation unit shown in FIG. 22 has a configuration excluding the selection circuits 1900_1, 1900_2, 1900_3, and 1900_4 of the print data generation unit shown in FIG.

  In addition, multipliers 1800_1 to 1800_4 that multiply the output of the adders 940_1, 940_2, and 940_3 (and the detected density by the first-pass sensor) for calculating the density error by a correction gain are used.

  As described above, the print image generated based on the image signal whose density has been corrected and the image signal whose density has not been corrected by controlling the correction gain signal and the correction amount at the boundary position of the path. It is possible to provide continuity between the areas in which is printed.

  In FIG. 22, this correction gain signal is controlled using the gain shown in FIG. 21 for the area where the sensor is arranged. On the other hand, “0” is output to an area where no sensor is arranged and density correction is not performed (in FIG. 21, the upper and lower areas of the sensor).

  When the correction gain signal is “0”, the multiplier calculating the correction amount outputs “0” regardless of the value of the density error signal (output of the adder 940_X), and density correction is not performed. That is, by setting the correction gain to “0” in a region where no sensor is arranged and density correction is not performed, or a sensor is arranged but density correction is not performed due to the number of passes or other factors, the density is set to “0”. Density correction by the error signal can be invalidated.

  As is clear from the above description, in this embodiment, the sensor is arranged at the boundary position of the pass of multi-pass printing. As a result, it is possible to perform density correction when generating the print image of the first pass.

  As a result, it is possible to reduce the density unevenness of the boundary position of the path caused by the variation in the conveyance amount of the recording medium by the conveyance mechanism and the characteristics of the recording head (the characteristic that the variation in the ejection direction is particularly large at the head end). It becomes.

  Furthermore, according to the present embodiment, it is possible to limit the arrangement of the sensors, and it is possible to minimize the cost increase associated with the addition of the sensor itself and the control circuit.

  In the present embodiment, the sensor is arranged at the boundary position of the path. However, the present invention is not limited to the arrangement of a plurality of sensors in this way, and one sensor having a long detection area is arranged. It can also be realized by arranging a sensor.

  In this case, the output of the density correction selection unit is set so that only the image signal of the part necessary for correcting the density of the image signal (in this embodiment, the boundary position) in the print state detected by the sensor is used. Then, switching is performed by the selection circuit.

[Fifth Embodiment]
In the first to fourth embodiments, the density correction is performed by detecting the printing state of the recording medium printed during the previous scan and calculating the density error between the detected density and the target output density. .

  Therefore, in the case where a recording head for printing when scanning in the main scanning direction is provided, a sensor is arranged upstream of the recording head in the main scanning direction. In addition, when a recording head that performs printing in bidirectional scanning is provided, the sensor is arranged on both sides of the recording head so that the sensor comes upstream in the scanning direction of the recording head regardless of which direction is scanned. Switching was made according to the direction.

  However, the present invention is not limited to this. In the first place, an object of the present invention is to detect density unevenness such as uneven stripes during scanning due to a conveyance error of a recording medium and variations in ejection nozzles of a recording head (amount of ejection amount and variation in ejection direction). It is to generate an optimal print image.

  In order to effectively generate such a print image, in the case where a recording head for performing printing in bidirectional scanning is provided, sensors are arranged on both sides of the recording head to prevent bidirectional scanning. Therefore, it is desirable to generate a print image.

  However, there is a demand for minimizing the increase in cost associated with the addition of sensors and peripheral circuits in an inkjet printer that is becoming cheaper.

  Therefore, the ink jet printer according to the present embodiment has a configuration in which a sensor is arranged only on one side with respect to a recording head that performs printing in bidirectional scanning.

  In this case, compared to the case where the sensors are provided on both sides of the recording head, the density correction path is halved, but the density correction is not impossible at all. On the other hand, an increase in cost due to the addition of a sensor and a control circuit can be suppressed.

  The configuration of the print data generation unit corresponding to such a sensor arrangement will be described with reference to FIG. FIG. 23 is a diagram illustrating a configuration of a print data generation unit in the ink jet printer according to the present embodiment.

  The difference from FIG. 15 is that density correction selection signals sel2 to sel4 for controlling the operations of the selection circuits 1500_2 to 1500_4 are replaced with carriage movement direction information.

  The selection circuits 1500_2 to 1500_4 select the density error (output of the adder 940_X) calculated based on the print state detected by the sensor when the sensor is arranged upstream of the recording head with respect to the carriage movement direction. To do.

  When no sensor is arranged on the upstream side of the recording head with respect to the carriage moving direction, the selection circuits 1500_2 to 1500_4 select “0”. The carriage movement direction information is updated every time the carriage movement direction changes.

  As is apparent from the above description, in the present embodiment, in an ink jet printer including a recording head that performs printing in bidirectional scanning, a sensor that detects a printing state is arranged only on one side of the recording head. The density correction based on the printing state is performed only in a predetermined scanning direction.

  As a result, it is possible to reduce density unevenness while minimizing the cost increase due to the addition of the sensor and the sensor peripheral circuit.

[Sixth Embodiment]
In the first to fifth embodiments, the density unevenness is reduced by correcting the density of the image signal based on the density error between the detected density and the target output density. However, the present invention is not limited to this, and for example, the density unevenness may be reduced by controlling the dot generation position of the print image.

<1. Detailed configuration of print data generator>
The configuration of the print data generation unit 370_X of the ink jet printer according to the present embodiment will be described with reference to FIG. In FIG. 24, four-pass printing is described as an example, but it is needless to say that multi-pass printing other than four-pass printing can be similarly configured.

  24, reference numeral 2400 denotes an image signal (corresponding to 335_X in FIG. 3) converted into each ink color by the color converter 330. Reference numeral 2410 denotes a pass division table that stores a print density ratio for dividing the density of image data according to each pass.

  2415_1 is the first pass print density ratio k1, 2415_2 is the second pass print density ratio k2, 2415_3 is the third pass print density ratio k3, and 2415_4 is the fourth pass print density ratio k4.

  Reference numeral 2420_1 denotes a multiplier that multiplies the image signal 2400 by the print density ratio k1 (2415_1) of the first pass to calculate the print density of the image signal of the first pass. A multiplier 2420_2 multiplies the image signal 2400 by the print density ratio k2 (2415_2) of the second pass to calculate the print density of the image signal of the second pass. Reference numeral 2420_3 denotes a multiplier that multiplies the image signal 2400 by the print density ratio k3 (2415_3) of the third pass to calculate the print density of the image signal of the third pass. A multiplier 2420_4 multiplies the image signal 2400 by the print density ratio k4 (2415_4) of the fourth pass to calculate the print density of the image signal of the fourth pass.

  Reference numeral 2430 denotes a detection signal from the sensor 340 converted into a CMY signal by the color conversion unit 350 (corresponding to 355_X). Reference numeral 2440 denotes a print data control unit (control data generation means) that corrects the density level of the detection signal 2430 from the sensor 340 converted into the CMY signal and generates control data used when generating a print image. .

  Reference numeral 2450_1 denotes a gradation reduction unit that generates the first pass print image based on the output of the multiplier 2420_1 that calculates the print density of the first pass image signal.

  2450_2 is a low gradation that generates the second pass print image by controlling the output of the multiplier 2420_2 that calculates the print density of the second pass image signal based on the control data from the print data control unit 2440. Is

  2450_3 is a low gradation that generates the print image of the third pass by controlling the output of the multiplier 2420_3 that calculates the print density of the image signal of the third pass based on the control data from the print data control unit 2440. Is

  2450_4 controls the output of the multiplier 2420_4, which calculates the print density of the image signal of the fourth pass, based on the control data from the print data control unit 2440, thereby generating a low gradation that generates the print image of the fourth pass Is

  Reference numeral 2460_1 denotes a first pass print image storage unit that temporarily stores the first pass print image generated by the gradation reduction unit 2450_1. Reference numeral 2460_2 denotes a second pass print image storage unit that temporarily stores the second pass print image generated by the gradation reduction unit 2450_2. Reference numeral 2460_3 denotes a third pass print image storage unit that temporarily stores the print image of the third pass generated by the tone reduction unit 2450_3. Reference numeral 2460_4 denotes a fourth pass print image storage unit that temporarily stores the print image of the fourth pass generated by the gradation reduction unit 2450_4.

The pass division table 2410 outputs the print density ratio in each pass when performing 4-pass printing. The coefficients k1, k2, k3, and k4 indicate the print density ratio. Each coefficient is
0 <= ki <= 1 (i: 1, 2, 3, 4)
k1 + k2 + k3 + k4 = 1
It is. For the print density ratios k1, k2, k3, and k4, for example, the same value of 0.25 is set for each. Alternatively, the print density ratio of the first pass may be suppressed, and the value may be set to increase the print density ratio of the subsequent pass (for example, 0.1, 0.2, k1, k2, k3, and k4, respectively). Values of 0.3 and 0.4 may be set). By determining the print density ratio, pass division can be performed at an arbitrary density ratio.

  The image signal converted into each ink color is input to a multiplier 2420_X that calculates the print density of the image signal for each pass, and the print density ratio (k1, k2, k3, k4) output from the pass division table 2410. Multiplied by Thereby, the print density of the image signal of each pass is determined.

  Next, a print image generation process for each pass will be described. First, the first pass print image generation process will be described.

  The image signal 2400 separated into each ink color by the color conversion unit 330 is input to the multiplier 2420_1 and multiplied by the print density ratio k1 output from the pass division table 2410. Thereby, the print density of the image signal in the first pass is determined.

  The determined print density of the image signal of the first pass is reduced in gradation by the gradation reduction unit 2450_1, so that a print image of the first pass is generated. The generated first pass print image is stored in the first pass print image storage unit 2460_1.

  Next, the print image generation process for the second pass will be described. The image signal 2400 is input to the multiplier 2420_2 and multiplied by the print density ratio k2 output from the pass division table 2410. Thereby, the print density of the image signal in the second pass is determined.

  Here, when generating the print image of the second pass, the print state of the recording medium on which printing was performed in the previous scan is detected using a sensor. Then, the detected printing state is converted into a CMY signal by the color conversion unit 350 to generate a detection signal 2430, which is input to the print data control unit 2440. The print data control unit 2440 corrects the density level of the detection signal 2430 and generates control data used for gradation reduction.

  The tone reduction unit 2450_2 reduces the tone of the image signal of the second pass based on the generated control data. That is, in the past, the image obtained by multiplying the image signal by the print density ratio was used as the second pass print image. In the present embodiment, the sensor detects the print state of the recording medium printed in the previous scan. The configuration. The tone reduction unit 2450_2 controls generation (printing of dots) of the print image based on the detected print state.

  The print image of the second pass generated by the gradation reduction unit 2450_2 is stored in the second pass print image storage unit 2460_2. Print images for the third pass and the fourth pass are generated in the same manner and stored in the third pass print image storage unit 2460_3 and the fourth pass print image storage unit 2460_4, respectively.

<2. Configuration of gradation reduction unit>
Details of the gradation reduction unit 2450_X in FIG. 24 will be described with reference to FIG.

  In FIG. 25, 2500 is an image signal (output of the multiplier 2420_X in FIG. 24) for gradation reduction. Reference numeral 2505 denotes control data (output of the print data control unit 2440 in FIG. 24) for controlling the gradation reduction processing.

  An adder 2510 adds the quantization error to the image signal 2500, and 2515 is an image signal obtained by adding the quantization error.

  Reference numeral 2520 denotes a threshold generation unit that generates a threshold for performing quantization. Reference numeral 2530 denotes a quantizer that quantizes an image signal 2515 including an error using the threshold value generated by the threshold value generation unit 2520.

  Reference numeral 2535 denotes an image signal whose gradation has been reduced by quantization, and reference numeral 2540 denotes an evaluation value used when inverse quantization is performed on the image signal 2535 whose gradation has been reduced.

  Reference numeral 2550 denotes an inverse quantizer that inversely quantizes the image signal 2535 with reduced gradation using the evaluation value 2540. Reference numeral 2560 denotes an adder for calculating an error as a result of quantization with respect to an image signal 2515 including an error. Reference numeral 2565 denotes a quantization error signal.

  A diffusion / collection unit 2570 diffuses or collects the calculated quantization error. Reference numeral 2575 denotes an error signal subjected to diffusion or collection, and 2580 denotes an error buffer.

<3. Flow of processing in the gradation reduction unit>
Next, the flow of gradation reduction processing in the gradation reduction unit 2450_X will be described with reference to FIG. In the gradation reduction unit 2450_X, the quantizer 2530 binarizes or N-values (N is 2) while fixing the threshold generated by the threshold generation unit 2520 and performing error diffusion on the image signal 2500. More than integer).

  Control data generated by the print data control unit 2440 based on the print state detected by the sensor is input to the tone reduction unit 2450_X as control data 2505 to the threshold value generation unit 2520.

  Accordingly, the threshold value in the error diffusion process can be changed according to the print state detected by the sensor, and the generation of a print image in the error diffusion process can be controlled.

  That is, immediately before printing by the recording head, the print state of the recording medium printed in the previous scan is detected, and the threshold value is changed based on the detected print state, thereby controlling the generation of a print image to be printed from now on. It becomes possible to do.

  Specifically, control is performed so that the dot positions of the print image to be printed are separated from the dot positions that have already been printed (so that the density becomes uniform).

  In other words, if it is determined that the dots are concentrated and the print density is increased based on the print state of the recording medium printed in the previous scan, the dot is increased by increasing the threshold for quantization. Control to suppress the generation of. On the other hand, when it is determined that the dots are not concentrated and the print density is low, the threshold value for quantization is changed to a low value to control the generation of dots.

  By controlling the threshold value in this way, it is possible to improve the dispersibility of dots between passes in multipass printing. In other words, in the gradation reduction using the error diffusion method, by changing the threshold value, the dot generation position can be controlled without changing the dot generation rate for the image signal that has been divided by pass and the image density for each pass has been determined. It becomes possible to do.

  Note that in the case of the gradation reduction unit 2450_1 that generates the print image of the first pass, there is no print image before the first pass, and therefore control data from the print data control unit 2440 is not input. For this reason, the threshold value generated by the threshold value generation unit 2520 is fixed (or a value changed in order to correct the texture and dot generation delay), and normal quantization is performed.

  Note that the gradation reduction unit shown in FIG. 25 performs error diffusion processing, but the gradation reduction processing is not limited to error diffusion processing. It is possible to generate a print image by controlling in the same manner using a dither matrix.

  As is apparent from the above description, in the present embodiment, in performing correction based on the print state detected by the sensor, not only density correction but also dot generation position is controlled. As a result, density unevenness can be reduced and image quality can be improved.

  Needless to say, the first to fifth embodiments are also applicable to this embodiment.

[Other Embodiments]
Note that the present invention can be applied to a system (for example, a copier, a facsimile machine, etc.) consisting of a single device even when applied to a system composed of a plurality of devices (for example, a host computer, interface device, reader, printer, etc.) You may apply.

  In addition, the object of the present invention can also be achieved by supplying a computer-readable storage medium that records software program codes for realizing the functions of the above-described embodiments to a system or apparatus. Not too long. In this case, the above functions are realized by the computer (or CPU or MPU) of the system or apparatus reading and executing the program code stored in the storage medium. In this case, the storage medium storing the program code constitutes the present invention.

  As a storage medium for supplying the program code, for example, a floppy (registered trademark) disk, hard disk, optical disk, magneto-optical disk, CD-ROM, CD-R, magnetic tape, nonvolatile memory card, ROM, or the like is used. be able to.

  Further, the present invention is not limited to the case where the functions of the above-described embodiments are realized by executing the program code read by the computer. For example, an OS (operating system) running on a computer performs part or all of actual processing based on an instruction of the program code, and the functions of the above-described embodiments may be realized by the processing. Needless to say, it is included.

  Furthermore, after the program code read from the storage medium is written in a memory provided in a function expansion board inserted into the computer or a function expansion unit connected to the computer, the functions of the above-described embodiments are realized. Is also included. That is, after the program code is written in the memory, the CPU or the like provided in the function expansion board or function expansion unit performs part or all of the actual processing based on the instruction of the program code, and is realized by the processing. It is also included.

1 is a block diagram of an ink jet printer according to a first embodiment of the present invention. FIG. 3 is a diagram illustrating a relationship between a recording head, a sensor, and a recording medium. It is a figure which shows the structure of the image process part and print control part which control the production | generation of a print image based on the printing state detected by the sensor. FIG. 6 is a diagram showing the arrangement of the recording head and the sensor in more detail with respect to the detection area of the sensor. It is a figure which shows the position of the sensor in the case of performing 3-pass printing. It is a figure which shows the structure of the image process part and print control part which control the production | generation of a print image based on the printing state detected by the sensor. FIG. 4 is a diagram illustrating a specific arrangement of sensors in a carriage on which a recording head performs printing in bidirectional scanning. It is a figure which shows the position of the sensor in the case of performing 3-pass printing. It is a figure which shows the structure of a printing data generation part. It is a figure which shows the carriage which has arrange | positioned only the position corresponding to arrangement | positioning of the recording element group which prints the printing image of a 2nd pass among the recording element groups which comprise a recording head. FIG. 4 is a diagram illustrating a carriage in which a sensor that detects a printing state among recording element groups that constitute a recording head is arranged at a position corresponding to the arrangement of recording element groups that print print images in a second pass and a third pass. . When the recording element group constituting the recording head is divided into six for six-pass printing, a sensor for detecting the printing state is provided at a position corresponding to the recording element group for printing the print images of the second pass and the third pass. It is a figure which shows the structure of the arrange | positioned carriage. It is a figure which shows the relationship between a recording head and sensor arrangement | positioning. It is a figure which shows the structure of a printing data generation part. It is a figure which shows the structure of a printing data generation part. It is a figure which shows the structure of a printing data generation part. FIG. 4 is a diagram illustrating a positional relationship between a recording head and a sensor. It is a figure which shows the positional relationship of a recording head and a sensor. It is a figure which shows the structure of a printing data generation part. It is a figure which shows the structure of a printing data generation part. It is a figure for demonstrating the relationship between the detection area | region where a printing state is detected by a sensor, and correction | amendment gain. It is a figure which shows the structure of a printing data generation part. It is a figure which shows the structure of a printing data generation part. It is a figure which shows the structure of a printing data generation part. It is a figure which shows the structure of a gradation reduction part. It is a figure for demonstrating multipass printing.

Claims (8)

An image processing apparatus for forming an image on a recording medium by each of a plurality of recording element groups constituting the recording head scanning in the main scanning direction overlappingly scanning the same recording area on the recording medium Because
An acquisition means for acquiring density information obtained by detecting a density in the detection area, with a detection area that is wider in the sub-scanning direction than the recording area where recording is performed by any recording element group;
Processing means for performing filter processing or resolution conversion processing on the density information of the pixel of interest by using each pixel of the recording area as the pixel of interest and using the density information of the peripheral pixels of the pixel of interest;
Control means for controlling recording performed by any one of the recording element groups based on the result of filtering or resolution conversion processing by the processing means ,
The image processing apparatus , wherein the detection area includes peripheral pixels used for the filter processing or resolution conversion processing . An image processing apparatus for forming an image on a recording medium by each of a plurality of recording element groups constituting the recording head scanning in the main scanning direction overlappingly scanning the same recording area on the recording medium Because
An acquisition means for acquiring density information obtained by detecting a density in the detection area, with an area wider in the sub-scanning direction than the recording area where recording is performed by any recording element group,
Processing means for performing filter processing or resolution conversion processing on the density information acquired by the acquisition means;
Control means for controlling recording performed by any one of the recording element groups based on the result of filtering or resolution conversion processing by the processing means,
The image processing apparatus according to claim 1, wherein the detection area is set according to a filtering process or a resolution conversion process by the processing unit . The control means calculates a difference calculated based on a recording density to be recorded on each pixel of the recording area by any one of the recording element groups and a result of filtering or resolution conversion by the processing means. using the value, the image processing apparatus according to claim 1 or 2, wherein the controller controls the recording to be performed by any of printing element groups. Said acquisition means, said across the recording head, an image processing apparatus according to claim 1 or 2, characterized in that to obtain the density information by using a sensor disposed on both sides of the recording head. The apparatus further comprises switching means for selecting one of the two types of densities detected by the sensors arranged on both sides of the recording head based on the scanning direction of the recording head. The image processing apparatus according to claim 4. An image processing apparatus for forming an image on a recording medium by each of a plurality of recording element groups constituting the recording head scanning in the main scanning direction overlappingly scanning the same recording area on the recording medium An image processing method in
An acquisition step in which an acquisition unit acquires a density information obtained by detecting a density in the detection area, with an area wider in the sub-scanning direction than the recording area in which recording is performed by any recording element group; ,
A processing step in which processing means sets each pixel in the recording area as a target pixel and uses the density information of the peripheral pixels of the target pixel to perform filter processing or resolution conversion processing on the density information of the target pixel; ,
A control unit that controls recording performed by any of the recording element groups based on a result of the filtering process or the resolution conversion process in the processing process,
The image processing method , wherein the detection area includes peripheral pixels used for the filter processing or resolution conversion processing . An image processing apparatus for forming an image on a recording medium by each of a plurality of recording element groups constituting the recording head scanning in the main scanning direction overlappingly scanning the same recording area on the recording medium An image processing method in
An acquisition step in which an acquisition unit acquires a density information obtained by detecting a density in the detection area, with an area wider in the sub-scanning direction than the recording area in which recording is performed by any recording element group; ,
A processing step in which processing means performs a filter process or a resolution conversion process on the density information acquired in the acquisition step;
A control step for controlling recording performed by any one of the recording element groups based on a result of the filtering process or the resolution conversion process in the processing step;
The image processing method, wherein the detection area is set according to a filtering process or a resolution conversion process in the processing step. A computer-readable storage medium storing a program for causing a computer to function as each unit of the image processing apparatus according to any one of claims 1 to 5.

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