JP5333928B2 - Fixing apparatus and image forming apparatus - Google Patents

Fixing apparatus and image forming apparatus Download PDF

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JP5333928B2
JP5333928B2 JP2009147709A JP2009147709A JP5333928B2 JP 5333928 B2 JP5333928 B2 JP 5333928B2 JP 2009147709 A JP2009147709 A JP 2009147709A JP 2009147709 A JP2009147709 A JP 2009147709A JP 5333928 B2 JP5333928 B2 JP 5333928B2
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liquid
fixing
foam
foamy
fixing solution
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JP2011002769A (en
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琢磨 中村
哲朗 笹本
祐一 青山
征史 山田
俊一 阿部
久慶 大島
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Ricoh Co Ltd
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Description

本発明は、複写機、ファクシミリ、プリンタ等の画像形成装置に用いられる定着装置に関するものである。詳しくは、トナー等の樹脂微粒子を溶解又は膨潤させる定着液を樹脂微粒子に付与して樹脂微粒子を記録媒体上に定着させる定着装置、及びこれを備えた画像形成装置に関するものである。   The present invention relates to a fixing device used in an image forming apparatus such as a copying machine, a facsimile, and a printer. More specifically, the present invention relates to a fixing device that fixes a resin fine particle on a recording medium by applying a fixing solution that dissolves or swells resin fine particles such as toner to the resin fine particles, and an image forming apparatus including the fixing device.

現在、複写機やプリンタ、ファクシミリ等のように記録媒体である転写紙上に画像を形成する画像形成装置は多くあり、その中でも主流なのがトナーを使用したいわゆる電子写真方式の画像形成装置である。電子写真方式の画像形成装置は、普通紙で高速に、高密度にまた最近ではカラー画像も手軽に作成できることからオフィス等に広く普及している。この電子写真方式の画像形成装置では転写紙上に形成した未定着のトナー像を転写紙に定着させる定着装置としては、熱を利用した熱定着方式の定着装置が多く採用している。これはハロゲンヒーターやセラミックヒータ等の発熱体でローラやフィルム等を熱し、未定着トナーが乗った転写紙を加圧ローラで挟んで加熱・加圧してトナーを溶融、変形させ、転写紙の繊維中にアンカリングすることで定着させる。この方式は均一性、安定性に優れているため広く普及しているが、一方で発熱体を用いて加熱するために多くのエネルギーを要し、消費エネルギーが大きい定着装置であるという欠点がある。
従来の熱定着方式の定着装置では加熱処理に多くの電力を消費していたため、従来に比べて省エネルギー化を実現できる定着方式として、トナーを定着するために加熱を行わない湿式定着方式が知られている(例えば、特許文献1に記載の定着装置で用いる定着方式)。湿式定着方式は、トナーの樹脂成分の少なくとも一部を溶解または膨潤させることでトナーを軟化させる軟化剤を含有する定着液を転写紙表面上のトナー像に付与してトナー像を定着させるものであるため、熱定着方式よりも省エネルギー化を実現できる。
At present, there are many image forming apparatuses that form an image on a transfer sheet as a recording medium, such as a copying machine, a printer, and a facsimile machine. Among them, a so-called electrophotographic image forming apparatus using toner is the mainstream. 2. Description of the Related Art An electrophotographic image forming apparatus is widely used in offices and the like because it can easily create color images with plain paper at high speed, high density, and recently. In this electrophotographic image forming apparatus, as a fixing device for fixing an unfixed toner image formed on the transfer paper onto the transfer paper, a heat fixing type fixing device using heat is often used. This is because a heating element such as a halogen heater or a ceramic heater is used to heat a roller or a film, and a transfer paper on which unfixed toner is placed is sandwiched between heating and pressurizing elements to melt and deform the toner. Fix by anchoring inside. This method is widely used because of its excellent uniformity and stability, but on the other hand, it requires a large amount of energy to heat using a heating element and has a drawback that it is a fixing device that consumes a large amount of energy. .
The conventional heat fixing type fixing device consumes a lot of electric power for the heat treatment. Therefore, as a fixing method capable of realizing energy saving as compared with the conventional fixing method, a wet fixing method in which heating is not performed to fix the toner is known. (For example, a fixing method used in the fixing device described in Patent Document 1). The wet fixing method fixes a toner image by applying a fixing solution containing a softening agent that softens the toner by dissolving or swelling at least a part of the resin component of the toner to the toner image on the transfer paper surface. Therefore, energy saving can be realized compared to the thermal fixing method.

特許文献1に記載の定着装置では、表面上に液状の定着液を担持する塗布ローラを未定着トナーを担持する転写紙に押し付けて、未定着トナーに定着液を付与している。しかしながら、特許文献1のように定着液を液状のまま転写紙上の未定着トナーに供給すると、塗布ローラが転写紙に定着液を塗布する塗布位置を通過したあとの塗布ローラの表面に残留する定着液の中に未定着トナーの一部が移行し、転写紙上のトナー像が劣化する不具合が生じた。これは、転写紙上の未定着トナーは静電気力によって転写紙に担持されているため、液体が触れると静電気力によって担持する力が著しく低下し、未定着トナーが定着液内に拡散してしまい、液中に未定着トナーが拡散した定着液の一部が塗布ローラ上に残留するために生じる。   In the fixing apparatus described in Patent Document 1, a fixing liquid is applied to unfixed toner by pressing an application roller carrying a liquid fixing solution on the surface against a transfer paper carrying unfixed toner. However, when the fixing liquid is supplied in a liquid state to the unfixed toner on the transfer paper as in Patent Document 1, the fixing roller remains on the surface of the application roller after passing through the application position where the application liquid is applied to the transfer paper. A part of the unfixed toner was transferred into the liquid, and the toner image on the transfer paper deteriorated. This is because the unfixed toner on the transfer paper is carried on the transfer paper by electrostatic force, so when the liquid touches, the force carried by the electrostatic force is significantly reduced, and the unfixed toner diffuses into the fixing liquid, This occurs because a part of the fixing liquid in which the unfixed toner is diffused in the liquid remains on the coating roller.

なお、このような不具合は、定着液を転写紙上の未定着トナーに供給する構成に限らず、特許文献2のように、中間転写ベルト等のトナー像担持体上のトナーに定着液を供給した後、トナー像担持体上の樹脂が軟化したトナー像を転写紙に転写する構成で、定着液を塗布ローラを用いてトナー像担持体上のトナーに塗布する構成においても生じ得る問題である。   Such a problem is not limited to the configuration in which the fixing liquid is supplied to the unfixed toner on the transfer paper, but the fixing liquid is supplied to the toner on the toner image carrier such as an intermediate transfer belt as in Patent Document 2. This is a problem that may also occur in a configuration in which a toner image in which the resin on the toner image carrier is softened is transferred to transfer paper and the fixing liquid is applied to the toner on the toner image carrier using an application roller.

このように、未定着トナーの一部が塗布ローラに付着する不具合を抑制することができる定着装置として、特許文献3に記載の定着装置がある。この定着装置は、定着液を液中に気泡が分散した泡状定着液とし、この泡状定着液を特許文献1の定着液と同様に塗布ローラによって転写紙上の未定着トナーに塗布するものである。このように定着液を泡状とすることにより、定着液の泡内に空気が大量に存在するため、未定着トナーが定着液内に拡散する力が働きにくくなり、転写紙上のトナーは定着液を塗布されても転写紙上から動かずにその場で定着液の作用で定着される。このため、未定着トナーの一部が塗布ローラに付着する不具合を抑制することができ、転写紙に液状の定着液を塗布する構成にくらべて、良好な画像が得られるようになる。   As described above, there is a fixing device described in Patent Document 3 as a fixing device that can suppress a problem that a part of unfixed toner adheres to the application roller. In this fixing device, the fixing solution is a foam-like fixing solution in which bubbles are dispersed in the solution, and this foam-like fixing solution is applied to the unfixed toner on the transfer paper by the application roller in the same manner as the fixing solution of Patent Document 1. is there. By making the fixing solution foam like this, a large amount of air is present in the bubbles of the fixing solution, so that the force of diffusing unfixed toner into the fixing solution is difficult to work, and the toner on the transfer paper is used as the fixing solution. Even if it is applied, it is fixed on the spot by the action of the fixing solution without moving from the transfer paper. For this reason, the problem that a part of the unfixed toner adheres to the application roller can be suppressed, and a better image can be obtained as compared with the configuration in which the liquid fixing liquid is applied to the transfer paper.

特許文献3に記載の定着装置のように、塗布部材を用いて泡状定着液と記録媒体に塗布する構成の場合、記録媒体に泡状定着液を塗布したあとの塗布部材をクリーニングする塗布部材クリーニング手段を設けることが望ましい。これは、記録媒体に泡状定着液を塗布する塗布位置を通過した後の塗布部材には記録媒体に塗布しきれずに残った残留泡状定着液が付着しており、この残留泡状定着液を回収するためである。
残留泡状定着液は、泡状定着液として塗布部材に供給された後、時間が経過しており、且つ、塗布位置で機械的な力を受けているため、泡の一部が消泡するなど、塗布部材に供給されたときよりも定着液の密度が上昇することが考えられる。このため、塗布部材の表面上に残留泡状定着液が残留している状態で新たな泡状定着液を塗布部材に供給すると、密度が異なる泡状定着液が混ざって記録媒体に泡状定着液を均一に付与することができなくなるおそれがある。さらに、泡状定着液を用いることにより、オフセットして塗布部材に付着するトナーは通常の液状の定着液を用いる構成に比べて少なくなるものの、オフセットは起こり得るものである。そして、オフセットしたトナーが塗布部材の表面上に残留している状態で新たな泡状定着液の供給がなされ、記録媒体への塗布がなされると、オフセットしたトナーが記録媒体に再転写され、画像劣化となるおそれがある。
このように、記録媒体に付与する泡状定着液が不均一になったり、オフセットしたトナーが記録媒体に再転写されたりすることを防止するために、塗布部材クリーニング手段を設け、残留泡状定着液を除去することが望ましい。
In the case of a configuration in which a foaming fixing solution and a recording medium are applied using a coating member as in the fixing device described in Patent Document 3, the coating member that cleans the coating member after the foaming fixing solution is applied to the recording medium. It is desirable to provide a cleaning means. This is because the remaining foamy fixing solution remaining on the recording medium without being applied to the recording medium adheres to the coating member after passing through the coating position where the foamy fixing solution is applied to the recording medium. It is for recovering.
Since the residual foam-fixing solution is supplied as a foam-fixing solution to the coating member, time has passed and a mechanical force is applied at the coating position, so a part of the foam is defoamed. For example, it is conceivable that the density of the fixing solution is higher than that when supplied to the coating member. For this reason, if a new foam-like fixing solution is supplied to the coating member in a state where the residual foam-like fixing solution remains on the surface of the coating member, the foam-like fixing solutions having different densities are mixed and foam-fixed on the recording medium. There is a possibility that the liquid cannot be uniformly applied. Further, by using a foamy fixing solution, the amount of toner that is offset and adheres to the coating member is reduced as compared with a configuration using a normal liquid fixing solution, but offset can occur. Then, when the offset toner remains on the surface of the coating member, a new foam-like fixing liquid is supplied, and when applied to the recording medium, the offset toner is retransferred to the recording medium, There is a risk of image degradation.
As described above, in order to prevent the foam-like fixing liquid applied to the recording medium from becoming non-uniform or preventing the offset toner from being retransferred to the recording medium, the application member cleaning unit is provided to fix the residual foam-like fixing. It is desirable to remove the liquid.

しかしながら、塗布部材クリーニング手段によって除去された泡状定着液は、通常の液状の定着液に比べて密度が低く、嵩が多い状態となっている。定着液が泡状であることにより泡状化されていない定着液に対して体積が数十倍にも膨れ上がるため、定着液を泡状のまま収容しようとすると大きなタンクが必要となる。なお、泡状定着液は経時で自然に消泡して体積は徐々に小さくなるが、自然に消泡するには時間を要するため、連続印刷に対応するためには塗布部材から回収され、消泡する前の泡状定着液を収容する大きなタンクが必要となる。このような泡状定着液を収容可能な大きなタンクを画像形成装置に配置すると、装置の大型化につながるという問題がある。   However, the foamy fixing solution removed by the applying member cleaning means has a lower density and more bulk than a normal liquid fixing solution. Since the volume of the fixing solution swells several tens of times that of the fixing solution that is not foamed, a large tank is required to contain the fixing solution in the form of bubbles. Note that the foam-like fixing solution naturally defoams over time and the volume gradually decreases, but it takes time to defoam naturally, so it is collected from the coating member and erased to support continuous printing. A large tank for storing the foamy fixing solution before foaming is required. If a large tank capable of storing such a foam-like fixing solution is disposed in the image forming apparatus, there is a problem that the apparatus is increased in size.

このため、残留泡状定着液は液化して回収することが求められる。泡状液を液化する方法としては次のような方法が知られている。まず、泡状液を連泡構造の多孔質体に吸引する方法では、多孔質体を構成する微小孔を通過させることで泡状液を破泡させて液化することができる。また、加熱部材によって泡状液を加熱する方法では、熱により泡状液を破泡させて液化することができる。さらに、破泡を促す成分を泡状液に付与する方法では、化学的に泡状液を破泡させて液化することができる。
多孔質体を用いて液化する方法では、多孔質体の微小孔に負圧を発生させることで、この微小孔と対向する位置にある泡状の液体に対して液化する位置(微小孔内)に向かう力を付与する。加熱する方法や化学的に液化させる方法では、押圧部材、搬送部材、傾斜などによって泡状の液体に対して液化する位置(加熱部材と対向する位置やや破泡を促す成分を付与する位置)に向かう力を付与する。
しかし、泡状の液体は流動性が低いため、塗布部材クリーニング手段によって残留泡状定着液収容部に回収された残留泡状定着液のすべてを液化する位置まで移動させることが出来ない場合があるという問題があった。以下、この問題について説明する。
For this reason, the residual foamy fixing solution is required to be liquefied and recovered. The following methods are known as methods for liquefying a foamy liquid. First, in the method of sucking a foamy liquid into a porous body having a continuous foam structure, the foamed liquid can be broken and liquefied by passing through micropores constituting the porous body. Moreover, in the method of heating a foam liquid with a heating member, the foam liquid can be broken by heat and liquefied. Furthermore, in the method of imparting the foam promoting component to the foam liquid, the foam liquid can be chemically broken to be liquefied.
In the method of liquefying using a porous material, a position where the foamed liquid in the position facing the micropores is liquefied by generating a negative pressure in the micropores of the porous material (inside the micropores) Giving the power to go to. In the heating method or the chemical liquefaction method, at the position where the foamed liquid is liquefied by the pressing member, conveying member, inclination, etc. (position facing the heating member or position that imparts a component that promotes bubble breakage). Gives the power to go.
However, since the foam-like liquid has low fluidity, it may not be possible to move all of the residual foam-like fixer collected in the residual foam-like fixer container by the applying member cleaning means to the position where it is liquefied. There was a problem. Hereinafter, this problem will be described.

泡状の液体は流動性が低いため、塗布部材クリーニング手段によって残留泡状定着液収容部に回収されて残留泡状定着液収容部内の壁面に付着した残留泡状定着液は、その付着した壁面に保持されたままとなり易い。
残留泡状定着液収容部内の残留泡状定着液に対して液化する位置に向かう力を付与する場合、この力が付与される位置に存在する残留泡状定着液とこの力が付与されない位置の壁面に保持された残留泡状定着液とが一つの連なった泡となる場合と、ならない場合とがある。2つの位置の残留泡状定着液が一つの連なった泡となっている場合、液化する位置に向かう力が付与されると、この力が付与される位置に存在する残留泡状定着液に引っ張れてこの力が付与されない位置の壁面に保持された残留泡状定着液も液化する位置に移動することができる。
一方、2つの位置の残留泡状定着液が一つの連なった泡とならずに分離している場合、液化する位置に向かう力が付与される位置に存在する残留泡状定着液のみが液化する位置に移動し、この力が付与されない位置の壁面に保持された残留泡状定着液はその壁面に保持されたままとなる。
このように、残留泡状定着液収容部内で残留泡状定着液同士が分離して存在している場合、一部に液化する位置に向かう力を付与しても、その一部と分離した他の一部の残留泡状定着液には液化する位置に向かう力が作用しない。その結果、この他の一部の残留泡状定着液を液化する位置まで移動させることが出来ないという問題が生じる。
Since the foam-like liquid has low fluidity, the residual foam-like fixing liquid collected on the residual foam-like fixing liquid container by the coating member cleaning means and adhered to the wall surface in the residual foam-like fixing liquid container is It is easy to remain held.
When applying a force toward the liquefying position with respect to the residual foam-fixing solution in the residual foam-fixing solution container, the residual foam-fixing solution present at the position where this force is applied and the position where this force is not applied. There are cases where the residual foam-like fixing liquid held on the wall surface becomes one continuous foam and where it does not. In the case where the residual foam fixing solution at two positions forms a continuous bubble, when a force toward the liquefying position is applied, the residual foam fixing liquid present at the position where the force is applied is pulled. The residual foam-like fixing liquid held on the wall surface where the lever force is not applied can also move to a position where it liquefies.
On the other hand, when the residual foam-fixing solution at two positions is separated without forming a continuous bubble, only the residual foam-fixing liquid present at the position where the force toward the liquefying position is applied is liquefied. The residual foam-like fixer that moves to the position and is held on the wall surface at the position where this force is not applied remains held on the wall surface.
As described above, when the residual foam-like fixing liquids are separated from each other in the residual foam-like fixing liquid container, even if a force toward the position to be liquefied is given to a part, A force toward the liquefying position does not act on a part of the residual foamy fixing solution. As a result, there arises a problem that the remaining part of the remaining foamy fixing solution cannot be moved to the position to be liquefied.

さらに、塗布部材クリーニング手段によって回収された残留泡状定着液は、塗布位置を通過した後の塗布部材の表面に残留したものであるため、回収されるタイミングや回収される位置によってその回収量にはムラが生じる。そして、この回収量のムラによって回収された残留泡状定着液を収容する残留泡状定着液収容部内でも残留泡状定着液が有る箇所と無い箇所とのムラが生じる。その結果、残留泡状定着液収容部内で残留泡状定着液同士が分離して存在する状態となり、上述した問題が生じる。   Furthermore, since the residual foam-like fixing liquid collected by the application member cleaning means remains on the surface of the application member after passing through the application position, the amount of recovery depends on the recovery timing and the recovery position. Causes unevenness. The unevenness between the locations where the residual foam-like fixer is present and the locations where there is no residual foam-like fixer also occurs in the residual foam-like fixer containing portion that contains the recovered residual foam-like fixer due to the unevenness of the recovered amount. As a result, the residual foam-like fixing solutions are separated from each other in the residual foam-fixing solution container, and the above-described problem occurs.

このような問題は、樹脂としては記録媒体上のトナー像を形成するトナー粒子に限るものではなく、記録媒体上の樹脂微粒子に泡状定着液を付与し、塗布部材をクリーニングする構成ではどの場合も生じ得る問題点である。
さらに、塗布部材をクリーニングする構成に限らず、塗布位置で塗布部材と接触する加圧部材など、定着装置内で回収となった泡状定着液を回収泡状定着液として回収する構成であれば同様の問題が生じる。
Such a problem is not limited to toner particles that form a toner image on a recording medium as a resin, but in any case where a foamy fixing solution is applied to resin fine particles on a recording medium and the coating member is cleaned. This is a problem that can occur.
Furthermore, the configuration is not limited to the configuration in which the coating member is cleaned, and any configuration that collects the foamy fixing solution collected in the fixing device as a recovered foamy fixing solution, such as a pressure member that contacts the coating member at the coating position. Similar problems arise.

本発明は以上の問題点に鑑みなされたものであり、その目的は、泡状定着液を用いて樹脂微粒子を軟化させて記録媒体に定着させるもので、定着に寄与しなかった回収泡状定着液を回収するときに、その回収量にムラがあっても良好な回収を行うことができる定着装置、及びこれを備えた画像形成装置を提供することである。   The present invention has been made in view of the above problems, and its purpose is to soften resin fine particles using a foam-like fixing solution and fix them on a recording medium. An object of the present invention is to provide a fixing device capable of performing good recovery even when the amount of recovery is uneven when recovering the liquid, and an image forming apparatus provided with the same.

請求項1の発明は、樹脂の少なくとも一部を溶解または膨潤させることで樹脂微粒子を軟化させる軟化剤を含有した液状定着液を液中に気泡が分散した泡状定着液とする定着液泡状化手段と、該樹脂微粒子からなる樹脂微粒子層を担持する定着液付与対象の表面に該泡状定着液を付与する泡状定着液付与手段とを有し、該泡状定着液を付与することで軟化した該樹脂微粒子を記録媒体に定着する定着装置において、上記定着液泡状化手段によって上記泡状定着液になり、上記定着液付与対象に付与されなかった該泡状定着液を回収泡状定着液として回収する泡状定着液回収手段を有し、該泡状定着液回収手段は、該回収泡状定着液を収容する回収泡状定着液収容部と、回収泡状定着液収容部内の該回収泡状定着液と混合して該回収泡状定着液とともに回収されることで回収を補助する補助液を液中に気泡が分散した泡状補助液とする補助液泡状化手段と、該回収泡状定着液収容部内の該回収泡状定着液に該泡状補助液を供給する泡状補助液供給手段と、該泡状補助液及び該回収泡状定着液を混合した泡状の液体を液化して回収する液化回収手段とを備え、上記液化回収手段は、連泡構造の多孔質体の連通する孔の一方側に付着した上記泡状の液体を該孔の他方から負圧を作用させて吸引し、該泡状の液体が該孔を通過することで破泡させ、該泡状の液体を液化することを特徴とするものである。
また、請求項2の発明は、請求項1の定着装置において、上記泡状補助液供給手段は、上記補助液を含ませた多孔質体に空気を送り込むことによって該補助液を発泡させ、上記泡状補助液を生成する補助液泡状化手段を備えることを特徴とするものである。
また、請求項3の発明は、樹脂の少なくとも一部を溶解または膨潤させることで樹脂微粒子を軟化させる軟化剤を含有した液状定着液を液中に気泡が分散した泡状定着液とする定着液泡状化手段と、該樹脂微粒子からなる樹脂微粒子層を担持する定着液付与対象の表面に該泡状定着液を付与する泡状定着液付与手段とを有し、該泡状定着液を付与することで軟化した該樹脂微粒子を記録媒体に定着する定着装置において、上記定着液泡状化手段によって上記泡状定着液になり、上記定着液付与対象に付与されなかった該泡状定着液を回収泡状定着液として回収する泡状定着液回収手段を有し、該泡状定着液回収手段は、該回収泡状定着液を収容する回収泡状定着液収容部と、回収泡状定着液収容部内の該回収泡状定着液と混合して該回収泡状定着液とともに回収されることで回収を補助する補助液を液中に気泡が分散した泡状補助液とする補助液泡状化手段と、該回収泡状定着液収容部内の該回収泡状定着液に該泡状補助液を供給する泡状補助液供給手段と、該泡状補助液及び該回収泡状定着液を混合した泡状の液体を液化して回収する液化回収手段とを備え、連泡構造の多孔質体の連通する孔の一方側に付着した上記泡状の液体を該孔の他方から空気を吸引し負圧を作用させて吸引し、該泡状の液体が該孔を通過することで破泡させ、該泡状の液体を液化する上記液化回収手段を備え、上記泡状補助液供給手段は、上記補助液を含ませた多孔質体に空気を送り込むことによって該補助液を発泡させ、上記泡状補助液を生成する補助液泡状化手段を備え、該多孔質体に対する空気の流れを吸引また送り込みに切り換えることで、補助液泡状化手段で該補助液を発泡させる部材と該液化回収手段で該泡状の液体を液化する部材とを一つの多孔質体で併用することを特徴とするものである。
また、請求項4の発明は、請求項1乃至3のいずれか1項に記載の定着装置において、上記泡状定着液付与手段は、表面移動する表面に供給された上記泡状定着液を、上記定着液付与対象と対向する塗布位置で該定着液付与対象の表面に塗布する塗布部材を有し、上記泡状定着液回収手段は、該塗布位置を通過した後の該塗布部材の表面から塗布部材クリーニング手段によって除去された上記泡状定着液を上記回収泡状定着液として回収することを特徴とするものである。
また、請求項の発明は、請求項の定着装置において、上記塗布部材クリーニング手段は、クリーニング部材として上記塗布部材の表面に接触するゴム製のクリーニングブレードを備え、上記泡状補助液供給手段は上記泡状補助液を供給する位置が該クリーニングブレードの近傍となるように配置していることを特徴とするものである
た、請求項の発明は、請求項1乃至のいずれか1項に記載の定着装置において、上記泡状補助液は、上記回収泡状定着液よりも気体成分に対する液体成分の割合が多いことを特徴とするものである。
また、請求項の発明は、樹脂と色剤とを含有する樹脂微粒子を含むトナーを用いて記録媒体上に画像情報に基づいてトナー像を形成するトナー像形成手段と、記録媒体に転写するトナー像を担持するトナー像担持体の表面、または、トナー像を担持する記録媒体の表面である定着液付与対象の表面に泡状定着液を塗布し、該記録媒体上に該トナー像を定着せしめる定着手段とを備える画像形成装置であって、該定着手段として、請求項1乃至のいずれか1項に記載の定着装置を用いることを特徴とするものである。
According to the first aspect of the present invention, a fixer foam is formed by using a liquid fixer containing a softening agent that softens resin fine particles by dissolving or swelling at least part of a resin as a foamy fixer in which bubbles are dispersed in the solution. And a foam-like fixing solution applying means for applying the foam-like fixing solution to the surface of the fixing solution application target carrying the resin particle layer composed of the resin particles, and applying the foam-like fixing solution. In a fixing device for fixing the softened resin fine particles to a recording medium, the fixing solution foaming means converts the foamed fixing solution into the foamed fixing solution, and recovers the foamed fixing solution that has not been applied to the fixing solution application target. A foam fixing solution recovery means for recovering as a liquid, the foam fixing solution recovery means comprising: a recovered foam fixing solution storage portion for storing the recovered foam fix solution; and the recovery foam fixing solution storage portion in the recovery foam fixing solution storage portion. The recovered foamy fixing solution mixed with the recovered foamy fixing solution Auxiliary liquid foaming means that uses an auxiliary liquid that assists recovery by being collected together as a foamy auxiliary liquid in which bubbles are dispersed in the liquid, and the recovered foamy fixing liquid in the recovered foamy fixing liquid container includes comprises a foam auxiliary liquid supply means for supplying a foam auxiliary liquid, a liquefaction and recovery means for recovering liquefied該泡shaped auxiliary liquid and the recovered foamed fixer mixed foamy liquid, the liquefaction and recovery The means sucks the foamy liquid adhering to one side of the communicating hole of the porous body having the continuous foam structure by applying a negative pressure from the other of the holes, and the foamed liquid passes through the hole. It was defoaming by and is characterized that you liquefying該泡like liquid.
Further, the invention of claim 2 is the fixing device according to claim 1, wherein the foam-like auxiliary liquid supply means foams the auxiliary liquid by sending air into the porous body containing the auxiliary liquid, and An auxiliary liquid foaming means for generating a foamy auxiliary liquid is provided.
According to a third aspect of the present invention, there is provided a fixer foam comprising a liquid fixer containing a softening agent that softens resin fine particles by dissolving or swelling at least a part of a resin, and a foamy fixer in which bubbles are dispersed in the solution. And a foam-like fixing solution applying means for applying the foam-like fixing solution to the surface of the fixing solution application target carrying the resin fine particle layer composed of the resin fine particles, and applying the foam-like fixing solution. In the fixing device for fixing the resin fine particles softened to the recording medium, the fixing liquid foaming means converts the foamed fixing liquid into the foamed fixing liquid and collects the foamed fixing liquid not applied to the fixing liquid application target. A foam-like fixing solution collecting means for collecting the fixing foam-like fixing solution, the foam-like fixing solution collecting means comprising a recovered foam-like fixing solution containing portion for containing the recovered foam-like fixing solution; The recovered foamy liquid is mixed with the recovered foamy fixer. Auxiliary liquid foaming means that uses an auxiliary liquid that is collected together with the landing liquid to assist the recovery as a foam auxiliary liquid in which bubbles are dispersed in the liquid, and the recovered foamy fixing liquid in the recovered foamy fixing liquid container A foam auxiliary liquid supplying means for supplying the foam auxiliary liquid and a liquefying and collecting means for liquefying and recovering the foam liquid obtained by mixing the foam auxiliary liquid and the recovered foam fixing liquid. The bubble-like liquid adhering to one side of the hole communicating with the porous body having the bubble structure is sucked by sucking air from the other side of the hole and applying a negative pressure, and the bubble-like liquid passes through the hole. And the liquefaction recovery means for liquefying the foamy liquid. The foam auxiliary liquid supply means supplies the auxiliary liquid by sending air into the porous body containing the auxiliary liquid. Is provided with an auxiliary liquid foaming means for generating the foam auxiliary liquid, and air for the porous body is provided. By switching this to suction or feeding, the member for foaming the auxiliary liquid by the auxiliary liquid foaming means and the member for liquefying the foamy liquid by the liquefaction recovery means can be used together in one porous body. It is a feature.
According to a fourth aspect of the present invention, there is provided the fixing device according to any one of the first to third aspects, wherein the foamy fixing solution applying unit supplies the foamed fixing solution supplied to the surface moving on the surface. A coating member that is applied to the surface of the fixing solution application target at a coating position that faces the fixing solution application target, and the foamy fixing solution recovery means is provided on the surface of the coating member after passing through the coating position. The foam fixing solution removed by the application member cleaning means is recovered as the recovered foam fixing solution.
According to a fifth aspect of the present invention, in the fixing device according to the fourth aspect , the application member cleaning means includes a cleaning blade made of rubber that contacts the surface of the application member as a cleaning member, and the foamy auxiliary liquid supply means. Is arranged such that the position where the foamy auxiliary liquid is supplied is in the vicinity of the cleaning blade .
Also, the invention of claim 6, in the fixing device according to any one of claims 1 to 5, the foam auxiliary liquid, the proportion of the liquid component to the gas component than the recovered foamed fixer It is characterized by many.
According to a seventh aspect of the present invention, there is provided a toner image forming means for forming a toner image on a recording medium based on image information using a toner containing resin fine particles containing a resin and a colorant, and transferring the toner image to the recording medium. A foam-like fixing solution is applied to the surface of the toner image carrier that carries the toner image or the surface of the fixing liquid application target that is the surface of the recording medium that carries the toner image, and the toner image is fixed on the recording medium. An image forming apparatus including a fixing unit for fixing, wherein the fixing unit according to any one of claims 1 to 6 is used as the fixing unit.

上記請求項1または3の構成を備えた定着装置では、補助液を泡状とした泡状補助液を回収泡状定着液収容部内の回収泡状定着液に供給して混合させる。泡状補助液が回収泡状定着液収容部内の回収泡状定着液と接触すると2種の泡状の液体は一つの連なった泡状液として挙動する。このため、回収泡状定着液収容部内の回収泡状定着液同士が互いに分離して存在していても泡状補助液を供給することで一つの連なった泡状液を形成することができる。そして、この一つの連なった泡状液に対して、液化する位置に向かう力を付与することで、一つの連なった泡状液に含まれる回収泡状定着液の全体に対して液化する位置に向かわす力を作用させることができ、回収泡状定着液を良好に回収することができる。 In the fixing device having the configuration of the first or third aspect , the foamy auxiliary liquid in which the auxiliary liquid is foamed is supplied to and mixed with the recovered foamy fixer in the recovered foamy fixer container. When the foamy auxiliary liquid comes into contact with the recovered foamy fixer in the recovered foamy fixer container, the two foamy liquids behave as one continuous foamy liquid. For this reason, even if the recovered foamy fixing solutions in the recovered foamed fixing solution container are separated from each other, a continuous foamy solution can be formed by supplying the foamy auxiliary liquid. Then, by applying a force toward the liquefying position to the one continuous foam liquid, the liquid foam fixing liquid contained in one continuous foam liquid is liquefied with respect to the whole. A countering force can be applied, and the recovered foam-like fixer can be recovered satisfactorily.

本発明によれば、回収泡状定着液の回収量にムラがあって、回収泡状定着液収容部内の回収泡状定着液同士が互いに分離して存在していても、泡状補助液を供給することで一つの連なった泡状液として回収泡状定着液の全体を良好に回収することができるという優れた効果を奏する。   According to the present invention, even if the recovered amount of the recovered foamy fixer is uneven and the recovered foamy fixer in the recovered foamy fixer container is separated from each other, By supplying, an excellent effect is obtained that the entire recovered foam-like fixing solution can be recovered well as a continuous foam-like solution.

実施形態に係る定着装置を模式的に示す説明図。FIG. 3 is an explanatory diagram schematically illustrating a fixing device according to an embodiment. 実施形態に係る複写機を示す概略構成図。1 is a schematic configuration diagram showing a copier according to an embodiment. 同複写機におけるプリンタ部の内部構成の一部を拡大して示す部分拡大構成図。FIG. 3 is a partially enlarged configuration diagram illustrating a part of an internal configuration of a printer unit in the copier. 同複写機における四つの作像ユニットのうちの一つを示す部分拡大図。FIG. 3 is a partially enlarged view showing one of four image forming units in the copier. 実施形態に係る定着装置が備える定着液回収装置の砥石近傍の拡大説明図。FIG. 3 is an enlarged explanatory view in the vicinity of a grindstone of a fixing liquid recovery device provided in the fixing device according to the embodiment. 砥石近傍を図5中の矢印D方向から見た斜視図。The perspective view which looked at the grindstone vicinity from the arrow D direction in FIG. 図6に示す砥石を砥石と土台との接続部を視認できるようにした斜視説明図。The perspective explanatory drawing which enabled it to visually recognize the connection part of a grindstone and a base with the grindstone shown in FIG. 補助液供給手段や補助液泡状化手段を備えない定着液回収装置の斜視説明図。FIG. 3 is a perspective explanatory view of a fixing solution recovery apparatus that does not include an auxiliary liquid supply unit and an auxiliary liquid foaming unit. 泡状補助液を残留泡状定着液収容部内に供給する構成の説明図。Explanatory drawing of the structure which supplies a foamy auxiliary liquid in the residual foam-like fixing liquid accommodating part. 泡状補助液を残留泡状定着液収容部内に供給している状態の砥石を上方から見た斜視図。The perspective view which looked at the grindstone in the state which is supplying the foamy auxiliary liquid in the residual foamy fixing liquid accommodating part from the upper direction. 定着液回収ポンプによって負圧が発生させたときの砥石近傍の説明図。Explanatory drawing of the vicinity of a grindstone when a negative pressure is generated by the fixer recovery pump. 変形例の定着装置の定着液回収装置を模式的に示す説明図。FIG. 6 is an explanatory diagram schematically showing a fixing solution recovery device of a fixing device according to a modification.

以下、本発明を、電子写真方式によって画像を形成する画像形成装置である複写機(以下、複写機100と呼ぶ)に適用した実施形態について説明する。なお、本実施形態では本発明の泡生成装置を備える定着装置を有する画像形成装置が複写機である構成に付いて説明するが、プリンタ、ファクシミリ等の他の画像形成装置であってもよい。
まず、実施形態に係る複写機100の基本的な構成について説明する。図2は、実施形態に係る複写機100を示す概略構成図である。この複写機100は、プリンタ部1と、給紙装置40と、原稿搬送読取ユニット50とを備えている。原稿搬送読取ユニット50は、プリンタ部1の上に固定された原稿読取装置たるスキャナ部150と、これに支持される原稿搬送装置たるADF51とを有している。
Hereinafter, an embodiment in which the present invention is applied to a copying machine (hereinafter referred to as a copying machine 100), which is an image forming apparatus that forms an image by electrophotography, will be described. In the present embodiment, the image forming apparatus having the fixing device including the bubble generating apparatus of the present invention is described as a copying machine. However, other image forming apparatuses such as a printer and a facsimile may be used.
First, a basic configuration of the copying machine 100 according to the embodiment will be described. FIG. 2 is a schematic configuration diagram illustrating the copying machine 100 according to the embodiment. The copying machine 100 includes a printer unit 1, a paper feeding device 40, and a document conveyance reading unit 50. The document conveyance reading unit 50 includes a scanner unit 150 that is a document reading device fixed on the printer unit 1 and an ADF 51 that is a document conveyance device supported by the scanner unit 150.

給紙装置40は、ペーパーバンク41内に多段に配設された2つの給紙カセット42、給紙カセット42から転写紙Pを送り出す送出ローラ43、送り出された転写紙Pを分離して給紙路44に供給する分離ローラ45等を有している。また、プリンタ部1の紙搬送路37に転写紙Pを搬送する複数の搬送ローラ46等も有している。そして、給紙カセット42内の転写紙Pをプリンタ部1内の紙搬送路37内に給紙する。   The paper feeding device 40 separates and feeds two paper feeding cassettes 42 arranged in multiple stages in the paper bank 41, a feed roller 43 that feeds the transfer paper P from the paper feeding cassette 42, and the fed transfer paper P. A separation roller 45 supplied to the path 44 is provided. Further, a plurality of transport rollers 46 for transporting the transfer paper P to the paper transport path 37 of the printer unit 1 are also provided. Then, the transfer paper P in the paper feed cassette 42 is fed into the paper transport path 37 in the printer unit 1.

プリンタ部1の上に固定されたスキャナ部150は、原稿MSの画像を読み取るための読取手段として、固定読取部151と、移動読取部152とを有している。光源、反射ミラー、CCD等の画像読取センサなどを有する固定読取部151は、原稿MSに接触するようにスキャナ部150のケーシング上壁に固定された図示しない第一コンタクトガラスの直下に配設されている。そして、ADF51によって搬送される原稿MSが第1コンタクトガラス上を通過する際に、光源から発した光を原稿面で順次反射させながら、複数の反射ミラーを経由させて画像読取センサ153で受光する。これにより、光源や反射ミラー等からなる光学系を移動させることなく、原稿MSを走査する。   The scanner unit 150 fixed on the printer unit 1 has a fixed reading unit 151 and a moving reading unit 152 as reading means for reading an image of the document MS. A fixed reading unit 151 having a light source, a reflection mirror, an image reading sensor such as a CCD, etc. is disposed immediately below a first contact glass (not shown) fixed to the upper wall of the casing of the scanner unit 150 so as to contact the document MS. ing. When the document MS conveyed by the ADF 51 passes over the first contact glass, the image reading sensor 153 receives the light from the light source through the plurality of reflection mirrors while sequentially reflecting the light emitted from the light source on the document surface. . Thereby, the document MS is scanned without moving the optical system including the light source and the reflection mirror.

一方、移動読取部152は、原稿MSに接触するようにスキャナ部150のケーシング上壁に固定された図示しない第二コンタクトガラスの直下であって、固定読取部151の図中右側方に配設されており、光源や、反射ミラーなどからなる光学系を図中左右方向に移動させることができる。そして、光学系を図中左側から右側に移動させていく過程で、光源から発した光を第二コンタクトガラス上に載置された図示しない原稿で反射させた後、複数の反射ミラーを経由させて、スキャナ本体に固定された画像読取センサ153で受光する。これにより、光学系を移動させながら、原稿MSを走査する。
このように、スキャナ部150において原稿MSを走査し、画像読取センサ153で得られた画像情報に基づいて、後述するように光書込装置2では光源を駆動してドラム状の四つの感光体4(K,Y,M,C)に向けてレーザー光Lを照射する。
On the other hand, the moving reading unit 152 is disposed directly below a second contact glass (not shown) fixed to the upper wall of the casing of the scanner unit 150 so as to come into contact with the document MS, and is arranged on the right side of the fixed reading unit 151 in the drawing. Therefore, an optical system including a light source and a reflection mirror can be moved in the left-right direction in the figure. Then, in the process of moving the optical system from the left side to the right side in the figure, the light emitted from the light source is reflected by a document (not shown) placed on the second contact glass and then passed through a plurality of reflecting mirrors. The light is received by an image reading sensor 153 fixed to the scanner body. Thereby, the original MS is scanned while moving the optical system.
In this way, the scanner unit 150 scans the document MS and, based on the image information obtained by the image reading sensor 153, the optical writing device 2 drives the light source, as will be described later, to form four drum-shaped photoconductors. The laser beam L is irradiated toward 4 (K, Y, M, C).

図3は、プリンタ部1の内部構成の一部を拡大して示す部分拡大構成図である。プリンタ部1は、光書込装置2、K,Y,M,Cの各色のトナー像を形成する四つの作像ユニット3(K,Y,M,C)、転写ユニット90、紙搬送ユニット28、レジストローラ対33、定着装置60等を備えている。そして、光書込装置2内に配設された図示しないレーザーダイオードやLED等の光源を駆動して、ドラム状の四つの感光体4(K,Y,M,C)に向けてレーザー光Lを照射する。この照射により、潜像担持体たる感光体4(K,Y,M,C)の表面には静電潜像が形成され、この潜像は所定の現像プロセスを経由してトナー像に現像される。なお、符号の後に付されたK,Y,M,Cという添字は、ブラック,イエロー,マゼンタ,シアン用の仕様であることを示している。なお、各色に対応するトナーは、それぞれの色に着色された樹脂材料からなり、これらの樹脂材料は、後述する定着装置60の定着液により溶解又は膨潤する。   FIG. 3 is a partially enlarged configuration diagram illustrating a part of the internal configuration of the printer unit 1 in an enlarged manner. The printer unit 1 includes an optical writing device 2, four image forming units 3 (K, Y, M, and C) that form toner images of respective colors K, Y, M, and C, a transfer unit 90, and a paper transport unit 28. , A registration roller pair 33, a fixing device 60, and the like. Then, a light source such as a laser diode or LED (not shown) disposed in the optical writing device 2 is driven, and laser light L is directed toward the four drum-shaped photosensitive members 4 (K, Y, M, C). Irradiate. By this irradiation, an electrostatic latent image is formed on the surface of the photosensitive member 4 (K, Y, M, C) as a latent image carrier, and this latent image is developed into a toner image through a predetermined development process. The Note that the subscripts K, Y, M, and C added after the reference numerals indicate specifications for black, yellow, magenta, and cyan. The toner corresponding to each color is made of a resin material colored in each color, and these resin materials are dissolved or swollen by a fixing solution of the fixing device 60 described later.

作像ユニット3(K,Y,M,C)は、それぞれ、潜像担持体たる感光体4と、その周囲に配設される各種装置とを1つのユニットとして共通の支持体によって支持するものであり、複写機100本体に対して着脱可能になっている。ブラック用の作像ユニット3Kを例にすると、これは、感光体4Kの他、これの表面に形成された静電潜像をブラックトナー像に現像するための現像装置6Kを有している。また、後述するK用の一次転写ニップを通過した後の感光体4K表面に付着している転写残トナーをクリーニングするドラムクリーニング装置15Kなども有している。複写機100では、四つの作像ユニット3(K,Y,M,C)を、後述する中間転写ベルト91に対してその無端移動方向に沿って並べるように対向配設した、いわゆるタンデム型の構成になっている。   Each of the image forming units 3 (K, Y, M, and C) supports the photosensitive member 4 as a latent image carrier and various devices disposed around the photosensitive member 4 as a single unit by a common support. It can be attached to and detached from the copying machine 100 main body. Taking the black image forming unit 3K as an example, this has a developing device 6K for developing the electrostatic latent image formed on the surface of the photosensitive member 4K into a black toner image in addition to the photosensitive member 4K. Further, it also includes a drum cleaning device 15K that cleans transfer residual toner adhering to the surface of the photoreceptor 4K after passing through a primary transfer nip for K described later. In the copying machine 100, a so-called tandem type in which four image forming units 3 (K, Y, M, and C) are arranged to face an intermediate transfer belt 91 described later so as to be arranged along the endless movement direction. It is configured.

図4は、四つの作像ユニット3(K,Y,M,C)のうちの一つ作像ユニット3の拡大図である。なお、四つの作像ユニット3(K,Y,M,C)は、それぞれ使用するトナーの色が異なる他はほぼ同様の構成になっているので、図4においては各符号に付すK,Y,M,Cという添字を省略している。図4に示すように、作像ユニット3は、感光体4の周りに、帯電装置の帯電ローラ5、現像装置6、ドラムクリーニング装置15、除電装置の除電ランプ22等を有している。   FIG. 4 is an enlarged view of one of the four image forming units 3 (K, Y, M, C). The four image forming units 3 (K, Y, M, and C) have substantially the same configuration except that the colors of the toners to be used are different from each other. Therefore, in FIG. , M, and C are omitted. As shown in FIG. 4, the image forming unit 3 includes a charging roller 5 as a charging device, a developing device 6, a drum cleaning device 15, a static elimination lamp 22 as a static elimination device, and the like around the photoreceptor 4.

感光体4としては、複写機100では、アルミニウム等の素管に、感光性を有する有機感光材の塗布による感光層を形成したドラム状のものを用いている。但し、感光体としては無端ベルト状のものを用いても良い。   In the copying machine 100, a drum-shaped member in which a photosensitive layer is formed by coating a photosensitive organic photosensitive material on a base tube made of aluminum or the like is used as the photosensitive member 4. However, an endless belt may be used as the photoreceptor.

現像装置6は、図示しない磁性キャリアと非磁性トナーとを含有する二成分現像剤を現像剤担持体である現像ローラ12に担持し、現像ローラ12と感光体4との対向部である現像領域で感光体4上の静電潜像にトナーを供給して、静電想像を可視像化させる。また、現像装置6は、現像ローラ12の表面に供給する二成分現像剤を収容する現像剤収容部を備え、現像剤収容部は収容する二成分現像剤を攪拌する不図示の攪拌部材が設けられている。
現像ローラ12は回転可能に配置された非磁性の筒状の現像スリーブと、これの内部に回転不能に設けられたマグネットローラとから構成される。マグネットローラは、現像スリーブの回転方向に向けて順次並ぶ複数の磁極を有している。これら磁極は、それぞれ現像スリーブ上の二成分現像剤に対して回転方向の所定位置で磁力を作用させる。これにより、現像剤収容部内の二成分現像剤を現像スリーブ表面に引き寄せて担持させるとともに、現像スリーブ表面上で磁力線に沿った磁気ブラシを形成する。
磁気ブラシは、現像スリーブの回転に伴って不図示の現像剤規制部材との対向位置を通過する際に適正な層厚に規制されてから、現像領域に搬送される。そして、現像スリーブに印加される現像バイアスと、感光体4の静電潜像との電位差によってトナーを静電潜像上に転移させて現像を行う。更に、現像領域を通過した後、現像スリーブの回転に伴って再び現像装置6内に戻った磁気ブラシを構成する二成分現像剤は、マグネットローラの磁極間に形成される反発磁界の影響によって現像スリーブ表面から離脱した後、現像剤収容部内に戻される。現像剤収容部内には、不図示のトナー濃度センサが配置されており、このトナー濃度センサによる検知結果に基づいて、現像剤収容器内の二成分現像剤のトナー濃度が所定の範囲内となるように、不図示のトナー補給装置が制御され、二成分現像剤に適量のトナーが補給される。
The developing device 6 carries a two-component developer containing a magnetic carrier (not shown) and a non-magnetic toner on a developing roller 12 that is a developer carrying member, and a developing region that is a facing portion between the developing roller 12 and the photosensitive member 4. Then, toner is supplied to the electrostatic latent image on the photosensitive member 4 to visualize the electrostatic imagination. Further, the developing device 6 includes a developer accommodating portion that accommodates a two-component developer supplied to the surface of the developing roller 12, and the developer accommodating portion is provided with a stirring member (not illustrated) that agitates the accommodated two-component developer. It has been.
The developing roller 12 includes a non-magnetic cylindrical developing sleeve that is rotatably arranged, and a magnet roller that is non-rotatably provided therein. The magnet roller has a plurality of magnetic poles that are sequentially arranged in the rotation direction of the developing sleeve. Each of these magnetic poles applies a magnetic force to the two-component developer on the developing sleeve at a predetermined position in the rotational direction. As a result, the two-component developer in the developer accommodating portion is attracted and carried on the surface of the developing sleeve, and a magnetic brush is formed along the magnetic force lines on the surface of the developing sleeve.
The magnetic brush is transported to the developing area after being regulated to an appropriate layer thickness when passing through a position facing a developer regulating member (not shown) as the developing sleeve rotates. Then, development is performed by transferring toner onto the electrostatic latent image by a potential difference between the developing bias applied to the developing sleeve and the electrostatic latent image on the photoreceptor 4. Further, the two-component developer constituting the magnetic brush that has passed through the developing area and then returned to the developing device 6 again with the rotation of the developing sleeve is developed under the influence of the repulsive magnetic field formed between the magnetic poles of the magnet roller. After detachment from the sleeve surface, it is returned to the developer container. A toner concentration sensor (not shown) is disposed in the developer accommodating portion, and the toner concentration of the two-component developer in the developer accommodating container is within a predetermined range based on the detection result by the toner concentration sensor. As described above, a toner replenishing device (not shown) is controlled so that an appropriate amount of toner is replenished to the two-component developer.

プリンタ部1では図3に示すように、四つの作像ユニット3(K,Y,M,C)の感光体4(K,Y,M,C)には、これまで説明してきた作像プロセスによってK,Y,M,Cトナー像が形成される。   As shown in FIG. 3, the printer unit 1 includes the image forming process described so far in the photosensitive members 4 (K, Y, M, C) of the four image forming units 3 (K, Y, M, C). As a result, K, Y, M, and C toner images are formed.

図3に示すように四つの作像ユニット3(K,Y,M,C)の下方には、転写ユニット90が配設されている。この転写ユニット90は、複数の張架ローラ(92、93、94)によって張架されたトナー像担持体としての中間転写ベルト91を備え、中間転写ベルト91を挟んで第一張架ローラ92に対向する位置には、ベルトクリーニング装置32が配置されている。ベルトクリーニング装置32は、後述する二次転写ニップを通過した後の中間転写ベルト91上に残留するトナーを除去するために配置されている。
転写ユニット90では中間転写ベルト91を感光体4(K,Y,M,C)に当接させながら図中時計回り方向(図3中の矢印A方向)に無端移動させる。これにより、感光体4(K,Y,M,C)と中間転写ベルト91とが当接するK,Y,M,C用の一次転写ニップが形成されている。K,Y,M,C用の一次転写ニップの近傍では、ベルトループ内側に配設された一次転写装置の一次転写ローラ95(K,Y,M,C)によって中間転写ベルト91が感光体4(K,Y,M,C)に向けて押圧されている。四つの一次転写ローラ95(K,Y,M,C)には、それぞれ図示しない電源によって一次転写バイアスが印加されている。これにより、K,Y,M,C用の一次転写ニップでは、感光体4(K,Y,M,C)上のトナー像を転写体たる中間転写ベルト91に向けて静電移動させる一次転写電界が形成されている。図中時計回り方向の無端移動に伴ってK,Y,M,C用の一次転写ニップを順次通過していく中間転写ベルト91の表面には、各一次転写ニップでトナー像が順次重ね合わせて一次転写される。この重ね合わせの一次転写により、中間転写ベルト91の表面には4色重ね合わせトナー像(以下、4色トナー像という)が形成される。
本実施形態の一次転写装置は、一次転写部材として一次転写ローラ95を備えた構成を採用しているが、一次転写部材としては導電性ブラシ、非接触のコロナチャージャー等を採用することもできる。
As shown in FIG. 3, a transfer unit 90 is disposed below the four image forming units 3 (K, Y, M, C). The transfer unit 90 includes an intermediate transfer belt 91 as a toner image carrier stretched by a plurality of stretching rollers (92, 93, 94), and the first stretching roller 92 sandwiches the intermediate transfer belt 91. A belt cleaning device 32 is disposed at the facing position. The belt cleaning device 32 is arranged to remove toner remaining on the intermediate transfer belt 91 after passing through a secondary transfer nip described later.
In the transfer unit 90, the intermediate transfer belt 91 is moved endlessly in the clockwise direction in the figure (the direction of arrow A in FIG. 3) while contacting the photoreceptor 4 (K, Y, M, C). As a result, primary transfer nips for K, Y, M, and C where the photoreceptors 4 (K, Y, M, and C) and the intermediate transfer belt 91 abut are formed. In the vicinity of the primary transfer nips for K, Y, M, and C, the intermediate transfer belt 91 is moved to the photosensitive member 4 by a primary transfer roller 95 (K, Y, M, and C) disposed in the belt loop. It is pressed toward (K, Y, M, C). A primary transfer bias is applied to the four primary transfer rollers 95 (K, Y, M, C) by a power source (not shown). Thus, in the primary transfer nip for K, Y, M, and C, primary transfer that electrostatically moves the toner image on the photoreceptor 4 (K, Y, M, and C) toward the intermediate transfer belt 91 that is a transfer body. An electric field is formed. In the drawing, toner images are successively superimposed at the primary transfer nips on the surface of the intermediate transfer belt 91 that sequentially passes through the primary transfer nips for K, Y, M, and C with endless movement in the clockwise direction. Primary transcription. By this primary transfer of superposition, a four-color superposed toner image (hereinafter referred to as a four-color toner image) is formed on the surface of the intermediate transfer belt 91.
The primary transfer device according to the present embodiment employs a configuration including a primary transfer roller 95 as a primary transfer member, but a conductive brush, a non-contact corona charger, or the like can also be employed as the primary transfer member.

図4において、一次転写ニップを通過した後の感光体4の表面には、中間転写ベルト91に一次転写されなかった転写残トナーが付着している。この転写残トナーは、作像ユニット3のドラムクリーニング装置15により、感光体4の表面から除去される。   In FIG. 4, untransferred toner that has not been primarily transferred to the intermediate transfer belt 91 adheres to the surface of the photoreceptor 4 after passing through the primary transfer nip. This transfer residual toner is removed from the surface of the photoreceptor 4 by the drum cleaning device 15 of the image forming unit 3.

ドラムクリーニング装置15としては、感光体4に当接しているポリウレタンゴム製のクリーニングブレード16により、転写残トナーを一次転写ニップ通過後の感光体4表面から掻き取って除去するものが用いられている。クリーニングブレード16は、作像ユニット3のケーシングに固定された金属製の支持部材に接着(ホットメルト)されており、感光体4に対してカウンタ方向に当接するようになっている。カウンタ方向とは、支持部材によって片持ち支持されるクリーニングブレード16の先端側を、後端側(自由端側)よりも感光体4の回転方向の上流側に位置させるようなブレードの向きである。
ここで、ドラムクリーニング装置15によって回収されたトナーは、図示しない回収スクリュー及びトナーリサイクル装置によって、現像装置6に回収され、再利用される。
As the drum cleaning device 15, a device that scrapes off and removes transfer residual toner from the surface of the photoconductor 4 after passing through the primary transfer nip by a polyurethane rubber cleaning blade 16 in contact with the photoconductor 4 is used. . The cleaning blade 16 is bonded (hot melt) to a metal support member fixed to the casing of the image forming unit 3, and comes into contact with the photoconductor 4 in the counter direction. The counter direction is the direction of the blade such that the front end side of the cleaning blade 16 cantilevered by the support member is positioned upstream of the rear end side (free end side) in the rotation direction of the photosensitive member 4. .
Here, the toner recovered by the drum cleaning device 15 is recovered by the developing device 6 and reused by a recovery screw and a toner recycling device (not shown).

本実施形態の作像ユニット3が備える除電装置は除電ランプ22を備えた構成であり、光を照射して感光体4の表面電位を初期化する。除電ランプ22によって除電された感光体4の表面は、帯電バイアスの印加によって感光体4との間に放電を発生させる帯電ローラ5によって一様に帯電せしめられた後、光書込装置2による光書込処理がなされる。作像ユニット3が備える帯電装置は帯電ローラ5を採用した接触帯電方式の帯電装置である。この帯電装置は帯電ローラ5を感光体4の表面に接触させて、帯電ローラ5に電圧を印加することにより感光体4の表面を一様に帯電する。なお、感光体4を一様に帯電させる帯電装置としては、帯電ローラ方式のものに代えてスコロトロンチャージャ等を採用した非接触帯電方式の帯電装置を採用することもできる。   The static eliminator included in the image forming unit 3 of the present embodiment has a configuration including a static eliminator lamp 22, and irradiates light to initialize the surface potential of the photoreceptor 4. The surface of the photoreceptor 4 that has been neutralized by the static elimination lamp 22 is uniformly charged by a charging roller 5 that generates a discharge with the photoreceptor 4 by applying a charging bias, and then the light from the optical writing device 2 is used. Write processing is performed. The charging device provided in the image forming unit 3 is a contact charging type charging device employing a charging roller 5. This charging device uniformly charges the surface of the photosensitive member 4 by bringing the charging roller 5 into contact with the surface of the photosensitive member 4 and applying a voltage to the charging roller 5. In addition, as a charging device for uniformly charging the photosensitive member 4, a charging device of a non-contact charging type using a scorotron charger or the like can be used instead of the charging roller type.

プリンタ部1では図3に示すように、転写ユニット90の図中下方には、駆動ローラ30と二次転写ローラ31との間に、二次転写ベルトである無端状の紙搬送ベルト29を掛け渡して無端移動させる二次転写ユニットとしての紙搬送ユニット28が設けられている。複写機100では紙搬送ユニット28の二次転写ローラ31と、転写ユニット90の下部張架ローラ94との間に、中間転写ベルト91及び紙搬送ベルト29を挟み込んでいる。これにより、中間転写ベルト91の表面と、紙搬送ベルト29の表面とが当接する二次転写ニップが形成されている。二次転写ローラ31には図示しない電源によって二次転写バイアスが印加されている。一方、転写ユニット90の下部張架ローラ94は接地されている。これにより、二次転写ニップに二次転写電界が形成されている。なお、中間転写ベルト91と接触して二次転写ニップを形成する部材としては、紙搬送ベルト29のようなベルト状の部材に限らず、ローラ状の転写ローラを用いてもよい。   As shown in FIG. 3, in the printer unit 1, an endless paper conveyance belt 29, which is a secondary transfer belt, is hung between a driving roller 30 and a secondary transfer roller 31 below the transfer unit 90 in the drawing. A paper transport unit 28 is provided as a secondary transfer unit that passes and moves endlessly. In the copying machine 100, the intermediate transfer belt 91 and the paper transport belt 29 are sandwiched between the secondary transfer roller 31 of the paper transport unit 28 and the lower stretching roller 94 of the transfer unit 90. As a result, a secondary transfer nip is formed in which the surface of the intermediate transfer belt 91 and the surface of the paper transport belt 29 abut. A secondary transfer bias is applied to the secondary transfer roller 31 by a power source (not shown). On the other hand, the lower stretching roller 94 of the transfer unit 90 is grounded. Thereby, a secondary transfer electric field is formed in the secondary transfer nip. The member that forms the secondary transfer nip in contact with the intermediate transfer belt 91 is not limited to a belt-like member such as the paper transport belt 29, and a roller-like transfer roller may be used.

この二次転写ニップの図中右側には、レジストローラ対33が配設されている。レジストローラ対33はローラ間に挟み込んだ転写紙Pを中間転写ベルト91上の4色トナー像に同期させ得るタイミングで二次転写ニップに送り出す。二次転写ニップ内では、中間転写ベルト91上の4色トナー像が二次転写電界やニップ圧の影響によって転写紙Pに一括二次転写され、転写紙Pの白色と相まってフルカラー画像となる。二次転写ニップを通過し、表面にトナー像が転写された転写紙Pは、中間転写ベルト91から離間して、紙搬送ベルト29の表面に保持されながら、その無端移動に伴って定着装置60へと搬送される。   A registration roller pair 33 is disposed on the right side of the secondary transfer nip in the figure. The registration roller pair 33 sends the transfer paper P sandwiched between the rollers to the secondary transfer nip at a timing at which the transfer paper P can be synchronized with the four-color toner image on the intermediate transfer belt 91. In the secondary transfer nip, the four-color toner images on the intermediate transfer belt 91 are collectively secondary transferred onto the transfer paper P due to the influence of the secondary transfer electric field and the nip pressure, and become a full color image combined with the white color of the transfer paper P. The transfer paper P that has passed through the secondary transfer nip and has a toner image transferred to the surface thereof is separated from the intermediate transfer belt 91 and held on the surface of the paper transport belt 29, while the endless movement of the transfer paper P is performed. It is conveyed to.

二次転写ニップを通過した中間転写ベルト91の表面には、二次転写ニップで転写紙Pに転写されなかった転写残トナーが付着している。この転写残トナーは、クリーニング部材が中間転写ベルト91に当接するように配置されたベルトクリーニング装置32によって掻き取り除去される。   The transfer residual toner that has not been transferred to the transfer paper P at the secondary transfer nip adheres to the surface of the intermediate transfer belt 91 that has passed through the secondary transfer nip. This transfer residual toner is scraped off and removed by the belt cleaning device 32 arranged so that the cleaning member contacts the intermediate transfer belt 91.

定着装置60に搬送された転写紙Pは、詳細は後述するが定着装置60内で定着液が塗布されることによってフルカラー画像が定着させしめられた後、定着装置60から送り出され、排紙トレイ10上に排紙される。   The transfer paper P conveyed to the fixing device 60 is sent out from the fixing device 60 after the full color image is fixed by applying a fixing liquid in the fixing device 60, as will be described in detail later. 10 is discharged.

なお、図2に示すように複写機100は、紙搬送ユニット28と定着装置60との下方には、転写紙反転装置であるスイッチバック装置36が配設されている。両面に画像形成を行う場合には、片面に対する画像定着処理を終えた転写紙Pの進路を、切換爪を制御することによってスイッチバック装置36側に切り換え、そこで転写紙Pを反転させて再び二次転写転写ニップに向けて搬送する。そして、もう片面にも画像の二次転写処理と定着処理とが施された転写紙Pは、排紙トレイ10上に排紙される。   As shown in FIG. 2, in the copying machine 100, a switchback device 36 that is a transfer paper reversing device is disposed below the paper transport unit 28 and the fixing device 60. When image formation is performed on both sides, the path of the transfer paper P that has undergone image fixing processing on one side is switched to the switchback device 36 side by controlling the switching claw, and the transfer paper P is reversed there, and then again. Transport toward the next transfer transfer nip. Then, the transfer sheet P on which the image is subjected to the secondary transfer process and the fixing process on the other side is discharged onto the discharge tray 10.

次に、次に本発明の特徴部を備えた定着装置60について説明する。
図1は本実施形態の定着装置60を模式的に示す説明図である。なお、本発明における樹脂微粒子はトナー粒子である。
定着装置60は、軟化剤を含む液状定着液132を泡状とした泡状定着液Fを生成する泡状定着生成手段としての泡状定着液生成部130と、生成された泡状定着液Fを記録媒体である転写紙Pに塗布する定着液塗布手段である定着液塗布部600とを有する。
泡状定着液生成部130は、液状定着液132を収容する定着液収容手段としての定着液ボトル131と、液状定着液132に対して液中に気泡を分散させて泡を多く含んだ泡状定着液Fとする定着液泡状化手段としての定着液泡状化装置500とを備える。定着液ボトル131中の液状定着液132は、不図示の定着液搬送ポンプを駆動することにより定着液搬送管を介して定着液泡状化装置500へと搬送され、定着液泡状化装置500で空気と混合して発泡することで泡状定着液Fとなる。定着液泡状化装置500としては、例えば特許文献3に記載のフォーム状定着液生成手段を用いることができるが、液状定着液132を所望の泡径の泡状定着液Fとすることができればこれに限るものではない。
Next, the fixing device 60 including the characterizing portion of the present invention will be described.
FIG. 1 is an explanatory view schematically showing a fixing device 60 of the present embodiment. The resin fine particles in the present invention are toner particles.
The fixing device 60 includes a foam-like fixer generating unit 130 as a foam-like fixer generating unit for generating a foam-like fixer F in which a liquid fixer 132 containing a softening agent is foamed, and the generated foam-like fixer F. And a fixer application unit 600 which is a fixer application unit for applying the toner to the transfer paper P as a recording medium.
The foam-like fixer generation unit 130 includes a fixer bottle 131 serving as a fixer containing unit for storing the liquid fixer 132, and a foam-like foam containing a large amount of bubbles by dispersing bubbles in the liquid fixer 132. A fixing liquid foaming device 500 serving as a fixing liquid foaming means serving as a fixing liquid F; The liquid fixer 132 in the fixer bottle 131 is transported to the fixer foaming device 500 via the fixer transport pipe by driving a fixer transport pump (not shown). The foamed fixing solution F is obtained by mixing and foaming. As the fixer foaming device 500, for example, a foam-like fixer generating unit described in Patent Document 3 can be used. If the liquid fixer 132 can be a foamy fixer F having a desired bubble diameter, this can be used. It is not limited to.

定着液塗布部600は、泡状定着液生成部130によって生成された所望の泡径の泡状定着液Fを転写紙P上の未定着トナー像Tへ付与する。定着液塗布部600は、定着液泡状化装置500から泡状定着液Fが供給され、泡状定着液Fを塗布位置Cで転写紙Pに塗布する塗布部材としての塗布ローラ61と、塗布ローラ61に塗布位置Cで対向するように配置された加圧ローラ62とを備える。
泡状定着液生成部130から塗布ローラ61の表面に薄膜状に供給された泡状定着液Fは、塗布ローラ61の表面移動によって塗布位置Cに到達する。不図示の搬送部材によって定着装置60に搬送されてきた未定着トナー像Tを担持した転写紙Pは、塗布位置Cの塗布ローラ61と加圧ローラ62とのニップ部に挟み込まれ、泡状定着液Fが未定着トナー像Tに付与される。ニップ部を通過後、定着液を付与されることによって軟化または膨潤したトナー粒子が再び硬化することで転写紙Pに定着され、定着トナー像Taとなる。
The fixer application unit 600 applies the foamy fixer F having a desired bubble diameter generated by the foamy fixer generator 130 to the unfixed toner image T on the transfer paper P. The fixing liquid application unit 600 is supplied with the foamy fixing liquid F from the fixing liquid foaming device 500 and applies the foaming fixing liquid F to the transfer paper P at the application position C, and an application roller 61 61, and a pressure roller 62 disposed so as to face the coating position C.
The foam-like fixer F supplied in a thin film form from the foam-like fixer generator 130 onto the surface of the application roller 61 reaches the application position C by the surface movement of the application roller 61. The transfer paper P carrying the unfixed toner image T conveyed to the fixing device 60 by a conveyance member (not shown) is sandwiched between the nip portion between the application roller 61 and the pressure roller 62 at the application position C, and is fixed in a foam state. The liquid F is applied to the unfixed toner image T. After passing through the nip portion, the toner particles that have been softened or swollen by being applied with a fixing solution are hardened again and are fixed on the transfer paper P, thereby forming a fixed toner image Ta.

定着液塗布部600は、塗布ローラ61の表面移動方向について、塗布位置Cよりも下流側で、且つ、泡状定着液生成部130から泡状定着液Fが供給される位置よりも上流側に塗布ローラクリーニング装置20を備える。この塗布ローラクリーニング装置20によって、塗布位置Cで塗布ローラ61から転写紙Pに移行しきれなかった泡状定着液Fや転写紙Pから移行した少量のオフセットトナーTbからなる残留泡状定着液Fbを除去する。   The fixing liquid application unit 600 is downstream of the application position C in the surface movement direction of the application roller 61 and upstream of the position where the foamy fixing liquid F is supplied from the foamy fixing liquid generator 130. An application roller cleaning device 20 is provided. By this application roller cleaning device 20, the residual foam-like fixing liquid Fb composed of the foam-like fixing liquid F that has not been transferred from the application roller 61 to the transfer paper P at the application position C and the small amount of offset toner Tb that has been transferred from the transfer paper P. Remove.

図1に示す定着装置60では、泡状定着液生成部130から塗布ローラ61に供給される泡状定着液Fは薄膜の状態で供給される。塗布ローラ61上に泡状定着液Fの薄層を形成する構成としては、泡状定着液生成部130から泡状定着液Fを供給される位置から塗布位置Cまでの間に、塗布ローラ61上の泡状定着液Fを所望の膜厚にする膜厚制御手段を設けても良い。
なお、塗布部材を用いて塗布する泡状定着液Fとしては、泡状定着液Fの密度を変えて定着させる実験を行ったところ、泡状定着液Fを構成する定着液と空気との割合は1:25〜1:50程度、すなわち、密度としては0.04〜0.02[cm]の範囲であることが望ましいことが分かった。
泡状定着液Fの密度が、この範囲よりも高いと、液状に近い状態となり、通常の液状の定着液を塗布していた従来の定着装置と同様に塗布位置を通過した塗布ローラ表面上の定着液にトナーが巻き込まれて塗布ローラがワに移行する所謂オフセットが発生しやすくなり、画像劣化が起きる。逆に、この範囲よりも泡状定着液Fの密度が低くなると、泡状定着液Fがドライフォームと呼ばれる状態となる。ドライフォームの状態となると、破泡し難くなり、記録媒体に必要量の定着液が移行せずに定着不良となったり、定着液の使用効率が低下することで必要以上の定着液を消費したりするといった不具合が生じる。
In the fixing device 60 shown in FIG. 1, the foamy fixing solution F supplied from the foamed fixing solution generator 130 to the application roller 61 is supplied in a thin film state. As a configuration for forming a thin layer of the foam fixing solution F on the coating roller 61, the coating roller 61 is provided between the position where the foam fixing solution F is supplied from the foam fixing solution generator 130 and the coating position C. You may provide the film thickness control means which makes the above foamy fixing solution F a desired film thickness.
As the foamed fixing solution F to be applied using the coating member, an experiment was performed in which the density of the foamed fixing solution F was changed and fixed, and the ratio of the fixing solution and the air constituting the foamed fixing solution F was determined. Is about 1:25 to 1:50, that is, the density is preferably in the range of 0.04 to 0.02 [cm 3 ].
If the density of the foam-like fixing solution F is higher than this range, it becomes a liquid state and on the surface of the coating roller that has passed through the coating position in the same manner as a conventional fixing device that applied a normal liquid fixing solution. A so-called offset in which the toner is caught in the fixing liquid and the application roller shifts to a warp easily occurs, and image deterioration occurs. On the contrary, when the density of the foam fixing solution F is lower than this range, the foam fixing solution F is in a state called dry foam. When in a dry foam state, it is difficult for bubbles to break, and the required amount of fixer does not migrate to the recording medium, resulting in poor fixing, or lower use efficiency of the fixer, which consumes more fixer than necessary. Troubles such as.

また、実験を行ったところ、泡状定着液Fの泡径は平均で20[μm]程度が望ましいことが分かった。泡状定着液Fは定着液部と空気部とによって構成されるが、空気部には定着液がないため、泡径が大きいと空気部にあるトナーは軟化せず定着しない。つまり定着ムラが起きてしまう。一方、泡径が小さ過ぎると塗布ローラ61への濡れ性が極端に落ちたドライフォームのような状態になり、塗布ローラ61上で均一な薄膜状にならないため、やはり定着ムラになってしまう。
このような理由により泡状定着液Fの密度及び泡径は定着性能に対して良好な範囲がある。もちろん定着液の種類やトナー種等により良好な部分は異なるが、定着液を泡状にしてトナーに塗布して定着させる方式には基本的にこのような範囲が存在する。
Further, as a result of experiments, it was found that the bubble diameter of the foam-like fixing solution F is desirably about 20 [μm] on average. The foam-like fixer F is composed of a fixer part and an air part, but since there is no fixer in the air part, if the bubble diameter is large, the toner in the air part is not softened and fixed. In other words, uneven fixing occurs. On the other hand, when the bubble diameter is too small, the wettability to the application roller 61 becomes extremely low, and the film becomes a uniform thin film on the application roller 61, resulting in uneven fixing.
For these reasons, the density and bubble diameter of the foam-like fixing solution F have a good range for the fixing performance. Of course, good portions differ depending on the type of fixing solution, the type of toner, and the like, but such a range basically exists in a method in which a fixing solution is foamed and applied to toner.

塗布ローラ61上の泡状定着液Fの必要な膜厚は、次の計算で簡単に求められる。
先ず、A4サイズ(297[mm]×210[mm])の転写紙Pに必要な定着液量を0.1[g]と仮定する。
なお、A4サイズ一枚当りに0.1[g]と仮定として設定しており、転写紙Pの種類が変わればこの必要な定着液量が変化することも考えられる、実際の普通紙においてもA4サイズ一枚当り0.1[g]であった。定着液量がこれより多いと紙が膨潤しカールが目立つようになり、商品価値を著しく落としてしまう。また少ないと勿論定着不良を起こしてしまう。
The required film thickness of the foamy fixing solution F on the application roller 61 can be easily obtained by the following calculation.
First, it is assumed that the amount of the fixing solution necessary for the A4-size (297 [mm] × 210 [mm]) transfer paper P is 0.1 [g].
It is assumed that 0.1 [g] per A4 size sheet, and the necessary amount of fixing solution may change if the type of transfer paper P changes. It was 0.1 [g] per A4 size sheet. If the amount of the fixing solution is larger than this, the paper swells and curls become conspicuous, and the commercial value is significantly reduced. If the amount is too small, of course, fixing failure occurs.

上述した泡状定着液Fの密度を0.02[g/cm]、定着液の比重を1、塗布ローラ61上での必要な泡膜厚をt[mm]とすると、
(297[mm]×210[mm]×t[mm])×0.02/1000[g/mm]=0.1[g]
∴t=0.08[mm]
となり、塗布ローラ61上の泡状定着液Fに必要な膜厚は約80[μm]となる。実際には泡状定着液Fの全てが記録紙に転写する訳ではない。このため、仮に塗布ローラ61から転写紙Pへの泡状定着液Fの転写率を90[%]だとすると、80[μm]/0.9=88[μm]となる。
When the density of the above-described foamed fixing solution F is 0.02 [g / cm 3 ], the specific gravity of the fixing solution is 1, and the necessary foam film thickness on the application roller 61 is t [mm]
(297 [mm] × 210 [mm] × t [mm]) × 0.02 / 1000 [g / mm 3 ] = 0.1 [g]
∴t = 0.08 [mm]
Thus, the film thickness required for the foamy fixing solution F on the application roller 61 is about 80 [μm]. Actually, not all of the foamy fixing solution F is transferred to the recording paper. Therefore, if the transfer rate of the foam-like fixing liquid F from the application roller 61 to the transfer paper P is 90 [%], 80 [μm] /0.9=88 [μm].

このように、塗布ローラ61の表面上には膜厚が約90[μm]の薄層の泡状定着液Fが形成され、これが塗布位置Cに入力し、転写紙Pに塗布されるが、塗布位置Cで塗布ローラ61上の泡状定着液Fの全てが転写紙Pに付与されるわけではない。
上述したように、転写率(塗布位置Cに到達する直前の塗布ローラ61上の単位面積当りの泡状定着液Fの量を、塗布位置C通過直後の転写紙P上の泡状定着液Fの量で割った値)は良くても90[%]程度である。すなわち、塗布ローラ61表面上に供給された泡状定着液Fのうちの約10[%]程度の定着液は塗布位置Cを通過後の塗布ローラ61上に残留する。
また、塗布位置Cでは、転写紙P上のトナーが微少量剥がれて(オフセットして)塗布ローラ61上に残留した泡状定着液Fと混じった形で残る。そして、オフセットトナーTbや泡状定着液Fからなる残留泡状定着液Fbを塗布ローラクリーニング装置20によって除去する必要がある。残留泡状定着液Fbが良好に除去されないと、再び泡状定着液生成部130から新しい泡状定着液Fが供給されるときに、所望の状態に制御された新しい泡状定着液Fに残留泡状定着液Fbが混ざって、泡状定着液Fの均一性や供給量が所望の状態から変化する。さらに、オフセットトナーTbが次の転写紙Pに再転写されることで画像不良が生じ、定着品質に重大なダメージを与えるおそれがある。
よって、定着装置60では、塗布ローラクリーニング装置20によって残留泡状定着液Fbの確実に除去されることが求められる。
Thus, a thin foam fixing solution F having a film thickness of about 90 [μm] is formed on the surface of the application roller 61, and this is input to the application position C and applied to the transfer paper P. Not all of the foamy fixing solution F on the application roller 61 is applied to the transfer paper P at the application position C.
As described above, the transfer rate (the amount of the foam-like fixing solution F per unit area on the coating roller 61 just before reaching the coating position C is defined as the amount of the foam-like fixing solution F on the transfer paper P just after passing through the coating position C. The value divided by the amount is about 90% at best. That is, about 10% of the fixing solution of the foamy fixing solution F supplied on the surface of the application roller 61 remains on the application roller 61 after passing through the application position C.
At the application position C, a small amount of toner on the transfer paper P is peeled off (offset) and remains in a form mixed with the foamy fixing liquid F remaining on the application roller 61. Then, it is necessary to remove the residual foam-like fixing liquid Fb composed of the offset toner Tb and the foam-like fixing liquid F by the application roller cleaning device 20. If the residual foam fixing solution Fb is not removed well, when the new foam fixing solution F is supplied again from the foam fixing solution generator 130, it remains in the new foam fixing solution F controlled to a desired state. As the foam-like fixing solution Fb is mixed, the uniformity and supply amount of the foam-like fixing solution F change from the desired state. Further, when the offset toner Tb is re-transferred to the next transfer paper P, an image defect may occur, and the fixing quality may be seriously damaged.
Therefore, the fixing device 60 is required to reliably remove the residual foamy fixing solution Fb by the application roller cleaning device 20.

次に、本実施形態の定着装置60の特徴部について説明する。
図1に示すように、定着装置60は、塗布ローラ61をクリーニングする塗布部材クリーニング手段として塗布ローラクリーニング装置20を有する。そして、塗布ローラクリーニング装置20は、塗布ローラ61が転写紙Pに泡状定着液Fを塗布する塗布位置Cを通過した後の塗布ローラ61表面に残留する残留泡状定着液Fbを除去する定着液除去ブレード201を備える。さらに、塗布ローラクリーニング装置20は、定着液除去ブレード201によって塗布ローラ61表面から除去された泡状定着液Fを収容する残留泡状定着液収容部202と残留泡状定着液収容部202内の泡状定着液Fを液化して回収する定着液回収装置200を備える。
Next, the characteristic part of the fixing device 60 of the present embodiment will be described.
As shown in FIG. 1, the fixing device 60 includes a coating roller cleaning device 20 as a coating member cleaning unit that cleans the coating roller 61. Then, the application roller cleaning device 20 removes the residual foam-like fixing liquid Fb remaining on the surface of the application roller 61 after the application roller 61 has passed the application position C where the foam-type fixing liquid F is applied to the transfer paper P. A liquid removal blade 201 is provided. Further, the application roller cleaning device 20 includes a residual foam-like fixer storage unit 202 that stores the foam-like fixer F removed from the surface of the application roller 61 by the fixer removal blade 201, and a residual foam-type fixer storage unit 202. A fixer recovery apparatus 200 that liquefies and recovers the foamy fixer F is provided.

定着液回収装置200は、塗布ローラ61上の残留泡状定着液Fbを回収し、定着液回収ボトル220に収容する。しかし、残留泡状定着液Fbは通常の液状の定着液に比べると体積が大きくなっているため、残留泡状定着液Fbを泡状のまま収容すると、大容量の定着液回収ボトル220が必要となり、装置の大型化につながるため残留泡状定着液Fbを液化して回収する必要がある。定着液除去ブレード201によって除去した残留泡状定着液Fbは泡状定着液収容部202に収容され、泡状定着液収容部202内の残留泡状定着液Fbは経時で自然に消泡して体積は徐々に小さくなるが、自然に消泡するには時間を要する。そして、自然に消泡した残留泡状定着液Fbを回収する構成であると泡状定着液収容部202がすぐにいっぱいになり、その後、定着液除去ブレード201によって除去した残留泡状定着液Fbを回収できなくなる。また、残留泡状定着液Fbが自然に消泡して液状となった後に回収すると、残留泡状定着液Fb内で溶解または膨潤しているオフセットトナーTbが固化して定着液除去ブレード201や泡状定着液収容部202を形成する内壁に固着するおそれがある。
このため、塗布ローラクリーニング装置20は、塗布ローラ61から回収した残留泡状定着液Fbを液状とする液化手段として連泡構造の微小孔が形成された多孔質体からなる砥石217及び定着液回収ポンプ225を有する定着液液化装置400を備える。
図1に示すように砥石217と定着液回収ポンプ225とは定着液回収管226によって接続されており、定着液回収ポンプ225を駆動して砥石217に負圧を作用させることにより、砥石217の上方にある残留泡状定着液Fbを吸引する。この吸引により、多孔質体を形成する砥石217の多数の微小孔に残留泡状定着液Fbを通過させることで液化し、液状となった回収定着液を定着液回収管226に通して搬送して定着液回収ボトル220に収容する。このように定着液回収装置200は、砥石217、定着液回収ポンプ225、定着液回収管226、及び、定着液回収ボトル220からなる定着液液化装置400を備える。
The fixer recovery device 200 recovers the residual foam fixer Fb on the application roller 61 and stores it in the fixer recovery bottle 220. However, since the residual foam-like fixer Fb has a larger volume than the normal liquid fixer, if the residual foam-like fixer Fb is stored in the form of foam, a large-capacity fixer recovery bottle 220 is required. In order to increase the size of the apparatus, it is necessary to liquefy and collect the residual foam-like fixing solution Fb. The residual foam-like fixer Fb removed by the fixer-removing blade 201 is contained in the foam-like fixer containing part 202, and the residual foam-like fixer Fb in the foam-like fixer containing part 202 is naturally defoamed over time. Although the volume gradually decreases, it takes time to naturally defoam. Then, when the remaining foam-like fixing solution Fb that has been naturally defoamed is collected, the foam-like fixing solution container 202 is filled up immediately, and then the remaining foam-like fixing solution Fb removed by the fixing solution removing blade 201 is used. Can no longer be recovered. Further, when the residual foam-like fixing solution Fb is recovered after naturally defoaming and becomes liquid, the offset toner Tb dissolved or swollen in the residual foam-like fixing solution Fb is solidified to fix the fixing solution removing blade 201 or the like. There is a risk of adhering to the inner wall forming the foam-like fixing liquid container 202.
For this reason, the application roller cleaning device 20 uses a grindstone 217 made of a porous body in which micropores having a continuous bubble structure are formed as liquefaction means for liquefying the residual foam-like fixing liquid Fb recovered from the application roller 61, and recovery of the fixing liquid. A fixing liquid liquefying apparatus 400 having a pump 225 is provided.
As shown in FIG. 1, the grindstone 217 and the fixer recovery pump 225 are connected by a fixer recovery pipe 226. By driving the fixer recovery pump 225 and applying a negative pressure to the grindstone 217, The residual foamy fixing solution Fb located above is sucked. By this suction, the residual foam-like fixer Fb is liquefied by passing through a number of micropores of the grindstone 217 forming the porous body, and the recovered fixer in liquid form is conveyed through the fixer recovery tube 226. And stored in the fixer recovery bottle 220. As described above, the fixer recovery apparatus 200 includes the fixer liquefaction apparatus 400 including the grindstone 217, the fixer recovery pump 225, the fixer recovery pipe 226, and the fixer recovery bottle 220.

図5は、定着液回収装置200の砥石217近傍の拡大説明図である。図5に示すように砥石217は土台227に貼り付けられている。また、図6は、定着液回収装置200の砥石217近傍を図5中の矢印D方向から見た斜視図であり、図7は、図6に示す砥石217を土台227に対して図7中矢印H方向に回転させて砥石217と土台227との接続部を視認できるようにした斜視説明図である。
図1及び図5に示すように、定着液除去ブレード201の直下に泡状定着液収容部202を備え、泡状定着液収容部202の底面に砥石217を配置している。砥石217は、その上面と下面とで連泡構造を構成する多数の微小孔が連通し、側面は図6中の斜線部で示す砥石カバー部217aによって砥石217表面の微小孔がふさがれている。砥石カバー部217aはエポキシ樹脂等の定着液に対して耐性のある硬化性樹脂を砥石217の側面に塗ることで形成できる。
FIG. 5 is an enlarged explanatory view of the vicinity of the grindstone 217 of the fixing liquid recovery apparatus 200. As shown in FIG. 5, the grindstone 217 is attached to the base 227. 6 is a perspective view of the vicinity of the grindstone 217 of the fixer recovery apparatus 200 as seen from the direction of arrow D in FIG. 5. FIG. 7 shows the grindstone 217 shown in FIG. FIG. 5 is a perspective explanatory view in which a connection portion between a grindstone 217 and a base 227 can be visually recognized by rotating in an arrow H direction.
As shown in FIGS. 1 and 5, a foam-like fixing solution storage unit 202 is provided immediately below the fixing solution removing blade 201, and a grindstone 217 is disposed on the bottom surface of the foam-like fixing solution storage unit 202. The grindstone 217 has a large number of minute holes composing a continuous bubble structure at its upper and lower surfaces, and the minute holes on the surface of the grindstone 217 are blocked by the grindstone cover portion 217a indicated by the hatched portion in FIG. . The grindstone cover portion 217a can be formed by applying a curable resin resistant to a fixing solution such as an epoxy resin on the side surface of the grindstone 217.

図7に示すように、砥石217の下面には窪み250が形成されており、土台227には回収孔228が設けられている。土台227の側面には定着液回収管226が取り付けられており、土台227の上面の回収孔228と定着液回収管226とがつながっている。定着液回収ポンプ225を駆動させることで、回収孔228に負圧が発生し、窪み250を介して多孔質体の多数の微小孔にも負圧が生じ、砥石217の上面の多数の微小孔の開口部に負圧が生じる。これにより、砥石217の上方に存在する残留泡状定着液Fbが吸引され、多数の微小孔を通って窪み250に到達する間に液化して液状となった回収定着液となる。さらに、この回収定着液は、定着液回収管226、及び、定着液回収ポンプ225を通って定着液回収ボトル220に収容される。   As shown in FIG. 7, a recess 250 is formed on the lower surface of the grindstone 217, and a recovery hole 228 is provided in the base 227. A fixing solution recovery tube 226 is attached to the side surface of the base 227, and the recovery hole 228 on the upper surface of the base 227 is connected to the fixing solution recovery tube 226. By driving the fixing liquid recovery pump 225, negative pressure is generated in the recovery hole 228, and negative pressure is also generated in a large number of micro holes in the porous body through the recess 250, so that a large number of micro holes on the upper surface of the grindstone 217 are generated. Negative pressure is generated at the opening of the. As a result, the residual foam-like fixing solution Fb existing above the grindstone 217 is sucked, and becomes a recovered fixing solution that is liquefied and liquefied while reaching the recess 250 through a large number of minute holes. Further, the recovered fixer is stored in the fixer recovery bottle 220 through the fixer recovery tube 226 and the fixer recovery pump 225.

さらに、本実施形態の定着液回収装置200は、残留泡状定着液収容部202内の残留泡状定着液Fbと混合して定着液とともに回収される補助液である水211を砥石217に供給する補助液供給手段としての液状補助液供給装置300を備える。液状補助液供給装置300は、水ボトル210、水供給ポンプ215及び水供給管216を備える。さらに、定着液回収装置200は、補助液である水211を液中に気泡が分散した泡状補助液とする補助液泡状化手段と、残留泡状定着液収容部202内に供給する泡状補助液供給手段とを備える。
定着液回収装置200では水供給管216を砥石217に接続しており、上述した砥石カバー部217aを構成する硬化性樹脂は水供給管216を取り付ける位置には塗られておらず、水供給管216内の搬送路と砥石217の連泡構造を形成する微小孔とがつながっている。水211を発泡させて泡状補助液とする場合は、砥石217内に水211を充填させた状態で、定着液回収ポンプ225を定着液を回収するときとは逆方向に向かう圧力を発生させる。これにより、エアフィルタ221から空気を吸引し、定着液回収管226を介して、砥石217の下方より空気を送り込む。これにより、砥石217の上面から吐出される水は泡状となり泡状補助液が残留泡状定着液収容部202内に供給され、残留泡状定着液Fbと混合する。このように、本実施形態の定着液回収装置200では、定着液液化装置400の砥石217及び定着液回収ポンプ225が補助液泡状化手段としての機能及び泡状補助液供給手段としての機能を備える。
本実施形態の定着液回収装置200では、残留泡状定着液収容部202内に泡状補助液を供給して残留泡状定着液Fbと混合した後、泡状補助液を供給しているときとは逆方向の圧力を発生させるように定着液回収ポンプ225を駆動する。これにより、泡状補助液及び残留泡状定着液Fbからなる泡状液が砥石217の微小孔に吸引され、砥石217を通過する間に液化して、液状となった状態で定着液回収ボトル220に収容される。
このように、定着液回収管226からは定着液回収ポンプ225の駆動よって空気が吸入または送出される。また、図7に示すように、砥石217の底面の窪み250が回収孔228と連通しており、定着液回収ポンプ225の駆動よって吸入または送出される空気を長手方向全体に出入りさせる。
Furthermore, the fixer recovery apparatus 200 of this embodiment supplies water 211 that is an auxiliary liquid that is mixed with the residual foam-like fixer Fb in the residual foam-type fixer container 202 and recovered together with the fixer to the grindstone 217. A liquid auxiliary liquid supply device 300 is provided as auxiliary liquid supply means. The liquid auxiliary liquid supply device 300 includes a water bottle 210, a water supply pump 215, and a water supply pipe 216. Further, the fixing liquid recovery apparatus 200 includes an auxiliary liquid foaming means that uses water 211 as an auxiliary liquid as a foamy auxiliary liquid in which bubbles are dispersed in the liquid, and a foam that is supplied into the residual foamy fixing liquid storage unit 202. Auxiliary liquid supply means.
In the fixing liquid recovery apparatus 200, the water supply pipe 216 is connected to the grindstone 217, and the curable resin constituting the grindstone cover portion 217a is not applied to the position where the water supply pipe 216 is attached. The conveyance path in 216 is connected to the minute holes forming the continuous bubble structure of the grindstone 217. When foaming the water 211 into the foam auxiliary liquid, the fixing liquid recovery pump 225 generates a pressure in a direction opposite to that when the fixing liquid is recovered while the grindstone 217 is filled with the water 211. . As a result, air is sucked from the air filter 221, and air is sent from below the grindstone 217 through the fixer recovery pipe 226. As a result, the water discharged from the upper surface of the grindstone 217 becomes foamy, and the foamy auxiliary liquid is supplied into the residual foamy fixing liquid container 202 and mixed with the residual foamy fixing liquid Fb. As described above, in the fixer recovery apparatus 200 of the present embodiment, the grindstone 217 and the fixer recovery pump 225 of the fixer liquefaction apparatus 400 have a function as an auxiliary liquid foaming means and a function as a foamy auxiliary liquid supply means. .
In the fixing liquid recovery apparatus 200 of the present embodiment, the foam auxiliary liquid is supplied into the residual foam fixing liquid storage unit 202 and mixed with the residual foam fixing liquid Fb, and then the foam auxiliary liquid is supplied. The fixer recovery pump 225 is driven so as to generate a pressure in the opposite direction. As a result, the foamy liquid composed of the foamy auxiliary liquid and the residual foamy fixing liquid Fb is sucked into the minute holes of the grindstone 217, and is liquefied while passing through the grindstone 217. 220.
In this manner, air is sucked or sent out from the fixer recovery pipe 226 by driving the fixer recovery pump 225. Further, as shown in FIG. 7, a recess 250 on the bottom surface of the grindstone 217 communicates with the recovery hole 228, and allows the air sucked or sent out by driving the fixing liquid recovery pump 225 to enter and exit the entire longitudinal direction.

次に、残留泡状定着液Fbを泡状補助液と混合させた後に回収する理由について説明する。
泡状の液体を消泡して通常の液状とする技術としては、特許文献4に記載された記載されたものなどがあるが、そのほとんどが製造工場等に用いられる技術であって大掛かりな装置が必要となり、画像形成装置が備える定着装置への転用は困難である。
特許文献4に記載の消泡する技術のうち、比較的小型化が可能な技術としては、泡状の液体を多孔質体に通すように吸引することで、泡状の液体を多孔質体の微小孔を通過させることで強制的に破泡させ液化して回収するものがある。
これは、連泡構造の多孔質体の微小孔が連通する2つの面の一方の面から微小孔に対して負圧を作用させ、他方の面に存在する泡状の液体を微小孔に吸引する簡易な構成であるため、小型化が可能である。
Next, the reason why the residual foam fixing solution Fb is recovered after being mixed with the foam auxiliary liquid will be described.
As a technique for defoaming a foam-like liquid to obtain a normal liquid, there are those described in Patent Document 4, but most of them are techniques used in manufacturing factories, etc. Therefore, diversion to a fixing device provided in the image forming apparatus is difficult.
Among the techniques for defoaming described in Patent Document 4, as a technique that can be relatively reduced in size, by sucking a foamy liquid so that it passes through the porous body, the foamed liquid is removed from the porous body. Some are forced to break up by passing through micropores and liquefied and recovered.
This is because a negative pressure is applied to the micropores from one of the two surfaces where the micropores of the porous body having the continuous bubble structure communicate with each other, and the bubble-like liquid existing on the other surface is sucked into the micropores. Therefore, it is possible to reduce the size.

しかしながら、このように多孔質体の微小孔を通させる構成では、泡状の液体が存在する側の面の全体が泡状の液体に覆われていないと、吸引不良が生じることがある。これは以下の理由による。
すなわち、多孔質体の泡状の液体が存在する側の面の一部が泡状の液体で覆われておらず、負圧を作用させる側の面と微小孔で連通した状態となると、負圧を作用させたときに連通した微小孔から空気が吸引される状態となる。この状態になると、空気に比べて流体抵抗が大きい泡状の液体で覆われた微小孔には負圧が作用し難くなり吸引不良となる。吸引不良が生じると泡状の液体を液化できなくなるという不具合が生じる。なお、一部の微小孔が連通した状態であっても、吸引する力を大きくすることにより泡状の液体で覆われた微小孔から泡状の液体を吸引することは可能である。しかし、連通した微小孔から流体抵抗の小さな空気を吸引しながら連通していない微小孔から流体抵抗の大きな泡状の液体を吸引するため、非常に大きな吸引力が必要となり、出力の大きなポンプが必要になり、装置の小型化を妨げるという不具合が生じる。
However, in such a configuration in which the micropores of the porous body are passed, if the whole surface on the side where the foam-like liquid exists is not covered with the foam-like liquid, a suction failure may occur. This is due to the following reason.
That is, when a part of the surface of the porous body on which the foam-like liquid exists is not covered with the foam-like liquid and is in communication with the surface on the negative pressure acting side through the micropores, When the pressure is applied, air is sucked from the minute holes communicated. In this state, negative pressure is less likely to act on the micropores covered with the bubble-like liquid having a larger fluid resistance than air, resulting in poor suction. If a suction failure occurs, there is a problem that the foamy liquid cannot be liquefied. Even when some of the micropores are in communication, it is possible to suck the foamy liquid from the micropores covered with the foamy liquid by increasing the suction force. However, since air with low fluid resistance is sucked from the communicating micropores and bubble-like liquid with high fluid resistance is sucked from the micropores that are not communicating, a very large suction force is required, and a pump with a large output is required. This is necessary and causes a problem that miniaturization of the apparatus is hindered.

ここで塗布ローラクリーニング装置20によって回収される残留泡状定着液Fbについて考えると、残留泡状定着液Fbは塗布位置Cを通過した後の塗布ローラ61の表面に残留したものであるため、その回収量にはムラが生じる。そして、この回収量のムラによって回収された残留泡状定着液Fbを収容する残留泡状定着液収容部202内でも残留泡状定着液Fbが有る箇所と無い箇所とのムラが生じる。
残留泡状定着液収容部202内の残留泡状定着液Fbを回収する構成として、液状補助液供給手段、補助液泡状化手段及び泡状補助液供給手段を設けず、定着液除去ブレード201によって除去され泡状定着液収容部202内にある残留泡状定着液Fbをそのまま砥石217を介して吸引する構成が考えられる。しかし、残留泡状定着液Fbは、塗布位置Cで転写紙Pに塗布されず、塗布ローラ61上に残留した泡状定着液FとオフセットトナーTbからなり、その回収量はムラがある。詳しくは、塗布位置Cで転写紙Pと対向した部分の塗布ローラ61の表面と、紙間等により塗布位置Cで転写紙Pと対向しなかった部分の塗布ローラ61の表面とでは後者の方が残留泡状定着液Fbの回収量が多くなるため、タイミングによって回収量にムラが生じる。また、塗布ローラ61の表面移動方向と直交する方向の幅方向についても、塗布位置Cにおける転写紙Pの幅方向の端部よりも内側(転写紙Pと接触した箇所)か外側(加圧ローラ62と接触した箇所)かの違いや転写紙P上の画像の状態の違いなどによって回収量にムラが生じる。
さらに、泡状の液体は流動性が低いため、ムラのある状態で泡状定着液収容部202内に回収されても、通常の液体のように均一に広がらず、回収時のムラの影響を受けたままの状態で泡状定着液収容部202の底面に配置された砥石217の上面に保持される。
Considering the residual foam-like fixing liquid Fb collected by the application roller cleaning device 20, the residual foam-like fixing liquid Fb remains on the surface of the application roller 61 after passing through the application position C. Unevenness occurs in the collected amount. The unevenness between the places where the residual foam-like fixer Fb is present and the places where the residual foam-like fixer Fb is present also occurs in the residual foam-like fixer containing part 202 containing the recovered residual foam-like fixer Fb due to the unevenness of the recovered amount.
As a configuration for recovering the residual foam fixing solution Fb in the residual foam fixing solution storage unit 202, the liquid auxiliary liquid supply means, the auxiliary liquid foaming means, and the foam auxiliary liquid supply means are not provided, and the fixing liquid removing blade 201 is used. A configuration is conceivable in which the residual foam-like fixer Fb that has been removed and remains in the foam-like fixer container 202 is sucked through the grindstone 217 as it is. However, the residual foam fixing solution Fb is not applied to the transfer paper P at the application position C, but consists of the foam fixing solution F and the offset toner Tb remaining on the application roller 61, and the recovered amount is uneven. In detail, the surface of the application roller 61 at a portion facing the transfer paper P at the application position C and the surface of the application roller 61 at a portion not facing the transfer paper P at the application position C due to a gap between the papers are the latter. However, since the recovered amount of the residual foamy fixing liquid Fb increases, the recovered amount varies depending on the timing. Also, the width direction in the direction perpendicular to the surface movement direction of the application roller 61 is also on the inner side (location in contact with the transfer paper P) or on the outer side (pressure roller) than the end in the width direction of the transfer paper P at the application position C. The amount of the collected toner varies due to the difference in the position of the contact with the image 62 and the state of the image on the transfer paper P.
Further, since the foam liquid has low fluidity, even if it is collected in the foam fixer container 202 in an uneven state, it does not spread uniformly like a normal liquid, and the influence of unevenness at the time of recovery is exerted. While being received, it is held on the upper surface of the grindstone 217 disposed on the bottom surface of the foam-like fixing liquid storage unit 202.

図8は、補助液供給手段、補助液泡状化手段及び泡状補助液供給手段を備えない定着液液化装置400のみの定着液回収装置200で、回収量にムラがある状態のまま砥石217の上面に残留泡状定着液Fbが保持された状態を示す説明図である。
上述したように、回収量にムラがある残留泡状定着液Fbを泡状定着液収容部202にそのまま収容すると図8に示すように、砥石217の上面には残留泡状定着液Fbがある部分と、残留泡状定着液Fbがない部分とが存在する状態となることが多い。この状態では、残留泡状定着液Fbがある部分では砥石217の上面の微小孔が定着液によって塞がれ、残留泡状定着液Fbがない部分では砥石217の上面の微小孔が開放された状態となる。
この状態で、定着液回収ポンプ225によって図8中の矢印G2で示すような負圧を発生させて吸引を行うと、砥石217の上面に残留泡状定着液Fbがない部分の微小孔では吸引する抵抗が少ないため、そこから空気のみが吸い込まれ、負圧が抜ける状態となる。このように負圧が抜けてしまうと、残留泡状定着液Fbがある部分では砥石217の上面の微小孔に負圧が作用せず、残留泡状定着液Fbを吸い込むことができないという不具合が生じる。
FIG. 8 shows a fixing liquid recovery device 200 of only the fixing liquid liquefier 400 that does not include the auxiliary liquid supply means, the auxiliary liquid foaming means, and the foam auxiliary liquid supply means. FIG. 6 is an explanatory view showing a state in which a residual foamy fixing solution Fb is held on the upper surface.
As described above, when the residual foam fixing solution Fb with uneven recovery amount is stored in the foam fixing solution storage unit 202 as it is, the residual foam fixing solution Fb is present on the upper surface of the grindstone 217 as shown in FIG. In many cases, a portion and a portion having no residual foamy fixing solution Fb exist. In this state, the minute holes on the upper surface of the grindstone 217 are blocked by the fixing liquid in the portion where the residual foam-like fixing solution Fb is present, and the minute holes on the upper surface of the grindstone 217 are opened in the portion where the remaining foam-like fixing solution Fb is absent. It becomes a state.
In this state, when suction is performed by generating a negative pressure as indicated by an arrow G2 in FIG. 8 by the fixer recovery pump 225, suction is performed at the microholes where there is no residual foamy fixer Fb on the upper surface of the grindstone 217. Since there is little resistance, only air is sucked in from there and negative pressure is released. When the negative pressure is released in this way, the negative pressure does not act on the minute holes on the upper surface of the grindstone 217 in the portion where the residual foam fixing solution Fb is present, and the residual foam fixing solution Fb cannot be sucked. Arise.

また、泡状の液体は流動性が低いため、塗布ローラ61の表面から定着液除去ブレード201によって除去された残留泡状定着液Fbが図5に示すように定着液除去ブレード201の先端部の近傍に滞留易い。図5に示すように、定着液除去ブレード201の先端部の近傍に残留泡状定着液Fbが滞留した状態であっても、多孔質体である砥石217の上面の残留泡状定着液Fbと泡同士が繋がっていないと、定着液除去ブレード201の先端部に滞留する残留泡状定着液Fbを吸引することができない。すなわち、定着液除去ブレード201の先端部に滞留する残留泡状定着液Fbと砥石217の上面に接触する残留泡状定着液Fbとが一つの連なった泡とならずに分離していると、砥石217に負圧を作用させたときに砥石217に接触している残留泡状定着液Fbのみが吸引される。そして、定着液除去ブレード201の先端部に滞留する残留泡状定着液Fbは定着液除去ブレード201の先端部に滞留したままとなる。上述したように、泡状定着液は経時で自然に消泡して体積は徐々に小さくなるため、定着液除去ブレード201の先端部に滞留する残留泡状定着液Fbも経時で消泡して体積は徐々に小さくなる。しかし、残留泡状定着液Fbにはトナーが含まれているため、定着液除去ブレード201の先端部の近傍に滞留したまた時間が経つと残留泡状定着液Fbに含まれるトナーが滞留した位置で固化し、定着液除去ブレード201の先端部にトナーが固着し、クリーニング性能に重大な影響を及ぼす。   Further, since the foam-like liquid has low fluidity, the residual foam-like fixer Fb removed from the surface of the application roller 61 by the fixer-removing blade 201 is at the tip of the fixer-removing blade 201 as shown in FIG. It is easy to stay in the vicinity. As shown in FIG. 5, even if the residual foam-like fixer Fb stays in the vicinity of the tip of the fixer removal blade 201, the residual foam-like fixer Fb on the upper surface of the grindstone 217, which is a porous body, If the bubbles are not connected to each other, the residual foam-like fixing solution Fb staying at the tip of the fixing solution removing blade 201 cannot be sucked. That is, when the residual foam-like fixer Fb staying at the tip of the fixer-removing blade 201 and the residual foam-like fixer Fb in contact with the upper surface of the grindstone 217 are separated without becoming one continuous foam, When a negative pressure is applied to the grindstone 217, only the residual foam-like fixer Fb that is in contact with the grindstone 217 is sucked. Then, the residual foamy fixing solution Fb staying at the tip of the fixing solution removing blade 201 stays at the tip of the fixing solution removing blade 201. As described above, since the foam-like fixing solution naturally defoams with time and the volume gradually decreases, the residual foam-like fixing solution Fb staying at the tip of the fixing solution removing blade 201 also disappears with time. The volume gradually decreases. However, since the residual foam-like fixing liquid Fb contains toner, the toner stays in the vicinity of the tip of the fixing liquid removing blade 201 and the position where the toner contained in the residual foam-like fixing liquid Fb stays with time. The toner is fixed to the tip of the fixing solution removing blade 201, and the cleaning performance is seriously affected.

なお、残留泡状定着液Fbが滞留したままとなる対象は、定着液除去ブレード201に限るものではない。泡状定着液収容部202内の砥石217の上面以外の壁面を形成する部材に付着した残留泡状定着液Fbが砥石217の上面の残留泡状定着液Fbから分離している場合は、定着液除去ブレード201の場合と同様に壁面に保持されたままの状態となる。
このように、泡状定着液収容部202内の残留泡状定着液Fbの一部が砥石217の上面の残留泡状定着液Fbに対して分離して存在していると、砥石217の上面の残留泡状定着液Fbに対して液化する位置(砥石217の微小孔内)に向かう力を付与しても砥石217の上面の残留泡状定着液Fbに対して分離して存在している残留泡状定着液Fbには液化する位置に向かう力が作用しない。その結果、砥石217の上面の残留泡状定着液Fbに対して分離して存在している残留泡状定着液Fbは液化して回収することができなくなる。
Note that the target in which the residual foamy fixing solution Fb remains is not limited to the fixing solution removing blade 201. When the residual foam-like fixer Fb adhering to the member that forms the wall surface other than the upper surface of the grindstone 217 in the foam-like fixer accommodating portion 202 is separated from the residual foam-like fixer Fb on the upper surface of the grindstone 217, the fixing is performed. As in the case of the liquid removal blade 201, the state is maintained on the wall surface.
As described above, when a part of the residual foam-like fixing solution Fb in the foam-like fixing solution storage unit 202 exists separately from the residual foam-like fixing solution Fb on the upper surface of the grindstone 217, the upper surface of the grindstone 217. Even if a force toward the liquefying position (in the minute holes of the grindstone 217) is applied to the residual foam-like fixing solution Fb, the residual foam-like fixing solution Fb on the upper surface of the grindstone 217 exists separately. A force toward the liquefying position does not act on the residual foamy fixing solution Fb. As a result, the residual foam-like fixing solution Fb existing separately from the residual foam-like fixing solution Fb on the upper surface of the grindstone 217 cannot be liquefied and recovered.

このような不具合に対して、本実施形態の定着液回収装置200は、水211を発泡させて泡状補助液とし、残留泡状定着液Fbと混合した状態で吸引することで、残留泡状定着液Fbを回収する。
図9は、泡状補助液を残留泡状定着液収容部202内に供給する構成の説明図であり、図10は、泡状補助液を残留泡状定着液収容部202内に供給している状態の砥石217を上方から見た斜視図である。
水211を発泡させて泡状補助液とする場合は、まず、水供給ポンプ215を駆動して水ボトル210内の水211を図中矢印Eで示すように砥石217内に供給する。砥石217の連泡構造を構成する多数の微小孔は径の小さな孔であるため、この多数の微小孔は下面に連通しているが砥石217内に供給された水211は下面からほとんど漏れ出すことなく、砥石217内に保持される。なお、水211としては微量の界面活性剤を加えたものでもよい。
For such a problem, the fixing liquid recovery apparatus 200 according to the present embodiment foams the water 211 to form a foam auxiliary liquid, and sucks it in a mixed state with the residual foam fixing liquid Fb. The fixing solution Fb is collected.
FIG. 9 is an explanatory diagram of a configuration in which the foamy auxiliary liquid is supplied into the residual foamy fixing liquid storage unit 202, and FIG. 10 is a diagram in which the foamy auxiliary liquid is supplied into the residual foamy fixing liquid storage unit 202. It is the perspective view which looked at the grindstone 217 in a state from above.
In the case of foaming the water 211 to make a foamy auxiliary liquid, first, the water supply pump 215 is driven to supply the water 211 in the water bottle 210 into the grindstone 217 as indicated by arrow E in the figure. Since a large number of micropores constituting the continuous bubble structure of the grindstone 217 are small-diameter holes, the many micropores communicate with the lower surface, but the water 211 supplied into the grindstone 217 almost leaks from the lower surface. Without being held in the grindstone 217. Note that the water 211 may include a small amount of a surfactant.

水211を適量供給した後、水供給ポンプ215の駆動を続けると共に、定着液回収ポンプ225を駆動して砥石217の下方から空気を送り込むと、砥石217内にある水211が砥石カバー部217aで覆われていない砥石217の上面から押し出される。このように、微小孔内の水211が空気によって押し出されることで、水211が発泡して泡状補助液Fcとなり、図9及び図10に示すように、砥石217の上方に泡状補助液Fcが盛り上る。
なお、定着液回収装置200で砥石217に対して空気よりも先に水211を供給するのは、次の理由による。
すなわち、砥石217内に水211を充満させずに空気を供給すると、水211によって塞がれていない一部の微小孔から空気が抜けて、水211を発泡させる効率が低下するためである。これに対して、空気よりも先に水211を砥石217に供給することで、ほぼ全ての微小孔を水211が塞いだ状態で空気の供給を行うことができ、一部の微小孔から空気が抜けて、水211を発泡させる効率が低下することを防止できる。
After supplying an appropriate amount of water 211, the water supply pump 215 continues to be driven, and the fixing liquid recovery pump 225 is driven to feed air from below the grindstone 217, so that the water 211 in the grindstone 217 is caused by the grindstone cover portion 217a. It is pushed out from the upper surface of the grindstone 217 that is not covered. As described above, the water 211 in the micropores is pushed out by the air, so that the water 211 is foamed to become the foam auxiliary liquid Fc. As shown in FIGS. 9 and 10, the foam auxiliary liquid is located above the grindstone 217. Fc rises.
The reason why the water 211 is supplied to the grindstone 217 prior to the air by the fixer recovery apparatus 200 is as follows.
That is, if air is supplied without filling the water 211 into the grindstone 217, the air escapes from some of the micropores not blocked by the water 211, and the efficiency of foaming the water 211 is reduced. On the other hand, by supplying the water 211 to the grindstone 217 prior to the air, the air can be supplied in a state where almost all the micro holes are closed with the water 211. It is possible to prevent the efficiency of foaming the water 211 from being reduced.

砥石217の上方に泡状補助液Fcが盛り上ることで図9に示すように、定着液除去ブレード201の先端部の近傍に滞留していた残留泡状定着液Fbと水を発泡させた泡状補助液Fcとを接触させることができる。さらに、泡状補助液Fcの供給を続けることで泡状補助液Fcと残留泡状定着液Fbとを混合することができる。
また、図8に示すように、砥石217の上面に残留泡状定着液Fbがムラのある状態で存在していても、図10で示すように砥石217の上方に泡状補助液Fcが盛り上るように泡状補助液Fcを供給することで泡状補助液Fcと残留泡状定着液Fbとを混合することができる。
このように、泡状定着液収容部202内で混合された泡状補助液Fcと残留泡状定着液Fbとは一つの連なった泡状液となる。このため、定着液除去ブレード201の先端部に付着したオフセットトナーTbを含有する残留泡状定着液Fbを、水211からなる泡状補助液Fcを混合することによって一つの連なった泡状液とし、回収し易くすることで定着液除去ブレード201のクリーニングを行うことができる。
As the foam auxiliary liquid Fc swells above the grindstone 217, as shown in FIG. 9, the foam obtained by foaming the residual foam fixing liquid Fb and water remaining in the vicinity of the tip of the fixing liquid removing blade 201 Can be brought into contact with the liquid auxiliary fluid Fc. Furthermore, the foam auxiliary liquid Fc and the residual foam fixing liquid Fb can be mixed by continuing to supply the foam auxiliary liquid Fc.
Further, as shown in FIG. 8, even if the residual foam-like fixing liquid Fb exists on the upper surface of the grindstone 217 in an uneven state, the foam-like auxiliary liquid Fc is accumulated above the grindstone 217 as shown in FIG. By supplying the foam auxiliary liquid Fc so as to rise, the foam auxiliary liquid Fc and the residual foam fixing liquid Fb can be mixed.
As described above, the foam auxiliary liquid Fc and the residual foam fixing liquid Fb mixed in the foam fixing liquid storage unit 202 become one continuous foam liquid. Therefore, the residual foam-like fixing liquid Fb containing the offset toner Tb adhering to the tip of the fixing liquid removing blade 201 is mixed with a foam-like auxiliary liquid Fc made of water 211 to form a continuous foam-like liquid. The fixing liquid removing blade 201 can be cleaned by facilitating the recovery.

図11は、定着液回収ポンプ225によって回収孔228に負圧が発生させたときの砥石217近傍の説明図である。
泡状定着液収容部202内で混合された泡状補助液Fcと残留泡状定着液Fbとは一つの連なった泡状液となった状態で、水211及び空気の供給を止めると、しばらく泡の状態で残り、ゆっくりと消泡して消えていく。これに対して、本実施形態の定着液回収装置200は、水211及び空気の供給を止めると同時に定着液回収ポンプ225によって圧力を発生させる方向を逆方向に切り換える。この切り換えにより、図11の矢印G2で示す気流を発生し、回収孔228に負圧が発生する。このように、定着液回収ポンプ225によって回収孔228に負圧が発生させると、泡状補助液Fcと残留泡状定着液Fbとが連なった泡状液は、瞬時に砥石217に吸い込まれ消泡して液状となることが確認された。
FIG. 11 is an explanatory view of the vicinity of the grindstone 217 when a negative pressure is generated in the recovery hole 228 by the fixing liquid recovery pump 225.
When the supply of the water 211 and the air is stopped in a state where the foam auxiliary liquid Fc and the residual foam fixer Fb mixed in the foam fixing liquid storage unit 202 become one continuous foam liquid, It remains in the form of bubbles, slowly disappears and disappears. On the other hand, the fixing solution recovery apparatus 200 of the present embodiment stops the supply of water 211 and air, and at the same time switches the direction in which pressure is generated by the fixing solution recovery pump 225 in the reverse direction. By this switching, an air flow indicated by an arrow G2 in FIG. 11 is generated, and a negative pressure is generated in the recovery hole 228. As described above, when a negative pressure is generated in the recovery hole 228 by the fixing liquid recovery pump 225, the foam liquid in which the foam auxiliary liquid Fc and the residual foam fixing liquid Fb are connected is instantaneously sucked into the grindstone 217 and disappears. It was confirmed that the liquid foamed.

上述したように、砥石217の上面に残留泡状定着液Fbがある部分と無い部分とが存在すると、残留泡状定着液Fbが無い部分で負圧が抜けて、残留泡状定着液Fbを砥石217で吸い込むことができなかった。これに対して、本実施形態の定着液回収装置200では泡状定着液収容部202内に泡状補助液Fcを供給し、砥石217の上面全体を泡状の液体で覆い、泡状の液体がない部分が無いため、負圧が抜けることを防止し、泡状補助液Fcとともに残留泡状定着液Fbを砥石217で良好に吸い込むことができる。
また、上述したように、泡状の液体は流動性が低いため、定着液除去ブレード201の先端部の近傍に残留泡状定着液Fbが滞留した状態であっても、砥石217の上面に残留泡状定着液Fbがないと、残留泡状定着液Fbを吸引することができなかった。これに対して、本実施形態の定着液回収装置200では泡状定着液収容部202内に泡状補助液Fcを供給し、定着液除去ブレード201の先端部の近傍に滞留していた残留泡状定着液Fbと泡状補助液Fcとを接触させる。これにより、泡状補助液Fcと残留泡状定着液Fbとは一つの連なった泡状液となる。この連なった泡状駅を吸引することで、定着液除去ブレード201の先端部の近傍に滞留していた残留泡状定着液Fbが泡状補助液Fcともに砥石217に吸引されて液状となって定着液回収ボトル220に回収され、泡状定着液収容部202内から残留泡状定着液Fbをきれいに除去することができる。
As described above, when there are a portion having the residual foam fixing solution Fb and a portion without the residual foam fixing solution Fb on the upper surface of the grindstone 217, the negative pressure is released at the portion without the residual foam fixing solution Fb, and the residual foam fixing solution Fb is removed. It was not possible to inhale with the grindstone 217. On the other hand, in the fixing liquid recovery apparatus 200 of the present embodiment, the foam auxiliary liquid Fc is supplied into the foam fixing liquid storage unit 202, and the entire upper surface of the grindstone 217 is covered with the foam liquid. Since there is no portion where there is no negative pressure, it is possible to prevent the negative pressure from being released, and it is possible to satisfactorily suck the residual foam-like fixing liquid Fb together with the foam-like auxiliary liquid Fc with the grindstone 217.
Further, as described above, since the foam-like liquid has low fluidity, the foam-like liquid remains on the upper surface of the grindstone 217 even when the residual foam-like fixer Fb stays in the vicinity of the tip of the fixer removing blade 201. Without the foamy fixing solution Fb, the residual foamy fixing solution Fb could not be sucked. On the other hand, in the fixer recovery apparatus 200 of this embodiment, the foamy auxiliary liquid Fc is supplied into the foamy fixer container 202, and the residual bubbles staying in the vicinity of the tip of the fixer removal blade 201 are retained. The fixing solution Fb and the foamy auxiliary solution Fc are brought into contact with each other. As a result, the foam auxiliary liquid Fc and the residual foam fixing liquid Fb become one continuous foam liquid. By sucking the continuous foam station, the residual foam fixer Fb staying in the vicinity of the tip of the fixer removing blade 201 is sucked together with the foam auxiliary liquid Fc by the grindstone 217 and becomes liquid. It is recovered in the fixer recovery bottle 220, and the residual foam fixer Fb can be removed cleanly from the foam fixer container 202.

なお、泡状の液体は流動性が低いため、一つの連なった泡状液として吸引してもその一部が泡状定着液収容部202内に残留することがある。このように、泡状の液体の一部が残留することは、残留泡状定着液Fbのみの場合でも起こり得る。さらに、泡状に限らず定着液の一部が残留し得る箇所としては、泡状定着液収容部202内に限らず、砥石217や定着液回収管226、定着液回収ポンプ225等の定着液回収経路がある。ここで、定着液が定着に用いる濃度のまま泡状定着液収容部202内や定着液回収経路に滞留すると、定着液によって泡状定着液収容部202や定着液回収経路を形成する部材が劣化するおそれがある。これに対して、本実施形態の定着液回収装置200では水を原料とした泡状補助液Fcと残留泡状定着液Fbとを混合して回収するため、回収する定着液を希釈することができる。これにより、回収泡と泡状定着液とを混合した液体の一部が回収されずに泡状定着液収容部202に滞留したり、液状となったこの混合液が定着液回収経路に滞留したりしても定着液が残留する場合に比べてこれらを形成する部材の劣化を抑制することができる。   In addition, since a foam-like liquid has low fluidity, a part of the foam-like liquid may remain in the foam-like fixing liquid storage unit 202 even if sucked as a continuous foam-like liquid. Thus, a part of the foam-like liquid may remain even in the case of only the residual foam-like fixing liquid Fb. Further, the location where a part of the fixing solution may remain without being limited to the foam shape is not limited to the inside of the foam-like fixing solution storage unit 202, but the fixing solution such as the grindstone 217, the fixing solution recovery pipe 226, the fixing solution recovery pump 225, or the like. There is a recovery route. Here, if the fixing solution stays in the foam-like fixing solution storage unit 202 or in the fixing solution recovery path at the concentration used for fixing, the members that form the foam-like fixing solution storage unit 202 and the fixing solution recovery route are deteriorated by the fixing solution. There is a risk. On the other hand, in the fixing solution recovery apparatus 200 of the present embodiment, since the foam auxiliary liquid Fc using water as a raw material and the residual foam fixing solution Fb are mixed and recovered, the recovered fixing solution may be diluted. it can. As a result, a part of the liquid obtained by mixing the recovered foam and the foam-like fixing solution is not collected and stays in the foam-like fixing solution storage unit 202, or the liquid mixture that has become liquid stays in the fixing-solution collecting path. Even if the fixing solution remains, the deterioration of the members forming them can be suppressed as compared with the case where the fixing solution remains.

また、泡状補助液Fcを残留泡状定着液Fbよりも水分が多くなるように生成することで、泡状補助液Fcと残留泡状定着液Fbとを混合した泡状の液体の粘度が残留泡状定着液Fbのみのときの粘度よりも低くすることができる。これにより、泡状定着液収容部202内に残留泡状定着液Fbを含んだ泡状の液体が残留し難くなる。   Further, by generating the foam auxiliary liquid Fc so that the water content is higher than that of the residual foam fixing liquid Fb, the viscosity of the foam liquid obtained by mixing the foam auxiliary liquid Fc and the residual foam fixing liquid Fb is increased. The viscosity can be lower than that of the residual foam-like fixing solution Fb alone. As a result, it is difficult for the foamy liquid containing the residual foamy fixer Fb to remain in the foamy fixer container 202.

[変形例]
ここで、上述した実施形態の定着装置60とは定着液回収装置200の構成が異なる変形例について説明する。
図12は、変形例の定着装置60の定着液回収装置200を模式的に示す説明図である。
図1に示す定着装置60は、定着液液化装置400の砥石217及び定着液回収ポンプ225が補助液泡状化手段及び泡状補助液供給手段としての機能も備える構成であった。これに対して、図12に示す変形例の定着装置60の定着液回収装置200は、定着液液化装置400とは別に補助液泡状化手段及び泡状補助液供給手段としての泡状補助液供給装置700を備える点で上述した実施形態の定着液回収装置200とは異なる。
[Modification]
Here, a modified example in which the configuration of the fixing liquid recovery apparatus 200 is different from the fixing apparatus 60 of the above-described embodiment will be described.
FIG. 12 is an explanatory view schematically showing a fixing liquid recovery device 200 of a fixing device 60 according to a modification.
The fixing device 60 shown in FIG. 1 has a configuration in which the grindstone 217 and the fixing solution recovery pump 225 of the fixing solution liquefying device 400 also have functions as an auxiliary liquid foaming means and a foamy auxiliary liquid supply means. On the other hand, the fixing liquid recovery apparatus 200 of the fixing apparatus 60 of the modified example shown in FIG. 12 is provided with a foam auxiliary liquid supply as an auxiliary liquid foaming means and a foam auxiliary liquid supply means separately from the fixing liquid liquefying apparatus 400. It differs from the fixer recovery apparatus 200 of the above-described embodiment in that the apparatus 700 is provided.

変形例の泡状補助液供給装置700は、連泡構造の微小孔が形成された多孔質体からなる補助液泡化砥石317及び空気供給ポンプ325を備える。直方体状の補助液泡化砥石317は、その6つの面のうちの図12中の左右の面は、連泡構造を構成する多数の微小孔が連通し、他の4つの面は補助液泡化砥石カバー部317aによって表面の微小孔がふさがれている。また、補助液泡化砥石317は補助液泡化土台327に取り付けられており、この補助液泡化土台327に接続された空気供給管326を介して空気供給ポンプ325に接続されている。
変形例の定着液回収装置200では水供給管216を補助液泡化砥石317に接続しており、水供給管216内の搬送路と補助液泡化砥石317の連泡構造を形成する微小孔とがつながっている。
このように、変形例の泡状補助液供給装置700の補助液泡化砥石317の近傍の構成は、上述した実施形態の定着液液化装置400の砥石217の近傍の構成と同様である。
一方、変形例の定着液液化装置400は、補助液泡化砥石317に水供給管216が供給されていない点と、エアフィルタ221を備えていない点とが上述した実施形態の定着液液化装置400と異なる。すなわち、図8を用いて説明した補助液供給手段、補助液泡状化手段及び泡状補助液供給手段を備えない定着液液化装置400のみの定着液回収装置200と同様の構成である。また、変形例の液状補助液供給装置300は上述した実施形態の液状補助液供給装置300と同様の構成である。
The modified foam-like auxiliary liquid supply apparatus 700 includes an auxiliary liquid-foaming grindstone 317 and an air supply pump 325 made of a porous body in which micropores having a continuous foam structure are formed. Of the six surfaces of the cuboid auxiliary liquid foaming grindstone 317, the left and right surfaces in FIG. 12 communicate with a number of micropores constituting the continuous foam structure, and the other four surfaces are auxiliary liquid foaming grindstones. The surface micropores are blocked by the cover portion 317a. The auxiliary liquid foaming grindstone 317 is attached to the auxiliary liquid foaming base 327, and is connected to the air supply pump 325 through an air supply pipe 326 connected to the auxiliary liquid foaming base 327.
In the fixing liquid recovery apparatus 200 of the modified example, the water supply pipe 216 is connected to the auxiliary liquid foaming grindstone 317, and the conveyance path in the water supply pipe 216 and the micropores forming the continuous foam structure of the auxiliary liquid foaming grindstone 317 are provided. linked.
As described above, the configuration in the vicinity of the auxiliary liquid foaming grindstone 317 of the modified foamed auxiliary liquid supply device 700 is the same as the configuration in the vicinity of the grindstone 217 of the fixing liquid liquefying device 400 of the above-described embodiment.
On the other hand, the fixing liquid liquefying apparatus 400 according to the embodiment described above is that the water supply pipe 216 is not supplied to the auxiliary liquid foaming grindstone 317 and the air filter 221 is not provided. And different. That is, the configuration is the same as that of the fixing liquid recovery apparatus 200 including only the fixing liquid liquefying apparatus 400 that does not include the auxiliary liquid supplying means, the auxiliary liquid foaming means, and the foamed auxiliary liquid supplying means described with reference to FIG. Further, the liquid auxiliary liquid supply device 300 of the modification has the same configuration as the liquid auxiliary liquid supply device 300 of the above-described embodiment.

このような変形例の定着液回収装置200で水211を発泡させて泡状補助液Fcとする場合は、水供給ポンプ215を駆動して水ボトル210内の水211を補助液泡化砥石317に供給し、補助液泡化砥石317内に水211を充填させる。その後、空気供給ポンプ325を駆動させることで、エアフィルタ221から空気を吸引し、空気供給管326を介して、補助液泡化砥石317の図12中の左側より空気を送り込む。これにより、図12中の矢印Iで示すように、補助液泡化砥石317の図12中の右側の面から泡状補助液Fcが吐出し、残留泡状定着液収容部202内に泡状補助液Fcが供給され、残留泡状定着液Fbと混合する。これにより、泡状定着液収容部202内で混合された泡状補助液Fcと残留泡状定着液Fbとは一つの連なった泡状液となる。
残留泡状定着液収容部202内に泡状補助液Fcを供給した後、定着液回収ポンプ225を駆動することで、図12中の矢印Jで示すように、泡状補助液及び残留泡状定着液Fbからなる泡状液が砥石217の微小孔に吸引される。その後、この泡状液が砥石217を通過する間に液化して、液状となった状態で定着液回収ボトル220に収容される。
なお、定着液回収ポンプ225を駆動するときに、水供給ポンプ215及び空気供給ポンプ325は、駆動させたままでも良いし、停止させてもよい。
変形例の定着液回収装置200のように、定着液液化装置400とは別に補助液泡状化手段及び泡状補助液供給手段としての泡状補助液供給装置700を備える構成であっても、上述した実施形態の定着液回収装置200と同様に泡状定着液収容部202内から残留泡状定着液Fbをきれいに除去することができる。
When the water 211 is foamed into the foam auxiliary liquid Fc by the fixing liquid recovery apparatus 200 of such a modified example, the water 211 in the water bottle 210 is driven to the auxiliary liquid foaming grindstone 317 by driving the water supply pump 215. The auxiliary liquid foaming grindstone 317 is supplied and filled with water 211. Thereafter, by driving the air supply pump 325, air is sucked from the air filter 221, and air is fed from the left side of the auxiliary liquid foaming grindstone 317 in FIG. 12 through the air supply pipe 326. As a result, as indicated by an arrow I in FIG. 12, the foam auxiliary liquid Fc is discharged from the right side surface of the auxiliary liquid foaming grindstone 317 in FIG. The liquid Fc is supplied and mixed with the residual foam fixing liquid Fb. As a result, the foam auxiliary liquid Fc and the residual foam fixing liquid Fb mixed in the foam fixing liquid storage unit 202 become one continuous foam liquid.
After the foam auxiliary liquid Fc is supplied into the residual foam fixing liquid storage unit 202, the fixing liquid recovery pump 225 is driven, so that the foam auxiliary liquid and the residual foam state are indicated by an arrow J in FIG. A foamy liquid composed of the fixing liquid Fb is sucked into the minute holes of the grindstone 217. Thereafter, the foamed liquid is liquefied while passing through the grindstone 217 and is stored in the fixing liquid recovery bottle 220 in a liquid state.
Note that when the fixing liquid recovery pump 225 is driven, the water supply pump 215 and the air supply pump 325 may be driven or stopped.
Even if the configuration is such that the auxiliary liquid foaming means and the foam auxiliary liquid supply device 700 as the foam auxiliary liquid supply means are provided separately from the fixing liquid liquefying apparatus 400 as in the fixing liquid recovery apparatus 200 of the modified example. Similar to the fixing solution recovery apparatus 200 of the embodiment, the residual foam fixing solution Fb can be removed cleanly from the foam fixing solution storage unit 202.

なお、上述した実施形態及び変形例の定着液回収装置200が備える多孔質体(砥石217及び補助液泡化砥石317)としては、砥石に限るものではなく、液体が通過できる連泡構造で定着液に対して耐性のある材料からなる多孔質体であればよい。
また、上述した実施形態及び変形例の定着液回収装置200は、塗布ローラ61の表面に担持され、塗布位置Cで転写紙Pに付与されず塗布ローラ61に残留した泡状定着液Fを除去する塗布ローラクリーニング装置20に配置されている。泡状定着液Fを液状化して回収する装置として本発明の定着液回収装置200を適用する装置としては、塗布ローラクリーニング装置20に限るものではない。例えば、加圧ローラ62に付着した泡状定着液を除去する不図示の加圧ローラクリーニング装置に対しても適用可能であり、さらには、定着装置60内の何れの箇所であっても不要な泡状定着液Fを回収泡状定着液として回収することを要する箇所の定着液回収装置であれば適用可能である。
さらに、上述した実施形態及び変形例の定着液回収装置200は、液化回収手段が多孔質体を用いて泡状定着液を液化して回収する構成であるが、回収泡状定着液に泡状補助液を混合させて回収する構成に適用可能な液化回収手段は、多孔質体を用いた構成に限るものではない。泡状定着液を加熱して液化するものや破泡を促す成分を供給して科学的に破泡させて液化するものであっても、回収泡状定着液に泡状補助液を混合させた後に液化して回収してもよい。
また、上述した実施形態及び変形例の定着液回収装置200では、残留泡状定着液収容部202の近傍で補助液である水211を発泡させており、補助液の泡状化と泡状補助液の供給とを同時に行っているため、補助液泡状化手段しての機能と泡状補助液供給手段としての機能とを一つの装置が兼ね備えている。補助液を泡状化して残留泡状定着液収容部202に供給する構成としては、補助液泡状化手段しての機能を備えた装置と泡状補助液供給手段としての機能を装置とを別々に設けても良い。
Note that the porous bodies (the grindstone 217 and the auxiliary liquid foaming grindstone 317) provided in the fixing liquid recovery apparatus 200 according to the above-described embodiments and modifications are not limited to the grindstone, and the fixing liquid has a continuous foam structure through which liquid can pass. As long as it is a porous body made of a material resistant to the above.
Further, the fixing liquid recovery apparatus 200 according to the embodiment and the modification described above removes the foam-like fixing liquid F that is carried on the surface of the application roller 61 and remains on the application roller 61 without being applied to the transfer paper P at the application position C. The application roller cleaning device 20 is arranged. The apparatus for applying the fixer recovery apparatus 200 of the present invention as an apparatus for liquefying and recovering the foamy fixer F is not limited to the application roller cleaning apparatus 20. For example, the present invention can be applied to a pressure roller cleaning device (not shown) that removes the foamy fixing liquid adhering to the pressure roller 62, and is not necessary at any location in the fixing device 60. The present invention is applicable to any fixing solution recovery device where it is necessary to recover the foam fixing solution F as a recovered foam fixing solution.
Further, in the fixing solution recovery apparatus 200 according to the embodiment and the modification described above, the liquefaction recovery unit liquefies and recovers the foam-like fixing solution using a porous material. The liquefaction recovery means applicable to the configuration in which the auxiliary liquid is mixed and recovered is not limited to the configuration using the porous body. Even if the foam fixer is heated and liquefied, or a component that promotes bubble breakage is supplied and scientifically broken to liquefy, the recovered foam fixer is mixed with the foam auxiliary liquid. It may be liquefied and recovered later.
Further, in the fixing solution recovery apparatus 200 according to the above-described embodiment and the modified example, the water 211 as the auxiliary liquid is foamed in the vicinity of the residual foam-like fixing liquid storage unit 202, and the auxiliary liquid is foamed and the foam-like assistance is performed. Since the liquid is supplied at the same time, one apparatus has both the function as the auxiliary liquid foaming means and the function as the foam auxiliary liquid supplying means. As a configuration in which the auxiliary liquid is foamed and supplied to the residual foam fixing liquid storage unit 202, a device having a function as the auxiliary liquid foaming means and a device having the function as the foam auxiliary liquid supplying means are separately provided. May be provided.

以上、本実施形態の定着装置60は、樹脂の少なくとも一部を溶解または膨潤させることで樹脂微粒子を軟化させる軟化剤を含有した液状定着液132を液中に気泡が分散した泡状定着液Fとする定着液泡状化手段である定着液泡状化装置500と、樹脂微粒子からなる樹脂微粒子層を担持する定着液付与対象の表面に泡状定着液Fを付与する泡状定着液付与手段である定着液塗布部600とを有し、泡状定着液Fを付与することで軟化したトナー粒子が軟化した未定着トナー像Tを記録媒体である転写紙Pに定着する定着装置である。そして、定着装置60は、定着液泡状化装置500によって泡状定着液Fになり、塗布位置Cで転写紙Pに付与されなかった残留泡状定着液Fbを回収泡状定着液として回収する泡状定着液回収手段である定着液回収装置200を有する。この定着液回収装置200は、残留泡状定着液Fbを収容する回収泡状定着液収容部である残留泡状定着液収容部202と、残留泡状定着液Fbと混合して残留泡状定着液Fbとともに回収される補助液である水211を液中に気泡が分散した泡状補助液Fcとする補助液泡状化手段としての機能と、泡状補助液Fcを残留泡状定着液収容部202内の残留泡状定着液Fbに供給する泡状補助液供給手段としての機能と、泡状補助液Fc及び残留泡状定着液Fbを混合した泡状の液体を液化して回収する液化回収手段としての機能とを有する定着液液化装置400を備える。さらに、定着液回収装置200は、定着液液化装置400の砥石217に液状補助液である水211を供給する液状補助液供給手段である液状補助液供給装置300を備える。
このような定着装置60では、水211を泡状とした泡状補助液Fcを残留泡状定着液収容部202内の残留泡状定着液Fbに供給して混合させる。泡状補助液Fcが残留泡状定着液収容部202内の残留泡状定着液Fbと接触すると2種の泡状の液体は一つの連なった泡状液として挙動する。このため、残留泡状定着液収容部202内の残留泡状定着液Fb同士が互いに分離して存在していても泡状補助液Fcを供給することで一つの連なった泡状液を形成することができる。そして、この一つの連なった泡状液に対して、液化する位置に向かう力を付与することで、一つの連なった泡状液に含まれる残留泡状定着液Fbの全体を液化する位置に向かわす力を作用させることができ、残留泡状定着液Fbを良好に回収することができる。
なお、残留泡状定着液Fbが液化した定着液が定着に用いる濃度のまま残留泡状定着液収容部202を含む定着液の回収経路に滞留すると、定着液によって回収経路を形成する部材が劣化するおそれがある。これに対して、本実施形態の定着装置60では、補助液が水211からなることで、回収経路を通過する液状定着液を希釈することができる。このため、残留泡状定着液Fbと泡状補助液Fcとを混合した泡状の液体の一部が回収されず残留泡状定着液収容部202内に滞留したり、この泡状の液体が液化して、回収経路の他の箇所に滞留したりしても定着液のみが残留する場合に比べて回収経路を形成する部材の劣化を抑制することができる。
As described above, the fixing device 60 of the present embodiment is a foam-like fixing solution F in which bubbles are dispersed in a liquid fixing solution 132 containing a softening agent that softens resin fine particles by dissolving or swelling at least part of the resin. A fixing liquid foaming device 500 which is a fixing liquid foaming means, and a foaming fixing liquid applying means for applying a foaming fixing liquid F to the surface of a fixing liquid application target carrying a resin fine particle layer made of resin fine particles. The fixing device has a fixing liquid application unit 600 and fixes an unfixed toner image T softened with toner particles softened by applying a foamy fixing liquid F to a transfer paper P as a recording medium. Then, the fixing device 60 becomes the foamy fixing solution F by the fixing solution foaming device 500 and the residual foamy fixing solution Fb that has not been applied to the transfer paper P at the application position C is recovered as the recovered foaming fixing solution. A fixer recovery device 200 as a fixer recovery unit. This fixing solution recovery apparatus 200 is mixed with residual foam fixing solution storage unit 202, which is a recovered foam fixing solution storage unit for storing residual foam fixing solution Fb, and residual foam fixing solution Fb. A function as an auxiliary liquid foaming means that uses water 211, which is an auxiliary liquid recovered together with the liquid Fb, as a foam auxiliary liquid Fc in which bubbles are dispersed in the liquid, and the foam auxiliary liquid Fc as a residual foam fixing liquid container A function as a foam auxiliary liquid supply means for supplying to the residual foam fixing liquid Fb in 202, and a liquefaction recovery for liquefying and recovering a foam liquid mixed with the foam auxiliary liquid Fc and the residual foam fixing liquid Fb A fixing liquid liquefying apparatus 400 having a function as means is provided. Further, the fixer recovery apparatus 200 includes a liquid auxiliary liquid supply device 300 that is a liquid auxiliary liquid supply unit that supplies water 211 that is a liquid auxiliary liquid to the grindstone 217 of the fixer liquid liquefier 400.
In such a fixing device 60, the foam auxiliary liquid Fc in which water 211 is foamed is supplied to and mixed with the residual foam fixing liquid Fb in the residual foam fixing liquid storage unit 202. When the foam auxiliary liquid Fc comes into contact with the residual foam fixing liquid Fb in the residual foam fixing liquid storage unit 202, the two types of foam liquid behave as one continuous foam liquid. For this reason, even if the residual foam fixing liquid Fb in the residual foam fixing liquid storage unit 202 exists separately from each other, a continuous foam liquid is formed by supplying the foam auxiliary liquid Fc. be able to. Then, by applying a force toward the liquefying position to the one continuous foam liquid, it is suitable for a position to liquefy the entire residual foam fixer Fb contained in the one continuous foam liquid. A dodging force can be applied, and the residual foamy fixing solution Fb can be recovered satisfactorily.
If the fixing solution in which the residual foamy fixing solution Fb is liquefied stays in the recovery path of the fixing solution including the residual foamed fixing solution storage unit 202 at the concentration used for fixing, the member forming the recovery path is deteriorated by the fixing solution. There is a risk. On the other hand, in the fixing device 60 of the present embodiment, the liquid fixer that passes through the recovery path can be diluted because the auxiliary liquid is made of water 211. For this reason, a part of the foam-like liquid obtained by mixing the residual foam-like fixing liquid Fb and the foam-like auxiliary liquid Fc is not collected and stays in the residual foam-like fixing liquid storage unit 202, or the foam-like liquid is not collected. Even if the liquid is liquefied and stays in other parts of the recovery path, deterioration of the members forming the recovery path can be suppressed as compared with the case where only the fixing liquid remains.

また、定着装置60の泡状定着液付与手段である定着液塗布部600は、表面移動する表面に供給された泡状定着液Fを、定着液付与対象である転写紙Pと対向する塗布位置Cで転写紙Pの表面に塗布する塗布部材である塗布ローラ61を有し、定着液回収装置200は、塗布位置Cを通過した後の塗布ローラ61の表面から塗布部材クリーニング手段である塗布ローラクリーニング装置20によって除去された残留泡状定着液Fbを回収泡状定着液として回収する。塗布ローラ61を用いて転写紙Pに泡状定着液Fを付与することにより、定着液泡状化装置500から未定着トナー像Tを担持する転写紙Pに泡状定着液Fを吐出して直接供給する構成に比べて、転写紙Pに付与する泡状定着液Fを薄層化し易くなる。   In addition, the fixing liquid application unit 600 that is a foamy fixing liquid application unit of the fixing device 60 is configured to apply the foamy fixing liquid F supplied to the surface moving surface to the transfer paper P that is the target of the fixing liquid application. The fixing roller recovery device 200 has an application roller 61 which is an application member cleaning unit from the surface of the application roller 61 after passing through the application position C. The residual foamy fixer Fb removed by the cleaning device 20 is recovered as a recovered foamy fixer. By applying the foam-like fixing liquid F to the transfer paper P using the application roller 61, the foam-like fixing liquid F is directly discharged from the fixing liquid foaming device 500 onto the transfer paper P carrying the unfixed toner image T. Compared with the structure of supplying, it becomes easy to make the foamy fixing solution F applied to the transfer paper P thinner.

また、定着装置60の塗布ローラクリーニング装置20は、クリーニング部材として塗布ローラ61の表面に接触するゴム製のクリーニングブレードである定着液除去ブレード201を備え、定着液回収装置200は泡状補助液Fcを供給する位置が定着液除去ブレード201の近傍となるように砥石217を配置している。これにより、塗布ローラ61から除去されるときに接触して定着液除去ブレード201に滞留する残留泡状定着液Fbを泡状補助液Fcとともに一つの連なった泡状液として除去することが可能となる。   The application roller cleaning device 20 of the fixing device 60 includes a fixing solution removing blade 201 that is a rubber cleaning blade that contacts the surface of the application roller 61 as a cleaning member, and the fixer recovery device 200 is a foam auxiliary liquid Fc. The grindstone 217 is arranged so that the position where the toner is supplied is in the vicinity of the fixing solution removing blade 201. As a result, it is possible to remove the residual foam-like fixing liquid Fb that comes into contact with the fixing-liquid removing blade 201 when removed from the coating roller 61 as a continuous foam-like liquid together with the foam-like auxiliary liquid Fc. Become.

また、定着装置60の補助液泡状化手段としての機能を有する定着液液化装置400が、補助液である水211を含ませた多孔質体である砥石217に定着液回収ポンプ225によって空気を送り込むことによって水211を発泡させ、泡状補助液Fcを生成する。また、変形例の請求項1の定着装置60は、定着液液化装置400とは別に備える補助液泡状化手段及びとしての泡状補助液供給装置700が、水211を含ませた多孔質体である補助液泡化砥石317に空気供給ポンプ325に空気を送り込むことによって水211を発泡させ、泡状補助液Fcを生成する。このように、補助液泡状化手段を多孔質体を用いる装置とすることで、補助液である水211から泡状補助液Fcを簡単に生成することができる。   Further, the fixing liquid liquefying apparatus 400 having a function as auxiliary liquid foaming means of the fixing apparatus 60 sends air to the grindstone 217 which is a porous body containing water 211 as the auxiliary liquid by the fixing liquid recovery pump 225. As a result, the water 211 is foamed to produce a foam-like auxiliary liquid Fc. Further, in the fixing device 60 according to claim 1 of the modified example, the auxiliary liquid foaming means provided separately from the fixing liquid liquefying device 400 and the foamed auxiliary liquid supply device 700 as a auxiliary liquid foaming means are a porous body containing water 211. By sending air to an auxiliary liquid foaming grindstone 317 to the air supply pump 325, the water 211 is caused to foam, thereby generating a foamy auxiliary liquid Fc. Thus, by using the auxiliary liquid foaming means as a device using a porous body, the foamed auxiliary liquid Fc can be easily generated from the water 211 as the auxiliary liquid.

また、液化回収手段である定着液液化装置400は、連泡構造の多孔質体である砥石217の連通する微小孔の一方側に付着した泡状の液体を微小孔の他方から負圧を作用させて吸引し、泡状の液体が微小孔を通過することで破泡させ、泡状の液体を液化するため、泡状の液体を液化し、液状の液体として回収することができる。   The fixing liquid liquefying device 400, which is a liquefaction recovery means, applies a negative pressure from the other of the micropores to the foamy liquid adhering to one side of the micropores communicating with the grindstone 217, which is a porous body having a continuous foam structure. Then, the bubble-like liquid is broken by passing through the micropores, and the bubble-like liquid is liquefied, so that the bubble-like liquid can be liquefied and recovered as a liquid liquid.

また、実施形態の定着装置60は、水211を含ませた砥石217に定着液回収ポンプ225によって空気を送り込むことによって水211を発泡させて泡状補助液Fcを生成する補助液泡状化手段と、連泡構造の多孔質体である砥石217の連通する微小孔の一方側に付着した泡状の液体を微小孔の他方から定着液回収ポンプ225によって空気を吸引し負圧を作用させて吸引し、泡状の液体が微小孔を通過することで破泡させ、泡状の液体を液化する液化回収手段との機能を定着液液化装置400が備える。そして、多孔質体である砥石217に対する空気の流れを吸引また送り込みに切り換えることで、水211を発泡させる多孔質体と泡状の液体を液化する多孔質体とを一つの砥石217で併用している。これにより、定着液回収ポンプ225による空気の流れを逆転させるという簡易な構成で、泡状補助液Fcの作成と残留泡状定着液Fbを含む泡状の液体の破泡及び吸引とを一つの砥石217で連続して行うことができる。   Further, the fixing device 60 of the embodiment includes auxiliary liquid foaming means that foams the water 211 by sending air to the grindstone 217 containing the water 211 by the fixing liquid recovery pump 225 to generate the foam auxiliary liquid Fc. The bubble-like liquid adhering to one side of the minute holes communicating with the grindstone 217, which is a porous body having a continuous bubble structure, is sucked from the other of the minute holes by sucking air by the fixing liquid recovery pump 225 and applying negative pressure. Then, the fixing liquid liquefying apparatus 400 has a function of a liquefaction recovery unit that breaks the foamed liquid by passing through the micropores and liquefies the foamed liquid. Then, by switching the air flow to the grindstone 217, which is a porous body, to suction or feed, the porous body that foams the water 211 and the porous body that liquefies the foam-like liquid are used together in one grindstone 217. ing. Thereby, with a simple configuration of reversing the air flow by the fixing liquid recovery pump 225, the creation of the foam auxiliary liquid Fc and the bubble breaking and suction of the foam liquid including the residual foam fixing liquid Fb are performed in one. It can be performed continuously with the grindstone 217.

また、定着装置60で、泡状補助液供給手段として機能する装置が供給する泡状補助液Fcは、回収泡状定着液である残留泡状定着液Fbよりも気体成分に対する液体成分の割合が多いことにより、液化して回収する泡状の液体の組成は残留泡状定着液Fbよりも液状に近くなる。これにより、回収する泡状の液体の粘度を下げることができ、残留泡状定着液Fbのみを吸引して回収するよりも吸引し易くする。   Further, the foam auxiliary liquid Fc supplied by the apparatus functioning as the foam auxiliary liquid supply unit in the fixing device 60 has a ratio of the liquid component to the gas component as compared with the residual foam fixing liquid Fb which is the recovered foam fixing liquid. As a result, the composition of the foamy liquid recovered by liquefaction becomes closer to liquid than the residual foamy fixing liquid Fb. As a result, the viscosity of the foamy liquid to be collected can be reduced, and the residual foamy fixing liquid Fb can be sucked more easily than it is collected.

本実施形態の画像形成装置としての複写機100は、樹脂と色剤を含有する樹脂微粒子を含むトナーを用いて記録媒体である転写紙P上に未定着トナー像Tを形成するトナー像形成手段である作像ユニット3等と、転写紙P上にトナー像を定着せしめる定着手段とを備え、定着手段として、本実施形態の定着装置60を用いる。定着装置60では残留泡状定着液Fbを良好に回収することができるため、複写機100では、回収な泡状定着液Fが塗布ローラ61に残留することに起因する定着不良を防止することができ、良好な画像形成を行うことができる。さらに、定着装置60は非加熱の定着方式であるため、熱定着方式の定着装置を備えた構成よりも省エネルギー化を実現できる。   A copying machine 100 as an image forming apparatus according to the present exemplary embodiment includes a toner image forming unit that forms an unfixed toner image T on a transfer paper P that is a recording medium using toner including resin fine particles containing a resin and a colorant. And the fixing unit 60 for fixing the toner image on the transfer paper P, and the fixing device 60 of the present embodiment is used as the fixing unit. Since the fixing device 60 can satisfactorily collect the residual foam-like fixing solution Fb, the copying machine 100 can prevent fixing failure caused by the recovered foam-like fixing solution F remaining on the application roller 61. And good image formation can be performed. Further, since the fixing device 60 is a non-heating fixing method, energy saving can be realized as compared with a configuration including a heat fixing type fixing device.

1 プリンタ部
2 光書込装置
3 作像ユニット
4 感光体
5 帯電ローラ
6 現像装置
10 排紙トレイ
12 現像ローラ
15 ドラムクリーニング装置
16 クリーニングブレード
20 塗布ローラクリーニング装置
22 除電ランプ
28 紙搬送ユニット
29 紙搬送ベルト
30 駆動ローラ
31 二次転写ローラ
32 ベルトクリーニング装置
33 レジストローラ対
36 スイッチバック装置
37 紙搬送路
40 給紙装置
41 ペーパーバンク
42 給紙カセット
43 送出ローラ
44 給紙路
45 分離ローラ
46 搬送ローラ
50 原稿搬送読取ユニット
51 ADF
60 定着装置
61 塗布ローラ
62 加圧ローラ
90 転写ユニット
91 中間転写ベルト
92 第一張架ローラ
94 下部張架ローラ
95 一次転写ローラ
100 複写機
130 泡状定着液生成部
131 定着液ボトル
132 液状定着液
150 スキャナ部
151 固定読取部
152 移動読取部
153 画像読取センサ
200 定着液回収装置
201 定着液除去ブレード
202 泡状定着液収容部
210 水ボトル
211 水
215 水供給ポンプ
216 水供給管
217 砥石
217a 砥石カバー部
220 定着液回収ボトル
221 エアフィルタ
225 定着液回収ポンプ
226 定着液回収管
227 土台
228 回収孔
250 窪み
300 液状補助液供給装置
317 補助液泡化砥石
317a 補助液泡化砥石カバー部
325 空気供給ポンプ
327 補助液泡化土台
400 定着液液化装置
500 定着液泡状化装置
600 定着液塗布部
700 泡状補助液供給装置
C 塗布位置
F 泡状定着液
Fb 残留泡状定着液
Fc 泡状補助液
P 転写紙
T 未定着トナー像
Ta 定着トナー像
Tb オフセットトナー
DESCRIPTION OF SYMBOLS 1 Printer part 2 Optical writing device 3 Image forming unit 4 Photoconductor 5 Charging roller 6 Developing device 10 Paper discharge tray 12 Developing roller 15 Drum cleaning device 16 Cleaning blade 20 Coating roller cleaning device 22 Static elimination lamp 28 Paper conveyance unit 29 Paper conveyance Belt 30 Drive roller 31 Secondary transfer roller 32 Belt cleaning device 33 Registration roller pair 36 Switchback device 37 Paper transport path 40 Paper feed device 41 Paper bank 42 Paper feed cassette 43 Delivery roller 44 Paper feed path 45 Separation roller 46 Transport roller 50 Document transport reading unit 51 ADF
60 fixing device 61 application roller 62 pressure roller 90 transfer unit 91 intermediate transfer belt 92 first tension roller 94 lower tension roller 95 primary transfer roller 100 copier 130 foam-like fixer generator 131 fixer bottle 132 liquid fixer 150 Scanner Unit 151 Fixed Reading Unit 152 Moving Reading Unit 153 Image Reading Sensor 200 Fixing Solution Recovery Device 201 Fixing Solution Removal Blade 202 Foam Fixing Solution Storage Unit 210 Water Bottle 211 Water 215 Water Supply Pump 216 Water Supply Pipe 217 Grinding Wheel 217a Grinding Wheel Cover Part 220 fixing liquid recovery bottle 221 air filter 225 fixing liquid recovery pump 226 fixing liquid recovery pipe 227 base 228 recovery hole 250 recess 300 liquid auxiliary liquid supply device 317 auxiliary liquid foaming whetstone 317a auxiliary liquid foaming whetstone cover section 325 air supply pump 327 auxiliary Liquid foam base 4 00 Fixing liquid liquefier 500 Fixing liquid foaming apparatus 600 Fixing liquid application unit 700 Foam auxiliary liquid supply apparatus C Application position F Foam fixing liquid Fb Residual foam fixing liquid Fc Foam auxiliary liquid P Transfer paper T Unfixed toner image Ta fixing toner image Tb offset toner

特開2006−78573号公報JP 2006-78573 A 特開2004−109749号公報JP 2004-109749 A 特開2007−219105号公報JP 2007-219105 A 特開平9−94561号公報Japanese Patent Laid-Open No. 9-94561

Claims (7)

樹脂の少なくとも一部を溶解または膨潤させることで樹脂微粒子を軟化させる軟化剤を含有した液状定着液を液中に気泡が分散した泡状定着液とする定着液泡状化手段と、
該樹脂微粒子からなる樹脂微粒子層を担持する定着液付与対象の表面に該泡状定着液を付与する泡状定着液付与手段とを有し、
該泡状定着液を付与することで軟化した該樹脂微粒子を記録媒体に定着する定着装置において、
上記定着液泡状化手段によって上記泡状定着液になり、上記定着液付与対象に付与されなかった該泡状定着液を回収泡状定着液として回収する泡状定着液回収手段を有し、
該泡状定着液回収手段は、該回収泡状定着液を収容する回収泡状定着液収容部と、
回収泡状定着液収容部内の該回収泡状定着液と混合して該回収泡状定着液とともに回収されることで回収を補助する補助液を液中に気泡が分散した泡状補助液とする補助液泡状化手段と、
該回収泡状定着液収容部内の該回収泡状定着液に該泡状補助液を供給する泡状補助液供給手段と、
該泡状補助液及び該回収泡状定着液を混合した泡状の液体を液化して回収する液化回収手段とを備え
上記液化回収手段は、連泡構造の多孔質体の連通する孔の一方側に付着した上記泡状の液体を該孔の他方から負圧を作用させて吸引し、該泡状の液体が該孔を通過することで破泡させ、該泡状の液体を液化することを特徴とする定着装置。
A fixing liquid foaming means for forming a liquid fixing liquid containing a softening agent that softens resin fine particles by dissolving or swelling at least a part of the resin into a foamy fixing liquid in which bubbles are dispersed in the liquid;
A foam-like fixing solution applying means for applying the foam-like fixing solution to the surface of the fixing solution application target carrying the resin particle layer composed of the resin particles;
In a fixing device for fixing the resin fine particles softened by applying the foamy fixing solution to a recording medium,
A foam fixing solution collecting unit that becomes the foam fixing solution by the fixing solution foaming means and collects the foam fixing solution that has not been applied to the fixing solution application target as a recovered foam fixing solution;
The foamy fixer recovery means includes a recovered foamy fixer container that stores the recovered foamy fixer;
The auxiliary liquid that assists recovery by mixing with the recovered foam-like fixer in the recovered foam-type fixing liquid container and recovering together with the recovered foam-like fixer is a foam-type auxiliary liquid in which bubbles are dispersed in the liquid. Auxiliary liquid foaming means;
A foam auxiliary liquid supply means for supplying the foam auxiliary liquid to the recovered foam fixing liquid in the recovered foam fixing liquid container;
Liquefying and recovering means for liquefying and recovering a foamy liquid obtained by mixing the foamy auxiliary liquid and the recovered foamy fixing liquid ,
The liquefaction recovery means sucks the foamy liquid adhering to one side of the communicating hole of the porous body having a continuous foam structure by applying a negative pressure from the other of the holes, and the foamed liquid is was defoaming by passing through the hole, the fixing device characterized that you liquefying該泡like liquid.
請求項1の定着装置において、
上記泡状補助液供給手段は、上記補助液を含ませた多孔質体に空気を送り込むことによって該補助液を発泡させ、上記泡状補助液を生成する補助液泡状化手段を備えることを特徴とする定着装置。
The fixing device according to claim 1.
The foamy auxiliary liquid supply means includes auxiliary liquid foaming means for foaming the auxiliary liquid by sending air into the porous body containing the auxiliary liquid and generating the foamy auxiliary liquid. A fixing device.
樹脂の少なくとも一部を溶解または膨潤させることで樹脂微粒子を軟化させる軟化剤を含有した液状定着液を液中に気泡が分散した泡状定着液とする定着液泡状化手段と、  A fixing liquid foaming means for forming a liquid fixing liquid containing a softening agent that softens resin fine particles by dissolving or swelling at least a part of the resin into a foamy fixing liquid in which bubbles are dispersed in the liquid;
該樹脂微粒子からなる樹脂微粒子層を担持する定着液付与対象の表面に該泡状定着液を付与する泡状定着液付与手段とを有し、A foam-like fixing solution applying means for applying the foam-like fixing solution to the surface of the fixing solution application target carrying the resin particle layer composed of the resin particles;
該泡状定着液を付与することで軟化した該樹脂微粒子を記録媒体に定着する定着装置において、In a fixing device for fixing the resin fine particles softened by applying the foamy fixing solution to a recording medium,
上記定着液泡状化手段によって上記泡状定着液になり、上記定着液付与対象に付与されなかった該泡状定着液を回収泡状定着液として回収する泡状定着液回収手段を有し、A foam fixing solution collecting unit that becomes the foam fixing solution by the fixing solution foaming means and collects the foam fixing solution that has not been applied to the fixing solution application target as a recovered foam fixing solution;
該泡状定着液回収手段は、該回収泡状定着液を収容する回収泡状定着液収容部と、The foamy fixer recovery means includes a recovered foamy fixer container that stores the recovered foamy fixer;
回収泡状定着液収容部内の該回収泡状定着液と混合して該回収泡状定着液とともに回収されることで回収を補助する補助液を液中に気泡が分散した泡状補助液とする補助液泡状化手段と、The auxiliary liquid that assists recovery by mixing with the recovered foam-like fixer in the recovered foam-type fixing liquid container and recovering together with the recovered foam-like fixer is a foam-type auxiliary liquid in which bubbles are dispersed in the liquid. Auxiliary liquid foaming means;
該回収泡状定着液収容部内の該回収泡状定着液に該泡状補助液を供給する泡状補助液供給手段と、A foam auxiliary liquid supply means for supplying the foam auxiliary liquid to the recovered foam fixing liquid in the recovered foam fixing liquid container;
該泡状補助液及び該回収泡状定着液を混合した泡状の液体を液化して回収する液化回収手段とを備え、Liquefying and recovering means for liquefying and recovering a foamy liquid obtained by mixing the foamy auxiliary liquid and the recovered foamy fixing liquid,
連泡構造の多孔質体の連通する孔の一方側に付着した上記泡状の液体を該孔の他方から空気を吸引し負圧を作用させて吸引し、該泡状の液体が該孔を通過することで破泡させ、該泡状の液体を液化する上記液化回収手段を備え、The bubble-like liquid adhering to one side of the communicating hole of the porous body having the continuous-bubble structure is sucked by sucking air from the other of the holes and applying a negative pressure, and the bubble-like liquid passes through the hole. Comprising the above-described liquefaction recovery means for breaking bubbles by passing through and liquefying the foam-like liquid;
上記泡状補助液供給手段は、上記補助液を含ませた多孔質体に空気を送り込むことによって該補助液を発泡させ、上記泡状補助液を生成する補助液泡状化手段を備え、The foamy auxiliary liquid supply means includes auxiliary liquid foaming means for foaming the auxiliary liquid by sending air into the porous body containing the auxiliary liquid and generating the foamy auxiliary liquid.
該多孔質体に対する空気の流れを吸引また送り込みに切り換えることで、補助液泡状化手段で該補助液を発泡させる部材と該液化回収手段で該泡状の液体を液化する部材とを一つの多孔質体で併用することを特徴とする定着装置。By switching the air flow with respect to the porous body to suction or infeed, the member for foaming the auxiliary liquid by the auxiliary liquid foaming means and the member for liquefying the foamed liquid by the liquefaction recovery means are combined into one porous body. A fixing device that is used in combination with a material.
請求項1乃至3のいずれか1項に記載の定着装置において、
上記泡状定着液付与手段は、表面移動する表面に供給された上記泡状定着液を、上記定着液付与対象と対向する塗布位置で該定着液付与対象の表面に塗布する塗布部材を有し、
上記泡状定着液回収手段は、該塗布位置を通過した後の該塗布部材の表面から塗布部材クリーニング手段によって除去された上記泡状定着液を上記回収泡状定着液として回収することを特徴とする定着装置。
The fixing device according to any one of claims 1 to 3,
The foam-like fixing liquid application means has an application member that applies the foam-type fixing liquid supplied to the surface moving surface to the surface of the fixing liquid application target at an application position opposite to the fixing liquid application target. ,
The foamy fixer recovery means collects the foamy fixer removed by the application member cleaning means from the surface of the application member after passing through the application position as the recovered foamy fixer. Fixing device to do.
請求項の定着装置において、
上記塗布部材クリーニング手段は、クリーニング部材として上記塗布部材の表面に接触するゴム製のクリーニングブレードを備え、上記泡状補助液供給手段は上記泡状補助液を供給する位置が該クリーニングブレードの近傍となるように配置していることを特徴とする定着装置
The fixing device according to claim 4 .
The application member cleaning means includes a rubber cleaning blade that contacts the surface of the application member as a cleaning member, and the foam auxiliary liquid supply means has a position where the foam auxiliary liquid is supplied near the cleaning blade. A fixing device characterized by being arranged as described above .
求項1乃至のいずれか1項に記載の定着装置において、
上記泡状補助液は、上記回収泡状定着液よりも気体成分に対する液体成分の割合が多いことを特徴とする定着装置。
The fixing device according to any one of Motomeko 1 to 5,
The fixing device characterized in that the foam auxiliary liquid has a higher ratio of liquid component to gas component than the recovered foam fixing solution.
樹脂と色剤とを含有する樹脂微粒子を含むトナーを用いて記録媒体上に画像情報に基づいてトナー像を形成するトナー像形成手段と、
記録媒体に転写するトナー像を担持するトナー像担持体の表面、または、トナー像を担持する記録媒体の表面である定着液付与対象の表面に泡状定着液を塗布し、
該記録媒体上に該トナー像を定着せしめる定着手段とを備える画像形成装置であって、
該定着手段として、請求項1乃至のいずれか1項に記載の定着装置を用いることを特徴とする画像形成装置。
A toner image forming means for forming a toner image on a recording medium based on image information using a toner containing resin fine particles containing a resin and a colorant;
Applying a foamy fixing solution to the surface of the toner image carrier that carries the toner image to be transferred to the recording medium, or the surface of the fixing liquid application target that is the surface of the recording medium that carries the toner image,
An image forming apparatus comprising fixing means for fixing the toner image on the recording medium,
As the fixing means, an image forming apparatus which comprises using a fixing device according to any one of claims 1 to 6.
JP2009147709A 2009-06-22 2009-06-22 Fixing apparatus and image forming apparatus Expired - Fee Related JP5333928B2 (en)

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