JP5267801B2 - Drilling tool with dust collector - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a cover minimizing contamination of dirt and dust in a boring tool with a dust collector attachable thereto and detachable therefrom, by covering a suction port of the boring tool when the dust collector is removed. <P>SOLUTION: In the boring tool includes a housing body and the dust collector for collecting dust generated from a workpiece to be bored, the dust collector is attachable to and detachable from the housing body, and the attachable-detachable cover 80 is installed therein which forms an air passage extended from the suction portion of the housing body when the dust collector is removed from the boring tool. The cover 80 has the air passage extended in a vertical direction to a rotary shaft of a tip tool. The air passage opens downward. Grooves 84 are formed in the cover. The cover is inserted along rails formed in the housing body and fixed by a latch mechanism 83. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

  The present invention relates to a drilling tool that is driven by an electric motor and mainly drills a hole such as concrete or brick, and in particular, effectively cools a transmission drive unit that transmits the rotational force of the motor to a tip tool. The present invention relates to a perforating tool with a dust collector.

  Drilling tools are widely used to drill holes in stone materials such as concrete and brick. The drilling tool is used to make a drilled hole in a work material by driving a drill blade, and includes a general rotary drill, a hammer drill that rotates and strikes the drill blade, and a vibration drill. Since dust is generated when a drilling operation is performed using a drilling tool, an operator may wear a dust mask, protective glasses, or the like to perform the operation. In recent years, in order to remove dust generated during work, a drilling tool with a dust collector for sucking up dust has been widely used.

  Patent Document 1 discloses a rotary impact tool as an example, and details thereof will be described with reference to FIG. FIG. 14 is a side view showing a drilling tool with a dust collector, and shows a dust collector portion in a sectional view. The tip tool 108 is attached to the rotary impact tool 101 at a tool holding portion 107 protruding forward of the housing 102. The dust collection adapter 110 that surrounds a part of the tip tool 108 has a suction port 110a to which a dust collection hose 111 is connected. The dust collection hose 111 is held by a shrinkable support part 121 and connected to a dust collection case 134. A cooling fan 119 for cooling the motor 118 is attached to the rotation shaft of the motor 118. When the motor 118 rotates and the cooling fan 119 rotates, the cooling air flows into the housing through the cooling air inlet 116 attached to the lower end of the housing that covers the motor, and the motor 118 is cooled. The cooling air that has passed through the motor 118 is discharged to the outside of the housing through a discharge port (not shown).

  On the other hand, a dust collecting fan 114 is provided coaxially with the cooling fan 119 on the rotating shaft of the motor 118. When the motor 118 rotates and the dust collecting fan 114 rotates, air is sucked through the suction port 110a. As a result, air is sucked together with dust from the suction port 110a of the dust collecting adapter 110, and the sucked air mixed with dust flows into the dust collecting case 134 through the dust collecting hose 111, and passes through the filter 135 so that the dust is collected. After being supplemented, the purified air reaches the dust collecting fan 114.

JP 2008-207360 A

  In a conventional drilling tool with a dust collector, the dust collector can be detached from the drilling tool, and the drilling tool can be used alone. However, when the dust collector is removed, a large amount of dust is sucked from the suction port provided in the drilling tool depending on the method of use, and the dust collecting fan may be damaged. In particular, when working with the tip of the drilling tool facing upward, it has been found that there is a problem that dust falling from above is directly sucked from the suction port. Further, if the suction port is closed in order to prevent the inhalation of dust, the exhaust air from the dust collecting fan disappears and a load is applied to the motor.

  The present invention has been made in view of the above background, and its purpose is to cover a suction port of the drilling tool when the dust collector is removed in a drilling tool configured to be detachable from the dust collector, so that dust or dust is collected. Another object of the present invention is to provide a drilling tool with a dust collector that can reduce the contamination of the dust as much as possible.

  Another object of the present invention is to provide a drilling tool with a dust collecting device, in which a cover is attached so as to cover the suction port of the drilling tool, and the cover is realized at a low cost with a simple configuration.

  Of the inventions disclosed in the present application, typical features will be described as follows.

According to one aspect of the present invention, a motor, a transmission drive unit that transmits the rotational force of the motor to rotate the tip tool, a main body housing that accommodates these, and dust generated from the drilled work material are collected. A perforating tool having a dust collecting device for dust, the dust collecting device being detachable from the main body housing, and an air passage extending from a suction port of the main body housing when the dust collecting device is detached from the perforating tool A detachable cover is formed to form The cover has an opening at one end and an air passage that can communicate with the suction port at the other end. When the suction port and the air passage are communicated with each other, the opening is separated from the tip tool more than the suction port. did.

According to another aspect of the present invention, a plurality of ribs or slits are provided in the air passage of the cover so as to reduce the cross section of the passage . The cover can be manufactured by integral molding of plastic. Further, the cover is provided with a latch mechanism, and the latch mechanism is engaged with a part of the main body housing to fix the cover from falling.

  According to still another aspect of the present invention, rail means parallel to a part of the main body housing is formed, a suction port connected to a suction port of the dust collector is formed in the vicinity of the rail means, and the cover is a rail. It was configured to be mounted using. Two sets of rail means are provided, each set of rails is formed so that the width between the rails increases from the insertion direction toward the insertion end, and the cover is mounted using only one set of the two sets of rail means. It was made to be.

According to the present invention, provided with a cover to reduce dust and dust mixed to form an air passage that extend from the suction opening of the main housing when removing the dust collector from the drilling tool, the air Since the opening of the passage is configured so as to be farther from the tip tool than the suction port, dust or the like can be prevented from being directly sucked from the suction port of the main body housing. Further, by devising the length and shape of the air passage, the exhaust noise from the dust collecting fan can be reduced.

According to the invention of claim 2, the air passage is provided along the rotating shaft of the motor, the suction port is provided on the upper side of the motor and the tip tool side, and the opening is provided on the lower side of the motor. Therefore, even when working with the tip tool facing upward, dust is less likely to be sucked from the suction port, and contamination of the dust into the main body housing can be prevented.

According to the invention of claim 3, the cover of the air communication passage, is provided with the plurality of ribs or slits to allow passing path section is reduced, it is possible to prevent the large dust entering.

  According to invention of Claim 4, since a cover is manufactured by integral molding of a plastic, it can manufacture easily and can manufacture a cover cheaply.

  According to the invention of claim 5, rail means parallel to a part of the main body housing is formed, a suction port connected to the suction port of the dust collector is formed in the vicinity of the rail means, and the cover uses the rail. Thus, the cover can be attached using rail means for attaching the dust collector, and it is not necessary to modify the main body housing in order to attach the cover.

  According to the invention of claim 6, two sets of rail means are provided, each set of rails is formed such that the width between the rails is increased from the insertion direction toward the insertion end, and the cover is provided with two sets of rail means. Since only one set is mounted, the size of the cover can be kept to the minimum necessary, and a cover that does not get in the way when removed can be realized.

  According to the seventh aspect of the present invention, the cover is provided with a latch mechanism, and the latch mechanism is engaged with a part of the main body housing. Therefore, the cover can be prevented from dropping due to vibration during the drilling operation and the like. Can hold the cover.

  The above and other objects and novel features of the present invention will become apparent from the following description and drawings.

It is a side view which shows the whole drilling tool with a dust collecting adapter which concerns on the Example of this invention. It is sectional drawing which shows the whole drilling tool with a dust collecting adapter which concerns on the Example of this invention. 2 is a perspective view of a dust collection adapter 11 and a slider portion 20. FIG. It is a figure explaining how to attach the dust collector to the drilling tool. It is the perspective view which looked at the drilling tool 1 from diagonally forward. It is the perspective view which looked at the drilling tool 1 from diagonally downward. It is the perspective view which looked at the dust collection housing part 30 from diagonally backward. It is the perspective view which looked at the dust collection housing part 30 from diagonally backward and another angle. It is a fragmentary sectional view of the AA part of FIG. It is the perspective view which looked at the cover 80 attached to the drilling tool 1 from diagonally backward. It is the perspective view which looked at the cover 80 attached to the drilling tool 1 from diagonally forward lower side. 3 is a cross-sectional view showing the entire drilling tool when a cover 80 is attached to the drilling tool 1. FIG. It is sectional drawing of the BB part of FIG. It is a side view which shows the conventional drilling tool, and shows one part with sectional drawing.

  Embodiments of the present invention will be described below with reference to the drawings. In the following drawings, parts having the same function are denoted by the same reference numerals, and repeated description is omitted. Further, in this specification, description will be made assuming that the front-rear and up-down directions are the directions shown in FIG.

  FIG. 1 is a side view showing an entire drilling tool with a dust collecting adapter according to an embodiment of the present invention. In FIG. 1, the drilling tool 1 has four operation modes of a rotation / blow mode, a rotation mode, a blow mode, and a neutral mode as operation modes for driving, and the main body housing 2 includes a blow mechanism unit (not shown), It has a rotation transmission mechanism part and a switching mechanism part. A handle 3 is provided at the rear end of the main body housing 2, a trigger switch 4 is provided on the handle 3, and an electric cord 5 for feeding is connected. A dial-shaped changeover switch 6 for switching the operation mode is provided on the side surface of the main body housing 2. The changeover switch 6 can be switched to the above four operation modes. A tool holder 7 is provided at the front end of the main body housing, and a tool such as a drill blade (not shown) is attached to the tool holder 7, and the drill blade receives a striking force and / or a rotational force to be cut. Perform the required work on the material.

  The drilling tool 1 is attached with a dust collecting device 10 having a function of sucking dust generated by the drill blade and blowing air to the drill blade. The dust collector mainly holds the dust collection adapter 11 located near the tip of the drill blade, the slider portion 20 that holds the dust collection adapter 11 and expands and contracts in the front-rear direction, and the slider portion 20 is movably held. A dust collecting housing portion 30 that accommodates the dust case 34 is configured. The dust collector 10 can be attached to and detached from the drilling tool 1, and the drilling tool 1 can be used alone with the dust collector 10 removed. Further, by pressing the release button 37, the dust collecting case 34 can be detached from the dust collecting housing portion 30 downward, so that the collected dust can be easily discarded.

  A rail 25 is attached to the side of the slider portion 20, the rear side of the rail 25 is slidably held in the rail guide 31c, and a rail claw 25a protruding in the lateral direction is formed at the rear end portion. The range in the front-rear direction in which the rail claw 25a can move is restricted by the movement range restriction guides 38a and 38b. The movement range restriction guide 38a is guided by a flat gear 31d formed on the side of the dust collecting housing part 30 and is movable in the axial direction, and the position of the rail claw 25a when the slider part 20 is at the maximum extension position, That is, the initial position is defined. The movement range restriction guide 38b is movable in the axial direction back and forth on the side of the dust collecting housing part 30, and presses the position of the rail claw 25a when the slider part 20 is at the maximum extension position, that is, the drilling tool 1 against the work material. The maximum position where the slider portion 20 is contracted is defined. A planar gear 31d is formed below the movement range restriction guides 38a and 38b, and the movement range restriction guides 38a and 38b are in arbitrary positions by engaging with projections protruding from the movement range restriction guides 38a and 38b by springs. It can be fixed with.

  An attachment member 36 for holding the dust collecting device 10 detachably from the drilling tool 1 is provided on the rear side of the dust collecting housing portion 30. As the attachment member 36, a known fixing member such as a patch lock, a resin buckle, or a latch can be used.

  FIG. 2 is a cross-sectional view of a drilling tool with a dust collecting adapter according to an embodiment of the present invention. A drill blade 8 which is an example of a tip tool has a tip portion 8a for crushing a work material (not shown) and a spiral portion 8b having a function of moving dust generated by crushing the work material in a hole. As shown in the drawing, the vicinity of the tip 8 a of the drill blade 8 passes through the through hole 11 a of the dust collecting adapter 11 and reaches the work material.

  A motor 18 as a drive source is housed in the main body housing 2 in a vertically placed state, that is, its rotation axis is vertical. The motor 18 is an AC motor having a rotor 18a and a stator 18b, and a pinion 48 is integrally formed at the upper end of an output shaft (motor shaft) extending upward from the motor 18. A crankshaft 49 and an intermediate shaft 40 are vertically and rotatably supported on both sides of the output shaft of the motor 18, and a gear is provided at each intermediate height position of the crankshaft 49 and the intermediate shaft 40. These gears are connected to each other, and these gears mesh with the pinion 48.

  At the upper part of the main body housing 2, a cylinder 41 is disposed horizontally at both ends in the axial direction so as to be rotatably supported by a ball bearing 42 a and a metal bearing 42 b, and a piston 43 and a striker 44 are disposed in the cylinder 41. Is slidably fitted. The piston 43 is connected to the crankpin 49a of the crankshaft 49 via the connecting rod 45, and one end of the connecting rod 45 is connected to the piston 43 via the piston pin 43a.

  The rotation of the crankshaft 49 is converted into a longitudinal reciprocating linear motion in the cylinder 41 of the piston 43 by the crankpin 49a and the connecting rod 45, and the internal pressure of the air chamber fluctuates due to the reciprocating motion of the piston 43. As a result, the striker 44 reciprocates back and forth in the cylinder 41 and collides intermittently with the intermediate piece 46, so that the strike force is transmitted from the intermediate piece 46 to the drill blade 8.

  The gear, the crankshaft 49, the connecting rod 45, the cylinder 41, the piston 43, the striker 44, the intermediate piece 46 and the like described above constitute an impact mechanism, and the rotation of the output shaft 19 of the motor 18 is caused by the impact mechanism. It is converted into 43 reciprocating motions, and an impact force is given to the drill blade 8. The simple rotation of the drill blade 8 is such that the rotational force transmitted from the intermediate shaft 40 is transmitted to the cylinder 41 via the bevel gear mechanism, and the rotating portion including the intermediate shaft 40 constitutes the rotation transmission mechanism. The striking mechanism portion and the rotation transmission mechanism portion can be driven simultaneously or selectively, and all or a part of them constitutes a transmission driving portion for rotating or striking the drill blade. Further, a gear cover 15 is provided on the motor side of the transmission drive unit, and the pinion 48, the crankshaft 49, and the intermediate shaft 40 are rotatably held via a bearing or the like.

  During the rotation / blow mode operation, dust generated from the tip 8a of the drill blade 8 is guided into the dust collecting adapter 11 together with the rotation of the drill blade 8 and the shape of the spiral portion 8b, and the motor 18 rotates. By the suction force of the dust collecting fan 14 provided on the shaft, the air flows as shown by an arrow, and is guided from the suction port 11b to the dust collecting passage 12 to be inside the dust collecting case 34 provided in the dust collecting housing portion. The filter 35 is separated into air and dust, and the filtered dust is stored in the dust collection case 34. Although not shown in detail, the filter 35 is detachable from the dust collection case 34. Therefore, the lower part of the dust collecting housing part 30 is configured in an open state, and the dust collecting case 34 can be mounted from below. When the dust collection case 34 is inserted to a predetermined position, the claw portion 37a of the release button 37 is engaged with a convex portion 34a formed on a part of the dust collection case 34, and the dust collection kale 34 is stably held. . When detaching the dust collecting case 34, it is possible to pull the dust collecting case 34 downward by pressing the release button 37 from the front to release the engagement state between the claw portion 37a and the convex portion 34a. become. With such a configuration, dust stored in the dust collecting case 34 can be easily discarded, and the filter 35 can be easily replaced when the filter 35 is clogged.

  The air filtered by the filter 35 passes through the air passage 39, passes through the joint portion between the dust collector 10 and the main body housing 2, and reaches the dust collecting fan 14. The dust collection fan 14 is covered with the casing 9 to form a fan chamber. Part of the air that has flowed into the dust collecting fan 14 passes through a guide port 16 formed on the side of the fan chamber, and is sent upward as indicated by an arrow 17, and the rest from the air outlet 11 c of the dust collecting adapter 11. In order to spray the work material, it is returned to the dust collector 10 side. A sufficient space is secured between the gear cover 15, the casing 9, and the handle 3 so that air flowing out from the guide port 16 can pass therethrough. Although not shown, a guide by ribs or the like may be provided on the side wall in this space to guide the air flowing out from the guide port 16 to flow to a desired location.

  The air flow indicated by the arrow 17 flows around the striking mechanism portion and the rotation transmission mechanism portion in the main body housing 2 to cool the heated portion, and a discharge port 47a (described later) provided near the side surface of the ball bearing 42a. 5) and 47b (FIG. 6) are discharged to the outside of the main body housing 2. The air recirculated from the dust collecting fan 14 to the dust collecting adapter 11 passes through a joint surface between the dust collecting device 10 and the main body housing 2 to be described later, and flows in the air passage 13 as indicated by arrows 13a and 13b. 11 to the outlet 11c.

  In the present embodiment, a cooling fan 19 is provided together with the dust collecting fan 14 on the rotating shaft of the motor 18, and an air intake (described later in FIG. 6) provided at the lower portion of the motor 18 by the suction force of the cooling fan 19. The outside air is sucked from (see), and the motor 18 is cooled by passing between the rotor 18a and the stator 18b of the motor 18 and around the motor body. The sucked air reaches the cooling fan 19 after cooling the motor 18, and is discharged to the outside through outlets 53a (FIG. 5) and 53b (FIG. 6) described later.

  The dust collection adapter 11 is positioned in contact with the work material in the vicinity of the drill blade 8 by the slider portion 20 attached to the drilling tool 1. FIG. 3 shows a perspective view of the dust collection adapter 11 as seen from the front side. The dust collection adapter 11 is attached to the tip end side of the slider portion 20, and a space for allowing the drill blade 8 to pass therethrough is formed therein. In this space portion, a through-hole 11a for allowing the drill blade to penetrate is provided, and air is blown out to the vicinity of the suction port 11b for sucking dust generated by the drilling operation and the tip portion 8a of the drill blade 8. The air outlet 11c is formed. Here, the amount of air blown from the air outlet 11c is set to be smaller than the amount of air sucked from the suction port 11b. By adjusting the amount of air in this way, it is possible to efficiently collect dust with a small suction force, and to effectively prevent dust from leaking to the outside of the dust collecting adapter 11.

  Returning to FIG. 2 again, the slider portion 20 is composed of an outer movable pipe 21 and an inner movable pipe 22 provided therein. As a result, the inner movable pipe 22 becomes the dust collecting passage 12, and the air passage 13 for spraying is formed between the inner movable pipe 22 and the outer movable pipe 21, and the two passages 12 and 13 are arranged coaxially. Further, the dust collecting housing part 30 has a main body integrally formed with the outer fixed pipe 31, and an inner fixed pipe 32 is attached to the inside thereof. The spring 24 is provided in the air passage 13, that is, between the outer side pipe (21, 31) and the inner side pipe (22, 32), and connects the outer movable pipe 21 and the inner fixed pipe 32 to each other. Since the dust collecting adapter 11 is biased in the direction of separating, the dust collecting adapter 11 is biased in the direction of the work material.

  In the drilling work on the work material, the operator holds the handle 3 of the drilling tool 1, operates the trigger switch 4 to drive the motor 18, and transmits the rotational force of the motor 18. The drill blade 8 attached to the tip portion 8a of 1 is rotated and hit. When the operator presses the drilling tool 1 in the direction of the work material, the drill blade 8 crushes the work material and creates a hole in the work material.

  In the drilling operation, the operator further presses the drilling tool 1 forward as the drilling hole becomes deeper, and the drilling tool 1 moves in the direction of the work material. As the drilling tool 1 moves in the direction of the work material, the spring 24 is compressed by the force received from the dust collecting adapter 11, and a part of the outer movable pipe 21 enters the outer fixed pipe 31. When a part of the inner movable pipe 22 enters the inner fixed pipe 32, the protruding amount of the slider part 20 from the dust collecting housing part 30 changes. During the contraction, the slider portion 20 is held so as to be substantially parallel to the longitudinal direction of the drill blade 8, and the dust collecting adapter 11 moves rearward in the axial direction of the drill blade 8 with respect to the drilling tool 1. . Thus, since the slider part 20 was set as the structure provided so that expansion-contraction is possible, dust collection corresponding to the depth of a perforation hole can be performed efficiently.

  As described above, the air discharged from the dust collection fan 14 is guided to the air outlet 11 c at the upper part of the dust collection adapter 11 via the air passage 13. Clean air is blown to the tip of the drill blade 8 and / or the vicinity of the work material by the air outlet 11c. Since the wind can be blown near the tip of the drill blade 8 in this way, the staying dust can be effectively wound up and collected with a relatively small suction force. Leakage of dust to the outside can also be suppressed. In the present embodiment, since the air outlet 11c is formed integrally with the dust collecting adapter 11, it is not necessary to add another member to the dust collecting adapter as the blowing means. Furthermore, since the wind used for blowing is generated by the dust collecting fan 14 used for collecting dust, it is not necessary to newly add a blower such as a blower fan.

  Next, how to attach the dust collector 10 to the drilling tool 1 will be described with reference to FIG. The dust collector 10 can be removed downward with respect to the drilling tool 1. A parallel first rail 55 and a second rail 56 extending in the vertical direction are formed on a part of the body housing 2 of the drilling tool 1, that is, on the front side where the motor 18 is located. Above the two rails 55, 56, a joining surface 50 that forms a passage through which air of the drilling tool 1 and the dust collector 10 flows is formed obliquely. In order to prevent air leakage, the joint surface 50 on the drilling tool 1 side and the joint surface on the dust collector 10 side need to be in good contact. Therefore, it is preferable that the joint surface 50 be formed at a predetermined angle, for example, an angle of about 45 °, with the mounting direction (the direction in which the rail extends), not parallel to or perpendicular to the first rail 55 and the second rail 56. If comprised in this way, since a load is efficiently transmitted when it joins when attaching the dust collector 10 to the drilling tool 1 by the attachment member 36 so that it may mention later, both can be attached without gap.

  On the other hand, a groove to be described later that engages with the first rail 55 and the second rail 56 is formed on the dust collector 10 side. When mounting, two (two sets) grooves (described later) formed in the dust collector 10 are fitted to the first rail 55 and the second rail 56, and as shown by the dotted arrows in the figure. The dust device 10 is moved upward. When it is moved to a position where the joining surface 50 and the joining surface on the dust collector 10 side are brought into close contact with each other, the attachment member 36 is hooked on the protrusion 54. The dust collector 10 can be attached to the drilling tool 1 by the procedure as described above. In addition, when removing the dust collector 10, the reverse procedure may be performed, and the attachment member 36 is released and the dust collector 10 can be detached by moving the dust collector 10 downward.

  FIG. 5 is a perspective view of the drilling tool 1 as viewed obliquely from the front. Near the center of the front side of the main body housing 2, there is a joint surface 50 in which an inlet 51 for sucking air from the dust collector 10 and an outlet 52 for sending air for blowing out to the dust collector 10 are formed. It is formed. Below the joint surface 50, a discharge port 53 a is formed through which the air sucked from the air intake port 57 below the main body housing 2 by the cooling fan 19 is discharged to the outside. Several slits are formed in the discharge port 53a in the vertical and horizontal directions to prevent foreign matter from entering.

  In the vicinity of the joint surface 50 and on the side surface of the main body housing 2, a protrusion 54 for hooking the attachment member 36 is formed integrally with the main body housing 2. The protrusion 54 is substantially L-shaped when viewed from the front. Below the joint surface 50, a first rail 55 and a second rail 56 are provided on both sides of the housing for guiding the attachment and detachment of the dust collector 10 and stably fixing them. Here, the right and left direction refers to the direction described in the figure with reference to the position viewed from the operator who holds the handle 3. The spacing in the left-right direction of the convex rail surface of the first rail 55 is arranged so that the two are slightly separated from each other in the upward direction, and is formed so that no rattling occurs when the dust collector 10 is attached. . Similarly, the interval between the convex rail surfaces of the second rail 56 is formed so as to increase slightly as it goes upward. In this embodiment, the change (inclination) of the interval between the first rails is set larger than that of the second rails.

  A discharge port 47 a for discharging the cooling air sent to the striking mechanism portion and the rotation transmission mechanism portion to the outside is formed in the front portion on the upper side of the main body housing 2 and in front of the changeover switch 6. The position where the discharge port 47a is provided is not necessarily limited to this place, and may be provided in another place as long as the air that has been deprived of heat from the striking mechanism and the rotation transmission mechanism can be effectively discharged. May be. However, it may be set in consideration of the position of the discharge port 47a, the shape of the opening on the slit, the size, etc., so that dust or the like wound up by drilling work or the like is difficult to enter.

  FIG. 6 is a perspective view of the drilling tool 1 as viewed obliquely from below. It will be understood from FIG. 5 and FIG. 5 that the first rail 55 and the second rail 56 are provided on the right side and the left side of the main body housing 2. A motor cover 58 is fixed to two screws 59 below the motor 18, and the motor cover 58 is provided with an air intake 57 for taking in air sucked by the cooling fan 19 (see FIG. 2). The air sucked from the air intake port 57 by the cooling fan 19 flows inside or around the motor 18 and is discharged to the outside through the discharge port 53 a and the discharge port 53 b provided on the right side of the main body housing 2.

  FIG. 7 is a perspective view of the dust collecting housing 30 as viewed obliquely from the rear. What is characteristic in the present embodiment is that the outer fixed pipe 31 is manufactured integrally with the housing body of the dust collecting housing portion 30. That is, side wall 31a, 31b (refer FIG. 8) is integrally comprised by the axial direction side of the outer fixed pipe 31, and the back member 33 is attached to these back by the screw | thread. When the outer fixed pipe 31 and the side walls 31a and 31b are manufactured integrally by molding a synthetic resin such as plastic, it is preferable in terms of weight and strength. A mounting member 36 is provided behind the side wall 31a. The back member 33 is formed with a first groove 33 d that engages with the first rail 55 provided in the main body housing 2 and a second groove 33 e that engages with the second rail 56. The interval between the first groove portions 33d is formed to become narrower from the lower side (near arrow a) to the upper side (arrow b). The same applies to the interval between the second groove portions 33e.

  A joining surface 33a joined to the joining surface 50 on the main body housing 2 side is formed above the back member 33. The joining surface 33a is filtered by the blower outlet 33c connected to the air passage 13 and the filter 35. A suction port 33b serving as an outlet of the air passage 39 through which air flows is formed. Since the blower outlet 33c communicates with the air passage 13 and has an air flow rate smaller than that of the air passage 39, the opening area of the blower outlet 33c may be sufficiently smaller than the suction port 33b.

  FIG. 8 is a perspective view of the dust collecting housing 30 as viewed obliquely from the rear, and is a view as seen from an angle different from that of FIG. A side wall 31b is formed below the left side surface of the outer fixed pipe 31, and a rail guide 31c and a planar gear 31d for accommodating the rail 25 are formed. The attachment member 36 is, for example, a plastic latch or patchon lock, and includes an opening / closing lever 36b that is rotatably supported by the side wall 31a, and a locking lever 36a that is supported by the opening / closing lever 36b.

FIG. 9 is a partial cross-sectional view taken along line AA in FIG. The open / close lever 36b is rotatably supported on the side wall 31a by a rotating shaft 36c. A rotation shaft 36d passes through the opening / closing lever 36b, and this rotation shaft 36d serves as a rotation shaft of the locking lever 36a. The upper end portion of the locking lever 36a is formed so as to be folded back, and the dust collecting device 10 is fixed so that it does not fall by locking or engaging the push-back portion with the projection 54 provided on the side portion of the main body housing 2. The When the fixing member 36 is used for fixing, the joint surface 50 on the main body housing 2 side and the joint surface 33a on the dust collector 10 side are brought into close contact with each other because an engagement load is applied by the mounting member 36.

  Next, a cover that is attached to cover the opening surface 50 of the drilling tool 1 when the drilling tool 1 is used with the dust collector 10 removed is described with reference to FIGS. As described with reference to FIG. 4, the dust collector 10 is detachable, and the drilling tool 1 can be used in the detached state. However, since the dust collecting fan 14 is directly connected to the rotating shaft of the motor 18, the dust collecting fan 14 cannot be stopped when the dust collecting device 10 is removed. Therefore, if the opening surface 50 is left open, air is sucked from the suction port 51 and air is discharged from the blower port 52. Although it is conceivable that the opening surface 50 is closed as a countermeasure, the rotation of the dust collecting fan 14 is hindered and a load is applied to the motor 18. Further, the cooling action of the transmission drive unit is lost.

  Therefore, in the present invention, the cover is attached when the dust collector 10 is removed. FIG. 10 is a perspective view of the cover 80 attached to the drilling tool 1 as viewed obliquely from the rear. The cover 80 is inserted using the first rail 55 of the drilling tool 1 so as to be slid upward from below, similarly to the method of attaching the dust collector 10 shown in FIG. Therefore, a groove 84 corresponding to the first rail 55 is formed. Since the cover 80 is manufactured by integral molding of a synthetic resin such as plastic and is light in weight, it is sufficient to use only the first rail 55 to fix it, and it is not necessary to engage with the second rail 56. . If only the first rail 55 is used in this way, the size of the cover 80, particularly the width, can be reduced to the minimum necessary size, and a compact cover can be realized.

The cover 80 is formed with an opening surface 81 that is in close contact with the joint surface 50 on the main body housing 2 side, and the opening surface 81 is formed with a suction port 82 that serves as an outlet of an air passage (described later) formed in the cover 80. Is done. The size of the suction port 82 is the same as the opening area of the suction port 51 provided on the main body housing 2 side. In the cover 80, an opening corresponding to the air outlet 52 provided on the main body housing 2 side is not provided, and a latch mechanism 83 is provided at a position corresponding to the air outlet 52. By moving the latch mechanism 83 in the direction of the arrow, the latching portion 83a can be released from the engagement state with the air outlet 52 provided on the main body housing 2 side.

  FIG. 11 is a perspective view of the cover 80 attached to the drilling tool 1 as viewed obliquely from the lower front side. An air passage 85 (see FIG. 12), which will be described later, is formed inside the cover 80, and an opening 86 thereof is formed downward on the lower side of the cover 80. The opening 86 serves as a suction port for air sucked by the dust collecting fan 14, and is preferably configured to face downward so that dust and the like during drilling work do not enter as much as possible. In addition, a plurality of slits 87 are provided in the opening so as to prevent foreign matters having a predetermined size or larger from being sucked. The size and interval of the slits 87 are arbitrary, but may be determined in consideration of the environment in which the drilling tool 1 is used. Further, since it is only necessary to prevent foreign matter from entering, not only the slits but also ribs may be formed on the inner wall, a net may be provided on the opening, or a filter may be provided.

Characteristically in cover 80 is that the opening leading from the filter 35 to the air communication passage 39 in the dust collector 10 is blocked portion corresponding to the arrow 88 to the portion which is provided, i.e., FIG. 11. With this structure, it is possible to effectively prevent the dust scattered from the tip tool side from being sucked by the dust collecting fan 14 during the drilling operation.

  FIG. 12 is a cross-sectional view showing the entire drilling tool when the cover 80 is attached to the drilling tool 1. As can be understood by comparing this figure with FIG. 2, the air passage 85 formed by the cover 80 extends downward, and the opening 86 faces downward. A slit 87 is provided in the vicinity of the opening 86. When the motor 18 is driven, the dust collecting fan 14 is rotated, the outside air is sucked in the direction indicated by the arrow in the figure, and a part of the air reaching the dust collecting fan 14 passes through the guide port 16 to the transmission drive unit. Sent out. The remainder of the air that has reached the dust collecting fan 14 is discharged from the air outlet 52 (see FIG. 5), and the latch mechanism 83 (see FIG. 10) is engaged at the position of the air outlet 52. Since it does not cover all the opening surfaces of 52 but has a sufficient gap, it is discharged to the outside through this gap.

  13 is a cross-sectional view taken along the line BB in FIG. As can be understood from this figure, in this embodiment, the air passage 85 is divided into eight by providing a plurality of slits 87. Accordingly, it is possible to prevent foreign matters larger than the eight-divided opening surface from entering the dust collecting fan 14.

  As is clear from the above description, according to the present embodiment, the joining surface 50 of the drilling tool 1 and the joining surface 33a of the dust collector 10 can be satisfactorily brought into contact with each other, and air leakage from the joining portion is eliminated. Dust collection efficiency can be increased. Further, since a part of the clean air filtered by the filter 35 (or all if it is not necessary to blow out) is used for cooling the transmission drive unit, the temperature rise of the transmission drive unit is prevented and stable operation is possible. .

  Further, since the motor 18 is cooled by using a dedicated cooling fan 19 independently of the air flow for dust collection, the suction port 11b and the filter 35 are clogged, or for some reason, the air passage 39 is blocked. Even if the air stops flowing, the cooling effect of the motor 18 does not deteriorate, and the motor can be prevented from being damaged.

  Furthermore, when the dust collector 10 is not attached to the drilling tool 1, the cover 80 can be attached to effectively prevent dust from entering from the suction port 51 of the joint surface 50, thereby extending the life of the drilling tool. At the same time, a stable drilling operation can be performed.

  The present invention has been described based on the embodiments. However, the present invention is not limited to this, and various modifications can be made without departing from the spirit of the present invention. For example, in the present embodiment, the dust collector 10 has the air outlet 11c, but the present invention can also be applied to a dust collector having only a dust collecting mechanism without a blowing mechanism. In that case, either all of the air sucked by the dust collecting fan 14 is sent to the transmission drive unit, or a part of the air is sent to the transmission drive unit to form an air discharge port in the main body housing, and the rest Air may be discharged to the outside.

  Moreover, in the above-mentioned Example, although the 1st and 2nd rail was provided in the main body housing 2 side and the groove part was provided in the dust collector and the cover side, you may make these relations reverse. Furthermore, as a method of attaching the dust collector to the main body housing, not only rail means but also other fixing means may be used. In that case, it is preferable to form the dust collector so that the attachment direction and the joining surface have a predetermined angle rather than the same direction or the vertical direction.

  Furthermore, in the above-described embodiment, the power supply cord 5 supplies power to the hammer drill. However, a rechargeable secondary battery may be used. Further, in the above-described embodiment, the drilling tool has been described by taking the hammer drill as an example, but the same effect can be obtained even with a configuration such as a hammer, a drill, a vibration drill, or a driver drill as other drilling tools.

DESCRIPTION OF SYMBOLS 1 Drilling tool 2 Main body housing 3 Handle 4 Trigger switch 5 Power cord 6 Changeover switch 7 Tool holding part 8 Drill blade 8a (Drill blade) tip part 8b (Drill blade) spiral part 9 (Fan) casing 10 Dust collector DESCRIPTION OF SYMBOLS 11 Dust collection adapter 11a Through-hole 11b Suction port 11c Outlet 12 Dust collection passage 13 Air passage 14 Dust collection fan 15 Gear cover 16 Guide port 18 Motor 19 Cooling fan 20 Slider part 21 Outer movable pipe 22 Inner movable pipe 24 Spring 25 Rail 25a Rail claw 30 Dust collection housing part 31 Outer fixed pipe
31a, 31b Side wall 31c Rail guide 31d Planar gear 32 Inner fixed pipe 33 Back member 33a Joint surface 33b Suction port 33c Air outlet 34 Dust collection case 34 (Dust collection case) convex part 35 Filter 36 Mounting member 36a Locking lever 36b Open / close lever 36c, 36d Rotating shaft 37 Release button 37a (Release button) claw 38a, 38b Movement range restriction guide 39 Air passage 40 Intermediate shaft 41 Cylinder 42a Ball bearing 42b Metal bearing 43 Piston 44 Strike element 45 Connecting rod 46 Intermediate element 47a, 47b Discharge port 48 Pinion 49 Crankshaft 49a Crank pin 50 Joint surface 51 Suction port 52 Outlet 53a, 53b Discharge port 54 Projection 55 First rail 56 Second rail 57 Air intake 58 Motor cover 59 80 Cover 81 Opening surface 82 Suction port 83 Latch mechanism 84 Groove 85 Air passage 86 Opening 87 Slit 101 Rotating impact tool 102 Housing 107 Tool holder 108 Tip tool 110 Dust collecting adapter 110a Suction port 111 Dust collecting hose 114 Dust collecting fan 116 Cooling air inlet 118 Motor 119 Cooling fan 121 Support part 134 Dust collection case 135 Filter

Claims (7)

A motor, a transmission drive unit that transmits the rotational force of the motor to rotate the tip tool, a fan that is rotated by the motor, a main body housing that accommodates them, and dust generated from the drilled work material are collected. A drilling tool having a dust collector for dusting,
The dust collector is detachably formed with respect to the main body housing so as to be connected to a suction port of the fan formed in the main body housing,
A cover for reducing dust and dust mixed from the suction port when the dust collector is removed from the drilling tool is provided .
The cover has an opening at one end and an air passage that can communicate with the suction port at the other end. When the suction port and the air passage communicate with each other, the opening is more than the suction port. A drilling tool with a dust collector, wherein the drilling tool is separated from the tip tool . The air passage is provided along the rotation axis of the motor, the suction port is provided on the upper side of the motor and the tip tool side, and the opening is provided on the lower side of the motor. The perforating tool with a dust collector according to claim 1 . Dust collector with drilling tool according to claim 1 or 2, characterized in that said air communication path of the cover, provided with a plurality of ribs or slits to allow passing path section is reduced.   4. The perforating tool with a dust collector according to claim 3, wherein the cover is manufactured by integral molding of plastic. It said parallel rail means to a portion of the body housing is formed, in a position wherein the suction port is connected to the dust collecting device side inlet upon mounting the dust collecting device in the vicinity of the rail means Formed,
The drilling tool with a dust collector according to claim 4, wherein the cover is mounted using the rail. Two sets of the rail means are provided, and each set of rails is formed so that the width between the rails increases from the insertion direction toward the insertion end,
6. The perforating tool with a dust collector according to claim 5, wherein the cover is mounted using only one set of two sets of rail means.   The dust cover according to claim 6, wherein the cover is provided with a latch mechanism, and the latch mechanism is fixed so that the cover does not fall by being engaged with a part of the main body housing. Drilling tool.

Images