JP5335316B2 - Condensate recovery device - Google Patents

Condensate recovery device Download PDF

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JP5335316B2
JP5335316B2 JP2008208172A JP2008208172A JP5335316B2 JP 5335316 B2 JP5335316 B2 JP 5335316B2 JP 2008208172 A JP2008208172 A JP 2008208172A JP 2008208172 A JP2008208172 A JP 2008208172A JP 5335316 B2 JP5335316 B2 JP 5335316B2
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condensate
steam
tank
pressure
sealed
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JP2010043793A (en
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伸英 原
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Tlv Co Ltd
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Description

本発明は、複数の蒸気使用機器で発生した蒸気の凝縮水としての復水を、ボイラー等へ回収する復水回収装置に関する。   The present invention relates to a condensate recovery device that recovers condensate as condensed water of steam generated in a plurality of steam-using devices to a boiler or the like.

蒸気使用機器で発生する復水は一般に蒸気トラップを介して外部に排出されるが、排出される復水は高温高圧蒸気の復水であって、まだ高温の熱エネルギーを多く有しており、この熱エネルギーの有効利用を図るために復水の回収が従来から行なわれている。 Condensate generated in steam-using equipment is generally discharged to the outside through a steam trap, but the discharged condensate is high-temperature and high-pressure steam condensate and still has a lot of high-temperature thermal energy. In order to effectively use this heat energy, recovery of condensate has been conventionally performed.

復水回収装置は、複数の蒸気使用機器3の出口側に取り付けられた蒸気トラップ4と、復水ポンプ手段5との間に放圧通路7を設けて、この放圧通路7へ差圧調節弁21を取り付けることによって、蒸気トラップ4の入口側と出口側の圧力差を常時必要なだけ維持して、復水を確実に排出することができるものである。   In the condensate recovery apparatus, a pressure release passage 7 is provided between the steam trap 4 attached to the outlet side of the plurality of steam using devices 3 and the condensate pump means 5, and the pressure difference is adjusted to the pressure release passage 7. By attaching the valve 21, the pressure difference between the inlet side and the outlet side of the steam trap 4 is always maintained as much as necessary, and the condensate can be discharged reliably.

この復水回収装置では、放圧通路7の差圧調節弁21の設定圧力を、複数の蒸気使用機器の内の最も蒸気圧力の低い圧力を基準として、蒸気トラップ4から復水が排出できるだけの圧力に設定しなければならず、この設定圧力の値が低いものとなってしまい、多量の再蒸発蒸気が放圧通路7から大気中へ放圧され、熱エネルギーの損失が大きなものとなってしまう問題があった。
特公昭61−18038号公報
In this condensate recovery apparatus, the condensate can be discharged from the steam trap 4 based on the set pressure of the differential pressure regulating valve 21 in the discharge passage 7 with the lowest steam pressure among the plurality of steam-using devices as a reference. The pressure must be set, the value of the set pressure becomes low, a large amount of re-evaporated vapor is released from the pressure release passage 7 into the atmosphere, and the loss of heat energy becomes large. There was a problem.
Japanese Patent Publication No. 61-18038

解決しようとする課題は、放圧通路から大気中へ放圧される再蒸発蒸気を無くして、熱エネルギー損失の少ない復水回収装置を得ることである。   The problem to be solved is to eliminate the re-evaporated steam released from the pressure release passage into the atmosphere, and to obtain a condensate recovery device with little heat energy loss.

本発明は、複数の蒸気使用機器で発生した復水を復水回収ポンプによりボイラーあるいは給水タンク等の復水回収先へ回収するものにおいて、複数の蒸気使用機器で発生した復水を1台の横長円筒状の復水タンクに集合させて、当該復水タンクを冷却する復水タンク冷却手段を取り付けて、当該復水タンク冷却手段を、復水タンクの内部に取り付けたコイル状の熱交換パイプで構成し、復水タンク内で再蒸発蒸気と一部の復水が熱交換パイプで冷却されることによって、再蒸発蒸気が再び復水となることで容積が急減少して、復水タンク内を圧力の低い減圧状態にすると共に、復水タンクに溜まった復水を所定箇所へ圧送する復水圧送手段を接続したものである。 The present invention recovers condensate generated by a plurality of steam-using devices to a condensate recovery destination such as a boiler or a water supply tank using a condensate recovery pump. A condensate tank cooling means that cools the condensate tank is assembled in a horizontally long condensate tank, and the condensate tank cooling means is attached to the inside of the condensate tank. In the condensate tank, the re-evaporated steam and a part of the condensate are cooled by the heat exchange pipe. the which are connected to Rutotomoni low vacuum condition where the pressure, the condensate water pressure feeding means for pumping condensate collected in the condensate tank to predetermined positions.

本発明の復水回収装置では、複数の蒸気使用機器で発生した復水を1台の復水タンクに集合させて、復水タンク冷却手段によって復水及び再蒸発蒸気を冷却することにより、大気中へ再蒸発蒸気を放圧する必要がなく、熱エネルギー損失を最小化することができる。   In the condensate recovery apparatus of the present invention, condensate generated by a plurality of steam-using devices is collected in a single condensate tank, and the condensate and re-evaporated steam are cooled by the condensate tank cooling means, thereby There is no need to release the reevaporated vapor into the interior, and thermal energy loss can be minimized.

本発明は、復水タンクを冷却する復水タンク冷却手段を取り付けるものであるが、この復水タンク冷却手段は、復水タンク内にコイル状の熱交換パイプを配置して、この熱交換パイプに冷却水を供給することによって、復水タンク内の高温復水並びに復水から再蒸発した再蒸発蒸気を冷却するものが好適である。   The present invention is provided with a condensate tank cooling means for cooling the condensate tank. The condensate tank cooling means is provided with a coiled heat exchange pipe disposed in the condensate tank, and the heat exchange pipe. It is preferable to cool the high-temperature condensate in the condensate tank and the reevaporated vapor re-evaporated from the condensate by supplying cooling water to the condensate.

図1において、複数の蒸気使用機器1,2と、これら蒸気使用機器1,2の下方に位置する1台の復水タンク3、及び、復水圧送手段4とで復水回収装置を構成する。   In FIG. 1, a plurality of steam using devices 1 and 2, a single condensate tank 3 positioned below these steam using devices 1 and 2, and a condensate pumping means 4 constitute a condensate recovery apparatus. .

複数の蒸気使用機器1,2には、高圧高温の蒸気を供給する蒸気供給管5を接続する。蒸気使用機器1,2の下方には、蒸気使用機器1,2内で蒸気が凝縮して発生した復水だけを排出する蒸気トラップ6,7を取り付ける。蒸気トラップ6,7の下端を復水タンク3と接続する。   A steam supply pipe 5 that supplies high-pressure and high-temperature steam is connected to the plurality of steam-using devices 1 and 2. Below the steam using devices 1 and 2, steam traps 6 and 7 for discharging only condensate generated by condensing steam in the steam using devices 1 and 2 are attached. The lower ends of the steam traps 6 and 7 are connected to the condensate tank 3.

復水タンク3は横長の円筒状で、内部にコイル状の熱交換パイプ8を取り付ける。熱交換パイプ8の両端部を、冷却水供給管9と、熱交換によって温度上昇した冷却水排出管10とする。   The condensate tank 3 has a horizontally long cylindrical shape, and a coiled heat exchange pipe 8 is attached inside. Both ends of the heat exchange pipe 8 are a cooling water supply pipe 9 and a cooling water discharge pipe 10 whose temperature has been increased by heat exchange.

復水タンク3の下部に復水管11を取り付けて、復水圧送手段としての復水圧送部材4の復水流入口12と接続する。復水管11には逆止弁14を取り付ける。この逆止弁14は、復水タンク3から復水圧送部材4側への復水の通過を許容し、逆方向の復水の通過は許容しないものである。   A condensate pipe 11 is attached to the lower part of the condensate tank 3 and connected to a condensate inlet 12 of a condensate pressure feeding member 4 as a condensate pressure feeding means. A check valve 14 is attached to the condensate pipe 11. The check valve 14 allows the condensate to pass from the condensate tank 3 to the condensate pressure feeding member 4 and does not allow the condensate to pass in the reverse direction.

復水圧送部材4の復水圧送口15にも逆止弁16を介して復水圧送管路17を接続する。この逆止弁16は復水圧送部材4から復水圧送管路17側へのみ復水を通過させるものである。  A condensate pressure feed line 17 is also connected to the condensate pressure feed port 15 of the condensate pressure feed member 4 via a check valve 16. This check valve 16 allows the condensate to pass only from the condensate pumping member 4 to the condensate pumping line 17 side.

復水圧送部材4の上部に、圧送流体としての高圧蒸気供給管18と接続した高圧蒸気導入口19を設ける。高圧蒸気導入口19の右側方に高圧蒸気の排出口20を設ける。排出口20には高圧蒸気の排出管21を接続して、復水タンク3の側方上部と連通する。  A high-pressure steam inlet 19 connected to a high-pressure steam supply pipe 18 as a pressure-feeding fluid is provided on the top of the condensate pressure-feeding member 4. A high-pressure steam outlet 20 is provided on the right side of the high-pressure steam inlet 19. A high-pressure steam discharge pipe 21 is connected to the discharge port 20 and communicates with an upper side portion of the condensate tank 3.

復水圧送部材4は、内部に配置した図示しないフロートが下方部に位置する場合に、高圧蒸気の導入口19が閉口され、一方、排出口20が開口されて、復水タンク3内の復水が、復水管11と逆止弁14を通って復水圧送部材4内へ流下する。  The condensate pumping member 4 has a high-pressure steam inlet 19 closed and a discharge outlet 20 opened when a float (not shown) disposed therein is positioned in the lower part. Water flows down through the condensate pipe 11 and the check valve 14 into the condensate pressure feeding member 4.

復水圧送部材4内に復水が溜まって図示しないフロートが所定の上方部に位置すると、排出口20が閉口され、一方、高圧蒸気の導入口19が開口されて、高圧蒸気供給管18から高圧蒸気が復水圧送部材4内に流入し、内部に溜まった復水を圧送口15と逆止弁16及び復水圧送管路17を経て復水圧送先へ圧送するものである。   When condensate accumulates in the condensate pumping member 4 and a float (not shown) is positioned at a predetermined upper portion, the discharge port 20 is closed, while the high-pressure steam inlet 19 is opened and the high-pressure steam supply pipe 18 is opened. High-pressure steam flows into the condensate pressure-feeding member 4, and the condensate accumulated inside is pumped to the condensate pressure-feed destination via the pressure-feed port 15, the check valve 16 and the condensate pressure-feed line 17.

復水が圧送されて復水圧送部材4内の液位が低下すると、再度、高圧蒸気の導入口19が閉口され、排出口20が開口されることにより、復水流入口12から復水が圧送部材4内へ流下してくる。このような作動サイクルを繰り返すことにより、復水圧送部材4は、復水タンク3内の復水を圧送するものである。   When the condensate is pumped and the liquid level in the condensate pumping member 4 is lowered, the high pressure steam inlet 19 is closed again and the outlet 20 is opened, so that the condensate is pumped from the condensate inlet 12. It flows down into the member 4. By repeating such an operation cycle, the condensate pressure feeding member 4 pressure-feeds the condensate in the condensate tank 3.

蒸気供給管5から蒸気使用機器1,2へ供給された蒸気は、蒸気使用機器1,2内で仕事をして凝縮することによって復水となり、蒸気トラップ6,7から復水タンク3内へと流下する。復水タンク3内では、一部の復水が再度、蒸発して再蒸発蒸気となって、復水タンク3の上部に溜まる。この再蒸発蒸気と一部の復水が、熱交換パイプ8で冷却されることによって、再蒸発蒸気は再び復水となることで容積が急減少して、復水タンク3内は圧力の低い減圧状態となる。 The steam supplied from the steam supply pipe 5 to the steam using devices 1 and 2 becomes condensed water by working in the steam using devices 1 and 2 and condensing, and from the steam traps 6 and 7 into the condensate tank 3. And flow down. In the condensate tank 3, a part of the condensate is evaporated again to become re-evaporated steam and accumulates in the upper part of the condensate tank 3. The re-evaporated steam and a part of the condensate are cooled by the heat exchange pipe 8, so that the re-evaporated steam becomes the condensate again, and the volume is rapidly reduced. It becomes a state.

復水タンク3内が減圧状態となることによって、蒸気使用機器1,2で発生した復水は、蒸気トラップ6,7を通って速やかに復水タンク3内へと流れ下ることができる。   By reducing the pressure in the condensate tank 3, the condensate generated in the steam using devices 1 and 2 can quickly flow down into the condensate tank 3 through the steam traps 6 and 7.

復水タンク3から大気中へ再蒸発蒸気を放圧することがないために、熱エネルギーの損失を極めて小さくすることができる。 Since the re-evaporated steam is not released from the condensate tank 3 into the atmosphere, the loss of heat energy can be extremely reduced.

本発明の復水回収装置の実施例を示す構成図。The block diagram which shows the Example of the condensate collection | recovery apparatus of this invention.

符号の説明Explanation of symbols

1,2 蒸気使用機器
3 復水タンク
4 復水圧送手段
5 蒸気供給管
6,7 蒸気トラップ
8 熱交換パイプ
9 冷却水供給管
11 復水管
12 復水流入口
15 復水を圧送口
19 高圧蒸気導入口
20 高圧蒸気の排出口
1, 2 Steam use equipment 3 Condensate tank 4 Condensate pressure feeding means 5 Steam supply pipes 6 and 7 Steam trap 8 Heat exchange pipe 9 Cooling water supply pipe 11 Condensate pipe 12 Condensate inlet 15 Condensate feed port 19 High pressure steam introduction Port 20 High-pressure steam outlet

Claims (1)

複数の蒸気使用機器で発生した復水を復水回収ポンプによりボイラーあるいは給水タンク等の復水回収先へ回収するものにおいて、
複数の蒸気使用機器で発生した復水を1台の横長円筒状の密閉型復水タンクに集合させて、
当該密閉型復水タンクを冷却する復水タンク冷却手段を取り付けて、
当該復水タンク冷却手段を、前記密閉型復水タンクの内部に取り付けたコイル状の熱交換パイプで構成し、
前記密閉型復水タンク内で再蒸発蒸気と一部の復水が前記熱交換パイプで冷却されることによって、再蒸発蒸気が再び復水となることで容積が急減少して、前記密閉型復水タンク内を圧力の低い減圧状態にすると共に、
前記密閉型復水タンクに溜まった復水を所定箇所へ圧送する復水圧送手段であって、
蒸気排出口及び復水流入口を介して前記密閉型復水タンクとそれぞれ連通しており、
内部フロートが下方部に位置する場合、高圧蒸気導入口を閉口して前記蒸気排出口を開口することにより、前記密閉型復水タンク内の復水を前記復水流入口から当該復水圧送手段内へ流下させ、
前記内部フロートが上方部に位置する場合、前記高圧蒸気導入口を開口して前記蒸気排出口を閉口することにより、当該復水圧送手段内に溜まった復水を所定箇所へ圧送する、復水圧送手段を接続したこと
を特徴とする復水回収装置。
Condensate generated from multiple steam-using devices is collected by a condensate recovery pump to a condensate recovery destination such as a boiler or a water supply tank.
The condensate generated in a plurality of steam-using equipment is set to the horizontally long cylindrical sealed condensate tank one,
Attach a condensate tank cooling means to cool the sealed condensate tank,
The condensate tank cooling means is constituted by a coiled heat exchange pipe attached inside the sealed condensate tank,
Wherein by sealed the re-evaporation steam and partially in a condensate tank condensate is cooled by the heat exchange pipe, re-evaporated steam is reduced sharply the volume by a re-condenser, the sealed recovery While reducing the pressure in the water tank to a low pressure,
Condensate pumping means for pumping the condensate collected in the sealed condensate tank to a predetermined location ,
Communicated with the closed condensate tank through a steam outlet and a condensate inlet,
When the internal float is located in the lower part, the high pressure steam inlet is closed and the steam outlet is opened, so that the condensate in the hermetic condensate tank can be fed into the condensate pumping means from the condensate inlet. Flow down to
When the internal float is located in the upper part, the condensate pressure is used to pump the condensate accumulated in the condensate pumping means to a predetermined location by opening the high-pressure steam inlet and closing the steam outlet. A condensate recovery device characterized by connecting a feeding means .
JP2008208172A 2008-08-12 2008-08-12 Condensate recovery device Expired - Fee Related JP5335316B2 (en)

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CN106247788A (en) * 2016-09-09 2016-12-21 开平市天美洗涤有限公司 A kind of water circuit system drying workshop steam circulation
JP7178842B2 (en) * 2018-09-18 2022-11-28 株式会社テイエルブイ Drain recovery system
JP2020143796A (en) * 2019-03-04 2020-09-10 株式会社テイエルブイ Drain recovery device

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JP3895423B2 (en) * 1997-03-14 2007-03-22 株式会社テイエルブイ Liquid pumping device
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