JP5265950B2 - Ceramic catalyst device - Google Patents

Ceramic catalyst device Download PDF

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JP5265950B2
JP5265950B2 JP2008080183A JP2008080183A JP5265950B2 JP 5265950 B2 JP5265950 B2 JP 5265950B2 JP 2008080183 A JP2008080183 A JP 2008080183A JP 2008080183 A JP2008080183 A JP 2008080183A JP 5265950 B2 JP5265950 B2 JP 5265950B2
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catalyst carrier
exhaust pipe
exhaust
catalyst
exhaust gas
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JP2009235931A (en
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誠 三ツ川
和寿 前田
克紀 大久保
弘幸 堀村
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Priority to JP2008080183A priority Critical patent/JP5265950B2/en
Priority to TW098104497A priority patent/TW200942320A/en
Priority to ES09725019.5T priority patent/ES2595356T3/en
Priority to CN200980110546XA priority patent/CN101981288B/en
Priority to BRPI0910119-5A priority patent/BRPI0910119A2/en
Priority to PCT/JP2009/000602 priority patent/WO2009118986A1/en
Priority to EP09725019.5A priority patent/EP2273084B1/en
Publication of JP2009235931A publication Critical patent/JP2009235931A/en
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  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a ceramic catalyst apparatus capable of reducing influence of exhaust gas on a mat and reducing the number of components. <P>SOLUTION: In the ceramic catalyst apparatus provided with a ceramic catalyst carrier 10 carrying a catalyst purifying exhaust gas discharged from an exhaust pipe 110, an external cylinder 13 in which the catalyst carrier 10 is accommodated, and a retainer mat 12 held between the catalyst carrier 10 and the external cylinder 13, an end part 110A of the exhaust pipe 110 is arranged near the catalyst carrier 10. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、セラミックス触媒装置に関する。   The present invention relates to a ceramic catalyst device.

エンジンからの排気ガスを浄化する触媒装置として、セラミックス製の触媒担体に触媒を担持させたものが提案されている。この種のセラミックス触媒装置では、触媒担体の外周を多層絶縁材層(以下、マットという)で取り巻いて金属製容器の内側に付設すると共に、マットの金属製容器に対する保持力向上のために、金属製容器の内側に上記マットに対し、軸方向への取付圧を加える端部リングを設けたものが提案されている(例えば、特許文献1参照)。
特開平6−101466号公報
As a catalyst device for purifying exhaust gas from an engine, an apparatus in which a catalyst is supported on a ceramic catalyst carrier has been proposed. In this type of ceramic catalyst device, the outer periphery of the catalyst carrier is surrounded by a multilayer insulating material layer (hereinafter referred to as a mat) and attached to the inside of the metal container, and in order to improve the holding power of the mat against the metal container, The thing which provided the edge part ring which applies the attachment pressure to an axial direction with respect to the said mat | matte inside the manufacturing container is proposed (for example, refer patent document 1).
JP-A-6-101466

従来の構成では、端部リングを備える分、部品点数が多くなってしまう。
しかし、従来の構成から端部リングを取り外すと、排気ガスがマットに触れることが予測されるため、排気ガスのマットに対する影響を低減できる構成が望まれる。
In the conventional configuration, the number of parts increases due to the provision of the end ring.
However, when the end ring is removed from the conventional configuration, it is predicted that the exhaust gas will touch the mat. Therefore, a configuration that can reduce the influence of the exhaust gas on the mat is desired.

本発明は、上述した事情を鑑みてなされたものであり、排気ガスのマットに対する影響を低減し、かつ、部品点数の低減が可能なセラミックス触媒装置を提供することを目的とする。   The present invention has been made in view of the above-described circumstances, and an object thereof is to provide a ceramic catalyst device capable of reducing the influence of exhaust gas on a mat and reducing the number of parts.

上述課題を解決するため、本発明は、排気管(110)から出力される排気ガスを浄化する触媒を担持したセラミックス製の触媒担体(10)と、この触媒担体(10)を保持する外筒(13)と、触媒担体(10)と外筒(13)との間に挟持されるマット(12)とを備え、排気マフラ(100)内に配置されるセラミックス触媒装置において、前記排気マフラ(100)の内部空間には、その長手方向に間隔を空けて複数枚の隔壁(131,132)が設けられ、前記排気マフラ(100)内の長手方向一方側に位置する隔壁(131)には、この隔壁(131)を貫通して長手方向に延びる位置決め用筒部材(135)が取り付けられ、この位置決め用筒部材(135)の長手方向一方側の前端部(135A)に、前記排気管(110)が挿入されると共に前記排気管(110)の外周が接合されて前記排気管(110)が保持され、この位置決め用筒部材(135)の長手方向他方側の後端部(135B)に、前記外筒(13)が接合され、前記外筒(13)は、前記排気マフラ(100)の長手方向に延在して他の隔壁(132)を貫通して前記排気マフラ(100)内に支持され、前記排気管(110)は、前記位置決め用筒部材(135)内で前記触媒担体(10)に向かって前記触媒担体(10)と略同径または小径まで拡径し、この拡径した端部(110A)は、前記位置決め用部材(135)と前記外筒(13)との取付部(137)よりも前記触媒担体(10)側であって、前記触媒担体(10)に対して前記排気管(110)が排気ガスの熱で線膨長する分だけ離れた近接させたレイアウトとし、前記外筒(13)と前記位置決め用筒部材(135)との接合位置が、前記排気管(110)の端部(110A)に対して排気ガス上流側に位置すると共に、前記位置決め用筒部材(135)が取り付けられる前記隔壁(131)が、前記接合位置と、前記位置決め用筒部材(135)と前記排気管(110)との接合位置である前記前端部(135A)との間に位置し、前記マット(12)の端部は、前記触媒担体(10)の端部よりも排気ガス下流側にオフセットして配置されており、前記排気管(110)の端部(110A)と前記触媒担体(10)との間の距離は、前記オフセットの量よりも小さいことを特徴とする。この発明によれば、端部リングを設けることなく排気ガスのマットに対する影響を低減でき、部品点数の低減が可能になる。 In order to solve the above problems, the present invention provides a ceramic catalyst carrier (10) carrying a catalyst for purifying exhaust gas output from an exhaust pipe (110 ), and an outer cylinder holding the catalyst carrier (10). and (13), the ceramic catalytic converter and a mat (12), is arranged in the exhaust muffler (100) sandwiched between the catalyst carrier (10) the outer tube (13), said exhaust muffler ( 100) is provided with a plurality of partition walls (131, 132) at intervals in the longitudinal direction, and the partition wall (131) located on one side in the longitudinal direction in the exhaust muffler (100) A positioning cylinder member (135) extending in the longitudinal direction through the partition wall (131) is attached, and the exhaust pipe (135A) is connected to the front end (135A) on one side in the longitudinal direction of the positioning cylinder member (135). 11 ) Is inserted and the outer periphery of the exhaust pipe (110) is joined to hold the exhaust pipe (110), and the rear end (135B) on the other side in the longitudinal direction of the positioning cylinder member (135) The outer cylinder (13) is joined, and the outer cylinder (13) extends in the longitudinal direction of the exhaust muffler (100) and penetrates another partition wall (132) into the exhaust muffler (100). The exhaust pipe (110) is supported, and the diameter of the exhaust pipe (110) is increased toward the catalyst carrier (10) in the positioning cylinder member (135 ) to be substantially the same or smaller than the catalyst carrier (10). The end portion (110A) is closer to the catalyst carrier (10) than the attachment portion (137) between the positioning member (135) and the outer cylinder (13), and is located relative to the catalyst carrier (10). the exhaust pipe (110) to the line膨長by the heat of the exhaust gas Te A minute apart proximity to the layout, the position of junction between the outer cylinder (13) and the positioning cylindrical member (135) is, the exhaust gas upstream side with respect to the end portion of the exhaust pipe (110) (110A) And the partition wall (131) to which the positioning cylinder member (135) is attached is the joining position and the joining position of the positioning cylinder member (135) and the exhaust pipe (110). The mat (12) is located between the front end (135A) and the end of the mat (12) is offset from the end of the catalyst carrier (10) to the exhaust gas downstream side, and the exhaust pipe ( 110), and the distance between the catalyst carrier (10) and the catalyst carrier (10) is smaller than the amount of the offset . According to the present invention, the influence of the exhaust gas on the mat can be reduced without providing an end ring, and the number of parts can be reduced.

また、前記排気管(110)の端部(110A)は、前記排気管(110)が接合される前記位置決め用筒部材(135)と前記外筒(13)との取付部(137)よりも前記触媒担体(10)側にしたので、排気管の端部を触媒担体により一層近づけることができるので、マットに対して排気ガスが流れることを低減させることが期待できる。 Further, an end portion of the exhaust pipe (110) (110A), said than the mounting portion with the outer cylinder exhaust pipe and the positioning cylindrical member (110) is joined (135) (13) (137) since the catalyst carrier (10) side, the end of the discharge pipe it is possible to further closer to the catalyst carrier can be expected to be reduced to flow exhaust gas to mat.

また、前記マット(12)の端部は、前記触媒担体(10)の端部よりも排気ガス下流側にオフセットして配置されており、前記排気管(110)の端部(110A)と前記触媒担体(10)との間の距離は、前記オフセットの量よりも小さくしたので、触媒担体の端部よりもマットの端部を排気ガス下流側に配置することにより、マットの保護が可能になると共に風食をも低減させることを期待することができる。 Further, the end of the mat (12) is arranged offset from the end of the catalyst carrier (10) to the exhaust gas downstream side, and the end (110A) of the exhaust pipe (110) and the end Since the distance to the catalyst carrier (10) is smaller than the amount of the offset, the mat can be protected by disposing the end of the mat on the exhaust gas downstream side of the end of the catalyst carrier. And it can be expected to reduce wind erosion.

また、前記排気管排気管(110)の端部(110A)を、前記触媒担体(10)に対して、前記排気管(110)が排気ガスで線膨張する分だけ離して配置してもよい。この構成によれば、排気管の熱膨張による触媒担体への影響を回避することができる。 The end portion (110A) of said exhaust pipe exhaust pipe (110), wherein the catalyst carrier (10), said exhaust pipe (110) may be arranged apart by the amount of linear expansion in the exhaust gas . According to this configuration, the influence on the catalyst carrier due to the thermal expansion of the exhaust pipe can be avoided.

本発明では、排気ガスのマットに対する影響を低減し、かつ、部品点数の低減が可能になる。
た、排気管の端部を触媒担体により一層近づけることができ、マットに対して排気ガスが流れることを低減させることが期待できる。
た、マットの保護が可能になると共に風食をも低減させることを期待することができる。
た、排気管の熱膨張による触媒担体への影響を回避することができる。
In the present invention, to reduce the effect on mat exhaust gas, and allows a reduction in the number of component parts.
Also, the end of the exhaust pipe can be further closer to the catalyst carrier can be expected to reduce the exhaust gas flow with respect to the mat.
Also, it can be expected that also reduce wind erosion together it is possible to protect the Ma Tsu door.
Also, it is possible to avoid the influence of the catalyst support due to thermal expansion of the exhaust pipe.

以下、図面を参照して本発明の実施形態を説明する。
図1及び図2は、本発明の実施形態に係るセラミックス触媒装置1を備えた排気マフラ100の断面図である。この排気マフラ100は、自動二輪車のエンジンから延びる排気管110の後端に接続され、この排気管110を通った排気ガスを減圧して外部に排出するサイレンサとして機能する。
この排気マフラ100は、エンジンから延びる単一の排気管110が接続される筒状本体120を有し、この筒状本体120内に、セラミック製の触媒担体10を備えるセラミックス触媒装置(以下、触媒装置)1が支持される。
この筒状本体120は、この筒状本体120の外周面を構成する外筒121と、この外筒121内に挿入される内筒122と、これら筒部材121、122の前部開口及び後部開口を各々覆うように連結される略お椀状の前壁部123及び後壁部124とを備える。
この内筒122、前壁部123及び後壁部124とによって形成される内部空間は、複数枚(本例では2枚)の隔壁(以下、第1隔壁131、第2隔壁132という)を介して複数(本例では3つ)の膨張室(以下、第1膨張室A、第2膨張室B、第3膨張室Cという)に仕切られ、排気管110の端部110Aが筒状本体120の前壁部123を貫通して筒状本体120内に挿入される。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 and 2 are cross-sectional views of an exhaust muffler 100 including a ceramic catalyst device 1 according to an embodiment of the present invention. The exhaust muffler 100 is connected to the rear end of an exhaust pipe 110 extending from the engine of the motorcycle, and functions as a silencer that decompresses exhaust gas passing through the exhaust pipe 110 and discharges the exhaust gas to the outside.
The exhaust muffler 100 has a cylindrical main body 120 to which a single exhaust pipe 110 extending from an engine is connected, and a ceramic catalyst device (hereinafter referred to as a catalyst) having a ceramic catalyst carrier 10 in the cylindrical main body 120. Device 1) is supported.
The cylindrical main body 120 includes an outer cylinder 121 that constitutes an outer peripheral surface of the cylindrical main body 120, an inner cylinder 122 that is inserted into the outer cylinder 121, and front and rear openings of the cylindrical members 121 and 122. Are provided with a substantially bowl-shaped front wall portion 123 and a rear wall portion 124 that are connected to each other.
The internal space formed by the inner cylinder 122, the front wall portion 123, and the rear wall portion 124 is provided with a plurality of (in this example, two) partition walls (hereinafter referred to as first partition walls 131 and second partition walls 132). Are divided into a plurality of (three in this example) expansion chambers (hereinafter referred to as a first expansion chamber A, a second expansion chamber B, and a third expansion chamber C), and the end 110A of the exhaust pipe 110 is formed into the cylindrical main body 120. Is inserted into the cylindrical main body 120 through the front wall portion 123.

筒状本体120内の前側に位置する第1隔壁131には、この第1隔壁131を貫通して筒状本体120の長手方向に延びる位置決め用筒部材(位置決め用部材)135が取り付けられる。この位置決め用筒部材135は、前壁部123側に向かって徐々に径が細くなる筒形状に形成され、最も小径の前端部135Aに排気管110が略隙間無く挿入されて溶接等で接合される。
また、この位置決め用筒部材135の後端部135Bには、触媒装置1の外ケースを構成する外筒13が嵌め込まれて溶接等で接合される。排気管110は、この位置決め用筒部材135内で後方に向かって徐々に拡径する拡径部110Bを有し、この拡径部110Bの端部110Aが、位置決め用筒部材135よりも後方に位置する。すなわち、排気管110の端部110Aは、位置決め用筒部材135と外筒13との取付部137よりも後方に位置して外筒13内に入り込む。また、この排気管110の端部110Aは、触媒装置1内の触媒担体10と略同径に形成され、触媒担体10に近接配置される。
A positioning cylinder member (positioning member) 135 that passes through the first partition wall 131 and extends in the longitudinal direction of the cylindrical body 120 is attached to the first partition wall 131 located on the front side in the cylindrical body 120. The positioning cylinder member 135 is formed in a cylindrical shape whose diameter gradually decreases toward the front wall portion 123 side, and the exhaust pipe 110 is inserted into the smallest diameter front end portion 135A with almost no gap and joined by welding or the like. The
Further, the outer cylinder 13 constituting the outer case of the catalyst device 1 is fitted into the rear end portion 135B of the positioning cylinder member 135 and joined by welding or the like. The exhaust pipe 110 has a diameter-increased portion 110B that gradually increases in diameter toward the rear in the positioning cylinder member 135, and an end portion 110A of the diameter-expanded portion 110B is located behind the positioning cylinder member 135. To position. That is, the end portion 110 </ b> A of the exhaust pipe 110 enters the outer cylinder 13 by being positioned behind the attachment portion 137 between the positioning cylinder member 135 and the outer cylinder 13. Further, the end 110 </ b> A of the exhaust pipe 110 is formed to have substantially the same diameter as the catalyst carrier 10 in the catalyst device 1, and is disposed close to the catalyst carrier 10.

触媒装置1の外筒13は、筒状本体120の長手方向に沿って延在して第2隔壁132を貫通し、第2隔壁132に支持される。この場合、触媒装置1が、位置決め用筒部材135と第2隔壁132とに支持されるので、支持強度を十分に確保できる。また、同一の位置決め用筒部材135に触媒装置1と排気管110とが支持されるので、触媒装置1と排気管110との位置関係を正確に設定することができる。
なお、筒状本体120の外筒121と内筒122との間にはグラスウール等の吸音材102が設けられ、また、後壁部124を構成する内側後壁部124Aと外側後壁部124Bとの間、及び、後壁部124を貫通するテールパイプ145の外周を覆う筒体125の内側にも吸音材102が設けられる。
The outer cylinder 13 of the catalyst device 1 extends along the longitudinal direction of the cylindrical main body 120, passes through the second partition wall 132, and is supported by the second partition wall 132. In this case, since the catalyst device 1 is supported by the positioning cylinder member 135 and the second partition wall 132, sufficient support strength can be secured. Further, since the catalyst device 1 and the exhaust pipe 110 are supported by the same positioning cylinder member 135, the positional relationship between the catalyst device 1 and the exhaust pipe 110 can be set accurately.
A sound absorbing material 102 such as glass wool is provided between the outer cylinder 121 and the inner cylinder 122 of the cylindrical main body 120, and an inner rear wall portion 124A and an outer rear wall portion 124B constituting the rear wall portion 124 are provided. Further, the sound absorbing material 102 is also provided inside the cylindrical body 125 that covers the outer periphery of the tail pipe 145 that passes through the rear wall portion 124.

触媒装置1は、触媒担体10に形成された多数の貫通孔5を介して排気管110の端部110A側と第1膨張室Aとを連通させ、この排気管端部110Aから排出された排気ガスを触媒担体10を通過する際に浄化する。ここで、触媒装置1の外径は、排気管端部110Aの外径よりも大径に形成されると共に、位置決め用筒部材135によって排気管端部110Aと触媒担体10とが略同軸上に位置決めされる。このため、排気管端部110Aから排出された排気ガスを、触媒担体10に効率よく入れて第1膨張室Aに流入させることができる。
また、第2隔壁132には、触媒装置1からずれた位置に、第1連通管141と第3連通管143とが貫通して固定され、また、第1隔壁131には、位置決め用筒部材135からずれた位置に第2連通管142が貫通して固定される。
第1連通管141は、第1膨張室Aと第2膨張室Bとを連通し、第2連通管142は、第2膨張室Bと第3膨張室Cとを連通する。また、第3連通管143は、一端が第2膨張室Bを横断して第1隔壁131を貫通して第3膨張室Cに開口すると共に、他端が第1膨張室Aを横断し、その後端に連結されたテールパイプ145が筒状本体120の後壁部124を貫通して第3膨張室Cと排気マフラ100外の空間とを連通する。
The catalyst device 1 allows the end 110A side of the exhaust pipe 110 and the first expansion chamber A to communicate with each other through a large number of through holes 5 formed in the catalyst carrier 10, and the exhaust gas discharged from the exhaust pipe end 110A. The gas is purified when it passes through the catalyst carrier 10. Here, the outer diameter of the catalyst device 1 is formed larger than the outer diameter of the exhaust pipe end portion 110A, and the exhaust pipe end portion 110A and the catalyst carrier 10 are made substantially coaxial with each other by the positioning cylinder member 135. Positioned. For this reason, the exhaust gas discharged from the exhaust pipe end portion 110A can be efficiently put into the catalyst carrier 10 and allowed to flow into the first expansion chamber A.
The first communication pipe 141 and the third communication pipe 143 pass through and are fixed to the second partition wall 132 at positions displaced from the catalyst device 1, and the first partition wall 131 has a positioning cylinder member. The second communication pipe 142 penetrates and is fixed at a position shifted from 135.
The first communication pipe 141 communicates the first expansion chamber A and the second expansion chamber B, and the second communication pipe 142 communicates the second expansion chamber B and the third expansion chamber C. The third communication pipe 143 has one end passing through the second expansion chamber B and passing through the first partition 131 and opening to the third expansion chamber C, and the other end passing through the first expansion chamber A. A tail pipe 145 connected to the rear end passes through the rear wall portion 124 of the cylindrical main body 120 to communicate the third expansion chamber C and the space outside the exhaust muffler 100.

この排気マフラ100では、排気管110の端部110Aから排出された排気ガスが、図1に矢印で示すように、触媒装置1を通過して排気マフラ100内の第1膨張室Aに流入し、流れ方向を反転して第1連通管141を通って第2膨張室Bに流入し、再び流れ方向を反転して第2連通管142を通って第3膨張室Cに流入した後、再び流れ方向を反転して第3連通管143及びテールパイプ145を通って外部へと排出される。
この筒状本体120の断面積は、この筒状本体120に挿入される排気管110よりも大きく形成されるため、排気ガスが各膨張室A〜Cに流入する際に減圧される。また、触媒装置1を排気マフラ100の筒状本体120内に配置したため、触媒装置1のレイアウトスペースが容易に確保される。また、触媒装置1を排気管110の端部110Aと同軸上に配置したため、排気管110の端部110Aから排出された排気ガスをその流れ方向を変えることなく触媒装置1に円滑に流入させることができる。
In the exhaust muffler 100, the exhaust gas discharged from the end 110A of the exhaust pipe 110 passes through the catalyst device 1 and flows into the first expansion chamber A in the exhaust muffler 100, as indicated by an arrow in FIG. The flow direction is reversed and flows into the second expansion chamber B through the first communication pipe 141, and the flow direction is reversed again and flows into the third expansion chamber C through the second communication pipe 142, and then again. The flow direction is reversed, and the liquid is discharged to the outside through the third communication pipe 143 and the tail pipe 145.
Since the cross-sectional area of the cylindrical main body 120 is formed larger than the exhaust pipe 110 inserted into the cylindrical main body 120, the pressure is reduced when the exhaust gas flows into the expansion chambers A to C. Further, since the catalyst device 1 is disposed in the cylindrical main body 120 of the exhaust muffler 100, the layout space of the catalyst device 1 is easily ensured. Further, since the catalyst device 1 is arranged coaxially with the end portion 110A of the exhaust pipe 110, the exhaust gas discharged from the end portion 110A of the exhaust pipe 110 can be smoothly flowed into the catalyst device 1 without changing its flow direction. Can do.

次に触媒装置1について詳述する。図3は触媒装置1の分解斜視図を示している。この図に示すように、触媒装置1は、排気ガス浄化機能を有する触媒を担持した触媒担体10と、触媒担体10の外周を覆う保持マット(触媒保持マットとも称する)12と、触媒担体10を保持マット12を介して保持する外筒13とを備えている。
触媒担体10は、その軸線方向に沿って延びる貫通孔5をハニカム状に形成したハニカム構造体を基材とし、この基材の内側に、排気ガス成分を分解する白金、パラジウム、ロジウム等の触媒を担持している。すなわち、この触媒担体10は、白金、パラジウム、ロジウム等によって排気ガス中の炭化水素と一酸化炭素と酸化窒素とを酸化、還元反応によって除去する三元触媒として機能する。
ここで、この触媒担体10の断面形状、つまり、ハニカム構造体の断面形状は、真円断面を有する柱形状(円柱形状)に形成されている。なお、断面形状に楕円形状等の他形状を適用してもよい。
Next, the catalyst device 1 will be described in detail. FIG. 3 shows an exploded perspective view of the catalyst device 1. As shown in this figure, the catalyst device 1 includes a catalyst carrier 10 carrying a catalyst having an exhaust gas purifying function, a holding mat (also referred to as a catalyst holding mat) 12 covering the outer periphery of the catalyst carrier 10, and a catalyst carrier 10. And an outer cylinder 13 that is held via a holding mat 12.
The catalyst carrier 10 uses a honeycomb structure in which through holes 5 extending in the axial direction thereof are formed in a honeycomb shape as a base material, and a catalyst such as platinum, palladium, rhodium or the like that decomposes exhaust gas components inside the base material. Is carried. That is, the catalyst carrier 10 functions as a three-way catalyst that removes hydrocarbons, carbon monoxide, and nitrogen oxide in the exhaust gas by platinum, palladium, rhodium, and the like by oxidation and reduction reactions.
Here, the cross-sectional shape of the catalyst carrier 10, that is, the cross-sectional shape of the honeycomb structure is formed in a columnar shape (cylindrical shape) having a perfect circular cross section. In addition, you may apply other shapes, such as elliptical shape, to cross-sectional shape.

また、本実施形態では、このハニカム構造体に、多孔構造を有するセラミックス多孔体で形成されたセラミックスハニカムを用いている。このため、金属製のハニカム構造体を用いた場合よりも全体重量を軽くできる、また、多孔質のセラミックスを用いたため、内部の表面積を確保し易くなり、触媒も担持し易くなる、といった利点がある。
ここで、触媒担体10の基材となるセラミックスの好ましい例としてはコージェライト、ムライト、アルミナ、アルカリ土類金属のアルミネート、炭化ケイ素、窒化ケイ素等、或いはこれらの類似物を含む各種耐熱性セラミックスが挙げられる。また、基材の形状は、粉末状、顆粒状、粒状(球を含む)、ペレット状(円筒形や環状を含む)、タブレット状、ハニカム状等、いずれの形態であってもよく、好ましくはハニカム構造である。
In the present embodiment, a ceramic honeycomb formed of a porous ceramic body having a porous structure is used as the honeycomb structure. For this reason, the overall weight can be reduced as compared with the case where a metal honeycomb structure is used, and because the porous ceramic is used, it is easy to secure the internal surface area and to carry the catalyst. is there.
Here, as a preferable example of the ceramic used as the base material of the catalyst carrier 10, various heat-resistant ceramics including cordierite, mullite, alumina, alkaline earth metal aluminate, silicon carbide, silicon nitride, or the like, or the like. Is mentioned. Further, the shape of the substrate may be any form such as powder, granule, granular (including spheres), pellet (including cylindrical or annular), tablet, honeycomb, etc. It has a honeycomb structure.

触媒担体10にパラジウム、ロジウム、白金を担持させるための溶液は、これら金属を含む化合物を所定溶媒に溶解させたものである。パラジウムを担持させるために用いる材料としては、硝酸塩、塩化物、酢酸塩、錯塩(ジクロロテトラアンミンパラジウム等)等が挙げられる。また、白金を担持させる材料としては、硝酸塩、塩化物、酢酸塩、錯塩(ジニトロジアンミン白金、トリクロロトリアンミン白金等)等が挙げられる。また、触媒担体にロジウムを担持させる材料としては、硝酸塩、塩化物、酢酸塩、硫酸塩、錯塩(ペンタアンミンクロロロジウム、ヘキサアンミンロジウム等)等が挙げられる。そして、これらの材料の溶液を調整し、この溶液に上述した触媒担体10を含浸させることにより、触媒担体10にパラジウム、白金、ロジウムを担持させることができる。溶媒としては、水や有機溶媒を用いることが可能であるが、溶解度や廃液処理の容易性、入手容易性等を考慮すると水が好ましい。また、上記溶液に触媒担体を含浸させた後、触媒担体を、例えば250度程度に加熱して乾燥させることで、触媒担体10が有する多孔構造にパラジウム、ロジウム、白金が担持され、排気ガス中の窒素酸化物、HC(炭化水素)、CO(一酸化炭素)等を分解浄化することができる。なお、要求される排ガス浄化性能によっては、パラジウム、ロジウム、白金のいずれか1または2種のみを触媒担体10に担持させて触媒を構成してもよい。また、パラジウム、ロジウム、白金の他に、触媒として機能する金属や金属化合物等を触媒担体10に担持させてもよい。   The solution for supporting palladium, rhodium and platinum on the catalyst carrier 10 is obtained by dissolving a compound containing these metals in a predetermined solvent. Examples of materials used for supporting palladium include nitrates, chlorides, acetates, complex salts (such as dichlorotetraammine palladium), and the like. Examples of the material for supporting platinum include nitrates, chlorides, acetates, complex salts (such as dinitrodiammine platinum and trichlorotriammine platinum). Examples of the material for supporting rhodium on the catalyst carrier include nitrates, chlorides, acetates, sulfates, complex salts (pentamminechlororhodium, hexaamminerhodium, etc.). Then, by preparing a solution of these materials and impregnating the above-described catalyst carrier 10 in this solution, the catalyst carrier 10 can carry palladium, platinum, and rhodium. As the solvent, water or an organic solvent can be used, but water is preferable in consideration of solubility, ease of waste liquid treatment, availability, and the like. Further, after impregnating the catalyst carrier into the above solution, the catalyst carrier is heated to, for example, about 250 ° C. and dried, whereby palladium, rhodium and platinum are supported on the porous structure of the catalyst carrier 10, Nitrogen oxide, HC (hydrocarbon), CO (carbon monoxide), etc. can be decomposed and purified. Depending on the required exhaust gas purification performance, the catalyst may be configured by supporting only one or two of palladium, rhodium, and platinum on the catalyst carrier 10. In addition to palladium, rhodium, and platinum, a metal or a metal compound that functions as a catalyst may be supported on the catalyst carrier 10.

保持マット12は、セラミックス製の繊維をマット状に集積して構成したものである。この保持マット12は、長尺状に形成され、触媒担体10の外表面に巻き付けられる。この保持マット12の一端には凸状の合わせ部12Aが形成され、他端には凹状の合わせ部12Bが形成され、保持マット12を触媒担体10に巻き付けた際にこれら合わせ部12A、12Bを係合して触媒担体10に巻き付けた状態に保持することができる。
また、保持マット12は、繊維が絡み合った集合体であるため、表面及び内部には微細な隙間が無数に形成される。このため、保持マット12は、比較的大きな弾性を有すると共に、表面の面粗度が粗くなり、表面の摩擦係数も比較的高いものとなる。ここで、保持マット12の材質は、耐熱性及び弾性を有するものであれば良く、アルミナ、ムライト、コージェライト、炭化珪素等のセラミックス材料の他に、繊維状の金属を集積したものやグラスウール等を用いることができる。
The holding mat 12 is configured by collecting ceramic fibers in a mat shape. The holding mat 12 is formed in a long shape and is wound around the outer surface of the catalyst carrier 10. A convex mating portion 12A is formed at one end of the holding mat 12, and a concave mating portion 12B is formed at the other end. When the holding mat 12 is wound around the catalyst carrier 10, the mating portions 12A and 12B are It can be held in a state of being engaged and wound around the catalyst carrier 10.
Moreover, since the holding mat 12 is an aggregate in which fibers are intertwined, an infinite number of fine gaps are formed on the surface and inside. For this reason, the holding mat 12 has a relatively large elasticity, a rough surface, and a relatively high friction coefficient on the surface. Here, the material of the holding mat 12 may be any material having heat resistance and elasticity. In addition to ceramic materials such as alumina, mullite, cordierite, silicon carbide, etc., a material in which fibrous metals are integrated, glass wool, etc. Can be used.

外筒13は、円筒形状に形成され、より具体的には、図4に示すように、排気管110の外径よりも大径であって、かつ、上述した位置決め用筒部材135との嵌め込み部分を確保するために触媒担体10及び保持マット12よりも長く形成されている。この外筒13の材質は、強度及び耐熱性の高い金属が用いられ、例えばステンレス等の鋼材が用いられる。
保持マット12を巻き付けた触媒担体10は、外筒13に圧入されることによって外筒13内に収容される。この場合、保持マット12は外筒13と触媒担体10との間で圧縮された状態で挟持されるため、保持マット12の弾性力及び摩擦力によって触媒担体10を外筒13に保持する保持力が生じる。従って、触媒担体10の外表面が、摩擦係数が比較的低いセラミックス面であっても、この保持マット12を用いることによって保持力を確保できる。
なお、保持マット12を巻き付けた触媒担体10を外筒13に収容する際、圧入以外の方法、例えば、キャニング或いは巻き締めを適用してもよい。キャニングする場合には、円筒を軸線方向に沿って複数の片に分割するように形成した分割片により、保持マット12が巻き付けられた触媒担体10を囲い、分割片どうしを接合して外筒13を形成する。また、巻き締めする場合には、保持マット12が巻き付けられた触媒担体10に板材を巻き付けて、板材の端部どうしを接合して外筒13を形成する。ここで、キャニング及び巻き締めの接合は、溶接、接着及びボルト止め等で行うことができる。
The outer cylinder 13 is formed in a cylindrical shape. More specifically, as shown in FIG. 4, the outer cylinder 13 has a larger diameter than the outer diameter of the exhaust pipe 110 and is fitted with the positioning cylinder member 135 described above. In order to secure a portion, it is formed longer than the catalyst carrier 10 and the holding mat 12. The material of the outer cylinder 13 is a metal having high strength and heat resistance, for example, a steel material such as stainless steel.
The catalyst carrier 10 around which the holding mat 12 is wound is accommodated in the outer cylinder 13 by being press-fitted into the outer cylinder 13. In this case, since the holding mat 12 is clamped between the outer cylinder 13 and the catalyst carrier 10, the holding force for holding the catalyst carrier 10 on the outer cylinder 13 by the elastic force and frictional force of the holding mat 12. Occurs. Therefore, even if the outer surface of the catalyst carrier 10 is a ceramic surface having a relatively low friction coefficient, the holding force can be secured by using the holding mat 12.
When the catalyst carrier 10 around which the holding mat 12 is wound is accommodated in the outer cylinder 13, a method other than press-fitting, for example, canning or winding may be applied. In the case of canning, the catalyst carrier 10 around which the holding mat 12 is wound is surrounded by divided pieces formed so as to divide the cylinder into a plurality of pieces along the axial direction, and the divided pieces are joined together to form the outer cylinder 13. Form. Further, when tightening, a plate material is wound around the catalyst carrier 10 around which the holding mat 12 is wound, and the end portions of the plate material are joined to form the outer cylinder 13. Here, joining of canning and winding can be performed by welding, adhesion, bolting, or the like.

本実施形態では、図1に示すように、触媒装置1を、排気管110を保持する位置決め用筒部材135と第2隔壁132とに支持して排気管端部110Aを触媒担体10と同軸上にレイアウトすると共に、排気管端部110Aを触媒担体10に近接させたレイアウトとしている。また、保持マット12の排気管110側の端部は、図4に示すように、触媒担体10の端部よりも排気ガス下流側にオフセットして配置され、排気管端部110Aと触媒担体10との距離(軸間距離L1)が、上記オフセットの量(オフセット量L2)よりも小さくされる。この軸間距離L1は、好ましくは3mm〜7mm程度であり、例えば5mmに設定される。また、オフセット量L2は、好ましくは5mm〜20mm程度であり、例えば10mmに設定される。
このように排気管端部110Aを触媒担体10に近接させて配置した構成では、排気管端部110Aから排出される排気ガスが、図4に矢印で示すように、その流れ方向に対して径方向に殆ど拡がることなく、触媒担体10に流入する。これにより、排気ガスによる保持マット12の腐食、つまり、保持マット12の風食を抑えることができる。仮に、排気管端部110Aから排出される排気ガスが、排気管端部110A直後で径方向に拡がって流れたとしても、触媒担体10の外径が排気管端部110Aの外径よりも大径に形成されているため、排気ガスを保持マット12に接触させることなく触媒担体10に流入させることができる。
In the present embodiment, as shown in FIG. 1, the catalyst device 1 is supported by the positioning cylinder member 135 that holds the exhaust pipe 110 and the second partition wall 132, and the exhaust pipe end portion 110 </ b> A is coaxial with the catalyst carrier 10. And the exhaust pipe end portion 110 </ b> A is arranged close to the catalyst carrier 10. Further, as shown in FIG. 4, the end of the holding mat 12 on the exhaust pipe 110 side is arranged offset from the end of the catalyst carrier 10 to the exhaust gas downstream side, and the exhaust pipe end 110A and the catalyst carrier 10 are arranged. (The distance L1 between the axes) is made smaller than the offset amount (offset amount L2). This inter-axis distance L1 is preferably about 3 mm to 7 mm, and is set to 5 mm, for example. The offset amount L2 is preferably about 5 mm to 20 mm, and is set to 10 mm, for example.
In the configuration in which the exhaust pipe end portion 110A is arranged close to the catalyst carrier 10 as described above, the exhaust gas discharged from the exhaust pipe end portion 110A has a diameter with respect to the flow direction as indicated by an arrow in FIG. It flows into the catalyst carrier 10 with almost no expansion in the direction. Thereby, corrosion of the holding mat 12 by exhaust gas, that is, wind erosion of the holding mat 12 can be suppressed. Even if the exhaust gas discharged from the exhaust pipe end 110A flows in a radial direction immediately after the exhaust pipe end 110A, the outer diameter of the catalyst carrier 10 is larger than the outer diameter of the exhaust pipe end 110A. Since the diameter is formed, the exhaust gas can flow into the catalyst carrier 10 without contacting the holding mat 12.

ここで、この排気管端部110Aと触媒担体10との離間距離L1(図1及び図4参照)は、排気管110が排気ガスで長手方向に線膨張する分だけ離した距離とされ、好ましくは、排気管110が排気ガスの熱で線膨張しても触媒担体10に接触しない最低距離に設定される。このため、排気管110の熱膨張による触媒担体10への影響を回避しつつ、排気管端部110Aと触媒担体10とを近接させることができる。   Here, the separation distance L1 (see FIGS. 1 and 4) between the exhaust pipe end portion 110A and the catalyst carrier 10 is a distance separated by an amount corresponding to the linear expansion of the exhaust pipe 110 in the longitudinal direction by the exhaust gas, and is preferably Is set to the minimum distance at which the exhaust pipe 110 does not come into contact with the catalyst carrier 10 even if the exhaust pipe 110 is linearly expanded by the heat of the exhaust gas. Therefore, the exhaust pipe end portion 110A and the catalyst carrier 10 can be brought close to each other while avoiding the influence on the catalyst carrier 10 due to the thermal expansion of the exhaust pipe 110.

このように本実施形態によれば、排気管端部110Aを触媒担体10に近接させて配置したため、従来のような保持マットの端部を覆う端部リングを設けることなく、排気ガスの保持マット12に対する影響(保持マット12の風食等)を低減することができる。また、端部リングを設けない分、部品点数の低減及び部品形状の複雑化を回避でき、簡易な構成にすることができる。
また、本実施形態では、排気管端部110Aと触媒担体10とを同軸上に近接配置したので、排気管端部110Aからの排気ガスを触媒担体10により確実に流入させることができ、保持マット12の風食をより確実に抑えることができる。
しかも、本実施形態では、第1隔壁131に支持された位置決め用筒部材135に触媒装置1と排気管110とを位置決め支持するので、排気管端部110Aと触媒担体10とを精度良く位置合わせすることができる。従って、触媒容積の有効利用を図ることができ、触媒担体10の大径化を回避でき、触媒装置1を収容する排気マフラ100を小型化でき、マフラ形状の設計自由度を向上することができる。
As described above, according to the present embodiment, the exhaust pipe end portion 110A is disposed close to the catalyst carrier 10, so that the exhaust gas holding mat is not provided without providing an end ring that covers the end portion of the holding mat as in the prior art. 12 (such as wind erosion of the holding mat 12) can be reduced. Further, since the end ring is not provided, the number of parts can be reduced and the complexity of the part shape can be avoided, and a simple configuration can be achieved.
Further, in the present embodiment, the exhaust pipe end portion 110A and the catalyst carrier 10 are arranged close to each other on the same axis, so that the exhaust gas from the exhaust pipe end portion 110A can be surely flowed into the catalyst carrier 10 and the holding mat. 12 wind erosion can be more reliably suppressed.
In addition, in this embodiment, since the catalyst device 1 and the exhaust pipe 110 are positioned and supported on the positioning cylinder member 135 supported by the first partition wall 131, the exhaust pipe end portion 110A and the catalyst carrier 10 are accurately aligned. can do. Therefore, the catalyst volume can be effectively utilized, the diameter of the catalyst carrier 10 can be avoided, the exhaust muffler 100 that accommodates the catalyst device 1 can be downsized, and the degree of freedom in designing the muffler shape can be improved. .

また、排気管端部110Aは、排気管110の位置決めを行う位置決め用筒部材135と外筒121との取付部137よりも触媒担体10側にあるので、排気管端部110Aを触媒担体10により一層近づけることができる。このため、保持マット12に対して排気ガスが流れることを低減させることが期待できる。
さらに、保持マット12の排気管110側の端部を、触媒担体10の端部よりも排気ガス下流側にオフセットして配置し、排気管端部110Aと触媒担体10との距離L1を上記オフセットの量L2よりも小さくしたので、触媒担体10を排気管端部110Aに近づけると共に、保持マット12を排気管端部110Aから離すことができ、保持マット12の保護が可能になると共に風食をも低減させることを期待することができる。
Further, since the exhaust pipe end portion 110A is located closer to the catalyst carrier 10 than the mounting portion 137 for positioning the cylinder member 135 for positioning the exhaust pipe 110 and the outer cylinder 121, the exhaust pipe end portion 110A is moved by the catalyst carrier 10. You can get closer. For this reason, it can be expected that exhaust gas flows to the holding mat 12.
Further, the end of the holding mat 12 on the exhaust pipe 110 side is arranged offset from the end of the catalyst carrier 10 to the exhaust gas downstream side, and the distance L1 between the exhaust pipe end 110A and the catalyst carrier 10 is offset as described above. Therefore, the catalyst carrier 10 can be brought closer to the exhaust pipe end portion 110A, and the holding mat 12 can be separated from the exhaust pipe end portion 110A, so that the holding mat 12 can be protected and wind erosion can be caused. Can also be expected to reduce.

以上、一実施形態に基づいて本発明を説明したが、本発明はこれに限定されるものでなく、種々の設計変形が可能である。例えば、上述の実施形態では、保持マット12を触媒担体10の外周に一巻きする場合を説明したが、保持マット12の両端を重ねることによって合わせ部12Xの肉厚を厚くし、図5(A)(B)に示すように、触媒担体10を外筒13に対して偏心させてもよい。ここで、図5(A)は、排気マフラ100内の排気管端部110A、位置決め用筒部材135及び触媒装置1を示しており、図5(B)は触媒装置1の断面図を示している。また、図5(B)において、符号C1は触媒担体10の軸中心であり、符号C2は外筒13の軸中心であり、符号L3は偏心量を示している。
この場合、排気マフラ100内のレイアウトスペースの制約等から、排気管端部110Aと外筒13とを偏心させて配置した場合に、上記保持マット12の巻き方だけで、排気管端部110Aと触媒担体10とが同軸上に並ぶようにレイアウトすることが可能になる。
また、上述の実施形態では、自動二輪車用の触媒装置に本発明を適用する場合を説明したが、これに限らず、それ以外のATV(不整地走行車両)に分類される三輪車両や四輪車両或いは自動車等に搭載され、排気管からの排気ガスを浄化する触媒装置に適用することができる。
Although the present invention has been described based on one embodiment, the present invention is not limited to this, and various design modifications are possible. For example, in the above-described embodiment, the case where the holding mat 12 is wound around the outer periphery of the catalyst carrier 10 has been described. However, the thickness of the mating portion 12X is increased by overlapping both ends of the holding mat 12, and FIG. ) As shown in (B), the catalyst carrier 10 may be eccentric with respect to the outer cylinder 13. 5A shows the exhaust pipe end 110A, the positioning cylinder member 135, and the catalyst device 1 in the exhaust muffler 100, and FIG. 5B shows a cross-sectional view of the catalyst device 1. Yes. In FIG. 5B, reference C1 is the axial center of the catalyst carrier 10, reference C2 is the axial center of the outer cylinder 13, and reference L3 indicates the amount of eccentricity.
In this case, when the exhaust pipe end portion 110A and the outer cylinder 13 are arranged eccentrically due to restrictions on the layout space in the exhaust muffler 100, the exhaust pipe end portion 110A can be It is possible to lay out so that the catalyst carrier 10 is aligned on the same axis.
In the above-described embodiment, the case where the present invention is applied to a catalyst device for a motorcycle has been described. The present invention can be applied to a catalyst device that is mounted on a vehicle or an automobile and purifies exhaust gas from an exhaust pipe.

実施形態に係るセラミックス触媒装置を備えた排気マフラの断面図である。It is sectional drawing of the exhaust muffler provided with the ceramic catalyst apparatus which concerns on embodiment. 図1と異なる方向から見た排気マフラの断面図である。It is sectional drawing of the exhaust muffler seen from the direction different from FIG. 触媒装置の分解斜視図である。It is a disassembled perspective view of a catalyst apparatus. 触媒装置と排気管端部のレイアウトの説明に供する図である。It is a figure where it uses for description of the layout of a catalyst apparatus and an exhaust pipe edge part. (A)は変形例に係る触媒装置を周辺構成と共に示す側断面図であり、(B)は(A)の触媒装置の断面図である。(A) is a sectional side view showing the catalyst device according to the modification together with the peripheral configuration, and (B) is a sectional view of the catalyst device of (A).

符号の説明Explanation of symbols

1 触媒装置(セラミックス触媒装置)
10 触媒担体
12 保持マット
13 外筒
100 排気マフラ
110 排気管
110A 排気管端部
120 筒状本体
131 第1隔壁
132 第2隔壁
135 位置決め用筒部材(位置決め用部材)
141〜143 連通管
145 テールパイプ
L1 離間距離
L2 オフセット量
L3 偏心量
1 Catalyst device (ceramic catalyst device)
DESCRIPTION OF SYMBOLS 10 Catalyst support | carrier 12 Holding mat 13 Outer cylinder 100 Exhaust muffler 110 Exhaust pipe 110A Exhaust pipe end part 120 Cylindrical main body 131 1st partition wall 132 2nd partition wall 135 Positioning cylinder member (positioning member)
141 to 143 Communicating pipe 145 Tail pipe L1 Separation distance L2 Offset amount L3 Eccentric amount

Claims (1)

排気管(110)から出力される排気ガスを浄化する触媒を担持したセラミックス製の触媒担体(10)と、この触媒担体(10)を保持する外筒(13)と、触媒担体(10)と外筒(13)との間に挟持されるマット(12)とを備え、排気マフラ(100)内に配置されるセラミックス触媒装置において、
前記排気マフラ(100)の内部空間には、その長手方向に間隔を空けて複数枚の隔壁(131,132)が設けられ、
前記排気マフラ(100)内の所定の隔壁(131)には、この隔壁(131)を貫通して長手方向に延びる位置決め用筒部材(135)が取り付けられ、この位置決め用筒部材(135)の長手方向一方側の前端部(135A)に、前記排気管(110)が挿入されると共に前記排気管(110)の外周が接合されて前記排気管(110)が保持され、この位置決め用筒部材(135)の長手方向他方側の後端部(135B)に、前記外筒(13)が接合され、
前記外筒(13)は、前記排気マフラ(100)の長手方向に延在して他の隔壁(132)を貫通して前記排気マフラ(100)内に支持され、
前記排気管(110)は、前記位置決め用筒部材(135)内で前記触媒担体(10)に向かって前記触媒担体(10)と略同径または小径まで拡径し、この拡径した端部(110A)は、前記位置決め用部材(135)と前記外筒(13)との取付部(137)よりも前記触媒担体(10)側であって、前記触媒担体(10)に対して前記排気管(110)が排気ガスの熱で線膨長する分だけ離れた近接させたレイアウトとされ、
前記外筒(13)と前記位置決め用筒部材(135)との接合位置が、前記排気管(110)の端部(110A)に対して排気ガス上流側に位置すると共に、前記位置決め用筒部材(135)が取り付けられる前記隔壁(131)が、前記接合位置と、前記位置決め用筒部材(135)と前記排気管(110)との接合位置である前記前端部(135A)との間に位置し、
前記マット(12)の端部は、前記触媒担体(10)の端部よりも排気ガス下流側にオフセットして配置されており、前記排気管(110)の端部(110A)と前記触媒担体(10)との間の距離は、前記オフセットの量よりも小さいことを特徴とするセラミックス触媒装置。
That the catalyst for purifying exhaust gas outputted from the exhaust pipe (110) carrying ceramic catalyst carrier (10), the outer tube to hold the catalyst carrier (10) and (13), and the catalyst carrier (10) A ceramic catalyst device including a mat (12) sandwiched between an outer cylinder (13) and disposed in an exhaust muffler (100) ;
In the internal space of the exhaust muffler (100), a plurality of partition walls (131, 132) are provided at intervals in the longitudinal direction,
A positioning cylinder member (135) extending through the partition wall (131) and extending in the longitudinal direction is attached to a predetermined partition wall (131) in the exhaust muffler (100). The positioning cylinder member (135) The exhaust pipe (110) is inserted into the front end (135A) on one side in the longitudinal direction and the outer periphery of the exhaust pipe (110) is joined to hold the exhaust pipe (110). The outer cylinder (13) is joined to the rear end (135B) on the other side in the longitudinal direction of (135),
The outer cylinder (13) extends in the longitudinal direction of the exhaust muffler (100), passes through another partition wall (132), and is supported in the exhaust muffler (100).
The exhaust pipe (110) expands toward the catalyst carrier (10) in the positioning cylinder member (135 ) to substantially the same diameter or a small diameter as the catalyst carrier (10), and the diameter-expanded end portion (110A) is closer to the catalyst carrier (10) than the attachment portion (137) between the positioning member (135) and the outer cylinder (13), and the exhaust to the catalyst carrier (10) . The pipe (110) has a layout in which the pipes (110) are separated from each other by linear expansion due to the heat of the exhaust gas ,
The joining position of the outer cylinder (13) and the positioning cylinder member (135) is located on the exhaust gas upstream side with respect to the end (110A) of the exhaust pipe (110), and the positioning cylinder member The partition wall (131) to which (135) is attached is located between the joining position and the front end part (135A) that is the joining position of the positioning cylinder member (135) and the exhaust pipe (110). And
The end portion of the mat (12) is disposed offset from the end portion of the catalyst carrier (10) to the exhaust gas downstream side, and the end portion (110A) of the exhaust pipe (110) and the catalyst carrier are arranged. The distance from (10) is smaller than the said offset amount, The ceramic catalyst apparatus characterized by the above-mentioned .
JP2008080183A 2008-03-26 2008-03-26 Ceramic catalyst device Expired - Fee Related JP5265950B2 (en)

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JP2008080183A JP5265950B2 (en) 2008-03-26 2008-03-26 Ceramic catalyst device
TW098104497A TW200942320A (en) 2008-03-26 2009-02-12 Catalyst apparatus, method for production of catalyst apparatus, and structure retaining catalyst carrier
CN200980110546XA CN101981288B (en) 2008-03-26 2009-02-16 Catalyst apparatus, method for production of catalyst apparatus, and structure retaining catalyst carrier
BRPI0910119-5A BRPI0910119A2 (en) 2008-03-26 2009-02-16 catalyst device and manufacturing method of catalyst device
ES09725019.5T ES2595356T3 (en) 2008-03-26 2009-02-16 Catalyst apparatus, method for the production of a catalyst apparatus, and structure that retains a catalyst support
PCT/JP2009/000602 WO2009118986A1 (en) 2008-03-26 2009-02-16 Catalyst apparatus, method for production of catalyst apparatus, and structure retaining catalyst carrier
EP09725019.5A EP2273084B1 (en) 2008-03-26 2009-02-16 Catalyst apparatus, method for production of catalyst apparatus, and structure retaining catalyst carrier

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JP6036716B2 (en) * 2014-01-20 2016-11-30 トヨタ自動車株式会社 Catalytic converter device
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