JP5301859B2 - Rotary processing machine plate and mounting method thereof - Google Patents

Rotary processing machine plate and mounting method thereof Download PDF

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JP5301859B2
JP5301859B2 JP2008070569A JP2008070569A JP5301859B2 JP 5301859 B2 JP5301859 B2 JP 5301859B2 JP 2008070569 A JP2008070569 A JP 2008070569A JP 2008070569 A JP2008070569 A JP 2008070569A JP 5301859 B2 JP5301859 B2 JP 5301859B2
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plate
processing machine
fitting
guide
rotary
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JP2009006701A (en
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伸 大沢
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Komori Corp
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Komori Corp
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Priority to CN2008100982419A priority patent/CN101314304B/en
Priority to AT08009742T priority patent/ATE535369T1/en
Priority to EP08009742A priority patent/EP2000295B1/en
Priority to US12/153,962 priority patent/US8136446B2/en
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  • Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
  • Rotary Presses (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

Provided is a pair of plates for a rotary processing machine having the following configuration and a method of mounting the same by which the pair of plates can be mounted on the respective outer circumferential surfaces of a pair of cylinders with high precision. When a female recessed plate and a male raised plate are overlapped with each other so as to make processing portions of the female plate correspond to those of the male plate, fitting protrusions are fitted into respective fitting portions. Accordingly, the movement of the fitting protrusions is restricted both in the width direction of the plates and in the mount direction of the plates. Concurrently, guiding protrusions are respectively inserted between corresponding pairs of guide protrusions in the guiding portions.; Accordingly, the guiding protrusions are guided so that relative movement of the guiding protrusions is allowed only in the mount direction.

Description

本発明は、ロータリ式加工機の版及びその装着方法に関する。   The present invention relates to a plate of a rotary type processing machine and a mounting method thereof.

例えば、枚葉紙に凸形状や凹形状を加工するロータリ式加工機は、図10に示すように、凹形状の加工部11を有する雌凹版10と凸形状の加工部21を有する雄凸版20とを一対の胴の外周面にそれぞれ装着し、当該胴を回転させながら当該版10,20の間に枚葉紙1を通行させることにより、当該枚葉紙1に凹凸形状の加工を施す(エンボス加工)ことができるようになっている。   For example, as shown in FIG. 10, a rotary processing machine that processes a convex shape or a concave shape on a sheet of paper has a female intaglio 10 having a concave processing portion 11 and a male relief 20 having a convex processing portion 21. Are respectively attached to the outer peripheral surfaces of the pair of cylinders, and the sheet 1 is passed between the plates 10 and 20 while rotating the cylinders, whereby the sheet 1 is processed to have an uneven shape ( Embossing).

米国特許出願公開第2006/0086229号明細書US Patent Application Publication No. 2006/0086229

前述したようなロータリ式加工機においては、胴に対する上記版10,20の位置、すなわち、当該版10,20の相対的な位置を精度よく設定する必要があるため、試し加工を行って上記版10,20の相対的な位置を微調整しなければならず、作業効率の低下を招いていた。   In the rotary processing machine as described above, it is necessary to set the position of the plates 10 and 20 with respect to the cylinder, that is, the relative position of the plates 10 and 20 with high accuracy. The relative positions of 10 and 20 had to be finely adjusted, resulting in a decrease in work efficiency.

このような問題は、枚葉紙に対してエンボス加工を施すロータリ式加工機の版の場合に限らず、例えば、枚葉紙等のシート状物やウエブに対してエンボス加工や打抜き加工等のような各種加工を施すロータリ式加工機の版であれば、上述の場合と同様にして起こり得ることであった。   Such a problem is not limited to the case of a plate of a rotary processing machine that performs embossing on a sheet, but for example, embossing or punching on a sheet-like object such as a sheet or web. If it is the plate | version | printing of the rotary type processing machine which performs such various processes, it could happen like the above-mentioned case.

このようなことから、本発明は、対をなす版を一対の胴の外周面に対して高精度に装着することができるロータリ式加工機の版及びその装着方法を提供することを目的とする。   In view of the above, an object of the present invention is to provide a plate for a rotary processing machine and a method for mounting the plate, which can mount a pair of plates on the outer peripheral surfaces of a pair of cylinders with high accuracy. .

前述した課題を解決するための、第一番目の発明に係るロータリ式加工機の版は、一対の胴の外周面に対をなしてそれぞれ装着されて当該胴の間にシート状物又はウエブを通行させることにより、当該シート状物又は当該ウエブに加工を施す加工部をそれぞれ有するロータリ式加工機の版であって、一方の前記版と他方の前記版とに対をなすようにしてそれぞれ設けられて、互いに重ね合わせたときに、前記胴への装着方向前方側での相対移動を規制すると共に、前記胴への装着方向後方側での幅方向への相対移動を規制しつつ当該装着方向への相対移動を許容するように、互いに係合する係合部を備えていることを特徴とする。   The plate of the rotary processing machine according to the first invention for solving the above-mentioned problems is mounted in pairs on the outer peripheral surfaces of a pair of cylinders, and a sheet or web is placed between the cylinders. It is a plate of a rotary type processing machine that has a processing section for processing the sheet-like material or the web by passing, and is provided so as to make a pair with one plate and the other plate, respectively. When the two are superposed on each other, the relative movement on the front side in the mounting direction to the barrel is restricted, and the relative movement in the width direction on the rear side in the mounting direction on the barrel is regulated while the mounting direction is restricted. It is characterized by having engaging portions that engage with each other so as to allow relative movement to each other.

第二番目の発明に係るロータリ式加工機の版は、第一番目の発明において、前記係合部が、一方の前記版の前記装着方向後端側に突設された案内用凸部と、他方の前記版の前記装着方向後端側に設けられて前記案内用凸部と係合して前記装着方向のみへの当該案内用凸部の移動を案内する案内部とを有する案内係合部を備えていることを特徴とする。   The plate of the rotary type processing machine according to the second aspect of the invention is the first aspect of the invention, wherein the engaging portion is a guide convex portion provided on the rear end side in the mounting direction of one of the plates, A guide engaging portion provided on the rear end side of the other plate in the mounting direction and having a guide portion that engages with the guide convex portion and guides the movement of the guide convex portion only in the mounting direction. It is characterized by having.

第三番目の発明に係るロータリ式加工機の版は、第二番目の発明において、前記係合部が、一方の前記版の前記装着方向前端側に突設された嵌合用凸部と、他方の前記版の前記装着方向前端側に設けられて前記嵌合用凸部と嵌合して幅方向に沿う方向及び前記装着方向に沿う方向への当該嵌合用凸部の移動を規制する嵌合部とを有する嵌合係合部を備えていることを特徴とする。   A plate of a rotary processing machine according to a third aspect is the plate according to the second aspect, wherein the engaging portion includes a fitting convex portion protruding from the front end side in the mounting direction of one of the plates, and the other. A fitting portion that is provided on the front end side of the plate in the mounting direction and is fitted with the fitting convex portion to restrict movement of the fitting convex portion in the direction along the width direction and the direction along the mounting direction. The fitting engagement part which has these is provided.

第四番目の発明に係るロータリ式加工機の版は、第二番目の発明において、前記案内係合部の前記案内部が、前記装着方向に沿って長手方向を向けた、長孔若しくは長溝又は前記案内用凸部を幅方向に挟む突起をなしていることを特徴とする。   A plate of a rotary processing machine according to a fourth invention is the plate according to the second invention, wherein the guide portion of the guide engaging portion is a long hole or a long groove oriented in the longitudinal direction along the mounting direction. It has a projection that sandwiches the guide convex portion in the width direction.

第五番目の発明に係るロータリ式加工機の版は、第四番目の発明において、前記案内係合部の前記案内用凸部が、先端側ほど小さくなるテーパ面を有していることを特徴とする。   A plate of a rotary processing machine according to a fifth invention is characterized in that, in the fourth invention, the guide convex portion of the guide engaging portion has a tapered surface that becomes smaller toward the tip side. And

第六番目の発明に係るロータリ式加工機の版は、第四番目の発明において、前記案内係合部の前記案内部が、前記案内用凸部の受入側ほど大きくなるテーパ面を有していることを特徴とする。   The plate of the rotary processing machine according to the sixth invention is the plate according to the fourth invention, wherein the guide portion of the guide engaging portion has a tapered surface that becomes larger toward the receiving side of the guide convex portion. It is characterized by being.

第七番目の発明に係るロータリ式加工機の版は、第三番目の発明において、前記嵌合係合部の前記嵌合部が、孔、溝、突起のいずれかをなしていることを特徴とする。   The plate of the rotary processing machine according to the seventh invention is characterized in that, in the third invention, the fitting portion of the fitting engagement portion is any one of a hole, a groove, and a protrusion. And

第八番目の発明に係るロータリ式加工機の版は、第七番目の発明において、前記嵌合係合部の前記嵌合用凸部が、先端側ほど小さくなるテーパ面を有していることを特徴とする。   The plate of the rotary processing machine according to the eighth invention is the seventh invention, wherein the fitting convex part of the fitting engagement part has a tapered surface that becomes smaller toward the tip side. Features.

第九番目の発明に係るロータリ式加工機の版は、第七番目の発明において、前記嵌合係合部の前記嵌合部が、前記嵌合用凸部の受入側ほど大きくなるテーパ面を有していることを特徴とする。   According to a ninth aspect of the present invention, there is provided a rotary processing machine plate according to the seventh aspect, wherein the fitting portion of the fitting engagement portion has a tapered surface that becomes larger toward a receiving side of the fitting convex portion. It is characterized by that.

第十番目の発明に係るロータリ式加工機の版は、第三番目の発明において、前記案内係合部が、前記案内用凸部と前記案内部との組を一組以上備え、前記嵌合係合部が、前記嵌合用凸部と前記嵌合部との組を一組以上備え、前記案内係合部の前記案内用凸部と前記案内部との組及び前記嵌合係合部の前記嵌合用凸部と前記嵌合部との組の合計が3組以上であることを特徴とする。 Plates for a rotary processing machine according to a tenth aspect of the invention, in the third invention, the guide engagement portion, the set comprising a pair or more of said guide protrusions said guide portion, the fitting The engaging portion includes one or more sets of the fitting convex portion and the fitting portion, the set of the guiding convex portion and the guide portion of the guide engaging portion, and the fitting engaging portion. The total of the set of the fitting convex portion and the fitting portion is 3 sets or more.

第十一番目の発明に係るロータリ式加工機の版は、第三番目の発明において、前記案内係合部の前記案内用凸部及び前記嵌合係合部の前記嵌合用凸部が除去可能であることを特徴とする。   In the rotary processing machine according to the tenth aspect of the invention, in the third aspect of the invention, the guide convex portion of the guide engaging portion and the fitting convex portion of the fitting engaging portion can be removed. It is characterized by being.

第十二番目の発明に係るロータリ式加工機の版は、第十一番目の発明において、前記案内係合部の前記案内用凸部及び前記嵌合係合部の前記嵌合用凸部が樹脂からなることを特徴とする。   The plate of the rotary processing machine according to the twelfth invention is the plate according to the tenth invention, wherein the guide convex portion of the guide engaging portion and the fitting convex portion of the fitting engaging portion are resin. It is characterized by comprising.

第十三番目の発明に係るロータリ式加工機の版は、第一番目の発明において、対をなす両方の前記版が、前記胴の外周面に沿って湾曲可能な可撓性を有する板又はシートからなることを特徴とする。   The plate of the rotary processing machine according to the thirteenth invention is the plate according to the first invention, wherein both of the plates making a pair are flexible along the outer peripheral surface of the cylinder. It consists of a sheet.

第十四番目の発明に係るロータリ式加工機の版は、第一番目の発明において、一方の前記版に設けられた前記加工部及び前記係合部並びに一方の当該版に設けられて前記胴への装着を行う装着基準部が、同一の加工機械により一括して形成されたものであり、他方の前記版に設けられた前記加工部及び前記係合部が、露光手段により一括して形成されたものであることを特徴とする。   The plate of the rotary processing machine according to the fourteenth aspect of the invention is the plate according to the first aspect of the invention, wherein the working portion and the engaging portion provided in one of the plates and the cylinder provided in one of the plates. The mounting reference portion for mounting on the plate is formed in a lump by the same processing machine, and the processing portion and the engagement portion provided in the other plate are collectively formed by the exposure means. It is characterized by being made.

また、前述した課題を解決するための、第十五番目の発明に係るロータリ式加工機の版の装着方法は、第一番目の発明に係るロータリ式加工機の版の装着方法であって、一方の前記版を、対応する一方の前記胴に対して位置決めして装着すると共に、他方の前記版を、一方の当該版に前記係合部により係合して一方の当該版に対して位置決めし、他方の当該版を、一方の当該版に位置決めした状態で、対応する他方の前記胴に対して装着することを特徴とする。   Moreover, the mounting method of the plate of the rotary processing machine according to the fifteenth invention for solving the above-mentioned problem is a mounting method of the plate of the rotary processing machine according to the first invention, One of the plates is positioned and attached to the corresponding one of the cylinders, and the other of the plates is engaged with one of the plates by the engaging portion and positioned with respect to the one of the plates. The other plate is mounted on the corresponding other cylinder while being positioned on the one plate.

第十六番目の発明に係るロータリ式加工機の版の装着方法は、第十五番目の発明において、一方の前記版を装着する一方の前記胴の外周面に対して、一方の当該版と他方の前記版とを前記係合部により位置決めして重ねた状態で湾曲させながら一方の当該版を装着することを特徴とする。   According to a sixteenth aspect of the invention, in the fifteenth aspect of the invention, in the fifteenth aspect of the invention, there is provided a method of mounting a plate on one outer surface of the cylinder to which the plate is mounted. One of the plates is mounted while being bent in a state where the other plate is positioned and overlapped by the engaging portion.

第十七番目の発明に係るロータリ式加工機の版の装着方法は、第十六番目の発明において、一対の前記胴を回転させて、一対の前記版を一対の当該胴の間に通過させ、一対の当該胴の間を通過する他方の前記版を一方の前記版から離しながら他方の前記の外周面に装着することを特徴とする。 According to a seventeenth aspect of the present invention, there is provided a method of mounting a plate of a rotary processing machine according to the sixteenth aspect, wherein the pair of cylinders are rotated so that the pair of plates pass between the pair of cylinders. The other plate passing between the pair of cylinders is mounted on the outer peripheral surface of the other cylinder while being separated from the one plate.

第十八番目の発明に係るロータリ式加工機の版の装着方法は、第十七番目の発明において、一方の前記版と他方の前記版とを仮止め用粘着部材を介して重ね合わせて仮止めすると共に、他方の当該版を装着する他方の前記胴の外周面に対して、前記仮止め用粘着部材よりも強い粘着力を有する装着用粘着部材を介して他方の当該版を装着することを特徴とする。   According to an eighteenth aspect of the invention, in the seventeenth aspect of the invention, the plate mounting method of the rotary type processing machine is such that one plate and the other plate are overlapped with each other via a temporary fixing adhesive member. Temporarily fix and attach the other plate to the outer peripheral surface of the other cylinder to which the other plate is mounted via a mounting adhesive member having a stronger adhesive force than the temporary fixing adhesive member. It is characterized by that.

本発明によれば、版を重ね合わせたときに、係合部が、幅方向への相対移動を規制すると共に、胴への装着方向後方側での当該装着方向への相対移動を許容するように係合することから、他方の版を、一方の版に係合部により係合して一方の版に対して位置決めして重ねた状態で、対応する胴に対して装着することにより、これら版の適正な相対的位置関係を維持したまま装着することができるので、版の装着精度を向上させることができ、これら版の相対的な位置を微調整するための試し加工等を不要とすることができ、作業効率を大幅に向上させることができる。   According to the present invention, when the plates are overlapped, the engaging portion restricts the relative movement in the width direction and allows the relative movement in the mounting direction on the rear side in the mounting direction to the barrel. Since the other plate is engaged with the one plate by the engaging portion and positioned with respect to the one plate and stacked, the other plate is mounted on the corresponding cylinder. Since the plate can be mounted while maintaining an appropriate relative positional relationship, the mounting accuracy of the plate can be improved, and trial processing for finely adjusting the relative position of these plates is not required. Work efficiency can be greatly improved.

本発明に係るロータリ式加工機の版及びその装着方法の実施形態を図1〜9に基づいて説明する。図1は、版の斜視図、図2は、図1の雌凹版の平面図、図3は、図1の雄凸版の平面図、図4は、ロータリ式加工機の胴に装着するときの図1の版の断面図、図5は、図4の要部の抽出拡大図、図6は、ロータリ式加工機の概略構成図、図7は、図6のマグネットシリンダの平面図、図8は、図6の矢線VIII部の抽出拡大図、図9は、図7の矢線IX部の抽出拡大図である。   An embodiment of a plate of a rotary processing machine and its mounting method according to the present invention will be described with reference to FIGS. 1 is a perspective view of the plate, FIG. 2 is a plan view of the female intaglio plate of FIG. 1, FIG. 3 is a plan view of the male relief plate of FIG. 1, and FIG. 4 is a view when mounted on the cylinder of a rotary processing machine. 1 is a sectional view of the plate of FIG. 1, FIG. 5 is an enlarged view of the main part of FIG. 4, FIG. 6 is a schematic configuration diagram of a rotary processing machine, FIG. 7 is a plan view of the magnet cylinder of FIG. FIG. 9 is an extracted enlarged view of a portion indicated by an arrow VIII in FIG. 6, and FIG. 9 is an enlarged view of an extracted portion indicated by an arrow IX in FIG.

本実施形態に係るロータリ式加工機の版は、図1に示すように、凹形状の絵柄を形成された加工部111を有する雌凹版110と凸形状の絵柄を形成された加工部121を有する雄凸版120との対からなる。これら版110,120は、対をなす胴の外周面にそれぞれ装着されて当該胴の間に枚葉紙を通行させることにより、当該枚葉紙に凹凸形状の加工を施すことができる。上記版110,120は、胴の外周面に沿って湾曲可能な可撓性を有する平面体である板又はシートであり、雌凹版110がプレートである金属板からなり、雄凸版120がシートである感光性樹脂シートからなっている。これらの上記版110,120は、後述するように、互いに重ね合わせた状態で一方の胴の外周面に沿って湾曲しながら当該胴に装着されるようになっている。   As shown in FIG. 1, the plate of the rotary processing machine according to the present embodiment includes a female intaglio plate 110 having a processing portion 111 on which a concave pattern is formed and a processing portion 121 on which a convex shape pattern is formed. It consists of a pair with male relief 120. The plates 110 and 120 are respectively mounted on the outer peripheral surfaces of a pair of cylinders, and a sheet is passed between the cylinders, whereby the sheet can be processed to have an uneven shape. The plates 110 and 120 are plates or sheets that are flexible flat bodies that can be bent along the outer peripheral surface of the trunk, the female intaglio 110 is a metal plate that is a plate, and the male convex 120 is a sheet. It consists of a certain photosensitive resin sheet. As will be described later, these plates 110 and 120 are attached to the cylinder while being curved along the outer peripheral surface of one cylinder in a state of being overlapped with each other.

図1,2に示すように、前記雌凹版110の胴への装着方向前端側(くわえ側)(図1,2中、上側)の幅方向一方側(図1,2中、左側)には、丸穴形の装着基準部112aが形成され、幅方向他方側(図1,2中、右側)には、幅方向に沿って長手方向を向けた長孔形の装着基準部112bが形成されている。雌凹版110の前記装着基準部112a,112bよりも前記装着方向後方側には、筒形をなす突起状の嵌合部113a,113bがそれぞれ形成されている。雌凹版110の前記装着方向後端側(尻側)(図1,2中、下側)には、当該装着方向に沿って長手方向を向けると共に幅方向に所定の間隔をあけて対をなす案内突起114aa,114ab,114ba,114bbからなる案内部114a,114bが、幅方向両側にそれぞれ形成されている。   As shown in FIGS. 1 and 2, the female intaglio 110 is attached to the trunk in the front end side (the holding side) (upper side in FIGS. 1 and 2) on one side in the width direction (left side in FIGS. A round hole-shaped mounting reference portion 112a is formed, and a long-hole-shaped mounting reference portion 112b is formed on the other side in the width direction (right side in FIGS. 1 and 2). ing. On the rear side in the mounting direction of the female intaglio 110 with respect to the mounting reference portions 112a and 112b, projecting fitting portions 113a and 113b each having a cylindrical shape are formed. The female intaglio 110 is paired with a rear end side (butt side) (bottom side in FIGS. 1 and 2) of the female intaglio 110 with the longitudinal direction directed along the mounting direction and a predetermined interval in the width direction. Guide portions 114a and 114b made up of guide protrusions 114aa, 114ab, 114ba, and 114bb are formed on both sides in the width direction, respectively.

図1,3に示すように、前記雄凸版120の胴への装着方向前端側(くわえ側)(図1,3中、上側)の幅方向両側には、前記雌凹版110の前記嵌合部113a,113bに対応して嵌合する円柱形をなす嵌合用凸部123a,123bがそれぞれ形成されている。雄凸版120の前記装着方向後端側(尻側)(図1,3中、下側)の幅方向両側には、前記雌凹版110の前記案内部114a,114bの前記案内突起114aa,114ab,114ba,114bbの間にそれぞれ差し込まれる円柱形をなす案内用凸部124a,124bがそれぞれ形成されている。   As shown in FIGS. 1 and 3, the fitting portion of the female intaglio 110 is provided on both sides in the width direction on the front end side (the holding side) (upper side in FIGS. 1 and 3) of the male relief 120 in the mounting direction. The fitting convex parts 123a and 123b which form the column shape which fits corresponding to 113a and 113b are formed, respectively. The guide projections 114aa, 114ab of the guide portions 114a, 114b of the female intaglio 110 are provided on both sides in the width direction on the rear end side (bottom side) in FIG. Cylindrical guide protrusions 124a and 124b are formed between 114ba and 114bb, respectively.

つまり、前記版110,120は、前記加工部111,121を対応させるように重ね合わせたときに、前記嵌合部113a,113b内に前記嵌合用凸部123a,123bがそれぞれ対応して嵌合して、当該版110,120の幅方向に沿う方向(図2,3中、左右方向)及び前記装着方向に沿う方向(図2,3中、上下方向)への当該嵌合用凸部123a,123bの移動が規制されると共に(図4,5参照)、前記案内部114a,114bの対をなす前記案内突起114aa,114ab,114ba,114bbの間に前記案内用凸部124a,124bがそれぞれ対応して差し込まれ、当該案内部114a,114bが当該案内用凸部124a,124bをそれぞれ幅方向に挟み込んで、案内用凸部124a,124bを前記装着方向のみへ相対移動できるように案内することができるようになっているのである。   That is, when the plates 110 and 120 are overlapped so that the processed portions 111 and 121 correspond to each other, the fitting convex portions 123a and 123b are fitted in the fitting portions 113a and 113b, respectively. The fitting convex portions 123a in the direction along the width direction of the plates 110 and 120 (the left and right direction in FIGS. 2 and 3) and the direction along the mounting direction (the up and down direction in FIGS. 2 and 3). The movement of 123b is restricted (see FIGS. 4 and 5), and the guide convex portions 124a and 124b correspond between the guide protrusions 114aa, 114ab, 114ba, and 114bb that form a pair with the guide portions 114a and 114b, respectively. The guide portions 114a and 114b sandwich the guide convex portions 124a and 124b in the width direction, and the guide convex portions 124a and 124b are inserted into the guide convex portions 124a and 124b. It has become to be able to guide to as Incoming only to be relative movement.

これにより、前記版110,120の前記加工部111,121を対応させるように当該版110,120を互いに重ね合わせると、当該版110,120は、前記装着方向前方側(図1〜3中、上方側)での相対移動が規制されると共に、前記装着方向後方側(図1〜3中、下方側)での幅方向(図2,3中、左右方向)への相対移動が規制されつつ当該装着方向(図1〜3中、上下方向)への相対移動が許容されるように、互いに係合するのである。   Accordingly, when the plates 110 and 120 are overlapped with each other so that the processing portions 111 and 121 of the plates 110 and 120 correspond to each other, the plates 110 and 120 are placed on the front side in the mounting direction (in FIGS. While relative movement on the upper side is restricted, relative movement in the width direction (left and right directions in FIGS. 2 and 3) on the rear side in the mounting direction (lower side in FIGS. 1 to 3) is being restricted. They are engaged with each other so that relative movement in the mounting direction (vertical direction in FIGS. 1 to 3) is allowed.

また、図4,5に示すように、前記雄凸版120の前記嵌合用凸部123a,123bの外周面は、先端側ほど小さい径サイズとなるようなテーパ状をなしている。他方、前記雌凹版110の前記嵌合部113a,113bの内周面は、上記雄凸版120の上記嵌合用凸部123a,123bの外周のテーパ面と対応する形状のテーパ面、すなわち、上記雄凸版120の上記嵌合用凸部123a,123bの受入側ほど大きい径サイズとなるようなテーパ状をなしている。   As shown in FIGS. 4 and 5, the outer peripheral surfaces of the fitting convex portions 123 a and 123 b of the male relief plate 120 are tapered so as to have a smaller diameter size toward the distal end side. On the other hand, the inner peripheral surfaces of the fitting portions 113a and 113b of the female intaglio 110 are tapered surfaces corresponding to the outer peripheral taper surfaces of the fitting convex portions 123a and 123b of the male convex plate 120, that is, the male surfaces. A taper shape is formed such that the diameter becomes larger toward the receiving side of the fitting convex portions 123a and 123b of the relief plate 120.

そして、前記雄凸版120の前記案内用凸部124a,124bの外周面も、先端側ほど小さい径サイズとなるようなテーパ状をなし、前記雌凹版110の前記案内部114a,114bの対をなす前記案内突起114aa,114ab,114ba,114bbの対向面が、上記雄凸版120の上記案内用凸部124a,124bの外周のテーパ面と対応する形状のテーパ面、すなわち、上記雄凸版120の上記案内用凸部124a,124bの受入側ほど大きい間隔となるようなテーパ状をなしている。   Further, the outer peripheral surfaces of the guide convex portions 124a and 124b of the male relief plate 120 are also tapered so that the diameter becomes smaller toward the tip side, and form a pair of the guide portions 114a and 114b of the female intaglio plate 110. The guide surfaces 114aa, 114ab, 114ba, 114bb are opposed to the guide convex portions 124a, 124b of the male convex plate 120. The tapered surfaces of the male convex plate 120 have a tapered surface. The convex portions 124a and 124b are tapered such that the distance between the convex portions 124a and 124b is larger.

このような上記雌凹版110は、金属板に対して、前記加工部111、前記装着基準部112a,112b、前記嵌合部113a,113b、前記案内部114a,114bを同一の加工機械で一括して形成することにより製造でき、上記雄凸版120は、感光性樹脂シートに対して、前記加工部121、前記嵌合用凸部123a,123b、前記案内用凸部124a,124bを露光手段で一括して形成することにより製造できる。   In the female intaglio 110, the processing portion 111, the mounting reference portions 112a and 112b, the fitting portions 113a and 113b, and the guide portions 114a and 114b are bundled with a same processing machine with respect to a metal plate. The male relief plate 120 is formed by exposing the processed portion 121, the fitting convex portions 123a and 123b, and the guiding convex portions 124a and 124b to the photosensitive resin sheet by an exposure unit. Can be manufactured.

このような本実施形態においては、前記嵌合部113a,113b、前記嵌合用凸部123a,123b等により、嵌合係合部を構成し、前記案内部114a,114b、前記案内用凸部124a,124b等により、案内係合部を構成し、当該嵌合係合部、当該案内係合部等により、係合部を構成している。   In this embodiment, the fitting portions 113a and 113b, the fitting convex portions 123a and 123b, and the like constitute a fitting engagement portion, and the guiding portions 114a and 114b and the guiding convex portion 124a. , 124b and the like constitute a guide engaging portion, and the fitting engaging portion and the guide engaging portion constitute an engaging portion.

次に、前記版110,120を装着するロータリ式加工機について説明する。   Next, a rotary processing machine on which the plates 110 and 120 are mounted will be described.

図6に示すように、シート状物である枚葉紙を外周面で支持するように当該枚葉紙の先端側を保持するくわえ装置101bを、外周面に形成された切欠き部101a内に備えた支持胴である圧胴(搬送胴)101には、シート状物供給手段である給紙装置から当該圧胴101に枚葉紙を受け渡す渡胴108が対接している。   As shown in FIG. 6, a holding device 101b that holds the front end side of the sheet so as to support the sheet as a sheet is supported in the notch 101a formed on the outer peripheral surface. A transfer cylinder 108 that delivers a sheet to the impression cylinder 101 from a sheet feeding device that is a sheet-like material supply unit is in contact with an impression cylinder (conveyance cylinder) 101 that is a support cylinder provided.

前記圧胴101の、前記渡胴108との対向位置よりも枚葉紙の搬送方向下流側には、マグネットシリンダ102が対向している。このマグネットシリンダ102は、図6〜8に示すように、外周面に形成された切欠き部102a内に、当該シリンダ102の軸心へ向けた基準ピン102bのねじ部が軸方向にわたって所定の間隔でストッパプレート102cを介して複数螺合すると共に、図6,7,9に示すように、板状の磁石102dと金属製の板状のヨーク102eとが外周面の有効域全体にわたって交互に多数布設されたものである。   A magnet cylinder 102 is opposed to the pressure drum 101 on the downstream side in the sheet conveyance direction from the position facing the transfer drum 108. As shown in FIGS. 6 to 8, the magnet cylinder 102 has a notch 102 a formed on the outer peripheral surface, and a threaded portion of the reference pin 102 b toward the axis of the cylinder 102 has a predetermined interval in the axial direction. And a plurality of plate-shaped magnets 102d and metal plate-shaped yokes 102e are alternately arranged over the entire effective area of the outer peripheral surface as shown in FIGS. It is laid.

図6に示すように、前記マグネットシリンダ102の、前記圧胴101との対接位置よりも当該マグネットシリンダ102の回転方向上流側には、前記雄凸版120を重ね合わせた前記雌凹版110を当該マグネットシリンダ102の外周面に案内するガイドテーブル103が配設されている。   As shown in FIG. 6, on the upstream side of the magnet cylinder 102 in the rotation direction of the magnet cylinder 102 with respect to the contact position with the impression cylinder 101, the female intaglio plate 110 on which the male convex plate 120 is superimposed is attached to the magnet cylinder 102. A guide table 103 that guides to the outer peripheral surface of the magnet cylinder 102 is disposed.

前記圧胴101の、前記マグネットシリンダ102との対接位置よりも枚葉紙の搬送方向下流側には、当該圧胴101から排出装置である排紙装置側へ枚葉紙を受け渡す渡胴109が対接している。   A transfer cylinder that delivers the sheet from the impression cylinder 101 to the discharge device side that is a discharge device, on the downstream side of the pressure drum 101 in the conveyance direction of the sheet with respect to the contact position with the magnet cylinder 102. 109 is in contact.

なお、本実施形態においては、圧胴101及びマグネットシリンダ102により、前記版110,120を装着する一対の胴を構成している。   In the present embodiment, the impression cylinder 101 and the magnet cylinder 102 constitute a pair of cylinders to which the plates 110 and 120 are attached.

このような構造をなすロータリ式加工機100に前記版110,120を装着する装着方法を次に説明する。   Next, a mounting method for mounting the plates 110 and 120 on the rotary processing machine 100 having such a structure will be described.

まず、雌凹版110の加工部111、嵌合部113a,113b、案内部114a,114bと、雄版120の加工部121、嵌合用凸部123a,123b、案内用凸部124a,124bとをそれぞれ対応させるように当該版110,120を対向させ、上記嵌合部113a,113bと上記嵌合用凸部123a,123bとの周辺及び上記案内部114a,114bと上記案内用凸部124a,124bとの周辺に比較的薄い厚さ(上記嵌合用凸部123a,123b及び上記案内用凸部124a,124bが上記嵌合部113a,113b及び上記案内部114a,114bに密着した状態で係合できる厚さ)の仮止め用粘着部材である仮止め用両面粘着テープ2aを配設すると共に、前記版110,120の相対的なずれを吸収できるように材質や厚さを設定された比較的厚い厚さの仮止め用粘着部材である仮止め用両面粘着テープ2bを前記加工部111,121の周辺に配設して、上記嵌合部113a,113bに上記嵌合用凸部123a,123bを嵌合させると共に上記案内部114a,114bで上記案内用凸部124a,124bを幅方向に挟むように当該案内部114a,114bに上記案内用凸部124a,124bを差し込んで上記版110,120を密着することにより、上記仮止め用両面粘着テープ2a,2bを介して上記版110,120の相対的な位置を仮止め固定した後、上記仮止め用両面粘着テープ2a,2bの粘着力よりも強い粘着力を有する装着用粘着部材である装着用両面粘着テープ3を雄凸版120の背面に取り付ける(図4,5参照)。 First, the processing portion 111 of the female intaglio 110, fitting portions 113a, 113b, the guide portion 114a, and 114b, the processing portion 121 of the male convex plate 120, fitting protrusions 123a, 123b, guide protrusions 124a, and 124b The plates 110 and 120 face each other so as to correspond to each other, the periphery of the fitting portions 113a and 113b and the fitting convex portions 123a and 123b, the guide portions 114a and 114b, and the guiding convex portions 124a and 124b, A relatively thin thickness (a thickness that allows the fitting convex portions 123a and 123b and the guiding convex portions 124a and 124b to be engaged in close contact with the fitting portions 113a and 113b and the guiding portions 114a and 114b). And a temporary fixing double-sided pressure-sensitive adhesive tape 2a, which is a temporary fixing adhesive member, and absorbs relative displacement between the plates 110 and 120. A temporary fixing double-sided pressure-sensitive adhesive tape 2b, which is a comparatively thick adhesive member for temporary fixing whose material and thickness are set so as to be able to be disposed, is disposed around the processed portions 111 and 121, and the fitting portion 113a and 113b are fitted with the fitting convex portions 123a and 123b, and the guide convex portions 124a and 114b are sandwiched in the width direction by the guide portions 114a and 114b. After inserting the portions 124a and 124b and bringing the plates 110 and 120 into close contact with each other, the relative positions of the plates 110 and 120 are temporarily fixed via the temporary fixing double-sided adhesive tapes 2a and 2b. The double-sided pressure-sensitive adhesive tape 3 for mounting, which is a pressure-sensitive adhesive member for mounting having an adhesive strength stronger than the adhesive strength of the double-sided pressure-sensitive adhesive tapes 2a, 2b, is attached to the back surface of the male relief 120 (FIG. 4). See 5).

次に、前記雌凹版110の前記装着基準部112a,112b側をロータリ式加工機100の前記ガイドテーブル103の先端側(図6中、右側)へ向けながら当該ガイドテーブル103に対して当該雌凹版110の背面を向けるように当該ガイドテーブル103上に上記版110,120を配設し、上記雌凹版110の上記装着基準部112a,112bを前記マグネットシリンダ102の対応する前記基準ピン102bと係合させることにより、当該マグネットシリンダ102に対する当該雌凹版110の位置決めを行う。   Next, the female intaglio 110 is moved relative to the guide table 103 while the mounting reference portions 112a and 112b of the female intaglio 110 are directed toward the distal end side (right side in FIG. 6) of the guide table 103 of the rotary processing machine 100. The plates 110 and 120 are arranged on the guide table 103 so that the back surface of the guide 110 is directed, and the mounting reference portions 112a and 112b of the female intaglio plate 110 are engaged with the corresponding reference pins 102b of the magnet cylinder 102. By doing so, the female intaglio 110 is positioned with respect to the magnet cylinder 102.

そして、前記圧胴101及び前記マグネットシリンダ102を前記版110,120の装着方向へ回転させると(図6中、矢線方向)、当該マグネットシリンダ102の回転に伴って、前記基準ピン102bを介して上記雌凹版110がガイドテーブル103上から引き出される。   When the impression cylinder 101 and the magnet cylinder 102 are rotated in the mounting direction of the plates 110 and 120 (in the direction of the arrow in FIG. 6), the magnet cylinder 102 is rotated through the reference pin 102b. Then, the female intaglio 110 is pulled out from the guide table 103.

ここで、上記版110,120が上記マグネットシリンダ102の外周面に沿って湾曲可能な可撓性を有する平面体をなすと共に、上記雌凹版110が金属板からなっているため、当該雌凹版110は、当該マグネットシリンダ102の前記磁石102dによって、当該マグネットシリンダ102の外周面上に沿って湾曲しながら磁着固定されていくと共に、上記雄凸版120は、前記仮止め用両面粘着テープ2a,2bを介して上記雌凹版110と重なった状態で一緒になって湾曲していく。   Here, the plates 110, 120 form a flexible flat body that can be bent along the outer peripheral surface of the magnet cylinder 102, and the female intaglio 110 is made of a metal plate. Is fixed by being magnetized while being curved along the outer peripheral surface of the magnet cylinder 102 by the magnet 102d of the magnet cylinder 102, and the male convex plate 120 is attached to the double-sided adhesive tape 2a, 2b for temporary fixing. Are bent together with the female intaglio 110 overlapping with each other.

このとき、雌凹版110の曲率半径と雄凸版120の曲率半径とがわずかに異なることから、当該雌凹版110と当該雄凸版120とが、当該雌凹版110装着方向、すなわち、マグネットシリンダ102の回転方向にわずかにずれを生じることになる。これら上記版110,120は、上記雌凹版110の嵌合部113a,113bと上記雄凸版120の嵌合用凸部123a,123bとの前述した係合作用によって装着方向前端側の相対移動が規制されているため、装着方向後端側へ向かうにしたがってずれ量が大きくなっていく。   At this time, since the curvature radius of the female intaglio 110 and the curvature radius of the male relief 120 are slightly different, the female intaglio 110 and the male relief 120 are attached to the female intaglio 110, that is, the rotation of the magnet cylinder 102. There will be a slight shift in direction. These plates 110 and 120 are restricted in relative movement on the front end side in the mounting direction by the engaging action of the fitting portions 113a and 113b of the female intaglio plate 110 and the fitting convex portions 123a and 123b of the male relief plate 120. Therefore, the amount of deviation increases toward the rear end side in the mounting direction.

しかしながら、前記雄凸版120が上記装着方向へ伸びると共に、前記仮止め用両面粘着テープ2a,2bがわずかに弾性を有することに加えて、前記雌凹版110の案内部114a,114bと前記雄凸版120の案内用凸部124a,124bとの前述した係合作用により、当該雄凸版120は、当該雌凹版110に対して、幅方向への相対移動を規制されながら、前記装着方向後方側での当該装着方向への相対移動を許容されるようになる。   However, in addition to the male relief plate 120 extending in the mounting direction and the temporary adhesive double-sided adhesive tapes 2a and 2b having slight elasticity, the guide portions 114a and 114b of the female intaglio plate 110 and the male relief plate 120 are provided. Due to the above-described engaging action with the guide convex portions 124a and 124b, the male relief plate 120 is controlled relative to the female intaglio plate 110 in the width direction, and the rear side in the mounting direction is restricted. Relative movement in the mounting direction is allowed.

このため、前記版110,120は、その間で生じるずれが前記装着方向後方側で吸収され、前記加工部111,121の相対的な位置関係を適正な状態に保持したまま重なりながら湾曲することができる。   For this reason, the plates 110 and 120 may be bent while overlapping while the relative positional relationship between the processed parts 111 and 121 is maintained in an appropriate state by absorbing the deviation generated between them on the rear side in the mounting direction. it can.

そして、前記圧胴101及び前記マグネットシリンダ102のさらなる回転に伴って、上記版110,120が当該マグネットシリンダ102と当該圧胴101との対向位置にまで到達すると、上記雄凸版120の背面の前記装着用両面粘着テープ3が当該圧胴101の外周面に貼り付くようになるため、当該雄凸版120は、前記仮止め用両面粘着テープ2a,2bの粘着力に抗して上記雌凹版110から剥離されながら、当該圧胴101の外周面に取り付けられていく。   When the plates 110 and 120 reach the position where the magnet cylinder 102 and the impression cylinder 101 face each other as the impression cylinder 101 and the magnet cylinder 102 are further rotated, the back surface of the male convex plate 120 is Since the mounting double-sided pressure-sensitive adhesive tape 3 sticks to the outer peripheral surface of the impression cylinder 101, the male relief 120 is separated from the female intaglio 110 against the adhesive force of the temporary fastening double-faced adhesive tape 2a, 2b. It is attached to the outer peripheral surface of the impression cylinder 101 while being peeled off.

これにより、マグネットシリンダ102の外周面に雌凹版110が装着されると共に、圧胴101の外周面に雄凸版120が装着される。最後に、前記仮止め用両面粘着テープ2a,2bを上記版110,120の表面から取り除くと共に、雄凸版120の前記凸部123a,123b,124a,124bをカッタ等で切断除去することにより、装着作業を終了する。   As a result, the female intaglio 110 is mounted on the outer peripheral surface of the magnet cylinder 102, and the male convex plate 120 is mounted on the outer peripheral surface of the impression cylinder 101. Finally, the temporary adhesive double-sided adhesive tape 2a, 2b is removed from the surfaces of the plates 110, 120, and the convex portions 123a, 123b, 124a, 124b of the male convex plate 120 are cut and removed with a cutter or the like. Finish the work.

このようにして版110,120を装着したロータリ式加工機100においては、前記胴101,108,109及び前記マグネットシリンダ102を回転させて、前記給紙装置からの枚葉紙を圧胴101に前記渡胴108を介して受け渡すと、当該圧胴101と上記マグネットシリンダ102との対向位置において、上記版110,120の前記加工部111,121が協働して、当該加工部111,121の絵柄に対応した凹凸形状の加工(エンボス加工)を当該枚葉紙に施した後、当該枚葉紙を当該圧胴101から前記渡胴109を介して前記排紙装置へ排紙することにより、連続して送られてくる枚葉紙にエンボス加工を施すことができる。   In the rotary processing machine 100 mounted with the plates 110 and 120 in this way, the cylinders 101, 108, 109 and the magnet cylinder 102 are rotated so that the sheet from the sheet feeding device is transferred to the impression cylinder 101. When passing through the transfer cylinder 108, the processing portions 111 and 121 of the plates 110 and 120 cooperate with each other at the position where the impression cylinder 101 and the magnet cylinder 102 face each other. After the concave and convex shape processing (embossing) corresponding to the pattern is applied to the sheet, the sheet is discharged from the impression cylinder 101 to the paper discharge device via the transfer cylinder 109. , Embossing can be applied to continuously fed sheets.

つまり、本実施形態においては、雌凹版110に対して前記嵌合部113a,113b及び前記案内部114a,114bを設けると共に、雄凸版120に対して前記嵌合用凸部123a,123b及び前記案内用凸部124a,124bを設け、当該嵌合部113a,113bと当該嵌合用凸部123a,123bとの間及び当該案内部114a,114bと当該案内用凸部124a,124bとの間で係合させるようにこれら版110,120を、仮止め用両面粘着テープ2a,2bを介して重ね合わせて仮止めし、これら版110,120の幅方向への相対移動を規制すると共に、マグネットシリンダ102への前記装着方向後方側での当該装着方向への相対移動を許容できるようにしたのである。   That is, in the present embodiment, the fitting portions 113a and 113b and the guide portions 114a and 114b are provided for the female intaglio 110, and the fitting convex portions 123a and 123b and the guide for the male convex plate 120 are provided. Protrusions 124a and 124b are provided and engaged between the fitting parts 113a and 113b and the fitting convex parts 123a and 123b, and between the guide parts 114a and 114b and the guiding convex parts 124a and 124b. In this way, the plates 110 and 120 are overlapped and temporarily fixed via the temporary fixing double-sided adhesive tapes 2a and 2b to restrict relative movement in the width direction of the plates 110 and 120 and to the magnet cylinder 102. The relative movement in the mounting direction on the rear side in the mounting direction can be allowed.

このため、マグネットシリンダ102に対して雌凹版110を位置決め装着して、その状態で当該マグネットシリンダ102及び圧胴101を回転させて雄凸版120を雌凹版110から離しながら圧胴101に装着用両面粘着テープ3を介して装着すれば、マグネットシリンダ102及び圧胴101に対する上記版110,120の位置、すなわち、当該版110,120の相対的な位置、さらには、枚葉紙に対する上記版110,120の相対的な位置を精度よく設定することが容易にできるのである。   For this reason, the female intaglio 110 is positioned and mounted on the magnet cylinder 102, and the magnet cylinder 102 and the impression cylinder 101 are rotated in this state to separate the male relief 120 from the female intaglio 110 while mounting both sides on the impression cylinder 101. If the adhesive tape 3 is attached, the positions of the plates 110 and 120 with respect to the magnet cylinder 102 and the impression cylinder 101, that is, the relative positions of the plates 110 and 120, and further the plates 110 and 120 with respect to the sheet. The relative position of 120 can be easily set with high accuracy.

したがって、本実施形態によれば、上記版110,120の相対的な位置を微調整するための試し加工等を不要とすることができ、作業効率を大幅に向上させることができる。   Therefore, according to the present embodiment, trial processing for finely adjusting the relative positions of the plates 110 and 120 can be eliminated, and work efficiency can be greatly improved.

また、前記雄凸版120の前記嵌合用凸部123a,123bの外周面及び前記案内用凸部124a,124bの外周面が、先端側ほど小さい径サイズとなるようなテーパ状をなすと共に、前記雌凹版110の前記嵌合部113a,113bの内周面及び前記案内部114a,114bの対をなす前記案内突起114aa,114ab,114ba,114bbの対向面が、上記雄凸版120の上記凸部123a,123b,124a,124bの受入側ほど大きい径サイズとなるようなテーパ状をなしているので、これらの係合を容易に行うことができると共に、係合後の相対移動の規制を確実に行うことができるので、当該版110,120の相対的な位置決めを高精度かつ容易に行うことができる。   In addition, the outer peripheral surfaces of the fitting convex portions 123a and 123b and the outer peripheral surfaces of the guiding convex portions 124a and 124b of the male convex plate 120 are tapered so that the diameter becomes smaller toward the tip side, and the female The inner peripheral surfaces of the fitting portions 113a and 113b of the intaglio 110 and the opposing surfaces of the guide projections 114aa, 114ab, 114ba, and 114bb that form a pair of the guide portions 114a and 114b are the convex portions 123a and 114b of the male convex plate 120, respectively. Since the taper is formed such that the diameters of the 123b, 124a, and 124b are larger on the receiving side, the engagement can be easily performed and the relative movement after the engagement can be reliably controlled. Therefore, the relative positioning of the plates 110 and 120 can be easily performed with high accuracy.

また、前記嵌合部113a,113bと前記嵌合用凸部123a,123bとの周辺及び前記案内部114a,114bと前記案内用凸部124a,124bとの周辺を比較的薄い厚さの仮止め用両面粘着テープ2aで接着すると共に、前記加工部111,121の周辺を比較的厚い厚さの仮止め用両面粘着テープ2bで接着するようにしたので、上記嵌合部113a,113bと上記嵌合用凸部123a,123bとの間及び上記案内部114a,114bと上記案内用凸部124a,124bとの間を確実に係合できるようにして当該版110,120の相対的な位置の精度よい設定を確実にさせつつ、マグネットシリンダ102と圧胴101との対接の際に前記雄凸版120の背面の装着用両面粘着テープ3を当該圧胴101の外周面へ強く押圧できるようにして当該雄凸版120を圧胴101へ確実に装着することができる。   Further, the periphery of the fitting portions 113a and 113b and the fitting convex portions 123a and 123b and the periphery of the guide portions 114a and 114b and the guiding convex portions 124a and 124b are for temporary fixing with a relatively thin thickness. Since the double-sided pressure-sensitive adhesive tape 2a is used for bonding and the periphery of the processed parts 111 and 121 is bonded using a relatively thick double-sided pressure-sensitive adhesive tape 2b for temporary fixing, the fitting parts 113a and 113b and the above-mentioned fitting parts are used. Setting the relative positions of the plates 110 and 120 with high accuracy so that the projections 123a and 123b and the guide portions 114a and 114b and the guide projections 124a and 124b can be reliably engaged with each other. When the magnet cylinder 102 and the impression cylinder 101 are brought into contact with each other, the mounting double-sided pressure-sensitive adhesive tape 3 on the back surface of the male relief 120 is attached to the outer peripheral surface of the impression cylinder 101. The male letterpress 120 can be reliably mounted to the impression cylinder 101 so as to be pressed strongly.

また、前記雌凹版110が、金属板に対して、前記加工部111、前記装着基準部112a,112b、前記嵌合部113a,113b、前記案内部114a,114bを同一の加工機械で一括して形成することにより製造でき、前記雄凸版120が、感光性樹脂シートに対して、前記加工部121、前記嵌合用凸部123a,123b、前記案内用凸部124a,124bを露光手段で一括して形成することにより製造できるので、各版110,120における上記各部の位置関係を高い精度で設定することが容易にでき、当該版110,120の相対的な位置及び枚葉紙に対する当該版110,120の相対的な位置の精度をさらに高めることができる。   In addition, the female intaglio 110 is configured such that the processing portion 111, the mounting reference portions 112a and 112b, the fitting portions 113a and 113b, and the guide portions 114a and 114b are collectively attached to the metal plate by the same processing machine. The male relief plate 120 can be manufactured by forming the processed portion 121, the fitting convex portions 123a and 123b, and the guiding convex portions 124a and 124b in a lump on an photosensitive resin sheet. Since it can be manufactured by forming, it is possible to easily set the positional relationship of the respective parts in the plates 110 and 120 with high accuracy, and the relative positions of the plates 110 and 120 and the plates 110 and 120 with respect to the sheet. The accuracy of the relative position of 120 can be further increased.

また、装着後に前記雄凸版120の不要となった前記凸部123a,123b,124a,124bをカッタ等で容易に除去することができるので、枚葉紙に余計な凹凸形状の加工が施されてしまうことを簡単に防止することができる。   Further, since the projections 123a, 123b, 124a, and 124b that are no longer needed on the male relief 120 after mounting can be easily removed with a cutter or the like, the sheet is subjected to processing of an extra uneven shape. Can be easily prevented.

なお、本実施形態においては、雌凹版110と雄凸版120とを重ね合わせてから、当該雌凹版110をロータリ式加工機100のマグネットシリンダ102に装着して、雄凸版120を圧胴101に装着させるようにしたが、他の実施形態として、例えば、雌凹版110をロータリ式加工機100のマグネットシリンダ102に装着してから、当該雌凹版110に雄凸版120を重ね合わせて、当該雄凸版120を圧胴101に装着させるようにすることも可能である。   In the present embodiment, after the female intaglio 110 and the male relief 120 are overlaid, the female intaglio 110 is attached to the magnet cylinder 102 of the rotary processing machine 100 and the male relief 120 is attached to the impression cylinder 101. However, as another embodiment, for example, after mounting the female intaglio 110 on the magnet cylinder 102 of the rotary processing machine 100, the male intaglio 120 is overlaid on the female intaglio 110, and the male intaglio 120. It is also possible to attach to the impression cylinder 101.

また、本実施形態においては、金属板からなる雌凹版110に装着基準部112a,112bを形成すると共に、感光性樹脂シートからなる雄凸版120の背面に装着用両面粘着テープ3を設け、当該雌凹版110をマグネットシリンダ102の基準ピン102bに係合させて位置決め装着すると共に、当該雄凸版120を圧胴101に接着させて取り付けるようにしたが、他の実施形態として、例えば、装着基準部を有する雄凸版を金属板から形成すると共に、装着基準部のない雌凹版を感光性樹脂シートから形成して、当該雌凹版の背面に装着用両面粘着テープ3を設け、当該雄凸版をマグネットシリンダ102の基準ピン102bに係合させて位置決め装着すると共に、当該雌凹版を圧胴101に接着させて取り付けるようにすることも可能である。   In this embodiment, the mounting reference portions 112a and 112b are formed on the female intaglio 110 made of a metal plate, and the mounting double-sided adhesive tape 3 is provided on the back of the male convex plate 120 made of a photosensitive resin sheet. The intaglio 110 is positioned and mounted by engaging with the reference pin 102b of the magnet cylinder 102, and the male convex plate 120 is attached to the impression cylinder 101. However, as another embodiment, for example, a mounting reference portion is provided. A male intaglio plate having a mounting reference portion is formed from a photosensitive resin sheet, a double-sided adhesive tape 3 for attachment is provided on the back of the intaglio plate, and the male relief plate is attached to the magnet cylinder 102. In this case, the female intaglio is attached to the impression cylinder 101 by being engaged with the reference pin 102b. Possible it is.

また、上述した実施形態においては、雌凹版及び雄凸版の一方を金属板から形成して他方を感光性樹脂シートから形成するようにしたが、他の実施形態として、例えば、雌凹版及び雄凸版の両方を金属板又は感光性樹脂シートから形成することも可能であり、雌凹版及び雄凸版の両方を金属板で形成した場合には、ロータリ式加工機の圧胴もマグネットシリンダとすると好ましく、雌凹版及び雄凸版の両方を感光性樹脂シートで形成した場合には、ロータリ式加工機の前記マグネットシリンダに代えて一般的な外周面を有する胴として、当該胴に対しても装着用粘着部材で装着すると好ましい。   In the above-described embodiment, one of the female intaglio and the male relief is formed from a metal plate and the other is formed from a photosensitive resin sheet. As another embodiment, for example, a female intaglio and a male relief It is also possible to form both from a metal plate or a photosensitive resin sheet, and when both the female intaglio and male relief are formed from a metal plate, the impression cylinder of the rotary processing machine is preferably a magnet cylinder, In the case where both the female intaglio and the male relief are formed of a photosensitive resin sheet, as a cylinder having a general outer peripheral surface instead of the magnet cylinder of the rotary processing machine, an adhesive member for mounting also on the cylinder It is preferable to install with.

また、本実施形態においては、筒形をなす突起状の嵌合部113a,113bを適用するようにしたが、他の実施形態として、例えば、孔や溝をなす嵌合部を適用することも可能である。   Further, in the present embodiment, the tubular projecting fitting portions 113a and 113b are applied. However, as another embodiment, for example, a fitting portion that forms a hole or a groove may be applied. Is possible.

また、本実施形態においては、前記装着方向に沿って長手方向を向けると共に幅方向に所定の間隔をあけて対をなす案内突起114aa,114ab,114ba,114bbからなる案内部114a,114bを適用するようにしたが、他の実施形態として、例えば、前記装着方向に沿って長手方向を向けるように延びる長孔や長溝を適用することも可能である。   Further, in the present embodiment, guide portions 114a and 114b including guide protrusions 114aa, 114ab, 114ba, and 114bb that are paired at a predetermined interval in the width direction while being oriented in the longitudinal direction along the mounting direction are applied. However, as another embodiment, for example, a long hole or a long groove extending in the longitudinal direction along the mounting direction can be applied.

また、本実施形態においては、前記嵌合部113a,113bと前記嵌合用凸部123a,123bとの組を二組備えると共に、前記案内部114a,114bと前記案内用凸部124a,124bとの組を二組備えるようにしたが、嵌合部と嵌合用凸部との組及び案内部と案内用凸部との組の合計が三組以上あれば、前記版の相対的な位置を精度よく設定することが容易にでき、好ましい結果を得ることができる。   In the present embodiment, two sets of the fitting portions 113a and 113b and the fitting convex portions 123a and 123b are provided, and the guide portions 114a and 114b and the guiding convex portions 124a and 124b are provided. Although two sets are provided, if the total of the set of the fitting portion and the fitting convex portion and the combination of the guide portion and the guiding convex portion is three sets or more, the relative position of the plate is accurate. It can be easily set well and a favorable result can be obtained.

また、本実施形態においては、枚葉紙に対してエンボス加工を施すロータリ式加工機の版の場合について説明したが、本発明はこれに限らず、他の実施形態として、例えば、枚葉紙等のシート状物やウエブに対してエンボス加工や打抜き加工等のような各種加工を施すロータリ式加工機の版であれば、本実施形態の場合と同様にして適用することが可能である。   Further, in the present embodiment, the case of a plate of a rotary processing machine that performs embossing on a sheet has been described. However, the present invention is not limited to this, and other embodiments include, for example, a sheet. If it is a plate of a rotary processing machine that performs various processes such as embossing and punching on a sheet-like material such as a web, it can be applied in the same manner as in this embodiment.

本発明に係るロータリ式加工機の版及びその装着方法は、版の胴に対する位置、すなわち、版の適正な相対的位置関係を維持したまま装着することができるので、版の装着精度を向上させることができ、これら版の相対的な位置を微調整するための試し加工等を不要とすることができ、作業効率を大幅に向上させることができることから、このような加工を行う各種産業において、極めて有益に利用することができる。   The plate of the rotary type processing machine and the mounting method thereof according to the present invention can be mounted while maintaining the position of the plate relative to the cylinder, that is, the proper relative positional relationship of the plate, so that the mounting accuracy of the plate is improved. Can eliminate the need for trial processing for fine adjustment of the relative position of these plates, and can greatly improve the work efficiency, in various industries performing such processing, It can be used extremely beneficially.

本発明に係るロータリ式加工機の版の実施形態の斜視図である。It is a perspective view of an embodiment of a plate of a rotary type processing machine concerning the present invention. 図1の雌凹版の平面図である。It is a top view of the female intaglio of FIG. 図1の雄凸版の平面図である。It is a top view of the male relief of FIG. ロータリ式加工機の胴に装着するときの図1の版の断面図である。FIG. 2 is a cross-sectional view of the plate of FIG. 1 when mounted on a drum of a rotary processing machine. 図4の要部の抽出拡大図である。FIG. 5 is an extracted enlarged view of a main part of FIG. 4. 図1の版を装着するロータリ式加工機の実施形態の概略構成図である。It is a schematic block diagram of embodiment of the rotary type processing machine which mount | wears with the plate | version | printing of FIG. 図6のマグネットシリンダの平面図である。It is a top view of the magnet cylinder of FIG. 図6の矢線VIII部の抽出拡大図である。It is an extraction enlarged view of the arrow VIII part of FIG. 図7の矢線IX部の抽出拡大図である。It is the extraction enlarged view of the arrow IX part of FIG. エンボス加工の説明図である。It is explanatory drawing of embossing.

符号の説明Explanation of symbols

2a,2b 仮止め用両面粘着テープ
3 装着用両面粘着テープ
100 ロータリ式加工機
101 圧胴
101a 切欠き部
101b くわえ装置
102 マグネットシリンダ
102a 切欠き部
102b 基準ピン
102c ストッパプレート
102d 磁石
102e ヨーク
103 ガイドテーブル
108,109 渡胴
110 雌凹版
111 加工部
112a,112b 装着基準部
113a,113b 嵌合部
114a,114b 案内部
114aa,114ab,114ba,114bb 案内突起
120 雄凸版
121 加工部
123a,123b 嵌合用凸部
124a,124b 案内用凸部
2a, 2b Double-sided adhesive tape for temporary fixing 3 Double-sided adhesive tape for mounting 100 Rotary processing machine 101 Pressure drum 101a Notch 101b Holding device 102 Magnet cylinder 102a Notch 102b Reference pin 102c Stopper plate 102d Magnet 102e Yoke 103 Guide table 108, 109 Transfer cylinder 110 Female intaglio 111 Processing portion 112a, 112b Mounting reference portion 113a, 113b Fitting portion 114a, 114b Guide portion 114aa, 114ab, 114ba, 114bb Guide protrusion 120 Male relief plate 121 Processing portion 123a, 123b Fitting portion for fitting 124a, 124b Guide convex portion

Claims (18)

一対の胴の外周面に対をなしてそれぞれ装着されて当該胴の間にシート状物又はウエブを通行させることにより、当該シート状物又は当該ウエブに加工を施す加工部をそれぞれ有するロータリ式加工機の版であって、
一方の前記版と他方の前記版とに対をなすようにしてそれぞれ設けられて、互いに重ね合わせたときに、前記胴への装着方向前方側での相対移動を規制すると共に、前記胴への装着方向後方側での幅方向への相対移動を規制しつつ当該装着方向への相対移動を許容するように、互いに係合する係合部を備えている
ことを特徴とするロータリ式加工機の版。
Rotary processing that has a processing section that processes the sheet-like material or the web by mounting the pair of drums on the outer peripheral surfaces of the pair of drums and passing the sheet-like material or web between the cylinders. A version of the machine,
One of the plates and the other of the plates are provided as a pair, and when they are overlapped with each other, the relative movement on the front side in the mounting direction to the cylinder is restricted, and A rotary processing machine characterized by comprising engaging portions that engage with each other so as to allow relative movement in the mounting direction while restricting relative movement in the width direction on the rear side in the mounting direction. Edition.
請求項1に記載のロータリ式加工機の版において、
前記係合部が、
一方の前記版の前記装着方向後端側に突設された案内用凸部と、
他方の前記版の前記装着方向後端側に設けられて前記案内用凸部と係合して前記装着方向のみへの当該案内用凸部の移動を案内する案内部と
を有する案内係合部を備えている
ことを特徴とするロータリ式加工機の版。
In the rotary type processing machine plate according to claim 1,
The engaging portion is
A projecting convex portion protruding on the rear end side in the mounting direction of one of the plates;
A guide engaging portion provided on the rear end side in the mounting direction of the other plate and having a guide portion that engages with the guide convex portion and guides the movement of the guide convex portion only in the mounting direction. A plate of a rotary processing machine characterized by comprising:
請求項2に記載のロータリ式加工機の版において、
前記係合部が、
一方の前記版の前記装着方向前端側に突設された嵌合用凸部と、
他方の前記版の前記装着方向前端側に設けられて前記嵌合用凸部と嵌合して幅方向に沿う方向及び前記装着方向に沿う方向への当該嵌合用凸部の移動を規制する嵌合部と
を有する嵌合係合部を備えている
ことを特徴とするロータリ式加工機の版。
In the rotary processing machine plate according to claim 2,
The engaging portion is
A projection for fitting projecting on the front end side in the mounting direction of one of the plates;
A fitting provided on the front end side in the mounting direction of the other plate and fitted with the fitting convex portion to restrict the movement of the fitting convex portion in the direction along the width direction and the direction along the mounting direction. A rotary processing machine plate comprising a fitting engagement portion having a portion.
請求項2に記載のロータリ式加工機の版において、
前記案内係合部の前記案内部が、前記装着方向に沿って長手方向を向けた、長孔若しくは長溝又は前記案内用凸部を幅方向に挟む突起をなしている
ことを特徴とするロータリ式加工機の版。
In the rotary processing machine plate according to claim 2,
The rotary type characterized in that the guide portion of the guide engaging portion has a long hole or a long groove or a protrusion that sandwiches the guide convex portion in the width direction with the longitudinal direction directed along the mounting direction. Plate of processing machine.
請求項4に記載のロータリ式加工機の版において、
前記案内係合部の前記案内用凸部が、先端側ほど小さくなるテーパ面を有している
ことを特徴とするロータリ式加工機の版。
In the rotary processing machine plate according to claim 4,
The plate for a rotary processing machine, wherein the guide convex portion of the guide engaging portion has a tapered surface that becomes smaller toward the tip side.
請求項4に記載のロータリ式加工機の版において、
前記案内係合部の前記案内部が、前記案内用凸部の受入側ほど大きくなるテーパ面を有している
ことを特徴とするロータリ式加工機の版。
In the rotary processing machine plate according to claim 4,
The plate of the rotary type processing machine, wherein the guide portion of the guide engaging portion has a tapered surface that becomes larger toward the receiving side of the guide convex portion.
請求項3に記載のロータリ式加工機の版において、
前記嵌合係合部の前記嵌合部が、孔、溝、突起のいずれかをなしている
ことを特徴とするロータリ式加工機の版。
In the rotary processing machine plate according to claim 3,
The plate of the rotary processing machine, wherein the fitting portion of the fitting engaging portion is any one of a hole, a groove, and a protrusion.
請求項7に記載のロータリ式加工機の版において、
前記嵌合係合部の前記嵌合用凸部が、先端側ほど小さくなるテーパ面を有している
ことを特徴とするロータリ式加工機の版。
In the rotary type processing machine plate according to claim 7,
The plate for a rotary processing machine, wherein the fitting convex portion of the fitting engagement portion has a tapered surface that becomes smaller toward the tip side.
請求項7に記載のロータリ式加工機の版において、
前記嵌合係合部の前記嵌合部が、前記嵌合用凸部の受入側ほど大きくなるテーパ面を有している
ことを特徴とするロータリ式加工機の版。
In the rotary type processing machine plate according to claim 7,
The plate of the rotary processing machine, wherein the fitting portion of the fitting engagement portion has a tapered surface that becomes larger toward the receiving side of the fitting convex portion.
請求項3に記載のロータリ式加工機の版において、
前記案内係合部が、前記案内用凸部と前記案内部との組を一組以上備え、
前記嵌合係合部が、前記嵌合用凸部と前記嵌合部との組を一組以上備え、
前記案内係合部の前記案内用凸部と前記案内部との組及び前記嵌合係合部の前記嵌合用凸部と前記嵌合部との組の合計が3組以上である
ことを特徴とするロータリ式加工機の版。
In the rotary processing machine plate according to claim 3,
The guide engaging portion includes a pair or more pairs of the guide portion and the guide protrusions,
The fitting engagement portion includes at least one set of the fitting convex portion and the fitting portion;
The total of the set of the guide convex portion and the guide portion of the guide engaging portion and the set of the fitting convex portion and the fitting portion of the fitting engaging portion is three or more sets. A version of a rotary processing machine.
請求項3に記載のロータリ式加工機の版において、
前記案内係合部の前記案内用凸部及び前記嵌合係合部の前記嵌合用凸部が除去可能である
ことを特徴とするロータリ式加工機の版。
In the rotary processing machine plate according to claim 3,
A plate of a rotary processing machine, wherein the guide convex portion of the guide engaging portion and the fitting convex portion of the fitting engaging portion can be removed.
請求項11に記載のロータリ式加工機の版において、
前記案内係合部の前記案内用凸部及び前記嵌合係合部の前記嵌合用凸部が樹脂からなる
ことを特徴とするロータリ式加工機の版。
In the rotary type processing machine plate according to claim 11,
The plate for a rotary processing machine, wherein the guide convex portion of the guide engaging portion and the fitting convex portion of the fitting engaging portion are made of resin.
請求項1に記載のロータリ式加工機の版において、
対をなす両方の前記版が、前記胴の外周面に沿って湾曲可能な可撓性を有する板又はシートからなる
ことを特徴とするロータリ式加工機の版。
In the rotary type processing machine plate according to claim 1,
A plate for a rotary processing machine, wherein both of the plates forming a pair are made of a flexible plate or sheet that can be bent along the outer peripheral surface of the cylinder.
請求項1に記載のロータリ式加工機の版において、
一方の前記版に設けられた前記加工部及び前記係合部並びに一方の当該版に設けられて前記胴への装着を行う装着基準部が、同一の加工機械により一括して形成されたものであり、
他方の前記版に設けられた前記加工部及び前記係合部が、露光手段により一括して形成されたものである
ことを特徴とするロータリ式加工機の版。
In the rotary type processing machine plate according to claim 1,
The processing portion and the engagement portion provided on one of the plates and the mounting reference portion provided on one of the plates and performing mounting on the cylinder are collectively formed by the same processing machine. Yes,
The plate for a rotary processing machine, wherein the processing portion and the engagement portion provided on the other plate are formed together by exposure means.
請求項1に記載のロータリ式加工機の版の装着方法であって、
一方の前記版を、対応する一方の前記胴に対して位置決めして装着すると共に、他方の前記版を、一方の当該版に前記係合部により係合して一方の当該版に対して位置決めし、他方の当該版を、一方の当該版に位置決めした状態で、対応する他方の前記胴に対して装着する
ことを特徴とするロータリ式加工機の版の装着方法。
A method of mounting a plate of a rotary processing machine according to claim 1,
One of the plates is positioned and attached to the corresponding one of the cylinders, and the other of the plates is engaged with one of the plates by the engaging portion and positioned with respect to the one of the plates. A mounting method for a plate of a rotary processing machine, wherein the other plate is mounted on the corresponding other cylinder while being positioned on the one plate.
請求項15に記載のロータリ式加工機の版の装着方法において、
一方の前記版を装着する一方の前記胴の外周面に対して、一方の当該版と他方の前記版とを前記係合部により位置決めして重ねた状態で湾曲させながら一方の当該版を装着する
ことを特徴とするロータリ式加工機の版の装着方法。
In the mounting method of the plate of the rotary type processing machine according to claim 15,
One plate is mounted while curving in a state where one plate and the other plate are positioned and overlapped with each other with respect to the outer peripheral surface of one of the cylinders to which one plate is mounted. A method for mounting a plate of a rotary processing machine, characterized in that:
請求項16に記載のロータリ式加工機の版の装着方法において、
一対の前記胴を回転させて、一対の前記版を一対の当該胴の間に通過させ、一対の当該胴の間を通過する他方の前記版を一方の前記版から離しながら他方の前記の外周面に装着する
ことを特徴とするロータリ式加工機の版の装着方法。
In the mounting method of the plate of the rotary type processing machine according to claim 16,
A pair of the cylinders are rotated so that the pair of plates pass between the pair of cylinders , while the other plate passing between the pair of cylinders is separated from the one plate while the other of the cylinders A method of mounting a plate of a rotary processing machine, characterized by being mounted on an outer peripheral surface.
請求項17に記載のロータリ式加工機の版の装着方法において、
一方の前記版と他方の前記版とを仮止め用粘着部材を介して重ね合わせて仮止めすると共に、他方の当該版を装着する他方の前記胴の外周面に対して、前記仮止め用粘着部材よりも強い粘着力を有する装着用粘着部材を介して他方の当該版を装着する
ことを特徴とするロータリ式加工機の版の装着方法。
In the mounting method of the plate of the rotary type processing machine according to claim 17,
One plate and the other plate are overlapped and temporarily fixed via a temporary fixing adhesive member, and the temporary fixing adhesive is attached to the outer peripheral surface of the other cylinder to which the other plate is mounted. A plate mounting method for a rotary processing machine, wherein the other plate is mounted via a mounting adhesive member having a stronger adhesive strength than the member.
JP2008070569A 2007-05-31 2008-03-19 Rotary processing machine plate and mounting method thereof Expired - Fee Related JP5301859B2 (en)

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JP2008070569A JP5301859B2 (en) 2007-05-31 2008-03-19 Rotary processing machine plate and mounting method thereof
CN2008100982419A CN101314304B (en) 2007-05-31 2008-05-23 Plate for rotary processing machine and method of mounting of the same
AT08009742T ATE535369T1 (en) 2007-05-31 2008-05-28 DISC FOR A TURNING MACHINE AND METHOD FOR ASSEMBLY THE SAME
EP08009742A EP2000295B1 (en) 2007-05-31 2008-05-28 Plate for rotary processing machine and method of mounting of the same
US12/153,962 US8136446B2 (en) 2007-05-31 2008-05-28 Plate for rotary processing machine and method of mounting of the same

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DE19522676A1 (en) * 1995-06-22 1997-01-02 Polygram Manufacturing & Distr Process for the exact alignment of a print image to a geometrically correct print position of a printing press
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