JP5283230B2 - Water supply device for washing tank - Google Patents

Water supply device for washing tank Download PDF

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JP5283230B2
JP5283230B2 JP2009229582A JP2009229582A JP5283230B2 JP 5283230 B2 JP5283230 B2 JP 5283230B2 JP 2009229582 A JP2009229582 A JP 2009229582A JP 2009229582 A JP2009229582 A JP 2009229582A JP 5283230 B2 JP5283230 B2 JP 5283230B2
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water
water supply
sensor
electrical conductivity
signal
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JP2011074478A (en
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泰 木野
崇 小崎
延一 小野田
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Chuo Seisakusho KK
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Chuo Seisakusho KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a water supply device for a washing tank, which measures the electrical conductivity of washing water with high accuracy by preventing grime from depositing on a sensor for measuring the electrical conductivity and for controlling water supply, prevents a plating failure due to a supply shortage of washing water, and also prevents needless washing water from being supplied. <P>SOLUTION: The water supply device has a sensor 1 for detecting electrical conductivity provided at a position lower than a liquid level in the inside of a sensor holder 2 that works as a supply opening of water to be supplied to the washing tank through a solenoid valve 11. The water supply device further has: a converter 5 which measures the electrical conductivity with the sensor 1; a comparator 6 which compares a measured value of the electrical conductivity with a set value that is set by a conductivity-setting instrument 7 and generates a signal when the measured value has exceeded the set value; a timing device 8 which generates an output for a fixed period of time set by a timing-setting instrument 9 when the comparator 6 has generated the signal; and a solenoid-valve-driving device 10 which drives the solenoid valve 11 when the timing device 8 has generated the signal. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、めっき装置の水洗槽に水洗水を供給する水洗槽の給水装置に関するものである。   The present invention relates to a water supply device for a rinsing tank that supplies rinsing water to a rinsing tank of a plating apparatus.

めっき処理装置において、ワークは各工程から次工程に移る間に水洗される。この水洗はめっき品質に関わることから、水洗水の水質を一定以上に保つ必要があり、水洗槽に清浄な水を供給して不純物濃度の上昇を抑えるようにしている。多くの場合、この水洗槽への水洗水の供給、停止は作業者がバルブを開閉して行っており、装置の稼働中はワークの量、有無にかかわらず連続して供給されている。節水の観点からは、ワークの量が少ないときに給水量を減らしたり、始業時、終業時等水洗槽にワークがないときに給水を停止したりすることが望ましいのであるが、作業者の手間を要するため殆ど行われておらず、水洗水が無駄に供給されているのが現状である。   In the plating apparatus, the workpiece is washed with water while moving from each process to the next process. Since this washing is related to the plating quality, it is necessary to keep the quality of the washing water at a certain level or higher, and clean water is supplied to the washing tank to suppress an increase in impurity concentration. In many cases, the flush water is supplied to and stopped from the flush tank by an operator who opens and closes the valve. During the operation of the apparatus, the flush water is continuously supplied regardless of the amount of work. From the viewpoint of saving water, it is desirable to reduce the amount of water supply when the amount of work is small, or to stop water supply when there is no work in the washing tank at the beginning or end of work. In the present situation, washing water is wastefully supplied.

水洗水が無駄に供給されることは経済的にも、環境的にも好ましいことではなく、例えば非特許文献1に示されるように、水洗槽に電気伝導度計を設置して給水用電磁弁を制御し、水洗水の量を節減する方法が提案されている。この非特許文献1には多段向流水洗の最終水洗槽に電気伝導度計を設けたものが示されており、水道料金と排水処理費が節約できると記載されている。   It is not economically and environmentally preferable that the washing water is supplied wastefully. For example, as shown in Non-Patent Document 1, an electric conductivity meter is installed in the washing tank to provide a solenoid valve for water supply. There has been proposed a method for controlling the amount of water to reduce the amount of washing water. This non-patent document 1 shows that a final water washing tank of a multistage counter-flow water washing is provided with an electric conductivity meter, and it is described that water bills and waste water treatment costs can be saved.

「電気めっき排水処理の管理と実際」 昭和63年度通産省主催ブロック別研修会テキスト 全国鍍金工業組合連合会 P42"Management and practice of electroplating wastewater treatment" Textbook of the workshop organized by the Ministry of International Trade and Industry in 1988.

以上述べたように、従来は水洗水が無駄に供給されるという問題があった。非特許文献1に示されるような方法はこの問題を解決する一つの手段であり、水洗槽に電気伝導度計を設けて水洗水の電気伝導度を計測し、電気伝導度が設定した値より大きくなったら給水し、設定した値より小さくなったら給水を停止するものである。ところが、電気伝導度計のセンサーは常時水洗水中に浸漬されるため表面に汚れが付着して電気伝導度の測定精度が低下し、水洗水の水質が悪化しても検知できずに給水されないことがあり、洗浄不良によるめっき不良が生じるという問題があった。また、電気伝導度計のヒステリシスが大きい場合は電気伝導度が小さくなっても電気伝導度計が復帰せず、過剰に給水されるという問題があった。   As described above, conventionally, there has been a problem that flush water is supplied wastefully. The method as shown in Non-Patent Document 1 is one means for solving this problem. An electric conductivity meter is provided in the washing tank to measure the electric conductivity of the washing water, and the electric conductivity is determined from the set value. When it becomes larger, water is supplied, and when it becomes smaller than the set value, water supply is stopped. However, the sensor of the electric conductivity meter is always immersed in the washing water, so that dirt adheres to the surface and the measurement accuracy of the electric conductivity decreases, and even if the washing water quality deteriorates, it cannot be detected and not supplied. There is a problem that plating failure occurs due to poor cleaning. Moreover, when the hysteresis of the electric conductivity meter is large, there is a problem in that the electric conductivity meter does not return even if the electric conductivity decreases, and water is supplied excessively.

本発明は上記の問題点を解決しようとするものであり、電気伝導度計測用センサーの汚れを防止して水洗水の電気伝導度を精度よく計測し、水洗水の供給不足によるめっき不良を防止するとともに、水洗水が無駄に供給されることのない水洗槽の給水装置を実現することを目的とするものである。   The present invention is intended to solve the above-mentioned problems. It prevents the contamination of the sensor for measuring electrical conductivity, accurately measures the electrical conductivity of washing water, and prevents plating defects due to insufficient supply of washing water. At the same time, it is an object of the present invention to realize a water supply device for a washing tank in which flush water is not supplied unnecessarily.

上記課題を解決するためになされた本発明の水洗槽の給水装置は、水洗槽の給水口内部の液面より下方位置に設けられ水洗水の電気伝導度を検出するセンサーと、このセンサーの出力信号から電気伝導度を計測する計測手段と、電気伝導度の計測値と設定値とを比較して計測値が設定値を超えたときに信号を発生する比較手段と、比較手段が信号を発生したとき一定時間出力を発生する時限手段と、時限手段が信号を発生したとき前記給水口の電磁弁を開くように駆動する電磁弁駆動手段とを設けたことを特徴とするものである。
また、前記給水口のセンサー近傍の外周に通水孔を設けることが好ましい。
In order to solve the above-mentioned problems, the water supply device for the washing tub of the present invention includes a sensor for detecting the electrical conductivity of the rinsing water provided at a position below the liquid level inside the water supply port of the rinsing tub, and an output of the sensor. Measuring means for measuring electrical conductivity from the signal, comparing means for comparing the measured value of electrical conductivity with the set value and generating a signal when the measured value exceeds the set value, and comparing means for generating the signal In this case, there are provided time-limit means for generating an output for a certain period of time, and electromagnetic valve driving means for driving so as to open the electromagnetic valve of the water supply port when the time-limit means generates a signal.
Moreover, it is preferable to provide a water passage hole on the outer periphery of the water supply port in the vicinity of the sensor.

本発明では、センサーは給水口内部に設けられているので、給水されたときその供給された清浄な水洗水により洗浄されることになり、汚れが付着することはない。
また、給水口のセンサー近傍の外周に通水孔を設けた場合は、給水の停止後センサー近傍に供給された清浄な水洗水と水洗槽内に存在した水洗槽の混合が速やかに行われ、水洗槽内の水洗水の電気伝導度の変化を大きな遅れなく計測できる。
In the present invention, since the sensor is provided inside the water supply port, when the water is supplied, the sensor is washed with the supplied clean water, so that no dirt is attached.
In addition, when a water passage hole is provided in the outer periphery of the vicinity of the sensor of the water supply port, mixing of clean water supplied in the vicinity of the sensor after the stop of water supply and the water washing tank present in the water washing tank is performed quickly, Changes in the electrical conductivity of flush water in the flush tank can be measured without significant delay.

このように本発明では、給水されるたびにセンサーが清浄な水洗水により洗浄されるので汚れが付着することがなく、電気伝導度の測定精度が低下することがない利点がある。これにより水洗水の水質が悪化した時は確実に給水することができ、洗浄不良によるめっき不良の発生を防止することができる効果がある。また、センサーのヒステリシスが大きくても一回の給水は時限手段により終了させられるので過剰に給水されることはない。   As described above, the present invention has an advantage that the sensor is washed with clean water each time water is supplied, so that dirt does not adhere and the measurement accuracy of electrical conductivity does not deteriorate. As a result, when the quality of the rinsing water deteriorates, it is possible to reliably supply water and to prevent the occurrence of defective plating due to poor cleaning. Even if the sensor has a large hysteresis, one time of water supply is terminated by the time limit means, so that it is not excessively supplied.

本発明の実施形態を示すブロック図である。It is a block diagram which shows embodiment of this invention. 水洗槽に装着した状態を示す断面図である。It is sectional drawing which shows the state with which it attached to the water-washing tank.

以下に、図面を参照しつつ本発明の好ましい実施の形態を説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

図において1は水洗水の電気伝導度を検出するセンサーであり、絶縁材からなる筒状のセンサー保持器2に収納されている。センサー保持器2は水洗槽に給水する給水管3の先端に取り付けられて給水口となっており、センサー保持器2の側面には複数の通水孔4、4が設けられている。水洗槽は従来の水洗槽と同様にオーバーフローで液面が一定に保たれており、センサー保持器2はセンサー1及び通水孔4、4が水洗槽の液面Lより下方になるように設置されている。センサー1には計測手段である変換器5から駆動信号が与えられており、変換器5からは電気伝導度の計測信号が出力される。   In the figure, reference numeral 1 denotes a sensor for detecting the electrical conductivity of washing water, which is housed in a cylindrical sensor holder 2 made of an insulating material. The sensor holder 2 is attached to the tip of a water supply pipe 3 for supplying water to the washing tub and serves as a water supply port. A plurality of water holes 4 and 4 are provided on the side surface of the sensor holder 2. The water tank is overflowed and the liquid level is kept constant in the same way as the conventional water tank, and the sensor holder 2 is installed so that the sensor 1 and the water holes 4, 4 are below the liquid level L of the water tank. Has been. A driving signal is given to the sensor 1 from a converter 5 which is a measuring means, and a measuring signal of electrical conductivity is output from the converter 5.

変換器5の出力は比較手段である比較器6に与えられており、比較器6は変換器5から入力される計測信号が伝導度設定器7によって設定された電気伝導度を超えると出力を発生するように構成されている。比較器6の出力は時限手段である時限装置8に与えられており、時限装置8は比較器6から信号が与えられると時限設定器9によって設定された時間だけ出力を発生するように構成されている。時限装置8の出力は電磁弁駆動手段である電磁弁駆動装置10に与えられており、電磁弁駆動装置10は時限装置8から出力が与えられている間だけ給水管3の途中に設けられた電磁弁11を駆動して電磁弁11を開くように構成されている。   The output of the converter 5 is given to a comparator 6 which is a comparison means. The comparator 6 outputs an output when the measurement signal input from the converter 5 exceeds the electric conductivity set by the conductivity setting unit 7. Is configured to occur. The output of the comparator 6 is given to a timing device 8 which is a timing means, and the timing device 8 is configured to generate an output for a time set by the time setting device 9 when a signal is given from the comparator 6. ing. The output of the timing device 8 is given to a solenoid valve driving device 10 which is a solenoid valve driving means, and the solenoid valve driving device 10 is provided in the middle of the water supply pipe 3 only while the output is given from the timing device 8. The electromagnetic valve 11 is driven to open the electromagnetic valve 11.

このように構成された本発明の水洗槽の給水装置において、センサー保持器2はセンサー1及び通水孔4、4が水洗水の液面Lより下方になるようにして水洗槽に設置される。多段向流水洗の場合は最終水洗槽に設置される。センサー保持器2は途中に電磁弁11と水栓12が設けられた給水管3を介して水源の配水管に接続される。この水栓12は必要に応じて設けられるものである。これらのセンサー保持器2、給水管3、電磁弁11等は図2に示すように一体に構成することが可能であり、一体に構成することにより水洗槽のフランジ部に容易に設置することができる。   In the water supply device for the washing tub according to the present invention configured as described above, the sensor holder 2 is installed in the rinsing tub so that the sensor 1 and the water passage holes 4 and 4 are below the liquid level L of the rinsing water. . In the case of multi-stage counter-current washing, it is installed in the final washing tank. The sensor holder 2 is connected to a water supply pipe through a water supply pipe 3 provided with a solenoid valve 11 and a faucet 12 on the way. The faucet 12 is provided as necessary. These sensor holder 2, water supply pipe 3, solenoid valve 11 and the like can be integrally formed as shown in FIG. 2, and can be easily installed on the flange portion of the washing tank by being integrally formed. it can.

伝導度設定器7によりこれ以下に維持したいという水洗槽内の水洗水の電気伝導度の目標値を設定し、時限設定器9により一回当たりの給水時間を設定しておく。時限設定器9により設定される時間は水洗槽の容量と一定時間当たりの給水量から適宜定められるもので、例えば30秒というような時間とする。水洗槽に前工程からワークに付着した処理液が持ち込まれると、水洗槽内の水洗水の電気伝導度が上昇してセンサー1により検知され、変換器5から比較器6に電気伝導度の計測信号が与えられる。この計測信号が伝導度設定器7により設定された設定値を超えると比較器6から時限装置8に信号が与えられる。   A target value of the electrical conductivity of the rinsing water in the rinsing tank to be maintained below this value is set by the conductivity setting device 7, and a water supply time per time is set by the time setting device 9. The time set by the time limit setting device 9 is appropriately determined from the capacity of the washing tank and the amount of water supplied per fixed time, and is set to, for example, 30 seconds. When the treatment liquid adhering to the workpiece is brought into the washing tank from the previous process, the electrical conductivity of the washing water in the washing tank rises and is detected by the sensor 1, and the electrical conductivity is measured from the converter 5 to the comparator 6. A signal is given. When this measurement signal exceeds the set value set by the conductivity setting device 7, a signal is given from the comparator 6 to the timing device 8.

時限装置8に信号が与えられると、時限設定器9によって設定された時間だけ時限装置8から電磁弁駆動装置10に信号が与えられる。電磁弁駆動装置10に信号が与えられるとその間だけ電磁弁駆動装置10により電磁弁11が駆動されて開かれる。電磁弁11が開かれると給水管3、センサー保持器2を通して水洗槽に給水され、センサー保持器2に収納されるセンサー1はセンサー保持器2内を流れる清浄な水洗水により洗浄される。このとき、センサー1は清浄な水洗水の電気伝導度を検出することになって変換器5により計測される電気伝導度は伝導度設定器7の設定値を下回ることになり、時限装置8には比較器6から信号が与えられなくなるが、時限装置8は時限設定器9によって設定された時間だけ継続して信号を出力する。   When a signal is given to the timing device 8, a signal is given from the timing device 8 to the electromagnetic valve driving device 10 for the time set by the time setting device 9. When a signal is given to the electromagnetic valve driving device 10, the electromagnetic valve 11 is driven and opened by the electromagnetic valve driving device 10 only during that time. When the electromagnetic valve 11 is opened, water is supplied to the washing tank through the water supply pipe 3 and the sensor holder 2, and the sensor 1 accommodated in the sensor holder 2 is washed with clean flush water flowing in the sensor holder 2. At this time, the sensor 1 detects the electric conductivity of the clean flush water, and the electric conductivity measured by the converter 5 is lower than the set value of the conductivity setting device 7, so that the timing device 8 No signal is given from the comparator 6, but the timing device 8 continues to output the signal for the time set by the time setting device 9.

時限設定器9によって設定された時間が経過すると、電磁弁駆動装置10には時限装置8から信号が与えられなくなり、電磁弁11は駆動されなくなって閉じられ、給水が停止する。給水が停止するとセンサー1付近の水洗水は通水孔4、4及び先端の開口を通して周囲の水洗水と混じり合い、計測される電気伝導度が上昇することになる。電気伝導度が上昇して伝導度設定器7により設定された設定値を超えると、再度上記のように時限設定器9によって設定された時間だけ電磁弁11が開かれ、水洗水が水洗槽に供給される。以後これが繰り返され、給水が停止した後の電気伝導度が伝導度設定器7により設定された設定値を超えなくなるまで続けられる。これにより水洗槽内の水洗水の電気伝導度は、次にワークが水洗槽に入るまで設定値以下に維持される。   When the time set by the time setting device 9 elapses, no signal is given to the electromagnetic valve driving device 10 from the time setting device 8, the electromagnetic valve 11 is not driven and is closed, and water supply is stopped. When the water supply is stopped, the washing water near the sensor 1 is mixed with the surrounding washing water through the water holes 4, 4 and the opening at the tip, and the measured electrical conductivity is increased. When the electrical conductivity rises and exceeds the set value set by the conductivity setting device 7, the electromagnetic valve 11 is opened again for the time set by the time limit setting device 9 as described above, and the washing water enters the washing tank. Supplied. This is repeated thereafter until the electric conductivity after the water supply is stopped does not exceed the set value set by the conductivity setting unit 7. Thereby, the electrical conductivity of the rinsing water in the rinsing tank is maintained below the set value until the workpiece enters the rinsing tank next time.

また、水洗槽で設定値を超えたことを検知して給水を開始した後、センサー1の検知した値が小さくなった時から時間計測を開始することもできる。即ち、比較器6から一旦出力が出て、その後、出力がなくなった時から、時限装置8は信号を与えられるようにし、これを繰り返すのである。この方法の場合は、一定時間給水をしても値が低下しなかった場合に、電磁弁11を閉じることなく連続して給水をすることができる。   Moreover, after detecting that it exceeded the set value in the washing tank and starting water supply, time measurement can also be started from the time when the value detected by the sensor 1 becomes small. That is, when the output is once output from the comparator 6, and thereafter the output is lost, the timing device 8 is given a signal, and this is repeated. In the case of this method, water can be continuously supplied without closing the solenoid valve 11 when the value does not decrease even after supplying water for a certain period of time.

以上説明したように、本発明の水洗槽の給水装置では、センサー1は給水されるたびに清浄な水洗水により洗浄されるので汚れが付着することがない。これにより電気伝導度の測定精度が低下することがないので、水洗水の水質が悪化した時は確実にそれを検知して給水することができ、洗浄不良によるめっき不良の発生を防止することができる。また、センサー1のヒステリシスが大きくても一回の給水は時限装置8により終了するので過剰に給水されることはない。   As described above, in the water supply device for a water cistern according to the present invention, the sensor 1 is washed with clean water every time water is supplied, so that no dirt is attached. As a result, the measurement accuracy of electrical conductivity does not decrease, so when the quality of the washing water deteriorates, it can be reliably detected and supplied, preventing the occurrence of plating defects due to poor washing. it can. Even if the hysteresis of the sensor 1 is large, one time of water supply is terminated by the time-limit device 8, so that it is not excessively supplied.

1 センサー
2 センサー保持器
3 給水管
4 通水孔
5 変換器
6 比較器
7 伝導度設定器
8 時限装置
9 時限設定器
10 電磁弁駆動装置
11 電磁弁
12 水栓
DESCRIPTION OF SYMBOLS 1 Sensor 2 Sensor holder 3 Water supply pipe 4 Water flow hole 5 Converter 6 Comparator 7 Conductivity setter 8 Time limit device 9 Time limit setter 10 Solenoid valve drive device 11 Solenoid valve 12 Water faucet

Claims (2)

水洗槽の給水口内部の液面より下方位置に設けられ水洗水の電気伝導度を検出するセンサーと、このセンサーの出力信号から電気伝導度を計測する計測手段と、電気伝導度の計測値と設定値とを比較して計測値が設定値を超えたときに信号を発生する比較手段と、比較手段が信号を発生したとき一定時間出力を発生する時限手段と、時限手段が信号を発生したとき前記給水口の電磁弁を開くように駆動する電磁弁駆動手段とを設けたことを特徴とする水洗槽の給水装置。   A sensor that is provided below the liquid level inside the water supply port of the rinsing tank and detects the electrical conductivity of the rinsing water, a measuring means for measuring the electrical conductivity from the output signal of this sensor, and a measured value of the electrical conductivity, Comparing means for generating a signal when the measured value exceeds the set value by comparing with the set value, a timing means for generating an output for a certain time when the comparing means generates a signal, and the time means generating the signal And a solenoid valve driving means for driving the solenoid valve of the water supply port to open. 給水口のセンサー近傍の外周に通水孔を設けたことを特徴とする請求項1に記載の水洗槽の給水装置。   The water supply device for a washing tub according to claim 1, wherein a water passage hole is provided in an outer periphery of the water supply port in the vicinity of the sensor.
JP2009229582A 2009-10-01 2009-10-01 Water supply device for washing tank Expired - Fee Related JP5283230B2 (en)

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JPS62256998A (en) * 1986-04-30 1987-11-09 Mitsubishi Electric Corp Method and apparatus for washing article
JP2521167Y2 (en) * 1991-08-21 1996-12-25 三井造船株式会社 Water quality measuring device
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