JP5283344B2 - Simultaneous super finishing machine for double row rolling surface - Google Patents

Simultaneous super finishing machine for double row rolling surface Download PDF

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JP5283344B2
JP5283344B2 JP2007087894A JP2007087894A JP5283344B2 JP 5283344 B2 JP5283344 B2 JP 5283344B2 JP 2007087894 A JP2007087894 A JP 2007087894A JP 2007087894 A JP2007087894 A JP 2007087894A JP 5283344 B2 JP5283344 B2 JP 5283344B2
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rocking
workpiece
grindstone
rolling surfaces
swing
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JP2008246589A (en
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研図 望月
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NTN Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a super-finishing device finishing, with a high accuracy, double-row rolling surfaces which serves as track surfaces of double-row bearings. <P>SOLUTION: This invention relates to the device 1 performing super-finishing to the double-row rolling surfaces Wa, Wb simultaneously relative to a workpiece W with the double-row rolling surfaces Wa, Wb with arc cross sections becoming the track surfaces of the double-row bearings. The device is provided with a spindle stand device 2 rotating the workpiece W around its central axis L, and two grinding wheel oscillating stand devices 3, 4. The respective grinding wheel oscillating stand devices 3, 4 presses grinding wheels 5, 6 against one WA of and other Wb of the rolling surfaces Wa, Wb of the workpiece W in a rotating condition while being supported by the spindle stand device 2. The grinding wheels 5, 6 are oscillated around arc centers e, f in the cross sections of the pressed rolling surfaces Wa, Wb. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

この発明は、複列軸受の軌道面となる2列の転走面を同時に超仕上げ加工する装置に関する。   The present invention relates to an apparatus that simultaneously superfinishes two rows of rolling surfaces that form raceways of a double row bearing.

軸受の転走面(軌道面)を超仕上げ加工する装置として、特許文献1や特許文献2の図9および図10に開示された装置が例示される。これらの超仕上げ加工装置は、主軸に中心軸回りに回転自在に支持された被加工物の加工目的部位に砥石を押し付け、この砥石を主軸の軸心に直交する水平軸回りに揺動させながら切削加工するものである。特許文献1および特許文献2では、2列の転走面を超仕上げ加工することについては特に言及されていないが、仮にこれらの超仕上げ加工装置で、2列の円弧状断面を有する被加工物の超仕上げ加工する場合、被加工物を主軸に支持させ軸回転させながら、揺動可能に支持された砥石を一方の転走面加工位置に配置して押し付けると共に上記水平軸回りに揺動させ、主軸の回転に伴う被加工物の中心軸回りの回転によって一方の転走面の超仕上げ加工を行う。次いで、被加工物または砥石を被加工物の中心軸方向に沿って搬送移動させ、同様に揺動可能に支持された砥石を他方の転走面加工位置に配置して押し付けかつ揺動させ、被加工物の中心軸回りの回転によって、同様に他方の転走面の超仕上げ加工を行うことになる。
特開昭58−114856号公報 特開2006−142446号公報
As an apparatus for superfinishing the rolling surface (track surface) of the bearing, the apparatuses disclosed in FIGS. 9 and 10 of Patent Document 1 and Patent Document 2 are exemplified. These super-finishing machines press a grindstone against a machining target part of a workpiece supported rotatably around a central axis on a main shaft, and swing this grindstone around a horizontal axis perpendicular to the axis of the main shaft. It is to cut. In Patent Document 1 and Patent Document 2, there is no particular mention of superfinishing two rows of rolling surfaces. However, with these superfinishing devices, a workpiece having two rows of arc-shaped cross sections. In the case of super-finishing, the grindstone supported so as to be swingable is placed and pressed at one of the rolling surface machining positions while rotating the shaft while supporting the workpiece on the main shaft and swinging around the horizontal axis. Then, super-finishing of one rolling surface is performed by rotation around the central axis of the workpiece along with the rotation of the main shaft. Next, the workpiece or the grindstone is transported and moved along the direction of the central axis of the workpiece, and the grindstone supported so as to be swingable is disposed at the other rolling surface processing position and pressed and swung. By rotating the workpiece around the central axis, the other rolling surface is similarly superfinished.
Japanese Patent Laid-Open No. 58-11485 JP 2006-142446 A

上記のような超仕上げ加工装置によって2列の転走面を超仕上げ加工する場合、一方の転走面の加工を行った後、被加工物または砥石を被加工物の中心軸方向に沿って移動させて他方の転走面を加工することになるため、作業効率が悪い。また、一連の超仕上げ加工工程において、被加工物または砥石の両転走面加工位置間の移動を伴うため、各転走面加工位置に対する砥石の位置決め精度が問題となり、被加工物または砥石の精度の高い移動機構が必要となる。   When superfinishing two rows of rolling surfaces with the superfinishing apparatus as described above, after processing one rolling surface, the workpiece or the grindstone is moved along the central axis direction of the workpiece. Since it moves and processes the other rolling surface, work efficiency is bad. In addition, since a series of super finishing processes involve movement between the rolling surface machining positions of the workpiece or the grindstone, the positioning accuracy of the grindstone with respect to each rolling surface machining position becomes a problem. A highly accurate moving mechanism is required.

この発明の目的は、複列軸受の軌道面となる2列の転走面を同時にかつ精度良く超仕上げ加工することができる加工装置を提供することである。   An object of the present invention is to provide a machining apparatus capable of superfinishing two rows of rolling surfaces, which are raceway surfaces of a double row bearing, simultaneously and accurately.

この発明の複列転走面の同時超仕上げ加工装置は、複列軸受の軌道面となる2列の円弧状断面の転走面を、内径面に有する環状の被加工物に対して、上記2列の転走面を同時に超仕上げ加工する装置であって、前記被加工物を主軸で支持してその中心軸回りに回転させる主軸台装置と、2つの砥石揺動台装置とを備え、これら各砥石揺動台装置は、前記主軸台装置で支持されて回転状態にある被加工物の2列の転走面のうちの一方の転走面および他方の転走面に砥石をそれぞれ押し付け、その押し付けた転走面の断面の円弧中心回りに上記砥石を揺動させるものであり、前記2つの砥石揺動台装置は、それぞれ、揺動支持台に揺動自在に支持されて揺動駆動源によって揺動駆動される揺動ユニットを有し、各揺動ユニットは、前記揺動駆動源の出力軸に設けられる揺動アームと、この揺動アームに支持された揺動ヘッドとを有し、前記主軸台装置に支持された被加工物に対し、前記各揺動ヘッドを被加工物の内周側の空間にそれぞれ挿入し、これら揺動アームと揺動ヘッドとで、被加工物の回転中心に直交する軸を中心とした揺動を前記各砥石にそれぞれ与えるThe simultaneous super-finishing apparatus for double row rolling surfaces of the present invention is the above-mentioned for an annular work piece having two rows of arc-shaped cross-sectional rolling surfaces as raceway surfaces of the double row bearing on the inner surface. an apparatus for superfinishing simultaneously two rows of raceway surfaces, comprising the a headstock device for rotating the workpiece around the central axis of its support in the main shaft, and two of the wheel swing table device Each of these grindstone oscillating table devices is supported by the headstock device, and grindstones are respectively applied to one rolling surface and the other rolling surface of the two rows of rolling surfaces of the workpiece in rotation. The grindstone is swung around the center of the arc of the cross section of the pressed rolling surface, and the two grindstone rocking table devices are respectively swingably supported by the rocking support table. A swing unit that is driven to swing by a dynamic drive source, and each swing unit includes the swing drive source A swing arm provided on the output shaft, and a swing head supported by the swing arm, each swing head being connected to the workpiece supported by the headstock device. Each of the grindstones is inserted into the space on the inner peripheral side, and the rocking arm and the rocking head respectively give rocking about the axis perpendicular to the rotation center of the workpiece .

この構成によれば、被加工物は主軸台装置にその中心軸回りに回転可能に支持される。そして、2つの砥石揺動台装置を同時に作動させ、回転状態にある被加工物の2列の転走面に対し、それぞれの砥石を押し付けることにより2列の転走面が同時に加工される。この時、2つの砥石を2列の転走面に押し付けた状態で、各砥石を転走面の断面の円弧中心回りに揺動させることにより、各砥石が転走面の所定の円弧形状に沿って摺擦揺動し2列の転走面の超仕上げ研削加工が同時に精度良くなされる。   According to this configuration, the workpiece is supported by the headstock device so as to be rotatable around its central axis. Then, the two grindstone rocking table devices are operated simultaneously, and the two rows of rolling surfaces are simultaneously machined by pressing the respective grindstones against the two rows of rolling surfaces of the workpiece being rotated. At this time, in a state where the two grindstones are pressed against the two rows of rolling surfaces, each grindstone is swung around the arc center of the cross section of the rolling surface, so that each grindstone has a predetermined arc shape on the rolling surface. The super-finish grinding of the two rows of rolling surfaces is simultaneously performed with high accuracy.

この発明において、前記揺動ヘッドは、砥石ホルダに保持された砥石を、加圧シリンダにより砥石加圧棒を介して前記転走面に押し付ける砥石押し付け機構を有するものとしても良い。
2つの砥石揺動台装置をこのように構成すれば、それぞれが揺動支持台に揺動自在に支持されて揺動駆動源によって正逆に揺動駆動される揺動ヘッドを有するから、2つの砥石揺動台装置を同時に作動させることにより2列の転走面の同時超仕上げ加工を行うことができる。また、これらのいずれかを単独で作動させれば、単列軸受の転走面の超仕上げ加工も行うことができ、被加工物の種類に応じた多様な超仕上げ加工を実施することができる。
In the present invention, before KiYura dynamic head, a grinding wheel held on the grindstone holder may as having a grindstone pressing mechanism presses the rolling run surface through the grinding pressure rod by pressure cylinder.
If the two grindstone rocking table devices are configured in this way, each of them has a rocking head that is rockably supported by the rocking support table and is rocked forward and backward by a rocking drive source. By simultaneously operating two grindstone rocking table devices, two rows of rolling surfaces can be simultaneously superfinished. In addition, if any of these is operated alone, super-finishing of the rolling surface of the single row bearing can be performed, and various super-finishing can be performed according to the type of workpiece. .

記2つの砥石揺動台装置の揺動ヘッド、前記主軸台装置による被加工物の回転中心軸を含む所定の対称基準面に対して、略対称位置に配置して、前記各揺動ヘッドは、前記各砥石を、前記被加工物の回転中心軸からそれぞれオフセットさせて前記2列の転走面に押し付けるものとする。このように揺動ヘッドを被加工物の回転中心軸を含む所定の対称基準面に対して略対称位置に配置すれば、装置のレイアウト構成がコンパクト化されると共に、各転走面に押し付けた砥石をそれぞれの転走面の断面の円弧中心回りに揺動させる際に、互いに干渉せず、複列転走面の同時超仕上げ加工を支障なく行うことができる。 The swing head before Symbol two grinding swing table apparatus for a given symmetry reference plane including the rotation center axis of the workpiece by the headstock unit, and arranged substantially symmetrical positions, each swing The head is configured to press the grindstones against the two rows of rolling surfaces while being offset from the rotation center axis of the workpiece. If the oscillating head is arranged in a substantially symmetrical position with respect to a predetermined symmetry reference plane including the rotation center axis of the workpiece in this way, the layout configuration of the apparatus is made compact and pressed against each rolling surface. When the grindstone is swung around the center of the arc of the cross section of each rolling surface, simultaneous super-finishing of the double row rolling surface can be performed without hindrance without interfering with each other.

この発明の複列転走面の同時超仕上げ加工装置は、複列軸受の軌道面となる2列の円弧状断面の転走面を、内径面に有する環状の被加工物に対して、上記2列の転走面を同時に超仕上げ加工する装置であって、前記被加工物を主軸で支持してその中心軸回りに回転させる主軸台装置と、2つの砥石揺動台装置とを備え、これら各砥石揺動台装置は、前記主軸台装置で支持されて回転状態にある被加工物の2列の転走面のうちの一方の転走面および他方の転走面に砥石をそれぞれ押し付け、その押し付けた転走面の断面の円弧中心回りに上記砥石を揺動させるものであり、前記2つの砥石揺動台装置は、それぞれ、揺動支持台に揺動自在に支持されて揺動駆動源によって揺動駆動される揺動ユニットを有し、各揺動ユニットは、前記揺動駆動源の出力軸に設けられる揺動アームと、この揺動アームに支持された揺動ヘッドとを有し、前記主軸台装置に支持された被加工物に対し、前記各揺動ヘッドを被加工物の内周側の空間にそれぞれ挿入し、これら揺動アームと揺動ヘッドとで、被加工物の回転中心に直交する軸を中心とした揺動を前記各砥石にそれぞれ与えるものであり、前記2つの砥石揺動台装置は、それぞれ、前記揺動支持台に揺動自在に支持されて前記揺動駆動源によって正逆に揺動駆動される前記揺動ヘッドを有し、前記2つの砥石揺動台装置の前記揺動ヘッドを、前記主軸台装置による被加工物の回転中心軸を含む所定の対称基準面に対して、略対称位置に配置して、前記各揺動ヘッドは、前記各砥石を、前記被加工物の回転中心軸からそれぞれオフセットさせて前記2列の転走面に押し付けるものとしたため、2列の転走面の超仕上げ加工が同時になされ、加工作業の効率化が図られる。また、2列の転走面を個別に加工する場合のように、一方の転走面を加工した後、被加工物または砥石を移動させて他方の転走面加工位置に移動させるような煩わしい作業や、加工作業過程におけるこの移動に伴う高度な位置決め精度および精度の高い被加工物または砥石の移動制御機構も不要とされる。 The simultaneous super-finishing apparatus for double row rolling surfaces of the present invention is the above-mentioned for an annular work piece having two rows of arc-shaped cross-sectional rolling surfaces as raceway surfaces of the double row bearing on the inner surface. An apparatus for simultaneously superfinishing two rows of rolling surfaces, comprising: a spindle base device that supports the workpiece by a spindle and rotates it around its central axis; and two grindstone rocking table devices, Each of these grindstone oscillating table devices presses the grindstone against one rolling surface and the other rolling surface of two rows of rolling surfaces of the workpiece being supported and rotated by the headstock device. The grindstone is swung around the center of the arc of the cross section of the pressed rolling surface, and the two grindstone rocking table devices are swingably supported by the rocking support table, respectively. A swing unit that is swingably driven by a drive source, and each swing unit is A swing arm provided on the output shaft, and a swing head supported by the swing arm, each swing head being connected to the workpiece supported by the headstock device. inserting them into the inner peripheral side of the space, between these swing arm and the swing head is shall give each oscillating about an axis perpendicular to the rotation center of the workpiece in each grinding wheel, the Each of the two grindstone rocking table devices includes the rocking head that is rockably supported by the rocking support table and is rocked forward and backward by the rocking drive source. The oscillating head of the oscillating table device is disposed at a substantially symmetrical position with respect to a predetermined symmetry reference plane including the rotation center axis of the workpiece by the spindle table device, Each grindstone is offset from the rotation center axis of the workpiece, Because we assumed that presses the rolling run side column, superfinishing of rolling run surfaces of the two rows is performed at the same time, the efficiency of processing operations can be achieved. Also, as in the case of processing two rows of rolling surfaces individually, after processing one of the rolling surfaces, the work piece or grindstone is moved and moved to the other rolling surface processing position. A high-precision positioning accuracy and high-precision workpiece or grindstone movement control mechanism associated with this movement in the work and the machining work process are also unnecessary.

この発明の複列転走面の同時超仕上げ加工装置の一実施形態を図1ないし図4と共に説明する。この超仕上げ加工装置1は、被加工物(図示では自動車用車輪用軸受である複列軸受の外輪)Wをその中心軸L回りに回転させる主軸台装置2と、2つの砥石揺動台装置3,4とを備える。主軸台装置2は、主軸モータ2aと、この主軸モータ2aの出力軸に直結された主軸2bと、主軸2bの先端に装着されたバッキングプレート2cとを備える。このバッキングプレート2cは、プレシャーロールによって被加工物を保持し、主軸2bの回転により被加工物Wをその中心軸L回りに回転させるものである。この回転の際、図示しないシューやプレッシャーロールによって、被加工物Wはその軸方向および径方向の変位が不能な状態に保持される。   An embodiment of the simultaneous superfinishing apparatus for a double row rolling surface according to the present invention will be described with reference to FIGS. The superfinishing apparatus 1 includes a spindle base device 2 that rotates a workpiece (outer ring of a double-row bearing that is a bearing for an automobile wheel in the drawing) around a central axis L, and two grindstone rocking table devices. 3 and 4 are provided. The headstock device 2 includes a main shaft motor 2a, a main shaft 2b directly connected to the output shaft of the main shaft motor 2a, and a backing plate 2c attached to the tip of the main shaft 2b. The backing plate 2c holds the workpiece by a pressure roll, and rotates the workpiece W around the central axis L by the rotation of the main shaft 2b. During this rotation, the workpiece W is held in a state in which it cannot be displaced in the axial direction and the radial direction by a shoe or a pressure roll (not shown).

上記2つの砥石揺動台装置3,4は、それぞれ、揺動支持台30,40に揺動自在に支持されて揺動モータ31,41等の揺動駆動源によって正逆に揺動駆動される揺動ユニット32,42を有する。揺動支持台30,40は、上記中心軸Lと平行方向(図1の矢印a,b参照)に進退動作する進退台30a,40a上に設置される。この進退台30a,40aは、空圧シリンダ30c、40cによる駆動により、レールガイド30b、40bを用いて、ガイド台30d,40d上を矢印a,b方向に進退移動させられる。   The two grindstone rocking table devices 3 and 4 are swingably supported on rocking support tables 30 and 40, respectively, and are driven to rock in the forward and reverse directions by rocking drive sources such as rocking motors 31 and 41. The oscillating units 32 and 42 are provided. The swing support tables 30 and 40 are installed on the advance / retreat tables 30a and 40a that move back and forth in the direction parallel to the central axis L (see arrows a and b in FIG. 1). The advance / retreat bases 30a, 40a are moved forward and backward in the directions of arrows a, b on the guide bases 30d, 40d using the rail guides 30b, 40b by driving by the pneumatic cylinders 30c, 40c.

揺動ユニット32,42は、上記揺動モータ31,41の出力軸31a,41aに固着された揺動アーム33,43と、この揺動アーム33,43に対して上下動可能に支持された揺動ヘッド34,44と、揺動ヘッド34,44を上下動させる昇降機構35,45とより構成される。   The oscillating units 32 and 42 are supported by oscillating arms 33 and 43 fixed to the output shafts 31a and 41a of the oscillating motors 31 and 41, and the oscillating arms 33 and 43 so as to be movable up and down. The oscillating heads 34 and 44 and the elevating mechanisms 35 and 45 for moving the oscillating heads 34 and 44 up and down are configured.

図2に示すように、揺動アーム33,43は側面視でコ字状の枠状に設けられている。昇降機構35,45は、揺動アーム33,43の上枠片部33a,43aの上に設置されたリトラクションシリンダ35a,45aと、このリトラクションシリンダ35a,45aの伸縮ロッド35b,45bに設置された昇降体35c,45cと、上記揺動アーム33,43の上下枠片部33a,43a,33b,43b間に設けられ昇降体35c,45cを昇降ガイドする2本の平行なガイド棒35d,45dとよりなる。揺動アーム33,43はその縦枠片部33c,43cを介し上記揺動モータ31,41の出力軸31a,41aの先端に固着されている。   As shown in FIG. 2, the swing arms 33 and 43 are provided in a U-shaped frame shape in a side view. The elevating mechanisms 35 and 45 are installed on the retraction cylinders 35a and 45a installed on the upper frame pieces 33a and 43a of the swing arms 33 and 43, and the telescopic rods 35b and 45b of the retraction cylinders 35a and 45a. Lifted bodies 35c, 45c and two parallel guide rods 35d provided between the upper and lower frame pieces 33a, 43a, 33b, 43b of the swing arms 33, 43 for guiding the lifts 35c, 45c. 45d. The swing arms 33 and 43 are fixed to the tips of the output shafts 31a and 41a of the swing motors 31 and 41 through the vertical frame pieces 33c and 43c.

上記揺動ヘッド3444は、平面視略L形の形状をなし、前記主軸台装置2による被加工物Wの回転中心軸Lを含む所定の対称基準面(揺動アーム33,43間の空域を回転中心軸Lに沿って縦断する面、すなわち、回転中心軸Lを含んで図1の紙面に垂直な面)に対して、略対称位置に配置されるようそれぞれの基部が上記昇降体35c,45cに固着されている。そして、この揺動ヘッド3444は、砥石ホルダ36,46と、この砥石ホルダ36,46に保持された砥石5,6を、加圧シリンダ37a,47aにより砥石加圧棒37b,47bを介して前記転走面に押し付ける砥石押し付け機構37,47とを備える。砥石加圧棒37b,47bは、加圧シリンダ37a,47aより上記回転中心軸Lに沿って被加工物Wに向かって延び、加圧シリンダ37a,47aによって被加工物Wの内面に対し、砥石5,6に径方向の押し付け力が作用するよう構成されている。上記揺動モータ31,41の出力軸31a,41aの軸心c,dは、進退台30a,40aの作動によって、揺動ユニット32,42を所定の加工位置に設置した際、主軸台装置2に保持された被加工物Wの2列の円弧状断面の転走面Wa,Wbの円弧中心e,f(図3参照)に合致するよう構成されている。
なお、図3では、揺動ユニット42側の構成部分が図面に現れないため、説明の便宜上、揺動ユニット42側の各構成部分を、揺動ユニット32側の各構成部分に対応させて括弧付きで符号を付している。
The oscillating heads 34 and 44 have a substantially L shape in plan view, and have a predetermined symmetrical reference plane (between the oscillating arms 33 and 43 including the rotation center axis L of the workpiece W by the head stock device 2. Each of the bases is arranged so as to be arranged at a substantially symmetrical position with respect to a plane longitudinally cutting the airspace along the rotation center axis L, that is, a plane perpendicular to the paper surface of FIG. It is fixed to 35c and 45c. The oscillating heads 34 and 44 connect the grindstone holders 36 and 46 and the grindstones 5 and 6 held by the grindstone holders 36 and 46 to the pressurizing cylinders 37a and 47a via the grindstone pressure rods 37b and 47b. And a grindstone pressing mechanism 37, 47 that presses against the rolling surface. The grindstone pressure rods 37b and 47b extend from the pressure cylinders 37a and 47a toward the workpiece W along the rotation center axis L, and the grindstone is applied to the inner surface of the workpiece W by the pressure cylinders 37a and 47a. 5 and 6 are configured such that a radial pressing force acts on them. The shaft centers c and d of the output shafts 31a and 41a of the swing motors 31 and 41 are connected to the headstock device 2 when the swing units 32 and 42 are installed at predetermined processing positions by the operation of the advance / retreat bases 30a and 40a. Are aligned with arc centers e and f (see FIG. 3) of the rolling surfaces Wa and Wb having two rows of arc-shaped cross-sections of the workpieces W held on the surface.
In FIG. 3, the constituent parts on the swing unit 42 side do not appear in the drawing, and for convenience of explanation, the constituent parts on the swing unit 42 side are parenthesized corresponding to the constituent parts on the swing unit 32 side. It is attached with a sign.

上記構成の超仕上げ加工装置1によって、2列の円弧状断面の転走面Wa,Wbを有する被加工物Wを超仕上げ加工する要領について説明する。転走面Wa,Wbの旋削および研削加工がなされた被加工物Wを、主軸台装置2のバッキングプレート2cによって主軸2bと同心的に保持させる。このとき、図示しないシューやプレッシャーロールによって、被加工物Wの軸方向および径方向の変位を不能な状態とする。次いで、進退動作用モータ30c,40cの回転駆動に伴う送りねじ30b,40bの軸回転により、待機位置にある進退台30a,40aを前進させて、揺動ユニット32,42を主軸台装置2側に移動させる。これにより、砥石ホルダ36,46を被加工物Wの環内に挿入し、加工準備位置(図2の2点鎖線位置参照)に位置決めする。位置決めは、揺動モータ31,41の出力軸31a,41aにおける軸心c,d同士の間隔が転走面Wa,Wbのスパンに等しく、かつ軸心c,dが転走面Wa,Wbの円弧中心e,fの上方位置に合致するようになされる。   The point of superfinishing the workpiece W having the rolling surfaces Wa and Wb having two rows of arc-shaped cross sections by the superfinishing apparatus 1 having the above configuration will be described. The workpiece W on which the rolling surfaces Wa and Wb have been turned and ground is held concentrically with the spindle 2b by the backing plate 2c of the spindle head device 2. At this time, the axial displacement and the radial displacement of the workpiece W are made impossible by a shoe or a pressure roll (not shown). Next, the advancing / retreating bases 30a, 40a at the standby position are moved forward by the shaft rotation of the feed screws 30b, 40b accompanying the rotational drive of the advancing / retreating motors 30c, 40c, and the swing units 32, 42 are moved to the headstock device 2 side. Move to. As a result, the grindstone holders 36 and 46 are inserted into the ring of the workpiece W and positioned at the machining preparation position (see the two-dot chain line position in FIG. 2). In the positioning, the distance between the shaft centers c and d of the output shafts 31a and 41a of the swing motors 31 and 41 is equal to the span of the rolling surfaces Wa and Wb, and the shaft centers c and d are aligned with the rolling surfaces Wa and Wb. It is made to coincide with the upper position of the arc centers e and f.

この状態で、昇降機構35,45のリトラクションシリンダ35a,45aを作動させて、揺動ヘッド34,44を揺動アーム33,43に対して相対下降させ、砥石5,6を各転走面Wa,Wbに当接させる。同時に、加圧シリンダ37a,47aを作動させ、砥石加圧棒37b,47bを介して砥石5,6を各転走面Wa,Wbに押し付ける。この押し付け状態を維持したまま、主軸台装置2の主軸2bを回転させ、さらに、揺動モータ31,41を作動させ、この揺動モータ31,41の正逆回転駆動による出力軸31a,41aの軸心c,d回りの正逆回転揺動(図1〜図3の矢印g,h参照)によって、砥石5,6が揺動ユニット32,42と共に転走面Wa,Wbの円弧中心e,f回りに揺動して、転走面Wa,Wbの超仕上げ加工がなされる。砥石5,6の加工面は、転走面Wa,Wbの断面形状と同じ円弧形状とされ、転走面Wa,Wbに当接押し付けられた状態では、その曲率中心が上記軸心c,d、すなわち、転走面Wa,Wbの円弧中心e,fに合致するよう形成されている。揺動モータ31,41の出力軸31a,41aにおける軸心c,d同士の間隔は、初期設定しておけば、同一種類の被加工物Wを加工する際に、その都度位置決め設定をすることなく継続加工することができる。   In this state, the retraction cylinders 35a and 45a of the elevating mechanisms 35 and 45 are operated to lower the rocking heads 34 and 44 relative to the rocking arms 33 and 43, and the grindstones 5 and 6 are moved to the respective rolling surfaces. It abuts on Wa and Wb. At the same time, the pressurizing cylinders 37a and 47a are operated to press the grindstones 5 and 6 against the rolling surfaces Wa and Wb via the grindstone pressurizing rods 37b and 47b. While maintaining this pressing state, the spindle 2b of the headstock device 2 is rotated, the swing motors 31 and 41 are further operated, and the output shafts 31a and 41a of the swing motors 31 and 41 are driven by forward and reverse rotation. By means of forward / reverse rotational swinging about the axes c and d (see arrows g and h in FIGS. 1 to 3), the grindstones 5 and 6 together with the swinging units 32 and 42 have arc centers e and w of the rolling surfaces Wa and Wb. By swinging around f, the superfinishing of the rolling surfaces Wa and Wb is performed. The processing surfaces of the grindstones 5 and 6 have the same arc shape as the cross-sectional shape of the rolling surfaces Wa and Wb, and the center of curvature of the grinding surfaces 5 and 6 is in contact with and pressed against the rolling surfaces Wa and Wb. That is, it is formed so as to coincide with the arc centers e and f of the rolling surfaces Wa and Wb. If the intervals between the shaft centers c and d of the output shafts 31a and 41a of the swing motors 31 and 41 are initially set, positioning is set each time the same type of workpiece W is processed. Can be continuously processed.

図4(A),(B)は、上記加工の要領を示しており、図における実線部分は揺動ヘッド(揺動ユニット32)34を、2点鎖線部分は揺動ヘッド(揺動ユニット42)44をそれぞれ示す。それぞれの昇降機構35,45の図示は省略している。図4(A)は、揺動モータ31,41の回転により、揺動ユニット32,42が上方位置にあり、また図4(B)は揺動ユニット32,42が下方位置にあることを示す。このように、揺動ユニット32,42が、それぞれの上記出力軸31a,41aの軸心c,d回りの揺動回転を繰返すことにより、砥石5,6が、回転中心軸L回りに回転する被加工物Wの転走面Wa,Wbに作用し、この間砥石押し付け機構37,47によって砥石5,6が転走面Wa,Wbに押し付けられているから、転走面Wa,Wbの超仕上げ加工が同時に精度良くなされる。   4 (A) and 4 (B) show the procedure of the above processing, the solid line portion in the figure indicates the swing head (swing unit 32) 34, and the two-dot chain line portion indicates the swing head (swing unit 42). ) 44 respectively. The illustrations of the lifting mechanisms 35 and 45 are omitted. 4A shows that the swinging units 32 and 42 are in the upper position due to the rotation of the swinging motors 31 and 41, and FIG. 4B shows that the swinging units 32 and 42 are in the lower position. . Thus, the grindstones 5 and 6 rotate around the rotation center axis L by the rocking units 32 and 42 repeating rocking rotation around the axes c and d of the output shafts 31a and 41a. Since the grindstones 5 and 6 are pressed against the rolling surfaces Wa and Wb by the grindstone pressing mechanisms 37 and 47 during this time, acting on the rolling surfaces Wa and Wb of the workpiece W, super finishing of the rolling surfaces Wa and Wb is performed. Processing is simultaneously performed with high accuracy.

所定の超仕上げ加工が終了すると、主軸台装置2の主軸モータ2bの回転を停止し、同時に砥石押し付け機構37,47による砥石5,6の押し付けを解除すると共に揺動モータ31,41による揺動を停止する。その後、昇降機構35,45によって揺動ヘッド34,44を上昇させて、砥石5,6を被加工物Wの内面より遊離させる。さらに、進退用モータ30c、40cを作動させて、揺動ユニット32,42を元の待機位置に退避させる。その間、主軸台装置2のバッキングプレート2cに保持されている仕上げ加工済の被加工物Wを未仕上げ加工の被加工物Wと交換し、次の超仕上げ加工作業に備える。これらの作業を繰り返して、複列軸受の軌道輪となる2列の円弧状断面の転走面Wa,Wbを有する被加工物Wにおける2つの転走面Wa,Wbの同時超仕上げ加工が順次なされる。   When the predetermined superfinishing is completed, the rotation of the spindle motor 2b of the headstock device 2 is stopped, and at the same time, the pressing of the grindstones 5 and 6 by the grindstone pressing mechanisms 37 and 47 is released and the swinging by the swinging motors 31 and 41 To stop. Thereafter, the oscillating heads 34 and 44 are raised by the elevating mechanisms 35 and 45 to release the grindstones 5 and 6 from the inner surface of the workpiece W. Further, the advancing / retreating motors 30c, 40c are operated to retract the swing units 32, 42 to their original standby positions. Meanwhile, the finished workpiece W held on the backing plate 2c of the head stock device 2 is replaced with an unfinished workpiece W to prepare for the next superfinishing work. By repeating these operations, simultaneous super-finishing of the two rolling surfaces Wa and Wb in the workpiece W having the rolling surfaces Wa and Wb having two rows of arcuate cross-sections which are the races of the double row bearing is sequentially performed. Made.

なお、上記2つの砥石揺動台装置3,4は、それぞれの各動作機構が個別に動作し得るよう構成されているから、上記転走面Wa,Wbを個別に超仕上げ加工することも可能である。また、単列軸受の軌道面となる円弧状断面を有する被加工物の場合は、砥石揺動台装置3,4の一方を停止させた状態で上記と同様に操作することにより、その転走面の超仕上げ加工を行うことができる。さらに、上記実施形態では、被加工物Wが軸受外輪である場合について述べたが、参考提案例として軸受内輪であっても良く、この場合は内輪の外径面に形成される転走面に上記各砥石5,6を当接させて上記同様の超仕上げ加工を行うことができる。このように、この発明の加工装置は、被加工物の多様な仕様に応じてその転走面の超仕上げ加工を効率的かつ高精度に実施することができる。 The two grindstone rocking table devices 3 and 4 are configured such that each operation mechanism can individually operate, so that the rolling surfaces Wa and Wb can be individually superfinished. It is. Further, in the case of a work piece having an arc-shaped cross section which becomes a raceway surface of a single row bearing, the rolling operation can be performed by operating in the same manner as described above with one of the grindstone rocking table devices 3 and 4 stopped. Superfinishing of the surface can be performed. Furthermore, rolling surface in the above embodiment, the workpiece W is described the case a bearing outer race may be an axial受内wheels as a reference Proposed Example, in this case formed in the inner ring outer diametric surface The above-described grindstones 5 and 6 can be brought into contact with each other to perform the superfinishing process similar to the above. As described above, the processing apparatus of the present invention can efficiently and accurately perform superfinishing of the rolling surface according to various specifications of the workpiece.

この発明の複列転走面の同時超仕上げ加工装置の一実施形態を示す概略平面図である。It is a schematic plan view which shows one Embodiment of the simultaneous super-finishing processing apparatus of the double row rolling surface of this invention. 図1の部分拡大平面図である。FIG. 2 is a partially enlarged plan view of FIG. 1. 図1における揺動ユニットのIII −III 線矢視側面図である。FIG. 3 is a side view taken along the line III-III of the swing unit in FIG. 1. (A),(B)はこの実施形態の揺動ユニットの動作状態を示す概略側面図である。(A), (B) is a schematic side view which shows the operation state of the rocking | swiveling unit of this embodiment.

符号の説明Explanation of symbols

1…同時超仕上げ加工装置
2…主軸台装置
3,4…砥石揺動台装置
30,40…揺動支持台
31,41…揺動モータ(揺動駆動源)
33,43…揺動ヘッド
36,46…砥石ホルダ
37,47…砥石押し付け機構
37a,47a…加圧シリンダ
37b,47b…砥石加圧棒
5,6…砥石
L…被加工物の回転中心軸
e,f…転走面の断面の円弧中心
W…被加工物
Wa,Wb…転走面
DESCRIPTION OF SYMBOLS 1 ... Simultaneous super finishing machine 2 ... Spindle head device 3, 4 ... Grinding wheel rocking table device 30, 40 ... Swing support table 31, 41 ... Swing motor (oscillation drive source)
33, 43 ... Oscillating heads 36, 46 ... Whetstone holders 37, 47 ... Whetstone pressing mechanisms 37a, 47a ... Pressure cylinders 37b, 47b ... Whetstone pressurizing rods 5, 6 ... Whetstone L ... Center axis e of the workpiece , F ... arc center of cross section of rolling surface W ... work piece Wa, Wb ... rolling surface

Claims (2)

複列軸受の軌道面となる2列の円弧状断面の転走面を、内径面に有する環状の被加工物に対して、上記2列の転走面を同時に超仕上げ加工する装置であって、
前記被加工物を主軸で支持してその中心軸回りに回転させる主軸台装置と、2つの砥石揺動台装置とを備え、これら各砥石揺動台装置は、前記主軸台装置で支持されて回転状態にある被加工物の2列の転走面のうちの一方の転走面および他方の転走面に砥石をそれぞれ押し付け、その押し付けた転走面の断面の円弧中心回りに上記砥石を揺動させるものであり、前記2つの砥石揺動台装置は、それぞれ、揺動支持台に揺動自在に支持されて揺動駆動源によって揺動駆動される揺動ユニットを有し、各揺動ユニットは、前記揺動駆動源の出力軸に設けられる揺動アームと、この揺動アームに支持された揺動ヘッドとを有し、前記主軸台装置に支持された被加工物に対し、前記各揺動ヘッドを被加工物の内周側の空間にそれぞれ挿入し、これら揺動アームと揺動ヘッドとで、被加工物の回転中心に直交する軸を中心とした揺動を前記各砥石にそれぞれ与えるものであり、前記2つの砥石揺動台装置は、それぞれ、前記揺動支持台に揺動自在に支持されて前記揺動駆動源によって正逆に揺動駆動される前記揺動ヘッドを有し、前記2つの砥石揺動台装置の前記揺動ヘッドを、前記主軸台装置による被加工物の回転中心軸を含む所定の対称基準面に対して、略対称位置に配置して、前記各揺動ヘッドは、前記各砥石を、前記被加工物の回転中心軸からそれぞれオフセットさせて前記2列の転走面に押し付けるものとした複列転走面の同時超仕上げ加工装置。
An apparatus for simultaneously superfinishing the above-mentioned two rows of rolling surfaces with respect to an annular work piece having two rows of arc-shaped cross-section rolling surfaces which serve as raceway surfaces of the double row bearing on the inner diameter surface. ,
A spindle stock device that supports the workpiece by a spindle and rotates it around its central axis, and two grindstone rocking table devices, each of which is supported by the spindle stock device. The grindstone is pressed against one of the two rolling surfaces of the workpiece in rotation and the other rolling surface, and the grindstone is placed around the center of the arc of the cross section of the pressed rolling surface. The two grindstone rocking table devices each have a rocking unit that is rockably supported by a rocking support table and is driven to rock by a rocking drive source. The moving unit has a swing arm provided on the output shaft of the swing drive source, and a swing head supported by the swing arm, and with respect to the workpiece supported by the headstock device, Each of the oscillating heads is inserted into a space on the inner peripheral side of the workpiece, and these oscillating heads are inserted. In the arm and swinging the head, a shall give each oscillating about an axis perpendicular to the rotation center of the workpiece in each grinding stone, said two grinding swing table apparatus, respectively, said rocking A rocking head supported in a rocking manner by a rocking drive source and driven to rock in the forward and reverse directions by the rocking drive source, and the rocking heads of the two grindstone rocking table devices are connected to the main shaft. With respect to a predetermined symmetry reference plane including the rotation center axis of the workpiece by the platform device, the rocking heads are arranged so that the respective grindstones are moved from the rotation center axis of the workpiece. A simultaneous super-finishing machine for double row rolling surfaces that is offset and pressed against the two rows of rolling surfaces.
請求項1において、前記揺動ヘッドは、砥石ホルダに保持された砥石を、加圧シリンダにより砥石加圧棒を介して前記転走面に押し付ける砥石押し付け機構を有するものである複列転走面の同時超仕上げ加工装置。 According to claim 1, before KiYura dynamic head, a grinding wheel held on the grindstone holder and has a grindstone pressing mechanism presses the rolling run surface through the grinding pressure rod by pressure cylinder Fukuretsutenhashi Simultaneous super-finishing machine for surfaces.
JP2007087894A 2007-03-29 2007-03-29 Simultaneous super finishing machine for double row rolling surface Expired - Fee Related JP5283344B2 (en)

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JPS59115157A (en) * 1982-12-22 1984-07-03 Osaka Seiki Kk Superfinishing device of annular workpiece
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