JP5301869B2 - Method of manufacturing a helical belt and manufacturing apparatus of a helical belt - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and an apparatus for producing a helical belt which can prevent the deformation of an uneven pattern during demolding. <P>SOLUTION: An outside mold 12 for producing the helical belt has a pattern forming groove 14 formed locally in relation to the peripheral direction in its inner circumference surface and a pair of holding parts 15 installed to separate the pattern forming groove 14 to pinch it in the peripheral direction. Therefore, after a casting elastomer is packed between an inside mold 11 having a spiral groove 13 in its peripheral surface and the outside mold 12, when the inside mold 11 is extracted from the molding 19 of the casting elastomer by moving it in the axial direction while it is rotated in the peripheral direction to the outside mold 12, since the sliding rotation of the molding 19 in relation to the outside mold 12 is regulated by the holding parts 15, the deformation of the uneven pattern formed on the peripheral surface of the molding 19 is suppressed by the pattern forming groove 14. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

  The present invention relates to a technique for manufacturing a helical belt.

  2. Description of the Related Art Conventionally, as one type of toothed belt, a toothed belt is known in which tooth traces are not parallel to the belt width direction but extend while being inclined with respect to the width direction. In general, a toothed belt including such a toothed belt is formed by inserting an inner mold provided with a tooth forming groove extending along the axial direction on the outer peripheral surface thereof into a cylindrical outer mold. After the casting elastomer is filled between the inner mold and the outer mold and cured, the molded body of the casting elastomer formed into a cylindrical shape is released from the inner mold and the outer mold, and the molded body is set to a predetermined width. It is manufactured through a series of steps of cutting with (see, for example, Patent Document 1).

  Here, when manufacturing a general toothed belt in which the tooth trace is parallel to the belt width direction, the groove for forming the tooth portion provided on the outer peripheral surface of the inner mold is parallel to the axial direction of the inner mold. It has become. Therefore, the inner mold can be pulled out of the molded body simply by moving the inner mold relative to the outer mold in the axial direction. However, when manufacturing the above-described helical tooth belt, the tooth portion forming groove provided on the outer peripheral surface of the inner mold has a spiral shape inclined with respect to the axial direction of the inner mold. Therefore, when pulling out the inner mold from the molded body, it is necessary to move the inner mold in the axial direction while rotating the inner mold with respect to the outer mold (molded body) (see, for example, Patent Document 2).

Japanese Patent Laid-Open No. 10-296753 JP 2003-236945 A

  By the way, conventionally, an uneven pattern may be formed on the back surface of the toothed belt (the surface opposite to the toothed portion) for various purposes such as prevention of falling or decoration of articles conveyed by the belt. When manufacturing such a toothed belt with a concavo-convex pattern, an outer mold having a recess for forming a pattern on its inner peripheral surface is used, and this recess allows the outer peripheral surface of the elastomer molded body to be used. A pattern corresponding to the concave shape is formed.

  However, when manufacturing a helical belt, as described above, it is necessary to rotate the inner mold with respect to the outer mold when releasing the molded body. At this time, since the molded body tries to rotate with respect to the outer mold integrally with the inner mold due to the frictional resistance with the inner mold, a large shearing force acts on the uneven pattern formed on the outer peripheral surface of the molded body. The concavo-convex pattern is deformed.

  The objective of this invention is providing the manufacturing method of the helical tooth belt which can prevent the deformation | transformation of the uneven | corrugated pattern at the time of mold release of a molded object, and the manufacturing apparatus of a helical tooth belt.

Means for Solving the Problems and Effects of the Invention

The helical belt manufacturing method of the first invention comprises a cylindrical outer mold having a pattern forming portion consisting of a concave portion or a convex portion provided locally or discretely in the circumferential direction on the inner circumferential surface thereof. An insertion step of inserting an inner mold having a spiral groove extending in a spiral shape in the outer peripheral surface inclined with respect to the axial direction, and a filling step of filling a space between the outer mold and the inner mold with a casting elastomer Then, the inner mold is moved in the axial direction while rotating in the circumferential direction with respect to the outer mold, and the inner mold is pulled out from the molded body of the cast elastomer, and on one surface thereof, the A method of manufacturing a helical belt having a helical tooth corresponding to an inner spiral groove and an uneven pattern corresponding to the pattern forming portion of the outer mold on the other surface,
On the inner peripheral surface of the outer mold, a pair of concave or convex holding portions that hold the molded body, the holding portion that restricts sliding rotation of the concave / convex pattern with respect to the outer die is the pattern formation. It is characterized by being provided separately so as to sandwich the portion in the circumferential direction.

  In this helical tooth belt manufacturing method, a spiral groove for forming a belt tooth portion is formed on the outer peripheral surface of the inner mold, and an uneven pattern is formed on the back surface of the belt on the inner peripheral surface of the outer mold. The pattern formation part which consists of the recessed part or convex part for doing is formed locally or discretely regarding the circumferential direction. Here, “local” indicates that the pattern forming portion is provided only in a part of the inner peripheral surface of the outer mold in the circumferential direction, and “discrete” indicates that a plurality of patterns are provided on the inner peripheral surface of the outer mold. It shows that the pattern forming portions are provided at intervals in the circumferential direction. That is, the pattern forming portion is not continuously provided on the inner peripheral surface of the outer mold over the entire periphery. The cast elastomer molded product obtained by filling the cast elastomer between the inner mold and the outer mold and then releasing the mold has a tooth portion corresponding to the spiral groove of the inner mold on its inner peripheral surface. In addition, the outer peripheral surface has a concavo-convex pattern corresponding to the pattern forming portion of the outer mold.

  Furthermore, a pair of concave or convex holding portions are provided separately on the inner peripheral surface of the outer mold so as to sandwich the pattern forming portion in the circumferential direction. Therefore, the molded body is securely held by the outer mold by the pair of holding parts located on both sides in the circumferential direction of the pattern forming part, and when the inner mold is rotated with respect to the outer mold in the mold release process. The sliding rotation of the molded body with respect to the outer mold is restricted, and deformation of the uneven pattern formed on the outer peripheral surface of the molded body can be prevented.

  According to a second aspect of the present invention, there is provided the helical belt manufacturing method according to the first aspect, wherein a plurality of pairs of the holding portions are separately provided in the axial direction on the inner peripheral surface of the outer mold. It is what.

  As described above, since the plurality of pairs of holding portions are provided separately in the axial direction on the inner peripheral surface of the outer mold, a plurality of locations in the axial direction of the molded body are reliably attached to the outer mold by the plurality of pairs of holding portions. As a result, the uneven pattern can be more reliably prevented from being deformed.

  Here, it is preferable that two pairs of the holding portions are respectively provided at least on the inner peripheral surfaces of both end portions in the axial direction of the outer mold (third invention). In this case, it is possible to effectively regulate the sliding of the molded body with respect to the outer mold while reducing the number of holding portions.

  Furthermore, in addition to the axial both ends of the outer mold, the holding section may be provided on the inner peripheral surface of the axial central portion of the outer mold (fourth invention). In particular, when the molded body is long in the axial direction, it is preferable that a holding portion is also provided in the axial central portion of the outer mold as in the present invention.

According to a fifth aspect of the present invention, there is provided a helical belt manufacturing apparatus having a cylindrical outer mold having a pattern forming portion including a concave portion or a convex portion locally or discretely provided on the inner peripheral surface thereof in the circumferential direction, An inner mold inserted into the outer mold, and a cast elastomer is molded in the space between the inner mold and the outer mold. A mold release means for moving the inner mold in the axial direction while rotating the inner mold in a circumferential direction with respect to the outer mold in a state where the body is molded, and pulling out the inner mold from the molded body of the cast elastomer. A helical belt having a helical tooth portion corresponding to the inner spiral groove on one surface and a concavo-convex pattern corresponding to the outer pattern forming portion on the other surface. An apparatus for manufacturing,
On the inner peripheral surface of the outer mold, a pair of concave or convex holding portions that hold the molded body, the holding portion that restricts sliding rotation of the concave / convex pattern with respect to the outer die is the pattern formation. It is characterized by being provided separately so as to sandwich the portion in the circumferential direction.

  According to the present invention, a pair of concave or convex holding portions are separately provided on the inner peripheral surface of the outer mold so as to sandwich the pattern forming portion in the circumferential direction. Therefore, the molded body is securely held by the outer mold by the pair of holding portions located on both sides in the circumferential direction of the pattern forming section, and the inner mold rotates with respect to the outer mold when the molded body is released. Since the sliding rotation with respect to the outer mold | type of a molded object at the time is controlled, the deformation | transformation of the uneven | corrugated pattern formed in the outer peripheral surface of a molded object can be prevented.

  Next, embodiments of the present invention will be described with reference to the drawings. First, the helical belt 1 will be briefly described. As shown in FIG. 1, the helical tooth belt 1 of the present embodiment is an endless belt having a back portion 2 made of elastomer and a plurality of tooth portions 3, and the back portion 2 positioned outside the belt has a belt. A plurality of core wires 4 extending in the longitudinal direction (left-right direction in FIG. 1) are embedded. Examples of the elastomer constituting the back portion 2 and the tooth portion 3 include chloroprene rubber (neoprene), styrene butadiene rubber, epichlorohydrin rubber, polyurethane rubber, and the like. Examples of the core wire 4 include an aramid fiber, a glass fiber, and a polyester fiber.

  Each of the plurality of tooth portions 3 positioned on the inner side of the belt is formed into a helical tooth whose tooth lines extend in a direction inclined by a predetermined angle with respect to the belt width direction. Further, an uneven pattern 5 including a plurality of protrusions 5a extending in the belt width direction is locally formed on the surface of the back portion 2 (belt back surface) located outside the belt with respect to the belt length direction (left and right direction in FIG. 1). Provided.

  Next, the manufacturing process of the helical belt 1 in FIG. 1 will be described. First, the mold apparatus 10 for manufacturing the helical belt 1 used in this manufacturing process will be described. As shown in FIGS. 2 to 6, the mold apparatus 10 includes a columnar inner mold 11 and a cylindrical outer mold 12.

  FIG. 2 is an external perspective view of the inner mold 11. As shown in FIG. 2, the axial direction of the inner mold 11 (in FIG. 2) for forming a plurality of helical teeth 3 (see FIG. 1) on the outer peripheral surface of the cylindrical inner mold 11. A spiral groove 13 that is inclined with respect to the vertical direction and extends in a spiral shape is formed.

  FIG. 3 is a perspective view of the outer mold 12 cut along a vertical plane. As shown in FIG. 3, a plurality of patterns extending in the axial direction of the outer mold 12 are formed on a part of the inner circumferential surface of the outer mold 12 in order to form the uneven pattern 5 (see FIG. 1) on the back surface of the belt. A groove 14 (pattern forming portion) is provided.

  Further, two (one pair) concave holding portions 15 are separately provided on the inner peripheral surface of the outer mold 12 so as to sandwich the plurality of pattern forming grooves 14 in the circumferential direction. As will be described in detail later, when the inner mold 11 is released from the elastomer molded body 19 formed between the inner mold 11 and the outer mold 12, the holding portion 15 is used to remove the molded body 19 from the outer mold. This is to prevent the concave-convex pattern 5 held on the outer peripheral surface of the outer peripheral surface from being deformed. Each holding portion 15 is an arc-shaped groove having a predetermined center angle (for example, about 30 °). Further, the positions where the holding portions 15 are provided are not at one location in the axial direction, but at three locations, the upper and lower end portions of the outer mold 12 and the vertical portion (axial direction) as shown in FIG. A total of three pairs (six) of holding portions 15 are provided.

  Also, as shown in FIGS. 4 and 6, an inner mold driving device 16 including a driving means such as a motor and a cylinder connected to the upper end portion of the inner mold 11 is disposed above the inner mold 11. Yes. The inner mold driving device 16 (release means) can move (elevate) the inner mold 11 in the vertical direction with respect to the outer mold 12. Further, the inner mold 11 moves relative to the outer mold 12. It can also be rotated.

  The manufacturing process of the helical belt 1 using the mold apparatus 10 described above will be described with reference to FIGS. However, in FIGS. 4-6, illustration of the spiral groove 13 (refer FIG. 2) formed in the outer peripheral surface of the inner mold | type 11 is abbreviate | omitted for simplicity of drawing.

  First, as shown in FIG. 4, the core wire 4 is wound around the outer peripheral surface of the inner mold 11 in a spiral. Thereafter, the inner die 11 is lowered by the inner die driving device 16 and inserted into the cylindrical outer die 12 fixedly arranged (insertion step).

  Next, the upper lid 17 is attached to the outer mold 12, and the cylindrical space 18 formed between the inner peripheral surface of the outer mold 12 and the outer peripheral surface of the inner mold 11 is sealed. Fill the casting elastomer (filling process).

  Before the inner mold 11 is inserted into the outer mold 12, a casting elastomer is injected into the outer mold 12, and then the inner mold 11 is inserted into the outer mold 12 so that the outer mold 12 and the inner mold 11 are inserted. The space 18 may be filled with cast elastomer.

  Then, the outer mold 12 and the inner mold 11 are heated, and the casting elastomer filled in the space 18 between the two is heated to a predetermined curing temperature (for example, 110 ° C. depending on the type of elastomer), The casting elastomer is cured to obtain a sleeve-shaped elastomer molded body 19.

  Next, after removing the upper lid 17 from the outer mold 12, the inner mold 11 is pulled out from the sleeve-shaped molded body 19 and released (mold releasing step). Here, as described above, the spiral groove 13 provided on the outer peripheral surface of the inner mold 11 is filled with the casting elastomer, and the outer peripheral surface of the molded body 19 extends in a direction inclined with respect to the axial direction. A tooth (tooth part 3) is formed. Therefore, in this mold release step, as shown by an arrow in FIG. 6, the inner mold 11 is raised while rotating the inner mold 11 relative to the outer mold 12 (molded body 19) by the inner mold driving device 16. 11 is pulled out while moving in the extending direction of the spiral groove 13 with respect to the molded body 19.

  At this time, due to the frictional resistance with the inner mold 11, the molded body 19 tries to rotate with the inner mold 11 with respect to the outer mold 12 as the inner mold 11 rotates. There is a possibility that the concavo-convex pattern 5 formed on the outer peripheral surface of the molded body 19 by the grooves 14 may be deformed by a shearing force. However, in the present embodiment, as shown in FIG. 3, a pair of (two) concave holding portions 15 are provided on the inner peripheral surface of the outer mold 12 so as to sandwich the plurality of pattern forming grooves 14 in the circumferential direction. Has been placed. Then, the molded body 19 is engaged with the two holding portions 15 on the outer mold 12 side and the two convex portions 19a on the molded body 19 side obtained by filling the holding portions 15 with the elastomer. Is held by the outer mold 12, the sliding rotation of the molded body 19 of the concave / convex pattern 5 with respect to the outer mold 12 is reliably restricted, and the deformation of the concave / convex pattern 5 can be reliably prevented.

  Further, the holding portion 15 restricts not only the rotation of the molded body 19 relative to the outer mold 12 but also the upward movement of the molded body 19. That is, it is possible to prevent the uneven pattern 5 from being deformed due to the molded body 19 sliding upward relative to the inner peripheral surface of the outer mold 12 as the inner mold 11 is raised.

  Furthermore, in this embodiment, a plurality of pairs (three pairs) of holding portions 15 are provided on the inner peripheral surface of the outer mold 12 so as to be separated in the vertical direction (axial direction). In this case, a plurality of locations in the axial direction of the molded body 19 are surely held by the outer mold 12 by the plurality of pairs of holding portions 15, and the deformation of the uneven pattern 5 can be more reliably prevented. In particular, in this embodiment, the holding parts 15 are provided at both upper and lower ends (both ends in the axial direction) of the outer mold 12, so that a small number of holding parts 15 can slide the molded body 19 against the outer mold 12. Movement can be effectively controlled. Further, particularly when the molded body 19 is long in the axial direction, as shown in FIG. 3, it is preferable that the holding portion 15 is also provided on the inner peripheral surface of the central portion in the vertical direction (axial direction) of the outer mold 12. .

  After the inner mold 11 is pulled out from the molded body 19 in this manner, the molded body 19 is removed from the outer mold 12. In addition, the convex part 19a formed in the outer peripheral part of the molded object 19 by the concave holding part 15 of the outer mold | type 12 is removed by cutting | disconnection etc. after mold release. Thereafter, the sleeve-shaped molded body 19 is cut into a predetermined width, thereby having an endless helical tooth belt as shown in FIG. 1 having a tooth-like tooth portion 3 on the inner surface and an uneven pattern 5 on the outer surface. 1 is obtained.

  Next, modified embodiments in which various modifications are made to the embodiment will be described. However, components having the same configuration as in the above embodiment are given the same reference numerals and description thereof is omitted as appropriate.

  1] In the above-described embodiment, the inner mold 11 is moved up and down or rotated by the inner mold driving device 16 with respect to the fixedly arranged outer mold 12 to insert the inner mold 11 into the outer mold 12. Although the inner mold 11 is pulled out from the molded body 19, the inner mold 11 may be fixedly disposed, and the outer mold 12 may be moved up and down or rotated with respect to the inner mold 11.

  2] In order to form a concavo-convex pattern on the outer peripheral surface of the molded body 19, the pattern forming portion provided on the inner peripheral surface of the outer mold 12 has a plurality of portions extending in the axial direction of the outer mold 12 as in the above-described embodiment. The shape of the pattern forming portion is not limited to the above, and the shape of the pattern forming portion can be appropriately changed according to an arbitrary uneven pattern of the molded body 19.

  For example, as shown in FIG. 7, when manufacturing a helical belt 1A having a plurality of convex portions 5A discretely arranged in the belt longitudinal direction and the belt width direction on the belt rear surface, As shown, a plurality of pattern forming portions 14A for forming a plurality of convex portions 5A on the inner peripheral surface of the outer mold 12 are spaced apart (discretely) with respect to the circumferential direction and the axial direction (vertical direction). Provided. In such a case, the plurality of holding portions 15A are provided on the inner peripheral surface of the outer mold 12 so as to sandwich each of the plurality of pattern forming portions 14A in the circumferential direction.

  In addition, the pattern forming portion does not need to be concave, and the pattern forming portion is a convex shape that protrudes further inward than the inner peripheral surface of the outer mold 12 and forms a concave portion on the outer peripheral surface of the molded body 19. It may be.

  3] The holding portion provided on the inner peripheral surface of the outer mold 12 is not limited to that of the above-described embodiment, and the pattern forming portion provided in a part in the circumferential direction of the inner peripheral surface of the outer mold 12 is sandwiched in the circumferential direction. The shape, number, position, etc. can be appropriately changed. For example, the holding part may be an arc groove having a central angle of 90 ° or more. In the above embodiment, three pairs of holding portions are provided at both the upper and lower end portions and the axial center portion of the outer mold 12, but the holding portions at the axial center portion are omitted, and the upper and lower ends of the outer die 12 are omitted. The holding part may be provided only at the part, and further, the holding part may be provided only at one place in the vertical direction of the outer mold 12. Alternatively, conversely, three or more pairs of holding portions may be arranged on the inner peripheral surface of the outer mold 12 separately in the axial direction.

  Further, the holding portion does not necessarily have to be formed in a concave shape, and even if it is formed in a convex shape that protrudes further inward than the inner peripheral surface of the outer mold 12, the same effect as in the case of the concave shape is obtained. An effect is obtained.

It is an external appearance perspective view of the helical belt which concerns on this embodiment. It is an external appearance perspective view of an inner type. It is a perspective view of the outer type cut at a vertical surface. It is a figure which shows the insertion process of an internal type | mold. It is a figure which shows the filling process of an elastomer. It is a figure which shows extraction (mold release process) from the molded object of an inner mold | type. It is an external appearance perspective view of the helical tooth belt which concerns on a modification. It is a perspective view when the outer mold for manufacturing the helical belt shown in FIG. 7 is cut along a vertical plane.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1,1A Helical tooth belt 3 Tooth part 5 Uneven | corrugated pattern 10 Mold apparatus 11 Inner mold 12 Outer mold 13 Spiral groove 14 Pattern formation groove 14A Pattern formation part 15, 15A Holding part 16 Inner mold drive device (release means)
18 Space 19 Molded body

Claims (5)

In a cylindrical outer mold having a pattern forming portion formed of a concave portion or a convex portion provided locally or discretely in the circumferential direction on the inner circumferential surface, the outer circumferential surface is spirally inclined with respect to the axial direction. An insertion step of inserting an inner mold having a spiral groove extending to
A filling step of filling the space between the outer mold and the inner mold with a casting elastomer;
The inner mold is moved in the axial direction while rotating in the circumferential direction with respect to the outer mold, and the inner mold is pulled out from the molded body of the casting elastomer, and a mold release step is performed.
Produces a helical belt having a helical tooth corresponding to the inner spiral groove on one surface and an uneven pattern corresponding to the pattern forming portion on the other surface on the other surface. A way to
On the inner peripheral surface of the outer mold, a pair of concave or convex holding portions that hold the molded body, the holding portion that restricts sliding rotation of the concave / convex pattern with respect to the outer die is the pattern formation. A method for manufacturing a helical belt, wherein the belt is separated so as to sandwich the portion in the circumferential direction.   The method for manufacturing a helical belt according to claim 1, wherein a plurality of pairs of the holding portions are separately provided in the axial direction on the inner peripheral surface of the outer mold.   3. The method for manufacturing a helical belt according to claim 2, wherein at least two pairs of the holding portions are provided on an inner peripheral surface of both end portions in the axial direction of the outer mold.   The helical belt according to claim 3, wherein the holding portion is provided on an inner peripheral surface of an axially central portion of the outer mold in addition to both axial ends of the outer mold. Manufacturing method. A cylindrical outer mold having a pattern forming portion consisting of a concave portion or a convex portion provided locally or discretely in the circumferential direction on the inner peripheral surface;
An inner mold inserted into the outer mold, having a spiral groove extending in a spiral manner inclined with respect to the axial direction on the outer peripheral surface;
In a state where a cast elastomer molded body is molded in the space between the inner mold and the outer mold, the inner mold is moved in the axial direction while rotating in the circumferential direction with respect to the outer mold, and the inner mold is moved. A mold release means for pulling out the mold from the molded body of the cast elastomer,
Produces a helical belt having a helical tooth corresponding to the inner spiral groove on one surface and an uneven pattern corresponding to the pattern forming portion on the other surface on the other surface. A device that performs
On the inner peripheral surface of the outer mold, a pair of concave or convex holding portions that hold the molded body, the holding portion that restricts sliding rotation of the concave / convex pattern with respect to the outer die is the pattern formation. An apparatus for manufacturing a toothed belt, wherein the device is provided so as to be sandwiched with respect to the circumferential direction.

Images