JP5340908B2 - Image forming apparatus - Google Patents

Image forming apparatus Download PDF

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JP5340908B2
JP5340908B2 JP2009293560A JP2009293560A JP5340908B2 JP 5340908 B2 JP5340908 B2 JP 5340908B2 JP 2009293560 A JP2009293560 A JP 2009293560A JP 2009293560 A JP2009293560 A JP 2009293560A JP 5340908 B2 JP5340908 B2 JP 5340908B2
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temperature
target temperature
heating element
fixing
temperature change
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JP2011133693A (en
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隆弘 大西
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Canon Finetech Nisca Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an image forming apparatus configured to achieve a paper feedable state in a short time, while maintaining the simple configuration of a fixing device, and prevent poor conveyance or the like, without causing excessive curling. <P>SOLUTION: A control part 30 which controls the fixing device 12 includes: a paper-feeding target temperature-setting part 33 configured to set as a paper-feeding target temperature, the target temperature of a heating element on feeding the paper to the fixing device; a measuring part 31 configured to measure a rate of temperature change in accordance with an output of a temperature detection element after starting the power supply to the heating element of the fixing device 12; a rise-up target temperature-setting part 35 configured to set a rise-up target temperature higher than the paper-feeding target temperature in accordance with the obtained rate of temperature change; and a heating element driving part 37 configured to, after increasing the temperature of the heating element to the rise-up target temperature on supplying the power to the heating element, reduce the temperature of the heating element to the paper-feeding target temperature. The rise-up target temperature-setting part 35 is configured to change the rise-up target temperature in accordance with the rate of temperature change. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、加熱回転体と加圧回転体とが互いに圧接する定着ニップ間に記録材を通過させて記録材上に形成されたトナー像を定着させる定着装置を備えた画像形成装置に関する。   The present invention relates to an image forming apparatus including a fixing device that fixes a toner image formed on a recording material by passing the recording material between fixing nips in which a heating rotator and a pressure rotator are pressed against each other.

従来、電子写真方式を採用する複写機、プリンタ、ファクシミリ等の画像形成装置にあっては、その多くが、未定着像を担持する記録材に定着処理を施すための手段として、熱定着方式を採用する定着装置を備えている。   2. Description of the Related Art Conventionally, many image forming apparatuses such as copying machines, printers, and facsimiles that employ an electrophotographic method use a thermal fixing method as a means for fixing a recording material carrying an unfixed image. The fixing device to be used is provided.

従来の典型的な定着装置は、フィルムガイドに沿って回転する定着フィルムと、フィルムガイドに配設され定着フィルムを加熱する加熱手段たる加熱源と、アルミニウムや鉄の芯金に耐熱弾性層を形成した加圧ローラとを備えている。   A typical conventional fixing device includes a fixing film rotating along a film guide, a heating source disposed on the film guide as a heating means for heating the fixing film, and a heat-resistant elastic layer formed on an aluminum or iron core. Pressure roller.

このような定着装置にあっては、加熱源を備えた定着フィルムに加圧ローラがバネ等により圧接されており、その圧接により形成される圧接幅(以下、定着ニップ幅という)に、未定着像(以下、未定着トナーという)を担持する記録材を通紙して加熱及び加圧することにより、未定着トナーが記録材に定着される。   In such a fixing device, a pressure roller is pressed against a fixing film provided with a heating source by a spring or the like, and a pressure contact width (hereinafter referred to as a fixing nip width) formed by the pressure contact is not fixed. By passing a recording material carrying an image (hereinafter referred to as unfixed toner) through a sheet and heating and pressurizing, the unfixed toner is fixed on the recording material.

記録材を加熱することにより記録材内の水分が蒸発し水分減少により記録材は収縮する。記録材の表面と裏面で蒸発量に差が生じてしまうと、記録材の表裏に寸法差が生じ、記録材はカールする。記録材のカールを軽減させる為には定着装置の定着フィルム側と加圧ローラ側の温度差は小さくし、記録材の表と裏の水分蒸発量は均等にするのがよい。しかし、記録材の片側にのみ発熱体を設けて定着を行う定着装置では、定着フィルム側と加圧ローラ側に温度差が生じる。この温度差により、記録材の表裏に寸法差が生じ、記録材がカールする。その結果として、搬送不良や積載不良など大きな問題が生じていた。   When the recording material is heated, the moisture in the recording material evaporates, and the recording material shrinks due to the decrease in moisture. If a difference in evaporation occurs between the front and back surfaces of the recording material, a dimensional difference occurs between the front and back surfaces of the recording material, and the recording material curls. In order to reduce the curling of the recording material, it is preferable that the temperature difference between the fixing film side and the pressure roller side of the fixing device is made small, and the moisture evaporation amount on the front and back sides of the recording material is made uniform. However, in a fixing device that performs fixing by providing a heating element only on one side of the recording material, a temperature difference occurs between the fixing film side and the pressure roller side. Due to this temperature difference, a dimensional difference occurs between the front and back of the recording material, and the recording material curls. As a result, major problems such as conveyance failure and stacking failure have occurred.

このような問題に対して、特許文献1には加圧ローラ用の温度検知素子の検知温度に基づき、加圧ローラの温度が所定の温度に達したときに画像形成動作を開始するように設定し、定着ローラと加圧ローラの温度差を低減することにより、カールの発生を抑えて、良好な定着を行うようにした画像形成装置が記載されている。   In order to solve such a problem, Patent Document 1 is set based on the detection temperature of the temperature detection element for the pressure roller so that the image forming operation is started when the temperature of the pressure roller reaches a predetermined temperature. In addition, an image forming apparatus is described in which the temperature difference between the fixing roller and the pressure roller is reduced, thereby suppressing the occurrence of curling and performing good fixing.

また、特許文献2には、目標定着温度よりも低い温度で待機させ、画像展開終了後に目標定着温度まで再加熱するように制御させる、または、ヒータを立ち上げる直前に検知した検知温度に応じて、前記加熱ヒータの待機温度を変化するように制御させる、または、一旦目標定着温度まで加熱した後、画像展開中の待機時間に応じて定着温度を下げるように制御する、または、プレヒートしながら待機する時間の長さに応じて目標定着温度を下げるように制御する(プレヒートによる加圧ローラの昇温に応じてトナー像の定着に適切な温度まで定着温度を下げる)ことにより定着ローラと加圧ローラの温度差を低減させ、これにより、カールの発生を抑えて、良好な定着が行われるようにした画像形成装置が記載されている。   Japanese Patent Application Laid-Open No. 2004-228561 waits at a temperature lower than the target fixing temperature and controls to reheat to the target fixing temperature after the image development is completed, or according to the detected temperature detected immediately before starting up the heater. The heater is controlled to change the standby temperature, or after being heated to the target fixing temperature, the fixing temperature is controlled to be lowered according to the standby time during image development, or the standby is performed while preheating is performed. Control to lower the target fixing temperature according to the length of time to be pressed (lowering the fixing temperature to an appropriate temperature for fixing the toner image according to the temperature rise of the pressure roller by preheating) and pressurizing with the fixing roller An image forming apparatus is described in which the temperature difference between the rollers is reduced, thereby suppressing the occurrence of curling and good fixing is performed.

特開平07−114295号公報Japanese Patent Laid-Open No. 07-114295 特開2002−91230号公報JP 2002-91230 A

上述した特許文献1に記載の方法では、加圧ローラ用の温度検知手段が新たに必要となる。温度検知手段が非接触系温度検知素子の場合に設置スペースが必要となるため、画像形成装置が大型化する。また、接触系温度検知素子の場合には長期使用によって加圧ローラに傷が入り画像欠陥となるおそれがある。   In the method described in Patent Document 1 described above, temperature detection means for the pressure roller is newly required. Since the installation space is required when the temperature detection means is a non-contact temperature detection element, the size of the image forming apparatus is increased. In the case of a contact temperature detecting element, there is a possibility that the pressure roller may be damaged due to long-term use, resulting in an image defect.

そのため、加圧ローラの温度を実測せずに、発熱体の温度から加圧ローラ温度を予測して発熱体を制御する方法がある(特許文献1)。   Therefore, there is a method of controlling the heating element by predicting the pressure roller temperature from the temperature of the heating element without actually measuring the temperature of the pressing roller (Patent Document 1).

しかし、ヒータへの入力電圧(ピーク値または実効値)が振れた(変化した)場合、ヒータの発熱量が異なることにより加圧ローラの加熱時間が異なることになる。その結果、加圧ローラを安定して所定の温度まで加熱できないという問題が生じる。これは入力電圧が高い場合、発熱体の単位時間あたりの発熱量が多く、逆に入力電圧が低い場合、発熱量が少なくなるためである。   However, when the input voltage (peak value or effective value) to the heater fluctuates (changes), the heating time of the pressure roller varies depending on the amount of heat generated by the heater. As a result, there arises a problem that the pressure roller cannot be stably heated to a predetermined temperature. This is because when the input voltage is high, the heat generation amount of the heating element is large, and conversely, when the input voltage is low, the heat generation amount is small.

入力電圧が高い場合、発熱体の発熱量が多い為、所定の発熱時間より短い時間で所定温度まで発熱体温度が上昇することで加圧ローラ温度が目標の温度まで上昇しない。そのため、定着ローラと加圧ローラの温度差が大きくなり、カールの問題が改善しない。そこで、加圧ローラ温度を上げるために待機させる場合、定着ローラの目標温度到達後に電力を下げる為、加圧ローラ温度の上昇傾きがゆるくなり、その結果、待機時間が長くなるという問題が生じた。   When the input voltage is high, the amount of heat generated by the heating element is large, so that the temperature of the heating element rises to a predetermined temperature in a time shorter than the predetermined heat generation time, so that the pressure roller temperature does not rise to the target temperature. Therefore, the temperature difference between the fixing roller and the pressure roller becomes large, and the curling problem is not improved. Therefore, when waiting to raise the pressure roller temperature, the power is lowered after the target temperature of the fixing roller is reached, so that the rising slope of the pressure roller temperature becomes loose, resulting in a problem that the waiting time becomes longer. .

また逆に、入力電圧が低い場合、発熱体の発熱量が少ない為、発熱体温度が所定の発熱時間よりも長い時間で所定温度に到達する。その結果、目標温度にまで立ち上がる所要時間が長くなる。また、定着ローラの目標温度に到達するまでに長い時間がかかるので、必要以上に加圧ローラの温度が高くなってしまう。   Conversely, when the input voltage is low, the heat generation amount of the heat generator is small, so that the heat generator temperature reaches the predetermined temperature in a longer time than the predetermined heat generation time. As a result, the time required to rise to the target temperature becomes longer. Further, since it takes a long time to reach the target temperature of the fixing roller, the temperature of the pressure roller becomes higher than necessary.

以上のことから入力電圧が振れた場合、加圧ローラの加熱時間が異なることで通紙時の加圧ローラ温度を所望の温度に維持することが出来ないという課題があった。そのため電力を制御する手段として例えばヒータに流れる電流から直接電力を判断して電力を制御する電力制御用回路を用いる方法がある。しかし、この方法では専用の電力制御回路を必要とするので、コストが増加する問題がある。   From the above, when the input voltage fluctuates, there is a problem that the pressure roller temperature at the time of paper feeding cannot be maintained at a desired temperature because the heating time of the pressure roller is different. Therefore, as a means for controlling the power, for example, there is a method using a power control circuit for controlling the power by directly determining the power from the current flowing through the heater. However, this method requires a dedicated power control circuit, which increases the cost.

これに対して、定着駆動時(定着回転時)の発熱体温度検知手段の温度検知変化から電力を判断し定着フィルム側の温度を制御する方法がある。しかし、この方法は、定着器を駆動しながら電力予測制御を行うため、加圧ローラ回転時の温度変化がヒータの温度検知に影響しないように検知精度を上げる必要があり、安定して入力電圧を判断するためには発熱体温度検知手段の温度検知変化を長い時間モニタし、判断する必要がある。このため、短時間で通紙可能状態にし安定してカールを軽減させることが困難であった。   On the other hand, there is a method of controlling the temperature on the fixing film side by determining the electric power from the temperature detection change of the heating element temperature detecting means at the time of fixing driving (during fixing rotation). However, since this method performs power prediction control while driving the fixing device, it is necessary to increase the detection accuracy so that the temperature change during rotation of the pressure roller does not affect the temperature detection of the heater, and the input voltage can be stably In order to determine the above, it is necessary to monitor the temperature detection change of the heating element temperature detection means for a long time to determine. For this reason, it has been difficult to reduce the curl stably in a state where paper can be passed in a short time.

そこで本発明は、定着装置の簡易構成を維持したまま短時間で通紙可能状態にし、過度のカールを発生させることなく、搬送不良等を防止することができる画像形成装置を提供することを目的とする。   SUMMARY OF THE INVENTION An object of the present invention is to provide an image forming apparatus that can pass paper in a short time while maintaining a simple configuration of a fixing device and can prevent conveyance failure without causing excessive curling. And

本発明による画像形成装置は、加熱回転体と加圧回転体とが互いに圧接する定着ニップ間に記録材を通過させて記録材上に形成されたトナー像を定着させる定着装置と、前記定着装置の発熱体の温度を検知する温度検知手段と、前記定着装置の発熱体への通電を制御する制御手段とを備える。この制御手段は、前記定着装置の発熱体への通電を開始した後に前記温度検知手段の出力に応じて温度変化率を測定する測定手段と、得られた温度変化率に応じて前記定着装置に通紙する際の前記発熱体の目標温度である通紙目標温度より高い立ち上げ目標温度を設定する立ち上げ目標温度設定手段とを有し、前記制御手段は、前記発熱体の通電時に前記発熱体の温度を前記立ち上げ目標温度に立ち上げた後、前記通紙目標温度に低下させ、前記立ち上げ目標温度設定手段は、前記温度変化率に応じて前記立ち上げ目標温度を変化させることを特徴とする。   An image forming apparatus according to the present invention includes a fixing device that fixes a toner image formed on a recording material by passing the recording material between fixing nips in which a heating rotator and a pressure rotator are pressed against each other, and the fixing device. Temperature detecting means for detecting the temperature of the heating element, and control means for controlling energization to the heating element of the fixing device. The control means includes a measuring means for measuring a temperature change rate according to an output of the temperature detection means after energization of the heating element of the fixing device, and a fixing device according to the obtained temperature change rate. Startup target temperature setting means for setting a startup target temperature that is higher than the paper passing target temperature, which is the target temperature of the heating element when passing paper, and the control means generates the heat when the heating element is energized. After raising the body temperature to the start-up target temperature, the body-passing target temperature is lowered, and the start-up target temperature setting means changes the start-up target temperature according to the temperature change rate. Features.

発熱体の通電時に発熱体の温度を通紙目標温度より高い立ち上げ目標温度にまで上昇させるだけでなく、その立ち上げ目標温度温度変化率に応じて変化させる(温度変化率が大きいほど前記立ち上げ目標温度を大きく設定する)ことにより、比較的短時間で定着性とカールの両方の要請を満たすことができる。   When the heating element is energized, not only the temperature of the heating element is raised to a startup target temperature that is higher than the paper target temperature, but is also changed according to the startup target temperature temperature change rate (the higher the temperature change rate, the higher the By setting the target temperature to a large value), it is possible to satisfy both the fixing and curling requirements in a relatively short time.

前記立ち上げ目標温度設定手段は、前記温度変化率に応じて前記通紙目標温度に対する前記立ち上げ目標温度の相対温度を変化させてもよい。   The startup target temperature setting means may change a relative temperature of the startup target temperature with respect to the sheet passing target temperature according to the temperature change rate.

本発明によれば、簡易構成を維持したまま入力電圧のレベルが変動しても安定してカールを軽減し搬送不良を防止する画像形成装置を提供することができる。   According to the present invention, it is possible to provide an image forming apparatus that stably reduces curl and prevents poor conveyance even when the input voltage level fluctuates while maintaining a simple configuration.

本発明の実施の形態における画像形成装置の概略構成を示す図である。1 is a diagram illustrating a schematic configuration of an image forming apparatus according to an embodiment of the present invention. 図1内に示した定着装置の構成例を表した概略断面図である。FIG. 2 is a schematic cross-sectional view illustrating a configuration example of a fixing device illustrated in FIG. 1. 水分量10%以上の用紙を通紙した場合の加圧ローラ温度と、カールおよび定着性に関する温調温度との関係を表したグラフである。It is a graph showing the relationship between the pressure roller temperature when a sheet having a water content of 10% or more is passed and the temperature control temperature related to curling and fixing properties. 25度環境から定着駆動停止時と定着駆動時のそれぞれの場合にヒータに印加する入力電圧の振れ幅(レベル)を変化させて通電させた場合のメインサーミスタの温度推移を表したグラフである。It is a graph showing the temperature transition of the main thermistor when energizing by changing the amplitude (level) of the input voltage applied to the heater in each case of fixing driving stop and fixing driving from a 25 degree environment. ヒータの立ち上げ温度と、その温度に到達した時点での加圧ローラ温度の関係を入力電圧レベル(上限、中央、下限)毎に実測した結果を示した図である。It is the figure which showed the result of having measured the relationship between the starting temperature of a heater, and the pressure roller temperature at the time of reaching | attaining that temperature for every input voltage level (an upper limit, a center, a lower limit). カールを防止するために定着フィルム側と加圧ローラ側の温度差が小さくなるように、定着フィルム側の温度を下げた場合のメインサーミスタ温度(実線)と加圧ローラ温度(破線)の推移を表したグラフである。Changes in the main thermistor temperature (solid line) and pressure roller temperature (broken line) when the temperature on the fixing film side is lowered so that the temperature difference between the fixing film side and the pressure roller side is reduced to prevent curling. It is a represented graph. 立ち上げ温度を通紙中の目標温調温度(通紙目標温度)よりも高くし、通紙中はカールを抑制できる温度まで下げる場合のメインサーミスタ温度(実線)と加圧ローラ温度(破線)推移を表したグラフである。Main thermistor temperature (solid line) and pressure roller temperature (broken line) when raising the starting temperature higher than the target temperature adjustment temperature during paper feeding (paper feeding target temperature) and lowering to a temperature that can suppress curling during paper feeding It is a graph showing transition. 入力電圧が振れた場合でも安定した通紙待機時間とカールと定着性を両立させた場合のメインサーミスタ温度(実線)と加圧ローラ温度(破線)推移を表したグラフである。6 is a graph showing changes in the main thermistor temperature (solid line) and the pressure roller temperature (broken line) in a case where a stable sheet passing standby time and curling and fixing properties are compatible even when the input voltage fluctuates. 定着装置が冷えていると判断できる所定の環境から入力電圧の状態(レベル)を検知して立ち上げ目標温度を決定する第1の処理例の手順を示したフローチャートである。6 is a flowchart illustrating a procedure of a first processing example in which a startup target temperature is determined by detecting a state (level) of an input voltage from a predetermined environment in which it can be determined that the fixing device is cold. 定着装置が冷えていると判断できる所定の環境から入力電圧の状態(レベル)を検知して立ち上げ目標温度を決定する第2の処理例の手順を示したフローチャートである。12 is a flowchart illustrating a procedure of a second processing example in which a startup target temperature is determined by detecting a state (level) of an input voltage from a predetermined environment in which it can be determined that the fixing device is cold. 定着装置が冷えていると判断できる所定の環境から入力電圧の状態(レベル)を検知して立ち上げ目標温度を決定する第3の処理例の手順を示したフローチャートである。12 is a flowchart illustrating a procedure of a third processing example in which a state (level) of an input voltage is detected from a predetermined environment where it can be determined that the fixing device is cold and a startup target temperature is determined. 定着装置が冷えていると判断できる所定の環境から入力電圧の状態(レベル)を検知して立ち上げ目標温度を決定する第4の処理例の手順を示したフローチャートである。10 is a flowchart illustrating a procedure of a fourth processing example in which a startup target temperature is determined by detecting a state (level) of an input voltage from a predetermined environment in which it can be determined that the fixing device is cold. メインサーミスタの検知温度から定着装置が温まっていると判断した場合の第5の処理例を表したフローチャートである。10 is a flowchart illustrating a fifth processing example when it is determined that the fixing device is warmed from the temperature detected by the main thermistor.

以下、本発明の好適な実施の形態について図面を参照しながら詳細に説明する。   DESCRIPTION OF EXEMPLARY EMBODIMENTS Hereinafter, preferred embodiments of the invention will be described in detail with reference to the drawings.

図1は本実施の形態における画像形成装置の概略構成を示す図である。   FIG. 1 is a diagram showing a schematic configuration of an image forming apparatus according to the present embodiment.

画像形成の流れとしてはまず帯電用高圧電源1から帯電ローラ2により像担持体3を所定の一定電位に帯電させ、露光装置4にて画像を形成する像担持体3上のポイントを露光させその表面の電位を所定の電位に低下させる。ついで、現像容器5内のトナ−を現像スリーブ6上に一様に載せ、低下させた像担持体3上の電位と現像スリーブ6に印加する電位との差、つまり電界の作用を利用し、帯電されているトナーを像担持体3上へ付着させ、トナー像を形成する。給紙手段により給紙され、転写前ガイド7に沿って所定の転写領域に搬送されてきた用紙等の記録材に対して、像担持体3に付着したトナー像は、転写ローラ8により転写される。その後、この記録材は定着ニップ入り口ガイド11に沿って搬送され定着装置12によって定着され、排紙される。像担持体3上に付着し転写しきれなかったトナーはクリーニングブレード9により廃トナー収容スペース10内に掻き落され回収される。   As a flow of image formation, first, the image carrier 3 is charged to a predetermined constant potential from the charging high-voltage power source 1 by the charging roller 2, and a point on the image carrier 3 to form an image is exposed by the exposure device 4. The surface potential is lowered to a predetermined potential. Next, the toner in the developing container 5 is uniformly placed on the developing sleeve 6, and the difference between the lowered potential on the image carrier 3 and the potential applied to the developing sleeve 6, that is, the action of the electric field is utilized. A charged toner is adhered onto the image carrier 3 to form a toner image. The toner image attached to the image carrier 3 is transferred by a transfer roller 8 to a recording material such as paper fed by a paper feeding means and conveyed to a predetermined transfer area along a pre-transfer guide 7. The Thereafter, the recording material is conveyed along the fixing nip entrance guide 11, fixed by the fixing device 12, and discharged. The toner that adheres to the image carrier 3 and cannot be transferred is scraped off and collected in the waste toner storage space 10 by the cleaning blade 9.

定着装置12は制御部30により制御される。制御部30は定着装置12からヒータ検知温度を受けて、ヒータの駆動制御を行うものであり、温度変化率測定部(測定手段)31、通紙目標温度設定部33、立ち上げ目標温度設定部35、ヒータ駆動部37を備える。温度変化率測定部31は、ヒータへの通電時に後述の温度検知素子の出力に応じてヒータ温度の変化(上昇率)を測定する測定手段である。通紙目標温度設定部33は、定着装置12への通紙時の目標温度を設定する部位である。立ち上げ目標温度設定部35は、ヒータへの通電時に最初にどこまで上昇させるかを定める立ち上げ目標温度を設定する部位である。ヒータ駆動部37は、ヒータに入力電圧を印加して発熱駆動する部位である。制御部30は、CPU、その制御プログラムを格納したメモリ(ROM)等により構成することができる。   The fixing device 12 is controlled by the control unit 30. The control unit 30 receives the heater detection temperature from the fixing device 12 and controls the driving of the heater. The temperature change rate measuring unit (measuring unit) 31, the sheet passing target temperature setting unit 33, and the startup target temperature setting unit. 35 and a heater drive unit 37 are provided. The temperature change rate measuring unit 31 is a measuring unit that measures a change (increase rate) in the heater temperature in accordance with an output of a temperature detection element described later when the heater is energized. The paper passing target temperature setting unit 33 is a part for setting a target temperature when paper is passed to the fixing device 12. The start-up target temperature setting unit 35 is a part that sets a start-up target temperature that determines how far the heater is initially raised when the heater is energized. The heater driving unit 37 is a part that generates heat by applying an input voltage to the heater. The control unit 30 can be configured by a CPU, a memory (ROM) storing the control program, and the like.

図2は定着装置12の構成例を表した概略断面図である。   FIG. 2 is a schematic cross-sectional view illustrating a configuration example of the fixing device 12.

定着装置12の構成はФ30のフィルムユニット20と、Ф25の加圧ロ−ラ(加圧回転体)21から構成されている。フィルムユニット(加熱回転体)20は、加熱源19、定着フィルム15、フィルムガイド13、Tステー14、温度検知素子18から構成されている。本実施の形態おける加熱源19は、セラミックヒータにより構成される。セラミックヒータは、セラミック基板上に発熱ペーストを印刷した発熱体、この発熱体の保護と絶縁性を確保するためのガラスコーティング層等から構成されたものであり、発熱体へ電力制御された交流(AC)電流が供給されて発熱する。定着フィルム15はポリイミドでできており厚さ約70μmの円筒形で加熱源からの熱を効率良く記録材16上のトナ−17へ伝える。フィルムガイド13は長手方向にいくつものリブを有し、これにより定着フィルム15との抵抗を抑えながら定着フィルム15の周動を補助する。Tステー14は鋼板でできており加圧力を均一に加える。また、セラミック基板の裏にある温度検知素子18は、本実施の形態ではサーミスタにより構成され、ヒータの温度を検知する。この検知結果を基にヒータの各種の目標温度が決定される。この目標温度に基づいてヒータ駆動手段を制御してヒータへの電力制御を行い、ヒータ温度を目標温度に制御する。また、加圧ローラ21は、Ф20のアルミニウムから成る芯金にシリコンゴムを被覆して形成されている。加圧ローラ21はバネにより、定着フィルムを挟んでヒータに対して所定圧力(ニップ圧)で圧接してフィルムユニット20と加圧ローラ21からなる幅5〜8mmの定着ニップ部22を形成している。加圧ローラ21は加圧ローラ駆動手段により、回転駆動されており、定着フィルム15を従動回転させると共に定着ニップ部22に導入された用紙16を定着フィルム15と密着させた状態で搬送する。このように用紙16が定着ニップ部22に搬送されることで、記録材上に形成担持された未定着のトナー像が、ヒータ部材の熱と定着ニップ圧とにより定着処理される。クリーニングローラ23はФ12のアルミニウムからなり加圧ローラ21に当接され従動回転する。   The fixing device 12 is composed of a film unit 20 of a collar 30 and a pressure roller (pressure rotating body) 21 of a collar 25. The film unit (heating rotator) 20 includes a heating source 19, a fixing film 15, a film guide 13, a T stay 14, and a temperature detection element 18. The heating source 19 in the present embodiment is configured by a ceramic heater. The ceramic heater is composed of a heating element in which a heating paste is printed on a ceramic substrate, a glass coating layer for ensuring protection and insulation of the heating element, and the like. AC) current is supplied to generate heat. The fixing film 15 is made of polyimide and has a cylindrical shape with a thickness of about 70 μm, and efficiently transfers the heat from the heating source to the toner 17 on the recording material 16. The film guide 13 has a number of ribs in the longitudinal direction, thereby assisting the circumferential movement of the fixing film 15 while suppressing resistance to the fixing film 15. The T-stay 14 is made of a steel plate and applies a pressing force uniformly. In addition, the temperature detection element 18 on the back of the ceramic substrate is constituted by a thermistor in the present embodiment, and detects the temperature of the heater. Various target temperatures of the heater are determined based on the detection result. Based on this target temperature, the heater driving means is controlled to control the power to the heater, and the heater temperature is controlled to the target temperature. The pressure roller 21 is formed by covering a core metal made of aluminum of the flange 20 with silicon rubber. The pressure roller 21 is pressed against the heater with a predetermined pressure (nip pressure) with a fixing film sandwiched by a spring to form a fixing nip portion 22 having a width of 5 to 8 mm, which includes the film unit 20 and the pressure roller 21. Yes. The pressure roller 21 is rotationally driven by a pressure roller driving unit, and rotates the fixing film 15 and conveys the paper 16 introduced into the fixing nip portion 22 in close contact with the fixing film 15. As the sheet 16 is conveyed to the fixing nip portion 22 in this way, the unfixed toner image formed and supported on the recording material is fixed by the heat of the heater member and the fixing nip pressure. The cleaning roller 23 is made of aluminum of the collar 12 and is in contact with the pressure roller 21 and is driven to rotate.

図3は、水分量10%以上の用紙を通紙した場合の加圧ローラ温度と、カールおよび定着性に関する温調温度との関係を表したものである。カールに関しては、温調温度が高いと悪化傾向にあり、加圧ローラ温度が高いと良化傾向にあることが分かる。定着性に関しては、温調温度と加圧ローラ温度がともに高いと良化傾向にあることが分かる。また一般に、定着装置をCOLD状態から立ち上げた場合の温調温度と加圧ローラ温度の関係は、温調温度が高いほど加圧ローラ温度は高くなる。これらの結果を考慮すると、カールおよび定着性がともに良好な範囲は図3のカールNG範囲を示した曲線と、定着性NG範囲を示した直線で挟まれた斜線部(交差点の右側)のみとなる。   FIG. 3 shows the relationship between the pressure roller temperature when a sheet having a water content of 10% or more is passed, and the temperature control temperature related to curling and fixing properties. Regarding curling, it can be seen that when the temperature control temperature is high, it tends to deteriorate, and when the pressure roller temperature is high, it tends to improve. Regarding the fixability, it can be seen that when both the temperature control temperature and the pressure roller temperature are high, they tend to improve. In general, regarding the relationship between the temperature control temperature and the pressure roller temperature when the fixing device is started from the COLD state, the pressure roller temperature increases as the temperature control temperature increases. Considering these results, the range where both curl and fixability are good is only the curve showing the curl NG range of FIG. 3 and the hatched portion (right side of the intersection) sandwiched between the straight lines showing the fixability NG range. Become.

図4は、25度環境から定着駆動停止時と定着駆動時のそれぞれの場合にヒータに印加する入力電圧の振れ幅(レベル)を変化させて通電させた場合のメインサーミスタの温度推移を表したグラフである。本明細書において、「定着駆動」とは単にヒータの駆動を行うだけでなく、加圧ローラ21を回転駆動することを意味する。実線が定着駆動停止時、破線が定着駆動時を示している。例えば、メインサーミスタが立ち上げ途中の所定の基準温度(例えばサーミスタ100℃)を検知した場合、定着駆動を動作させる場合を想定する。   FIG. 4 shows the temperature transition of the main thermistor when energized by changing the amplitude (level) of the input voltage applied to the heater in each of the fixing driving stop and fixing driving from the 25 degree environment. It is a graph. In this specification, “fixing driving” means not only simply driving the heater but also rotating the pressure roller 21. A solid line indicates when fixing driving is stopped, and a broken line indicates when fixing driving is performed. For example, it is assumed that the fixing drive is operated when the main thermistor detects a predetermined reference temperature (for example, thermistor 100 ° C.) during startup.

入力電圧が振れ幅の上限の場合(以下、単に「入力電圧が上限の場合」という)、通電ONからメインサーミスタが基準温度を検知するまでの時間は0.5秒である。入力電圧が振れ幅の中央の場合(以下、単に「入力電圧が中央の場合」という)、通電ONからメインサーミスタが基準温度を検知するまでの時間は0.75秒である。入力電圧が振れ幅の下限の場合(以下、単に「入力電圧が下限の場合」という)、通電ONからメインサーミスタが基準温度を検知するまでの時間は1秒である。   When the input voltage is the upper limit of the swing width (hereinafter simply referred to as “when the input voltage is the upper limit”), the time from energization ON until the main thermistor detects the reference temperature is 0.5 seconds. When the input voltage is at the center of the swing width (hereinafter simply referred to as “when the input voltage is at the center”), the time from when the energization is turned on until the main thermistor detects the reference temperature is 0.75 seconds. When the input voltage is the lower limit of the amplitude (hereinafter, simply referred to as “when the input voltage is the lower limit”), the time from when the energization is turned on until the main thermistor detects the reference temperature is 1 second.

このように入力電圧が高い程、所定温度に到達する時間が短くなることが分かる。定着駆動時と定着駆動停止時のサーミスタ推移の比較した場合、定着を駆動させるとヒータの熱が加圧ローラに奪われるためメインサーミスタの立ち上がり鈍くなり所定時間までの時間が長くなってしまう。以上のことから定着駆動を停止した状態でヒータへ電圧を印加することで短時間に入力電圧を判断することが可能となる。   Thus, it can be seen that the higher the input voltage, the shorter the time to reach the predetermined temperature. When comparing the thermistor transition at the time of fixing driving and when fixing driving is stopped, when the fixing is driven, the heat of the heater is taken away by the pressure roller, so that the rise of the main thermistor becomes dull and the time until the predetermined time becomes longer. From the above, it is possible to determine the input voltage in a short time by applying a voltage to the heater while fixing driving is stopped.

図5は、ヒータの立ち上げ温度と、その温度に到達した時点での加圧ローラ温度の関係を入力電圧レベル(上限、中央、下限)毎に実測した結果を示した図である。   FIG. 5 is a diagram showing the results of actual measurement of the relationship between the heater start-up temperature and the pressure roller temperature when the temperature is reached for each input voltage level (upper limit, center, lower limit).

通紙中の目標温調温度である通紙目標温度を170℃に設定した場合に、通常、通紙終了時に65℃になるように通紙始めの加圧ローラ温度はそれより高い70℃以上の温度とする。入力電圧が上限の場合、目標の立ち上げ温度に到達するまでの時間が短い為、加圧ローラ温度が昇温しにくく、逆に入力電圧が下限の場合、目標の立ち上げ温度に到達するまでの時間が長い為、加圧ローラ温度が昇温しやすいことが分かる。入力電圧が中央の場合、上限と下限の中間の関係となっている。   When the paper passing target temperature, which is the target temperature adjustment temperature during paper passing, is set to 170 ° C., the pressure roller temperature at the beginning of paper passing is usually 70 ° C. or higher, so that it becomes 65 ° C. at the end of paper passing. Temperature. When the input voltage is at the upper limit, the time to reach the target startup temperature is short, so it is difficult to raise the pressure roller temperature. Conversely, when the input voltage is at the lower limit, the target startup temperature is reached. It can be seen that the pressure roller temperature is likely to rise because of the long time. When the input voltage is in the middle, the relationship is between the upper limit and the lower limit.

図6〜図8は、入力電圧が振れた場合でも安定して水分量10%程度の用紙を通紙した場合のカールと定着性に関する温調温度(メインサーミスタ温度:実線)と加圧ローラ温度(破線)の関係を成り立たせるためのヒータ温度の立ち上げ推移を表したグラフである。横軸は時間(t秒)を表し、左側縦軸は温調温度(メインサーミスタ温度)(℃)、右側縦軸は加圧ローラ温度(℃)を表している。図内の横向き矢印で示した範囲は定着装置内に用紙が搬送されている時間範囲を示している。   6 to 8 show the temperature control temperature (main thermistor temperature: solid line) and the pressure roller temperature related to curling and fixing when a sheet having a moisture content of about 10% is passed stably even when the input voltage fluctuates. It is a graph showing the rising transition of the heater temperature for satisfying the relationship (broken line). The horizontal axis represents time (t seconds), the left vertical axis represents the temperature control temperature (main thermistor temperature) (° C.), and the right vertical axis represents the pressure roller temperature (° C.). A range indicated by a horizontal arrow in the figure indicates a time range in which the sheet is conveyed into the fixing device.

図6は、カールを防止するために定着フィルム側と加圧ローラ側の温度差が小さくなるように、定着フィルム側の温度を下げた場合のメインサーミスタ温度(実線)と加圧ローラ温度(破線)の推移を表したものである。実線および破線のそれぞれについて、入力電圧が振れた場合の温度推移の差を濃度別に示している(上限電圧:低濃度、中央電圧:中濃度、下限電圧:高濃度)。このように、単に定着フィルム側の温度を下げた場合、温度が通電開始から目標温度へ達するまでの立ち上げ時間が短くなり、定着装置に用紙が到着するまでの時間が短くなる。しかし、逆に立ち上げ時間が短くなることで加圧ローラ温度が定着に必要な温度まで立ち上がらずに定着性が悪くなる。この傾向は入力電圧が上限の場合に顕著に表れる。   FIG. 6 shows the main thermistor temperature (solid line) and the pressure roller temperature (broken line) when the temperature on the fixing film side is lowered so that the temperature difference between the fixing film side and the pressure roller side becomes small in order to prevent curling. ). For each solid line and broken line, the difference in temperature transition when the input voltage fluctuates is shown for each concentration (upper limit voltage: low concentration, center voltage: medium concentration, lower limit voltage: high concentration). Thus, when the temperature on the fixing film side is simply lowered, the start-up time from when the temperature starts to the target temperature is shortened, and the time until the paper arrives at the fixing device is shortened. However, since the start-up time is shortened, the pressure roller temperature does not rise to a temperature necessary for fixing, and the fixing property is deteriorated. This tendency is prominent when the input voltage is the upper limit.

図7はカールと定着性を両立させるために立ち上げ温度を通紙中の目標温調温度(通紙目標温度)よりも高くし、通紙中はカールを抑制できる温度まで下げる場合のメインサーミスタ温度(実線)と加圧ローラ温度(破線)推移を表したものである。立ち上げ温度を通紙中温度よりも高くすることで、加圧ローラ温度を定着性に必要な温度まで昇温させ、通紙中はカールを抑制できる温度まで通紙目標温度を下げることで定着性とカールの両立が可能となる。しかし、入力電圧が上限の場合、目標の立ち上げ温度に到達する時間が短い為、加圧ローラ温度が目標の温度まで昇温しない。そのため加圧ローラ温度を上げるため目標の立ち上げ温度で待機させる必要がある。所定の立ち上げ温度で待機させた場合では目標の立ち上げ温度到達後電力を下げる為、加圧ローラ温度上昇の傾きがゆるくなり、入力電圧が中央の場合に比べ通紙待機時間が長くなる。逆に入力電圧が下限の場合、ヒータの発熱量が少ない為、入力電圧が中央の発熱時間より長い時間で目標の立ち上げ温度まで昇温することで、目標の立ち上げ温度まで立ち上がる時間が長く、入力電圧が中央の場合に比べ通紙待機時間が長くなる。また必要以上に加圧ローラの温度が高くなる。   FIG. 7 shows a main thermistor in which the start-up temperature is made higher than the target temperature adjustment temperature during paper feeding (paper feeding target temperature) in order to achieve both curling and fixing properties, and the temperature is lowered to a temperature at which curling can be suppressed during paper feeding. It shows changes in temperature (solid line) and pressure roller temperature (broken line). By setting the start-up temperature higher than the medium temperature, the pressure roller temperature is raised to the temperature required for fixing, and during paper passing, the target temperature is lowered to a temperature at which curling can be suppressed. Compatibility and curl are possible. However, when the input voltage is the upper limit, since the time to reach the target rise temperature is short, the pressure roller temperature does not rise to the target temperature. Therefore, it is necessary to wait at the target startup temperature in order to increase the pressure roller temperature. When waiting at a predetermined start-up temperature, the power is lowered after reaching the target start-up temperature, so that the inclination of the pressure roller temperature rise becomes gradual, and the paper passing standby time becomes longer than when the input voltage is in the center. Conversely, when the input voltage is the lower limit, the amount of heat generated by the heater is small, so it takes longer to rise to the target startup temperature by raising the input voltage to the target startup temperature in a longer time than the central heating time. The paper passing standby time is longer than when the input voltage is in the center. In addition, the temperature of the pressure roller becomes higher than necessary.

図8は、本発明の目的である入力電圧が振れた場合でも安定した通紙待機時間とカールと定着性を両立させた場合のメインサーミスタ温度(実線)と加圧ローラ温度(破線)推移を表したものである。(この例では、図3に示した加圧ローラ温度と温調温度との関係に従い通紙目標温度を170℃としている。)立ち上げ温度を通紙中温度よりも高くすることで定着性に必要な加圧ローラ温度まで昇温させ、通紙中はカールを抑制できる温度まで下げることで定着性とカールの両立が可能となる。かつ、立ち上げ温度が一定では入力電圧が振れた場合に加圧ローラ温度や通紙待機時間に影響を与えるため、入力電圧に応じて立ち上げ温度を切り替える。   FIG. 8 shows changes in the main thermistor temperature (solid line) and the pressure roller temperature (broken line) when the stable sheet passing time, curl, and fixing property are both achieved even when the input voltage, which is the object of the present invention, fluctuates. It is a representation. (In this example, the sheet passing target temperature is set to 170 ° C. in accordance with the relationship between the pressure roller temperature and the temperature control temperature shown in FIG. 3.) By making the start-up temperature higher than the sheet intermediate temperature, the fixing property is improved. By raising the temperature to the required pressure roller temperature and lowering it to a temperature at which curling can be suppressed during paper feeding, both fixability and curling can be achieved. In addition, when the rising temperature is constant, when the input voltage fluctuates, the pressure roller temperature and the sheet passing standby time are affected. Therefore, the rising temperature is switched according to the input voltage.

切り替え方は、例えば、入力電圧が上限の場合、目標の立ち上げ温度に到達する時間が短くなるため入力電圧が中央の場合の立ち上げ温度(図5より例えば185℃)よりも高く、かつ入力電圧が中央の立ち上げ時間と同時間で加圧ローラ温度が目標の温度になるように、入力電圧が上限の場合の立ち上げ温度(図5より例えば200℃)を設定する。加圧ローラ温度は、図3より例えば通紙目標温度170℃では65℃以上、つまり通紙終了時に65℃になるように通紙始めの加圧ローラ温度は70℃に設定する。逆に入力電圧が下限の場合、目標の立ち上げ温度に到達する時間が長くなるため中央立ち上げ目標温度(図5より例えば185℃)よりも低く、かつ入力電圧中央の立ち上げ時間と同時間で加圧ローラ温度が目標の温度になるように、入力電圧下限時の立ち上げ温度(図5より例えば175℃)を設定する。このときカールを抑制させるため、立ち上げ温度は必ず通紙目標温度(例えば170℃)よりも高めに設定する。   For example, when the input voltage is the upper limit, the time to reach the target rise temperature is shortened, so that the input voltage is higher than the rise temperature (for example, 185 ° C. from FIG. The start-up temperature when the input voltage is the upper limit (for example, 200 ° C. from FIG. 5) is set so that the voltage becomes the target temperature at the same time as the center start-up time. From FIG. 3, for example, the pressure roller temperature is set to 65 ° C. or more at a paper passing target temperature of 170 ° C., that is, the pressure roller temperature at the beginning of paper passing is set to 70 ° C. so that it becomes 65 ° C. at the end of paper passing. On the other hand, when the input voltage is the lower limit, the time to reach the target rise temperature becomes longer, so it is lower than the center rise target temperature (for example, 185 ° C. from FIG. 5) and the same time as the rise time at the center of the input voltage. Then, the rising temperature at the lower limit of the input voltage (for example, 175 ° C. from FIG. 5) is set so that the pressure roller temperature becomes the target temperature. At this time, in order to suppress curling, the startup temperature is always set higher than the sheet passing target temperature (for example, 170 ° C.).

このように、定着装置への通電開始の際に入力電圧のレベルを検知し、検知された入力電圧のレベルに応じて立ち上げ目標温度を切り分けることにより、定着性を満足しつつ過度のカールを発生させることなく用紙を搬送することが出来る。通常、入力電圧のレベルは、少なくともその通電の開始から終了までの期間は、大きな変化がないことが想定される。   In this way, by detecting the input voltage level at the start of energization of the fixing device and separating the startup target temperature according to the detected input voltage level, excessive curling is achieved while satisfying the fixing property. Paper can be conveyed without generating it. Usually, it is assumed that the level of the input voltage does not change greatly at least during the period from the start to the end of energization.

(第1の処理例)
図9は、定着装置が冷えていると判断できる所定の環境(例えば30℃)から入力電圧の状態(レベル)を検知して立ち上げ目標温度を決定する第1の処理例の手順を示したフローチャートである。
(First processing example)
FIG. 9 shows a procedure of a first processing example in which the start-up target temperature is determined by detecting the state (level) of the input voltage from a predetermined environment (for example, 30 ° C.) where it can be determined that the fixing device is cold. It is a flowchart.

まず、メインサーミスタの検知温度(例えば30℃)に基づいて通紙目標温度を決定(例えば170℃)し(S10)、加熱源(ヒータ)に通電を開始する(S11)。ついで、メインサーミスタの検知温度を測定し、発熱体の温度上昇率を測定する処理S100を実行する。この例では、メインサーミスタの検知温度が予め定めた基準温度変化量だけ上昇するまでの経過時間Δtを測定する(S12)。   First, a sheet passing target temperature is determined (for example, 170 ° C.) based on a temperature detected by the main thermistor (for example, 30 ° C.) (S 10), and energization of the heating source (heater) is started (S 11). Next, a process S100 for measuring the temperature detected by the main thermistor and measuring the temperature rise rate of the heating element is executed. In this example, the elapsed time Δt until the detected temperature of the main thermistor rises by a predetermined reference temperature change amount is measured (S12).

経過時間Δtが予め定めた第1の閾値時間(この例では0.6秒)以下であれば(S13,Yes)、入力電圧は上限であると判断し、立ち上げ目標温度を上限立ち上げ目標温度(この例では200℃)に設定する(S14)。経過時間Δtが第2の閾値時間(この例では0.9秒)以上であれば(S15,Yes)、入力電圧は下限であると判断し、立ち上げ目標温度を下限立ち上げ目標温度(この例では175℃)に設定する(S16)。上記以外の場合、入力電圧は中央であると判断し、立ち上げ目標温度を中央立ち上げ目標温度(この例では185℃)に設定する(S17)。このように立ち上げ目標温度を決定した後、定着駆動を開始する。   If the elapsed time Δt is equal to or less than a predetermined first threshold time (0.6 seconds in this example) (S13, Yes), it is determined that the input voltage is the upper limit, and the startup target temperature is set to the upper limit startup target. The temperature is set to 200 ° C. in this example (S14). If the elapsed time Δt is equal to or longer than the second threshold time (0.9 seconds in this example) (S15, Yes), it is determined that the input voltage is the lower limit, and the startup target temperature is set to the lower startup target temperature (this In the example, it is set to 175 ° C. (S16). In cases other than the above, it is determined that the input voltage is in the center, and the startup target temperature is set to the central startup target temperature (185 ° C. in this example) (S17). After determining the startup target temperature in this way, fixing driving is started.

(第2の処理例)
図10は、定着装置が冷えていると判断できる所定の環境(例えば30℃)から入力電圧の状態を検知して立ち上げ目標温度を決定する第2の処理例の手順を示したフローチャートである。
(Second processing example)
FIG. 10 is a flowchart illustrating a procedure of a second processing example in which the state of the input voltage is detected from a predetermined environment (for example, 30 ° C.) where it can be determined that the fixing device is cold and the startup target temperature is determined. .

第1の処理例と同様、まず、メインサーミスタの検知温度(例えば30℃)に基づいて通紙目標温度を決定(例えば170℃)し(S20)、加熱源(ヒータ)に通電を開始する(S21)。ついで、メインサーミスタの検知温度を測定し、発熱体の温度上昇率を測定する処理S100を実行する。この例では、通電開始から基準時間Δt3(この例では0.45秒)の経過時点で、通電開始からの温度変化量ΔTを測定する(S22)。   As in the first processing example, first, a sheet passing target temperature is determined (for example, 170 ° C.) based on the temperature detected by the main thermistor (for example, 30 ° C.) (S20), and energization is started for the heating source (heater) ( S21). Next, a process S100 for measuring the temperature detected by the main thermistor and measuring the temperature rise rate of the heating element is executed. In this example, when the reference time Δt3 (0.45 seconds in this example) has elapsed since the start of energization, the temperature change ΔT from the start of energization is measured (S22).

通電開始時点から所定経過時間Δt3後までの温度変化量ΔTが所定の閾値T1(この例では50℃)以上であれば(S23,Yes)、入力電圧は上限であると判断し、立ち上げ目標温度を上限立ち上げ目標温度(この例では200℃)に設定する(S24)。温度変化量ΔTが所定の閾値T2(<T1、この例では35℃)以下であれば(S25,Yes)、入力電圧は下限であると判断し、立ち上げ目標温度を下限立ち上げ目標温度(この例では175℃)に設定する(S26)。上記以外の場合、入力電圧は中央であると判断し、立ち上げ目標温度を中央立ち上げ目標温度(この例では185℃)に設定する(S27)。このように立ち上げ目標温度を決定した後、定着駆動を開始する。   If the temperature change amount ΔT from the start of energization to the time after the predetermined elapsed time Δt3 is equal to or greater than the predetermined threshold T1 (50 ° C. in this example) (S23, Yes), the input voltage is determined to be the upper limit, and the startup target The temperature is set to the upper limit startup target temperature (200 ° C. in this example) (S24). If the temperature change amount ΔT is equal to or less than a predetermined threshold T2 (<T1, 35 ° C. in this example) (S25, Yes), it is determined that the input voltage is the lower limit, and the startup target temperature is set to the lower limit startup target temperature ( In this example, it is set to 175 ° C. (S26). In cases other than the above, it is determined that the input voltage is in the center, and the startup target temperature is set to the central startup target temperature (185 ° C. in this example) (S27). After determining the startup target temperature in this way, fixing driving is started.

(第3の処理例)
図11は定着装置が冷えていると判断できる所定の環境(例えば30℃)から入力電圧の状態を検知して立ち上げ目標温度を決定する第3の処理例の手順を示したフローチャートである。
(Third processing example)
FIG. 11 is a flowchart illustrating a procedure of a third processing example in which the state of the input voltage is detected from a predetermined environment (for example, 30 ° C.) where it can be determined that the fixing device is cold and the startup target temperature is determined.

第1の処理例と同様、まず、メインサーミスタの検知温度(例えば30℃)に基づいて通紙目標温度を決定(例えば170℃)し(S30)、加熱源(ヒータ)に通電を開始する(S31)。ついで、メインサーミスタの検知温度を測定し、発熱体の温度上昇率を測定する処理S100を実行する。この例では、立ち上げ途中の予め定めた基準温度(例えばメインサーミスタ60℃)の検知時点から所定の基準時間Δt4(この例では0.25秒)の経過時点での温度変化量ΔTを測定する(S32)。   As in the first processing example, first, a sheet passing target temperature is determined (for example, 170 ° C.) based on the temperature detected by the main thermistor (for example, 30 ° C.) (S30), and energization is started for the heating source (heater) ( S31). Next, a process S100 for measuring the temperature detected by the main thermistor and measuring the temperature rise rate of the heating element is executed. In this example, a temperature change amount ΔT is measured when a predetermined reference time Δt4 (0.25 seconds in this example) has elapsed since the detection of a predetermined reference temperature (for example, main thermistor 60 ° C.) during startup. (S32).

この測定により得られた温度変化量ΔTが所定の閾値T4(この例では40℃)以上であれば(S33,Yes)、入力電圧は上限であると判断し、立ち上げ目標温度を上限立ち上げ目標温度(この例では200℃)に設定する(S34)。その温度変化量ΔTが所定の閾値T5(<T4、この例では25℃)以下であれば(S35,Yes)、入力電圧は下限であると判断し、立ち上げ目標温度を下限立ち上げ目標温度(この例では175℃)に設定する(S36)。上記以外の場合、入力電圧は中央であると判断し、立ち上げ目標温度を中央立ち上げ目標温度(この例では185℃)に設定する(S37)。このように立ち上げ目標温度を決定した後、定着駆動を開始する。   If the temperature change ΔT obtained by this measurement is equal to or greater than a predetermined threshold T4 (40 ° C. in this example) (S33, Yes), it is determined that the input voltage is the upper limit, and the target startup temperature is raised to the upper limit. The target temperature is set (200 ° C. in this example) (S34). If the temperature change amount ΔT is not more than a predetermined threshold T5 (<T4, 25 ° C. in this example) (S35, Yes), it is determined that the input voltage is the lower limit, and the startup target temperature is set to the lower limit startup target temperature. (In this example, 175 ° C.) is set (S36). In cases other than the above, it is determined that the input voltage is in the center, and the startup target temperature is set to the central startup target temperature (185 ° C. in this example) (S37). After determining the startup target temperature in this way, fixing driving is started.

(第4の処理例)
図12は所定の環境(例えば30℃)から入力電圧の状態を検知して立ち上げ目標温度を決定する第4の処理例の手順を示したフローチャートである。
(Fourth processing example)
FIG. 12 is a flowchart showing a procedure of a fourth processing example in which the state of the input voltage is detected from a predetermined environment (for example, 30 ° C.) to determine the startup target temperature.

第1の処理例と同様、まず、メインサーミスタの検知温度(例えば30℃)に基づいて通紙目標温度を決定(例えば170℃)し(S40)、加熱源(ヒータ)に通電を開始する(S41)。ついで、メインサーミスタの検知温度を測定し、発熱体の温度上昇率を測定する処理S100を実行する。この例では、通電を開始した後、メインサーミスタが第1の基準温度(この例では60℃)を検知した時点から第2の基準温度(この例では100℃)を検知するまでの経過時間Δtを測定する(S42)。この経過時間Δtが所定の閾値t4(この例では0.25秒)以下であれば(S43,Yes)、入力電圧は上限であると判断し、立ち上げ目標温度を上限立ち上げ目標温度(この例では200℃)に設定する(S44)。経過時間Δtが所定の閾値t5(>t4、この例では0.5秒)以上であれば(S45,Yes)、入力電圧は下限であると判断し、立ち上げ目標温度を下限立ち上げ目標温度(この例では175℃)に設定する(S46)。上記以外の場合、入力電圧は中央であると判断し、立ち上げ目標温度を中央立ち上げ目標温度(この例では185℃)に設定する(S47)。このように立ち上げ目標温度を決定した後、定着駆動を開始する。   As in the first processing example, first, the sheet passing target temperature is determined (for example, 170 ° C.) based on the temperature detected by the main thermistor (for example, 30 ° C.) (S40), and energization is started for the heating source (heater) ( S41). Next, a process S100 for measuring the temperature detected by the main thermistor and measuring the temperature rise rate of the heating element is executed. In this example, after energization is started, an elapsed time Δt from when the main thermistor detects the first reference temperature (60 ° C. in this example) until the second reference temperature (100 ° C. in this example) is detected. Is measured (S42). If this elapsed time Δt is equal to or less than a predetermined threshold t4 (0.25 seconds in this example) (Yes in S43), it is determined that the input voltage is the upper limit, and the startup target temperature is set to the upper limit startup target temperature (this In the example, it is set to 200 ° C.) (S44). If the elapsed time Δt is equal to or greater than a predetermined threshold value t5 (> t4, 0.5 seconds in this example) (S45, Yes), the input voltage is determined to be the lower limit, and the startup target temperature is set to the lower limit startup target temperature. (In this example, 175 ° C.) is set (S46). In cases other than the above, it is determined that the input voltage is in the center, and the startup target temperature is set to the central startup target temperature (185 ° C. in this example) (S47). After determining the startup target temperature in this way, fixing driving is started.

(第5の処理例)
上記第1〜第4の処理例では、定着装置が冷えていると判断できる環境で通電を開始する例を想定した。これに対して、図13はメインサーミスタの検知温度から定着装置が温まっていると判断した場合の処理例を表したものである。
(Fifth processing example)
In the first to fourth processing examples, it is assumed that energization is started in an environment where it can be determined that the fixing device is cold. On the other hand, FIG. 13 shows a processing example when it is determined that the fixing device is warmed from the temperature detected by the main thermistor.

まず、メインサーミスタの検知温度に基づいて通紙目標温度を決定(例えば166℃)する(S50)。この温度は、定着装置が温まっていない場合の温度より低くなる。ついで加熱源への通電を開始する(S51)。   First, the sheet passing target temperature is determined (for example, 166 ° C.) based on the detected temperature of the main thermistor (S50). This temperature is lower than the temperature when the fixing device is not warmed. Next, energization of the heating source is started (S51).

その後、第1〜第4の処理例で説明したいずれかの方法により温度変化率(温度上昇率)を測定することにより入力電圧のレベルを判断する(S52(S100))。入力電圧が上限であると判断した場合(S53,Yes)、立ち上げ目標温度を190℃に設定する。入力電圧が下限であると判断した場合、立ち上げ目標温度を170℃に設定する。入力電圧が中央であると判断した場合、立ち上げ目標温度を180℃に設定する。立ち上げ目標温度決定後、定着駆動を開始する。   Thereafter, the level of the input voltage is determined by measuring the temperature change rate (temperature increase rate) by any of the methods described in the first to fourth processing examples (S52 (S100)). If it is determined that the input voltage is the upper limit (S53, Yes), the startup target temperature is set to 190 ° C. When it is determined that the input voltage is the lower limit, the startup target temperature is set to 170 ° C. When it is determined that the input voltage is in the center, the startup target temperature is set to 180 ° C. After determining the startup target temperature, fixing driving is started.

このように通電開始時に定着装置が温まっていると判断した場合は、温まっていない場合に比べて低い通紙目標温度(166℃)を設定することに伴い、立ち上げ目標温度も、上限、下限、中央の各入力電圧レベルで、より低く設定する。通紙目標温度と、各入力電圧レベルの立ち上げ目標温度の関係は、データテーブル(図示せず)などに予め定めておくことができる。   As described above, when it is determined that the fixing device is warm at the start of energization, the start target temperature is set to the upper limit and the lower limit in association with setting the lower sheet passing target temperature (166 ° C.) than when the fixing device is not warm. Set lower at each central input voltage level. The relationship between the sheet passing target temperature and the rising target temperature of each input voltage level can be determined in advance in a data table (not shown) or the like.

本実施の形態によれば、定着装置の通電を開始した後に入力電圧を検知し立ち上げ目標温度を切り分けることで、定着性を満足しつつ過度のカールを発生させることなく用紙を搬送することが出来る。   According to the present exemplary embodiment, after the energization of the fixing device is started, the input voltage is detected and the startup target temperature is determined so that the sheet can be conveyed without causing excessive curl while satisfying the fixing property. I can do it.

以上、本発明の好適な実施の形態について説明したが、上記で言及した以外にも種々の変形、変更を行うことが可能である。例えば、上記で挙げた部品の形状、材質、具体的な数値はあくまで例示であり、本発明はそれらに限定されるものではない。   The preferred embodiments of the present invention have been described above, but various modifications and changes other than those mentioned above can be made. For example, the shape, material, and specific numerical values of the parts listed above are merely examples, and the present invention is not limited to them.

1 帯電用高圧電源
2 帯電ローラ
3 像担持体
4 露光装置
5 現像容器
6 現像スリーブ
7 転写前ガイド
8 転写ローラ
9 クリーニングブレード
10 廃トナー収容スペース
11 定着ニップ入り口ガイド
12 定着装置
13 フィルムガイド
14 Tステー
15 定着フィルム
16 記録材(用紙)
18 温度検知素子
19 加熱源
20 フィルムユニット
21 加圧ローラ
22 定着ニップ部
23 クリーニングローラ
25 目標温度設定部
30 制御部(制御手段)
31 温度変化率測定部
33 通紙目標温度設定部
35 目標温度設定部
37 ヒータ駆動部
60 メインサーミスタ
DESCRIPTION OF SYMBOLS 1 Charging high voltage power supply 2 Charging roller 3 Image carrier 4 Exposure device 5 Developing container 6 Developing sleeve 7 Pre-transfer guide 8 Transfer roller 9 Cleaning blade 10 Waste toner storage space 11 Fixing nip entrance guide 12 Fixing device 13 Film guide 14 T stay 15 Fixing film 16 Recording material (paper)
DESCRIPTION OF SYMBOLS 18 Temperature detection element 19 Heat source 20 Film unit 21 Pressure roller 22 Fixing nip part 23 Cleaning roller 25 Target temperature setting part 30 Control part (control means)
31 Temperature change rate measuring unit 33 Paper passing target temperature setting unit 35 Target temperature setting unit 37 Heater driving unit 60 Main thermistor

Claims (7)

加熱回転体と加圧回転体とが互いに圧接する定着ニップ間に記録材を通過させて記録材上に形成されたトナー像を定着させる定着装置と、
前記定着装置の発熱体の温度を検知する温度検知手段と、
前記定着装置の発熱体への通電を制御する制御手段とを備え、
前記制御手段は、
前記定着装置の発熱体への通電を開始した後に前記温度検知手段の出力に応じて温度変化率を測定する測定手段と、
得られた温度変化率に応じて前記定着装置に通紙する際の前記発熱体の目標温度である通紙目標温度より高い立ち上げ目標温度を設定する立ち上げ目標温度設定手段とを有し、
前記制御手段は、前記発熱体の通電時に前記発熱体の温度を前記立ち上げ目標温度に立ち上げた後、前記通紙目標温度に低下させ、
前記立ち上げ目標温度設定手段は、前記温度変化率に応じて前記立ち上げ目標温度を変化させることを特徴とする画像形成装置。
A fixing device for fixing the toner image formed on the recording material by passing the recording material between fixing nips where the heating rotator and the pressure rotator are in pressure contact with each other;
Temperature detecting means for detecting the temperature of the heating element of the fixing device;
Control means for controlling energization to the heating element of the fixing device,
The control means includes
Measuring means for measuring a temperature change rate according to an output of the temperature detecting means after starting energization to the heating element of the fixing device;
A startup target temperature setting means for setting a startup target temperature that is higher than a paper passing target temperature that is a target temperature of the heating element when passing through the fixing device in accordance with the obtained temperature change rate;
The control means raises the temperature of the heating element to the startup target temperature when the heating element is energized, and then lowers the temperature to the sheet passing target temperature.
The image forming apparatus characterized in that the start-up target temperature setting means changes the start-up target temperature according to the temperature change rate.
前記温度変化率が大きいほど前記立ち上げ目標温度を大きく設定する請求項1に記載の画像形成装置。   The image forming apparatus according to claim 1, wherein the startup target temperature is set to be larger as the temperature change rate is larger. 前記立ち上げ目標温度設定手段は、前記温度変化率に応じて前記通紙目標温度に対する前記立ち上げ目標温度の相対温度を変化させる請求項1または2に記載の画像形成装置。   The image forming apparatus according to claim 1, wherein the startup target temperature setting unit changes a relative temperature of the startup target temperature with respect to the sheet passing target temperature according to the temperature change rate. 前記測定手段は、通電開始から前記温度検知手段により基準温度変化量の温度上昇が検知されるまでの経過時間を測定し、当該基準温度変化量と経過時間から温度変化率を求める請求項1〜3のいずれかに記載の画像形成装置。   The measuring means measures an elapsed time from the start of energization until a temperature rise of the reference temperature change amount is detected by the temperature detection means, and obtains a temperature change rate from the reference temperature change amount and the elapsed time. The image forming apparatus according to claim 3. 前記測定手段は、通電開始から前記温度検知手段により基準時間経過時点の温度変化量を測定し、当該基準時間と温度変化量から温度変化率を求める請求項1〜3のいずれかに記載の画像形成装置。   The image according to any one of claims 1 to 3, wherein the measuring unit measures a temperature change amount at a reference time lapse time by the temperature detection unit from the start of energization, and obtains a temperature change rate from the reference time and the temperature change amount. Forming equipment. 前記測定手段は、通電開始後、前記温度検知手段により立ち上げ途中の予め定めた基準温度の検知時点から所定の基準時間の経過時点までの温度変化量を測定し、当該基準時間と温度変化量から温度変化率を求める請求項1〜3のいずれかに記載の画像形成装置。   The measuring means measures the amount of temperature change from the detection time of a predetermined reference temperature during the start-up by the temperature detection means after the start of energization to the lapse of a predetermined reference time, and the reference time and the temperature change amount The image forming apparatus according to claim 1, wherein a temperature change rate is calculated from the image forming apparatus. 前記測定手段は、通電開始後、前記温度検知手段により立ち上げ途中の予め定めた第1の基準温度の検知時点から第1の基準温度より高い第2の基準温度の検知時点までの経過時間を測定し、当該第1および第2の基準温度の温度差と前記経過時間から温度変化率を求める請求項1〜3のいずれかに記載の画像形成装置。   The measuring means calculates an elapsed time from a detection time of a first reference temperature, which is set in advance by the temperature detection means, to a detection time of a second reference temperature higher than the first reference temperature after the start of energization. The image forming apparatus according to claim 1, wherein the temperature change rate is measured and a temperature change rate is obtained from a temperature difference between the first and second reference temperatures and the elapsed time.
JP2009293560A 2009-12-24 2009-12-24 Image forming apparatus Expired - Fee Related JP5340908B2 (en)

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JPH01118174A (en) * 1987-10-07 1989-05-10 Canon Inc Image forming device
JPH10233276A (en) * 1997-02-18 1998-09-02 Canon Inc Heating device, image heating device and image forming device
JP2000235328A (en) * 1999-02-16 2000-08-29 Canon Inc Fixing device and image forming device provided with the same
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