JP5270644B2 - Adjacent fixing bracket for panel material - Google Patents

Adjacent fixing bracket for panel material Download PDF

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JP5270644B2
JP5270644B2 JP2010258258A JP2010258258A JP5270644B2 JP 5270644 B2 JP5270644 B2 JP 5270644B2 JP 2010258258 A JP2010258258 A JP 2010258258A JP 2010258258 A JP2010258258 A JP 2010258258A JP 5270644 B2 JP5270644 B2 JP 5270644B2
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screw rod
panel
hole
nut
adjacent
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JP2012107724A (en
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俊吾 船戸
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Takigen Manufacturing Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/60—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules
    • F24S25/63—Fixation means, e.g. fasteners, specially adapted for supporting solar heat collector modules for fixing modules or their peripheral frames to supporting elements
    • F24S25/634—Clamps; Clips
    • F24S25/636—Clamps; Clips clamping by screw-threaded elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00—Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/30—Arrangement of stationary mountings or supports for solar heat collector modules using elongate rigid mounting elements extending substantially along the supporting surface, e.g. for covering buildings with solar heat collectors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/40—Solar thermal energy, e.g. solar towers
    • Y02E10/47—Mountings or tracking

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Connection Of Plates (AREA)
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Description

この発明は、２つのパネル材を所定の相互間隔を保持して隣り合う状態で、架台上に固定するための金具に関する。   The present invention relates to a metal fitting for fixing two panel members on a gantry in a state where they are adjacent to each other while maintaining a predetermined interval.

従来、太陽電池モジュールの固定金具として、特許文献１に記載されたものが知られている。この固定金具は、太陽電池モジュールの枠体の下面に固着されて枠体の外方へ延出するブラケットを具備する。上方に軸部が突出するように、架台に下方からボルトが挿通される。この架台上にベース金具を架設して上記ボルトを貫通させ、ベース金具上に上記ブラケットを載せる。ボルトを貫通させた押さえ金具でブラケットを押さえ、ナットを螺合して、太陽電池モジュールを架台上に固定するものである。
また、貫通孔の裏側に手を差し込んでボルトを貫通させたり、ナットを螺合させたりすることができない、閉鎖された内部空間を有する壁面等に被締結部材を固定するための締結具として、ブラインドボルトなどと称されるブラインドファスナーが広く普及している。その一例を図７に示す。ブラインドファスナー３１は、ねじ棒３２と、その一端側にピン３３で回転自在に取り付けられたアンカーヘッド３４とを具備し、ねじ棒３２には他端側からナット３５が螺着される。アンカーヘッド３４は、軸方向の中心から僅かに一方向に偏った位置でピン３３にて枢支される。
このブラインドファスナー３１を用いて架台３６上に被締結部材３７を固定するには、先ずアンカーヘッド３４を回転操作して、図７Ｂに示すように、その軸線とねじ棒３２の軸線とを一致させる。次いで、アンカーヘッド３４と共に、ねじ棒３２の一端側を架台３６の貫通孔３６aに表側から挿入し、図７Ｃに示すように、ねじ棒３２を軸線の周りに１８０°回転すると、アンカーヘッド３４がアンバランスによりピン３３周りに回転し、ねじ棒３２の軸線直交方向に向く。その状態でねじ棒３２を貫通孔３６aの表側に引っ張ると、図７Ｄに示すように、アンカーヘッド３４が貫通孔３６aの裏側に接触した状態になる。次いで、架台３６上に被締結部材３７を添えて、ねじ棒３２を被締結部材３７の挿通孔３７ａに挿通させ、ナット３５で締結する。 Conventionally, what was described in patent document 1 is known as a fixing metal fitting of a solar cell module. The fixing bracket includes a bracket that is fixed to the lower surface of the frame body of the solar cell module and extends outward from the frame body. Bolts are inserted into the gantry from below so that the shaft portion protrudes upward. A base metal fitting is installed on the pedestal so that the bolt penetrates, and the bracket is placed on the base metal fitting. A bracket is held by a holding metal fitting that has a bolt penetrated, and a nut is screwed together to fix the solar cell module on the gantry.
In addition, as a fastener for fixing a member to be fastened to a wall surface having a closed internal space or the like that cannot insert a hand into the back side of the through-hole to penetrate a bolt or screw a nut, Blind fasteners called blind bolts are widely used. An example is shown in FIG. The blind fastener 31 includes a screw rod 32 and an anchor head 34 that is rotatably attached to one end side of the screw rod 32 by a pin 33, and a nut 35 is screwed to the screw rod 32 from the other end side. The anchor head 34 is pivotally supported by the pin 33 at a position slightly deviated in one direction from the axial center.
In order to fix the fastened member 37 on the gantry 36 using the blind fastener 31, first, the anchor head 34 is rotated, and the axis thereof and the axis of the screw rod 32 coincide with each other as shown in FIG. 7B. . Next, together with the anchor head 34, one end side of the screw rod 32 is inserted into the through hole 36a of the gantry 36 from the front side, and as shown in FIG. 7C, when the screw rod 32 is rotated 180 ° around the axis, It rotates around the pin 33 due to unbalance and faces in the direction orthogonal to the axis of the screw rod 32. When the screw rod 32 is pulled to the front side of the through hole 36a in this state, the anchor head 34 comes into contact with the back side of the through hole 36a as shown in FIG. 7D. Next, a fastened member 37 is attached on the gantry 36, and the screw rod 32 is inserted into the insertion hole 37 a of the fastened member 37 and fastened with the nut 35.

特開２０１０−２４８７６３号公報（図１，２）JP 2010-248763 A (FIGS. 1 and 2) 特開２００４−１５０６０４号公報（図１〜５）JP 2004-150604 A (FIGS. 1 to 5)

特許文献１に記載された太陽電池モジュールの固定金具は、部品点数が多く、取り付け作業に比較的多くの手数を要する。また、多数の太陽電池モジュールを等間隔で手早く固定していく作業に特化されていないので、そのような作業に適しない。
特許文献２に記載されたブラインドファスナー３１においては、ナット３５を螺合する際に、一方の手でねじ棒３２を保持していないと、ねじ棒３２が共回りしてしまうので、電動工具を使用してナット３５を締め付けることができない。手動工具を使用してナットの締め付け作業を行うのは非効率的である。
したがって、この出願に係る発明は、多数の太陽電池モジュールを等間隔で手早く固定していく作業を効率的に行うことができ、またブラインドファスナーにより、手を差し込めない作業部位に対応でき、ねじ棒を共回りさせることなく、電動工具を使用して容易にナットを締め付けることができるパネル材の隣接固定金具を提供することを目的としている。 The solar cell module fixing bracket described in Patent Document 1 has a large number of parts and requires a relatively large amount of work for the mounting operation. Moreover, since it is not specialized in the operation | work which fixes many solar cell modules quickly at equal intervals, it is not suitable for such an operation | work.
In the blind fastener 31 described in Patent Document 2, when the nut 35 is screwed together, if the screw rod 32 is not held by one hand, the screw rod 32 will rotate together. In use, the nut 35 cannot be tightened. It is inefficient to tighten the nut using a manual tool.
Therefore, the invention according to this application can efficiently perform a work of quickly fixing a large number of solar cell modules at equal intervals, and can deal with a work site into which a hand cannot be inserted by a blind fastener. It is an object of the present invention to provide an adjacent fixing bracket for a panel member that can be easily tightened with a power tool without rotating the nut together.

以下、添付図面の符号を参照して説明するが、本発明はこれに限定されるものではない。固定金具１は、例えば、フレーム付き太陽電池パネルのような２つのパネル材Pを所定の相互間隔を保持して隣り合う状態で、架台B上に固定するための金具であり、ねじ棒２、アンカーヘッド３、ナット４、押さえ部材５を具備する。ねじ棒２は、一端（図において下端）側が架台Bの貫通孔B１を貫通し、中間が２つのパネル材Pの相互間隔内を延び、他端（図において上端）側がパネル材Pの押さえ部の上方へ突出する長さを有する。また、ねじ棒２は、上端からそのほぼ全長にわたって延びる切欠平面２aを外周に具備する。ロックヘッド３は、ねじ棒２の一端側に、それの軸線直交方向に貫通する枢ピン６により枢支され、ねじ棒２とほぼ平行に配置される挿入位置（図１A）と、ねじ棒２と直交方向に配置されるロック位置（図１B）との間で回転自在である。アンカーヘッド３は、挿入位置においてねじ棒２と共に架台Bの貫通孔B1を通過可能であるが、ロック位置においては当該貫通孔B1を通過不可能な形状に構成される。押さえ部材５は、ねじ棒２を相対回転不可能に挿通させる形状の挿通孔５ｄと、２つのパネル材Pの押さえ部の上面に当接する押圧片５ｃと、隣り合うパネル材Pの対向側面間に介入する間隔保持片５ｂとを具備する。 Hereinafter, the present invention will be described with reference to the accompanying drawings, but the present invention is not limited thereto. The fixing bracket 1 is, for example, a bracket for fixing two panel members P such as a solar cell panel with a frame on a base B in a state where they are adjacent to each other while maintaining a predetermined interval. An anchor head 3, a nut 4, and a pressing member 5 are provided. The screw rod 2 has one end (lower end in the figure) passing through the through-hole B1 of the gantry B, the middle extending within the interval between the two panel members P, and the other end (upper end in the drawing) side holding the panel member P Has a length protruding upward. Further, the screw rod 2 has a notch plane 2a extending from the upper end over substantially the entire length thereof on the outer periphery. The lock head 3 is pivotally supported on one end side of the screw rod 2 by a pivot pin 6 penetrating in the direction orthogonal to the axis thereof, and is inserted substantially parallel to the screw rod 2 (FIG. 1A). And a lock position (FIG. 1B) arranged in the orthogonal direction. The anchor head 3 can pass through the through-hole B1 of the gantry B together with the screw rod 2 at the insertion position, but is configured so as not to pass through the through-hole B1 at the lock position. The pressing member 5 includes an insertion hole 5d having a shape that allows the screw rod 2 to be inserted in a relatively non-rotatable manner, a pressing piece 5c that comes into contact with the upper surfaces of the pressing portions of the two panel members P, and an opposing side surface of the adjacent panel member P. And an interval holding piece 5b.

この出願に係る発明の固定金具によれば、２つのパネル材Pの側面を間隔保持片５ｂの左右両側面に当接させて配置することにより迅速に適正間隔が確保できる。間隔保持片５ｂが２つのパネル材P間に保持されるので、ねじ棒２を共回りさせることなく、電動工具を用いてナット４の締め付け作業を効率的に行うことができる。   According to the fixing bracket of the invention according to this application, the appropriate interval can be quickly secured by arranging the side surfaces of the two panel members P in contact with the left and right side surfaces of the interval holding piece 5b. Since the spacing piece 5b is held between the two panel members P, the nut 4 can be efficiently tightened using the electric tool without rotating the screw rod 2 together.

本発明に係る固定金具の使用状態を示すもので、（A）は取り付け過程の正面図、（B）は設置状態の正面図である。The usage state of the fixing metal fitting which concerns on this invention is shown, (A) is a front view of an attachment process, (B) is a front view of an installation state. 図１の固定金具の分解斜視図である。It is a disassembled perspective view of the fixing metal fitting of FIG. 図１の固定金具の正面図である。It is a front view of the fixing metal fitting of FIG. 図１の固定金具の側面図である。It is a side view of the fixing metal fitting of FIG. 図１の固定金具の平面図である。It is a top view of the fixing metal fitting of FIG. 図１の固定金具の取り付け過程の正面図である。It is a front view of the attachment process of the fixing metal fitting of FIG. 従来の固定金具の説明図である。It is explanatory drawing of the conventional fixing metal fitting.

図面を参照してこの発明の実施の形態を説明する。固定金具１は、例えば、フレーム付き太陽電池パネルのような２つのパネル材Pを所定の相互間隔を保持して隣り合う状態で、架台B上に固定するための金具である。固定金具１は、ねじ棒２と、アンカーヘッド３と、ねじ棒２に螺合されるナット４と、押さえ部材５とを具備する。７は平座金、８ばね座金で、必要に応じて、ナット４と押さえ部材５との間に介設される。 Embodiments of the present invention will be described with reference to the drawings. The fixture 1 is a fixture for fixing two panel members P such as a solar cell panel with a frame on the base B in a state where they are adjacent to each other while maintaining a predetermined mutual distance. The fixture 1 includes a screw rod 2, an anchor head 3, a nut 4 screwed into the screw rod 2, and a pressing member 5. 7 is a plain washer and an 8 spring washer, and is interposed between the nut 4 and the pressing member 5 as necessary.

アンカーヘッド３は、ねじ棒２の一端側（図において下端側）に、それの軸線直交方向に貫通する枢ピン６により枢支され、ねじ棒２とほぼ平行に配置される挿入位置（図１A）と、ねじ棒２と直交方向に配置されるロック位置（図１B）との間で回転自在である。   The anchor head 3 is pivotally supported on one end side (the lower end side in the drawing) of the screw rod 2 by a pivot pin 6 penetrating in the direction orthogonal to the axis thereof, and is inserted substantially parallel to the screw rod 2 (FIG. 1A). ) And a lock position (FIG. 1B) arranged in a direction orthogonal to the screw rod 2.

ナット４は、ねじ棒２の他端側（図において上端側）に螺合される。押さえ部材５は、図１に示すように、装着状態において、ナット４とパネル材Ｐとの間に配置されるようにねじ棒２に嵌め込まれる。 The nut 4 is screwed to the other end side (the upper end side in the drawing) of the screw rod 2. As shown in FIG. 1, the pressing member 5 is fitted into the screw rod 2 so as to be disposed between the nut 4 and the panel material P in the mounted state.

ねじ棒２は、パネル材Pの厚さ寸法より適当に長い全長を有し、その外周には、全長にわたって延びる切欠平面２ａを具備する。したがって、ねじ棒２は、横断面切欠円形状（D字形）に形成される。なお、切欠平面２ａは、ねじ棒２の上部にのみ設けてもよいし、単一に限定されない。   The screw rod 2 has an overall length that is appropriately longer than the thickness dimension of the panel material P, and has a notch plane 2a extending over the entire length on the outer periphery thereof. Therefore, the screw rod 2 is formed in a cross-sectional cutout circular shape (D-shape). In addition, the notch plane 2a may be provided only in the upper part of the screw rod 2, and is not limited to a single one.

押さえ部材５は、金属板材を屈曲形成してなり、ほぼ矩形の本体５aと、本体の対向する２辺の中央部から直角に屈曲して下方へ延びる間隔保持片５ｂとを具備する。本体５aは、他の２辺側が所定の幅で下方へ屈曲して押圧片５ｃとなっている。間隔保持片５bは、隣り合うパネル材Pの所定の相互間隔に対応する幅を持つ。本体５aの中央には、ねじ棒２を相対回転不可能に挿通させるための挿通孔５ｄが形成される。挿通孔５ｄは、ねじ棒２の断面と相似形の切欠円形状である。なお、挿通孔５ｄは、ねじ棒２を相対回転不可能に挿通させるために、ねじ棒２の断面形状に応じた種々の異なる形状をとり得る。   The pressing member 5 is formed by bending a metal plate material, and includes a substantially rectangular main body 5a and a spacing piece 5b that is bent at a right angle from the center of two opposing sides of the main body and extends downward. The other two sides of the main body 5a are bent downward with a predetermined width to form a pressing piece 5c. The interval holding piece 5b has a width corresponding to a predetermined mutual interval between the adjacent panel members P. In the center of the main body 5a, an insertion hole 5d for allowing the screw rod 2 to be inserted so as not to be relatively rotatable is formed. The insertion hole 5 d has a cutout circular shape similar to the cross section of the screw rod 2. Note that the insertion hole 5d can take various different shapes depending on the cross-sectional shape of the screw rod 2 so that the screw rod 2 can be inserted in a relatively non-rotatable manner.

この固定金具１を用いて、架台B上に、隣り合うように、２つのパネル材Pをを固定するには、例えば、図１Aに示すように、架台B上に、貫通孔B1を挟むように、２つのパネル材Pを配置する。ねじ棒２の上端側に、押さえ部材５、座金７，８、ナット４を装着した状態で、アンカーヘッド３を回転操作し、ねじ棒２と平行に近くなるように配置する。ねじ棒２の下端側を、アンカーヘッド３と共に、２つのパネル材P間を通して、架台Bの貫通孔B１に挿入する。アンカーヘッド３が貫通孔B１を通過すると、図１Bに示すように、アンバランスにより、自動的にねじ棒２の軸線直交方向に向き、ねじ棒２が抜け止めされる。同時に、押さえ部材５の押圧片５ｃをパネルPの押さえ部の上に載せ、間隔保持片５ｂを隣り合うパネルPの間に配置する。次いで、２つのパネルPを間隔保持片５ｂに当接する位置まで移動させる。これで、隣り合うパネルP間の間隔が適正に調整される。押さえ部材５は、間隔保持片５ｂが２つのパネルP間に挟まれることによって回り止めされる。この状態で、ナット４に電動工具Tを掛けて締め込む。ねじ棒２は、押さえ部材５と共に回転が規制されるので、ナット４と共回りすることがなく、締め付け作業は円滑に行われる。 In order to fix the two panel materials P so as to be adjacent to each other on the gantry B using the fixing metal 1, for example, as shown in FIG. 1A, the through hole B1 is sandwiched on the gantry B. Two panel materials P are arranged. The anchor head 3 is rotated with the holding member 5, washers 7 and 8, and the nut 4 attached to the upper end side of the screw rod 2, and is arranged so as to be nearly parallel to the screw rod 2. The lower end side of the screw rod 2 is inserted into the through hole B1 of the gantry B through the space between the two panel members P together with the anchor head 3. When the anchor head 3 passes through the through hole B1, as shown in FIG. 1B, the screw rod 2 is automatically turned in the direction orthogonal to the axis of the screw rod 2 due to imbalance, and the screw rod 2 is prevented from coming off. At the same time, the pressing piece 5c of the pressing member 5 is placed on the pressing portion of the panel P, and the interval holding piece 5b is disposed between the adjacent panels P. Next, the two panels P are moved to a position where they abut against the spacing piece 5b. Thus, the interval between adjacent panels P is adjusted appropriately. The pressing member 5 is prevented from rotating when the interval holding piece 5b is sandwiched between the two panels P. In this state, the power tool T is hung on the nut 4 and tightened. Since the rotation of the screw rod 2 together with the pressing member 5 is restricted, the screw rod 2 does not rotate with the nut 4 and the tightening operation is performed smoothly.

１ 固定金具
２ ねじ棒
２ａ 切欠平面
３ アンカーヘッド
４ ナット
５ 押さえ部材
５ａ 本体
５ｂ 間隔保持片
５ｃ 押圧片
５ｄ 挿通孔
６ 枢ピン
B 架台
P パネル材
T 電動工具 DESCRIPTION OF SYMBOLS 1 Fixing metal fitting 2 Screw rod 2a Notch plane 3 Anchor head 4 Nut 5 Holding member 5a Main body 5b Space | interval holding piece 5c Pressing piece 5d Insertion hole 6 Pivot pin
B frame
P Panel material
T Electric tool

Claims (1)

２つのパネル材を所定の相互間隔を保持して隣り合う状態で、架台上に固定するための金具であって、
一端側が前記架台の貫通孔を貫通し、中間が前記２つのパネル材の相互間隔内を延び、他端側がパネル材の押さえ部の上方へ突出する長さを有するねじ棒と；このねじ棒の一端側に、当該ねじ棒を軸線直交方向に貫通する枢ピンにより枢支され、ねじ棒とほぼ平行に配置される挿入位置とねじ棒と直交方向に配置されるロック位置との間で回転自在のアンカーヘッドと；前記ねじ棒の他端側に螺合されるナットと；このナットと前記パネル材との間に配置されるように前記ねじ棒に嵌め込まれる押さえ部材とを具備し、
前記ねじ棒は、外周の少なくとも一部に切欠平面を具備し、
前記アンカーヘッドは、挿入位置において前記ねじ棒と共に前記架台の貫通孔を通過可能であるが、ロック位置においては当該貫通孔を通過不可能な形状に構成され、
前記押さえ部材は、前記ねじ棒を相対回転不可能に挿通させる形状の挿通孔と；前記２つのパネル材の押さえ部の上面に当接する押圧片と；当該２つの隣り合うパネル材の対向側面間に介入する間隔保持片とを具備することを特徴とするパネル材の隣接固定金具。 A metal fixture for fixing two panel members on a gantry in a state where they are adjacent to each other while maintaining a predetermined interval,
A screw rod having one end side penetrating the through hole of the mount, the middle extending within the interval between the two panel members , and the other end projecting above the holding portion of the panel member; One end is pivotally supported by a pivot pin that passes through the screw rod in the direction perpendicular to the axis, and is freely rotatable between an insertion position arranged substantially parallel to the screw rod and a lock position arranged perpendicular to the screw rod. An anchor head ; a nut screwed into the other end of the screw rod; and a pressing member fitted into the screw rod so as to be disposed between the nut and the panel member,
The screw rod comprises a cut-out plane at least at a part of the outer periphery ,
The anchor head can pass through the through hole of the gantry together with the screw rod at the insertion position, but is configured in a shape that cannot pass through the through hole at the lock position,
The pressing member includes an insertion hole having a shape through which the screw rod is inserted so as not to be relatively rotatable; a pressing piece in contact with the upper surface of the pressing portion of the two panel members ; and between the opposing side surfaces of the two adjacent panel members An adjacent fixing bracket for a panel material, characterized by comprising an interval holding piece intervening in the panel material.
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JP5998240B1 (en) * 2015-04-06 2016-09-28 タキゲン製造株式会社 Adjacent end fixing bracket of solar cell module and fixing method of solar cell module using the same.
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