JP5280808B2 - String rubber vulcanizer - Google Patents

String rubber vulcanizer Download PDF

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JP5280808B2
JP5280808B2 JP2008296192A JP2008296192A JP5280808B2 JP 5280808 B2 JP5280808 B2 JP 5280808B2 JP 2008296192 A JP2008296192 A JP 2008296192A JP 2008296192 A JP2008296192 A JP 2008296192A JP 5280808 B2 JP5280808 B2 JP 5280808B2
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passage
conveying
vulcanized material
belt
vulcanized
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JP2010120275A (en
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晃 藤井
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株式会社八光電機
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a vulcanizer made of a string shape rubber having a small-sized space wherein a first edge part of a material to be vulcanized is easily set forth in a passage of a vulcanizer. <P>SOLUTION: The vulcanizer is structured with a cylindrical transporting passage equipped with a plurality of folding parts, a heat generator covering the outer surface of the transporting passage, a transporting belt setting forth in such a way as to penetrate around a center axis of the passage and circulating an inner part and the outer part of the passage, a means for transporting the belt, and an attachment die which is set forth in such a way as to freely be attacked and detached and capable of synchronizing the transporting belt with driving of the material to be vulcanized, wherein the transporting means is structured with a driving pulley connected to a driving source and a sub-moving pulley set forth in the folding part of the transporting passage and a curving angle part at an outer side of the transporting passage, and wherein the sub-moving pulley are equipped with a ditch for fixing the transporting belt and a ditch for transporting the material to be vulcanized in parallel with each other, and further wherein the material to be vulcanized and the transporting belt are connected in parallel through the attachment die at a stage of setting forth the material to be vulcanized to the vulcanizer. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、押出成形により成形される長い紐状ゴムを連続的に加硫(架橋)処置する加硫装置に関する。   The present invention relates to a vulcanizing apparatus for continuously vulcanizing (crosslinking) long string-like rubber molded by extrusion molding.

長い紐状ゴムの押出成形品(被加硫物)を加熱筒内(炉)に連続通過させて加硫するためには、十分な加熱温度及び時間が必要であり、これに直線的な炉を持つ連続加硫装置を用いると、炉(装置)が長くなりスペースが必要となることや、そのために加熱ボリュームが大きくなるといった問題があったため、これを解消するための従来技術として、例えば、炉となる架橋筒に押出機に連なる上昇筒部と、該上昇筒部に連なる湾曲反転部と、該湾曲反転部に連なる下降筒部を形成した垂直方向に設置した倒U字型の連続架橋装置(特許文献1)や、前記同様に倒U字型の加硫通路が形成され、通路に沿って円周上に発熱体ユニットを複数配列し、その発熱体の内側に透過性の耐熱ガラスからなる円筒体を設けて構成し、各発熱体から放射される遠赤外線が、円筒体を透過し、被加硫物を均等に加熱するとした加硫装置(特許文献2)などが提案されている。これらによれば、加硫のための炉の長さが、長さ方向で半分になることにより装置のスペースをある程度小さくすることができる。   Sufficient heating temperature and time are required to continuously vulcanize a long string-like rubber extrusion (cured product) by passing it through a heating cylinder (furnace). When using a continuous vulcanizing apparatus having the above, there is a problem that the furnace (apparatus) becomes long and space is required, and for that reason, the heating volume becomes large, so as a conventional technique for solving this, for example, Inverted U-shaped continuous bridge installed in a vertical direction in which a rising cylinder part connected to an extruder, a curved reversing part connected to the rising cylindrical part, and a descending cylindrical part connected to the curved reversing part are formed in a bridge cylinder serving as a furnace An apparatus (Patent Document 1) and an inverted U-shaped vulcanization passage are formed in the same manner as described above, and a plurality of heating element units are arranged on the circumference along the passage, and a transparent heat-resistant glass is provided inside the heating element. A cylindrical body consisting of Far infrared rays transmitted through the cylindrical body, have been proposed, such as vulcanizer was uniformly heating an object to be vulcanized (Patent Document 2). According to these, the space of the apparatus can be reduced to some extent by the length of the furnace for vulcanization being halved in the length direction.

しかし、このような折り返し部を備える装置では、炉を開放することなく、炉内の加硫通路に被加硫物の最初の部分を設置する作業が困難であり、前記従来の装置では、特許文献2の加硫装置において、炉内の通路に最初の被加硫物を引き上げる手段として、予め加硫済みの押出成形品や針金等がダミーとして、押出ヘッドの出口から第1加熱部、ローラ収納ボックスの各ローラ、第2加熱部、送り出しローラ、および引っ張り装置にわたって用意されており、当該最初の被加硫物を、そのダミーに接続することにより設置するといった方法が採られている。一方、引用文献1では言及がない。
特公昭60−14448号公報 特開2000−280263号公報
However, it is difficult to install the first portion of the vulcanized material in the vulcanization passage in the furnace without opening the furnace in the apparatus having such a folded portion. In the vulcanizing apparatus of Document 2, as a means for pulling up the first vulcanized material into the passage in the furnace, a pre-vulcanized extruded product, a wire or the like is used as a dummy from the outlet of the extrusion head to the first heating unit, the roller It is prepared over each roller of the storage box, the second heating section, the feed roller, and the pulling device, and the first vulcanized product is installed by connecting to the dummy. On the other hand, there is no mention in Cited Document 1.
Japanese Patent Publication No. 60-14448 JP 2000-280263 A

引用文献の装置では、前記の通り、折り返し部により長さ方向へのスペースを半分とし、また、垂直方向への送りとしていることから装置の設置スペースは、ある程度小さくすることができるが、装置を設置する建屋の都合などにより、高さ方向への長さは限定される場面も考えられることから、条件によっては、十分な長さが取れないことも懸念され、また、高さ方向に高くなることはメンテナンスなどでは必ずしも好ましいものではないといった問題がある。
また、加硫の最初の段階で被加硫物の先端部分を加硫通路内に設置する手段として、特許文献2の装置では、前記のようにダミーを用いているが、そもそも通路内にダミーを取り付ける手段が記載されておらず、根本的な解決手段とはなっていない。
更に、加硫通路がU字状(折り返し部が1つ)より多い、複数の折り返し部を備えた九十九折構造をとるものでは、折り返し毎にプーリーやローラへの被加硫物の接触面が反転することなどから、前記した、最初の段階で被加硫物の先端部分を加硫通路内に設置することの困難性は一層顕著となる。
尚、炉が開放するものであると、この被加硫物の先端部分の炉への設置は容易となるが、開閉手段を備える必要があり、また、設置する間、炉内温度を下げておく必要があるなどの不都合が多いことから好ましい構成とはいえない。
In the apparatus of the cited document, as described above, the space in the length direction is halved by the folded portion, and since the feeding in the vertical direction is performed, the installation space of the apparatus can be reduced to some extent. Depending on the circumstances of the building to install, the length in the height direction may be limited, so depending on the conditions, there is a concern that a sufficient length cannot be obtained, and it becomes higher in the height direction There is a problem that this is not always desirable for maintenance or the like.
Further, as a means for installing the tip portion of the vulcanized material in the vulcanization passage at the initial stage of vulcanization, the apparatus of Patent Document 2 uses a dummy as described above. There is no description of the means for attaching, and it is not a fundamental solution.
Furthermore, in the case of a ninety-nine fold structure having a plurality of folded portions, the vulcanization passage being more than U-shaped (one folded portion), the vulcanized material contacts the pulleys and rollers at each folding. Since the surface is reversed, the difficulty of installing the tip portion of the material to be vulcanized in the vulcanization passage in the first stage becomes more remarkable.
If the furnace is open, it is easy to install the tip of the vulcanized product in the furnace, but it is necessary to provide an opening / closing means, and during the installation, the temperature in the furnace is lowered. Since there are many inconveniences such as needing to be prepared, it cannot be said to be a preferable configuration.

そこで本発明は、装置全体のスペースが小さく、また、折り返し部を複数備えても、被加硫物の最初の端部を加硫通路内に設置することが容易となる紐状ゴムの加硫装置を提供することを課題とした。   Therefore, the present invention provides a vulcanized string-like rubber that makes it easy to install the first end of the vulcanized material in the vulcanization passage even if the space of the entire apparatus is small and a plurality of folded portions are provided. An object was to provide a device.

本発明の紐状ゴムの加硫装置は、複数の折り返し部を備え、筒状に形成される被加硫物の加硫炉となる搬送通路と、該搬送通路の筒状の外周面を被覆する発熱体と、前記搬送通路内の入口から出口までのほぼ中心軸を通り、通路外部と環状に形成され、搬送通路内部及び外部を循環する態様で配置される搬送ベルトと、該搬送ベルトを駆動させる搬送手段と、前記搬送ベルト、及び、被加硫物端部に着脱自在に装着可能で、搬送ベルトと被加硫物の駆動を同期させるための取り付け駒と、を備えて構成し、前記搬送手段の具体的なものとしては、前記搬送通路の外部に設けられる、駆動源に接続される駆動プーリーと、少なくとも該搬送通路内部の折り返し部と、搬送通路外部の曲がり部に備える、前記駆動プーリーに連動する従動プーリーと、により構成し、該従動プーリーは、搬送ベルト装着(搬送)用の溝と、被加硫物搬送用の溝とを並列して備え、被加硫物の装置への取り付け段階で、前記取り付け駒を介して、被加硫物と搬送ベルトが並列に連結されるように構成した。   The string-like rubber vulcanizing apparatus of the present invention includes a plurality of folded portions, and covers a conveyance passage serving as a vulcanization furnace for a vulcanized material formed in a cylindrical shape and a cylindrical outer peripheral surface of the conveyance passage. A heating element that passes through a substantially central axis from the inlet to the outlet in the conveying path, is formed in an annular shape with the outside of the path, and is arranged in a manner to circulate inside and outside the conveying path, and the conveying belt Conveying means for driving, the conveying belt, and an attachment piece that can be detachably attached to the end of the vulcanized material, and that synchronizes the driving of the conveying belt and the vulcanized material, Specific examples of the transport means include a drive pulley provided outside the transport path, connected to a drive source, at least a folded portion inside the transport path, and a bending section outside the transport path. Driven pulley linked to the drive pulley The driven pulley includes a groove for mounting a conveyor belt (conveying) and a groove for conveying the vulcanized material in parallel, and the attachment is performed at the stage of attaching the vulcanized material to the apparatus. The vulcanized material and the conveyor belt are connected in parallel through the piece.

前記手段の各部は、次のように構成することが好ましい。
・前記筒状の搬送通路は、複数の折り返し部と該折り返し部を繋ぐ複数の直線部よりなり、該直線部の各々は、一つあるいは複数の直線状の筒状部材より構成し、前記折り返し部は、U字状の筒状部材、あるいは、前記従動プーリーを内蔵可能な空間を備えたハウジングとして形成される。
・前記搬送通路の外周面を被覆する発熱体は、前記直線状の筒状部材、及び、U字状の筒状部材各々に適合して、各々が筒状に形成され、前記搬送通路に巻くことにより、該搬送通路全周囲から加熱可能なものとする。
・前記搬送通路及び該搬送通路の外周面を被覆する発熱体は、軸方向に2分割可能に形成されても良い。
・前記搬送通路は、外周面を被覆する発熱体と一体的に構成されても良い。
Each part of the means is preferably configured as follows.
-The cylindrical transport passage is composed of a plurality of folded portions and a plurality of straight portions connecting the folded portions, each of the straight portions being composed of one or a plurality of straight tubular members, The part is formed as a U-shaped cylindrical member or a housing having a space in which the driven pulley can be incorporated.
The heating element covering the outer peripheral surface of the transport passage is formed in a cylindrical shape and fits around the linear tubular member and the U-shaped tubular member, and is wound around the transport passage. Thus, heating from the entire circumference of the conveyance path is possible.
-The heat generating body which coat | covers the outer peripheral surface of the said conveyance path and this conveyance path may be formed so that it can be divided into 2 in an axial direction.
-The said conveyance path may be comprised integrally with the heat generating body which coat | covers an outer peripheral surface .

また、本発明の紐状ゴムの加硫装置は、加熱板に複数の折り返し部を備え、U字溝として形成される被加硫物の加硫炉となる搬送通路と、該搬送通路に被せ、前記搬送通路の一面を構成する蓋体と、前記加熱板に挿着、あるいは、埋設される発熱体と、前記搬送通路内の入口から出口までのほぼ中心軸を通り、通路外部と環状に形成され、搬送通路内部及び外部を循環する態様で配置される搬送ベルトと、該搬送ベルトを駆動させる搬送手段と、前記搬送ベルト、及び、被加硫物端部に着脱自在に装着可能で、搬送ベルトと被加硫物の駆動を同期させるための取り付け駒と、を備えて構成し、前記搬送手段の具体的なものとしては、前記搬送通路の外部に設けられる、駆動源に接続される駆動プーリーと、少なくとも該搬送通路内部の折り返し部と、搬送通路外部の曲がり部に備える、前記駆動プーリーに連動する従動プーリーと、により構成し、該従動プーリーは、搬送ベルト装着(搬送)用の溝と、被加硫物搬送用の溝とを並列して備え、被加硫物の装置への取り付け段階で、前記取り付け駒を介して被加硫物と搬送ベルトが並列に連結されるように構成した、構成であっても良い。   Further, the string rubber vulcanizing apparatus of the present invention includes a conveying path serving as a vulcanizing furnace for a vulcanized material, which is provided with a plurality of folded portions on a heating plate and formed as a U-shaped groove, and covers the conveying path. , A cover that constitutes one surface of the transport passage, a heating element that is inserted into or embedded in the heating plate, and substantially passes through the central axis from the inlet to the outlet in the transport passage, and is annular with the outside of the passage. A transport belt formed and circulated inside and outside the transport passage, a transport means for driving the transport belt, the transport belt, and a vulcanized material end portion can be detachably mounted. A conveying belt and an attachment piece for synchronizing the drive of the vulcanized material, and a specific example of the conveying means is connected to a driving source provided outside the conveying path. A drive pulley and at least a return in the conveying path And a driven pulley interlocking with the drive pulley, which is provided in a bending portion outside the conveyance path, and the driven pulley includes a groove for carrying (conveying) a conveyor belt, and a groove for conveying a vulcanized material May be provided in parallel, and the vulcanized material and the conveyor belt may be connected in parallel through the attachment piece at the stage of attaching the vulcanized material to the apparatus.

更に、以上手段の各部は、次のように構成することが好ましい。
・前記筒状、あるいは、U字溝に形成される搬送通路の内面は、遠赤外線コーティングが施される。
・前記駆動用プーリー、及び、従動プーリーには搬送用の突起が設けられ、かつ、前記ベルトには前記突起に係合する孔が設けられる。
・前記搬送ベルトには、前記取り付け駒接続用の駒受け部が設けられ、前記取り付け駒には、該駒受け部に適合する搬送ベルトへの係止手段、及び、前記被加硫物端部を留め置く留止部を備え、該係止手段と留止部により被加硫物を装置に取り付けたさい、被加硫物が、前記被加硫物搬送用の溝に係合する位置取りとなるように形成される。そして、その具体的なものとしては、前記搬送ベルトに設ける駒受け部は、該搬送ベルトに適当な間隔で連続して設ける孔であり、前記取り付け駒に設ける搬送ベルトへの係止手段は、前記孔に係合する例えばネジのような突起状部を備えるもので、被加硫物の留止部は、該被加硫物先端を挿通する筒部として構成する。
Furthermore, each part of the above means is preferably configured as follows.
-Far-infrared coating is given to the inner surface of the conveyance path formed in the said cylindrical shape or a U-shaped groove.
The driving pulley and the driven pulley are provided with a conveyance protrusion, and the belt is provided with a hole that engages with the protrusion.
-The conveyance belt is provided with a piece receiving portion for connecting the attachment piece, and the attachment piece includes a locking means for the conveyance belt adapted to the piece reception portion, and the end of the vulcanized material. A retaining portion for retaining the vulcanized material, and when the vulcanized material is attached to the apparatus by the locking means and the retaining portion, the vulcanized material is engaged with the groove for conveying the vulcanized material. It is formed to become. As a specific example thereof, the piece receiving portion provided in the conveying belt is a hole continuously provided at an appropriate interval in the conveying belt, and the means for locking the conveying belt provided in the mounting piece includes: For example, the retaining portion of the vulcanized material is configured as a cylindrical portion that is inserted through the tip of the vulcanized material.

本発明の紐状ゴムの加硫装置によれば、複数の折り返し部を備えることにより、搬送通路を長くしても、装置の長さ方向へのボリームを大きくすることが無く、コンパクトでスペースのとらない装置とすることができる。また、搬送通路を複数の直線状の筒状部材とU字状筒状部材で、また、発熱体を該部材に適合したものより構成し、これを繋ぎ合わせることにより容易に自在な長さ、及び、自在な巾方向、長さ方向へのスペースを持つ搬送通路を形成することができる。   According to the string rubber vulcanizing device of the present invention, by providing a plurality of folded portions, even if the conveying path is lengthened, the volume in the length direction of the device is not increased, and the space is compact and space-saving. It can be a device that does not take. In addition, the conveying path is composed of a plurality of linear cylindrical members and U-shaped cylindrical members, and the heating element is made of a member adapted to the members, and the length can be easily adjusted by connecting them together. And the conveyance path | route which has the space to the free width direction and length direction can be formed.

また、搬送ベルト搬送用の溝と被加硫物搬送用の溝を並列に備える従動プーリーを備え、該従動プーリーにより搬送される搬送ベルトの任意の位置に、被加硫物の先端部を該搬送ベルトに同期して搬送可能に接続する取り付け駒を備えることにより、折り返し部を複数備え、また、閉鎖された装置(炉)であっても、被加硫物の最初の端部を、取り付け駒を介して搬送ベルトに連結し、搬送通路の入口から出口まで同期させて可動することにより、被加硫物の先端部分を加硫通路内に容易に設置することができる。   Further, a driven pulley having a groove for conveying the conveyor belt and a groove for conveying the vulcanized material is provided, and the tip of the vulcanized material is placed at an arbitrary position of the conveyor belt conveyed by the driven pulley. By providing an attachment piece that is connected so as to be able to convey in synchronization with the conveyance belt, a plurality of folded portions are provided, and even the closed device (furnace) is attached to the first end of the vulcanized material. The tip of the vulcanized material can be easily installed in the vulcanizing passage by being connected to the conveying belt via the piece and moving in synchronization from the inlet to the outlet of the conveying passage.

以下、本発明の紐状ゴムの加硫装置の実施の形態につき、図面を参考にしながら詳細に説明する。
図1は、本発明の第一の実施の形態の全体構成図を示している。尚、図面は本発明の技術に特に関係ある構成のみを記載しており、加熱装置や駆動装置に一般的に用いられる、例えば温度センサー、タイマー、各種制御装置、電気配線等の構成に付いては省略している。
本例の紐状ゴムの加硫装置は、直線部となる直線状円筒管11と折り返し部となるU字状円筒管12を複数連結し、九十九折形状とした、被加硫物の加熱搬送通路となる筒状の加硫通路(加硫炉)1と、該加硫通路1外周面のほぼ全周囲を被覆して、加硫通路内部を加熱する筒状のバンドヒーター2と、前記加硫通路1の入口14から出口15までのほぼ中心軸を通り、該加硫通路1外部と環状を形成して、加硫通路1の内部及び外部を循環する態様で配置される、被加硫物7を搬送するための搬送ベルト3と、前記加硫通路1の外部に設けられる駆動源となる駆動モーター5に接続する駆動プーリー41、及び、前記加硫通路1内部の折り返し部と加硫通路1外部の前記搬送ベルト3の進行方向変換部に備える前記駆動プーリー41に連動する複数の従動プーリー42とにより構成し、該搬送ベルト3とこれに連動する被加硫物7を駆動させるための搬送手段と、前記搬送ベルト3、及び、被加硫物7の端部に着脱自在に装着可能で、被加硫物を搬送ベルト3の駆動に同期して搬送させるための取り付け駒6(図4〜図8参照)と、を備えて基本構成し、押出機から押出し成形された紐状ゴム(被加硫物)7を、駆動プーリー41及び従動プーリー42により循環駆動される搬送ベルト3に連動させて、加硫炉入口14から出口15までの加硫通路1内部を加熱搬送することにより加硫して、加硫後は、該紐状ゴム(被加硫物)7を巻き取り装置で巻き取って回収する装置として構成した。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of a string rubber vulcanizing apparatus according to the present invention will be described below in detail with reference to the drawings.
FIG. 1 shows an overall configuration diagram of a first embodiment of the present invention. It should be noted that the drawings only describe configurations that are particularly relevant to the technology of the present invention, and are commonly used for heating devices and drive devices, such as temperature sensors, timers, various control devices, electrical wiring, and the like. Is omitted.
The string-like rubber vulcanizing apparatus of this example includes a plurality of straight cylindrical tubes 11 serving as straight portions and a U-shaped cylindrical tube 12 serving as a folded portion, and is formed into a ninety-nine fold shape. A cylindrical vulcanizing passage (vulcanizing furnace) 1 serving as a heating and conveying passage, a cylindrical band heater 2 for covering the entire outer periphery of the vulcanizing passage 1 and heating the inside of the vulcanizing passage; The vulcanization passage 1 is arranged in such a manner that it passes through the central axis from the inlet 14 to the outlet 15 of the vulcanization passage 1 and forms an annular shape with the outside of the vulcanization passage 1 and circulates inside and outside the vulcanization passage 1. A transport belt 3 for transporting the vulcanized product 7, a drive pulley 41 connected to a drive motor 5 serving as a drive source provided outside the vulcanization passage 1, and a folded portion inside the vulcanization passage 1. Interlocked with the drive pulley 41 provided in the traveling direction changing portion of the conveyor belt 3 outside the vulcanization passage 1 A plurality of driven pulleys 42, and a conveying means for driving the conveying belt 3 and the vulcanized material 7 interlocked with the conveying belt 3, and the conveying belt 3 and the end of the vulcanized material 7. An attachment piece 6 (see FIGS. 4 to 8) that can be detachably mounted and conveys the vulcanized material in synchronism with the drive of the conveying belt 3 and is basically formed by extrusion from an extruder. The inside of the vulcanization passage 1 from the vulcanization furnace inlet 14 to the outlet 15 is interlocked with the transported belt 3 circulated by the drive pulley 41 and the driven pulley 42 with the string-like rubber (cured material) 7 thus made. Vulcanization was carried out by heating and transporting, and after vulcanization, the string-like rubber (cured product) 7 was wound up by a winding device and recovered.

次に、本例各部の構成に付き詳細に説明する。
図2は、本例の加硫通路となる直線状円筒管と発熱体となるバンドヒーターの構成を示す上面図を示し、図3は、本例の従動プーリーを含む、折り返し部の一部断面図を示している。尚、図3において、理解を容易とするため、従動プーリーについては断面図として記載していない。
加硫通路1は、複数の折り返し部(本例においては2箇所)と直線部よりなる九十九折形状の通路として形成され、各々熱伝導性に優れた金属などの材料により、折り返し部はU字状円筒管12、直線部は直線状円筒管11として形成し、内面には加熱効果を高めるための遠赤外線コーティング13を施して形成した。また、直線状円筒管11は、複数の円筒管(11a、11b、11c、11d)を連結して一つの直線通路を形成するよう構成した。これにより、短い直線状円筒管(11a、11b、11c、11d)を所望数連結することにより、一つの長さの円筒管のブロックから所望の長さの炉を形成することができる。一方、U字状円筒管12には、被加硫物7の折り返しのため、内部に後記する従動プーリー42を収容する必要から、U字の内側面に従動プーリー42の厚さよりもわずかに大きな隙間となる切り欠け部16を設けて、従動プーリー42の設置部とした。(図3参照)
以上の加硫通路1によると、加硫通路1を長くしても、装置の長さ方向へのボリームが大きくならないため、コンパクトでスペースのとらない装置とすることができる。また、前記直線状円筒管11とU字状円筒管12の組合せにより、容易に自在な長さ、及び、自在な巾方向、長さ方向へのスペースを持つ加硫通路1を形成することができる。
尚、折り返し部の加硫通路1は、U字状円筒管12ではなく、従動プーリー42を内蔵可能な空間を備えたハウジングにより形成しても良い。
また、本例においては折り返し部を2箇所としているが、3箇所又は奇数箇所とすると、押出機、及び、巻き取り装置を本加硫装置の一方側にまとめることが容易となり、よりスペースを取らない装置とすることができる。(図10参照)
Next, the configuration of each part of this example will be described in detail.
FIG. 2 is a top view showing a configuration of a linear cylindrical tube serving as a vulcanization passage and a band heater serving as a heating element of this example, and FIG. 3 is a partial cross-section of a folded portion including the driven pulley of this example. The figure is shown. In FIG. 3, the driven pulley is not shown as a cross-sectional view for easy understanding.
The vulcanization passage 1 is formed as a ninety-nine fold-shaped passage composed of a plurality of folded portions (two in this example) and a straight portion, and each folded portion is made of a material such as metal having excellent thermal conductivity. The U-shaped cylindrical tube 12 and the straight portion were formed as a linear cylindrical tube 11, and the inner surface was formed by applying a far-infrared coating 13 for enhancing the heating effect. The straight cylindrical tube 11 is configured to connect a plurality of cylindrical tubes (11a, 11b, 11c, 11d) to form one straight passage. Thereby, a furnace having a desired length can be formed from a block of one cylindrical tube by connecting a desired number of short linear cylindrical tubes (11a, 11b, 11c, 11d). On the other hand, since the U-shaped cylindrical tube 12 needs to accommodate a driven pulley 42 which will be described later in order to fold back the vulcanized material 7, it is slightly larger than the thickness of the driven pulley 42 on the inner surface of the U-shape. A cutout portion 16 serving as a gap was provided to provide an installation portion for the driven pulley 42. (See Figure 3)
According to the vulcanization passage 1 described above, even if the vulcanization passage 1 is lengthened, the volume in the length direction of the apparatus does not increase, so that the apparatus can be made compact and does not take up space. Further, the combination of the straight cylindrical tube 11 and the U-shaped cylindrical tube 12 can form the vulcanization passage 1 having an easy length and a space in the width direction and the length direction. it can.
Note that the vulcanization passage 1 of the folded portion may be formed not by the U-shaped cylindrical tube 12 but by a housing having a space in which the driven pulley 42 can be incorporated.
Further, in this example, there are two folded portions, but if there are three or odd places, it is easy to combine the extruder and the winding device on one side of the vulcanizing device, and more space is taken up. There can be no device. (See Figure 10)

バンドヒーター2は、前記加硫通路1の円筒管11、12の外周囲に密着させて巻く態様で、該加硫通路1全長に亘り、ほぼ全周囲を被覆する電気発熱体で、本例のバンドヒーター2は、内部に、鉄クロム合金等からなる発熱線を配線し、その周囲に酸化マグネシウム等の絶縁材を充填して封止した、ほぼ円筒状に、前記円筒管11、12の径及び長さ(形状)に適合して形成される発熱部となる発熱筒板21と、該発熱筒板21を前記円筒管11、12の外周に被覆するさいの締付け用バンドとなる可撓性金属板よりなる外板22と、該外板22の径を拡縮するための締付けロット23、及び、電気配線のためのターミナル24より構成され、該発熱筒板21は、いくらかの可撓性を備え、円周方向両端面は接続されていない隙間26を設け、前記円筒管11、12の外周囲に被覆するさい、前記締付けロット23を締めることにより、外板22の径を収縮させ、以て、該発熱筒板21の隙間26を縮めることで前記円筒管11、12に該発熱筒板21をしっかり密着させることのできる構成としている。また、U字状円筒管12を被覆するバンドヒーターは、該U字状円筒管12に適合する形状に形成されており、該U字状円筒管12と同様に、被加硫物7の折り返しのため、内部に後記する従動プーリー42を収容する必要から、U字の内側面に従動プーリー42の厚さよりもわずかに大きな隙間となる切り欠け部16を設けて構成している。(図3参照)
本ハンドヒーター2によれば、発熱体となる発熱筒板21が円筒管11、12にしっかり密着されることで、加硫通路1を全周囲から効率よく加熱することができる。また、前記円筒管11、12に適合する長さ、形状に形成されることから、該円筒管11、12に適合して、自在な長さ、及び、自在な巾方向、長さ方向へのスペースを持つ加硫通路1の形成に適用することができる。
尚、バンドヒーター2の発熱筒板21は、軸方向に2分割して形成し、前記円筒管11、12の外周囲に被覆するさい、前記締付けロット23などの締め付け手段により、前記発熱筒板21と同様に軸方向に2分割した外板22により挟持し、分割された双方の発熱筒板21を縮め付けるとで、前記円筒管11、12に該発熱筒板21をしっかり密着させることのできる構成としても良い。本構成によると、バンドヒーター2のメンテナンスを容易にすることができる。
また、発熱体は、前記加硫通路と一体的に構成したものであっても良く、更に、円筒状に形成された発熱体の内面が加硫通路となる構成としても良い。本構成によると、装置構成をより簡易なものとすることができる。
The band heater 2 is an electric heating element that covers the entire circumference of the vulcanization passage 1 over the entire length of the vulcanization passage 1 in the form of tightly wound around the outer circumference of the cylindrical tubes 11 and 12 of the vulcanization passage 1. The band heater 2 includes a heating wire made of an iron-chromium alloy or the like, and an insulating material such as magnesium oxide filled in the periphery of the band heater 2 so that the diameter of the cylindrical tubes 11 and 12 is substantially cylindrical. And a heat generating cylinder plate 21 serving as a heat generating portion formed in conformity with the length (shape), and a flexibility as a fastening band for covering the outer periphery of the cylindrical tubes 11 and 12 with the heat generating cylinder plate 21. The outer plate 22 is composed of a metal plate, a tightening lot 23 for expanding and reducing the diameter of the outer plate 22, and a terminal 24 for electric wiring. The heating cylinder plate 21 has some flexibility. And both ends of the circumferential direction have gaps 26 that are not connected. When the outer periphery of the cylindrical tubes 11 and 12 is covered, the diameter of the outer plate 22 is reduced by tightening the tightening lot 23, and thus the gap 26 of the heat generating cylindrical plate 21 is reduced. The heat generating cylinder plate 21 can be firmly attached to the tubes 11 and 12. Further, the band heater that covers the U-shaped cylindrical tube 12 is formed in a shape suitable for the U-shaped cylindrical tube 12, and the vulcanized material 7 is folded back in the same manner as the U-shaped cylindrical tube 12. Therefore, since it is necessary to accommodate a driven pulley 42 which will be described later, the cutout portion 16 that is a gap slightly larger than the thickness of the driven pulley 42 is provided. (See Figure 3)
According to the present hand heater 2, the vulcanization passage 1 can be efficiently heated from the entire periphery by firmly attaching the heat generating cylinder plate 21 serving as a heating element to the cylindrical tubes 11 and 12. In addition, since it is formed in a length and shape that matches the cylindrical tubes 11 and 12, it can be adapted to the cylindrical tubes 11 and 12 to have a free length, a free width direction, and a length direction. It can be applied to the formation of the vulcanization passage 1 having a space.
The heat generating cylinder plate 21 of the band heater 2 is formed by being divided into two in the axial direction, and when the outer periphery of the cylindrical tubes 11 and 12 is covered, the heating cylinder plate is formed by a fastening means such as the fastening lot 23. In the same way as 21, the heat generating cylinder plate 21 is firmly attached to the cylindrical tubes 11, 12 by being sandwiched by the outer plate 22 divided in the axial direction and shrinking both the divided heat generating cylinder plates 21. It is good also as a structure which can be performed. According to this configuration, maintenance of the band heater 2 can be facilitated.
Further, the heating element may be configured integrally with the vulcanization passage, and the inner surface of the heating element formed in a cylindrical shape may be a vulcanization passage. According to this configuration, the device configuration can be simplified.

搬送ベルト3は、被加硫物7を該加硫通路1の入口14から出口15まで同期させて搬送するために設けられ、前記の通り、加硫通路1の入口14から出口15までのほぼ中心軸を通り、該加硫通路1外部と環状に形成して、加硫通路1の内部及び外部を循環する態様で配置される。また、該ベルト3には、後記する可動プーリー41や従動プーリー42の回転駆動に従って、該ベルト3を可動するためのプーリー41、42に備えるスプロケット43に適合する径及び間隔のスプロケット係合孔31、及び、後記する取り付け駒6を装着するため、該ベルト全長に亘り連続して適当な間隔で駒係合孔32を設けて構成する。(図5参照)   The conveyor belt 3 is provided to convey the vulcanized material 7 synchronously from the inlet 14 to the outlet 15 of the vulcanizing passage 1, and as described above, from the inlet 14 to the outlet 15 of the vulcanizing passage 1. It passes through the central axis, is formed in an annular shape with the outside of the vulcanizing passage 1, and is arranged in such a manner that it circulates inside and outside the vulcanizing passage 1. Further, the belt 3 has sprocket engagement holes 31 having a diameter and a distance suitable for the sprocket 43 provided in the pulleys 41 and 42 for moving the belt 3 in accordance with the rotational drive of the movable pulley 41 and the driven pulley 42 described later. In order to mount the mounting piece 6 described later, the piece engaging holes 32 are provided continuously at appropriate intervals over the entire length of the belt. (See Figure 5)

そして、前記搬送ベルト3を駆動する駆動手段として、前記加硫通路1の外部に設けられる駆動源となる駆動用モーター5と、該モーター5に接続するひとつの駆動プーリー41と、搬送ベルト3の循環経路のベルト進行方向変換部に備える、前記駆動プーリー41の駆動に連動する複数の従動プーリー42により構成し、駆動プーリー41には、前記搬送ベルト3を架けるベルト搬送用の溝44と、該溝内に突起して設ける前記搬送ベルト3のスプロケット係合孔31に係合してベルトを可動するスプロケット43を備え、一方、従動プーリー42には、前記同様のベルト搬送用の溝44と、被加硫物を架ける被加硫物搬送用の溝45を並列して備え、また、前記ベルト搬送用溝44内には、前記同様に突起して設けるスプロケット43を備えて構成する。また、加硫通路1内の折り返し部に備えられる従動プーリー42は、該通路の中心軸に被加硫物7が位置するように配置され、また、前記した通り、U字状円筒管12、及び、該部位のバンドヒーター2に備えられた切り欠け部16よりプーリー軸を含む一部を加硫通路外部に位置させて設置される。
この従動プーリー42によると、ベルト搬送用溝44と、被加硫物搬送用溝45を並列して備えることにより、被加硫物の最初の加硫通路1内への取り付け段階で、後記する取り付け駒6を介して被加硫物6と搬送ベルト3を並列して連結することができ、加硫通路1内への被加硫物7の設置を容易なものとすることができる。
駆動用モーター5は、公知のサーボモーター、あるいは、速度制御可能なモーターを用いれば良い。
As drive means for driving the transport belt 3, a drive motor 5 serving as a drive source provided outside the vulcanization passage 1, one drive pulley 41 connected to the motor 5, and a transport belt 3 A plurality of driven pulleys 42 interlocking with the driving of the driving pulley 41 provided in the belt traveling direction changing portion of the circulation path, and the driving pulley 41 includes a belt conveying groove 44 over which the conveying belt 3 is laid, A sprocket 43 that engages with a sprocket engagement hole 31 of the conveying belt 3 provided so as to protrude in the groove and moves the belt is provided, while a driven pulley 42 includes a belt conveying groove 44 similar to the above, A vulcanized material conveying groove 45 for laying the vulcanized material is provided in parallel, and a sprocket 43 provided in the belt conveying groove 44 is provided in the same manner as described above. Ete to configure. Further, the driven pulley 42 provided in the folded portion in the vulcanization passage 1 is arranged so that the vulcanized material 7 is located on the central axis of the passage, and as described above, the U-shaped cylindrical pipe 12, And, a part including the pulley shaft is located outside the vulcanization passage from the notch 16 provided in the band heater 2 of the part.
According to this driven pulley 42, the belt conveying groove 44 and the vulcanized material conveying groove 45 are provided in parallel, so that it will be described later at the stage of attaching the vulcanized material in the first vulcanizing passage 1. The vulcanized material 6 and the conveyor belt 3 can be connected in parallel through the mounting piece 6, and the vulcanized material 7 can be easily installed in the vulcanization passage 1.
The drive motor 5 may be a known servo motor or a motor capable of speed control.

図4は、本例の取り付け駒を示す構成図で、Aが側面図、Bが底面図を示し、図5は、該取り付け駒を搬送ベルト及び被加硫物に装着した状態を示している。
取り付け駒6は、被加硫物7の加硫通路1内への最初の送り込み段階で、該被加硫物を搬送ベルト3の可動に追従して加硫通路内に搬送させるため、前記搬送ベルト3の駒係合孔32、及び、被加硫物7の端部に着脱自在に装着され、搬送ベルト3と被加硫物7を連結させるもので、前記搬送ベルト3に連続的に備えた駒係合孔32に係合するキャップネジ611、及び、該キャップネジ611を前記駒係合孔32に固定するナット612よりなるベルト係止部61と、被加硫物7を貫通可能で、かつ、一時的に保持可能な内径を有する筒状の被加硫物留止リング62と、該ベルト係止部61と被加硫物留止リング62を一体なものとする連結部63より形成される。
本取り付け駒6を本装置に取り付けるさいは、被加硫部7の端部を被加硫物留止リング62に差し込み、加硫通路1の入口14の手前の任意の位置で、搬送ベルト3の駒係合孔32の適当な位置に、ベルト係止部61のキャップネジ611を差し込みナット612で締め付けることにより取り付けることができる。そして、この取り付けられた状態において、搬送ベルト3が従動プーリー42のベルト搬送用溝44に適合することは当然として、被加硫物7が従動プーリー6の被加硫物搬送用溝45に適合するように位置される。
一方、被加硫物7の先端が加硫通路1内を搬送され、出口15まで到達したら、手作業により取り付け駒6を取り外し、被加硫物7先端部を引き出して、巻き取り装置のドラムに巻きつけ、その後は、プーリー41、42のスプロケット43の送りと同期させて巻き取る。尚、本発明に直接関係しないが、巻き取りドラムの駆動は、スプロケット43の送り速度より速く設定し、例えば滑りクラッチなどを介在しておくことにより、ある程度被加硫物7に張力を与えながら巻き取る構造とすることが好ましい。
FIG. 4 is a configuration diagram showing the mounting piece of this example, in which A shows a side view, B shows a bottom view, and FIG. 5 shows a state in which the mounting piece is mounted on a conveyor belt and a vulcanized material. .
The attachment piece 6 is configured to convey the vulcanized material into the vulcanization passage following the movement of the conveyance belt 3 at the initial feeding stage of the vulcanized material 7 into the vulcanization passage 1. The piece 3 is detachably mounted on the piece engaging hole 32 of the belt 3 and the end of the vulcanized material 7, and connects the conveying belt 3 and the vulcanized material 7. The belt engaging portion 61 including the cap screw 611 that engages with the piece engaging hole 32 and the nut 612 that fixes the cap screw 611 to the piece engaging hole 32 and the vulcanized material 7 can be penetrated. And a cylindrical vulcanized material retaining ring 62 having an inner diameter that can be temporarily held, and a connecting portion 63 in which the belt locking portion 61 and the vulcanized material retaining ring 62 are integrated. It is formed.
When the main mounting piece 6 is attached to the apparatus, the end of the vulcanized portion 7 is inserted into the vulcanized material retaining ring 62, and at any position before the inlet 14 of the vulcanizing passage 1, the conveyor belt 3 is placed. The cap screw 611 of the belt locking portion 61 can be attached to the appropriate position of the piece engagement hole 32 by tightening with the insertion nut 612. In this attached state, naturally, the conveyor belt 3 fits the belt conveying groove 44 of the driven pulley 42, and the vulcanized material 7 fits the vulcanized material conveying groove 45 of the driven pulley 6. To be positioned.
On the other hand, when the tip of the vulcanized material 7 is conveyed through the vulcanization passage 1 and reaches the outlet 15, the attachment piece 6 is manually removed, the tip of the vulcanized material 7 is pulled out, and the drum of the winding device is drawn. Then, it is wound in synchronism with the feed of the sprocket 43 of the pulleys 41 and 42. Although not directly related to the present invention, the winding drum is driven faster than the feed speed of the sprocket 43 and, for example, a slip clutch or the like is interposed so that a certain amount of tension is applied to the vulcanized material 7. A winding structure is preferable.

図6は、前記例とは別の取り付け駒の構成、及び、搬送ベルトへの取り付け手段を示している。
本例の取り付け駒6は、後記するキャップネジ611を貫通させる通孔610を備え、板状として形成される、搬送ベルト3への取り付け部位となるベルト係止部61と、前例の取り付け駒同様に、被加硫物7を貫通可能で、かつ、一時的に保持可能な内径を有する筒状の被加硫物留止リング62と、該ベルト係止部61と被加硫物留止リング62を一体なものとする連結部63、及び、前記ベルト係止部61をベルト3に取り付けるための、該ベルト係止部61とは別に設けるキャップ付きネジ611及びナット612より形成される。
本取り付け駒を本装置に取り付けるさいは、被加硫部7の端部を被加硫物留止リング62に差し込み、加硫通路1入口14の手前の任意の位置で、搬送ベルト3の駒係合孔32の適当な位置に、ベルト係止部61の通孔610を適合させ、該双方の孔32、610にキャップネジ611を差し込みナット612で締め付けることにより取り付けることができる。
尚、取り付け駒の構成は、様々考えられることから、本例に限定するものではなく、搬送ベルト3と被加硫物7が連結さてれ加硫通路1内を搬送されるものであればどの様な構成を採っても良い。
また、前記取り付け駒のいずれの実施例も一時的に保持可能な内径により被加硫物留止リング62に被加硫物7を取り付けているが、被加硫物7の被加硫物留止リング62からの抜けを防止する観点から、該被加硫物留止リング62側面からのネジ留めなどによる適当な抜け防止手段を備えると一層好ましい。
FIG. 6 shows a configuration of an attachment piece different from the above example and an attachment means to the conveyor belt.
The attachment piece 6 of this example includes a through-hole 610 that allows a cap screw 611 to be described later to pass therethrough, and is formed as a plate shape. In addition, a cylindrical vulcanized material retaining ring 62 having an inner diameter capable of penetrating the vulcanized material 7 and capable of being temporarily held, the belt locking portion 61 and the vulcanized material retaining ring. 62 is formed by a connecting portion 63 that integrates 62 and a screw 611 with a cap and a nut 612 provided separately from the belt locking portion 61 for attaching the belt locking portion 61 to the belt 3.
When attaching the attachment piece to the apparatus, the end of the vulcanized portion 7 is inserted into the vulcanized material retaining ring 62, and the piece of the conveyor belt 3 is placed at an arbitrary position before the vulcanization passage 1 inlet 14. The through hole 610 of the belt locking portion 61 is fitted to an appropriate position of the engagement hole 32, and a cap screw 611 is inserted into both the holes 32 and 610 and tightened with a nut 612.
In addition, since the structure of an attachment piece can be considered variously, it is not limited to this example, What kind of thing will be used if the conveyance belt 3 and the to-be-vulcanized material 7 are connected, and the inside of the vulcanization passage 1 is conveyed? A simple configuration may be adopted.
Further, in any of the embodiments of the mounting piece, the vulcanized material 7 is attached to the vulcanized material retaining ring 62 with an inner diameter that can be temporarily held. From the viewpoint of preventing the detachment from the ring 62, it is more preferable to provide an appropriate detachment prevention means such as screwing from the side of the vulcanized material retaining ring 62.

図7は、本例における加硫通路内での取り付け駒の搬送状態を示し、図8は、図7の搬送段階A及びBの位置にあるときの従動プーリーと取り付け駒との関係を示している。
加硫通路1に複数の折り返し部を備え、プーリーにより反転させる場合、搬送ベルト3や被加硫物7は、プーリーを通過するごとに該プーリーに接触する面の表裏が反転することになる。即ち、図7のAの段階では取り付け駒6のナット612側がプーリーの内側となり、Bの段階では取り付け駒6のキャップネジ611のキャップ側がプーリーの内側に位置して通過することになる。
これに対して、本例では、取り付け駒6が前記A、Bいずれの状態でも従動プーリー42に接触せず不都合なく通過可能なように、従動プーリー42のベルト搬送用溝44の取り付け駒6が通過する部位にあたる部分に段差を形成し、取り付け駒6が接触しないように逃げスペース46を設けて構成し、ベルト係止部61が従動プーリー42に接触しないように構成している。また、被加硫物搬送用溝45についても、前記A、Bいずれの状態でも取り付け駒6の被加硫物係止リング62、及び、連結部63が該プーリー42に接触しない位置に設けている。
以上のような取り付け駒6を用いることにより、九十九折構造の加硫通路1を備える加硫炉であっても、該加硫通路1内に被加硫物7の最初の先端部分を不都合なく容易に設置することができる。
FIG. 7 shows the state of conveyance of the attachment piece in the vulcanization passage in this example, and FIG. 8 shows the relationship between the driven pulley and the attachment piece at the positions of the conveyance stages A and B in FIG. .
When the vulcanization passage 1 is provided with a plurality of folded portions and reversed by a pulley, the front and back of the surface of the conveyor belt 3 and the material to be vulcanized 7 that come into contact with the pulley are reversed each time the pulley passes through the pulley. That is, in the stage of FIG. 7A, the nut 612 side of the mounting piece 6 is inside the pulley, and in the stage B, the cap side of the cap screw 611 of the mounting piece 6 is located inside the pulley and passes therethrough.
On the other hand, in this example, the attachment piece 6 of the belt conveying groove 44 of the driven pulley 42 can be passed without inconvenience without contacting the driven pulley 42 in any of the states A and B. A step is formed in a portion corresponding to the passing portion, and a relief space 46 is provided so that the attachment piece 6 does not contact, and the belt locking portion 61 is configured not to contact the driven pulley 42. Also, the vulcanized material conveying groove 45 is provided at a position where the vulcanized material locking ring 62 and the connecting portion 63 of the mounting piece 6 do not contact the pulley 42 in any of the states A and B. Yes.
By using the mounting piece 6 as described above, even in a vulcanizing furnace including the vulcanization passage 1 having a ninety-nine fold structure, the first tip portion of the vulcanized material 7 is placed in the vulcanization passage 1. It can be installed easily without inconvenience.

本例の紐状ゴムの加硫装置の作動につき再度まとめて説明する。
1.押出機より押出し成形された被加硫物7の先端を、加硫炉入口14の手前で取り付け駒6の被加硫物留止リング62に挿着し、一方、この被加硫物7を挿着した取り付け駒6を、ベルト係止部61により搬送ベルト3に装着して本装置への被加硫物の取り付けを行なう。
2.駆動源となる駆動モーター5を駆動させ、駆動プーリー41、及び、連動する従動プーリー42を可動して、該従動プーリー42のスプロケット43の送りにより搬送ベルト3を循環可動することにより、被加硫物7は該搬送ベルト3と並列に同期して可動して、加硫炉入口14から折り返し部で反転しながら九十九折の加硫通路1内を加熱加硫されながら搬送される。
3.加硫通路1を搬送され、加硫炉出口15まで到達したら、手作業により、被加硫物7及び搬送ベルト3から取り付け駒6を取り外し、被加硫物7先端部を引き出して、巻き取り装置のドラムに巻きつけ、その後は、プーリー41、42のスプロケット43の送りと同期させて巻き取る。といった作動となる。
The operation of the string rubber vulcanizing apparatus of this example will be described again in summary.
1. The tip of the vulcanized material 7 extruded from the extruder is inserted into the vulcanized material retaining ring 62 of the mounting piece 6 before the vulcanizing furnace inlet 14, while the vulcanized material 7 is attached to the vulcanized material retaining ring 62. The attached attachment piece 6 is attached to the conveyor belt 3 by the belt locking portion 61 to attach the vulcanized material to the apparatus.
2. The drive motor 5 that is a drive source is driven, the drive pulley 41 and the driven pulley 42 that is interlocked are moved, and the conveying belt 3 is circulated and moved by the sprocket 43 of the driven pulley 42 to be vulcanized. The article 7 moves in synchronization with the conveyor belt 3 and is conveyed while being heated and vulcanized in the ninety-nine folds of the vulcanizing passage 1 while being reversed from the vulcanizing furnace inlet 14 at the folded portion.
3. When the vulcanization passage 1 is conveyed and reaches the vulcanization furnace outlet 15, the attachment piece 6 is removed from the vulcanized material 7 and the conveying belt 3 by manual operation, and the tip of the vulcanized material 7 is pulled out and wound up. It winds around the drum of an apparatus, and winds synchronizing with the feed of the sprocket 43 of the pulleys 41 and 42 after that. It becomes the operation.

図9は、本例の変形例で加硫通路1、及び、該加硫通路1の外周面を被覆するバンドヒーター2を軸方向に2分割可能としたものを示し、Aが接合された状態、Bが分割された状態を示している。
本変形例は、分割したさい、一方側が装置に固定されており、他方側を取り外し可能として形成しており、取り付け、取り外しの手段としては、固定側、及び、取り外し側の各々が相対して適合する位置に接合突起27を設け、該接合突起27の各々を重ねて係合し(取り外し側の接合突起27を、固定側の接合突起27に載せる)、該接合突起27各々に備えた通孔271に取り付けピン28を貫通して接続することで取り付けられ、一方、外すさいは、ピン28を抜いて分割される。尚、図示されないU字状円筒管12についても、準じて同様な構造として分割可能に形成される。
本構成によると、例えば、加硫途中での被加硫物7の破断した場合、あるいは、加硫通路1内部の汚れの除去のさいなどに、軸方向に2分割されることで作業が容易になるなどメンテナンスのしやすい装置とすることができる。
FIG. 9 shows a modification of this example in which the vulcanizing passage 1 and the band heater 2 covering the outer peripheral surface of the vulcanizing passage 1 can be divided into two in the axial direction, with A joined. , B shows a divided state.
In this modification, when divided, one side is fixed to the apparatus, and the other side is formed to be removable. As a means for attachment and removal, the fixed side and the removal side are opposed to each other. Bonding protrusions 27 are provided at suitable positions, and the bonding protrusions 27 are overlapped and engaged with each other (the removal-side bonding protrusions 27 are placed on the fixing-side bonding protrusions 27). It is attached by passing through and attaching the attachment pin 28 to the hole 271, while the outer sheath is divided by removing the pin 28. Note that the U-shaped cylindrical tube 12 (not shown) is also formed in a similar structure so that it can be divided.
According to this configuration, for example, when the vulcanized material 7 is broken during the vulcanization or when the dirt inside the vulcanization passage 1 is removed, the work is easily performed by being divided into two in the axial direction. It can be a device that is easy to maintain.

図10は、本発明の第二の実施の形態の全体構成を示す構成図を示している。尚、図面において、理解を容易とするため装置の蓋部を省略して記載している。
本例の紐状ゴムの加硫装置は、発熱体として複数のカートリッジヒーター81を内蔵した熱板8と、該熱板8に複数(本例においては3箇所)の折り返し部を備えたU字溝として形成される、被加硫物7の加熱搬送通路となる筒状の加硫通路(U字溝)9と、前記熱板8の上面に被せ、前記加硫通路の一面を構成する蓋体(図示せず)と、前記U字溝9の入口92から出口93までのほぼ中心軸を通り、該U字溝9外部と環状に形成して、U字溝9の内部及び外部を循環する態様で配置される、被加硫物7を搬送するための搬送ベルト3と、前記U字溝9の外部に設けられる駆動源となる駆動モーター5に接続する駆動プーリー41、及び、前記U字溝9内部の折り返し溝91と、U字溝9外部の前記搬送ベルト3の進行方向変換部に備える前記駆動プーリー41に連動する複数の従動プーリー42とにより構成し、該搬送ベルト3とこれに連動する被加硫物7を駆動させるための搬送手段と、前記搬送ベルト3、及び、被加硫物7の端部に着脱自在に装着可能で、被加硫物を搬送ベルト3の駆動に同期して搬送させるための取り付け駒6(図4〜図7参照)とを備えて基本構成し、押出機から押出し成形された紐状ゴム(被加硫物)7を、駆動プーリー41及び従動プーリー42により循環駆動される搬送ベルト3に連動させて、加硫炉入口92から出口93までのU字溝9内部を加熱搬送することにより加硫して、加硫後は、該紐状ゴム(被加硫物)7を巻き取り装置で巻き取って回収する装置として構成した。
FIG. 10 is a block diagram showing the overall configuration of the second embodiment of the present invention. In the drawings, the lid of the device is omitted for easy understanding.
The string-like rubber vulcanizing apparatus of this example is a U-shaped plate including a heating plate 8 incorporating a plurality of cartridge heaters 81 as a heating element, and a plurality of (three in this example) folding portions on the heating plate 8. A cylindrical vulcanization passage (U-shaped groove) 9 that is formed as a groove and serves as a heating and conveying passage for the vulcanized material 7 and a cover that covers the upper surface of the hot plate 8 and constitutes one surface of the vulcanization passage. It passes through the body (not shown) and substantially the central axis from the inlet 92 to the outlet 93 of the U-shaped groove 9 and is formed in an annular shape with the outside of the U-shaped groove 9 to circulate inside and outside the U-shaped groove 9 And a driving pulley 41 connected to a driving motor 5 serving as a driving source provided outside the U-shaped groove 9, and the U The folding groove 91 inside the groove 9 and the traveling direction changing portion of the conveyor belt 3 outside the U groove 9 are provided. A plurality of driven pulleys 42 interlocked with the drive pulley 41, a conveyor means for driving the conveyor belt 3 and the vulcanized material 7 interlocked therewith, the conveyor belt 3, and the vulcanized substance It can be detachably attached to the end of the object 7 and has a basic structure including an attachment piece 6 (see FIGS. 4 to 7) for conveying the vulcanized material in synchronization with the driving of the conveying belt 3. A string-like rubber (vulcanized material) 7 extruded from an extruder is linked to a conveyor belt 3 that is circulated and driven by a drive pulley 41 and a driven pulley 42, and U from a vulcanization furnace inlet 92 to an outlet 93. The inside of the groove 9 was vulcanized by heating and conveying, and after vulcanization, the string-like rubber (cured material) 7 was wound up with a winding device and collected.

上記の通り、本例の装置は、前記した第一の実施の形態の加硫通路1(直線状円筒管11、U字状円筒管12)、及び、バンドヒーター2からなる加硫炉部分を、熱板8に九十九折状のU字溝9を設けた加硫通路、及び、該熱板に埋設したカートリッジヒーター81からなる加硫炉により形成するもので、他の構成部となる被加硫物搬送のための構成等は前記第一の実施の形態と同様の構成となる。
熱板8は、熱伝導性に優れた厚板状の金属材料等からなり、表面側に形成するU字溝9の下部に複数のカートリッジヒーター81を挿着して構成される。該カートリッジヒーター81は、公知のヒーターであって、ニッケル−クロム合金などからなる発熱線を絶縁材の芯材に巻きつけた発熱部を筒状の外筒内部に挿入し、周囲を酸化マグネシウムなどよりなる絶縁剤で充填、封止して形成される棒状のヒーターで、熱板8の下方側に適当となる配置により穿ったヒーター挿着用の穴に挿入、固定して挿着される。
尚、熱板を加熱するためのヒーターは、本例のカートリッジヒーターに限定するのもではなく、また、加熱炉等に当然用いられる温度制御のためのセンサーや装置は記載していないが、公知のものが公知の手段で用いられる。
また、加硫通路となるU字溝9を熱板8内に閉塞するため、熱板8と同じ金属等の材料よりなる蓋(図示しない)を熱板に被せ、U字溝9の上面となるように接続固定して、該熱板8と一体として形成した。尚、蓋を取り付け、取り外し可能として形成すると、前述したようにメンテナンスのさいに有利となる。
As described above, the apparatus of the present example includes the vulcanizing furnace portion including the vulcanizing passage 1 (the straight cylindrical tube 11 and the U-shaped cylindrical tube 12) and the band heater 2 according to the first embodiment described above. The heat plate 8 is formed by a vulcanization passage including a 99-fold U-shaped groove 9 and a cartridge heater 81 embedded in the heat plate. The configuration for conveying the vulcanized material is the same as that of the first embodiment.
The hot plate 8 is made of a thick plate-like metal material having excellent heat conductivity, and is configured by inserting a plurality of cartridge heaters 81 under the U-shaped groove 9 formed on the surface side. The cartridge heater 81 is a known heater, in which a heat generating portion in which a heat generating wire made of a nickel-chromium alloy or the like is wound around a core material of an insulating material is inserted into a cylindrical outer cylinder, and the periphery thereof is magnesium oxide or the like. A rod-shaped heater formed by filling and sealing with an insulating material is inserted into a heater insertion hole formed by an appropriate arrangement on the lower side of the hot plate 8 and fixed and inserted.
The heater for heating the hot plate is not limited to the cartridge heater of this example, and a sensor or device for temperature control that is naturally used in a heating furnace or the like is not described. Are used by known means.
Further, in order to close the U-shaped groove 9 serving as a vulcanization passage in the hot plate 8, a lid (not shown) made of the same material as the hot plate 8 is covered with the hot plate, and the upper surface of the U-shaped groove 9 is It was connected and fixed so as to be integrated with the hot plate 8. If the lid is attached and formed to be removable, as described above, it is advantageous for maintenance.

U字溝9は、前記熱板8の表面側に複数の折り返し部91を備え、入口92から出口93まで一連のU字状の溝として形成される被加硫物の加硫通路で、折り返し部91は、従動プーリー42を溝内部に収納する必要から、該プーリー42全体を収容可能なスペースを備える溝として形成される。また、該U字溝の内面部、及び、蓋のU字溝の上面に当たる部位は遠赤外線コーティングが施されて形成される。
また、本例においては、第一の実施の形態で2箇所であった折り返し部91を3箇所とし、押出機及び巻き取り装置を加硫装置の一方側にまとめる構成とすることで、装置全体のスペースをよりコンパクトなものとしている。尚、折り返し部は、加硫装置の全体のスペース及び加硫通路1の必要な全長、及び、長さ方向、巾方向へのスペースなどから必要に応じて適当に選択されれば良い。
以上が、本例の第一の実施の形態と異なる構成となる部位であり、その他の構成部となる搬送ベルト3、駆動プーリー41、従動プーリー42、取り付き駒6等は第一の実施の形態と同様のものを同様に用いれば良く、また、作動に付いても同様となる。
The U-shaped groove 9 includes a plurality of folded portions 91 on the surface side of the hot plate 8 and is a vulcanized passage for a vulcanized material that is formed as a series of U-shaped grooves from the inlet 92 to the outlet 93. The portion 91 is formed as a groove having a space that can accommodate the entire pulley 42 because the driven pulley 42 needs to be accommodated inside the groove. Further, the inner surface portion of the U-shaped groove and the portion corresponding to the upper surface of the U-shaped groove of the lid are formed by applying far-infrared coating.
Moreover, in this example, the folding | returning part 91 which was two places in 1st Embodiment is made into three places, and it is set as the structure which puts together an extruder and a winding apparatus in the one side of a vulcanizer, The whole apparatus. The space is made more compact. The folded portion may be appropriately selected as necessary from the entire space of the vulcanizing apparatus, the necessary total length of the vulcanizing passage 1, and the spaces in the length direction and the width direction.
The above is a portion having a configuration different from that of the first embodiment of the present example, and the conveyor belt 3, the driving pulley 41, the driven pulley 42, the mounting piece 6, and the like, which are other components, are the first embodiment. The same thing may be used similarly, and it becomes the same also about operation.

本発明の第一の実施の形態を示す全体構成図。1 is an overall configuration diagram showing a first embodiment of the present invention. 前記実施例の円筒管及び発熱体の一部を示す上面図。The top view which shows a part of cylindrical tube and heat generating body of the said Example. 前記実施例の折り返し部の一部断面図。The partial cross section figure of the folding | turning part of the said Example. 前記実施例の取り付け駒を示す構成図。The block diagram which shows the attachment piece of the said Example. 前記取り付け駒のベルト装着状態を示す説明図。Explanatory drawing which shows the belt mounting state of the said attachment piece. 別の取り付け駒のベルトへの装着手段を示す構成図。The block diagram which shows the mounting means to the belt of another attachment piece. 前記実施例の取り付け駒の搬送状態を示す模式図。The schematic diagram which shows the conveyance state of the attachment piece of the said Example. 前記搬送状態でのプーリーと取り付け駒の関係を示す説明図。Explanatory drawing which shows the relationship between the pulley and attachment piece in the said conveyance state. 前記実施の形態の変形例を示す加硫通路及び発熱体部分の構成図。The block diagram of the vulcanization passage and heating element part which shows the modification of the embodiment. 本発明の第二の実施の形態を示す一部を省略した全体構成図。The whole block diagram which abbreviate | omitted one part which shows 2nd embodiment of this invention.

符号の説明Explanation of symbols

1. 加硫通路(炉)
11. 直線状円筒管
12. U字状円筒管
13. 遠赤外線コーティング
2. バンドヒーター
21. 発熱筒板
22. 外板
27. 接合突起
28・ 取り付けピン
3. 搬送ベルト
31. スプロケット係合孔
32. 駒係合孔
41. 駆動プーリー
42. 従動プーリー
43. スプロケット
44. ベルト搬送用溝
45. 被加硫物搬送用溝
5. 駆動用モーター
6. 取り付け駒
61. ベルト係止部
62. 被加硫物留止リング
7. 紐状被加硫物
8. 熱板
81. カートリッジヒーター
9. U字溝
1. Vulcanization passage (furnace)
11. 11. Linear cylindrical tube U-shaped cylindrical tube 13. Far-infrared coating Band heater 21. Exothermic tube plate 22. Outer plate 27. Bonding protrusion 28 ・ Mounting pin Conveying belt 31. Sprocket engagement hole 32. Piece engaging hole 41. Drive pulley 42. Followed pulley 43. Sprocket 44. Belt conveying groove 45. 4. Groove for conveying vulcanizate Driving motor 6. Mounting piece 61. Belt locking part 62. 6. Vulcanized material retaining ring 7. String-like vulcanizate Hot plate 81. Cartridge heater 9. U-shaped groove

Claims (12)

複数の折り返し部を備え、筒状に形成される被加硫物の加硫炉となる搬送通路と、該搬送通路の筒状の外周面を被覆する発熱体と、前記搬送通路内の入口から出口までのほぼ中心軸を通り、通路外部と環状に形成され、搬送通路内部及び外部を循環する態様で配置される搬送ベルトと、該搬送ベルトを駆動させる搬送手段と、前記搬送ベルト、及び、被加硫物の端部に着脱自在に装着可能で、搬送ベルトと被加硫物の駆動を同期するための取り付け駒と、を備えて構成することを特徴とする紐状ゴムの加硫装置。   A conveying path that is a vulcanization furnace for a vulcanized material that has a plurality of folded portions and is formed in a cylindrical shape, a heating element that covers the cylindrical outer peripheral surface of the conveying path, and an inlet in the conveying path A conveyor belt that is formed in an annular shape with the outside of the passage, passing through substantially the central axis to the outlet, and circulated inside and outside the conveyor passage, a conveyor means for driving the conveyor belt, the conveyor belt, and A string-like rubber vulcanizing device comprising a conveyor belt and an attachment piece for synchronizing the drive of the vulcanized material, which can be detachably attached to the end portion of the vulcanized material. . 前記搬送手段は、前記搬送通路の外部に設けられる、駆動源に接続される駆動プーリーと、少なくとも該搬送通路内部の折り返し部と、搬送通路外部の曲がり部に備える、前記駆動プーリーに連動する従動プーリーと、により構成し、該従動プーリーは、搬送ベルト装着(搬送)用の溝と、被加硫物搬送用の溝とを並列して備え、被加硫物の装置への取り付け段階で、前記取り付け駒を介して被加硫物と搬送ベルトを並列に連結する請求項1の紐状ゴムの加硫装置。   The conveying means includes a driving pulley connected to a driving source provided outside the conveying passage, at least a folded portion inside the conveying passage, and a bent portion outside the conveying passage, and is driven in conjunction with the driving pulley. A pulley, and the driven pulley includes a groove for carrying (conveying) the conveyor belt and a groove for conveying the vulcanized material in parallel, and at the stage of attaching the vulcanized material to the apparatus, The string-like rubber vulcanizing device according to claim 1, wherein the vulcanized material and the conveyor belt are connected in parallel through the mounting piece. 前記筒状の搬送通路は、複数の折り返し部と該折り返し部を繋ぐ複数の直線部よりなり、該直線部の各々は、一つあるいは複数の直線状の筒状部材より構成し、前記折り返し部は、U字状の筒状部材、あるいは、前記従動プーリーを内蔵可能な空間を備えたハウジングとして形成される請求項1乃至2の紐状ゴムの加硫装置。   The cylindrical transport passage is composed of a plurality of folded portions and a plurality of straight portions connecting the folded portions, each of the straight portions being composed of one or a plurality of straight tubular members, and the folded portions Is a U-shaped tubular member, or a string-like rubber vulcanizing device formed as a housing having a space in which the driven pulley can be incorporated. 前記搬送通路の外周面を被覆する発熱体は、前記直線状の筒状部材、及び、U字状の筒状部材各々に適合して、各々が筒状に形成され、前記搬送通路に巻くことにより、該搬送通路全周囲からの加熱を可能とした請求項1乃至3のいずれかの紐状ゴムの加硫装置。   The heating element covering the outer peripheral surface of the transport passage is adapted to each of the linear tubular member and the U-shaped tubular member, and each is formed into a tubular shape and wound around the transport passage. The string-like rubber vulcanizing apparatus according to claim 1, wherein heating from the entire circumference of the conveying path is possible. 前記搬送通路、及び/または、該搬送通路の外周面を被覆する発熱体は、軸方向に2分割可能に形成される請求項1乃至3のいずれかの紐状ゴムの加硫装置。   The string-shaped rubber vulcanizing device according to any one of claims 1 to 3, wherein the transport passage and / or the heating element covering the outer peripheral surface of the transport passage is formed so as to be split into two in the axial direction. 前記搬送通路は、外周面を被覆する発熱体と一体的に構成される請求項1乃至3または5のいずれかの紐状ゴムの加硫装置。 The conveying path, either vulcanizer cord-like rubber heating element and integrally formed claims 1 to 3 or 5 covering the outer peripheral surface. 加熱板に複数の折り返し部を備え、U字溝として形成される被加硫物の加硫炉となる搬送通路と、該搬送通路に被せ、前記搬送通路の一面を構成する蓋体と、前記加熱板に挿着、あるいは、埋設される発熱体と、前記搬送通路内の入口から出口までのほぼ中心軸を通り、通路外部と環状に形成され、搬送通路内部及び外部を循環する態様で配置される搬送ベルトと、該搬送ベルトを駆動させる搬送手段と、前記搬送ベルト、及び、被加硫物端部に着脱自在に装着可能で、搬送ベルトと被加硫物の駆動を同期させる取り付け駒と、を備えて構成することを特徴とする紐状ゴムの加硫装置。   A heating passage provided with a plurality of folded portions on the heating plate and formed as a U-shaped groove; a conveying passage serving as a vulcanizing furnace for the vulcanized material; a lid that covers the conveying passage and forms one surface of the conveying passage; A heating element that is inserted into or embedded in the heating plate, and passes through the central axis from the inlet to the outlet in the transfer passage, is formed in an annular shape outside the passage, and is arranged in a manner that circulates inside and outside the transfer passage. Transporting belt, transporting means for driving the transporting belt, and a mounting piece that can be detachably attached to the transporting belt and the end of the vulcanized material and synchronizes the driving of the transporting belt and the vulcanized material. A string-like rubber vulcanizing device. 前記搬送手段は、前記搬送通路の外部に設けられる、駆動源に接続される駆動プーリーと、少なくとも該搬送通路内部の折り返し部と、搬送通路外部の曲がり部に備える、前記駆動プーリーに連動する従動プーリーと、により構成し、該従動プーリーは、搬送ベルト装着(搬送)用の溝と、被加硫物搬送用の溝とを並列して備え、被加硫物の装置への取り付け段階で、前記取り付け駒を介して被加硫物と搬送ベルトを並列に連結する請求項7の紐状ゴムの加硫装置。   The conveying means includes a driving pulley connected to a driving source provided outside the conveying passage, at least a folded portion inside the conveying passage, and a bent portion outside the conveying passage, and is driven in conjunction with the driving pulley. A pulley, and the driven pulley includes a groove for carrying (conveying) the conveyor belt and a groove for conveying the vulcanized material in parallel, and at the stage of attaching the vulcanized material to the apparatus, The string rubber vulcanizing device according to claim 7, wherein the vulcanized material and the conveyor belt are connected in parallel through the mounting piece. 前記筒状、あるいは、U字溝に形成される搬送通路の内面は、遠赤外線コーティングが施される請求項1乃至8のいずれかの紐状ゴムの加硫装置。   The string-like rubber vulcanizing apparatus according to any one of claims 1 to 8, wherein a far-infrared coating is applied to an inner surface of the conveyance path formed in the cylindrical shape or the U-shaped groove. 前記駆動用プーリー、及び、従動プーリーには搬送用の突起(スプロケット)が設けられ、かつ、前記ベルトには前記突起に係合する孔が設けられる請求項1乃至9のいずれかの紐状ゴムの加硫装置。   The string-like rubber according to any one of claims 1 to 9, wherein the driving pulley and the driven pulley are provided with a conveying protrusion (sprocket), and the belt is provided with a hole that engages with the protrusion. Vulcanizing equipment. 前記搬送ベルトには、前記取り付け駒接続用の駒受け部が設けられ、前記取り付け駒には、該駒受け部に適合する搬送ベルトへの係止手段、及び、前記被加硫物端部を留め置く留止部を備え、該係止手段と留止部により被加硫物を装置に取り付けたさい、被加硫物が、前記被加硫物搬送用の溝に係合する位置取りとなるように形成される請求項1乃至10のいずれかの紐状ゴムの加硫装置。   The conveying belt is provided with a piece receiving portion for connecting the attachment piece, and the attaching piece is provided with a means for engaging with the conveying belt suitable for the piece receiving portion, and an end portion of the vulcanized material. A retaining portion for retaining, and when the vulcanized material is attached to the apparatus by the locking means and the retaining portion, the vulcanized material is engaged with the groove for conveying the vulcanized material; 11. A string rubber vulcanizing apparatus according to claim 1, wherein the string rubber is formed as described above. 前記搬送ベルトに設ける駒受け部は、該搬送ベルトに適当な間隔で連続して設ける孔であり、前記取り付け駒に設ける搬送ベルトへの係止手段は、前記孔に係合する突起状部を備えるもので、被加硫物の留止部は、該被加硫物先端を挿通する筒部として構成する請求項11の紐状ゴムの加硫装置。   The piece receiving portion provided in the conveying belt is a hole provided continuously at an appropriate interval in the conveying belt, and the locking means to the conveying belt provided in the mounting piece includes a protruding portion that engages with the hole. The string-like rubber vulcanizing device according to claim 11, wherein the retaining portion of the vulcanized material is configured as a cylindrical portion through which the vulcanized material tip is inserted.
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