JP5281833B2 - Liquid supply device - Google Patents

Liquid supply device Download PDF

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JP5281833B2
JP5281833B2 JP2008174388A JP2008174388A JP5281833B2 JP 5281833 B2 JP5281833 B2 JP 5281833B2 JP 2008174388 A JP2008174388 A JP 2008174388A JP 2008174388 A JP2008174388 A JP 2008174388A JP 5281833 B2 JP5281833 B2 JP 5281833B2
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liquid
chemical solution
measuring chamber
metering chamber
chamber
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JP2010014011A (en
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時夫 杉
聖一 山口
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UNITEX Co Ltd
Tokyo Keiso Co Ltd
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UNITEX Co Ltd
Tokyo Keiso Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To continuously and accurately supply a minute amount of liquid by a simple means. <P>SOLUTION: When a chemical solution is injected into a measuring chamber 5 and it is detected that the amount of the chemical solution has reached the level of the prescribed amount by an optical sensor 9, the liquid supply device transmits a signal to a solenoid shutoff valve 4, and the injection of the chemical solution is stopped. Next, a piston rod 7b of an air pump 7 is rapidly lowered by action of an electromagnet, and thereby, an air pressure in an upper part of the measuring chamber 5 is increased, and the chemical solution in the measuring chamber 5 is delivered from a small hole 5a into a delivery pipe 8 in a lower part. After delivering the chemical solution, the piston rod 7b is raised by energizing force of the magnet, external air flows into a cylinder hole 7a from the small hole 5a or other holes not shown in the figure, and the pressure is returned to the atmosphere pressure. By repeating this action, the chemical solution in the prescribed amount is continuously supplied. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、液体を連続して供給する液体供給装置に関するものである。   The present invention relates to a liquid supply apparatus that continuously supplies a liquid.

微小量の液体を連続的に供給する手段は少ないが、例えば特許文献1にその手段が開示されている。   Although there are few means for supplying a minute amount of liquid continuously, for example, Patent Document 1 discloses such means.

この特許文献1においては、ダイアフラムなどから成る容積可変部材を用いて、液体を吸引、吐出するものである。   In this Patent Document 1, a liquid is sucked and discharged using a variable volume member made of a diaphragm or the like.

特開2003−49778号公報JP 2003-49778 A

しかし、特許文献1の装置は構造が複雑であり、微少量の液体を扱うためには、極めて精細な構造としなければならず、実現がなかなか困難である。   However, the apparatus of Patent Document 1 has a complicated structure, and in order to handle a very small amount of liquid, it must have a very fine structure and is difficult to realize.

本発明の目的は、上述の課題を解決し、好ましくは微少量の液体を連続的にかつ正確に供給し得る液体供給装置を提供することにある。   An object of the present invention is to solve the above-described problems, and to provide a liquid supply apparatus that can preferably supply a small amount of liquid continuously and accurately.

上記目的を達成するための本発明に係る液体供給装置は、液体を連続的に供給する装置であって、底部に孔部を有し該孔部に対する表面張力により前記液体を保持する計量室と、該計量室に下部側方から前記液体を注入する注入手段と、前記計量室内の前記液体のレベルを検知するセンサと、該センサにより前記計量室内に所定量の前記液体が注入されたことを検知すると前記計量室の上方からガス圧を加えて、前記計量室内の液体を前記孔部から下方に排出する液体排出手段とを備え、前記計量室での前記液体の注入、計量、排出を繰り返すことを特徴とする。
Liquid supply apparatus according to the present invention for achieving the above object, a measuring chamber which a continuously supplied device liquid, holds the liquid by surface tension against the bore section has a hole in the bottom and injection means for injecting the liquid from the lower side to the metering chamber, a sensor for detecting the level of said liquid in said metering chamber, said liquid a predetermined amount of the metering chamber is injected by the sensor adding upward from the gas pressure of the metering chamber and you sense, and a liquid discharge means for discharging downwardly the liquid in the metering chamber from the hole, the injection of the liquid in the metering chamber, metering the discharge It is characterized by repeating.

本発明に係る液体供給装置によれば、簡便な手段により液体が連続的に正確に供給される。   According to the liquid supply apparatus of the present invention, the liquid is continuously and accurately supplied by simple means.

本発明を図示の実施例に基づいて詳細に説明する。
図1は実施例の構成図を示し、例えば薬液タンク1に貯留した薬液を移送する管路2の途中に流量調節弁3、電磁遮断弁4、計量室5が設けられ、計量室5の上方にはテーパ部6を介してエアポンプ7が設けられ、計量室5の下方には排出管8が配置されている。計量室5は例えば0.1ccの計量容積を有し、下部側方に管路2が接続されている。計量室5は例えば直径3mmの透明な合成樹脂材から成る円筒形とされ、その底部には円筒断面の約1/4の面積の小孔5aが設けられている。
The present invention will be described in detail based on the embodiments shown in the drawings.
FIG. 1 shows a configuration diagram of the embodiment. For example, a flow rate adjusting valve 3, an electromagnetic shut-off valve 4, and a measuring chamber 5 are provided in the middle of a pipe 2 for transferring a chemical stored in a chemical tank 1. Is provided with an air pump 7 through a tapered portion 6, and a discharge pipe 8 is disposed below the measuring chamber 5. The measuring chamber 5 has a measuring volume of 0.1 cc, for example, and the pipe line 2 is connected to the lower side. The measuring chamber 5 has a cylindrical shape made of, for example, a transparent synthetic resin material having a diameter of 3 mm, and has a small hole 5a having an area of about 1/4 of the cylindrical cross section at the bottom.

計量室5の両側には、光センサ9の投光器9aと受光器9bが配置され、計量室5内の薬液を所定のレベル、つまり0.1ccに相当する薬液を検知するようにされている。そして、この光センサ9の出力は電磁遮断弁4に接続されている。   On both sides of the measuring chamber 5, a projector 9a and a light receiver 9b of the optical sensor 9 are arranged so as to detect a chemical solution in the measuring chamber 5 at a predetermined level, that is, a chemical solution corresponding to 0.1 cc. The output of the optical sensor 9 is connected to the electromagnetic shut-off valve 4.

計量室5の上部には、例えば直径10mmのエアポンプ7が設けられている。エアポンプ7にはシリンダ孔7aが形成され、このシリンダ孔7a内にピストンロッド7bが上下動可能に配置され、ピストンロッド7bは電磁石、磁石により作動するようにされている。これらの部材の動作は図示しない制御回路によってその動作が指令される。光センサ9の出力も一旦は制御回路で受信され、制御回路の指令信号により電磁遮断弁4が高速にオンオフ動作を行うようにされている。   An air pump 7 having a diameter of 10 mm, for example, is provided in the upper part of the measuring chamber 5. A cylinder hole 7a is formed in the air pump 7, and a piston rod 7b is disposed in the cylinder hole 7a so as to be movable up and down. The piston rod 7b is operated by an electromagnet and a magnet. The operation of these members is commanded by a control circuit (not shown). The output of the optical sensor 9 is also temporarily received by the control circuit, and the electromagnetic shut-off valve 4 is turned on and off at high speed by a command signal from the control circuit.

管路2には、薬液タンク1からの薬液が流量調節弁3によりほぼ等量が流れるようにされている。計量室5における1回の計量が終了し、計量室5の小孔5aから薬液が排出されると、電磁遮断弁4により次に計量すべき薬液が計量室5内に注入され始める。計量室5の底部には小孔5aが設けられているが、小径の孔のため薬液はその表面張力により計量室5内に保持され、下方に漏れ出すことはない。   A substantially equal amount of the chemical solution from the chemical solution tank 1 flows through the conduit 2 by the flow rate adjusting valve 3. When one measurement in the measuring chamber 5 is completed and the chemical solution is discharged from the small hole 5a of the measuring chamber 5, the electromagnetic solution to be measured next starts to be injected into the measuring chamber 5 by the electromagnetic shut-off valve 4. Although the small hole 5a is provided in the bottom part of the measurement chamber 5, since a small diameter hole, a chemical | medical solution is hold | maintained in the measurement chamber 5 with the surface tension, and does not leak below.

薬液が計量室5に充填されて、光センサ9により所定量のレベルに達したことが検知されると、電磁遮断弁4に信号を送信し、薬液の注入を停止する。なお、計量室5への管路2は計量室5の上側に設けてもよいが、注入される薬液の水滴等によって光センサ9が誤差することもあるので、計量室5の下部から注入することが好ましい。次いで、エアポンプ7のピストンロッド7bを電磁石の作用により急速に降下することにより、計量室5の上方の空気圧を高めて、この圧縮空気により計量室5内の薬液を小孔5aから下方の排出管8内に排出する。薬液の排出後に、ピストンロッド7bは電磁石の極性を逆にした付勢力により上昇し、シリンダ孔7a内には小孔5aや図示しない孔部から外部空気が流入し、大気圧に戻る。   When the measurement chamber 5 is filled with the chemical solution and the optical sensor 9 detects that the level reaches a predetermined level, a signal is transmitted to the electromagnetic shut-off valve 4 to stop the injection of the chemical solution. In addition, although the pipe line 2 to the measuring chamber 5 may be provided on the upper side of the measuring chamber 5, the optical sensor 9 may cause an error due to water droplets or the like of the injected chemical solution. It is preferable. Then, the piston rod 7b of the air pump 7 is rapidly lowered by the action of the electromagnet, thereby increasing the air pressure above the measuring chamber 5 and discharging the chemical in the measuring chamber 5 from the small hole 5a by this compressed air. Eject into 8. After discharging the chemical solution, the piston rod 7b rises due to the urging force that reverses the polarity of the electromagnet, and external air flows into the cylinder hole 7a from the small hole 5a or a hole (not shown) and returns to atmospheric pressure.

このようにして、1回の排出当りの薬液の容量は、計量室5において所定量に測定され、排出の回数との積算を行えば、供給量を算出することができる。例えば、1分間に20回の排出を行えば、1分間当り2ccの薬液を供給できる。薬液の排出は実際には間欠的ではあるが、単位時間当りの繰り返し回数が大きいため、連続的になされるとほぼ同等となる。図2は計量室5、光センサ9の取付部を透明な合成樹脂のボディ10により一体成型した状態を示し、計量室5の下方には排出管8を螺合するねじ部11が設けられている。   In this way, the volume of the chemical solution per discharge is measured to a predetermined amount in the measuring chamber 5, and the supply amount can be calculated by integrating with the number of discharges. For example, if 20 discharges are performed per minute, 2 cc of chemical solution can be supplied per minute. The discharge of the chemical solution is actually intermittent, but since the number of repetitions per unit time is large, it is almost the same when continuously performed. FIG. 2 shows a state in which the mounting portions of the measuring chamber 5 and the optical sensor 9 are integrally molded by a transparent synthetic resin body 10. A screw portion 11 for screwing the discharge pipe 8 is provided below the measuring chamber 5. Yes.

また、小孔5aの直径は薬液の表面張力にもよるが、概略1.5mm程度である。この小孔5aは図3(a)に示すように計量室5の底部に傾斜を設けて、その中央に小孔5aを設けてもよいし、(b)に示すように計量室5の底部にテーパを設けて排出する薬液が拡散しないようにすることもでき、或いは(c)に示すように計量室5の内壁に溝を形成して薬液を排出し易いようにしてもよい。なお、溝を設けることによって薬液の張力は大きく作用することになるが、その分だけ小孔5aを大きくでき、薬液の排出が効率的となる。   Moreover, although the diameter of the small hole 5a is based on the surface tension of a chemical | medical solution, it is about 1.5 mm. The small hole 5a may be inclined at the bottom of the measuring chamber 5 as shown in FIG. 3 (a), and the small hole 5a may be provided at the center thereof, or the bottom of the measuring chamber 5 as shown in (b). It is possible to provide a taper to prevent the discharged chemical from diffusing, or to form a groove on the inner wall of the measuring chamber 5 as shown in FIG. In addition, although the tension | tensile_strength of a chemical | medical solution acts largely by providing a groove | channel, the small hole 5a can be enlarged by that much, and discharge | emission of a chemical | medical solution becomes efficient.

なお上述の実施例では、薬液のレベルを光センサ9により検知したが、他の検知機構を用いることができる。   In the above-described embodiment, the level of the chemical solution is detected by the optical sensor 9, but other detection mechanisms can be used.

また、計量室5内の薬液のレベルが所定量に達すると、電磁遮断弁4により薬液の注入を停止するようにしたが、精度の低下を許容すれば、光センサ9により電磁遮断弁4を作動させることなく、常時薬液を計量室5に注入しながら所定レベルに達すると、空気圧により薬液を計量室5から排出することを繰り返してもよい。   Further, when the level of the chemical solution in the measuring chamber 5 reaches a predetermined amount, the injection of the chemical solution is stopped by the electromagnetic shut-off valve 4. However, if the reduction in accuracy is permitted, the electromagnetic sensor 4 is turned off by the optical sensor 9. If it reaches a predetermined level while always injecting the chemical solution into the measuring chamber 5 without being operated, it may be repeatedly discharged from the measuring chamber 5 by air pressure.

更に、薬液の種類によっては、空気と触れることが好ましくない場合には、エアポンプ7による気体の圧縮は、空気以外の例えば炭酸ガスなどを用いることができる。また、計量室5の上方に特にエアポンプ7を配置しなくとも、円筒状の計量室5の上部を摺動するピストンロッドを設け、このピストンロッドにより計量室5内の空気の圧力を高めて薬液を排出することもできる。   Furthermore, depending on the type of chemical solution, when it is not preferable to come into contact with air, for example, carbon dioxide other than air can be used for compression of the gas by the air pump 7. Further, even if the air pump 7 is not particularly disposed above the measuring chamber 5, a piston rod that slides on the upper portion of the cylindrical measuring chamber 5 is provided, and the pressure of the air in the measuring chamber 5 is increased by this piston rod so that the chemical solution Can also be discharged.

なお、計量室5の容量、エアポンプ7等の時間当りの作動回数は任意に設定できる。また、計量室5の形状も実施例の円筒形に限定されず、例えば円錐形としてもよい。   In addition, the capacity | capacitance of the measurement chamber 5, and the frequency | count of operation | movement per time of the air pump 7 etc. can be set arbitrarily. Further, the shape of the measuring chamber 5 is not limited to the cylindrical shape of the embodiment, and may be a conical shape, for example.

実施例の構成図である。It is a block diagram of an Example. 計量室と光センサの取付部等を合成樹脂材のボディにより一体化した状態の断面図である。It is sectional drawing of the state which integrated the attaching part etc. of the measurement chamber and the optical sensor with the body of the synthetic resin material. 計量室底部の断面図である。It is sectional drawing of a measurement chamber bottom part.

符号の説明Explanation of symbols

1 薬液タンク
2 管路
3 流量調節弁
4 電磁遮断弁
5 計量室
5a 小孔
7 エアポンプ
8 排出管
9 光センサ
10 ボディ
DESCRIPTION OF SYMBOLS 1 Chemical solution tank 2 Pipe line 3 Flow control valve 4 Electromagnetic shut-off valve 5 Measuring chamber 5a Small hole 7 Air pump 8 Discharge pipe 9 Optical sensor 10 Body

Claims (4)

液体を連続的に供給する装置であって、底部に孔部を有し該孔部に対する表面張力により前記液体を保持する計量室と、該計量室に下部側方から前記液体を注入する注入手段と、前記計量室内の前記液体のレベルを検知するセンサと、該センサにより前記計量室内に所定量の前記液体が注入されたことを検知すると前記計量室の上方からガス圧を加えて、前記計量室内の液体を前記孔部から下方に排出する液体排出手段とを備え、前記計量室での前記液体の注入、計量、排出を繰り返すことを特徴とする液体供給装置。 A continuously supplied device liquid, a metering chamber for holding the liquid by the surface tension against the bore section has a hole in the bottom, injection means for injecting the liquid from the lower side to the metering chamber When a sensor for detecting the level of the liquid in the metering chamber, the added gas pressure that the liquid of a predetermined amount is injected into the metering chamber and you detect from above of the metering chamber by said sensor, and a liquid discharge means for discharging the liquid in the metering chamber downwardly from the hole, the injection of the liquid in the metering chamber, metering the liquid supply apparatus characterized by repeating the discharge. 前記計量室は円筒形としたことを特徴とする請求項1に記載の液体供給装置。   The liquid supply apparatus according to claim 1, wherein the measuring chamber has a cylindrical shape. 前記液体のレベルを検知する前記センサの出力により、前記注入手段により前記計量室への前記液体をオンオフすることを特徴とする請求項1又は2に記載の液体供給装置。 The output of the sensor for detecting the level of the liquid, the liquid supply apparatus according to claim 1 or 2, characterized in that off the liquid into the metering chamber by the injecting means. 前記液体排出手段は圧縮空気を生成するエアポンプとしたことを特徴とする請求項1〜3の何れか1つの請求項に記載の液体供給装置。 The liquid supply apparatus according to any one of claims 1 to 3, wherein the liquid discharge means is an air pump that generates compressed air.
JP2008174388A 2008-07-03 2008-07-03 Liquid supply device Active JP5281833B2 (en)

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JP6223041B2 (en) 2013-07-29 2017-11-01 株式会社堀場製作所 Liquid metering device and water quality analyzer

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